ANALISA EKONOMI

Chemical Engineering plant cost index

No
Tahun
Indeks
1.000
1996
381.700
2.000
1997
386.500
3.000
1998
389.500
4.000
1999
390.600
5.000
2000
394.100
6.000
2001
394.300
7.000
2002
395.600
8.000
2003
402.000
9.000
2004
444.200
10.000
2005
468.200
11.000
2006
499.600
12.000
2007
525.400
13.000
2008
575.400
14.000
2009
521.900
15.000
2010
550.800
16.000
2011
585.700
17.000
2012
584.600
18.000
2013
567.300
19.000
2014
579.700
20.000
2015
21.000
2016
22.000
2017
23.000
2018
24.000
2019
669.680

Equipment Cost in 2019

No

Kode

Jumlah

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

AB-01
B-01
FL-01
FR-01
FS-01
HE-01
HE-02
P-01
P-02
P-03
R-01
T-01
T-02
T-03
V-01

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

16

WHB-01

Purchased Equipment Cost (PEC)

Harga Alat (Equipment Cost, EC)
Biaya Pengangkutan sampai pelabuhan (15% EC)
Provisi Bank (0,25% EC)
Ekspedisi Muatan Kapal Laut (1% EC)
Asuransi Pengangkutan (1% EC)
Pajak Barang Impor (15% EC)
TOTAL PEC

Biaya Pemasangan Alat (Equipment Installation Cost)

1 man hour asing
1 man hour Indonesia
Jumlah Man Hour
Biaya Tenaga Kerja Asing
Biaya Tenaga Kerja Indonesia
Resume
Material
Tenaga Kerja Asing
Tenaga Kerja Indonesia
TOTAL BIAYA INSTALASI (EIC)

Biaya Pemipaan (Piping Cost)

Material 49% PEC
Labor 37% PEC
Resume
Material
Ongkos Buruh
TOTAL BIAYA PEMIPAAN

Biaya Instrumentasi (Instrumentation Cost)

Material 24% PEC
Labor 6% PEC
Jumlah Manhour
Biaya Tenaga Kerja Asing
Biaya Tenaga Kerja Indonesia
Resume
Material
Biaya Tenaga Kerja Asing
Biaya Tenaga Kerja Indonesia
TOTAL BIAYA INSTRUMENTASI

Biaya Insulasi (Insulation Cost)

Material 3% PEC
Labor 5% PEC
Resume
Material
Ongkos Buruh
TOTAL BIAYA INSULASI

Biaya Listrik (Electrical Cost)

Material 30% PEC
Labor 10% PEC
TOTAL BIAYA LISTRIK

Bangunan
Luas Bangunan diperkirakan
Harga Bangunan diperkirakan
Total Harga Bangunan
Total Process and Auxiliary Cost 10% PEC
TOTAL BIAYA BANGUNAN

10

Tanah
Luas Tanah Diperkirakan
Luas Tanah + Jalan Diperkirakan
Harga Tanah Diperkirakan
Total Biaya Tanah
Total Process and Auxiliary Cost 10% PEC
TOTAL BIAYA TANAH

11

Utilitas
Biaya Utilitas 40% PEC

12

Environmental
Biaya Lingkungan

No
1
2
3
4
5
6
7
8

PHYSICAL PLANT COST

Purchased Equipment Cost (PEC)
Biaya Pemasangan Alat (Equipment Installation Cost)
Biaya Pemipaan (Piping Cost)
Biaya Instrumentasi (Instrumentation Cost)
Biaya Insulasi (Insulation Cost)
Biaya Listrik (Electrical Cost)
Bangunan
Tanah

9
10

Utilitas
Environmental
TOTAL PPC

13

Engineering and Construction

Biaya Engineering and Construction 20% PPC
Direct Plant Cost (DPC)
PPC + Engineering and Construction

14

Contractor Fee
Biaya Contractor Fee 4-10 % DPC

15

Contigency
Biaya Contigency 25% DPC

No
1
2
3

Fixed Capital Investment

Direct Plant Cost (DPC)
Contractor Fee
Contigency
TOTAL FCI

16

Raw Material Inventory

Methanol
Dipersiapkan selama 7 hari
Harga methanol per kg
Total Harga Methanol 1 bulan
Katalis
Dipersiapkan selama 1 tahun
Harga katalis per kg
Total harga Katalis
TOTAL RAW MATERIAL

