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eVolution V
A Clinician Focused Product
Service Manual
eVolution
Ventilator
System
Page 2 of 232
eVolution Ventilator
Service Manual
PN: EVL100500
United States
Europe
0120
service@event-medical.com
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Page 4 of 232
TABLE OF CONTENTS
PREFACE..................................................................................................................................................15
INTRODUCTION ................................................................................................................................................................. 15
COPYRIGHT INFORMATION ............................................................................................................................................. 15
GENERAL INFORMATION ..................................................................................................................17
PRODUCT DESCRIPTION AND INTENDED USE ...........................................................................................................17
SAFETY INFORMATION ..................................................................................................................................................... 18
DEVICE LABELS AND SYMBOLS ...................................................................................................................................... 19
THE EVOLUTION PRODUCT LABELS: .............................................................................................................................21
RESPONSIBILITIES AND GUARANTEES ...........................................................................................................................22
PRODUCT SPECIFICATIONS .............................................................................................................. 23
ELECTROMAGNETIC COMPATIBILITY DECLARATION ...............................................................................................33
TOOLS, TEST EQUIPMENT AND MATERIALS (RECOMMENDED) ..............................................................................38
THEORY OF OPERATION................................................................................................................... 39
OVERVIEW OF OPERATION ............................................................................................................................................. 39
Pneumatic Theory of Operation ................................................................................................................................. 40
Gas supply systems........................................................................................................................................................40
High and Low Pressure Oxygen Inlets ...................................................................................................................... 40
Inlet Filters (F1, F2) ......................................................................................................................................................41
Inlet O2 Check Valves (CV1 and CV2) ..................................................................................................................... 41
Oxygen Regulator (Reg1) ............................................................................................................................................. 42
Blower..............................................................................................................................................................................43
Gas Delivery System ..................................................................................................................................................... 43
Proportional Valves (PV1 / PV2)............................................................................................................................... 44
Flow Sensor (FS1 / FS2).............................................................................................................................................. 44
Check Valve (CV3)........................................................................................................................................................45
Oxygen Sensor (FIO2 sensor)...................................................................................................................................... 46
Safety Valve (SV) ...........................................................................................................................................................47
Safety Valve Solenoid (Sol 2) ....................................................................................................................................... 47
Check Valve (CV4)........................................................................................................................................................48
Crossover Valve (Sol1).................................................................................................................................................. 48
Check Valves (CV5 and CV6) ..................................................................................................................................... 49
Exhalation System .........................................................................................................................................................49
Bacteria Filter (F3).........................................................................................................................................................50
Heat Exchanger (H1) .................................................................................................................................................... 50
Exhalation Flow Sensor (FS3) ..................................................................................................................................... 51
Exhalation Valve (EV).................................................................................................................................................. 51
Low Flow Regulator (LFR).......................................................................................................................................... 52
Nebulizer System ...........................................................................................................................................................52
Nebulizer Valve (SV4) .................................................................................................................................................. 52
Electronic System ..........................................................................................................................................................55
Power Input Components ............................................................................................................................................... 55
Power On/Off Switch.................................................................................................................................................... 55
Power Supply.................................................................................................................................................................56
Internal Battery Pack ....................................................................................................................................................56
External D.C. Power Socket......................................................................................................................................... 57
Power Management Board ............................................................................................................................................. 58
Power Management....................................................................................................................................................... 58
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
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Page 7 of 232
INDEX .........................................................................................................................................................................231
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Page 10 of 232
TABLE OF FIGURES
Figure 1: eVolution Serial Number Label ..........................................................................................................21
Figure 2: eVolution Manufactured For Label ...................................................................................................21
Figure 3: eVolution Caution Label......................................................................................................................21
Figure 4: eVolution Date of Manufacture Label...............................................................................................21
Figure 5: Pneumatic Diagram ..............................................................................................................................40
Figure 6: Pneumatic/Mechanical Tubing Diagram ..........................................................................................53
Figure 7: eVolution System Wiring Diagram ....................................................................................................54
Figure 8: eVolution Electrical Block Diagram ..................................................................................................66
Figure 9: User Calibration Screen New Patient.............................................................................................69
Figure 10: Pre-Patient System Test Screen ........................................................................................................69
Figure 11: Pre-Patient Calibrations Screen New patient ..............................................................................70
Figure 12: User Calibration Screen Previous Patient....................................................................................70
Figure 13: Pre-Patient Calibrations Screen Previous ....................................................................................71
Figure 14: Calibrate Exhalation F - S Zero Offset ...........................................................................................72
Figure 15: Calibrate Oxygen Sensor Test Screen..............................................................................................75
Figure 16: Settings ................................................................................................................................................78
Figure 17: Config Screen.....................................................................................................................................78
Figure 18: Technical Settings Screen ..................................................................................................................80
Figure 19: Language Setting Screen ....................................................................................................................81
Figure 20: Time and Date Setting Screen ..........................................................................................................81
Figure 21: Technical Settings - Engineering Password...................................................................................82
Figure 22: Engineering Screen.............................................................................................................................83
Figure 23: System Pneumatic Screen ..................................................................................................................84
Figure 24: Power Status Screen ...........................................................................................................................85
Figure 25: System Logs Screen ............................................................................................................................86
Figure 26: Alarm Log Screen ...............................................................................................................................87
Figure 27: Calibration Log ...................................................................................................................................87
Figure 28: Settings Log Screen ............................................................................................................................88
Figure 29: System Miscellaneous Screen............................................................................................................88
Figure 30: Engineering Screen.............................................................................................................................91
Figure 31: System Pneumatic Screen ..................................................................................................................92
Figure 32: Power Status Screen ...........................................................................................................................94
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
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LIST OF TABLES
Table 1: Configurable Attributes.........................................................................................................................79
Table 2: System Pneumatic Screen Parameters/Ranges..................................................................................93
Table 3: System Miscellaneous Screen Paramaters/Ranges ............................................................................98
Table 4: Calibration/Performance Testing Schedule.................................................................................... 114
Table 5: Test Equipment & Service Materials Table..................................................................................... 115
Table 6: Initial settings....................................................................................................................................... 123
Table 7: Volume Accuracy Test Settings - 1................................................................................................... 125
Table 8: Volume Accuracy Test Settings - 2................................................................................................... 126
Table 9: Volume Accuracy Test Settings - 3................................................................................................... 126
Table 10: Volume Accuracy Test Settings - 4 ................................................................................................ 127
Table 11: Pressure Accuracy Test Settings ..................................................................................................... 128
Table 12: Alarm Operation Test Settings ....................................................................................................... 131
Table 13: Apnea Backup Test Settings............................................................................................................ 133
Table 14: Alarm Signals ..................................................................................................................................... 137
Table 15: Preventive Maintenance Schedule .................................................................................................. 145
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1
Section
PREFACE
INTRODUCTION
This manual is intended to provide the necessary information required to service and maintain the eVent
Medical eVolution ventilator system. It is intended for use by certified biomedical engineers or engineers
with equivalent experience in the maintenance of respiratory life support equipment. It is highly
recommended that engineers wishing to undertake the maintenance of the eVolution ventilator system attend
a technical training seminar with eVent Medical or authorized local agents.
COPYRIGHT INFORMATION
First edition (Rev. A1 v.01) of this Service manual: Part Number EVL510001 eVolution Ventilator Service
Manual, English International Feb/2010.
2010 eVent Medical, Inc. All rights reserved.
No part of this Service Manual may be reproduced or stored in a database or retrieval system nor transmitted,
in any form or by any means - electronic, photocopying, recording, or otherwise--without the prior written
permission of eVent Medical.
Intended for use with the eVolution ventilator, this manual is subject to technical modification and may be
revised or replaced by eVent Medical at any time without prior notice. We recommend you have the most
current version of this manual.
The ventilator should be operated, serviced and calibrated by trained professionals. US Federal Law restricts
this device to sale by or on the order of a physician.
Smart Sigh and Smart Nebulizer are trademarks of eVent Medical. eVolution is a registered trademark of
eVent Medical. Other acronyms and products referenced in this manual may be trademarked by separate
companies.
Upon request, eVent Medical may provide certain technical, operation, sales and marketing information that
assists clinicians and trained service professionals.
Nothing in this manual shall limit or restrict in any way eVent Medicals right to revise or otherwise change or
modify, without notice, the equipment (including its software) described herein. In the absence of an
express, written agreement to the contrary, eVent Medical has no obligation to furnish any such revisions,
changes, or modifications to the owner or user of the equipment (including its software) described herein.
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2
Section
GENERAL INFORMATION
This section of the manual is intended to provide introductory information concerning the eVolution
ventilator system; along with a brief product description, specifications, a tooling and maintenance summary
and an introduction to the ventilators controls and indicators.
The information within is not intended as a sole source of reference and is intended for use in conjunction
with the eVolution User Manual. Both manuals must be referenced when performing any maintenance to the
system.
Auto Control
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Only qualified and properly trained personnel should attempt to use, service, or
maintain the eVolution ventilator: Read this User Manual carefully and keep
available for reference.
The device is not to be used in the presence of flammable anesthetics.
Before operating the eVolution, check the ventilator for proper operation by
performing the System Test, Alarms Test and Calibration procedures described
in this manual.
SAFETY INFORMATION
The symbols below draw your attention specifically to the remaining dangers associated with proper use
and to emphasize important technical requirements.
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On battery backup
Indicates the settings and screen are not locked
Indicates the settings and screen are locked
Nebulizer nipple connector
Front Panel: A green LED indicates device is
connected to mains
Ethernet
RS232
IPX1
O2 .3 2 bar (5 30psi)
DC Input:
12VDC
168W
14A
DC input connector
AC Input:
90 -240VAC
47/63 Hz
120VA
100V: 2.4A
240V: 1.2A
Fuse:
250V 3.15AT
AC input connector
O2 Sensor
SN:
Page 20 of 232
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3
Section
PRODUCT SPECIFICATIONS
Breath Types
Patient Types
Apnea Backup
Breath Triggering
Additional Settings
CMV
SIMV
SPONT
Auto-control)
NIV
VCMV, V
SIMV
PCMV, P
SIMV, PS
PRVC-CMV,
PRVC-SIMV, VS
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PEEP / CPAP
Accuracy: (2 cmH2O + 4%)
Pcontrol
Accuracy: (2 cmH2O +
4%)
Psupport
Accuracy: (2 cmH2O + 4%)
Peak Flow
Accuracy: 10%
Peak Flow
0 40 cmH2O
0 80 cmH2O
0 60 cmH2O
Mandatory
5 - 120 l/min
Spontaneous
1 180 l/min
Accuracy: 10%
Leak Comp
On or Off
Automatic Leak
Compensation
Base Flow
2.5 25 l/min
Settable at this range only when automatic leak
comp is set to Off and NIV is set to Off.
Base Flow
2.5 60 l/min
Settable at this range only when NIV is set to On
and automatic leak comp is set to Off.
ITime (Ti)
0.02 4 sec
I : E Ratio
1 : 99.9 99.9 : 1
Ti, Tp and Te Accuracy: < 10.0 seconds 0.01 s
10.0 seconds 0.1 s
NIV
On or Off
Non-Invasive ventilation can be enabled in all
modes.
Pause (insp plateau)
0 2 sec
Oxygen (FiO2)
21 100 %
Blender or Low
flow
Accuracy (Delivery): (3 %) full scale
Rise time settings
10 (Fast), 5
(Med) or 1 (Slow)
Flow pattern
Decelerating,
Decelerating
50%, or Square.
Exhalation sensitivity
10 80 % of
(Esens %)
peak flow
Auto Control
On or Off
Time (s)
3 60 sec
(used in Auto Control)
Apnea Backup Settings
Apnea backup modes Adult or
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Pediatric
PRVC-CMV, OFF
+O2%
Humidity type
Smart Nebulizer
Smart Sigh
Graph Settings
Page 25 of 232
Low Flow O2
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Ve
(exhaled minute volume)
Leak
Time Values
Resp Rate
(measured mandatory and
spontaneous breaths per
minute)
ITime (Ti)
(inspiration time)
Expiratory Time (Te)
I : E, calculated only
Ti/Ttot
H:L
Spont% 1h
Spont% 8h
Respiratory Mechanics
Cstat
(static compliance, lung
stiffness)
Rinsp
(inspiratory resistance of
airways and tubes)
0 3000 ml
Accuracy: 0 40
ml (2ml + 5%);
41 3000 ml
(10 ml + 5%)
0 99 l/min
Accuracy: (0.01
l/min + 5%)
20 100%
0 150 b/min
Accuracy: 0
100 b/min ( 1
b/min), > 100
b/min + 2%
0.1 99.9 sec
Accuracy: 0.01
sec
0.1 99.9 sec
Accuracy: 0.01
sec
1 : 99.9 99.9 : 1
1 99.9%
1 : 599 299 : 1
Ratio of time at
high and low
PEEP levels
when SPAP is
active
0 100 %
Percentage of
spontaneous
breaths for the
last 1 hour
0 100 %
Percentage of
spontaneous
breaths for the
last 8 hours
0-300 ml/cmH20
Accuracy: 10%
0 1000
cmH20/l/sec
Page 27 of 232
Rexp
(expiratory resistance of
airways and tubes)
Auto PEEP
(Actual PEEP set PEEP)
Pplateau
0 1000
cmH20/l/sec
0 100 cmH20
Accuracy: 2
cmH20 + 4%
0 100 cmH20
Accuracy: 2
cmH20 + 4%
0 3000 b/min/l
RSBI
(Measured breathing rate
divided by Insp tidal volume)
(RR/Vt = RSBI)
Real Time Curves
Pressure + Time
Pressure over
time: measured
internally in
cmH20
Flow + Time
Flow over time:
measured
internally in
l/min
Volume + Time
Volume over
time: measured
internally in ml
P V Loop
Pressure-volume
loop: measured
internally in
cmH20 and ml.
Pressure
displayed on xaxis and volume
on the y-axis
F V Loop
Flow-volume
loop: measured
internally in
l/min and ml.
Flow is displayed
on the y-axis and
volume on the xaxis
One, two or three curves OR one to two loops
can be selected to display. The eVolution
ventilator provides a user configurable autoscale
or manual scale feature for each graphic
displayed.
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Delivered FiO2
inspiratory oxygen
concentration
Alarm Limit Settings
Pressure Alarms
Ppeak High
Ppeak Low
PEEP High
PEEP Low
Volume Alarms
Ve High
Ve Low
Vte High
Vte Low
Vti Limit
Respiratory Rate Alarms
Resp rate High
Resp rate Low
Oxygen Delivery Alarm
High FiO2
Oxygen 15 - 103
%
Accuracy: 3%
of full scale
5 or 1 > Ppeak
Low to 85
cmH2O
1 84 cmH2O or
1 < Ppeak High
3 or 1 > PEEP
Low to 50
cmH2O
2 to 49 cmH2O
or 1 < PEEP
High, or Off
0.1 or 0.1 > Ve
Low to 99.0
l/min
0.1 to 98.9 l/min
or 0.1 < Ve
High, or Off
10 or 2 > Vte
Low to 2500 ml
2 to 2495 ml or 2
< Vte High, or
Off
50 to 2500 ml, or
Off
2 or 1 > Rate
Low to 120
b/min
1 to 119 b/min
or 1 < Rate High
Automatic
Setting
Ventilator
software
automatically sets
alarm limit to 7%
above oxygen %
setting.
