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Kobelco Hydraulic Schematic Section

Kobelco America Inc.

Page 6-7

NOTE:
The information listed in the troubleshooting table is for reference only. The troubleshooting table was developed around the SK210 and SK250 Negative Control Dynamic Acera.

Page 6-8

Troubleshooting Table SK210 and SK250 Negative Control

Boom raise inching

Boom raise full lever

O
O
O
O
O
O

O
O
O
O
O
O

O
O
O
O
O
O

O
O
O
O
O
O

O
O

Boom lower
Arm out inching
Arm out full lever
Arm in inching
Arm in full lever
Arm in heavy digging
(Full lever, sequence conflux)
Bucket digging

(F

O
O

O
O
O
O
O
O

O
O

O
O

O
O

O
O
O
O
O
O

O
O

O
O
O
O

O
O
O

O
O
O
O

O
O

Bucket dump

Bucket digging
(Full lever, conflux)

Bucket dump
(full lever, conflux)

Swing

Travel RH and LH (1st speed)

Travel RH and LH (2nd speed)

Travel right + Boom

Travel right + Bucket

Travel right + Arm

Travel right + Swing

Travel left + Boom

Travel left + Bucket

Travel left + Arm

Travel left + Swing

Travel RH and LH + Boom raise

Arm in + Swing (Swing priority)

Independent Travel
Travel and Boom up
Independent Travel
Travel / Boom up & Swing

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O

Arm lock valve

O
O
O
O

Other

Boom lock valve

Bucket Cylinder

Arm Cylinder

Boom cylinder

Cylinder

Swing motor

LH travel Motor

RH Travel motor

Nega-Con back pressure valve

P2 Neg - Con valve

P1 Neg - Con valve

Arm T2 valve

Arm variable recirculation

Arm conflux valve

Boom conflux valve

Travel straight valve

P2 by-pass cut valve

P1 by-pass cut valve

Travel left

Travel right

Swing

Bucket

Arm

Motor

O
O
O
O

O
O
O
O

Lever lock

Travel 2-speed solenoid valve

A7 SV- A2 A1 SV3
4
SV-2

Boom

A8
SV-1

Att boost sol. Valve

Swing parking brake


solenoid valve

Swing priority propo. Valve

Ind. Travel propo. Valve

Ind. Travel propo. Valve

P1 by-pass cut propo. valve

Travel Straight propo. valve

A3 A4 A5 A6 A7 A8
PSV PSV PSV PSV PSV PSV
D
E
F
H
B
C

P2 pump

A6
PSV
A

P2 by- pass cut propo. valve

P2 pump propo. valve


Arm variable recirculation
propo. valve

P1 pump propo. valve

Back pressure sensor

Nega-Con sensor

SE1 SE22 SE26


PSV PSV
~
~
~
SE28
P2
P1
SE10 SE23 SE27

Hydraulic Device
Control valve

P1 pump

Code

High pressure sensor

Low pressure sensor

Electrical circuit

O
O

O
O

Page 6-9

SK160 - Neutral Corcuit Positive Control

Kobelco Hydraulic Schematic Legend


Item #

SK160 Schematic Section


Item #
a1
a2
a3
a4
a5
a6
a7
a8
a9
A1
A2
A3
A4
PSV1
PSV2
PH1
PH2
SE-22
SE-23
B1
B3
Dr3
P3
Page 6-10

Hydraulic Pump Schematic Legend


Description
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P1 proportional solenoid valve (PSV 1)
Test port P2 proportional solenoid valve (PSV2)

Test port P3 Pilot Pressure

Delivery port P1 pump


Delivery port P2 pump
Delivery port P3 pump
proportional solenoid valve P1 pump
proportional solenoid valve P2 pump
Pump high pressure port P1
Pump high pressure port P2
High pressure sensor P1 pump
High pressure sensor P2 pump
Supply oil for P1 and P2 pump
Supply oil for P3 pump
Drain for pilot pump P3
Pilot pump

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
30

Description
Main Hydraulic pump
Main Control Valve
Swing Motor
Travel Motor Assy.
Boom Cylinders
Arm Cylinder
Bucket Cylinder
Swivel Joint
Left hand pilot valve
Right hand pilot valve
Travel pilot valve
Oil Cooler
Pilot filter manifold
Accumulator
Suction strainer
8 Solenoid block
Return filter
By-pass check valve
Tank breather
Return check valve
Return check valve (oil cooler)
One way check assy.
Independent by-pass valve
Independent by-pass solenoid
Swing priority solenoid
Slow return check
Swing priority/Breaker Option Valve

SK160 - Neutral Corcuit Positive Control

SK160 Neutral Circuit Positive Control


Page 6-11

ED190 - Neutral Circuit Positive Control

Kobelco Hydraulic Schematic Legend

ED190 Hydraulic Schematic


D1
D2
D3
SE9
SE10

CONTROL VALVE DOZER


SOLENOID DOZER
PILOT CONTROL
PRESSURE SENSOR TRAVEL
PRESSURE SENSOR TRAVEL

Page 6-12

Item #
a1
a2
a3
a4
a5
a6
a7
a8
a9
A1
A2
A3
A4
PSV1
PSV2
PH1
PH2
SE-22
SE-23
B1
B3
B4
Dr3
P3

Hydraulic Pump Schematic Legend


Description
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P1 proportional solenoid valve (PSV-1
Test port P2 proportional solenoid valve (PSV-2
Test port P4 Dozer pump
Test port P3 Pilot Pressure

Delivery port P1 pump


Delivery port P2 pump
Delivery port P3 pump
Delivery port P4 pump
proportional solenoid valve P1 pump
proportional solenoid valve P2 pump
Pump high pressure port P1
Pump high pressure port P2
High pressure sensor P1 pump
High pressure sensor P2 pump
Supply oil for P1 and P2 pump
Supply oil for P3 pump
Supply oil for P4 pump
Drain for pilot pump P3
Pilot pump

Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
30

Description
Main Hydraulic pump
Main Control Valve
Swing Motor
Travel Motor Assy.
Boom Cylinders
Arm Cylinder
Bucket Cylinder
Swivel Joint
Left hand pilot valve
Right hand pilot valve
Travel pilot valve
Oil Cooler
Pilot filter manifold
Accumulator
Suction strainer
8 Solenoid block
Return filter
By-pass check valve
Tank breather
Return check valve
Return check valve (oil cooler)
One way check assy.
Independent by-pass valve
Independent by-pass solenoid
Swing priority solenoid
Slow return check
Swing priority/Breaker Option Valve

ED190 - Neutral Circuit Positive Control

ED190 Neutral Circuit Positive Control


Page 6-13

SK210 ~ 250 - Neutral Circuit Negative Control

Kobelco Hydraulic Schematic Legend

SK210~290 Schematic Section


Item #
a1
a2
a3
a4
a5
a6
a7
a8
a9
A1
A2
A3
A4
PSV1
PSV2
PH1
PH2
SE-22
SE-23
B1
B3
Dr3
P3
PN1
PN2
Page 6-14

Hydraulic Pump Schematic Legend


Description
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P3 Pilot Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Delivery port P1 pump
Delivery port P2 pump
Delivery port P3 pump
proportional solenoid valve P1 pump
proportional solenoid valve P2 pump
Pump high pressure port P1
Pump high pressure port P2
High pressure sensor P1 pump
High pressure sensor P2 pump
Supply oil for P1 and P2 pump
Supply oil for P3 pump
Drain for pilot pump P3
Pilot pump
Signal line from P1 section of main control valve
Signal line from P2 section of main control valve

Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
30
T.S.