17

In process Inventory
Waktu Operasi
Biaya Dalam Operasi
TOTAL IN PROCESS INVENTORY

18

Product Inventory
Product Inventory
TOTAL PRODUCT INVENTORY

19

Extended Credit
Biaya Extended Credit
TOTAL EXTENDED CREDIT

20

Available Cash

Biaya Available Cash

TOTAL AVAILABLE CASH
No
1
2
3
4
5

TOTAL
TOTAL
TOTAL
TOTAL
TOTAL

Working Capital Investment (WCI)

RAW MATERIAL
IN PROCESS INVENTORY
PRODUCT INVENTORY
EXTENDED CREDIT
AVAILABLE CASH
TOTAL

Total Capital Investment

FCI + WCI
21

Bahan Baku
Kapasitas Produksi
Satu Tahun Operasi
Pendirian Pabrik 2019
Kebutuhan Bahan Baku untuk 1 tahun
Methanol
Katalis
Harga Methanol
Harga Katalis
Total Biaya Bahan baku

22

Labor Cost
Jabatan
Kepala sub seksi
proses, peng lab,
pemeliharaan, util
Karyawan / operator
Satpam
Medis
Paramedis
Sopir
Pesuruh & CS
TOTAL rupiah
TOTAL USD

23

24

Jumlah
24
120
6
1
4
4
4

Supervisi
Jabatan
Direktur
Kepala Bagian
Kepala Seksi
TOTAL (Rupiah)
TOTAL (USD)
Maintenance
Maintenance Cost 2% FCI

Jumlah
1
5
13

TOTAL MAINTENANCE
25

26

Plant Supplies
Plant Supplies 15% maintenance
TOTAL PLANT SUPPLIES
Royalties & Patent
Royalties & Patent 1% sales
TOTAL ROYALTIES & PATENT
Harga Formaldehid per kg
Harga Formaldehid per tahun

27

No
1
2
3
4
5
6
7

Utilitas
Biaya Utilitas 25% bangunan dan contigency
TOTAL BIAYA UTILITAS
Total Direct Manufacturing Cost (DMC)
Direct Manufacturing Cost
Total Biaya Bahan baku
Labor Cost
Supervisi
Maintenance
Plant Supplies
Royalties & Patent
Utilitas
TOTAL MANUFACTURING COST

28

Payroll Overhead
Payroll Overhead 15% (labor cost + Supervisi cost)
TOTAL PAYROLL OVERHEAD

29

Laboratorium
Laboratorium 10% (Labor cost + Supervisi Cost)
TOTAL LABORATORIUM

30

Plant Overhead
Plant Overhead 50% (labor cost + supervisi cost)
TOTAL PLANT OVERHEAD

31

Packaging and Shipping

Packaging and Shipping 4% harga penjualan
TOTAL BIAYA PACKAGING DAN SHIPPING

No
1
2

Total Indirect Manufacturing Cost

Indirect Manufacturing Cost
Payroll Overhead
Laboratorium

3
4

32

Plant Overhead
Packaging and Shipping
TOTAL INDIRECT MANUFACTURING COST
Depresiasi
Depresiasi 10% FCI
TOTAL BIAYA DEPRESIASI

33

Property Taxes
Property Taxes 1% FCI
TOTAL PROPERTY TAXES

34

Asuransi
Asuransi 1% FCI
TOTAL ASURANSI

No
1
2
3

Total Fixed Manufacturing Cost

Fixed Manufacturing Cost
Depresiasi
Property Taxes
Asuransi
TOTAL FIXED MANUFACTURING COST

No
1
2
3

TOTAL MANUFACTURING COST

Manufacturing Cost
Direct Manufacturing Cost
Indirect Manufacturing Cost
Fixed Manufacturing Cost
TOTAL MANUFACTURING COST

35
No
1
2

Management Salaries
Jabatan
Direktur
Kepala Bagian
Produksi
Teknik
Pemasaran
Umum
Keuangan & adminis
Kepala Seksi
Proses
Laboratorium
Instrumentasi
Utilitas
Pemeliharaan
Safety
Pembelian
Pemasaran

