FIRE PROTECTION & DETECTION SYSTEM

765/400/220 KV HAPUR
SUBSTATION

FIELD QUALITY PLAN

Index of Revision

07.01.2016
04.01.2016

0
Rev.

Date

TPS

AKV

TPS
Prepared

VKV

GL
Checked

SECOND ISSUE

VKV
Approved

FIRST ISSUE
Details of Revision

Client

Megha Engineering & Infrastructure Ltd.

PROJECT:

765/400 KV INTRA STATE TRANSMISSION PROJECT

Contractor

ALSTOM T&D INDIA PVT. LTD.

Sub contractor

FLOWGAIN ENGG. PVT. LTD.

Prep. by

TPS

Document no

Checked by

GL

Approved by

VKV

1081-FLG-FQP-FPS-01

FIELD QUALITY PLAN

PROJECT : 765/400 KV INTRA -STATE
TRANSMISSION PROJECT

CONTRACTOR : ALSTOM T&D INDIA LTD.

NAME OF EQUIPMENT: Fire Protection &

Detection System

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

1
S.NO.
A

COMPONENT & OPERATIONS

CHARACTERISTICS

REV. - 00
4
CLASS

TYPE OF CHECK

QUANTUM OF
CHECK

REFERENCE DOCUMENT ACCEPTANCE NORMS

10

FORMAT OF
RECORD

MATERIAL RECEIPT

A.1

Verification of documents
(i) Packing List/LR/Delivery
challan/MDCC

A.2

Checking of items/ Equipments

(i) Identification
Material verification & Incoming
(ii) type/ make
Material Inspection
(iii) Physical condition/damage
(iv) Quantity

Document verification

Visual / Review of
documents

Visual / Verification /
Correlation

100%

do

Packing List/ delivery

challan/MDCC/
APPD.BBU

Co- relation with respect

to MDCC/LR/IR/RN/&
NO Damage

LEGEND:

MANUFACTURER/
SUPPLIER

SUB-

MAIN- SUPPLIER

SIGNATURE

DOCUMENT NO.

Compaliance with
packing list/ Challan/
MDCC/Data sheet /
Dwg./Apprvd BBU/ No
discrepancy

CLASS: A= CRITICAL, B= MAJOR, C=MINOR;

DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S
EXECUTION & SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH
CLEARANCE CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS,
IDENTIFIED WITH "TICK" () SHALL BE ESSENTIALLY INCLUDED BY
SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate

do

FQP NO:

SR

IMIR

1081-FLG-FQP-FPS-01

REVIEWED BY

APPROVED BY APPROVEL
SEAL

SHEET NO.
Sheet 1

FIELD QUALITY PLAN

PROJECT : 765/400 KV INTRA -STATE
TRANSMISSION PROJECT
NAME OF EQUIPMENT: Fire Protection &
Detection System

CONTRACTOR : ALSTOM T&D INDIA LTD.

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

REV. - 00

S.NO.

COMPONENT & OPERATIONS

CHARACTERISTICS

CLASS

TYPE OF CHECK

QUANTUM OF CHECK

REFERENCE
DOCUMENT

ACCEPTANCE NORMS

FORMAT OF
RECORD

REMARKS

10

visual

100% Every 2 month

Storage manual

visual

do

do
storage manual

visual

100% Every 2 month

storage manual

OPEN STORAGE WITH

B.1
FENSING
Pipe/MS plate/ Structural
steel/ pipe fittings
B.1.A (Angle/Channel/Flat etc)

