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SIMULATOR
Simulation Sciences, Inc., 601 South Valencia Avenue, Brea, CA 92621 (USA)
(Workbook meeting 7/26/94; Outline from MGK 7/28/94, Revised form 8/3/94)
INTRODUCTION
There are two traditional classes of thermodynamic models for phase
equilibrium calculations: one is liquid activity coefficient and the other is
equation-of-state models. Activity coefficient models can be used to describe
mixtures of any complexity, but only as a liquid well below its critical
temperature. What is an equation of state ? Any mathematical relation between
volume, pressure, temperature, and composition is called the equation of state
and most forms of the equation of state are of the pressure-explicit type. Many
equations of state have been proposed, but most all of them are essentially
empirical in nature. The virial equation of state has a sound theoretical
foundation and is free of arbitrary assumption. However, the virial equation is
appropriate only for the description of properties of gases at low to moderate
densities. The virial equaions of state are polynomials in density. The simplest
useful polynomial equation of state is cubic, for such an expression is capable
of yielding the ideal gas equation as volume goes to infinite and of representing
both liquid-like and vapor-like molar volumes at low temperatures. This latter
feature is necessary for the application of an equation of state to the calculation
of vapor-liquid equilibria.
*
Corresponding author
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function (Wilson, 1964, 1966; Soave, 1972). One of the important features in
applying a cubic equation of state is that the α function in the cubic equation of
state can be adjusted to provide an accurate description of the vapor pressure of
any nonpolar and polar components from the triple point to the critical point.
This feature is important because the accurate prediction of pure component
vapor pressures is prerequisite for accurate vapor-liquid calculations.
EQUATION-OF-STATE ADVANTAGES
The equation-of-state has an inherent advantage over the traditional liquid
activity coefficient methods in that it is able to directly handle supercritical
components which do not form liquid (hence, liquid activity coefficients cannnot
be determined and Henry's constants are required), to handle both vapor and
liquid phases in large ranges of temperature and pressure, to adequately handle
high pressure systems, to predict a critical point of mixtures, to properly
calculate K-values near or at the critical point, and to generate all thermodynamic
properties, such as enthalpy, in a consistent way.
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equation of state (SRK CEOS) in 1972. Wilson (1964) however, was the first to
introduce a general form of the temperature dependence of the "a" parameter in
the Redlich-Kwong equation of state:
RT a
P= − (1)
v −b v ( v + b)
with
a ( T ) = α ( T ) a ( Tc ) (2)
The constants a(T c) and b for SRK CEOS are obtained from the critical
constraints. Wilson later (1966) expressed α(T) as a function of the reduced
temperature, Tr = T/Tc, and the acentric factor ω for the Redlich-Kwong CEOS,
but was not successful. The α(T) function that gained widespread popularity
was proposed by Soave (1972) as an equation of the form:
α =[ 1 + m ( 1 − T r 0.5 ) ] 2 (3)
The m parameter was obtained by forcing the equation to reproduce the vapor
pressure for nonpolar hydrocarbon compounds at Tr = 0.7 and was correlated
as a function of ω for the SRK CEOS:
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Although the Soave's α function is found to be incorrect at high reduced
temperatures as it does not always decrease monotonically with increasing
temperature, the Soave approach was subsequently used in the work by Peng
and Robinson (1976). This helped the Peng-Robinson cubic equation of state
(PR CEOS) to also become one of the most widely used equations of state in
industry for correlating the vapor-liquid equilibria of systems containing
nonpolar and slightly polar components
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dissolved in the hydrocarbon liquid up to its solubility limit, and any remaining
water is decanted as a free water phase. The K-value of water in the
hydrocarbon-rich liquid phase can then be computed from water partial
pressure, pw, the solubility of water in the hydrocarbon-rich liquid phase, xw, and
system pressure, P, using the following equation:
pw
Kw = x (6)
wP
The water partial pressure is calculated from either Antoine vapor pressure
equation with coefficients properly stored for different temperature ranges or
Figure 15-14 in the GPSA Data Book (1976).
