SISTEMA FLATPACK 2

>

Jos Rodas Utani

Jefe de Servicios & Soporte Tcnico
Per, Ecuador y Bolivia

Slide 2 of 23
29.04.2013

Generation 4

Slide 3 of 23
29.04.2013

1. Highest Power Density

33W/in3

FP2 3000

Generation 4

25W/in3

FP2 2000
FP2 1800

20W/in3

Generation 3

15W/in3

Flatpack 1800
Flatpack 1500

10W/in3

SMPS 1000

5W/in3
SMPS 60/20
Generation
Saves the
customer money
by :

Slide 4 of 23
29.04.2013

More space for customer equipment and/or batteries

Thus less cabinets and less footprint in the location

1. Highest Power Density FP2 2KW SHELF

Dimensions

Slide 5 of 23
29.04.2013

Modular Configuration 48 VDC

17.5 Wide

167A Maximum Per Shelf

brackets mount 19, 21 or 23

125A Redundant

14.5 Deep

With four rectifiers installed

1U 1.75 Height

1. Highest Power Density FP2 3KW SHELF

Dimensions

Slide 6 of 23
29.04.2013

Modular Configuration 48 VDC

17.5 Wide

250A Maximum Per Shelf

brackets mount 19, 21 or 23

187,5A Redundant

17 Deep

With four rectifiers installed

1U 1.75 Height

2. Pequeo y ligero

< 1.9 Kg
41.5mm
327 mm
109 mm

Ms fcil para dirigir :

-

Slide 7 of 23
29.04.2013

Personal de mantenimiento - especialmente como repuestos

Logstica - un peso ms ligero, significa menos costos de envo

3. Operacin de los ventiladores

2 Fans Front to back airflow - will work with only one
(Back to front version in design stage)

Ahorros por costos de mantenimiento y operacin por :

Slide 8 of 23
29.04.2013

Evitar las salidas de llamadas de prioridad (fuera de horas normales)

Da una alta eficacia del rectificador

4. Controles digitales
2 controlador digital : Dan mas supervisin y control.

Ahorro de tiempo y dinero por :

-

Slide 9 of 23
29.04.2013

Dando al operadores una informacin ms en tiempo real del

sistema
El personal de mantenimiento sabe exactamente qu necesita
hacer con las ayudas.

5. Edge connectors
Communications
AC Input
DC Output

Edge-connector
technology

Ahorra tiempo (y dinero) :

-

Slide 10 of 23
29.04.2013

Mdulos intercambiables en caliente.

Reduce fallas de interconexin.

6. Amplio Rango de entrada CA

Output Power vs. Input voltage

2000W
1800W

Nominal
Input

850W
650W

0W
185

85V
Red LED

Slide 11 of 23
29.04.2013

Yellow LED

290 300
Green LED

Red LED

6. Large AC input range

Mains derating

Output Power (%)

120

> Derating below 176Vac (185Vac

on 2kW module)

100
80
60

> 1382W (46%) at 85Vac

40
20
0
0

50

100

150

200

250

Voltage (Vac)
FP2 48/2000

Slide 12 of 23
29.04.2013

FP2 48/3000

300

350

7. Temperatura De-rating

Temperatura ambiente (max full carga de salida)

2000W
1800W
1400W

Linear
De-rating Zone

+75

+45
Green LED

Slide 13 of 23
29.04.2013

1200W

Yellow LED

0W

Red LED

7. Temperature
De-rating

Temperature derating

Output Power (%)

120

> Derating above 45 oC

100
80

> 2100W (67%) at 75 oC

60
40

> Delivers 50A at 65 oC

20

> Operating down to -40 oC

0
0

10

20

30

40

50

60

Ambient temperature
FP2 48/2000

Slide 14 of 23
29.04.2013

FP248/3000

70

80

8. Excelente proteccin en AC/DC

Mains fuse: 2x15 A

(fast) in Live and
Neutral

Varistor across the

lines for transient
protection
Hi -ohmic disconnect
above 290V / 300V AC
(with auto reconnect when in range)

DC Output

DC output : Blocking Diode

Slide 15 of 23
29.04.2013

Short circuit proof

(constant current)
Single or double fan
blockage/failure

9. Highly Efficient 2 KW
2000W rectifier : Efficiency at 230Vac input
93

92,5

Eff.(%)

