Escolar Documentos
Profissional Documentos
Cultura Documentos
INDUSTRIAL
DIESEL ENGINE
AA-4BG1T, AA-6BG1
BB-4BG1T, BB-6BG1T
MODELS
WORKSHOP MANUAL
TABLE OF CONTENTS
SECTION
ISUZU
WORKSHOP MANUAL
INDUSTRIAL
DIESEL ENGINE
AA-4BG1T, AA-6BG1
BB-4BG1T, BB-6BG1T
MODELS
NAME
GENERAL INFORMATION
MAINTENANCE
ENGINE ASSEMBLY I
(DISASSEMBLY)
ENGINE ASSEMBLY II
(INSPECTION & REPAIR)
LUBRICATING SYSTEM
COOLING SYSTEM
FUEL SYSTEM
TURBOCHARGER
FOREWORD
This Workshop Manual is designed to help you
perform necessary maintenance, service, and repair
procedures on applicable Isuzu industrial engines.
Information contained in this Workshop Manual is
the latest available at the time of publication.
Isuzu reserves the right to make changes at any time
without prior notice.
10
AIR COMPRESSOR
11
ENGINE ELECTRICALS
12
TROUBLESHOOTING
13
14
REPAIR STANDARD
15
CONVERSION TABLE
GENERAL INFORMATION 11
SECTION 1
GENERAL INFORMATION
TABLE OF CONTENTS
ITEM
PAGE
12 GENERAL INFORMATION
GENERAL INFORMATION 13
6. Each service operation section in this Workshop Manual begins with an exploded view of the applicable area. A brief explanation of the notation used follows.
ENGINE ASSEMBLY ( 1 )
Disassembly Steps - 2
1.
2.
3.
4.
5.
6.
7.
8.
9.
12.
13.
14.
15.
16.
17.
dust seal
Timing gear case cover (Option)
Timing gear cover
Timing gear oil pipe
Idler gear B and shaft
Idler gear A
Idler gear shaft
Inverted Engine
14 GENERAL INFORMATION
7. Below is a sample of the text of the Workshop Manual.
14.1 (0.56)
Note:
If the valve guide has been removed, both the valve and
the valve guide must be replaced with new ones as a
set.
Be absolutely sure to discard the used valves and valve
guides.
Symbols indicate the type of service operation or step to be performed. A detailed explanation of
these symbols follows.
8. The following symbols appear throughout this Workshop Manual. They tell you the type of service
operation or step to perform.
...
Removal
...
Adjustment
...
Installation
...
Cleaning
...
Disassembly
...
...
Reassembly
...
...
Alignment (Marks)
...
...
Directional Indication
...
...
Inspection
...
Lubrication (Oil)
...
Measurement
...
Lubrication (Grease)
...
Sealant Application
GENERAL INFORMATION 15
9. Measurement criteria are defined by the terms "standard" and "limit".
A measurement falling within the "standard" range indicates that the applicable part or parts are serviceable.
"Limit" should be thought of as an absolute value.
A measurement which is outside the "limit" indicates that the applicable part or parts must be either
repaired or replaced.
10. Components and parts are listed in the singular form throughout the Manual.
11. Directions used in this Manual are as follows:
Front
The cooling fan side of the engine viewed from the flywheel.
Right
The injection pump side of the engine.
Left
The exhaust manifold side of the engine.
Rear
The flywheel side of the engine.
Cylinder numbers are counted from the front of the engine.
The front most cylinder is No. 1 and rear most cylinder is No. 4 or No. 6.
The engine's direction of rotation is counterclockwise viewed from the flywheel.
Right
Inj. pump
Rear
Front
Left
16 GENERAL INFORMATION
AA-4BG1T
BB-4BG1T
Direct injection
Dry
mm (in)
L (cid)
4.329 (464)
Compression ratio
18.0 to 1
* Engine dimensions
Length width height
mm (in)
kg (lb)
361 (796)
360 (794)
1342
Specified fuel
Injection pump
* Governor
Injection nozzle
Multi hole
18.1 (185/2,630)
Cartridge (spin-on)
(If so equipped)
mm (in)
0.40 (0.016)
Exhaust mm (in)
0.40 (0.016)
Lubrication method
Pressurized circulation
Oil pump
Gear type
Oil cooler
Water pump
8.5 (2.25)
Belt driven impeller type
Thermostat type
* Generator
* Starter
* Turbocharger manufacturer
* Turbocharger model
13.0 (3.4)
Cooling method
Coolant volume (engine only)
13.2 (3.5)
2440
V-KW
244.5
MITSUBISHI
MITSUBISHI
TD04H
TD04H
GENERAL INFORMATION 17
AA-6BG1
BB-6BG1T
Direct injection
Dry
mm (in)
L (cid)
6.494 (396)
Compression ratio
18.0 to 1
* Engine dimensions
Length width height
mm (in)
kg (lb)
458 (1009)
484 (1067)
153624
Specified fuel
Injection pump
* Governor
Injection nozzle
Multi hole
18.1 (185/2,630)
Cartridge (spin-on)
(If so equipped)
MPa (kgf/cm2/psi)
mm (in)
0.40 (0.016)
Exhaust mm (in)
0.40 (0.016)
Lubrication method
Pressurized circulation
Oil pump
Gear type
Cartridge (spin-on)
L (US gal)
13.0 (3.4)
Oil cooler
Cooling method
Coolant volume (engine only)
12 (3.2)
Water pump
Thermostat type
* Generator
* Starter
21.5 (5.68)
2425
V-KW
2440
244.5
* Turbocharger manufacturer
IHI
* Turbocharger model
RHG6
GENERAL INFORMATION 19
EXTERNAL VIEW
MODEL AA-4BG1T, BB-4BG1T
Turbocharger
Turbocharger
Note:
Engine details may
vary depending on
the specifications.
Alternator
Flywheel housing
Injection pump
Nozzle holder
Partial oil filter
Inlet manifold
Air duct
Flywheel
Cooling fan
Fuel filter
Air duct
Thermostat
housing
Dipstick
Air breather
Fan pulley
Fuel filter
Exhaust manifold
Water
pump
Flywheel housing
Fan belt
Alternator
pulley
Fan belt
Check hole
cover
Check hole
cover
Crank pulley
Injection pump
Partial oil filter
Crank pulley
Alternator
Starter motor
Oil pan
Oil pan
Oil drain plug
EXTERNAL VIEW
MODEL BB-6BG1T
Turbocharger
Exhaust manifold
Note:
Engine details may
vary depending on
the specifications.
Turbocharger
Nozzle holder
Alternator
Flywheel housing
Injection pump
Cylinder head cover
Nozzle holder
Inlet manifold
Air duct
Flywheel
Oil filler cap
Fuel filter
Fan guide
Turbocharger
Fan pulley
Nozzle holder
Fuel filter
Cooling fan
Dipstick
Air breather
Water pump
Water drain plug
Flywheel housing
Alternator
pulley
Injection pump
Crank pulley
Oil pan
Flywheel housing
Oil pan
Alternator
Crank pulley
Oil drain plug
Starter motor
EXTERNAL VIEW
MODEL AA-6BG1
Note:
Engine details may
vary depending on
the specifications.
Cylinder head
Flywheel housing
Exhaust manifold
Dipstick
Alternator
Oil filter
Nozzle holder
Inlet manifold
Glow plug
Flywheel
Dipstick
Nozzle holder
Inlet manifold
Fuel filter
Thermostat housing
Alternator
Exhaust manifold
Fan pulley
Alternator
pulley
Tachometer
drive elbow
Flywheel housing
Air compressor
Cooling fan
Injection pump
Oil pan
Flywheel housing
Oil filter
Oil drain plug
Oil pump
(P/S)
Crank pulley
Oil drain plug
Crank pulley
Oil pan
Starter motor
STANDARD BOLT
Nm (kgfm/lb.ft)
Bolt
Identification
Bolt
Diameter
pitch (mm)
M 6 1.0
3.97.8 (0.40.8/2.95.8)
4.99.8 (0.51.0/3.67.2)
M 8 1.25
7.817.7 (0.81.8/5.813.0)
11.822.6 (1.22.3/8.716.6)
16.730.4 (1.73.1/12.322.4)
M10 1.25
20.634.3 (2.13.5/5.225.3)
27.546.1 (2.84.7/20.333.4)
37.362.8 (3.86.4/27.546.3)
19.633.4 (2.03.4/14.524.6)
27.545.1 (2.84.6/20.333.3)
36.359.8 (3.76.1/26.844.1)
M12 1.25
49.173.6 (5.07.5/36.254.2)
60.891.2 (6.29.3/44.867.3)
75.5114.0 (7.711.6/55.783.9)
* M12 1.75
45.168.7 (4.67.0/33.350.6)
56.984.4 (5.88.6/42.062.2)
71.6107.0 (7.310.9/52.878.8)
76.5115.0 (7.811.7/56.484.6)
93.2139.0 (9.514.2/68.7103.0)
114.0.0 (11.617.4/83.9126.0)
71.6107.0 (7.310.9/52.878.8)
88.3131.0 (9.013.4/65.196.9)
107.0160.0 (10.916.3/78.8118.0)
M16 1.5
104.0157.0 (10.616.0/76.7115.7)
135.0204.0 (13.820.8/99.8150.0)
160.0240.0 (16.324.5/118.0177.0)
* M16 2.0
100.0149.0 (10.215.2/73.8110.0)
129.0194.0 (13.219.8/95.5143.0)
153.0230.0 (15.623.4/113.0169.0)
M18 1.5
151.0226.0 (15.423.0/111.0166.0)
195.0293.0 (19.929.9/144.0216.0)
230.0345.0 (23.435.2/169.0255.0)
* M18 2.5
151.0226.0 (15.423.0/111.0166.0)
196.0294.0 (20.030.0/145.0217.0)
231.0346.0 (23.635.3/171.0255.0)
M20 1.5
206.0310.0 (21.031.6/152.0229.0)
270.0405.0 (27.541.3/199.0299.0)
317.0476.0 (32.348.5/234.0351.0)
* M20 2.5
190.0286.0 (19.429.2/140.0211.0)
249.0375.0 (25.438.2/184.0276.0)
293.0440.0 (29.944.9/216.0325.0)
M22 1.5
251.0414.0 (25.642.2/185.0305.0)
363.0544.0 (37.055.5/268.0401.0)
425.0637.0 (43.364.9/313.0469.0)
* M22 2.5
218.0328.0 (22.233.4/161.0242.0)
338.0507.0 (34.551.7/250.0374.0)
394.0592.0 (40.260.4/291.0437.0)
M24 2.0
359.0540.0 (36.655.0/265.0398.0)
431.0711.0 (43.972.5/318.0524.0)
554.0831.0 (56.584.7/409.0613.0)
* M24 3.0
338.0507.0 (34.551.7/250.0374.0)
406.0608.0 (41.462.0/299.0448.0)
521.0782.0 (53.179.7/384.0576.0)
* M10 1.5
M14 1.5
* M14 2.0
An asterisk (*) indicates that the bolts are used for female threaded parts that are made of soft materials
such as casting.
Nm (kgfm/lb.ft)
Bolt
Identification
Bolt
Diameter
pitch (mm)
M 6 1.0
4.68.5 (0.50.9/3.66.5)
6.612.2 (0.61.2/4.38.7)
M 8 1.25
10.5196 (1.12.0/8.014.5)
15.328.4 (1.62.9/11.621.0)
18.133.6 (2.13.4/15.225.0)
M10 1.25
23.138.5 (2.43.9/17.428.2)
35.458.9 (3.66.1/26.044.1)
42.370.5 (4.37.2/31.152.1)
22.337.2 (2.33.8/16.627.5)
34.557.5 (3.55.8/25.342.0)
40.166.9 (4.16.8/29.749.2)
M12 1.25
54.982.3 (5.68.4/40.160.8)
77.7117.0 (7.911.9/57.186.1)
85.0128.0 (8.713.0/62.994.0)
* M12 1.75
51.076.5 (5.27.8/37.656.4)
71.4107.0 (7.310.9/52.878.8)
79.5119.0 (8.112.2/58.688.2)
M14 1.5
83.0125.0 (8.512.7/61.591.9)
115.0172.0 (11.717.6/84.6127.0)
123.0185.0 (12.618.9/91.1137.0)
* M14 2.0
77.2116.0 (7.911.8/57.185.3)
108.0162.0 (11.116.6/80.3120.0)
116.0173.0 (11.817.7/85.3128)
116.0173.0 (11.817.7/85.3128)
171.0257.0 (17.426.2/26.0190)
177.0265.0 (18.027.1/130.0196.0)
109.0164.0 (11.216.7/81.0121.0)
163.0244.0 (16.624.9/120.0180.0)
169.0253.0 (17.225.8/124.0187.0)
* M10 1.5
M16 1.5
* M16 2.0
A bolt with an asterisk (*) is used for female screws of soft material such as cast iron.
m
nu
e
d de
yb lfi e
ol isu as
M d re
g
Snug torque
Center line
6.
7.
Line
A
E
Specified angle (Q)
F
Coinciding line
Tighten
A
C
B
A B C D
E
30
1/12 of a turn
60
1/6 of a turn
90
1/4 of a turn
180
1/2 of a turn
360
Nm (kgfm/lb.ft)
6B
7.89.8
(0.81.0/5.87.2)
4B
5.916
(0.61.6/4.312)
6988
90120
(7.0/51)(9.0/65)
4262
(4.36.3/3146)
2025
(2.02.5/1418)
Glow plug
4262
(4.36.3/3146)
Mos2 . . . . . . Molybdenum disulfide paste.
Cylinder Body
Nm (kgfm/lb.ft)
4262
(4.36.3/3146)
2130
(2.13.1/1522)
2130
(2.13.1/1522)
2130
(2.13.1/1522)
226245
(2325/166181)
Apply engine oil
1625
(1.62.6/1219)
Nm (kgfm/lb.ft)
2530
(2.63.1/1922)
2130
(2.13.1/1522)
6988
(79/5165)
6B
2535 (2.63.6/1926)
4B
2029 (2.03.0/1522)
Nm (kgfm/lb.ft)
6B
2535 (2.63.6/1926)
4B
2029 (2.03.0/1522)
2130
(2.13.1/1522)
2130
(2.13.1/1522)
142172
(14.517.5/105127)
Lubricate with engine oil
6B
4464 (4.56.5/3347)
4B
4262 (4.36.3/3146)
Nm (kgfm/lb.ft)
39 6090
(4/29)
Apply MoS2 grease
6B
4B
539637
382481
(5565/378470) (3949/282354)
6B
4B
197240
142172
(20.124.5/145177) (14.517.5/105127)
2130
(2.13.1/1522)
4262
(4.36.3/3146)
4262
(4.36.3/3146)
Nm (kgfm/lb.ft)
Nm (kgfm/lb.ft)
2130
(2.13.1/1522)
6B
2130 (2.13.1/1522)
4B
1424 (1.42.4/1017)
6B
4262 (4.36.3/3146)
4B
2231 (2.23.2/1623)
6B
2531 (2.63.2/1923)
4B
1625 (1.62.6/1219)
Nm (kgfm/lb.ft)
2130
(2.13.1/1522)
147167
(1517/108123)
6B
2130 (2.13.1/1522)
4B
1424 (1.42.4/1017)
Outer side
147167
(1517/108123)
2130
(2.13.1/1522)
Inner side
Nm (kgfm/lb.ft)
4B
3050 (3.15.1/2237)
6B
4262 (4.36.3/3146)
4262
(4.36.3/3146)
2130
(2.13.1/1522)
6B
1424 (1.42.4/1017)
4B
1625 (1.62.6/1219)
Fuel System
Nm (kgfm/lb.ft)
1618
(1.61.8/1213)
3349
(3.45.0/2536)
1721
(1.72.1/1215)
4262
(4.36.3/3146)
3349
(3.45.0/2536)
1618
(1.61.8/1213)
1618
(1.61.8/1213)
2832
(2.93.3/2124)
1618
(1.61.8/1213)
2130
(2.13.1/1522)
3.97.8
(0.40.8/2.95.8)
Turbocharger
Nm (kgfm/lb.ft)
1625
(1.62.6/1219)
2846
(2.94.7/2134)
1625
(1.62.6/1219)
6B
4262 (4.36.3/3146)
4B
2231 (2.23.2/1623)
IDENTIFICATIONS
6B
MODEL IDENTIFICATION
Engine Serial Number
The engine number is stamped on the front left hand
side of the cylinder body.
