CORDOARIA
OLIVEIRA SA Conpoania
OLIVEIRA SA
HISTORY:
DOLIVEIRASA was established in 1825 and is amarket leader
for steel wire ropes, especially forliting, cranes allelevation
systems and fishing.
Our steet wire ropes are produced according to the most,
advanced technology using always the best steel available.
The fibre cores are produced at our own factory so that we
can guarantee consistent quality.
OLIVEIRA SA has implemented a quality assurance system
according to 150 9001:2000 which has been certified by
APCER (Associacio Portuguasa de Certiicagdo, a IQNET
member).
All wire ropes sold by OLIVEIRA SA are provided with mill
test certificates. The mill test certificates can be issues
accordance with Det Norske Veritas and Lloyd's Register of
Shipping and al other Classification Societies upon request
DOLIVEIRA SA has his own, fully equipped Research and
Development Department which supports production and.
ensures that the optimum quality, for all products, is
supplied to our customers.
We mustalso enphasize the traditional presence of OLIVEIRA
‘Ain all the important markets around the world.
11975 Implementation of the factory ina new area in Maia,
Porto,
1993 ~ Acquisition of new machines for industrial ropes.
11999-2007 ~ Building of a new plant dedicated to the
production and fabrication of large diameter synthetic ropes
and systems forthe Offshore Market.
2003 - Acquisition of 12 new machines dedicated to the
production of high-tech steel wire ropes forthe hoist and.
elevator market.
2008 - Ineresing of the capacity with 6 new machines
OLIVEIRA SA: (2 Plants)
‘* MAIA, PORTO: Exclusively dedicated to the high tech
hoisting steel wire ropes, elevator ropes, and ropes for the
fishing industry.
«+ BEIRE, PAREDES: For all types of synthetic ropes and.
twines, and for specialized ropes and mooring systems of
the Offshore Market. Owning one ofthe biggest machines
in the world puts OLIVEIRA SA among the leaders of the
World in this field
PRODUCTION RANGE:
+4200 tons /year of high tech steel wire ropes,
+8000 tons/year of fishing stel wire ropes
MACHINERY for the production of
Steel Wire Ropes:
- 36 Stranders fom 6 to 42 bobbins with arize upto 68mm;
10 Closers from 6 to 42 bobbins. Among these are 4 large
planetary machines;
3 extrusion lines (2 with continuous process);
= All the suitable equipment leading to optimise the
performances of the ropes (Compacting, plastic
impregnation, heating...
RAW MATERIAL:
All the wires used in the production of oursteel wire ropes
are tested and certified at source, and are purchased only
{rom the top worldwide quality suppliers.
Complementary tests are made in the plant by our on
Quality Control Department.
EXPERIENCE REFERENCES:
In these last 5 yeats, OLIVEIRA SA has been homologated
by several most well known big OEM (crane manufacturers)
Inthe world
DESIGN /NEW TECHNOLOGIES
ur performance-updated software required to calculate
rope behaviour and breaking strength allows the Oliveira
‘34 design team to optimise the right construction of rope
for each application.
‘Our Research and Development team is constantly improving
its service to our customers, by investing in, and keep up
todate with all the new technologies.
LABORATORY:
Fully equipped with al the necessary machinery in order to
achieve the Quality Control and Testing during and after the
manufacturing process. This machinery includes 2 pulling
benches for 150 and 500 tonnes and equipment for testing
‘and controling the carbon content ofthe wires.
TOTAL STAFF:
473 people:
+21 engineers and executives;
-32 administratives;
= 420 production personnel.
Head Quarters - Main Factory:
Redo Outeiro, 906
+ 4475-150 Gemunde « Portugal
Tel: +351 229 436 900 « Fax: +351 229434 949
Exmal:cos.maia@olvelrasa.pt« web: wwwoliveirasa.com F CORDOARIA
\ wt OLIVEIRA'S CORDOARIA
OLIVEIRA SA
Index of Ropes and Applications
C Hoist Ropes )
@\ NR MAXIPACT® 45
Non-rotating rope for tower cranes, mobile cranes and all the applications in which non rotational
property is required.
NR MAXIPACT” PPI 5
Rope with Plastic Protected Impregnated (PP) core for marine environment where non rotational
property is required. Used in deck cranes and offshore cranes.
NR 15 MAXILIFT PPI 6
Non-totating rope forall the traditional non-rotating applications.
Can be used for fundation cranes (Kelly cranes) and cargo deck cranes.
TOWERLIFT 15 (Option PPI) ie
Non-totating rope.
main application: tower cranes, mobile cranes, crawler cranes and deck cranes.
1B LT 24 K (Option PPI) /LT 24 8
{22)\,_ Rope for tower cranes and marine equipment, recommended for mutiple layer spooling and severe
applications, when rotation resistance is required. Can be used for boom hoist and luting.
LT i7. _ ei
Low rotation ropes for tower cranes and hoist equipment, when a
big height and a high MBL are not required.
Non Rotating Properties - Bend Fatigue 10/11
HD 10 K PPI 12
Boom hoist for all type of cranes. Rope for hoist and trolley of container harbour cranes, and twin
hoist system with right and left hand lay ropes, working under severe marine environment conditions.
Compatible with multilayer spooling.
“Regular or Lang’s Lay?” - Ageing - Bend Fatigue Endurance 13 CORDOARIA
OLIVEIRA SA
HD 8 K PPI 14
Hoist rope for steel mill cranes, container cranes and al type of overhead traveling cranes or elect
hoists. Used on multireeving systems for short heigth. Must be used in twin systems (right and left)
for bigger hoist height. Can also be used as a boom hoist.