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Low FiO2
Apnea (interval)
Leak rate
(minimum leak allowed)
AUTO SET
(Auto sets alarm values)
Alarm Priority
Ventilator
software
automatically sets
alarm limit to 7%
below oxygen %
setting.
3 60 sec
20 100 %
See the Section
Alarm Limit
Settings in the
eVolution Service
Manual for
detailed Auto Set
alarm key
function and
Auto alarm
setting
adjustments.
Battery Flat
Occlusion
Low Pressure
Low Minute
Volume
Low Oxygen
Low Oxygen
Inlet Pressure
Low Tidal
Volume
Vti Limit
Reached
Volume Not Delivered
High Leak Rate
High frequency
Low frequency
PEEP Low
PEEP High
Check Pcontrol / Pmax
Check Psupport
/ Pmax
High Temperature
High external
voltage
Information Messages Alarms
Battery Not Available
Battery In Use
Flow Sensor Error
Inverse Ratio Set
Nebulizer Not Available
Nebulizer Not Available
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AC input
DC input
Battery Backup (with fully
charged battery)
High pressure oxygen inlet
supply
Weight
30 90 psi clean,
dry, and oil-free
medical grade
5 30 psi clean,
dry, and oil-free
medical grade
5 40 C
-10 60 C
15% - 95% noncondensing
5% - 95% RH
non-condensing
11,600 ft (3,536
m) above sea
level
14 x 14 x 12 in or
35.5 x 35.5 x 30.5
cm
35 lbs or 15.9 kg
Noise Level
55 dBa
Operating temperature
Storage temperature
Operating Humidity
Storage Humidity
Operating altitude
Physical Data
Technical Data
90 to 240 VAC
(47 63 Hz)
VDC 12
> 120 min
90 cmH20 via a
dedicated
pressure relief
valve
Maximum operating pressure 80 cmH20
controlled by
high pressure
alarm setting
Measuring and display
Pressure
devices
measurements
are made by
solid-state
pressure
transducers
positioned to
monitor internal
operating,
inspiratory, and
expiratory circuit
pressures
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Oxygen measurement
Display
Touch Screen
IEC 60601-1:1988 +
A1:1991+A2:1995
Meets International
Standards
Page 32 of 232
Flow
measurements
are made by one
of three hot wire
flow sensors, and
are integrated
with time to
calculate
inspiratory and
expiratory
volumes. Flow
and volume
measurement
ranges are
according to
monitored data
specifications
A galvanic cell is
positioned in
parallel to the
inspiratory
manifold to
measure the
delivered oxygen
concentrations
from 0 to 103%.
All data appears
on a touch
screen enabled
color liquid
crystal display
(LCD)
Classified as
protection class I,
Type B, internally
powered, dripproof equipment
for continuous
operation
IEC 601-1/
EN60601-1, IEC
601-1-2,
EN60601-1-2,
EN794-1,
ASTMF1100-90,
IEC 60601-2-12:
1988, ASTM
F1054-87, ISO
5356-1
Compliance
RF Emissions CISPR 11
Group 1
RF Emissions CISPR 11
Class A
Harmonic emissions
IEC 61000-3-2
Voltage
fluctuations/flicker
emissions IEC 61000-3-3
Class A
Complies
Page 33 of 232
IEC 60601
Test Level
Compliance
Level
Electrostatic
Discharge (ESD)
+/- 6kV
contact
+/- 6kV
contact
IEC 61000-4-2
+/- 1 kV for
Input/output
lines
+/- 1 kV for
Input/output
lines
+/- 1kV
differential
mode
+/- 1kV
differential
mode
Electrical Fast
Transient/burst
IEC 61000-4-4
Surge
IEC 61000-4-5
+/- 2 kV
+/- 2 kV
common mode common mode
Voltage dips,
short
interruptions and
voltage variations
on power supply
input lines.
<5% Ut
(>95% dip in
Ut ) for a 0.5
cycle
IEC 61000-4-11
<5% Ut
(>95% dip in
Ut ) for a 0.5
cycle
40% Ut
40% Ut
(60% dip in Ut) (60% dip in Ut)
for 5 cycles
for 5 cycles
70% Ut
70% Ut
(30% dip in Ut) (30% dip in Ut)
for 25 cycles
for 25 cycles
5% Ut
(>95% dip in
Ut ) for 5 sec
Power Frequency
(50/60 Hz)
3 A/m
magnetic field.
IEC 61000-4-8
5% Ut
(>95% dip in
Ut ) for 5 sec
3 A/m
* Note Ut is the a.c. mains voltage prior to application of the test level.
Page 34 of 232
IEC 60601
Test Level
Compliance
Level
Conducted
RF
IEC
61000-4-6
3 Vrms 150
kHz to 80
MHz outside
ISM bands
(a)
10 Vrms
10 Vrms
150 kHz to
80 kHz in
Radiated
RF
IEC 610004-3
10 V/m
10 V/m
80 MHz to
2.5 GHz
Electromagnetic Environment-Guidance
Portable and mobile RF communications equipment
should be used no closer to any part of the ventilator,
including cables, than the recommended separation
distance calculated from the equation applicable to the
frequency of the transmitter.
Page 35 of 232
NOTE 1:
NOTE 2:
(a) The ISM (industrial, scientific and medical) bands between 150 kHz and 80 MHz are 6.765
MHz to 6.795 MHz; 13.553 MHz to 13.567 MHz; 26.957 MHz to 27.283 MHz; and 40.66 MHz
to 40.70 MHz.
(b) The compliance levels in the ISM frequency bands between 150 kHz and 80 MHz and in the
frequency range of 80 MHz to 2.5 GHz are intended to decrease the likelihood that
mobile/portable communication equipment could cause interference if it is inadvertently brought
in to the patient areas. For this reason, an additional factor of 10/3 is used in calculating the
recommended separation distances for transmitters in these ranges.
(c ) Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless)
telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast
cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due
to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured
field strength in the location in which the ventilator is used exceeds the applicable RF compliance
level above, the ventilator should be observed to verify normal operation. If abnormal
performance is observed, additional measures may be necessary, such as re-orienting or relocating
the ventilator.
(d) Over the frequency range of 150 kHz to 80 MHz, field strengths should be less than 1V/m.
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0.01
0.12
0.12
0.12
0.23
0.1
0.38
0.38
0.38
0.74
1
1.2
1.2
1.2
2.3
10
3.8
3.8
3.79
7.4
100
12
12
12
12
For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in meters (m) can be determined using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to
the transmitter manufacturer.
NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range
applies.
NOTE 2: The ISM (industrial, scientific and medical) bands between 150 Hz and 80 MHz are
6.765 MHz to 6.795 MHz; 13.553 MHz to 13.567 MHz; 26..957MHz to 27.283 MHz;
and 40.66 MHz to 40.70 MHz
NOTE 3: An additional factor of 10/3 is used in calculating the recommended separation distance
for transmitters in the ISM frequency bands between 150 KHz and 80 MHz and in the
frequency range 80MHz to 2.5 GHz to decrease the likelihood that mobile/portable
communications equipment could cause interference if it is advertently brought into
patient areas.
NOTE 4: These guidelines may not apply in all situations. Electromagnetic propagations affected
by absorption and reflection from structures, objects and people.
Page 37 of 232
Test Equipment:
Pneumatic Analyzer
Electrical Safety Tester
Desktop / Laptop PC
Category 6 Crossover Cable
Adult Tubing System
Pediatric Tubing System
Test Lung, Kit
High Pressure Oxygen Source
External Power source
Isopropyl Alcohol Cleaner
Description
Hand Tools:
Page 38 of 232
Local Supply
Local Supply
Local Supply
Local Supply
Local Supply
Local Supply
4
Section
THEORY OF OPERATION
This section is provided to detail the operational theory of the eVolution ventilator system. It includes an
overview of the ventilator operation and discusses in detail the operational principals of both the pneumatic
and electronic systems. This section also describes the operation of the ventilators firmware in interfacing
and controlling the two systems.
OVERVIEW OF OPERATION
The eVolution Ventilator System consists of two major systems; the pneumatic system and the electronic
system. These systems combine under advanced software control to deliver respiratory support at operator
determined parameters. The pneumatics, under the control of the microprocessor, supplies conditioned air
and oxygen to the patient system. The electronic system applies and supervises the power sources and
provides electronic control of the ventilators components.
Oxygen enters the unit from either an external source via the high pressure oxygen connector or a low
pressure oxygen connector. The gas is conditioned to remove particulate matter. A regulator decreases the
oxygen to a consistent level and supplies it to the oxygen servo-controlled proportional valve. The oxygen is
then routed through an internal hot-wire flow sensor and on to a manifold. If low pressure O2 is used, that
gas is delivered directly to the same O2 proportional valve.
Filtered air is supplied by means of an internal high efficiency blower system. Air is routed to the air servocontrolled proportional valve then through an internal hot-wire flow sensor and on to a manifold.
From the manifold gas is delivered through the patient safety valve to the patient port. Feedback from the
internal flow sensors, pressure transducers and patient settings, controls the breath delivery and monitoring.
Exhaled gas is directed through a heater and an active expiratory proportional valve. This is used to regulate
pressure levels during inspiration and exhalation.
Ventilation parameters are programmed by the operator using a rotary encoder in conjunction with the touch
sensitive user interface display and dedicated keys on the ventilator front panel.
Power to operate the device may come from AC mains, an external 12VDC battery, an external 12 VDC
power source, or from internal batteries. In the event of a loss of AC mains the unit is powered from the
external battery (if available) or from the internal batteries.
Page 39 of 232
The eVolution series ventilator pneumatic system may be categorized into the following subsystems. These
subsystems are described in detail within this section of the manual:
Page 40 of 232
Failure to replace and/or clean the air inlet filter at the prescribed
maintenance interval may compromise the operation of components
downstream of the system. If the device is to be operated in a location
where the oxygen source is known to be susceptible to moisture and/or
contaminants, additional measures must be taken. In such instances the
manufacturer strongly recommends the use of additional upstream filters
and/or water traps.
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BLOWER
The internal high efficiency blower system draws room air in through the air filter (F2) and supplies it
to the air servo-controlled proportional valve. The electric brushless motor blower provides the air
source for inhalation and is the pressure source for the exhalation and safety valves.
Blower
Page 43 of 232
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Calibration constants unique to each flow transducer are stored on an EEPROM chip on the unit.
These are read by the microprocessor at power up and used in the flow calculation.
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EXHALATION SYSTEM
The exhalation systems function is to seal the patient system during the inspiratory phase of ventilation.
During the expiratory phase of ventilation, the exhalation system opens to allow the patient to exhale and,
when required, maintain the prescribed PEEP level.
The exhalation system is comprised of a bacterial filter (F3), a heater, a mass flow meter (FS3), and the
exhalation valve (EV). The exhalation valve is controlled, using feedback from the internal pressure
transducers P2/P3. During exhalation, only as much control is applied to the valve as is required to maintain
the operator set level of PEEP.
With the exhalation valve fully de-energized, as might result in the event of a critical error being detected, the
exhalation valve functions as an expiratory check valve to compliment the safety valve operation. During this
Safety Valve Open (SVO) condition, any inspiration effort from the patient pulls the exhalation membrane
closed on its seat. Any patient expiratory effort displaces the exhalation membrane from its seat allowing
exhaled gases to exhaust to atmosphere.
Exhalation System
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NEBULIZER SYSTEM
The eVolution ventilator incorporates a pneumatic, microprocessor controlled, smart nebulizer system. The
inlet source to the internal nebulizer is high or low pressure O2 gas at the operator set oxygen level. During
inspiration the nebulizer solenoid is energized diverting gas through the nebulizer circuit. The Nebulizer
outlet provides a pressure of 14 to 22 psi, which typically generates a nebulizer flow of 6 to 8 l/min. The
nebulizer function is not active when low flow O2 is being used. High pressure Oxygen is required to power
the nebulizer. The nebulizer is volume compensated, but not oxygen compensated.
NEBULIZER VALVE (SV4)
The nebulizer solenoid is a two-way, normally closed, valve. When nebulization is required, SV4 is switched
on during the inspiratory phase allowing gas flow to the nebulizer circuit.
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ELECTRONIC SYSTEM
The eVolution ventilator electronic system can be powered by one of three available electrical power sources;
AC mains, the internal battery or an external DC power source (i.e. external battery or external 12 VDC
power supply). During operation, the microprocessor controls the ventilators pneumatic breath delivery
system and carries out continuous monitoring of breath delivery parameters. The system allows the operator
to program required settings via the touch screen interface, the keyboard, and Encoder switch.
The electronic system is comprised of the following major component parts:
Power Input Components
The power input components are comprised of the ventilator power cord and a medical grade power inlet
receptacle incorporating a line filter. The inlet filter is suitable to accommodate AC line voltages of 90264VAC 47-63 Hz, and is fused at 3.15 amperes to accommodate both the high and low voltage ranges.
Power Switch
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Power Supply
The power supply is a medical grade supply with true auto ranging characteristics. It is rated for a supply
voltage range of 90-240VAC 50/60 Hz. The power supply provides a single regulated 24VDC output routed
to the Power Management PCB. Other voltages required for operation are generated on the Power
Management PCB.
The power supply also incorporates power fail circuitry which provides an output signal to the Control PCB
in the event of a loss, or decrease, in AC supply conditions.
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J2
Control
Board
J3
Power Switch
J4
Blower
Motor Board
J5
External D.C.
Power
J6
Interface
Board
J7
D.C. to D.C.
Power
Supply
J8
Battery 1
J9
Battery 2
J10
Not Used
J2
Control Board
J11
Control Board
POWER MANAGEMENT
The power processor monitors the three available power sources at all times and controls the switching
between them. The AC Mains always takes highest priority and powers the device whenever available. In the
event AC Mains are lost or unavailable the device attempts to switch to the external DC supply (if available)
and then to the internal batteries
The Power board is responsible for the internal battery charging and monitoring functions. The internal
battery is under charge at all times when either AC Mains or the external DC source is connected to the
ventilator, regardless of whether it is switched on.
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J8
Control Board
J7
Motor Drive
J1
Power Management Board
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Interface Board
The Interface Board is mounted on the back of the ventilators front panel assembly. Circuitry located on the
Interface board is responsible for interfacing the Control Board with all of the solenoids, pressure
transducers, oxygen sensor, and exhalation heat exchanger. It also provides feedback to the main
microprocessor on the Control Board.
J18
J10
J1
J21
J7
J22
J3
J14
FS1/FS2 O2 Sensor
LRF
Exh.
Sol 2/Sol 3
Sol 1
PV1/PV2
Control
Heater
Board
P2
P3
P1
J13
Power
Management
Board
A description of the critical functions of the Interface Board is described in the text below.
There are two inhalation flow sensors: air and oxygen. Flow information from the inhalation flow
sensors are provided by separate hot-wire flow sensor boards. The outputs from these boards include
an analog flow line and a device temperature line, which are connected to the ADC on the Interface
board. There are also connections from the Control board CPU (via the FPGA) to EEPROMs on
each flow sensor, which contain calibration data for each sensor.
