Component Identifiers (CID) List

CID No.

Wire
Number

Wire
Color

101

RD

102

Wire Description

Wire
Color

Bat (+)

512

GN

Radio Speaker - Right (Common)

BU

Hd Lmp

513

OR

A/C Compressor/Refrigerant Pressure SW

105

BR

Key Sw

515

GY

Blower Motor (Hi)

Power Circuits

Component
Caterpillar Monitoring System MID 30

Description
Accessory Circuits (Continued)

096

Fuel Level Sensor

108

BU

Aux Ckt

516

GN

Blower Motor (Medium)

110

Engine Coolant Temperature Sensor

109

OR

Alt Output (+) Term.

517

BU

Blower Motor (Low)

177

Torque Convertor Oil Temperature Sensor

112

PU

Main Power RIy Output

521

YL

A/C SW To Refrigerant SW

248

Data Link

113

OR

Opr Mon Panel B+ Switched

522

WH

A/C Clutch To Thermostat SW

263

8 Volt Sensor Power Supply

114

GN

Warning Horn (Forward)

523

BR

Wiper - Left (Park)

116

OR

Aux Ckt

524

BU

Wiper - Left (Low)

271

Action Alarm

124

GN

A/C

525

GY

Wiper - Left (Hi)

324

Action Lamp

129

BU

Aux Ckt

526

YL

Wiper - Right (Park)

600

Hydraulic Oil Temperature Sensor

140

BU

Aux Ckt

527

GN

Wiper - Right (Low)

601

Brake Air Pressure

158

BR

Aux Ckt

528

PK

Wiper - Right (Hi)

819

Display Data Link

176

OR

Aux Ckt

529

WH

Washer Left

197

GN

Aux Ckt

530

OR

Washer Right

821

9 Volt Display Power Supply

198

PK

Aux Ckt

592

BU

DC/DC Converter Power Output

830

Brake Oil Temperature

199

OR

Aux Ckt

593

GN

Condensor Fan Relay To Motors

Connector Location

200

BK

Main Chassis

600

BR

Dash Lamp Basic

201

BK

Operator Monitor Return

608

GN

Flood Lamp - Rear

202

BK

XMSN Ctrl

609

YL

Flood Lamp - Side

203

BK

Chassis Diagnostic

610

OR

Head Lamp Basic

207

BK

Starter Diagnostic

663

GY

Gauge Lamps

270

BK

CMS ldent Code 0

Schematic
Location

Machine
Location

CONN 1

C-12

29

CONN 2

C-12

30

CONN 3

D-12

31

CONN 4

F-12

26

CONN 5
ECB Harness Code

C-11

CONN 6

D-11

36

CONN 7

A-10

30
30

Connector Number

Lighting Circuits

Ground Circuits

Power Train Electronic Control System MID 113

SENR1728
July 1997

Wire
Number

Description

070

Parking Brake Switch

075

Steering System Oil Temperature Sensor

168

Electrical System

177

Transmission Oil Temperature Sensor

190

Engine Speed Sensor

271

BK

CMS ldent Code 1

709

OR

Sensor Power Supply

CONN 8

B-10

248

Data Link

272

BK

CMS ldent Code 2

751

GN

XMSN Shift Sol No. 1 Or 3

CMS ldent Code 3

752

YL

XMSN Shift Sol No. 2

Electronic Control Module

BK

F-10

254

273

CONN 9

CMS ldent Code 4

754

BU

XMSN Shift Sol No. 3 Or 1

21

Sensor Power Supply

BK

A-9

269

274

CONN 10

CMS ldent Code 5

755

OR

XMSN Shift Sol No. 4 Or 5

B-9

21

Service Brake Switch

BK

CONN 11

298

275
276

BK

XMSN Ctrl Ident Code 0

851

WH

Hydrst Speed And Direction Sensor

299

Direction Selector Position Sensor

277

BK

XMSN Ctrl Ident Code 1

892

BR

Mon Start Mod Right (-) Port/CAT Data Link (-)

CONN 12
Diagnostic

368

Autoshift Switch - Power Train

278

BK

XMSN Ctrl Ident Code 2

893

GN

Mon Start Mod Right (+) Port/CAT Data Link (+)

468

Service Brake Pedal Position Sensor

279

BK

XMSN Ctrl Ident Code 3

900

PU

573

Inching Pedal Position Sensor

280

BK

XMSN Ctrl Ident Code 4

973

BR

618

Parking Brake Switch

290

BK

CMS Service

975

WH

CST Autoshif t- Sol Return

621

Downshift Switch

291

BK

CMS Clear

977

YL

CST Autoshift- Auto/Manual SW 1

C413

YL

Display Data

622

Upshift Switch

301

BU

Starter No. 1 Sol

C414

BU

Display Load

623

Reverse Switch

302

OR

Starter No. 1 Resistor To Diagnostic

E707

GN

Display +V

650

Harness Code

304

WH

Starter Relay No. 1 Output

E708

pk

Display Clock

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

E735

PU

Tack/Serv Mtr/Odometer Select

307

OR

Key SW To Neut Start SW

E900

WH

Trans Output SPD +

Control Circuits

Basic Machine Circuits

F-9

26

XMSN Shift Sol No. 4

CONN 13
Aux Ckt Plug

D-13

30

CST Autoshift- Auto/Manual SW 2

CONN 14

A-8

32

CONN 15

B-8

37

CONN 16

B-7

37

CONN 17
Winch Lamp

B-5

33

CONN 18

B-5

22

CONN19
Harness Code

B-5

CONN 20
Monitor Service

C-5

CONN21
Datalink Service

C-5

CONN 22

E-5

A
A

671

Transmission Output Speed 1 Sensor

672

Torque Converter Output Speed Sensor

308

YL

Main Power Relay Coil

E901

GN

Trans Output SPD -

673

Transmission Output Speed 2 Sensor

310

PU

Start Aid SW To Start Aid Sol

E902

PU

Trans Intermediate SPD +

674

Transmission Intermediate Speed 1 Sensor

311

WH

Start Aid Sol To Temp SW

E903

YL

Trans Intermediate SPD -

675

Transmission Intermediate Speed 2 Sensor

321

BR

Bckp Alarm Lamp

E904

BR

Trans Intermediate SPD 0+

676

Left Steering Lever Position Sensor

322

GY

Warning Horn (Forward)

E905

BU

Trans Intermediate SPD Q -

677

Right Steering Lever Position Sensor

334

BU

Start Aid Sot #2

E906

OR

Trans Output SPD Q+

337

WH

Prelube Pushbutton SW To Prelube Timer

E907

GY

Trans Output SPD Q -

CONN 23

B-3

681

Parking Brake Solenoid

E908

BR

Trans Input SPD +

CONN 24

D-3

689

Left Steering Brake Solenoid

CONN 25

D-3

34

690

Right Steering Brake Solenoid

CONN 26

D-2

35

691

Reverse Clutch Solenoid Valve 1

CONN 27

E-2

34

692

Forward Clutch Solenoid Valve 2

CONN 28

F-2

34

693

CONN 29

F-1

35

Monitoring Circuits
403

GN

Alternator (R) Term.