SC 8 (Not compacted - Option PP!) 15
Overhead cranes, electric holst and hoist equipment when rotation restance propery ntegured,
For bigger heights must be used asa ptr (ight and lef).
DP 8&K/DP 8K PPI-DP 10K 16/17
Pendant rape and boom hoist rope, when a very high MBLis required, For electric hoists and iting
‘equipment, when high MBL is required. Can be used on multireeving system with a low fleet angle.
Due to the ful parallel closing ofthe strands, the plastic impregnation is fundamental to improve its
‘behaviour in service. (See details in page 17)
New Technologies - About the MBL 17
SC6K ~ ~ ~ 18
For general liting applications, when rotation resistance property isnot required. Efficient in pulling
and logging applications.
Conversion Table 18
C General Purpose Ropes )
6X 19S + IWRC /6 X 36WS + IWRC. 19
General propose ropes for hoisting and pulling applications. Confection of slings,
‘The small sizes are used as trolley ropes for tower cranes.
C Ropes for GONDOLAS and ELEVATORS )
PS eee 20
5 strands rope for suspended gondolas and platforms and jaw pulling devices.
Can be used for electric hoists and whinches.
Some about Construction and Flexibility 20
ENNELIFT° 9 X 17S + IWRC (Option PPI) 21
‘Traction elevator ropes when high performance is required: intensive use, lw stretch, special reeving
and heavy load, Used in strategical equipment (hospitals, high rise towers, cruser boats.)
Rope Applications 22
End Terminations 23
Discard Criteria (ISO 4309:2004) 24 conpoania
OLIVEIRA SA
C NNR MAXIPACT® )
Non Rotating High Performance - Steel Wire Ropes
on eae
rere oT ET
By? tm | ost | ss Yoh
4 9/16 109 0.94 182 191
& te | tor | aor | a7
ts | se | us | tm | ao | 250
io | ia | 2 | 200
° ve | ts | ar | am
| 3 | we | in | 30 | au
» x0 | is | 3er | sas
a po | za | an | on
2 | ne | 27 | 2a | ae | oer
3 5 | 255 | a2 | ste
™ m0 | a7 | soa | seo
| 1 | as | 300 | su | oi
% a | sar | oe | os
7 wor | 352 | om | on
m_| rye | as _| 377 | m8 | 763
3 Sor] ase} ne] 887
= ie | ss | ase | 959 | 1006
34 13/8 647 5.59 1079 1132
x me | es | am | aa
zs faa | an | 70 | tas | ta
io asc | 775 | iss | isos
42 | 15/8 | 97) 862 | 1664 | 1745 | roterance on Diameter EN: +5
te | 15% | 09 | 94s | tore | asor | Rsansenmenaer
“ tise | ose | se | 200 | RimoneSingpm meray
ts | 17 | ison | anas | aura | zarr | Semingraor i seo Wm ot 260
50.8 2 oem ec Ee o| Maecucccs cto
32 see | a301 | asa |_ 257s
C INR MAXIPACT® PPI)
pA ap
Plastic Protected Impregnated core
~ Leads every component ofthe rope to an homogeneous
stress and behaviour in service
Improves the structural stability
Encapsulates the lubricant ofthe core
- Protects the core from corrosion
Resulting in
“Alonge servic ie
“Keeping ts ron rotational properties inthe most severe
conditions
{Internal rope protection against corrosive environment Recommended forall marine and submarine applications
Favouring outer maintenance and allenvironmental severe conditions.
[NR MANIPACT and NR MAXIPACT PPI can be used witha swiveland can work with a sigle fall CORDOARIA
OLIVEIRA SA
C NNR MAXIPACT® )
NR = Non Rotating
Non rotating construction
= Compacted strands
Lang's lay flexible hoist rope
Galvanized wires
+ Fully lubricated (internal and external)
+ Extremely high Breaking Load
Main Propertie:
Non-rotational: The design ofthe NR Maxipact generates
its special geometrical assembly resulting in an optimal
non-rotating property.
Safety: The construction ofthe NR Maxipactisdesignedto Applications:
avoid cross nickings between the Inner strands (core: All cranes and performant lifting devices where non-rotating
Warrington construction) This protects the rope of internal and high MBL ropes are required.
deterioration. Outer broken wires will become first evident, Option PPI: Recommended for offshore, deck cranes and
(Visual inspection). matine environment.
