Piping Specifications

J'i~~ (
CONTRACT NO.
GTe 118/EDI04
Qatar
Petroleum
,"'u
I
..... _I_"T"IIo
SHEET NO.
A1
$~
PIPING MATERIALS
QATAR PETROLEUM
Piping Class
CS1-150-2
Services:
Rating: 150# RF
HFO, Diesel and Thermal Fluid
Design Standard: ASME 831.3
Material: Carbon Steel
Item
Pipe
Size (NB)
112'"-1112"
2" - 6"
8"-16'"
18--2';"
30"32"
Flar.ge
Pressuro I Tomp. Limits
Prt\ss ( Barg ): 19.65 17.93

Temp. {' C): -29 to 38
94
C.A: 3mm
Wall I Rating
Description & Type
Ends
Sch.80
BE
Sch.40
BE
Sch 30 V V- BE
BE
Sch STD v
Sch 20 ./
BE
Dimensional Std.
Seamless
Seamless
&lamless
SAW (100% Radiographed)
SAW (100% Radiographed)
~
1f2" - 24
150#
WN,;? W@lding Neck Flange.

end to match pipe sch.
30" - 32"
150#
WN-RF Welding Neck Flange,
end to match pipe actl.
Bind Flanges
1/2- " 24
30" - 32
150#
150#
BL RF Blind Flange
BL- RF Blind Flange
Elbow
1/2' - 16
As Pipe
18" - 32"
As Pipe
112'" 16"
112" - 8"
As Pipe
AsPlpe
As Pipe
Nipples
112" . 1 112"
8ch 160
Gaskets
1/2" 32
150#
18" 32"
BW
8W
Weldolets
B
B
B
ASTM A105 N
2,8
ASME 816.5
ASME B16.47
SERIES AI
MSSSP-44
AS MA10S N
ASTMA105N
ASME B16.9
ASME B16.9
M8S SP 97
ASTMA234/
ASTM A234 WPB-W
Equal Tee. Reducing Tee. Cap.

Ecc. & Cone. Reducer
Se.lmless
We!ded (100% RadIOgraphed)
ASME 816.47
SERIES AI
MSS-SP-44
ASME B16.9
Bod
API5 Gr.
API5 Gr.
API5LGr.
API5L Gr.
2,8
8'7
,/
~S1'M A106 Gr. 8
ASTMA10S N
ASMEB16.Y"
FrtIlngs
Notes
ASME 816.5
Long Radius. 90 oog. I 45 deg.

B : / elbows. seamle&s
Long Radius, 9() deg./45 deg.

30 deg. elbows. welded
(100% Radfoglilphed)
10.23
300
Material
ASME 838.10 "'"

ASME B36.101 API 5L
ASME 838.101 API 5L
ASME 636.101 API 5l
iASME 836.10f API5l
v'
15.86
149
/ ASTM A234 WPB/ '
\,..
ASTM A234 WPB-W

ASTMA105N
TOE I TBE, 80mm Long
AS'w1E 636.10
ASTM Al06 Gr. B
Spiral wound. graphitec
ASME 81620
Graphlled I S$316
wlU1 SS316 centering ring.

I
Bolbng
ISpeclacl8 Blind.
Spa1:le and Spacer
112"-32"
150#
1/2" - 32'"
150#
DOCUMENT DESCRIPTION
PIPING CLASS CS1-150-2
TB/LT111 00300/03
Stud Bolts with 2 heavy hex

Nuts
ASME B18.2.1
ASME 818.2.2
Spectacle Blind, Spade and

Spacer
ASME 816.481
API 590
A193 Gr. B7
A194 Gr. 2H
Cadmium Plated
AST
A516 Gr 60
DATE
5128/05
Page No. 27 of 93
SHEET NO:
A-2
CONTRACT NO:
GTe 1 18IEDI04
PIPING MATERIALS
QATAR PETROLEUM
Rating: 150# RF
Mal.rlal : GaIt>on Steel
CoA: 3mrr
Sorvlce.s:
HFO. Diesel and Thennal Fluid
DHlgn StandJIrd: ASME 831.3
SIU(NB)
Itam
:rr,"12"
Gale Valves
WolI/~tlng
150#
Ends
F/
ASME7
Pronuro I Tomp. l.Jmits

Press ( Barg ) 19.65
17.93
Temp. (0 C)
-2910 38
94
Dimensional
Std.
Doacrlptlon & Type
Vw
'""
30"-32"
Globe Valves
1rr-l1rr
ASTMA105 N or
A216 Gr. wca
Tnm13'll.Cr
API 600 1
BS 141':
A216 G!. wca

Trim 13%Cr.
as EN ISO
FLRF
Rexible Wedge Gate Valve, OOIted

bonnet. OS & Y, HW
150#
ASME 816.5
F\.RF
Flexible Wedge Gate ValVe, bolted

bon~OS & Y, GO
API 600 1
as 1414
A216G. WC8
Tnm 13'l1>Ct.
FLRF Flexible Wedge Gate Valve, boI'ed

bonnet, OS & y, GO
as 14141
A216 Gr. WCB

Tnm lJ'll. Cr.
AS MA105 Ncr
A216 Gr. wca
Trim 13% Cr.
9.10
../
150#
ASME 816.47
SERIES A
15Ol1
API6D
F\.RF Globe valve, bolted bonnel. plug type

dtsc, OS & Y, HW
as EN ISO
../"
-./
15761
2" -6"
150#
ASME B16.5
FLRF
Globe valve. bolted bonnet. plug type

disc, OS & Y, HW
as 1873
A216Gr. wca
Trim 13%Cr.
9, 10
8"-14"
150#
ASME 816..5
FLRF
Globe valve, boiled7 t . plug lype

& Y, GO
disc,
as 1873
A216 Gr. WCB

Trim 13% Cr.
9,10
as EN ISO
ASTM A1as Nor

A216Gr, wee
Tnm 13% Cr.
11
lIT
112"
150#
as
F\.RF IPtSlon Lifl
ASME 816.5
Type cheel< valve lot
./ hol1zorItai ,"s18l/atlon, botted cap
15761
../
2" 24"
150#
ASME 816.5
Wafer Dual Pale Cl\adt valve. suitable for

hol1ZXln I veIt1caJ Installallon
2". 24"
150/11
ASMEB16.5
F\.-RF SwWlg Check wive. suitable fohor1Zalla 1 verticallnslal'a
30" - 32"
150#
ASME B16.47
SERIES A
30" . 32"
150t1
ASME 816.47
SERIES A
81111 Valves
300
150#
ASMEBI6.5
ASMEBY
Check Valves
10.23
149
Not..
API 602 1
r->olld Wedge Gale Vaw, boiled

bonnet. OS & Y, HW
15.88
Muorial
15761
2".6'"
CS1-150-2
Piping Class
lrr
lIZ"
2".6"
150#
ASME 86.5
l50R
ASME 816.5
AP~
A216 Gr. WCB

Trim 13% Cr.
BS 1868
A216 Gr. WCB

Tr'r'n 13% Cr.
API 594
A216 Gr.WCB
Tnm 13% Cr.
FL-RF s.,.;ng cneck valve. suitable for

honzonlall vertlcallnal8llat.on
BS 1888
A216Gr. WCB
Tn 13% Cr.
7, 11
FLRF Ball Valve, Full f Reduced Bore. fire safe

08S1gn. PTFE seats, wlltI anllsta c <levtce
& blowout proof stem, Floabng Type Ball. WO
as 5351
ASTM A105 N or
A216 Gr. WCB
Trim 3% Cr.
3,4
Wefer
FL-RF
Dual Plat Checl< valve, su table for

honzootal 1 vor1lCal Inslallatron
Ball Valve. F I Reduced Bore. re sate

deslg'l, PTFE seats, with anllStatlc dBVlce
& blowout proof stem, WO!
Lb
APl6DI
BS 5351
.JI,JSr.;b ,..(t
vJl~
T""
7,11
AS,M .4.105 N Of
A216 Gr. WeB
Tnm 13% Cr.
3,/
,.
~.
PIPING CLASS CSi-1SQ.2
TB/LT111 00300/03
DATE
5128/05
Page No. 28 of 93
CONTRACT NO:
SHEET NO:
A-J
GTe 118IED104
PIPING MATERIALS
QATAR PETROLEUM
~
z
rn
::>
~
112"
3T WOl
30"
'1'101.
211"
WOt.
'2E' '1'101.
24"
WOl
20" '1'101.
III"
VIOl
Ill"
VIOl
14"
WOl.
1T I wa.
10" VIa.
ll"
VIOl.
WOt.
fr
4"
VIOl
VIOl
3"
'Z"
WOl
I lIZ"
RT
I"
RT
3/4"
RT
1fZ"
ET
JU"
I"
Press un I Temp. Limit s

Press ( Barg ): 19,65 17.93 15.86 10.23
Temp. (oC); -291038 94
149 300
Rating: 15011 RF
Material: Cartlon Steel
Services:
d
HFO. DIesel and Thermal
Deslgn Standard: ASME B31.3
C.A:3mm
1112"
'Z"
WOl '1'101. VIOl WOl.

VIOl. WOl WOl WOt.
WOl WOl WOt. WOl
WOl wO'. WOl
'110
WOI. WOl WOt. WOt.
'1'101. WOl VIOl. '1'101.
VIOl '1'101. wo. wOt.
VIOl VIOl wa. WOl.
wOt. '1'10. wa. wa.
'1'101. '1'101. VIa. '1'101..
WO~ WOl Wa. Wa.
'1'101. VIOl WOl. WOt
VIOl '1'101. VIOl. WOt.
VlOt. WOl WOl. I'lT
WOl '1'101. wa. RT
wOt. WOl wa. ET
RT
ET
RT
RT
ET
ET
3"
,"
WOt. WOt.
'1'101. WOl
WOl WOl.
'1'101.. VIOl
WOl '1'101.
'1'101. WOt.
VIOl WOt.
VlOt. '1'101.
'1'101.. '1'101.
WOl. wa.
VIOl RT
VIOl. RT
RT
RT
AT
ET
ET
CS-150-2
Piping Class
BAAHCHSlZE
S"
S"
wOt. wOt.
WOl
WOl WOl
WOl WOl
WOt. VIOL
WOl RT
WOt. RT
RT
AT
RT
RT
RT
RT
RT
AT
RT
ET
WOt.
ET
10
RT
RT
AT
RT
RT
RT
AT
RT
RT
RT
ET
I'Z"
AT
RT
RT
RT
RT
RT
RT
RT
RT
ET
14"
IS
IS"
N'
24
26"
AT
RT
RT
RT
RT
RT
RT
RT
AT
AT
AT
RT
RT
RT
RT
RT
RT
RT
RT
RT
ET
AT
RT ! RT
RT I AT
RT I ET
RT
Ell
RT
RT
AT
RT
RT
ET
RT
RT
ET
AT
2l/"
30'"
AT
37'
ET ,
ETI
ET
i:T
ET; EQUAL TEE (BW)
RT: REClIC G
WCX-: WEl.OCILET
REDO
TEE VlfTH REDUCER
',,
PIPING CLASS CSH 50-2
TB/LT111 00300/03
DATE
5128105
Page No. 29 of 93
CONTRACT NO
GrC 1111iEDI04
QATAR PETROLEUM
Services:
HFO, DIesel and Thermal Fluid
Design Stlindard: ASME 831 3
J'.I.w~
18 Qatar
SHEET NO;
A-4
Petrolam
PIPING MATERIALS
Piping Class
CS-150-2
Rating: 1501l AF
M.~ri.1 : Cartlon Steel
Pressure I ramp. Limits