Jumlah
1
1
1
1
1
1
1
1
1
1
1
1
1
1

5
6
7
8
9

Administrasi
Keuangan
Personalia
Humas
Keamanan
Kepala Regu
Proses
Utilitas
Laboratorium
Keamanan
Karyawan / Operator
Medis
Paramedis
Sopir
Pesuruh dan CS
TOTAL (rupiah)
TOTAL (dollar)

1
1
1
1
1
4
4
4
4
128
1
2
4
4
174.000

36

Legal and Auditing

Legal Fee and Auditing 3% (labor + supervisi + maintenance)
TOTAL LEGAL FEE AND AUDITING

37

Peralatan Kantor
Disediakan Tiap Tahun
TOTAL BIAYA PERALATAN KANTOR
Administration Cost

No
1
2
3

Administrasi
Management Salaries
Legal and Auditing
Peralatan Kantor
TOTAL ADMINISTRATION COST

38

Sales Expense
Sales Expense 10% Harga Penjualan
TOTAL SALES EXPENSE

39

Research and Development

Research 8% Harga Penjualan
TOTAL BIAYA RESEARCH AND DEVELOPMENT

40

Finance
Finance 1% Capital Investment
TOTAL FINANCE
Total General Expense

No

General Expense

1
2
3
4

Administration Cost
Sales Expense
Research and Development
Finance
TOTAL GENERAL EXPENSE
TOTAL PRODUCTION COST

No
1
2

41

Production Cost
TOTAL MANUFACTURING COST
TOTAL GENERAL EXPENSE
TOTAL PRODUCTION COST
Percent Profit on Sales
Produk Utama formaldehid)
Produksi
Harga
Penjualan pertahun
Biaya Produksi
Keuntungan Sebelum Pajak
Total Pajak 20% keuntungan sebelum pajak
Keuntungan Setelah Pajak
Persen Profit on Sales
POS sebelum pajak
POS setelah pajak

42

Return on Investment
ROI sebelum pajak
ROI Setelah Pajak

43

Pay out Time (POT)

POT sebelum Pajak
POT setelah pajak

44

Break Event Point

Fixed Manufacturing Cost (Fa)
1.000
Depresiasi
2.000
Property Taxes
3.000
Asuransi
Total Fa
Variabel Cost (Va)
1.000
Bahan Baku

2.000
3.000
4.000

Packaging and Shipping

Utilitas
Royalties & Patent
Total Va

Regulated Cost (Ra)

1.000
Labor Cost
2.000
Supervisi
3.000
Payroll Overhead
4.000
Laboratorium
5.000
Total General Expense
6.000
Maintenance
7.000
Plant Supplies
8.000
Plant Overhead
Total Ra
Sales
Total Penjualan produk selama 1 tahun
Break Event Point (BEP)
45

Shut Down Point

Shut Down Point (SDP)

46

Discounted Cash Flow (DCF)

Salvage Value (SV)
n umur pabrik
FCI
WCI
Depresiasi
CF
Dengan Trial diperoleh harga i (rate of return)

Kapasitas
0
100

Fa
2,209,806
2,209,806

Va
2,209,805.795
6,623,838.025

Kapasitas
0%
100%

Fa
2,209,806
2,209,806

Va
2,209,805.795
6,623,838.025

700.000
600.000

Indeks

500.000

381.7
386.5
389.5
390.6
394.1
394.3
395.6
402.0
444.2
468.2
499.6
525.4
575.4
521.9
550.8
585.7
584.6
567.3
579.7
614.237
628.097
641.957
655.817
669.677

f(x) = 13.86x +
R = 0.9007087

400.000

Plant Cost Index

300.000
200.000
100.000

0.000
1996 1997 1998 199

Nama Alat

Variabel Pembantu

Nilai

Absorber
Air+Recycle Gas Blower
Air Filter
Flare
Flow Splitter
Reactant Preheater
Product Cooler
Methanol Pump
Formaldehyde Pump
Dowtherm Pump
Reactor/Converter
Buffer Tank Methanol
Formaldehyde Tank
Dowtherm Tank
Vaporizer