Description
Main Hydraulic pump
Main Control Valve
Swing Motor
Travel Motor Assy.
Boom Cylinders
Arm Cylinder
Bucket Cylinder
Swivel Joint
Left hand pilot Valve
Right hand pilot valve
Travel pilot valve
Oil Cooler
Pilot filter manifold
Accumulator
Suction strainer
8 Solenoid block
Return filter
Bypass check valve
Tank breather
Return check valve
Return check valve
Slow return check valve
Independent travel bypass valve
Independent travel solenoid valve
Swing priority solenoid
Slow return check valve
One way check for swing priority
Swing priority/Breaker Option Valve
Temperature sensor

SK210 ~ 250 - Neutral Circuit Negative Control

SE26
SE22

a5

a1

PSV1

PH1

A1 A2

a2

SE23
a6

PSV2
PH2

SE27

P1

a8

P2
a9
PN2

BOOM

TRAVEL
INDEPENDENT
VALVE
P2

PN1

23

L.H.

Dr
A2
1.0
A1

BOOM

12

Pi2
T

R.H.

Pi1
1.0
P1

24

TRAVEL
INDEPENDENT
S/V

P1

P2
210L

a3

B1

B3

Dr3

ARM
PBL REV.

PTb

a7
Dr

CMR2

MR1

PL1

10.0
cc/rev

TRAVEL PRIORITY
147kPa

490kPa

AL FOR.

TRAVEL LEFT
CP2

CT2

Drb

BL REV.

LCs

PAS LEF.

PAr FOR.

17

18

27.9MPa
at180L

SWING

CT1

Br REV.

LEF. AS

TRAVEL RIGHT

BS RIG.

Ar FOR.

CP1

(T3)

Dra

BOOM CONFLUENCE
LCc

13

PBc

DIG.

PAc

DIS

Bc

DIG

Ac

DIS

PBb LOW.
Drc
PLc1
PAb RAI

11
ACC

14
4

Bb

ARM

LCa

BOOM

MB

PAa DIG.

CRb

Aa DIG.

39.7MPa
at 30L

37.7MPa
at30L

37.7MPa
at30L

CRa

VA
VB

X1

3.5

0.6

ARM
CONFLUENCE
0.4

0.4

0.4

0.4

Pis

P1 NUTRAL CUT

P2 NUTRAL CUT

ARM VARIABLE
RECIRCULATION

PCa

0.3

CCa

PA1

C
A
F
E
D
B

1.7X4
1.7X4
T

L.H.

R.H.

10

10

Pn2

Pn1

Pn1'

Pn2'

3.14MPa
at35L

3.14MPa
at35L

Tn1

0.6

Ba DIS.

RAI

PCb

BOOM&BUCKET
PILOT VALVE

0.3

LEFT
TRAVEL

PBa DIS.

39.7MPa
at30L
Ab

ARM&SWING
PILOT VALVE

PG

PLc2 DIG.
Drd

LOW.

RIGHT TRAVEL FORWARD


RIGHT TRAVEL REVERSE
LEFT TRAVEL FORWARD
LEFT TRAVEL REVERSE

P SE9

P SE10

CCb
LCb

PA
0.8

37.7MPa
at30L

D
B

PB1
39.7MPa
at30L

BUCKET

95m

C
TRAVEL
PILOT VALVE

DB

PB
B

PBS RIG.

14-12.8

PBr REV.

SWING

27

SG

21

15

7
3

PAL FOR.

A3

20

19

CMR1

a4

BUCKET

T2

(P3)

PBo1

MA

MA

0.3

Tn2

0.6

30

37.7MPa
at30L

AO1

SE8

P
SE7

P
SE6

P
SE5

P
SE4

P
SE3

P
SE2

37.7MPa
at30L

VA
(P4)

22

SE1

1.0

RIGHT
TRAVEL

0.3

MB

BUCKET DIGGING
BUCKET DISCHARGE

1.2
1.4

26

0.6

VB

BO1

Pcr 35.8
37.3MPa

SE28

PAo1
3

Pcr35.8
?37.3MPa

1.4

BOOM RAISING
BOOM LOWERING
SWING LEFT
SWING RIGHT
ARM DIGGING
ARM DISCHARGE

A2

A1

25
A1

LEVER
LOCK

ATT
BOOSTING

A3
P2
NEUTRAL
CUT

A4
TRAVEL
PRIORITY

A5
P1
NEUTRAL
CUT

A6
ARM VARIABLE
RECIRCULATION

A7
TRAVEL
1/2SPEED
CHANGEOVER

A8
SWING
P/B

16
T.S
T
P1

SK210 ~ 290 Neutral Control Negative Control

P2

Page 6-15

Minor Change Schematic


COLOR CODING STANDARD FOR HYDRAULIC CIRCUITS
Blue ................. Feed, drain, tank circuit
Green ............... Return, make up circuit,
Neutral control circuit
Red ................... Primary pilot pressure,
Orange ............. Main P1 pump delivery pressure,

Violet ................ Main P2 pump delivery pressure,

Blue tone ......... Valve operation to drain


Red solenoid tip....... In active and exciting

HYDRAULIC SCHEMATIC LEGEND


DESCRIPTION

ITEM #

DESCRIPTION

Main Hydraulic Pump

19

Hydraulic Return Check Valve

Main Control Valve

20

Fixed Restrictor Check Valve

Swing Motor

21

Fixed Restrictor Check Valve

22

Independent Travel Valve

Travel Motor Assy.