Press ( Barg): 19.65
17.93
C.A: 3mm
Temp! C)
29 to 38
94
15.86 10.23
149 300
NOlES:
1. ASTM A 106 Gr. B pipes can be used instead of API 5L Gr B seamless Pipes.
2. 300# Flanges 0 be used only for connection with Control Valves and InstrumentS. ,f reqUIred
3. Generally B Valves ahall be reduced bore. FUll Bore Valves 'hall be provided wherever IndIcated In \he P&ID
4. Ball valves are used only for 'nstrument connectIons nd vent & drain connedJOOS_
5. Non-Desll1Jctive examinallo sha be as follows:
Radiography: 5% for all Butt We!as and
MPI for 10" & above Butt welds: 5%
5. Spectacle Bhnd dlmel'lsHlnS for 32" are as per the drawing MI5-8355-M500-M
7. Swing check valves sha be used ISIstead of wafer type only tor HFO service II recommended by the vendor.
B. Flange faczllQ s~ be amoolll wtlll surface finish 3.2 to 6.3 microns.
9. All gate & globe valves sha have renewable seats and shall be provided WitIl back seets The seats shall have stel e 6
hard fadng, where Ilpproprlate.
10. Globe valves sI\8J1 have renewable plugs
, ,. Piston & SWIng c:hecl< valves shall have the piston &
I hartllared with sl~Jlite 6. And valves shan nav~ non renewable.
Integral type seals.
12. Alllnhne process ba valves are wnnlon mount
all type. And batJ valves 4 and belOw used lor vents. drains & strumefl(
isolabons are ttoabnll type
PIPING CLASS CS-150-2
TB/lT111 00300103
DATE
512el2005
Page No. 30 of 93
J~ fl....:JJ ;....bi)
s~
Qatar Petroleum
PIPING MATERIAL CLASS CS1-150-4

SERVICE: Instrument Air, Firewater (Dry System)
PRESSURE/TEMPERATURE
at'C
RATING
Bar(g)
CODE
38
50
84
19.6
19.6
19.3
18.2
ASME B31.3
CORROSION ALLOWANCE
Nil
MATERIAL
C.S. Galvanized
PIPE
Y>" to 2" SCH XS
(Notes 1, 2, 3, 4, 5, 6)
Dimensions to ANSI B 36.1 OM
THRD-M API 5L Gr B SMLS (GALV),
3" to 12" SCH STD BE API 5L Gr B SMLS,

Dimensions to ANSI B 36.1 OM
NIPPLES (L=100mm)
y," to 2" XS
THRD-M API 5L Gr B (SMLS), Galvanized
W' to 2" XS
PE x THRD-M API
5L Gr B (SMLS),
Galvanized
x PE API 5L GRB SMLS, Galvanized
SWAGES
W' to 2" XS
FLANGES (Notes 1,3,4)
Class 150 RF, ASME B16.5, Forged Carbon Steel A 105
PE
W' to 2" THRD-F, Galvanized, SM, 3.2 to 6.3 microns

3"to 12" Weld Neck, Bore to match pipe I.D"
SM, 3.2 - 6.3 microns
ORIFICE FLANGES
Class 300 RF ASME B16.36, Forged Carbon SteelA105

2"
Threaded, Galvanized, 3.2 to 6.3 microns.
3" to 12" Weld Neck, bore to match pipe I.D,

SM, 3.2 to 6.3 microns.
FITTINGS (Notes 1, 3, 4,7)
TB/LT111 00300/03
OLETS Forged CS. A105
Y>" to 2"
Nippolets, THRD-M, MSS-SP-97, 3000#
Y>" to 2"
Threadolets, THRD-F, MSS-SP-97, 3000#
3" to 12"
Weldolet, BW, MSS-SP-97, 3000#
Page No. 31 of 93
J~ ft-.,JJ ~
Qatar Petroleum
s~
Forged Carbon Steel Fittings:

Elbows, Tees, Caps, Couplings
~"to
2"- 3000#, THRD-F, Galvanized, A105 (Galv), ANSI 816.11
Unions: (Union to have integral seats)
Y2" to 2" 8S 3799, THRD-F, 3000#, A105 (Galv), ANSI 816.11
Hex. Head Plugs:
Y2" to 2", THRD-M, 3000#, A 105 (Galv), ANSI 816.11
Wrought Carbon Steel A234 Gr WPB Fittings:
Elbows, Tees, Reducers and Caps, ANSI B16.9
3" to 12"
GASKETS
Buttweld, Sch to match pipe
PTFE, 150#, ANSI 816.21
SS316L Spiral wound with PTFE filler, 300#,
ASME B16.20, CS Outer Ring.
(For Orifice flange)
BOLTING
Alloy steel, A193 Gr 87 Stud 801ts; A194 Gr 2H Hex Nuts,
Galvanized.
VALVES
Type
Gate
Globe
Check
Ball
Size Range
Rating
Ends
Description
as & Y, BB, ASTM A105, 13%Cr Trim, BS 5352

as & Y, BB, ASTM A216 WCB, 13%Cr Trim, API 600
Yo" to 2"
800#
Threaded
Solid Wedge,
3" to 12"
150#
RF
Flexible Wedge,
Yo" to 2"
800#
Threaded
Plug Disc,
3" TO 8"
150#
RF
Plug Disc,
as & Y, ASTM A105. 13%Cr Trim, BS5352

as & Y, BB, A216 WCB, 13%Cr Trim, BS 1873
Yo" to 2"
800#
Threaded
3" to 12"
150#
Wafer
Double Disc, Metal to metal seat, API-594, A216 WCB, Inconel-X 750
Spring, 13%Cr Trim
Yo" to 2"
800#
Threaded
ASTM A105, SS316 Trim, PTFE seat, BS5351, Fire Safe
3" to 12"
150#
RF
A216 WCB, SS316 Trim, PTFE seat, BS 5351, Fire Safe
SS Spring Loaded, Bolted Cover, ASTM A105, 13%Cr Trim, BS5352
STRAINERS
Class 800. Threaded A 105, Stainless Steel Screen
Y2" to 2" Y type with flanged strainer cap, 40 mesh.
TB/LT111 00300/03
Page No. 32 of 93
J'J.ti-,.JJ ~
Qatar Petroleum
Class 150 Flanged RF, A216 Gr WCB, Stainless Steel Screen

3" and above Y type with flanged strainer cap, 40 mesh,
NOT
HYOROTESTING
Visual
100%
RT
20% (Instrument Air); 100% (Fire Water)
LP/MPI
20%
1,5 times design pressure,
NOTES
1,
All welded pipe, flanges and fittings shall be hot dipped galvanized after fabrication.
2.
Bending of galvanized pipe is not allowed.
3.
Where galvanizing has been burnt off, the surfaces shall be brushed and cold galvanized or zinc coated.
4.
Piping shall be coated and wrapped, as applicable, in accordance with OP Specification OP-SPC-L-002
5.
Threaded connections shall be sealed with PTFE tape or sealing compound approved by OP.
6.
One end of each pipe length with threaded ends shall be provided with a threaded coupling.
7.
Wrought elbows shall be long radius type.
8.
Fabrication of piping shall comply with the requirements of OP specification ES.5.14.001 O.
TB/LT111 00300/03
Page No. 33 of 93
BRANCH TABLE
MAIN
PIPE
SIZE
BRANCH PIPE SIZE
Ii
TS
TR
TR
TR
TR
TH
TH
TH
TH
TH
TH
Ii
%"
1"
1Y.!"
2"
3"
4"
6"
8"
10"
12"
TH
TR
1Y2"
2"
TS
TR
TR
TH
TH
TH
TH
TH
TH
TS
TR
TH
TH
TH
TH
TH
TH
TS
TH
TH
TH
TH
TH
TH
3"
4"
6"
8"
10"
12"
TS
TR
TR
TR
TS
TR
TR
TS
TR
TS
TS
TR
TR
TR
TH
TH
TH
TH
TH
TH
TS
TR
TR
W
TS
TR
TR
TR
Threadolet
T8
%"
Reducing Tee
Straight Tee
Weldolet
TB/LT111 00300103
Page No. 34 of 93
' RATING OR
SCHEDULE
NOMINAL PIPE
SIZE (NPS)
ITEM
DESCRIPTlON
GENERAL DETAILS
TYPE OF
ENOS
PIPE
6 and below
8to 12
Sch.40
Sch.30
Flanged
Flanged
Seamless carbon steel API5l Grade 8. or ASTM A106

PTFEI/ned.
FLANGES
12 and below
Class 150
Flanged.
Carbon SlUt to ANSI B16.5. ASTM A105 or A216 Grade

WCB.
moulded Or
flared raised
face
45' & ga"

ELBOWS
Class 150
12 and below
REFERENCE STD.
NOTE REV.
2.3.6.
8.10.
12.13.
14.15.
4.5.7.
8.11.
15.
Flanged.
Castor fabricated carbon steel pipe as above. castings
mOUlded or
to ASTM A216. Grade WCB or equivalent.
6,15.
raised face
Class 150
Flanged.
Cast or fabricated carbon steel pipe as above, castings
moulded or
raised face
to ASTM A216, Grade WCB or equivalent.
REDUCERS,
nes, CROSSES,
LATERALS &
MISC. FmlNGS
12 a'nd below
BOLTING
BS 4882 inch series. alloy steel stuO bolts Grade 87. Nuts Grade 2H (heavy series).
GASKETS
Gaskets are not normally requirea. see manufacturers recommendations.
FABRICATION
Before lining each item shall be smooth. clean. free of burrs and other deposits. After lining the oipe shall be
subjected to a electrostatic test tor pin holes in addItion to-normal hydrostatic tests.
INSTRUMENr
IMPULSE UNES
& FITTINGS
All subject to approval by 8P.
8.15.
8P Std. 175
9.
15.
NOTES
n.
User to confirm allowable pressure temperature rating with lined pipe supplier.
"2.
Lining may be of the locked-in swaged pipe construction or loose type. method of construction to be SUbject to
approval by BP.
"3.
Electric-resistance-welded pipe to ASTM A58? may be used providing the mill and the quality control
manufacturing procedures are approved bp BP. Pipes to other Standards shall be subject to approval by SP.
4.
Class 300 flanges normally are required for globe-type regUlating control valves for NPS 8 (DN 200) and below.
Check instrument details.
'5.
Flanges to other Standards shall be subject to pressure/temperature limitations/calculations and approval by

SP.
'6.
Pipe schedules quoted are nominal only and SUbject to agreement between BP and supplier.
Flared raise face and loose line shall be prOVided with means of preventing creep of PTFE.
'8. The design of fittings and the details of attachment of flanges vary with each manufactlirer, the design shall be
sub;ect to approval by BP.
9.
Consult manufacturer for recommended bolt loadir,g, bolting in stainless steel or other materials may be
considered when corrosion due to leakage is considered a problem.
10
At high veolocity, gases may create static electric charges. considerastion should be given to bonding of flanges
and earthing.
11.
Radial clamp type flanges are available from some suppliers and shall be used only with the approval of 8P
12.
No welding or bending operations shall be carried out on lined pipe.
13.
Lines shall not be used as electric earths.
14.
'15.
PTFE lined pipe or fittings should not be stored or handled below -18"C (O"F).
The linings. pipe fittings. tolerances. hydrostatic and electrostatic testing and packaging shall meet the
requirements or ASTM F423 or as 6374 Pt. 2.
BP ENGINEERING STANDARD 170

SHEET 1 : PIPE & FITTINGS
NON,SHOCK PRESSURE/TEMPERATURE RATING!
bar
(ga)
,96
19.6
19.2
17.7
158
14
12.28
"c
- 20
50
100
150
ZOO
230
I
I
FLANGE RATING: ANSI 8165/Class 150
MATERIAL: Carbon Steel PTFE lined

PIPING SPECIFICATION L3-150-1
I REV.
Sept. '90
?s ..::231
TB/LT11100300/03
Page No, 35 of 93
ITEM
NOMINAL PIPE
SIZE(NPS)
RATING
PLUG VALVES
Sand below
Class 150
BUTTERFLY
VALVES
3 and above
Clas5150
CHECK VALVES
Flanged RF
I REFERENCE STD.
GENERAL DETAILS
Forged or cas:steel body and plug, lull PTFE lined body

and PTF:: Covereo plug comp!ete with antist.atic de"ice
to 8S 5353.
'
..
3and above
Class ISO
FlangedRF
As above.
6 and below
Class 150
Flanged RF
Cast steel. disc type, bolted bonneUcover. PTFE lined

(ror hOrizontal lines).
Class 150
Flanged RF
Cast steel, vertical bailor disc type, bolted body. PTFE

lined. with solid PTFE ball or poppeI.
Cast steel flanged, PTFE lined tp.l9. complete with PTF'E

or PTFE Covered strainer
, and blind flange with
blind spacer ring.
8and beloW
Class 150
Flanged RF
FLOW GLASSES
8 and below
Class 150
Flanged RF
Band below
Class 150
FOR NOTES SEE SHEETS NUMBERED