Diameter
Kapasitas
Kapasitas
Kapasitas
Kapasitas
Luas Perpan
Luas Perpan
Kapasitas
Kapasitas
kapasitas
Kapasitas
Kapasitas
Kapasitas
Kapasitas
Luas Perpan

3.251
1,292.680
11,200.947
674.830
287.410
8.930
20.950
280.350
3.039
310.171
639.833
2,376.528
31.840

Waste Heat Boiler

L PEC

Q yang diserap

547.093

1,448,998.518
217,349.778
3,622.496
14,489.985
14,489.985
217,349.778
1,916,300.541

USD
USD
USD
USD
USD
USD
USD

20.000
20,000.000
1.536
114,025.629
114,025.629
499,190.544

USD
Rupiah
USD
manhour
USD
USD

210,793.059
114,025.629
499,190.544
824,009.232

USD
USD
USD
USD

938,987.265
709,031.200

USD
USD

938,987.265
709,031.200
1,648,018.465

USD
USD
USD

459,912.130
114,978.032
21,379.806
21,379.806
93,598.227

USD
USD
manhour
USD
USD

459,912.130
21,379.806
93,598.227
574,890.162

USD
USD
USD
USD

nstallation Cost)

NSTALASI (EIC)

A PEMIPAAN

STRUMENTASI

57,489.016
95,815.027

USD
USD

A INSULASI

57,489.016
95,815.027
153,304.043

USD
USD
USD

YA LISTRIK

574,890.162
191,630.054
766,520.216

USD
USD
USD

9,980.000
2,500,000.000
192.012
24,950,000,000.000
1,916,282.642
191,630.054
2,107,912.696

m2
rupiah
USD
rupiah
USD
USD
USD

YA TANAH

22,080.000
24,000.000
1,000,000.000
24,000,000,000.000
1,843,317.972
191,630.054
2,034,948.026

m2
m2
rupiah
rupiah
USD
USD
USD

as 40% PEC

766,520.216

USD

gkungan

574,890.162

USD

LANT COST

USD
1,916,300.541
824,009.232
1,648,018.465
574,890.162
153,304.043
766,520.216
2,107,912.696
2,034,948.026

BANGUNAN

lation Cost)

766,520.216
574,890.162
11,367,313.761

Construction 20% PPC

and Construction

2,273,462.752

USD

USD
13,640,776.513

Fee 4-10 % DPC

1,364,077.651

USD

ncy 25% DPC

3,410,194.128

USD

Investment

USD
13,640,776.513
1,364,077.651
3,410,194.128
18,415,048.292

ESS INVENTORY

CT INVENTORY

DED CREDIT

221,401.321 kg
0.204 USD
45,165.870 USD

47.143

546.281 kg
109.860 USD
60,014.414 USD
105,180.283 USD

3.000
1,679.841
1,679.841

jam
USD
USD

806,323.778
806,323.778

USD
USD

1,612,647.555
1,612,647.555

USD
USD

739,130.130
739,130.130

ABLE CASH

nvestment (WCI)

USD
USD

USD
105,180.283
1,679.841
806,323.778
1,612,647.555
739,130.130
3,264,961.587
USD
21,680,009.879

WCI

Bahan baku

25,000.000
330.000
2,019.000

ton/tahun
hari

10,437,490.867
546.281
2,129,248.137
60,014.414
2,189,262.551

kg
kg
USD
USD
USD

Gaji/Bulan

Gaji/tahun

6,500,000.000

1,872,000,000.000

6,250,000.000
3,500,000.000
7,250,000.000
5,750,000.000
3,250,000.000
3,000,000.000
35,500,000.000
2,726.575

9,000,000,000.000
252,000,000.000
87,000,000.000
276,000,000.000
156,000,000.000
144,000,000.000
11,787,000,000.000
905,299.539

Gaji/Bulan
18,000,000.000
10,000,000.000
7,500,000.000
17,500,000.000
1,344.086

Gaji/tahun
216,000,000.000
600,000,000.000
1,170,000,000.000
1,770,000,000.000
135,944.700
368,300.966

