Escolar Documentos
Profissional Documentos
Cultura Documentos
107-115(2014)
http://dx.doi.org/10.6493/SmartSci.2014.255
KEYWORDS : Supercapacitor, Coaxial thread, Energy storage, Smart electronics, Semi-automatic processing, Carbon ink
Flexible coaxial thin thread supercapacitors were fabricated semi-automatically using a dip coating method. A typical coaxial
thin thread supercapacitor of a length of 70 cm demonstrated a specific length capacitance of 0.3 mF cm-1 (11.2 mF cm-2 and
2.18 F cm-3) at 5 mV s-1, the device exhibited good electrochemical performance with a high volume energy density of 0.22
mWh cm-3 at a power density of 22 mW cm-3. Thread supercapacitors were assembled in series and parallel combinations, the
accepted models for series and parallel circuit combinations were obeyed for two coaxial thread supercapacitors. The thread
shows high flexibility and uniformity of specific length capacitance, one integrated with a commercial solar cell could be
charged and power a LED. The process is simple, robust and easy to scale up to make unlimited length thread supercapacitors
for numerous miniaturized and flexible electronic applications.
Manuscript received: May 11, 2014 / Accepted: June 12, 2014
1. Introduction
Smart Science
107
2. Experimental
2.1 Materials
A carbon-based Chinese ink (Li-Tinggui) was obtained from an
art shop, which was comprised of 50 nm diameter carbon
nanoparticles, more details can be found in the coaxial fibre
supercapacitor study [17]. Polyvinyl alcohol (PVA, MW 146,000
186,000, 99+% hydrolysed) and anhydrous phosphoric acid were
purchased from Sigma-Aldrich and used without further purification.
Silver paint was purchased from RS Components Ltd. and a
stainless steel wire (AISI304L Fe/Cr18/Ni10, 50 m in diameter) and
a copper wire (50 m in diameter) both from Advent Research
Materials.
A bobbin wound with the stainless steel wire was fixed onto the
motor and a small weight was clamped to the bottom end of the core
wire, which keeps the wire straight in an up-down alignment. The
motor has a two-direction controller which allows the load to move
up or down. When the coating process was performed, a drop of
coating liquid (or slurry) was applied to the centre of the disc such
that the wire moves through it. During the movement of the core wire
it dragged the liquid with it, the solvent was vapourised and a coating
layer was formed on the wire. Five layers were coated onto the core
sequentially. The thickness of each coating layer can be adjusted by
varying the time the wire is in the liquid drop which is controlled by
motor speed (a motor speed of 0.5 m minute-1 was used throughout
these experiments) and also by coating a number of times through
each drop. The wait time interval is 5 minutes for ink and gel
electrolyte coatings which is sufficient for the coating to dry enough
such that it does not dissolve in the following dip. 10/4/4 times
coatings were performed for three active layers respectively; two
coatings were used for both silver paint layer current collector and
PVA protective layers. In order to minimize the interface between the
electrolyte in 2nd ink layer and silver paint outer current collector, 2nd
ink layer was dried in air for two hours before silver paint coating was
conducted. Silver paint layer was left in air for 12 hours to fully cure.
Chinese ink, 10 wt% H3PO4 / 8.3 wt% PVA gel electrolyte, silver
paint and 10 wt% PVA gel solution were used throughout experiment
for each layer coating respectively. The core stainless steel wire and a
50 m copper wire attached to the silver collector were used for
electrochemical measurements.
Smart Science
108
Fig. 3 (a) Photo of a 70 cm long CTSC on a bobbin and (b) Crosssection optical image of the CTSC
(1)
Smart Science
109
previous fibre supercapacitors [15, 21, 22]. This ESR value is the
partly made up by the inherent resistance of the core which has a
specific resistance of 4 cm-1. No EIS semicircle is observed in the
higher frequency range, which if present would represent a main
contributor to leakage current. The characteristic frequency f0 for a
phase angle of 45 is about 0.04 Hz, at this frequency, the resistive
and capacitive impedance are equal [23]. The corresponding time
constant 0 (= 1/f0) equals 25 s which is longer than the 10 s for a
conventional activated carbon based supercapacitor. A slow diffusion
process is noted as the slope trends upwards from middle to low
frequencies as transmission line model predicts [24]. This is in good
agreement with the results of cyclic voltammetry and chargedischarge measurements. A similar slope trend of Nyquist plots for
gel electrolyte systems has also been reported [25].