C NR MAXIPACT - 40(W)xK7 - SPECIAL DESIGN FOR A MAXIMUM UNIT LENGTH )
on ee et
inch mm ae orc
4OX Kz
Tolerance on Diameter EN: 0; +53); Design Oliveira: (154 +436)
Filing Factor: f= 0,722, Spining factork = 0,82
Modithis of lastly: € = 120000 W/m (2 S000 N/mm)
‘Maximum unit weight net: 17,5 Tonnes Applications:
‘Same technology and applications than the NR Maxipact
in 34QW)K7 and 37(W)xK7
Options: PPI
+2160 N/mm conpoania
OLIVEIRA SA
C NR 15 MAXILIFT )
Non Rotating High Performance - Steel Wire Ropes
oo inch Eee
20
a
2 7s | 2665 | 231 445
23 2008 | 2.52 435
ey 315.9 | 276 | $27
25 1 mus | 298 | 575
26 3609 | 320 | 617
7 3955 | aaa | 660
8 ara | 379 | 729
26 | 11/8 | ase | 392 | 756
30 4960 | 430 | 828
2 11/4 | 560s | ss | 935
4 13/8 | 6280 | 55 | 1048
36 m72 | 622 | 197 (With option PPD
3s | 14/2 | 7973 | 693 | 1330
40 a736 | 758 | 1457
2 isie_| s17_| 253 | 1638
‘oloanco on Dametor EN: (0; +53) ; Design OlWOIa (154 44%)
Filing factor () 278K7=0, 688, 314K7=0,700
‘Spinning Factor): 1960 N/mn* = 0,83; "2160 W/mm?'=0,810
‘Mogulus of elasticity: E = 120000 N/mm? (25000 N/mm’)
‘Main properties similar to the NR Maxipact
Applications:
For allthe most severe hoist applications intensive us, Option PPI:
corrosive environment. = Improves the structural stability
Offshore cranes, deck cranes, cargo cranes, foundation + Protects the core against the corrosion
‘cranes (Kelly cranes) harbour cranes, and allthe traditional Encapsulates the lubricant ofthe core
applications: mobile cranes, ower cranes, crawler cranes. - Increases the service life
PI OLIVEIRA SK has developed the most advanced paste
jpregnation process in continuous closing operation,
leading to an optimal and unique efficiency.
Can be used with a swivel
Can wark with single fall, cORDOARIA
OLIVEIRA SA
C
Non Rotating
MBLEN
‘Tolerance on Diameter: EN: (0; 45%): Design Olvera: (1%: #46)
Filling Factor 2747=0,645; 31x7=0,653
Spinning Factor 0): 08
Modulus of elasticiys
Torque factor= 0,012
Option PP: Available from 13 mm
{inch sizes fit with inch diam requicerents
15000 N/mm? (25000 N/mm)
Applications:
‘The Towerlit 15 can be used forall cranes and hoisting
systems where non-rotating properties are required:
Tomer cranes, mobile cranes, crawlercranes, offshore cranes,
cargo cranes.
Forthe marine applications te PPl option is recommended
(ealvanized).
Note of the designer: Thanks to its special feature (outer
strands compacted and inner strands conventional) the
Towerlift 15 remains very flexible and keeps a high grade
of non rotational property. Can be used for tower cranes
(big height when a very high MBLs not required.
TOWERLIFT 15)
an be used with a swivel
an work witha singe fall
+ Non-rotating construction
= Compacted outer strands
+ Lang's lay ~very flexible
- Ungalvanized or galvanized
High MBL
Option PPI
= Lubricated
“= Compacted outer strands avoid crushing.
- For multireeving systems and also a lower pressure on
the drum/pulleys
«The internal Warrington core maintains a high grade of
flexibility
+ The ratio outer / inner strands allows a very low torque
factor (0,012)
= The option PPI will einforce the structural stability conpoania
OLIVEIRA SA
C (124K )
Rotation Resistant Rope (LT = Low Torque)
Cee
oo inch ft Poe
‘The LT24K PPI rope has 12 outer strands and can
replace all the traditional 19x19 or 18x7 ropes,
achieving a far better performance thanks to its
Warrington core
Its properties lead the LT24K to be used in other
applications than tower cranes or mobile cranes,
such as ovethead cranes (when height can be
Tolerance on Diameter: actual EN: 0; +5%); Design Olivera: (41%; +4%) critica or ufing wire (when the distance between
Filing actor (0 204K7 = 0,679; 20xK17 = 0,686 i
‘Spinning Factor (0): 1960 W/m? = 0,830 the sheaves is important).
‘Modulus of elasticity: E » 115000 N/m (#5000 W/m) {can prevent oreliminate the Block twisting effec
+ Rotation resistant (but NOT non rotating)
+ Galvanized wires
Flexible Lang's lay The option PPL improves the basic properties ofthe 24 Kand
aa sea ete can allow working with higher fleet angle (1°30 «OL « 4°30)
For multilayer spooling we pm Crane
Resistant against drum crushing
Option 24K PPL - Protects the core to prevent fom undetectable inner breaks
- Structural stability
Applications: = More homogeneous behaviour under extremely severe
Tower cranes all marine and offshore cranes when rotation conditions
resistance is required U2aKand UT 24can be used witha swivel with a minimum
Recommended for intensive use and severe hoist of 2 alls
applications where rotation resistance property is required. Cannot be used witha single fall (with or withouta swivel CORDOARIA
OLIVEIRA SA
C
Rotation Resistant Rope (LT = Low Torque)
cee
f ued)
Rotation resistant rope
Galvanized wires
- Flexible lang’ lay
+ Same properties as the LT 24 K, and same
applications when a lower MBL is required
Tolerance on Diameter: EN: (; +5%) Design Oliveira: (+1%: +4%) Applications:
ing ator (27 =
See reine car ise0 Aleem G236 Applications (724 L117 / LT18: All lifting
Modulus of elasticity: E = 110000 N/mm 5000 N/mm’) applications when MBL isnot critical, and when
{24K and [24 canbe used with a swivel ith a minimum of falls, rotation resistant properties only are required.
(with or without a swivel)
Cannot be us
with a singl
C (117/17 18 )
Rotation Resistant Rope (LT
Section Tat)
mm (ene conpoania
OLIVEIRA SA
C ROTATIONAL CHARACTERISTICS.)
