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  • Design of Concrete Spec. RSA KUMBA - C - 000005

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    Concrete Engineering Specification Design

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    Design of Concrete Spec. RSA KUMBA_C_000005

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    Concrete Engineering Specification Design

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    © All Rights Reserved
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    21 visualizações25 páginas

    Design of Concrete Spec. RSA KUMBA - C - 000005

    Enviado por

    Rotax_Kid
    Concrete Engineering Specification Design

    Direitos autorais:

    © All Rights Reserved
    Baixe no formato PDF ou leia online no Scribd
    Sinalizar o conteúdo como inadequado
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    EP Jomnt Venture [STANDARD SPECIFICATION SPECIFICATION TITLE : DESIGN OF CONCRETE STRUCTURES DOCUMENT NUMBER : SS-P03-SS-ZZZZ-C-0000-0005 REV : 00 PAGE 1 0f25 DATE 18-07-2005 ORIGINATOR : RAYLAST Sermseen poou Ae — §| e le REMARKS TEE 2| 2 [38 |2 Slee |e aa ea | RL | oo|ee/rfer | OL ay JE tek. b. | PESIGNOF CONCRETE | ss.rosss.zzzzcooonao0s | Aa | Pape z0t24 4a 49 ‘TABLE OF CONTENTS SCoPE ‘TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE CLIENT DEFINTIONS. REQUIREMENTS 441 Design standards and related publications 42. Design responsi 43 Qualty management of design procoss 44 Design calculations 441 General 442 Caloulaton sheet format 443. References 4244 Headings 445° Information 446 Unie 447 Symbols 448 Temindlogy 449 Checking and reviewing of ealulations 45. Approval designe and drawings 48 Materials 48:1 Concrete 482. Reinforcement 47 Loads 47.1. Nominalloads 472 imposed foot and reofloads 273 Plantand equpmentioads 474 Dynamic loads 475. Stanuploads 478 Wind loads 47.7 Loatls imposed by stored buk materials ‘47.8 Loads imposed by retained soll 479. Temperature load effects 47-10 Abnormal loads or condtions Load factors and load combinations 481 Loads factors and load combinations for gene bullinge Foundation loads structs and 14 “ DESIGN OF CONCRETE 1 ‘STRUCTURES. Pageact25 | 4.10 Design requirements and procedures 4.10.1 General 4.10.2 Dynamic eets of rotating, vibrating or impacting machinery and ‘equipment 4.103 Foundations 4104 Surface bods 41055 Detectons 4.1 Constvation details APPENDIX A : RELATED DOCUMENTS APPENDIX : MATERIAL COEFFICIENTS FOR STORED BULK SOLIDS “ “ “ 6 1“ 6 6 7 1. APPENDIX : ULTIMATE LIMIT STATE LOAD FACTORS AND LOAD COMBINATIONS FOR GENERAL STRUCTURES AND BUILDINGS. APPENDIX D : SERVICEABILITY LIMIT STATE LOAD FACTORS AND LOAD 19 COMBINATIONS FOR GENERAL STRUCTURES AND BUILDINGS 20 APPENDIX E : DYNAMIC EFFECTS OF ROTATING, VIBRATING OR IMPACTING MACHINERY AND EQUIPMENT. 2 ‘DESIGN OF CONCRETE 7 ‘Sienna sspossszzzzc-anon.000s | 00 | Pages ot25 ‘SCoPE ‘This specication deals the requirements for the design of mass concrete, reinforced concrete, precast concrete and prestressed concrete stuctures for underground ‘Surface applications in mine shafts and plans Is intended for use inthe design of concrete structures constructed in South Afi ony ‘uti can aso be used for eoneetestrvetures constructed In ahr counties, provided a Specific requirements, as set out In the relovant stuetiral design and constuesion ‘Standards, and legisaton of those counties, are taken ino account ‘Structures coveted unconsiionally by this specication incude: + Shaft winding structures, eg. headgear, collars and winder houses, + Shaft ystem structures, eg shaft and station structures + Industa structures and buildings, e.g. plant structures, stores and workshops. + Material handling structures, .9. conveyor structures + Matoral containing structures, 9 slo, bunkers and bins. + Matora retaining structures, eg retaining