Escolar Documentos
Profissional Documentos
Cultura Documentos
Table of Contents
Troubleshooting Guide...................................................... 3
Water Separation Efficiency............................................. 4
Turbine Series................................................................. 5-9
Diesel Spin-on Series................................................. 10-11
Fuel Conditioning Module (P Series)............................. 12
Filter Funnels.................................................................... 13
Gasoline Spin-on Series............................................ 14-15
High Capacity Fuel Filtration..................................... 16-17
Fuel Dispensing/Polishing......................................... 18-20
Crankcase Filtration (CCV Systems)......................... 21-22
Air Filters/Silencers.................................................... 23-25
Fuel/Air Separators.......................................................... 26
Hydraulic Filtration.......................................................... 27
Bypass Oil Filtration System..................................... 28-29
Parker Marine Hose......................................................... 30
Water Detection Probes.................................................. 31
Accessories.................................................................32-33
Products Coming Soon..............................................34-35
Village Marine Tec. (VMT)..........................................36-37
Product Information......................................................... 38
2
If It's Not A Genuine Racor Filter,
you could be asking for trouble...
Issue Concerns With Competitor Copies Racor Commitment to Quality
®
Racor uses propriety Aquabloc media
Low quality media will perform poorly and that meets or exceeds water removal and
Blocked Filter
can block 70% sooner than Racor media. particle efficiency requirements for OEM
fuel injection systems.
Poorly constructed filters may bypass Racor uses high quality materials and
Bypassing internally allowing dirty fuel and water to production processes to ISO/TS16949 to
reach the engine. eliminate bypass problems.
Inefficient filters will not protect Racor replacement filters will perform as
Dirty Fuel Reaching Engine
the engine. designed for the application.
Unauthorized Racor copies do not always Racor has a wide range of filter
Filter Accessories offer accessories. If they do, they are likely accessories that are validated for integrity,
not tested. EMC compatibility, and safety.
3
Water separation efficiency
Water Separation Efficiency
The critical
The critical performance
performance factor
factor for
for Some
Be of the
aware known
that somemanufacturers
of these
any fuel filter is the water separation
any fuel filter is the water separation of low cost Racor
competitor productscopies
fail are
to remove
efficiency. The graph below shows listed below.
efficiency. The graph below shows the some particulates from the fuel and
the performance level of the Racor
performance level of Racor products • Griffin
put the engine system in danger.
product versus some competitor
versus • Separ
copies.some competitor
It is clear copies.
to see that Racor
the Racor
• Vetus
water
water separators
separators out perform all
outperforms that of
• Rauma
the competitor
competitors copies.
during testing. • YNY
Be aware that some of these • Sampiyon
competitor products fail to remove • ASAS
particulates from the fuel and put • Chinese R90MER01
the engine system in danger. • Turbinas Chinas
Test Results
Water separation efficiency
100.0
100.0
Removal Efficiency (%)
80.0
Removal efficiency %
80.0
60.0
60.0
40.0
40.0
20.0
20.0
0.0 0.0
0 020 20
40 40
60 60
80 80
100 100
120 120
140 140
Time
Time in In Minutes
minutes
competitor A Competitor AE
competitor Competitor E
competitor B Competitor BF
competitor Competitor F
competitor C Competitor CG
competitor Competitor G
4
Fuel Filtration
Legendary Diesel
Fuel Filtration
When engines demand
heavy-duty, high-capacity
water separation and fuel
filtration, the Turbine
Series is the most complete,
efficient, and reliable
engine protection you can
install. Symbolizing Racor’s
continuing commitment to
the science of filtration, the
Turbine Series has established
its position as the filter/
separator often imitated, but
never equaled. Models that
include an aluminum bowl
or stainless steel shield meet
ASTM FS1201 certification, are
UL-listed, American Bureau of
Duplex units offer mariners the With Racor, a simple turn of a valve Shipping, Veritas, Det Norske
peace-of-mind of having a clean puts a clean filter back on-line. Veritas, ISO 10088, and USCG
filter in reserve. Rough seas can stir Servicing of the clogged filter can accepted. For severe service,
up tank sediment which will quickly then be preformed even with the
all-metal bowls should be
clog a single fuel filter. engine running.
specified.
5
Make certain that you replace your Turbine Series assemblies only with Genuine
Racor Aquabloc® filters. While many others try to imitate the construction and
performance of Aquabloc® filters, only the genuine article delivers the fit and Aquabloc Filters ®
2020N - 02
Select Filter, Select a Micron
2040N (900 Series), Rating
or 02, 10, or 30
2020N (1000 Series)
6
The Inside Story
1 As fuel enters, it moves past the internal
check valve, then through the turbine
centrifuge where it flows in a spiraling
direction, spinning off large particulates and
water droplets. Being heavier than fuel, the
large particulates and water droplets fall to the
bottom of the bowl.
500MA with
fuel flow shown
7
Electric Primer
Pump Kit
Racor's electric
primer pump kit can
be retrofitted to many
The complete primer pump kit
of the Racor 900 or
includes a wiring harness and
1000 Turbine Series
controller switch.
fuel filters/water
separators already in
Order Part Number:
service.
• RKP1912 for 12 vdc systems
The filter pump is • RKP1924 for 24 vdc systems
an innovative and
proprietary system
consisting of a 100
micron pre-screen
filter, a flow bypass
circuit, and an
innovative roller cell
pump powered by
a 12 or 24 vdc Racor
brushless motor.
8
Marine Turbine Series Fuel Filters
Notes: Units are available with metal bowls, add “M” after MA, i.e. 1000MAM. 3 Vacuum installations are recommended.
9
Compact and Diesel Spin-on Series
Versatile Systems
for Main Propulsion
and Genset Powerful primer pumps integrated Die cast aluminum heads with multiple
Applications into mounting heads. ports make installation as easy as
adding options.
Cost-Effective
Cost-effective designs for
on-engine or remote mounting.
Complete assemblies available
in all-metal bowls.
High-Capacity
Hand-operated fuel priming
pumps are integral to many
Racor diesel spin-on series
models, a feature that allows for
removal of unwanted air from
The best gaskets and
the filter and engine fuel system.
o-rings available for
Environmentally Friendly consistent, sure seals.