Oxygen Sensor
The analog signal from the oxygen sensor is converted to a digital signal for the FPGA on the
Controller Board.
Analog drivers are provided to the valves and solenoids with CPU (software) control via the Control
board FPGA. The valves have current sensing and this is used for current control of the valves with
the PI controller in the FPGA. In this way software specifies the current setting and the PI controller
moves the valve to maintain that current setting. The valves controlled in this manner are the
exhalation valve, (through the LFR) and the two inhalation valves, PV1 and PV2.
Exhalation Heater
The signal to drive the exhalation heater passes through the Interface Board and the heater temperature
signal is converted from analog to digital then sent to the Control Board.
Pressure Sensors
There are three pressure sensors: inhalation, exhalation, and oxygen. Each sensor has a digital interface
that connects to the FPGA on the Control board.
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Control Board
The Control Board provides overall ventilator operations and breath delivery. It also controls the user
interface (display, touch screen, and front panel membrane), alarm LED, speaker/buzzer, exhalation flow
sensor, barometric pressure/temperature and external communications (internet, Nurse call, etc). Please refer
to the Electrical Block diagram (at the end of this section) for details. The Control Board communicates with
the Interface Board, Blower Motor Board, and Power Management Board.
S1
J4
J13
J15
J14
J36
J8
CPU
JTAG
Debug
Boot
Alarm
LED
PPU
CPLD
JTAG
J39
Membrane
Panel FrontLeft
J46
J20
Membrane
Panel FrontRight
Touch
Screen
J18
J21
LCD Drive
Backlight
Inverter
J23
J9
Power
Management
Board
Nurse Call
J1
J34
Ethernet
Not Used
J33
Not used
J16
J6
J5
J11
J40
J42
J24
J37
J7
Fan
Mute
Speaker/
Buzzer
Rotary
Encoder
Blower
Motor
Board
Exh.
Flow
Sensor
Board
Power
Management
Board
Not
Used
Interface
Board
A description of the critical functions of the Control Board is described in the text below:
Microprocessor
An Atmel AT91RM9100 microcontroller is the central processing unit (CPU) for the Control Board.
All major control of the ventilator is done from this microprocessor. This microprocessor also controls
the user interface (display, touch screen and panel buttons) and external communications.
Memory
The CPU has two external memory sections: SDRAM and Flash. The Flash contains the entire
software code for the board including the boot code. A total of 16 Mbytes of Flash memory is
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available. Software normally moves data to the much faster SDRAM memory. The CPU has 64 Mbytes
of SDRAM on a 32 bit data bus. An option is available to install larger size SDRAM devices for 128
Mbytes total. The CPU has two devices of 1Mbytes each of battery-back-up SRAM. This RAM is a
non-volatile memory for storage of configuration data and to provide some amount of data logging
capability.
FPGA
The system has one FPGA used for interface between the CPU and many other devices including
interfaces with the valves and solenoid drivers, the sensors, the ADC and other peripheral devices. The
FPGA interfaces to the CPU as a group of memory mapped registers on the CPUs memory bus. This
FPGA is the Xilinx Spartan-3 XC3S400.
A real time clock device (Dallas/Maxim DS3232) is connected to the CPU through the CPUs twowire interface port. This device is battery backed-up.
Ethernet Port
An Ethernet is provided on the Control board for communication between the eVolutionCPU and a
PC computer. This Ethernet port has a primary function to download the CPU software code and the
FPGA configuration code into the CPUs main flash deviceto easily update the programmable
firmware.
Nurse Call
For a hospital nurse call connection, an electromechanical relay is provided. This nurse call relay is
switched under CPU control.
Barometer Device
A device on the Control board is provided to determine the barometric pressure. This device also
measures the temperature at the Control board.
Backlight Inverter
The Backlight Inverter receives a single 12VDC from the Control Board. The Inverter Board has dual
outputs to drive the dual backlights used on the display of the ventilator.
CN1
CN2
Control
Board
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LCD
LCD Panel
The display panel is a color LCD module composed of the amorphous silicon thin film transistor liquid
crystal display (a-Si TFT LCD) panel structure with driver LSIs for driving the TFT (Thin Film Transistor)
array and backlight. Screen resolution is 800 x 600.
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Encoder switch
The operation of the Encoder switch and knob permits the operator to select and change ventilation modes
and settings. The Encoder switch is a 16 position rotary encoder permitting navigation and adjustment of
ventilator settings.
Encoder Switch
Knob
Touch Screen
The touch screen is a pressure sensitive module mounted to the devices Front Panel. It consists of a four
wire resistive array embedded in two polymer planes. The ventilator constantly scans the array for resistive
changes caused by compressing the two planes until they touch.
Touch Screen
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5
Section
This section of the manual provides a detailed description of the ventilators self-testing functions and
screens. Some troubleshooting information relevant to these self test functions is added for convenience at
each stage.
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In the event a problem is detected during the Startup Mode, the device records an error message specific to
the condition detected. For information on Startup error messages reference the ALARM MESSAGES and
DIAGNOSTIC ERROR Messages section of this manual.
USER CALIBRATION
User calibration functions are provided to allow the user to configure and check the ventilator prior to
operating it. These functions may be accessed through the normal start up screen two different ways.
If New is selected under the Patient Option menu, Pre-Patient Tests or Calibrations are available.
See Figure 9.
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If New is chosen from the Patient Option menu, selecting the Pre-Patient Tests button performs three tests
automatically, the System Leak Test, Tubing Compliance, and the EXH F-S Zero Flow Offset. See Figure 10.
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Selecting the Calibrations button allows each of the calibrations to be run independently. See Figure 11.
If Previous is selected under the Patient Option menu the Calibrations is available. See Figure 12.
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If Previous is chosen from the Patient Option menu, each of the listed calibrations may be launched
and run independently by selecting the Calibrations button. See Figure 13.
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5. If the sensor board fails to get a value within range from the sensor in 200 milliseconds, the sensor
board sends a status message with zero offset failure flag set and the calibration fails.
6. If the sensor board reads a value within range from the sensor within 200 milliseconds, it sends a
message that includes that value along with a zero offset flag cleared and the calibration passes.
7. If the software receives a successful message from the sensor board, it parses the value from it as the
new zero offset value and displays a ! Calibration Successful ! message and the new zero offset value.
8. If the software receives a failure message from the sensor board, it repeats the process by resending
the zero offset command. In case of repeated failure, the software keeps repeating the process for a
maximum time of 30 seconds. If the failure persists, the software displays a * Calibration Error *
message.
Normal acceptable values for Exhalation Flow Sensor Zero Offset are between 47 - 53.
SYSTEM LEAK TEST AND COMPLIANCE CALCULATION
The System Test is run by the user in order to verify the integrity of the patient tubing system
components and also to allow the ventilator to calculate circuit compliance. Running the system test
allows the operator to quantify any leakage from the patient tubing system or internal related component
prior to clinical patient use.
In addition to leakage, the system test also measures the total compliance of the patient tubing system.
The calculated system compliance (ml/cmH2O) factor is used to compensate volume delivery on a
breath by breath basis in order to ensure accurate volume delivery.
The system test must be performed when the patient tubing system or components are replaced. Failure
to perform the System Test as required may lead to leaks or incorrect compliance factors influencing
breath delivery and monitoring functions.
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If pressure builds but does not reach 40 cmH2O or higher within three seconds, the test fails and
displays Test failed! Leak test pressurize cannot reach desire level.
5. If the pressure reaches 40 cmH2O, the compliance is calculated: Measured volume during the 3
seconds / difference in pressure between the start and end of the 3 second period. The test reports
Test completed successfully along with the date and time and the tubing compliance is displayed.
O2 Sensor Calibration
The Oxygen Sensor calibration permits the operator to perform a calibration of the integral O2
measurement system prior to use and as required there after. The device performs a two point
calibration procedure using 21% oxygen (air only) then 100% oxygen. Perform the oxygen sensor
calibration between each patient use and following replacement of the oxygen sensor or a related repair.
Failure to perform oxygen sensor calibration as required may lead to inaccuracies in the monitored
oxygen percentage.
Oxygen sensor calibration is run by the user in order to define the performance characteristics of the
internal oxygen sensor prior to use. The calibration data derived during this procedure is stored in
NVRAM and used during normal operation to ensure accurate measurement of the patient inspired FiO2
level.
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Note:
Oxygen sensor calibration requires the use of a high or low pressure oxygen supply.
If an oxygen supply is present, the air valve is closed and the oxygen valve is opened to flow 6
l/min. for one minute.
10. The average voltage output of the oxygen sensor is measured over the one minute period and the
final average value is recorded as value 2(for 100% O2).
11. If value 1 is < minimum sensor value for 21% O2 (equal to sensor connected) or value 1 > value 2,
then calibration fails for the 21% O2 and * Calibration Failed ! Bad O2 Sensor * is displayed.
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12. If value 2 is < minimum sensor value of 30 mV for 100% O2, then calibration failed for 100%O2
and * Calibration Failed ! Bad O2 Sensor * is displayed.
13. If there is no failure, calibration passes. The value 1 measurement is saved as the sensor reading for
21% O2 and value 2 as sensor reading for 100% O2. The device reports a pass as ! Calibration
Successful !
14. Once the test is complete, press SAVE to store the results. Save calibration data successfully is
displayed.
15. CANCEL may be selected to terminate the calibration. * Calibration Cancelled * is displayed and the
last successful O2 Sensor calibration results are used for O2 measurement.
Exhalation Flow Sensor
The Calibrate Exhalation Flow Sensor screen allows the service technician to calibrate the internal
exhalation flow sensor. Information on the screen gives step by step instructions on how to
perform this task. This calibration is performed if an exhalation flow sensor is replaced or if
incorrect exhalation volumes are observed. A Calibration Successful message is displayed when the
calibration is complete.
1. Connect the To Patient port to the From Patient port using a short length of patient circuit
tubing.
2. Select START to initiate the automated calibration process.
3. Select STOP at any time during the calibration to abort the process.
4. The software performs the Exhalation F - S Zero Offset process. If the auto zero process is
successful (see Zero Flow Sensor), the software automatically saves the new value without
users intervention. If the process fails the software returns the sensor to normal mode and
declares a calibration failure.
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5. The blower is set to maximum speed, the inhalation valve is closed, and the exhalation valve is
opened in preparation for the next calibration step, building the calibration table.
6. The calibration table consists of three (3) ranges:
a. 0 to 1 l/min in 0.1 l/min. steps with a total of 10 steps held for 5 seconds each.
b. 1 to 10 l/min. in 1 l/min. steps with a total of 10 steps held for 5 seconds each.
c. 10 to 200 l/min. in 10 l/min. steps with a total of 20 steps held for 5 seconds each.
7. For every calibration step the software commands the inhalation valve to open to provide the
current step flow. It waits 5 seconds for the flow to stabilize, then records the flow value of the
inhalation flow sensor, and records the ADC (Analog to Digital Converter) value of the
exhalation flow sensor. Both values are recorded in the corresponding calibration table for that
step and the recorded exhalation flow value corresponds to the flow value obtained from the
inhalation flow sensor. During each step of the process three values are displayed.
a. INH Valve Command: The PWM signal applied to the Inhalation valve.
b. Desired Flow: The target flow value.
c. Inhalation Flow: The actual flow value from the inhalation flow sensor.
8. If the software fails to get a digital value from the exhalation flow sensor for any step it declares
calibration failure.
9. The calibration process proceeds through each of the three ranges in the same manner
described above.
10. During the third range, if the flow is still increasing as the inhalation valve command increases,
the process continues step by step until either the final step of 200 l/min. is reached or the
measured flow is no longer increasing. If the inhalation valve command has reached its
maximum (20000) but the measured flow is not increasing for 60 seconds, the software
determines this is the final calibration step. If the flow is < 160 l/min., the calibration process
is declared a failure. If the flow is 160 l/min. it is recorded as the last value and the
calibration process finishes successfully.
11. If the total cumulative calibration process time exceeds 150 seconds (maximum zero offset time
(30) + maximum blower speed validation time (30) + maximum sensor calibration time (90),
the software declares calibration failure.
12. If the process finished successfully, a ! Calibration Successful ! message is displayed.
13. Press the SAVE button to save the calibration information. A Save calibration data successfully
message appears.
Acceptable values:
ADC: 0 to 1023 (practical values: 45 to 1023)
Flow: 0 to 200 L
After the completion of each calibration, the Patient Startup screen is updated with the status for each, and a
time and date stamp for each to indicate when it was completed.
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The Config screen allows the operator to configure attributes specific to how the ventilator operates and is
monitored during normal ventilation. The attributes which may be adjusted are defined below:
None
Humidification Type
HME
Humidifier
Nebulizer On/Off
Time (min) 1-480
Smart Nebulizer
Interval On/Off
Time (min) 1-480
Sigh On/Off
Smart Sigh
Graph Settings
Waveforms
Loops
Monitors
Compliance Comp.
Low Flow O2
Audio/LCD Level
Technical
Ventilator Running
Hours Total (h)
Technical Settings
Table 1: Configurable Attributes
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The Technical Settings screen requires a password to gain access. The password is 0123. Enter the password
and select OK.
The Technical Settings screen has three menu items available to set the language, date and time, or enter the
Engineering screens. All three are only available if the ventilator is in the Standby mode. Once ventilation has
begun, only the Engineering button is available.
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The set language screen allows the user to select from the languages available.
The Set Date / Time screen allows the user to select the appropriate date and time for their location.
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Selecting the Engineering button on the Technical Settings screen opens another window that requires a code
to access the Engineering screens. The code is 4567.
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System Pneumatic
Power Status
System Logs
System Misc
System Pneumatic
The System Pneumatic screen shows real time values for many pneumatic components and can be accessed
and viewed during normal ventilator operation. No values can be changed from this screen under this menu.
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Range
Parameter
Range
Parameter
Range
Air Flow
0-200 LPM
O2 High Press
0-100 psi
0-1200 mA
O2 Flow
0-200 LPM
Heliox Hi Press
cmH2O
O2 Valve Current
0-1200 mA
Heliox Flow
EXH Flow
LPM
O2 Level
21 to 100 %
0-200 LPM
-20.5 to 70 C
Spare Sensor
INH Pressure
-60-140 cmH2O
O2 Flow Temp
-20.4 to 70 C
Blower Speed
EXH Pressure
-60-140 cmH2O
mA
0-45000 RPM
0-25 LPM
Leak Compensation
0-60 LPM
Crossover Valve
On/Off
INH Auto-Zero
On/Off
Nebulizer Sol
On/Off
Safety Valve
On/Off
EXH Auto-Zero
On/Off
Nurse Call
On/Off
Air Valve
0-32767 PWM
Heliox Valve
0-2000 mA
Blower Speed
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0-45000 RPM
PWM
Oxygen Valve
mA
Exhalation Valve
0-16383 PWM
0-32767 PWM
0-2000 mA
Oxygen Percent
21-100 %
Power Status
The Power Status screen allows the user to monitor the condition of the ventilators internal batteries. A
battery icon in the upper right corner of the screen indicates the ventilator is operating on the internal
battery and the percentage of estimated power remaining is displayed. The icon is present on all screens
while the internal battery is in use.