E909

WH

Trans Input SPD -

405

GY

Opr Mon Oil Press. (Low Setting)

F780

PK

Parking Brake SW

410

WH

Opr Mon Action Alarm

F781

BR

Downshift SW (NO.)

411

PK

Opr Mon Master

F782

OR

Reverse SW (NO.)

419

YL

Opr Mon Parking Brake

F783

GN

Upshift SW (NC.)

Speed 3 Clutch Solenoid Valve 3

426

BR

Opr Mon Power Train Oil Filter

F784

YL

Downshift SW (NC.)

694

Speed 2 Clutch Solenoid Valve 4

441

OR

Eng Coolant Temp Gauge

F785

WH

Upshift SW (NO.)

695

Speed 1 Clutch Solenoid Valve 5

442

GY

Hyd System Temp Gauge

F786

GY

Reverse SW (NC.)

697

Priority Valve Solenoid

443

YL

Power Train Temp Gauge

F788

PU

Left Steer Clutch

698

Left Steering Clutch Solenoid Valve

447

PK

Fuel Level Gauge

F789

YL

Right Steer Clutch

450

YL

Tach Sender (+)

F790

BR

Service Brake Pedal

699

Right Steering Clutch Solenoid Valve

F791

BU

Right Brake Solenoid

718

Transmission Unidentifiable Failure Mode

722

Secondary Brake Solenoid Valve

Accessory Circuits
BR

Wiper - Front (Park)

F792

WH

Left Brake Solenoid

501

GN

Wiper - Front (Low)

F842

BU

Post Heat

502

OR

Wiper - Front (HI)

F843

YL

Inching Pedal

503

BR

Wiper - Rear (Park)

F846

PU

LED Driver 1

504

YL

Wiper - Rear (Low)

F847

YL

ECB SW IP1

505

BU

Wiper - Rear (HI)

F848

OR

ECB SW 1P2

506

PU

Washer - Front

F849

WH

ECB SW lP3

507

WH

Washer - Rear

F850

PK

ECB SW lP4

508

PU

Radio Speaker - Left

G730

PK

Park Brake Sol

509

WH

Radio Speaker - Left (Commom)

G731

GY

Secondary Service Brake Sol

511

BR

Radio Speaker - Right

G848

GN

LED Driver 2

G939

PK

Switch Return

K977

PK

Trans Oil Temp Sensor

K978

BU

Pump Sol

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

30

4
36

11

27

C
24
25

21

37

33

14

32

31
1
18

Related Electrical Service Manuals

Title

Form Number

Alternator 132-2156

SENR4547

Caterpillar Monitoring System

SENR6717

Starting And Charging Systems

SENR2947

Starting Motor 6V-5227:

Consist:
6V-5537
106-8552
6V-5538

SENR3581
SENR3536
SENR4975

Electronic Clutch Brake Control

SENR8367

37
28

10

12

36

Mode Number
0

Harness Code

Numeric Readout

Service

Tattletale (Log)

Steering Brake Calibration

Transmission Calibration

Component Data Display

Charging System Display

Sensor - Brake Position

A-5

22

Alternator

B-1

Sensor - Direction

F-7

Battery

F-12

Sensor - Lever Position (Left)

F-7

Breaker - Alternator (80A)

E-11

Sensor - Lever Position (Right)

F-7

Breaker - Aux (20A)

E-11

Sensor - Transmission Temp

A-6

23

Breaker - Blower (20A)

F-11

Solenoid - A/C Clutch

B-1

Caterpillar Monitor

C-4

Solenoid - ECPC Pump

A-11

24

Control - ECB

B-11

Solenoid - First Gear Clutch 5

B-8

21

Converter - 24V to 12V

D-10

Solenoid - Forward Clutch 2

B-8

21

B-1

Solenoid - Left Brake

C-8

25

E-11

Solenoid - Left Steer Clutch

C-8

25

Gauge Cluster

C-4

Solenoid - Park Brake Dump

C-8

25

Horn - Forward (2)

F-1

Solenoid - Reverse Clutch 1

B-8

21

Indicator - Auto Downshift

B-6

Solenoid - Right Brake

C-8

25

Indicator Strip

C-6

Solenoid - Right Steer Clutch

B-8

25

Lamp - Action

C-4

Solenoid - Second Gear Clutch 4

B-8

21

Lamp - Pipe

D-4

Solenoid - Serv Brake Dump

C-8

25

Motor - Blower (2)

B-3

Solenoid - Third Gear Clutch 3

B-8

21

B-12

Starter

C-2

14

D-7

Switch - Auto Downshift

B-6

D-11

Switch - Bidirectional Mode

B-6

Motor - Wiper (Front)

E-4

10

Switch - Blower

C-6

Motor - Wiper (Left)

E-5

11

Switch - Console Raise/Lower

D-7

Motor - Wiper (Rear)

D-8

12

Switch - Disconnect

F-12

26

Motor - Wiper (Right)

B-6

13

Switch - Downshift

E-7

Relay - Condenser

B-12

Switch - Engine Oil

D-2

27

Relay - Main

F-11

Switch - Horn (Forward)

B-5

Relay - Start

F-11

Switch - Key Start

C-5

Resistor (Gauge Cluster)

D-4

Switch - Lamp

D-5

Part No.

Resistor (Starter)

C-2

14

Switch - Operator Monitor

B-5

3E-5239

Relay - Condensor

Motor - Washer (Front, Rear. Left, Right)

17

Normal

Motor - Console Raise/Lower

Monitoring System Mode

D-12

Motor - Condenser (2)

29

Mode Of Operation

Alarm - Backup

Fuses

13

33

30
3

32
D

22

31

11

15

16

13

34
25

35
20

14

5
27

Component
Sender - Trans Output Speed 2

Schematic
Location
A-9

Machine
Location
21

Pressure
Symbol
Part No.

Function

Off Machine Switch Specification

Actuate

Deactuate

Power Train Filter Pressure

Resistor, Sender and Solenoid Specifications

Component Description

E-7

101-7740

Relay - Main Power

53. 5.3

Switch - Power Train Filter

A-8

27

125-1302

Relay - Start

27.5 2.8

116-6203

Resistor - Gauge

C-1

Switch - Reverse

D-7

Sender - Hydraulic Oil Temp

A-8

18

Switch - Service Brake Pedal

B-5

22

Sender - Powertrain Oil Temperature

A-11

19

Switch - Start Aid

C-6

Sender - Trans Input Speed

A-11

20

Switch - Upshift

E-7

Sender - Trans Intermediate Speed 1

A-9

21

Switch - Wiper (Front, Rear, Left, Right)

A-7, A-8

28

Sender - Trans Intermediate Speed 2

A-9

21

Thermostat

B-3

Sender - Trans Output Speed 1

A-9

21

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

360

Switch - Parking Brake

Switch - Refrigerant

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Resistance (Ohms)

17

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

15
16

This indicates that the component has a wire connected to it that is connected to ground.

