= yee FP ALLOY STEEL BOLTING — 600120 PRES IRESSING DUG: &MECUZ0 ECCN: EAR99 Process Specification Rev. AK 2011-09-29 APPROVED BY: *PREVIOUSLY SIGNED BY EDITORIAL CHANGES ONLY MFG M. J. McHale” DATE _09/04/01_ ENGRG David Segletes* DATE _ 08/30/01 MFG Fred Traband* DATE _08/30/01_ ENGRG A_S. Brahmbhatt”__ DATE _ 08/30/01 OA Ben Czerniewski*_ DATE _08/31/01_ STDS ENG _C. J. Baile; DATE 09/29/17 Technology not specified in the CCL or AL Technical Classification: ECCN: EAR99 AL: N US-Content: This document is subject to U.S. and/or national export regulations. Unauthorized diversion may be prohibited, In cases of doubt contact your Export Compliance Department. Dieses Dokument unterliegt nationalen undioder U.S. Ausfuhrvorschriften. Die Verbreitung kann eine Genehmigung benoetigen. Im Zweifel wenden Sie sich an Ihre ECC Abteilung. Unless otherwise required, this specification shall be reviewed at intervals, not to exceed five (5) years from the date of issue. This specification shall be revised if enhancements become available or if changes in the business conditions dictate. In case of doubt the English language document should be consulted as the authoritative text. 1.0 SCOPE This specification covers the procedure used in the prestressing alloy bolting members used on pressure vessels, etc., where the bolting is of materials shown in Table 1 or Table 5 (Metric). Prestressing produces the initial bolt stress necessary to secure leakproof joints. The required initial bolt stress at the root of thread is determined by the process spec. PS PartNo. Description- Conventional PS PartNo. —_ Description - Metric 600120-45 Prestressed to 45,000 Ib/in? 600120-31.5M 31.5 kgf/mm? 600120-50 Prestressed to 50,000 Ib/in? 600120-35.0M 35.0 kgf/mm’. 600120-55 Prestressed to 55,000 Ib/in? 600120-38.5M 38.5 kgf/mm? 600120-60 Prestressed to 60,000 Ib/in? 600120-42.0M 42.0 kgfimm? When the level of prestress is not specified on a drawing and the dimensions are in inches (non- metric), PS Part No. 600120-45 applies. When the level of prestress is not specified on a drawing and the drawing dimensions are metric, PS 600120-31.5M applies. ‘Siemens Energy, Inc. 600120 Ma Orlando, FL,USA Confidential Information “he docuent contains formation conidia e Semana Energy, ne. tia submited in contence and obo used cle forthe purpooe fo whi suid a aurea upon request. This document ané such information Is not tobe reproduced, ransmited, disclosed or Pageiof'a6 sed otewse noe orin par wiout fa writen aot of Seomens Energy, Ne Sopyight 2011 by Semene Energy, ne600120 PRESTRESSING Rev. AK 2011-09-29 Process Specification Notes: 1) The use of hydraulic stud stretchers is permitted using PS 82311GA 2) Unless otherwise specified, the following requirements apply to all specification part numbers given above. 2.0 SAFETY 2.1. Applicable Material Safety Data Sheets (MSDS) must be available and reviewed for all solvents and materials used in this specification. 2.2 All precautions related to the use, handling, storage, and disposal of the solvents and materials used in this process specification, as specified in the appropriate MSDS must be observed. 2.4 Waste disposal must be conducted in accordance with all federal, provincial, state, and local government environmental regulations, 3.0 APPLICABLE DOCUMENTS The following documents, current revisions, shall form a part of this specification to the extent referenced herein. (For services purchased from an outside supplier, the current revision shall be the issue in effect on the date of invitation for bids.) Siemens Drawings 10-H-668 Alteration to Measuring Rods 10-H-669 Adapter Plug 4.0 MATERIAL Applicable bolting materials are listed in Table 1 or Table 5 (Metric). The methods of tightening and stretch measurement depend on the bolt size and bolt material as shown in Table 1 or Table 5 (Metric), M 53701Y3 - Antiseize Lubricant, Fel-Pro N7000 (recommended for steam turbine applications) M 53701Z1 - Antiseize Lubricant (recommended for combustion turbine applications) Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information Page 2 of 36 carats sb iy re pena rin Freres an en requast. This document and such bormation snot tobe reproduced, arsed, disclosed ‘se othervise a whe orm part whet the wrtonauthortzation of Siamens Energy, Ie Copynight ©2011 by Siemens Eneroy neALLOY STEFF ROW TING — ann PRESTRESSING Process Specification Rev. AK 2011-09-29 5.0 EQUIPMENT 51 52 Bolt Heaters 5.1.1. Bolt members in types and sizes covered by requiring heating are heated by a shielded probe type electric heater shown in Figure 12 or a gas bolt heater shown in Figure 11. They are used to raise the temperature of the bolting member thus elongating it to allow tightening. 5.1.2. Water cooled high frequency induction heating equipment, vendor supplied (see Figure 22). Bolt Stretch Measuring Device (Figures 11, 12, 13 & 14) The measuring device is composed of a sleeve and a rod as shown in Figure 13 and 14 and is used as follows: The bolting member (except as indicated in Note A) is provided with a tapped hole in the bottom for the insertion of a screw for locating the end of the rod. There is also a tapped hole in the top of the bolting member, the minimum metal to metal diameter of which provides acourate diametral location of the sleeve. This tapped hole is used also for the closing screw to keep the inside of the bolting member clean before and after heating and measuring have been completed when standard hex nuts are used on bolting members. In cases where standard length or extra length extension nuts are used the screw is placed in the top of the nut. In use, the sleeve is inserted in the tapped hole in the top of the bolting member, either directly or through the hole in the extension nut, with care being taken to insure that the sleeve seats on the shoulder at the bottom of the tapped hole. The rod is inserted in the sleeve and lowered until the end of the rod rests on the point of the bottom closing screw (in thread diameters under 2 inches [50.8 mm)) or until the end of the rod drops over the closing screw as in thread diameters 2 inches (50.8 mm) and larger. A depth micrometer is placed on the locating surface of the rod with the micrometer rod extending through the hole in this surface to contact the locating pin on the sleeve. NOTE A: In old design bolting members with a blind hole in bolting sizes 2 inches (50.8 mm) and over, new style measuring devices must not be used unless the measuring rod is altered by threading the socket in the end of the rod (as called for on Drawing 10-H-668) and adding a special plug (Drawing 10-H-669) in this thread. The plug centers the rod in the hole to guarantee