Coto ee SUR Oa Ce eee ey SUE Peony Cry alia SAINT-GOBAIN Dero Sey cea) Cie’ Cee SEO L} Decoy Ce eed ez'00'seuljadid-uleqob-jules' MMMatitm SAINT-GOBAIN PIPELINES SOUTH AFRICAatftm a ee PIPELINES SOUTH AFRICA Company History 1946 Original company, Besaans-du Plessis Engineering (PTY) Ltd, founded by Mr Henri Besaans and Mr Charl du Plessis. 1958 Pretoria Iron, Steel and Brass Foundry was established in Koeddoespoort by Mr A. Buonastesta, Mr Cupido and Mr G. Sargent 197 Pipe-spinning plant installed. 1972 ‘Second Disamatic installed, Beszans-du Plessis merged with Pretoria iron Steel & Brass Foundry to from present company. 1974 ‘24-ton induction furnace installed. 1977 Company embarked on an intensive diversification programme which included the manufacture of castings for the automotive, agricultural and general engineering industries in grey iron, S.G. iron and malleable iron. Laboratory spectrograph installed. 1978 Annealing furnace installed, ‘Two additional electric induction furnaces installed. 1979 New semi-automatic moulding line completed. Melting capacity increased by the installation of another electric induction furnace. 1981 Became a member of the Lenning Holdings Group of Companies. 1982 Supercast plain-ended drainage system launched on RSA market. 1993 Entered the cast iron cookware market and commissioned the first no-bake moulding line. 1995 Started production of cast iron fittings for pressure piping. 1998 Became subsidiary of Saint-Gobain Pipelines. 2001 ‘The well established name of Besaans-du Plessis Foundries was changed to Saint-Gobain Pipelines South Africa (PTY) Ltd. 2005 Saint-Gobain Pipelines South Aftica (PTY) Ltd. receive ISO 9001 quality management. Formely known as Besaans-du Plessis Foundries (PTY) Ltd.‘Saint-Gobain Pipelines South Africa is the market leader in the manufacturing of cast iron above and below ground drainage systems, ductile iron pipes and fittings, manhole covers, gullies and grates. Our markets include water and ‘sewerage, lelecommunications, highways, civil engineering construction and housing. This catalogue provides information regarding our cast gratings and meter boxes. ‘and ductile ron manhole cover, gully grates, storm water, LIABILITY This manual is written for general guidance only. Whilst every care has been taken to ensure that the information contained in this catalogue is correct, Saint - Gobain Pipelines or its agents do not accept responsibility for any errors, ‘omission or incorrect assumptions herein. Our policy is one of continuous improvement. We therefore also reserve the right to change or alter the specification of any ofits products. COPYRIGHT No part of this manual may be reproduced, stored in a retrieval system, transmitted in any form, by any means ‘electronic, mechanical recording, or otherwise, without the written consent of the copyright owner. COMMITMENT TO QUALITY ‘Saint-Gobain Pipelines is committed to satisfying ts customers needs in both ‘quality products and service. It recognize the necessity for continual improvement = in all disciplines throughout the organization and clearly states this objective to al r levels of its employees. Products are manufactured underne $0 8001 Quali Managementsystem (res) ng No. 314808anttm accu a PIPELINES SOUTH AFRICA PRODUCT CERTIFICATION Saint - Gobain Pipelines complies to SABS 1034 standard specification for Grey Iron as well as the SANS 936 for Ductile Iron. REFERENCE TO APPLICABLE STANDARDS Product Standards SANS 558: 1973, Scope Prescribe dimensional and quality requirements for cast ron boxes, manhole covers and frames, inspection covers that is of grey iron and complies with the requirements for grade 150 castiron of SANS 1034, or of Spheroidal graphite