The GPSA Figure 15-14, which relates the partial pressure of water vapor in
natural gas to temperature and pressure, is recommended for natural gas
mixtures above 2000 psia and Antoine saturated water vapor pressure is proper
for most problems.
The following example indicates that the K-value of water in the hydrocarbon-
rich liquid phase is calculated from GPSA and SimSci methods and the
properties of pure water liquid phase are calculated from the Keenan and Keyes
equation of state :
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COMP DATA
LIBID 1, H2O/2, H2S/3, N2/4, CO2/5, C1/6, C2/7, C3/8, IC4/*
9, NC4/10,IC5/11, NC5/12, NC6
PETRO 13, CUT1,100,715.0,94.44/14, CUT2,164,820.3,204.44/*
15, CUT3,310,921.8,376.66
ASSAY CHAR=SIMSCI
THERMODYNAMIC DATA
METHOD SYSTEM=SRK,SET=SET01,DEFAULT
WATER DECANT=ON,GPSA,SOLUBILITY=SIMSCI,*
PROPERTY=STEAM
Note that all of the SRK and PR equations of state in PRO/II are capable of
predicting three phase behavior, however, not all these equations have the
necessary binary interaction parameters to do the proper split. When the
standard SRK or PR CEOS are selected for three phase calculations, the free
water (decant) option must be deactivated. The example given below shows
how to use SRK CEOS for three-phase (VLLE) calculations:
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Kabadi and Danner (1985) proposed a two-parameter mixing rule for the SRK
equation of state. The rigorous three phase calculation can be performed for
hydrocarbon-water systems by using the Soave-Redlich-Kwong-Kabadi-Danner
(SRKKD) equation. The example given below shows how to use SRKKD for
three-phase (VLLE) calculations:
Note that the SRKKD mixing rule leads to inconsistencies when a component is
split into two or more identical fractions. This method was also found to give
large errors for the aqueous phase.
Numerous α functions have been proposed for this purposed. They contain
usually 1 to 3 empirical parameters to be derived from vapor pressures of
individual compounds. Among them, a two-parameter α function proposed by
Twu (1988) and a three-parameter α function proposed by Twu et al.(1991) are
recognized as the most flexible ones with correct extrapolation to high reduced
temperatures. These two α functions, which become SimSci α functions, are:
α = Tr 2 ( M −1) e L ( 1− Tr
2M
) (7)
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α = Tr N ( M −1) e L ( 1− Tr
N M
) (8)
a= ∑ ∑ x x aij i j (9)
where
b= ∑xb i i (11)
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The quadratic mixing rule is the most widely used for equations of state. The
standard method for introducing a binary interaction parameter, kij, into this
classical mixing rule is to correct the assumed geometric mean rule for the "aij"
parameter in the eqn.(10). The cubic equations of state with classical quadratic
mixing rules are capable of accurately representing vapor-liquid equilibria for
non-polar hydrocarbon systems with only one adjustable binary parameter.
The quadratic mixing rule is used for standard SRK and PR cubic equations
of state. The SYSTEM=SRK in previous examples are standard SRK equation
of state.
Therefore, in the 1970's and 1980's, equations of state were used virtually only
for nonpolar hydrocarbons and slightly polar components. Since the equation-
of-state method does not effectively model strongly polar/polar and/or
polar/nonpolar systems, liquid activity coefficient methods are typically ultilized
for such kind of chemical systems.
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predict vapor-liquid and/or vapor-liquid-liquid phase behavior of highly non-
ideal chemical systems.
The inability of classical quadratic mixing rules to represent the phase behavior
of strongly nonideal mixtures can be explained in terms of infinite dilution
activity coefficients (Twu et al., 1992). The derivation of the infinite dilution
activity coefficients from the equation of state indicates that k12 or k21 is directly
related to the infinite dilution activity coefficients γ 1 ∞ or γ 2 ∞ , respectively. While
it is a good approximation for hydrocarbon mixtures to assume that k12 = k21,
this assumption cannot be applied to highly asymmetric systems containing
strongly polar or associating components.
