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WELDING
Group 16
General Safety
Ventilation
Natural and
Mechanical
Ventilation
Poor
Fair
Good
Best
Contaminant
should travel away
from breathing
zone.
Local exhaust
ventilation may be
more effective.
Welding zone
Minimum air
flow CU Ft/ Min
Duct Diameter in
150
275
425
10 to 12 from arc or
torch
600
Exhaust hoods
Protective Clothing
Equipments
Use Protective
Devices
Pressure relief
valves, backflow
preventers or check
valves
Flash back arrestors
Fuel gas hosered
(sometimes black)
Oxygen hosegreen
Hose protection
required
Pressure-reducing
regulators
Piping
Lighting a Torch
First - before you attempt to light the torch follow these checks:
Make sure regulator pressure adjustment screws are backed out!
Make sure torch valves are closed!
Stand away from front of regulator
Separatelyand slowly open the oxygenand acetylene cylinder valves
Adjust regulator p/a screws to tip pressure settings
Open/close torch valves separately and fine tune pressure settings on
regulators
Depress cutting lever and adjust pressure if necessary
Shutdown a Torch
Backfires and
Flashbacks
Backfires occur when the torch flame burns back into the
blowpipe, sometimes it can continue burning back to the
point where oxygen and the fuel gas are mixed causing a
potentially serious situation.
Flashbacks are caused by a reverse flow of oxygen into the
fuel gas hose (or fuel gas into the oxygen hose) this then
produces an explosive mixture in the hose. The flame can
then burn back through the blowpipe, into the hose and may
even reach the pressure regulator and the cylinder. This can
result in damage or destruction of equipment, and could
even cause the cylinder to explode. This could end in serious
injury (or worse) and severe damage to property.
hidden
in
cases before any welding or cutting is done. This cleaning may be supplemental by
filling the container with water or an inert gas both before and during such work.
Treat each compartment in a container in the same manner, regardless of which
comparment is be welded or cut.
2.
3.
4.
5.
6.
Blow steam into the container, preferably through the drain, for a period of time to be
governed by the condition or nature of the flammable substance previously held by the
container
Continue steaming until the container is free from odor and the metal parts are hot
enough to permit steam vapors to flow freely out of the container vent or similar
opening.
Thoroughly flush the inside of the container with hot, preferably boiling, water.
Drain the container.
Inspect the inside of the container to see if it is clean. To do this, use a mirror to reflect
light into the container
Close the container openings. In 15 minutes, reopen the container and test with a
combustible gas indicator. If the vapor concentration is in excess of 14 percent of the
lower limit of flammbility, repeat the cleaning procedure.
Safety in Cutting
arc
and
resistance
welding.
Only
Warning Labels
Material Safety Data Sheets (MSDS)
8. Only manual electrode holders which are specifically designed for arc welding and cutting, and
are of a capacity capable of safely handling the maximum rated current required by the
electrodes, shall be used
9. Any current-carrying parts passing through the portion of the holder which the arc welder or
cutter grips in his hand, and the outer surfaces of the jaws of the holder, shall be fully insulated
against the maximum voltage encountered to ground
10. Only cable free from repair or splices for a minimum distance of 10 feet from the cable end to
which the electrode holder is connected shall be used. Except that cables with standard
insulated connectors or with splices whose insulating quality is equal to that of the cable are
permitted)
11. All ground connections shall be inspected to ensure that they are mechanically strong and
electrically adequate for the required current
Sekian
Terima Kasih