B-3
E-1

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D-2
D-12

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

210 70 kPa
Normally Open
(30 10psi)
275 to 1750 kPa
114-5333
Refrigerant Pressure (AC)
Normally Open
(40 to 255 psi)
60 kPa MAX
38 20 kPa
3E-2026
Engine Oil Pressure
Normally Open
(8.7 psi MAX)
(5.5 2.9 psi)
38 3C
27 C MIN
3E-6425
Coolant Temperature (Start Aid)
Normally Closed
(100.4 5.4F)
(80.6F MIN)
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.
9X-7781

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Contact Position

Sender - Coolant Temp

Sender - Fuel Level

18

Machine
Location
A

Resistor - Blower
Sender - Engine Speed

7
26

Printed in U.S.A.

Electrical Schematic Symbols And Definitions

Alarm - Action

Diode (A/C Clutch)

35

28

10

22

23

The FMI is a diagnostic code that indicates what type of failure has occurred.

6
15

20

19

8 12

17

16

34

Component Location

Schematic
Location
A-4

Component

26

8XN1-UP
4JR1-UP
6MR1-UP

1997 Caterpillar
All Rights Reserved

29

2HM1-UP
2YN1-UP
4HN1-UP
4MN1-UP
6JN1-UP
8LN1-UP

The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component. See the
Component Location Chart.

500

Failure Mode Identifiers (FMI) List

FMI No.

D6R Tractor (Electronic Clutch Brake)

Electrical System

20 1

Harness And Wire Symbols

Overall 2.0 .1;

Tap 1.0 .05

9G-1950

Resistor - Blower Motor Speed

3E-7842

Resistor - Starter/Diagnostic Conn

150 7.5

134-3999

Solenoid - A/C Clutch

17.6 0.6

3E-6332

Solenoid - Start Aid

6.0

Pin

Socket

Wire Color

Component
Part Number

Wire, Cable, or Harness

Assembly Identification
A

At room temperature.

Fuse

AA

105-9344

325-PK-14

Machine location are repeated for components located close together

19

21
23

A = Operator Compartment - Front Dash

B = Operator Compartment - Right Console
C = Operator Compartment - Left Console

Single Wire
Connector

Circuit Number
Identification

Ground
Connection

D = Operator Compartment - Fuse Panel

Plug

200-BK-14

Pin or Socket
Number

24

1
2

Machine Harness Connector and Component Locations

Receptacle

Wire Gauge

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

WH/RD-14
2
1

L52
Y
593-GN-14
593-GN-14

RELAY
3E-5239

J1
(CONN D)

ECB
CONTROL
109-0563
NOTE B

WH/RD-14
MOTOR

L53

L48

L53

L52

BK-14
AIR CONDITIONER CONDENSOR

L51
L64

L64

U
FLOOD
LAMP
106-8964

U
608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

1
2

608-GN-14
200-BK-14

608-GN-14
200-BK-14

W
FLOOD
LAMP
107-6689

FLOOD
LAMPS
107-6689

608-GN-14
200-BK-14

L55

608-GN-14
200-BK-14

608-GN-14
200-BK-14
608-GN-14
200-BK-14

NN
FLOOD
LAMP
107-6689

NN

FLOOD
LAMP
106-8964

NN

NN

1
2
W

FLOOD
LAMP
106-8964

W
1
2

608-GN-14
200-BK-14

G939-PK
G939-PK
140-BU
140-BU-14
975-WH-14
140-BU-14

G939-PK
G939-PK
G939-PK

L55

ECPC
PUMP
136-1679

GN-16
GN-16

TRANS
INPUT
SPEED
3E-8848

WH
BK

608-GN-14
200-BK-14

1
2

2
1

L53

K978-BU
975-WH

E908-BR
E909-WH

L22

NOTE B

FLOOD
LAMP
106-8964

L54

L52

140-BU-14
G939-PK
G939-PK
140-BU-14
975-WH-14
975-WH-14

140-BU
140-BU-14
140-BU-14
975-WH-14
975-WH-14
975-WH-14
975-WH-14

NN
608-GN-14
200-BK-14
NN

608-GN-14
200-BK-14

G939-PK
G939-PK
G939-PK

140-BU-14
140-BU-14
140-BU-14
140-BU

L64

608-GN-14
200-BK-14

BK-8

1
2

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK

POWERTRAIN
OIL SENDER
4W-9972

443-YL

NN
1
2

F788-PU

F788-PU
975-WH

F792-WH

F792-WH
975-WH

F791-BU

F791-BU
975-WH

975-WH-14
975-WH
975-WH

L54
L48
337-WH
306-GN
176-YL
200-BK
G848-GN
F791-BU
F792-WH
F843-YL
754-BU
K978-BU
334-BU
K977-PK
709-OR
E901-GN
E900-WH
E909-WH
E902-PU
E906-OR
E908-BR
E905-BU
E907-GY
E903-YL
E904-BR
321-BR
450-YL
F790-BR
F847-YL
973-BR
F846-PU
G730-PK
G731-GY
F848-OR
F850-PK
F849-WH
202-BK-14
202-BK-14
892-BR
893-GN
751-GN
752-YL
755-OR
900-PU
977-YL
F842-BU
F788-PU
F789-YL
G939-PK
140-BU-14
140-BU-14
975-WH-14
G939-PK
975-WH-14

F842-BU
F843-YL
977-YL
334-BU
973-BR
F846-PU
G848-GN
F848-OR
F849-WH
F850-PK
176-YL
200-BK
306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

3
4
5
6
7
8
9
10
11
12
1
2
21
25
29
37
40
19
20
22
23
24
26
28
31
32
33
34
35
36
39
14
15
16
17
18
27
30
38
1
2
3
4
5
6
7
8
9
10
11
12
13

975-WH
975-WH
975-WH-14

CONN 8
F843-YL
977-YL

752-YL
975-WH

L38

L38

973-BR
F846-PU
G848-GN
F848-OR
F849-WH

306-GN
140-BU-14
202-BK-14
140-BU-14
202-BK-14
F790-BR
321-BR
337-WH
892-BR
893-GN
G939-PK
G939-PK
E908-BR
E909-WH
450-YL
709-OR
K977-PK
K978-BU
F847-YL
F791-BU
F792-WH
F788-PU
F789-YL
G731-GY
975-WH-14
G730-PK
975-WH-14
E900-WH
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
751-GN
752-YL
754-BU
755-OR
900-PU