The failure of classical quadratic mixing rules for strongly nonideal mixtures
can therefore be overcome by using two binary parameters and accurate results
can be obtained for such mixtures when different values of binary parameters are
used for, for example, the water-rich and hydrocarbon-rich phases. The mixing
rule proposed by Kabadi and Danner (1985) is an example of using two binary
parameters, although it is not quite successful in the aqueous phase.
Because the Panagiotopoulos-Reid mixing rule is very powerful and yet very
simple, and can make use of available binary interaction parameters for SRK
CEOS, SimSci has modified the Panagiotopoulos-Reid mixing rule to reduce the
dilution effect to a minimum for better prediction of phase behavior of
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multicomponent mixtures. This modified Panagiotopoulos-Reid mixing rule is
named as SRKM mixing rule. The SRKM mixing rule is given below:
Although the SRKM mixing rule reduces the dilution effect, the variance
problem still exists. Twu et al. (1991) have proposed a mixing rule not only to
overcome the flaw for multicomponent mixtures as exhibited by the
Panagiotopoulos-Reid mixing rule, but also to reproduce the activity coefficients
in the infinite dilution region as well as to model phase behavior throughout the
finite range of concentration. The mixing rule proposed by Twu et al. (1991)
was called SRKS mixing rule.
SRKS mixing rule and SimSci α function are applied to a highly non-ideal
system in following example. The binary interaction parameters between ethanol
and benzene, which was not found in SIMSCI databank, should be input
through SRKS keyword to improve the calculation results.
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TITLE PROBLEM=SRKS, USER=SIMSCI
PRINT INPUT=FULL
COMP DATA
LIBI 1,ETOH/2,BNZN/3,H2O
THERMO DATA
METHOD SYSTEM(VLLE)=SRKS, LIKEY=2, L2KEY=3
KVALUE ALPHA=SIMSCI
SRKS 1, 2, 0.275771, 1.00971, -42.9063, -322.428, *
0, 0, -3.68601, -0.998951
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THERMO DATA
METHOD SYSTEM(VLLE)=HEXAMER
However, unlike the constants (a and b) of cubic equation of state, which are
constrained to satisfy the critical point conditions, the constants (total is 11) of
Benedict-Webb-Rubin-Starling equation are not satisfied with the critical
contraints. Therefore, the K-value calculations from BWRS for hydrocarbons
near the critical point may not be as reliable as that from CEOS.
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METHOD SYSTEM=BWRS
KVALUE BANK=SIMSCI
In general, the BWRS equation of state is better for representing pure fluid
properties and less attractive for mixtures because it does not offer any
advantages over cubic equations of state in K-value calculations. It may also
require considerably more computing times. The following example applies
BWRS equation of state to pure hydrocarbon for the prediction of properties at
any temperature and pressure:
DATABANK: ALPHA
PRO/II allows the user to utilize a choice of 12 different alpha formulations for
SRK, PR, ans vdW cubic equations of state. SimSci has compiled a data bank
of α parameters for all the components in the SimSci component library using
the α functions given by eqn.(7) and (8) for SRK, PR, and vdW CEOS. The
following is an example showing how to retrieve component-dependent α
parameters from SimSci databank and to input you own α parameters for SRK
CEOS:
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SA06 11,0.340339,0.844963,2.38332
The binary interaction parameter, kij, are usually obtained from the regression
of PTXY data. PRO/II already contains a large data bank of binary interaction
parameters for SRK, PR, SRKM, and SRKS, equations which fit a wide range
of hydrocarbon applications and in most of cases does not require additional
input binary interaction parameters from the user.
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THER DATA
METHODS SYSTEM=SRK
KVALUE BANK=SIMSCI
The follwoing reprint from the simulation run indicates that all the binary
interaction parameters but one were found in SIMSCI databank. The
proprietary MW correlation was then used to estimate the binary parameter for
this binary which parameters were not found in the databank.