WR MANILIFT + TOWERLIET 15
Type ofrepes|
Tome cgi
C ROTATIONAL STABILITY OF THE SHEAVE BLOCKS )
oe ogre
torque actor
Sse For masimum wit of 90° we hve: sin Ck = 1
swelts2)
-\/h000
+ Example 1 for LT 26 Kiam = 22mm, falls) + Bample 24forHD 8K Diam = 16mm. 4fals)
d=
= 22mm ‘6mm
$=20d= 440mm
T= 0,028 (24)
Maximum twist 90° (in c= 1) Maximum twist 30° (Siw cx = 0,5)
4402 ate D
= Ganovo,onmeae * 1G) 4= qoooxo arate *°-
For a maximum twist g0°
sin l=1
‘
At,
> *, by Even number of falls ‘Uneven number of falls
5 d ro
: c=90" sinu=t i sa
MaK90? gy = 30° Sin =0,5 he te wad 8 Goo Ta
Rope designer recommendation: Maximum rotation 30° ofthe sheave block should be considered (Sin = 0,5) CORDOARIA
OLIVEIRA SA
C BEND FATIGUE- ENDURANCE)
Set factor
ott
Curmul effect by
increasing the D/d
ratio and decreasing
segue the apllied load
—-
(9 Ratio 18: Bendings can
4roptoughly without prevent
(© Ratio Oy > 30: Bending
elect becomes less and less
ignitcant vs loading
voskingarea
Uncetain Zone (2
Exemple ofthe HDsk Pp} —————___NRMaxipact
ccumul effect es O18 —-
vest Pa38 +30 1 > sco o00eendings 88-30 } 5 s soo ooo Benaings
AD and 4% load 10ad 20% -+ 8% toad 20% = 7%
(0-2) The contact pressure is the most significant factor in affecting the life of@ rope. The most favourable ratio D/d will increase
extremely the resistance to the fatigue.
C MORE INFORMATION ABOUT RESISTANCE TO. FATIGUE )
Rope failure means: reaching the discard criterias (2)
Wires: bright-zin effect: The fatigue charts are quite
similar
Rope: greased — not greased: The performance in
fatigue can vary from 1 to 3 between a not greased
rope and a tightly greased rope.
Lack of maintenance (lack of grease): Incase of lack of
‘grease a galvanized rope wl perform better than a bright.
steel rope (the zinc coating creates an auto-lubricant
effect) and delates the fretting corrosion effect.
Using plastic grooves can increase the resistance to
fatigue by 30% (not applicable for non compacted
ropes and high pressure rope / sheave. For example:
D/d-18/1 and load 20% MBL as prints of the wires
‘an appear in the grooves).
ean re
conditionso/ testa (0) Rope fale: The gap and discrepancies between
+ Feet angle «1°30 + Righty sessed the appearance ofthe discard criteria and the failure.
*p/d= 18/1 + Ropes: galvanized ~ 1960 N/mm?
= toads 20% of MBL c Metale grooves Can vary from 000 cycles to 30000 cycles, depending
* Grooves nom diam. +7% on several parameters,
ey 12
conpoania
OLIVEIRA SA
C
Rotation Resistant Characteristics (HD = High Density)
ee
inch i Benn
Bow | sis | 10 | 092 | 190
Eis 0 | 105 | 216
BY ow | sie | ss | tae | 2a
Ese wm | oast | au
oe 19) 3th 199 1.73 356.
20 m2 | 185 | 3a
2 718 264 2.30 473
2 a2 | 27 | 560
25 we | 295 | os
26 366 | 349 | oss
3B 11/8 422, 3.67 756
Fy 30 wa | ar | 06s
Bo faa | 559 | aer | 002
ey 4 13/8 | 625 sas | 1121
Bl 36 703 | 613 | 1260
xe | ase | 772 | 67 | 1305
Tolerance on Diameter EN: (0; +53) ; Design Oliveira: (41%; +43)
Filing factor (9: 108K? = 0,647; 10xK17= 0,664; 103426 ~ 0,687
‘Spaning Factor (i): 2160 N/mm 0,830
‘Modulus of elasticity: E = 120000 N/m (5000 N/mm’)
+ 10 outer compacted strands
12 strands Warrington construction core
- Plastic Protected Impregnated core
+ Galvanized 2160 N/mm?
Regular lay or Lang's lay
Care: rotation resistant characteristics do not mean
non-rotating behaviour.
Very high MBL.
= Very resistant against drum crushing
+ Excellent behaviour on multilayer spooling and multipart
reeving
- PP: Protected core-encapsulated grease fo the life ofthe
rope
HO 10K PPI)
Applications:
All host, boom, luffing and pulling arduous applications,
working under severe conditions (fleet angle, intensive
using) or hard environment (Marin or industrial pollution).
(outer strands and inner care strands are closed
respectively in an opposite lay, giving the HD 10 K PPI
rotation resistant characteristics. This feature together with
the Plastic Impregnation ofthe core leads the rope to avery
strong structural stability CORDOARIA
OLIVEIRA SA
C REGULAR ORDINARY LAY OR LANG’s lay?)
Obviously the LANG's LAY closing can bring out more
properties and advantages than the respective construction
REGULAR ORDINARY LAY,
But t's a compromise depending mainly on the application
We can use asa guideline:
* Non-rotating ropes:
Due to the possible combination innerjouter strands, the
Lang’s Lay construction gathers all the main advantages.