Material storage condition & periodic for conditon of item

B.1.B Valves

do

No damage after storage

& proper support/
storage manual

SR

do
Free movement of valve
stem/ storage manual

SR

No damage after storage

& proper support/
storage manual
do

SR

B.1.C Hydrant valves,branch pipes

Material storage condition & periodic for conditon of item

B.1.D Fire Extinguishers

Material storage condition & periodic for conditon of item

visual

100% Every 2 month

do

B.1.E Junction Boxes

Material storage condition & periodic for conditon of item

visual

100% Every 2 month

do

do

SR

B.1.F Hose Boxes

Material storage condition & periodic for conditon of item

visual

100% Every 2 month

do

do

SR

B.1.G Hume pipes

Material storage condition & periodic for conditon of item

visual

100% Every 2 month

do

do

SR

B.1.H Flanges

Material storage condition & periodic for conditon of item

visual

100% Every 2 month

do

do

SR

Material storage condition & periodic for conditon of item

visual

100% Every 2 month

storage manual

do

visual

100% Every month

B.2.C Hoses

do

visual

do

do

B.2.D Paint & Primer

do

visual

do

do

B.2

CLOSED STORAGE

B.2.A Push button with hooter

B.2.B

B.2.E

SR

1.Structure &Open
storage items to be kept
on elevated platform
2.Doors of all Junction
Box/House boxes to be
in closed condition to
avoid ingress of
dust,water/moisture
3.Manufacturer
recommendation to be
followed for storing the
material

Welding material, jointing

material

Wrapping and coating tape,

primer

Material storage condition & periodic for conditon of item

visual

100% Every 2 month

No damage after storage

& proper support/
storage manual

SR

No damage after storage

ASME Sec II C, MPS
& proper support/
Manual
storage manual

SR

storage manual

LEGEND:
MAIN- SUPPLIER

MANUFACTURER/
SUB-SUPPLIER

SIGNATURE

DOCUMENT NO.

CLASS: A= CRITICAL, B= MAJOR, C=MINOR;

DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S
EXECUTION & SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH
CLEARANCE CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS,
IDENTIFIED WITH "TICK" () SHALL BE ESSENTIALLY INCLUDED BY
SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate

do

SR

do

SR

No damage after storage

& proper support/
storage manual

Stored as per
manufacturer's
recommendations

SR

FQP NO: 1081-FLG-FQP-FPS-01

REVIEWED BY

SHEET NO.
Sheet 2

APPROVED
BY

APPROVEL SEAL

FIELD QUALITY PLAN

PROJECT : 765/400 KV INTRA -STATE
TRANSMISSION PROJECT
CONTRACTOR : ALSTOM T&D INDIA LTD.
NAME OF EQUIPMENT: Fire Protection &
Detection System

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

S.NO.

COMPONENT &
OPERATIONS

CHARACTERISTICS

CLASS

TYPE OF CHECK

QUANTUM OF
CHECK

REFERENCE
DOCUMENT

ACCEPTANCE NORMS

FORMAT OF
RECORD

REMARKS

10

100%

Manufacturer's TCs

Manufacturer's TCs

For each welder

ASME sec IX

ASME sec IX

1
C

REV. - 00

WELDING

C.1

Welding Electrodes

Approval

MTCs/Appvd. WPS

C.2

Welder Qualification

Test & Approval

Test

ASME format

LEGEND:
FQP NO:

MAIN- SUPPLIER

MANUFACTURER/

SIGNATURE

DOCUMENT NO.

1081-FLG-FQP-FPS-01

CLASS: A= CRITICAL, B= MAJOR, C=MINOR;

DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
REVIEWED BY
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S EXECUTION
& SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH CLEARANCE
CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS, IDENTIFIED WITH
"TICK" () SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate

APPROVED
BY

SHEET NO.
Sheet 3

APPROVEL
SEAL

QUALITY ASSURANCE PLAN

PROJECT : 765/400 KV INTRA -STATE
TRANSMISSION PROJECT
CONTRACTOR : ALSTOM T&D INDIA LTD.
NAME OF EQUIPMENT: Fire Protection &
Detection System

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

REV. - 00

S.NO.

COMPONENT &
OPERATIONS

CHARACTERISTICS

CLASS

TYPE OF CHECK

QUANTUM OF
CHECK

REFERENCE DOCUMENT

ACCEPTANCE NORMS

FORMAT OF
RECORD

REMARKS

10

Raw Material identification and co relation with TC

visual

100%

Appd. Drg/ Co related TC

Appd. Drg/ Co related TC

Joint Fit up & Support

visual

Random

Relevant Code/Standard

Relevant Code/Standard

visual

100%

Appd. Drg

Appd. Drg

Register

visual

10%

ASME E 165

No linear indication

IR

100%

Appd. Procedure/tech
seps/appd drg.

Appd. Procedure/tech
seps/appd drg.