Metal bowls are reusable,
impact-resistant, and virtually
Aquabloc® media is
indestructible. When it’s time corrugated, allowing
for service, only the filter is greater surface
replaced—the bowl and drain area exposure for
plug are reused. The long life- fuel filtration/water
cycle of Racor bowls saves separation, and an
you money and reduces the increased dirt-holding
environmental impact through capacity.
disposal of less material.
Note: Use metal bowl versions Bowls are virtually
for all marine engine room indestructible. They
applications. won’t discolor from
exposure to alcohol,
Easy Upgrades
additives, or UV light. A
Water-in-fuel (WIF) sensors are die cast aluminum bowl
available to alert operators to with epoxy powder
drain accumulated water from paint and drain plug
the bowl. meet CFR33 regulation
Corrosion-Resistant and other marine
standards.
Construction
Advanced technology means
bowls will not deteriorate from Water sensor options are available
Brass plug with for most models (RK30880E shown,
water collection, alcohol- tapered thread UL-Listed). See pages 33-34 for a
blended fuels, exposure to harsh meets ABYC list of water detection systems.
additives, salt spray, or UV light. standards.
Safety First
Racor’s UL-listed filters meet
ABYC, ASTM, ISO, and many
other global standards for filters
used in marine engine rooms.
10
Diesel Spin-on Filters Racor Aquabloc® Spin-on
Fuel Filters Are Available in
Color Coded 2,10, or 30
Micron Ratings.
P = 30 micron, primary filtration.
T = 10 micron, secondary filtration.
S = 2 micron, final filtration.
Aquabloc Spin-on ®
Fuel Filters
Besides removing asphaltenes,
water, gums, and varnishes,
Aquabloc® filters out tiny
particles of dirt and algae from
diesel fuel.
With an Aquabloc® replacement
filter, you get a complete kit
with all the seals you need. And
not just any seals, but specially-
formulated, Racor-engineered
seals.
Always carry extra Racor fuel
filters as one tankful of dirty
fuel can quickly clog a filter.
Please specify
carefully – there
are important
differences among
Spin-On Series
features which
effect performance
and application.
11
Fuel Conditioning Modules
Durable, 12 vdc roller-cell
electric fuel pump offers the
benefit of an electric, on-
demand, priming pump.
High-performance Aquabloc®
cartridge-style filter media is
environmentally friendly and
incinerable.
The patented P Series Diesel
Fuel Conditioning Module (for
vacuum side applications only)
was developed for application in
any diesel engine fuel injection
Important Note: ABYC standards
system. P Series assemblies allow for installation outside
are available in three sizes and of the engine room only.
How To Order (The example below illustrates how part numbers are constructed).
P4 2 10 N H
Specify Model Must be in part Must be in part Must be in part number.
P3 (for 30 GPH) Specify micron rating:
number. Specifies a number. Specifies Specifies a 12 vdc 150
P4 (for 40 GPH) 02, 10, or 30
P5 (for 50 GPH) 12 vdc pump. 3/8” NPT ports. watt heater.
12
Filter Funnels Fuel Filter Funnel
Racor Filter Funnel (RFF) is a
heavy-duty, fast-flow, filter-in-a-
funnel that separates damaging
free water and contaminants from
gasoline, diesel, heating oil, and
kerosene.
The RFF family of products is
capable of removing free water
and solids down to 50 micron
and allows you to visually inspect
the integrity of your fuel supply
as you refuel.
RFF15C The RFF family is manufactured
using industrial‑grade black
RFF3C electro‑conductive
polypropylene. Carbon powder
is injected into the plastic so
that the RFF will conduct static
RFF8C RFF1C
electricity. The grounding
Caution for Users: Petroleum products flowing over a plastic surface generate static electricity. Caution capability of the RFF is an
should be taken to ensure that the RFF is grounded to reduce static electricity buildup and reduce the important safety feature. Always
chance of explosions or fire. Electrically bond the funnel by using a wire with a metal clip on each end use proper fuel handling
and clamp one to the upper rim of the funnel and the other to the fueling source. For example, the procedures and follow local,
metal gas can or nozzle from the pump. state, and federal regulations.
13
The Most Complete
Integral primer
pump versus the
old primer bulb
Protection on the Water for outboards
Engine’s Life. •C
lear contaminant collection
bowl with drain valve for
No matter how carefully gasoline is outboards only
handled or stored, dirt, rust, gums, 0 micron Aquabloc® media
•1
algae, and water are going to find is standard
their way in, and just a few drops
can leave you dead in the water. • High capacity and long life
Racor gasoline fuel filter/water
•R
ated 98% efficient at 10 micron
separators with Aquabloc® media
per SAE test procedures
remove virtually 100% of damaging
water and solids, allowing engines • Corrosion-resistant construction.
to run with more power and
greater efficiency. Install a Racor •M
etal bowl units for inboard
mounting head or spin directly powered boats meet 33 CFR
Racor innovation leads the market again.
onto your existing filter head to and USCG regulations
The new 490R-RAC-01 gasoline fuel filter/
protect your engine and improve •M
eets ABYC standard for water separator with integral primer pump
its performance. Spin on a Racor (for outboards only) eliminates the need to
gasoline-powered vessels
fuel filter/water separator, for the install a primer bulb in the fuel line.
life of your engine. • New 2 micron option
14
Upgrade Your Gasoline Filter Gas Filters
With These Convenient Spin-ons This Par Fit™ marine
Now, owners of inboard or outboard reusable clear bowls with self-venting fuel filter/water
engines can get smoother operation drains (for outboard applications), separator fits most
and longer life—all in one easy or a metal bowl with drain plug (for inboard, outboard, two and
spin, onto their existing engine filter inboard applications). Metal bowls four-cycle gasoline engine
heads. There’s a choice of rugged, are UL Listed and USCG accepted. applications. The PFF5510 has
specially treated Aquabloc® 10
micron rated media, guaranteed
to outperform standard gasoline
filters.