repetitive readings in Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 “This document contains information confidential to Slemens Enargy Inc. tis submited in confgence and iso be used solely forthe purpose for which ts fumished and returned upon Page 3 of 36 ‘request, Ths document and such information nol tobe repraducod, ranemiteg, iclosed or tied otherwise mwncieorin part without the wren authorzaton cf Siemens Eneray, ne. Copyright ©2011 by Siemens Ener, neeanaon ALE AV STEELE! ROI TING — PRESTRESSING Rev. AK 2011-09-29 Process Specification the same location and is pointed to provide minimum area contact in the bottom of the hole. When the use of old design bolting members is anticipated, both the rod alteration and the plug are ordered on the drawing specifying the measuring device components. An altered rod tip is shown below. Figure 1 In bolting sizes under 2 inches (50.8 mm) the rod is flat on the bottom in both old and new designs and new design rods can be used regardless of bolting member design 5.3 Torque Wrenches Torque indicating wrenches of the following types may be used where indicated in the operations section of this specification: 1) Manual torque wrench 2) Hydraulic wrench with torque readout 3) Gear wrench with torque readout 4) Manual torque wrench plus gear multiplier 5.4 Stud Tensioners (Stretchers) These devices may be used where intended by design using PS 82311GA. 5.5 Impact and Slugging Wrenches The use of these devices is forbidden during field assembly. Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “Tis document consis information confidential to Siemens Energy, ne. Wis submited in Page 4 of 36 confcence and ls to be uted slay forte purpose for which hs furished and returns upon request. Ts document and such infomation nolo be reproduced, arsmited, islosed eed otharviae in nhole of part whout the writen subborizaion of Steers Energy, Ine. Copynght 2011 by Siemens Energy ne.STFFI RO’ TING — BO0I 70 Aid PRESTRESSING Process Specification Rev.AK 2011-09-29 6.0 QUALIFICATIONS The assembler must be familiar with bolt tightening techniques and equipment. 7.0 REQUIREMENTS FOR CONVENTIONAL (NON-METRIC) BOLTING MEMBERS 7.1 For methods and measurement requirements - Refer to Table 1. Any prestressing instructions on the drawing shall take precedence over this specification. 7.2. Only currently standard stud extension nuts are approved for wrenching without heating in the 2.25 to 3.5 inch (57.2 to 88.9 mm) diameter size. 7.3. For wrenching of bolting members over 2 inches (50.8 mm) diameter without heating, see ‘Section 8.3 or 8.4 for optional method. 8.0 OPERATIONS FOR CONVENTIONAL (NON-METRIC) BOLTING MEMBERS 8.1. Bolting Members Assembled Without Heating Using Torque Control of Stressing 8.1.1 Lubricate bearing surfaces of nuts, screws and washers. Starting with the lead thread, lubricate 1/2 the length of the threaded surfaces on all male and female components as follows. Apply lubricant to threads using a uniform, light coat. Steam Turbine: Use M53701Y3. Other lubricants are not permitted ‘Combustion Turbine: Use M 5370121 (C-102). Other lubricants are not permitted NOTE: M 537013, Fel-Pro N7000, contains calcium stearate. Small quantities of calcium stearate, on the order of a few ounces, may lead to boiler foaming and consequent poor steam purity. Therefore, after assembly, all excess lubricant must be thoroughly wiped away. 8.1.2 Tighten nut or screw hand tight to ensure free running threads. 8.1.3. Measure length if required by Table 1. (See Figure 13 and 14) 8.1.4 (A) Bolting member sizes to 2.0 inches (50.8 mm) inclusive: Tighten as required by torque Table 2. Siemens Energy, inc. Orlando, FL, USA Confidential Information 600120 This document contains information confident to Siemans Energy Inc, tis submitted in confidence ands tobe Used soll forte purpose fr which ts furnished and retumed upon Page 5 of 36 request This document ané such information sna obo reproduced, transite, disclosed or tied obervis in whole o in pat wihout the wien aufworzaton of Siemens Energy Inc Copyright 62011 by Siemens Energy, IneALI OV STFFI ROI TING - PRESTRESSING Rev. AK 2011-09-29 Process Specification (8) Tightening Torque: The following torque in foot pounds for the diameters specified represents the calculated torque needed to obtain the required stress at root of threads. A torque indicating wrench or manual wrench may be used to apply this stress. Example for 45000 Lb/In® Initial Stress Using Manual Wrench L— Figure 2 To find tightening force required for a .625°-11 bolt when "L" is assumed to be 30 inches (2.5 feet) Torque required = 90 Ft-Lbs Force = 2° 6 Ibs 25 Therefore, when a force of 36 pounds is exerted at end of 30 inches moment arm, bolt is stressed to 45,000 Lb/In* 8.1.5 Remeasure length if required by Table 1 to determine elongation. The required elongation is as shown in Table 4. Required elongation = Free length x .0015 for 45,000 Lb/In? Free length x .00167 for 50,000 Lb/In* Free length x .00183 for 55,000 Lb/in* Free length x .0020 for 60,000 Lb/In® Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “This document contain formation confident to Siemens Energy, Ine tis cubmited in Page 6 of 36 ‘confidence ano be used soll forthe purpose for which i fumiahed and etumed upon request This document and such ifecaiion notte ba produced, ante, diactsod cr sed etharise in whole on pat without the wittan auihoraton of Slemens Energy. Ine Gopyeant @2011 by Siemens Energy, oeALLOY STFFI RO HiNG — PRESTRESSING Process Specification Rev. AK 2011-09-29 82 Bolting 8.2.4 NOTE: 8.2.2 8.2.3 8.24 8.2.5 The measured elongation must be within +10%, -0% of the required elongation unless a different tolerance is specified by drawing. Correction must be made if tolerances are exceeded. Measuring hole must be plugged after final measurement. Lubricate plug threads sufficiently to facilitate subsequent removal. Remove excess lubricant after installation. Members Assembled With Heating Lubricate bearing surfaces of nuts, screws and washers. Starting with the lead thread, lubricate 1/2 the length of the threaded surfaces on all male and female components as follows. Apply lubricant to threads using a uniform, light coat. Steam Turbine: Use M 53701Y3. Other lubricants are not permitted Combustion Turbine: Use M 5370121 (C-102). Other lubricants are not permitted, M53701Y3, Fel-Pro N7000, contains calcium stearate. Small quantities of calcium stearate, on the order of a few ounces, may lead to boiler foaming and consequent poor steam purity. Therefore, after assembly, all excess lubricant must be thoroughly wiped away. Tighten nut hand tight to ensure free running threads, Measure