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TABLE OF CONTENTS
Introduction
Type of Flanges
Classification of flanges based on Pressure temperature rating
Type of Flange faces
Gasket and their properties
Bolting data as per TEMA
Forces acting
g on a flange
g
Design of Loose Ring Flange
Design of Weld Neck Flange
FLANGES
Flanges are piping
Fl
i i components
t usedd for
f connecting
ti pipes
i
which needs dismantling & periodic maintenance, other piping
components like valves, specialties, instrument items like
orifice, flow meters etc on to the pipes.
A flanged joint is composed of three separate & independent
although interrelated components; the flanges, the gaskets &
the fasteners.
FLANGE TYPES
Welding neck flange
Slip-on flange
Lap joint flange
Screwed flange
Blind flange
SLIP-ON
SLIP
ON FLANGE
The use of this type of flange should
be limited to moderate services where
pressure fluctuations,
fl
i
temperature
fluctuations, vibrations and shock are
not expected to be severe.
The strength of this flange is around
2/3 times to that of weld neck flange.
The fatigue life of this type of flange is 1/3 that of a weld neck flange.
The slip-on type of flange is widely used because of its greater ease of
alignment
li
t in
i welding
ldi assembly
bl and
d bbecause off it
its llow iinitial
iti l cost.
t
SCREWED FLANGE
The screwed flanges are
used on pipelines where
welding cannot be carried
out.
BLIND FLANGE
The blind flanges are used to
close the ends which need to be
reopened later.
125 # (CI)
150 #
250 # (CI)
300 #
400 #
600 #
900 #
1500 #
2500 #
5000 #
10000 #
GASKETS
Gaskets are relatively softer material which are inserted
between flanges to avoid leakage. Tightening the bolts
causes the gasket material to flow into the minor machining
imperfections,
p
, resultingg in a fluid tight
g seal.
Gaskets are made of materials which are not chemically
affected by the fluid in the pipe and which are resistant to
deterioration by temperature.
temperature
DESIGN OF FLANGE
1-BOLT LOAD
2-HYDROSTATIC END FORCE
3-INTERNAL PRESSURE
3
2
OPERATING CONDITION
Required bolt load for the operating conditions Wm1 should be
sufficient enough to resist the hydrostatic end force H and also
maintain the gasket joint-contact surface load Hp
Wm1 = H + Hp
= 0.785G2P + 2b x 3.14GmP
G = Diameter at the gasket load reaction
b = Effective
ff i gasket
k width
id h
P = Internal pressure
m = Gasket factor ( It is ration of the gasket stress when the
vessel is under internal pressure to the internal pressure )
70
CAF
650
= 725 mm
= 775 mm
= 20 mm
= 690 mm
= 650 mm
= 52.39 mm
20
b0
b
10
7.97
674.06
112.49
2
52.39
29 5
29.5
23 81
23.81
25
23.81
1406.17
1758
1406.17
1758
19185 86
19185.86
1079 98
1079.98
2698.9
5209.22
14268.5
55250.15
16967.48
19.355
13273.23
37.5
497.745
2698.9
25.46
68.76
1000.5
31.48
31.51
598.032
55250.22
650
1407.72
25.46
11.13
1.19
26.98
41.4
41.4
62
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