6

31

Component Locations

24

26

25

UENR6457
May 2015

Part
Number

Description

23

Schematic
Location

Machine
Location

D-2
D-7

1
2

390F Standard
Accumulator and MTG Gp - Hydraulic (Charged) 335-0546
Cylinder Gp - Boom
362-9780
362-4589
Cylinder Gp - Bucket

19

21

18
PG
5
SOS

Cylinder Gp - Stick
Filter Gp - Oil (Hydraulic)
Filter Gp - Oil (Hydraulic) (Case Drain)

6E-5534

A-7

Filter Gp - Oil (Hydraulic) (Return)

188-4145

A-8

Motor Gp - Piston (Fan)

364-0983

B-7

Motor Gp - Swing (Front)

450-9350

D-8

Motor Gp - Swing (Rear)

450-9351

D-7

10

Motor Gp - Travel (LH)

209-5895

F-8

11

Motor Gp - Travel (RH)

209-5895

F-7

12

Pump Gp - Fan

448-9705

B-5

13

Pump Gp - Main Hydraulic

369-9655

A-2

14

Pump Gp - Pilot

369-9658

B-5

15
16

458-6031

A-4

458-6031

A-1

17

Sensor Gp - Pressure (Boom Extend)

344-7392

C-4

18

Sensor Gp - Pressure (Boom Pump)

344-7392

D-4

19

Sensor Gp - Pressure (Boom Retract)

344-7392

C-6

20

Sensor Gp - Pressure (Bucket Extend)

344-7392

D-4

21

Sensor Gp - Pressure (Bucket Retract)

344-7392

D-6

22

Sensor Gp - Pressure (Stick Extend)

344-7392

F-4

23

Sensor Gp - Pressure (Stick Pump)

344-7392

E-4

24

Sensor Gp - Pressure (Stick Retract)

344-7392

F-6

25

Sensor Gp - Pressure (Swing)

344-7392

E-4

26

Sensor Gp - Pressure (Travel LH)

344-7390

B-8

27

Sensor Gp - Pressure (Travel RH)

344-7390

B-7

28
29

295-9595

E-7

382-7057

A-8

Valve Gp - Check (Fan)

369-8475

E-6

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

30
31

Valve Gp - Fan Reversing

360-4604

B-6

32

Valve Gp - Main Control

459-9916

C-6

33

Valve Gp - Manifold and Relief

417-8013

D-2

34

Valve Gp - Pilot (Travel, Shuttle)

369-8502

B-7

35

Valve Gp - Solenoid (Manifold)

447-1041

C-2

36

Valve Gp - Swing Cushion

315-4394

E-3

37

Valve Gp - Travel (Counterbalance) (LH)

155-9200

E-8

38

Valve Gp - Travel (Counterbalance) (RH)

155-9200

E-7

39

ONE POSITION

RESTRICTION

LINE RESTRICTION
(FIXED)

AUX

PUMP
(2 - SECTION)

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

344-7392

E-1

40

Valve Gp - Check and Relief (Boom Lower)

Valve Gp - Manual (Boom Lower)

399-8414

E-1

41

335-0512

F-1

Valve Gp - Solenoid

171-0028

B-6

42
43

399-8417

F-3

44

Valve Gp - Solenoid

171-0028

D-1

45

ATTACHMENT

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

390F Excavator
Hydraulic System - Attachment

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

UNIDIRECTIONAL

FLOW

BIDIRECTIONAL

COMBINATION CONTROLS

HJD1-UP
TYE1-UP
MGF1-UP
HSM1-UP
GAY1-UP

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

GENERAL MANUAL

MANUAL SHUTOFF

PUSH BUTTON

PEDAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

EXTERNAL RETURN

Valve Gp - Check and Relief

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVE PORTS

CONTROL VALVES

PUSH - PULL LEVER

Sensor Gp - Pressure (Boom Cylinder)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVES

TWO POSITION

AB

Attachment : Stick Lowering control Valve

14

SPRING

VALVE ENVELOPES

Attachment : Boom Lowering control Valve

AA

FLUID CONDITIONER

Sensor Gp - Position (Right)

Tank Gp

MAIN

PUMP OR MOTOR

Sensor Gp - Position (Left)

Swivel Gp

BASIC COMPONENT SYMBOLS

D-8
D-7
A-7

363-1685
185-0336

FLUID POWER SYMBOLS

INTERNAL RETURN

REMOTE SUPPLY PRESSURE

SIMPLIFIED

COMPLETE

CROSSING & JOINING LINES

ACCUMULATORS

SPRING

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

CC
DD
BB
EE

36

SPRING LOADED

Tap Locations
Pressure, Sampling, and Sensor

22

20

34

33

43

45

MAIN CONTROL VALVE- REAR VIEW

PUMP - TOP RIGHT VIEW

LINES CROSSING

Boom Pump Output Pressure

Schematic
Location
B-4

BB

Stick Pump Output Pressure

B-1

CC

Power Shift Pressure

C-2

DD

Stick Pump NFC PRV Pressure

C-2

EE

Boom Pump NFC PRV Pressure

C-3

PG

Pilot Pressure

A-7

QQ
SOS

Fan Pump Case Drain Port

Oil Sampling Port

A-5
A-7

FIXED
DISPLACEMENT

2015 Caterpillar, All Rights Reserved

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

Stick Lowering Control Valve

SINGLE ACTING

LINES JOINING

HYDRAULIC MOTORS

HYDRAULIC PUMPS

Tap
Number
AA

Description

GAS CHARGED

3 POSITION

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

29
9

30

UENR6457

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD

35

WIRE

11

27

WIRE COLOR

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE GAUGE

(EXAMPLE VALVE)

32

28

38

MACHINE VIEW - FRONT RIGHT

16
44

QQ

YLINDER
STICK CYLINDER

13
39

41

40

17
12
42

MACHINE COMPONENT LOCATIONS

BOOM CYLINDE
CYLINDERS

15

MACHINE - TOP RIGHT VIEW

CYLINDERS

(Dimensions: 39 inches x 28 inches)

37

30 Page,

10

8
(11) MOTOR GP
TRAVEL (LH)
209-5895

(12) MOTOR GP
TRAVEL (RH)
209-5895

TRAVEL MOTOR (LEFT)

TRAVEL MOTOR (RIGHT)

1
(2) BOOM CYLINDER
362-9780

(4) STICK CYLINDER

363-1685

(3) CYLINDER GP
BUCKET
362-4589

STICK SIDE
WARM-UP SOL

Pi4

PM2-CV3

Dr4

Pi5

(44) VALVE GP
CHECK AND RELIEF
399-8417

PMDr-CV3

Pi
Pi
Pi

Pi

Dr

Dr
Dr

(HEAD)

L6b

BOOM RE CT
PRV+ (RETRACT)

BOOM RE PC
PRV+ (RETRACT)

BOOM HE PC
PRV+ (EXTEND)

R6

BOOM HE CT
PRV+ (EXTEND)

(ROD)

CYL

STICK ANTI DRIFT

VALVE

(25) SENSOR GP
PRESSURE
(STICK RETRACT)
344-7392

PG

BG
A

L6a

L1

(41) VALVE GP CHECK

AND RELIEF
399-8414
CYL

Dr

PG

AG

(HEAD)

BG

(23) SENSOR GP
PRESSURE (STICK EXTEND)
344-7392

STICK

L6a

L6b
L2

R2

AG
B

B
P

CV

(24) SENSOR GP
PRESSURE (STICK PUMP)
344-7392

DR

Pi

R6
T

Pi3b
L5

B(LOWER)