iron. This complies with the requirements for grade 42 of SANS 936, forroadway, pavement and domesticuse. ‘SANS 1115: 1976 ‘Scope Prescribe dimensional and quality requirements for cast iron gratings for gullies and stormwater drains that is of grey iron. This complies with the requirements for grade 150 cast iron of SANS 1034, or of Spheroidal graphite iron that ‘complies with the requirements for grade 42 of SANS 936. ‘SABS MARKS 'SABS 558 & SABS EN 174 comparison ‘SANS 558 & SANS 1115 SANS 50124 Description Cast ron surface boxes and | Gully ops and manhole tops for manhole inspection covers and | vehicular and pedestian areas ~ frames Designed requirements, type testing, marking. quay contol Matai covered | SABS 1034 Grey Gaston ony | Spherodal Graphite cast ron (uct ror), Flake Graphite cast ion (Grey ‘ron; Cast Stel or anyother material fat meet the relevant requirements Test procedure Dimensions oftest bloc fred _| Dimensions of testbock depends size of adameter of 100mm | on size and shape ofthe manhole. Toading Tid avy duly 195 Kn SeeFg.3t mid — Medium duty 40K Ua Light duty 7K, ‘SANS 50124THE DIFFERENCE BETWEEN DUCTILE AND GREY IRON GREY CAST IRON DUCTILE IRON Both Ductile Iron and Grey Iron have a carbon content of about 3,5% that inhibits corrosion. ‘The addition of magnesium at the molten stage of the metal transforms the flakes of graphite, which is common to the grey iron casting process and transforms them into spheroidal or nodular form, Graphite flakes makes the The spheroidal structure provides ahigher Spheroidal graphite: no ‘material brittle tensile strength as well as a higher Propagation or incipient ‘strength to weight ratio when compared fractures with the properties inherentto grey iron > nner > HIGH ELASTICITY THE BENEFITS OF DUCTILE IRON + Elasticity 270 Mpa Vv + Tense srengh 420 Mpa wee + High elongation > 10% a a Ductile tron > High strength to weight ratio. Ductile iron's “high strength to weight" ratio allows for the production of lightweight castings that offers more than 50% weight saving over traditional grey iron equivalents. }> Ductile iron provides a safety margin. The High strength ratio in ductile iron, not only minimises the risk of failure when installed, but reduces the likelihood of breakages in transit and off loading.GREY IRON atttm SAINT-GOBAIN PIPELINES SOUTH AFRICA ADVANTAGES \VP4 WITHOUT LOCKING Less costly than standard type 4 cover ‘Theft deterrent because of concrete infil. \VP4 WITH LOCK * Cover with robust theft-proof lock. + Economically priced. + Fits type 4 frame. + Can be supplied ex— factory with or without concrete infill. + Non-corrosive cast iron and stainless steel lock components. + Medium duty class. SABS tested to 10 ton bearing wheel load. + Rubber gasket to prevent dust penetrating the locking mechanism. + Polycarbon separator to prevent clogging and corrosion to the rotating lug. + Special bushing material to prevent corrosion and to ensure smooth turning for future usage. are rd ‘same sven. sors ves men “(of ERET Ren RBS BBE DETAIL OF LOCKED POSTION Product No. Description Locking Concrete infll Mass a ob c¢ d Duty Device Ex-factory Kg Class, 2257 VP AL Complete Yes No 640 625 559 710 67 mid 2258 = VP 4L Gover Yes No 400 625 - —- ~ mi 2277 VP-4LC Complete Yes Yes 77.0 625 559 710 S7 mid 6864 © VP4 Lifting Key - = 10 2259 VP 4 Locating Frame = = 24,0 559 710 57 midDUCTILE IRON + Polycarbon separator to prevent clogging & corrosion to the rotating lug. + Special bush to prevent corrosion on the shaft and to ensure smooth tuming for future usage. + Unbreakable DUCTILE IRON cover. * A dynamic non-skid surface pattern + Robust theft-proof lack. + Lightweight without compromising strength. + Saves money on logistics. + Non