INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 2400

GOV. REGULATION: 7-10 %
ENGINE: 6068DF
APPLICATION: O.E.M.97 KW

MODEL NO.: DB4627-5001

SUPERSEDES:
EDITION NO.: 5
DATED: 04-07-93

CUSTOMER PART NO.: RE-47182

CUSTOMER NAME & ADDRESS:
JOHN DEERE DUBUQUE/SARAN

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED

USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS
TEST STAND: ISO 4008:
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:
.063" (1.6 mm) ID X 25" (635 mm) LONG.
2. CALIBRATING INJECTORS........SAE J968/ISO 7440:
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201)
a. TEMPERATURE 110-115F (43-46C) AT INLET.
b. SUPPLY PRESSURE (S.B. 334): 2.0 0.5 PSI
(14 3 kPa) AT PUMP INLET.
4. CAM MOVEMENT READ-OUT DEVICE: #23745.
PUMP INSTALLATION: IT-014
ROTATION-C-*
NAME PLATE-L-SIDE**
#1 CYL.-5-O'CLOCK**
THROTTLE-L-SIDE**
TIMING MARK 118.5

LEVER ANGLES (REF.)

THOT MIN.(B) 25
THOT MAX.(C) 5.5
S.O. ( E)
N/A
S.O. ( F)
N/A

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END

PUMP OPERATING SPEED...HALF...ENGINE SPEED
AIR TIME TO HOUSING FLANGE (SPECIAL NOTE)
MECHANICALLY TIME TO CAM (PER S.B. 177)
PUMP ACCESSORIES:
1. SPEED ADVANCE
2. E.S.O. (12V E.T.R.)
3. CLOSE FLOW
4. TORQUE SCREW
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2600 RPM: PRIOR TO CHECKING PUMP PERFORMANCE, RESET
HIGH IDLE SCREW TO OBTAIN 10-15 mm/STROKE.
3. CHECK POINTS:

a.
b.
c.
d.
e.
f.
g.
h.
i.

RPM
150
400
850
1300
1600
2400
2400
2600
2650

THROTTLE
POSITION
WOT
WOT*
L.I.**
WOT
WOT
WOT
WOT*
W0T
WOT

mm/STROKE
33 MIN.
5 MAX.
13-15
83-87
--63.5-69.5
5 MAX.
10-15
5 MAX.

ADVANCE
------2.0-4.0
3.5-5.5
6.5-7.5
-------

* E.S.O. DE-ENERGIZED
** RESET USING LOW IDLE SCREW, IF NECESSARY

PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. ROLLER-TO-ROLLER DIMENSION: 1.9600" .0015"
(49.78 mm 0.04 mm)
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
(USE KIT #23093 S.B. 95).
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
4. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa).
5. 2400 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 88-90 PSI,
(607-620 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI, (28-59 kPa)
6. 1300 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 3.0.
7. 1300 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
84.5-85.5 mm/STROKE.
8. 2400 RPM (WOT): SET TORQUE SCREW FUEL 66-67 mm/STROKE.
9. 2600 RPM (WOT): SET HIGH IDLE SCREW 10-15 mm/STROKE.
10. 850 RPM (L.I.): SET LOW IDLE SCREW 13-15 mm/STROKE.
11. CHECK POINTS:

a.
b.
c.
d.
e.
f.
g.
h.
i.

RPM
150
400
850
1300
1600
2400
2400
2600
2650

THROTTLE
POSITION
WOT
WOT*
L.I.
WOT
WOT
WOT
WOT
WOT
WOT

mm/STROKE
35 MIN.
5 MAX.
13-15
84.5-85.5
--66-67
5 MAX.
10-15
5 MAX.

* E.S.O. DE-ENERGIZED ** (69 kPa)

12.

13.

ADVANCE
------2.5-3.5
3.5-5.5
6.5-7.5
-------

T.P.
PRESSURE
10-MIN.**
--------88-90***
-------

*** (607-620 kPa)

SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
c. SEAL PUMP FASTENERS PER S.B. 134R.
d. ASSEMBLE THROTTLE LEVER ARM AND SPACER IN B4-L
POSITION PER S.B. 164.
FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E. CONNECT
AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET.
SET TOOL TO 121.5 AND INSTALL TO DRIVE SHAFT. SLOWLY
ROTATE TOOL CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND
TOOL STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT
PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE
BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS,PLACE
WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND TOOL.

STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DB4627-5001
DESCRIPTION

EDITION 5
QTY

P/N

DATED 4/7/93

HOUSING & DRIVE GROUP

PAGE 2 OF 4

P/N

QTY

DESCRIPTION

26355

SEAL, VITON LIP

30804

SEAL, TEFLON LIP

(61067)

BEARING, NEEDLE

26359

SHAFT, DRIVE

30386

NUT, HEX

26346

WASHER, DRIVE SHAFT

32787

21660

KEY, WOODRUFF

30387

HOUSING ASSY, PUMP

32421

22601
27606
29677
29671
17438
33922

1
1
1
1
1
1

SCREW ASSY-VENT
OR 21661-21665
SCREW, BUTTON HD CAP
WASHER, SEALING
CAP, TORQ SCR-PROD.
NUT, TORQUE SCREW
SEAL, O-RING
SCREW, TORQUE

SEAL, RECT SECTION

26470

11331

SCREW, HEAD LOCKING

27603

28749

BEARING, THRUST

26468
28381

1
1

WASHER, THRUST
WASHER, DR SH SPRING

26469

RING, RETAINING

21194

SCREW,HEX WASH HD M

P/N

QTY

32014

HYD HD & ROTOR ASSY

11046

PLUNGER, BASIC
USE 11047-11050 (STD)
OR 11052-11055 (O/S)

20250

PLUNGER, BASIC
USE 20251-20254 (STD)
OR 11052-11055 (O/S)
AS IND. ON ROTOR S.B.60R

GASKET, TIMING COVER

COVER, TIMING WINDOW

23107

SCREW, NAME PLATE

24419

NAME PLATE

10394

NOTES:

DESCRIPTION

QTY

P/N

HEAD & ROTOR GROUP

(60153)

DESCRIPTION

SCREW, LEAF SPRING

15619

SHOE, CAM ROLLER -15

OR 20119 (-.010) OR
20118 (-.020) AS REQD
PER S.B.332

20120

12216

SCREW, HEAD PLUG

SPRING, LEAF

29363

11438

SCREW, SOCKET SET

ROLLER, CAM

11141

20727

CONNECTOR, FUEL LINE

CAM RING

21686

27601
29710
29384
21217

1
1
1
1

SEAL, O-RING

27245

SEAL, O-RING
SCREW, TX DR SOC HD
PLATE-LOCK
VALVE, DELIVERY 25MM
OR 21218 (O/S) AS REQD
REF S.B. 143B

SPRING, DLVY VALVE

20129

20127

SCREW, RETAINING

STOP, DELIVERY VALVE

20128

QTY

P/N

P/N

QTY

20530

RETAINER, ROTOR

21232

LINER, TRANS. PUMP

20511

BLADE, TRANS PUMP

OR 20512 REF. S.B. 304

20528

RING, LINER LOCATING

28987

REG. ASSY, TRANS.PUMP

19855

SPRING, REGULATING

28980

CAP, TRANS. PUMP END

NOTES:

DESCRIPTION

TRANSFER PUMP GROUP

DESCRIPTION

(60126)

SEAL, TRANSFER PUMP

SPRING, T.P. BLADE

27608

15699

ROLL PIN

19837

SEAL, REG. SLEEVE

19844

PISTON, REGULATOR

19895

PLUG ASSY, TP REG

15228

FILTER, INLET

28986

NOTES:

REF. S.B. 444

INDENTED ITEMS INCLUDED

DB4627-5001
DESCRIPTION

EDITION 5
QTY

P/N

SPRING, GOV CONTROL

17997

ARM, GOVERNOR

19866

DATED 4/7/93
GOVERNOR GROUP

PAGE 3 OF 4

P/N

QTY

DESCRIPTION

12210

RETAINER, SPRING

11966

11969

SPRING, IDLE
YELLOW-YELLOW
GUIDE, IDLE SPRING

27606

WASHER, SEALING

24726

STUD, GUIDE

ARM ASSY-MET.VALVE
VALVE, METERING
* SEE NOTE
SHIM, MET.VALVE SPRG
SPRING, MTR VALVE

(60115)

SHAFT, GOV ARM

SEAL, O-RING

1
2

12214
31332

NUT, PIVOT SHAFT RET.

