Calculation Sheet

Vapour
Mass flow rate
Density

Mv
v

Viscosity
Volumetric Flowrate QV
Oil/Condensate
Mass Flow Rate

515.00 kg/hr
12.94 kg/m3
0.01 cP
39.80 m3/hr

4368.00 kg/hr

Volumetric Flowrate QL

705.20 kg/m3
0.62 cP

MW
W

Volumetric Flowrate QW

66.03 kg/hr
983.80 kg/m3
0.52 cP

6.19 m3/hr

Water
Mass Flow Rate
Density
Viscosity

0.07 m3/hr

Vessel Dimensions
Vessel Diameter
ID
Vessel Length (Tan - Tan)
L
LW
Vessel Length to Weir
Length from Tan to Feed Nozzl LNF
Length from Tan to Vap NozzleLNV
LNW
Nozzle Length to Weir
LNN
Nozzle to Nozzle Length
Weir Height

HW

Boot Diameter
Boot Height
Boot SA
Volume per Head (Boot)

IDB
HB

Boot Volume

VB

AB

914
2438
975
100
100
875
2238

mm
mm
mm
mm
mm
mm
mm

250 mm
152.4
457.2
0.0182
0.0005

mm
mm
m2
m3

0.0088 m3

Head Type
Semi Ellipsoidal
Head b/ID
0.25
Number of Heads included in calculatio
S
Head Volume
0.0999 m3
Shell Volume
1.5996 m3
1.7995 m3

Settling Velocity
Newton Dp Max
Intermediate Dp Max
Stoke Dp Max
Droplet Size Required
Newton Vt
Intermediate Vt
Stokes Vt

31017.74
571.42
42.77
10
0.126
0.009
0.003

m
m
m
m
m/s
m/s
m/s

Settling Law used

Settling Velocity (Vt)
Reynolds Number
C'
Mist Pad / Extractor
K Value

-0.126 m/s
1.16
20.71
Y
0.14

Settling Velocity

0.861 m/s

Liquid Liquid Separation

Cambell's Method
Oil Density (oAPI)
Water % Volume
C from Figure 11.6

Volumetric Flowrate

Nozzle Sizing
ML

Density
Viscosity

Vessel Volume

Feed
Mass flow rate
Density

69.15
1.07 %
0.2

Allowable v2 (kg/m.s2)
Velocity (m/s)
Minimum ID (mm)

Volume Calculator
Oil
Level
LAHH
LAH
NLL
LAL
LALL
Outlet

Height Level Frac

x
450
0.49
400
0.44
350
0.38
250
0.27
100
0.11
0
0.00

Theta
3.11
2.89
2.67
2.20
1.35
0.00

f(Zc)
0.49
0.42
0.35
0.22
0.06
0.00

Spacing between LAHH and top of vesse

f(Ze)
0.49
0.41
0.33
0.18
0.03
0.00

Shell
Volume
0.31
0.27
0.23
0.14
0.04
0.00

Head
Volume
0.05
0.04
0.03
0.02
0.00
0.00

464 mm

Level Settings
Gas Phase
Oil Level Gas Flow
Gas
Total Gas
Area
Velocity Volume
2
(m )
(m/s)
(m3)
LAHH
0.33
0.03
0.75

Gas Residence Time Message

available
required
(s)
(s)
67.71
0.54
Ok

Oil Phase
Oil Volume at weir height
Height Level Frac f(Zc)
f(Ze) Shell Volume Head Vol
250
0.27
0.22183 0.18352
0.14
0.02
Height
Oil Level
LAHH
LAH
NLL
LAL
LALL

(mm)
450
400
350
250
100

Settling
Velocity
(mm/s)
7.82
7.82
7.82
7.82
7.82

Oil
Volume
(m3)
0.33
0.27
0.22
0.12
0.12

Total
0.16

Oil Residence Time

Message
Available Required
(mins)
(mins)
3.15
0.76
Ok
2.64
0.65
Ok
2.14
0.55
Ok
1.19
0.34
Ok
1.19
0.34
Ok

