PT I(RAI{**-:^ *f,JEi\iGII\EtrR.Iio{r.

_o
WELDING
P R O C E D U RSEP E C I r r C N i r O1r ,W
r ES)
C o d e A S M ES e c .l X , B o i l e ra n d p r e s s u r eV e s s e l
C o m p a n yN a m e
Welding PrccedureSpecificationNo.
S u p p o r t i n gP Q R N o . ( s )
W e l d l n gP r o c e s s( e s )

JOTNTS
(OW-402)
J ointDes ign

: P T . K R A K A T A UE N G I N E E R I N G
: KE-wPS-ASME
IX-OO3 Cev. O
: K E- P Q R - A S N , 1
r XE- 0 0 3 n e v , 0

By
D ate

AGUS SUBANDRIYO

: GTAW

Type(s)

[ln;.tuAL

I ' l o v c n l b e r1 5 t h ,

2000

: GI{OOVE
AND FILLET
. NOt'lE
: NONE

Birckirrg (Ycsif.lo)
B a c k i n g l v ' i a t e r i a l( T y p e )

( R e f e rt o b o t h b a c k i n ga n d r e t a i n e r s ;

Metal

Nonmetalic

F u s i o nM e t a l

I ot'er

F o r d e t a i ls e e p a g e 3 o f 3

B/ISE IvIETALS ( o w - 4 0 3 )
8
No.
GroupNo.
*i;i
lii:Ajr
i:ir I

.{i:*
,l- ;
:1 !:)

#.
I

to P-No

G r o u pN o .

OR
Specifrcationtype and grade
to Specifrcationtype and grade

s n . 3 1 . 2 . r p . 3 1 6A
i .182 Gr. r lt6
s A . 3 1 2 . r p . 3 i _ 6A
. . l _ 8 2G r . F i . L 6

OR
C h e m .A n a l y s i sa n d M e c h . p r o o
o C h e m A n a l y s i sa n d M e c h . p r o o
T h i c k n e s sR a n g e :

:'

B a s eM e t a l:

Groove

1.5 nrm-10.98

P i p eD i a R a n g e

Fillet

NLL

Groove

ALI.

Fillet

At- L

Other:
-i;,

'

t..:

':
n'l

t'*'l

r*f

tdi

FTLLERh4ETALS(QW_401)
Spec. No. (SFA)

GTAW
5.9

F- No

A-No.
Size of Fillerh4etats
Weld lvletal

B
2 .4 nlnl

T h r c k n e s sR a n g e
Groove
Fiiler ,
i
Electrode
Flux,TiadeNime

10.98 mm (r.rax)
ALL
Et(

JIt)

NONE

Consumablelnseri
NONE
Other (lr4anuiacturer)
ltng_9r.Jrgs9q__tgJL
E a c hb a s e
F i l l e rl v l e t aC
l o m b i n a t i o ns l r o u l Jb e r e c o r d e di n c i , v i c l u a l t v -

v/:"r.roe|:TrhFloor.Jl.Jcnd.Grtotsub'aroKrv.5{Jrlrrir-'t?tdifAll,ii
t " B o r 1 7 { , p h o n:e( e
021}s2212a6,sz0l605iax:(021)s10067s
E . M r l l : k c c l k tS I n d o c r t . n o t . l d
CtLEOoNI
G o d u n gK E . J l . A s l r R a y e K a v .o ' 3 K e w e s r n ] { : : , t ] I : l k : l r 1
c ] h g c n { 2 4 1 3J r w r F r r n t . l n d o n o r l r p . h o n o o: ( 0 2 5 4 }t 9 { 1 0 0
(tlunting}
F r x : ( 0 1 5 4 J) 9 i 6 0 l . J ! l 1 6 s rp . o . g o r i r 7 E - [ r r l r: l 0 c r u r n d o c r t . n r t . k J
&g

PT KRAIL,1J:^'..'-'
tr,NGXNE,E.RXI\
G

p R O C E D U RSEp E C t F t C A T | O(N
WELDtNG
WpS)
C o d e A S M ES e c .l X ,B o i l e ra n d p r e s s u r eV e s s E l

P O S T T T O( Q
NW4o5)

W P S N o . : K E - w p s - A S MrEx - 0 0 3 n c v . 0
P O S TW E L D H E A T T R E A T t v I E N(TQ W - 4 0 7 )

P o s i t i o n( s ) o f G r o o v e

T e m p e r a t u rR
e ange

: NONE

T i m eR a n g e

: NONE

Welding Progression

UP HILL

P o s i t i o ni s ) o t F i l l e t

ALL

POSITION

P R E H E A T( Q W - 4 0 6 )