CONSECUTIVELY FROM VN1
Flangeo RF
NOTE
REV.
28.84.
Wafer type. cast steel body and dis!<. PTFC: liner ana
PTFE encaosulate-d disk. FTFE stem $
STIl.ll/NERS
SPADES
DESCRIPTION
TYPE OF
ENDS
27.26.
84
5.26.
84.
28.84.
Castor fabricated steel tubular or bull's eye type, PTFE
28.79.
lined.
64.
Carbon steel, PTFE lined, re\lersible type.
6.28,
84.
BP ENGINEERING STANDARD 170

SHEET2 : VALVES & ANCILLARIES
FLANGE RATING: ANSI 8165/Class 150
PIPING SPECIFICATION L3-150-1
I REV.
Nov. '87
RS .:2JI
TB/LT111 00300/03
Page No. 36 of 93
PIPING MATERIAL CLASS L4-150-1
SERVICE
Produced Water (Sour)
DESIGN PRESSURE (Barg)
19.6
18.2
DESIGN TEMPERATURE (0C)
(-) 20
84
CODE
ASME B 31.4
CORROSION ALLOWANCE
Nil
MATERIAL
CS, HDPE lined
PIPE
2" - 6": API 5L Gr B, SMLS, SCH 40; Dimensions

to ANSI B 36.10 M.
8" - 16": API 5L Gr B, SMLS, SCH 20; Dimensions
to ANSI B 36.10 M.
FLANGES
Class 150, Weld Neck RF, SM, 3.2 to 6.3 microns
ASTM A 105N (HDPE Lined), ANSI B 16.5
PULLED BENDS
Pipe as above. Minimum centre line radius
25 x NPS.
FITTINGS
Wrought Carbon Steel A234 WPB (Internally FBE
Coated), Fittings (Elbows, Reducer, Tees)
Flanged Schedule to match pipe, Dimensions to
ANSI B 16.9
THREADOLET
Y2" - 2", THRD-F, MSS-SP-97, 3000#
GASKETS
1/8" thick Natural Rubber, Ring,

Shore hardness 60
BOLTING
A193 GR B7M / A194 GR 2HM, PTFE COATED
NDT
Visual
100%
RT
100% on butt joints
MPI
20%
Lined Pipe Checking: Conduct 100% check using

holiday detection tester
TB/LT111 00300103
Page No. 37 of 93
J~J4U~
Qatar Petroleum
1.5 times design pressure
HYDROTESTING
VALVES
OPTION-1:
Type
Size Range
Rating
Ends
Wedge gate
All sizes
150#
RF
ASTM A216 WCBIWCC/A105N with O.OOT (75 microns)

internal ENP coating, SS 316 trim, solid wedge, Bolted bonnet,
as & Y renewable seat, API 6D I API 600.
Description
Globe
All sizes
150#
RF
ASTM A216 WCBIWCC/A 105 with 0.003" (75 microns) internal

ENP coating, SS 316 trim, bolted bonnet, plug or ball type disc,
BS 1873.
Check
All sizes
150#
Wafer
Dual plate check valve ASTM A216 WCBIWCC with 0.003" (75
microns) internal ENP coating, Metal to Metal seat, Inconel X
750 spring, API 594.
Ball
All sizes
150#
RF
ASTM A216 WCBIWCC/A 105 with 0.003" (75 microns) internal

ENP coating, SS 316 ball, API6D, TRUNNION MOUNTED
BALL, ANTI-STATIC; SELF-RELIEVING SEAT.
Butterfly
All sizes
150#
RF
ASTM A216 WCBIWCC/A105 with 0.003" (75 microns) internal

ENP coating, SS 316 Trim, API 609
OPTION-2:
Valves - all types and sizes: Super Duplex Stainless Steel SS 2507.
NOTES
1.
2.
This specification shall be used for pipelines designed to ASME B31.4.

Materials shall comply with the requirements of QP-STD-R-001 and NACE MR 0175 I ISO 15156. Material
composition shall conform to Table-3 of QP-STD-R-001 [C; 0.16 % max.; Mn; 1.40 % max.; S: 0.01 % max.; CE:
0.41 % max.]. Hardness shall not exceed 22 HRC.
3.
All welds shall be ground smooth and flush
4.
Pipe-work shall be hydrostatically tested, cleaned and shot-blasted before lining.
5.
Flanges to other Standards shall be subject to pressure I temperature limitations I calculations and approval by
QP.
6.
All work should be carried out in accordance with BS 6374. All bends and reducers shall conform to this Code of
Practice.
TB/LT111 00300/03
Page No. 38 of 93
7.
HDPE liner thickness shall be 7.00 mm for sizes up to and including 8" NPS, and 8.00 mm for sizes 10" NPS and
above. Liner thickness shall be confirmed with HDPE lining contractor.
8.
Lining Contractor shall be consulted to establish maximum lengths of spools and fillings that can be lined.
Generally, 12 m to 850 m.
9.
Lining shall be spark tested for faults and voids with high voltage tester.
10 Grade of HDPE lining shall be certified as suitable for use with sour produced water.
The material shall be
subject to approval by QP.
TB/LT111 00300/03
Page No. 39 of 93
--I
OJ
r
--I'
--l.
ASME CLASS
150#
PIPING CLASS
L5-150-1
SERVICE I FRESH
CORROSION ALLOWANCE
TEMPERA TURE
6C
,RESSURE bar 9
o
19.6
1 I
50
192
75
184
',00
120
lUT-16.9
WATER
PRESSURE -
--
_II
ASME B 313
NOTES;.
1.
-=3l
- I
1- I
PIPING DESiGN CODE
-l.
o
o
w.
o
o
o
w
(NOTE-ill
(NoiE=!; ----~I
TEMPERATURE RA TINGS INDICA TED ARE A.PPLICABLE
PIPING DESIGN CONDITIONS
PRESSURE bar 9
[ TEMPERATURE o { ] . 8 4
2.5
TO FLM~GES AND FLANGED FITTiNGS ONLY AND PIPE WALL
BRANCH CONNEcnONS
THICKNESSES ARE BA.SED ON DESIGN Cor-JDITIONS

NDT OF WELDS SHALL BE AS FOLLOWS:.
2.
ALL BUTT WELDS 10%
RADIOGRAPHY
.
DESCRIPTION
~
EQUAL/REDUCiNG TEES, BW
WELDOLETS
SYMBOL
THE II\!TERNALL Y OF ALL PIPE EQUIPMENTS IN CLUDING PIPES, FITTING,
3.
FLANGES,W,LVES ETC. SHALL BE COA.TEO WITH FBE IN ACCORDANCE

WITH SPECWICATION 1.379-1274.
4.
PIPEWORK SHALL BE HYDROSTATICAI.L Y TESTED BEFORE LINING.
5.
PIPEWORK SHALL BE CLEANED AND SHOT BLi\STEO BEFORE LINING.
6.
BUTT-WELDING ELBOWS OF LONG RADIUS TYPE ARE PREFERRED
.oc
t~,
~
1:::
n
~
l~
l1jtJ
r;t::-H~j~
MISCEllANEOUS PIPE CONNECTIONS

ITEM
Ol
ALL
FLANGED. TO BE KEPT TO A MI~JIMUM
PIPE JOINTS
ALL
BUTT WELDED
Z
.j:::..
6 Z
_.
~I4
('X::
Cd
J ~
DRAINS
2"
VENTS
2"
\1/\
FLANGED BALL VALVE WITH BLIND FLANGE

AS PER DRAWING NO. 1.379-1277-05
CD
DESCRIPTION
MAIN TENANCE
JOINTS
-0
(Q
SIZE
1.5 w
10
9::
0-1
":I:
0'5 ~,
FLANGED BALL VALVE WITH BLIND FLANGE

AS PER STANDARD NO. 1379-J277-05
PRESS. CONN.
S.
FLANGED PLUG VALVE WITH 1" BLIND FLANGE WITH

1/2" NPT TAPPING AS PER DRAWING NO. 1379-1277-03
2"
~
PIPIN G
MA TERI AL SPECIFICATION
'
to
F"ilc Nome
LS1S011
C'
"e ~
8
A
~5~75L015 2 3 4 6 8 10 12Nc en
25.07.01 REISSUO FOR CONSTRUCTION

20.05.01 APPROVEOFORCONSTRUCTION
26.01.01 REISSUED FOR APPROVAL
DATE
REVISION
~-Il
J'ILY. rSl\lI
J LYZ ysNl-J
Q GP C
BY
CH
APPO
EPIC Of 18 M.Ol1HAC/SAG & 8 WATER I 1379 1277 ANNEXURE c.
~lINES IN OlIKHAN !>REA

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _-'P-'I.:..PC-'IN~G'__'C'_'L"'A"'Sc:::S___:L.?-150
ND
ISPECIFICATIO'.l
1 SHEET 1 OF 2
'_
w'rgi j ,..
~
RUN PIPE DI{jv1ETER iN INCHES
.
_
'l
I C'
--------------------PIPING DESIGN CODE
-i
OJ
--~
-"
-"
o
o
w
o
o
o
w
--
NOMINAL DIAMETER (Inches)
1 11.:'1 2 1 .3
WALL THICKNESS (mm/Sch.)
PIPES
MA TERIAL
10
-_._._
~VTTINGS, FLANGES, NUT & SOL TS AND
PIPES
ITEM
ASME B 31.3
I 4 I 6 1 8 110 1121141161
10
1 110 110
I
I
I
I
I
',SKETS
L_I
40 1 40 1
110 110 1
1 10 10
110
API SPt..C 5L (EPOXY LINED AFTER FABRICA nON AND TESTING)
I I
1 I
I I
I I
I
I
I
I
I
I
I
I
-~
_-
_._.~--
FITTINGS
FLANGES
BLINDS
GRADE
GRADE B
METHOD OF MANUFACTURE, ENDS
SEAMLESS. BE
M A TERIALAND GR ADE
ASTM A 2.34 G, VIPS.
METHOD OF MANUFACTURE. ENDS

THICKNESS/RATING
MATERIAL AND GRADE
ASTIvI A 105
TYPE. FLANGE FACING
WN. RF
GASKETS
THERMOWELL
--."-
WELDED.8W
8 16.5
END THICKNESS
THICKNESS TO MATCH PIPE THICKNESS
MATERIAL AND GRADE
ASTM A 105
FLANGE FACING
RF
TO ASME 8 16.5
--
---
---
---
API 590
ASTM A 19.3 Gr 87
IvI TO ASME 8 1'8.2.1
NUTS (HEAVY. HEXAGON AL)
ASTM A 194 Gr 2H
M TO ASME B 18.2.2
---
-----
ASTM A 2.34 C, IYPS
METHOD OF MANUFACTURE, ENDS
SMLS. BW
SS 3H3L /
-'-
..
_.-
PTFE WITH REINFORCED TANGED INSERT AS PER
MATERIAL/MFG. DETAILS
. _-
..
RF
RATING
_. -
A 285 Gr. C UPTO 24" N8 & A 515 Gr. 70 OVER 24" NB
TYPE AND MATERIAL
STUD BUL IS (cULLY THREADED)
MATERIAL AND GRADE /
c.I\PS
AS~~E
TO
..
TO ASME S 16.9 & MSS-SP-95
SMLS.BW
THICK,\JESS TO MATCH PIPE THICKNESS
.
I MATERIAL AND GRADE
SPECTACLE BLiNDS/ STANDARD NO.
SPACER & BliNDS
FLANGE FACING
BOL TING
----_
AS~IE
8 16.21
-"~
TO ASME 8 16.9
AS PER BP S- 2006
_ _ _ _4
,oc
~\.
-~
.....
..--
._-VALVES
TyPE
BALL
I:)LUG
CHECK
""U
GATE
(Q
CD
GLOBE
RATING
SIZE
1" TO 1.5"
15011
2" to 8"
ENDS
BS 5.351
ASTM A 105N/A 216 Gr. WCB
A182
F316
150#
RF
API 60
A.STM A 105N/A 216 Gr
10" & ABOVE __150#

I" TO 15"
150#
RF
API 60
AST,\1 A 105N/A 216 Gr. WCB
RF
BS 5.353
2" to 8"
150#
RF
API 60
10" & ABOVE

1" TO 1.5"
150#
RF
API 60
ASTM A 105N/A 216 Gr
150#
RF
A182 F316
2" to 12"
150#
RF
85 5352
API 60
A182 F316
I" to 1.5"
150#
RF
API 600
A182 F.316
AI82 F316
WC8
BOOY MATERI!lL + 75
2" & ABOVE
150#
RF
API 60
WC8
A182 F.316
150#
RF
BS 5352
ASH'! A 105N/A 216 Gr. WCB
2" & ABOVE
15011
RF
85 1873
A182 F.316
AI82 F316
WeB
1-'~07
0' "("",ro rM
cCMr~ CJ
[F)IPING MA TERlf,L SPECIFICA TION ~ ;80~: ~,.s~ 0 ~~a;.~~<~~