4B
MADE IN
JAPAN
A
Pump No.
NP-PE
(LICENCE BOSCH)
A Identification number
Applicable service data will vary according to the identification number. Use of the wrong service data will
result in reduced engine performance and engine
damage.
MAINTENANCE 21
SECTION 2
MAINTENANCE
TABLE OF CONTENTS
ITEM
PAGE
Lubricating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7
Valve clearance adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7
Injection timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9
Compression pressure measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Turbocharger inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Engine repair kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Recommended lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Engine oil viscosity chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Note: Maintenance intervals such as fuel or oil filter changes should be referred to INSTRUCTION BOOK.
22 MAINTENANCE
LUBRICATING SYSTEM
Main Oil Filter Replacement
Cartridge (Spin-On) Type
Removal
Removal and Installer: Filter Wrench
1. Loosen the used oil filter by turning it counterclockwise with the filter wrench.
2. Discard the used oil filter.
Installation
1. Wipe the oil filter mounting face with a clean rag.
Set the filter
wrench
Cartridge
Drain plug
5. Check the engine oil level and replenish to the specified level if required.
6. Start the engine and check for oil leakage from the
oil filter.
Partial filter
MAINTENANCE 23
FUEL SYSTEM
Fuel Filter Replacement
Cartridge (Spin-On) Type
Removal
1. Loosen the fuel filter by turning it counterclockwise
with the filter wrench or your hand. Discard the
used filter.
Filter Wrench
2. Wipe the fuel filter fitting face clean with a rag.
This will allow the new fuel filter to seat properly.
24 MAINTENANCE
Installation
1. Apply a light coat of engine oil to the O-ring.
2. Supply fuel to the new fuel filter.
This will facilitate air bleeding.
3. Turn in the new fuel filter until the filter O-ring is fitted against the sealing face.
4. Use the filter wrench to turn in the fuel filter an additional 2/3 of a turn.
Overflow Valve
Check the overflow valve for clogging.
Check the ball side for suction leakage
kPa (kgf/cm2/psi)
Overflow Valve Opening
Pressure (Reference)
147 (1.5/21)
Injection Nozzle
Inspection procedure
1. Clamp the injection nozzle holder in a vise.
2. Use a wrench to remove the injection nozzle holder
cap.
3. Remove the injection nozzle holder from the vise.
Adjusting Procedure
Injection Starting Pressure Check
1. Attach the injection nozzle holder to the injection
nozzle tester.
2. Loosen the adjusting screw 1.
3. Check the injection nozzle starting pressure and the
spray condition by operating the injection nozzle
tester.
4. Adjust the injection nozzle starting pressure.
Turn the adjusting screw clockwise while operating
the injection nozzle tester handle.
MAINTENANCE 25
MPa (kgf/cm2/psi)
Injection Starting
Pressure
1
18.1 (185/2630)
WARNING
TEST FLUID FROM THE NOZZLE TESTER WILL SPRAY
OUT UNDER GREAT PRESSURE.
IT CAN EASILY
PUNCTURE A PERSON'S SKIN. KEEP YOUR HANDS
AWAY FROM THE NOZZLE TESTER AT ALL TIMES.
(2)
(3)
Water sedimentor
26 MAINTENANCE
Strainer
2
1
915 (0.91.5/711)
Air Bleeding
1. Loosen the feed pump cap 1 on the injection pump.
2. Loosen the fuel filter fuel return eye bolt 2.
3. Operate the feed pump until there are no more bubbles visible in the fuel being discharged from the
fuel filter fuel return eye bolt.
4. Retighten the fuel filter fuel return eye bolt.
5. Operate the feed pump several times and check for
fuel leakage around the injection pump and the fuel
filter.
MAINTENANCE 27
Depress here
98N (10kgf/22lb)
COOLING SYSTEM
Cooling Fan Drive Belt
Adjustment
1.
2.
3.
Deflection
3
Thremometer
4BG1
6BG1
8.012.0
(0.30.47)
7.010.0
(0.280.39)
Thermostat
Inspection
Agitating rod
mm (in)
Amount of Valve Lift
at 95C (203F)
10.0 (0.39)
C(F)
Valve Opening
Temperature
8084 (176183)
28 MAINTENANCE
20
6
12
0.40 (0.016)
6B
Front
MAINTENANCE 29
Nm (kgfm/ft.lb)
6B
Front
2130 (2.13.1/1522)
4B
Front
Note:
The valve clearance adjustment procedure for the 4BG1
engines is identical to that for the 6BG1 engines. Only
the number of cylinders is different.
Front
4B
INJECTION TIMING
Note:
Take care to avoid entry of dust or foreign particles into
the pump interior when the timing adjustment is made.
210 MAINTENANCE
Checking Procedure
1. Align the crankshaft pulley TDC mark with the
pointer.
20
6
12
4
3. Disconnect the injection pipe from the No. 1
plunger.
This will allow you to visually check the full injection
starting flow at No. 1 plunger.
MAINTENANCE 211
6. Hold the fuel control lever at the fully open position.
TD
6BG1
6BG1
6
12
20
Damper pulley
015ES002
4BG1
4BG1
201612
8
8
Degree
Gear case
4BG1
212 MAINTENANCE
Note:
Injection pump injection timing will vary among identical engines contact your machine supplier or nearest
ISUZU engine service outlet for the specifications applicable to your engine.
These specifications have been set by ISUZU and the
OEM manufacturer.
Holder
Seat
Spring
Derivery
Valve
3944 (44.5/2933)
2832 (2.93.3/2124)
Note:
DO NOT OVERTIGHTEN THE INJECTION PUMP BODY.
THE INJECTION PUMP BODY IS MADE OF ALUMINUM.
OVERTIGHTENING WILL DISTORT THE INJECTION
PUMP BODY SHAPE AND ADVERSELY AFFECT CONTROL RACK OPERATION.
Adjusting Procedure
1. Align the pointer and the specified timing mark on
the crank pulley.
2. Perform the operations described on page 2-10, 11,
paragraphs 3, 4, 5, 6.
3. Loosen the four injection pump fixing nut.
4. To advance the timing
Pivot the injection pump at the pump driveshaft
toward out.
To retard the timing.
Loosen
(Back side nuts also)
MAINTENANCE 213
5. Do a fine injection pump position adjustment, while
continue the pumping operation to feed the fuel,
and stop to pivot the injection pump when the fuel
stop to flow out from the No. 1 delivery valve
holder.
6. Tighten the four injection pump fixing nuts.
7. Once remove the No. 1 delivery valve holder, and
reinstall the delivery valve, spring and the valve
holder with the specified torque.
8. Install the No. 1 injection pipe and tighten it to the
specified torque.
6
5
Coupling bolt
Coupling scale
Notched lines
Coupling bolt
214 MAINTENANCE
3. Perform the operations described on page 2-10, 11
paragraphs 3, 4, 5, 6.
MAINTENANCE 215
2.
3.
Note:
Compression gauge adaptor
4. Crank the engine with the starter motor and take the
compression gauge reading.
MPa (kgf/cm2/psi) at 200 min-1 at sea level
Standard
Limit
3.0 (31/440)
2.5 (26/370)
216 MAINTENANCE
TURBOCHARGER INSPECTION
1. Check the air intake duct connections for air leakage.
MAINTENANCE 217
15
29
20
13
28
25
19
14
26
27
18
26
VIEW A
24
30
25
2
1
4
10
7
21
22
16
17
25
26
23
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
11
23
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
12
218 MAINTENANCE
18
23
7
21
16
11 6
27
35
34
33
22
21 17
VIEW (A)
3
33
2
1
26
28
25
31
12
36
A
4
24
8
10
15
29
19
23
31
13
20
15
14
32
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
MAINTENANCE 219
RECOMMENDED LUBRICANTS
ENGINE TYPE
;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;
SAE 40, 50
;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
SAE 10W
SAE 30
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
Ambient
temperature
[Multi grade]
30C
(22F)
15C
(0F)
0C
(32F)
15C
(60F)
25C 30C
(80F) (90F)
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
SAE 10W30
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
SAE 15W40, 20W40, 20W50
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
MEMO
ENGINE ASSEMBLY I 31
SECTION 3
ENGINE ASSEMBLY I
(DISASSEMBLY)
TABLE OF CONTENTS
ITEM
PAGE
32 ENGINE ASSEMBLY I
14
6
16
7
12
13
15
10
Disassembly Steps
1.
2.
3.
4.
5.
6.
Fan guide
Cooling fan
Not installed
Intake pipe
Fuel return pipe
Fuel pipe; fuel filter to injection
pump
7. Fuel pipe; feed pump to filter
8. Injection pipe and leak off pipe
9. Injection nozzle
ENGINE ASSEMBLY I 33
MODEL BB-4BG1T
3
7
13
15
11
1
9
12
14
Disassembly Steps
1.
2.
3.
4.
5.
Cooling fan
Not installed
Intake pipe
Fuel return pipe
Fuel pipe; fuel filter to injection
pump
6. Fuel pipe; feed pump to filter
7. Injection pipe and leak off pipe
8. Injection nozzle
34 ENGINE ASSEMBLY I
Important Operations
12. Injection Pump with Injection Pump Gear
Use the shipping plugs (or something similar) to
seal the injection pump delivery valve ports. This
will prevent the entry of foreign material.
Flange Mounted Injection Pump Removal
1) Remove the injection pump flange bolts.
2) Pull the injection pump with the injection pump
drive gear free.
Refer to the illustration.
Coupling Mounted Injection Pump Removal
1) Remove the two coupling bolts to disconnect the
coupling.
2) Remove the injection pump mounting bolts.
3) Remove either the injection pump bracket bolts or
the injection pump fixing bolts.
2
1
Mark
ENGINE ASSEMBLY I 35
5
6
11
10
9
3
7
4
Disassembly Steps
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Gasket
Starter
Fan belt
Alternator
Fan pulley
Cylinder head cover
36 ENGINE ASSEMBLY I
MODEL BB-4BG1T
1
2
7
12
10
4
11
Disassembly Steps
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Gasket
Starter
Fan belt
Alternator
Fan pulley
Cylinder head cover
Important Operations
6. Turbocharger
Plug oil ports in turbocharger body immediately
after removal of the turbocharger.
ENGINE ASSEMBLY I 37
MAJOR COMPONENTS - I
3
4
7
6
16
12
10
15
14
11
8
13
: Repair kit
Disassembly Steps
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
38 ENGINE ASSEMBLY I
6B series
Important Operations
2.
1 4
12
13
11
14
10
5 2
6
4B series
9
Front
4.
6B series
7
6
15
16
22
14
Front
13
24
23
25 17
18
1
10 2
26 19
11
21 20 12
3
4
4B series
8
7 15
Front
14
5
16 17
10
18
13
11
12
3
4
Crankshaft pulley
Wrench
ENGINE ASSEMBLY I 39
Taper
bushing
Crankshaft
Pulley
Taper bushing
remover
15. Flywheel
Loosen the flywheel bolt a little at a time in the
numerical order as specified.
3 1
6
5
2 4
MAJOR COMPONENTS - II
11
13
12
3
14
15
16
1
10
9
6
: Repair kit
Disassembly Steps
1.
2.
3.
4.
5.
6.
7.
8.
Oil cooler
Oil pan
Oil pump and coupling
Flywheel housing
Piston and connecting rod
Idler gear
Camshaft
Tappet
9.
10.
11.
12.
13.
14.
15.
16.
Important Operations
6.
Idler Gear
Measure the following points before disassembly.
mm (in)
Feeler gauge
Standard
Limit
0.1280.185
(0.0050.0070)
0.2
(0.008)
mm (in)
Timing Gears
Backlash
Standard
Limit
0.100.17
(0.0040.007)
0.3
(0.012)
Dial indicator
Crankshaft gear
Camshaft
Measure the following points before disassembly.
mm (in)
Thrust plate
Feeler gauge
Feeler gauge
Camshaft
Standard
Limit
0.0500.114
(0.0020.005)
0.2
(0.008)
Crankshaft
0.150.33
(0.0060.013)
mm (in)
Limit
0.4
(0.016)
2
1
Disassembly Steps
1. Bracket
2. Rocker arm
3. Spring
4. Rocker arm shaft
11
5
1
10
: Repair kit
Disassembly Steps
1.
2.
3.
4.
5.
6.
Important Operation
6.
Split collar
Use the valve spring compressor to remove the split
collar.
Valve Spring Compressor: 1-85235-006-0
4
2
3
2
Disassembly Steps
1. Piston rings
2. Snap ring
3. Piston pin and connecting rod
4. Piston
5. Connecting rod bearing
Important Operation
Note:
Carbon deposits
1.
Piston Rings
Use a piston ring remover to remove the piston
rings.
Do not attempt to use some other tool. Piston ring
stretching will result in reduced piston ring tension.
Piston ring remover:
Piston pin
(2) Tap the piston pin out with a hammer and brass
bar.
MEMO
ENGINE ASSEMBLY II 41
SECTION 4
ENGINE ASSEMBLY II
(INSPECTION & REPAIR)
TABLE OF CONTENTS
ITEM
PAGE
Cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2
Valve guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3
Valve spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6
Tappet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7
Push rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8
Rocker arm shaft and rocker arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8
Idler gear and idler gear shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
Cylinder body and liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
Piston and piston ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
Piston pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
Connecting rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
Flywheel and flywheel housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
Timing gear case cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
42 ENGINE ASSEMBLY II
CYLINDER HEAD
Cylinder Head Lower Face Warpage
1.
2.
Regrind the cylinder head lower face if the measured values are greater than the specified limit but
less than the maximum grinding allowance.
If the measured values exceed the maximum grinding allowance, the cylinder head must be replaced.
Cylinder Head Lower Face Warpage
mm (in)
Standard
Limit
Maximum Grinding
Allowance
0.075
(0.003) or less
0.2
(0.0079)
0.3
(0.012)
mm (in)
Standard
Limit
89.65 (3.530)
Note:
If the cylinder head lower face is reground, valve depression must be checked.
H
ENGINE ASSEMBLY II 43
VALVE GUIDE
Valve Stem and Valve Guide Clearance
Measuring Method - 1
1. With the valve stem inserted in the valve guide, set
the dial indicator needle to "0".
2. Move the valve head from side to side
Note the total dial indicator reading (TIR).
This value is the clearance between the valve stem
and the valve guide.
If the measured values exceed the specified limit,
the valve and the valve guide must be replaced as a
set.
Valve Stem Clearance
mm (in)
Standard
Limit
0.039-0.0071
(0.0015-0.0028)
0.20
(0.008)
0.064-0.096
(0.0025-0.0038)
0.25
(0.0098)
Measuring Method - II
1. Measure the valve stem outside diameter.
2. Use a caliper calibrator or a telescoping gauge to
measure the valve guide inside diameter.
The difference between the valve stem outside
diameter and the valve guide inside diameter is
equal to the valve stem clearance.
Installation
1. Apply clean engine oil the outer periphery of the
valve guide.
2. Attach the installer to the valve guide.
3. Use a hammer to drive in the valve guide from the
upper face of the head until the installers lower
edge meets the head surface.
Valve guide installer: 1-85232-001-0
4.
mm (in)
44 ENGINE ASSEMBLY II
Valve Depression
2
Standard
Limit
1.0 (0.039)
2.5 (0.098)
Standard
Limit
1.5 (0.059)
2.0 (0.079)
ENGINE ASSEMBLY II 45
3.
4.
150
A
30
46 ENGINE ASSEMBLY II
Angle Location
Standard
45
45
Note:
Use an adjustable valve cutter pilot.
Do not allow the cutter pilot to wobble inside the valve
guide.
3. Apply abrasive compound to the valve seat insert
surface.
4. Insert the valve into the valve guide.
5. Hand lap the valve and the valve seat with a lapping
cup.
This will provide optimum valve and valve seat contact for effective gas sealing.
B
VALVE SPRING
Valve Spring Free Length
Use a vernier caliper to measure the valve spring free
length.