92

Max
Efficiency
Zone

91,5

91

90,5

90
0

200

400

600

800

1000
Pout(W)

Slide 16 of 23
29.04.2013

1200

1400

1600

1800

2000

9. Highly Efficient 3 KW
> Efficiency above 93% at 40-80%
load, 92.4% at 100% load

94

93

> 10% loss reduction on system

level
Efficiency (%)

> Low load efficiency also

improved

92

91

90

89

88

87
3000W
2000W

86
0

10

20

30

40

50

60

Load (% )

Slide 17 of 23
29.04.2013

70

80

90 100

9. Highly Efficient 2 KW HE

Slide 18 of 23
29.04.2013

Technical Data 24V 2000 W

Slide 19 of 23
29.04.2013

Technical Data 48 V 1800 W

Slide 20 of 23
29.04.2013

Technical Data 48 V 2000 W

Slide 21 of 23
29.04.2013

Technical Data 48 V 3000 W

Slide 22 of 23
29.04.2013

Technical Data 48 V 2000 W HE

Slide 23 of 23
29.04.2013

Procedimiento de instalacin

Handle in
locked
position

Hole to release
the
handles spring
mechanism

Handle in
unlocked
position

Slide 24 of 23
29.04.2013

Panel Frontal

Dual Fan Cooling

GREEN Power LED

Slide 25 of 23
29.04.2013

RED Alarm LED

YELLOW Warning LED

Panel Frontal

Power
(green)

Slide 26 of 23
29.04.2013

ON

Rectifier is powered

Flashing

Smartpack controller accessing information on the

rectifier

OFF

Mains are unavailable

Panel Frontal

Warning
(yellow)
ON

Slide 27 of 23
29.04.2013

Rectifier is in Derating Mode (reduced output power)

high internal temperature (+65 to 70 C) or
low input voltage (lower than 176VAC) or
single fan failure
The remote Battery Current Limit is activated
AC input voltage is out of range
Rectifier in stand-alone mode (or loss of
communication with the Smartpack controller

Flashing

Rectifier is in Over-voltage Protection Mode

OFF

No abnormal situation is present

Panel Frontal

Alarm
(red)
ON

OFF

Slide 28 of 23
29.04.2013

Rectifier is in Shut-down Mode due to

low mains (0 85VAC) or
high internal temperature (+75 C or higher) or
high output voltage (higher than 59.5 VDC)
Internal rectifier failure (malfunction)
Fan failure (double fan malfunction)
Low output voltage (0 to 43.5VDC)
CAN bus failure
No alarm situation is present

Unidad de Control

> Scaleable y modular, control flexible para la gama entera de

productos Eltek

Slide 29 of 23
29.04.2013

Unidad de Control

Slide 30 of 23
29.04.2013

>

Front panel backlit LCD (2x16) and key pad

>

USB for PC connection and easy FW uploading

>

CAN bus para comunicacion con modulos Eltek

>

6 entradas digitales programables

>

6 relay de salidas configurables

>

Latched contactor control

>

Monitoreo y test de baterias

>

Compensacion de carga por temperatura

>

8 symmetry measurements

>

log de eventos(10000) con hora y fecha.

>

Windows-based PC communication software

Pequeo pero de gran alcance

< 300g

44mm
144 mm

109 mm
Slide 31 of 23
29.04.2013

Smartpack Vista Frontal

>

Top-level alarms scrolls on display when active

Slide 32 of 23
29.04.2013

Battery, Load, Rectifier, Control System & Mains

>

Alarm LED (red) = Major Alarm active

>

Warning LED (yellow) = Minor Alarm active

>

Power LED (green) = Normal status active

Panel Trasero
CAN Bus
CAN bus

ID based serial
bus communications

Part No : 242100.110
(RoHS compliant)

Slide 33 of 23
29.04.2013

Max 8 Smartpack

Max 50 Rectifiers

Panel Trasero
Monitoreo de Bateras
Monitoreo de Bateras
Con 4 : Standard
Con 3 : Extended

Symmetry
measurement

8 strings mid point

or
2 strings 12V block

Sensor de Temp.