The internal battery unit in eVolution consists of two (2) Lithium-Ion cells. The Power Status screen
shows the status of each cell:
Voltage (mV): The voltage in milliVolts. Range from 0 mV to 17000 mV. Normal value range is
from 1100 mV to 16600 mV.
Current (mA): The current of the battery in milliAmps. The value is negative if the battery is
discharging (when system is powered by the battery) and positive when the battery is charging. Range
from -9000 mA to +16000 mA.
Avg Current (mA): The running average of current measured from each battery.
Temperature (C): Each cell internal temperature is displayed in degrees Celsius. Range from -2 to
324 C. The battery operating range is -10-75C. An internal thermo fuse opens at 93C and renders
the battery unusable.
Avg Run Time (min): The remaining run time of each battery cell in minutes estimated based on the
average discharge. This value is not guaranteed and changes constantly according to the current
consumption. The value shows 16535 (unlimited) when battery is not the power source.
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System Logs
The System Logs screen allows the service technician to check all log entries at once or the Alarm log, the
Settings Log, or the Calibration log individually. These logs are useful in observing the history of all
setting changes, alarms or calibrations. The following information can also be observed on this screen.
1. CRC: Cyclic Redundancy Check displays number of the Application firmware.
2. Instrument Hours: Displays the hours accumulated while the ventilator is unit powered on from any
source.
3. Blower Hours: Displays the hours accumulated while the blower is running.
4. Select Log: Allows the user to select a specific log criterion to display from the following: All Logs,
Alarm Log, Calibration Log, or Settings Log.
5. Left island (left pane) of the display shows the items in the selected log sorted by time of events in
descending order
6. Right island (right pane) of display area: when an event is selected in the left pane, shows all the
system settings associated with each event saved at the time the event occurred.
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Alarm Log
ID Time Date: A sequential number, time and date is assigned to each log entry.
Type: Indicates if the event is an alarm or malfunction.
Event Set Monitor: Lists the alarm setting is violated, the alarm setting, and the monitored value.
Calibration Log
ID Time Date: A sequential number, time and date is assigned to each log entry.
Type: Indicates the log entry is a calibration.
Event Set Monitor: Lists the calibration selected and the status of the calibration, the monitor field
is not used.
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Settings Log
ID Time Date: A sequential number, time and date is assigned to each log entry.
Type: Indicates the log entry is a settings change.
Event Set Monitor: Lists the setting adjusted and the value or choice selected, the monitor field is
not used.
System Miscellaneous
The System Miscellaneous screen shows real time values for many electronic components and can be
accessed and viewed during normal ventilator operation. No values can be changed from this screen under
this menu.
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Battery 2
Bar. Pressure
Bar.
Temperature
Range
normal
10500 16900 mV
disconnected
< 4500 mV
0-1700 mV
normal
10500 16900 mV
disconnected
< 4500 mV
normal
10500 16900 mV
disconnected
< 4500 mV
0.14-15.95 psi
-40-85 C
Parameter
Range
Parameter
Range
Yes / No
Backlight Control
0-105
Yes / No
Heater Current
0-833 mA
OverCur O2 Valve
Yes / No
0-100 C
Yes / No
Heater
OverCur Heater
Yes / No
0.0 - 100.0 C
Backlight
On / Off
0.0 - 20.0 W
On / Off
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ADC
0-27306
0-65535
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6
Section
ENGINEERING SCREENS
This section of the manual is intended to provide the trained service technician with details of how to access
and use the Engineering screens as a means of testing and troubleshooting the device. Access to the service
screen is available only from the Patient Startup screen. While viewing the Patient Startup screen press both
the O2 and Manual keys.
Note: Many of the screens listed here are also accessible from the Technical screen found
under the Config tab during normal ventilation.
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Exhalation Valve
O2 Sensor Calibration
Exhalation Flow Sensor
System Test
System Leak Test
Tubing Compliance Test
EXH F-S Zero Offset
SYSTEM PNEUMATIC
The System Pneumatic screen allows the service technician to control and observe a number of the
components and circuits within the pneumatic and electronic systems. The screen is split between the upper
halve used for displaying system measurements, and the lower half used to actuate or control components.
Each of the pneumatic valves and associated electronic circuits within the system may be energized in order
to confirm correct operation. To perform a test to a given pneumatic component, follow this procedure:
Enable the Master Switch
Select the valve or combination of valves, as required to meet your testing goals. Proportional valves
may be cycled through their full control range.
Observe the reaction in the patient circuit and the monitored values in the upper half of the screen.
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Note: The Oxygen Percent slide control in the lower right hand corner of this screen does not
control the oxygen or air valves and therefore does not control oxygen concentration. The slider
must be adjusted to the appropriate oxygen concentration so the exhalation flow sensor can
compensate for gas density changes and accurately measure flow.
The following parameters may be observed or adjusted:
Parameter
Air Flow
O2 Flow
Heliox Flow
EXH Flow
Range
0-200 LPM
0-200 LPM
LPM
0-200 LPM
-72.5-427.5
cmH2O
-72.5-427.5
cmH2O
INH Pressure
EXH Pressure
Crossover Valve
Safety Valve
ON / OFF
ON / OFF
0-32767
PWM
Air Valve
--------------------------CLOSED
OPEN
Blower Speed
--------------------------SLOW
FAST
0-8192 PWM
0-2000 mA
0-45000
RPM
0-100 %
Parameter
O2 High Press
Heliox Hi Press
O2 Level
Air Flow Temp
Range
-6.7-260 psi
cmH2O
21-100 %
-20.5-70 C
O2 Flow Temp
-20.4-70 C
OPEN
Exhalation Valve
--------------------------CLOSED
OPEN
ON / OFF
ON / OFF
0-32767
PWM
0-16383
PWM
0-2000 mA
0-16383
PWM
0-100 %
Parameter
Air Valve Current
O2 Valve Current
Heliox Valve Current
Spare Sensor
Blower Speed
0-4500 RPM
0-25 LPM
Leak Compensation
0-60 LPM
Nebulizer Sol
Nurse Call
ON / OFF
ON / OFF
Oxygen Valve
0-32767 PWM
--------------------------CLOSED
OPEN
0-8192 PWM
0-2000 mA
Oxygen Percent
--------------------------Master Switch
Range
0-1200 mA
0-1200 mA
mA
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21-100 %
ON / OFF
POWER STATUS
The Power Status screen allows the user to monitor the condition of the ventilators internal batteries. A
battery icon in the upper right corner of the screen indicates the ventilator is operating on the internal battery
and the percentage of estimated power remaining is displayed. The icon is present on all screens while the
internal battery is in use.
The internal battery unit in eVolution consists of two (2) Lithium-Ion cells. The Power Status screen shows
the status of each cell:
Current (mA): The current of the battery in milliAmps. The value is negative if the battery is
discharging (when system is powered by the battery) and positive when the battery is charging. Range
from -9000 mA to +16000 mA.
Avg Current (mA): The running average of current measured from each battery.
Temperature (C): Each cell internal temperature is displayed in degrees Celsius. Range from -2 to
324 C. The battery operating range is -10-75C. An internal thermo fuse opens at 93C and renders
the battery unusable.
Avg Run Time (min): The remaining run time of each battery cell in minutes estimated based on the
average discharge. This value is not guaranteed and changes constantly according to the current
consumption. The value shows 16535 (unlimited) when battery is not the power source.
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SYSTEM LOGS
The System Logs screen allows the service technician to check the Alarm log, the Settings Log,
Calibration log. These logs are useful in observing the history and logs of all setting changes, alarms or
calibrations. The Instrument Hours and the Blower Hours can also be observed on this screen.
1. CRC: Cyclic Redundancy Check displays number of the Application firmware.
2. Instrument Hours: Displays the hours accumulated while the ventilator is unit powered on from any
source.
3. Blower Hours: Displays the hours accumulated while the blower is running.
4. Select Log: Allows the user to select a specific log criterion to display from the following: All Logs,
Alarm Log, Calibration Log, or Settings Log.
5. Left island (left pane) of the display shows the items in the selected log sorted by time of events in
descending order
6. Right island (right pane) of display area: when an event is selected in the left pane, shows all the
system settings associated with each event saved at the time the event occurred.
Each type of log is described as follows:
Page 95 of 232
ALARM LOG
ID Time Date: A sequential number, time and date is assigned to each log entry.
Type: Indicates if the event is an alarm or malfunction.
Event Set Monitor: Lists the alarm setting is violated, the alarm setting, and the monitored
value.
CALIBRATION LOG
ID Time Date: A sequential number, time and date is assigned to each log entry.
Type: Indicates the log entry is a calibration.
Event Set Monitor: Lists the calibration selected and the status of the calibration, the monitor
field is not used.
Page 96 of 232
SETTINGS LOG
ID Time Date: A sequential number, time and date is assigned to each log entry.
Type: Indicates the log entry is a settings change.
Event Set Monitor: Lists the setting adjusted and the value or choice selected, the monitor
field is not used.
SYSTEM MISCELLANEOUS
The System Miscellaneous screen shows real time values for many electronic components and can be
accessed and viewed during normal ventilator operation. Some values can be changed from this screen under
this menu.
Page 97 of 232
Batt.
Charger
Battery 1
Battery 2
Bar.
Pressure
Bar.
Temperature
Range
normal
10500 16900
mV disconnected
< 4500 mV
0-17000 mV
normal
10500 16900
mV disconnected
< 4500 mV
normal
10500 16900
mV disconnected
< 4500 mV
-0.14-15.95 psi
-40-85 C
Parameter
Range
Parameter
Range
HME Filter
Detected
Yes / No
Backlight Control
0 - 105
--------------------DARK
BRIGHT
0-100 %
OverCur Air
Valve
Yes / No
Heater Current
0-833 mA
OverCur O2
Valve
Yes / No
0-100 C
Yes / No
Heater
On / Off
OverCur Hel
Valve
OverCur
Yes / No
Heater
Clear Over current
Backlight
On / Off
0.0 100.0 C
0-65535
0.0 - 20.0
W
0-255
Page 98 of 232
ADC
027306
065535
CALIBRATION
The Calibration screen allows the service technician to select any of the following items and calibrate
each individually. This is helpful for troubleshooting and for repair.
AIR VALVE CALIBRATION
Page 99 of 232
The Calibrate Air Valve screen allows the service technician to calibrate the air valve (PV2).
Information on the screen gives step by step instructions on how to perform this task. This
calibration is performed if an air metering related repair is made or if incorrect volumes are
observed. A Calibration Successful message is displayed when the calibration is complete. Press the
SAVE button to save the calibration information. A Save calibration data successfully message
appears when the date is saved.
Calibration Process:
1. Open the To patient port to atmosphere.
2. Select START to launch the automatic calibration procedure.
3. Select STOP at any time during the calibration to abort the process.
4. The air valve, oxygen valve, and exhalation valve are closed.
5. The blower is set to maximum speed (45000 rpm.)
6. If the blower does not reach target speed in maximum 10 seconds, the process fails.
7. Warm up the valve: increase PWM by 200 every 100 millisecond up to 30000, then warm down
the valve by decreasing the PWM command by 200 every 100 milliseconds until 0.
8. Check for flow leak in valve: if a flow leak greater than 50 ml is detected, the process fails.
9. The calibration range consists of 45 points (from 0 to 200 LPM.) For each calibration point,
the valve is commanded by the default PWM command, then the PWM command is adjusted in
a closed loop control algorithm to control the flow such that it reaches the target flow of the
corresponding calibration point over 60 seconds.
10. When the target flow of this calibration point is reached, the actual PWM of this step is
recorded, the new step is displayed in the new calibration table, and the process moves to the
next step.
11. If the flow does not increase over 150 l/min. as the process moves to higher calibration steps, it
is considered the final step.
12. If any step below 150 l/min. is not achieved within 50 trials, the process fails. Any failure in the
process displays a Calibration error.
13. Select SAVE to accept and save the new data or click Back << to ignore and exit the screen.
Acceptable values:
PWM: 0 to 32767 (practical values: 4000 to 32767)
Flow: 0 to 200 L
The Calibrate Oxygen Valve screen allows the service technician to calibrate the oxygen valve
(PV1). Information on the screen gives step by step instructions on how to perform this task. This
calibration is required if an oxygen metering related repair is made or if incorrect volumes are
observed. A Calibration Successful message is displayed when the calibration is complete. Press the
SAVE button to save the calibration information. A Save calibration data successfully message
appears when the date is saved.
Calibration Process:
1. Open the To patient port to atmosphere.
2. Select START to launch the automatic calibration procedure.
3. Select STOP at any time during the calibration to abort the process.
4. The air valve, oxygen valve, and exhalation valve are closed
5. Check oxygen source pressure. If the pressure is not in valid range (20 to 40 psi), the process
fails.
6. Warm up the valve: increase PWM by 200 every 100 millisecond up to 30000, then warm down
the valve by decreasing the PWM command by 200 every 100 milliseconds until 0.
7. Check for flow leak in valve: if flow leak greater than 50 ml detected, the process fails.
8. If no leak was detected, proceed. The calibration range consists of 45 points (from 0 to 200
LPM.)
9. For each calibration point, the valve is commanded by the default PWM command, then the
PWM command is adjusted in a closed loop control algorithm to control the flow such that it
reaches the target flow of the corresponding calibration point over 60 seconds.
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
10. When the target flow of this calibration point is reached, the actual PWM of this step is
recorded, the new step is displayed in the new calibration table, and the process moves to the
next step.
11. If the flow does not increase over 150 l/min. as the process moves to higher calibration steps, it
is considered the final step.
14. If any step below 150 l/min. is not achieved within 50 trials, the process fails. Any failure in the
process displays a Calibration error.
15. Select SAVE to accept and save the new data or click Back << to ignore and exit the screen.
Acceptable values:
PWM: 0 to 32767
Flow: 0 to 200 L
The Calibrate Exhalation Valve screen allows the service technician to calibrate the exhalation valve
(EV). Information on the screen gives step by step instructions on how to perform this task. This
calibration is performed if an exhalation metering related repair is made or if incorrect exhaled
volumes are observed. This calibration must be performed each time an exhalation diaphragm is
replaced. This calibration must also be performed if the LFR is replaced. A Calibration Successful
message is displayed when the calibration is complete. Press the SAVE button to save the
calibration information. A Save calibration data successfully message appears when the date is
saved.
Calibration Process:
1. Connect the To Patient port to the From Patient port using a single patient circuit tube.
2. Select START to launch the automatic calibration procedure.
3. Select STOP at any time during the calibration to abort the process.
4. Safety valve is closed, exhalation valve is opened, oxygen valve is closed.
5. The blower is set to maximum speed (45000 rpm.)
6. Open air valve.
7. Determine exhalation valve lift off position: start with maximum PWM command (16383)
where the valve is fully open and pressure equals zero, gradually reduce PWM until the first
increase in pressure over zero is measured. The corresponding PWM is the lift off position.
8. If lift off position is found, proceed to calibration steps. Calibration starts at 0 pressure
(maximum PWM, valve fully open.)
9. For every calibration step, the exhalation valve PWM command is decreased slowly (i.e. valve is
being closed slowly) until the desired pressure is measured; then, the corresponding PWM and
pressure values for that calibration point are recorded and displayed on the new calibration
table.