length with bolt stretch measuring device and depth micrometer. (See Figures 13 and 14) Pretighten with torque of 200 ft-pounds (271 Nm) for each inch (25.4 mm) of bolting member diameter using a torque wrench. Apply the pretightening torque over entire bolting surface. Obtain nut turn from Figures 3, 4, 5 or 6 (see Figures 15 through 21 for free length) and mark nut and bolting surface to indicate amount to be turned. If heated by a gas bolt heater, refer to Figure 11 and procedure below: Approved suppliers: Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 “This document contains information confidential to Stamens Enaray Inc. is submited in confidence and ls to ba used slay forthe purpose fr vhich tis furishd and relumed upon Page 7 of 36 request This document and such nfrmation isnot 9 bo reproduced, tansvied, disclosed or ted etheraes in whole or in pat without te wien authorization of Siemens Energy, Ine. \Gopynght 2011 by Siomens Enorgy, Ieaanion ALLOY STEEI ROW TING PRESTRESSING Rev. AK 2011-09-29 Process Spe: ation American Analog Company K & M Associates 8.2.5.1 The heating tube length should be approximately 3/4 of the total depth of stud 8.2.5.2 The heating tube diameter should be approximately 1/8 inch (3.175 mm) smaller than |.D. of the heating hole in stud. 8.2.5.3 Use a Number 6 "Victor" tip or equivalent 8.2.5.4 Plug opposite end of stud during heating operation. 8.2.5.5 Insert heating tube into stud cavity. 8.2.5.6 Regulate oxygen pressure at 40 psig (2.8 bar). 8.2.5.7 Regulate acetylene pressure at 10 psig (0.7 bar). 8.2.5.8 For 1/4 inch (6.35 mm) diameter heating tube regulate torch to obtain a soft blue flame approximately 1.5 inches (38.10 mm) long. NOTE: For larger or smaller diameters regulate flame accordingly. 8.2.5.9 Compressed air pressure may vary from 40 to 120 psig (2.8 to 8.3 bar). 8.2.5.10 Ignite oxygen acetylene torch and insert into bolt heater with air valve in “off" position. 8.2.5.11 Regulate air valve to inject enough air without building up back pressure in the torch. 8.2.5.12 Temperature "color" of heating tube can be observed through holes at bottom of bolt heater body. Tube color during operation should be cherry red. CAUTION: A white color indicates overheating. ‘Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “This document contains information confident to Siemans Energy Inc. tis submited in Page 8 of 36 confidence andi 0 be vs0d solely for he purpose for which itis farichod and atmos upon request, This document ae euch information nat be repressed, tansmite,dssiosed or ses otorwsein whole or part wlthout the writin auhorzaon of Siemens Energy, Ie Copyright G201T by Siemens Energy, IncALLOY STEEI RATING enns90 PRESTRESSING Process Specification Rev.AK 2011-09-29 8.3 8.2.5.13 If overheating occurs, tube may burn off at threads. If this should happen, remove tube, cut off, and rethread. 8.2.6 If heated by electric bolt heaters, heat as shown in Figure 12 and tighten until marks coincide. 8.2.7 If heated by high frequency induction heaters, refer to procedure below: 8.2.7.1 Place inductor inside the bore of stud or dowel. 8.2.7.2 Energize inductor to a maximum of 60 kW. 8.2.7.3 Continue to heat stud or dowel until minimum elongation is achieved. Tighten until matchmarks align. 8.2.7.4 Continue heating all remaining studs and dowels in the recommended pattern until all matchmarks are aligned. 8.2.8. After bolting member has cooled to surrounding temperature, remeasure with measuring device and depth micrometer to determine elongation. (Required elongation is given in Table 4.) The measured elongation should be with +10% -0% of the required elongation, unless the tolerance is otherwise specified by drawing. Correction must be made if this limit is exceeded. 8.2.9 Measuring hole (or heater hole) must be plugged after final measurement. Lubricate plug threads sufficiently to facilitate subsequent removal. Remove excess lubricant after installation. Bolting Members Sizes 2.25 Inches To 3.5 Inches (57.15 to 88.90 mm) Assembled Without Heating Using Tum-of-Nut Control. (For optional torque control method see Section 8.4) 8.3.1 Lubricate bearing surfaces of nuts, screws and washers. Starting with the lead thread, lubricate 1/2 the length of the threaded surfaces on all male and female components as follows. Apply lubricant to threads using a uniform, light coat. ‘Steam Turbine: Use M 537013. Other lubricants are not permitted. Combustion Turbine: Use M 5370121 (C-102). Other lubricants are not permitted. Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 This document contains information conidentel to Simens Energy Inc. tis submited in ‘confidence end is to be used solely for the purpose for which it is fumihed and retuned upon Page 9 of 36 equest. This document and such information fal o be rpredceg, transmieg, closed or Used cherie in wnolao in part witout ie writen auorzaton of Slemns Energy, Inc Copyright 62011 by Siemens Energy,a ALLOY STFFI ROI TING ~ PRESTRESSING Rev. AK 2011-09-29 Process Specification 84 8.3.2 Tighten nut hand tight to ensure free running threads 8.3.3 Measure length with bolt stretch measuring device and depth micrometer. (See Figures 13 and 14) 8.3.4 Pretighten with torque of 200 fi-pounds (271 Nm) for each inch (25.4 mm) of bolting member diameter, using a torque wrench Apply the pretightening torque over entire bolting surface. Obtain nut turn from Figures 3, 4, 5 or 6 (see Figures 15 through 21 for free length) and mark nut and bolting surface to indicate amount to be tured. 8.3.5 Tighten using a torque wrench of sufficient capacity (see Table 3), until marks coincide. 8.3.6 After bolting member has been tightened using a wrench of sufficient capacity, remeasure with measuring device and depth micrometer to determine elongation. (Required elongation per Table 4) The measured elongation should be within +10%, -0% of the required elongation, unless the tolerance is otherwise specified by drawing. Correction must be made if this limit is exceeded. 