USD

NTENANCE

T SUPPLIES

IES & PATENT

A UTILITAS

acturing Cost

ING COST

368,300.966

USD

55,245.145
55,245.145

USD
USD

169,048.595
169,048.595

USD
USD

0.676
16,904,859.457

USD
USD

1,379,526.706
1,379,526.706

USD
USD

USD
2,189,262.551
905,299.539
135,944.700
368,300.966
55,245.145
169,048.595
1,379,526.706
5,202,628.202

rvisi cost)
LL OVERHEAD

156,186.636
156,186.636

USD
USD

ORATORIUM

104,124.424
104,124.424

USD
USD

T OVERHEAD

520,622.120
520,622.120

USD
USD

GING DAN SHIPPING

676,194.378
676,194.378

USD
USD

acturing Cost

USD
156,186.636
104,124.424

520,622.120
676,194.378
1,457,127.558

CTURING COST

DEPRESIASI

1,841,504.829
1,841,504.829

USD
USD

ERTY TAXES

184,150.483
184,150.483

USD
USD

184,150.483
184,150.483

USD
USD

SURANSI

cturing Cost

USD
1,841,504.829
184,150.483
184,150.483
2,209,805.795

URING COST

ring Cost

USD
5,202,628.202
1,457,127.558
2,209,805.795
8,869,561.555

ING COST

Gaji/bulan (Rp)
18,000,000.000

Gaji total/tahun (Rp)

216,000,000.000

10,000,000.000
10,000,000.000
10,000,000.000
10,000,000.000
10,000,000.000

120,000,000.000
120,000,000.000
120,000,000.000
120,000,000.000
120,000,000.000

7,500,000.000
7,500,000.000
7,500,000.000
7,500,000.000
7,500,000.000
7,500,000.000
7,500,000.000
7,500,000.000

90,000,000.000
90,000,000.000
90,000,000.000
90,000,000.000
90,000,000.000
90,000,000.000
90,000,000.000
90,000,000.000

7,500,000.000
7,500,000.000
7,500,000.000
7,500,000.000
7,500,000.000

90,000,000.000
90,000,000.000
90,000,000.000
90,000,000.000
90,000,000.000

6,500,000.000
6,500,000.000
6,500,000.000
6,500,000.000
6,250,000.000
7,250,000.000
5,750,000.000
3,250,000.000
3,000,000.000
217,000,000.000
16,666.667

312,000,000.000
312,000,000.000
312,000,000.000
312,000,000.000
9,600,000,000.000
87,000,000.000
138,000,000.000
156,000,000.000
144,000,000.000
13,359,000,000.000
1,026,036.866

visi + maintenance)
E AND AUDITING

ALATAN KANTOR

strasi

42,286.356
42,286.356

USD
USD

60,000,000.000
4,608.295
4,608.295

Rupiah
USD
USD

ION COST

USD
1,026,036.866
42,286.356
4,608.295
1,072,931.517

S EXPENSE

1,690,485.946
1,690,485.946

USD
USD

H AND DEVELOPMENT

1,352,388.757
1,352,388.757

USD
USD

INANCE

216,800.099
216,800.099

USD
USD

Expense

USD

XPENSE

on Cost

N COST

um pajak

ah pajak

um pajak

ah Pajak

um Pajak
ah pajak

l Fa

1,072,931.517
1,690,485.946
1,352,388.757
216,800.099
4,332,606.319

USD
8,869,561.555
4,332,606.319
13,202,167.873

25,000.000
0.676
16,904,859.457
13,202,167.873
3,702,691.584
740,538.317
2,962,153.267

0.219
21.903
0.175
17.522

0.201
20.107
0.161
16.086

ton/tahun
USD/kg
USD
USD
USD
USD
USD

%
%

%
%

3.321
3.834

tahun
tahun

1,841,504.829
184,150.483
184,150.483
2,209,805.795

USD
USD
USD
USD

2,189,262.551

USD

l Va

676,194.378
1,379,526.706
169,048.595
4,414,032.230

USD
USD
USD
USD

l Ra

905,299.539
135,944.700
156,186.636
104,124.424
4,332,606.319
368,300.966
55,245.145
520,622.120
6,578,329.849

USD
USD
USD
USD
USD
USD
USD
USD
USD

16,904,859.457

USD

53.047

25.025

duk selama 1 tahun

Point (BEP)

Point (SDP)