751-GN
975-WH

CONN 11

176-YL
200-BK
A

F789-YL
975-WH

L45

L45
L43

L39

P
R
K
J
N
H
L
A
B
C
D
E
F
G
M
S
T
A
P

975-WH
975-WH
752-YL
751-GN
900-PU
755-OR
754-BU
E901-GN
E902-PU
E903-YL
E904-BR
E905-BU
E906-OR
E907-GY
E900-WH

L39

900-PU
975-WH

755-OR
975-WH

754-BU
975-WH

10

1
2
1
2

1
2

1
2

1
2

RD-16
RD-16

1
2
1
2
1
2

RD-16
RD-16
RD-16
RD-16

RIGHT
BRAKE
121-4030

RD-16
RD-16

RIGHT
STEER
CLUTCH
121-4030
NOTE H

RD-16
RD-16

FORWARD
CLUTCH 2
118-1336

RD-16
RD-16

REVERSE
CLUTCH 1
118-1336

RD-16
RD-16

RD-16
RD-16

RD-16
RD-16

RIGHT
SPEAKER
6T-7695
N
511-BR +
512-GN N

L44

L43

L44

2
1

WH
BK

NOTE B: BOTH PAIRS

LL
E904-BR
2
WH
E905-BU
1
BK

E900-WH
E901-GN

L43

LL

2
1

WH
BK

NOTE B: BOTH PAIRS

LL
E906-OR
2
WH
E907-GY
1
BK

N
H
B
B

N
L

N P
W
N

REAR WIPER SW
3T-6655

TRANS
INTERMEDIATE
SPEED 1
3E-8848

BK
BK
BK

NO

A
B
C

BK
BK
BK

+8V POWER
AUTO LAMP

A
B
C

WH
WH

1
2

F849-WH
F848-OR
201-BK

N
H

N
L

N P
W

B
B

N
H
B
B

N
L

N P
W
N

709-OR
709-OR

N
H

200-BK
108-BU-16
526-YL
528-PK

4
1
2
6
3
5

201-BK
201-BK

MOTOR

199-OR-16
200-BK

L30

RIGHT WIPER
117-1881
N

LEFT WIPER SW
3T-6655

FRONT WIPER SW
3T-6655

108-BU-16

108-BU-16
507-WH

108-BU-16

DOME LAMP
3E-6389

200-BK

A
C
B

RD
WH
BK

WINCH
LAMP
CONNECTOR

FORWARD
HORN SW
3T-2357

114-RD

SERVICE
BRAKE
PEDAL SW
132-7077
BRAKE
POSITION
SENSOR
9X-5592

NC
NO

BK
BK
BK

COM NC

KK

NO

+ BATTERY
RETURN
SIGNAL

CIGAR
LIGHTER
9W-0335

N
102-RD

1
2

129-RD
200-BK-14

892-BR
893-GN
113-OR
113-OR
893-GN
892-BR
L25

OPERATOR
MONITOR SW
133-9405
C

PLUG

L19

KK

A
B
C

L59
201-BK
E735-PU

CONN 18
KK A
198-RD
1
G731-GY 2
A
B
C
1
2
3
4

C414-BU
E708-PK
E707-GN
C413-YL
411-PK
201-BK

113-OR
893-GN
892-BR
441-OR
447-PK
442-GY
405-GY
426-BR

270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

291-BK
290-BK
E735-PU

291-BK
290-BK
E735-PU
410-WH

15
25
34
35
13
2
7
11
17
21
1
5
14
8
9
10
19
20
24
28
30
26
27
31
3
12
22
16
6
29
32
36
37
33
23
38
39
18
4
40

LOAD
CLOCK
+V DISPLAY
DATA
ACTION LAMP
GROUND

L65

L8

L30
L22

TRANS
INTERMEDIATE
SPEED 2
3E-8848

TRANS
OUTPUT
SPEED 2
3E-8848

L22

L22

POWER
TRAIN
FILTER SW
NOTE E
9X-7781

TRANS
OUTPUT
SPEED 1
3E-8848

L30

L30

HYDRAULIC
OIL SENDER
4W-9972

S
L30
426-BR
201-BK
S

442-GY

A
B
A
C

426-BR
201-BK
442-GY

CONN 14
L55

L22

199-OR-16
200-BK
322-GY
114-RD
200-BK-14
129-RD
426-BR
201-BK
442-GY
201-BK
608-GN-14
447-PK
321-BR
975-WH
200-BK-14

TRANS
TEMP
SENSOR
118-7226

L1

+ V SENSOR
GROUND
SIGNAL

OR
BK
WH

A
B
C

709-OR
G939-PK
K977-PK

975-WH
E908-BR
E909-WH
K978-BU
443-YL
709-OR
G939-PK
K977-PK

L7

M
CATERPILLAR
MONITORING SYSTEM
126-9401
NOTE B
NOTE C

L1

L1

311-WH
311-WH
310-PU
311-WH
200-BK

610-OR-14
610-OR-14
200-BK-14
200-BK-14
610-OR-14
200-BK-14
610-OR-14
200-BK-14

WH
BK

L62

L1

L7

L15

L15

L63

201-BK
405-GY
441-OR
403-GN
109-RD-4
521-YL-14
522-WH-14

L14
443-YL

2
1

H
L7
L1

BK
BK

C
A
B

1
2

201-BK
405-GY

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

441-OR

L3

337-WH
A

+12 VOLT MEMORY

+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

HH

L3

L8
L7

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

GY/BK-16, VI/BK
GY/VI

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

24 VOLT RADIO
NOTE D
NOTE K

FF

1
6
2
5
4
3

PWR TRN TEMP

ALTERNATOR
L19

L19
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5

FF

T
522-WH-14
200-BK-14
517-BU-14
516-GN-14
515-GY-14

CONN 23

L8

L7
L1

L1

3
A
G

A MTR BAT
MOTOR
SS

BLOWER
MOTOR 3E-6387

EE

2
1

MM

SS

ENGINE
BLOCK

DIODE
106-8704

FF

GN-14
GN-14

200-BK-6

WH/RD-14

BLOWER
MOTOR 3E-6386

JJ

AIR CONDITIONER
CLUTCH SOLENOID
134-3998

BK-4

JJ
JJ

BK-14
FF
L62
R
L8
L7

L7
L1
THIS DIAGRAM IS FOR THE D6R ECB TTT (108-2214 CHG 03)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
(892-BR, 893-GN); (E902-PU, E903-YL);
(E904-BR, E905-BU); (E900-WH, E901-GN);
(E906-OR, E907-GY); (E908-BR, E909-WH);
(450-YL, G939-PK).

L1

1
2

610-OR-14
200-BK-14

1
2

PP
610-OR-14
200-BK-14

D
L62

ALT

BK-6

ALTERNATOR
132-2156
ATCH 3E-7577

RESISTOR
9G-1950

RD-16
BK-16

IDENT

REFRIGERANT
SW
NOTE A
114-5333

MM
AA
STARTER
6V-5227

FRAME
GROUND

WH/RD-14

610-OR-14
200-BK-14
1
2

1
2

GG
610-OR-14
200-BK-14

R
R
PP
PP

610-OR-14
200-BK-14
610-OR-14
200-BK-14

GG
GG
GG
GG

JJ

L62

FLOOD LAMP
106-8964

LOC

A
A
B
C
D
E
F
G
H
J
L
M
N
P
R
S
T
U
W
X
Y
FF
GG
KK
LL
NN
PP

HARNESS AS.
136-2086 02
138-7916 02
109-6376 05
134-3853 01
109-6374 01
136-2087 01
109-9781 03
124-5785 02
109-6379 03
133-8468 03
126-8871 00
109-7954 04
109-7955 02
120-9890 03
109-7224 00
124-7657 01
113-7133 01
109-6410 00
126-8872 01
109-4042 03
123-8329 03
111-7198 01
126-8873 00
112-7686 04
126-8708 00
126-8874 00
126-8875 01

K
V
JJ
JJ
SS

WIRE AS.
142-8587
1Q-2444
4D-6565
1Q-2807
3N-0539

00
00
01
01
01

F-12
A-12
B-1
B-2
B-2

AA
BB
BB
CC
CC
DD
EE
HH
MM

CABLE AS.
8P-6264
128-0314
8V-0622
4E-2655
5T-0101
9D-3437
7P-6682
9U-8746
3T-2980

04
00
00
00
03
01
01
01
01

F-12
F-12
F-12
F-12
F-12
F-12
B-2
C-2
B-2

D-3
D-3
F-2
F-10
F-1
D-4
D-11
C-12
E-2
E-2
A-12/E-12
B-7
B-7
B-9
A-2/F-1
A-8
E-12
B-12/E-12
A-12/E-12
C-12
C-12
B-3
A-2/F-1
A-5
A-9
A-12/E-12
A-2/F-1

NOTE G
NOTE J

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
STD
ATCH

STD
ATCH
NOTE G
NOTE J

ATCH

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

FLOOD LAMP
106-8964

STARTING CIRCUIT.
MONITOR CIRCUIT. (EMS)
PANEL LAMP CIRCUIT.
WASHER / WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
ELECTRONIC CLUTCH BRAKE CONTROL.
START AID CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.