8.3.7 Measuring hole (or heater hole) must be plugged after final measurement. Lubricate plug threads sufficiently to facilitate subsequent removal. Remove excess lubricant after installation. Bolting Member Sizes 2.25 Inches to 3.5 Inches (57.15 to 88.90 mm) Assembled Without Heating Using Torque Control Method 8.4.1 Lubricate bearing surfaces of nuts, screws and washers. Starting with the lead thread, lubricate 1/2 the length of the threaded surfaces on all male and female components as follows. Apply lubricant to threads using a uniform, light coat Steam Turbine: Use M 53701Y3. Other lubricants are not permitted. Combustion Turbine: Use M 5370121 (C-102). Other lubricants are not permitted. NOTE: M 53701Y3, Fel-Pro N7000, contains calcium stearate. Small quantities of calcium stearate, on the order of a few ounces, may lead to boiler foaming and consequent poor steam purity. Therefore, after assembly, all excess lubricant must be thoroughly wiped away. 600120 Siemens Energy, Inc. Page 10 of 36 confidence andi to be usec soe for the purpose for which Ks fumished a Orlando, FL,USA Confidential Information ‘This document contains information conden to Slemens Energy, Inc. ie submits in rouured upon request. Ths document and such Information fs not Be reproduced, tansmted,cisclesed or ‘Uted othornise in whola erin part without the wntlen auhoraaton of Siemens Energy ne Copyight 2011 by Semens Energy, neALLOY STEEL B ALLOY STEEL 6B! PRESTRESSING 8.4.2. Tighten nut or screw hand tight to ensure free running threads. 8.4.3 Measure length with bolt stretch measuring device and depth micrometer. (See Figures 13 and 14) 8.4.4 Tighten using a torque indicating wrench of sufficient capacity until the lower torque value listed in Table 3 is attained, 8.4.5 After bolting member has been tightened using a wrench of sufficient capacity, remeasure with measuring device and depth micrometer to determine elongation. (Required elongation per Table 4) The measured elongation should be within +10%, 0% of the required elongation, unless the tolerance is otherwise specified by drawing. Correction must be made if this limit is exceeded. 8.4.6 Correction may be made using linear extrapolation based on the first torque applied and the resultant elongation measurement. For example, if 4000 ft-lbs (5423 Nm) produces 0.020 inch (0.508 mm), the next torque that should be applied to attain an elongation of 0.025 inch (0.635 mm) is 9.025 4900 = 5000 ft —Ibs 0.020 8.47 Measuring or heater hole must be plugged after final measurement. Lubricate plug threads sufficiently to facilitate subsequent removal. Remove excess lubricant after installation. 8.5 Loosening of Bolting Members Using Torque Wrenches Breakaway torque required to loosen bolted members may exceed that needed during tightening due to loss of lubricant during unit operation or thread damage or galling during prior tightening, Wrench torque capacities chosen for loosening should not exceed the torque values listed in Table 3 to prevent damage to studs and nuts. If during initial attempts to loosen these torque values are approached, it is recommended that heaters be used briefly before reapplication of loosening torque. ‘Siemens Energy, Inc. 600120 Orlando, FL,USA Confidential Information This document contains information confidential to Siemens Energy Ine. is eubmitd in confidence aris to be used ell or he purpose fornicht is unisned and rumesupon «Page 11 of 36 ‘request. This document and such information tno o be reproduced, tans, disclosed or ‘sed othertae in wholo orn part wit tha wrttn authortzation af Siemens Emery, ne Copyright ©2011 by Slamons Energy, Ine.—_— e010 BELOY STEEL ROL TING - Rev. AK 2011-09-29 Process Specification Bolting _ — Bolting Member p Process Spec Material | embertype | Thread Size | Measuredwith | Stressed by | OO er ion (inches) 10305DA (7637) | Bolts (hexhd) _ | All sizes roneon | 7o140AH (7638) | SUGS Powel | 2g Under | 10305DU (8337) | Dowel & Guide Not measured ed 5 S75to2 Wrenching at 10705AS nee (not heated) i 5 to 875 10705BU ‘Studs, Dowel (92161) Studs & Screws 7 | 15106FD (4911) | Screws | Depth Micrometer | Stud Bolts, T0706AR | Dowel Bolts __| 1 to 2 inches ‘Studs and | fone Dowelsuds | | 10305DA 7637) 70100DH we Measuring Device T Stud Botts, & Depth (8337) & | Dowel Bolts, | Micrometer 10705AJ Studs, Dowel | 2.25 & up Weenehing 82 10705BU Studs, Dowel & (heated) (92161) Guide Studs 15106FD (4911) 10706AR To140EE | _ - | HOSED. | 70100DH ‘Stud Bolts, Dowel Bolts, Measuring Device TO1oeH Studs, Dowel | 2.25 to 3.5" ‘& Depth (ate) 8.30r8.4 | 10305DU_| Studs, Dowel & Micrometer nat heat 15106FD- Guide Studs |70140EE _ *~ Bolting members in this size range may be wrenched with or without heating. Table 1 - Conventional (Non-Metric) Bolting Members ‘Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “Tie document contin iformaton confident Siamans Energy, ne. Kis subi in Page 12 of 36 confidance ands to be used sey for tho purpose for whch ts umished and returned upon request. Ths doctmort and sien heaton ne abe rprodued,tanaten, dices) ‘ied others in oon prt hu te ton autoreatin of Simons Energy Gop 25" by Siomens Enory Ioenn190 ALLOY STEEL Reve Tint “ PRESTRESSING Process Specification Rev.AK __ 2011-09-29 Torque, ft-lbs Dia. & Thds/inch 45,000 Ibfin? 50,000 Ib/in® 55,000 Ibfin? 60,000 Ibin? 6-13 45 50 55 60 625-11 90 100 110 120 75-10 150 167 183 200 875-9 242 269 295 322 1-8 368 408 449 490 1.125 -8 533 592 652 71 1.25-8 750 833 917 1000 1.375 -8 1020 1134 1248 1361 15-8 1200 1333 1467 1600 1625-8 1650 1833 2017 2200 1.75-8 2250 2500 2750 3000 1.875-8 3000 3330 ‘3667 4000 2-8 3300 3667 4033 4400 Table 2 — Conventional (Non-Metric) Bolting Members Required Torque Wrench Capacity, ft-lb Max. Teich 45,000 tbl? 50,000 Ib/in? 55,000 Iblin? 60,000 Ibfin?--Permited eo sing 3900-5300 4300-5900 4700-6500 5200-7100 10,000 5300-7300 5900-8100 6500-8900 7100-9700 14,000 7100-9800 7900-10900 8600- 12,000 9500- 13,100 20,000 3-8 9300-12800 10,300 14,200 11,300 15,600 12,400-17,100 26,000 3%-8 11,800-16,300 13,000- 18,100 14,400- 19,900 15,700-21,700 32,000 3%-8 14,800-20,500 16,400-22,800 18,000 25,100 19,700- 27,300 40,000 Table 3 - Conventional (Non-Metric) Bolting Members Note: Under ideal conditions of thread geometry, surface finish, cleanliness and lubrication, the torque required to achieve the prestress stress may be somewhat less than the above listed range. Under adverse conditions such as thread damage, faulty lubrication, dirt contamination or galling, the higher value listed above may be required. Extreme care must be taken to avoid the adverse conditions. Ifa tool of the required capacity is unable to produce the required "turn-of-nut" at least one of these adverse conditions is present and must be eliminated. ‘Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 “Ths document contains infomation confidential to Slomens Enaray, Inc. tis submit in confine and's tobe used sdely fr Ove purpose fr which kis kmished and retumeduon «Page 13 of 36 request This document and such information lena te ba produced, ranemiteg, disclosed or tied othoraso fn whole on par without the witten authorization of Siemens Energy Inc ‘Gopytant 62011 by Siemens Enero. IcKnn190 ALLOV STEER! RO TING PRESTRESSING Rev. AK 2011-09-29 Process Specification fe Prestress Level Prestress Level _{inches) 55000 60000 450( 5006 60000 0018 0020 061: 06: 0820 0037 0040 0630 0701 0769 0840 0645 = 0718 = 07870860 0660 0735-0805 «0880 0675 075208240900 0690 0768 = 0842, .0920 0705 = 07850860 .0940 0720 08020878 += .0960 0735 0818 += «0897-0980 1 2 3 0045 0050-0055 .0060 4 0060 0067-0073 .0080 5 0075 0084.» .0092 0100 6 0080 01000110 .0120 7 0105 = 0117, 0128.00. 