SPECIFICATION oan. DOC 00-12 CLASS: Semifinished products of steel = GLASS No. 15) WABCO [Patented drawn spring stee! wire with high fatigue strength JED 49M REV EDITION | ABBREVIATED THLE 89-02 | Round spring steel wire 852 000 490 4 — 1 Scope This specification deals with patented drawn spring steel wire for the manufacture of springs with high Hatigue strength. There are the following types. }JED-049M0 for standard wire: }JED-049M1 for wire with increased strength f JED-049M is indicated in the drawing, JED-049M0 has to be applied. 2 General requirements The finished parts shall be homogeneous and free from pores, blisters and other defects, the parts [shall have a smooth surface according to the shaping process applied. The parts must not show any defects such as cracks, voids etc. within their structure. |The requirements for finished parts can be taken from the drawing and the special part specification. All materials, even ingredients in small quantities (@. g. cadmium), which are detrimental to health or to] the environment are banned from being used. In order to ensure corrosion prevention, a surface protection according to JED-232 (application in compressed air and mineral oil) or JED-195 (application in brake fluid) shall be applied on the springs. If the material standards established on a national level determine narrower limits than those defined in chapter 4 of the present specification for the properties of materials released in the "Release of /Suppliers” belonging to this specification, the supplied material must correspond to these narrower irits 3. Thermal range of application Continuous operational temperature range: -60°Cto +200 °C For the thermal range of application of the finished parts the range of application of a possibly applied surface coating has to be taken into consideration Continuation page 2 to 4 {OUP STANDARDS RESPONSIBLE FOR THE CONTENTS APPROVED fr Te 002 : TO, yf oe ffPage 2 JED-049M: 00-12 4 Properties 4,1 Mechanical properties On specimens according to ISO 6892, the following properties have to be guaranteed: Diameter [mm] Tensile strength in patented drawn condition Torsional test (ISO 6892) [N/mm] (ISO 7800) [Minimum number of JED-049M0 JED-049M1 twists] upto 0,2 2450 to 3100 2790 to 3090 - 0,2 100.4 2380 to 3060 2750 to 3040 0,4100,7 2360 to 2600 2650 to 2940 - 0,7 to 1,0 2210 to 2560 2550 to 2780 25 1,0t0 1,5 2070 to 2450 2450 to 2650 25 1,5 t02,0 1980 to 2280 ____2210t0 2500 | 22 2,0t02,8 1810 to 2180 2010 to 2260 22 2,8 to 4,0 1670 to 2040 1860 to 2110 __16 4,0 t0 6,0 1520 to 1900 1620101910 | 14 6,0 to 8,0 1490 to 1660. = 7 8,0 to 10,0 ___1390 to 1570 = 5 10.0 to 20,0 1160 to 1500 cat Eo Reduction of area after fracture for diameters between 1,0 and 10.0 mm greater 30 %. Modulus of elasticity,cold-worked (ISO 6892) Modulus of rigidity, cold-worked: 4.2 Chemical composition (%) Carbon © Silicon (Si): Manganese (Mn): Phosphorus (P): Sulphur (8) Copper (Cu): 0,501 max, 0,4 0,2 to 1,5 max. 0,04 max. 0,04 max. 0,12 206 + 10 (kN/mm?) 81544 (kNimm?) WABCO SPECIFICATIONJED-049M: 00-12 Page 3 4.3 Further properties Fatigue limit without shot peening at a number of stress cycles of 10”. Upper stress 7 Teucta’) [Nimm7] oSSSRRSRSESESRS AEBS CBSHEREREESERSERREEREREEERR Lower stress tuo") [N/mm] WABCO SPECIFICATIONPage 4 JED-049M: 00-12 Fatigue limit with shot peening at a number of stress cycles of 10” 1200 1150 —| } 1100 4 ded 1050 aagaggsé Upper 50 4 stress 600 two 550 [Nimmo = ic 450 wire diameter in mm veto’) guRegs | 100 f+} be aL fff os | 3 50 100 180 200 | 250 200 350 00 L I SSR S8R2F888 88828 8 Lower stress tuo) [N/imm?] WABCO SPECIFICATION