For inboards
The Racor PFF5510 gasoline fuel
or outboards:
B32020MAM filter/water separator replaces
B32021MAM standard filters in the most
PFF5510 popular marine gasoline engine
applications. Applications
PFF5510 Replaces Mercury, Mercruiser, Yamaha, Suzuki, Honda, and Tohatsu. 10 micron. include Mercury, Mercruiser,
Replaces quicksilver. Also fits: SMI, Sierra, Aquapower, and other filter heads Yamaha, Suzuki, Honda, Tohatsu,
B32020MAM
(comes with a metal bowl–shown above). 10 micron. and other popular mounting
S3220TUL 1 Replacement filter for B32020MAM. 10 micron. heads. Dimensions are 3.6 in.
B32021MAM Replaces OMC. UL Recognized (comes with a metal bowl). 10 micron. (9.1 cm) diameter x 4.25 in. (10.8
S3221TUL Replacement filter for B32021MAM. 10 micron. cm) tall.
1
Optional 2 micron filter (S3220SUL). Features and Benefits
• High contaminant-capacity
and 96% @ 10 micron particle
removal efficiency makes this
filter suitable for all low or high-
pressure injection systems.
• 99% efficient water-removing
For outboards only: filter media.
B32013 • Performance exceeds
B32014
OEM specifications.
Replaces Quicksilver, Yamaha, Suzuki, SMI, Volvo Penta, Sierra, • 11/16-16 center threads for the
B32013 most popular applications.
AquaPower, and other filter heads (comes with a clear bowl–shown above). 10 micron.
S3213 Replacement filter for B32013. 10 micron.
B32014 Replaces OMC (comes with a clear bowl). 10 micron.
S3214 Replacement filter for B32014. 10 micron.
15
800 Series Fuel Filtration
16
RVFS Series Hydrocarbon Filtration
Specifications RVFS-1 RVFS-2 RVFS-3
Versatile Inlet and Outlet Ports 2.0 in. NPT 2.0 in. NPT 2.0 in. NPT
17
The slotted locking ring collar attaches
the filter housing to the aluminum die
cast filter head with four bolts. Metal
hand knobs are provided for ease of
maintenance.
Powder coated components capable of Mounting
150 PSI @ 240°F max design pressure. bracket
included.
Steel filter bowl assembly, a manual
vent valve, and a manual drain valve
help provide ease of service—especially
significant given the FBO assembly’s
wide range of installations, including LISTED
FBO Micron Rating Water Separator Silicone Treated (pre-filter) Water Absorber
18
Fuel Polishing Cart
Specifications FC-20-1-120V
19
Spin-On Protection
At The Pump
Filter Heads
Start protecting your engine
Part Number PFHH07500 PFFDH12500 23179001**
investment right at the pump.
Port Size 3/4" NPT 1 1/4" NPT 1 1/2" NPT
Racor’s Fuel Dispensing Filters
PFFDW51125
are essential for stationary and Filter PFFDW3525 PFFDW51125
(two filters required)
overhead tanks and mobile Center Thread 1"–12 UNF 1 1/2"–16 UNF 1 1/2"–16 UNF
service vehicles. With their Max. Flow Rate 15 GPM (57 LPM) 50 GPM (189 LPM) 100 GPM (379 LPM)
easy-to-install heads, they Fuel dispensing filters can be used with diesel fuel or gasoline. **23179001 dual head. Call Parker
remove virtually 100% of the Hydraulic Filter Division to order (419-644-4311).
contaminants from diesel fuel.
Racor FDW filters feature a
super-absorbent, chemically-
treated media that absorbs
25 times its weight in water,
“locking it in” as a barrier
against free and emulsified
water. There is no bypass valve Water Removing Filters
which ensures that your engine Part Number PFFDW3525 PFFDW51125
is completely protected. As the Micron Rating 25 25
media swells, it significantly Filter Size 3.7 D x 5.5 L 5.0 D x 11.0 L
reduces fuel flow rate, signaling Center Thread 1"–12 UNF 11/2"–16 UNF
a need to replace the filter. Maximum operating pressure of fuel dispensing filter heads and water removing filters is 100 PSI (6.9 bar).
10 micron filters available through special order.
Racor offers filter protection
down to 25 micron (nominal). 315OR and 325OR High Flow Filters
Flow rates range from 15 to 100 High flow applications need not suffer with high maintenance... and
GPM (57 to 379 LPM). Filter Racor offers a range of ultra-high capacity, highly efficient fuel filter/water
service is clean and easy, there’s separators that also deliver spin-on convenience. As you'd expect, Aquabloc®
no cartridge to replace, just media is standard and all units provide flexibility in options to customize
spin-on a new Racor filter. and meet specific operating conditions.
Specifications
Part Number 3150R 3250R
Maximum Flow Rate 150 GPH (568 LPH) 250 GPH (946 LPH)
Maximum Working Pressure 7 PSI (0.48 bar) 7 PSI (0.48 bar)
Filter S3238 S3207T
Port Size 7/8"-14 SAE 7/8"-14 SAE
Height 13.6 in. (34.5 cm) 17.3 in. (43.9 cm)
Width 5.0 in. (12.7 cm) 5.0 in. (12.7 cm)
Depth 5.5 in. (14.0 cm) 5.5 in. (14.0 cm)
Weight (approx.) 3.6 lbs (1.6 kg) 4.6 lbs (2.1 kg)
Clean Pressure Drop 0.7 PSI (0.05 bar) 1.0 PSI (0.07 bar)
Water Capacity (in bowl) 2.8 oz (82.8 ml) 2.8 oz (82.8 ml)
Ambient Temp Range -40o to +255oF (-40o to +124oC)
Maximum Fuel Temperature 190°F (88°C)
20
Crankcase Filtration
In a robust, compact package, the CCV systems eliminate crankcase
patented Racor Closed Crankcase emissions and provide a
Ventilation (CCV) Filter Systems cleaner engine environment
provide superior oil coalescence by performing the following
and crankcase pressure control functions:
under the most severe conditions.
• T
hey reduce oil consumption • K
eeps engine compartment
by separating the oil from and components clean.
crankcase gases and
returning the oil to the sump. • F
iltered crankcase gas is
returned to the engine intake
• T
he high-efficiency filter system for re-combustion
prevents fouling of the instead of polluting the
turbocharger and after-cooler. environment.
21
CCV Operation
• CCV systems operate by filtering • The pressure regulating valve
contaminants and coalescing protects the engine from excessive
oil mist from crankcase gases. crankcase vacuum.