APPLICATION GUIDELINES
We have discussed that the success of correlating vapor-liquid equilibrium
data using a cubic equation of state primarily depends on two things: one is the
α function; the other is the mixing rule. A flexible α function and an advanced
mixing rule allow cubic equation of state to be used for a broad range of
nonideal mixtures which previously could only be described by activity
coefficient models. Having these two elements, the key application guideline of
a CEOS primarily depends upon the availability of binary interaction parameters
for the system.
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BWRS is an excellent equation of state for predicting properties of pure
hydrocarbons and gases at any temperature and pressure and is suitable for the
application to non-polar hydrocarbon and industrial gas mixtures.
REFERENCES
API Technical Data Book-Petroleum Refining, American Petroleum Inst., New
York, 1982.
GPSA Engineering Data Book, Gas Processors Suppliers Association, Tulsa,
Oklahoma, 1976.
Kabadi, V.N. and Danner, R.P., 1985, "A Modified Soave-Redlich-Kwong
Equation of State for Water-Hydrocarbon Phase Equilibria", Ind. Eng. Chem.
Proc. Des. dev., 24(3), 537-541.
Keenan, J.H., Keyes, F.G., Hill, P.G., and Moore, J.G., “Steam Tables”, John
Wiley & Sons Inc., NY, 1969.
Knapp, H., Doring, R., Oelirich, L., Plocker, U., and Prausnitz, J.M., 1982.
“Vapor-liquid Equilibria for Mixtures of Low Boiling Substances”, published
by DECHEMA, Chemistry Data Series, Vol. VI., Germany.
Michelsen, M.L. and Kistenmacher, H., 1990. "On Composition-dependent
Interaction Coefficients," Fluid Phase Equilibria, 59:229-230.
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Panagiotopoulos, A.Z. and Reid, R.C., 1986. "A New Mixing Rule for Cubic
Equations of State for Highly Polar Asymmetric Systems." ACS Symp. Ser.
300, American Chemical Society, Washington, DC, pp. 571-582.
Peng, D.Y. and Robinson, D.B., 1976. "A New Two-constant Equation of
State", Ind. Eng. Chem. Fundam., 15:58-64.
Redlich, O. and Kwong, N.S., 1949. "On the Thermodynamics of Solutions. V:
An Equation of State. Fugacities of Gaseous Solutions", Chem. Rev. 44:233-
244.
Soave, G., 1972. "Equilibrium Constants from a Modified Redlich-Kwong
Equation of State", Chem. Eng. Sci., 27:1197-1203.
Starling K.E., 1973. “Fluid Thermodynamic Properties for Light Petroleum
Systems”, Gulf Publ. Co., Houston, TX.
Twu, C.H., 1988. "A Modified Redlich-Kwong Equation of State for Highly
Polar, supercritical Systems," International Symposium on Thermodynamics
in Chemical Engineering and Industry, May 30-June 2, 1988.
Twu, C.H., Bluck, D., Cunningham, J.R., and Coon, J.E., 1991. "A Cubic
Equation of State with a New Alpha Function and a New Mixing Rule", Fluid
Phase Equilibria, 69:33-50.
Twu, C.H., Bluck, D., Cunningham, J.R., and Coon, J.E., 1992. "A Cubic
Equation of State: Relation Between Binary Interaction Parameters and Infinite
Dilution Activity Coefficients,", Fluid Phase Equilibria, 72:25-39.
Twu, C.H., Coon, J.E., and Cunningham, J.R., 1993. "An Equation of State: for
Hydrogen Fluoride,", Fluid Phase Equilibria, 86:47-62.
van der Waals, J.D., 1873. “Over de Constinuiteit van den gas-en
Vloeistoftoestand”, Doctoral Dissertation, Leiden, Holland.
Wilson, G.M., 1964. "Vapor-liqumid Equilibria Correlated by Means of a
Modified Redlich-Kwong Equation of State", Adv. Cryog. Eng., 9:168-176.
Wilson, G.M., 1966. "Calculation of Enthalpy Data from a Modified Redlich-
Kwong Equation of State", Adv. Cryog. Eng., 11:392-400.
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