If the measured value is less than the specified limit, the
valve spring must be replaced.
mm (in)
Exhaust and Intake
Valve Spring Free
Length
Painted portion
Color
Standard
Limit
blue
60.6
(2.39)
58.0
(2.28)
ENGINE ASSEMBLY II 47
Valve Spring Inclination
Use a surface plate and a square to measure the valve
spring inclination.
If the measured value exceeds the specified limit, the
valve spring must be replaced.
mm (in)
Valve Spring
Inclination
Standard
Limit
less than
1.9 (0.075)
2.7
(0.106)
Standard
Limit
142 (14.5/30.9)
127 (13.0/28.7)
Crack
Normal contact
Irregular contact
Tappet Diameter
Standard
Limit
27.9727.98
(1.10201.1024)
27.92
(1.1000)
48 ENGINE ASSEMBLY II
Use a dial indicator to measure the clearance between
the tappet and cylinder body tappet travelling bore.
mm (in)
Tappet and Tappet
Travelling Bore
Clearance
Standard
Limit
0.0200.054
(0.0010.002)
0.1
(0.004)
PUSH ROD
Use a filler gauge to measure the valve push rod run
out.
Roll the push rod along a smooth flat surface (illustration).
mm (in)
Limit
Push Rod Run-Out
0.3 (0.012)
Standard
Limit
18.9819.00
(0.7470.748)
18.85
(0.742)
ENGINE ASSEMBLY II 49
Rocker Arm Shaft and Rocker Arm Clearance
1. Use a vernier caliper to measure the rocker arm
bushing inside diameter.
mm (in)
Rocker Arm Bushing
Inside Diameter
Standard
Limit
19.0119.03
(0.7490.750)
19.05
(0.751)
mm (in)
Standard
Rocker Arm Bushing
0.010.05
and Rocker Arm
(0.00040.0020)
Shaft Clearance
Limit
0.2
(0.0079)
Standard
Limit
44.94544.975
(1.7691.771)
44.9
(1.768)
Standard
Limit
0.0250.085
(0.0010.003)
0.2
(0.008)
CAMSHAFT
1.
2.
mm (in)
Cam Journal and Cam
Bearing Clearance
Standard
Limit
0.030.09
(0.0010.004)
0.15
(0.006)
Cam bearing
I II
A
C
B
D
B
A
I II
Standard
Limit
7.71 (0.304)
7.21 (0.284)
55.9455.97
(2.2022.204)
55.6 (2.189)
0.12 (0.005)
3
1
2
Cylinder Liner Bore
Total Indicator Reading
Standard
Limit
105.021105.060
(4.13474.1362)
105.20
(4.1417)
Note:
The inside of the dry type cylinder liner is chrome
plated. It cannot be rebored or honed.
If the inside of the cylinder liner is scored or scorched,
the cylinder liner must be replaced.
Standard
Cylinder Liner Projection
0.030.10 (0.0010.004)
X
Z
Y
W
X
Y
X
X
Y
3
Y
2 105.0 (4.137)
3 195.0 (7.683)
Y
Y
X
1 20.0 (0.788)
0.0010.019
(0.000040.0007)
Cylinder Bore
Cylinder Liner
Outside Diameter
107.001107.010
(4.21264.2130)
107.011107.020
(4.21304.2134)
107.011107.020
(4.21304.2134)
107.021107.030
(4.21344.2138)
107.021107.030
(4.21344.2138)
107.031107.040
(4.21384.2142)
1
2
105.021105.060
(4.13474.1362)
mm (in)
Piston Grade
105.021105.040
(4.13474.1354)
AX
105.041105.060
(4.13554.1362)
CX
Note:
It is most important that the correct piston grade be
used. Failure to select the correct piston grade will
result in piston seizure.
Always measure the cylinder bore and select the appropriate piston grade.
mm (in)
AX
CX
104.959104.974
(4.13224.1328)
104.975104.990
(4.13294.1335)
82
mm (in)
0.0510.085
(0.0020.0033)
Piston Selection
Select the same grade number as the one for the cylinder liner inside dia meter.
Grade of cylinder
inside diameter
Grade of piston
Combination
AX
AX
OK
CX
CX
OK
AX
CX
NG
CX
AX
NG
Note:
Cylinder liner piston kit clearances are preset. However,
the cylinder liner installation procedure may result in
slight decreases in cylinder liner bore clearances.
Limit
1st Compression
Ring
2nd Compression
Ring
0.0700.110
(0.00280.0043)
0.15
(0.0059)
3rd Compression
Ring
0.0500.090
(0.00200.0035)
0.15
(0.0059)
Oil Ring
0.0300.070
(0.00120.0028)
0.15
(0.0059)
0.350.50
(0.0140.020)
2nd Compression
Ring
0.600.75
(0.02360.0295)
3rd Compression
Ring
0.600.75
(0.02360.0295)
Oil Ring
0.300.50
(0.0140.020)
Limit
1.5
(0.059)
PISTON PIN
Piston Pin Outside Diameter
Use a micrometer to measure the piston pin outside
diameter at several points.
If the measured piston pin outside diameter exceeds the
specified limit, the piston pin must be replace.
mm (in)
Piston Pin Outside
Diameter
Standard
Limit
35.00035.005
(1.37801.3781)
34.95
(1.3760)
Standard
35.01535.023
(1.37851.3789)
0.0100.023
(0.000390.0009)
mm (in)
Limit
0.050
(0.00197)
If an inside dial indicator is not available, use the following procedure to check the piston pin fit.
1. Use a piston heater to heat the piston to approximately 60C (140F).
2. Push strongly against the piston pin with your
thumbs.
The piston pin fitting should feel tight.
CONNECTING ROD
Connecting Rod Alignment
Use a connecting rod aligner to measure the connecting
rods twist distortion and parralelism between the rods
large and small ends.
If the measured value exceeds the limit, replace the
connecting rod.
Connecting Rod Alignment
(Per Length of 100 mm (3.94 in)
Twist, Parallelism
mm (in)
Standard
Limit
0.05 (0.002)
or less
0.20
(0.0079)
Limit
0.0120.025
0.05
(0.000470.00098) (0.00197)
Standard
Connecting Rod Bushing
Inside Diameter
35.01735.025
(1.37861.3789)
2
Connecting Rod Bearing Inspection
1. Fit the connecting rod bearing lower half into the
connecting rod bearing cap.
2. Check the connecting rod bearing lower half tension.
If the tension is insufficient, the bearing must be
replaced.
3. Tighten the connecting rod and the bearing cap to
the specified torque.
Nm (kgfm/ft.lb)
1st step
Connecting Rod and Bearing
Cap Bolt Tightening Torque
39
(4/29)
2nd step
6090
4. Use an inside dial indicator to measure the connecting rod inside diameter.
mm (in)
Connecting Rod Bearing
Nominal Diameter
64 (2.520)
CRANKSHAFT
Crankshaft and Bearing Inspection
1. Inspect the crankshaft journal surfaces and the crank
pin surfaces for excessive wear and damage.
2. Inspect the oil seal fitting surfaces of the crankshaft
front and rear ends for excessive wear and damage.
3. Replace or repair the crankshaft if any excessive
wear or damage is discovered.
4. Inspect the crankshaft oil ports for obstructions.
5. Use high pressure air to clean the oil ports if necessary.
34
2
2
1
Position at
Standard
Center
Bearing Only
79.90579.925
(3.14593.1467)
Other
Bearings
79.91979.939
(3.14643.1472)
mm (in)
4B Engines only
Position at
Standard
Crankshaft Journal
Diameter
All Bearings
79.90579.925
(3.14593.1467)
63.92463.944
(2.51672.5175)
Position at
Center
Crankshaft Journal Bearing
and Main Bearing
Only
Clearance
Other
Bearings
Standard
Limit
0.0390.098
(0.00150.0039)
0.0250.084
(0.00100.0033)
0.11
(0.0043)
mm (in)
4B Engines Only
Position at
Crankshaft Journal
All
and Main Bearing
Bearings
Clearance
Standard
Limit
0.0390.098
0.11
(0.00150.0039) (0.0043)
Standard
Limit
0.030.073
(0.00120.0029)
0.10
(0.0039)
226 245
(23 25/166 181)
mm (in)
80
(3.149)
Model
Standard
Limit
6B
0.05 (0.002)
or less
0.40 (0.016)
4B
Crankshaft Regrinding
Note:
Crankshaft for AA-4BG1T, BB-4BG1T, AA-6BG1 and BB6BG1T can not be reground because it is finished with
TUFFTRIDE method.
For the crankshaft on AA-4BG1T, BB-4BG1T, AA-6BG1
and BB-6BG1T, no attempt should be made to grind finish the faces of the journals and crankpins as they are
TUFFTRIDED (Special hardening treatment).
Therefore, the undersize bearings are not prepared:
Inspection
Model AA-4BG1T, BB-4BG1T, AA-6BG1 and BB-6BG1T
x.
po
Ap
m
10
3. Use a spot glass rod to apply the solution to the surface to be inspected.
Hold the surface to be inspected perfectly horizontal
to prevent the solution from running.
Note:
Do not allow the solution to come in contact with the oil
ports and their surrounding area.
Removal
Use the crankshaft gear remover to remove the crankshaft gear.
Crankshaft Gear Remover: 9-8521-0141-0
Installation
Use the crankshaft gear installer to install the crankshaft
gear.
Crankshaft Gear Installer: 9-8522-0033-0
Installer
MEMO
SECTION 5
PAGE
1
3
3
3
Reassembly Steps
1.
2.
3.
Piston
Connecting-rod
Piston pin, Snap ring
4.
5.
Piston ring
Connecting rod bearing
Important Operations
1. Piston
Use a piston heater to heat the pistons to approximately 60C (140F).
2. Connecting Rod
1) Install the connecting rod to the piston with setting the marks as illustrated.
2) Install the piston pin into the piston and the
connecting rod bushing.
Piston head
Front mark
()
1) Use a pair of snap ring pliers to install the piston pin snap ring.
Put cylinder number
marked side in this
position.
4. Piston Ring
1) Use a piston ring installer to install the three
piston rings.
Piston Ring Installer
Install the piston rings in the following order.
(1) Oil ring
(2) 3rd compression ring
(3) 2nd compression ring
(4) 1st compression ring
The marked side of the three compression rings
must be facing up.
Marked side up
1st comp
2nd comp
3rd comp
Oil
6
5
4
3
10
7
11
2
: Repair kit
Reassembly Steps
1. Valve stem oil seal
2. Intake and exhaust valves
3. Spring seat (Lower)
4. Intake and exhaust valve springs
5. Spring seat (Upper) or valve rotator
6. Spring seat split collar
7.
8.
9.
10.
11.
Important Operations
Installer
Painted portion
Unchamfered corner
3) Tighten the intake manifold bolts to the specified torque a little at a time in the numerical
order shown in the illustration.
Nm (kgfm/lb.ft)
12
Intake Monifold
Bolt Torque
8
4
5
10
4B
1424 (1.42.4/1017)
6B
2130 (2.13.1/1522)
9
7
11
6BG1
10
2
1
11
12
4B
1625 (1.62.6/1219)
6B
2531 (2.63.2/1923)
2
1
3
4
Spot facing
3
4
Reassembly Steps
1. Rocker arm shaft
2. Spring
3. Rocker arm
4. Bracket
Important Operation
1. Rocker Arm Shaft
The rocker arm shaft must be installed with the oil
ports facing up.
15
4
5
12
3
14
11
*7
13
16
9
6
10
: Repair kit
Reassembly Steps
1. Oil jet
2. Crankshaft bearing (upper half)
3. Crankshaft
4. Thrust bearing
5. Crankshaft bearing (lower half) and
crankshaft bearing cap
6. Timing gear case
* 7. Tappet
8. Camshaft
9.
10.
11.
12.
13.
14.
15.
16.
Important Operations
1. Oil Jet
Install the oil jets taking care not to damage the oil
jet nozzles.
Nm (kgfm/lb.ft)
Fit correctly
1625 (1.62.6/1219)
Center Bearing
Only
6B
4. Thrust Bearing
Install the thrust bearings with the oil groove side
facing the crankshaft sliding face.
Arrow mark
(Position No. punched)
Front
13
12
10
14
226245 (23.025.0/166181)
2130 (2.13.1/1522)
8. Camshaft
Tighten the thrust plate bolts through the camshaft
gear hole.
Nm (kgfm/lb.ft)
Thrust Plate Bolt Torque
2130 (2.13.1/1522)
Nm (kgfm/lb.ft)
Camshaft gear
142172 (14.517.5/105127)
Oil port
Idle gear
B mark
C mark
A mark
Crankshaft gear
Camshaft
gear
4B
4262 (4.36.3/3146)
6B
4464 (4.56.5/3347)
Cylinder
number
1st step
2nd step
39
(4/29)
6090
4262 (4.36.4/3146)
2130 (2.13.1/1522)
2130 (2.13.1/1522)
4B
1625 (1.62.6/1219)
6B
1424 (1.42.4/1017)
14
13
12
16
10
11
76
9
4
: Repair kit
Reassembly Steps
1. Flywheel
2. Injection pump and injection pump gear
3. Oil thrower
4. Timing gear cover
5. Crankshaft pulley and dust thrower
6. Taper bushing
7. Crankshaft pulley nut
8. Oil pump driving pinion
9.
10.
11.
12.
13.
14.
15.
16.
31
6
5
2 4
4B engine
142172(14.517.5/105127)
6B engine
197240(20.124.5/145177)
Idle gear
C mark
A mark
Crankshaft gear
B mark
Camshaft
gear
Pulley
Wrench
Crankshaft Pulley
Nut Torque
4B
382481 (3949/282354)
6B
539637 (5565/378470)
Front
6B series
12
20
Front
21
11 4
13
22
14
18
10
3 2
17
25
16
26
24
23
15
4B series
11
12
10
18
17
13
5
14
8
7
16
15
1st step
2nd step
3rd step
69 (7.0/51)
88 (9.0/65)
90120
10
12 14
11
3) Tighten the rocker arm bracket bolts to the specified torque a little at a time in the numerical
order shown in the illustration.
4) Lubricate the rocker arm and the rocker arm
shaft with engine oil.
Nm (kgfm/lb.ft)
6B 2535 (2.63.6/1926)
Rocker Arm Shaft
Bracket Bolt and Nut Torque 4B 2029 (2.03.0/1522)
9 5
6
8 10
7
11
6
1
10
4
2
3
9
8
Reassembly Steps
1.
2.
3.
4.
5.
6.
7. Turbocharger
8. Oil drain pipe
9. Oil feed pipe
10. Air breather
11. Dipstick and guide tube
Important Operations
1. Cylinder Head Cover
4B series
3
1
Nm (kgfm/lb.ft)
7.8 9.8 (0.8 1.0/5.8 7.2)
4B Series
Cylinder Head Cover
Bolt Torque
Nm (kgfm/lb.ft)
5.9 16 (0.6 1.6/4.3 12)
4. Fan Belt
Adjust the fan belt tension.
Refer to MAINTENANCE for the fan belt tension
adjustment.
5. Starter
Install the starter to the flywheel housing and
tighten the bolts to the specified torque.
Nm (kgfm/lb.ft)
Starter Fixing Bolts
Torque
6BG1T
6BG1T
4BG1T
12
2
11
14
15
1
5
10
9
7
4
4
Reassembly Steps
1. Glow plug
2. Injection nozzle
3. Injection pipe and fuel leak off pipe
4. Oil filter
5. Oil pipe; filter to cooler
6. Not installed
7. Oil pipe; injection pump to engine
body
8. Fuel filter
9. Fuel pipe; feed pump to fuel filter
10. Fuel pipe; fuel filter to injection
pump
11. Fuel return pipe
12. Air duct
13. Not installed
14. Fan guide
15. Cooling fan
Dust cover
Important Operation
2. Injection Nozzle
Install the injection nozzles with the injection nozzle
gaskets.
Be careful not to damage the nozzle tips.
Nm (kgfm/lb.ft)
Injection Nozzle Bolt
Torque
Nozzle gasket
4. Oil filter
(When the oil filter is being removed in an oil filter
assembly with the filter cover.)
1) Before the installation, set the special gaskets
which are included within the repair kit with the
two oil filter mounting bolts.