8 012001340146 0160. 9 0135 «015001650180 10 015001670183. .0200 0750 08350915 1000 " 0165 0184-0201 0220 0765 0852-0933 «1020 12 0180 0200» 0220-0240 0780 0868 += .0952 1040 13 0195 021702380260 0795 «0885-0970 1060 14 021002340286 .0280 0810 0902 0988-1080 15 02250251 0275 0300 0825-0919 1007 1400 16 0240 0267 0293-0320 0840 0935 1025 1120 7 0255 0284» .0311.— «0340 0855 0952 1043 1140 18 0270 0301 0329 0360 0870 .0969 1061 1160 19 0285 031703480380 0885 0952 1043 1140 20 0300 033403660400 0900-1002 1098 1200 2 0315 03510384. .0420 0915 1019-1116 .1220 22 0330 036704030440. 093010851138 1240 23 034503840421 0460 0945-1052 1153 1260 24 0360 040104390480 0960-1069 4174 1280 25 0375 0418-0458 0500 0975 1086-1190 1300 26 0390 0434. .0476 0520 099011021208 1320 27 0405 0451 04940540 1005 11191226 1340 28 0420 0468 «= 05120560 1020 .1136 12441360 29 043504840531 0580 10351152 1263 1380 30 0450 .0501 0549 0600 1050 .1169 1281 1400 34 0465 0518+ .0567 0620 1065 1186 1299 1420 32 0480 05340586. = .0640 1080 1202 1318 1440 33 0495 0551 0604 .0660 1095 12191336 1460 34 0510 0568-0622, .0680 1110 123613541480 35 0525 05850641 0700 1125 1253 13731500 36 0540 .0601 0659 0720 -1140 12691391 1520 37 0555 0618 ~=— 0677S 0740 115512861409 1540 38 0570 063506950760 1170 1303 14271860 39 0585 0651 0714 0780 1185 1319 1446 1580 40 0600 0668 ~=— 07320800 -1200 1336 1464 1600 Table 4 — Required Elongation for Conventional (Non-Metric) Bolling Members ‘Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “This document conta information conidenta to Siemens Energy, Ie. Its submited in Page 14 of 36 ‘confidence an iso bo used eloly forthe parpeeo for whch Ii fumished and rokenod Upon request. Tis document and such information nolo be ropeciced, wansiniad,ciclosed or Used olherase n whos orin part wihout the writen authorzation of Siemens Energy, Inc Copyright 62011 by Seomens Energy, Incaii OYS RO’ TING — Cie PRESTRESSING Process Specification Rev.AK 2011-09-29 (A) (8) (c) (0) () F) () (H) ‘Sample Calculation of Elongation for a 45,000 psi Prestress (Figures 3 Through 6) Thread diameter of bolting member 2In. Free length from Figure 15 through 21.... 12 In. Depth Micrometer Measurement with Nut Hand Tight 1.500 Calculated Length to be obtained either Cold or by Heating But After Original Wrench Tightening —- (Free Length of 12 In. x 0015). o18 Hex Flats to be Tumed (From Figure 3 through 6)... 1.2 (or 72") Ideal Measurement after Final Wrenching «scene 1.482 ‘Actual Measurement afler Final Wrenching 1.481 Actual Stretch (Which is within +10%, -0% Limit) . o19 Siemens Energy, nc. Orlando, FL, USA Confidential Information 600120 “This document consina information confidential to Siomens Enorcy ne. tis submited in confidence and Isto be used clay orto purpoc torumichitisumianed and ratmad upon Page 18 of 36 request. Thos documant and sich inormation Is nao be feproduced, tarsi, dicosod or ued otherses in whole orn pat without the wien authorization af Siemens Energy, ne Copytght 82011 by Siemans Energy, neALLOY STEEL ROW TING — PRESTRESSING Rev. AK __ 2014-09-29 Process Specification 600120 Page 16 of 36 45,000 PSI Prestress FREE LENGTH IN INCHES Figure 3 — Bolting Member Diameter in Inches Siemens Energy, Inc. Orlando, FL, USA Confidential Information “This document contain information confidential to Siemans Energy ne. tis submited in confidence and isto be used scaly forthe purpose for which I's frished and retumed upon request This document and such information nolo be reproduced, transmis, dscosad or ised therwine n whole rin part wot the writen authorzaion of Siemens Energy, Ie Copyright 82011 by Semone Ener, Ieee dee ALI OY STFFI ROI TING — ann4i90 PRESTRESSING Process Specification Rev.AK 2011-09-29 50,000 PSI Prestress Figure 4 — Bolting Member Diameter in Inches NuT_TURN =| FREE LENGTH IN INCHES FLATS [DEGREE: _—— aH a Siemens Energy, Inc. Orlando, FL,USA Confidential Information 600120 ‘Ths dacurent contains information confdonal te Somes Energy, In. eeu in cenidence ania bo used sly or purpose orvmieh tie Renened andretmasinon «Page 17 of 36 requost This dccumant and such iformtien fat 9 bo reproduced, areas dosed o sed otherwise n whole orm part wibout he wren adhoriaton of Shortens Enea, Ie Sopyeant 62011 by Simone Energy, neennaon ALLOY STEEI ROI TING - PRESTRESSING Rev. AK 2011-09-29 Process Specification 55,000 PSI Prestress NUT TURN FLATS [DEGREE: FREE LENGTH IN INCHES Figure 5 — Bolting Member Diameter in Inches Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “This document contains information confidential to Siomens Energy nc, tis submited Page 18 of 36 confidence andl taba uted soll fo the purpose for which tis fuished and etumed upon request. Tis document and such information not obo reproduced, Vensmite, disclosed or ‘ised otherwise in whole on part whout the witten athorzain of Siemens Energy, Ie. Copyright ©2011 by Siemens Enery, IeALLAV STEEL AA TING eani9n PRESTRESSING Process Specification Rev.AK 2011-09-29 60,000 PSI Prestress wuT TURN FLATS [DEGREE: Figure 6 — Bolting Member Diameter in Inches Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 This document contains information conidentil to Siemens Ener, lnc Its submits in confidence andl tobe used sla forthe purpose for which tis umiahed and ratumes upon Page 19 of 36 requost This document and sch information le nat ba reproduced, varsmite, dissed or ‘used ctherge in whale on pa without te wien authorization of Simens Energy, Inc Copytght €201T by Stmens Enorgy, le. ‘4enn19n ALILONN eTeeL eo TING PRESTRESSING Rev. AK 2011-09-29 Process Specification METRIC BOLTING MEMBERS 9.0 REQUIREMENTS FOR METRIC BOLTING MEMBERS For methods and measurement requirements - Refer to Table 5. Any prestressing instructions on the drawing shail take precedence over this specification. 10.0 OPERATIONS FOR METRIC BOLTING MEMBERS 10.1 Bolting Members Assembled Without Heating Using Torque Control of Stressing 10.1.1. Lubricate bearing surfaces of nuts, screws and washers. Starting with the lead thread, lubricate half the length of the threaded surfaces on all male and female ‘components as follows. Apply lubricant to threads using a uniform, light coat. Steam Turbine: Use M 53701Y3. Other lubricants are not permitted. Combustion Turbine: Use M 5370121 (C-102). Other lubricants are not permitted NOTE: M 53701Y3, Fel-Pro N7000, contains calcium stearate. Small quantities of calcium stearate, on the order of a few ounces, may lead to boiler foaming and consequent poor steam purity. Therefore, after assembly, all excess lubricant must be thoroughly wiped away. 10.1.2 Tighten nut or screw hand tight to ensure free running threads. 