Register ()

Appd. Procedure

Holiday test
report ()

D.1

E.1
F
F.1
F.2
F.3

FABRICATION AND ERECTION

FABRICATION AND
ERECTION OF PIPING

Register

FLANGE, VALVE, NOZZLE,FITTING

FLANGE, VALVE,
NOZZLE,FITTING

Dimension/Orientation

NDT REQUIREMENT FOR PIPING

Water piping

(a) DPT

Coating for the underground

Surface preparation, Application of primer
piping
Holiday Test

Actual Testing by holiday detector machine

B
B

LEGEND:
MAIN- SUPPLIER

MANUFACTURER/

SIGNATURE

DOCUMENT NO.

visual
visual/ Measurement

100%

Appd. Procedure

FQP NO:

1081-FLG-FQP-FPS-01

CLASS: A= CRITICAL, B= MAJOR, C=MINOR;

DEFINATION
OF LEGEND :
'C'
(MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
REVIEWED BY
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S EXECUTION
& SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH CLEARANCE
CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS, IDENTIFIED WITH
"TICK" () SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IRInspection Report , BTC- Batch Test Certificate

APPROVED BY APPROVEL
SEAL

SHEET NO.
Sheet 4

QUALITY ASSURANCE PLAN

PROJECT : 765/400 KV INTRA -STATE
TRANSMISSION PROJECT
CONTRACTOR : ALSTOM T&D INDIA LTD.
NAME OF EQUIPMENT: Fire Protection &
Detection System

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

REV. - 00

S.NO.

COMPONENT &
OPERATIONS

CHARACTERISTICS

CLASS

TYPE OF CHECK

QUANTUM OF
CHECK

REFERENCE DOCUMENT

ACCEPTANCE NORMS

FORMAT OF
RECORD

REMARKS

10

Size/Type
Flow direction
Alignment
Free movement
Properplacement
Jointing / bolting

visual

100%

Appd. Drg /Tech. Spec.

Appd. Drg /Tech. Spec.

Register

Hoses, Branch Pipes

Check for damage

visual

100%

Appd. Drg

Appd. Drg

Register

Fire Extinguishers

Size/Type
Flow direction
Alignment

visual

100%

Appd. Drg /Tech. Spec.

G
G.1

G.2
G.3

ERECTION OF VALVES & OTHER SPECIALITIES

Valves (manually operated)
butterfly valve

MANUFACTURER/

MAIN- SUPPLIER

SUB-

SIGNATURE

DOCUMENT NO.

LEGEND:
CLASS: A= CRITICAL, B= MAJOR, C=MINOR;
DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S
EXECUTION & SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH
CLEARANCE CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS,
IDENTIFIED WITH "TICK" () SHALL BE ESSENTIALLY INCLUDED BY
SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate

Appd. Drg /Tech. Spec.

FQP NO:

IR/BTC

1081-FLG-FQP-FPS-01

REVIEWED BY

APPROVED BY APPROVEL SEAL

SHEET NO.
Sheet 5

QUALITY ASSURANCE PLAN

PROJECT : 765/400 KV INTRA -STATE

TRANSMISSION PROJECT
CONTRACTOR : ALSTOM T&D INDIA LTD.
NAME OF EQUIPMENT: Fire Protection &
Detection System

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

S.NO.
1

COMPONENT &
OPERATIONS
2

REV. - 00

CHARACTERISTICS

CLASS

TYPE OF CHECK

REFERENCE DOCUMENT

ACCEPTANCE NORMS

FORMAT OF
RECORD
9

REMARKS
10

HYDRO TESTING

H.1

Pressurizing at 1.5 times of

the working pressure

Retain Pressure to check all joints

at test pressure

A&B

visual

100%

Appd. Drg /Tech. Spec.

Appd. Drg /Tech. Spec.

Protocol ()

H.2

Post Hydro Inspection

Cleanliness after Flushing of

system

A&B

visual

100%

Appd. Drg /Tech. Spec.

Appd. Drg /Tech. Spec.

Protocol ()

LEGEND:

MANUFACTURER/

MAIN- SUPPLIER

SUB-

SIGNATURE

DOCUMENT NO.