NO
File NoO'M~._'_-'l:.:5.:.'5:o:0:o:1_=2
OA TE
REVISION
--
----_.- ---
ENP COATiNG
-._-
;>1",. 4:>:t .,(,),10., ,

8
--
AI82 F315
BODY MATERIAL + 75
WCB
ENP COATING
AI82 F.315
1" to 1.5"
o
.......
SPECIAL REOuIRE\IE,\JT~
TRIM M.<\ TERIAL
BODY MATERIAL
RF
~
-"
<D
VJ
MANUF. STD
CJ
CJ
LY/
LY
L'r
8Y
C"
".i/",o1
.Pi'
ISPECIFIC,\TION N~~
EPIC Of 13 ~O.l 24 RAC/SAG & 8 WAfER 1379 1277 AWI'XU"r -8
i3
PIPEUI15 I' (l.'Wfi AREI.
~
. c.
.
PIPING CLASS L5-150- 1 SHEET 2 or 2
a.G.p.c.
OIL
_._ ....
it
l~
C'
;
PIPING SPECIFICATION
lCl .
...
..," :.-_
.... ./,.,,
,".:
TB/LT111 00300/03
Page No. 42 of 93
PIPING MATERIAL SPECIFICATION

SHEET 1 OF 5
ITEM
PIPE
NOMINAL
PIPE SIZE RATING OR
(NPS)
SCHEDULE
1 1/2 and
TYPE OF
ENDS
DETAILS
Sch. 80
Threaded NPT
Seamless carbon steel

API Sl Grade B.
Class
Threaded NPT
RF
Forged carbon steel

ANSI 816.5 ASTM A10S.
below
~.-.
GENERAL
FLANGES
2 and
below
PULLED
BE~ms
Pulled bends shall

not be used.
450 &:
900
2 and
below
Class 3000 Threaded NPT
Forged carbon steel

ANSI B16.11.
2 and
Forged carbon Steel

ANSI B16.11.
PROPRIETARY 3 to 6
REINFORCED
BRANCH
3 to 6
CONNECTIONS
To suit
pipe
To suit
branch
Seamless wrought carbon

steel. ANSI 816.9.
Forged carbon steel
ASTM A105.
COUPLINGS
AND UNIONS
2 and
below
Forged carbon steel

ANSI 816.11.
THREADED
FITIINGS
2 and
below
Forged carbon steel

ANSI B16.11.
NIPPLES
2 and
below
6000 lb
Hexagonal. forged
carbon steel.
SOl TING
BS 1769.
Carbon steel, UNC threads. heavy series.
GASKETS
CAF Jointing graphited both sides.

flat ring type ANSI B16.21
150
ELBOWS
REDUCERS.
TEES &
CAPS
FABRICATION
RADIO
GRAPHY
below
BW
To suit
branch
Threaded NPT
Self-centering
Thickness 1.5mm.
lOS Random radiography of butt welds before galvanizing
. AND
PIPE AND FITTINGS

RATING: 150 L8
MATERIAL = GALVANISED CARBON STEEL API 5l
SHEET 1
FLANGE
PIPING
SPECIFICATION 1el
fREY. 0 f
PENCOL INTERNATIONAL LIMITED
11
TB/LT111 00300/03
Page No. 43 of 93
J'.I ~ ;....b::s1J
Qatar Petrolarn
ITEM
Nol4INAL
PIPE SIZE PATING OR
(NPS)
SCHEDULE
SHEET 2 OF 5
TYPE OF
ENDS
Gn,ERAL OET AI LS
1/2 to 2
PN. 25
Threaded NPT
Gun metal body and trim,

union non-rising" stem,
screwed gland, back
seating, integral seats,
hexagonal ends. BS 5154.
GLOBE
VALVES
1/2 to 2
PN. 25
Threaded NPT

union bonnet, rising stem,
inside screw, renewable
plug-type or ball-type
disk, integral seat, back
seating, hexagonal ends.
BS 5154.
CHECK
VALVES
1/2 to 2
PN. 25
Threaded NPT

swing check, screwed-in
cover, integral seat,
regrindable disk and seat,
hexagonal ends. BS 5154.
BALL
VALVES
1/2 to 2
Class 800
Threaded HPT
STRAINERS
1/2 to_
1 1/2
WEDGE GATE
VALVES
FLOW
GLASSES
-, SPADES
Threaded NPT
or
Class 150
Fl anged RF
Class 150
Threaded NPT
or
F1 anged RF
1/2 to
1 1/2
1/2 to 4
Forged carbon steel,

, reduced bore, PTFE seats
and sea1s,stainless steel
ball, welded sealed body.
BS 5351.
Foraed or cast carbon steel
body, I Y I type. threaded
or flanged strainer cap,
stainless steel screen.
Foraed or cast carbon
ste~l, all mOVing parts in
chromium alloy, stainless
steel, bronze or brass.
Carbon steel, reversible
type, faced both sides.
Class 150
SHEET 2
VALVES AND ANCILLARIES
FLANGE RATING:
150 LB
MATERIAL: GALVANISED CARBON STEEL API 5L
PIPING
SPECIFICATION
1C1
/REV. 0 /
12
TB/LT111 00300/03
Page No. 44 of 93
J~ ft....,.JJ ~
Qatar Petrole.m

SHEET 3 OF 5
NOTES
1~
PIPE AND FITTINGS
1.1
Pipe and fittings NPS2 (DN50) and below shall be purchased ga1vanised.
L 2
One end of each 1ength of pi pe with threaded ends shall be pravi dec
with a threaded coupling.
1 ~3
Pipe
L4
Wel d-neck fl anges

welding fittings.
1~5
Class 300 flanges are required for globe-type regulating control valves.
1~6
Orifice flanges shall have a minimum rating of Class
L7
Threaded connections sharr-be sealed with

compound approved by the purchaser.
1~8
Unions shall have metal-to-metal seats.
2.
2.1
1/2" to 2" valves to PN32 may be used~
2~2
Non-geared globe valves shall have rising stems.
2~3
Chromium plated balls shall not be
2.4
Gaskets for bo1 ted connections between bodies and bonnets or covers
should be as specified for the pipeline flanges.
and
fittings
NPS3
(ON80) and above shan be galvanised after
fabrication.
shall
used only where wel ded di rect to butt
be
SHEET 3
150
MATERIAL :
PTFE tape
or a sealing
used~
GD~ERAL
FLANGE RATING
300~
NOTES
LB
GALYANISED CARBON STEEL API 5L
1el
fREY.
13
TB/LT111 00300/03
Page No. 45 of 93
J4 jL..,JJ ~
Qatar Petroleum
( ..
~
SHEET 4 OF 5
BRANCH PIPE SIZE (NPS)

MAIN PIPE SIZE
(NPS)
3/4
UT
ET
ur
VT
VT
ur
ur
ET
UT
UT
UT
UT
ET
P2
P2
P2
P2
P2
P2
P2
P2
VT
ET
P2
P2
P2
P2
UT
1/2
A
B
1 1/2
ET
:=
UT ::<
Pl P2 :=
/-~
3/4
1/2
ET
1/2
=
;:;::
EQUAL TEE
UNEQUAL TEE
PROPRIETARY.. -REINFORCED
PROPRIETARY REINFORCED
P2 OR SET-ON BRANCH OR
Pl OR SET-ON BRANCH OR
ET
BRANCH CONNECTION TYPE 1 (SEE NOTES)

BRANCH CONNECTION TYPE 2 (SEE NOTES)
UT
UT.
SHEET 4 : BRANCH CONNECTION DATA

FLANGE RATING:
MATERIAL:
150 LB
GAlVANISED CARBON STEEL API 5L
1C1
/REY. 0
PENCOl INTERNATIONAL lIMITED
14
TB/LT11100300103
Page No. 46 of 93
J4~~
Qatar Petroleum

SHEET 5
OF 5
NOTES
1.
All set-on branches shall be checked in accordance with the pressure

design requirements of ANSI/ASHE 831.3, and reinforcement shall be
provided where found necessary.
2.
All branch connections shall be checked to ensure that they are

adequate for stress conditions resulting from all causes, eg. thermal
expansion, dead weight of valves and fittings, pipe settlement. The
stress intensification factors given in ANSI/ASME 831.3 shall be used.
3.
Any use of proprietary reinforced branch connections outside the limits

of size defined in the chart, shall be subject to approval by the
Purchaser.
4.
Fer the complete range of configurations of proprietary reinforced

branch connections covered by the Types specified in the chart, see
BP Std.260.
5.
The end. connections of fittings shall in all cases be in accordance

with the applicable Piping Specification of this Standard.
6.
The following sketches define Pl, P2, and P3.

n<RUOO Oil:
sOcJ;E'T .... ~
;'I
,.
i;_'_
IT]
SHEET 5
8P~NCH
FLANGE RATING:
MATERIAL;
CONNECTION DATA
150 LB
GAlYANISED CARBO
lCl
AP I 5l
/REY.
15
TB/lT111 00300103
Page No. 47 of 93
J~fl-,..1J ~
Qatar Petroleum
1Al
...
....
-... .- "'::_'-
....
"'.
,
.. 0
....
, /
L .
:",
....
,'.
TB/LT111 00300/03
Page No. 48 of 93
ITEM
PIPE
FLANGES
NOMINAL
PIPE SIZE RATING OR
(NPS)
SCHEDULE
1 1/2 and Sch. 80
below
2 to 6
Sch. 40
au & above Sch. 30
8 and
Class 150
below
SHEET 1 OF 7
TYPE OF
ENDS
Pl ai n
BW
Slip-on RF or
Weld-neck RF
Gn~ERAL
DETAILS

API 5l Grade B.
Forged carbon steel

ANSI 816.5 ASTM A105.
(Material Group No.l.l)
At Wellheads Class 3000 API RTJ
PULLED
BENDS
1 1/2 and
45 and
1 1/2 and
below
2 to 8
90 0
ELBOWS
Plain
Pipe as above~
Minimum centre-line
radius 5 x NPS.
Class 3000
SW
To suit
BW
Forged carbon steel

ANSI 816;11:
steel ANSI 816:9.
Sch~
BO
below
pipe
REDUCERS,
TEES .&
CAPS
1 1/2 and
below
2 to 8
Class 3000
SW/Threaded
NPT
To suit
pipe
BW
Forged carbon steel
ANSI B16.1 L
steel ANSI B16.9:
PROPRIETARY 1 1/2 and Class 3000

REINFORCED below
BRANCH"
2 taB ....To suit
CONNECTIONS
pipe
) Forged carbon steel
(Threaded NPT) ASTM Al05~
BW
COUPLINGS
AND UNIONS
1 1/2 and
(SW
Forged carbon steel
(Threaded NPT ANSI B16. 11
THREADED
FITTINGS
Threaded fittings shall not be used except for the connections
to threaded valves defined in this Specification.
NIPPLES
1 1/2 and
below
BOLTING
Class 3000
below
Sen. 80
(SW
(Plain
As pipe
(Threaded NPT
Alloy steel stud bolts ASTM A193 Grade B7.

Nuts Grade ASTM A194 2H (heavy series).
1 :
PIPE AND FITTINGS
FLANGE RATING
150 LB
MATERIAL : CARBON STEEL API 5L GR. B
PIPING
SPECIFICATION lAl
/REY. 0 /
SHEET
PENCOl INTERNATIONAl LIMITED
16
TB/LT111 00300103
Page No. 49 of 93
J'!l~~
Qatar Petroleum
PIPING MATERIAL
GASKETS
SPECIFICATIO~
SHEET 2 OF 7
NOMINAL
ITEM
PIPE SIZE RATING OR

(NPS)
SCHEDULE
TYPE OF
ENDS
GENERAL DETAILS
CAF jointing graphited both sides. Self-centering

flat ring type. ANSI 816.21. Thickness 1.5mm for
NPS 1/2 to NPS 24, and 3mm for NPS 26 and above.
To be 'Ring Type at API Connections.
l
'._-", ;.:..
"",
....
SHEET 2 : PIPE AND FITTINGS

FLANGE RATING: 150 LB
PIPING
SPECIFICATION lAl
/REV. 0 /
17
TB/LT111 00300/03
Page No. 50 of 93
J~ft....,JJ ~
Qatar PetrolEum
SHEET 3
VA~VES AND ANCILLARIES
RATING: 150 LB
MATERIAL: ChRBON STEtL API 5L GR. B
PIPING
SPECIFICATION 1Al
fREY. 0 f
F~ANGE
18
TB/LT111 00300/03
Page No. 51 of 93
SHEET 4 OF 7
NOMINAL
PIPE SIZE
ITEM
BALL
VALVES
RATING OR
SCHEDULE
(NPS)
TYPE OF
ENDS
GENERAL DETAILS
Anti-static. renewable seats

and seals: BS 5351.
All si zes
1/2 to
Clais 800
Threaded NPT
Forged carbon steel.

