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KERTAS KERJA
PROGRAM
KOD MODUL
TAJUK MODUL
TAHUN / SEMESTER
JAM KREDIT
JUMLAH JAM
KELAS/KULIAH
KOMPETENSI
STANDARD
PEMBELAJARAN
NAMA PELAJAR:
TEKNOLOGI AUTOMOTIF
MAT 501
4 WHEEL DRIVE TRAIN SYSTEM
TAHUN 1 SEMESTER 5 DIPLOMA VOKASIONAL MALAYSIA
3.0
5.0 JAM / SEMINGGU
1. OVERHAUL FOUR-WHEEL DRIVE TRANSFER CASE
1.1 IDENTIFY FOUR-WHEEL DRIVE TRANSFER CASES
LOCATION
1.2 REMOVE FOUR-WHEEL DRIVE TRANSFER CASE
1.3 DISMANTLE FOUR-WHEEL DRIVE TRANSFER CASE
1.4 ASSEMBLE FOUR-WHEEL TRANSFER CASE
1.5 INSTALL FOUR-WHEEL DRIVE TRANSFER CASE
TARIKH:
TAJUK : PART TIME 4WD TRANSFER CASE SHAFT DISASSEMBLY AND ASSEMBLY
OBJEKTIF :
Selepas aktiviti ini pelajar-pelajar mesti boleh :
1. Membuka dan memasang rear output shaft dengan teknik yang betul
2. Membuka dan memasang front output shaft dengan teknik yang betul
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ARAHAN AM :
Anda dikehendaki membuka dan memasang part time 4 wheel drive rear outputshaft, membuka dan
memasang front output shaft menggunakan teknik yang betul. Masa yang diberikan adalah selama 2
jam. Sila patuhi langkah-langkah keselamatan semasa melaksanakan tugas dan pastikan tempat
kerja sentiasa kemas dan bersih semasa atau selepas menjalankan tugas.
PERALATAN/PERKAKASAN/BAHAN :
BIL
1.
2.
3.
7.
8.
ITEM
4 wheel drive transfer case
Service manual
Peralatan tangan
Oil Seal
Takungan (tray)
Bil/Unit
1 unit
1 unit
1 set
1 set
2 unit
ARAHAN KERJA :
1. Sediakan bahan, peralatan dan kelengkapan yang sesuai.
2. Sangga kenderaan dan julang ia setinggi mengikut kesesuaian kerja
3. Membuka dan memasang rear output shaft dengan teknik yang betul
4. Membuka dan memasang front output shaft dengan teknik yang betul
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LANGKAH KERJA
1.
BUTIRAN KERJA
1.1 Use special tool to support the low speed gear.
1.2 Use a press to push at the front end of the rear output shaft and then
remove the hub and gear.
NOTE: The clutch hub may fit loosely on the shaft, so that
removal is possible without using a press.
2.
3.
Removal
3.2 Use a press to push at a rear end of the rear output shaft,and then
remove the radial ball bearing.
NOTE: The bearing may fit loosely on the shaft, so that removal is
possible without using a press.
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LANGKAH KERJA
4.
BUTIRAN KERJA
4.1 Place special tool so that the load is applied at the bearing
4.2 Use a press to push at the rear end of the rear output shaft,
and then remove the clutch hub and ball bearing
5.
Ball Bearing/Stopper
Plate Installation
5.2 After installing the ball bearing, fit the stopper plate onto the rear
output shaft
5.3 Use special tools to press in the ball bearing
6.
Clutch Hub
Installation
6.2 Confirm the clutch hub installation direction, and fit onto the rear
output shaft.
6.3 Use special tools to press in the clutch hub.
NOTE: The clutch hub may fit loosely on the shaft, so that installation
is possible without using a press.
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LANGKAH KERJA
7.
BUTIRAN KERJA
Ball Bearing
Installation
8.
8.4 Stake the two places of the jam nut as shown in illustration.
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LANGKAH KERJA
9.
BUTIRAN KERJA
Clutch Hub
Installation
9.2 Confirm the clutch hub installation direction, and fit onto the rear
output shaft.
9.3 Use special tools to press in the clutch hub.
10. Snap
Ring
Installation
10.1 Install the thickest snap ring that can be fitted in the snap
ring groove of the rear output shaft.
10.2 Make sure that the clutch hub end play meets the standard value.
Standard value: 0 0.08 mm (0 0.003 inch)
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LANGKAH KERJA
BUTIRAN KERJA
1.
2.
Ball Bearing
Installation
Page | 8
LANGKAH KERJA
3.
BUTIRAN KERJA
Ball Bearing
Installation
Page | 9
SKALA MARKAH:
Skala 0 = Calon tidak melakukan tugasan/ tidak mengikut kriteria yang ditetapkan
Skala 1 = Calon mengikut sebahagian daripada kriteria yang ditetapkan
Skala 2 = Calon mengikut kriteria ditetapkan
Skala 3 = Calon mengikut dan melebihi kriteria ditetapkan
BI
L
1.
WAJARAN
(1 3)
MARKAH
DIPEROLE
HI
PERATUS
MARKAH
DIPEROLEHI
JUMLAH
2.
MARKAH
DIBERI
ASPEK DINILAI
/ 9 x 40
HASIL KERJA-40%
Membuka dan memasang rear output
/ 27 x 40
Page | 10
3.
3
9
4.
/ 9x 10
3
3
2
2
Persediaan diri
Etika
Profesionalisma
2
JUMLAH
/ 42 x 10
14
TANDA TANGAN
PENGESAH
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