Special gasket
4B
3050 (3.15.1/2237)
6B
4262 (4.36.3/3146)
30 (3.1/22)
Nm (kgfm/lb.ft)
40 (4.1/30)
40 (4.1/30)
Stay
Stay
40 (4.1/30)
4 8 (0.157 0.315)
Reference
Starter switch
PREHEAT
OFF
ON
Glow plug
START
C
R1
5
Control resistor
R2 ACC
0.85mm 2
0.5
Charge
lump
1.25
Ammeter
0.85
1.25
Fusible link
5
1.25
5
B
12V
B
E
F
Starter
0.5
Relay
12V
Battery
0.85
Fuse box
Warning lump
E
N
0.85
E
F
N
I
W
E E
5
N E
I F
W
(B)
Regulator
Alternator
Condenser
MEMO
LUBRICATING SYSTEM 61
SECTION 6
LUBRICATING SYSTEM
TABLE OF CONTENTS
ITEM
PAGE
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2
Oil pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3
Oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5
62 LUBRICATING SYSTEM
GENERAL DESCRIPTION
Oil pressure
and oil filter
warning light
By-pass
valve
Valve opening
pressure 98 kPa
By-pass
valve
Starter
switch
Battery
4BG1T
6BG1T
Valve opening
pressure 780 kPa
Oil
cooler
Valve opening pressure
196 kPa
Oil
relief
valve
Oil
pump
Partial
filter
Valve opening
pressure 440 kPa
Oil
relief
valve
Crank
shaft
brgs.
Camshaft
brgs.
conn.
rod
brgs.
Cyl.
head
valve
system
Timing
idle
gear
Oil
strainer
Oil pan
Inj.
pump
Turbocharger
Paper
filter
Oiling
jet
Piston
LUBRICATING SYSTEM 63
OIL PUMP
DISASSEMBLY
Disassembly Steps
1.
2.
3.
Strainer
Suction pipe
Cover and dowel
4.
5.
6.
Driven gear
Drive shaft and gear
Driven gear shaft
64 LUBRICATING SYSTEM
INSPECTION REPAIR
Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection.
mm (in)
Limit
Oil Pump Cover and Oil Pump
Drive Gear Clearance
0.20 (0.0079)
REASSEMBLY
To assemble, follow the disassembly procedures in reverse order.
0.15 (0.0059)
LUBRICATING SYSTEM 65
OIL COOLER
DISASSEMBLY
6
5
4
Disassembly Steps
1.
2.
3.
4.
5.
6.
O-ring; plug
By-pass valve spring
By-pass valve
66 LUBRICATING SYSTEM
REASSEMBLY
1
2
3
Reassembly Steps
1. By-pass valve
2. By-pass valve spring
3. O-ring; plug
Important Operation
6. Oil Cooler Element
Install the oil cooler element to the oil cooler, and
tighten the cooler element fixing nuts to the specified torque.
Nm (kgfm/lb.ft)
Oil Cooler Element
Fixing Nut Torque
6B
1424 (1.42.4/1017)
4B
1625 (1.62.6/1218)
COOLING SYSTEM 71
SECTION 7
COOLING SYSTEM
TABLE OF CONTENTS
ITEM
PAGE
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2
Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3
72 COOLING SYSTEM
GENERAL DESCRIPTION
Reserve tank
Radiator
Cylinder head
Cylinder body
Water pump
This family of engines uses a pressurized, forced circulation cooling system with a V-belt driven centrifugal water pump and a wax pellet thermostat with jiggle valve.
COOLING SYSTEM 73
THERMOSTAT
INSPECTION AND REPAIR
Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection.
Thermometer
Agitating rod
Wood piece
referring
MEMO
FUEL SYSTEM 81
SECTION 8
FUEL SYSTEM
TABLE OF CONTENTS
ITEM
PAGE
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2
Injection nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3
Injection pump calibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8
82 FUEL SYSTEM
GENERAL DESCRIPTION
This illustration is based on the 6BG1 engines.
Nozzle holder
Fuel filter
Feed pump
Fuel tank
Water sedimentor
Injection pump
The fuel system consists of the fuel tank, the water sedimentor, the fuel filter, the injection pump, and the
injection nozzle.
The fuel from the fuel tank passes through the water sedimentor and the fuel filter where water particles
and other foreign material are removed from the fuel.
Fuel, fed by the injection pump plunger, is delivered to the injection nozzle in the measured volume at the
optimum timing for efficient engine operation.
FUEL SYSTEM 83
INJECTION NOZZLE
DISASSEMBLY
5
1
2
10
8
6
7
Disassembly Steps
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Retaining nut
Injection nozzle
Injection pipe connector
Connector gasket
Nozzle holder body
Important Operation
7. Nozzle
Remove the nozzle assembly from the nozzle body.
Keep the parts separately to maintain the proper
needle valve to body combination.
84 FUEL SYSTEM
Injection Nozzle
1. Check the injection nozzle needle valve, the valve
seat, and the injection nozzle hole for carbon
deposits.
If carbon deposits are present, the injection nozzle
and the needle valve must be replaced.
2. Hold the nozzle body vertically.
Pull the needle valve about one-third of the way out
of the nozzle body.
Release the needle valve.
Check that the needle valve falls back into the nozzle
body as far as the valve seat.
If the needle valve does not fall back into the nozzle
body as far as the valve seat, the injection nozzle
and the needle valve must be replaced.
FUEL SYSTEM 85
REASSEMBLY
6
10
9
1
3
5
4
Reassembly Steps
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
86 FUEL SYSTEM
Important Operation
3. Injection Pipe Connector
Nm (kgfm/lb.ft)
Nozzle Connector Torque
4. Injection Nozzle
There must be no oil on the contact surfaces of the
injection nozzle and the injection nozzle holder.
Clean these contact surfaces with diesel fuel before
installation.
The nozzle dowel pin must be aligned with the
dowel hole in the nozzle holder body.
5. Retaining Nut
Nm (kgfm/lb.ft)
Nozzle Retaining Nut
Torque
59 78 (6 .0 8.0/43 58)
18.1 (185/2630)
FUEL SYSTEM 87
10. Nozzle Holder Cap Nut
Nm (kgfm/lb.ft)
Cap Nut Torque
88 FUEL SYSTEM
MADE IN
JAPAN
A
Pump No.
NP-PE
(LICENCE BOSCH)
A Identification number
(kgf/cm2/psi)
mm (in.)
E
L
P
M
XA
kPa
(kgf/cm2/psi)
18.1 (185/2630)
1.8 (0.071)
6.0 (0.236)
600.0 (23.6)
157 (1.6/23)
ISO4113 or SAE Standard Test Oil (SAEJ967D)
C (F)
40 45 (104 113)
Clockwise (Viewed from the drive side)
FUEL SYSTEM 89
Assy No. 0000000000
Date :
2
Company : ISUZU
No.
0000000000
4BG1T
Governor : EP/RSV
0000000000
Timing device :
1. Test Conditions :
Pump rotation :
Nozzle & Nozzle Holder Assy : 0000000000 (BOSCH Type No. EF8511/9A)
Nozzle : 0000000000
(BOSCH Type No. DN12SD12T)
E
L
MP
mm Inner Dia.
A
X
E
mm Length
600
mm
2. Injection Timing :
Pre-stroke : No. 1 Plunger
Injection order :
3.4 0.05 mm
3 ,1
9030
4 ,1
18030
mm
27030
(interval :
Plungers are numbered from the
Driver
30)
side.
4. Injection Quantity :
Adjusting point
Rack
Position
(mm)
Pump
Speed
(min-1)
Injection qty
(cm3/1000 strokes)
Max. var
bet. cyl
(%)
Fixed
8.5
1,100
81 1.1
Lever
Approx.
6.0
475
8.8 1.4
14
Rack
100
125 5
Lever
Remarks
Basic
Rack limit
E
L
P
AM
EX
5. Timing advance specification :
Pump speed
(min-1)
Advance
angle ()
ZEXEL CORPORATION
Service Department 1
3. Governor adjustment
0000000000
9.5
9.10.1
8.5
8.00.1
6.5
E
L
P
AM
6.0
EX
6.00.3
300
30
350
145
1130
1100
475
(430)
1210
(1120)
5
53
( 2 1 )
( 2 2 )
(1
EX
E
L
P
AM
4
Idling
Dead point
N=1100
N=1210
135
St
op
Nor
mal
op
( 1 3 )
( 4 ) 5
St
Full-speed
Rack limit
TURBOCHARGER 91
SECTION 9
TURBOCHARGER
TABLE OF CONTENTS
ITEM
PAGE
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2
Turbocharger identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3
Inspection and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4
Regarding the details of the turbocharger repair, refer the following workshop manual.
Published by: MITSUBISHI HEAVY INDUSTRIES CO., LTD
Title of the manual: MITSUBISHI TURBOCHARGERS (TD-04H FOR 4BG1T)
Pub No. 99626-92110
Availability of the manual ISUZU MOTORS LIMITED will send the manual upon request through your
machine supplier.
92 TURBOCHARGER
GENERAL DESCRIPTION
TD04H
RHG6
TURBOCHARGER 93
TURBOCHARGER IDENTIFICATION
The IHI Turbocharger nameplate gives the date of manufacture and other important information required to
identify the unit when service inquiries or part orders are
made.
The arrow in the illustration indicates the location of the
Turbocharger nameplate.
The turbocharger nameplate has the following information stamped on it. Refer to the illustration at the left.
Turbo Spec.
Parts No.
IHI Turbocharger
TD04-HL-15T-12
Serial No.
Part No.
MFD No.
MITSUBISHI Turbocharger
94 TURBOCHARGER
Turbine
housing
Dial
indicator
IHI RHG6
Limit
0.11 (0.0043)
Magnet
base
Dial
indicator
Push and
pull
Push and
pull
Oil inlet
Limit
0.205 (0.0081)
SECTION 10
AIR COMPRESSOR
TABLE OF CONTENTS
ITEM
PAGE
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2
Disassembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3
Inspection and repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4
Reassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6
GENERAL DESCRIPTION
AIR COMPRESSOR SECTIONAL VIEW
from Governer
to Air tank
Main Data
Piston ring configuration
0.155 L/rev.
mm (in)
min-1
70 (2.755) 40 (1.574)
1650
0.5
kg
7.0
DISASSEMBLY STEPS
3
2
1
5
4
6
8
Disassembly Steps
1.
2.
3.
4.
5.
6.
7.
8.
Important Operation
2. Cylinder body
1) Remove the cylinder mounting flange bolts.
2) Remove the cylinder with tapping out from the
crankcase.
Cylinder
Measure the uneven wear of the cylinder bore at the piston skirt position
mm (in)
Limit
Cylinder Bore Uneven Wear
0.2 (0.0079)
Standard
Limit
0.10.3
(0.00400.0118)
1.0
(0.040)
Note:
The piston outside diameter must be taken at the piston
skirt positions.
Measure the piston ring grooves and the piston ring
clearances.
mm (in)
Piston Ring and
Piston Ring Groove
Clearance
Standard
Limit
0.020.05
(0.00080.0020)
0.15
(0.0059)
Standard
Limit
0.10.3
(0.00400.0118)
1.0
(0.039)
Standard
Limit
0.0020.023
(0.000080.00091)
0.0040
(0.00016)
Measure the piston pin and the connecting rod smallend clearance.
mm (in)
Piston Pin and
Connecting Rod
Small-end Clearance
Standard
Limit
0.0020.026
(0.000080.00102)
0.1
(0.0039)
Limit
0.15
(0.0059)
REASSEMBLY STEPS
6
7
8
4
5
3
1
Reassembly Steps
1. Crankshaft and bearing
2. Connecting rod
3. Bearing
4. Bearing cover with oil seal
5.
6.
7.
8.
Crankcase flange
Piston
Cylinder body
Cylinder head and gasket
Important Operation
1. Crankshaft and bearings
1) Install the bearings to the crankshaft.
2) Insert the crankshaft into the crankcase from the
bearing cover side while tapping it gently with a
soft hammer.
25 (2.5/18)
4. Bearing cover
1) Remove the used O-ring from the bearing case
and discard it.
2) Lubricate the inner surface of new O-ring with
grease.
15 (1.5/11)
7. Cylinder Body
1) Install the cylinder body to the crankcase.
2) Tighten the cylinder body bolts to the specified
torque.
Nm (kgfm/lb.ft)
Cylinder Body Bolt Torque
29 (3/22)
8. Cylinder Head
1) Apply a coat of liquid gasket (Grease D) to the
lower face of the cylinder head gasket.
2) Install the cylinder head to the cylinder body.
Evenly tighten the cylinder head bolt to the
specified torque.
Nm (kgfm/lb.ft)
Cylinder Head Bolt Torque
49 (5/36)
MEMO
SECTION 11
ENGINE ELECTRICALS
TABLE OF CONTENTS
ITEM
PAGE
Starter identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2
Starter main data and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3
Starter motor sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4
Alternator identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5
Main data and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6
Alternator sectional view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 7
Charging curcuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 7
STARTER IDENTIFICATION
The starter identification plate is attached to the starter motor outside yoke. The ISUZU part number, the
manufacturer's code number, and other important information are stamped on the plate.
Refer to the identification plate together with the "Main Data and Specifications" Tables and accompanying charts in this Manual when requesting service assistance from a qualified electrical repair shop.
If you are unable to locate the data applicable to your engine, please contact ISUZU MOTORS LIMITED
through your machine supplier.
A:
B:
C:
D:
STARTER
MAIN DATA AND SPECIFICATIONS
Isuzu Part No.
Manufacturer's code No. (HITACHI)
Rated voltage
Rated output
Rating
Direction of rotation
(Viewed from the pinion side)
Clutch type
Terminal voltage (No load)
Minimum current (No load)
Starter motor minimum operating speed
(No load)
(V)
(kW)
(Sec)
(V)
(A)
(min-1)
897225-1990
1-81100-3420
S25-177
S25-172
24
4.5
30
24
4.5
30
Clockwise
Roller
24
Less than 100
Clockwise
Roller
24
100
3
11
40.64 (1.60)
1.5 (0.032)
Pinion gear
Modules
Number of teeth
Outside diameter
Travel distance
mm (in.)
mm (in.)
3
11
40.64 (1.60)
1.5 (0.032)
mm (in.)
90 (3.54)
90 (3.54)
0.187
1.31
0.187
1.31
22 (0.866)
14 (0.551)
22 (0.866)
14 (0.551)
38 (3.85/8.49)
38 (3.85/8.49)
mm (in.)
mm (in.)
37.0 (1.457)
36.5 (1.437)
37.0 (1.457)
36.5 (1.437)
mm (in.)
0.1 (0.004)
0.1
mm (in.)
0.50.8
(0.0200.031)
0.2 (0.008)
Number of poles
Magnetic switch (at 20C [68F])
Series coil resistance
Shunt coil resistance
Brush length
Standard
Limit
Brush spring standard fitting load
Commutator
Outside diameter
Standard
Limit
Difference between the largest and
smallest diameters (Run-out)
Limit
Depth of undercut mica
Standard
Limit
()
()
mm (in.)
mm (in.)
N (kgf/lb.)
mm (in.)
(0.004)
0.50.8
(0.0200.031)
0.2 (0.008)
Shift lever
Gear case
Armature
Brush
Pinion
Brush
holder
Pinion
gap
(0.31.5mm/0.0120.059in.)
(0.31.5mm)
Baffer spring
Center bracket (2)
Rear cover
Through bolt
Ball bearing
Center bracket (1)
PERFORMANCE
(V)
120
6000
24
100
5000
20
Vol
tag
e
Output
ue
rq
80
4000
16
60
3000
12
40
2000
20
1000
To
Speed
100
200
300
400
500
600
700
800
900
1000
1100
1200
ALTERNATOR IDENTIFICATION
The alternator identification plate is attached to the alternator rear bracket. The ISUZU part number, the
manufacturer's code number, and other important information are stamped on the plate.
Refer to the identification plate together with the "Main Data and Specifications" Tables and accompanying charts in this Manual when requesting service assistance from a qualified electrical repair shop.
If you are unable to locate the data applicable to your engine, please contact ISUZU MOTORS LIMITED
through your machine supplier.
A
B
C
A:
B:
C:
D:
E:
1-81200-5301
A004T05486
Rated voltage
Rated output
Rated speed
Rated output at r.p.m
No-load output at 0 Amp.