NOTE

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

FLOOD LAMP
106-8964

E05720

PART NO. CHG

FLOOD LAMP
106-8964

NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS

HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE

NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK

(ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
24 VOLT RADIO
RADIO OPTIONS
12 VOLT
135-5944 AM/FM U.S.
135-5946 AM/FM CASSETTE U.S.
NOTE E: NORMALLY OPEN BEFORE INSTALLATION
NOTE G: NOT ON POWERSHIFT DIRECT DRIVE MACHINES
NOTE J: USED ONLY ON POWERSHIFT DIRECT DRIVE
NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
NOTE M: WITH HARNESS "GG", REPLACE WITH 8M-8948 (15A) FUSE
NOTE N: WITH HARNESS "NN", REPLACE WITH 8M-0456 (20A) FUSE

CIRCUIT GROUPING
DESIGNATION

FF

FF

OPERATOR SW
ACTION ALARM

ATCH WIRE, CABLE,

COMPONENT

MM

200-BK-14
200-BK-14
515-GY-14
515-GY-14

FF

CLEAR SW
SERVICE SW

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

HH

WH/BK-16, GN/BK
WH/GN
BK
RD

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

513-OR-14
522-WH-14

YL
RD
GY/BK-16, VI/BK
GY/VI

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

CIRCUIT NOT CONNECTED

RESISTOR
3E-7842

EE

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED

521-YL-14
513-OR-14

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

BK-14

L8
L7
L1

L7

ANTENNA AS.
8E-1118

WH/BK-16, GN/BK
WH,GN
BK

THERMOSTAT
3E-5464

L19

L1

L1

ENGINE
SPEED
6V-2455

G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
443-YL

+ BATTERY
DATA LINK +
DATA LINK COOLANT TEMP
FUEL LEVEL
HYD OIL TEMP
ENGINE OIL PR
PWR TRN FILTER

ACTION
ALARM
3E-6328

L8

CONN 25

L8
1
2

322-GY
200-BK

ENGINE
OIL SW
3E-2026

OPERATOR STATION
410-WH
201-BK

L1

L18

NOTE B

COOLANT
SENDER
7N-8532

337-WH
113-OR
307-OR

12 VOLT RADIO
NOTE D
NOTE K

1
2
3
4
5
6
7
8

512-GN
511-BR

198-RD-16
G731-GY
140-BU
G939-PK
F790-BR
140-BU
G939-PK
F843-YL

509-WH
508-PU
200-BK
108-BU-16
102-RD

FLOOD LAMP
106-8964

L62
M

GG

SYMBOL

A513-PK
592-BU
512-GN
511-BR

200-BK-6
200-BK
199-OR-16
322-GY
426-BR
442-GY
608-GN-14
447-PK
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH

CONN 26

L7

1
2
3
4
5
6
7
8

GG

FLOOD LAMP
106-8964

FORWARD
HORN
7T-0970

403-GN
109-RD-4

BK
OR
GN
WH
YL
BU

443-YL
403-GN

L59

RD
BK
YL

2
1
3
4
5
6

322-GY
200-BK-14
610-OR-14
L63

450-YL
G939-PK

337-WH

CONN 24

509-WH
508-PU
200-BK

L24

L24

200-BK
200-BK

L59

201-BK

H
322-GY

B+

CONN 20

709-OR
G848-GN

L59

GAGE
CLUSTER
100-5895
GROUND
+V DISPLAY
CLOCK
DATA
LOAD
HARN CODE

LAMP
7N-5876

L59

MONITOR SERVICE
CONNECTOR
4
201-BK
1
290-BK
2
291-BK
3
E735-PU
E

L29

ACTION LAMP
LAMP 115-1748
HOUSING 123-0304

201-BK
E707-GN
E708-PK
C413-YL
C414-BU

201-BK

HARNESS CODE
D6R
CONN 19 111-7056
201-BK
BK 7
270-BK
BK 1
2
271-BK
272-BK
BK 3
273-BK
BK 4
5
274-BK
275-BK
BK 6
8
E

CONN 17

GND

BK-16
GY-16
BR-16
OR-16

B
B

RIGHT WIPER SW
3T-6655

709-OR
F846-PU
973-BR
F847-YL
F848-OR
F849-WH
977-YL
G848-GN

L
GN-16

RESISTOR
116-6203
E
2
600-BR
1
663-GY

RD-00

L8

E
OFF C
ON S
ST B E 307-OR
105-RD
E

977-YL
201-BK

L19

M
527-GN

310-PU
308-YL

L29

DATALINK
SERVICE
CONNECTOR
C
F
G
B
201-BK
A
113-OR
D
893-GN
E
892-BR
H
J
CONN 21
E

308-YL
308-YL

BI-DIRECTIONAL
MODE SW
133-9405
C
NC

528-PK

LIGHT PIPE
LAMPS 123-9294

OPERATOR STATION

NOTE B

L19

KEY START SW
9G-7641

BLOWER SW
6P-3236
INDICATOR STRIP
125-3401
E
+8V POWER WH 1
709-OR
AUTO LAMP
F846-PU
WH 2
2F-2R LAMP
973-BR
WH 3
1F-2R LAMP
F847-YL
WH 4

CONN 16

A
C
B

L26

L29
BK
BK
BK

AUTO DOWNSHIFT
INDICATOR
133-8979

527-GN

N
L

LL

E902-PU
E903-YL

L19

THIRD GEAR
CLUTCH 3
118-1336

CONN 10

NC
NO

2
5
4
3

NO

SECOND GEAR
CLUTCH 4
118-1336

N P
W
N

LL

START AID
SW 133-9405

201-BK
411-PK

124-GN-14
522-WH-14
521-YL-14
308-YL
307-OR
105-RD
310-PU

L31

L31

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

HEADLINER
200-BK-16
200-BK

E
200-BK
600-BR
E
200-BK
600-BR
E
200-BK
600-BR

L24

AUTO DOWNSHIFT
133-9405
C
NC

FIRST GEAR
CLUTCH 5
118-1336

600-BR

L24

M
N

600-BR

L25

L24

600-BR

522-WH-14
521-YL-14
124-GN-14

108-BU-16
526-YL
527-GN
528-PK

CONN 15

102-RD-14
116-BR-14
102-RD-14

L31

LEFT
STEER
CLUTCH
121-4030
NOTE H
LEFT
BRAKE
121-4030

4 E

L25

GG

1
2

1
2

200-BK

L24

L24

610-OR-14

GG

BK
BK

GN
GN

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

3 E

L63

302-OR
207-BK
304-WH-8
101-RD-4

1
2
3
4

PARK
BRAKE
DUMP
133-2250

L22
L55

L55

GN
GN

E B3

113-OR
307-OR

L12

4
5
6
7
8
9
10
11
1
2
3
12

C
A
B

513-OR-14
522-WH-14

1
2
3
4

SERV
BRAKE
DUMP
133-2250

200-BK-14

L23

L26

L29

L29

L16

L17

322-GY
200-BK-14
610-OR-14

RD-00
BK-00

G730-PK
975-WH

G730-PK

CONN 7

11

G731-GY

L54

L22

12

G731-GY
975-WH

L44

L48

L52

CONDENSOR
106-2721

G731-GY
G731-GY

L34

LEFT
SPEAKER
6T-7695

NOTE B

L54

2
1

975-WH-14
975-WH

F789-YL

J2
(CONN B)