10.1.3 Tighten as required by torque Table 6. 10.2 Bolting Members Assembled With Heating 10.2.1 Lubricate bearing surfaces of nuts, screws and washers. Starting with the lead thread, lubricate half the length of the threaded surfaces on all male and female components as follows. Apply lubricant to threads using a uniform, light coat. Use M 53701Y3. Other lubricants are not permitted. Steam Turbine: Combustion Turbine: Use M 5370121 (C-102). Other lubricants are not permitted. Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information ‘nis cocuent contains infrmation confonal to Stomens Energy Ine. Ns submited in Page 20 of 36 confidence and isto be sed scely forthe purpose for whieh itis furished and retired upon request. This document and eveh information i nolo be reproduced, wansmiiod, cislosed or uses herve in who oh par witout the wratn autorzaion of Slamens Emery, Inc ‘Copytght 6201 by Siamans Energy, IneALLOY STREE ROK Tinks — B00190 PRESTRESSING Process Specification Rev. AK 2011-09-29 NOTE: M 53701Y3, Fel-Pro N7000, contains calcium stearate. Small quantities of calcium stearate, on the order of a few ounces, may lead to boiler foaming and consequent poor steam purity. Therefore, after assembly, all excess lubricant must be thoroughly wiped away. 10.2.2 Tighten nut hand tight to ensure free running threads. 10.2.3 Measure length with bolt stretch measuring device and depth micrometer. (See Figures 13 and 14) 10.2.4 Pretighten with torque from Table 9 using a torque wrench. Apply the pretightening torque over entire bolting surface. Obtain nut turn from Figures 7, 8, 9 or 10 (see Figures 15 through 21 for free length) and mark nut and bolting surface to indicate amount to be tumed. 10.2.5 If heated by a gas bolt heater, refer to Figure 11 and Section 8.2.5. 10.2.6 If heated by electric bolt heaters, heat as shown in Figure 12 and tighten until marks coincide. 10.2.7 If heated by high frequency induction heaters, refer to procedure below: 10.2.7.1 Place inductor inside the bore of stud or dowel. 10.2.7.2. Energize inductor to a maximum of 60 kW. 10.2.7.3 Continue to heat stud or dowel until minimum elongation is achieved. Tighten until matchmarks align. 10.2.7.4 Continue heating all remaining studs and dowels in the recommended pattern until all matchmarks are aligned. 10.2.8 After bolting member has cooled to surrounding temperature, remeasure length with measuring device and depth micrometer to determine elongation. The required elongation is as shown in Table 8. Required Elongation = Free length x .00149 for 31.5 kgf/mm? Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “Tis document contain information confidential to Siemens Energy ne. tis submited in confidence ands tobe Used solely the purpose for vhichit is fumaned and reumed upon Page 21 of 36 requost. This document and such information snot obo reproduced, transmie,cisciosad or ised othorice in whole orn par wehout ie wrttn autnorzaion of Siemens Energy, Inc Copyight G20" by Siemens Energy heALLOY STEER ROL TING - PRESTRESSING Rev. AK 2011-09-29 Process Specification Free length x .00166 for 35.0 kgf/mm? ROIIO Free length x .00183 for 38.5 kgf/mm? Free length x .00199 for 42.0 kgf/mm? The measured elongation must be within +10% -0% of the required elongation unless a different tolerance is specified by drawing. Correction must be made if this, limit is exceeded. 10.2.9 Measuring hole (or heater hole) must be plugged after final measurement. Lubricate plug threads sufficiently to facilitate subsequent removal. Remove excess lubricant after installation 10.3 Bolting Members Assembled Without Heating Using Turn-of-Nut Control 10.3.1 Lubricate bearing surfaces of nuts, screws and washers. Starting with the lead thread, lubricate half the length of the threaded surfaces on all male and female components as follows. Apply lubricant to threads using a uniform, light coat. Steam Turbine: Use M 53701Y3. Other lubricants are not permitted. Combustion Turbine: Use M 5370121 (C-102). Other lubricants are not permitted. NOTE: M 53701Y3, Fel-Pro N7000, contains calcium stearate. Small quantities of calcium stearate, on the order of a few ounces, may lead to boiler foaming and consequent poor steam purity. Therefore, after assembly, all excess lubricant must be thoroughly wiped away. 10.3.2 Tighten nut hand tight to ensure free running threads. 10.3.3 Pretighten with torque from Table 9, using a torque wrench. Apply the pretightening torque over entire bolting surface. Obtain nut tum from Figures 7, 8, 9 or 10 (see Figures 15 through 21 for free length) and mark nut and bolting surface to indicate amount to be turned. 10.3.4 Tighten using a torque wrench of sufficient capacity (see Table 7), until marks coincide. For sizes M24 x 3.00 to M64 x 3.00, the actual nut-turn angle must be mens Energy, Inc. 600120 Orlando, FL, USA Confidential Information This document contains information conidentl to Stomens Eneray, le, Its subited ia Page 22 of 36 ‘confidence andi o be used solely forthe purpose for which Kis urished and relumed upon request This dccumant and eh information not oa reprosucea, anemia, cision ce ied othrwise in whole orn part wihout the writ authorization of Siamens Energy Copyright 2011 by Siemens Energy, neALLAV STEER! RO TING eanion PRESTRESSING Process Specification Rev.AK 2011-09-29 within +10% -0% of the required nut-tun angle since elongation cannot be measured. Remove excess lubricant after installation. 10.4 Loosening of Bolting Members Using Torque Wrenches Break-away torque required to loosen bolted members may exceed that needed during tightening due to loss of lubricant during unit operation or thread damage or galling during prior tightening Wrench torque capacities chosen for loosening should not exceed the torque values listed in Table 7 to prevent damage to studs and nuts. If during initial attempts to loosen these torque values are approached, it is recommended that heaters be used briefly before reapplication of loosening torque. Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 “This document conisnsinomaton conden to Sirens nary, nc. subited a confcorce ngs 19 be used sal ote purpose for ichtisfumished ancetumes uson Page 23 of 36 ssquost "The ocomer and sues formations lo be roposberd, tans, soos88 or ‘cd rice uh orn ot tact ho ton autnrashon st Sane ery. ne Conyngntezott by Siemens Energy, neennion Rev. AK ALLOY STEEL ROI TING - PRESTRESSING 2011-09-29 Process Speci ication Material Bolling Bolting Member Member Type | Thread Size (inches) Measured with | Stressed by Process Spec Operation 10305BA 10305DA 10305DU j0705AJ 1070580 | |0705FK |5106FD 10706AR PC. 12.9 10305BA 1030500 410305DU 10705AJ 10705BU 15106FD 40705FK 10706AR L Screws, Bolts (hex ha), Dower | M&toM20 Not measured Wrenching Bolts, Stud ching Bolts, Studs, (not heated) Dowel Studs Measuring Device M24 to M48 & Depth Micrometer 104 Dowel Bolts, ‘Stud Bolts, Studs, Dowel ‘Studs | Measuring Device M86 and larger & Depth Micrometer ‘Wrenching (heated) 10.2 10305BA 10305DA. 10305DU 10705AI 10705BU 15106FD 10705FK M24 x 3.00 to Not measured Studs MB4 x 3.00 (no (nuttum porno center hole)" measured only) 10.3 * not for new work Table 5 — Metric Bolting Members 600120 Page 24 of 36 ‘Siemens Energy, Inc. Orlando, FL, USA Confidential Information ‘This document contain information confident to Siomens Enorgy Inc. is eubmitd in confidence and's to be used clay forte purpose fr which tis fumished and retumed upon request. This document and teh sformaton flo be reproduced ansmitad, disclosed Used ofvervés in whole ot in pat without te wilon autorzaton of Siemens Energy, Ine \Copynght 2014 by Siomens Energy. IcALLOV STEEL ROI TING — PRESTRESSING Process Specification Rev. AK Bnn4I0 2011-09-29 Torque Thread Form 31.5 kgfimm? 35.0 kgfimm? 38.5 kgfimm? 42.0 kgfimm? ___Metric Coarse _ Nm (fib) Nm (f-Ib) Nm (ft-1b) Nm (feb) M8 x 1.25 15.23 (11.3) 17.0 (12.5) 18.6 (13.8) 20.3 (15.0) M10x1.5 30.0 (22.2) 33.4 (24.7) 36.8 (27.1) 40.1 (29.6) M12. x 1.75 52.3 (38.6) 58.1 (42.9) 63.9 (47.1) 69.7 (51.4) M14x2 83.4 (61.5) 92.7 (68.3) 102 (75.2) 141 (82.0) M16 x2 128 (94.2) 142 (105) 156 (115) 170 (126) M20x25 249 (184) 277 (204) 305 (225) 333 (245) 22x25 337 (249) 375 (276) 412 (304) 450 (332) M24 x3 431 (318) 479 (353) 527 (389) 575 (424) M30 x 3.5 852 (628) 946 (698) 1040 (768) 1140 (838) M36 x 4 1480 (1090) 1650 (1220) 1810 (1340) 1980 (1460) M42 x45 2370 (1750) 2630 (1940) 2890 (2130) 3160 (2330) M48 x5. 3550 (2620) 3940 (2910) 4340 (3200) 4730 (3490) M56 x 5.5 5680 (4190) 6310 (4680) 6940 (5120) 7570 (5590) M64 x 6 8530 (6290) 9480 (6990) 10400 (7690) 11400 (8390) Table 6 ~ Metric Botting Members Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “Ths document contains information confident to Siemens Enaray Inc. tis submited in confidence and leo bo used aah for tho putpoee fr which fused and relured upon requost This document and such formation inate ba reproduced, arsed, disclosed or tied otharige in whale or part without the witan auhorzaion of Siemens Energy, nc Copyright 82011 by Siemens Ener, Ine Page 25 of 36ennann Rev. AK Thread Form 31.5 kgiimm® ) Metric Ni ) Coarse M18x3 M24x3 M27x3 M30x3, M33x3, M36x3, M39x3, M42x3 M48x3, M56x3, Mé4x3, M72 & larger 2011-09-29 430,(320) “62 (461) 870 (640) 1150 (848) 1540 (1140) 1910 (1407) 2480 (1830) 3750 (2760) 6000 (4440) 9100 (6680) *Heating Required AV eTee! DATING PRESTRESSING Process Specification Required Torque Wrench Capacity 35.0 kgflmm? Nm (fb) 480 (350) 970 (710) 1710 (1260) 2760 (2030) 4160 (3070) 6700 (4930) 10000 (7420) 38.5 kgflmm? Nm (ft-lb) 530 (390) 1070 (790) 1880 (1390) 3030 (2240) 4580 (3380) 7400 (5420) 11100 (8160) 42.0 kgfimm? Nm (ft-lb) 570 (420) 1160 (860) 2050 (1510) 3310 (2440) 5000 (3690) 8000 (5920) 12100 (8900) Table 7 - Metric Bolting Members Max Permitted for Loosening Nm (ft-lb) 1140 (840) 2320 (1720) 4100 (3020) 6620 (4880) 10000 (7380) 16000 (11800) 24200 (17800) Note: Under ideal conditions of thread geometry, surface finish, cleanliness and lubrication, the torque required to achieve the prestress stress may be somewhat less than listed above. Under adverse conditions such as thread damage, faulty lubrication, dirt contamination or galling, a higher value than listed above may be required. Extreme care must be taken to avoid the adverse conditions. if tool of the required capacity is unable to produce the required “tumn-of-nut’, at least one of these adverse conditions is present and must be eliminated. 600120 Page 26 of 36 ‘Siemens Energy, Inc. Orlando, FL, USA Confidential Information “Tie document contains infomation confidential to Siemens Energy, nc. Wis submited in confidence and tt Be ued slay fr the purposo for which iti furished and relumed upon requost. Tis document and such intrmation fe nolo be reproduced, wansmited, islosed or ised otherwise in whe rin pan who th writ auhorzstion of Siemans Enorgy, ne (Copyright ©2011 by Siemens Ener, IncALiaverce: par ennann PRESTRESSING Process Specification Rev. AK 2011-09-29 Free Lgth Prestress Level (kgfimm’) Free Lgth Prestress Level (kgfimm’) _(wm) 31.5 35.0385 42.0 (mm) 31.8 35.0885. 100 0149 «(0.166 =—0.183 (0.199 530 0.792 0.879 1.056 110 0.164 © 0.183 0.201 0.219 540 0.806 0.896 1.075 120 0.179 «0.199 0.219 0.239 550 0.821 0.913 1.095 130 0194 §« 0.216 = 0.287 0.259 560 0.836. (0.929 4.115 140 0.209 ©0282 «0.258 0.279 870 0.851 0.946 4.135 150 0.224 «©0249 «0.274 0.299 580 0.868 (0.962 1.155 160 0.239 © 0.266 «0.292 0.319 500 0.881 0.979 4.175 170 0.254 ©0282-0310 0.339 600 0.898. -0.996 4.195 180 0269 «0.299 © 0.329 0.388 610 0gtt 1.012 1.215 190 0.284 ©0315 «(0.347 (0.378 620 0.926 1.029 1.235 200 0.299 © 0.332«—«0.385 0.998 630 0.944 1.045 1.255 210 0.314 0.348 «= 0.383 0.418 640 0.956. 1.062 1.274 220 0.329 «0.365 «0.402048 650 0.971 1.079 1.294 230 0.343 0.382 «0.420 (0.458 660 0.986 1,095 1.314 240 0.368 ©0398 0.438 0.478 670 © 1.001 1.112 1.334 250 0373 0415 «0.456 0.498 680 1.016 1.128 1.354 260 0.388 «© 0.431 «(0.475 0.518 690 1.030 1.145 1.374 270 0.403 0.448 «= 0.493 0.538 700 1.045 1.162 1.394 280 0418 0.485 «(0511 0.558 m0 1.060 1.178 1.414 290 0.433 0481 «(05290577 720 1.075 1.195 1.434 300 0448 0.498 «= 0.548 (0.597 730 © 1.090 1.211 1.454 310 0463 0.514 «0.566 (0.617 740 1.405 1.228 1.474 320 0478 «60.531 0.584. 0.637 750 1.120 1.245 1.493 330 0.493 0.548 += 0.602 0.657 760 1.135 (1.261 1.513 340 0508 ©0564 = 0621677. 770 1.150 1.278 1.533 350 0523 «(0581 «= 06390697. 780 1.165 (1.294 1.553 360 0538 «0597 (0657) O7I7 790 1.180 1.311 1.973 370 0553 «0614 «= 0675 0.737 800 1.195 1.528 1.593 380 0568 «0.631 «0.694. (0.757 B10 1.210 1.344 1.613 390 0582 0647 0712 0.777 820 1.225 1.394 1.673 400 0597 0.664 «0.730 0.797 830 1.240 «1.377 1.653 410 0612 0680 0.748 «0.816 840 1.255 1.994 1.673 420 0627 «0697 (O767 0.836 850 1.269 «1.410 1.693 430 0642 0714 0.785 0.856. 860 1.284 1.427 1.712 440 0657 0.730 ©0803-0876 870 4.209 1.444 1.732 450 0672 0.747 «©0821-0896 880 1.314 1.460 1.752 460 0687 0.763 0.840 «0.916 890 1.329 «1.477 1772 470 0.702 0.780 0858 0.936 900 1.344 1.493 1.792 480 o717 0797 ©0876 ~—0.956 910 1.359 1.510 1.812 490 0.732 0813 «0894 0.976 920 1.374 1.527 1.832 500 0747 0.830 0.9130. 