Full bore. stainless
steel ball.
Class 150
Flanged RF
Cast carbon steel.

Full bore. carbon steel
ball with nickel plasma
overlay in the sealing
area. or stainless steel
1 1/2
2 to 8
ball.
Class 800
NEEDLE
VALVES
1/2 to
1 1/2
SPADES
All sizes Class 150
AIR FILTERS,
LUBRICATORS
AND
REGULATORS
Flanged RF
Globe-type. forged
carbon steel. renewable
needle-point disk,
bolted bonnet. 13%
chromium trim. BS 5352.
type. faced both sides.
May be required for

machinery but shall
be regarded as special
items.
...-......
SHEET 4 : VALVES AND ANCILLARIES

MATERIAL: CARBON STEEL AP. 5L GR.
PIPINlJ
SPECIFICATION lAl
/REV. 0 /
19
TB/LT111 00300/03
Page No. 52 of 93
J~~~ (
Qatar Petroleum
SHEET 5 OF 7
NOTES
1-
PIPE ANO FITTINGS
1.1
A ~inimum corrosion allowance of 1.3mm (0.050 in) has been included

in the pipe schedules quoted.
1.2
Class 300 flanges are required for globe-type regulating control

valves for NPS 8 below.
1.3
The use of segmental bends shall be subject to approval by the

Purchaser. Where approved. these shall be in accordance with
BP Std. 167: Part l.
1.4
Where butt-welding elbows are specified. long radius type are

preferred.
1.5
Orifice flanges for NPS 16 (ON 400) and below shall have a minimum
rating of Class 300.
1.6
Subject to approval by the Purchaser. thickness other than 3rr:n

(0.125 in) may be used for NPS 26 (ON 650) and above.
2.
2.1
2.2
Gaskets for bolted connections between bodies and bonnets or

covers should be as specified for the pipeline flanges.
SHEET 5
GENERAL NOTES
FLANGE RATING:
MATER AL:
150 LB
CARBON STEEL API SL
lAl
GR. B
fREY. 0
20
TB/LT111 00300/03
Page No. 53 of 93

SHEET 6 OF 7
MAIN PIPE SIZE
(NPS)
ET
1/2
3/4
1 1/2
1/2
ET
3/4
UT
ET
VT
UT
ET
1 1/2
UT
UT
UT
ET
P2
P2
P2
P2
ET
P2
P2
P2
P2
UT
ET
P2
P2
P2
P2
UT
UT
ET
P2
P2
P2
P2
P1
S8
ur
ET
P2
P2
P2
P2
Pl
58
S8
UT
ET
10
P2
P2
P2
P2
Pl
58
SB
58
ur
UT
Pl
::
P2
S8
::
10
ET
EQUAL TEE
UNEQUAL TEE
PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)
SET-ON BRANCH.
SHEET 6 :
BP~NCH
FLANGE RATING:
MATERIAL:
CONNECTION DATA
150 LB
CARBON STEEL API 5l GR. B
PIPING SPECIFICATION lAl
/REV. 0
21
TB/LT111 00300103
Page No. 54 of 93
J<J~~
Qatar Petroleum?

SHEET 7 OF 7
NOTES
1.
All set-on branches shall be checked in accordance .....ith the pressure

design requirements of ANSI/ASHE 831.3. and reinforcement shal1 be
2.

adequate for stress conditions resulting from all causes. ego thennal
expansion. dead weight of valves and fittings. pipe settlement. The
stress intensification factors given in ANSI/ASME B31.3 shall be used.
3.

of size defined in the chart. shall be subject to approval by the
Purchaser.
4.
For the complete range of confi gura ti ons of propri etary rei nforced
BP Std.260.
5.
The end connections of fittings shaH in all cases be in accordance

6.
The following sketches define Pl. P2 and P3.
..
~RU.C::EO
0"
sOCJ::E"TwE1..O
t=J/
~
IT] ~.
.
Ii,.
'
l_'_
L.-~
SHEET 7
BRANCH CONNECTION DATA - GENERAL NOTES
FLANGE RATING:
MATERIAL:
150 L8
CARBON STEEL API 5L
lAl
GR. 8
/REY. 0
22
TB/LT111 00300/03
Page No. 55 of 93
3A2
.,
..".._0
."
~ . .~
,
,,"
'-'-~"'('~'
..
. ,'.:
TB/LT111 00300/03
Page No. 56 of 93
SHEET 1 OF 7
NOMINAL
ITEM
PIPE
FLANGES
PIPE SIZE RATING OR

OIPS)
SCHEDULE
TYPE OF
ENDS
11/2 and Sch. 40s

below
2 to 8
Sch. 40
Plain
BW
Stainless steel ASTM A3l2

GR. TP 316.
API 5L Grade 8.
(FBE coated).
8 and
below
Weld-neck RF
Forged carbon steel

ANSI 816.5 ASTM A10S
Class 300
At Wellheads Class 3000 API RTJ
2 x lU
Reducing
PULLED
BENDS
450 and
90
ELBOWS
Class 300
1 1/2 and Sch. 40s

below
1 1/2 and
below
2 to 8
GENERAL DETAILS
(FBE coated)~
(Materi al Group
No~
1.1).
RF/THRD HPT
Forged stainless steel

ASTM A182 GR. F316~
Plain
Pipe as above~
Minimum centre-line
radius 5 x NPS~
Class 3000 SW/Threaded

NPT
To suit
BW
pipe

ASTM A182 GR. F315.
steel ANSI 816:9.
(FBE coated)~
SW/Threaded
tiPT
BW

ASTM A182 GR. F3l6
steel ANSI B16.9.
(FBE coated).
PROPRIETARY 1 1/2 and Class 3000

REINFORCED below
BRANCH
2 to 6
To suit
CONNECTIONS
pipe
(SW
{Threaded NPT
BW

ASTM A182 GR~ F3l6
Forged carbon steel
ASTM A105 (FBE coated).
COUPLINGS
AND UNIONS
{SW
(Threaded NPT ASTM A182 GR. F315.
REDUCERS.
TEES &
CAPS
1 1/2 and
Class 3000
below
2 to 8 '-To suit
pipe
1 1/2 and
below
Class 3000
SHEET 1
PIPE AND FITTINGS
MATERIAL: CARBON STEEL API SL GR. 8
(FSE COATED)
PIPING
(REV. 0 (
SPECIFICATION 3A2
30
TB/LT111 00300/03
Page No. 57 of 93
J4J ft-,.J.J ~
Qatar PetrolEun
ITEM
THREADED
}WMINAL
PIPE SIZE
(NPS)
RATING OR
SCHEDULE
TYPE OF
ENDS
SHEET 2 OF 7
GENERAL DET AILS
FITTINGS
Threaded fittings shall not be used except for the connections

to threaded valves defined in this Specification.
NIPPLES
BOlTING
Alloy steel stud bolts to ASTM A193 Grade B7.

Nuts to ASTM A194 Grade 2H (heavy series).
GASKETS
CAF jointing. Self-centering flat ring type~

ANSI B16~21~ Thickness 1.5mm for NPS 1/2
to NPS 24, and 3mm for NPS 26 and above~
1/2 and
below
Sch.
40s
(Plain
As pipe
(Threaded HPT
Gaskets to be graphited both sides for C.S~fC~S: Joint

Gaskets to be ungraphited both sides for CS~/S~S~ Joint
and S.S~/S.S~ Joint
Ring Type to ANSI 16 - 20 Stainless Steel
at all API Connections~
To be

FLANGE RAT NG: 300 lS
~~TERIAL : CARBON STEEL API 5l GR. B
(FBE COATED)
PIPING
SPECIFICATION
3A2
fREY. 0 /
PENCOl INTERNATIONAL LIMITED
31
TB/LT111 00300/03
Page No. 58 of 93
J~ ft--,.J.J ~
Qatar PEtroiarn
PIPING MATERIAL. SPECIFICATION

.
ITE~'
NOMlfJAL
PIPE SIZE
(NPS)
RATING OR
SCHEDULE
TYPE OF
ENDS
WEDGE GATE All sizes

VALVES
CHECK
VALVES
GENERAL DnAl LS
Solid wedge.
13% chromium trim,
back-seating.
1/2 to
1 1/2
Class 800
Threaded NPT

bolted bonnet. BS 5352.
2 and
Class 150
Flanged RF
Cast carbon steel,

chromium facing of edge
and seats acceptable for
valves NPSS and above.
Bolted bonnet, renewable
seat. BS 1414.
above
GLOBE
VALVES
SHEET 3 OF 7
All sizes
13% chromium trim,

bolted bonnet, plug
or ball-type disk.
1/2 to
1 1/2
Class 800
Threaded NPT
2 to 8
Class 300
Flanged RF
All sizes

BS 5352.
.Cast carbon steel,
renewable seat;
back-seating. BS 1873.
13~
chromium trim.
Bolted cover
. -.--- :.;,.
1/2 to
1 1/2
Class 800
Threaded NPT

piston-type (for hori
zontallines) 8$5352.
2 to 10
Class 300
Flanged RF
Cast carbon steel, swing

check, chromium facing of
seat and disk acceptable
for valves NPS8 and above.
85 1868.

MATERIAL: CARBON STEEL API 5l GR. 8
(FBE COA.TED)
PIPING
SPECIFICATION
3A2
fREY. 0 f
32
TB/LT111 00300/03
Page No. 59 of 93
NOMINAL
PIPE SIZE
nEM
BALL
VALVES
(NPS)
SHEET 4 OF 7
RATING OR
SCHEDULE
TYPE OF
ENDS
All sizes
GENERAL DETAILS
Anti-static, renewable seats
and seals. BS 5351.
1/2 to
1 1/2
Class 800
Threaded NPT

Full bore, stainless
steel ball.
2 to 8
Class 300
Flanged RF
Cast carbon steel.

Full bore, carbon steel
area. or stainless steel
ball.
NEEDLE
VALVES
1/2 to
1 1/2
Class 800
Flanged RF
Globe-type, forged
carbon steel, renewable
needle-point disk,
bolted bonnet. 13%
chromium trim. BS 5352.
SPADES
All sizes Class 300
Carbon steel~ reversible

, type, faced both sides.

FLANGE RATING : 300 LB
(FBE COATED)
PIPING
SPECIFICATION 3A2
/REY. 0 /
33
TB/LT111 00300103
Page No. 60 of 93
J4 jL...,JJ ....b!J (
Qatar PEtroleum
SHEET 5 OF 7
NOTES
1~
PIPE AND FITTINGS
1~1
A minimum corrosion allowance of l.3mm (0.050 in) has been included

in the pipe schedules quoted.
1.2
Where butt-welding elbows are specified, long radius type are preferred.
1.3
FBE coating of materials is on pipe
2~
2~1
2~2

covers should be as specified for the pipeline flanges~
SHEET 5
GENERAL NOTES
FLANGE RATING:
MATERIAL:
bore~
300 LB
CARBON STEEL API 5L GR. B (FBE COATED)
3A2
fREY ~ 0
34
TB/LT111 00300/03
Page No. 61 of 93
J~~~
l4
Qatar Petroleum -.."'::
PIPING MATERIAL
- SPECIFICATION
SHEET 6
OF 7

MAIN PIPE SIZE
(NPS r
1 1/2
ET
3/4
UT
ET
UT
VT
UT
UT
UT
ET
P2
P2
P2
P2
ET
P2
P2
P2
P2
UT
ET
P2
P2
P2
P2
VT
UT
ET
P2
P2
P2
P2
Pl
SB
UT
ET
P2
P2
P2
P2
Pl
SB
S8
UT
ET
10
P2
P2
P2
P2
Pl
SB
S8
S8
UT
1/2
=
Pl =
UT
P2
S8
3/4
1/2
ET
1/2
10
ET
EQUAL TEE
UNEQUAL TEE
SET-ON BRANCH.
SHEET 6 : BRANCH CONNECTION DATA
FLANGE RATING:
MATERIAL:
300 LB
CARBON STEEL API 5L GR. B (FBE COATED)
PIPING SPECIFICATION 3A2
fREY. 0
35
TB/L T111 00300103
Page No. 62 of 93
J~fl....:.J..I~
Qatar PetrolEum

SHEET 7 OF 7
NOTES
1.
A11 set-on branches shall be checked in accordance with the' pressure

2.

adequate for stress conditions resu ting from all causes, ego thennal
stress intensification factors given in ANSI/ASHE B31.3 shall be used.
3.