G730-PK
G730-PK

975-WH
975-WH
975-WH

L33

L26

610-OR-14
200-BK-14

200-BK
322-GY

1
2

CONDENSOR
MOTOR 106-2721

L49

N
+
N

509-WH
508-PU

L27
608-GN-14

L13

G848-GN
F849-WH
F848-OR
F846-PU
F847-YL
709-OR
973-BR
977-YL
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
124-GN-14
521-YL-14
105-RD
522-WH-14
308-YL
310-PU
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN
113-OR
337-WH

200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
201-BK
114-RD
129-RD
321-BR
975-WH
199-OR-16

L18

124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

FLOOD LAMP
106-8964

L15

513-OR-14
522-WH-14

200-BK-14
200-BK-14
BK-14

754-BU
F843-YL
K978-BU
334-BU
K977-PK
709-OR
F791-BU
E901-GN
F790-BR
F792-WH
E900-WH
973-BR
E909-WH
E902-PU
E906-OR
G848-GN
E908-BR
E905-BU
E907-GY
F846-PU
E903-YL
E904-BR
321-BR
450-YL
F847-YL
975-WH-14

L49

L40

2 E

B2

609-YL-14

L65

PP

NOTE: HARNESS "R" FOR RADIATOR GUARD MOUNTED FLOODS

HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS

1
2

158-BR-14
521-YL-14
200-BK-14

A
B
C

L53

GROUND
DATA LINK FORWARD CLUTCH SOL
GROUND
SERVICE BRAKE DUMP
DATA LINK +
REVERSE CLUTCH SOL
SECOND GEAR CLUTCH
LEFT STEER CLUTCH
FIRST GEAR CLUTCH
RIGHT STEER CLUTCH
BI-DIRECTIONAL (N/O)
AIH POST HEAT SW
SW IP 1
AUTO DOWNSHIFT SW
BI-DIRECTIONAL (N/C)
+ BATTERY
+ BATTERY
SOLENOID RETURN
SWITCH RETURN
SWITCH RETURN

THIRD GEAR CLUTCH

INCHING PEDAL SENSOR
ECPC PUMP SOLENOID
AIR INLET HEATER
TRANS OIL TEMP SEN
+ V SENSOR
RIGHT BRAKE SOLENOID
TRANS OUT SP 1 SERVICE BRAKE PEDAL
LEFT BRAKE SOLENOID
TRANS OUT SP 1 +
2F-2R INDICATOR
TRANS INPUT SP TRANS INT SP 1 +
TRANS OUT SP 2 +
AUTO INDICATOR
TRANS INPUT SP +
TRANS INT SP 2 TRANS OUT SP 2 2F-1R INDICATOR
TRANS INT SP 1 TRANS INT SP 2 +
BACK UP ALARM
ENGINE SPEED SENSOR
1F-2R INDICATOR
SOLENOID RETURN

975-WH-14
975-WH-14

1 E

L58

L13

201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14

FLOOD LAMP
106-8964

PP

610-OR-14
200-BK-14

403-GN
109-RD-4

202-BK-14
892-BR
752-YL
202-BK-14
G731-GY
893-GN
751-GN
755-OR
F788-PU
900-PU
F789-YL
F848-OR
F842-BU
F850-PK
977-YL
F849-WH
140-BU-14
140-BU-14
975-WH-14
G939-PK
G939-PK
140-BU

PARK BRAKE SW (N/C)

PARK BRAKE SW (N/O)
DOWNSHIFT SW (N/O)
REVERSE SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/C)
UPSHIFT SW (N/O)
REVERSE SW (N/C)

851-WH
830-WH
828-WH
G730-PK

L27
201-BK
L58
200-BK-14
200-BK
L65
200-BK
200-BK
200-BK
200-BK

L13

L17

A
2
9
5
6
15
34
37
16
36
33
20
26
38
3
8
13
19
25
4
18
22
23
28
29
30
1
7
10
11
12
21
31
32
39
40
14
17
24
27
35

GG
610-OR-14
200-BK-14

CONN 29

RD-00

158-BR-14
521-YL-14
200-BK-14

L55

PARK BRAKE DUMP

4
5
11
1
9
2
6
7
8
10
12
13
14
18
19
20
22
23
24
25
28
29
30
31
34
35
36
37
38
40
3
15
16
17
21
26
27
32
33
39

108-BU-16
108-BU-16
108-BU-16
A513-PK
592-BU
523-BR
524-BU
525-GY
500-BR
501-GN
502-OR
508-PU
509-WH
511-BR
512-GN
102-RD
200-BK
200-BK
200-BK
200-BK

L29

L29

L28

200-BK-14

E B1

116-BR-14

L32

512-GN

L33

L33

L39
975-WH
975-WH
G731-GY

116-BR-14

511-BR

L34

L28

LAMP SW
109-7189

509-WH
P

B+

L34

975-WH
975-WH
975-WH-14

L23

BK-16
GY-16
BR-16
OR-16

L45

L45
L39

REVERSE
SW
123-8377

L38

L38

CONSOLE RAISE/LOWER
110-9178

B+

L32

201-BK
524-BU
200-BK
108-BU-16
523-BR
525-GY
108-BU-16
500-BR
501-GN
502-OR
200-BK
200-BK
108-BU-16
A513-PK
592-BU
200-BK
102-RD
508-PU

L58

BK-16
GY-16
BR-16
OR-16

E
201-BK
200-BK-14
F846-PU
F847-YL
709-OR
973-BR
977-YL
F848-OR
F849-WH
G848-GN
108-BU-16
A513-PK
592-BU
608-GN-14
610-OR-14
116-BR-14
102-RD-14
609-YL-14
124-GN-14
521-YL-14
307-OR
105-RD
522-WH-14
308-YL
310-PU
113-OR
893-GN
441-OR
447-PK
442-GY
892-BR
405-GY
426-BR
443-YL
403-GN