1,841,504.829
9.000
18,415,048.292
3,264,961.587
1,841,504.829
5,020,458.195

USD
tahun
USD
USD
USD
USD

of return)

trial i

Ruas Kiri
Ruas Kanan

0.277
27.749

Ra
4,183,304.750
13,202,167.873

Sa
0.000
16,904,859.457

Ra
4,183,304.750
13,202,167.873

Sa
0.000
16,904,859.457

25,000,000

20,000,000

Fa+Sa
2,209,805.795
19,114,665.252

25,000,000

20,000,000

15,000,000

Nilai (USD) per tahun

10,000,000

BE
P

SD
P
5,000,000
0,3 Ra
0
0%

20%

40%

Kapasitas

60%

80%

100%

st Index

700.000
600.000
500.000

f(x) = 13.86x + 337.0368421053

R = 0.9007087611

400.000
300.000
200.000
100.000
0.000
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

Tahun

Harga Jual Formaldehid CEP per kg

Harga Jual Formaldehid CEP per tahun

0.676
16,904,859.457

Raw Material Inventory

Methanol
Dipersiapkan selama 7 hari
Harga methanol per kg
Total Harga Methanol
Katalis
Dipersiapkan selama 1 tahun
Harga katalis per kg
Total harga Katalis
Total Raw Material
Satuan

Kapasitas

Satuan Standard

ft
ft3/menit
kg/jam
ft2
ft2
gall/menit
gall/menit
gall/menit
m3
m3
m3
m3
m2

39.013
1,292.680
11,200.947
674.830
287.410
8.930
20.950
280.350
802.904
81,938.403
169,025.994
627,812.298
342.720

inch
ft3/menit
kg/jam
ft2
ft2
gall/menit
gall/menit
gall/menit
gall
gall
gall
gall
ft2

kJ/s

547.093
TOTAL

kJ/s

0.2774860604
27.74860604 %
196,455,867.9
196,455,867.9
0.000

BEP
53.047%
53.047%

BEP nilai
0.000
19,114,665.252

SDP
25.025%
25.025%

as

Fixed
Cost
Variabel
Cost

Ra Sa

Regulate
d Cost
Sales
Sales +
Fa
Column K

Va

Column I

Fa
60%

80%

100%

Plant Cost Index

Linear (Plant Cost Index)

9 2010 2011 2012 2013 2014

USD/kg
USD

1 dollar
221,401.321 kg
0.230 USD
50,922.304 USD
546.281 kg
109.860 USD
60,014.414 USD
110,936.718 USD
Tahun Reff standard Harga pda tahun Reff (USD) Indeks pada tahun reff
peters (1991)
matche.com (2014)
matche.com (2014)
matche.com (2014)
matche.com (2014)
matche.com (2014)
matche.com (2014)
Aries (1954)
Aries (1954)
Aries (1954)
matche.com (2014)
matche.com (2014)
matche.com (2014)
matche.com (2014)
matche.com (2014)

4,249.801
32,400.000
60,337.208
245,446.565
722.567
36,000.000
17,100.000
110.000
33,400.000
83,800.000
134,100.000
314,600.000
20,300.000

355.323
579.700
579.700
521.900
579.700
579.700
579.700
218.246
218.246
218.246
579.700
579.700
579.700
579.700
579.700

matche.com (2014)

238,900.000

579.700

SDP nilai
0.000
19,114,665.252

13,020.000

rupiah
42,130.000

Indeks pada tahun 2019 Harga Pada tahun 2019 (USD)

669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677
669.677

8,009.595
37,428.894
69,702.313
314,945.163
834.718
41,587.660
19,754.138
337.530
563.004
2,669.448
38,584.106
96,806.830
154,914.032
363,429.937
23,450.819

669.677

275,980.330
1,448,998.518

Harga pada tahun 2019 (Rp)

104,284,930.060
487,324,196.116
907,524,110.851
4,100,586,016.332
10,868,032.375
541,471,329.018
257,198,881.283
4,394,637.483
7,330,314.309
34,756,218.320
502,365,066.366
1,260,424,926.991
2,016,980,700.591
4,731,857,780.805
305,329,666.085

3,593,263,902.843
18,865,960,709.829

HARGA ALAT
No

Kode

Jumlah

Nama Alat

Harga