K .

Deepak Kumar Subudhi

GET - EPIL , Salaya Power Project
Dept .- Mechanical - BOP
Supervisor ’ s name - Mr . Alok Gupta ( DGM )
GET SKILL BUILDER PROGRAM OVERVIEW

HSE TRAINING CLASS ROOM TRAINING

OUT BOUND TRAINING

PLANT VISITS ON THE JOB TRAININGCONTACT PROGRAM

 ON THE JOB TRAINING

•
FABRICATION PROCEDURE

BOP Department
Planning Dept Fabrication (Marking, Cutting, Preparation) Store
Receive Material
Receive Approved Drawings

Fit up, inspection & Release for welding

HED Dept

Receive Heavy Equipments

Welding

Quality Dept
Weld Visual Inspection
&
Surface Preparation,
NDT
Daily Progress Report

Surface Preparation and Painting Inspection

Release for Erection

WELDING
SURFACE PREPARATION
VISUAL INSPECTION OF THE PIPE &
RELEASE FOR SANDBLASTING AFTER NDT
CLEARANCE

VERIFICATION OF CALIBRATION
CERTIFICATES FOR PRESSURE GUAGE ON
COMPRESSOR

CHEKING SURFACE PREPARATION

REQUIREMENTS AS PER IS9954 - i . e . SA
2 1/2

RELEASE FOR COAL TAR ENAMEL BASED

PRIMER

CHECKING DFT WITH ALCOMETER

RELEASE FOR TAPE COAT APPLICATION

VISUAL INSPECTION OF THE TAPE COAT

CHECKING FOR AIR POCKETS

PEEL OFF TEST

HOLIDAY TESTING UN ACCEPTABLE

ACCEPTABLE

RELEASE FOR FURTHER ACTIVITIES

ERECTION OF UNDERGROUND PIPES
Transportation of fabricated
pipes to erection site
MATERIAL IDENTIFICATION

Sand bag packing up to reqd .

level and Lowering of pipe
RECTIFICATION AS
PER CODE
Fit - up of pipe joint

Complete Welding as per

Approved WPS U
N
Weld visual by QAQC

A
RELEASE FOR NDT C
C
E
ACCEPTABLE P
T
A
B
Field joint coating & L
Holiday Testing E

Inner Corrocoat Painting

ACCEPTABLE

Cleared for Back Filling

KEY ROLES
ESSAR CAPABILITIES
ESSAR CAPABILITIES(contd.)