Part No : 242100.110
(RoHS compliant)

Slide 34 of 23
29.04.2013

Conectividad
Batera

> CON3 & CON4 Conexiones de bateras

Cable Sensor de
Temperatura

Pin

Function

Symmetry I/P 1

Symmetry I/P 2

Symmetry I/P 3

Symmetry I/P 4

Symmetry I/P 5

Symmetry I/P 6

Symmetry I/P 7

Symmetry I/P 8

9-10

Con 3 : Temp sense 2

Con 4 : Temp sense 1

11 - 14

Con 3 2nd batt current,

batt fuse
Con 4 : Not used

Slide 35 of 23
29.04.2013

Conectividad - Batera
> CON3 & CON4 Conexin de batera

Slide 36 of 23
29.04.2013

Conectividad
Symmetry

> Symmetry measurement options

Slide 37 of 23
29.04.2013

Panel Trasero
Sistema interno
Sistema Interno
System
measurements
Unit Power
2xLVD control
(Latched)

Part No : 242100.110
(RoHS compliant)

Slide 38 of 23
29.04.2013

Battery fuse fail

Conectividad Sistema
> CON5 Conexin del sistema

System Connection Card. Art 200625

Slide 39 of 23
29.04.2013

Pin

Function

Positive Input

Negative Input

Batt Current +ve

Batt Current -ve

Batt Fuse +ve

Batt Fuse -ve

Load Fuse Fail

LVD1 Active

LVD1 Common

10

LVD2 Active

11

LVD2 Common

Conectividad
Sistema

> Sistema de Configuracin de la

tarjeta

JP1
-48v system = 1-2
+24v system = 2-3
JP2
-48v system = Neg
+24v system = Pos

Slide 40 of 23
29.04.2013

Panel Trasero
Alarmas I/O

Alarma I/O
Con 1 (standard):2 + 2 relay input /
output

Part No : 242100.110
(RoHS compliant)

Slide 41 of 23
29.04.2013

Con 2 (extended):4 + 4 relay input /

output

Conectividad
Externa y Alarm I/O

> CON1 & CON2 I/O Conexiones

Alarm Output & Input Card

Art 105954
Slide 42 of 23
29.04.2013

Pin

Function

1-2

Alarm input 1 ( + / -)

34

Alarm input 2 ( + / -)

5-7

Alarm output 1 ( NO /C / NC)

8 - 10

Alarm output 2 ( NO /C / NC)

1-2

Alarm input 3 ( + / -)

3-4

Alarm input 4 ( + / -)

5-6

Alarm input 5 ( + / -)

7-8

Alarm input 6 ( + / -)

9 - 11

Alarm output 3 ( NO /C / NC)

12 - 14

Alarm output 4 ( NO /C / NC)

15 - 17

Alarm output 5 ( NO /C / NC)

18 - 20

Alarm output 6 ( NO /C / NC)

RS-232 Opciones

RS-232 mounted
Enables connection
of Standalone
Webpower or modem

Part No : 242100.112
(RoHS compliant)

Rear position :
Replaces extended
Battery symmetry
card

Slide 43 of 23
29.04.2013

Part No : 242100.111
(RoHS compliant)

Smartpack

Smartpack Extended RS232

Slide 44 of 23
29.04.2013

Panel Trasero
Webpower incluido
Embedded
WebPower

Part No : 242100.113
(RoHS compliant)

Slide 45 of 23
29.04.2013

Ethernet interface
of remote
monitoring of
Smartpack
Is possible to
tunnel
Powersuite
remotely also.

Smartpack
Smartpack SNMP/Webpower

Slide 46 of 23
29.04.2013

Escalabilidad
CAN/Power bus

Smartpack Master

Smartpack Slave n

Smartpack Slave 1

System functionality

System functionality

System functionality with 8 modules

Voltage input

Voltage inputs

Voltage inputs

Symmetry inputs

8 (2x4x12V)

Symmetry inputs

16 (4x4x12V)

Symmetry inputs

64 (16x4x12V)

Current inputs

Current inputs

Current inputs

2x8

Temperature inputs

Temperature inputs

Temperature inputs

2x8

General purpose inputs 6

General purpose inputs 12

General purpose inputs 6x8

Load fuse input

Load fuse input

Load fuse input

1x8

Batt fuse input

Batt fuse input

Batt fuse input

2x8

Relay outputs

Relay outputs

12

Relay outputs

6x8

Contactor control

2+

Contactor control

4+

Contactor control

2+x8

Slide 47 of 23
29.04.2013

Conectividad
Latched Contactors

A latching contactor changes

state only when a reversed
pulse voltage is applied to
the coil.

Slide 48 of 23
29.04.2013

Protection
Diode

PowerSuite

> Explorer oriented easy to

use PC SW

> USB gives simple access.

> Wide functionality with clear

graphic presentation.