The crankcase breather hose is
connected to the 3/4" inlet hose The only routine maintenance
barb of the CCV assembly. The required for the Racor Closed
connection at the engine can be Crankcase Ventilation filter system
positioned at the valve cover or is filter replacement. Typical service
crankcase. life of the high-performance filter
in diesel applications is 750 hours.
• Filtered air from the CCV Some variations in service life
assembly is plumbed to the air occur depending on load profile,
intake system between the air engine wear condition, flow, aerosol
filter and turbocharger. mass concentration of crankcase
emissions, and soot concentration.
• Coalesced oil drains from the filter
sump to an external drain. A check
valve holds oil in the line until it is
released to the oil pan via a hose
connection.
22
Reduce Emissions
Clean Up Engine Rooms and Engines
Marine diesel engines can benefit from the installation of a combination
Racor Closed Crankcase Ventilation (CCV) and Air Filter/Silencer System.
The CCV contains Racor’s high-performance Vaporbloc™ filter made of
depth-loading, micro-glass fiber coalescing media. The marine Air Filter/
Silencer (AF) contains a washable media and is ruggedly built to provide an
extended service life.
Example: C
AT 3116/260HP ÷ 40 = 6.5 CFM, select CCV4500 • Optional tap sleeves for easy
CAT 3406/525HP ÷ 40 = 13.13 CFM, select CCV6000 connection of existing air
cleaner to CCV assembly.
Maximum Flow Rate
CCV Model Flow • Prevents turbo and intercooler
CCV1500 1 CFM (28 l/m) fouling.
CCV4500 10 cfm (283 l/m)
CCV6000 20 cfm (566 l/m)
CCV8000 40 cfm (1133 l/m)
CCV12000 50 CFM (1416 l/m)
CCV units are designed to handle crankcase flow rates of up to 50 CFM (1416
l/m). Traditionally, the crankcase flow rate can be calculated as follows:
Rated horsepower ÷ 40 = cubic feet per minute (CFM). This formula can
only be used as a guide since recent improvements in piston design have
produced engines with higher horsepower and lower blowby flow rates. The
blowby flow rate of a worn engine, at time of overhaul, is generally double the
flow rate when the engine is new. The flow rate of a worn engine is factored
into the formula. Note: Specify left or right-hand inlet when ordering.
23
2 Select a Fitting/Hose Kit:
Fitting/Hose Kits come with both fittings and enough hose for the inlet and
outlet sides of the Racor CCV assembly. Racor CCV filter units require straight
thread o-ring hose barb fittings available only from Racor distributors. In
order to determine the correct application, you will need to know the quantity
and the outside diameter of engine breather(s)/hose connection. Fitting/Hose
Kits are available in various sizes and hose configurations.
Note: If AFR is close to maximum capacity of the marine air filter as listed above,
use the next size larger.
Marine Air Filter/Silencer Example: DDC 12V92TA DDEC (2-cycle – twin turbo):
(AF) System 826 hp x 2.5 = 1032.5 AFR per turbo = (2) AF M501012
1110 hp x 2.5 = 1387.5 AFR per turbo = (2) AF M601212
CAT 3196 (4-cycle - twin turbo):
660 hp x 2.0 = 1320.0 AFR = (1) AF M601212
For more detailed information
Marine Air Filter CCV Model
and for available hose kits, request Marine Air Filters (AF) typically
technical manual number #55021. AF M408512 CCV3500 or CCV4500
correspond with the following
AF M501012 CCV4500 or CCV6000
CCV models, see chart. AF M601212 CCV8000
AF M701212 CCV12000
24
Air Filter/Silencer
25
Eliminate Fuel Vent ECO Friendly
Line Overflow
During Refueling
Next time you fill up, watch your fuel vent
line. A typical refueling will send up to half
a gallon or more of fuel spilling overboard.
How They Work Fuel spillage is not only expensive, it’s
absolutely deadly to fragile lakes, rivers,
LG50 (for gasoline) and waterways. Also, USCG and
Stage 1: other regulations prohibit the discharge
Venting tank fuel is diffused of oils with civil and criminal penalties.
by the flow diverter and air
is allowed to bypass the Installed in the fuel tank vent line, the
diverter. Fuel is directed Racor Fuel/Air Separator efficiently
back into the fuel tank. separates air from fuel forced into
the line. Air is vented, and all fuel
Stage 2: is returned to the tank. The Fuel/
Vapor collects on the interior
Air Separator captures fuel normally
surfaces and coalesces. The fuel
discharged due to agitation and
returns downward by gravity and air
continues up and out of the unit. thermal expansion up to 2.4 PSI
(0.17 bar). It also eliminates damage to
expensive striping, labels, and protects
finishes from fuel stains. The unit is also
LG100 (for diesel/gasoline)
maintenance free—there’s nothing to rust
Stage 1:
or corrode.
Venting tank fuel is diffused
by the flow diverter and
air is allowed to bypass the
diverter. Fuel is directed
back into the fuel tank. The Racor Fuel/Air Separator fits neatly into your vent line, actually replacing a
section of the line and fittings are included with each kit. One Fuel/Air Separator unit
Stage 2: is required for each vent line. Fuel/Air Separators fit 5/8" vent lines, 1/2" fittings are
Fuel de-foams through a fine wire available.
mesh screen which filters out large
contaminates. Under the screen, the
fuel collects temporarily until it can
freely flow back to the fuel tank.
Stage 3:
Vapor collects on the interior
surfaces and coalesces. The fuel
returns downward by gravity and air
continues up and out of the unit.
