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METALS
D. A. C. FRANCISCO
PHYSICAL SCIENCE
CAVITE NATIONAL HIGH SCHOOL
REGION 4A CALABARZON, CAVITE CITY
iamaizidora@yahoo.com
Keywords: Metals; Sparks; Grinding Wheel; Steel
ABSTRACT
Illumination of fireworks and meteors is of great interest to everyone. Meteors and fireworks contain ferrous metals
that bring colors to the sparks of it, similar to the one produced in grinding wheel. This study aims to develop a system that can
identify and quantify the alloying elements found in a metal through the use of a grinding wheel.
Wrought iron, carbon steel, tool steel, cast iron and stainless steel were subjected to grinding wheel to identify the
alloying elements and verify the contents that can be quantified. The experiment showed the different shapes and color of the burst
corresponds to the chemical component found on the metal. Bursts, dust and sizes identifies the percentage of elements found on the
ferrous metal. Carbon and molybdenum are the two elements that can be quantified. The steps of the burst and the presence of dust are
considered in identifying the percentage of carbon in a metal. As the carbon content of the steel increases, the bursts of the sparks
become more complicated; as the molybdenum content of a certain steel increases, the thickness of the spark decreases.
With this devised technique, products could readily be checked; construction times for structural projects are
shortened; destruction of buildings during earthquakes will minimize; and iron junked anywhere will lessen since alloying element of
scrap material can be identified and quantified.
INTRODUCTION
Illumination of fireworks and meteors is of great
interest to everyone. Meteors and fireworks contain ferrous
metals that bring colors to the sparks of it. After conducting
several experiments, it was found out that the spark produced
by a ferrous metal when it is subjected to the grinding wheel
can identify the elements in it by just analyzing the shape of
the bursts (Francisco, 2009). The success of this experiment
gave birth to the idea of quantifying the elements found on the
metal just like what assay laboratories are testing. This study
aims to develop an economical and fast system of the same
qualitative and quantitative chemical analysis of ferrous metal
alloys by analyzing their grinding wheel sparks. This study
specifically aims to determine the elements that can be found
in a ferrous metal and quantify its percentage.
Very little literature discusses the specific
characteristics of sparks produced in grinding wheel that can
be utilized in identifying and quantifying the alloying element
present. Woodson (1959) mentioned that spark testing is a
quick method often used in shops and also by junk dealers and
other for identifying unclassified metals. Existing literatures
only focuses on the streamline produced by the grinding wheel
and the general characteristics of the sparks. These posit that
there is a need for a specific description of the alloying
elements present together with its burst features.
METHODOLOGY
Carrier line
Wheel
Spark
Center
Area
Test Specimen
Grinding Wheel
Streamline
Tail
Spark
Burst
Mo
Cr
Spearhead (Mo)
Ni
Mn
W
Brush (W)
Spearhead with
feather (W)
Mn
Si
Wavy streamline
(W and Cr)
Droplet (W)
Intermittent
Streamline (W)
Spike
(under 0.05 % C)
2 bursts
(0.05 % C approx)
3 bursts
(0.1 % C approx)
4 bursts
(0.15 % C approx)
Multiple bursts
(0.2 % C approx)
Star bursts
(0.2 % C approx)
3 bursts in 2 steps
(0.25 % C approx)
Multiple bursts in 2
steps (0.3 % C approx)
Multiple bursts in 3
steps (0.4 % C approx)
Big spearhead
(0.1 % Mo)
Medium spearhead
(0.3 % Mo)
REFERENCES
Multiple bursts in 3
steps with dust
(0.5 % C approx)
Small spearhead
(0.5 % Mo)
Iron
and
Steel