FLUID POWER SYMBOLS

Component Locations
Item
Number

Part
Number

Schematic
Location

Valve Gp - Steering Control

9T-8931

D-6

Filter Gp - Case Drain

177-6979

B-10

Pump Gp - Metering

9T-1318

C-6

Valve Gp - Brake Cooling Relief

6E-5855

D-9,C-4,C-2

Valve Gp - Steer Solenoid & Relief

138-6847

D-10

Pump Gp - Cooling Fan

198-6040

C-9

Accumulator Gp - Steer System

205-0224-NA
219-2538-EU

D-10

Element - Return Filter (Steering)

249-2337

B-9

Tank Gp - Steering

248-6246

B-9

10

Cylinder Gp - Steering

9T-8912

D-6

11

Valve Gp - Combination

198-6577

E-9

13

Switch As - High Steering Pressure

3E-7812

D-10

14

Valve - Breaker Relief

117-9152

B-10

15

Switch As - Low Steering Pressure

3E-7809

D-8

16

Check Valve - Cooling Fan

166-3438

B-9

17

Filter Gp

219-6629

B-5 , C-2

18

Pump Gp - Hoist & Brake Retract

201-1489

D-3

19

Screen Gp - Hoist Charge

6E-5472

D-3

20

Valve Gp - Hoist

247-1437

B-3

21

Cylinder Gp - Telescoping (Hoist)

121-2071

B-2

22

Tank Gp - Hydraulic

198-0117

C-2

23

Filter Gp - Brake Charge

246-1001

B-4

24

Check Valve

9T-3097

E-8

25

Pump Gp - Brake Cooling Drive

197-8885

C-3

26

Shuttle Valve

8J-6173

C-1 , C-5

27

Motor Gp - Brake Cooling

198-6041

D-7

28

Diverter Valve - Brake Cooling

251-7763

C-2

29

Cooler Gp

250-6186

C-1

30

Screen Gp - Rear Brake Cooling

7J-2656

C-5

31

Switch Gp - Filter Bypass

9X-7781

D-3 , D-4

32

Valve Gp - Brake

149-4133

E-4

33

Tank Gp - Brake Make Up

6E-1851

E-4

34

Cylinder Gp - Front Service Brake

8W-3406-STD
230-9517-XLWS

D-1

35

Adjuster Gp - Slack (Front)

205-0559

C-1

36

Service Brake Gp - STD Front

Service Brake Gp - XLWS Front

252-8709-STD
188-5020-XLWS

C-1 , D-1

37

Cylinder Gp - Rear Service Brake

8W-3405

D-5

38

Adjuster Gp - Slack (Rear)

205-0560

D-5

39

Service Brake Gp - STD Rear

Service Brake Gp - XLWS Rear

246-5264-STD
188-5019-XLWS

B-5 , E-5

40

Pump Gp - Electric Drive

8W-9925

D-4

41

Control Gp - Traction Control Valve

222-4742

B-5 , E-5

42

Core As - Common Rail / Fan Cooler

199-6683

B-9

43

Breather - Air Filter

8X-4575

D-3

44

Cooler Gp - Rear Brake

253-1807

C-5

45

Valve Gp - Rear Axle Lube Solenoid

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

39

10
21
51 61

37 35

33

1 46

28 59

CHECK VALVES

P T
SHIFTED POSITION

INFINITE POSITION

5
PRESSURE

FLOW

TEMPERATURE

793D Off-Highway Truck

Hydraulic System

19
54 55

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

57

38

PILOT
CONTROLLED

ROTATING SHAFTS

11 15 24 45

20

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

17 53

FOUR-WAY

THREE-WAY

AB

P T
NORMAL POSITION

29

49

26

TWO-WAY

THREE POSITION

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

CONTROL VALVES
AB

60
16

TWO POSITION

ONE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVES

VALVE ENVELOPES

6
34

62

36

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

VENTED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

FDB1-UP

58

RETURN ABOVE FLUID LEVEL

PRESSURIZED

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

41
MANUAL SHUTOFF

PUSH-PULL LEVER

27

32 50 52
40

39

18

GENERAL MANUAL

10

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

42

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS

30 44

4 22 25 47 48

SPRING

REMOTE SUPPLY PRESSURE

ACCUMULATORS

23 31

PEDAL

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

31
21

PUSH BUTTON

56 43

36 14

13

FIXED
DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

INFINITE
POSITIONING

CROSS
FLOW

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

E-9

46

Adapter - High Steer Press Test Port

132-6194

C-6

47

Screen Gp - Charge

9T-3850

C-3

48

Screen Gp - Charge

210-1753

C-3

49

Pump Drive Box

149-3060

C-8

50

Plug - Orifice

122-7765

E-4

51

Check Valve - Hydraulic ARC

9T-3752

C-5

52

Check Valve

138-4733

D-4

53

Switch Gp - Filter Bypass

117-7773

C-2

54

Pump Gp - Rear Axle Lubrication

214-1555

C-10

55

Motor Gp - RAX Lube System

202-9940

C-10

56

Pump Gp - Common Rail (Steer)