Direction of rotation as viewed
from pulley side
Polarity grounded
Pulley diameter
Coil resistance at 20C
Field coil
Regulator's applicable
Isuzu part No.
Manufacturer's code No.
(V)
(A)
(min-1)
(Amp./Volt/min-1)
(Volt/min-1)
24
50
5000
50/27/5000
24/900
Clockwise
mm (in.)
()
()
80 (3.15)
4.45.2
1-81260-0170
A866X38282
ROTOR
STARTER
RECTIFIER
BEARING
PULLEY
BEARING
IC REGULATOR
REAR
BRACKET
FRONT BRACKET
COIL ASSEMBLY
(FIELD COIL)
CHARGING CURCUIT
ADDITIONAL
DIODES
INDICATOR LAMP
DIODE TRIO
STARTER
COIL
L
L
R
KEY
SWITCH
BATTERY
(24V)
E
FIELD
COIL
IC REGULATOR
ALTERNATOR
MEMO
TROUBLESHOOTING 121
SECTION 12
TROUBLESHOOTING
TABLE OF CONTENTS
ITEM
PAGE
Hard starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2
1) Starter inoperative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2
2) Starter operates but engine does not turn over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3
3) Engine turns over but does not start fuel is
being delivered to the injection pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4
4) Engine turns over but does not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5
Unstable low idling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6
Insufficient power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 9
Excessive fuel consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212
Excessive oil consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1214
Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215
White exhaust smoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1217
Dark exhaust smoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1218
Oil pressure does not rise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219
Abnormal engine noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1221
Note:
Use this section to quickly diagnose and repair engine failures.
Each troubleshooting chart has three headings arranged from left to right
(1)
Check point
(2)
Trouble cause
(3)
Remedy
122 TROUBLESHOOTING
HARD STARTING
1)
Checkpoint
Battery
STARTER INOPERATIVE
Trouble Cause
NG
NG
NG
NG
Remedy
NG
NG
NG
NG
OK
Fusible link
NG
NG
OK
Starter switch
NG
NG
NG
NG
OK
Starter
OK
Starter
NG
NG
TROUBLESHOOTING 123
HARD STARTING
2)
Checkpoint
Battery
Trouble Cause
NG
NG
NG
Remedy
NG
NG
NG
OK
Starter
NG
NG
NG
NG
NG
Brush wear
Weak brush spring
NG
NG
NG
OK
Engine
124 TROUBLESHOOTING
HARD STARTING
3)
Trouble Cause
Remedy
Injection nozzle
NG
NG
OK
Injection pump
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
OK
TROUBLESHOOTING 125
HARD STARTING
4)
Checkpoint
Trouble Cause
NG
NG
Remedy
NG
NG
Fuel
NG
NG
OK
Fuel piping
NG
NG
NG
NG
NG
OK
Fuel filter
NG
OK
Fuel system
NG
NG
126 TROUBLESHOOTING
Trouble Cause
NG
Remedy
NG
OK
NG
NG
NG
NG
OK
OK
Fuel system
NG
NG
NG
NG
NG
NG
OK
Fuel filter
NG
NG
TROUBLESHOOTING 127
Trouble Cause
Remedy
Injection pump
NG
NG
NG
NG
NG
NG
NG
Worn plunger
NG
NG
NG
NG
NG
NG
NG
128 TROUBLESHOOTING
Trouble Cause
Remedy
Valve clearance
NG
NG
OK
Compression pressure
NG
NG
TROUBLESHOOTING 129
INSUFFICIENT POWER
Checkpoint
Air cleaner
Trouble Cause
NG
Remedy
NG
OK
Fuel
NG
NG
OK
Fuel filter
NG
NG
NG
OK
NG
OK
Injection nozzle
NG
NG
NG
NG
OK
NG
NG
1210 TROUBLESHOOTING
INSUFFICIENT POWER
Checkpoint
Trouble Cause
Remedy
Injection pump
NG
NG
NG
NG
NG
NG
NG
Defective timer
Worn plunger
NG
NG
NG
NG
NG
NG
NG
TROUBLESHOOTING 1211
INSUFFICIENT POWER
Checkpoint
Trouble Cause
Remedy
Injection pump
NG
NG
OK
Turbocharger
NG
NG
NG
NG
OK
Compression pressure
NG
NG
OK
Valve clearance
NG
NG
OK
Valve spring
NG
NG
OK
Exhaust system
NG
NG
OK
NG
NG
1212 TROUBLESHOOTING
Fuel system
Trouble Cause
NG
Fuel leakage
Remedy
NG
NG
OK
Air cleaner
NG
OK
NG
NG
OK
Injection nozzle
NG
NG
OK
NG
NG
OK
Injection pump
NG
NG
OK
Turbocharger
NG
NG
TROUBLESHOOTING 1213
Trouble Cause
Remedy
Turbocharger
NG
NG
OK
Valve clearance
NG
NG
OK
Compression pressure
NG
NG
OK
Valve spring
NG
NG
1214 TROUBLESHOOTING
Engine oil
Trouble Cause
Remedy
NG
NG
NG
NG
OK
OK
Air breather
NG
NG
OK
NG
NG
OK
Piston rings
NG
NG
NG
NG
OK
Cylinder liners
TROUBLESHOOTING 1215
OVERHEATING
Checkpoint
Cooling water
Trouble Cause
NG
Remedy
NG
OK
Fan belt
NG
NG
NG
NG
OK
Radiator
OK
Water pump
NG
NG
OK
NG
NG
OK
Thermostat
NG
Defective thermostat
NG
OK
Cooling system
NG
NG
1216 TROUBLESHOOTING
OVERHEATING
Checkpoint
Trouble Cause
Remedy
NG
NG
TROUBLESHOOTING 1217
Fuel
Trouble Cause
NG
Remedy
NG
OK
NG
NG
OK
Compression pressure
NG
NG
OK
Turbocharger
NG
Defective turbocharger
NG
OK
NG
NG
OK
Piston rings
NG
NG
NG
NG
OK
Cylinder liners
1218 TROUBLESHOOTING
Air cleaner
Trouble Cause
NG
Remedy
NG
NG
OK
Injection nozzle
NG
OK
NG
NG
OK
Injection pump
NG
NG
NG
NG
TROUBLESHOOTING 1219
Engine oil
Trouble Cause
NG
Remedy
NG
OK
NG
NG
OK
Oil filter
NG
NG
NG
OK
NG
OK
Oil pump
NG
NG
NG
NG
OK
NG
NG
1220 TROUBLESHOOTING
Trouble Cause
Remedy
Camshaft
NG
NG
NG
OK
NG
TROUBLESHOOTING 1221
Engine Knocking
Trouble Cause
Remedy
Check to see that the engine has been thoroughly warmed up before beginning the troubleshooting procedure.
Fuel
NG
Fuel unsuitable
NG
OK
NG
NG
NG
NG
NG
NG
OK
Injection nozzle
OK
Compression pressure
2.
Exhaust pipes
NG
NG
NG
NG
OK
1222 TROUBLESHOOTING
Remedy
Exhaust manifold
NG
NG
OK
NG
3.
Fan belt
NG
NG
Continuous Noise
NG
OK
Cooling fan
NG
NG
OK
NG
NG
NG
NG
NG
NG
OK
OK
Valve clearance
TROUBLESHOOTING 1223
Valve clearance
Slapping Noise
Trouble Cause
NG
Remedy
NG
OK
Rocker arm
NG
NG
OK
Flywheel
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
OK
OK
OK
NG
MEMO
SECTION 13
PAGE
ILLUSTRATION
PART NO.
PARTS NAME
PAGE
1.
5-85317-001-0
215
2.
1-85111-003-0
38
3.
9-8521-0122-0
39
4.
5-8840-2360-0
39
5.
1-85235-0060
313
55
6.
1-85232-001-0
9-85220-035-0
43
7.
9-8523-1818-0
410
8.
5-8840-9038-0
412
9.
5-8523-1004-0
412
10.
5-8522-1018-0
415
ITEM NO.
PART NO.
PARTS NAME
PAGE
11.
9-8523-1369-0
421
12.
9-8521-0141-0
429
13.
9-8522-0033-0
429
14.
9-8522-0034-0
430
15.
1-85221-005-0
55
16.
9-8522-1251-0
512
513
17.
ILLUSTRATION
6BG1
5-8840-9025-0
4BG1
5-8840-2357-0
MEMO
SECTION 14
REPAIR STANDARDS
GENERAL RULES
1.
These tables provide standards relating the repair of the following diesel engine;
Model AA-4BG1T, BB-4BG1T, AA-6BG1, BB-6BG1T
2.
These Repair Standards are based on inspection items, together with dimensions, assembly standards, limit values, and repair procedures.
(1) Nominal dimensions are the standard production values.
(2) Assembly standards considered to be the values used as objectives during the assembly procedures which follow repairs; as a result, they may be somewhat at variance with the assembly
dimensions of a new engine.
(3) Limit values refer to the measured values resulting from wear, etc., beyond which a part must not
be used. If a measured value falls beyond the limit value, the part involved must be repaired or
replaced.
(4) Repair Procedures indicates normal repair methods.
(5) Unless otherwise stated, the unit of numerical values in tables should be taken to refer to millimeters. mm (in).
3.
4.
When repairs are requested on the overall engine, first perform bench tests to determine what parts
require repairs, then perform the minimum disassembly and repairs required to correct the problems.
When repairs on a specific engine part are requested, repairs to be made in reference to the relevant
items in accordance with the repair standards listed in this manual.
Name
of Part
Cylinder Block
Engine Body
Major
Category
L/h
490 (5/71.1)
0.03 0.10
(0.001 0.004)
0.05 or less
(0.002)
Dia. 105
(4.1339)
100%
100%
Assembly
Standard Value
Liner projection
20mm(0.787in)
L/h
3.0 (31/440)
Fuel consumption
Nominal
Dimension
Inspection Item
0.2
(0.0079)
Dia 105.2
(4.1417)
200%
140%
2.5 (26/370)
Limit
Water temperature
70 85C,
(158 185F) engine
speed 200 min-1
(varies depending on
altitude)
Comments
Must be repairable
0.3 (0.0118)
Difference in liner
projection between
neighboring cylinders
not to exceed
0.03 (0.001)
Disassemble and
repair engine
Repair Procedure
Name
of Part
Cylinder Head
Major
Category
A
Value
69
(7.0/51)
88
(9.0/65)
90 120
490 (5/71.1)
0.05 or less
(0.002)
1.5
(0.059)
1.0
(0.039)
Assembly
Standard Value
0.075 or less
(0.003)
Nominal
Dimension
Same for
45
Bottom
inlet & exhaust
surface
Must not protrude from
to cylinder lower surface of cylinder head
(Cylinder
head)
B
(Insert)
Inspection Item
0.4
(0.016)
0.2
0.079
2.0
(0.079)
2.5
(0.098)
Limit
repair
Cannot be repaired:
must replace cylinder
head
Replace insert
Repair Procedure
Comments
Engine Body
Name
of Part
Pistons
Piston Ring
Major
Category
Tension N (kgf/lb)
No. 3
compression ring
Oil ring
No. 3
compression ring
No. 2
compression ring
No. 1
compression ring
0.30 0.50
(0.014 0.020)
20.4 30.6
(2.08 3.12/
4.59 6.88)
14.1 21.2
(1.44 2.16/
3.17 4.76)
14.1 21.2
(1.44 2.16/
3.17 4.76)
36.3 55.9
(3.7 5.7/
8.16 12.6
0.60 0.75
(0.0236 0.0295)
No. 2
compression ring
Oil ring
0.35 0.50
(0.014 0.020)
31
(3.2/7.05)
4.9
(0.5/1.1)
4.9
(0.5/1.1)
9.8
(1.0/2.2)
1.5
(0.059)
34.95
(1.3760)
35.000 35.005
(1.3780 1.3781)
Pin wear
No. 1
compression ring
0.05
(0.00197)
0.010 0.023
(0.00039 0.0009)
Limit
Assembly
Standard Value
Clearance with
major axis
0.051 0.085
(0.002 0.0033)
Nominal
Dimension
Inspection Item
Replace
Replace
Replace piston or
piston pin
Repair Procedure
Measure with
expander attached
Gauge inner
standard diameter
105 (4.134)
Comments
Name
of Part
Piston Ring
Major
Category
0.15
(0.0059)
0.15
(0.0059)
0.050 0.090
(0.0020 0.0035)
0.030 0.070
(0.0012 0.0028)
Oil ring
0.15
(0.0059)
Limit
No. 3
compression ring
Assembly
Standard Value
0.070 0.110
(0.0028 0.0043)
Nominal
Dimension
No. 2
compression ring
Clearance
between piston
ring and ring
groove
No. 1
compression ring
Inspection Item
At 90 intervals
Replace rings or
piston
Repair Procedure
When assembling
compression rings on
piston, be sure rings
marked surface is up.
Backwards installation
will result in excessive
oil consumption.
No top/bottom to oil
ring.
Comments
Name
of Part
Crankshaft
Major
Category
Ellipse and
taper 0.007
(0.0003)
79.905 79.925
(3.1459 3.1467)
63.924 63.944
(2.5167 2.5175)
Crankshaft balance
(g-cm)
36 or less
Replace
Replace bearing
Replace
Replace
Replace
Replace
Repair Procedure
Ring gear
0.4
(0.016)
0.05 or less
(0.002)
Crankshaft runout
0.039 0.098
(0.0015 0.0039)
0.11
(0.0043)
0.4
(0.016)
All Bearing
Center
0.039 0.098
Bearing only (0.0015 0.0039)
Other
0.025 0.084
Bearing
(0.0010 0.0033)
All Bearing
0.05
(0.002)
Limit
0.15 0.33
(0.006 0.013)
4BG1
6BG1
Assembly
Standard Value
Dia. 80
(3.1496)
Dia. 64
(2.5197)
Center
79.905 79.925
Bearing only (3.1459 3.1467)
Other
79.919 79.939
Bearing
(3.1464 3.1472)
Nominal
Dimension
Journal bearing
undersize
Clearance
between journal
and bearing
Pin Diameter
4BG1
Inspection Item
(Ref. value)
At ends of journal
Measure at crankshafts
No. 4 bearing thrust surface
Comments
Name
of Part
Crankshaft
Major
Category
Nm (kgf-m/lbft)
Inspection Item
Nominal
Dimension
226 245
(23 25/166 181)
Assembly
Standard Value
Limit
Repair Procedure
Comments
Name
of Part
Connecting Rod
Major
Category
Repair Procedure
192
(7.559)
20 or less
39
(4.0/29)
60 90
0.05 or less
(0.002)
0.05 or less
(0.002)
0.17 0.30
(0.0067 0.011)
Center distance
between big end and
small end
(mm)
0.2
(0.0079)
0.2
(0.0079)
0.35
(0.014)
Repair or replace
Repair or replace
Repair or replace
Clearance between
smallend bushing and
piston pin
0.012 0.025
0.05
(0.00047 0.00098) (0.00197)
0.10
(0.0039)
0.030 0.073
(0.0012 0.0029)
Replace bearing or
crankshaft
Limit
Clearance between
connecting rod
bearing and crankpin
Assembly
Standard Value
Use those with projection
and proper arc; take care
work back side fit
Nominal
Dimension
Inspection Item
Reference value
Comments
Name
of Part
Camshaft
Major
Category
0.2
(0.008)
0.050 0.114
(0.002 0.005)
7.21
(0.284)
Dia. 55.6
(2.189)
7.71
(0.304)
0.15
(0.006)
0.05
(0.002)
Limit
0.03 0.09
(0.001 0.004)
Assembly
Standard Value
Camshaft runout
Dia. 56
(2.205)
Dia. 56
(2.205)
Nominal
Dimension
0.12
(0.005)
Cam height:
AB
Journal wear
Inspection Item
Replace camshaft
Replace camshaft
Replace camshaft
Replace camshaft or
bearing
Replace camshaft
Repair Procedure
Comments
Name
of Part
Inspection Item
mm
(in)
mm
(in)
Free height
Inclination
Tension N (kgf/lb)
(When compressed to installed
length) 44.5mm(1.752in)
142 (14.5/30.9)
less than
1.9 (0.075)
60.6 (2.39)
2.7 (0.106)
58.0 (2.28)
127 (13.0/28.7)
Dia. 8.5
(0.335)
Comments
Reference value
Dia. 8.8 (0.346)
1.00
(0.039)
Repair Procedure
14.1
(0.555)
1.5
(0.059)
0.25
(0.0098)
0.20
(0.008)
Dia. 8.88
(0.3496)
Limit
Height of valve
guide above
cylinder head
Thickness
0.024
(0.0009)
Valve
thickness
0.064 0.096
(0.0025 0.0038)
Assembly
Standard
Value
0.039 0.071
(0.0015 0.0028)
Dia. 9
(0.3543)
Nominal
Dimension
Valve spring
Valves
Major
Category
Valve System
Valve System
Intake System
Name
of Part
Valves
Air cleaner
Major
Category
Dia. 18.85
(0.742)
18.98 19.00
(0.747 0.748)
Limit
0.2
(0.0079)
0.4
(0.016)
Assembly
Standard
Value
0.01 0.05
(0.0004 0.002)
Nominal
Dimension
Inspection Item
Replace
Replace bushing or
shaft
Adjust
Repair Procedure
Comments
Lubricating System
0.032 0.070
(0.0013 0.0028)
0.045 0.078
(0.0018 0.0031)
Initial operating
Oil gallery
pressure of relief
valve kPa (kgf/cm2/psi) Oil pump
196 (2.0/28)
785 (8/114)
441 (4.5/64)
0.040 0.094
(0.0016 0.0037)
Dia. 16
(0.6299)
53.3
Pumping rate
L/min
1650 min-1, SAE #30,
pumping pressure 392 kPa
(4 kgf/cm2/57 psi)
oil temp. 80C (176F)
0.075 0.150
(0.003 0.0059)
290 590
(3.0 6.0/43 85)
Assembly
Standard Value
Nominal
Dimension
Inspection Item
Name
of Part
Oil
pressure
Oil filter
Major
Category
Dia 15.9
(0.626)
0.15
(0.0059)
0.15
(0.0059)
0.15
(0.0059)
0.2
(0.0079)
196
(2.0/28)
Limit
Replace
Replace shaft
Replace bushing
Replace gear or
cover
Replace bushing,
gear or body
Repair Procedure
Replace cartridge
every 500 hours of
operation
Reference value
Comments
Name
of Part
Water pump
Major
Category
6BG1
mm
(in) 4BG1
Replace water
pump ASM
0.14 or less
(0.006)
Replace water
pump ASM
Replace water
pump ASM
Temperature at which
thermostat lift reaches
10mm(0.394in) or more.