996 930 1.389 1.543 1.852 510 0.762 0846 «©0931 1.016 940 1.404 «1.560 1.872 520 0.777 0.863 0.949 1.035 950 1.419 1.576 1.892 Table 8 - Required Elongation (mm) for Metric Bolting Members Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 “his document contains information confer to Siemens Erg. nc. ti submit in Page 27 of 36 confidence and so be used sll forth purpose for which ts fumished and retumad upon ‘eh infermation fs ptt bo reproduced, ansmited, disclosed or request. Tis document ised atharise in whole or in part without the waten authorization of Siemans Energy, Ine Gopyight 2011 by Serene Enorgy, Iein) ennion ALL AV CTEE! ANE TING _ PRESTRESSING Rev. AK ___2011-09-29 Process Specification Pre-tightening for Sizes M24 to M160 Size (mm) x Pitch (mm) Pretightening Torque M24x3.00 13. Nm (10 ft1b) M30x3.00 26 Nm (19 ft-lb) M36x3.00 46 Nm (34 ft4b) M42x3.00 74 Nm (55 ft-1b) M48x3.00 112 Nm (83 ft-lb) M56x3.00 180 Nm (133 ft-lb) M64x3.00 270 Nm (200 ft-lb) M72x3.00 390 Nm (289 ft-lb) M80x3.00 540 Nm (400 ft-lb) M90x3.00 770 Nm (570 ft-lb) M100x3.00 1060 Nm (780 ft-lb) M110x3.00 1174 Nm (866 ft-lb) M125x4.00 1334 Nm (984 ft-lb) M140x4.00 1494 Nm (1102 ft1b) M160x4.00 1708 Nm (1260 ft-lb) Table 9 Si , Ine. 600120 jemens Energy, Inc. Page 28 of 36 Orlando, FL, USA Confidential Information “Tis document contains information conf to Slomens Emory, Ie. its submited in confcan and iso be used soll othe purpose fr which tf fumished and etumed upon request. This document and such inermation lena tobe reproduced, ansmaed,disctsed or iad othariea in whole orn pal wihout the witlon athordaton of Siemens Energy, Ine Gopytight 02011 by Siemens Energy, ne.ALLOY STEEL B 680126 PRESTRESSING Process Specification Rev. AK 2011-09-29 34.5 kgfimm® Prestress Liew Siemens Energy, Inc. Orlando, FL, USA Confidential Information “This docurant contains infomation confidential te Siemens Enargy ne. Mis submited in confcence ais o be used slay fr te purpoce for which iis umishod and rlumed upon request This document and such information nolo be reproduce, wanemitied, disclosed or ised othannise in whole orin part winout the writen authorzation ef Simons Energy, Ine Copyright 2017 by Siemens Enoray, ne 600120 Page 29 of 36ESTRESSING Rev. AK 2011-09-29 Process Specification 35.0 kgf/mm* Prestress ‘Siemens Energy, Inc. 600120 Page 30 of 36 Orlando, FL,USA Confidential Information This document contains information confidential to Siemens Energy, Ic. Its submit in confidence ands bbe used soley forte purpose fr which itis furichod and retumod upon request This document and such Infrmation rato be oproducod,ranemited, decid oe sed otherwise in whole ora part ulthout te writen auhortaaton of Siemens Energy, ns ‘Copyright ©2011 by Siemens Energy, noALi OY STFFI BOI TING — i260 PRESTRESSING Process Specification Rev.AK 2011-09-29 38.5 kgfimm’ Prestress nor Tore wor Tore DERE! Flare Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 ‘This document contain infomation confidential to Siemens Energy, Inc. is submited in confcone ad isto be used sll frre purpose forwnichtsfumished andes won Page 31 of 36 recuest. This docunent and such information snot o be reproduced, vansmitod, islosed ‘used otherwise in whole or part winoU tho writan authorzation ef Siemens Enargy, Ine Copyright 207 by Siamens Ener, Ine600120 ALLOY STEEL BOL TING - PRESTRESSING Rev. AK ___ 2011-09-29 Process Specification 42.0 kafimm® Prestress ! mare Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information “This document contain infrmaton confidential to Siemens Enargy, inc. Ite submited in Page 32 of 36 confidence and is tobe use soll fo the purpose for whichis fumished and retuned upon requost This document nd such inlrmatin isnot 9 be repreducod, transmitted, acted or tod athorise in whole orin pat winout tho writen authorization of Siemans Energy, Ine Copyngnt@20"1 ay Siemens Energy, heALLOY STFFL BOL 600120 PRESTRESSING Process Specification Rev. AK 2011-09-29 AIR VALVE ~—S OxyGeEN — ACETYLENE ‘SUPPLY Figure 11 ‘Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 This doounet antans ematn condones nay. he, issibmat® Rage 33 of 36 confidence and is lobe used sly forthe purpose for whieh ts furlahed and etumed upon roqooet This dceumant and such information nolo be produced, ansmiod, dciosed or Used ctheraiss in whole orin pat wlrout he writen auhorastion of Siemens Energy, Inc Copyright G2011 by Stamens Energy, IcALLOY STEEL BOLTING - PRESTRESSING Process Specification 2011-09-29 Rev. AK BOLT HEATER SLEEVE TING MEMBER ‘BOTTOM CLOSING SCREW Mpls a) # == = Po LL LLL LLL LA ee = YI. Ce LZ LLL LL EN ZA) : CON KK WY Yj) ae . —ossZZZ ly, LLL, ek ZZ J FNL Zags V7 en Figure 14 Figure 13 Figure 12 Siemens Energy, Inc. Orlando, FL, USA Confidential Information 600120 g 8 3 3 © = éALLOY STEEL BOL 600120 PRESTRESSING Process Specification Rev.AK 2011-09-29 Free Length The stress in a threaded part is reasonably uniform through the portion between the two nut bearing surfaces or between the bearing surface on one end and the first engaged thread on the other. From the face of the nut, or from the first engaged thread in a hole, the stress falls off regularly until it reaches zero at the last engaged thread. Total elongation within engaged threads is, therefore, an average or about half what it would be if uniformly loaded. The stressed length, or free length is, therefore, from the center of the engaged threads on one end to the center of the engaged threads on the other; and, in the case of screws, from the bearing surface under the head to the center of the engaged threads on the other end. To simplify—free length is the distance between first engaged threads plus one thread diameter except for screws on which half a diameter should be used SHOWN BELOW ARE THE PRINCIPAL BOLTING MEMBER TYPES WITH INFORMATION REQUIRED TO DETERMINE FREE LENGTH oi Jt ZZ SS Figure 15 Figure 16 Figure 17 Figure 18 ‘Siemens Energy, inc. Orlando, FL, USA Confidential Information 600120 This document contains information condone Siemans Energy. nc. Ite submited in contdsnca ands oe wood slay fo bo pupoveforenicntistarsned andretumed upon Page 35 of 36 ‘quest Thi document ane such inlrmation i lt Be reproducod, ransmited, dsclosed or sed ottervise in wnola or in pat wihout the writen authorization of Siemens Energy, ne. Copyrgit 2071 by Siemens Ener, Ie.nanan ALLOY OTrr noITiING 666120 ALLOY STEEL BOLTING - PRESTRESSING Rev. AK 2011-09-29 Process Specification Figure 19 Figure 20 Figure 21 ee | Figure 22 ‘Siemens Energy, Inc. 600120 Orlando, FL, USA Confidential Information Page 36 of 36 aun request