All the major high tech rope manufacturers propose their
rnon-rotating ropes in Lang's Lay.
+ Other constructions (8-9 and 10 strands):
In this case the Langs Lay closing brings out most
advantages (fatigue, pressure, winding, flexibility.) but
Introduces a higher rotational torque in the rope than the
Regular Ordinary Lay.
The compromise can be more or less favourable to one or
the other: LANG or REGULAR,
The best compromise can be determined with the crane
‘manufacturer and the designer of the rope.
Te SSS
C
People must be aware that the ageing may alter the MBL
ofthe ropes:
Good storage conditions (packing and protection against
big changes in temperature) will maintain the rope
properties.
The technology of compacting can be a major factor. Due
to the internal stresses, compacting through a multi roll
laminating system will be less sensible to ageing than
compacting through adie.
High tensile (2160 N/mm) is more sensible to ageing than
lower tensiles (1770 and 1960 N/mm).
Other factors such as the corrosion can affect the MBL
AGEING )
‘When gathering the favourable condition
MBL can be reduced from 0 t0 4% max.
UUnfavourable conditions can reduce the MBLup to 7%-12%
In case of compacting through adie, without a permanent
control of the temperature (heating of the strands), the
ageing effect can decrease considerably the MBL
ageing, the
These figures are indicative only for the aim of preventing
the ageing effect.
OLIVEIRA SA designers accept a decrease in the MBL up
0 4%, using the multioll compacting system.
C
‘Taking in consideration the fiction ® on the drum, the
safety factor can be seriously affected at the level of the
drum,
Asadivect result, the resistance to fatigue can drop severely.
+ Other factors than the applied loading and the ratio D/d
can affect the service life (page 12)
‘= The form of the grooves must propose the adequate
clearance for the rope (angle, diameter pitch..).
BEND FATIGUE ENDURANCE)
+ REVERSE BENDING ™ effect can decrease the resistance:
to fatigue on bending by 2to 10times the usual indicative
figures for single bending.
permanent distance of less than 10-12 lay lengths between
the two respective tangential contact points can be
considered as critical.
‘eto severaliteren acl premeersinthe apple, he Designer
econmendsa sede survey othe considered euient
13 14
Saag
coRpoaRiA
OLIVEIRA SA
C HD&KPPI)
8 Strands Compacted + IWRC (HD = High Density)
Diameter eee ry
ma fi Po aero
2 718 257 223 430 451 406,
% 308, 266 | 513 538 491
26 1 359 310 | 600 o29 sm
ze | ise | as ass | 692 ms 660.
30 a7 446 | 800 359 764
32 | aaa | 549 475 | 916 964 968
34 | 13/8 | 620 sas | 1035 | 1086 | 987
36 689 595 | 14g | 1205 | 1104
38 | aa | 77 | 666 | 1286 | 1399 | 1235
40. 852 736 | 14a1 | 1480 | 1360
a2 | 15/8 | 938 saz_| 1564 | 1600 | 1488
ae | 13/4 | 1031 | 892 | a721 1685
46. 1133, | 9.80 | 1891 1834
as | 17/e | 1222 | 1057 | 2000 1997
50 2 1327 | 115i | 2216 2178
52 1aso | 1253 | 2004 2348
sa | 24/8 | 1565 | 1351 | 2611 2536
56 1667 | 1442 | 2781 277
ss | 21/4 | 1794 | 1552 | 2993 2925
so__| 23/8 | 1920 | 1661 | 3203 3119
Tolerance on Diameter: EN: 2; +55): Design Olvera: (1% +490)
Filing factor (): 8xKi2 =0,660; x17 =0.670 8K26=0,677; 8313
‘Spinning Factor (1960 rm’ = 0630; 2160 N/mm= 0.810,
‘Modus of elasticity E= 115000 jm 5000 N/m)
(0) Fr pure technical reasons, the HDBK Lang's lay ae proposed with a
‘conventional core (core with o compacted strands)
+ Souter compacted strands
Application: genes ao
- Regular or lang'slay
‘When rotation resistant ropes are not required (twin hoist Fee ape eern
systems with right and left ropes, small heights.)
Hoist fr steel mill cranes, container cranes, floating cranes, = High MBL
‘and boom hoist for deck cranes, lufing and mobile cranes, = Resistant against drum crushing
‘5 “Flexible
srab cranes. = Protected core
“The Plastic Impregnation increases the structural stability CORDOARIA
OLIVEIRA SA
C
8 Strands + IWRC (SC=Steel Core)
cart ee ee
im mn Pens
iu
e | sis | 3 | 025 | aa
° xe | os | os
10 we | cu | 764
nu | me | sz | ou | 903
n ow | os | a
pa | ia | a | oo | a3
wu | ons | sz | or | 52
15 we | os | we
ts_| se | i _| 10 | 19
18 157} 138] 259
19 we 173 1.48, 285,
mR» wo | 12 | an
Ho | 70 | 23 | 200 | 30
A» ws | 236 | ass
Ho ne | 2 | 50
2 | ise | ae | 323 | 622
30 ee [ 376 | 72
32 11/4 497 4.26 818
3y 13/8 558 476 29
36 ea | sas | 103
xe | aa | os | 597 | aus
mo | 657 | 1269
aw | ase | os | 7a | un
a | as | om | aos | 1550
46 100 | eas | a7
ae | a7 | sm | 968 | 1069
so | 2 | 12m | toe | 2051
a2 nm | sas | 26
se | ane | se | ru | 2403
56 user | 1334 | 2503
se | 2am | 16 | 1439 | 27
eo | 238 | se | asia | 2930
e soo_|_ 1621 | 137
Tolerance a Dame: EN: (0 +58) ; Design Olvera: (1% 48)
Filling factor): 84790 602; 82590 611; 83190617; 360,633
Spinning Factor) 1960 N/m’ = 0820;
Modulus of elastily: € = 120000 W/m (25000 N/m)
Bouter conventional strands
Independant steel core
+ Regular lay (Lang's lay)
+ Galvanized wires
Option: PP! (Plastic Protected Impregnated core)
SC 8 (Not compacted - Option PP!) )
exi7
= Very flexible
Long service life
= Traditional and improved service when compared to the
6 strands
Option PPI:
“Gives to alle components an homogeneous behaviour
“Improves the structural siabity andthe service ie
Applications:
Can be used for all applications as the HD 8 K PPI when a
very high MBL isnot required,
Can be used for lexble stings.