Adjust
Repair or replace if
impeller and pump
body are touching
Replae
Repair Procedure
0.020 0.060
(0.0008 0.0024)
0.2
(0.0079)
Limit
95C
(203F)
82 2C
(179.6 35.6F)
About 8 12
(0.315 0.472)
About 7 10
(0.276 0.394)
0.3 1.0
(0.0118 0.039)
300
0.008 0.010
(0.0003 0.0004)
Assembly
Standard Value
0.07 0.11
(0.003 0.004)
Nominal
Dimension
Fan belt
deflection
L/min
Pumping rate
Inspection Item
Replace thermostat if
operation is incorrect.
(Reference)
98N (10kgf/22lb)
#6305 (2)
#6205 (1)
Comments
Cooling System
Injection pump
Fuel System
Piping, etc.
Name
of Part
Limit
Repair Procedure
Replace
Assembly
Standard Value
Nominal
Dimension
Repair or replace
Inspection Item
Delivery valve
Major
Category
Cartridge type
Comments
Name
of Part
Inspection Item
Assembly
Standard Value
1-15603-328-0
Repair Procedure
1075
450
10.3
(0.4449)
Approx 7.5
(0.295)
100
Pump speed
(min-1)
Rack position
mm
(in)
Adjustment
point
Fuel temperature
150 5
9 1.3
89 1.5
Injection qty
(mm3/1000 strokes)
C (F)
mm (in)
Test fuel
157 (1.6/23)
kPa (kgf/cm2/psi)
14
Max. var
bet. cyl
(%)
Lever
Rack
Lever
Fixed
Rack limit
Basic
40 45 (104 113)
Remarks
17.2 (175/2490)
105780-2080
(BOSCH Type No. EF8511/9)
105780-0000
(BOSCH Type No. DN12SD12T)
Limit
MPa (kgf/cm2/psi)
Nominal
Dimension
Nozzle
Rotation Direction
Adjustment Item
Adjustment Conditions
Injection adjustment
Injectipn pump
Major
Category
Comments
Fuel System
Name
of Part
Injectipn pump
Major
Category
7.30.3
7.5
8.0
9.80.1
10.3
10.90.1
11.0
Above 14.0
240
350
(500)
1075
1200
(1110) 1125
5
46
65
N=1075
~3
(20)5
(1 4 )
(2 0 )
Repair Procedure
Dead point
Idling
(21
Comments
op
450
Rack limit
Limit
al
Norm
Assembly
Standard Value
eed
Nominal
Dimension
Full-sp
Inspection Item
St
St
op
10.20.5
Fuel System
(MITSUBISHI 1-81200-530-1)
Fuel system
Electrical
Charge/
Wiring Discharge
indication
Injection Nozzle
Name
of Part
Repair Procedure
27 V (5000 min-1)
Bearing chatter
Shaft runout
50A
0.06 or less
(0.0024)
0.1
(0.0038)
Replace bearings
Replace rotor
Repair
)
If warning indicator lights
when engine is operating at
normal speeds, check and
repair electrical system.
(
Replace
5.0 or more
Limit
Nominal Assembly
Dimension Standard
Value
Repair or replace parts
with leaks from seat area
Inspection Item
Rotor
Performance
Major
Category
Comments
Electrical
Name
of Part
Preheater
Battery
Major
Category
Unloaded
characteristics
(24V, 100A or less)
Front (armature)
Rear side
(armature)
Undercut depth
O.D.
Electrolyte turbidity
Battery terminals
Dia. 16
(0.630)
Dia. 16
(0.630)
Dia. 28
(1.102)
3500 min-1
0.5 0.8
(0.02 0.031)
1.31
20C (68F)
Shant coil
resistance value ()
22
(0.866)
Assembly
Standard Value
0.187
20C (68F)
Dia. 37
(1.457)
Nominal
Dimension
Series coil
resistance value ()
Performance
Ball
bearings
Commutator
Magnetic
switch
Brush height
Loose mount
Inspection Item
Dia. 36.5
(1.437)
0.2
(0.008)
14
(0.551)
Limit
6905 D
6001 D
Repair
Replace armature
Replace
Repair
Repair Procedure
Smooth pinion
operation without
noise
Replace if rotation is
not smooth or if
abnormal sounds are
heard.
Comments
Final Inspection
Electrical
Name
of Part
Battery
Major
Category
110% or less
30 minutes or more
Repair Procedure
290
(3.0/43)
Adjust
Inspect
Limit
290 590
200 or less
(3.0 6.0/43 85)
(2.0/28)
3.0 (31/441)
Assembly
Standard Value
85% or more
Nominal
Dimension
Output check
Difference in compression
between cylinders
kPa (kgf/cm2/psi)
[water temp. 70 85C, (158 185F)
about 200 min-1]
Electrode voltage
Inspection Item
Warm engine
Warm engine
Comments
MEMO
SECTION 15
CONVERSION TABLE
TABLE OF CONTENTS
ITEM
PAGE
LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2
AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3
VOLUME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3
MASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 6
TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7
TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 8
LENGTH
MILLIMETERS TO INCHES
INCHES TO MILLIMETERS
mm
in.
mm
in.
mm
in.
mm
in.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
0.0394
0.0787
0.1181
0.1575
0.1969
0.2362
0.2756
0.3150
0.3543
0.3937
0.4331
0.4724
0.5118
0.5512
0.5906
0.6299
0.6693
0.7087
0.7480
0.7874
0.8268
0.8661
0.9055
0.9449
0.9843
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1.0236
1.0630
1.1024
1.1417
1.1811
1.2205
1.2598
1.2992
1.3386
1.3780
1.4173
1.4567
1.4961
1.5354
1.5748
1.6142
1.6535
1.6929
1.7323
1.7717
1.8110
1.8504
1.8898
1.9291
1.9685
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
2.0079
2.0472
2.0866
2.1260
2.1654
2.2047
2.2441
2.2835
2.3228
2.3622
2.4016
2.4409
2.4803
2.5197
2.5591
2.5984
2.6378
2.6772
2.7165
2.7559
2.7953
2.8346
2.8740
2.9134
2.9528
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
2.9921
3.0315
3.0709
3.1102
3.1496
3.1890
3.2283
3.2677
3.3071
3.3465
3.3858
3.4252
3.4646
3.5039
3.5433
3.5827
3.6220
3.6614
3.7008
3.7402
3.7795
3.8189
3.8583
3.8976
3.9370
in.
mm
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
101
102
103
104
105
106
107
108
109
3.9764
4.0157
4.0551
4.0945
4.1339
4.1732
4.2126
4.2520
4.2913
111
112
113
114
115
116
117
118
119
4.3701
4.4094
4.4488
4.4882
4.5276
4.5669
4.6063
4.6457
4.6850
121
122
123
124
125
126
127
128
129
4.7638
4.8031
4.8425
4.8819
4.9213
4.9606
5.0000
5.0394
5.0787
131
132
133
134
135
136
137
138
139
5.1575
5.1969
5.2362
5.2756
5.3150
5.3543
5.3937
5.4331
5.4724
27/64
7/16
29/64
15/32
31/64
1/2
0.3969
0.7938
1.1906
1.5875
1.9844
2.3813
2.7781
3.1750
3.5719
3.9688
4.3656
4.7625
5.1594
5.5563
5.9531
6.3500
6.7469
7.1438
7.5406
7.9375
8.3344
8.7313
9.1281
9.5250
9.9219
10.3188
10.7156
11.1125
11.5094
11.9063
12.3031
12.7000
in.
mm
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
1
13.0969
13.4938
13.8906
14.2875
14.6844
15.0813
15.4781
15.8750
16.2719
16.6688
17.0656
17.4625
17.8594
18.2563
18.6531
19.0500
19.4469
19.8438
20.2406
20.6375
21.0344
21.4313
21.8281
22.2250
22.6219
23.0188
23.4156
23.8125
24.2094
24.6063
25.0031
25.4000
10
20
30
40
50
60
70
80
90
100
0
3.048
6.096
9.144
12.192
15.240
18.288
21.336
24.384
27.432
30.480
0.305
3.353
6.401
9.449
12.497
15.545
18.593
21.641
24.689
27.737
30.785
0.610
3.658
6.706
9.754
12.802
15.850
18.898
21.946
24.994
28.042
31.090
0.914
3.962
7.010
10.058
13.106
16.154
19.202
22.250
25.298
28.346
31.394
1.219
4.267
7.315
10.363
13.411
16.459
19.507
22.555
25.603
28.651
31.699
1.524
4.572
7.620
10.668
13.716
16.764
19.812
22.860
25.908
28.956
32.004
1.829
4.877
7.925
10.973
14.021
17.069
20.117
23.165
26.213
29.261
32.309
2.134
5.182
8.230
11.278
14.326
17.374
20.422
23.470
26.518
29.566
32.614
2.438
5.486
8.534
11.582
14.630
17.678
20.726
23.774
26.822
29.870
32.918
2.743
5.791
8.839
11.887
14.935
17.983
21.031
24.079
27.127
30.175
33.223
ft.
10
20
30
40
50
60
70
80
90
100
METERS TO FEET
m
10
20
30
40
50
60
70
80
90
100
ft.
ft.
ft.
ft.
ft.
ft.
ft.
ft.
ft.
ft.