wal + Foundaton stuctures, eg footings and bases. + Non-pressurised auld contlring structures, e.. tanks. ‘+ Dynamically loaded structures, eg. il oundations and crusher support structures. ‘Structures not covered by this speciation include: ‘+ Road and ail bridges. “Offshore structures. ‘+ Chimneys ana stacks, ‘TECHNICAL REQUIREMENTS TO BE SPECIFIED BY THE CLIENT “The following information shallbe specifedin altenders, contacts or orders forthe design of concrete structures: + Tite, reference number and issue number ofthis speciation DESIGN OF CONGRETE ‘STRUCTURES DEFINITIONS. For the purposes of this specication the fllowing definitions shall apply APPROVED, ‘Approved bythe Engineer in wring 8s British Standard cao Cement and Conerete Intute oP Code of practice ~ Bish Standards instution cuent ‘Te company appointing the Engineer o cary out the Stuctral design DRAWINGS Fly dimensioned drawings and schedules prepared bythe Engineer, showing all members wih ther so, concrete ‘grade and reinforcement layout, and any the information Fequted for construction, on Deutsches Institut fr Normung CSA Engineering Councl of South Aca ENGINEER. ‘The individual, or company, responsible forthe structural esign, for preparation of the Drawings (or approval of Drawings prepared by ors) and, where applicable, Inspection of construction for conformity withthe design 180 Intemational Standards Organization SANS. South Afican National Standard REQUIREMENTS 44 Design standards and related pubilcations ‘The design standard, spacifeations and related publications lited in Append ‘Aform pat of his specication and al structural design shall empl wih the relevant requirements ofthese documents, 42 Design responsibility ‘The design of concrete structures shal be performed by, or under the direction, contol and supervision ofa professional engineer ora professonal engineering technologist who shall aceptlegal responsibilty forthe design Such professional {engineer or professional engineering technologist shall be regitored with ECSA {and shal have appropriate krowedge of and approprat experince inthe analysis {and design of concrete suctures inthe paroular application. DESIGN OF CONCRETE ntl OF CONIC ssrossszzzz-c-con0.00s | 00 | Pages ot 25 43° Quality management of design process. ‘The quay management ofthe design process shal comply with te requirements of SANS 9001 44 Design calculations 441 Gonerat Formal calculations shall be prepared for all concrete structures, Caleulatons shall be recorded on calculation shoots and shal be neat, logically setout, short and descriptive, and easy to follow. Saleulatons shal ’be documented in uch a way that they can be easily zutod. An indox shall be provided foreach set of ealeuations appicabe to a particular structure Calculations shall be retained for 2 minimum period of 10 years rom the date of commissioning of the parteulr stuctre. 442 Caleulation sheet format ‘The following infomation shall be shown on each caleulatlon sheet ‘+ Name and adress ofthe engineer. + Name of cent and projet te 1+ Tie of structure or area under consideration ‘+ Name of person who cared out the calculatons and date when Calculations were carted out ‘+ Name of person who reviewed the calculations and date when ‘calulatons were reviewed. ‘+ Project number or ealultion fle number. “+ Calculation sheet number and revision number. 