Water Phase
Boot Height
Weir Height

457.2 mm
250 mm

Boot Volume Calculation

Height
Water
Water
Level
Volume
(mm)
(m3)
LIHH
550
0.01
LIH
450
0.01
NIL
350
0.01
LIL
250
0.01
LILL
150
0.00
Outlet
0
0.00
Vessel Volume Calculation
Water Level
Height
Water
Height
Level
Above
V.B.
(mm)
mm
LIHH
550
93
LIH
450
0
NIL
350
0
LIL
250
0
LILL
150
0
Outlet
0
0

Level
Fraction

f(Zc)

f(Ze)

0.10
0.00
0.00
0.00
0.00
0.00

0.05
0.00
0.00
0.00
0.00
0.00

0.03
0.00
0.00
0.00
0.00
0.00

Total Water Volume

Residence Time
Water
Volume Available Required
Level Difference
m3
min
min
LIHH
Outlet
0.05
40.88
4
LIHH
LIH
0.04
33.13
1
LIH
LIL
0.00
3.26
0.5
LIL
LILL
0.00
1.63
0.5

Message

Ok
Ok
Ok
Ok

Volume
of
Cylinder
m3
0.03
0.00
0.00
0.00
0.00
0.00

Volume
of Head

Total
Volume

m3
0.00
0.00
0.00
0.00
0.00
0.00

m3
0.04
0.00
0.00
0.00
0.00
0.00

Oil Residence Time

Weir Height

250 mm

Standard Calculation

(Surge volume to the left of the weir including one head, once above the weir both heads included)

Volume to Left of Weir Below Weir

f(Zc)
f(Ze)
Level
Vol of
Fraction
Cylinder
(m3)
0.27
0.22
0.18
0.14

(m3)
0.02

Total
Volume
(m3)
0.16

Volume To right of Weir (Surge Volume)

f(Zc)
f(Ze)
Level
Oil Level Height Fraction
(mm)
LAHH
450
0.49
0.49
0.49
LAH
400
0.44
0.42
0.41
NLL
350
0.38
0.35
0.33
LAL
250
0.27
0.22
0.18
LALL
100
0.11
0.06
0.03

Vol of
Cylinder
(m3)
0.47
0.40
0.34
0.21
0.06

Vol of
Head
(m3)
0.05
0.04
0.03
0.02
0.00

Total
Volume
(m3)
0.52
0.44
0.37
0.23
0.06

Volume To Left of Weir Above Weir

Oil Level Height
f(Zc)
Level
Fraction
(mm)
LAHH
450
0.49
0.49
LAH
400
0.44
0.42
NLL
350
0.38
0.35
LAL
250
0.00
0.00
LALL
100
0.00
0.00

Vol of
Cylinder
(m3)
0.31
0.27
0.23
0.00
0.00

Vol of
Head
(m3)
0.05
0.04
0.03
0.00
0.00

Total
Volume
(m3)
0.36
0.31
0.26
0.00
0.00

Vol of Head

f(Ze)

0.49
0.41
0.33
0.00
0.00

Actual
Volume
(m3)
0.20
0.15
0.10
0.00
0.00

Total Volumes
Oil Level Volume
(m3)
LAHH
0.72
LAH
0.59
NLL
0.47
LAL
0.23
LALL
0.06
Surge Volumes
Level Difference
LAHH
LAHH
LAH
LAL

Outlet
LAH
LAL
LALL

Volume
(m3)
0.72
0.13
0.36
0.17

Residence Time
(mins)
6.99
1.23
3.52
1.66

Required Time
(mins)
3
1
2
1

Message
Ok
Ok
Ok
Ok

No Head Calculation
Vol to Left of Weir

Calculation as per above one, except no head volumes are included

0.14 m3

Volume To right of Weir (Surge Volume)

f(Zc)
Level
Vol of
Oil Level Height Fraction
Cylinder
(mm)
(m3)
LAHH
450
0.49
0.49
0.47
LAH
400
0.44
0.42
0.40
NLL
350
0.38
0.35
0.34
LAL
250
0.27
0.22
0.21
LALL
100
0.11
0.06
0.06
Volume To Left of Weir Above Weir
Oil Level Height
f(Zc)
Level
Fraction
(mm)
LAHH
450
0.49
0.49
LAH
400
0.44
0.42
NLL
350
0.38
0.35
LAL
250
0.00
0.00
LALL
100
0.00
0.00