GAS (QW4O8
percent Compctsidg-l-tl

Preheat Temp. lrilin

I n t e r p a s sT e m p I ' i 1 a x
P r e h e a tm a i n t e n a n c e

NONE
oC
180

shielding

NoNE

Trailing

N o NE

Backing

ARGoN

(Continuous or speoal heatillg rvhere applicable shoutd be recortled)

Gas (s)

Mixture

ARGON

gg.gg%

Flow F(ate
12-I5

N o NE
gg. ggx

L/MrN

I , l o rEJ
6-15 L/r,1rN

E L E C T R T C ACLH A R A C T E R I S T I C( S
QW409)
CurrentAC or DC
Amp (Range)

'na

Polarity : STRAIGHT
Volts
:l_4-lZ
( A m p s a n d V o l t s r a n g s h o u l d b e r e c o r d e d f o r e a c h e l e c t r o ds
ei z e ,p o s i s i o na n d t h i c k n e s se, t c .T h i si n f o r n r a t i or n
r r a vb e l i s t e d
:70

-140

i n a t a b u l a t o rf o r m s i m i l a r t o t h a t s h o w n b e l o w )

TungstenElectrodeSize and Type

: 2 . 4 n r m-

Modeof MetalTransferfor GMAW

: NONE

Electrode
Wire FeedSpeedRange

: NONE

2 x T H o R T A T E DT U N G S T E N( e w s 5 . 1 2 ,
jorru frng.tun,
, * ,nor*,uo u,",

evrrrr-2)

(Sprayarc, Short circuillngarc, ctc)

T E C H N T Q U E( Q W - 4 1 0 )
String or Weave Bead

S T R I N G& W E A V E

Orificeof Gas Cup Size

9-16mm

l n i t i a la n d l n t e r p a s sC l e a n i n g( B r r r s h i n gG
, r i n c J i n ge,t c ) C I I I N D I N G A N D B R U S H I N GS T A I N L E S S S T I E L

Methodof BackGouoino

NONE

Oscillation

NONE

ContactTube to Work Distance

4 -

lr4ultiple
or SinglePass(perside)

NlULTIPLE

Multipleor Sin{le',f lectrode

Travel
Speed(Rang'e)
3
Peening
sq

5 t"tt'l

SI N G L E
4 - 9 cmlmin
N O NE

Other

NONE
F l l l c rM c t a l

O t h e r( e . 9 ,

Curront

Remrrk c

Weld
Layer (s)

Process

a.r^^^
Ul(l:5

Ampere
R' a- " nJ "n p
'

r:ttt,t

Qrreer{

Cor)ll'ltcrrls,

Rarige

Hotr';ire

(cni i min)

Additional,
Tecltrriq,.re.
T o r c hA r r c l c
Etc)

ER lli:'

U..l

D C 5P

70 -

140

14 -

17 |

FILLER

LRrlfi

r..

O C SP

70 -

140

I
rR l1r,' |

l.r-17

CAPPING

2.4

D C SP

70 -

140

14 -

Wit|u

17 |

S - S
.l^9
q - S

JAKARTA I
Bei: 7th Floor,Jl. Jcrrd.Gitot Subroto
l ( r v . 5 . ( J r \ r r r : 1 1 9 5 0 . I n r i o n o r l r , p O . g o x 1 7 , t , p h o n c r : ( 0 2 1 ) 5 2 2 1 2 . 1 65, 2 0 . t6 0 j F : x : ( 0 ? 1 )
S2O067S
E.nrell : conrrnrrclel\0\rakrtr!Jang.co.ld
CILIOON I
G'rltrnn xE. Jl Arl: Rry: K:v. o. 3 K:q'er:n Indurtri KrekrLru
Cllogon l2{35 Bentrn - Indonrrlr phonor : (025{) 194100 (Huntln17)
I i \ i ( o i 5 { ) : l l l l 6 t ) 1 , . 1 0 t 6 5 I l ' . O . U u r l { 7 f i - r r r e l :l t r r r r L . t l n q $ k r e k r t n t r c r r g . c o . l r l

R.Clrl.t xen!!l

WELDING
PRocEDURE
spEctFtcATtoN
(vvi^;i
(sectionlx, A$MEBoiterand pressurevesselco*-,
J O r N T ' SD E S t c N( a W 4 0 2 )

