GP 1 Fuser Break-In Procedure CAUTION Without following proper Fuser Break-In Procedures afer servicing the Fuser Assembly, dam- age to the Fuser may occur due to lack of oil in the system. Standard Break-In Procedure 1. Perform this procedure whenever any of the following components are either cleaned or replaced: + Donor Roll Assembly or Oil System Kit + Heat Roll + Extemal Heat Roll + Heat Roll Stripper Fingers + Pressure Roll Stripper Fingers + Cleaning Roll 2. After performing service, allow the machine to come to the “Ready Condition”. NOTE: During a full warm-up cycle, the Fuser Drives rotate for 2 minutes and Oi! Pump runs for 5 minutes. 3. Place a blank sheet of paper on the Platen Glass. Run 20 blank copies from Tray 1 in Full Color mode. 4. Place the Color Test Pattern on the Platen Glass. Run 20 copies from Tray 1 in Full Color mode. 5. When Heat or Pressure Rolls are replaced, also perform Fuser Nip Adjustment (ADJ 8.41.4). If the Extemal Heat Roll is replaced, adjust the External Heat Roll nip (ADJ 8. Full Break-In Procedure 1. Perform this procedure whenever any of the following components are replaced or the oil supply system has been emptied: + Entire Fuser Assembly + OilPump = Oil Supply Tubes + OilDnp Pipe + OllTank 2. After performing service, allow the machine to come to the Ready condition NOTE: During a full warm-up cycle, the Fuser Drives rotate for 2 minutes and Oi! Pump runs for 5 minutes. 3. Enter Diagnostics. Select dC330 Component Control. 4. Enter Code 10-033 (oil Pump ON) and press Start, repeat twice (pump will run for 90 sec- nds each time). 1).‘Visually observe that the clear oil tubes above and below the oil pump are full of oll and have no air bubbles and show no sign of leaks. If leaks or air bubbles are found, reposition clampsifitings and repeat steps 3 and 4 above. Place a blank sheet of paper on the Platen Giass. Run 20 blank copies from Tray 1 in Full Color mode. Place the Color Test Pattem on the Platen Glass. Run 20 copies from Tray 4 in Full Color mode. (While running these copies, listen for unusual fuser or exit noises and observe ‘output for Image Quality.) ‘When entire Fuser Assembly is replaced, also perform Fuser Nip Adjustment (ADJ 8.1.1). If the External Heat Roll is replaced, adjust the External Heat Roll nip (ADJ 8.8.1)d¢701 Fuser Nip Measurement Purpose Makes a copy for the Contact Arc Adjustment and measures the Fuser Nip Width with a simple operation. NOTE: For details, see Adjustments Section 4-ADJ 6.1.1 Fuser Nip Adjustment (C701). Procedure 1. Enter the Service Diagnostics Mode. Refer to Entering the Service Diagnostic Mode using the PWS. 2. Select Adjustments on the Service Entry Screen. 3. Select Other Adjustments on the Adjustments Screen. Other Adjustments Screen is dis- played. 4. Select Fuser Nip Adjustments (C701). Fuser Nip Adjustment Screen 5. Check that A4 LEF or Letter LEF paper has been loaded into Tray 5. 6. Select Nip Adjustment Black Copy and press Start. 7. The message execute is displayed. a. Make a copy for measuring the nip width by using A4 LEF or Letter LEF. b. A error message sereen will be displayed if there is no paper tray loaded with A4 LEF or Letter LEF. 8 The message “Completed” is displayed when the “Nip Adjustment Black Copy" is com- pleted successfully. @. When the “Nip Adjustment Black Copy” is not completed successfully, the message “Not completed successfully’ will be displayed. 9. Select Nip Adjustment Sequence. 10. The message “Executing in Progress” is displayed at the same time the Nip Width Mea- ‘surement begins. 11. The message “Completed” is displayed when the “Nip Adjustment Sequence” is com- pleted successfully. The message “Not completed successfully” will be cisplayed when ‘the “Nip Adjustment Sequence" is not completed successfully. 12. Measure the nip width of the output paper for "Nip Adjustment Sequence’. isplayed.