Specifications LG50 LG100
Note: The safety relief valve includes
a floating check ball which will Application:
Gasoline Yes Yes
not permit a large in-rush of fuel Diesel No Yes
to bypass. In the event of internal Maximum Air Flow 12 CFM (340 l/m) 17 CFM (481 l/m)
pressure reaching 2.4 PSI (0.17 bar), Hose Barb
1
5/8” 5/8”
the spring will compress and open Thermal Expansion Up to 2.4 PSI (0.17 bar) Up to 2.4 PSI (0.17 bar)
the safety seat. Height 6.0 in. (15.2 cm) 9.8 in. (24.9 cm)
Diameter 1.8 in. (4.6 cm) 4.0 in. (10.2 cm)
Weight (dry) 1.2 lbs (0.5 kg) 1.6 lbs (0.7 kg)
1
Notes: Order part RK 50033 for 1/2” NPTF threaded fitting)
26
Reservoir Breather Filters Replacement
Reservoir breather filters provide moisture is present near hydraulic Hydraulic Filters
precision hydraulic components with systems. Racor reservoir breathers
special protection against wear particles contain a unique filter media which Par Fit™ hydraulic filters are
and destructive moisture. The use of removes both dirt and moisture. The interchangeable with most
reservoir breather filters is especially spin-on design provides ease of service. competitors filters to allow
critical in high-humidity areas or where customers to acquire all their
replacement filters from one
quality source. Racor Par Fit™
hydraulic replacement filters
Specifications conform to all the same rigorous
tests as the standard replacement
Specifications PFHW57RB PFH5526
filters and are designed to
Micron 10 10
Center Thread 1 1/2"-16 UNF 1 1/2"-16 UNF
efficiently filter contaminants out
Diameter 5.0 in. (12.7 cm) 3.7 in. (9.4 cm) of hydraulic fluid.
Length 7 in. (17.8 cm) 5.3 in. (13.5 cm)
For a full list of cross reference part
numbers, request bulletin 7729.
Hydraulic Filters
GLT60006
Guardian: A Handy
Type 1 Type 2 Type 3
Mounting Heads
(multi port head) Way To Transfer Fluids
Part Number Head Type Port Size Center Thread
By-pass Setting Replacement Contamination is sometimes
(PSID) Filter
added to a new fluid, hydraulic, or
Maximum flow rate for the heads below is 15 GPM (56 LPM) and up to 175 PSI (12.1 bar)
diesel, during processing, mixing,
PFHH07500 1 3/4” NPTF 1”-12 UNF 3
PFHH07515 1 3/4” NPTF 1”-12 UNF 15 PFFDW3825
handling, or storage. If your fluid
PFHH07525 1 3/4” NPTF 1”-12 UNF 25 system is sensitive to the harmful
PFHH12525L
1
2 1 1/4" NPTF 1 1/2"-16 UNC 25 effects of contamination, the
PFHW51110
PFHH12525R 2 2 1 1/4" NPTF 1 1/2"-16 UNC 25 Guardian Portable Filtration
PFHH12515MP 3 1 1/4" NPTF 1 1/2"-16 UNC 15 System may be ideal for you.
PFHW5710
PFHH12525MP 3 1 1/4" NPTF 1 1/2"-16 UNC 25
1
Left hand flow. 2 Right hand flow.
27
Built to Last
Rugged construction, easy installation and tool-less
service are trademarks of advanced Racor designs.
Beyond the filtration of solid particles, The intricately channeled base provides a large
the Absolute Series provides important footprint to fully support the element under pressure,
benefits that extend full flow filter life ensuring uniform loading of the element. Ultra-clean
as well as reducing maintenance oil flows through the channels into the clean oil stream.
by maximizing water absorption,
removal of sludge, resins and soot. Tool-less access and easy service via
the classic Racor T-handle.
The Clear and Absolute Benefits
A multi-layered engineered cellulose
• Removes up to 99% of all media presents a massive surface area
solid contaminates to remove solid contamination and
• Reduces the water concentration emulsified water. The result is both
exceptional dirt holding capacity and
to less than 100 ppm
removal of water concentration to less
• Eliminates damaging resins and than 100 parts per million.
oxidation products
• Extends oil change intervals Racor offers 3, 5, 10 micron replacement
elements to further tailor to filtrations
• 2 to 4 times fewer expensive needs. No other company offers so many
full flow filter cartridges choices.
• Extends the life of all
engine components The engineered base design at the bottom
of the Absolute housing supports the
• Provides a significant reduction element under high pressure and provides
of oil consumption and oil a channeled migration path for clean oil
disposal cost to flow back into the primary oil stream.
• An important decrease of
equipment down time Racor offers Parker UL-Rated hose and
high quality fittings and adapters.
• Rugged design
• Will not void engine warranty The Absolute Oil Cleaner is designed as a
• Reduces operating cost top load filter, but can be mounted at any
angle using the heavy‑duty mounting
and increases profits
bracket.
28
Replacement Filters
Specifications ABS10300 ABS10450 ABS10300
ABS20330 3 micron filter (Green)
Maximum Pressure 72.5 PSI (5 bar) 72.5 PSI (5 bar)
ABS20370 5 micron filter (Blue)
Capacity 30 qts (28 L) 50 qts (47 L) ABS25350 10 micron filter (Orange)
Port Size (inlet/outlet) 1/4" NPTF 1/4" NPTF ABS10450
W6.38 x H12.48 in. W8.03 x H12.64 in. ABS20430 3 micron filter (Green)
Dimensions ABS20470 5 micron filter (Blue)
(W162 x H317 mm) (W204 x H321 mm)
ABS25450 10 micron filter (Orange)
Weight 10 lbs (4.5 kg) 15 lbs (6.8 kg)
Seal Kit ABS44235 ABS44250
High Volume
Specifications ABS11200 ABS11300
Housing Material Stainless Steel Stainless Steel
Application Capacity 100 qts (94.6 L) 150 qts (142.0 L)
Footprint
Port Size 1/2" NPTF 1/2" NPTF
ø 0.5 in. (12.7 mm) 4 holes
W9.3 x H24.41 in. W9.3 x H30.12 in.
Dimensions
(W236 x H620 mm) (W236 x H765 mm)
(use two) (use three)
10.6 in. ABS20430 (3 micron) ABS20430 (3 micron)
Replacement Filters
(269 mm) ABS20470 (5 micron) ABS20470 (5 micron)
ABS25450 (10 micron) ABS25450 (10 micron)
Weight 22 lbs (10.0 kg) 28.7 lbs (13.0 kg)
V-band ABS50030 ABS50030
Packing ABS50070 ABS50070
O-ring ABS50057 ABS50057
29
OilCheck LFS RK761 Marine Rated Hose
The oil monitor
measures
No-Skive Hose and Fittings
the effects of • N
o-Skive hose and fittings do not • C
orrosion Protection – steel wire
contaminants require removal of the outer hose braid of No-Skive hose is never
and the electro cover, eliminating premature exposed because outer rubber
chemicals that failure caused by skiving too long cover is not removed before
occur in synthetic or short. assembling fitting.
and petroleum based • N
o-Skive fittings allow socket
oils. This is achieved • U
se of No-Skive hose and
threads to penetrate outer hose
by detecting and fittings keeps outer cover intact,
cover, and grip the wire braid of
measuring the oil’s protecting vulnerable wire wrap the hose.
dielectric constant. during fitting assembly.