37.5o + 2. 5o

1 . 6 m m + O . Br l r n r

nols : for maximum"t' refsr page 1

1.8mmApp.ror
GepLuiurawaldirp

y min = The Lesserof t or 6,4 mm

X min = The Lessarof 1.4T or thethicknoss
of thr:hub.
nole -'lor maximum^t'refor page l

X m i n = T h e L s s s e r o f 1 . 4 T o r t f r o t l - , i c l i , r c sos f t h s h u b .
nolo : for maxlmum 1" rofor ltago 1

as"*3
0 , 7t n
but not loss than 6,4mm

2 . 0- 3 . 2

M i s a l i g n m e n t( m a x ) = T h e l e s s e r o f 3 . 2 m n r o r 0 . 5 t n
nola : for maximum't'rofor paga l

P R E P A R E DB Y :

( A gus S uba n d ri y o)

( U l a nG u n a)

aooil5

E/ts

PT KRAI{A'IA{JER{GINtrEF4"li;

-1

ffi

-*i

Y7h

v-

E#
P R O C E D U RQ
EU,q,LtFtcATtO
RN
E C O R D S( p O R )

RecordActualcondiiionUsedto ffi
Company Name

P r o c e d u r eQ u a l i f l c a t i oRne c o r dN o .
WP S No.
C o m pos it e. W eld i nPgro c e s s(e s )
Types ( M anual,A u to m a ti cSe
, mi -Au to )
J O T N T S( Q W - 4 0 2 )

: r,1.. TiRAKATAU
.ENGTNEERTNG

: K E _ p Q R _ A SIM
XE
_003 nev.O
:
:
:

Uate

J i i ,r r i t !

16tn, 2001

t7l s"

+- 1mm

o r d e d f o r e a c h f i l l e rm e t a l o r p r o c e s s u s e d )

BA S E M E T A L ( O W 4 0 3 )
M a t e r i aSl p e c .
l-ypeor Grade

P OS TV /E LD H E A T TR E A TI' /IIi i .;i -,

: sn-312
5ch. 40.

.o

to P-No.

Th ic k nes sof T es t C o u p o n
D i a m et erof T es t C o u o o n
Other

Tenrperatur

: TP 316

- 407)

: N oN E
: NONE

: 8

: NOt.rE

: 5.49 mm
: 88.9 nurr

NONE

GAS (0w - 408)

S h.i el di ng
Trailling

FT LLE RM E T A LS( OW -4 0 3 )
SFA Specification
AW S Clas s if r c at i o n
Fi l letM et alF - No.

A. 5.9

Backing

ER 3lCr I
6

-._.t..--.-l-.

We iOM et alA nat y si sA-N o .

Current

Size of Fillerlr4etal

2.4 mm

Polarity

Other

E S A B / O K. T T G R O D1 6 . 3 0

E L E C T R I C A LC H A R A C T E i ( I Itii - . . I . . ^ / - 4 0 9 )

Antpercs

.UL

: STRATGIII'
'.
75 - 86

T r . r n g s tE
c nl e c t r o dSei z e
Otlrr-'r
v V e l dl V l e t a T
l hickness

P O S | T I O(NO W- 4 0 s )
Position
of Groove
S J e l dP r o g ( U p t i i t t .D o w n l r i l t )
Other

5.49 nrnr

T,o_n ,r n, . r . .1
, ., ,,! 1 n

L'P iltll
N O Nt :

I UIiGSTEI.]

Aws 5.12,

T r a v e lS p e e d
S t r i n go r W e a v eE e a d
G a sC u pS i z e
Oscilation
l n i t r oal n dI n t e r p a sCsl e a n i n o

r'il.i/r.1IN
&

\,,'r.;lv r-

16 nrnl

(r;'1.'UIfJG &

s rAlf.rLIss
N O NI :

180 ''c

In te r pas sT enr c
Other

:TypE 2%

T E C f { N i Q U( E
O W- 4 1 0 )
6G

PREH
E A T( e w - i o d y
Prahoat

'. 14 - 16

NONE

Ir4ul tr;l ess

or S i ngl eP ass(persi ctr,,)
: ru,liL-ifPl"E
l v l u l t i p loer S i n g l eE l e c t r o C e
: slf.iGLI
Oilrcr
...,i,i-

JAKARiA:
\ i ' t s m : E a j a7 t h F l o o r ' J t 'J e n d ' G a l o t s u b r o t ot , , " r , r l : l l . ' ] : " 1 t " : : : - - ] ? : : L o - 1 t : 1 : o : g o t
1 ? 4 ,p h o n e s : ( 0 2 1 )5 2 2 1 2 4 rrj :, u 1 f . ! i sF . i x : ( 0 2 1 ) 5 2 0 0 6 r s

