Service manual

METTLER TOLEDO MultiRange

ID1 Plus / ID1 Plus-A weighing terminals

Bild

ME

TT

LE

ID1

Plu

ID1 Plus / ID1 Plus-A weighing terminals

Contents

Contents

Page

Checklists .........................................................................................................................................

1.1

Maintenance checklist .........................................................................................................................

1.2

Service checklist .................................................................................................................................

Spare parts .......................................................................................................................................

2.1

ID1 Plus exploded view diagram, with interfaces ....................................................................................

2.2

ID1 Plus-A exploded view diagram, analog connection ...........................................................................

2.3

Spare parts list ...................................................................................................................................

Error displays ....................................................................................................................................

3.1

Operating errors ..................................................................................................................................

3.2

Error messages ..................................................................................................................................

Troubleshooting ................................................................................................................................

Corrective maintenance .....................................................................................................................

10

5.1

Opening the terminal ...........................................................................................................................

10

5.2

Checking the voltages .........................................................................................................................

10

5.3

Removing the main board ...................................................................................................................

10

5.4

Changing the microfuses .....................................................................................................................

11

5.5

Changing the program ........................................................................................................................

11

5.6

Changing the main board ....................................................................................................................

11

5.7

Checking and changing the transformer, setting the power supply voltage .................................................

12

5.8

Changing the keypad ..........................................................................................................................

12

5.9

Changing the analog board .................................................................................................................

13

5.10

Installing the main board .....................................................................................................................

13

5.11

Closing the terminal ............................................................................................................................

13

Settings ............................................................................................................................................

14

6.1

Configuring terminal and weighing platform ...........................................................................................

14

6.2

Preparing the identcard (ID1 Plus only) .................................................................................................

14

Software compatibility .......................................................................................................................

15

Pin assignment .................................................................................................................................

15

Service manual 00705863D

08/02

Checklists

Checklists

1.1

Maintenance checklist

1.1.1

Visual inspection

ID1 Plus / ID1 Plus-A weighing terminals

Check condition of the following scale components:

Housing
Keypad
Protective hood
Weighing platform
Peripherals

Check condition of the following cables:

Power cable
Weighing platform connection cable
Data transfer cable (if used)
Check for protected position of cables.
1.1.2

Function check

Press power switch.

For verified scales, check the ID code (setting on ID card and display in the terminal must match after pressing the "Test key";
see installation instructions or operating instructions, Installation section).
Carry out calibration and display checks with the "Test key".
Check functions by making entries via the keypad (see operating instructions).
Check the following settings of the weighing platform (see service manual of the connected weighing platform):

Calibration
Cornerload
Linearity
Hysteresis

Check the following plug-in connections for firm seating:

Power cable
Weighing platform connection cable
Data transfer cable (if used)
Peripheral connection (if installed)

Service manual 00705863D

08/02

ID1 Plus / ID1 Plus-A weighing terminals

1.2

Checklists

Service checklist

Carry out the following check procedure at the terminal and the weighing platform before troubleshooting and after servicing.
1.2.1

At the terminal

Check whether an operating error is present.

Check power and weighing platform connection cables.
Check calibration via the "Test key".
Check functions entries via keypad (see operating instructions).
Carry out display, keypad and printer tests; for this purpose:

Unplug terminal.
Unplug weighing platform.
Switch terminal on. PLUG IN appears in the display.
Press SET TO ZERO key until SERVICE MODE appears in the display.
Press Enter key until all display elements illuminate.
Press all keys in sequence from left to right.
If a GA46 printer is connected, a test printout is printed automatically after the last key is pressed.
"END?" appears in the display. The test routine can be repeated by pressing the Tare key.
Press the Enter key to return to weighing mode.

Check all plug-in connections and program EPROM for firm seating.
Check connected peripherals.
1.2.2

At the weighing platform

Check that transport locks of the weighing platform have been released properly and are in the correct position.
Check supports of the weighing platform.
Check that the load plate is free and has no contact with the surroundings.
Check maximum capacity and linearity of the weighing platform.
Check play of all stops and limits.
Check that the lever system is free on all sides.
Check knife edges, bearings and flexible bearings.

Service manual 00705863D

08/02

Spare parts

ID1 Plus / ID1 Plus-A weighing terminals

Spare parts

2.1

ID1 Plus exploded view diagram, with interfaces

3
1

27

16
C

15

17
D

2
B

0
T

L1

F
En

ter

13
J
5
J
11

H
14

13

12
6

B
C

6
bl.
br.