SPACER, GOV SPRING

2
1

12288
15284

SLEEVE, GOV. THRUST

21709

21895
11563

1
1

WASHER, THRUST

19860

26427
20359

1
1

WEIGHT, GOVERNOR

19858

29136

CLIP, RETAINING
REF. S.B. 370

RETAINER ASSY, WEIGHT

19893

19894
19873

3
6

RETAINER, CUSHION
CUSHION, WEIGHT RET.

P/N

QTY

16279

SHAFT, SHUT-OFF

12253

CLIP, SHAFT RETAINER

12221

LEVER, THROTTLE FORK

12169

SCREW, LEVER ADJUST

12174

NUT, HEX

HOOK ASSY, GOV.LINK.

NOTES:

* O.S. METERING VALVE AND ARM ASSY 22249 REF. S.B.336

DESCRIPTION

QTY

P/N

SEAL, O-RING
WASHER, SPACER

2
2

17438
14408

SHAFT ASSY, THROTTLE

12019

SCREW, LEVER ADJUST

12972

NUT, HEX

12174

SPACER, THR.LEVER ADJ

16135

SCREW, SOCKET CAP

12051

LINKAGE GROUP

DESCRIPTION

(60128)

ARM, ADJUSTING SPACER

16136

18021

LEVER ASSY, THROTTLE

16392

SPRING, THROT. LEVER

13003

12360
12362
18020

1
1
1

12358

LINK ASSY, ADJUSTING

11919

SPRING, GOVERNOR LINK

P/N

QTY

21361

PLUG, PISTON HOLE

22773

VALVE, REED

29280

SEAL, O-RING

20276

14567

SCREW, SOCKET HD CAP

RETAINER, TH.LEV.SPRG
NOTES:

1
1

SCREW, HEX HEAD MACH.

LOCKWASHER,SHAKEPROOF
HOOK, GOV LINK

15668
13010

THROTTLE LEVER BUSHING OUT

DESCRIPTION

QTY

P/N

AUTOMATIC ADVANCE GROUP

DESCRIPTION

(60157)

SCREW, REED VALVE

19834

SEAL, O-RING

26126

SEAL, O-RING

29280

RING, PISTON SEAL

SEAL, PISTON RING

1
1

18967
29281

PISTON, ADVANCE
0-7 DEG. ADVANCE
SEAL, O-RING

29282

PLUG, PISTON HOLE

15744

14940

SPRING, ADVANCE
WHITE-BLUE
SPRING, INNER ADVANCE
GREEN
GUIDE, ADV.ADJ.SPRING

SCREW, ADVANCE
SEAL, O-RING

1
1

14544
17438

27602

SEAL, O-RING

NUT, LOCK

13807

26787

SCREW,HEAD LOCATING

PIN, CAM ADVANCE

SEAL, O-RING

1
1

21147
27610

PLUG, ADV. SCREW HOLE

23056

22133

NOTES:

INDENTED ITEMS INCLUDED

DB4627-5001

EDITION 5

DESCRIPTION

QTY

P/N

DATED 4/7/93
COVER GROUP

PAGE 4 OF 4

P/N

QTY

DESCRIPTION

22109

REG ASSY, HSG PRESS

27607

SEAL, O-RING

14760

NUT, LOCK

22351

22985

TERMINAL, BLADE

1
2

INSULATOR, TERMINAL
LOCK WASHER, TOOTH

(60493)

SCREW, BUTTON HD CAP

STRAP, TERM GROUNDING

20951

21618
12049

LOCK WASHER, TOOTH

18493

30789

CAP, COVER SCREW

NUT, HEX

12519

WASHER, PLAIN

18501

30788

CUP, COVER SCREW

12500

WASHER, TERM INSUL

21898

COVER, GOV CONTROL

26214

SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

SEAL, RECT SECTION

NOTES:

27244

INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES
THROTTLE SHAFT BUSHING REPLACEMENT
GASKET KIT
ESO MOUNTING AND GROUNDING KIT
DRIVE BEARING AND SEAL KIT

FOR ENGINEERING USE ONLY

DATE
CHANGE NO.
EDITION
17776
24372
26431
28394

05/14/91
12/02/91
08/28/92
11/30/92
04/07/93

20845
21159
21457
22027
18797

1
2
3
4
5

INDENTED ITEMS INCLUDED