10. Select SAVE to accept and save the new data or click Back << to ignore and exit the screen.
Acceptable values:
PWM: 0 to 16383
Flow: 0 to 200 L
O2 SENSOR CALIBRATION
The Oxygen sensor calibration permits the operator to perform a calibration of the integral O2 measurement
system prior to use and as required there after. The device performs a two point calibration procedure using
21% oxygen (air only) then 100% oxygen. Perform the oxygen sensor calibration between each patient use
and following replacement of the oxygen sensor or a related repair. Failure to perform oxygen sensor
calibration as required may lead to inaccuracies in the monitored oxygen percentage.
Oxygen sensor calibration is run by the user in order to define the performance characteristics of the internal
oxygen sensor prior to use. The calibration data derived during this procedure is stored in NVRAM and used
during normal operation to ensure accurate measurement of the patient inspired FiO2 level.
Note:
Oxygen sensor calibration requires the use of a high or low pressure oxygen supply.
8. The average voltage output of the oxygen sensor is measured over the one minute period and the
final average value is recorded as value 1(for 21% O2).
9. If an oxygen supply is present, the air valve is closed and the oxygen valve is opened to flow 6
l/min. for one minute.
10. The average voltage output of the oxygen sensor is measured over the one minute period and the
final average value is recorded as value 2(for 100% O2).
11. If value 1 is < minimum sensor value for 21% O2 (equal to sensor connected) or value 1 > value
2, then calibration fails for the 21% O2 and * Calibration Failed ! Bad O2 Sensor * is displayed.
12. If value 2 < minimum sensor value of 30 mV for 100% O2, then calibration failed for 100%O2
and * Calibration Failed ! Bad O2 Sensor * is displayed.
13. If there is no failure, calibration passes. The value 1 measurement is saved as the sensor reading
for 21% O2 and value 2 as sensor reading for 100% O2. The device reports a pass as !
Calibration Successful !
14. Once the test is complete, press SAVE to store the results. Save calibration data successfully is
displayed.
15. CANCEL may be selected to terminate the calibration. * Calibration Cancelled * is displayed
and the last successful O2 Sensor calibration results are used for O2 measurement.
EXHALATION FLOW SENSOR
The Calibrate Exhalation Flow Sensor screen allows the service technician to calibrate the internal
exhalation flow sensor. Information on the screen gives step by step instructions on how to perform
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
this task. This calibration is performed if an exhalation flow is replaced or if incorrect exhalation
volumes are observed. A Calibration Successful message is displayed when the calibration is complete.
Calibrate Exhalation Flow Sensor:
1. Connect the To Patient port to the From Patient port using a short length of patient circuit
tubing.
2. Select START to initiate the automated calibration process.
3. Select STOP at any time during the calibration to abort the process.
4. The software performs the Exhalation F - S Zero Offset process. If the auto zero process is
successful (see Zero Flow Sensor), the software automatically saves the new value without
users intervention. If the process fails the software returns the sensor to normal mode and
declares a calibration failure.
5. The blower is set to maximum speed, the inhalation valve is closed, and the exhalation valve is
opened in preparation for the next calibration step, building the calibration table.
6. The calibration table consists of three (3) ranges:
a. 0 to 1 l/min in 0.1 l/min. steps with a total of 10 steps held for 5 seconds each.
b. 1 to 10 l/min. in 1 l/min. steps with a total of 10 steps held for 5 seconds each.
c. 10 to 200 l/min. in 10 l/min. steps with a total of 20 steps held for 5 seconds each.
7. For every calibration step the software commands the inhalation valve to open to provide the
current step flow. It waits 5 seconds for the flow to stabilize, then records the flow value of the
inhalation flow sensor, and records the ADC (Analog to Digital Converter) value of the
exhalation flow sensor. Both values are recorded in the corresponding calibration table for that
step and the recorded exhalation flow value corresponds to the flow value obtained from the
inhalation flow sensor. During each step of the process three values are displayed.
a. INH Valve Command: The PWM signal applied to the Inhalation valve.
b. Desired Flow: The target flow value.
c. Inhalation Flow: The actual flow value from the inhalation flow sensor.
8. If the software fails to get a digital value from the exhalation flow sensor for any step it declares
calibration failure.
9. The calibration process proceeds through each of the three ranges in the same manner
described above.
10. During the third range, if the flow is still increasing as the inhalation valve command increases,
the process continues step by step until either the final step of 200 l/min. is reached or the
measured flow is no longer increasing. If the inhalation valve command has reached its
maximum (20000) but the measured flow is not increasing for 60 seconds, the software
determines this is the final calibration step. If the flow is < 160 l/min., the calibration process
is declared a failure. If the flow is 160 l/min. it is recorded as the last value and the
calibration process finishes successfully.
11. If the total cumulative calibration process time exceeds 150 seconds (maximum zero offset time
(30) + maximum blower speed validation time (30) + maximum sensor calibration time (90),
the software declares calibration failure.
Page 106 of 232
The Touch Screen Calibration screen allows the service technician to perform a touch screen
calibration. This is necessary if the touch screen is replaced or if there is an issue with areas not aligning
with touch inputs. It is a six point calibration requiring the operator to touch the screen to initiate the
calibration and then touch each of the numbers displayed on the screen. A Calibration Passed message
is displayed when the calibration is complete.
SYSTEM TEST
Selecting the System Test button accesses the Pre-Patient System Tests screen and allows the service
technician to perform the system test. This is different from Pre-patient system test. This executes Leak test
and Compliance test only, while Pre-patient system test launched from pre-patient screen executes exhalation
flow sensor zero offset as well. Information on the screens gives step by step instructions on how to perform
this task. This test is used to verify the integrity of the patient tubing system components and also to allow
the ventilator to calculate circuit tubing compliance. Running the system test allows the operator to quantify
any leakage from the patient tubing system or internal related component prior to clinical patient use. A
System Test Successful message is displayed when the calibration is complete.
8. Any leak is measured by waiting for 3 seconds then measuring the pressure at the inhalation pressure
transducer and recording it as P2. If ((P2-P1)/time) < 3 cmH2O, the leak rate is acceptable and the
test passes.
9. On completion, the device reports a pass as Test completed successfully accompanied by leak rate.
10. If ((P2-P1)/time) > 3 cmH2O a failure is reported with a specific error message to prompt further
investigation.
a. A very large leak displays Test failed! Leak test pressurize cannot reach desire level.
b. Leaks larger than 3 cmH2O/second but small enough to pressurize the circuit displays Test
failed! System leak is too high.
Perform Tubing Compliance Test
1. The exhalation valve is opened to release pressure.
2. The exhalation valve is close and the inhalation valve is opened to flow to 3.5 l/min.
3. If no pressure at all has built up after 3 seconds; then the test fails and displays Test failed! Leak test
pressurize cannot reach desire level.
4.
If pressure builds but does not reach 40 cmH2O or higher within three seconds, the test fails and
displays Test failed! Leak test pressurize cannot reach desire level.
5. If the pressure reaches 40 cmH2O, the compliance is calculated: Measured volume during the 3
seconds / difference in pressure between the start and end of the 3 second period. The test reports
Test completed successfully along with the date and time and the tubing compliance is displayed.
5. If the sensor board fails to get a value within range from the sensor in 200 milliseconds, the
sensor board sends a status message with zero offset failure flag set and the calibration fails.
6. If the sensor board reads a value within range from the sensor within 200 milliseconds, it sends a
message that includes that value along with a zero offset flag cleared and the calibration passes.
7. If the software receives a successful message from the sensor board, it parses the value from it as
the new zero offset value and displays a ! Calibration Successful ! message and the new zero
offset value.
8. If the software receives a failure message from the sensor board, it repeats the process by
resending the zero offset command. In case of repeated failure, the software keeps repeating the
process for a maximum time of 30 seconds. If the failure persists, the software displays a *
Calibration Error * message.
Normal acceptable values for Exhalation Flow Sensor Zero Offset are between 47 - 53.
7
Section
PERFORMANCE VERIFICATION
This section of the manual is provided to allow the trained service technician to complete performance
verification testing. This testing is required periodically and post repair to ensure operation of the device to
the manufacturers specifications.
Note:
The eVolution Series Ventilator is manufactured with accurate pneumatic and electronic test
equipment and in a controlled environment. The following test specifications were established
with the test equipment specified in this section.
The procedures in this section do not apply to ventilator accessories. Refer to the user and
technical manuals of the accessories. Malfunctioning accessories may affect some ventilator
functions and may result in false test results.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1 Set-Up (POST)
2 Electrical Safety
3 Functional Tests
4 Oxygen Accuracy
5 Volume Accuracy
6 Pressure Accuracy
7 Alarm Operation
Touch Screen
Oxygen Sensor
Exhalation Valve
Performance Tests
System Test
Oxygen Valve
Air Valve
Calibration
X
X
X
X
X
X
X
X
X
X
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Manufacturer / Part No
TSI Certifier FA Plus or equivalent
Local supply
Local supply
Local supply
Local Supply
Test Lung
Local Supply
Local Supply
Local Supply
F910254
eVent Medical Inc.
CAUTION:
To prevent damage to ESD sensitive components, always follow ESD guidelines when servicing
and handling components inside the ventilator.
NOTE
If you find any problems during the preliminary ventilator inspection, correct them before
proceeding with the performance verification. Failure to correct such problems may affect the
remainder of the performance verification procedure.
TESTING ORDER
In order to ensure a systematic performance verification and logical fault diagnosis perform these tests in the
order given. If you need to repeat a test, the current control settings are fully defined at the beginning of each
individual test. Record all the test results on the eVolution Ventilator Performance Verification Record.
NOTE:
To locate the cause of any malfunction or test failure you should refer to the troubleshooting
information provided in the Diagnostic Error Codes and Alarms section of this manual.
Follow these general guidelines when running the performance verification procedure:
If you note a problem during the performance verification, verify that you have followed all
procedures correctly, and that all required settings are correct, before attempting to perform any
repairs on the device.
When making changes to ventilator settings, be aware that because of the interrelationships between
some settings, you may not always be able to make changes in the indicated sequence.
For convenience any user configurable alarms should be set to maximum and minimum ranges
available, this reduces the occurrence of nuisance alarms during the performance verification.
Use the alarm silence key as required during the performance verification procedure to mute any
alarms should they occur.
Except for the pressing the alarm silence key, do not alter the control settings during the test
procedures unless specifically instructed to do so.
Refer to the Service and Repair section of this manual for service and repair information, and the
Parts List section for identification of repair parts. When repairs have been completed repeat the test
in full.
NOTE:
The procedures described here do not verify the performance of any accessories items
(humidifiers, monitors, etc) which may be running with the ventilator system. Verify the
performance of any such items using appropriate procedures within the applicable operation and
service instructions.
1.
SET-UP
Connect the AC power source to the Ventilator.
Connect Oxygen source (50 psig) to the ventilator.
Connect and adult patient circuit to the ventilator.
Switch the ventilator ON.
FPGA
1.1. Record the FPGA version. Note: the FPGA version only appears on the initial startup screen.
POST
1.2. Verify the ventilator completes the Power On Self Test (POST)
Speaker
1.3. Verify the speakers are working during POST.
Alarm LED
1.4. Verify the top alarm LED is blinking and changing color during POST.
Fan
1.5. Verify the cooling fan is drawing air into the unit when the ventilator is turned on.
Software
1.6. Record the software versions displayed on the Patient Startup screen.
Hours
Select Previous for Patient Option.
Select ACCEPT.
Select the Config tab.
Select the Technical button.
Enter the password 0,1,2,3.
Select OK.
Select the Engineering button.
Enter the password 4,5,6,7.
Select OK.
Select the System Logs button.
1.7. Record the Instrument Hours.
1.8. Record the Blower Hours.
Select << BACK
Select << BACK
Press the Standby key.
Select the Patient Setup button.
Select the Pre-Patient Tests button.
Select START TEST
Pre-Patient System Tests
1.9. Record the Tubing Compliance
1.10. Record the Leak value.
Select << BACK
Calibrate Oxygen Sensor
Select the O2 Sensor Cal. button.
Select START TEST
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
Safety Tester
Test Probe
Electrical
Safety
Tester
Vent
Mains
Cable
Figure 51: Electrical Safety Test Set-Up
pressure or oxygen sensor calibrations. During the performance verification, measurements are taken
from the pneumatic analyzer for volume, pressure, respiratory rate and oxygen. For convenience,
configure the analyzer so all these parameters appear on one screen. To ensure the accuracy of volume
measurements during the performance verification the pneumatic analyzer must be configured to
measure in ATP (atmospheric temperature and pressure) mode. The gas type must be air/O2 and if
available the inspiratory and expiratory trigger levels should be set to 1 l/min.
Remove the adult patient circuit from the ventilator.
Connect the pneumatic analyzer as shown in Figure 52.
Set the Oxygen Valve slider control back to the CLOSED position.
Turn the Crossover Valve OFF.
Set the Oxygen Percent slider control to 21%.
Safety valve
Disconnect the patient tubing and pneumatic analyzer from the ventilator.
Verify the Safety Valve is ON.
Set the Blower speed slider control to the FAST position.
Set the Air Valve slider control to the OPEN position.
Block the outlet of the To Patient port.
3.13. Verify the INH Pressure increases to >100 cmH2O and record the measured value.
Turn the Safety Valve button to OFF.
3.14. Verify the INH Pressure drops to < 55 cmH20 and record the measured value.
Set the Blower Speed slider control back to the SLOW position.
Set the Air Valve slider control back to the CLOSED position.
Exhalation valve
Connect the To Patient port with the From Patient port using a single tube.
Turn the Safety Valve ON.
Set the Exhalation Valve slider control to the OPEN position.
Set the Blower Speed slider control to the FAST position.
Set the Air Valve slider control to the OPEN position.
Set the Exhalation Valve slider control to the CLOSED position.
Verify the INH Pressure increases to >100 cmH2O.
Verify the EXH Pressure increases to >100 cmH2O.
3.15. Record the measured values.
Set the Exhalation Valve slider control to the OPENED position.
Verify the INH Pressure drops to < 55 cmH20.
Verify the EXH Pressure drops to < 55 cmH20.
3.16. Record the measured values.
Set the Blower speed slider control to the SLOW position.
Set the Air Valve slider control to the CLOSED position.
Nebulizer Solenoid
Turn the Nebulizer Sol ON.
3.17. Using the pneumatic analyzer, verify the flow coming from the nebulizer port is 72 l/min. and
record the measured value.
Turn the Nebulizer Sol OFF.
Crossover Valve
Turn the Safety Valve OFF
Move the Oxygen Valve slider control slightly to the OPEN position to achieve a low flow.
Turn the Crossover Valve ON.
Block the To Patient port and verify the INH Pressure is vented to atmosphere through the safety valve.
Continue to block the To Patient port and turn the Safety valve ON.
3.18. Verify the INH Pressure increases to >100 cmH2O and record the measured value.
Set the Oxygen Valve slider control back to the CLOSED position.
Turn the Crossover Valve OFF.
Select <<BACK to leave the System Pneumatic screen.
Internal battery
Disconnect the AC source from the ventilator.
3.19. Verify the internal battery icon is displayed in the upper right hand corner of screen and record
the results.
Re-connect the AC source to the ventilator.
Verify the internal battery icon has disappeared.
Heater
Select the System Misc button to enter the System Miscellaneous screen.