N
L1
D

10

F
G

8
H

G
A

18
19

Cable connections
for example cable A to connector A
Service manual 00705863D

08/02

Spare parts

ID1 Plus / ID1 Plus-A weighing terminals

2.2

ID1 Plus-A exploded view diagram, analog connection

26
24

23
25

28
20
22
21

Service manual 00705863D

08/02

Spare parts

2.3

ID1 Plus / ID1 Plus-A weighing terminals

Spare parts list

Item

Designation

Part No. ID1 Plus-A

Cover, compl., with display window and keypad

00 505 326

00 505 326

Keypad

00 203 585

00 203 585

Identcard S, short

00 504 468

Cover seal

00 203 594

00 203 594

Power cable
00 504 247
00 504 248
00 504 249
00 504 250
00 504 251
00 504 252
00 504 253

00 504 247
00 504 248
00 504 249
00 504 250
00 504 251
00 504 252
00 504 253

Part No. ID1 Plus

Euro
GB
DK
CH
USA
ZA
AUS, RA

Ring seal

00 203 654

00 203 654

Leveling foot

00 504 186

00 504 186

O-ring 16 x 1.25

00 203 656

IDNet connector

00 203 598

10

Transformer (set to 230 V)

00 203 587

00 203 587

11

Insulating plate

00 203 655

00 203 655

12

Spacer

00 504 470

00 504 470

13

Main board ID1 Plus

00 203 578

00 203 578

14

Program ID1 Plus

00 505 303

00 505 303

15

Microfuse slow-blow 315 mA - L 250 V

00 087 431

00 087 431

16

Microfuse slow-blow 1.25 A - L 250 V

00 087 805

00 087 805

17

Microfuse slow-blow 2.5 A - H 250 V

00 089 922

00 089 922

18

Interface 101 CL20 mA

Interface 102 RS232
Interface 104 RS422/485

00 505 237
00 505 238
00 506 847

00 505 237
00 505 238
00 506 847

19

Interface 103 digital I/O

00 505 239

00 505 239

Service manual 00705863D

08/02

Spare parts

ID1 Plus / ID1 Plus-A weighing terminals

Item

Designation

Part No. ID1 Plus

Part No. ID1 Plus-A

20

Analog board (point ADC board) without Eprom

00 507 000

21

Point cable

00 507 003

22

Minispreader

00 204 130

23

Reducing ring

00 506 860

24

Cable gland, heavy gauge 7

00 201 887

25

Sealing sleeve

00 507 008

26

Grub screw M3 x 6 DIN 913

00 205 958

27

Verification set (for updating Identcard bracket)

22 000 386

22 000 386

28

Eprom for analog board

00 507 274

Set of labels

00 507 010

Service manual 00705863D

08/02

Error displays

Error displays

3.1

Operating errors

ID1 Plus / ID1 Plus-A weighing terminals

Incorrect operations at the terminal and operating conditions of the weighing platform under which a weight determination
is not admissible or not possible are displayed by the terminal in clear text, see operating instructions.

3.2

Error messages

If an operational fault is identified internally by the terminal, the faulty component is shown in the display.

Error messages ID1 Plus / ID1 Plus-A terminals

Error messages

Meaning

Testing

Component

ERR ID1

Error terminal

Check all plug-in connections and EPROM for firm

seating.

EPROM main board

ID1 Plus

ERR I-F

Error interface

Check attached peripherals

and connections.
Check EPROM.

EPROM main board

ID1 Plus

ERR BRU

Error weighing platform

Check connection cable of

measuring cell.

Measuring cell

CAL ERR

Calibration error

Perform calibration again.

Measuring cell

Clearing error message: Switch terminal off and then on again.

If error is redisplayed: Replace faulty component, see section 5, Corrective maintenance or service manual of attached
weighing platform.

Service manual 00705863D

08/02

Troubleshooting

ID1 Plus / ID1 Plus-A weighing terminals

Troubleshooting
Fault

Possible causes

Fault rectification

Terminal can not be switched on

Power cable not plugged in

Establish connection to power

supply
Check power cable
Check microfuses on main board
and replace if necessary (see 5.4)
Switch on display
Change main board (see 5.6)

No line voltage
Fuse blown
Display switched off
Main board faulty
Weighing platform not attached to
terminal
Connection cable of weighing
platform faulty
Fuse blown

After terminal switched on,

- PLUG IN - appears

Measuring cell faulty

Ribbon cable for weighing platform

connection on main board (item H
in exploded view diagram) not
attached
Analog board faulty
Point cable faulty
After terminal switched on, no
weight display

Transport safeguards of weighing

platform not released
Mechanical system touching
somewhere
Main board faulty
Analog board faulty
Point cable faulty

No data transfer to measuring cell

Replace connection cable

Check microfuses on main board
and replace if necessary (see 5.4)
Replace measuring cell
(see service manual of attached
weighing platform)
Plug in weighing platform cable

