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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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TABLE OF CONTENTS
CHAPTER PAGE
1.0 INTRODUCTION 4
APPENDICES
UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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1.0 INTRODUCTION
This document presents the analysis and structural design of strand jack support for loading out
WHP-B Jacket Structure at Bakrie Fabrication Yard. The WHP-B Jacket Structure will be skidded out
from its fabrication position onto the transportation barge using hydraulic strand jack system. These
strand jacks will be mounted on the existing skid frame temporary support structures that support the
entire weight of the WHP-B Jacket Structure.
For typical strand jack specification and details, refer to Appendix – A.
(1) API RP 2A 21st Edition – Recommended Practice fo Planning, Designing and Constructing
Fixed Offshore Platforms (WSD) by American Petroleum Institute
(2) AISC Manual of Steel Construction (Allowable Stress Design) – by American Institute of Steel
Construction
Generally, increases in basic allowable stresses ARE NOT allowed for load out condition.
The following basic and combined allowable stressed criteria are adopted (Fy is material yield
strength):
UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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(d) Materials
All plate materials shall be of ASTM 36 (Min. Yield Strength = 248MPa) or equivalent, unless
specified otherwise. All welding shall comply with AWS1.1 and shall be of full penetration welds,
unless specified otherwise.
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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SAP2000 Ver.10 software is used for structural modelling and analysis of the strand jack support
system. The temporary support can and strand jack supports are modelled as finite element (shell
element) with appropriate restraint conditions (fixed-supported).
The following presents the isometric view of the simplified structural model of strand jack support
system:
UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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Material
Shell Thk
S/N Description Element Type Shell Grp Yield Strength
[mm] [Mpa]
1 Strand Jack Support Shell PL25 25 248
2 Support Can Dia1181mm Shell PL32 32 248
3 Exist'g Bottom Flange Plate Shell PL25 25 248
4 Additional Top Flange/Stiff Plate Shell PL25 25 248
UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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(b) Von Mises Stress – Support Can (32mm thk Pipe Wall)
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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(c) Von Mises Stress – Strand Jack Support Bottom Flange / Skid Frame Top Flange Plate
(d) Von Mises Stress – Strand Jack Support Top Flange Plate (with additional flange plate)
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DESIGN OF JACKET STRAND JACK SUPPORT
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Findings
Generally, the overall stress level (Von Mises Stress) is less than 105MPa.
High stress zones (i.e. 186MPa) are limited to areas such as the strand jack bearing surface, mainly
attributed to modelling technique using point load at strand jack supporting joint locations.
Stress levels on Temporary Support Can are also less than 90MPa (at interface between strand jack
support and support can).
For detailed FEM Input & Output Files, refer to Appendix – D.
Summary
Conservatively, max Von Mises Stress is found to be 186.7MPa, which is within the allowable stress
(0.80Fy = 0.80 x 248 = 198MPa) as specified in Section 3.0.
Therefore, the strand jack design appears to be structurally fit.
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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APPENDIX – A
UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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APPENDIX – B
UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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APPENDIX – C
UPD-BC-G4-CS-DR-6003
DESIGN OF JACKET STRAND JACK SUPPORT
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APPENDIX – D