00
32.8084
65.6168
98.4252
131.2336
164.0420
196.8504
229.6588
262.4672
295.2756
328.0840
3.2808
36.0892
68.8976
101.7060
134.5144
167.3228
200.1312
232.9396
265.7480
298.5564
331.3648
6.5617
39.3701
72.1785
104.9869
137.7953
170.6037
203.4121
236.2205
269.0289
301.8373
334.6457
9.8425
42.6509
75.4593
108.2677
141.0761
173.8845
206.6929
239.5013
272.3097
305.1181
337.9265
13.1234
45.9318
78.7402
111.5486
144.3570
177.1654
209.9738
242.7822
275.5906
308.3990
341.2074
16.4042
49.2126
82.0210
114.8294
147.6378
180.4462
213.2546
246.0630
278.8714
311.6798
344.4882
19.6850
52.4934
85.3018
118.1102
150.9186
183.7270
216.5354
249.3438
282.1522
314.9606
347.7690
22.9659
55.7743
88.5827
121.3911
154.1995
187.0079
219.8163
252.6247
285.4331
318.2415
351.0499
26.2467
59.0551
91.8635
124.6719
157.4803
190.2887
223.0971
255.9055
288.7139
321.5223
354.3307
29.5276
62.3360
95.1444
127.9528
160.7612
193.5696
226.3780
259.1864
291.9948
324.8032
357.6116
10
20
30
40
50
60
70
80
90
100
MILES TO KILOMETERS
miles
10
20
30
40
50
60
70
80
90
100
km
km
km
km
km
km
km
km
km
km
00
16.093
32.187
48.280
64.374
80.467
96.560
112.654
128.747
144.841
160.934
1.609
17.703
33.796
49.890
65.983
82.076
98.170
114.263
130.357
146.450
162.543
3.219
19.312
35.405
51.499
67.592
83.686
99.779
115.872
131.966
148.059
164.153
4.828
20.921
37.015
53.108
69.202
85.295
101.388
117.482
133.575
149.669
165.762
6.437
22.531
38.624
54.718
70.811
86.904
102.998
119.091
135.185
151.278
167.371
8.047
24.140
40.234
56.327
72.420
88.514
104.607
120.701
136.794
152.887
168.981
9.656
25.749
41.843
57.936
74.030
90.123
106.216
122.310
138.403
154.497
170.590
11.265
27.359
43.452
59.546
75.639
91.732
107.826
123.919
140.013
156.106
172.199
12.875
28.968
45.062
61.155
77.248
93.342
109.435
125.529
141.622
157.715
173.809
14.484
30.577
46.671
62.764
78.858
94.951
111.044
127.138
143.231
159.325
175.418
10
20
30
40
50
60
70
80
90
100
KILOMETERS TO MILES
km
10
20
30
40
50
60
70
80
90
100
miles
miles
miles
miles
miles
miles
miles
miles
miles
miles
0
6.214
12.427
18.641
24.855
31.069
37.282
43.496
49.710
55.923
62.137
0.621
6.835
13.049
19.262
25.476
31.690
37.904
44.117
50.331
56.545
62.758
1.243
7.456
13.670
19.884
26.098
32.311
38.525
44.739
50.952
57.166
63.380
1.864
8.078
14.292
20.505
26.719
32.933
39.146
45.360
51.574
57.787
64.001
2.485
8.699
14.913
21.127
27.340
33.554
39.768
45.981
52.195
58.409
64.622
3.107
9.321
15.534
21.748
27.962
34.175
40.389
46.603
52.816
59.030
65.244
3.728
9.942
16.156
22.369
28.583
34.797
41.010
47.224
53.438
59.652
65.865
4.350
10.563
16.777
22.991
29.204
35.418
41.632
47.845
54.059
60.273
66.487
4.971
11.185
17.398
23.612
29.826
36.039
42.253
48.467
54.681
60.894
67.108
5.592
11.806
18.020
24.233
30.447
36.661
42.875
49.088
55.302
61.516
67.729
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
in2
cm2
cm2
cm2
cm2
cm2
cm2
cm2
cm2
cm2
cm2
00
64.516
129.032
193.548
258.064
322.580
387.096
451.612
516.128
580.644
645.160
6.452
70.968
135.484
200.000
264.516
329.032
393.548
458.064
522.580
587.096
651.612
12.903
77.419
141.935
206.451
270.967
335.483
399.999
464.515
529.031
593.547
658.063
19.355
83.871
148.387
212.903
277.419
341.935
406.451
470.967
535.483
599.999
664.515
25.806
90.322
154.838
219.354
283.870
348.386
412.902
477.418
541.934
606.450
670.966
32.258
96.774
161.290
225.806
290.322
354.838
419.354
483.870
548.386
612.902
677.418
38.710
103.226
167.742
232.258
296.774
361.290
425.806
490.322
554.838
619.354
683.870
45.161
109.677
174.193
238.709
303.225
367.741
432.257
496.773
561.289
625.805
690.321
51.613
116.129
180.645
245.161
309.677
374.193
438.709
503.225
567.741
632.257
696.773
58.064
122.580
187.096
251.612
316.128
380.644
445.160
509.676
574.192
638.708
703.224
10
20
30
40
50
60
70
80
90
100
cm2
10
20
30
40
50
60
70
80
90
100
in2
in2
in2
in2
in2
in2
in2
in2
in2
in2
0
1.550
3.100
4.650
6.200
7.750
9.300
10.850
12.400
13.950
15.500
0.155
1.705
3.255
4.805
6.355
7.905
9.455
11.005
12.555
14.105
15.655
0.310
1.860
3.410
4.960
6.510
8.060
9.610
11.160
12.710
14.260
15.810
0.465
2.015
3.565
5.115
6.665
8.215
9.765
11.315
12.865
14.415
15.965
0.620
2.170
3.720
5.270
6.820
8.370
9.920
11.470
13.020
14.570
16.120
0.775
2.325
3.875
5.425
6.975
8.525
10.075
11.625
13.175
14.725
16.275
0.930
2.480
4.030
5.580
7.130
8.680
10.230
11.780
13.330
14.880
16.430
1.085
2.635
4.185
5.735
7.285
8.835
10.385
11.935
13.485
15.035
16.585
1.240
2.790
4.340
5.890
7.440
8.990
10.540
12.090
13.640
15.190
16.740
1.395
2.945
4.495
6.045
7.595
9.145
10.695
12.245
13.795
15.345
16.895
10
20
30
40
50
60
70
80
90
100
in3
VOLUME
CUBIC INCHES TO CUBIC CENTIMETERS
in3
10
20
30
40
50
60
70
80
90
100
cm3(cc)
cm3(cc)
cm3(cc)
cm3(cc)
cm3(cc)
cm3(cc)
cm3(cc)
cm3(cc)
cm3(cc)
cm3(cc)
00
163.871
327.741
491.612
655.483
819.353
983.224
1147.094
1310.965
1474.836
1638.706
16.387
180.258
344.128
507.999
671.870
835.740
999.611
1163.482
1327.352
1491.223
1655.093
32.774
196.645
360.515
524.386
688.257
852.127
1015.998
1179.869
1343.739
1507.610
1671.481
49.161
213.032
376.902
540.773
704.644
868.514
1032.385
1196.256
1360.126
1523.997
1687.868
65.548
229.419
393.290
557.160
721.031
884.901
1048.772
1212.643
1376.513
1540.384
1704.255
81.935
245.806
409.677
573.547
737.418
901.289
1065.159
1229.030
1392.900
1556.771
1720.642
98.322
262.193
426.064
589.934
753.805
917.676
1081.546
1245.417
1409.288
1573.158
1737.029
114.709
278.580
442.451
606.321
770.192
934.063
1097.933
1261.804
1425.675
1589.545
1753.416
131.097
294.967
458.838
622.708
786.579
950.450
1114.320
1278.191
1442.062
1605.932
1769.803
147.484
311.354
475.225
639.095
802.966
966.837
1130.707
1294.578
1458.449
1622.319
1786.190
10
20
30
40
50
60
70
80
90
100
cm3(cc)
10
20
30
40
50
60
70
80
90
100
in3
in3
in3
in3
in3
in3
in3
in3
in3
in3
0
0.6102
1.2205
1.8307
2.4409
3.0512
3.6614
4.2716
4.8818
5.4921
6.1023
0.0610
0.6713
1.2815
1.8917
2.5019
3.1122
3.7224
4.3326
4.9429
5.5531
6.1633
0.1220
0.7323
1.3425
1.9527
2.5630
3.1732
3.7834
4.3937
5.0039
5.6141
6.2243
0.1831
0.7933
1.4035
2.0138
2.6240
3.2342
3.8444
4.4547
5.0649
5.6751
6.2854
0.2441
0.8543
1.4646
2.0748
2.6850
3.2952
3.9055
4.5157
5.1259
5.7362
6.3464
0.3051
0.9153
1.5256
2.1358
2.7460
3.3563
3.9665
4.5767
5.1870
5.7972
6.4074
0.3661
0.9764
1.5866
2.1968
2.8071
3.4173
4.0275
4.6377
5.2480
5.8582
6.4684
0.4272
1.0374
1.6476
2.2579
2.8681
3.4783
4.0885
4.6988
5.3090
5.9192
6.5295
0.4882
1.0984
1.7086
2.3189
2.9291
3.5393
4.1496
4.7598
5.3700
5.9803
6.5905
0.5492
1.1594
1.7697
2.3799
2.9901
3.6004
4.2106
4.8208
5.4310
6.0413
6.6515
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
liters
liters
liters
liters
liters
liters
liters
liters
liters
liters
U.S.gal.
00
37.8543
75.7085
113.5628
151.4171
189.2714
227.1256
264.9799
302.8342
340.6884
378.5427
3.7854
41.6397
79.4940
117.3482
155.2025
193.0568
230.9110
268.7653
306.6196
344.4739
382.3281
7.5709
45.4251
83.2794
121.1337
158.9879
196.8422
234.6965
272.5507
310.4050
348.2593
386.1136
11.3563
49.2106
87.0648
124.9191
162.7734
200.6276
238.4819
276.3362
314.1904
352.0447
389.8990
15.1417
52.9960
90.8502
128.7045
166.5588
204.4131
242.2673
280.1216
317.9759
355.8301
393.6844
18.9271
56.7814
94.6357
132.4899
170.3442
208.1985
246.0528
283.9070
321.7613
359.6156
397.4698
22.7126
60.5668
98.4211
136.2754
174.1296
211.9839
249.8382
287.6925
325.5467
363.4010
401.2553
26.4980
64.3523
102.2065
140.0608
177.9151
215.7693
253.6236
291.4779
329.3321
367.1864
405.0407
30.2834
68.1377
105.9920
143.8462
181.7005
219.5548
257.4090
295.2633
333.1176
370.9718
408.8261
34.0688
71.9231
109.7774
147.6317
185.4859
223.3402
261.1945
299.0487
336.9030
374.7573
412.6115
10
20
30
40
50
60
70
80
90
100
liters
10
20
30
40
50
60
70
80
90
100
gal.
gal.
gal.
gal.
gal.
gal.
gal.
gal.
gal.
gal.
00
2.6417
5.2834
7.9252
10.5669
13.2086
15.8503
18.4920
21.1338
23.7755
26.4172
0.2642
2.9059
5.5476
8.1893
10.8311
13.4728
16.1145
18.7562
21.3979
24.0397
26.6814
0.5283
3.1701
5.8118
8.4535
11.0952
13.7369
16.3787
19.0204
21.6621
24.3038
26.9455
0.7925
3.4342
6.0760
8.7177
11.3594
14.0011
16.6428
19.2846
21.9263
24.5680
27.2097
1.0567
3.6984
6.3401
8.9818
11.6236
14.2653
16.9070
19.5487
22.1904
24.8322
27.4739
1.3209
3.9626
6.6043
9.2460
11.8877
14.5295
17.1712
19.8129
22.4546
25.0963
27.7381
1.5850
4.2268
6.8685
9.5102
12.1519
14.7936
17.4354
20.0771
22.7188
25.3605
28.0022
1.8492
4.4909
7.1326
9.7744
12.4161
15.0578
17.6995
20.3412
22.9830
25.6247
28.2664
2.1134
4.7551
7.3968
10.0385
12.6803
15.3220
17.9637
20.6054
23.2471
25.8889
28.5306
2.3775
5.0193
7.6610
10.3027
12.9444
15.5861
18.2279
20.8696
23.5113
26.1530
28.7947
10
20
30
40
50
60
70
80
90
100
Imp gal.
10
20
30
40
50
60
70
80
90
100
liters
liters
liters
liters
liters
liters
liters
liters
liters
liters
00
45.4590
90.9180
136.3770
181.8360
227.2950
272.7540
318.2130
363.6720
409.1310
454.5900
4.5459
50.0049
95.4639
140.9229
186.3819
231.8409
277.2999
322.7589
368.2179
413.6769
459.1359
9.0918
54.5508
100.0098
145.4688
190.9278
236.3868
281.8458
327.3048
372.7638
418.2228
463.6818
13.6377
59.0967
104.5557
150.0147
195.4737
240.9327
286.3917
331.8507
377.3097
422.7687
468.2277
18.1836
63.6426
109.1016
154.5606
200.0196
245.4786
290.9376
336.3966
381.8556
427.3146
472.7736
22.7295
68.1885
113.6475
159.1065
204.5655
250.0245
295.4835
340.9425
386.4015
431.8605
477.3195
27.2754
72.7344
118.1934
163.6524
209.1114
254.5704
300.0294
345.4884
390.9474
436.4064
481.8654
31.8213
77.2803
122.7393
168.1983
213.6573
259.1163
304.5753
350.0343
395.4933
440.9523
486.4113
36.3672
81.8262
127.2852
172.7442
218.2032
263.6622
309.1212
354.5802
400.0392
445.4982
490.9572
40.9131
86.3721
131.8311
177.2901
222.7491
268.2081
313.6671
359.1261
404.5851
450.0441
495.5031
10
20
30
40
50
60
70
80
90
100
liters
10
20
30
40
50
60
70
80
90
100
gal.
gal.
gal.
gal.
gal.
gal.
gal.
gal.
gal.
gal.
00
2.1998
4.3996
6.5994
8.7992
10.9990
13.1988
15.3986
17.5984
19.7982
21.9980
0.2200
2.4198
4.6196
6.8194
9.0192
11.2190
13.4188
15.6186
17.8184
20.0182
22.2180
0.4400
2.6398
4.8396
7.0394
9.2392
11.4390
13.6388
15.8386
18.0384
20.2382
22.4380
0.6599
2.8597
5.0595
7.2593
9.4591
11.6589
13.8587
16.0585
18.2583
20.4581
22.6579
0.8799
3.0797
5.2795
7.4793
9.6791
11.8789
14.0787
16.2785
18.4783
20.6781
22.8779
1.0999
3.2997
5.4995
7.6993
9.8991
12.0989
14.2987
16.4985
18.6983
20.8981
23.0979
1.3199
3.5197
5.7195
7.9193
10.1191
12.3189
14.5187
16.7185
18.9183
21.1181
23.3179
1.5399
3.7397
5.9395
8.1393
10.3391
12.5389
14.7387
16.9385
19.1383
21.3381
23.5379
1.7598
3.9596
6.1594
8.3592
10.5590
12.7588
14.9586
17.1584
19.3582
21.5580
23.7578
1.9798
4.1796
6.3794
8.5792
10.7790
12.9788
15.1786
17.3784
19.5782
21.7780
23.9778
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
70
80
90
100
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
lbs.
0
4.536
9.072
13.608
18.144
22.680
27.215
31.751
36.287
40.823
45.359
0.454
4.989
9.525
14.061
18.597
23.133
27.669
32.205
36.741
41.277
45.813
0.907
5.443
9.979
14.515
19.051
23.587
28.123
32.658
37.194
41.730
46.266
1.361
5.897
10.433
14.968
19.504
24.040
28.576
33.112
37.648
42.184
46.720
1.814
6.350
10.886
15.422
19.958
24.494
29.030
33.566
38.102
42.637
47.173
2.268
6.804
11.340
15.876
20.412
24.947
29.483
34.019
38.555
43.091
47.627
2.722
7.257
11.793
16.329
20.865
25.401
29.937
34.473
39.009
43.545
48.081
3.175
7.711
12.247
16.783
21.319
25.855
30.391
34.926
39.462
43.998
48.534
3.629
8.165
12.701
17.236
21.772
26.308
30.844
35.380
39.916
44.452
48.988
4.082
8.618
13.154
17.690
22.226
26.762
31.298
35.834
40.370
44.905
49.441
10
20
30
40
50
60
70
80
90
100
kg
KILOGRAMS TO POUNDS
kg
10
20
30
40
50
60
70
80
90
100
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
00
22.046
44.092
66.139
88.185
110.231
132.277
154.323
176.370
198.416
220.462
2.205
24.251
46.297
68.343
90.389
112.436
134.482
156.528
178.574
200.620
222.667
4.409
26.455
48.502
70.548
92.594
114.640
136.686
158.733
180.779
202.825
224.871
6.614
28.660
50.706
72.752
94.799
116.845
138.891
160.937
182.983
205.030
227.076
8.818
30.865
52.911
74.957
97.003
119.049
141.096
163.142
185.188
207.234
229.280
11.023
33.069
55.116
77.162
99.208
121.254
143.300
165.347
187.393
209.439
231.485
13.228
35.274
57.320
79.366
101.413
123.459
145.505
167.551
189.597
211.644
233.690
15.432
37.479
59.525
81.571
103.617
125.663
147.710
169.756
191.802
213.848
235.894
17.637
39.683
61.729
83.776
105.822
127.868
149.914
171.960
194.007
216.053
238.099
19.842
41.888
63.934
85.980
108.026
130.073
152.119
174.165
196.211
218.257
240.304
10
20
30
40
50
60
70
80
90
100
kg
KILOGRAMS TO NEWTON
kg
10
20
30
40
50
60
70
80
90
100
0
98.07
196.13
294.20
392.27
490.34
588.40
686.47
784.54
882.60
980.67
9.81
107.87
205.94
304.01
402.07
500.14
598.21
696.28
794.34
892.41
990.48
19.61
117.68
215.75
313.81
411.88
509.95
608.02
706.08
804.15
902.22
1000.28
29.42
127.49
225.55
323.62
421.69
519.76
617.82
715.89
813.96
912.02
1010.09