Set the Heater Power Level slider control to 20.0 W.
Set the Heater Target Temp slider control to 5 degrees C above the Heater Actual Temp value.
Turn the Heater ON.
3.20. Verify the Heater Current rises to >500mA and record the measured value.
3.21. Verify the Heater Actual Temp rises to the Heater Target Temp and record the measured value.
Turn the Heater OFF.
Buzzer
Switch the ventilator OFF and start the stop watch.
3.22. Verify the alarm sound is constant for > 120 seconds and record the measured value.
Press the Alarm Silence button to cancel the alarm.
Connect the adult patient circuit, pneumatic analyzer and test lung as shown in Figure 53.
Switch the ventilator ON and enter the settings from the following table:
New Patient Startup
Patient Option
Patient Height
IBW
Gender
Frame
Humidification Selection
New
150 cm
50 kg
Male
Medium
None
Mode
Mode Type
Mode Selection
CMV
V-CMV
Current Settings
Flow Pat.
Trigger
NIV%
Pause
Auto Control
Leak Comp.
Apnea Backup
O2
Rate
VT
PEEP
Flow
Ptrig
Ve
Vte
Rate
Ppeak
PEEP
Leak
Apnea
Vti Lim
High
Low
High
Low
High
Low
High
Low
High
Low
Decel.
Press
Off
0.0 s
Off
On
Off
30%
15 b/min
400 ml
0 cmH2O
45 l/min.
-5.0 cmH2O
ALARMS
99.0
Off
2500
Off
120
1
85
1
50
Off
100 %
60 s
2500 ml
l/min
ml
b/min
cmH2O
cmH2O
Manual Key
Press the Manual key on the front panel.
3.23. Verify the ventilator delivers a manual breath and record the results.
O2 (100% O2) Key
Set the O2 = 21%, then press the O2 button once and start the stop watch.
3.24. On the numeric screen of the pneumatic analyzer verify the displayed O2% concentration is in
the range 100 3% for 5 minutes.
3.25. Verify the O2% returns to 21% after the 5 minute time period and record the results.
Nurse Call
Plug the nurse call test adaptor into the nurse call port located on the back of ventilator.
Connect the DMM test probes to the nurse call adaptor box.
Put the positive probe into the Normally Open (NO) port of the nurse call adaptor box.
Put the Negative probe into the Common (Com) port of the nurse call adaptor box.
Set the DMM to the check continuity test (Ohms test.)
Verify the machine cycles with no alarms. If any alarms are active adjust the limits as necessary to
eliminate the alarm(s).
3.26. Verify the DMM indicates OPEN - no continuity is indicated on the DMM.
Disconnect the breathing circuit tube from the ventilator to trigger the Disconnect Alarm.
3.27. Verify the DMM indicates CLOSED - less than 10 ohms is indicated by the DMM.
Reconnect the breathing circuit to the ventilator.
Put the positive probe into the Normally Closed (NC) port of the nurse call adaptor box.
Put the Negative probe into the Common (Com) port of the nurse call adaptor box.
Verify the machine cycles with no alarms. If any alarms are active adjust the limits as necessary to
eliminate the alarm(s).
3.28. Verify the DMM indicates CLOSED - less than 10 ohms is indicated by the DMM.
Disconnect the breathing circuit tube from the ventilator to trigger the Disconnect Alarm.
3.29. Verify the DMM indicates OPEN- no continuity is indicated on the DMM.
Reconnect the breathing circuit to the ventilator.
4.
PERFORMANCE VERIFICATION TESTS
Oxygen Concentration Accuracy
Verify the ventilator is using the patient settings from Table 6.
4.1
Wait for a minute then verify and record O2 concentration displayed on the oxygen analyzer.
Set the O2 % to 60%.
4.2 Wait for a minute then verify and record O2 concentration displayed on the oxygen analyzer.
Set the O2 % to 90%.
4.3 Wait for a minute then verify and record O2 concentration displayed on the oxygen analyzer.
5.
Current Settings
30 b/min
100ml
20 l/min
Table 8: Volume Accuracy Test Settings - 2
Verify the machine cycles with no alarms. If any alarms are active adjust the limits as necessary to
eliminate the alarm(s).
5.4. On the numeric screen of the pneumatic analyzer verify the delivered tidal volume (Vti) is in the
range 100ml 15ml.
5.5. On the UUT monitoring screen verify the exhaled tidal volume (Vte) is in the range 100ml
15ml.
5.6. On the numeric screen of the pneumatic analyzer verify the delivered respiratory rate (Rate) in
the range 30 b/min 1b/min.
Record the test results on the performance verification record.
Press the Standby key.
Set ventilator per Table 9 settings.
New Patient Startup
Patient Option
New
Patient Height
88 cm
IBW
17 kg
Gender
Male
Frame
Medium
Humidification Selection
None
Mode
Mode Type
SIMV
Mode Selection
V-SIMV
Current Settings
Esens
20%
Rise Time.
10
Flow Pat.
Decel.
Trigger
Press
NIV
Off
Pause
0.0 s
Leak Comp.
On
Apnea Backup
Off
O2
21%
Rate
15 b/min
Vt
600 ml
PEEP
5 cmH2O
Psupport
10 cmH2O
Flow
45 l/min
Ptrig
-5.0 cmH2O
Table 9: Volume Accuracy Test Settings - 3
Verify the machine cycles with no alarms. If any alarms are active adjust the limits as necessary to
eliminate the alarm(s).
5.10. On the numeric screen of the pneumatic analyzer verify the delivered tidal volume (Vti) is in the
range 1000ml 60ml.
5.11. On the UUT monitoring screen verify the exhaled tidal volume (Vte) is in the range 1000ml
60ml.
5.12. On the numeric screen of the pneumatic analyzer verify the delivered respiratory rate (Rate) in
the range 8 b/min. 1b/min.
Record the test results on the performance verification record.
Press the Standby key.
20 cmH2O
40 cmH2O
1.0 s
10 cmH2O
10 cmH2O
20 cmH2O
40 cmH2O
5 cmH2O
Reconnect the high pressure oxygen hose to the source and verify that after a number of breaths each of
the above alarm conditions reset.
6.10 Record the test result on the performance verification record.
Press the Standby key and select standby.
Oxygen Gas Source, Low
Remove the high pressure oxygen source from the ventilator and connect a low pressure oxygen source.
Select Activate to commence ventilation. Allow a minimum of 10 breaths to be delivered before
attempting to record any measurements.
Select the AUTO SET button under the Alarms tab to adjust the alarm limits.
Verify the machine cycles with no alarms. If any alarms are active use the AUTO SET button to
adjust the limits as necessary to eliminate the alarm(s).
Disconnect the low pressure oxygen hose from the source and observe the UUT for its response.
After a number of cycles verify that a high priority alarm is enunciated and that it is accompanied by a
flashing alarm LED and a Low O2 Pressure alarm message. Verify that ventilation continues
uninterrupted.
After an additional number of cycles verify that a high priority alarm is enunciated and it is accompanied
by a flashing alarm LED and a Low O2 Conc alarm message. Verify that ventilation continues
uninterrupted.
Reconnect the high pressure oxygen hose to the source and verify that after a number of breaths each of
the above alarm conditions reset.
6.11 Record the test result on the performance verification record.
Occlusion
Allow a minimum of 10 breaths to be delivered before attempting to record any measurements.
Select the AUTO SET button under the Alarms tab to adjust the alarm limits.
Verify the machine cycles with no alarms. If any alarms are active use the AUTO SET button to
adjust the limits as necessary to eliminate the alarm(s).
Remove the To Patient tubing limb of the circuit from the Patient wye and occlude it so that no air can
pass through.
Verify multiple alarms activate including the occlusion alarm. It may be necessary to view the Event Log
under the Alarms tab.
Verify no breaths are delivered during the occlusion.
Reconnect the patient tubing and verify the alarm conditions reset.
6.12 Record the test result on the performance verification record.
Verify the machine cycles with no alarms. If any alarms are active use the AUTO SET button to
adjust the limits as necessary to eliminate the alarm(s).
Disconnect
Remove the test lung from the patient wye outlet and leave the port open to atmosphere.
Verify that after a small number of breaths the high priority audible alarm is enunciated. Further verify
that it is accompanied by a flashing alarm LED and the Disconnect alarm message is visible on
screen.
6.13 Record the test results on the performance verification record.
Page 132 of 232
Alarm Silence
Press the Alarm Silence button.
Confirm the audible alarm is silenced but the visual alarm indicators remain active.
Press the Alarm Silence button again and confirm the audible alarm is active once more and the visual
alarm indicators remain active.
Press the Alarm Mute button once again and confirm the audible alarm is silenced and after a period of
108-132 seconds is active once more.
Reconnect the test lung to the patient wye.
Verify the Disconnect and all appended alarm conditions reset after a number of breaths.
6.14 Record the test results on the performance verification record.
High Inh Pressure
Remove the test lung from the patient wye and occlude the open port.
Verify that after a small number of breaths the high priority audible alarm is annunciated. Verify it is
accompanied by a flashing alarm LED, the High Inh Pressure alarm message is visible on screen
and that breath delivery truncates upon hitting the high pressure alarm limit.
Remove the occlusion from the patient wye and reconnect the test lung.
Verify that after a small number of breaths all alarm conditions auto reset.
6.15 Record the test results on the performance verification record.
Apnea Backup
Select the Settings tab to access the Apnea Settings button and enter the Apnea Backup Settings screen.
Set ventilator Apnea Backup parameters per Table 13.
Apnea Backup
Ti
PEEP
Pcontrol
Resp rate
Rise time
+O2
Tapnea
P-CMV
Apnea Backup Settings
1.0 s
5 cmH2O
20 cmH2O
15 b/min
10
10%
20 s
Select ACCEPT.
Change the Current Mode Type to and SPONT and leave the remaining settings at their existing levels.
Select ACTIVATE to initiate the mode change.
Verify that after a period of 17-23 seconds a high priority audible alarm is enunciated and it is
accompanied by the alarm LED and an Apnea alarm message on the screen.
Verify that apnea back up ventilation is initiated at the settings programmed from the table above.
Use the test lung to simulate two patient inspiratory efforts within a 10 second period.
Verify that apnea backup ventilation discontinues and that SPONT mode is restored.
6.16 Record the test result in the performance verification record.
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
Description
Corrective Action
Pressure Accuracy:
Inspiratory Pressure
Readings
Oxygen Delivery:
Pneumatic analyzer O2
Reading
Vent O2 Reading
Alarm Operation:
Disconnect
Alarm Silence
High Pressure
Apnea
Apnea Back Up
Gas Sources:
O2 Supply Alarm
Low O2 supply
Blower error
8
Section
ALARM SIGNALS
All audible and visual alarms comply with IEC 60601-1-1-8, EN475 and IEC 60417-5576
recommendations.
Alarm
priority
Visual signal
Audible
signal
Comments
High
Message on red
background, alarm
indicator flashes at 2
Hz.
5 repeated
signals
Medium
Message on yellow
background, alarm
indicator flashes at 0.5
Hz.
3 repeated
signals
Information
Message on green
background, no alarm
indicator.
1 signal
Alarms are always displayed in order of priority from left to right across the top of the screen.
Informational messages are only shown once per occurrence.
Touch the Alarm notification area to clear the alarms from view.
ALARM LEVELS
Each alarm priority has its own unique tone and pattern. Although each alarm priority has a distinct
tone and pattern, the audible volume or decibel (dB) level is based on a single volume setting. The
factory default audio level is set to 100% and can be adjusted by the user. The alarm volume level is
accessed for adjustment under the Configuration Tab.
ALARM LOG
Under the Alarms Tab, select Event Log. The Event log lists the last one thousand (1,000) events in
order of occurrence. All events are time and Date stamped. The log can be filtered to present events by
Type, this allows the user to view all Alarm events together.
ALARM DEFINITIONS
This section lists descriptions and ventilator response to possible alarm conditions.
HIGH PRIORITY ALARMS
High Priority Alarm
Message
Description of Error
Ventilator Response
Ventilation continues.
Apnea Time
Description of Error
Ventilator Response
Disconnect
Disconnection of patient
Ventilation continues
Occlusion
Ventilation continues
Ventilation continues
Ventilation continues
Ventilation continues
High Oxygen
Ventilation continues
Low Oxygen
Ventilation continues
Description of Error
Ventilator Response
Blower
Battery Flat
Ventilation continues
Ventilator Response
High Rate
Ventilation continues
Low Rate
Ventilation continues
PEEP Low
Ventilation continues
PEEP High
Ventilation continues
High Temperature
Ventilation continues.
Ventilation continues
Battery Low
Ventilation continues
Ventilation continues.
Volume delivered is maybe too low
Ventilation continues
Ventilation continues
Heater Faulty
INFORMATION MESSAGES
Information
Message
Battery Not Available
Description of Information
Ventilator Response
Ventilation Continues
Ventilation Continues
Ventilation continues
Ventilation continues
Ventilation continues
If one or more of these tests fails, a corresponding error is passed as POST Malfunction to the next
Standby Mode to be handled (see Standby Mode below.) In Standby Mode, the following actions are
taken for any POST Malfunction:
The ventilator is still functional.
The POST malfunction event is logged in the Events Log along with a number indicating
the particular failing test.
No error messages are displayed on the screen.
A dimmed flashing red light is activated and cannot be canceled.
The audio alarm is activated and cannot be silenced.
2) Loading Config Data from NVRAM:
Touch screen configuration
System settings
Air valve calibration table
Oxygen valve calibration table
Exhalation valve calibration table
Exhalation Flow Sensor Zero Offset value
Exhalation Flow Sensor calibration table
Oxygen sensor data
System test saved data
Status of required calibration needed
Instrument settings (Audio level, LCD brightness, language, date format, time format)
The following errors are detected and passed as a Configuration Data Bad Malfunction to the next
Standby mode to be handled:
If the CRC (Cyclic Redundancy Check) of any NVRAM configuration was wrong or
Inhalation air or O2 flow sensor initialization fails because of corrupt EEPROM data, the
default data is used instead, and a NVRAM error is logged into the Events Log with an ID
number indicating the particular corrupt configuration in the list above. No error messages
are displayed for this situation.
The following errors are detected and passed as a System Out of Calibration Malfunction to the next
Standby mode to be handled:
When loading the Status of required calibration needed, if the O2 sensor, Flow sensor, or
System Tests, are found to need calibration, this is indicated on the New Patient Setup
Screen along with the last time calibration was completed. Any other device that is out of
calibration is indicated on the Calibration Screen.
Standby Mode:
The Standby Mode handles POST Malfunctions (diagnostic test failures) and NVRAM Configuration Data
Bad Malfunctions as described above. In addition, Standby Mode constantly monitors the following system
malfunctions and three (3) operation alarms:
1) System (technical) malfunctions:
a. A Software Malfunction occurs when an erroneous software value is detected any where in
the code.
b. A Hardware Malfunction occurs for any of the following:
i. Blower Failure and no O2 inlet connected.
ii. Audio Read Failure.
iii. Audio Write Failure
c. A Software Watchdog Expiration Malfunction occurs when the software watchdog timer
expires.
d. A Sensor Failure Malfunction occurs if the inhalation air or O2 flow sensor initialization fails.
e. A Battery Low Malfunction occurs any time the battery charge < 10% if running on battery.