• S
imple two step assembly—attach
By comparing the • C
ushioned grip increases hose socket to hose, thread nipple to
measurements obtained from life – supporting cushion of socket.
used and unused oils of the compressed rubber between
gripping threads on fitting • P
ackaged in 350-foot reels or
same make and grade, the oil 50-foot kits.
monitor is able to determine reduces wire movement,
the degree of change in the minimizing stress. • Passed 2 1/2 minute fire test.
oil’s dielectric constant. • High-tensile steel wire braid. • 500 PSI working pressure.
Dielectric change is directly
related to the contamination
level and degradation of the Parker Marine Hose is a USCG-rated hose for gasoline, diesel, lube oil, and
oil and may allow the user hydraulic systems for commercial and recreational applications.
to achieve longer intervals
between oil changes and As you’d expect, it delivers test-proven performance in a wide operating
immediately detect increased temperature range and constant working pressure. It is of a long-lasting
mechanical wear and coolant reinforced construction, kink and cut resistant, and compatible with a
dilution, resulting in the loss of variety of standard 100R5 fittings.
the oil’s lubricating properties.
Time Frame: 5-10 Minutes
Fluid Types:
• Engine Oil
• Transmission Fluid
• Hydraulic Fluid
Part Number Hose I.D. Hose O.D. Working Pressure Burst Pressure Min. Bend Radius Weight (per foot) Inches of Mercury
in. cm in. cm PSI mPa PSI mPa in. cm lbs/ft kg/m Hg kPa
CGH-5 1/4 0.6 0.6 1.5 500 3.4 2000 13.8 1 2.5 0.19 0.09 20 68
CGH-6 5/16 .8 0.7 1.8 500 3.4 2000 13.8 1 1/4 3.2 0.23 0.10 20 68
CGH-8 13/32 1.0 0.8 2.0 500 3.4 2000 13.8 1 3/4 4.5 0.28 0.13 20 68
CGH-10 1/2 1.3 0.9 2.3 500 3.4 2000 13.8 2 1/4 5.7 0.39 0.18 20 68
CGH-12 5/8 1.6 1.1 2.8 500 3.4 2000 13.8 2 3/4 7.0 0.47 0.21 20 68
CGH-16 7/8 2.3 1.2 3.0 500 3.4 2000 13.8 3 1/2 8.9 0.41 0.19 20 68
30
Water Detection Probes
Racor offers a wide selection of state switch is activated allowing
water‑in‑fuel (WIF) detection a larger current to flow to drive a
systems, each designed for specific light or provide a signal to an engine
filter assemblies and installation computer. Electronic detection
requirements. modules will automatically reset
Water Probes Electronic Detection Modules once water is drained away from the
Detection modules have internal probe tips.
Water probes simply provide electronics that pass a small current Detailed instructions are supplied
metal pin tip entry into a water across special metal pins. When with every WIF sensor and electronic
collection bowl. Some contain water bridges the pin tips, a solid detection module—see page 33.
no active electronics and require
an external electronic detection
module to detect water.
see page 33
L
L
L
L
L L L
L
L
2.5 in.
1.0 in. (6.4 cm)
TYPICAL
Specifications RK32262-02 RK 55484 56140 RK56140-01 RK55617 RK30880E** RK30880-03** RK 30964 RK 21069
31
Vacuum/Compound Accessories
Gauge Kits Enhance Your Fuel Systems Performance
Vacuum and Compound and Ease of Service
(vacuum/pressure) gauges and
related hardware are available to When is My Engine Air Filter “Used Up?”
monitor filter condition. As the Because it performs so well, it is not An effective way to verify restriction
filter slowly becomes clogged uncommon for the engine air filter is with a filter restriction monitor.
with contaminants the restriction to appear as if it has reached its A restriction monitor will provide
capacity. The only way to know when a quick and accurate assessment
(resistance to flow) increases.
the engine air filter has reached it's of the air filter’s condition and
The fuel pump still tries to draw capacity is to measure the restriction remaining service life.
fuel (suction) but because of this at service.
restriction less fuel is delivered Standard Filter Monitor Part Numbers
to the engine and instead more Part Range Description
air is pulled from it (fuel de- Number (In. water vac.)
400033015 A 8-15 inHg (27-51 kPa) Direct Mount
gassing). These results can cause 400033020
A
8-20 inHg (27-68 kPa) Direct Mount
the engine to lose power and 400033025
A
8-25 inHg (27-85 kPa) Direct Mount
eventually stall. A Direct Mount
014440001 8-25 inHg (27-85 kPa)
w/ 90˚ Fitting
B
072604000 4-25 inHg (14-85 kPa) Remote Mount
By installing a vacuum gauge in A
076248001 8-25 inHg (27-85 kPa) Dash Mount
your fuel system (on the outlet A
Unit standard with a 1/8"-27 NPT straight fitting.
side of the Racor filter) visual B
Unit standard with a 90˚ coupling and 10' hose.
monitoring of filter condition
Part No. Description Tread Size
is possible at a glance. Note the
position of the dial, or apply the Vacuum Gauge, Silicone Dampened, 1/4" NPT Back Mount
RK 11233
‘red line’ decal provided with 2" dial, 0-30 inHg. (0-15 PSI) With Bracket
most kits. This will assist in easy
monitoring as filter efficiency 1606B
Vacuum Gauge Kit. Gauge (RK 11233), 1/4" NPT Back Mount
one 7232-4, And One 7234-4 Fitting With Bracket
begins to decrease when a filter
change is necessary.