\,,QN J

b(tt

i
PT KRAKA TA TJE NGTI\U.8,[T,.
(PAn)
RN
ECORDS
P R O C E D U RO
EU / \ L I F T C A T I O
P Q R . r t o . : K E - P Q RA s r . { EI X - 0 0 2

T E N S T LTEE S T( O W- 1 5 0 )

T2

ULTIT,TATE

ULnI,iATE

TOTALLOAD
(KN) .;

. . UNITSTRESS
'.,,i (hrps)

WOTH
(mm)

THICKNESS
: (mm)

AREA
(mm2)

1 2. 8

5, 0 2

64 2 5 6

4 L , 7 75

642,352

1 2. 8

s,02

64,256

40, 100

6 2 4, 0 e 6

. . O FF A I L U R&
E
i_,]cATloN

T E S T( 0 W - 1 6 0 )
G U T D EEDE t . r D
, r Rosult

Type and Figure No.

RooT BEND

( RBl

SATTSFACTOIIY

ROOT BEND

( RB2

SATISFACTORY

FACE BEND

FB1 )

SATISFACTORY

FACE BEND

FB2

SATISFACTORY

]ommonts
I

ETTLEIT{EtDTEST (OW . 180}

?asult - Satisfactory

VTACRO - Results

YES

NONE

NO

NONE

P onotrati onInto P arentMetal : Y E S * :_-,_

:NO:

NONE

, i

Type of Test

R A D I O G R A P H I CT E S T

Deposit Analysis

NONE

Othar

NONE

welder's Name

HANAFI

st Conducted by
'?-

r !n?

S t a m pN o . : W . O i
E m p y . N o .:
L a b o ra to rytest N o. : 001/Lab/K H l /X l /2000

PT. KHI

r {
.id
,"t

.lr

r'.:

,i
-:t

We certifylhal the slatemenls in lhrs rocard aro conact and that the lesf welds
.d in accordancewith the requiremenfsof Socfion lX of fhe ASME Code
{

a.i
r'.I

REVIEWED
BY:

L_UI3N-GUN&)
l+j
!S.i

#iid

gi

*q

:5,

(Detail of record of tests are illustrativeonly and may be modificated on confirm to the type and nuni'- :t !': ;ir'
--4j*

,.i:i i

.t,\.tt\tr1,\ :
\\r.tttrltli.r?tlr|.lrrlrt'..|l'.tfllt|'(:;|tt|lSttltrrr[tr|.,.:rr.i.|.|.rl'.rl.t:rl]u:{l.|ttl|rrttt'ri:r,|''().|}rrrl?.l'llllllc'

fl-\l:ril : ket'.jlir'l ittrloslLttt't.itl

\res

l.rrlrrrrq

.( f\QR (s)

trb.,

ll

\PQR1

\ri.r

l(r\r

f.,irr

CII.ECON:
( ) J ! r r r r r \ i r t r l r r r l r ' . t r l i r r L r r t r r t (r ' i l t . g , r t{rf l l 5 . l u t t ' u l l ; t r , r t l t t r l r r t t l r t .l r' l t , ' t . ,
l " i r r: ( t l l S J )J g l h t l l . - ] 9 1 ( r 5 !l r . ( ) .l l i l r l . t ? U - \ l u l l : k c c l g i r l t t r l ( ' , r t . t t U L i r l

,1,
r r -r\r{.Atvlr

r uu rrl\ urN ll}Lilq.^r

P E N G U J T A NV T S U A L
BagianLas-lasan

Bentukcacat

Lokasi lUkuran-ukuran

N/A

N/A

MACAM CACAT

ruln

C R . L O F . r P . U c . c o N c A V ER o C r i
R E I N F O R C E M E NOTR T N T E R N A LF . i ,
S U R F A C EP O R O S I T Y
OR EXPLOS!.i-)

H A S I LU J I A NV I S U A L

LULUS

DIUJI
Y cot{ifrs.

. .l - O N .

I. , SYAHKAN
t-,

!'