240-7789

C-8

57

Motor Gp - Standard Fan

Motor Gp - Additional Fan

242-4042
240-7790

C-8

58

Valve Gp - Makeup

183-7170

C-8

59

Screen Gp

165-0056

D-2

60

Cooler Gp - Optional Front Brake

251-4511

C-1

61

Valve Gp - Hydraulic ARC Valve

177-8840

C-4

62

Accumulator Gp

241-3147

C-5

63

Motor Gp - Optional Rear Axle Fan

207-8619

E-10

MACHINE COMPONENT LOCATIONS

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

35

Electrical Symbols Table

34

Hydraulic Symbols (Electrical)

41

G
Transducer
(Fluid)

TP11

Transducer
(Gas / Air)

Generator

Electric Motor

3
TP1

TP2

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

10

10

TP5

37

TP3

Electrical Schematic Example

TP4

40

Harness identification code

This example indicates
wire 135 in harness "AG".

15

Parts Book:

Media Number
SEBP3976

Machine System:
Air System & Brake SOTA

RENR8330

Steering System

RENR8336

Fan Drive Hydraulic System

RENR8341

Traction Control System

SENR2986

STEER

41

FAN

32

23

27

11

Circuit Identification
Number

Wire Color

56

RENR8333

TP13

RENR9866

FILTERS

Wire Color

Wire Gauge

Wire Color

325-PK-14

Air System:
Schematic

Circuit Number
Identification

Previous Standard
Wire

Electrical System:
Schematic

Wire

325-PK

TP10

Current Standard

325-AG135 PK-14

Related Manuals
Description
Parts Manual:

Hydraulic Schematic Example

Current Standard

TP6

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

38

TP9 TP8

Temperature
Symbol

61
TP7

Pressure
Symbol

TP12

Circuit Number
Identification

BRAKES

STEERING

Wire Gauge
(EXAMPLE VALVE)

20 Page

RENR8331

Description

RENR8331
October 2005

10

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LINE PATTERNS

HOIST PUMPS OUTPUT

BRAKE SYSTEM CHARGE PUMPS
STEER PUMP OUTPUT

Pressure Line

REAR AXLE FAN CIRCUIT

HOIST CONTROL CIRCUIT

Pilot / Load Sensing Pressure

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CIRCUIT
REAR BRAKE COOLING SYSTEM
FRONT BRAKE COOLING SYSTEM

Drain / Return Lines

Component Group
Attachment

SERVICE BRAKE CONTROL CIRCUIT

PARKING BRAKE CONTROL CIRCUIT
HYDRAULIC OIL COOLING FAN PUMP

Air Line

CALLOUTS

24

45
63

25

11
13

50

LEFT
REAR

7
TP4

32

19
52

34

40

CR

19

23

37
HIGH STEERING
PRESSURE SWITCH

49

CL

1
57

TP5

58

36

31

31

TP13

18
59

PUMP
DRIVE
BOX

4
P

47

TP10

HP

HT

38

46
56

54
6

14
16

44

28
51

ROD END VENT

SLOT ACROSS STEM

18

20 Page, Color 2

STEER

TP8

TP6

PUMP
DRIVE
BOX

VENT ORIFICE FOR

COUNTERBALANCE VALVE

61

17

TP2

SIGNAL ORIFICE #2

FLOAT

LEFT BRAKE
PRESSURE
TEST PORT

SIGNAL ORIFICE #1

RIGHT
FRONT

SNUB
CYLINDER
ROD END

36

HOLD

42

BRAKE
COOLING
RELIEF

RAISE

41

CYLINDER
HEAD END

FAN

BRAKE
COOLING
PORT

53

LOW PRESSURE
RELIEF

9
8

MAIN RELIEF
DUMP SPOOL

HIGH PRESSURE
RELIEF

21

TP1

AUXILIARY POWER UNIT

PORT

39

RIGHT
REAR

RIGHT BRAKE
PRESSURE
TEST PORT

20

DUAL STAGE
SIGNAL SPOOL

TP12

HYDRAULIC SCHEMATIC-HOIST, BRAKE COOLING,

PARKING BRAKE RETRACT & TRACTION CONTROL
SYSTEMS

HYDRAULIC SCHEMATIC - STEERING SYSTEM

A

THIS SCHEMATIC IS FOR THE 793D OFF-HIGHWAY TRUCK

Part #: 193-6202 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate service manual for System Operation, Troubleshooting and Specifications.

10

COUNTERBALANCE VALVE
CARTRIDGE

35

53

30

49

TP9

26

LOWER

TP7

TP11

60

TP3

RENR8331

LS

27

48

T
RAX Lube
System

25

29

17

4
62

EF

22

18

26

55

Components by number

LEFT
FRONT

10

AUXILIARY POWER
UNIT PORT

52

39

15

Taps (Pressure, Sampling,Sensor) by letter

33

43

27

YY