corrosive lock components, + High security electronic lock option available. + Prevents cover theft and unauthorized access. + Economically priced + Fits existing SABS 558 frames + Rubber gasket to prevent dust penetrating the locking mechanism. FITS ALL SANS 558 TYPE 4 FRAMES Fits Kg. Type a b c a Loading Types Ey Sold Complete 625 358 7 a7 7250 Kn Type 4 32 Solid Cover only STANDARD TYPE 4 Product No. Size Type Ko a be d Type 2250 550mm dia 4 71 626 559 710 ~~ —somidDUCTILE IRON anttm SAINT-GOBAIN PIPELINES SOUTH AFRICA SECUREX 2A REPLACEMENT Item No. Size Fits ‘Type MassKg a b ° d___Loading 2193 ——«850 2A Said Compicte 134 oe 0 HO @ 40K 2104 550 2B Vent Complete 133 623 560 840 2 400Kn 2204 550 2A Said Cover “4 629 = - = a an) 2B Vent Cover 48 629 ~ = = = STANDARD TYPE 2A Peat Sie Type Ky a > . 4 © Duty Class Zi0 Sonmaa Sod 176 a = a Te @ 7 m0 __ssnmda__28Vent_173. om 0 uo 15 2 iDUCTILE IRON Prod.No. Size Kg a b ° a e Duty Class 233 m0 eS oo 600 Pa % 16 AOD + SANS 50124 CLASS - D400 - Stronger than SANS 558. + Unbreakable DUCTILE IRON cover and frame. + Once cast into concrete the hinge is secured & becomes non removable. + Anew dynamic non-skid surface pattern. + The hinge opens effortlessly and remains stable in a 130° open position and blocks closing at 90° for safety. + Security lock option to prevent unauthorised entry. + The 65 Kg light weight SECUREX saves money on transport cost.DUCTILE IRON cattm SAINT-GOBAIN PIPELINES SOUTH AFRICA + Whee! loading classification to SANS 5612 CLASS C 250. + Stronger than SANS 558 medium duty loading. + Unbreakable DUCTILE IRON cover and frame. + When cast into concrete the cover is secured & becomes non removable. +25 Kg - One Man cover opening operation. + Anew dynamic non-skid surface pattern +The hinge opens effortlessly and remains stable in a 130° ‘open position + Prevents cover theft. + Security lock option to prevent unauthorised entry. + The 35 Kg light weight SECUREX saves money on transport cost Duty Class 225 % 560 a0 o 108) 124 C20 Prod. No, Kg a bDUCTILE IRON PAM «suomi ooo STABLE AND STRONG 1D 3-Point non-rock system ensures that cover remains firmly seated in its frame. D_ The underside of the wide seating pads located at each comer of the frame has an unique corrugated design that improves ‘embedment and increases resistance to lateral shear by up to § times more than conventional designs. 1D _Aksess covers are ideal for the urban environment and are designed to withstand pedestrian traffic and parked vehicles. Classified as a B125 cover. ERGONOMIC Dynamic non-skid surface patter. ‘The geometry of AKSESS frames allows for asphalt, block paving, concrete stabs and tiles to be laid without difficulty. 1 Opens effortlessly and remains stable in the vertical position in its frame. G_ Slides effortlessly for practical handling, SECURE The standard lock prevents cover theft, vandalism and intrusion. 11 Higher security locks will fit the AKSESS for the protection of equipment installed below the manhole. D_Unbreakable DUCTILE IRON cover and frame.DUCTILE IRON atttm SAINT-GOBAIN td PIPELINES SOUTH AFRICA wow Cor YY i Kos wal ) oI y LY TY tw 0 Uxsvyat Iweve a ys SER 0 ors 1 VY “fi oe pA SP yl yo! tem Cover Total ia Type ° A ADAH te weight 02355 Aisess 300 20 30 5 lSOSCC(itCSCTBSC«SCD 02356 Aksess 400, 300 400 «83ST BHD, 73128 02358 Aksess 500 400 S10 047? 