Actions:
For c and e above, the ventilator is put in Vent-Inop mode.
For all other technical malfunctions, an audible alarm that cannot be silenced is announced,
and a red light flashes constantly. No messages are displayed. The malfunction is logged in
the Events Log along with the ID of the error.
9
Section
PREVENTATIVE MAINTENANCE
Perform these preventive maintenance procedures on the eVolution at the following intervals.
Interval
Maintenance procedure
Clean or replace the cooling fan filter and air inlet filter.
Replace fuses.
Check the Cooling Fan Filter regularly for blockages and contamination
and clean as required.
10
Section
REPAIR SAFETY
When servicing the eVolution ventilator system, be sure to familiarize yourself with and adhere to all
posted and stated safety warning and caution labels on the ventilator and its components. Failure to
adhere to such warnings at all times may result in injury or property damage.
To prevent patient injury, do not use the ventilator if it requires repair. To prevent personal injury or
death, do not attempt any service to the ventilator while a patient or other person is connected to it.
To prevent electric shock hazard, always ensure that all electrical power has been removed
from the device prior to commencing service. This statement requires that not only AC power
is removed but also the devices internal batteries and any external DC source is also removed
as applicable. Additionally, always remove any oxygen source attached to the ventilator.
If the device must be serviced with the power connected, be careful to avoid electrical shock. At all
times, follow accepted safety practices for electrical equipment when performing any repairs. To
prevent possible personal injury, always ensure that high pressure air and oxygen sources have been
removed, never attempt to push or pull a ventilator installed on its stand with the brakes set, and always
ensure the brakes are set to prevent inadvertent movement when performing service.
REPAIR GUIDELINES
The following general guidelines should be considered at all times when performing service:
Follow repair safety guidelines at all times.
Always ensure the correct tools are used when performing service.
Use only recommended tools, test equipment, service materials, and parts when servicing
the ventilator.
When performing service, take precautions to prevent dirt and other particles from entering
the ventilator interior, particularly the pneumatic manifold assemblies.
Inspect any removed parts including those removed to gain access to a suspected faulty
component. Inspect and clean the exposed area behind removed parts as required. Clean
any removed parts to facilitate further inspection.
Investigate and determine the cause of any detected abnormality.
Repair the unit or consult your local eVent Medical technical support location for assistance
on unsolved problems.
Replace or repair any parts which are found to be worn, missing, damaged, cracked,
incorrect, or otherwise show signs of any physical abnormalities.
CLEANING
If needed, follow these general cleaning guidelines when cleaning the ventilator during servicing. The
procedures for periodic cleaning and sterilization of the ventilator and accessories are listed in the
eVolution ventilator system User Manual. Specific procedures for periodic cleaning and inspection
done during the ventilators performance verification are listed in the relevant section of this Service
Manual.
Clean ventilator exterior surfaces before disassembly. Use isopropyl alcohol, a bactericidal
agent, or a mild detergent and warm water solution; combined with a clean, lint-free cotton
cloth.
Do NOT apply liquid cleaner directly to the surface of the ventilator. Apply liquid cleaners
to the cloth, then wipe the ventilator and accessories clean.
Vacuum ventilator interior using ESD-safe equipment.
Do NOT clean the ventilator interior with high pressure air.
During disassembly, clean parts as necessary with one of the above cleaners. Any
excessively dirty items which cannot be cleaned should be replaced.
ESD CONTROL
It is important to follow appropriate ESD control procedures whenever the ventilator system is being
serviced.
GENERAL INFORMATION
ESD can permanently damage ESD-sensitive microelectronic components or assemblies when they are
handled and even when no direct contact is made with the component or assembly. ESD damage may not
be immediately apparent, however, ESD damage will show up at a later time, either as a premature failure of
a component or assembly, or as an intermittent failure, which can be difficult and time consuming to locate.
PROCEDURES AND PRECAUTIONS
Follow these minimum procedures and precautions to prevent ESD damage to the ESD sensitive
microelectronic components and assemblies of the EVolution ventilator system.
Use a personnel grounding system. Before opening the ventilator enclosure, ensure that a personnel
grounding system (incorporating wrist strap, static-dissipative mat and ground cord) is worn correctly
and is properly connected to reliable ground.
Follow correct procedures for use of static dissipative mat. Place tools, test equipment and the
ESD sensitive device on the mat before starting any repairs. Conduct all work from the mat. NEVER
place nonconductive items on the mat.
Handle ESD-sensitive components properly. Do NOT handle ESD-sensitive component
connection points, connector pins, leads or terminals.
Keep nonconductive materials away from work space. Static charges from nonconductive material
may not be removed by grounding. Items of this nature should be kept well clear of the work space
when handling ESD sensitive devices.
Follow correct procedures for static shielding bags. Store and transport all ESD sensitive devices in the
shielding bags at all times except when being worked on. NEVER place more than one ESD sensitive device
Page 150 of 232
in a static shielding bag. NEVER place static generating nonconductive material inside a static shielding bag
with an ESD sensitive device. Place any faulty ESD sensitive devices in a static shielding bag immediately
after removal to prevent additional damage. Close and seal the bag to ensure that the shield is effective.
REPAINTING
Before repainting or touching up the ventilator, smooth out the area with fine sandpaper, and make
sure it is free from any grease, corrosion, or dust. Remove the part to be painted or mask off the
surrounding area to prevent over-spray or spills.
REPLACEMENT PARTS
To order correct parts, identify the ventilators model and serial number. Then using the Service Parts
List section of this manual and identify the part number. Retain the part to be replaced until the
replacement part is obtained, and compare the two for compatibility.
Note: The exploded parts diagrams are for reference only not all parts are available to order.
Use the Service Parts List for part(s) ordering.
J7 Sol2 / Sol3
J22 Sol1
J3 PV1 / PV2
J13 Power Management Board
Caution: Do not disconnect the pneumatic lines from the pressure transducers on the Interface
Board. Doing so may damage the pressure transducers and require replacement of the
Interface Board.
Trace the pneumatic tube from P2 to the safety valve and disconnect it from the safety valve.
Cut the pneumatic tube near the pressure transducer port.
Trace the pneumatic tube from P1 to the adapter and disconnect it there.
Tilt the Display assembly upright and move it away from the ventilator chassis.
Place the display assemble on a grounded static dissipative mat.
CONTROL BOARD
Remove the top enclosure, front enclosure and display assembly.
Disconnect the following from the Control Board:
J46 Front Panel Membrane Switch Right
J18 LCD Drive
J7 Interface Board
Remove the eight screws and washers that secure the Control Board to the display assembly frame.
Place the Control Board on a grounded static dissipative mat or in a static shielding bag.
INTERFACE
Remove the top enclosure, front enclosure and display assembly.
Disconnect the J14 Control Board ribbon cable.
Remove the six screws and washers that secure the Interface Board to the display assembly frame.
Place the Interface Board on a grounded static dissipative mat or in a static shielding bag.
BACKLIGHT INVERTER
Remove the top enclosure, front enclosure and display assembly.
Disconnect the Control Board cable at CN1.
Disconnect the LCD Backlight cable at CN2.
Place the Inverter Board on a grounded static dissipative mat or in a static shielding bag.
LCD PANEL
Remove the top enclosure and front enclosure.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the electrical connections.
Disconnect the LCD Data cable from J18 on the Control Board.
Disconnect the LCD Backlight cable from CN2 on the Backlight Inverter Board.
Remove the four screws and washers that secure the LCD panel to the display assembly frame.
Place the LCD Panel on a grounded static dissipative mat or in a static shielding bag.
ALARM LIGHT BOARD
Remove the top enclosure and front enclosure.
Disconnect the alarm light board cable from J36 on the Control Board.
Remove the two screws, washers and nuts that secure the alarm light board to the display assembly frame.
Place the Alarm Light Board on a grounded static dissipative mat or in a static shielding bag.
REAR PANEL
Remove the top enclosure.
Remove the five screws and washers that secure the back panel.
Tilt the back panel away from the ventilator to access the cable and tubing connections.
Disconnect the buzzer at the cable connector.
Disconnect the fan at the cable connector.
Disconnect the low pressure oxygen tube from the back panel barbed fitting.
Disconnect the Ethernet cable.
Disconnect the nurse call connector at the cable connector.
Disconnect the external DC source connector cable from J5 on the Power Management Board.
Disconnect the On/Off switch cable from J3 on the Power Management Board.
Page 154 of 232
Remove the four screws and washers that secure the power management board to the power manifold
bracket.
Place the blower motor board on a grounded static dissipative mat or in a static shielding bag.
POWER SUPPLY
Remove the top enclosure and front enclosure.
Remove the rear panel.
Remove the battery tray assembly.
Remove the power manifold assembly.
Disconnect the three power management cables from the power supply.
Remove the four hex nuts and washers that secure the power supply to the power supply mounting plate.
Remove the four screws and washers that secure the power supply to the power manifold bracket.
Place the power supply on a grounded static dissipative mat or in a static shielding bag.
EXHALATION VALVE MODULE
Remove the top enclosure and front enclosure.
Remove the battery tray assembly.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the interface board.
Disconnect the exhalation heater cable from J21 on the interface board.
Disconnect the exhalation flow sensor cable from the exhalation flow module.
Open the exhalation compartment door.
Slide the exhalation module out until it stops.
Cut the necessary tie wraps to allow the exhalation module to slide out of the ventilator.
Release the slide lever under the exhalation rail and slide the exhalation module completely out of the
ventilator.
Disconnect the exhalation valve pilot pressure tube from the exhalation valve.
Disconnect the exhalation pressure tube from the exhalation valve.
Note the location and orientation of the cables, tubes and tie wraps for reinstalling the exhalation module.
HEAT EXCHANGER
Open the exhalation compartment door.
Slide the exhalation module out until it stops.
Grasp the heat exchanger and lift it out of the heater C-clamp bracket.
Slide the heat exchanger off of the exhalation flow sensor.
Slide each of the heat cylinder outlet caps off the heat cylinder. Note the orientation of the two outlet caps.
The male cap faces the front of the ventilator and the female cap faces into the ventilator and connects to the
exhalation flow sensor. The male cap has one O-ring that seals when the cap is pressed onto the heat
cylinder. The female cap has two O-rings, one to seal the heat cylinder and one to seal the flow sensor.
Remove the four screws and washers that secure the Inhalation assembly to the blower assembly.
Lift the inhalation assembly out of the ventilator.
FLOW SENSOR FS1 & FS2
Remove the top enclosure and front enclosure.
Remove the rear panel.
Remove the battery tray assembly.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the inhalation module.
Remove the inhalation module.
Remove the two screws and washers that secure the barbed outlet flow sensor adapter to the inhalation plate.
Slide the adapter off the flow sensor.
Slide the flow sensor out of the inhalation valve and note the direction of flow for re-installation.
Remove the TSI screen disc from the inhalation valve and note its orientation for re-installation.
AIR VALVE (PV2)
Remove the top enclosure and front enclosure.
Remove the rear panel.
Remove the battery tray assembly.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the inhalation module.
Remove the inhalation module.
Remove flow sensor FS2.
Disconnect the pilot pressure tube from the barbed fitting on the valve manifold.
Remove the four screws and washers that secure the valve to the inhalation plate.
HIGH PRESSURE INHALATION MODULE (PV1)
Remove the top enclosure and front enclosure.
Remove the rear panel.
Remove the battery tray assembly.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the inhalation module.
Remove the inhalation module.
Remove flow sensor FS1.
Remove the pilot pressure tubes attached to the barbed tee fitting attached to the proportional solenoid
manifold.
Remove the four screws and washers that secure the high pressure inhalation module assembly to the
inhalation plate.
OXYGEN FILTER
Remove the rear panel
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
Remove two Allen head screws, and washers, one on each side of the oxygen inlet manifold.
Remove the bronze filter.
Replace the filter with the course side toward the oxygen source.
OXYGEN REGULATOR
Remove the top enclosure.
Remove the rear panel
Remove two Allen head screws, and washers, one on each side of the oxygen inlet manifold.
Remove the bronze filter.
Remove the regulator by removing the two Allen head screws and washers that secure it to the proportional
valve manifold.
CROSSOVER SOLENOID SOL 1
Remove the top enclosure and front enclosure.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the inhalation module.
Disconnect the crossover solenoid cable.
Twist the solenoid counterclockwise to remove it from the solenoid manifold.
SAFETY VALVE SOLENOID SOL 2
Remove the top enclosure and front enclosure.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the inhalation module.
Disconnect the safety valve solenoid cable.
Twist the solenoid counterclockwise to remove it from the solenoid manifold.
BLOWER ASSEMBLY
Remove the top enclosure and front enclosure.
Remove the rear panel.
Remove the battery tray assembly.
Remove the two screws and washers located in the top edge of the display assembly that secure it to the main
chassis.
Tilt the display assembly forward on its hinges to access the inhalation module.
Remove the inhalation module.
Disconnect the blower cable.
Remove the top housing foam.
Remove the inlet path housing foam.
Lift out the blower and tubing assembly.
11
Section
PARTS LIST
This section shows the entire ventilator system. Figures show ventilator subassemblies and their component
parts. A numeric Service Parts List is included at the end of this section, to assist in the identification of the
correct components.
Note: The exploded parts diagrams are for reference only not all parts are available to order.
Use the Service Parts List for part(s) ordering.
Part Number
Description
EVL100000
PART NUMBER
DESCRIPTION
QTY.