Slide 49 of 23
29.04.2013

Smartpack Front / Power Suite

Content
>

Front menu

>

Password levels

>

Alarm monitor

>

AlarmGroups and output (relay) mapping

>

Programmable inputs

>

Event log

>

Operational mode and Critical conditions

>

Low Voltage Disconnect (LVD)

>

Battery functions
Battery discharge test
Test results
Battery tables
Temp. comp & Charge curr. limitation
Test results
Special monitors
Boost
Symmetry

>

Calibration & shunt Scaling

>

Rectifier IDs

>

Mains measurement

>

PowerSuite installation and basic introduction

Slide 50 of 23
29.04.2013

Niveles de acceso
> Smartpack/PowerSuite password

4 digit pin-code

> Nivel de usuario

No password

> Novel de Servicio

Password: 0003 (default)

> Nivel de Fabrica

Password:

> Si perdi la contrasea de servicio, enve el numero de serie a

fabrica, para poder enviar PUK-code de retorno.

Slide 51 of 23
29.04.2013

Smartpack menu frontal

> VoltageInfo - details

Slide 52 of 23
29.04.2013

Option

Description

NomVolt

Nominal output voltage

BoostVolt

Battery boost-charging voltage

LowBatt1

Voltage limit for MinorLow Battery Alarm

LowBatt2

Voltage limit for MajorLow Battery Alarm

HighBatt1

Voltage limit for MinorHigh Battery Alarm

HighBatt2

Voltage limit for MajorHigh Battery Alarm

LVBD

Voltage limit for Low Voltage Battery Disconnect (LVBD)

LVLD 1.1

Voltage limit for Low Voltage Load Disconnect (LVLD)

Smartpack menu frontal

> RectifierInfo - details

Slide 53 of 23
29.04.2013

Option

Description

NoOfRects.

Number of rectifiers installed in the system.

RectCurrent

Rectifier current

RectSerialNumber

Rectifier ID and serial number

Rect.PrimaryVolt

Rectifier input mains voltage

Rectifier Status

Rectifier status

Rectifier Temp

Rectifier temperature

Alarm monitor cont

Slide 54 of 23
29.04.2013

Entradas programables
> 6 entradas digitales programables.

Slide 55 of 23
29.04.2013

Entradas programables
> Input Monitor

Event is selectable in drop-down-list

- Not all activates a function (yet...)

Description may be changed

> Description and Event text listed in Event log

Slide 56 of 23
29.04.2013

Log de Eventos
> Smartpack front: DisplayMessages
> PowerSuite: Event Log

> El Smartpack controlador puede almacenar hasta 1000 eventos

cronolgicos. Cuando el registro esta lleno, se sobre escribe el
ms viejo evento.
> El registro se almacena en EEPROME
Ejemplo

Slide 57 of 23
29.04.2013

27-09-2005 (Date dd-mm-yyyy)

17:15 (Time hh:mm)

Battery Voltage (Monitor name/Description)

MinorLow: ON (Event status in monitor)

Desconexin por bajo voltaje (LVD)

> Se toma la accin de desconexin cuando el
sistema est en crtico y:
- El voltaje de la batera esta debajo del limite.
- Delay time ha expirado, si es activo.

> Volver a conectar se toma cuando el sistema NO

es crtico y:
- El voltaje de la batera est sobre lmite.

> Default hysteresis entre reconexin y

desconexin es de 4V

Slide 58 of 23
29.04.2013

Funciones de Batera
Test de Descarga
> Smartpack Tiene dos tipos de test batera.

Normal usa la tabla de batera

Simplificado usa el voltaje final y el tiempo a criterio

- Si se alcanza el tiempo de la prueba las bateras son buenas
- Si se alcanza el voltaje final de las bateras primero son malas

> Tres diferentes modos de test son posibles (para ambos tipos)

Slide 59 of 23
29.04.2013

Manual: Empiezo y parada por una entrada manual

Peridico/Intervalo: Programado por tiempo, fecha y el intervalo de

periodos.