L58

PP
610-OR-14
200-BK-14

R
R

FORWARD
HORN
7T-0969

BK-6

A
B
C

L51

DIRECTION SENSOR

200-BK-16
108-BU-16
503-BR
505-BU

MOTOR

L32

L28

L32

200-BK
108-BU-16
500-BR
502-OR

MOTOR

L27

MOTOR

L
GND

GN-16

4
1
2
6
3
5

RD
YL

592-BU
A513-PK
108-BU-16
102-RD-14
E CONN 22

GND

GN-16

4
1
2
6
3
5

FRONT
WIPER
H 134-0392

1
2

BK-00

NOTE B

F780-PK
419-YL
F781-BR
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4

B+

H LEFT
WIPER
117-1882

2
3
4
1

1
2

COOLANT SW
3E-6425

322-GY
426-BR
442-GY
608-GN-14
447-PK

2
1

507-WH
506-PU
529-WH
530-OR
200-BK
L50

G
X

L48

1
2

J NO
REAR
WIPER
119-0098

592-BU
A513-PK
108-BU-16
102-RD

L32

P
5

J NC COM J

L38
L39
L40

MOTOR
T

BK-16
GY-16
BR-16
OR-16

L16
L18
L17

1
2

D
610-OR-14
200-BK-14

L15

BK-16
BK-16

109-RD-4
B CONN 27

207-BK

158-BR-14
521-YL-14
200-BK-14

L50

CONN 1

L49

L51
L50
L49
L48

L51
L50
L49
L48

L50
25
26
32
36
14
28
31
13
19
20
23
24
29
30
35
33
34
39
2
3
4
5
8
9
10
11
12
17
18
21
22
27
37
38
1
6
7
15
16
40

L40

L34

L34
L51
L50

GND

L17

L11

301-BU
302-OR

A
B
C

CONN 2

L34

3
4

501-GN

GN-16

4
1
2
6
3
5

200-BK-6

L17

MODULE

200-BK
108-BU-16
523-BR
525-GY

CONSOLE RAISE/LOWER SWITCH

110-7880

504-YL

L51

L39

L51

276-BK
277-BK
278-BK
279-BK
280-BK
G939-PK

L45

L38

24 TO
12 VOLT
CONVERTER
119-1733
NOTE D

L34

CONN 5
J
1
BK
2
3
BK
4
BK
5
BK
6

CONN 13

524-BU

L33

1
2

L51
L50
L49
L48
L45

L34

L50
ELECTRONIC
BRAKES
DIFF STEER
ECPC 3-SPD
111-7053

AUX CKT
PLUG

176-YL
200-BK

610-OR-14
200-BK-14

L7
L1

507-WH-16
506-PU-16
529-WH-16
530-OR-16
L55

4
3
2
1

L51
L50
L49
L48

NOTE: PLUG ONLY REQUIRED

WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS.

L42

L42

L61

L41

L42

201-BK
201-BK

200-BK-10
200-BK-14
200-BK-10

L33

BR-22
DOWNSHIFT SW
132-7419

L37

L41

NC
NO

L46

202-BK-14
202-BK-14

202-BK-14
202-BK-14
200-BK
200-BK
200-BK
200-BK-14
200-BK-14
200-BK-10
200-BK-14

L16

L16

2
1

A
B
CONN 28
12
5
322-GY
2
311-WH
3
310-PU
6
200-BK-14
11 610-OR-14
1
521-YL-14
4
522-WH-14
7
201-BK
8
403-GN
9
405-GY
10 441-OR

L3

RIGHT
WASHER
7T-8891

L55

L61

158-BR-14
521-YL-14
200-BK-14

L64

L61

1
2
3
4
5
6

CONN 6
321-BR
975-WH
447-PK
201-BK
200-BK-14

BACKUP
ALARM
123-6449

975-WH
321-BR
608-GN-14

2
1

MOTOR

199-OR-16
199-OR-16

L41

L42
C

PK-22

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-14
199-OR-16
197-GN-16

L37

L40

NC
NO

UPSHIFT SW
132-7450
YL-22

L45

L41

200-BK-10

200-BK-14
200-BK-14
200-BK-14
201-BK
201-BK
200-BK-6

L10

L10

L14

L8

REAR
WASHER
7T-8891

FUEL LEVEL SENDER

113-9478
BK
BK

L46

L45

GN-22
PK-22
WH-22

1
2
6
3
5
4

200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK-10

L9

200-BK-14
201-BK
201-BK
201-BK
200-BK
200-BK-6
200-BK-14
200-BK-14
201-BK
200-BK-14

START AID
SOLENOID
3E-6332

1
2

L15

OPERATOR STATION

MOTOR

L46

1
2
3
4
5
6

447-PK
201-BK

L47

199-OR-16
197-GN-16

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

1
2

LEFT
WASHER
7T-8891

L47

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

T
PK
BK

FRONT
WASHER
7T-8891

1
2
3
4
5
6

2
1
3
4

200-BK

608-GN-14
200-BK-14
447-PK
201-BK

MOTOR

200-BK-16

608-GN-14
200-BK-14

200-BK-16

L64

F
MOTOR

200-BK-16

140-BU-10

102-RD-14
108-BU-16
158-BR-14
200-BK
200-BK
200-BK-14
521-YL-14
A513-PK
592-BU

F783-GN
G939-PK
F785-WH
F784-YL
G939-PK
F781-BR

L47

L40

L9

L9

2
1

197-GN-16
158-BR-14
521-YL-14
200-BK-14
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L61
200-BK-16

CONN 3
A
608-GN-14
200-BK-14
447-PK
201-BK

199-OR-16

L41

PARKING BRAKE
SW 118-0639

709-OR
709-OR

E909-WH
E908-BR
321-BR
F790-BR
450-YL
G731-GY
975-WH
975-WH

L18
L9

WH
PU

2
1

AUX 1

RELAY PANEL
L61
200-BK-14
608-GN-14

176-YL

L11

200-BK-14

10A

CONSOLE

1
2

L14

515-GY-14
516-GN-14
517-BU-14

10A

116-BR-14

L39

L9

663-GY

10A

113-OR

L39

L9
L10

L11

L25

OPERATOR MONITOR
NOTE N
C
FLOODLAMPS

102-RD-14

L56

L56

6
7

L8
L11
109-RD-4
311-WH
310-PU
200-BK-14
201-BK
310-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
521-YL-14
521-YL-14
G848-GN
F848-OR
F849-WH
592-BU
A513-PK
108-BU-16
116-BR-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
977-YL
973-BR
F846-PU
F847-YL
709-OR
442-GY
608-GN-14
447-PK
426-BR
443-YL

L8

201-BK

108-BU-16

3
4

G939-PK
G939-PK

G939-PK
G939-PK
F847-YL
337-WH
892-BR
893-GN
K978-BU
K977-PK
709-OR

L9

L3

L8
L11

L11

201-BK

WIPERS

108-BU-16

G939-PK
337-WH

11

12
1

L8

L25

112-PU-14

140-BU-10

337-WH
306-GN
176-YL
200-BK

L35

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

L12

L3

L3

L29

608-GN-14
200-BK-14

158-BR-14

POWERTRAIN CTRL

L48

L48

140-BU
G730-PK

10

L38

L3

201-BK

112-PU-14

A/C CONDENSER

10A

105-RD
308-YL
306-GN

198-RD-16

101-RD
304-WH
109-RD
112-PU
306-GN
308-YL
105-RD
105-RD
308-YL
306-GN
108-BU-16
108-BU-16
102-RD-14
102-RD-14
158-BR-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU-14
140-BU-14
140-BU
140-BU
176-YL
198-RD-16
199-OR-16

