Specification 2010-10 hase: Seminished Products of Steel ines N15 WABCO Stainless Spring Steel JED 050M Prov Ealion | Avbrvates Te 2005-09 Stainless spring steel 852 000 500 4 1 Scope The specification refers to cold-worked round spring steel wire from stainless steel in the following types: JED-050MO with normal tensile strength, for the manufacture of springs; JED-O50M1 with high tensile strength and fatigue limit, for the manufacture of springs. Springs according to both types have to be tempered atter winding. The specification also refers to cold-worked strips from stainless steel inthe following types: JED-050MO for the manufacture of springs. For springs wich are made from strips, tempering after manufacturing is not mandatory according for this type. YED-050M2 for the manufacture of springs. Tempering after the springs are manufactured has to be done. JED-050M3 with lower tensile strength, for the manufacture of clamps, It JED-050M is indicated on the drawing, JED-O50MO shall be applied. 2 General requirements The finished parts shall be homogeneous and free from pores, blisters and other defects, the parts. shall have a smooth surface according to the applied shaping process, The parts must not show any defects such as cracks, voids, etc. within their structure. ‘The requirements for finished parts can be taken from the drawing and the special part specification. This specification lists minimal properties resulting as a summary from diferent national and international standards. For the supply of products only one of those materials may be chosen which is released in one of the documents ,Release of Material’ belonging to this specification. I narrower limits for the material properties than defined in this specification or additional requirements are defined in the standards referenced there, these narrower limits are binding for deliveries and the adaitional requirements are valid as well 3 Thermal range of application Continuous operational temperature range: 60°C to. +200°C Continuation page 2 to 5 Compiler Aaproved Prodi Grom: 4961 oe. Code] Language | Rew Katarzyna Spiewak Hans Vo3 008 wen- E TEDaat= Template version OF4 Properties JED-050M : 2010-10 Page 2 4.1 Mechanical properties 4.1.1 Type JED-050M0 Tensile strength in spring-hard Tensile strength in spring-hard drawn condition for wires rolled condition for strips (iso 6892) (Iso 6892) Diameter Tensile strength Thickness of ‘Tensile [mm] [Nimm?] strip strength rin [mm] [Nim] up to. 0.2 2200 0,1 to 0,25 1700 to 1900 >0,21003 2150 >0,25t00,50 1600 to 1800 >0,3 00,4 2100 >0,5010075 100 to 1700 > 0.41005 2050 >0,7510 1,0 1400 to 1600 > 055 to 0,65 2000 > 1,010 1,6 1950 to 1550 > 0,65 100.8 1950 >0,8 01,0 1900 > 1,0 to 1125 1850 > 1,25 t0 1,5 1800 > 11510 1,75 1750 > 1,75 to 2,0 1700 >2,0t02,5 1650 > 2.51030 1600 >3,01035 1550 >3,5t0 4,25 1500 > 4,25 t0 5,0 1450 >5,0 10 6,0 1400 > 6,0 t0 7,0 1350 >7,0t08,5 1300 > 8,50 10,0 1250 Modulus of elasticity —_(cold-worked) 18510 [Nim] (tempered) 185+10 [Nim] Modulus of rigidity (cold-worked) 70 4 5 — [kNimm] (tempered) 73.4 5 [kNimm By tempering, the tensile strength of the wires is increased in a range as defined by the following siagram: = 280 200 180 100 50 Increase of tensile strength MPa} Wire dtameter {mm} WABCO SpecificationJED-050M : 2010-10 Page 3 4.4.2 Type JED-050M1 Tensile strength for wires ISO 6892) Diameter Tensile strength By tempering, the tensile strength of the wires is increased [mm] wim 1 in a range as defined by the following diagram: 1002 2350 300 >0.2t003 2300 >0,3t00.4 2250 >0,4t005 2200 250 >0,5t0065 2150 >0,65t00,8 2100 >08t01,0 2050 >1,0t0 1,25 2000 >1,25t01,5 1950 >1,5to 1,75 1900 >1,75t02,0 1850 200 150 100 >2,0t025 1750 >25t03,0 1700 >3,0t035 1650 0 Increase of tensile strength [MPa] >3,5t04,25 1600 >4,25t05,0 1560 >5,0t060 1500 >8,0t07,0 1450 >7,0t085 1400 Wire diameter (mm) >85t010,0 1350 2 4 6 2 0 Modulus of elasticity (cold-worked) 185210 {kN/mm] (tempered) 195410 {kN/imm] Modulus of rigidity (cold-worked) 70 + 5 [kNimm4] (tempered) 73 + 8 — [kNimm] 4.1.3 Type JED-050M2 Tensile strength in spring-hard rolled condition as defined under JED-050MO. By tempering, the tensile strength of the wires is increased in a range as defined by the following diagram; 2400 2300 2200 2100 ‘2000 +400 1200 100 1000 reatment [MPa] Modulus of elasticity (tempered) 195 = 10 [N/mm] Modulus of rigidity (tempered) 73-45 [kNimm?] 5 3 i Tensile strength prior to heat treatment (old rol WABCO SpecificationJED-050M : 2010-10 Page 4 4.1.4 Type JED-050M3 Tensile strength (ISO 6892): 930 to 1150 [Nim] Modulus of elasticity (cold-worked) 185410 [kN/imm’] Modulus of rigidity (cold-worked) 70 + 5 — [kNimm] 4.2. Chemical composition [%] (all types) Carbon (c) max. 0,15 Silicon (8): max. 2,0 Manganese (Mn) max. 2,0 Phosphorus (P) max, 0,045 Sulphur (8) max. 0,030 Chromium (cn) 16,0 to 19,0 Molybdenum (Mo) max. 0,8 Nickel (Ni) 8,0 to 10,0 Nitrogen (Ny: max. 0,11 4.3. Further properties Not suitable for welding, good suitability for machining. Fatigue limit for JED-O50MO, without shot-peening according to following diagram, depending on wire diameter d 1200 1100 1000 900 800 700 an 7, Teo(10') 600 Nimm?| t 1 500 400 300 200 100 0 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 Teco’) [N/mm] WABCO Spe ationJED-050M : 2010-10 Page 5 ‘Compression springs made of wire according to JED-050M1 have a fatigue limit which is at least 10 % higher. 5 Conditions of delivery The material and the finished parts must correspond to the technical conditions of delivery defined in JED-622, WABCO Specification