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API-582
a practical approach for industrial welding practices
By The PetroStreet Team
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CONTENTS
Key Sections:
Section 6
Section 7
Section 8
Section 9
WELDING CONSUMABLES
SHIELDING AND PURGING GASES
PREHEATING AND INTERPASS TEMPERATURE
POSTWELD HEAT TREATMENT (PWHT)
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P NUMBERS
P-NUMBERS
Grouping of Base Metals:
Guess !!!
What are the P Numbers for:
Ferritic Stainless Steels
Austenitic Stainless Steels
Martensitic Stainless Steels
Duplex Stainless Steels
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WELDING CONSUMABLES
For Carbon & Low Alloy Steels:
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WELDING CONSUMABLES
For Stainless Steels:
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WELDING CONSUMABLES
For Duplex Stainless Steels:
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WELDING CONSUMABLES
For Copper and Nickel Based Alloys:
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WELDING CONSUMABLES
For Weld Overlay:
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DISSIMILAR WELDING
When Joining:
Ferritic Steels (P1 through P5) to:
9 For service conditions exceeding the limits stated in above table, consult the vendor
9 ER310 (E310-XX) and ERNiCrFe-6 shall NOT be used
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Special considerations must be checked out from API-934 to ensure all requirements of welding filler
metal, pre & post heat treatment and additive precautions.
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When austenitic stainless steel weld materials are used at service temperatures above 550 C:
Materials shall have a formulation that does not intentionally add bismuth, and bismuth in the deposited weld metal shall not exceed 0.002%
Materials shall have a maximum FN of 9 FN.
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9 Wh
When repairs
i are made
d to
t cladding
l ddi or overlay
l welds
ld on low
l alloy
ll steels
t l without
ith t subsequent
b
t PWHT,
PWHT a minimum
ii
remaining
ii
clad or overlay thickness of 3/16 in. (5 mm) is required unless it can be demonstrated that no new HAZ is formed in the
base metal with thinner overlay.
9 Exemption of code required PWHT for Ferritic materials based on the use of Austenitic or nickel-based filler materials is not
permitted.
9 Code exemption of PWHT for P4 and P5 materials (low alloy steels) is Not permitted for applications in sour or hydrogen
service or where the nominal chromium content of the material exceeds 1.25%.
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Local PWHT involving circumferential bands around piping or vessels shall be performed as follows in order to control
harmful thermal gradients:
a
a.
b.
c
c.
The holding temperature (soak) band width shall be the greater of W+4t or the governing code requirement,
requirement where W is the width of the weld
cap and t is the thickness of the component.
Beyond the edges of the holding temperature band, a gradient band shall be applied so that the temperature at its outer edges is Not less than
1/2 the holding temperature. The width of this gradient shall be 2.5 times the square root of rt, where r is the component radius and t is the
component thickness.
Beyond the edges of the gradient band
band, a decay band shall be applied to allow the temperature to gradually approach ambient.
ambient The width of this
decay band shall be 2.5 times the square root of rt, where r is the component radius and t is the component thickness.
Local Spot PWHT (called Bulls Eye) on vessels or piping shall require approval of the purchaser.
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