476A wBTSZ18Z 02364 Aksess 550 450 50 0 7 ST BSS 18D 02361 Aksess 700, 600 70 67? TBCiCKC( (tC BB BB. (02362 Aksess 800 700 a 785 7BBCAY: HOTT. TT 43 DT 02354 _Aksoss 550x700 450x600 580x710 5276778 NSHP * Denote deliver period of 8-10 weeksGREY IRON Paice Sze Kk tg ao as ~Caw Duty Product No Size Type Kg b c d e f 9 Gass 2030 380 x 380 20 «6432432828 2040 450x450 4B 285498498 4504505438439GREY IRON atttm reer oss a PIPELINES SOUTH AFRICA RECTANGULAR SINGLE SEAL MANHOLES STI ProductNo__Size__Type ab oc de fg Duty Class, 2050 480x600 24 eer 405 oT SSCS te 2060 © 450x600 HC 39ST SAGO wZ SH Wd 27 = 450x600 9G 45 TBST DASA TS vd 2080 © 450x600 9D BCS 5H] ma 2100 © 450x600 «CCP 117,65) S10 S7B MTT 583, BD hid 210 600x900 93 tH 1010547508 Wd SQUARE SINGLE SEAL MANHOLES ProductNo Sze Type Kp a gw 2110 530 x $30 12 67 599 599 533 533 680 680 at md 2120 600 x 600 oA 63 676 676 610 610 730 730 46 Vd ee ee ee ee ee 2150 760 x 760 112 835. 835 758 758 894 804 58 md 2160 s00x=00 171990 90009-91084 «teemGREY IRON Pouce See we ee et EC ProduciNo Ske Type Kp be de tg 2280 sone 6 98 700 700 610 610 760 760 52 mid 600GREY IRON anttm Brave wweoies 0 sus 0 a PIPELINES SOUTH AFRICA 3 b c Duty Product No. Size Type kg a b c 4 cone 2260 ‘550mm dia 4A 75 597 558 710 87 hid Product No. Size Type Kg a b g a eo Gas 2240 650mm dia 1B 135 71866091570 51 midDUCTILE IRON PAM —_C_s star nncirro susie + Tested to 60 ton load. + SG iron covers and grey iron frame. + Triangular covers on three-point. + Non-rocking support. + Mass of each cover only 61 kg. + Very large clear opening ideal for ‘~submerged pump stations. — drawing boxes for heavy electrical or fibre optic cables. SECTION THROUGH FRAME sumer rot, MT aype Fame Tl gg GG Tye — 7280 4 Uwad 185Kq 400Kg 1200 690 1075 650 1&2 510 690 Ulan + mat 6a —250Kq 586K 1800690197550 152_—«510_—690_Uttrahid GREY IRON 2A MODIFIED © DESIGNED TO FIT STANDARD 2A FRAME © CAN BE BOLTED TO CONCRETE COVER SLAB ProductNo. Size Type kg a b c d e Type 2219 2550 ___ Modified 2 TO 96359646 700115951 hdafftm SAINT-GOBAIN PIPELINES SOUTH AFRICA b REPLACEMENT STEPIRON Product No 2306, kg 1,4 Hole 12mm dia. For M10 bolt + Quaity Galvanised cast iron + Fastens with conventional approved fastening systems + MANHOLE CHAMBER REPLACEMENT STEPIRON PLACED ABOVE DAMAGED ITEM NO RENOVAL OF DAWIAGED ITEM NECESSARY DAMAGED STEP IRON Product No. a b e Kg ops 1247 2302 185 155 60 10 Mal/cast iron S/L. 2304 255 155 125 17 Malicast iron LL LIFTING KEYS Prod. No. Kg 2320 05 MANHOLE LOCKING BAR a wise aman oc ahDUCTILE IRON FIELD OF APPLICATION: HYDREX Z-300X400-C Hydrant Boxes are designed {or installation on sidewalks, in car parks and on. roadways next to the kerb line. + Whee! loading classification to SANS 50124 CLASS C 250. + Stronger than SANS 558 medium duty loading, * Unbreakable DUCTILE IRON cover and frame. + When cast into concrete the sliding cover is secured with an innovative designed sliding rail and becomes non removable. + Anew dynamic non-skid surface pattern + The cover slides open effortlessly. + Prevents cover theft. + Security lock option to prevent unauthorised entry. Product No. Kg A B c 02695 28 300 x 400 440 x 560 100GREY IRON atttm everson ross ss aecee PIPELINES SOUTH AFRICA eo Size Te Ko a b c 4d oe f Ow (2530 300 x 200 x 150 10A 7 324216 382 274 152 30 vd 2540 © 300x225x100 1G 1085219 BHD 27-—102_—2H_—S 2550 300x300x100 11D 14205205 ADHD 402 25 2570 375x225x150 108-21. 400-242 «458-300 152, 30d 2590 375 x 300 x 150 40C 25 400 318 458 378 152 30 Wd Duty Class 2690 375 x 300 x 150 5 45 400 324 533 458 152 56 mid 6660 610x305x150 DA 72 +630 327 (742 «444 = 160 48m Product No. Size Tye Kg a b oc d e fGREY IRON s Duty Product No. Size Type kg a b e a4 2680 115mm dia. 7 43130 ~46 SSBC jp—_2xb SST | Q Duty Product No. Size Tye Ko a b c¢ d@ e £ Guy 2640 178x115x150 ROAD 17 175 113 207 23 155 50 hid 2650 150x150x100 1A 45 143143197197 10225 ve va 2870 225x150x100 118 10-219 «219-273-273 1028GREY IRON atttm SAINT-GOBAIN PIPELINES SOUTH AFRICA GREY IRON HYDRANT BOXES Product No. ‘Size Tre Ko a b ° d— DutyClass 72620 100 x 230% 230 3BOC«O~OC21SsOSSCSSC8 