39.23
137.29
235.36
333.43
431.49
529.56
627.63
725.70
823.76
921.83
1019.90
49.03
147.10
245.17
343.23
441.30
539.37
637.44
735.50
833.57
931.64
1029.70
58.84
156.91
254.97
353.04
451.11
549.18
647.24
745.31
843.38
941.44
1039.51
68.65
166.71
264.78
362.85
460.91
558.98
657.05
755.12
853.18
951.25
1049.32
78.45
176.52
274.59
372.65
470.72
568.79
666.86
764.92
862.99
961.06
1059.12
88.26
186.33
284.39
382.46
480.53
578.60
676.66
774.73
872.80
970.86
1068.93
10
20
30
40
50
60
70
80
90
100
NEWTON TO KILOGRAMS
N
100
200
300
400
500
600
700
800
900
1000
10
20
30
40
50
60
70
80
90
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
00
10.197
20.394
30.592
40.789
50.986
61.183
71.380
81.578
91.775
101.972
1.020
11.217
21.414
31.611
41.809
52.006
62.203
72.400
82.597
92.795
102.992
2.039
12.237
22.434
32.631
42.828
53.025
63.223
73.420
83.617
93.814
104.011
3.059
13.256
23.454
33.651
43.848
54.045
64.242
74.440
84.637
94.834
105.031
4.079
14.276
24.473
34.670
44.868
55.065
65.262
75.459
85.656
95.854
106.051
5.099
15.296
25.493
35.690
45.887
56.085
66.282
76.479
86.676
96.873
107.071
6.118
16.316
26.513
36.710
46.907
57.104
67.302
77.499
87.696
97.893
108.090
7.138
17.335
27.532
37.730
47.927
58.124
68.321
78.518
88.716
98.913
109.110
8.158
18.355
28.552
38.749
48.947
59.144
69.341
79.538
89.735
99.933
110.130
9.177
19.375
29.572
39.769
49.966
60.163
70.361
80.558
90.755
100.952
111.149
100
200
300
400
500
600
700
800
900
1000
lb/in2
(psi)
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
(psi)
10
20
30
40
50
60
70
80
90
100
0
0.7031
1.4061
2.1092
2.8123
3.5154
4.2184
4.9215
5.6246
6.3276
7.0307
0.0703
0.7734
1.4764
2.1795
2.8826
3.5857
4.2887
4.9918
5.6949
6.3979
7.1010
0.1406
0.8437
1.5468
2.2498
2.9529
3.6560
4.3590
5.0621
5.7652
6.4682
7.1713
0.2109
0.9140
1.6171
2.3201
3.0232
3.7263
4.4293
5.1324
5.8355
6.5386
7.2416
0.2812
0.9843
1.6874
2.3904
3.0935
3.7966
4.4996
5.2027
5.9058
6.6089
7.3119
0.3515
1.0546
1.7577
2.4607
3.1638
3.8669
4.5700
5.2730
5.9761
6.6792
7.3822
0.4218
1.1249
1.8280
2.5311
3.2341
3.9372
4.6403
5.3433
6.0464
6.7495
7.4525
0.4921
1.1952
1.8983
2.6014
3.3044
4.0075
4.7106
5.4136
6.1167
6.8198
7.5228
0.5625
1.2655
1.9686
2.6717
3.3747
4.0778
4.7809
5.4839
6.1870
6.8901
7.5932
0.6328
1.3358
2.0389
2.7420
3.4450
4.1481
4.8512
5.5543
6.2573
6.9604
7.6635
10
20
30
40
50
60
70
80
90
100
kg/cm2
10
20
30
40
50
60
70
80
90
100
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
lb/in2(psi)
00
142.23
284.46
426.69
568.92
711.15
853.38
995.61
1137.84
1280.07
1422.30
14.22
156.45
298.68
440.91
583.14
725.37
867.60
1009.83
1152.06
1294.29
1436.52
28.45
170.68
312.91
455.14
597.37
739.60
881.83
1024.06
1166.29
1308.52
1450.75
42.67
184.90
327.13
469.36
611.59
753.82
896.05
1038.28
1180.51
1322.74
1464.97
56.89
199.12
341.35
483.58
625.81
768.04
910.27
1052.50
1194.73
1336.96
1479.19
71.12
213.35
355.58
497.81
640.04
782.27
924.50
1066.73
1208.96
1351.19
1493.42
85.34
227.57
369.80
512.03
654.26
796.49
938.72
1080.95
1223.18
1365.41
1507.64
99.56
241.79
384.02
526.25
668.48
810.71
952.94
1095.17
1237.40
1379.63
1521.86
113.78
256.01
398.24
540.47
682.70
824.93
967.16
1109.39
1251.62
1393.85
1536.08
128.01
270.24
412.47
554.70
696.93
839.16
981.39
1123.62
1265.85
1408.08
1550.31
10
20
30
40
50
60
70
80
90
100
kg/cm2
10
20
30
40
50
60
70
80
90
100
KPa
KPa
KPa
KPa
KPa
KPa
KPa
KPa
KPa
KPa
00
980.7
1961.3
2942.0
3922.7
4903.4
5884.0
6864.7
7845.4
8826.0
9806.7
98.1
1078.7
2059.4
3040.1
4020.7
5001.4
5982.1
6962.8
7943.4
8924.1
9904.8
196.1
1176.8
2157.5
3138.1
4118.8
5099.5
6080.2
7060.8
8041.5
9022.2
10002.8
294.2
1274.9
2255.5
3236.2
4216.9
5197.6
6178.2
7158.9
8139.6
9120.2
10100.9
392.3
1372.9
2353.6
3334.3
4314.9
5295.6
6276.3
7257.0
8237.6
9218.3
10199.0
490.3
1471.0
2451.7
3432.3
4413.0
5393.7
6374.4
7355.0
8335.7
9316.4
10297.0
588.4
1569.1
2549.7
3530.4
4511.1
5491.8
6472.4
7453.1
8433.8
9414.4
10395.1
686.5
1667.1
2647.8
3628.5
4609.1
5589.8
6570.5
7551.2
8531.8
9512.5
10493.2
784.5
1765.2
2745.9
3726.5
4707.2
5687.9
6668.6
7649.2
8629.9
9610.6
10591.2
882.6
1863.3
2843.9
3824.6
4805.3
5786.0
6766.6
7747.3
8728.0
9708.6
10689.3
10
20
30
40
50
60
70
80
90
100
KPa
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
100
200
300
400
500
600
700
800
900
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
00
10.197
20.394
30.592
40.789
50.986
61.183
71.380
81.578
91.775
101.972
1.020
11.217
21.414
31.611
41.809
52.006
62.203
72.400
82.597
92.795
102.992
2.039
12.237
22.434
32.631
42.828
53.025
63.223
73.420
83.617
93.814
104.011
3.059
13.256
23.454
33.651
43.848
54.045
64.242
74.440
84.637
94.834
105.031
4.079
14.276
24.473
34.670
44.868
55.065
65.262
75.459
85.656
95.854
106.051
5.099
15.296
25.493
35.690
45.887
56.085
66.282
76.479
86.676
96.873
107.071
6.118
16.316
26.513
36.710
46.907
57.104
67.302
77.499
87.696
97.893
108.090
7.138
17.335
27.532
37.730
47.927
58.124
68.321
78.518
88.716
98.913
109.110
8.158
18.355
28.552
38.749
48.947
59.144
69.341
79.538
89.735
99.933
110.130
9.177
19.375
29.572
39.769
49.966
60.163
70.361
80.558
90.755
100.952
111.149
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
10
20
30
40
50
60
70
80
90
100
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
ft lbs.
0
1.383
2.765
4.148
5.530
6.913
8.296
9.678
11.061
12.443
13.826
0.138
1.521
2.903
4.286
5.669
7.051
8.434
9.816
11.199
12.582
13.964
0.277
1.659
3.042
4.424
5.807
7.190
8.572
9.955
11.337
12.720
14.103
0.415
1.797
3.180
4.563
5.945
7.328
8.710
10.093
11.476
12.858
14.241
0.553
1.936
3.318
4.701
6.083
7.466
8.849
10.231
11.614
12.996
14.379
0.691
2.074
3.457
4.839
6.222
7.604
8.987
10.370
11.752
13.135
14.517
0.830
2.212
3.595
4.977
6.360
7.743
9.125
10.508
11.890
13.273
14.656
0.968
2.350
3.733
5.116
6.498
7.881
9.263
10.646
12.029
13.411
14.794
1.106
2.489
3.871
5.254
6.636
8.019
9.402
10.784
12.167
13.549
14.932
1.244
2.627
4.010
5.392
6.775
8.157
9.540
10.923
12.305
13.688
15.070
10
20
30
40
50
60
70
80
90
100
kg-m
10
20
30
40
50
60
70
80
90
100
ft. lbs.
ft. lbs.
ft. lbs.
ft. lbs.
ft. lbs.
ft. lbs.
ft. lbs.
ft. lbs.
ft. lbs.
ft. lbs.
0
72.33
144.66
216.99
289.32
361.65
433.98
506.31
578.64
650.97
723.30
7.23
79.56
151.89
224.22
296.55
368.88
441.21
513.54
585.87
658.20
730.53
14.47
86.80
159.13
231.46
303.79
376.12
448.45
520.78
593.11
665.44
737.77
21.70
94.03
166.36
238.69
311.02
383.35
455.68
528.01
600.34
672.67
745.00
28.93
101.26
173.59
245.92
318.25
390.58
462.91
535.24
607.57
679.90
752.23
36.17
108.50
180.83
253.16
325.49
397.82
470.15
542.48
614.81
687.14
759.47
43.40
115.73
188.06
260.39
332.72
405.05
477.38
549.71
622.04
694.37
766.70
50.63
122.96
195.29
267.62
339.95
412.28
484.61
556.94
629.27
701.60
773.93
57.86
130.19
202.52
274.85
347.18
419.51
491.84
564.17
636.50
708.83
781.16
65.10
137.43
209.76
282.09
354.42
426.75
499.08
571.41
643.74
716.07
788.40
10
20
30
40
50
60
70
80
90
100
kg-m
KILOGRAMMETERS TO NEWTONMETERS
kg-m
10
20
30
40
50
60
70
80
90
100
N-m
N-m
N-m
N-m
N-m
N-m
N-m
N-m
N-m
N-m
00
98.07
196.13
294.20
392.27
490.34
588.40
686.47
784.54
882.60
980.67
9.81
107.87
205.94
304.01
402.07
500.14
598.21
696.28
794.34
892.41
990.48
19.61
117.68
215.75
313.81
411.88
509.95
608.02
706.08
804.15
902.22
1000.28
29.42
127.49
225.55
323.62
421.69
519.76
617.82
715.89
813.96
912.02
1010.09
39.23
137.29
235.36
333.43
431.49
529.56
627.63
725.70
823.76
921.83
1019.90
49.03
147.10
245.17
343.23
441.30
539.37
637.44
735.50
833.57
931.64
1029.70
58.84
156.91
254.97
353.04
451.11
549.18
647.24
745.31
843.38
941.44
1039.51
68.65
166.71
264.78
362.85
460.91
558.98
657.05
755.12
853.18
951.25
1049.32
78.45
176.52
274.59
372.65
470.72
568.79
666.86
764.92
862.99
961.06
1059.12
88.26
186.33
284.39
382.46
480.53
578.60
676.66
774.73
872.80
970.86
1068.93
10
20
30
40
50
60
70
80
90
100
N-m
NEWTONMETERS TO KILOGRAMMETERS
N-m
100
200
300
400
500
600
700
800
900
1000
10
20
30
40
50
60
70
80
90
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
kg-m
00
10.197
20.394
30.591
40.788
50.985
61.182
71.379
81.576
91.773
101.970
1.020
11.217
21.414
31.611
41.808
52.005
62.202
72.399
82.596
92.793
102.990
2.039
12.236
22.433
32.630
42.827
53.024
63.221
73.418
83.615
93.812
104.009
3.059
13.256
23.453
33.650
43.847
54.044
64.241
74.438
84.635
94.832
105.029
4.079
14.276
24.473
34.670
44.867
55.064
65.261
75.458
85.655
95.852
106.049
5.099
15.296
25.493
35.690
45.887
56.084
66.281
76.478
86.675
96.872
107.069
6.118
16.315
26.512
36.709
46.906
57.103
67.300
77.497
87.694
97.891
108.088
7.138
17.335
27.532
37.729
47.926
58.123
68.320
78.517
88.714
98.911
109.108
8.158
18.355
28.552
38.749
48.946
59.143
69.340
79.537
89.734
99.931
110.128
9.177
19.374
29.571
39.768
49.965
60.162
70.359
80.556
90.753
100.950
111.147
100
200
300
400
500
600
700
800
900
1000
-60
-58
-56
-54
-52
-50
-48
-46
-44
-42
-40
-38
-36
-34
-32
-30
-28
-26
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-51.1
-50.0
-48.9
-47.8
-46.7
-45.6
-44.4
-43.3
-42.2
-41.1
-40.0
-38.9
-37.8
-36.7
-35.6
-34.4
-33.3
-32.2
-31.1
-30.0
-28.9
-27.8
-26.7
-25.6
-24.4
-23.3
-22.2
-21.1
-20.0
-2
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
-18.9
-17.8
-16.7
-15.6
-14.4
-13.3
-12.2
-11.1
-10.0
-8.9
-7.8
-6.7
-5.6
-4.4
-3.3
-2.2
-1.1
0.0
1.1
2.2
3.3
4.4
5.6
6.7
7.8
8.9
10.0
11.1
12.2
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
13.3
14.4
15.6
16.7
17.8
18.9
20.0
21.1
22.2
23.3
24.4
25.6
26.7
27.8
28.9
30.0
31.1
32.2
33.3
34.4
35.6
36.7
37.8
38.9
40.0
41.1
42.2
43.3
44.4
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170
45.6
46.7
47.8
48.9
50.0
51.1
52.2
53.3
54.4
55.6
56.7
57.8
58.9
60.0
61.1
62.2
63.3
64.4
65.6
66.7
67.8
68.9
70.0
71.1
72.2
73.3
74.4
75.6
76.7
172
174
176
178
180
182
184
186
188
190
192
194
196
198
200
202
204
206
208
210
212
214
216
218
220
222
224
226
228
77.8
78.9
80.0
81.1
82.2
83.3
84.4
85.6
86.7
87.8
88.9
90.0
91.1
92.2
93.3
94.4
95.6
96.7
97.8
98.9
100.0
101.1
102.2
103.3
104.4
105.6
106.7
107.8
108.9
230
232
234
236
238
240
242
244
246
248
250
252
254
256
258
260
262
264
266
268
270
272
274
276
278
280
282
284
286
110.0
111.1
112.2
113.3
114.4
115.6
116.7
117.8
118.9
120.0
121.1
122.2
123.3
124.4
125.6
126.7
127.8
128.9
130.0
131.1
132.2
133.3
134.4
135.6
136.7
137.8
138.9
140.0
141.1
288
290
292
294
296
298
300
302
304
306
308
310
312
314
316
318
320
322
324
326
328
330
332
334
336
338
340
342
344
142.2
143.3
144.4
145.6
146.7
147.8
148.9
150.0
151.1
152.2
153.3
154.4
155.6
156.7
157.8
158.9
160.0
161.1
162.2
163.3
164.4
165.6
166.7
167.8
168.9
170.0
171.1
172.2
173.3
346
348
350
352
354
356
358
360
362
364
366
368
370
372
374
376
378
380
382
384
386
388
390
392
400
410
420
430
440
174.4
175.6
176.7
177.8
178.9
180.0
181.1
182.2
183.3
184.4
185.6
186.7
187.8
188.9
190.0
191.1
192.2
193.3
194.4
195.6
196.7
197.8
198.9
200.0
204.4
210.0
215.6
221.1
226.7
CENTIGRADE TO FAHRENHEIT
C
-50
-49
-48
-47
-46
-45
-44
-43
-42
-41
-40
-39
-38
-37
-36
-35
-34
-33
-32
-31
-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
-58.0
-56.2
-54.4
-52.6
-50.8
-49.0
-47.2
-45.4
-43.6
-41.8
-40.0
-38.2
-36.4
-34.6
-32.8
-31.0
-29.2
-27.4
-25.6
-23.8
-22.0
-20.2
-18.4
-16.6
-14.8
-13.0
-11.2
-9.4
-7.6
-5.8
-4.0
-2.2
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
-0.4
1.4
3.2
5.0
6.8
8.6
10.4
12.2
14.0
15.8
17.6
19.4
21.2
23.0
24.8
26.6
28.4
30.2
32.0
33.8
35.6
37.4
39.2
41.0
42.8
44.6
46.4
48.2
50.0
51.8
53.6
55.4
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
57.2
59.0
60.8
62.6
64.4
66.2
68.0
69.8
71.6
73.4
75.2
77.0
78.8
80.6
82.4
84.2
86.0
87.8
89.6
91.4
93.2
95.0
96.8
98.6
100.4
102.2
104.0
105.8
107.6
109.4
111.2
113.0
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
114.8
116.6
118.4
120.2
122.0
123.8
125.6
127.4
129.2
131.0
132.8
134.6
136.4
138.2
140.0
141.8
143.6
145.4
147.2
149.0
150.8
152.6
154.4
156.2
158.0
159.8
161.6
163.4
165.2
167.0
168.8
170.6
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
172.4
174.2
176.0
177.8
179.6
181.4
183.2
185.0
186.8
188.6
190.4
192.2
194.0
195.8
197.6
199.4
201.2
203.0
204.8
206.6
208.4
210.2
212.0
213.8
215.6
217.4
219.2
221.0
222.8
224.6
226.4
228.2
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
230.0
231.8
233.6
235.4
237.2
239.0
240.8
242.6
244.4
246.2
248.0
249.8
251.6
253.4
255.2
257.0
258.8
260.6
262.4
264.2
266.0
267.8
269.6
271.4
273.2
275.0
276.8
278.6
280.4
282.2
284.0
285.8
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
287.6
289.4
291.2
293.0
294.8
296.6
298.4
300.2
302.0
303.8
305.6
307.4
309.2
311.0
312.8
314.6
316.4
318.2
320.0
321.8
323.6
325.4
327.2
329.0
330.8
332.6
334.4
336.2
338.0
339.8
341.6
343.4
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
210
220
230
240
250
345.2
347.0
348.8
350.6
352.4
354.2
356.0
357.8
359.6
361.4
363.2
365.0
366.8
368.6
370.4
372.2
374.0
375.8
377.6
379.4
381.2
383.0
384.8
386.6
388.4
390.2
392.0
410.0
428.0
446.0
464.0
482.0
Issued by
107-02K
IDE-2370
PRINTED IN JAPAN