INSTALLATION, OPERATION, & MAINTENANCE MANUAL

ENERGYENERGY
RECOVERY,
65-SERIES PRESSURE EXCHANGER
RECOVERYINC.
DEVICES
TABLE OF CONTENTS

1.0
2.0
3.0
4.0

5.0
6.0

7.0
8.0

9.0
10.0
11.0
12.0

INTRODUCTION............................................................................................................. 3
SAFETY............................................................................................................................. 3
QUALITY & ARRIVAL INSPECTION ........................................................................ 4
DESIGN CONSIDERATIONS........................................................................................ 4
4.1How the PX Energy Recovery Device Works........................................................ 4
4.2PX Energy Recovery Devices in SWRO Systems.................................................. 5
4.3PX Energy Recovery Device Performance............................................................. 7
4.4PX Rotor Lubrication.............................................................................................. 8
4.5The Circulation Pump ............................................................................................. 8
4.6Seawater Supply...................................................................................................... 9
4.7Flushing................................................................................................................... 9
4.8Debris and Initial Flushing.................................................................................... 10
4.9High Pressure Remains After Shutdown .............................................................. 10
4.10 Low Pressure Isolation and Over-pressurization .................................................. 10
4.11 Multiple PX Unit Manifold Design ...................................................................... 11
INSTALLATION............................................................................................................ 13
OPERATION .................................................................................................................. 14
6.1System Performance Specifications, Precautions, and Conditions....................... 14
6.2Start and Stop Procedures ..................................................................................... 16
6.3Flow Control and System Balancing .................................................................... 17
SPARE PARTS AND TOOL KITS............................................................................... 20
SERVICE......................................................................................................................... 21
8.1Disassembly Procedure......................................................................................... 21
8.2Assembly Procedure ............................................................................................. 25
TROUBLESHOOTING ................................................................................................. 31
PX-260, AND
ERI SUPPORT
Part Number
40018-01
FIELD COMMISSIONING
SERVICES
........................................ 34
REVISION LOG.............................................................................................................
34
PX-220, ERI Part Number 40009-02
DRAWINGS AND DATA .............................................................................................. 35

PX-180, ERI Part Number 40009-01

Energy Recovery, Inc.

1908 Doolittle Drive, San Leandro, CA 94577 USA
Tel: +1 510 483 7370 / Fax: +1 510 483 7371
www.energy-recovery.com / sales@energy-recovery.com

ERI DOCUMENT NUMBER 80019-01 REVISION 7

Energy Recovery, Inc., 2008