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Projectqualitymanagementsh 150412040819 Conversion Gate01
Projectqualitymanagementsh 150412040819 Conversion Gate01
MANAGEMENT
Prepared By
Muhammad Aleem Habib, PMP
aleem@pim.com.pk
WHAT IS QUALITY?
Quality
Quality is the degree to which the characteristics of a
product meet the demands or expectations of the project.
Or
Grade
Grade is a category assigned to products or services having
the same functional use but different technical characteristics.
Precise
Accurate
Approaches to Quality
Detection
Mode
Prevention
Mode
Approaches to Quality
Traditional Approach to Quality
Control the quality of the product by inspection.
Acceptable quality levels (AQL).
Some defects will slip through.
World-Class Approach to Quality
The product is only the result of the process
which makes it.
If the process is correct, the product will be good.
No need to inspect.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Quality Management
Prevention Over Inspection
Continuous Improvement
Management Responsibility
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Quality Control
Preventive
Actions
Quality
Management
System
Quality Assurance
Quality Control
Planning
Execution
Control
Quality assurance is a process based approach while quality control is a product based approach.
The goal of the quality assurance is to develop a process so that defects do not arise when you are
producing the product, and quality control identifies the defects after the product is produced but is
not yet released or is still in the production phase.
Quality audit is an example of quality assurance. Inspection and testing are examples of the quality
control process.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Cost of Quality
Cost of Quality
Conformance
Prevention
Appraisal
Non-Conformance
Internal
Failures
External
Failures
<
Basic 7 QC Tools
Check Sheets
Histograms
Pareto Charts
Cause and Effect Diagrams
Flow Chart
Control Charts
Scatter Diagrams
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Basic 7 QC Tools
Basic 7 QC Tools can be subdivided into:
1)
2)
Histograms,
Pareto Charts,
Control Charts
Scatter Diagrams,
Logical tools
i) Check Sheets
ii) Cause and Effect Diagrams,
iii) Flow Chart,
Checksheets
A check sheet is a structured, prepared form for collecting
and analyzing data.
Are used to organize facts in a manner that will facilitate the
effective collection of useful data about a potential quality
problem.
Control Charts
A control chart is used to examine a process to see if it is in control
or out of control over the period of time.
Also called statistical process control.
A control chart always has a central line for the average, an upper
line for the upper control limit (UCL) and a lower line for the lower
control limit (LCL). These lines are determined from historical data.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Control charts
Upper and lower specification limits are provided in the contract and you cannot
cross them.
The upper and lower control limit are determined by the project manager.
By comparing current data to these lines, you can draw conclusions about
whether the process variation is consistent (in control) or is unpredictable (out of
control, affected by special causes of variation).
If the 99.73% (3-sigma) of all the points fall between the upper and lower control
limits, you will say that the process is under control.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Rule of Seven
If seven
Control charts
Rule of seven (non random data points)
Out of control
Assignable/special cause
Upper control limit
Out of control
Assignable/special cause
Specification limit: is
point determines by
customer, not calculated
based on control chart
Pareto Charts
Pareto charts are used to identify and prioritize problems to be
solved.
They are actually histograms aided by the 80/20 rule introduced by
Vilfredo Pareto.
The 80/20 rule as it applies to quality says that a small number of
causes (20 percent) create the majority of the problems (80 percent).
Pareto charts are displayed as histograms that rank-order the most
important factors by their frequency over time.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Scatter Diagram
A scatter diagram is used to examine the relationship
between the two, paired, interrelated data types, such as
height and weight of a person.
A scatter diagram provides a means to find whether or not
these two data types are interrelated.
180
160
140
120
100
80
60
40
20
0
0
Flow Charts
A graphical representation of a process showing the
relationships among process steps.
It can help project to identify the points where
quality problems might occur and may cause failures.
Preventive or corrective measures can be taken to
avoid problems.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Histogram
A histogram displays the data in the form of a bar graph,
helps to identify which problems are worth dealing with.
A typical histogram present data in no particular order
and without reference to time.
Just like Pareto diagrams you can use them to anticipate
potential problems in plan quality management process.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Histogram
Pareto Chart
PDCA
Walter Shewhart
W. Edwards Deming
Act
(Implement
Do
(Test)
Check
(Analyze)
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Plan-Do-Check-Act
Plan to improve your operations first by finding out what things are going wrong (that is identify the
problems faced), and come up with ideas for solving these problems.
Do changes designed to solve the problems on a small or experimental scale first. This minimizes
disruption to routine activity while testing whether the changes will work or not.
Check whether the small scale or experimental changes are achieving the desired result or not. Also,
continuously Check nominated key activities (regardless of any experimentation going on) to ensure that
you know what the quality of the output is at all times to identify any new problems when they crop up.
Act to implement changes on a larger scale if the experiment is successful. This means making the
changes a routine part of your activity. Also Act to involve other persons (other departments, suppliers,
or customers) affected by the changes and whose cooperation you need to implement them on a larger
scale, or those who may simply benefit from what you have learned (you may, of course, already have
involved these people in the Do orMuhammad
trial stage).
Aeleem Habib, PMP (aleem@pim.com.pk)
Six Sigma
Six Sigma is a statistical measure expressing how close a service comes
to meeting its quality goals.