Purchaser.
4.
For the complete range of configurations of proprietary reinforced

BP Std .260.
5.
The end connections of fittings shall
in all cases be in accordance

6.
The following sketches define Pl, P2 and PJ.
'~~U.OEO Ollt
50Cl:ETwE'~
I:'I
i;
~--'
IT:]
SHEET 7
BRANCH CONNECTION DATA
FLANGE RATING:
MA ERIAL:
300 LB
CARBON STEEL API 5L GR. B (FBE COATE
PIP"NG SPECIFICATION
3A2
fREY.
36
TB/LT111 00300/03
Page No. 63 of 93
. c ':.'~
- . , -.
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J'.l fl.-,JJ ~
Qatar Petroleum
3B4
- :.~~~.. . ...--~'
"
--:~:'.'
.....
19
TB/L T111 00300103
Page No. 64 of 93
J4~~
Qatar Petroleum
NOMINAL
ITEM
PIPE
FLANGES
PULLED
BENDS
450 and
90
ELBOWS
SCHEDULE
TYPE OF
ENDS
5ch. 160
Pl ai n
2
3 to 4
Sch. 80
Sch. BO
Sch. 40
Pl ai n
Bioi
6 to 8
0.375" wt
Bioi
8 and
below
Class 300
Weld-neck RF
Forged carbon steel

ASTM A10S 'Gr. X52 1
1 1/2 and
To suit
Pipe
Pl ai n
below
2 to 8
To suit
pipe
BW
Pipe as above~
Minimum centre-line
radius 5 x NPS.
Pipe as above:
r 1/2
Class 3000 SW
PIPE SIZE
(NPS)
1 and
below
1 1/2
below
2 to 4
REDUCERS.
TEES &
CAPS
.. ;:
SHEET 1 OF 7
1 1/2
below
2 to 8
and
RATING OR
&8 To suit
pipe
0.375 11 wt
BW
GENERAL DETAILS
( Seamless carbon
( AP I 5L X 52.
(
(
(
steel
Forged carbon steel

ASTM A350 LF2.
steel MSS-SP-75 WPH Y52.
BW
BW
and Class 3000 SW/Threaded

NPT
To suit
BW
pipe
Forged carbon steel

ASTM A350 LF2.
steel MSS-SP-75 WPH Y52.
)
PROPRIETARY 1 1/2 and Class 3000 SW
REINFORCED below
Threaded NPT)
BAANCH
To suit
2 to 8
Bioi
CONNECTIONS
pipe
Forged carbon steel

ASTM-A350 LF2.
COUPLINGS 1 1/2 and Class 3000

AND UNIONS below
Forged carbon steel

ASTM A350 LF2.
THREADED
'FITIINGS
(SW
(Threaded NPT
Threaded connections shall not be used except for the

connections to threaded valves defined in this Specification.
SHEET 1
PIPE AND FITTINGS
FLANGE RATING: 300 LS
MATERIAL: CARBON STEEL API 5L X 52
PIPING
SPECIFICATION 384
fREY. 0 /
PENCOL INTERNATIONAL L MITED

20
TB/LT111 00300/03
Page No. 65 of 93
J4fi.-,JJ ~
Qatar Petroleun

SHEET 2 OF 7
NOMINAL
PIPE SIZE RATING OR

(NPS)
SCHEDULE
TYPE OF
ENDS
NIPPLES
1 1/2 and To suit

below pfpe
(Plain
As pipe
1Threadea NPT -
BOlTING
Alloy steel stud bolts to ASTM A193 Grade 87.

GASKETS
CAF jointing graphited both s;des~

Self-centering flat ring type. ANSI 616.21.
Thickness 1.5mm for NPS 1/2 to NPS 24. and 3mm for
NPS26 and above.
ITEM
GENERAL DETAILS

MATERIAL: CARSON STEEL API SL X 52
pIPING
SPECIFICATION 3B4
fREY. 0 /
PENeOl INTERNATIONAL lIMITED
21
I
TB/LT111 00300103
Page No. 66 of 93

-
SHEET 3 OF 7
NOMINAL
ITEM
WEDGE GATE
VALVES
PIPE SIZE
(NPS 1
CHECK
TYPE OF
ENDS
A11 sizes
GENERAL DETAILS
Solid wedge.
'T3l chromium trim,
back-seating.
1/2 to
1 1/2
Class 800
Threaded NPT

bolted bonnet. BS 5352.
2 and
Class 150
Flanged RF
Cast carbon steel,

valves NPS5 and above.
Bolted bonnet. renewable
seat. BS 1414.
above
GLOBE
VALVES
RATING OR
SCHEDULE
All sizes
13~ chromium trim.

bolted bonnet, plug
or ball-type disk.
1/2 to
1 1/2
Class 800
Threaded NPT
Foraed carbon steel.

BS 5352.
2 to 8
Class 300
Flanged RF
Cast carbon steel.

renewable seat,
back-seating. 'BS 1873.
All sizes
l3~ chromium trim.

Bolted cover.
VALVES
1/2 to
1 1/2
Class 800
Threaded NPT

piston-type (for hori
zontal lines) BS 5352.
2 to 10
Class 300
Flanged RF
Cast carbon steel. swing

check, chromium facing
of seat and disk acceptable
BS 1868.
SHEET 3 = VALVES AND ANCILLARIES

FLANGE RATING: 300 LB ,.
MATERIAL : CARBON STEEL API 5L X 52
PIPING
SPECIfICATION 384
fREY. 0 f
22
TB/LT111 00300/03
Page No. 67 of 93
PIPING- MATERIAL- SPECIFICATION
NOMINAL
ITEM
BALL
- VALVES
PIPE SIZE
(NPS)
RATING OR
SCHEDULE
TYPE OF
ENDS
An sizes
SHEET 4 OF 7
GENERAL DETAILS
and s'eal s~' BS "5351.' .
1/2 to
1 1/2
Class 800
Threaded NPT

Full bore. stainless
steel ball.
2 to 8
Class 300
Flanged RF
Cast carbon steel,

Full bore. carbon steel
area or stainless steel ball.
NEEDLE
1/2 to
1 1/2
Class 800
Flanged RF
VALVES
Globe-type, forged
carbon steel, renewable
needle-point diSK,
bolted bonnet. 13%
chromium trim. as 5352.
SPADES
All sizes
Class 300

type, faced both sides.

MATERIAL: CARBON STEEL API SL X 52
PIPING
SPECIFICATION 384
IREV. 0 /
23
TB/LT111 00300/03
Page No. 68 of 93
J4J41J~
Qatar Petroleum
PIPING
MATERIAL
.
.. SPECIFICATION
.
"
SHEET 5 OF 7
NOTES
1.
PIPE AND FITTINGS
1.1
Where Butt-welding elbows are specified. long radius type are preferred.
2.
2.1
'2.2

covers' should be as specified for the pipeline flanges.
SHEET 5 : GENERAL NOTES

FLANGE RATING:
MATERIAL:
300 LB
CARBON STEEL API 5L X 52
PIPING SPECIFICATION 364
/REV. 0
24
TB/LT111 00300/03
Page No. 69 of 93
PIPING MATERIAL ..SPECIFICATION
SHEET 6 OF 7
8RANCH PIPE SIZE (NPS)
MAIN PIPE SIZE
1/2
3/4
1 1/2
10
(t-lPS)"
1/2
ET
3/4
VT
ET
UT
UT
IT
1 1/2
UT
UT
UT
ET
P2
P2
P2
P2
ET
P2
P2
P2
P2
VT
ET
?2
P2
P2
P2
UT
UT
ET
P2
P2
P2
P2
Pl
S8
UT
ET
P2
P2
P2
P2
P1
SB
SB
UT
ET
10
P2
P2
P2
P2
P1
SB
S8
S6
VT
ET
P2
VT =
Pl =
SB
ET
EQUAL TEE
UNEQUAL TEE
SET-ON BRANCH.
SHEET 6
BRANCH
FLANGE RATING:
MATERIAL:
CONNECTION DATA
300 LB
CARBON STEEL API SL X 52
3B4
fREY. 0
PENCDL INTERNATIONAL LIMITED
25
TB/LT111 00300/03
Page No. 70 of 93
SHEET 7 OF 7
NOTES
1.

design requirements of ANSI/ASME B31.4. and reinforcement shall be
2.
All branch connections shall be checked to ensure that t~ey are

adequate for stress conditions resulting from all causes. ego thermal
expans i on, dead we i ght of va 1ves and fi tt i ngs. pi pe settl ement. The
stress intensification factors given in ANSI/ASME B31.4 shall be used.
3.

. of size defined in the chart, shall be subject to approval by the
Purchaser.
4.

branch connect; ons covered by the Types specifi ed in the chart. see
BP Std.260.
5.
The end connections of fittings shall in all cases be in accordance

6.
The following sketches define Pl, P2 andP3.

';"",I'l(,l.:;;'
::>1lI
sOcx:[1' ...... f"...,:)
8r
~2J
i
"
"
L-.:...
-....
SHEET 7
FLANGE RATING:
MATERIAL:
300 LB
CARBON STEEL API 5L X 52
384
fREY. 0
26
TB/LT111 00300/03
Page No. 71 of 93
L
:.
J4 .Ji-JJ
.
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.
:. '.
383
. ...
~. ~:'- ~
'".
..
'
..... :..
'
... ..
~
'.
,
....
,;'_ .... ,!o-.
. ~.:'
. ..
. . ',:
27
TB/l T111 00300/03

Page No. 72 of 93
'
J~ fl-,J.1 .J-6.g l
Qatar Petroleun m ~

SHEET 1 OF 5
NOMINAL
PIPE SIZE RATING OR

(NPS)
SCHEDULE
TYPE OF
ENDS
GENERAL DETAILS
2
3 to 4
Sch. 80
Sch. 40
BW
BW
6 to 8
Sch~
40
BW
ERW (HOPE lined)
2 to 8
Class 300
Weld-necK RF
Forged carbon steel

ASTM AlaS 'Gr. X52'.
(HOPE lined).
2 to 8
To suit
Pipe
BW
Pipe as above.
Minimum centre-line
radius 12 x NPS.
( Seamless carbon steel

( API 5L X 52 (HDPE lined).
Not
Applicable~
Not
ETARY up to 3/4 Class 3000

ReED
H
r:nONS
No other
r~inforced
branch connections are
:NGS
. ,
','
Not Appl icable~
.:
.... ...
.:
.....
Alloy steel stud bolts to ASTM A193 Grade B7.

1 : PIPE AND FITTINGS
MATERIAL: CARBON STEEL API SL X 52
(HOPE LINED)
SHEET
PIPING
SPECIFICATION 3B3
..: .--.
-
......
"
...
""
Threaded plugs shall be used to Class 3000.

Forged carbon steel to ASTM A10S
'LES
. ING
.-.:.". .
applicable~
Not Appl icable.
INGS
Applicable~
(BW
) Threadolet to
(Threaded NPT) ANSI 816.11
Forged Carbon .steel
ASTM-A350 LF2.
NTr)NS
.. '.
":";
"';.
/REV. 0 I
28
TB/l T111 00300103

Page No. 73 of 93
NOMINAL
ITEM
SHEET 2 OF 5
PIPE SIZE RATING OR

(NPS)
SCHEDULE
TYPE OF
ENDS
GENERAL DETAILS
GASKETS
CAF jointing graphited both sides:

Self-centering flat ring type. ANSI 616.21.
ThicKness 1.5mm for NPS 1/2 to NPS 24.
SPACERS
For details of Spacers see Sht. 5 of this Specification.