ft conpoania
OLIVEIRA SA
C
8 Strands Double Parallel (DP)
ry CrossSection Weight MBL KN
i Inch i [ener an
19 34 202 173 376
221 190 | a1
270 231 500,
326 279 | 606
377 3.23 701
4936 373_| 810
jos | ase | ous
574 as1 | 1066
657 ser | 1220
71 624 | 1358
820 703 | 1524
ign Olvera: (41%; 4494)
700; 8xK17=0,719; 8K25"0,710; &K31=0,
Go 2160 N/m = 0840,
iastily=E= 125000 Mmm? (25000 N/mm?)
ds Double Parallel (DP)
cor
nts
fea
‘oloanco on iamator: EN: (0; +535); Design ONO a (19H 445)
Fling Factor f= 0751
‘pining Factor (9: k= 0,840
‘Motus of elasticity: E = 125000 N/mm? (+5000 N/mm)
~ 8/10 outer strands closed in a parallel lay together with
the inner core strands
+ Regular lay
Galvanized wires
-Allcompacted strands
+ Extremely high breaking load
+ Fitted for multilayer spooling and multipart reeving
thanks to its very high grade of flexibility.
Cannot be used when a leet angle is 1°30
High modulus of elasticity, low stretch
16
OP 8K-DP10K )
Main applications:
When an extremely high MBL is required for a multipart
reeving hoist system: electric hoists, twin hoist systems
(ight and left ropes), boom hoist and pendant rope for
mobile cranes, tower cranes and all marine equipments
“Attention”
Due tits paticulac full unilay parallel closing (vter/inner
strands), this rope is very sensible to the rotation and fleet
angle.
Cannot be used for
ig lting heights, unguided loads,
short number of falls.
DPA K must never be used witha swivel. coRDOARIA
OLIVEIRA SA
C
Similar to the DP 8 K with an internal Plastic Protection
Impregnation (same steel contruction).
The internal Plastic impregnation offers an homogeneous
behaviour to all the components.
‘The DP K PPI gathers all the properties of the DP&K, and
sharply eliminates its weaknesses, so itis less sensible to
the fleet angle effect.
The Plastic Impregnation of the core encapsulates the
srease for life, and, the DP8 K PPI performs particularly in
long periods of service for the hoist devices: Boom and
pendant ropes, multiall hoist systems,
OP 8K PPI )
gkKi7p
DP 8K PPI:
‘ailable from 13mm
C NEW TECHNOLOGIES FOR HIGH TECH ROPES )
‘The additional equipment and technologies allow OLIVEIRA
SA reaching the highest level in regularity, quality and
performance.
Compacting
OLIVEIRA SA is using the most improved and updated
technology in the world (multrll system) for compacting,
the strands, resulting in:
+ Perfect contro af the calibration and of the cross section
+ No outer surface wearing and injuring
No peel-off ofthe zinc coating
No damage of the inner wires, thanks to the gradual
lamination
= All these properties lead the ropes to the highest,
performance and resistance ta Fatigue, when compared
with the other usual compacting technologies.
PPI - Plastic Protected Impregnation
‘As a synthetic rope manufacturer starting its production
from the granulates, Oliveira Sa has a strong and deep
know-how of plastic and its applications.
Olivetra S4 has developed its own plastic impregnation
technology through an unique continuous process
‘operation, resulting in an optimal efficiency.
Oliveira S4 can adapt the type of the plastic composit
depending on the type ofthe applications of the rope and
‘the conditions in service.
C SOME EXPLANATIONS ABOUT THE MBL )
nominal rope diameter (mm)
' = actual diameter = nominal diameter + tolerance
cross section of the rope ~ mettalic area (mm?)
jominal tensile of the wires (1960 oF 2160 N/mm’)
pinning factor
ling Factor
(MBL= Minimum Breaking Load. Itis calculated using the
formula: MBL=TxSxk
Theoretical MBL = Aggregate BL = Totalized BL: Tx S
‘Actual BL (or effective BL) isthe breaking load that results
from a breaking test. It must be higher than the MBL, but
a tolerance of -3% can be accepted, considering the test
efficiency.
41) Wires tensile: The tensile strength is a classification:
1770, 1960 or 2160 N/mm’. All the wires are supplied with
tolerance of (0+ 250 N/mm) of (0+ 350 N/mm), resulting
in an actual average tensile higher than the nominal For
example: T = 1960 N/mm’ can be supplied as an actual
T= 1980/2150 N/mm(as an example).