L4

R4

(29) SWIVEL GP
295-9595
2 SPEED
TRAVEL
CONTROL

SHPi

STR TRAVEL

L4

(26) SENSOR GP
PRESSURE (SWING)
344-7392

SWING

TRP2

pL4b

M.P.V-T

X
T1

PM2-CV2

PUMP 2 BYPASS
CUT PRV

COMBINER

A TR

PG1

PG2

DB

PM1-BYP

Pi3a

PM1-BYP

PM2-SOL

(10) MOTOR GP
SWING (REAR)
450-9351

BOOM LOWERING CHECK VALVE

PM2-SW

PM1-FAN

TLP2
L3

SWING MOTOR (REAR)

Dr3

R3

SWING
BREAK SOL

(19) SENSOR GP
PRESSURE (BOOM PUMP)
344-7392

pL3b

FLOW COMBINER
PRV

STRAIGHT TRAVEL
PRV

PD

HYD LOCK SOL

STICK LOWERING
CHECK VALVE

PMDr-BYP

PUMP 1 BYPASS
CUT PRV

P-BT

BYPASS PBT

TRAVEL (L)

R5

(34) VALVE GP
MANIFOLD AND RELIEF
417-8013

(RIGHT)

TS

(9) MOTOR
GROUP
SWING
(FRONT)
450-9350

M
A1

TS

(HEAD)

(22) SENSOR GP
PRESSURE (BUCKET RETRACT)
344-7392

PM-T

DR1

DR2

DR3

PB

PMDr-CV2

PMDr-T

PMDr-CV3

PMDr-BYP

(21) SENSOR GP
PRESSURE (BUCKET EXTEND)
344-7392

(33) VALVE GP
MAIN CONTROL
459-9916

PMDr-CV1

T
MAIN RELIEF
RESS CHANGE
SOL

(ROD)

(L)

L1

BOOM RE PC
PRV+ (RETRACT)

BOOM RE CT
PRV+ (RETRACT)

BOOM HE PC
PRV+ (EXTEND)

BOOM HE CT
PRV+ (EXTEND)

R1

TRAVEL
SPEED
CHANGE
SOL

(HEAD)

PUMP 1 NFC PRV

PUMP 2 NFC PRV

B5
BHPi

L5

PM2-TRL

SHPi

(20) SENSOR GP
PRESSURE (BOOM RETRACT)
344-7392

TP

B4
2 SPEED

B3

A4

A3

B1

A2

B2

(36) VALVE GP
SOLENOID (MANIFOLD)
447-1041

A1

CC

TRAVEL

EE

CONTROL

DD

(32) VALVE GP
FAN REVERSING
360-4604

(35) VALVE GP
PILOT (TRAVEL, SHUTTLE)
369-8502

TRL-T

A5

(18) SENSOR GP
PRESSURE
(BOOM EXTEND)
344-7392

BOOM

5SOL-T

PS PRESS EPRV

BOOM ANTI DRIFT

VALVE

R5

BUCKET

(37) VALVE GP
SWING CUSHION
315-4394

(R)

A2

PAC

PM2-CV2
DR4

BOOM HE CT
PRV+ (EXTEND)

DR5

BOOM HE PC
PRV+ (EXTEND)

R2

B1

BOOM RE PC
PRV+ (RETRACT)

DR-OUT

PA

PB

BOOM RE CT
PRV+ (RETRACT)

PMDr-CV2

Dr2
Pi2

T-OUT

PA

L2

P-IN

(ROD)

(Dimensions: 39 inches x 28 inches)

(45) VALVE GP
SOLENOID
171-0028

SWING RIGHT
PRV

pR3f

TLP1

30 Page,

A1

(1) ACCUMULATOR & MTG GP

HYDRAULIC (CHARGED)
335-0546

PR

PG

UENR6457

(43) VALVE GP
SOLENOID
171-0028

PM2-CV1

BHPi

PM2-SW

EMER-T

(42) VALVE GP MANUAL

BOOM LOWER
335-0512

PM2-CV3
H

T2

SWING MOTOR (FRONT)

(40) SENSOR GP PRESSURE

(BOOM CYLINDER)
344-7392

PM2-TRL

B TL

DB

R1

(31) VALVE GP
CHECK (FAN)
369-8475

DRAIN
FILTER

DR

R4

PSA1

(BKWD)