Boom Cylinder (LH)

Boom Cylinder (RH)

Arm Cylinder

Bucket Cylinder

Swivel Joint

10

Left and Right Hand Pilot Control Valves

11

Travel Pilot Control Valve

12

Pilot Filter

13

Hyd. Tank Suction Strainer

14

8 Solenoid Block

15
Hydraulic Return Filter and By-pass Valve
16

Page 6-16

HYDRAULIC SCHEMATIC LEGEND

ITEM #

23

Independent Travel Solenoids

24

Oil Cooler

25

Swing Priority Solenoid Valve

26

Dozer Pilot Control Valve

27

Dozer Control Valve

28

Blade Lift Cylinder - Left

29

Blade Lift Cylinder - Right

30

Blade Angle - Left

31

Blade Angle - Right

32

Blade Tilt Cylinder

33

Dozer Float/Pilot Solenoids

17

Air Breather Valve

34

Blade Angle Left/Right Solenoids

18

Hydraulic Return Check Valve

51

Breaker Valve

Minor Change SK210/250


MA

MA

4
0.3

Pi1 P1'

0.3

P2' Pi2

SE22 P

PSVP1

Pcr
A2

a2

a1

a2

a1 A1 A2

VB

0.6

VB
0.6

VA

VA

REG

P SE23

PN2

PB

PA

0.3

0.3

INDEPENDENT TRAVEL SOLENOIDS

at 46.5
Gal/min

4050 psi

D
MB

TRAVEL RIGHT

TRAVEL LEFT
B D E H C A

MB

~85 psi

~85 psi

a4

36 psi
a3

B3 D3

MAIN CONTROL VALVE

B1

P2

24

71 psi

19

A3

P1

18
SWING LEFT
SWING RIGHT

T2

4975 psi at 37Gal/min


5468 psi at 32Gal/min

12

ARM IN
ARM OUT

CMR1
0.7 psi/9.9psi

17

15

BUCKET DUMP
BUCKET DIGGING

CMR2

PL1
PTb

TRAVEL LEFT
STRAIGHT TRAVEL

16

CT2

TRAVEL RIGHT

PBr

PBs
PBs2
Pss
PAs

SWING

CT1

PAr

1.4

Ar

SE5
1.4

20

(T3)

CP1

Dra

52

(Optional)

1.4

As
Bs

Br

HAND
CONTROL
VALVE PB3

(Optional)
B

BUCKET
NIBBLER

LCc

BOOM CONFLUENCE

PBc

PB1

PAc

1.0

5468 psi
at 7.9 Gal/min

CCb

5758 psi
at 8 Gal/min

PBb
Drc
PLc1
PAb

LCa

BOOM

LEVER
LOCK

ARM

Pisc
Aa

CRb
CRa

5468 psi
at8Gal/min

5758 psi
at8Gal/min

Ab

P2 NEUTRAL
A3 CUT

5758 psi
at8Gal/min

0.4

3.5
X1
ARM
CONFLUENCE

PCb

P
ARM
CYLINDER

PA1
PA2
2

PB2

CAr

1.0
TRAVEL
PILOT VALVE

21
Ba

0.4
0.4

P2 NUTRAL CUT

P
ARM AND SWING

5468 psi
at8Gal/min

0.4

P1 NUTRAL CUT

BO0M AND BUCKET

Pis

5
11
BOOM
CYLINDERS

ARM VARIABLE
RECIRCULATION

P SE10

P SE9

LEFT TRAVEL FORWARD

PA1

Bb

ATT
A2 BOOSTING

21

PBa

PAa

A1

PLc2

Drd

LCb

14

PB1

PA4 PB4

BUCKET
CYLINDER

BREAKER

SOL/V BLOCK

10

PA3

0.8

Bc
Ac

SE7 SE8
P
P

25

BL

LCs

Drb

13

PAL
AL

CP2

BOOM UP
BOOM DOWN

SE1 SE2 SE3 SE4


P
P
P
P

PBL

HYD. TANK

51

a5

725 psi
at 5.3Gal/min

Dr

P1

PG
D

T
T
P

PN1

SWING

REG

PSVP2

PH2

PH1

A1

5192~5395 psi

T2

0.8

Pcr

23

0.6

5192~5395 psi

22
INDEPENDENT TRAVEL VALVE

LEFT TRAVEL REVERSE

PCa

CCa

RIGHT TRAVEL FORWARD


RIGHT TRAVEL REVERSE

STRAIGHT
A4 TRAVEL
(P4)

PBo2

TB

PAo2

P1 NEUTRAL
A5 CUT

NIBBLER/BREAKER PEDAL (Optional)


5468 psi
at 8Gal/min

50

5468 psi
at 8 Gal/min

Ao2

53

T
P

Bo2

ARM VARIABLE
A6 RECIRCULATION
(P3)

C1

A
C2
P
SE11

TRAVEL 1/2SPEED
A7 CHANGEOVER

SWING
A8 P/B
P2

Minor Change SK210LC/SK250LC-6E NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and 2nd Travel solenoid activated

Page 6-17

Kobelco Hydraulic Schematic Legend


Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
30
T.S.
Page 6-18

Description
Main Hydraulic pump
Main Control Valve
Swing Motor
Travel Motor Assy.
Boom Cylinders
Arm Cylinder
Bucket Cylinder
Swivel Joint
Left hand pilot Valve
Right hand pilot valve
Travel pilot valve
Oil Cooler
Pilot filter manifold
Accumulator
Suction strainer
8 Solenoid block
Return filter
Bypass check valve
Tank breather
Return check valve
Return check valve
Slow return check valve
Independent travel bypass valve
Independent travel solenoid valve
Swing priority solenoid
Slow return check valve
One way check for swing priority
Swing priority/Breaker Option Valve
Temperature sensor

Item #
a1
a2
a3
a4
a5
a6
a7
a8
a9
A1
A2
A3
A4
PSV1
PSV2
PH1
PH2
SE-22
SE-23
B1
B3
Dr3
P3

Hydraulic Pump Schematic Legend


Description
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P3 Pilot Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Delivery port P1 pump
Delivery port P2 pump
Delivery port P3 pump
proportional solenoid valve P1 pump
proportional solenoid valve P2 pump
Pump high pressure port P1
Pump high pressure port P2
High pressure sensor P1 pump
High pressure sensor P2 pump
Supply oil for P1 and P2 pump
Supply oil for P3 pump
Drain for pilot pump P3
Pilot pump

Minor Change SK290


MA

MA

4
0.3

Pi1 P1'

0.3

Pcr
A1

35.8~37.2 MPa

A2

a2

a1

0.8
VB

0.6

VB
0.6

VA

VA

REG

REG

Pcr

T2

0.6

35.8~37.2 MPa

23

(365.8~37.2 Kgf/cm2)