Vol of
Cylinder
(m3)
0.31
0.27
0.23
0.00
0.00

Total
Volume
(m3)
0.17
0.13
0.08
0.00
0.00

Total Volumes
Oil Level Volume
(m3)
LAHH
0.64
LAH
0.53
NLL
0.42
LAL
0.21
LALL
0.06
Surge Volumes
Level Difference
LAHH
LAHH
LAH
LAL

Outlet
LAH
LAL
LALL

Volume
(m3)
0.64
0.11
0.32
0.16

Single Head Calculation

Volume to left of Weir

Residence Time
(mins)
6.22
1.08
3.08
1.51

Required Time
(mins)
3
1
2
1

Message
Ok
Ok
Ok
Ok

(Head taken as downstream of weir)

0.14 m3

Volume To right of Weir (Surge Volume)

f(Zc)
f(Ze)
Level
Oil Level Height Fraction
(mm)
LAHH
450
0.49
0.49
0.49
LAH
400
0.44
0.42
0.41
NLL
350
0.38
0.35
0.33
LAL
250
0.27
0.22
0.18
LALL
100
0.11
0.06
0.03

Vol of
Cylinder
(m3)
0.47
0.40
0.34
0.21
0.06

Volume To Left of Weir Above Weir

Oil Level Height
f(Zc)
Level
Fraction
(mm)
LAHH
450
0.49
0.49
LAH
400
0.44
0.42
NLL
350
0.38
0.35
LAL
250
0.00
0.00
LALL
100
0.00
0.00

Total
Volume
(m3)
0.17
0.13
0.08
0.00
0.00

Vol of
Cylinder
(m3)
0.31
0.27
0.23
0.00
0.00

Vol of
Head
(m3)
0.05
0.04
0.03
0.02
0.00

Total
Volume
(m3)
0.52
0.44
0.37
0.23
0.06

Total Volumes
Oil Level Volume
(m3)
LAHH
0.69
LAH
0.57
NLL
0.45
LAL
0.23
LALL
0.06
Surge Volumes
Level Difference
LAHH
LAHH
LAH
LAL

Outlet
LAH
LAL
LALL

Volume
(m3)
0.69
0.12
0.34
0.17

Residence Time
(mins)
6.69
1.16
3.30
1.66

Required Time
(mins)
3
1
2
1

Message
Ok
Ok
Ok
Ok

2 Head Surge Volume Calculation (Stand Pipe)

Oil Level

Height

Level
Fraction

f(Zc)

f(Ze)

LAHH
LAH
NLL
LAL
LALL

(mm)
450
400
350
250
100

0.49
0.44
0.38
0.27
0.11

0.49
0.42
0.35
0.22
0.06

0.49
0.41
0.33
0.18
0.03

Surge Volumes
Level Difference
LAHH
LAHH
LAH
LAL

Outlet
LAH
LAL
LALL

Level of LIHH
f(Zc)
f(Ze)
Volume Below LIHH

Volume
(m3)
0.79
0.13
0.36
0.29
93
0.05
0.03
0.09 m3

Residence Time
(mins)
7.66
1.23
3.52
2.81

Vol of
Cylinder
(m3)
0.78
0.67
0.56
0.35
0.09

Vol of
Head
(m3)
0.10
0.08
0.07
0.04
0.01

Required Time
(mins)
3
1
2
1

Total
Volume
(m3)
0.88
0.75
0.63
0.39
0.10

Message
Ok
Ok
Ok
Ok

Summary Sheet - 3 Phase Horizontal Separator

Process Data
Vapour
Mass flow rate
Density

515
12.94

Viscosity

0.01

cP

ML

4368

kg/hr

705

kg/m3

2438 mm
975 mm

LNW

875 mm

LNV

LNF

Feed
Mv

L
LW

kg/hr
kg/m3

Oil / Condensate
Mass Flow Rate
Density

Viscosity

0.616

ID

LAHH

914 mm

LAH

cP

NLL
LAL

Water

LALL

Weir Height
Mass Flow Rate

MW

66

kg/hr

Density

983.80

kg/m3

Viscosity

0.515

Gas

cP

LIHH
LIH

228.5

Vessel Details

mm

Boot Height

Volume per Head

Vessel Internal Diameter (ID)