7232-4 Adapter Fitting 1/8"MNPT x #4 (1/4") Hose
Note: Intervals of filter
changeout may vary depending 7234-4 Adapter Fitting 1/4" Swivel x #4 (1/4") Hose
PFHG15LF
30/60 PSI Gauge RK 19492 UL-Listed Brass Drain Valve 1/4" NPTF
32
Water Detection Modules & Kits
Racor Water Detection Kits are are all 100% electrically tested. Caution: The water probe and
available in a wide selection for An electronic detection module detection modules work with 12
various installation requirements. analyzes electrical resistance at or 24 volts, direct current only and
Under-dash, in-dash, and remote the water probe and determines if should never be wired to other
mount, these solid-state units may water is present. If so, the detection brand modules or household 110
be used with any Racor fuel filter/ module operates to indicate water, or 220 volts, alternating current.
water separator and water probe. based on its features listed below. All Use the guide below to find the
They are manufactured using units reset automatically after water correct detection module for your
the highest quality materials and is removed (unless specified). application.
Under-dash water detection module. Light illuminates and alarm sounds when water is detected. Water
RK 12870 must be drained to reset light and stop alarm. Plastic enclosure measures: 1.38” square x 1.25” deep. 12 vdc
Water probe included.
2” gauge-type water detection module. Light and audio. Red ‘DRAIN’ lamp illuminates and horn sounds
RK 20726 when water is detected. Initial power-up self diagnosis feature and circuit protection included. Plastic 12 or 24 vdc
case, satin black dial with white lettering. Water probe included.
2” gauge-type water detector and filter restriction module. Includes pre-set vacuum switch (7 inHg),
RK 11-1570 1 connector, and outlet adapter fitting. Red ‘DRAIN’ or ‘CHANGE FILTER’ lamp illuminate and horn sounds 12 or 24 vdc
when water is detected. Water probe included.
Remote detection unit sends 12 VDC hot (+) signal when an input ground signal (from a water probe or
12 vdc
RK 14329 a vacuum switch—not included) is received. Must be used with a relay to power a horn or indicator
lamp (if draw is over 1 amp). Plastic enclosure measures: 3” x 2.5” x .75”
RK 14321 Same as above 24 vdc
This kit includes new and enhanced detection electronics built into the probe body and works
RK30880E 12 or 24 vdc
with 12 or 24 volt DC systems. Water probe and detection module all in one.
1
Clear collection bowl must have a 7/8” SAE port.
33
Coming Soon
P510MAM MULTIPASS FUEL POLISHER
The New Racor Fuel Polisher removes
contamination at the source - the fuel
Product Features
tank. • Bottom loading cartridge design
Most filtration solutions block • Aluminum and stainless steel
contamination as it moves through the construction
fuel system on the way to the engine.
• Approved for all bio-fuels to b20,
As contamination builds, fuel filters #2 USLD and JP8 fuels
will choke leading to inadequate
fuel delivery to the engine, damage • Aquablock media cartridges
to injectors and other engine • Flow rate to 60 GPH (220 LPH)
components, increased emissions,
• Stainless Steel Water in fuel sensor
and decreased performance.
• UL 1105 fire test Certified
The Racor fuel polisher removes
contamination from the fuel tank • 22 PSI MAX pressure output
allowing the fuel system to run at peak • Electric pump operates in both 12V
performance. and 24V applications
By setting up a new fuel circuit • Electrical wire harness with control
around the fuel tank contaminates switch included
such as water, dirt and rust will be
removed from the fuel delivery circuit,
resulting in increased filter life, better
performance, and less downtime to Product Specifications
change filters.
Maximum Flow Rate 60 GPH (220 LPH)
No. of Ports 2
Fuel Polisher Flow Port Size M16-1.5 ORB
Micron Rating
10
Available
Fuel Tank
RK 20725 12V Water Detection
34
SNAPP. The fuel filter change that changes everything.
The world turns to Racor for filtration solutions that provide ultimate protection from water and solid
contamination. This is filtration that includes two innovations often copied but never quite duplicated
– the powerful protection of patented, world-class Aquabloc® filter media and, the Racor trademark,
a clear bowl that allows for at-a-glance inspection of fuel system integrity.
Fast, easy, clean, SNAPP is a fuel filter change for the better
SNAPP is big protection for small engines with fuel flows up to 26 gph and makes every filter change
literally a snap. Fast, easy, clean. No tools are needed – when it’s time for service, simply snap in a
new filter. Simple installation and a patented priming system mean that
protecting your engine investment is now … a SNAPP.
enuine
acor
G
R
Permanent mounting
bracket is stainless steel for
withstanding corrosive
environments.
Heavy-duty high-impact
nylon construction won’t
ever rust or corrode,
even in humid
conditions.
Specifications
Maximum Flow Rate 26 gph (100 lph) Clear bowl for at-a-glance Legendary Aquabloc
®
35
Racor Village Marine
Forward Thinking in Reverse Osmosis Engineering
Pleasure Marine
Stowaway Series The Stowaway Series offers fresh water independence
for ocean crossings, extended fishing trips or cruising
400-800 GPD where dock supplies are unreliable.
(1,500-3,000 LPD)
The Stowaway Series features a semi modular frame
For powerboat and ocean yachts format, which maximizes installation flexibility. The
applications frame is compact and can be above or below water line.
The boost pump and prefilters are supplied as loose
items. The watermaker can be operated and monitored
from the electronic remote control.
Key Features:
36
Commercial Marine
Pure Water Series The PW Series reverse osmosis desalination
systems are the preferred choice of fresh
3,000-20,000 GPD (11,000-75,500 LPD) water generating equipment for the most
discriminating marine operators (such as major
oil companies, The United States Navy, The
United States Coast Guard and The Cousteau
Society).
Modular Configuration
Village Marine - Pure Water
(See bulletin no. 7831)
Key Feature
At the core of each PW
series watermaker is the
Aqua Pro 3 or 5 plunger
titanium high pressure
pump.