MATERIAL: CARBON STEEL API 5l X 52
PIPING
(HOPE LI NED)
SPECIFICATION 383
/REV: 0 /
29
TB/lT111 00300/03
Page No. 74 of 93
J'.Iji....,J1~
Qatar PEtroleum
PIPI~G
MATERIAL SPECIFICATION
NOMINAL
ITEM
PIPE SIZE RATING OR

(NPS)
SCHEDULE
TYPE OF
ENDS
Cl ass 150
Flanged RF
above
GLOBE
VALVES
CHECK
VALVES
Cast carbon steel,

valves NPS5 and above.
Bolted bonnet. renewable
seat. BS l414~
Flanged RF
Cast carbon steel.

renewable seat~
back-seating~ as 1873.
13~
chromium trim.
Bol ted
Class 300
Flanged RF
cover~
Cast carbon steel. swing

check, chromium facing
of seat and disk acceptable
BS 1868.
and seals. BS 5351.
All sizes
2 to 8
-, SPADES
Class 300
All sizes
2 to 10
BALL
VALVES
GENERAL DETAILS
l3~ chromium trim.
bolted bonnet, plug
or ball-type disk~
All sizes
2 to 8
SHEET 3 OF 5
Solid wedge. 13~ chromium

trim, back-seating.
WEDGE GATE All sizes

VALVES
2 and
Class 300
Flanged RF
Ali sizes Class 300
Cast carbon steel, Full

bore, carbon steel ball
with nickel plasma overlay
in the sealing area. or
stainless steel ball.
type, faced both s; des.
SHEET 3
MATERIAL : CARBON STEEL API 5L X 52
PIPING
(HDPE LI NED)
SPECIFICATION 3B3
/REV. 0 /
30
TB/LT111 00300/03
Page No. 75 of 93

SHEET 4
OF 5
NOTES
1.
PIPE AND FITTINGS
1.1
Where Butt-welding elbows are specified, long radius type are preferred.
2.
2~1
2~2

SHEET 4 : GENERAL NOTES

FLANGE RATING:
MATERIAL:
300 LB
CARBON STEEL AP! 5l X 52
383
(HDPE LINED)
fREY. 0
31
TB/LT111 00300/03
Page No. 76 of 93
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( ..
~

SHEET 5 OF 5
MATERIAL: CARBON STEEL TO ASTM A515-70
SURFACE FINISH: 3.2 TO 12.5
HM
+Dle;
- ots,
lJ
ID
OD
ALL DIMENSIONS
-+0
-01.5
I~
MM
SPACER DETAILS
PIPE '..__ ~
N.B.
.':
0.0.
HDPE/FBE
I. D.
HDPE/HOPE
355.6
202.7
15
3D
285.75
154.0
12
25
203.2
102.3
10
20
;,'
SHEET 5 :
SPACERS
FLANGE RATING:
MATERIAL:
300 LB
CARBON STEEL
3B3
/REV. 0
32
TB/LT111 00300/03
Page No. 77 of 93
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\.
301
TB/LT11100300/03
.._....... ('.
,
Page No. 78 of 93
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SHEET 1 OF 7
ITEM
NOMINAL
PIPE SIZE
(NPS)
RATING OR
SCHEDULE
TYPE OF
ENDS
GENERAL DETAILS
PIPE
Stainless steel
ASTM A312 Grade TP 316.
1 1/2 and
below
Sch. 405
Pl ai n
Seamless.
2 to 6
Sch~
40s
Bevel
Seamless.
Sch~
40s
Bevel
Seamless~
8 and
Class 300
Weld-neCK RF
2" x 1"
Class 300
RF/THRD~NPT

ANSI 816.5, ASTM A182,
Grade F316.
(Haterial Group No~ 2.2).
PULLED
BENDS
1 1/2 and
below
Sch ~ 40s
Plain
Pipe as above, minimum

centre-line radius 5 x NPS.
45 and
1 1/2 and
below
Class 3000
SW/Threaded
NPT
Forged steel ANSI B16.11,

ASTM A182, Grade F3l6.
2 to 8
To suit
pipe
BW
Seamless wrought steel

ANSI 816.9, ASTM A403,
Grade WP316~
1 1/2 and
be low
Class 3000
SW/Threaded
NPT
Forqed steel ANSI 816.11.

ASTM A182. Grade F316.
To suit
pipe
BW
Seamless wrought steel

ANSI B16.9, ASTM A403,
Grade WP316.
Class 3000
(SW
) Forged steel
(Threaded NPT) ASTM Al82, Grade F3l6.
To suit
pipe
BW
FLANGES
below
Reduci ng
900
EL80WS
REDUCERS,
TEES &
CAPS
to
PROPRIETARY 1 1/2 and

REINFORCED below
BRANCH
2 to 6
CONNECTIONS

MATERIAL: STAINLESS STEEL ASTM A312
GR. TP 316
PIPING
SPECIFICATION
301
/REV. 0 /
PENCOl INTERNA IONAl LIMITED
44
TB/LT111 00300/03
Page No. 79 of 93
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SHEET 2 OF 7
NOMINAL
PIPE SIZE
(NPS)
RATING OR
SCHEDULE
TYPE OF
COUPLINGS
1 1/2 and
below .
Class 3000
SW/Threaded
NPT
THREADED
FITTINGS
Threaded connections shall not be used except for the

connections to threaded valves defined in this Specification.
NIPPLES
1 1/2 and
below
BOLTING
Alloy steel stud bolts to ASTM A193 Grade 87 with

heavy series nuts to ASTM A194 Grade 2H.
GASKETS
CAF jointing. self-centering flat ring type. ANSI 816.21.

thickness 1.5mm. supplied ungraphited .
ITEM
Sch. 40$
.......
ENDS
GENERAL DEiAILS
Forged steel ANSI 816.11.
ASTM A182. Grade F3l6.
{Plain
As pipe
(Threaded NPT

MATERIAL: STAINLESS STEEL ASTM A312
GR. TP 316.
PIPING
SPECIFICATION
301
/REV. 0 /
?ENCOL INTERNATIONAL LIMITED
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SHEET 3 OF 7
NOMINAL
ITEM
WEDGE GATE
VALVES
PIPE SIZE
(NPS)
RATING OR
SCHEDULE
TYPE OF
ENDS
GENERAL DET AI LS
All sizes
Solid wedge, back seating,

bal ted bonnet.
1/2 to
1 1/2
Class 800
Threaded NPT

13% chromium trim,
as 5352.
2 and
above
Class 300
Flanged RF
Cast stainless steel,

Type 316, renewable seats.
stainless steel trim.
as
GLOBE
VALVES
CHECK
VALVES
1414.
Bolted bonnet, ball or

plug type disk, back
seating.
All sizes
1/2 to
1 1/2
Class 800
Threaded NPT

as 5352.
2 to 8
Class 300
Flanged RF

renewable seat. as 1873.
Stainless steel trim,

bolted cover.
All si zes
1/2 to
1 1/2
Class 800
Threaded NPT

piston type (for hori
zontal lines). BS 5352.
2 to 8
Class 300
Flanged RF

renewable seat, swing
check. BS 1868.
SHEET 3
FLANGE RATING; 300 LB
MATERIAL:
STAINLESS STEEL ASTM 312
GR. TP 316
PIPING
SPEClFICATION 3D1
PENCOL
INTER~ATIONAL
fREY. 0 /
LIMITED
46
TB/LT111 00300103
Page No. 81 of 93
SHEET 4
FLANGE RATING: 300 B
MATERIAL:
STAINLESS STEEL ASTM 312
GR. TP 316
PIpING
fREY. a /
SPECIFICATION 301
47
TB/LT111 00300/03
Page No. 82 of 93
PIPING
P~TERIAl
.
SPECIFICATION
.
SHEET 5 OF 7
NOTES
1.
PIPE AND FITTINGS
1.1
Corrosion allowances have not been considered ;n calculation of

the schedules quoted.
1.2
Where butt-welding elbows are specified, long radius type are

preferred.
2.
2.1
2.2

2.3
Stainless steel valve materials are as follows:

Forgings
ASTM A1S2 -
Castings
ASTM A351 - CF8M
Plate
ASTM A240 - 316
Valve
tr;m~
F316
18-10-2 or
18-10-3.
SHEET 5
GEHERAL NOTES
FLANGE RATING :
300 LB
MATERIAL: STAINLESS STEEL ASTM A312 GR. TP 316

301
fREV. 0
PENCOl INTERNATIONAL lIMITED
48
TB/LT111 00300103
Page No. 83 of 93
SHEET 6 OF 7

MAIN PIPE SIZE
1/2
3/4
1 1/2
10
(NPS)
1/2
ET
3/4
UT
ET
VT
UT
ET
1 1/2
UT
UT
UT
ET
P1
ET
Pl
VT
ET
Pl
Pl
VT
UT
ET
Pl
P1
Pl
P1
UT
UT
ET
Pl
Pl
Pl
P1
UT
UT
ET
10
P1
Pl
Pl
Pl
UT
VT
ET
;;
UT
Pl
P2
5B
C
0
E
=
=
:::
::
;;
ET
EQUAL TEE .....

UNEQUAL TEE
SET-ON BRANCH
Pl OR P2
58 OR P1
58 OR VT.
SHEET 6 :
FLANGE RATING:
MATER AL:
300 LB
STAINLESS STEEL ASTM A312 GR. TP 316
3D1
fREY. 0
49
TB/LT111 00300/03
Page No. 84 of 93

SHEET 7 OF 7
NOTES
1.

2.

adequate for stress conditions resulting from all causes, e.g. thermal
stress intensification factors given in ANSIjASME B31.3 shall be used.
3.

Purchaser.
4.

branch connecti ons covered by the Types specifi ed in the chart, see
BP Std.260.
5.
The end connections of fittings shall in all cases be in accordance

with the applicab,e Piping Specification of this Standard.
6.
The following sketches define Pl, P2 and P3.

-Tt<FlE,AOEO 0"
SOCJ;f'T .wao
t=:=J1
Hi
~ ~
crJ
0'
1.-
~~
SHEET 7
FLANGE AATING
MATERIAL:
300 LB
STAINLESS STEEL ASTH A312
301
GR. TP 316
/REY. 0
PEN COL INTERNATIONAL LIMITED
50
TB/LT111 00300103
Page No. 85 of 93
SPECIFICATION FOR PRESSURISED & RESTRAINED, LAMINATED

JOINT GLASS REINFORCED PLASTIC PIPING SYSTEMS
(I) INTRODUCTION:
(i) Design of piping system shall conform to the requirements of ISO 14692, and additionally
to AWIIVA M45 for underground applications, as appropriate.
(ii) All GRP components (including bends and fittings) shall be designed and fabricated by
one manufacturer.
(iii) Pipe size shall be as shown on the drawings, unless noted otherwise.
indicated refer to internal diameters.
Nominal sizes
(iv) Installation of underground pipes shall be in accordance with these additional QP

requirements, vendor's recommendations and the approved Project Method Statement.
(v) The following is the logical sequence of events to be adhered to during the contract.
1000 hr tests shall not be permitted to commence until pipe design calculations are
approved by OP
Stress Analysis can not be finalized until 1000 hour tests are completed successfully.
Fittings shall not be installed until Stress Analysis recommendations are approved by
OP. unless otherwise agreed with OP on a project-by-project basis However, long
straight pipe runs may be installed after pipeline design calculations (pipe and joint)
have been approved.
Sectional Hydrotesting on site can not commence until recommendations of approved
Stress Analysis have been implemented for the section under test.
(II) QP'S ADDITIONAL RI;QUIRI;MENTS:

(A) DESIGN:
(i)
General: Minimum wall thickness shall be 5 mm for both above-ground and under
ground piping for diameters up to and including 150 mm. For diameters above 150 mm,
minimum wall thickness shall be 10 mm. Operating and design conditions are indicated
in Enquiry Sheet, Annex. I. All pipes and joints shall be capable of withstanding an
external pressure of 100 KPa (ie. full vacuum) without infiltration in both the straight and
misaligned positions. All pipes and joints shall be designed for a service Ilfe of 30 years,
with up to 5% deflection in their installed condition.
(ii)
Stiffness: Minimum stiffness of pipes and fittings, bo1h above ground and underground
shall be 10,000 N/m 2 . For pipes 1000 mm diameter and above, manufacturer shall
recommend stiffness for QP review and approval, but it shall not be less than 5,000 N/m 2
(iii)
1000 hr Test Pressure and Qualified Stress: The 1000-hour test pressure for pipes
and fit1ings shall be based on pressure only, and shall be established in accordance with
ISO 14692 Any additional thickening of pipes due to reqUirements of AWWA M45 and
q
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'---~---------------------------'
default thickness specified herein by QP, shall not be taken into account when
determining the 1000 hr test pressures. However, the qualified stress shall be validated
based on the 1000 hr Test Pressure over the overall thickness (excluding the top
coating) of the pipe supplied I tested.
(iv)
Project Specific 1000-hour tests: Project specific 1000hr tests shall be carried out on
the following items for each product sector representative for range of diameters as
specified in Table A 1 of ISO 14692-2 Annex A to be used on the project, unless
otherwise agreed with QP.
a) Pipe and Joint (2 No. samples)
b) Elbow (2 No. samples)
c) Tees (2 No. samples)
Note: The joint length for the specimen used for qualification of pipe + joint shall be
based on the calculated bond length as per ISorrS24817. Bond lengths shall be
measured exclUSive of a 1 in 6 taper.
(v)
Lamination Thickness of Joints and Mitered Fittings and Qualified Stresses: The
lamination thickness for all joints and mitered frttings shall be in accordance with
ISOrrS24817, but shall as a minimum be made equivalent to the thickness of the
structural wall (Le. including inner liner thickness) of the main pipe.
Qualified stresses of fittings used in stress analysis shall be those actual stresses
qualified by 1000 hr tests (Le. before additional thickening). Any additional thickening
identified from the stress analysis shall be in addition to the minimum requirement of
equaling the main pipe structural wall thickness.
(vi)
Lamination Joints: Lamination bond lengths shall be calculated in accordance with

ISOrrS24817 and shall be measured exclusive of a 1 in 6 taper.
(vii)
Thickness of Reducing Tees: Thickness of lamination for both run and branch shall be
the thickness of the main run pipe structural wall, as a minimum, for main pipe runs of
diameters up to 1000 mm.
(Viii)
Thickness of Reducer: Thickness of lamination shall be the thickness of the higher size
main pipe structural wall, as a minimum.
(ix)
Stress Analysis: Stress analysis shall be based on the manufacturer's qualified stress,
as validated by the relevant 1000 Hour tests. ReqUirement for thrust blocks shall be
determined by stress analysis. Surge forces generated at all components shall be used
as an input file for stress analysis purposes.
(x)
On-Site Hydrostatic Testing: Sectional Hydrotesting shall be undertaken at 1.5 x

Design Pressure for a mintmum duration of 30 minutes, but actual duration shall be
based on length of section under test, after consultation with the manufacturer.
The final System Hydrotest shall be undertaken at 1.5 x Design Pressure for a minimum
of 1 hour and then reduced gradually to 1.1 x Design Pressure for a period of 24 hours
r.-
TB/LT111 00300/03
"60 T /
;ijage No. 87 of 93
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(xi)
s~
Hydrostatic Factory Tests: Hydrostatic Factory Tests at 1.5 x Design Pressure shall be
carried oul on 100% of all pipes and 5% of all filtings.
(B) MATERIAL:
1. Raw Materials:
(i)
General: Generally. epoxy, polyester and vinyl esters are acceptable for most mediums.
However, manufacturer shall recommend I select the most suitable resin based on the
medium and design temperature, unless otherwise specified by QP Isophthalic
resins shall comply with the relevant provisions of BS 3532 Type B
(ii)
Glass: Glass shall comply with the relevant provisions of the following standards:
BS 3691 for ravings
BS 3496 for chopped strand mat.
BS 3396 or 8S3749 for woven fabric.
Surface tissues shall comply with one of the above Standards.
(iii)
Sand Aggregate: Sand aggregate shall not be utilized.
(iv)
Additives: Use of additives such as fire retardant, UV inhibitors, coloured pigments or

dyes is permissible, and shall be SUbject to the approval of QP.
2. Product:
(0
Pipes shall be suitable for the operating temperatures stated in the Enquiry Sheet. Pipes
shall be suitable for immersion in corrosive ground water.
(ii)
All pipes shall have a resin-rich internal liner. Minimum thickness shall be 1.5mm for
vinyl ester and polyester pipe and 0.5 mm minimum for epoxy pipes. The resin-rich liner
shall be reinforced with "e" glass surface tissue. Resins shall be cured to achieve 90%
of the manufacturer's recommended Barcol hardness value.
(iii)
Fillers. as defined in BS 5480, shall not be used.
(iv)
All exposed pipework and chambers shall be painted in accordance with requirements of
RegUlation for Colour Code Identification for Pipework in RLC (Doc No
RlC/GUOO2l2004) on-site.
(v)
All pipes shall be solid wall construction. Additional exterior stiffeners shall be prOVided
to maintain circularity on large diameter pipes, as required
;L
TB/LT111 00300/03
"
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3. Mechanical Properties:
(i)
Pipe stiffness shall be a minimum of 10,000 N/m 2 , for diameters of less than 1000 mm.
For pipes 1000 mm diameter and above, manufacturer shall recommend stiffness for QP
review and approval, but it shall not be less than 5,000 N/m 2
(i)
Pipes shall sustain the following short term deflections when subjected to parallel plate
loading.
a) No visible liner cracks at 9% deflection.
b) No visible structural cracks at 15% deflection.
4. Flanges:
(i)
Flanges shall be filament wound with epoxy or vinyl ester resins.
(ii)
Drilled flanges shall conform to ASME B 16.5 flat face, and to the rating specified in the
Enquiry Sheet. All bolts shall be galvanized
(iii)
Flanges manufactured by hand-lay-up methods are not accepted for diameters up to and
including 1800 mm.
5. Gaskets:
(i)
Gasket material shall be EPDM rubber, conforming to BS 2494 Type "W requirements
or as per manufacturer's recommendations and approved by QP.
(ii)
Gasket lubricant shall be as recommended by the gasket manufacturer.
(iii)
Gaskets for flanged fittings shall conform to ASME B16.21 & BS 6920 (for potable water
applications only)
(C) INSPECTION:
(i)
Manufacturer shall provide sufficient "type" test results to prove the proposed pipe
design will meet the desired service life and the service conditions. Also refer to items 8
& 9 of table below.
(ii)
Manufacturer as a minimum should have a long term regression line (HOB) for the
offered pipe.
TB/LT111 00300/03
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No. 89 of 93
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(iii)
Routine Quality Control shall be done according to the following:
ROUTINE QUALITY CONTROL TESTING

Test Description
No
, 1.
Curing (Barcol
hardness)
3.
Stiffness
4.
Longitudinal
tensile strength
Loss on ignition
II
6.
7.
100%
As per standards
100%
As per
specifications
BS 5480
ASTM
D2412
I BS 5480
1 in 50
As per
specifications
1 in 50
As per standard
ASTM
02584
ASTM
D2290
1 in 50
I Hoop tensile
I strength
I
Hydrostatic
pressure test
BS 5480
I:
I
i
II
I
I
8.
9.
Evaluation
Criteria
ASTM
D3567
BS 5480
ASTM
02583
Dimensional
control
2.
Frequenc
Method
i 1 in 50
!
I
i
i
!
)100%
of No visible leak or
pipeS and weeping
5% of all
flanged
and
non
flanged
I fittings.
I
I
Assembled joint
tightness test,
internal
pressure.
external
pressure and
shear loading.
18014692
AWWA
C950
Cyclic Loading
(if applicable)
1808533
As per
specifications
As per
specifications
IAs per standard
Type
, Test
IType
ji
As perstandard
f:t
1-TB/LT111 00300/03
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90 of 93
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s~
(D) INSTALLATION:
1. In the case of underground piping, the GRP pipe shall be buried in dune sand I
granular fill surround as per manufacturer's recommendations and approved by
OP
2. All buried joints shall be restrained, laminated joints unless otherwise specified.
3. All joints for exposed piping shall be flanged, laminated or mechanical couplers,
as specified.
4. All test water shall be disposed of in accordance with RLC Environmental
Guidelines
(E) CERTIFICATION and DOCUMENTATION:

1. Material certificates shall conform to EN 10204 3.1.
2. 1DOD-hour test shall be witnessed by a TPIA, approved by OP.
3. Manufacturers Serial Number shall provide a cross-reference on all required
Documentation in accordance with EN 10204 3.1.
4. Manufacturer shall be ISO 9001 and ISO 14001 accredited.
5. Manufacturer shall hold Water Regulations Advisory Scheme (WRAS)
certification for compliance of GRP pipe in compliance with BS 6920 for potable
water applications.
6. Manufacturer shall provide the production data for all the GRP components as
per clauses 11.6.1 to 11.6.3 of ISO 14692-2.
J- ,""
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91 of 93
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Annex I
Enquiry Sheet
1. Project
Project name
Location
Type of system
Fluid composition
Special operations
2. Service conditions
Design pressure (MPa)

Service cyclicity and transient loads
Above-ground or buried system?
Design external pressure (MPa)
Full vacuum (OP default requirement)
Maximum fluid temperature (0C)

Minimum fluid temperature (0C)
Maximum ambient temperature ("C)
Minimum ambient temperature ("C)
Flow velocity and particulate content
TB/LT111 00300/03
Not to exceed 3 m/s (OP default requirement)
age No. 92 of 93
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3. Additional items
Is manufacturer's supervision of installation required?
Yes (OP default requirement)
Is potable water health certification required?
If "Yes" above, specify applicable health authorities
Restrictions on resin/curing agent
Yes-as per Design Temp (OP defauft)
Are resin-rich internal liners required?
Yes (OP default requirement)
Electrical conductivity requirements
Fire performance requirements?
Chemical resistance requirements
TB/LT111 00300103
tig6
rAo,t9B of 93

Piping Specifications

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Piping Specifications

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J'i~~ (

HFO, Diesel and Thermal Fluid

Design Standard: ASME 831.3

Material: Carbon Steel

Pressuro I Tomp. Limits

Prt\ss ( Barg ): 19.65 17.93

Description & Type

WN,;? W@lding Neck Flange.

WN-RF Welding Neck Flange,

end to match pipe actl.

ASTM A234 WPB-W

Equal Tee. Reducing Tee. Cap.

~S1'M A106 Gr. 8

Long Radius. 90 oog. I 45 deg.

Long Radius, 9() deg./45 deg.

ASME 838.10 "'"

/ ASTM A234 WPB/ '

ASTM A234 WPB-W

TOE I TBE, 80mm Long

ASTM Al06 Gr. B

Spiral wound. graphitec

wlU1 SS316 centering ring.

Stud Bolts with 2 heavy hex

Spectacle Blind, Spade and

Pronuro I Tomp. l.Jmits

Doacrlptlon & Type

A216 G!. wca

Rexible Wedge Gate Valve, OOIted

Flexible Wedge Gate ValVe, bolted

FLRF Flexible Wedge Gate Valve, boI'ed

A216 Gr. WCB

F\.RF Globe valve, bolted bonnel. plug type

Globe valve. bolted bonnet. plug type

Globe valve, boiled7 t . plug lype

A216 Gr. WCB

ASTM A1as Nor

F\.RF IPtSlon Lifl

Type cheel< valve lot

./ hol1zorItai ,"s18l/atlon, botted cap

Wafer Dual Pale Cl\adt valve. suitable for

F\.-RF SwWlg Check wive. suitable fohor1Zalla 1 verticallnslal'a

r->olld Wedge Gale Vaw, boiled

A216 Gr. WCB

A216 Gr. WCB

FL-RF s.,.;ng cneck valve. suitable for

FLRF Ball Valve, Full f Reduced Bore. fire safe

Dual Plat Checl< valve, su table for

Ball Valve. F I Reduced Bore. re sate

& blowout proof stem, WO!

Press un I Temp. Limit s

WOl '1'101. VIOl WOl.

ET; EQUAL TEE (BW)

TEE VlfTH REDUCER

Pressure I ramp. Limits

MPI for 10" & above Butt welds: 5%

PIPING MATERIAL CLASS CS1-150-4

Y>" to 2" SCH XS

Dimensions to ANSI B 36.1 OM

THRD-M API 5L Gr B SMLS (GALV),

3" to 12" SCH STD BE API 5L Gr B SMLS,

THRD-M API 5L Gr B (SMLS), Galvanized

x PE API 5L GRB SMLS, Galvanized

FLANGES (Notes 1,3,4)

Class 150 RF, ASME B16.5, Forged Carbon Steel A 105