L49

1
2
3
4
5
6
7
8
9
10
11
12

306-GN
F780-PK
419-YL

L38

L12

201-BK
201-BK
201-BK-14

112-PU-14

15A

L46

L37

L12

201-BK-14
201-BK
201-BK

112-PU-14

T
1
2

112-PU-14

10A

310-PU
302-OR
207-BK
311-WH
199-OR-16
198-RD-16
140-BU
140-BU
105-RD
108-BU-16
102-RD-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
158-BR-14
108-BU-16
102-RD-14
306-GN
140-BU-14
140-BU-14
176-YL
202-BK-14
202-BK-14
200-BK
200-BK-14
200-BK
200-BK

L37

RIGHT
STEER
LEVER
POSITION
9X-5592

310-PU
311-WH

201-BK
201-BK

NN
NN
608-GN-14 1
200-BK-14 2

AUX
BREAKER
3T-8728

20A

+ BATTERY
GROUND
SIGNAL

116-BR-14
102-RD-14
102-RD-14

FLOOD
LAMP
106-8964

112-PU-14

20A

L50

114-RD

DUMP VALVE

RD
BK
YL

200-BK-14
522-WH-14
515-GY-14
516-GN-14
517-BU-14

NN

FORWARD HORN

A
B
C

J
140-BU-14
G939-PK
830-WH

521-YL-14
A513-PK
592-BU
F849-WH
F848-OR
F843-YL
977-YL
973-BR
F846-PU
G848-GN

RD-00

199-OR-16
450-YL
G939-PK
E908-BR
E909-WH
K978-BU
975-WH
709-OR
K977-PK
114-RD
129-RD
321-BR
975-WH
101-RD-4
304-WH-8
302-OR
207-BK
F843-YL
198-RD-16
F790-BR
G731-GY
140-BU
140-BU
G939-PK
G939-PK
116-BR-14
521-YL-14
102-RD-14
337-WH
105-RD
308-YL
113-OR
124-GN-14
892-BR
893-GN
592-BU
A513-PK
108-BU-16
977-YL
973-BR
709-OR
F846-PU
F847-YL
F848-OR
F849-WH
G848-GN
109-RD-4
311-WH
310-PU

L23

112-PU-14
197-GN-16

10A

LEFT
STEER
LEVER
POSITION
9X-5592

502-OR

10A

129-RD

+ BATTERY
GROUND
SIGNAL

L40
L41
L42

108-BU-16
507-WH

101-RD-14

105-RD

CIGAR LIGHTER

L46

L46

102-RD-14

KEY

RD
BK
YL

L35

200-BK

101-RD-14

10A

A
B
C

501-GN

NN

10A

L51

L47

140-BU-14
G939-PK
828-WH

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
L51
G939-PK
G939-PK
140-BU
F780-PK
F781-BR
L50
F782-OR
F783-GN
F784-YL
F785-WH
F786-GY
419-YL
G730-PK
L49
851-WH
828-WH
830-WH

506-PU
500-BR

FLOOD
LAMP
106-8964

101-RD-14

608-GN-14
200-BK-14

608-GN-14
200-BK-14

101-RD-14

DIRECTION
106-4437

L37

L39

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
102-RD

NN

10A

+ BATTERY
GROUND
SIGNAL

1
2
3
4
5
6
7
8
9
10
11
12

NN

608-GN-14
200-BK-14

1
2

101-RD-14

RD
BK
YL

L38

500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR

608-GN-14
200-BK-14
NN

FLOOD
LAMP
106-8964

L47

L46

A
B
C
J

L47

101-RD
109-RD-4
101-RD-4
NOTE M
C
LAMPS

140-BU-14
G939-PK
851-WH

529-WH
523-BR

608-GN-14
200-BK-14

CONN 9

BLOWER BREAKER
3T-8728

109-RD-4
101-RD
101-RD-4

C 80A
C
ALTERNATOR
BREAKER
9S-4693

L56

124-GN-14

20A

140-BU-14
140-BU-14
140-BU-14

506-PU
507-WH
529-WH
530-OR
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD
102-RD
102-RD
A513-PK
592-BU

608-GN-14
200-BK-14

1
2

L42

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

L41

12
5
9
10
11
2
3
7
8
6
4
1

FLOOD
LAMPS
107-6689
L

308-YL
200-BK-10

L37
L38
L39
L40
L41
L42

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

200-BK-10
308-YL

1
2

608-GN-14
200-BK-14

BK
BK

L37
L38
L39
L40

199-OR-16
198-RD-16
310-PU
302-OR
207-BK
311-WH
105-RD
308-YL
108-BU-16
102-RD-14
109-RD-4
304-WH-8
101-RD-4
124-GN-14
114-RD
113-OR
129-RD
116-BR-14
140-BU
140-BU

L35

511-BR
512-GN
508-PU
509-WH
200-BK-16
200-BK
530-OR
526-YL
527-GN
528-PK
529-WH
523-BR
524-BU
525-GY
506-PU
500-BR
501-GN
502-OR
108-BU-16
507-WH

FLOOD
LAMP
107-6689

109-RD-4

BK-16
BK-16

200-BK
308-YL

112-PU-14
112-PU-14

608-GN-14
200-BK-14

2
1

START
RELAY
125-1302

CONN 12

530-OR
526-YL

109-RD-4
109-RD-4

608-GN-14
200-BK-14

FLOOD
LAMP
107-6689

200-BK
306-GN

U
FLOOD
LAMP
106-8964

1
2

NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS

HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT)
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT)
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR),
AND 1 ROPS MOUNTED (FRONT)
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO
8M-0456 (20A) FUSE.

112-PU-14

BK-00

112-PU-14
112-PU-14

FRAME
GROUND

304-WH-8

STRIP 110-4638

DD

4
14
17
10
18
2
3
24
7
13
19
20
22
1
5
6
8
9
11
12
15
16
21
23
25

108-BU-16

DD

200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

MAIN RELAY
101-7740

306-GN
308-YL

DISCONNECT
SW
7N-0718

NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

304-WH

109-RD

CC

12V BATTERY
3T-5760 STD
9X-9721 ATCH

112-PU

BK-00
203-BK

RD-00

CC

POS NEG

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
102-RD-14
124-GN-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
114-RD
129-RD
199-OR-16
158-BR-14
116-BR-14
108-BU-16
198-RD-16
197-GN-16
105-RD
113-OR
176-YL

CONN 4

BB

DIAGNOSTIC CONN.

OPERATOR STATION
503-BR
504-YL
505-BU
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN

NEG POS

203-BK

L35

L35

507-WH

AA

1
2

RD-00

203-BK

RELAY PANEL

3
1
4
9
12
8
5
6
7
2
10
11

OPERATOR STATION

RD-00
K
203-BK

E901-GN
E900-WH
E903-YL
E902-PU
E906-OR
E907-GY
E904-BR
E905-BU

BB

1
2
3
4
8
7
6
5

12V BATTERY
3T-5760 STD
9X-9721 ATCH

10

L37

11

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH

12