2) The metallic area isthe result ofthe total area of al the
ross sections of the individual wires,
+3) k: The spinning factor is determined by the designer. It
is used to calculate the MBL. I{candifferfrom one company
tothe other.
4) feThe filling factor is the ratio between the cross section
fof the wires and the full cross section based on the overall
diameter.
fv conpoaRia
OLIVEIRA SA
C
6 Strands Compacted + IWRC (SC=Steel Core)
Diameter Weight BLKN
Inch ee
oe eC
RtoRD EO
‘lerance on biametor: EN: 0; 533): Design olla: (41% 9%)
Fling factor): 6419 =0 85; &k26=0,667; exK31=0,673, 6xK3600,675
Spiming Factor (1960 jm? = 0,820,
Modulus of elastic: €= 100000 W/m (5000 N/mm)
“outercompacted strands -High MBL
-Independentsteel strands = Good service life
core + Available in 2160 N/mm?
Regular lay on request
Galvanized wires
Main applications:
+ Can be used forall holst and pulling applications when a
higher aL instead of 6 strands conventonal ropes s required
~ Manufacturing of slings wth a high MBL
+ Mainly used for logging (wood forest industry).
“Attention”
Due to the very high contact pressure of the 6 strands inthe
‘grooves of the sheaves, this construction cannot be
recommended for allthe performant host devices and mainly
when arelible long service lies required, oran intensive use.
C
CONVERSION TABLE)
TeNGHT inch i = 254 ‘ilimeter am | = 0038570
fot . $30.08 centimeter em | =0.0328i 8
yard oo) = 0.0104 | meter mm | =1,0936ya
statute mile =1,6095 | kilometer km | =0,6215 mile
AREA ‘square inch oy 645.16 | square mm mam | = 0.00135 in?
square foot we =0,0029 | square meter m | 10,76
Weicar ‘ounce: (o> = 28.35 gramme © =0,03527 oF
pound! Ww) = 0.4536 | kilosramme ke__| = 2.205 bs
‘ton ona) = 1.016 metric ton mto | =0.9842 lonat
‘ton hort) =0,9074 | metricton mto | =1,102 short t
WEIGHT/LENGHT | pound/foot Wim) |= 1.488, ‘ilosr./meter ke/m | 0.672 1b/m
VouuMe ‘cubic inch (ny |= 1639 cubic centimeter) em? | =0,061 in?
‘cubic foot ce = 0,02832_| cubic meter m | 35311
US gallon (ad__| =3.7855 | cubicdecimeter_| dm? | =0.2642 gal
PRESSURE pound/ sq.inch | Gb/in?” | = 0,00689__| _Newton/sa.mm | N/mm | = 145.04 psi
pound/sq.inch | (b/iny” | =0.06894 | bar bar__[ = 14,504 psi) CoRDOARIA
OLIVEIRA SA
C GENERAL PURPOSE 6 STRANDS ROPES»)
6 Strands + IWRC
poor
Lk
nm Prin
6X19S+IWRC; 6x36WS+IWRC
- 6outer conventional strands
«Independent steet wire core
+ Regular lay (Lang's lay on request)
Galvanized wires
Tolerance on Diameter: actual EN: (0, +5%) ; Design Olvera: (+1%; +494)
Filing Factor (64198 = 0,603; 6360S = 0,604
Spinning Factor): 6x19S = 0,793; 6x35WS = 0,74
Modulus of elasticity: € = 125000 N/mm? («5000 N/mm") Main application:
- Manufacturing of stings
(lass 6x36: Depending on the diameter and the others:
application, the ropes can be proposed with = 6x19: trolley ropes for tower cranes
different outer strand construction: 26, 31 07 36, ~636:All standard hoist and pulling applications,
wires WS.
when no high performance is required.
19 CoRDoaRIA
OLIVEIRA SA
C
5 strands + high density PP core
Regular lay — Galvanized. Calibrated strands
Dar
een ne!
Pron
cr
a Pant
163 | m3
-|_J
“Tolerance on Dimer: EN: (;+5%) Design Olvera (11% 3%)
Fling factor) 190 =0,539, $2600.50; 5131590533,
Spinning Factor k= 0840
Modulus of elastic: €» 100000 W/m (500 W/m)
"Diam Gm with DP tet cre
Main applications:
Suspended gondotas and platforms
= Jaw pulling device
+ Overhead cranes and electric hoists
LPS replaces all the old constructions with 4 and 6 strands
{or the same application.
LPS is featured for the transport of people.
Wind mil hoists and forest winches
eae SN
Bigger number of strands
‘Smaller size of the outer wires
Warrington construction forthe core (4444)
Homogeneous diameter ofthe wires
Lang's lay
Shorter lay length: Stranding and closing
Resulting in:
eae el
‘More fragile inservice @
Sensible to we @
More mechanical: more points of contact between @
inner/outer strands
Better behaviour ofeach component @
Depends n the application ©
Designer belonging ©
SOME CONSIDERATIONS ABOUT CONSTRUCTION AND FLEXIBILITY )
Less Flexible
‘Smaller numberof strands
Bigger size ofthe outer wires
Conventional core (1+6)
Big discrepancies inthe wire diameter
Regular Lay
Longer lay length: Stranding and closing
ae
Resistant to crushing
Resistant to wearing
The core can break easier under high contact pressure
‘Smaller wires can brake prematurely
Depends on the application
Designer belonging,
The flexibility of the rope depends more on its structural construction than on its sole number of wires ofthe outer strands. CORDOARIA
OLIVEIRA SA
C ENNELIFT )
High performance hoist traction elevator rope
9x7
9K17S+IWRC
fone ee
a a Ungalvanized
Right hand ordinary lay
‘Dual tensile 1370/1770 N/mm?