443° Roferonces ‘The following references shall be provided inthe caleulions: + Reference numbers of al elevant drawings (2.9. suopller’ plant and ‘equipment drawings, mechanical layout drawings). ‘+ Design ereria adopted ‘+ Design codes and speciteatons adopted, + Geotechnical information, DESIGN OF CONCRETE: ‘STRUCTURES ssponss.zzzz.c-0000.0008 | 00 29070125 +All assumptions made. 444 Headings logical system of man headings and sub-headings shallbe used to dofine, on each calculation shoot th particular area of the stuctur and the particular strucural components) under Consideration. Allheadings shall be underined Example: Main heading: Foundations Subheading: Column fourdaton FS 445 Information For each suctre o suctural lament the flowing infermaton shal be ‘shown onthe relevant calculation ect) “+ Identification: Each suture of structural element sal be identified wih an individual component number. These componentnumbors shal ‘correspond wih the component numbers shown cn a drawing oF ‘sketch, ncuded inthe caleuans, defining the gone atangemont of the sructue Examples: Foundation F1, Column C3, Beam B2, + Geometry: The geometry ofeach structure or structural element shal be clearly dened by way of a sketch or drawing, ncuded in the calculations. This also apples to simply supported beams. ‘+ Loading: Each load case and each load combination adopt inthe design shall be defined n-an unambiguous manner by way of clear Sescrptions oF sketches. Al loading calculatons shal be shown, and ‘assumed loads shall be fuly justified. Itshal be Geary sated whether indicat loade ae nominal loads (untactored lad) or whothor they are design loads (actored oad). ‘+ Analysis: For manual analysis, all anayss calculations shallbe shown together wih the results of the analysis, eg. bending moment, shear force or axial load dagrams, or values. For computer analysis, the folowing informaton shal be shown: (2 Software name and version, data fe name and cation, Sketch defining structural computer model, e.g, node numbers, element sumbers, member releases, et. Summary of all computer input, eg. load cases and load combinations considered. ‘DESIGN OF CONCRETE HON Oe COMER sspoasszzzz-c-o000.0006 | 00 | Pago ot 25 1D Summary of computer outputprovding alrelevantanaiysis resus, 2g, bending moments, shear force or aia losd diagrams, oF values. ‘when diagrams or values ar shown, tmustaays be stated ‘whether these values are nominal values (unfacered) of ‘Whether they are design values (lactored}. ‘+ Design calculations: If the design is done manually, all relevant ‘manual calculations shallbe shown. If computor software is used forthe ‘design the relevant computer caleulatons proving theadequacy ofthe selected secon, shalbe pasted ono calculation sheets or printed out ‘on electonie elesiation sheets [Alelevant oa effects, e 9 bending, shear, punchiny shear torsion, ‘axial oad, deflection, et. shal be considered in the calculations and ‘he adequacy ofthe selected section to sustain all the relevant load effects, shal be proven, + Conclusion: For each structural element under zonsideration Conclusion shall aways be statod inthe calculations. This might be in {he form ofa fly dimansioned sketch, clearly showing the extent nd ‘ent of reinforcing required 445° Units ‘The following units shall be used 2. Loads, oad effects and forces 1, Nim oN Moments kom 2 Stresses Mpa 2. Sexton properties sm oF mats (nly muni for ‘dynamic anal) 1 Deflectons 1m or mm (only m for dynamic ‘ana. 447. Symbols {All symbols used inthe calculation shall be conslctent withthe symbols ‘sed in the patcular code of practive or standard being use. |i addition, the folowing symbols shal be used MV, Cand Nominal (unactred) bending moment, shear force, compressive ‘oree and tocson My Vu Cand, Design (factored) bending moment, shear fore, compressive force DESIGN OF CONCRETE NON OF CONGR ssposszzzzcaoco.o0s | 00 | Page oot 25 ‘end torsion, M, Vp Grand, Design acteea) momentetance, Tesisiance, compressive resistance and torsion sistance 448 Terminology “Terminology used shall be consistent withthe relevant code of practice or standard used. The terms pormanent oad and imposed load shall be used, Father than dead load and Ive load 449 Checking and reviewing of calculations All structural calculatons shal be thoroughly checked by the person Conducting the design. In adation, all structural caleuistions shall be ‘viewed for accuracy bythe responsible person refered ion Clause 42. 