PENGUJIAN
NONDESTRUCTTF
J E N I SP E N G U J I A N
HASILUJI
RADIOGRAPHYREPORT
PENGGOLONGANJURU LAS :

: RADIOGRAPHY
TEST
: REPORT ERLMPTR
: KE-peR-003

tr

l"lemenuhiSyarat

Diujiulang
n 'lldnk

memenuhisyarat

DIUJI

ffi
ana

-\::'.Yl-,r-).t
1,,17o L

w t s t r r r S r l r 7 t h F l o o f , J l ' J c t cr d. r t o t s u b r o t o K J v . s . r J J r . r r r . r . t t r t a ' 1 , [ , l " T r l l , . t , , . o . u o , . t . r , p l r o n c s : ( 0 2 r ) s l 2 r 2 j 6 ,

: 1 0 2 1 )5 2 0 0 r i 7 5
E . t , t . r l: l k c c j k t@ l n t l o s r t . n c t . i r l
G c d u r r gK ' J l ' A s r eR a y ' eK a v 'o ' J K r w ' r s e r r r r c r r s r f
i
l r f f i : J . 1 . t , , J r w : B a r a r- l n r r o n c r i f; , r r o r r ; s
: I , J . ), r . r ! . ;r - u ( i r r r r l t . u )
F r r : ( 0 2 5 { } : 9 1 i 0 1 1 911* If ,, !5 p7 . O .o r r i r . r r g - l . r . i i
' h o c r g( 4 i r r r r o s ; r t . n r , r . i r l

Budiana \,wps & peR (B) \eeNculrRN

rl,
PT tr(RAI(AT'AUtrX{G[I\tr,trR;r.
L A P O R A NP I N G U J I A NK U A L I F I K A S I
PROCEDURE
PENGELASAN
NamaJuruLas

H A N AF I

WPSNo.

0 03

K E 9 - \ l / i r S - / \ S M E - 030 R c : v. 0

fORNo,

003

K E C -P Q R - A > t r ' l E - 0 0 3P . e r., 0

jNomor
Ujian
I
iKontraktor

i_
I lemoal
I

-r-.^-^^l
r oug9dl

P T .K r a k a t a u E n g .

h'enauilan

PT.

y a n gd i p a k a i
lStandard
I
lt J e n i sm e s i nl a s

N O VE t 4 B
E R 1 6 r n. T A C O

Mf'1I

Polarity

ASME IX
THERMAL ACR

D C SP

Amnoro

Si:E BELOV/

Vglt

SLE BELOW

l P r o s e sp e n g e l a s a n

GTAW

l l e n i s a r u sl i s t r i k

f-

O " " n d u n gd a n b a t a sa l i r a n

iI

serbuk
lasp e l i n d u n g

/-\\*

NON
E

ARGON

pengelasan
:lPosisi
-'nis
bahanPipa1 ke
!
:l
t P i p a2 )
il
!l

A , r a hp e n g e l a s a n

6G

:l

IJP HILL

SA 312 TP 316

Pabrik

PI

-)ut

I - Y E S A PRATAI'iA

SA 312 TP 3T6

Pabrik

f)l

J \ J

L/

T e b a lP i p a

:l
i l l e n i s b a h a np e n g i s i
rl

ER 316

;l

;l
y a n gd i s a n r b u n g
:lPanjang

:; .49

Pabrik

O K . T I G R O D1 6 . 3 0

'

300 mnt

E S A PRAIi'ii4r\
ntm

t >r\tJ

.t,'

Pembersihan

r ri nda
Gr"inda

,l:"ni. klem

TACK WELD

M e l e p a sk l e m

i l B e n t ukka m p u h

S I N G L EV E E

S u d u tk a m p u h

37- 5o+2 50

3 ntrn

T i n g gm
i u k aa l < a r

2 nll

T i n g g li a sa k a r

2 nrnr

N O NE

P e m a n a sa k h i r
B a t a ss u h ua n t a r
l a p i s a nl a s

il

:l
i l B u k a a na k a r
rl

sl

: : l T i n o ql ai s m u k a
:l
)anasanmula
I

nurl

j! l

- , i m l a h L a p i s a nl a s

N O NE
100 nc

l,T-

'7
I

'-'--i

ti
r!
-!
,?
1

Proseslas'

. GTAI,J

Jeniskawatlas (AWS)

ER316

Ukurankawatlas (mm)

GTAW
rR 316

Mulam
i engelas
Ampere

il,Volt

I l"

Kecepatan
(mm/nrin)
$tt

qr

lVaktuselangantaralapisanlas

;i.

t;

audi

..t{

.H

'i*
.]n

'l&

ana

\n.ps Jb

EK

JIO

2.4

2.4

10.00

1 0 .1 0

1n'ln

75

85

ar.

1 4

l5

t l \

64

A1
'1
I

.{5

1-t1

I
-d

GTAW

{n

il
ll
il

il

ill l
ll
rl

"l tl

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