wa 2630 100 x 230 x 300, BA 2521212353530 hd ROUND GULLY GRATING TO SANS 1115 Product No. Size Ka a b e a e 2850 113 dia 04 10 10 12 7 8 2855 140 dia 07 12 10 10 142 8 2860 198 dia 120 2 10 10 187, 8DUCTILE IRON LINREX, the new generation of attractive channel gratings, are linked together with ductile iron spring bars. LINREX gratings are usually installed on angle iron frames shown in figure A to allow maintenance and to protect the concrete edges of the concrete surround. ‘The range of specially designed directional non-slip studs facilitates the washing away of leaves and breaks up the water sheet. FRAME SUGGESTION Not to sale Dimensions mm Pro.No. Basesize Mass kg Clear Depth Thickness Waterwayarea uy class opening cm? 02328 750x300 29 2 Ey % 1080 400anittm SAINT-GOBAIN PIPELINES SOUTH AFRICA Product No. Sizes Duly «kg «0 @ bc «Cd Ce Cf gl ik Type Class 2880 300x450 hd «832 ODS 30 50 7080S 2886 450x450 mid 71-20-15 «415 440555 555 55 105 44055 2898 450x600 hid «995 22-222 413 G10 550 700 80 100 450 6 Cc 2892 400x600 hid = 127 403549330539 SOR G41 86102406 76S 2904 450x760 hid 1095-22 222413 75M 560 865 60 100 445 2310 520x790 hid 1276 32-3030 480-795-635 905 55 HSC 216 550x550 mid 127 «24-0055 655 655-65 1305505 GREY IRON SQUARE DISH GRATING TO SANS 1115 Product No. Size ko a boc d e@ ££ g bh Quy 222 Tox1s0 28 18 10 10 1018 10 3s va 2928 230 x 230 53 18 12 10 2300-230 15 13 4 Wd 2934 300x300 103 22 12 10 308 308 15 «13 (38d 2980 380 x 380 188 22 12 4 3820382 15 13 52 Vd 2046 450x450 274 «25124113 2952 600x600 50.0 25206 = 101019195o PAM SELECTA KERB INLET GULLY TO DUCTILE IRON SELECTA COMMON KERB INLETS 1 GENERAL REQUIREMENTS ‘Any storm-water system is only as good as the Kerb inlet. There are five essential requirements to this vital structure as follows: (1), Hydraulic Efficiency ~ This is the most important aspect of a Kerb Inlet and therefore requires the greatest attention including the need to remain unblocked at all times. Therefore, Saint-Gobain PAM Engineers and sewer system managers designed the SELECTA. a. The advantages are the arrangements of the bars in the lower section of the gutter. The bars are arranged longitudinally in order to maximize water drainage. Simulations carried out on test benchs showed an increase of between 10% to 15% absorption in certain circumstances, compared with traditional design of the same size. The presence of a raised bar prevents large objets ie: Tins, Bottles, etc. preventing ingress of the stormwater system polluting the environment. The surface of the crate is equipped with raised noses that are oriented in such a way preventing leaves or litter from blocking the kerb inlet opening system. (2) Structural Strength - The proximity of this structure to the road, requires that it must be capable of withstanding any static or dynamic loads which it may be subjected to. The SELECTAis manufactured from unbreakable Ductile Iron and classified as an C250. (3) Safety - The automatic Ductile Iron spring bar clips the grate and cover. This secures the Kerb Inlet and limits unauthorized access into the sewer. (4) Maintenance - Easy access for periodic cleaning of slit and sand. (5) Cost- The Kerb Inlet represents approximately 15% of the value of a Storm Water Reticulation and should therefore be cost effective. SELECTA eliminates breakages and maintenance.atitm DUCTILE IRON SAINT-GOBAIN PIPELINES SOUTH AFRICA. ‘SELECTA MAXI ‘Overall Waterway area Effective jimensit tem “according to. Dimensions Spening Dimensions (mm) Depth Ne ean Mass (mm) adjustment AxB eo dg e +f 4 h me kg Min 175 Win 11.6 Max 640x750 540x450 250 310 296 344 90 NINOS aaa80 Ba 925 SELECTA 500 a Waterway Mass AxB Bective = DE FG HH Litem eg 570X610 CE eo a5, 565