FQP NO:

CHP

1081-FLG-FQP-FPS-01

CLASS: A= CRITICAL, B= MAJOR, C=MINOR;

DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM REVIEWED BY
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S
EXECUTION & SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION &
FQA, SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W
:100% WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH
CLEARANCE CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW.
RECORDS, IDENTIFIED WITH "TICK" () SHALL BE ESSENTIALLY
INCLUDED BY SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate

APPROVED BY APPROVEL SEAL

SHEET NO.
Sheet 6

QUALITY ASSURANCE PLAN

PROJECT : 765/400 KV INTRA -STATE

TRANSMISSION PROJECT
CONTRACTOR : ALSTOM T&D INDIA LTD.

NAME OF EQUIPMENT: Fire Protection &

Detection System

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

S.NO.
1

COMPONENT &
OPERATIONS
2

REV. - 00

CHARACTERISTICS

CLASS

TYPE OF CHECK

QUANTUM OF
CHECK
6

REFERENCE DOCUMENT

ACCEPTANCE NORMS

FORMAT OF
RECORD
9

REMARKS
10

CLEANING & PAINTING OF PIPE (Above Ground)

I.1

Surface Preparation

Manual

visual

100%

Appd. Drg /Tech. Spec.

Appd. Drg /Tech. Spec.

Register

I.2

Priming & Painting

Manual

visual / Meas.

100% (Random)

Appd. Drg /Tech. Spec.

Appd. Drg /Tech. Spec.

Protocol

G.I Pipes and

insulated pipes
shall not be
painted

LEGEND:
FQP NO:

MANUFACTURER/

MAIN- SUPPLIER

SUB-

SIGNATURE

DOCUMENT NO.

CLASS: A= CRITICAL, B= MAJOR, C=MINOR;

DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S EXECUTION
& SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH CLEARANCE
CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS, IDENTIFIED WITH
"TICK" () SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate

1081-FLG-FQP-FPS-01

REVIEWED BY

APPROVED BY APPROVEL SEAL

SHEET NO.
Sheet 7

FIELD QUALITY PLAN

PROJECT : 765/400 KV INTRA -STATE
TRANSMISSION PROJECT

CONTRACTOR : ALSTOM T&D INDIA LTD.

NAME OF EQUIPMENT: Fire Protection &

Detection System

CLIENT : Megha Engineering & Infrastructure Ltd.

VENDOR: FLOWGAIN ENGINEERING PVT. LTD.

FQP NO: 1081-FLG-FQP-FPS-01

REV. - 00

S.NO.

COMPONENT &
OPERATIONS

CHARACTERISTICS

CLASS

TYPE OF CHECK

QUANTUM OF
CHECK

REFERENCE
DOCUMENT

ACCEPTANCE
NORMS

FORMAT OF
RECORD

REMARKS

10

A&B

Measurement

100%

Appd. Procedure

Appd. Procedure

J
J.1

INSTRUMENTS & DETECTORS

Final Testing (Hydrant, Fire
Alarm

System wise testing & Operation

Performance

LEGEND:

MANUFACTURER/

SUB-

MAIN- SUPPLIER

SIGNATURE

DOCUMENT NO.

FQP NO:

Protocol ()

1081-FLG-FQP-FPS-01

CLASS: A= CRITICAL, B= MAJOR, C=MINOR;

DEFINATION OF LEGEND :
'C' (MINOR) - WITNESSED BY SUB CONTRACTOR'S FQA ENGR & RANDOM
REVIEWED BY
SURVELLIANCE BY OWNER'S EXECUTION.
'B' (MAJOR) - WITNESSED BY CLIENT'S EXECUTION, FQA, OWNER'S
EXECUTION & SURVELLIANCE BY OWNER'S FQA.
'A' (CRITICAL) - WITNESSED BY CLIENT, FQA,OWNER'S EXECUTION & FQA,
SURVELLIANCE BY OWNER'S HEAD FQA/CM: SITE REGISTER,W :100%
WITNESS,RW: RANDOM WITNESS, MDCC: MATERIAL DISPATCH
CLEARANCE CERTIFICATE, RN: RELEASE NOTE:, R: REVIEW. RECORDS,
IDENTIFIED WITH "TICK" () SHALL BE ESSENTIALLY INCLUDED BY
SUPPLIER IN QA DOCUMENTS
IMIR- Incoming Material Inspection Report
IR- Inspection Report , BTC- Batch Test Certificate

APPROVED BY APPROVEL SEAL

SHEET NO.
Sheet 8