914

Head Type (SE, S, N, O)

Head b/I.D. if Other
Head b/I.D.
Number of Heads to be included in Surge Calculatio

SE
0.2
0.25
S

Vessel Length (Tan to Tan) (L)

Vessel Length to Weir (LW)
Distance of Feed Nozzle from Tan Line (LNF)
Distance of Vapour Nozzle from Aft Tan Line (LNV)

2438
975
100
100

mm
mm
mm
mm

Weir Height (Hw)

250

mm

Boot Height (HB)

Boot ID (IDB)

457.2
152.4

mm
mm

Outlet

250 mm

457.2 mm

0.10 m3

mm

NIL
LIL
LILL
Outlet

Spacing Height

50

450

50

400

100

350

150

250

100

100

Spacing Height

100

550

100

450

100

350

100

250

150

150

Oil

Water

Level Co-ordination
Gas - Liquid Seapartion
Gas Residence Time
Gas Flow
Gas
Warning Message
Area
Velocity Available Required
2
(m )
(m/s)
(s)
(s)
LAHH
0.33
0.03
67.71
0.54
Ok
* Gas Residence time calculated from nozzle to nozzle length
Oil Level

Liquid - Liquid Separation

Oil Level

Nozzle Sizing

Allowable v2 (kg/m.s2)
Velocity (m/s)
Minimum ID (mm)

Feed
3750
5.91
50.80

Vapour
4800
19.26
27.03

Oil
1
46.80

Water
1
4.87

Dp

10
--

micron

LAHH
LAH
NLL
LAL
LALL

Settling
Velocity
(mm/s)
7.82
7.82
7.82
7.82
7.82

Oil Residence Time

Oil
Volume Available Required
3
(m )
(mins)
(mins)
0.33
3.15
0.76
0.27
2.64
0.65
0.22
2.14
0.55
0.12
1.19
0.34
0.12
1.19
0.34

Warning Message
Ok
Ok
Ok
Ok
Ok

Oil - Gas Separation

Critical Droplet Diameter
Law of Settling

Mist Extractor / Mist Pad

K value (Only required when Mist extractor present)
Settling Velocity

Y
0.14

Y/N

0.861

m/s

Oil Residence Time

Level Difference
Oil Residence Time
Surge
Volume Available Required
(m3)
(mins)
(mins)
LAHH
Outlet
0.72
6.99
3.0
LAHH
LAH
0.13
1.23
1.0
LAH
LAL
0.36
3.52
2.0
LAL
LALL
0.17
1.66
1.0

Vane Pack Sizing

Recommended Maximum Velocity
Minimum Pack Area

Water Residence Time

Surge Water Residence Time
Level Difference
Volume Available Required
(m3)
(mins)
(mins)
LIHH
Outlet
0.05
40.88
4.0
LIHH
LIH
0.04
33.13
1.0
LIH
LIL
0.00
3.26
0.5
LIL
LILL
0.00
1.63
0.5

1.46 m/s
0.01 m2

Liquid - Liquid Separation (Campbell's Method)

Oil Density (oAPI)
Water % Volume
C

69.15
1.07
0.2

Musab AMMAD :D

Rev

Date

Description

Prepared

Checked

Approved

3-Phase Horizontal
Separator Spreadsheet

Warning Message
Ok
Ok
Ok
Ok

Warning Message
Ok
Ok
Ok
Ok

Project
Client
Project Number
Document Number

Sheet 1 of 1