38
Parker’s Motion & Control Technologies
At Parker, we’re guided by
a relentless drive to help
our customers become more
productive and achieve
higher levels of profitability
by engineering the
best systems for their
requirements. It means
looking at customer
AEROSPACE CLIMATE CONTROL ELECTROMECHANICAL FILTRATION
applications from many Key Markets Key Markets Key Markets Key Markets
angles to find new ways • Aircraft engines • Agriculture • Aerospace • Food & beverage
• Business & general aviation • Air conditioning • Factory automation • Industrial machinery
to create value. Whatever • Commercial transports • Food, beverage & dairy • Food & beverage • Life sciences
the motion and control • Land-based weapons systems • Life sciences & medical • Life science & medical • Marine
• Military aircraft • Precision cooling • Machine tools • Mobile equipment
technology need, Parker has • Missiles & launch vehicles • Processing • Packaging machinery • Oil & gas
the experience, breadth of • Regional transports • Transportation • Paper machinery • Power generation
• Unmanned aerial vehicles • Plastics machinery & converting • Process
product and global reach Key Products • Primary metals • Transportation
to consistently deliver. Key Products • CO2 controls • Semiconductor & electronics
• Flight control systems • Electronic controllers • Textile Key Products
No company knows more & components • Filter driers • Wire & cable • Analytical gas generators
about motion and control • Fluid conveyance systems • Hand shut-off valves • Compressed air & gas filters
• Fluid metering delivery • Hose & fittings Key Products • Condition monitoring
technology than Parker. & atomization devices • Pressure regulating valves • AC/DC drives & systems • Engine air, fuel & oil filtration
For further info call • Fuel systems & components • Refrigerant distributors • Electric actuators & systems
• Hydraulic systems & components • Safety relief valves • Controllers • Hydraulic, lubrication &
1 800 C-Parker • Inert nitrogen generating • Solenoid valves • Gantry robots coolant filters
(1 800 272 7537). systems • Thermostatic expansion valves • Gearheads • Process, chemical, water
• Pneumatic systems & components • Human machine interfaces & microfiltration filters
• Wheels & brakes • Industrial PCs • Nitrogen, hydrogen & zero
• Inverters air generators
• Linear motors, slides and stages
• Precision stages
• Stepper motors
• Servo motors, drives & controls
• Structural extrusions
FLUID & GAS HANDLING HYDRAULICS PNEUMATICS PROCESS CONTROL SEALING & SHIELDING
Key Markets Key Markets Key Markets Key Markets Key Markets
• Aerospace • Aerospace • Aerospace • Chemical & refining • Aerospace
• Agriculture • Aerial lift • Conveyor & material handling • Food, beverage & dairy • Chemical processing
• Bulk chemical handling • Agriculture • Factory automation • Medical & dental • Consumer
• Construction machinery • Construction machinery • Food & beverage • Microelectronics • Energy, oil & gas
• Food & beverage • Forestry • Life science & medical • Oil & gas • Fluid power
• Fuel & gas delivery • Industrial machinery • Machine tools • Power generation • General industrial
• Industrial machinery • Mining • Packaging machinery • Information technology
• Mobile • Oil & gas • Transportation & automotive Key Products • Life sciences
• Oil & gas • Power generation & energy • Analytical sample conditioning • Military
• Transportation • Truck hydraulics Key Products products & systems • Semiconductor
• Welding • Air preparation • Fluoropolymer chemical delivery • Telecommunications
Key Products • Compact cylinders fittings, valves & pumps • Transportation
Key Products • Diagnostic equipment • Field bus valve systems • High purity gas delivery fittings,
• Brass fittings & valves • Hydraulic cylinders • Grippers valves & regulators Key Products
• Diagnostic equipment & accumulators • Guided cylinders • Instrumentation fittings, valves • Dynamic seals
• Fluid conveyance systems • Hydraulic motors & pumps • Manifolds & regulators • Elastomeric o-rings
• Industrial hose • Hydraulic systems • Miniature fluidics • Medium pressure fittings & • EMI shielding
• PTFE & PFA hose, tubing & • Hydraulic valves & controls • Pneumatic accessories valves • Extruded & precision-cut,
plastic fittings • Power take-offs • Pneumatic actuators & grippers • Process control manifolds fabricated elastomeric seals
• Rubber & thermoplastic hose • Rubber & thermoplastic hose • Pneumatic valves and controls • Homogeneous & inserted
& couplings & couplings • Rodless cylinders elastomeric shapes
• Tube fittings & adapters • Tube fittings & adapters • Rotary actuators • High temperature metal seals
• Quick disconnects • Quick disconnects • Tie rod cylinders • Metal & plastic retained composite
• Vacuum generators, cups & seals
sensors • Thermal management
39
Worldwide Filtration Manufacturing Locations
North America Europe Asia Pacific
Compressed Air Treatment Compressed Air Treatment Australia
Filtration & Separation/Balston domnick hunter Industrial NSW 2154, Australia
Haverhill, MA England NE +61 2 9634 777
978 858 0505 +44 (0) 191 402 9000, www.parker.com/australia
www.parker.com/balston www.domnickhunter.com
China
Filtration & Separation/Finite Hiross Zander Shanghai 101206 China
Oxford, MI Padova Business Unit +86 21 5031 2525
248 628 6400 Angelo di Piove Padova, Italy www.parker.com/china
www.parker.com/finitefilter +39 049 9712 111
www.parker.com/hzd India
Purification, Dehydration & Mahape, Navi Mumbai 400 709 India
Filtration Division Hiross Zander T +91 22 5613 7081, 82, 83, 84, 85
Lancaster, NY Essen Business Unit www. parker.com/india
716 685 4040 Essen, Germany
www.parker.com/pdf T +49 2054 9340, F +49 2054 934164 Japan
www.parker.com/hzd Yokohama-shi, 244-0003 Japan
Sales Office T +81 45 870 1522
Charlotte, NC Parker Gas Separations www.parker.com/japan
704 921 9303 Etten- Leur, Netherlands
www.parker.com/pdf +31 76 508 5300 Korea
Hwaseong-City Gyeonggi-Do, Korea
T +82 31 359 0771
Engine Filtration & Engine Filtration & www.parker.com/korea
Water Purification Water Purification
Racor Racor Singapore
Modesto, CA England Singapore 619 702
209 521 7860 +44 (0) 1924 487000, T +65 6887 6300
www.parker.com/racor www.parker.com/rfde www.parker.com/singapore
© 2013 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies. Brochure 7501 Rev J 01/13