22
INDEPENDENT TRAVEL VALVE

(365.8~37.2 Kgf/cm2)

P2' Pi2

SWING

PG
SE22 P

PSVP1

a1 A1 A2

a2

P SE23

PSVP2

PH2

PH1

T
T
P

PN1

PN2

0.3

0.3

INDEPENDENT TRAVEL SOLENOIDS

D
MB

TRAVEL RIGHT

TRAVEL LEFT
B D E H C A

MB

27.9MPa (285 Kgf/cm2)


at180 VL/min

a4

643

5.0MPa (51 Kgf/cm2) a5


at 20L/min

Dr

245kPa (2.5 Kgf/cm2)

a3
B3 D3

PB

PA

~6Kg/cm 2

~6Kg/cm 2

MAIN CONTROL VALVE

B1

490kPa
(5 Kgf/cm2)

19

A3

P2

P1

24
18
T2

34.3MPa (350 Kgf/cm2) at 140L/min


37.7MPa (385 Kgf/cm2) at 120L/min

12

CMR1
CMR2

PL1
PTb

PBL

SWING LEFT
SWING RIGHT

PAL
AL

ARM IN
ARM OUT

CP2

BL

BUCKET DUMP
BUCKET DIGGING

LCs

1.4
PBs
PBs2
Pss
P
SE5
PAs

TRAVEL LEFT
17
TRAVEL PRIORITY
15

16

CT2

Drb

TRAVEL RIGHT

PBr

CT1

PAr

13

SWING
1.4

Ar

HYD. TANK

BUCKET

LCc

P1
P2

P1

14

PB1

39.7MPa
(405 Kgf/cm2)
at30L/min

PAc

0.8

1.4

20

HAND
CONTROL
VALVE PB3

Bc
Ac

CCb

PBb
Drc
PLc1
PAb

PB1

PA4 PB4
3

PA1
PA2
2

PB2

PLc2

Drd

LCb
LCa

BOOM

10

PA3

37.7MPa
(385 Kgf/cm2)
at30L/min

SOL/V BLOCK

25
(Optional)

BOOM CONFLUENCE

PBc

Pi1

SE7 SE8
P
P

(T3)

CP1

Dra

25

SE1 SE2 SE3 SE4


P
P
P
P

As
Bs

Br

BOOM UP
BOOM DOWN

1.0

21
BUCKET
CYLINDER

PBa

ARM

21
PAa

Bb
A1

LEVER
LOCK

Ab
ATT
A2 BOOSTING
P2 NEUTRAL
A3 CUT

0.4

CAr

39.7MPa
2

(405 Kgf/cm )

(385 Kgf/cm2)

0.4

P2 NEUTRAL CUT

ARM VARIABLE
RECIRCULATION

Pis
5

PCa

11

CCa
1

LEFT TRAVEL FORWARD

PBo1

(P3)

P SE9

P SE10

LEFT TRAVEL REVERSE

PAo1

RIGHT TRAVEL FORWARD


RIGHT TRAVEL REVERSE

37.7MPa
at 30L

37.7MPa
at 30L
50

ARM VARIABLE
A6 RECIRCULATION

TRAVEL
PILOT VALVE

0.4

TRAVEL
A4 PRIORITY

Ao1

Ba

BOOM
CYLINDERS

P1 NEUTRAL
A5 CUT

P
ARM AND SWING

1.0

at30L/min

0.4

P1 NEUTRAL CUT

ARM
CYLINDER

37.7MPa

BO0M AND BUCKET

at30L/min

3.5
X1
ARM
CONFLUENCE

PCb

PA1

CRa

37.7MPa
(385 Kgf/cm2)
at30L/min
39.7MPa (405 Kgf/cm2)
at30L/min

Pisc
Aa

CRb

Bo1

LEGEND
Secondary pilot pressure: 6 Kgf/cm2 ~ 30 Kgf/cm2 (85.3 ~ 426.7 psi)

(P4)

TB

System drain pressure: 2.5 Kgf/cm2 ~ 5 Kgf/cm2 (35.6 ~ 71.1 psi)


Case drain pressure: 0.05 Kgf/cm2 ~ 0.7 Kgf/cm2 (0.7 ~ 9.9 psi)

TRAVEL 1/2SPEED
A7 CHANGEOVER

Filter drain pressure: 0.05 Kgf/cm2 ~ 1.05 Kgf/cm2 (0.7 ~ 14.9 psi)
Pump flow circuit: 5 Kgf/cm2 (71.1 psi)
Primary pilot pressure: 51 Kgf/cm2 (725 psi)

SWING
A8 P/B

Spool operation to drain

P2
SK290LC/SK330LC-6E Dynamic Acera TM, 09/03 Rev.1

Minor Change SK290LC-6E NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and Fast Travel activated

Pump feed circuit

Page 6-19

SK330 - Neutral Circuit Neagtive Control

SK330 Schematic Section


Item #
a1
a2
a3
a4
a5
a6
a7
a8
a9
A1
A2
A3
A4
PSV1
PSV2
PH1
PH2
SE-22
SE-23
B1
B3
Dr3
P3
PN1
PN2
Page 6-20

Hydraulic Pump Schematic Legend


Description
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P3 Pilot Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Delivery port P1 pump
Delivery port P2 pump
Delivery port P3 pump
proportional solenoid valve P1 pump
proportional solenoid valve P2 pump
Pump high pressure port P1
Pump high pressure port P2
High pressure sensor P1 pump
High pressure sensor P2 pump
Supply oil for P1 and P2 pump
Supply oil for P3 pump
Drain for pilot pump P3
Pilot pump
Signal line from P1 section of main control valve
Signal line from P2 section of main control valve

Kobelco Hydraulic Schematic Legend


Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
30
T.S.