Change analog board (see 5.9)

Change point cable
Release transport safeguards
(see operating instructions of
attached weighing platform)
Adjust frame and lever system (see
service manual of attached weighing
platform)
Change main board (see 5.6)
Change analog board (see 5.9)
Change point cable

Analog board faulty

Point cable faulty

Check microfuses on main board

and replace if necessary (see 5.4)
Change main board (see 5.6)
Replace measuring cell
(see service manual of attached
weighing platform)
Change analog board (see 5.9)
Change point cable

Fuse blown
Main board faulty
Measuring cell faulty

No entry via keypad possible

Attach weighing platform

Keypad faulty
Main board faulty
Analog board faulty
Point cable faulty

Replace keypad (see 5.8)

Change main board (see 5.6)
Change analog board (see 5.9)
Change point cable

Note
See also operating instructions of ID1 Plus or ID1 Plus-A, section "What if...?".
Service manual 00705863D

08/02

Corrective maintenance

ID1 Plus / ID1 Plus-A weighing terminals

Corrective maintenance

Caution
Before opening the instrument:
Disconnect power plug.
Unplug attached weighing platform and peripherals.

5.1

Opening the terminal

Unscrew 2 screws on underside of the cover at the front and lift off cover.
Caution
Do not scratch coating on the inside of the display window, if need be simply wipe carefully using a soft cloth.
Unplug keypad cable (J) at main board.

5.2

Checking the voltages

Open terminal, see section 5.1.
Measure voltages at ribbon cable on main board at
bottom right.

STP 10

1
BRC1

Pin

Assignment

1, 2
3
4
5
6
7
8
9
10

GND
VDIS
VNOR
VCC
VOPT2
VOPT1
Vheat2
Vheat1
VBA2

Value
47 VDC
16 VDC
5 VDC

}
}

12 VAC
7

VAC

3.2 VDC

If the voltages are not correct, check microfuses and

transformer, see sections 5.4 and 5.7.

5.3

Removing the main board

Open terminal, see section 5.1.

Unplug weighing platform cable (H) on right of main board next to the display.
Unscrew heavy gauge screw fitting and push in power cable approx. 5 cm.
Unscrew 2 screws on main board and lift main board out of guide.
Unplug interface cable (A).
Unplug 6 connectors on underside and lift out board.

10

Service manual 00705863D

08/02

Corrective maintenance

ID1 Plus / ID1 Plus-A weighing terminals

5.4

Changing the microfuses

Remove main board, see section 5.3.
Check microfuses and replace if necessary.
Fuse ratings
SI2

SI3

SI 1

slow blow 2.5 A - H 250 V

SI 2

slow-blow 1.25 A - L 250 V

SI 3

slow-blow 315 mA - L 250 V

SI 5

slow-blow 315 mA - L 250 V

SI5
SI1

5.5

Reinstall main board, see section 5.10.

Changing the program

Open terminal, see section 5.1.

Remove old EPROM program from socket using IC extractor.
Insert new EPROM program in the IC socket paying heed to the marking on the IC and the socket. Carefully bend IC contacts
straight.
Close terminal, see section 5.11.

5.6

Changing the main board

Remove main board, see section 5.3.

Remove 5 spacers; insulating plate, top and bottom are separate parts.
Break off new main board into top and bottom.
Mount insulating plate between top and bottom with the 5 spacers.
Pull off program from old main board socket using IC extractor and insert in the IC socket of the new main board paying heed
to the marking on the IC and the socket. Carefully bend IC contacts straight.
Reinstall main board, see section 5.10.
Caution
The battery must not be changed as improper handling can lead to an explosion hazard.
Disposal of the board with battery only by the manufacturer!

Service manual 00705863D

08/02

11

Corrective maintenance

5.7

ID1 Plus / ID1 Plus-A weighing terminals

Checking and changing the transformer, setting the power supply voltage
Checking the transformer
Change main board, see section 5.3.

S1

S9

S2

S10

115 V

250 V

Check voltages on secondary side.

Pin

Rated
current

Voltage at
rated current

Open-circuit
voltage

S1, S2
S4, S5
S5, S6
S7, S9
S8, S10

0.95 A
0.225 A
0.225 A
0.13 A
0.17 A

12 V 5 %
3.2 V 5 %
3.2 V 5 %
32 V 5 %
10 V 5 %

13.8 V
4.0 V
4.0 V
36.5 V
11.6 V

If the tolerances are not complied with, change transformer.