45 Approval of designs and drawings ‘AL designs and drawings of concrete structures, shall be azproved by the responsible person refered to in Cause 42 by way ofa ul signature, afixedto he relevant drawings In aditon, the following information shall be shown on the drawings: + Name and registration number ofthe responsible professional person ‘+ Name and address ofthe engineer (See Section 3.0 for dentin). +A statement thatthe design complies with his specification ‘Approval ofa design means thatthe design is complet, thatthe design constutes| ‘an appropriatly engineered soliton, that te design compl wahtis spectioabon interme of stucral strength, stability and senveably, and that the design st forthe intended sence. Approvalofacraving means thatthe dating complet, {hat the draving conforms to the design and thatthe structural content of the ‘raving is coroct A signature on a drawing confirms hat both the design andthe ‘drawing are approved. 46° Materials 464. Conerote “The speoted concrete grade shall be determined in acoordance with the provisions of SANS 10100-7 and SANS 10100-2, with due consideration of ‘he stength requirements, conditions of exposure and required dura. ‘The minimum concrete grade shall be in accordance with Table 1 ‘DESIGN OF CONGRETE pes sspossszzzz.c-aon0.0s | 00 | Page 100125. TABLE [Mass conerete and binding Foundations, ground beams, pias andple caps | 25 | 39 Floor beams and slabs ‘Surface beds | ‘Material containing and 30 retaining structures 8 “0 | ‘Allunderground elements ‘Columns and walle Liquid containing structures = 20 Under no cicumstances shall concrete of grade 80 (50 MPa) and higherbe sed wihout prior approval rom te cent 462. Reinforcement Mid steo reinforcement shall only be used for chair, supe and pul-out brs. (Cold worked high yal stool shall not be used 47 Loads 474 Nominal loads "Nominal permanent nd imposed loads shal be determined in accordance wit SANS 10160 and, where requred, in accordance wit the relevant design standards listed in Appenabx A In addon, the folowing provisions shal appt 47.2 Imposed floor and roof loads Imposed floor and roof loads shall be assessed with due regard tothe Intended uee or occupancy of the stuctre. Imposed loads. shal be approved bythe cient prior to commencement of design. Theloads adopted inthe design shall be noted on the drawings, The minimum unfory Aistbuted load adopted shall be as flows: + Foor supporting electra ewisngear 18m DESIGN OFCONCRETE | sepeasszzzz-conncees | 00 | Pago ttof26 473 ana 478 478 arr ‘+ ter foors and platforms 5OkNin® ‘+ Stairs, landings and wakways ‘The same asthe zones they serve but notless than: 3,0 Nin? ‘+ Roofs with acess 2.0kNim= Roofs without access (respective of size) 1.0 KNn= Plant and equipment toads Plant and equipment loads shall be obtained from coffied equipment 1200 mm | op ovine av Beams | 216 top and bot [Beene 218 tp ent totem [710 @ 300 EW top and botom [os Y 12 @ 300EF vera 140 @ 300 EF horn! 1 Ay + Gross consrte area 3 EW: Eachway 4 EF: Each ace betiew oF Concerted | feererar arse star aamril 1 san oF COMER ssrmsezzzzcenooenes | 00 | rape tect2s | APPENDIX A : RELATED DOCUMENTS. ‘The latest editions ofthe folowing documents are deemed to form part of his specication: 8 4675 58 5400 28 9007 cp2012 cact in 1055 180 2631-1978 ‘SANS 9001 ‘SANS 10100 ‘SANS 10160 ‘2Ans 10101 ‘SANS 10208, Mechanical vtation in rtating machinery Stoo, concrete and composite bridges Design of concrete structures for etining aqueous Baus Code of practice for foundations for machinory Part 1 Foundations fr reciprocating machines Concrete industria ors onthe ground Louis R Marais & Bryan D Perio Design loads for bulings - Part 6: Loadsin slo bins (Guide forthe evaluation of human