Description
Main Hydraulic pump
Main Control Valve
Swing Motor
Travel Motor Assy.
Boom Cylinders
Arm Cylinder
Bucket Cylinder
Swivel Joint
Left hand pilot Valve
Right hand pilot valve
Travel pilot valve
Oil Cooler
Pilot filter manifold
Accumulator
Suction strainer
8 Solenoid block
Return filter
Bypass check valve
Tank breather
Return check valve
Return check valve
Slow return check valve
Independent travel bypass valve
Independent travel solenoid valve
Swing priority solenoid
Slow return check valve
One way check for swing priority
Swing priority/Breaker Option Valve
Temperature sensor

SK330 - Neutral Circuit Neagtive Control

0. 7

SK330 T2 spool
Page 6-21

SK480 - Neutral Circuit Negative Control

Kobelco Hydraulic Schematic Legend

SK480 Hydraulic Schematic


Item #
a1
a2
a3
a4
a5
a6
a7
a8
a9
A1
A2
A3
A4
PSV1
PSV2
PH1
PH2
SE-22
SE-23
B1
B3
Dr3
P3
PN1
PN2
Page 6-22

Hydraulic Pump Schematic Legend


Description
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Test port P1 pump High Pressure
Test port P2 pump High Pressure
Test port P3 Pilot Pressure
Test port P1 proportional solenoid valve (PSV-1)
Test port P2 proportional solenoid valve (PSV-2)
Delivery port P1 pump
Delivery port P2 pump
Delivery port P3 pump
proportional solenoid valve P1 pump
proportional solenoid valve P2 pump
Pump high pressure port P1
Pump high pressure port P2
High pressure sensor P1 pump
High pressure sensor P2 pump
Supply oil for P1 and P2 pump
Supply oil for P3 pump
Drain for pilot pump P3
Pilot pump
Signal line from P1 section of main control valve
Signal line from P2 section of main control valve

Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
T.S.

Description
Main Hydraulic pump
Main Control Valve
Swing Motor
Travel Motor Assy.
Boom Cylinders
Arm Cylinder
Bucket Cylinder
Swivel Joint
Left hand pilot Valve
Right hand pilot valve
Travel pilot valve
Oil Cooler
Pilot filter manifold
Accumulator
Suction strainer
8 Solenoid block
Return filter
Bypass check valve
Tank breather
Return check valve
Return check valve
Slow return check valve
Independent travel bypass valve
Independent travel solenoid valve
Shuttle valve
Temperature sensor

SK480 - Neutral Circuit Negative Control

Page 6-23

10

GENERAL HYDRAULIC SPECIFICATIONS

GENERAL HYDRAULIC SPECIFICATIONS

Table of contents
Page
SK160LC/ED190 TECHNICAL SPECIFICATIONS ................................................................................................ 06a-2
SK210LC/SK250LC-6E TECHNICAL SPECIFICATIONS ...................................................................................... 06a-4
SK290LC/SK330LC-E TECHNICAL SPECIFICATIONS ........................................................................................ 06a-6

WARNING
READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES FOUND IN THIS MANUAL
BEFORE ATTEMPTING ANY OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE, ATTACHMENT
OR SYSTEMS. KOBELCO CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT MIGHT INVOLVE A
POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICATION AND ON THE PRODUCT ARE THEREFORE NOT
ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECHNIQUE NOT SPECIFICALLY
RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT IT IS SAFE FOR YOU AND
OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE DAMAGED OR MADE UNSAFE BY
THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PROCEDURES YOU CHOOSE.

Dynamic Acera MC Training, 09/03 Rev. 0

10

Page 06a-1

GENERAL HYDRAULIC SPECIFICATIONS


MRV

SK160LC/ED190-6E DYNAMIC ACERA


(MINOR CHANGE)

OR9

OR9

OR1

OR7

OR4

OR6

TOP VIEW

OR5

TL

SWING

BC

ARM

AVR

a7
NBV
TP

TR

BUCKET BOOM

P1NC

BHV

OR4

a10
OR10

a2

DOZER PUMP

a7

a3
PSV-P2

a4: Located under


P2 regulator

PSV-P1

a1: P1 high pressure port


a2: P2 high pressure port
a3, a4: Secundary pilot pressure ports on pump
proportional solenoids PSV-P1 and PSV-P2
a7: Primary pilot pressure port
a10: Main pressure port for dozer circuit
MRV: Main relief valve
OR1: Port relief for bucket dig function
a1 OR2: Port relief for bucket dump function
PB
OR3: Port relief for boom up function
OR4: Port relief for boom down function
B
OR7: Port relief for arm in function
OR8: Port relief for arm out function
PG
OR9: Port relief for nibbler close function
OR10: Port relief for nibbler open function
PSV-P1: Proportional solenoid valve for P1
A
PSV-P2: Proportional solenoid valve for P2
NBV: Nibbler/Breaker Valve
AVR: Arm Variable Recirculation Valve
PA
BC: Boom Conflux Valve
TL: Travel Left Valve
Swing
TP: Travel Priority Valve
shockless
valve
P1NC: P1 Neutral Cut Valve
BHV: Boom Holding Valve
AC: Arm Conflux Valve
P2NC: P2 Neutral Cut Valve
A,B
AHV: Arm Holding Valve
Code

Name

Size

A, B

Main port

2-PF 3/4

Torque
N-m (Kgf-m)

10

DB

Page 06a-2

LS VIEW

OR3

OR2
MRV

OR9

DB
IP

M
OR1

PB

PA
M

2-M12 depth 24
Lifting cap. 220 Kg (2 bolts)
DB

Relief
valve

OR10

OR4
BOTTOM
VIEW

OR4

OR1

AC

Model

PG

167 (17)
PF 3/4

OR1

MRV

FRONT

SK160LC~SK210LC-6E

Make-up port
PF 1

216 (22)

SK250LC-6E

PF 3/8

74 (7.5)

SK160LC~SK210LC-6E

PF 1/2

98 (10)

SK330LC-6E

PF 1/4

36 (3.7)

Drain port

PA, PB

Gauge port

PG

Brake release port

Gear oil level port

PT 1/2

65 (6.6)

IP

Gear oil level port

PT 3/4

98 (10)

P2NC

IP

Rotation direction (Viewed from shaft end)


Oil inlet A ....... Clockwise (CW)
Oil inlet B ....... Counterclockwise (CCW)

AHV

OR8

OR10

Dynamic Acera MC Training, 09/03 Rev. 0

Dynamic Acera MC Training, 09/03 Rev. 0

Engine
RPM

Proportional solenoid
valves

Port relief valves

Dozer circuit

Main relief valve

Pilot circuit

Standards
for testing

PF 1/4

Main hyd.
pumps

Monitor display active in


troubleshooting code
system.