R3

CV Pi

P-S

PSA2

(FWD)

L3

(39) VALVE GP
TRAVEL
COUNTERBALANCE (RH)
155-9200

BLCV-Dr

SWING LEFT PRV

PSA3

(FWD)

(BKWD)

TRAVEL (R)

PSA4

pR4f

TRP1

PSA5

A(UPPER)

Pi1

Pi2

(38) VALVE GP
TRAVEL
COUNTERBALANCE (LH)
155-9200

DR

Pi

SLCV-T

Pi3

B(UPPER)

CV

(LEFT)

BYPASS PS
A(LOWER)

CYL

BOOM SIDE
WARM-UP
SOL

CR(A)

H3(A)

L5(A)

L5(B)

CR(B)

H3(B)

TLP1: TRAVEL LEFT PILOT 1

TLP2: TRAVEL LEFT PILOT 2
TRP1: TRAVEL RIGHT PILOT 1
TRP2: TRAVEL RIGHT PILOT 2
ACW: ANTI CLOCKWISE

BB

TT
A

A1

P
PMDr-CV1

TRAVEL (L)

TRAVEL (R)

PM2-CV1

L2
Pi1

Dr1

LINE PATTERNS
Pressure Line

L3
DR

B1

Pilot / Load Sensing Pressure

P-BT

P-S

Drain / Return Lines

AA

Component Group
A
(FWD)

(BKWD)

T2

T5

T1

TLP1

TLP2

(BKWD)
T3

TRP2

(27) SENSOR GP
PRESSURE (TRAVEL LH)
344-7390

A2

Air Line

(FWD)
T6

T4

(8) MOTOR GP
PISTON
TRP1
364-0983

(28) SENSOR GP
PRESSURE (TRAVEL RH)
344-7390

L3

L2
DR

Dr
B

Pi

B2

(15) PUMP GP
PILOT
369-9658

(13) PUMP GP
FAN
448-9705

PA

PB

Connectors (By letter)

(52) VALVE GP - CONTROL

138-1234
Part Number

(16) SENSOR GP
POSITION (LEFT)
458-6031

T2

M1A
L1

T1

M1B

T2

5SOL-T

(14) PUMP GP
MAIN HYDRAULIC
369-9655

QQ

(17) SENSOR GP
POSITION (RIGHT)
458-6031

PILOT PUMP OUTPUT

BOOM AND BUCKET PUMP OUTPUT
COOLING FAN PUMP CONTROL CIRCUIT
SUPPLY LINE
STICK CONTROL CIRCUIT
LEFT TRAVEL MOTOR CIRCUIT
SWING MOTOR CIRCUIT
DRAIN / RETURN LINE
SWING BRAKE CIRCUIT
STICK PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CONTROL CIRCUIT
RIGHT TRAVEL CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
POWER SHIFT CONTROL CIRCUIT

THIS SCHEMATIC IS FOR THE 390F EXCAVATOR HYDRAULIC SYSTEM

ATTACHMENT: STICK LOWERING CONTROL VALVE
MEDIA NUMBER: UENR6457
SCHEMATIC PART NUMBER: 349-2018, CHANGE: 04, VERSION: HE

SOS
(7) FILTER GP
OIL (HYDRAULIC) (RETURN)
188-4145

Components are shown installed on a fully operable machine with the key and engine off and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

Component
Name

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PG

PMDr-T

DL

Callout Number

DRAIN
FILTER

(5) FILTER GP
OIL (HYDRAULIC)
185-0336

Taps (Pressure, Sampling, Sensor - by letter)

YY
DL

P.P.I

PM-T

MB

BLCV-Dr

(30) TANK AND MTG GP

382-7057

(Machine Location from

Component LocationsTable)

MB1

(6) FILTER GP
OIL (HYDRAULIC) (CASE DRAIN)
6E-5534
EMER-T

TRL-T

MA

P.P.O

PM1-FAN

SLCV-T

CALLOUTS

M.P.V-P