ENGINE SPECIFICATIONS

September 1999 ES-TOY12

General
Manufacturer
Model/Year
L/(CID)
Bore & Stroke
Firing Order
Compression Ratio
Comp. Pressure @ RPM
Oil Pressure
Injection Timing

TOYOTA
1HD-T (80 Series)
4,164cc DIESEL
94.0mm X 100.0mm
142635
18.6 : 1
3.4 MPa @ 250 rpm
29 kPa min at idle
0 BTDC

1989 - 1995
No. of Cylinders

Idle Speed

2.45 MPa min.

Oil Capacity & Grade

Plunger stroke -

Turbocharged
6

650 rpm manual

<490 kPa diff.
9.6 ltr dry CC-CD
1.29 1.35 mm

Block
Bore Diameter Standard
Maximum Overbore
Liner Flange Height & Fit
Crankshaft Housing Bore
Camshaft Housing Bore
Block Deck Height

94.000 94.030 mm
1.00 mm
N/A
71.000 71.018 mm
38.000 38.02 mm
0.20 mm warp limit
Pistons & Rings

Piston to Bore Clearance

Piston Protrusion
Gudgeon Pin Diameter
Gudgeon Pin Clearance
Ring Equipment
Piston Ring End Gap
Ring to Groove Clearance

0.04 0.06 mm @ 65.7 mm down from the crown

0.475 0.725 mm (Graded head gaskets refer notes.)
33.000 33.012 mm
0.004 0.012 mm Limit: 0.03 mm
Top: 2.0 mm (K), 2nd: 2.0 mm, Oil: 4.00 mm
Top: 0.27 0.54 mm, 2nd: 0.40 0.62 mm, Oil: 0.20 0.52 mm
Top: 0.050 0.095 mm, 2nd: 0.06 0.10 mm, Oil: 0.03 0.07 mm
Connecting Rods

Big End Bore

Pin End Bore
Centre to Centre
Big End Width
Bush ID Finished
Rod Side Clearance
Bend/Twist

62.014 62.032 mm
36.000 36.030 mm

33.008 33.020 mm
0.10 0.20 mm Limit: 0.30 mm
0.03 mm/100mm bend 0.15 mm/100 mm twist
Camshaft

Journal Diameters
End Play
Oil Clearance
Minimum Lobe Height
Bend Limit

1: 34.969 34.985 mm 2 7: 27.986 27.998 mm

0.10 0.20 mm Limit: 0.30 mm
1: 0.022 0.074 mm 2 7: 0.030 0.066 mm Limit: 0.1 mm
Inlet 54.45 mm Exhaust 55.95 mm Limit In 53.9 & Ex 55.4 mm
0.10 mm circle runout

Crankshaft
Main Journal Standard
Conrod Journal Standard
Harmonic Balancer Diam.
Crank Gear Diameter
Seal Diameter
Thrust Thickness
Main Bearing Clearance
Conrod Bearing Clearance
Crankshaft End Play
Journal Radius

66.994 67.004 mm
58.994 59.004 mm

2.930 2.980 mm
0.036 0.054 mm std. Limit: 0.10 mm
0.036 0.054 mm std. Limit: 0.10 mm
0.040 0.240 mm Limit: 0.30 mm
Main

Conrod
Cylinder Head

Tappet Clearance
Head Height
Warp Limit
Valve Seat Angle
Valve Seat Width
Valve Head Margin
Valve Face Angle
Valve Length
Valve Stem Diameter
Valve Guide Height
Valve Guide Clear. Std.
Valve Guide Clear. Limit
Valve Spring Pressure
Valve Spring Free Length
Valve Spring Install. Height
Precom. Chamber Protrus.

0.15 0.25 mm Cold

Inlet
New

0.2 mm
45
1.5 1.9 mm
1.1 mm min
44.5
103.29 103.69 mm
7.975 7.990 mm
11.8 12.2 mm
0.020 0.055 mm
0.08 mm
30.7 33.9 kg
46.2 mm
37.0 mm
N/A Direct Injection

Inlet
Inlet
Inlet
Inlet
Inlet
Inlet
Inlet
Inlet
Inlet
Yellow
Yellow
Yellow

Exhaust
Limit

0.35 0.45 mm Cold

Exhaust
Exhaust
Exhaust
Exhaust
Exhaust
Exhaust
Exhaust
Exhaust
Exhaust
Blue
Blue
Blue

45
1.8 2.2 mm
1.2 mm min
44.5
103.14 103.54 mm
7.960 7.975 mm
11.8 12.2 mm
0.035 0.070 mm
0.10 mm
30.7 33.9 kg
49.14 mm
37.0 mm

Torque Specifications

10.5 kgf.m + 90 OILED

Outer bolts: 1.85 kgf.m
3.75 kgf.m + 90 OILED
7.0 kgf.m + 90 + 90 OILED
1: 2.5 kgf.m 2 7: 1.85 kgf.m
Inlet
Exhaust
2.0 kgf.m
4.0 kgf.m
13.0 kgf.m OILED
50.0 kgf.m
No.2 Crankshaft Pulley: 2.5 kgf.m

Main Bolts
Conrod Bolts
Head Bolts
Camshaft Bearing Caps
Manifold Bolts
Flywheel Bolts
No.1 Crankshaft Pulley

Torque Sequences
12

10

14

11

13

25 19 17 11 9

6 8 14 16 22 24

23 21 15 13 7

2 4 10 12 18 20 26

Head Gasket Selection from Piston Protrusion

12

10

14

Piston Protrusion
0.475 0.525 mm
0.526 0.625 mm
0.626 0.725 mm

Gasket Grade
Grade 1
Grade 3
Grade 5

Gasket Size
1.15 1.25 mm
1.25 1.35 mm
1.35 1.45 mm