PSVP2

PSV-E
D-11

PSV-F
D-12

Prop. solenoid
valve pump2

Independent
travel valve
pump 1
Independent
travel valve
pump 2

PSV-A
D-6

Arm variable
recirculation

PSVP1

N22

PSV-C
D-3
Travel priority

Prop. solenoid
valve pump 1

N21

PSV-B
D-2
P2 neutral cut

N33

N32

N25

N24

N23

N20

PSV-D
D-1

a2

a1

P1
P2

a2

a1

P1

P2

a1

a1+a2

a1+a2

a1+a2

a1

P1

Left

Right

Head

Rod

a1+a2

a1+a2

Rod

Head

a1+a2

a1

a10

Head

Rod

Gear pump

a2

P2
P4

a1

a2

P1

P2

a1

P1

a1

a7

a2
Main hyd.
pump

Pilot pump
(Gear)

LS (P2)

RS (P1)

P3

Inactive: 0~100 psi


(340~355 mA)
Active: 327~370 Kg/cm2
(635~650 mA)

Neutral: 0~100 psi


(340~355 mA)
Active: 140~285 psi
(450~480 mA)

Neutral: 0~100 psi


(200~220 mA)
Active: 140~285 psi
(450~480 mA)

Active: 140~150 psi


(400~420 mA)
Neutral: 4~6 Kg/cm2
(300~320 mA)

Neutral: 0~100 psi


(200~220 mA)
Active: 400~420 Kg/cm2
(700~710 mA)

380 (5410)

385 (5475)

385 (5475)

290~320 (4125~4551)

380~405 (5405~5760)

350~385 (4977~5475)

350~385 (4977~5475)

380~405 (5405~5760)

380~405 (5405~5760)

350~385 (4977~5475)

250 (3550)

350~355 (4978~5049)

380~395 (5405~5618)

350~355 (4978~5049)

50 ~ 55 (711 ~ 782)

950 ~ 1100

Auto-decel

2175 ~ 2225
2405 ~ 2455

Monitor display or tachometer

B-mode

A-mode

P1 neutral cut

Travel

Swing priority
system

Auxiliary
system
(Breaker)

Swing

Bucket

Arm

Boom

Dozer

Attachment
(Standard)

Attachment
(Power boost)

Travel

Primary
pressure

High RPM

2405 ~ 2455

M-mode

60 ~ 90 (140 ~ 194)

45 ~ 55 (113 ~ 131)

Class NAS 7-9

975 ~ 1025

Radiator surface

Engine coolant temperature

Port

Pressures & Current


Specifications

Low idle

Hydraulic oil tank surface

Temperature of hydraulic oil

Size
Hydraulic oil tank

Location

Reading from

Cleanlliness of hydraulic oil

Item or component

SK160LC/ED190

TOR3, TOR4

TOR1, TOR2

OR10

OR9

OR6

OR5

OR2

OR1

OR 7

OR8

OR3

OR 4

DRV1

MR1

PR1

CPU and
stepping
motor
linkage.

-----

-----

-----

Adjustment
point

Note: pressure readings


indicated in monitor display
are calculated values by the
ITCS. For any
troubleshooting analysis, it
is necessary a comparison
between real pressure
gauge readings and monitor
display readings.

Kg/cm2
(Psi)

RPM

C (
F)

-----

Unit

10.8 SK160LC/ED190 TECHNICAL SPECIFICATIONS

Travel locked, travel


and boom up functions
simultaneously
activated with throttle
at high idle position.

LS track turning

RS track turning

Stall arm in function


with throttle at high
idle position.

Stall boom up function


with throttle at high
idle position.

Stall arm out function


with throttle at high
idle position.

Stall travel function


with throttle at high
idle position.

Bucket locked, arm in


and swing functions
simultaneously
activated with throttle
at high idle position.

Stall auxiliary system


with throttle at high
idle position.

Bucket locked and


right swing function
activated in high idle.

Bucket locked and left


swing function
activated in high idle.

Stall bucket dig


function in high idle.

Stall bucket dump


function in high idle.

Stall arm in function in


high idle.

Stall arm out function


in high idle.

Stall boom up function


in high idle.

Stall boom down


function in high idle.

Stall dozer up function


in high idle.

Stall boom up function


in high idle.

Stall boom up function


with heavy lift active in
high idle.

Stall travel function in


high idle.

Throttle in high idle.

Throttle in high idle,


A/C off and auto accel
system active.

Throttle in high idle,


A/C off, and auto accel
system inactive.

Throttle in low idle,


A/C off and auto accel
system inactive.

Ambient temperature
-10
C ~ 50
C
(14
F~
122
F)

Take sample

Testing
condition

GENERAL HYDRAULIC SPECIFICATIONS

10

Page 06a-3

GENERAL HYDRAULIC SPECIFICATIONS


MRV

SK210LC/SK250LC-6E DYNAMIC ACERA


(MINOR CHANGE)
YQ109SWingMotor&CV

OR9

OR9

OR1

OR7
TOP VIEW

OR4

TL

SWING

BC

ARM

AVR

OR5

OR6

NBV
TP

TR

BUCKET BOOM

P1NC

BHV

OR4

OR10

PSV-P1
a9
PSV-P1

a8

a2
SE23

a1

SE22

a1: P1 high pressure port


a2: P2 high pressure port
a3, a4: Secundary pilot pressure ports on pump
proportional solenoids PSV-P1 and PSV-P2
a7: Primary pilot pressure port
a10: Main pressure port for dozer circuit
MRV: Main relief valve
OR1: Port relief for bucket dig function
OR2: Port relief for bucket dump function
OR3: Port relief for boom up function
OR4: Port relief for boom down function
OR7: Port relief for arm in function
OR8: Port relief for arm out function
OR9: Port relief for nibbler close function
OR10: Port relief for nibbler open function
PSV-P1: Proportional solenoid valve for P1
PSV-P2: Proportional solenoid valve for P2
SE22: High pressure sensor for P2 circuit
SE23: High pressure sensor for P1 circuit
NBV: Nibbler/Breaker Valve
AVR: Arm Variable Recirculation Valve
BC: Boom Conflux Valve
TL: Travel Left Valve
TP: Travel Priority Valve
P1NC: P1 Neutral Cut Valve
BHV: Boom Holding Valve
AC: Arm Conflux Valve
P2NC: P2 Neutral Cut Valve
AHV: Arm Holding Valve
Code

Name

Size

A, B

Main port

2-PF 3/4

Torque
N-m (Kgf-m)

LS VIEW

10

DB

Page 06a-4

OR3

OR2

MRV

OR9

PB
DB
B
IP

PG

A
M

OR1

PA
Swing
shockless
valve

PB

PA
M

2-M12 depth 24
Lifting cap. 220 Kg (2 bolts)
BOTTOM
DB
Relief
VIEW
valve

OR10

OR4
OR4

OR1

A,B

AC

Model

PG

167 (17)
PF 3/4

OR1

MRV

FRONT

SK160LC~SK210LC-6E

Make-up port
PF 1

216 (22)

SK250LC-6E

PF 3/8

74 (7.5)

SK160LC~SK210LC-6E

PF 1/2

98 (10)

SK330LC-6E

PF 1/4

36 (3.7)

Drain port

PA, PB

Gauge port

PG

Brake release port

Gear oil level port

PT 1/2

65 (6.6)

IP

Gear oil level port

PT 3/4

98 (10)

P2NC

IP

Rotation direction (Viewed from shaft end)


Oil inlet A ....... Clockwise (CW)
Oil inlet B ....... Counterclockwise (CCW)

AHV

OR8

OR10

Dynamic Acera MC Training, 09/03 Rev. 0

Dynamic Acera MC Training, 09/03 Rev. 0

Engine
RPM

Proportional solenoid
valves

Port relief valves

Main relief valve

Pilot circuit

Standards
for testing

PF 1/4

Main hyd.
pumps

Monitor display active in


troubleshooting code
system.