Funciones de Batera
Resultado del Test
>

Hasta 10 diferentes resultados de la prueba de descarga

almacenados en la EEPROM
Empiezo Fecha [mm/dd/yyyy]
Tiempo Final [hh:mm]
Tipo de Test [Manual/Periodic/Automatic]
Tabla de batera
Duracin del Test [m]
Corriente de descarga [Ah]
Voltaje final [V]
Calidad Calculada [%]
Resultado del Test

>

Datos Registardos
Corriente de bateria(1 & 2)
Voltaje de bateria
Temperatura(1 & 2)
Voltaje de simetria (8)

>

Los Resulatados pueden ser vistos haciendo click en el

icono de batera en la columna del resultado de la prueba
First 10 min and last 10 min logging are done every
minute
In between every
- 10 min (test duration < 300 min)
- 20 min (300 min < test duration < 600 min)
- 40 min (600 min < test duration < 1200 min)

Slide 60 of 23
29.04.2013

Funciones de Batera
Tabla de Batera
> Smartpack puede almacenar dos tablas de batera definida por el
usuario con:

Tiempo [min]
Corriente de Bateria 1.9V/cell Voltaje final alto [A]
Corriente de Bateria 1.75V/cell Voltaje final bajo [A]

> NOTE. Muchas tablas de batera pueden ser almacenadas en la

PC y facil de uploaded al Smartpack con PowerSuite
> What is Eltek Std?

Slide 61 of 23
29.04.2013

Es el promedio de valores no cambiables de los diferentes tipos de

fabricantes de bateras.

Funciones de Batera
Tabla de Batera
> Configuracin de la tabla de bateras por Powersuite

Slide 62 of 23
29.04.2013

Funciones de Batera
Tabla de Batera

Slide 63 of 23
29.04.2013

Funciones de Batera
Temp. Comp. & Curr. Lim.
> Compensacion por temperatura

Slope

Ref. temp

Min comp. volt

Max comp. volt

> Limitacin corriente de batera

Slide 64 of 23
29.04.2013

Dos limitacin configurables (v1.02)

Planta generadora, indicando con una

entrada digital.

Funciones de Batera
Temp. Comp. & Curr. Lim.

Output Voltage [Vdc]

55,5
55
54,5
54

Slope
53,5
53
52,5
Min Comp, volt

Slide 65 of 23
29.04.2013

Temperature T [ C]

Max Comp, Volt

Battery Current (A)

Funciones de Batera
Temp. Comp. & Curr. Lim.

Battery current limit [A] = 0.3*C10

Float current
Mains OK

Mains failure

Mains OK, Recharge

Load current
Mains

Slide 66 of 23
29.04.2013

Mains OK

Rectifier IDs cont

> Reset number of rectifiers

Slide 68 of 23
29.04.2013

Soluciones de Sistemas
Cuanta potencia usted necesita ?

>

Mas densidad de potencia

Up to 8000W per 1PR shelf

1U

Slide 70 of 23
29.04.2013

Montaje Flexible

Smartpack mounting options

Smartpack in PR

Slide 71 of 23
29.04.2013

Smartpack in Distribtuion

Soluciones Integradas

Soluciones Integradas 2U

Incluye (up to) :

5 kg

Slide 72 of 23
29.04.2013

(exc rectifiers)

1U Distribucion + 1 PR
8000W (166A@48V)
Smartpack
2 x 100A Breakers de Bateria
6 x 232A Breakers de Carga
2 x LVD (150A)

Soluciones Integradas

Solucion Integrada 5 - 8U
Incluye (up to) :

8 kg

Slide 73 of 23
29.04.2013

(exc rectifiers)

4U Distribucion + 1-4 PR
32000W (660A@48V)
Smartpack
6 x 100A Breakers de Bateria*
18 x 263A Breakers de carga*
2 x LVD (up to 600A)
* Verficar en datasheet por otra for otra
configuracion disponible

Soluciones Integradas

23 EIA Seismic
Equipment Rack

FP2NX-48-9U
power system block

7U available
equipment space
Battery Disconnect #4
Battery Tray #4
Battery Disconnect #3

Slide 74 of 23
29.04.2013

Battery Tray #3

Battery Disconnect #2

Battery Tray #2

Battery Disconnect #1

Battery Tray #1

Gabinetes

> 8 - 96 kW en un solo Gabinete

> Max 2000A@48V = 96kW

(CAN bus limitation)

> Tpicamente hasta 4PR por sistema con

bateras.
Example 32 kW
Slide 75 of 23
29.04.2013

> Variedad de gabientes disponibles

Solucin Gabinete 96kW

Slide 76 of 23
29.04.2013

Input 230V/400V 3-phase

FP2 2kW rectifiers

Max Output 48V 2000A

Cabinet dimensions:
600x2000x600mm

2 SmartPacks (Master-Slave)

Gracias!!

Slide 77 of 23
29.04.2013