eX
>:
Rar
ee 5
Ben Option: PPI
oxi Plastic Protected impregnated
= Encapsulated grease for life
= Plastic cushion decreases the
contact pressure between
internal components
Total protection ofthe core
Homogeneous behaviour
Increases the structural stability
Tolerance on Diameter:
= 10mm- Loaded 10% MBL min +0%- Unloaded +3%
> 10mm - Loaded 10% MBL max +0%- Unloaded +2%
8x19S+FC (Sisal core)
Ungalvaized
Dual tensile 1370/1770 N/mm
| gight hand regular ay
AE watural fore core
ee
min inch
29
38
45
55 Testing according to the standard for elevators,
7
7
on Tolerance on Diameter:
9 10mm- Loaded 10% MBL min 40% - Unloaded «3%
92 10mm Loaded 10% MBL max 40% - Unloaded +2%
6x19S+FC
(polypropylene core)
oo Galvanized
215 fo Right hand regular lay
240 ZS Tolerance on diameter:
é
280
40%; +5% (unloaded)
Traction elevator ropes: other constructions 8x19 + mixte core; 8x19 + steel core available on request
bay CORDOARIA
OLIVEIRA SA
C WHICH ROPE FOR EACH APPLICATION )
Type oferane ieee
Hoist xfx|x|x
Tower crane Trolley x x
selferecting crane
High anchored toner crane | Boom, Pendant, Lffing x x
Balancing x x x
Telescopic mobile crane Hoist x x
Deck crane Hoist x x
Hoist x x x
Container crane | |
Trolley x[x
Hoist x|>|el*
Cable/Traveling crane
Trolley x x
Floating crane Hoist x[alx
Offshore crane Hoist xfa|x
Electric host Hoist x x x[o[x x[+| [x
Steel millerane Hoist
Suspended gondotas [ x
Paling jaw divice x
Dragtine Hoist, Boom hoist, Drag rope | x xix
‘Groomer Winch rope x x x] x
Dlg crane a x x = Ie Ie
Fundation crane (1) {
core oereoere | ae
Floating grap crane Hoist, Closing, Holding |] x x
Lattice boom crane Hoist x|[x|x|x
Harbour mobile crane Hoist x x
Shovel Hoist x x
Luffing, Pendant, x x x| [x] |x
Alteranes,
Boom hoist, x x x x[ [x
(©) PPI- Plastic Impregnation as a standard or as an option.
(1): PPL option highly recommanded
) Complement of request on the applications: If non: This table is indicative only and can indicate several kinds
rotating rope is not required, or twin hoist with right and. ‘of ropes for one application. You can contact our technical
left hand ropes. team for your crane applications. CORDOARIA
OLIVEIRA SA
ROPE END TERMINATIONS.)
Ss
=|
‘Open socket filled with synthetic resin or white metal
Efficiency % MBLof rope: 97% - 100%
Applicable toall tensiles
q SS SSSSSSSSSSSSSS
ary thimble fitted with ferule
Efficiency with aluminium ferrule % MBL of rope: 90%
(Not applicable for tensiles #2160 N/mm (EN. 13411)
Fixed
SS3ig
‘Asymetric wedge socket
Efficiency % MBL of rope 80 - 95%,
‘Applicable toalltensiles,
Allowed for pulling, not for hoisting
_
(SST RIIR
Detachable
A
=
Ordinary thimble with U-Bolt rope grips
Efficiency % MBLof rope 80-95%
(not covered by EN 1341-5)
Efficiency depends onthe following main factors: « The nominal tensile ofthe wires (1770; 1960, 2160 N/mm)
+The ight size tng forthe right size rope and operating nthe professional rules af the art.
+The torsional stability ofthe rape
Unwinding and Cutting of a rope:
+The rope must be corectly unwound.
* The rope must be straight on each side ofthe cut
(minimum 5 tay lengths on each side of the cut).
+ Electric cut: o apply proportional altematve twist and pull,
+ Cutting with abrasive dise: to apply a double
seizing on each side ofthe rope.
Straight rope
On Slay lengths
Straight rope
‘On Slay lengths
Open Socket:
+ Some surface wires must remain
visible as a witness (no slipping).
‘+ Recommended: 50% ofthe wires
bended as to increase the wire
brush volume fora more efficient
pressure cone effect.
Ful pouring tll the seizing of the
rope
Penetration of the seizing in the
socket (min. :0,5 rope dian).
(ot covered by EN 13421-5)
Asymetric
Wedge Socket:
* Right way to operate
sox (5% 100%)
4
ps
|
Efficiency / MBL of the rope
‘+ For turn - back eyes, the designer recommends
the use of a thimble (ordinary or solid thimble).
23 24
CORDOARIA
OLIVEIRA SA
C DISCARD CRITERIA (broken wires) ISO 4309 )
Guidance forthe number of broken wies in round strands warking is steel sheaves
Brann)
ncso | 2 | 4 [1 | 2] «fs [2 | «
sicncrs| 3 | 6 | 2 | 3 | 6 | 2] 3 | 6
7e
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