N21

N22

PSV-B
D-2

PSV-C
D-3

PSV-A
D-6

PSV-1
E-1
PSV-2
E-2
PSV-E
D-11

PSV-F
D-12

P2 neutral cut

Travel priority

Arm variable
recirculation

Prop. solenoid
valve pump 1
Prop. solenoid
valve pump2
Independent
travel valve
pump 1
Independent
travel valve
pump 2

N33

N32

N25

N24

N23

N20

PSV-D
D-1

a2

a1

P1
P2

a2

a1

P1

P2

a1

a1+a2

a1+a2

a1+a2

a1

a1+a2

P1

Left

Right

Head

Rod

Head

a1+a2

Rod

a1

Rod

a1+a2

a2

P2

Head

a1

a2

P1

P2

a1

P1

a1

a7

a2
Main hyd.
pump

Pilot pump
(Gear)

LS (P2)

RS (P1)

P3

Inactive: 180~210 psi


(470~480 mA)
Active: 350~370 Kg/cm2
(650~670 mA)

Neutral: 90~100psi
(340~350 mA)
Active: 440~450 psi
(740~750 mA)

Neutral: 140~150 psi


(400~420 mA)
Active: 370~380 psi
(670~680 mA)

Neutral: 95~110 psi


(340~360 mA)
Active: 240~250 psi
(500~520 mA)

Neutral: 0~100 psi


(200~220 mA)
Active: 400~420 psi
(700~710 mA)

415 (5903)

385 (5475)

385 (5475)

327~355 (4653~5050)

350~405 (4977~5760)

350~385 (4977~5475)

350~385 (4977~5475)

350~405 (4977~5760)

350~405 (4977~5760)

350~385 (4977~5475)

350~355 (4978~5049)

380~395 (5405~5618)

350~355 (4978~5049)

50 ~ 55 (711 ~ 782)

950 ~ 1100

Auto-decel

1925 ~ 1975
2195 ~ 2245

Monitor display or tachometer

B-mode

A-mode

P1 neutral cut

Travel

Swing priority
system

Auxiliary
system
(Breaker)

Swing

Bucket

Arm

Boom

Attachment
(Standard)

Attachment
(Power boost)

Travel

Primary
pressure

High RPM

2195 ~ 2245

M-mode

60 ~ 90 (140 ~ 194)

45 ~ 55 (113 ~ 131)

Class NAS 7-9

950~ 1025

Radiator surface

Engine coolant temperature

Port

Pressures & Current


Specifications

Low idle

Hydraulic oil tank surface

Temperature of hydraulic oil

Size
Hydraulic oil tank

Location

Reading from

Cleanlliness of hydraulic oil

Item or component

SK210LC/SK250LC-6E

TOR3, TOR4

TOR1, TOR2

OR10

OR9

OR6

OR5

OR2

OR1

OR7

OR8

OR3

OR4

MR1

PR1

CPU and
stepping
motor linkage.

-----

-----

-----

Adjustment
point

Note: pressure readings


indicated in monitor display
are calculated values by the
ITCS. For any
troubleshooting analysis, it is
necessary a comparison
between real pressure
gauge readings and monitor
display readings.

Kg/cm2
(Psi)

RPM

C (
F)

-----

Unit

10.9 SK210LC/SK250LC-6E TECHNICAL SPECIFICATIONS

Indep. travel ON;


travel locked, travel
and boom up functions
simultaneously
activated with throttle
at high idle position.

LS track turning

RS track turning

Stall arm in function


with throttle at high
idle position.

Stall boom up function


with throttle at high
idle position.

Stall arm out function


with throttle at high
idle position.

Stall travel function


with throttle at high
idle position.

Bucket locked, arm in


and swing functions
simultaneously
activated with throttle
at high idle position.

Stall auxiliary system


with throttle at high
idle position.

Bucket locked and


right swing function
activated in high idle.

Bucket locked and left


swing function
activated in high idle.

Stall bucket dig


function in high idle.

Stall bucket dump


function in high idle.

Stall arm in function in


high idle.

Stall arm out function


in high idle.

Stall boom up function


in high idle.

Stall boom down


function in high idle.

Stall boom up function


in high idle.

Stall boom up function


with heavy lift active in
high idle.

Stall travel function in


high idle.

Throttle in high idle.

Throttle in high idle,


A/C off and auto accel
system active.

Throttle in high idle,


A/C off, and auto accel
system inactive.

Throttle in low idle,


A/C off and auto accel
system inactive.

Ambient temperature
-10
C ~ 50
C
(14
F~
122
F)

Take sample

Testing
condition

GENERAL HYDRAULIC SPECIFICATIONS

10

Page 06a-5

GENERAL HYDRAULIC SPECIFICATIONS


SK290LC/SK330LC-6E DYNAMIC ACERA
(MINOR CHANGE)

OR7

MRV
TOP VIEW

OR1
OR4

OR11
OR6

PSV-P1
a9
PSV-P1

a8

a2
SE23

a1

SE22

a1: P1 high pressure port


a2: P2 high pressure port
a3, a4: Secundary pilot pressure ports on pump
proportional solenoids PSV-P1 and PSV-P2
a7: Primary pilot pressure port
a10: Main pressure port for dozer circuit
MRV: Main relief valve
OR1: Port relief for bucket dig function
OR2: Port relief for bucket dump function
OR3: Port relief for boom up function
OR4: Port relief for boom down function
OR7: Port relief for arm in function
OR8: Port relief for arm out function
OR11: Braker function relief valve
OR12: Port relief for swing priority function
PSV-P1: Proportional solenoid valve for P1
PSV-P2: Proportional solenoid valve for P2
SE22: High pressure sensor for P2 circuit
SE23: High pressure sensor for P1 circuit
NBV: Nibbler/Breaker Valve
AVR: Arm Variable Recirculation Valve
BC: Boom Conflux Valve
TL: Travel Left Valve
TP: Travel Priority Valve
P1NC: P1 Neutral Cut Valve
BHV: Boom Holding Valve
AC: Arm Conflux Valve
P2NC: P2 Neutral Cut Valve
AHV: Arm Holding Valve
AT2: Arm T2 Valve (SK330LC only)
Code