Changing the transformer, setting the power supply
voltage

S1
S2
S7
S9
S10
S8
S4
S5
S6

P7

P5

P3

5.8

Remove transformer.
With new transformer, check connections on primary side:
for 230 V

connections 3 and 7 (factory setting)

for 115 V

connections 3 and 5

To switch to 115 V, carefully undo and lift off cover,

unsolder and resolder connection accordingly.
Install transformer.
Reinstall main board, see section 5.10.

Changing the keypad

Open terminal, see section 5.1.

Pull off affixed foilsheet keypad from display window.
Remove residual adhesive and dirt from adhesion surface of the display window.
Pull protective film off new keypad.
Lead connection cable through the cutout in the display window.
Affix keypad and smooth down firmly.
Close terminal, see section 5.11.

12

Service manual 00705863D

08/02

Corrective maintenance

ID1 Plus / ID1 Plus-A weighing terminals

5.9

Changing the analog board

Remove main board, see section 5.3.
Disconnect weighing platform cable and point cable.
Undo nut and screw and lift out analog board.
Disengage minispreader from old analog board and lock
in place on new board.
Plug in analog board and install with screw and nut.
Plug in weighing platform cable (1) and point cable (2).
Reinstall main board, see section 5.10.

5.10

Installing the main board

Plug 6 connectors into bottom part of main board.
Plug weighing platform connector and interface connector, if used, into top part of main board.
Route power cable outward and tighten heavy gauge
screw fitting.
Insert main board in the guide and fix with 2 screws.

ST9
ST7

ST4
ST6

Close terminal, see section 5.11.

ST3

Pin assignment

ST5

ST 3
ST 4
ST 5
ST 6
ST 7
ST 9

5.11

L1 (brown)
N (blue)

transformer
shield bonding

Closing the terminal

Caution
If necessary, wipe display window on the inside very carefully using a soft cloth!
Plug in keypad cable.
Engage cover at top in screw heads and fasten at front using 2 screws on underside of cover.

Service manual 00705863D

08/02

13

Settings

ID1 Plus / ID1 Plus-A weighing terminals

Settings

6.1

Configuring terminal and weighing platform

6.1.1

ID1 Plus-A

All other information on the ID1 Plus-A terminal is contained in the operating instructions for the ID1 Plus-A.
6.1.2

ID1 Plus

For the ID1 Plus terminal, the service mode settings are described in the service manual for the service mode of the connected
weighing platform.
Service mode operation
= YES

= NO

Program blocks are selected the same way in service mode

as in master mode.

Entering service mode

Press and hold the Enter key until MASTER appears in the display.
Press the NO key; SERVICE appears in the display.
Press the YES key to enter service mode; the CODE prompt appears.
Enter the following code: YES NO NO YES. The first service mode block, RETURN, appears.

6.2

Preparing the identcard (ID1 Plus only)

6.2.1

New identcard (socket)

In the factory, the identcard is provided with the measurement data plate of the standard configuration of the weighing platform,
the identcode shown is "1".
For mounting the identcard, see installation information for the identcard.
6.2.2

Old identcard (bracket)

Putting into operation after changing the weighing
platform configuration

Remove identcard.
Affix appropriate measurement data plate (1).

1
p

p ppppppppp
p
p pp p
pp p

ppppppppppp
pp

ppppppppppp p
ppp
p p

pp
pppp p
ppp

Adjust identcode disk (2) so that it matches the displayed

identcode.
Assemble identcard.
With certified scales, seal screw (3).

6.2.3

Updating from old identcard (bracket) to new identcard (socket)

Therefore you need the calibration set 22 000 386.

The procedure is described in the installation information for the identcard.
14

Service manual 00705863D

08/02

Software compatibility / Pin assignment

ID1 Plus / ID1 Plus-A weighing terminals

Software compatibility

The ID1 Plus weighing terminal is compatible with all weighing platforms of the F, K, N and D series.
With the ID1 Plus-A terminal: see ID1 Plus-A operating instructions, section "Technical data".

Pin assignment
Weighing platform connection
B

A TXD+, transmitting loop of the weighing platform

C VNOR 13 V
M
H

D
E

B VDIS 40 V

D RXD+, receiving loop of the weighing platform

F RXD, receiving loop of the weighing platform
G Protective ground

Front view

H Signal ground
J TXD, transmitting loop of the weighing platform
The pin assignment of the ID1 Plus-A is described in the ID1
Plus-A operating instructions.

Service manual 00705863D

08/02

15

 

00705863D

Technische nderungen vorbehalten

Mettler-Toledo (Albstadt) GmbH 02/08

Mettler-Toledo (Albstadt) GmbH

D-72458 Albstadt
Tel. ++49-7431-14 0, Fax ++49-7431-14 232
Internet: http://www.mt.com

Printed in Germany 00705863D