FINAL CONTROL TEST PROGRAM (FCTP)

(BEFORE INSTALLATION)

Project

Stay Cable's Strand

HDPE Sheat Base

Material

Wax filler

Sheathed strand

Material

7-wire strand epoxy coated, 15.20mm, 1860 MPa, waxed and HDPE
coated

Standards / Specifications:

Technical Specifications of Stay Cables for ATJ Bridge, PTI

Recommendations, Fib Recommendation, Norme Francais, CEN
European, BS, ASTM, and ISO

Jembatan Aji Tullur Jejangkat

Item:

Characteristics

Standards

Acceptance Criteria

1
2
3
4
5
6
7
8
9
10

Diameter
Breaking load
Elastic Limit 0.1%
Modulus Young
Elongation at max. Load (Lo>500 mm)
Straightness
Weight (g/m)
Cross-section area
Deflected Tensile Test
Fatigue Test

pr-EN 10337
pr-EN 10337
pr-EN 10337
pr-EN 10337
pr-EN 10337
pr-EN 10337
pr-EN 10337
pr-EN 10337
Fib Recommendation
Fib Recommendation

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Ultimate force after Fatigue Test

Relaxation after 1000 h and load 70% GUTS
Chemical corrosion Test
Density at 23C
Melt flow Index of 5 kg at 190C
Flexural Modulus
Tensile strength at yield at 23C
Elongation at fracture at 23C
Elongation at fracture at -20C
Carbon Black Content
Carbon Black Dispersion Index
Carbon Black Distribution level
Ultraviolet radiation stability
Oxidative induction time at 200C
Stress cracking resistance at stress F 50
Shore D hardness
Congealing Point
Penetration (1/10mm) at -20C
Penetration (1/10mm) at 25C
Viscosity at 100C
Bleeding after 7 days at 40C
Resistance to oxidation 100 hours at 100C
Corrosion protection 168 hours at 35C (Salt
Spray test)
Static Water Tightness Test
Wax weight (g/m)

Fib Recommendation
pr-EN 10337
NF A05-302
NF EN ISO 1183
NF EN ISO 1133
ISO 178
NF EN ISO 527-2
NF EN ISO 527-2
NF EN ISO 527-2
ISO 6964
ISO 11420
ISO 11420
ASTM D 3350
ISO 11357-6
ASTM 1693, Condition B
ISO 868
NFT 60-128
NFT 60-119
NFT 60-119
DIN 51561 T1
BS 2000: PT 121
ASTM D 942-70
NFX 41-002

15.20mm
260 KN
229 kN
195 kN/mm ( 5%)
3.5%
15mm/1m
1093 g/m (+2%-2%)
140mm ( 2%)
K 20%
2M cycles with Fup=0.45xfGUTS and stress
range 280 Mpa
95% MUTS
2.5%

34
35

Date:

XP A 35-037-1: 2003
General Specification

941 Kg/m
From 0,2 gr to 1 gr per 10 minutes
> 800 Mpa
22 Mpa
> 600%
>150%
2.3 ( 0.3%)
<3
<C2
Condition C
> 20 minutes
> 1000 h
>55 points
>65C
No cracking
<80/10 mm
>20 mm/s
0.5%
<0,03 Mpa

No water collected
10 gr/m

Testing Sample
Required
1 per coil
1 per coil
1 per coil
1 per coil
1 per coil
1 per coil
1 per coil
1 per coil
1/master coil
1/master coil
1/master coil
1/master coil
1/master coil
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/HDPE batch
1/Wax batch
1/Wax batch
1/Wax batch
1/Wax batch
1/Wax batch
1/Wax batch
1/Wax batch
1/master coil
1 per coil