exposure to whole-body ration (NB. Do not use SANS ISO 2031-1:1997) ‘Qualty management systems: Requirements The structural use of concrete Pant Design| Part2 Materials and execution of work ‘The general procedures and loadings tote adopted in the design of bulings ‘The design of foundations for busaings Design of structures for the mining industry Part: Headgear and coll stuctures Par: Shaft system structures Reinforced concrete Designer's Manual Charles E Reynolds and James © Stedman ‘DESIGN OF CONCRETE ‘STRUCTURES. ssursszzzz.c-aoo0.000s | 00 | Page 17025. APPENDIX : RECORD OF AMENDMENTS. tssve 1 [Now specification (W van Schalyk and $ Pienaar ~ 30 June 2006) DESIGN OF CONCRETE igh oF conten ‘ss-pos.ss-zzzz-co000-o005 | 00 | Page 190125, APPENDIX C : MATERIAL COEFFICIENTS FOR STORED BULK SOLIDS atrial coeffcients fo sored buk soi, a defined in DIN 1056 Par, shal preferably be ‘termined by testing, In the absence of test results, the values given inthe folowing tablemay be used for preliminary design purposes. Bak ange | Presse unmet | denon |Z" | “Taso” | coriconscrwat | Oversesure | Mal eam | sore | evn «fel? [=[=[= = Be arse Ts | as [Oss [a0] 03s | ta 05 Ceal-crshos | TiO | #0 | O45 | omo]oas| 00 | ta os Coal: pukerised | 75 _| 38 | 088 [a7] cao] Os | 15 35 Chemo ow 0] 35] 0as [085 [050] OAs | 73 38 a [owe ce os Gadere | as da] 040 | 1s os Times zo | | 080 aa] 030 | 45 os Tone m0 _[ a] 0s 085] 0a | 15 os anata veo | [oss [a7 [oss] oa | aa 35 Pamumoe “| 240 | 40 | cas Jor] oso] os] 1 os (ores) Rite zo 30] 060 [oso yous] oss | ta a Taco mo_| ® | oss foro foso] oso | a5 38 econ 20 | a0 | 080 foro foso] om | aa a Note Where the efecve coefficient ofintemal fiction has been established by testing, the pressure rato 2 may be calculated as flows » 1(1-Sing) aoa ssroxsszzzz-c-oo00000s | 00 | Page 190125, [APPENDIX D : ULTIMATE LIMIT STATE LOAD FACTORS AND LOAD COMBINATIONS FOR GENERAL STRUCTURES AND BUILDINGS ‘The folowing table gves load factors to be applied to commonly encountered noninalloads when etermining design load combinations at te urimate km sat, ‘The listed load factors are not applicable to headgear and colar structures, of shaft system stuctutes, For these strictures refer to SANS 10208, TOAD contention LOAD FACTORS TO BE APPLIED TO NOMINAL LOADS. GLa [ml ala > wm] & [| te 7 15 z iz [ie | 16 | 1s [ose] 0 | os | 08 | 08 3 iz | 05+ | 16 | 13 |os#| 0 | 08 | 08 | 06 @ iz | 05+] 16 [as] o5#| 0 | 08 | 08 | 06 3 iz [ os [ie | ta [ae | 0] oa | 08 | 08 6 ia [os [16 | 18 | 05 | TS5] os | os | o6 7 ia" [os | a6 | 43 | ose | 0 | ae] 42 | 06 3 ia* [os | a6 | ia | os#| 0 | 12 [ae] 08 3 ia [ os | a6 | 38 | os#] 0 | 08 | 08 | az 0 oe By NOTES: Dominant imposed loads shown bod ‘Wor acoessibie 00K onl. Use 0 for inacoessible roo. + For uneuetained foo loads ony. Use 10 for sustained foo loads (09. ing, stoage and patkng), 4. $ Use 15 or chimneys, ight mass and free-standing towers. 5. * For permanent loads which can be accurately assessed only. Use 1.4 if ttere is any doubt bout the accuracy ofthe load. 6. Forother loads, e.g. seismic and setement loads, refer to SANS 10160. 77. Throughout tis Append, load can also be read as load effect. 8 Nominal loads G, = Permanent oad = imposed for load Qh, = Imposed material load (0.9. bunker contents), plant load or equitment load ‘DESIGN OF CONGRETE jen or cones sspossszzzzcaoon00s | 00 | Page 200125, Wind toad APP EPS Vertical erane load Horizontal erane load = Temperature load Imposed lad from fuids (e.g. tank or pipe contents) Imposed rf oad ‘DESIGN OF CONCRETE ‘STRUCTURES '86-P00-$8-2222-C-0000-0005 Page 21 25 ‘APPENDIX ‘SERVICEABILITY LIMIT STATE LOAD FACTORS AND LOAD COMBINATIONS. FOR GENERAL STRUCTURES AND BUILDINGS. ‘The following table gves load factors tobe apple to commonly encountered nominal loads when

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