(2)
(3)
(4)
It can be seen that the device can exhibit energy density up to 0.2
mWh cm-3 which is higher than those in reference 23 within whole
range of power densities, and comparable to MnO2 fibre
supercapacitor of an energy density of 0.22 mWh cm-3 [29].
Additionally, the device can deliver a power density up to 410 mW
cm-3 which is 3.6 times higher than that of Ref. 15. These results are
attributed to the lower volume of active layers in the device.
In order to study the supercapacitors electrochemical stability,
long term cycling of galvanostatic charge-discharge testing was
conducted for a new 70 cm long CTSC. Fig. 6 shows chargedischarge cycle curves for different cycles at 1.1 mA (a) and the
capacitance as a function of the number of cycles (b). In Fig. 6a, for
comparison, the time was rescaled by subtracting the start time of
Smart Science
110
3.3 Combination
supercapacitors
circuit
properties
of
two
thread
Smart Science
111
Exp.
19.9
20.7
39.5
9.6
C (mF)
Theory
40.6
10.2
ESR ()
Exp.
Theory
15.1
145.5
80.5
74.1
300.5
296.5
Smart Science
112
ACKNOWLEDGEMENT
The research leading to these results has received funding from
Smart Science
113
REFERENCES
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
Smart Science
114
[23]
[24]
[25]
[26]
[27]
[28]
[29]
[30]
[31]
10.1002/adma.201203445
P. Taberna, P. Simon, and J. F. Fauvarque, Electrochemical
characteristics and impedance spectroscopy studies of
carbon-carbon supercapacitors, J Electrochem Soc, 150,
A292-A300 (2003) DOI: 10.1149/1.1543948
R. Signorelli, D. C. Ku, J. G. Kassakian, and J. E. Schindall,
Electrochemical Double-Layer Capacitors Using Carbon
Nanotube Electrode Structures, Proc IEEE, 97, 1837-1847
(2009) DOI: 10.1109/JPROC.2009.2030240
M. F. El-Kady, V. Strong, S. Dubin, and R. B. Kaner, Laser
scribing of high-performance and flexible graphene-based
electrochemical capacitors, Science, 335, 1326-1330 (2012)
DOI: 10.1126/science.1216744
T. Chen, L. Qiu, Z. Yang, Z. Cai, J. Ren, H. Li, H. Lin, X.
Sun, and H. Peng, An Integrated Energy Wire for both
Photoelectric Conversion and Energy Storage, Angewandte
Chemie (International ed. in English), 51, 11977-11980
(2012) DOI: 10.1002/anie.201207023
Y. P. Fu, X. Cai, H. W. Wu, Z. B. Lv, S. C. Hou, M. Peng, X.
Yu, and D. Zou, Fiber Supercapacitors Utilizing Pen Ink for
Flexible/Wearable Energy Storage, Advanced Materials, 24,
5713-5718 (2012) DOI: 10.1002/adma.201202930
M. F. El-Kady, R. B. Kaner, Scalable fabrication of highpower graphene micro-supercapacitors for flexible and onchip energy storage, Nature Communications, 4, 1475 (2013)
DOI: 10.1038/ncomms2446
X. Xiao, T. Li, P. Yang, Y. Gao, H. Jin, W. Ni, W. Zhan, X.
Zhang, Y. Cao, J. Zhong, L. Gong, W. C. Yen, W. Mai, J.
Chen, K. Huo, Y. L. Chueh, Z. L. Wang, and J. Zhou,
Fiber-Based All-Solid-State Flexible Supercapacitors for
Self-Powered Systems, Acs Nano, 6, 9200-9206 (2012)
Y. Meng, Y. Zhao, C. Hu, H. Cheng, Y. Hu, Z. Zhang, G.
Shi, and L. Qu, All-graphene core-sheath microfibers for
all-solid-state, stretchable fibriform supercapacitors and
wearable electronic textiles, Advanced materials, 25, 23262331 (2013) DOI: 10.1002/adma.201300132
J. A. Lee, M. K. Shin, S. H. Kim, H. U. Cho, G. M. Spinks, G.
G. Wallace, M. D. Lima, X. Lepr, M. E. Kozlov, R. H.
Baughman, and S. J. Kim, Ultrafast charge and discharge
biscrolled yarn supercapacitors for textiles and microdevices,
Nature
communications,
4,
1970
(2013)
DOI:
10.1038/ncomms2970
Smart Science
115