Name

Size

A, B

Main port

2-PF 3/4

DB

Page 06a-6

TP

TR

BC

ARM

Torque
N-m (Kgf-m)

BUCKET BOOM

OR1 BHV

MRV

Breaker
Valve

AVR

P1NC

OR4
OR11

LS VIEW

OR3

OR2
FRONT

OR12

OR11

MRV

PB
DB
B
IP

PG

OR12
M

OR1

PA
Swing
shockless
valve

PB

PA
M

2-M12 depth 24
Lifting cap. 220 Kg (2 bolts)
DB

Relief
valve

OR4
BOTTOM
VIEW

OR12
OR4

OR1

A,B

AC

Model

PG

167 (17)
M

SWING

OR5

PF 3/4

10

TL

SK160LC~SK210LC-6E

P2NC

Make-up port
PF 1

216 (22)

SK250LC-6E

PF 3/8

74 (7.5)

SK160LC~SK210LC-6E

PF 1/2

98 (10)

SK330LC-6E

PF 1/4

36 (3.7)

Drain port

PA, PB

Gauge port

PG

Brake release port

Gear oil level port

PT 1/2

65 (6.6)

IP

Gear oil level port

PT 3/4

98 (10)

IP

Rotation direction (Viewed from shaft end)


Oil inlet A ....... Clockwise (CW)
Oil inlet B ....... Counterclockwise (CCW)

AT2

AHV

OR8

Dynamic Acera MC Training, 09/03 Rev. 0

Dynamic Acera MC Training, 09/03 Rev. 0

Engine
RPM

Proportional solenoid
valves

Port relief valves

Main relief valve

Pilot circuit

Standards
for testing

PF 1/4

Main hyd.
pumps

Monitor display active in


troubleshooting code
system.

N21

N22

PSV-B
D-2

PSV-C
D-3

PSV-A
D-6

PSV-1
E-1
PSV-2
E-2
PSV-E
D-11

PSV-F
D-12

P2 neutral cut

Travel priority

Arm variable
recirculation

Prop. solenoid
valve pump 1
Prop. solenoid
valve pump2
Independent
travel valve
pump 1
Independent
travel valve
pump 2

N33

N32

N25

N24

N23

N20

PSV-D
D-1

a2

a1

P1
P2

a2

a1

P1

P2

a1

a1+a2

a1+a2

a1+a2

a1

a1+a2

P1

Left

Right

Head

Rod

Head

a1+a2

Rod

a1

Rod

a1+a2

a2

P2

Head

a1

a2

P1

P2

a1

P1

a1

a7

a2
Main hyd.
pump

Pilot pump
(Gear)

LS (P2)

RS (P1)

P3

Inactive: 80~90 psi


(350~360 mA)
Active: 360~370 psi
(670~680 mA)

Neutral: 270~280 psi


(560~580 mA)
Active: 440~460 psi
(760~770 mA)

Neutral: 400~450 psi


(700~720 mA)
Active: 110~120 psi
(360~370 mA)

Neutral: 90~100 psi


(340~350 mA)
Active: 220~240 psi
(500~510 mA)

Neutral: 0~100 psi


(200~220 mA)
Active: 400~405 psi
(700~710 mA)

420 (5974)

385 (5475)

385 (5475)

327~355 (4653~5050)

350~405 (4977~5760)

350~385 (4977~5475)

350~385 (4977~5475)

350~405 (4977~5760)

350~405 (4977~5760)

350~385 (4977~5475)

350~355 (4978~5049)

380~395 (5405~5618)

350~355 (4978~5049)

50 ~ 55 (711 ~ 782)

950 ~ 1100

Auto-decel

1925 ~ 1975
2315 ~ 2365

Monitor display or tachometer

B-mode

A-mode

P1 neutral cut

Travel

Swing priority
system

Auxiliary
system
(Breaker)

Swing

Bucket

Arm

Boom

Attachment
(Standard)

Attachment
(Power boost)

Travel

Primary
pressure

High RPM

2315 ~ 2365

M-mode

60 ~ 90 (140 ~ 194)

45 ~ 55 (113 ~ 131)

Class NAS 7-9

950~ 1025

Radiator surface

Engine coolant temperature

Port

Pressures & Current


Specifications

Low idle

Hydraulic oil tank surface

Temperature of hydraulic oil

Size
Hydraulic oil tank

Location

Reading from

Cleanlliness of hydraulic oil

Item or component

SK290LC/SK330LC-6E

TOR3, TOR4

TOR1, TOR2

OR10

OR9

OR6

OR5

OR2

OR1

OR7

OR8

OR3

OR4

MR1

PR1

CPU and
stepping
motor linkage.

-----

-----

-----

Adjustment
point

Note: pressure readings


indicated in monitor display
are calculated values by the
ITCS. For any
troubleshooting analysis, it is
necessary a comparison
between real pressure gauge
readings and monitor display
readings.

Kg/cm2
(Psi)

RPM

C (
F)

-----

Unit

10.10 SK290LC/SK330LC TECHNICAL SPECIFICATIONS

Travel locked, travel


and boom up functions
simultaneously
activated with throttle
at high idle position.

LS travel turning

RS travel turning

Stall arm in function


with throttle at high
idle position.

Stall boom up function


with throttle at high
idle position.

Stall arm out function


with throttle at high
idle position.

Stall travel function


with throttle at high
idle position.

Bucket locked, arm in


and swing functions
simultaneously
activated with throttle
at high idle position.

Stall auxiliary system


with throttle at high
idle position.

Bucket locked and


right swing function
activated in high idle.

Bucket locked and left


swing function
activated in high idle.

Stall bucket dig


function in high idle.

Stall bucket dump


function in high idle.

Stall arm in function in


high idle.

Stall arm out function


in high idle.

Stall boom up function


in high idle.

Stall boom down


function in high idle.

Stall boom up function


in high idle.

Stall boom up function


with heavy lift active in
high idle.

Stall travel function in


high idle.

Throttle in high idle.

Throttle in high idle,


A/C off and auto accel
system active.

Throttle in high idle,


A/C off, and auto accel
system inactive.

Throttle in low idle,


A/C off and auto accel
system inactive.

Ambient temperature
-10
C ~ 50
C
(14
F~
122
F)

Take sample

Testing
condition

GENERAL HYDRAULIC SPECIFICATIONS

10

Page 06a-7

GENERAL HYDRAULIC SPECIFICATIONS

10

Page 06a-8

Dynamic Acera MC Training, 09/03 Rev. 0