To achieve superior quality, quantitatively this means that the average
process generates less than 3.4 defects per million opportunities.
This means we need to learn how to be nearly flawless in executing our
key processes.
Reducing variability is the essence of Six Sigma.
DMAIC
Define - improvement of project goals, goals based on customer
needs and wants
Measure - current process and establish metrics to monitor the
path to achievement of goals
Analyze - current process to understand problems and their causes
Goal
Targets
85%--90%
20%-50%
Approach
Length of
Project
4 months to 1 year
1 week to 3 months
Training
Learn by doing
Design of Experiment
A statistical method that allows you to experimentally
change all of the important variables in a process to
determine what combination will optimize overall quality!
DOE Example
Applies to project management issues, such as cost and schedule
trade-offs!
Junior programmers cost less than senior programmers but will
not produce the same level of work in the same amount of time.
An appropriately designed experiment to compute` project costs
and durations for various combinations of staff can help determine
an optimal mix of personnel.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Statistical Sampling
Statistical sampling involves choosing part of a population
of interest for inspection
Why sampling?
Studying
the entire
populatio
n
Benchmarking
Benchmarking involves comparing actual or planned project practices to
those of other past projects.
Benchmarking is used to generate ideas for improvement or to select
best practice to use as standard for performance
Benchmarking is used for process and product improvement
The other projects may be within the performing organization or
outside of it, and may be within the same application area or in another.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Elements of TQM
Continual improvement
Competitive benchmarking
Employee empowerment
Team approach
Plan Quality
Plan quality management is the process of identifying quality requirements
and/or standards for the project and the deliverables and documenting how
the project will demonstrate compliance with relevant quality requirements.
What is quality? How will we ensure it?
It documents the:
Resources needed
Quality Metrics
A quality metric is an operational definition that describes what is being
measured and how it will be measured during the Perform Quality
Assurance / Control processes.
A measurement is an actual value.
Quality Checklists
Quality checklists are documents that outline the key steps that must be
performed and in the correct order to ensure quality.
They are usually phrased as imperatives (Do this) or interrogatories (Have
you done this?).
Many organizations have standardized checklists available to ensure
consistency in frequently performed tasks.
Checklists are also available from professional associations or commercial
service providers.
Quality checklists are heavily used in the quality control process.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Perform Quality Assurance is an execution process that uses data from Plan and
Control Quality processes.
Quality assurance work will fall under the conformance work category in the
cost of quality framework.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Quality audits
Process analysis
Quality Audits
Quality audits are independent reviews performed by trained auditors or
third-party reviewers.
Quality audits examine and uncover inefficient processes and procedures as
well as processes that are not in compliance with organizational practices.
Quality audits may be scheduled or random, and may be conducted by
internal or external auditors.
Process Analysis
Process
Inspection
Approved Change Requests Review
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Inspection
Inspection involves physically looking at, measuring, or testing results to determine
whether they conform to the quality standards.
Inspection will tell you where problems exist and gives you the opportunity to correct
them, thus leading to quality improvements.
Inspections might occur after the final product is produced or at intervals during the
development of the product.
Validated deliverables involves using the tools and techniques of this process to
determine if the deliverable is correct and accurate. This output becomes an input
to the next process, Verify Scope.
Change Requests: If the recommended corrective or preventive actions or a defect
repair requires a change to the project management plan, a change request should
be initiated in accordance with the defined Perform Integrated Change Control
process.
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
ANSWERS
Benchmarking
Stat Sampling
Design of
Experiment
Pareto Chart
Cost Benefit
Analysis
Control Chart
Checklists
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Sampling
Flow Chart
Control Chart
Check sheets
Fishbone
Diagram
Histogram
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
Scatter Diagrams
Pareto Charts
Checklist
Fishbone
Diagram
Inspection
Muhammad Aeleem Habib, PMP (aleem@pim.com.pk)
QUESTIONS
Random sampling
B.
Kaizen
C.
D.
Audits
Random sampling
B.
Kaizen
C.
D.
Audits
Quality is achieved.
B.
C.
D.
Quality is achieved.
B.
C.
D.
B.
C.
D.
B.
C.
D.
Q: Quality is:
A.
B.
C.
D.
Q: Quality is:
A.
B.
C.
D.
Inspection.
B.
Cost of quality.
C.
Pareto chart.
D.
Fishbone diagram
Inspection.
B.
Cost of quality
C.
Pareto chart.
D.
Fishbone diagram
B.
C.
Be mutually exclusive.
D.
B.
C.
Be mutually exclusive.
D.
Rework.
B.
Quality training.
C.
Scrap.
D.
Warranty costs.
Rework.
B.
Quality training.
C.
Scrap.
D.
Warranty costs.
B.
C.
D.
B.
C.
D.
45 percent
B.
10 percent
C.
12 percent
D.
0 percent
45 percent
B.
10 percent
C.
12 percent
D.
0 percent
B.
C.
D.
B.
C.
D.
B.
Trend analysis
C.
Statistical sampling
D.
Regression analysis
B.
Trend analysis
C.
Statistical sampling
D.
Regression analysis
Benchmarking
B.
Audits
C.
D.
Design of experiments
Benchmarking
B.
Audits
C.
D.
Design of experiments
B.
C.
D.
B.
C.
D.