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CT-Bolt Combination Rock Bolt

Contents
Introduction................................................................................................................... 3
Fields of Application ..................................................................................................... 4
Main Advantages .......................................................................................................... 4
System Description....................................................................................................... 4
System Components .................................................................................................... 5
Specifications ............................................................................................................... 5
Installation Procedure ................................................................................................... 6
Accessories .................................................................................................................. 6
Technical Features ....................................................................................................... 6

Introduction
The CT-BoltTM is an unique combination
rock bolt system. It offers the combined
advantages of an immediate mechanical
point anchorage and subsequently a fully
grouted rock bolt. A two-step installation
procedure allows fast installation and
immediate anchorage, separate and
independent grouting provides flexibility
in regard to working cycles.
Due to the controlled grouting procedure
and different bar coatings available, the
CT-BoltTM is a reliable ground control
system for underground applications.
The working ability of the CT-BoltTM
has been proven throughout various
underground construction projects;
the system has become a standard in
todays state-of-the-art ground control
procedures.

Fields of Application
Systematic permanent reinforcement
of underground excavations
Ground support for areas with limited
or no access during operational
lifetime

Main Advantages
Efficient, practically proven, and
reliable rock reinforcement system
Combination of an immediate
mechanical point anchorage and a
fully grouted rock bolt
Immediate load-bearing capacity after
installation by the mechanical anchor
Fast installation and flexible postgrouting behind the working face
Double corrosion protection due
to a polyethylene sleeve and grout
coverage
Easy adjustment of the corrosion
protection level to customer demands
Semi-automated or manual installation
procedure

System Description
Combination rock bolt
Immediate mechanical point anchorage
by activation of an expansion shell
anchor
Post-grouting assembly features
double corrosion protection

Permanent roadways and excavations

Sub-sea and sewer tunnels

Hydropower and underground oil or


gas storage caverns

Rock fall protection and permanent


rock bolting

System Components
Polyethylene sleeve
Corrugated, with inner centralizers

Dome-shaped grouting adapter


With grouting hole and welded-on sleeve

Expansion shell

Nut

Rebar rock bolt


Cold rolled threads on both sides for mounting
expansion shell and nut
Plate
Incl. bore for grout discharge

Specifications
Characteristic Value / Type

Unit

CT-M20

CT-M22

Outer rebar diameter


Thread designation
Characteristic yield load 1)
Characteristic ultimate load 1)
Borehole diameter range 2)
Delivery lengths 3)

[mm]
[mm]
[kN]
[kN]
[mm]
[m]

20
M20
140
170

21.7
M22
230
290
44 - 51
1.5 - 6.0

1) After grouting
2) Expansion shells for larger borehole diameters available on request
3) Delivery lengths up to 8.0 [m] are available on request

Installation Procedure

Borehole drilling
Drilling of a borehole: 44-51 [mm]
Recommended borehole length: about
100 [mm] longer than the bolt length

Bolt installation
Insertion of the assembled CT-Bolt
into the pre-drilled borehole

Flexible bolt grouting


Preparation of cement grout according
to given specifications

Pressing the bolt plate firmly against


the excavation surface

Connection of an injection adapter to


the grouting adapter of the CT-Bolt

Activation of the expansion anchor


by pre-stressing of the anchor nut
provides immediate mechanical point
anchorage

Primary grout flow inside the sleeve


towards the bolts toe (expansion
shell) - complete grout coverage of the
rebar

Typical required torque: 200-300 [Nm]

Secondary grout flow outside the


sleeve until the grouting medium flows
out at the bore for grout discharge at
the hemispherical bolt plate

Accessories
Load indicators
Rock bolt testing equipment

Technical Features
Combination rock bolt
Active reinforcement by pre-stressing
of the expansion shell anchor
Allowance of a certain amount of
elastic deformation of the rebar
induced by displacements of the rock
mass

Flexible grouting behind the working


face allows an optimum adaptation
of the CT-Bolt to given ground and
operating conditions

Optimum alignment and assurance of


complete grout coverage of the rock
bolt by the polyethylene sleeve

Unique choice of the corrosion


protection level
Protection of the CT-Bolt
components according to given levels
of corrosive environments
Bolts are available black, hot dip
galvanised, or with a special
Combi Coat (combination of hotdip galvanizing, zinc phosphate, and
powder coating)
Indicated lifetimes for load-bearing
components of the fully-grouted
CT-Bolt by accelerated corrosion
tests performed by Vik rsta AS from
50 years (black type) to 150 years
(Combi Coat type)

Austria

EMEA
DYWIDAG-Systems International GmbH
Alfred-Wagner-Strasse 1
4061 Pasching/Linz, Austria
Phone +43-7229-610 49 0
Fax
+43-7229-610 49 80
E-mail alwag@dywidag-systems.at
www.alwag.com

Argentina

Australia
belgium

Bosnia and herzegovina


Brazil

Canada

North America
DSI Underground Systems Inc.
9786 S Prosperity Road
West Jordan, UT 84081, USA
Phone +1-801-973 7169
Fax
+1-801-973 7172
E-mail dsiunderground@dsiunderground.com
www.dsiunderground.com

Chile

Colombia

C o s t a R i ca

Croatia

Czech republic

Denmark

South America
DSI Chile Industrial Ltda.
Las Encinas #1387, Valle Grande
Lampa, Santiago de Chile, Chile
Phone +56-2-596 96 20
Fax
+56-2-596 96 69
E-mail informaciones@dywidag-systems.cl
www.dsi-chile.com

Egypt

estonia
Finland
France

Germany
Greece

APAC/ASEAN
DYWIDAG-Systems International Pty. Ltd.
25 Pacific Highway
Bennetts Green, NSW 2290, Australia
Phone +61-2-49 48 90 99
Fax
+61-2-49 48 99 56
E-mail dsi@dywidag.com.au
www.dsiminingproducts.com/au

GU A TEM A L A
HONDUR A S

Hong Kong
Indonesia
Italy

Japan

Korea

Lebanon

Luxembourg

Ma l a y s i a
Mexico

Netherlands

Norway
Oman

Pa n a m a

Pa r a g u a y
Peru

POL A ND

Portugal

Qatar

Sa u d i A r a b i a
singapore

S o u t h A f r i ca

Spain

Sweden

Switzerland

Ta i w a n

Thailand

Turkey

ALWAG (AM 952/79), AT (AM 6138/2003),


AT-SYSTEM (AM 6139/2003),
DYWI (4197869), LSC (AM 4326/2008),
OMEGA-BOLT (3258282),
POWER SET (AM 6163/2002), and
TUBESPILE (AM 4328/2008) are registered
trademarks of DYWIDAG-Systems International GmbH.
Combi Coat and CT-Bolt are trademarks
of Vik rsta AS.
DYWIDAG-Systems International GmbH
is a partner of Vik rsta AS.

United kingdom
Uruguay

US A
Venezuela

04314-1/08.12-web he

Please note:
This brochure serves basic information
purposes only. Technical data and information
provided herein shall be considered
non-binding and may be subject to change
without notice. We do not assume any liability
for losses or damages attributed to the use
of this technical data and any improper
use of our products. Should you require
further information on particular products,
please do not hesitate to contact us.

United Arab Emirates