EVL250001-004 *
EVL250002-001 *
EVL250002-002 *
EVL250001-003 *
EVL250001-009 *
EVL250001-027 *
EVL220004 *
EVL200006
RAIL, HANDLE
EVL210018 *
10
EVL220022
LANYARD, 6IN
11
EVL200002 *
ENCLOSURE, BACK
12
EVL200049
13
EVL220025 *
14
EVL200004
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL200001 *
ENCLOSURE, FRONT
EVL200075
EVL200074
EVL220033
F730715
ENCODER, ROTARY
EVL250001-021 *
EVL220031 *
EVL370005-SPE
EVL250001-004 *
10
EVL250002-001 *
11
EVL200005 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
Part No
DESCRIPTION
QTY
EVL250001-010 *
EVL250001-001 *
EVL250001-001 *
EVL250001-002 *
12
EVL250001-004 *
EVL250001-009 *
10
EVL370016-SPE
EVL210015 *
EVL210017 *
ASSY, DISPLAY
10
EVL220030
11
EVL210014 *
12
EVL25001-003 *
13
EVL210016 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL350003-PCB
EVL370008-SPE
POWER SUPPLY, XP
EVL250003-002 *
EVL350004-PCB
EVL200016
EVL200017
EVL200018
EVL250002-001 *
EVL250001-002 *
10
EVL250002-002 *
11
EVL250001-012 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL250047 *
EVL250001-002 *
18
EVL350001-PCB
CONTROL BOARD
EVL370004-SPE
EVL350002-PCB
INTERFACE BOARD
EVL370007-SPE
INVERTER BOARD
EVL310003-CBL
EVL250002-001 *
18
EVL250002-004 *
10
EVL250001-018 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL250001-008 *
EVL250001-003 *
EVL200048
EVL370009-SPE
EVL370012-SPE
SWITCH, ROCKER
EVL220018
POST, GROUND
EVL310026-CBL
EVL310030
EVL220027
10
EVL200013
11
EVL220029
12
EVL370011-SPE
NON-RESETABLE FUSE
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL250002-002 *
EVL310007-SPE
EVL370013-SPE
EVL370019-SPE
EVL220038
EVL250001-020 *
EVL250003-004 *
EVL250001-015 *
EVL250003-002 *
10
EVL310022-CBL
11
EVL310027-CBL
12
EVL310006-CBL
13
EVL250003-003 *
14
EVL250002-003 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL370006-SPE
EVL310024-CBL
EVL250003-002 *
EVL250001-009 *
EVL200036
EVL200035
TRAY, BATTERY
EVL200040
EVL200041
EVL200039
10
EVL200038
11
EVL200037
12
EVL250014
13
EVL250002-002 *
14
EVL250001-012 *
15
EVL250069 *
ZIP TIE, 4 IN
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
Part No
DESCRIPTION
QTY
EVL250001-002 *
EVL250002-002 *
10
EVL250002-001 *
EVL250001-012 *
EVL250001-010 *
EVL210002 *
EVL210001 *
EVL210005 *
F910028
10
EVL210019 *
8
2
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct
part number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL200028
EVL210003 *
EVL370017-SPE
EVL220041-SPE
EVL220008
EVL200033
EVL200032
EVL220015
EVL250001-010 *
10
EVL250001-004 *
11
EVL250002-001 *
12
EVL250002-002 *
13
EVL250004-007 *
14
EVL200031
15
EVL250004-006 *
16
EVL200030 *
17
EVL220016
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL200022
EVL200010
EVL200023
130013-01
EVL250004-006 *
EVL250006
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL200021
EVL200027
EVL250001-011 *
EVL250004-005 *
EVL200010
EVL200023
EVL200024
EVL250004-004 *
EVL220012
10
EVL200071
CHECK VALVE
11
EVL250006
12
EVL220045
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL250001-012 *
EVL250002-002 *
EVL210008 *
EVL200011
EVL200012
FITTING, STRAIGHT
EVL220019
EVL220035
EVL210011 *
ASSEMBLY, BLOWER
EVL220023
10
EVL220026
Not
Shown
EVM200002
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL250001-002 *
EVL250002-001 *
EVL200011
EVL220023
EVL200012
FITTING, STRAIGHT
EVL210010 *
EVL210006 *
EVL370015-SPE
EVL370014-SPE
10
EVL220014
11
EVL200069
12
EVL250001 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL220017
REGULATOR
EVL220003
EVL250001-013 *
EVL250001-014 *
M4x0.7x25mm, SHCS, SS
EVL220021
EVL220005
EVL200014
EVL220024
EVL250004-003 *
10
EVL250004-001 *
11
EVL220034
INHALATION VALVE, O2
12
EVL250002-002 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
1
1
PART NUMBER
DESCRIPTION
QTY.
EVL200043
PLATE, INHALATION
EVL200066
EVL200067
EVL200068
EVL220042 *
BLOWER, 2.4"
EVL200063
EVL200011
EVL200012
FITTING, STRAIGHT
EVL220023
10
EVL250069 *
ZIP TIE, 4 IN
11
EVL250002-001 *
12
EVL200055
13
EVL250001-012 *
14
EVL250002-002 *
15
EVL250001-007 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL200025
MANIFOLD, SOLENOIDS
EVL220010
EVL220024
EVL220019
EVL220011
PART NUMBER
DESCRIPTION
QTY.
EVL200019
EVL200071
CHECK VALVE
EVL250004-004 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL200008
EVL250004-002 *
EVL200076
NEBULIZER NIPPLE
EVL220019
EVL220009
SOLENOID, NEBULIZER
EVL250001-003 *
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
PART NUMBER
DESCRIPTION
QTY.
EVL220020 *
FEET, PLASTIC
EVL250001-002 *
EVL220006
EVL200003
EVL310029-CBL
SPEAKER, 40mm
EVL310033-CBL
EVL220013
RAIL, EXHALATION
EVL220019
EVL220006
10
EVL250003-001 *
11
EVL250001-016 *
12
EVL200044
FRAME, VENTILATOR
13
EVL250001-004 *
14
EVL250002-001 *
10
15
EVL250002-002 *
16
EVL250002-003 *
17
EVL250001-005 *
18
EVL250001-009 *
19
EVL250003-002 *
20
EVL250001-019 *
21
EVL220036
LFR, EXHALATION
22
EVL200007
HINGE, DOOR
2
* The part(s) may not be available to order individually. Reference the Service Parts List for the correct part
number(s).
Part Number
1.
EVL2000001-88
2.
EVL200002-DWG-88
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
EVL200003-DWG
EVL200004-DWG
EVL200006
EVL200007
EVL200008
EVL200010
EVL200011
EVL200012
EVL200013
EVL200014
EVL200016
EVL200017
EVL200018
EVL200021
EVL200022
EVL200023
EVL200024
EVL200025
EVL200027
EVL200028
EVL200030
EVL200031
EVL200032
EVL200033
EVL200035
EVL200036
EVL200037
EVL200038
EVL200039
EVL200040
EVL200041
Description
Enclosure, Front
4 Wires Resistive Touchscreen
Tape, Double Sided, Touch Screen Gasket
Membrane Switch, Front Panel
Light Pipe, Front Panel
Enclosure, Back
Gasket, EMI, 0.090in OD
Door, Enclosure, Front
Enclosure, Side Panel
Rail, Handle
Hinge, Door
Manifold, Nebulizer
Diaphragm, Exhalation
Fitting, Elbow, 90 Deg
Fitting, Straight, .866 OD x .669 ID
Guard, Safety, Rocker Switch
Manifold, Oxygen Inlet
Bracket, Power Manifold
Bracket, Blower Driver
Plate, Mounting, Power Supply
Manifold, Safety Valve
Manifold, Exhalation
Cap, Seat, Exhalation Valve
Cap, Threaded, Exhalation Valve
Manifold, Solenoids
Port, Patient, Inhalation
Plate, Exhalation Rail
Cap, Heat Cylinder, Male Outlet
Cap, Heat Cylinder, Female Outlet
Stop Bracket, Exhalation Valve
Stop Bracket, Heat Exchanger
Tray, Battery
Foam, Battery, Length
Bracket, Support, Battery w_Thd Stud
Foam, Battery, Bracket
Bracket, Support, Battery
Bracket, Battery, Cable Restrainer
Foam, Battery Cable Bracket
FRU / PKG
(Not For Sale)
EVL200001-DWG
EVL370005-SPE
EVL220031
EVL220033
EVL200005-DWG
EVL200002-DWG
EVL220025-SPE
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
Part Number
EVL200042
EVL200043
EVL200044-DWG
EVL200048
EVL200049
EVL200055
EVL200063
EVL200066
EVL200067
EVL200068
EVL200069
EVL210010
EVL200071
EVL200074
EVL200075
EVL200076
EVL220003-SPE
EVL220004-SPE
EVL220005-SPE
EVL220006-SPE
EVL220009
EVL220010-SPE
EVL220011-SPE
EVL220012-SPE
EVL220013-SPE
EVL220014-SPE
EVL220015
EVL220016
EVL220017-SPE
EVL220018-SPE
EVL220019-SPE
Description
Plate, Mounting, Control Board
Plate, Inhalation
Frame, Ventilator
Back Panel, Ventilator
Port, Exhaust, Exhalation
Adapter, Inlet Muffler
Blower Case, External Housing
Foam Housing, Top
Foam Housing Inlet Path
Foam Housing Bottom
Barbed Adapter, Flow Sensor
Fitting, T, Check Valve Housing
Fitting, Barb, Check Valve
Diaphragm, Check Valve
Pin, Check Valve
O-Ring, 2mmx18mmID, BUNA-N, 60-70
Durometer
Fitting, Barb, Check Valve
Diaphragm, Check Valve
Pin, Check Valve
O-Ring, 2mmx18mmID, BUNA-N, 60-70
Durometer
Encoder Knob, Grey
Encoder Knob Ring
Nebulizer Nipple
Filter, Bronze, .625 DIA x .125, 40 Micron
Spacer, Alum, .75 OD x .257 ID x 1.5 L
Connector, O2, DISS, w-Check Valve, SS
Latch, Door
Solenoid, Nebulizer
Solenoid, Crossover, 2 way
Solenoid, Safety Valve, 3 way
Spring, .562 OD x .518 ID x .50 Free Length
Rail, Exhalation
Screen Disk, TSI
Bracket, Heater C-Clamp, w/Heater Pad
Cylinder, Heat Exchanger
Regulator
Post, Ground
Fitting, Barbed, 10-32 x .125
FRU / PKG
(Not For Sale)
EVL200019
EVL200020
EVL200071 EVL200034
EVL200070
EVL250004-004
EVL200020
EVL200034
EVL200070
EVL250004-004
Part Number
65.
66.
67.
68.
EVL220020-SPE-44
EVL220021-SPE
EVL220022-SPE
EVL220023-44
69.
EVL220024-SPE
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
EVL220026
EVL220027-SPE
EVl220028-SPE
EVL220029-SPE
EVL220033
EVL220034
EVL220035
EVL220036
EVL220037
EVL220038-SPE
EVL220041-SPE
90.
EVL250001-003-44
91.
92.
93.
94.
95.
96.
EVL250001-004-44
EVL250001-005-44
EVL250001-006-44
EVL250001-007-44
EVL250001-008-44
EVL250001-009-44
97.
EVL250001-010-44
98.
EVL250001-011-44
99.
EVL250001-012-44
100.
EVL250001-013-44
101.
EVL250001-014-44
EVL220042-88
EVL220045
EVL250001-002-44
Description
Bumper, Plastic, w/Unthreaded Through Hole
Fitting, Barbed, .25 x .125 NPT
Lanyard, 6 inch
Tubing, Straight, 5/8inch ID
Fitting, Barbed Tee, .125 ID Tube x 10-32
Adapter
Fitting Barbed Elbow, 1/8"Barb x1/4-28M
Receptacle, Molex RJ45 Ethernet
Check Valve, Low O2
Barbed Thru-wall coupling, 1/4" ID
Membrane Switch, Front Panel
Valve, Inhalation, O2
Valve, Inhalation, Air
LFR, Exhalation
Crossover Circuit
Cover, DB9F/HD15F SHLD
Connector, Exhalation Flow Sensor
Blower, 2.4 in.
Foam Housing Inlet Path
Foam Housing Bottom
Fitting, Elbow, 90 Deg
Fitting, Straight, .866 OD x .669 ID
Tubing, Straight, 5/8inch ID
Zip Tie, 4 in.
Flow Diverter, O2 Sensor
M3x0.5x6, Phillips Pan head Machine Screw, SS
M3x.5x6, Phillips Flat Cntrsnk Hd Machine
Screw, SS
M3x.5x8, Phillips Pan Head Machine Screw, SS
M3x0.5x8, SHCS, SS
M3x20, Phillips Pan Head Machine Screw, SS
M3x0.5x25, Phillips Pan Head Machine Screw
M4x5mmSLx5mmSOD, Shoulder Screw, SS
M4x.7x6, Phillips Pan Head Machine Screw, SS
M4x0.7x6, Button Head Hex Socket, Machine
Screw, SS
Hexagon Socket Head Set Screw, Flt Pt, BS 4168
M4x6mm, SS
M4x.7x8, Phillips Pan Head Machine Screw, SS
M4x.7x8mm, Hex Socket Head Cap Machine
Screw, SS
M4x0.7x25mm SHCS, SS
FRU / PKG
(Not For Sale)
Package of 10
EVL220042
EVL200067
EVL200068
EVL200011 (x4)
EVL200012 (x 5)
EVL220023 (x 2)
EVL250069
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Page 205 of 232
Part Number
102.
103.
104.
105.
106.
107.
EVL250001-015-44
EVL250001-016-44
EVL250001-018-44
EVL250001-019-44
EVL250001-020-44
EVL250001-021-44
108.
EVL250001-027-44
109.
110.
111.
112.
113.
114.
115.
116.
117.
EVL250002-001-44
EVL250002-002-44
EVL250002-003-44
EVL250002-004-44
EVL250003-001-44
EVL250003-002-44
EVL250003-003-44
EVL250003-004-44
EVL250004-002-44
118.
EVL250004-003-44
119.
EVL250004-004-44
120.
EVL250004-005-44
121.
122.
123.
124.
125.
126.
127.
128.
EVL250004-006-44
EVL250004-007-44
EVL250005-001-44
EVL250005-002-44
EVL250005-004-44
EVL250005-005-44
EVL250005-006-44
EVL250005-007-44
129.
EVL250005-008-44
130.
EVL250006
131.
132.
EVL250014
EVL250047-44
133.
EVL250062
134.
135.
136.
EVL250064
EVL250069-44
EVL310001-CBL
Description
M4x.7x30, Phillips Pan Head Machine screw, SS
M6x1x20, Phillips Pan Head Machine Screw, SS
2-56x3/16, Phillips Pan Head Machine Screw, SS
4-40x3/16, Phillips Pan Head Machine Screw, SS
4-40x.05, Phillips Pan Head Machine Screw, SS
M3x05x16, Hex Socket Set Screw, SS
M6x1x60, Hex Socket Flat Cntrsnk Hd Machine
Head Screw, SS
M3 Spring Lock Washer
M4 Spring Lock Washer
M6 Spring Lock Washer
#2 Spring Lock Washer
Hex Nut, Style 1, M3x0.5, SS
Hex Nut Style 1, M4x0.7. SS
Hex Nut Style 1, M16x1.0, SS
Hex Nut, Style 1, 4-40, SS
O-Ring 1.5mmx13mm
O-Ring, 1.5x20x23mm, Buna-N, 60-70
Durometer
O-Ring, 2mmx18mmID, BUNA-N, 60-70
Durometer
O-Ring, 2.5mmx25mmID, BUNA-N, 60-70
Durometer
O-Ring, As568-118 Silicone, Shore A, 60-70
O-Ring, As568-132, Silicone, Shore A, 60-70
Tube, Silicone, 1/8"IDx1/4"OD, Blue
Tube, Silicone, 1/16"IDx1/8"OD, Blue
Tube, Silicone, 1/16"IDx1/8"OD, RED
Tube, Silicone, 1/8"IDx1/4"OD, Clear/White
Tube, Tygon PVC, 1/16"IDx3/16"OD, Clear
Tube, Tygon PVC, 1/18"IDx1/4"OD, Clear
Tube, Tygon PVC, Braid-Reinforced, 1/4"
IDx7/16OD
Fitting, Barbed, 1/16 ID Tubex 10-32 adapter,
W/gskt
Cable loop Clamp, 0.375in OD, Nylon or Equal
Standoff, 2-56x0.188L, AL
Reducing Coupling, Barbed, 1/8"ID-1/16"ID,
PC or Equal
Barbed Tee, 1/8" ID tube, Nylon or Equal
Zip Tie, 4 in.
Assembly, Cable Inh Air O2 Valves
FRU / PKG
(Not For Sale)
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 10
Package of 12 length
Package of 32 length
Package of 12 length
Package of 48 length
Package of 12 length
Package of 24 length
Package of 12 length
Package of 10
Part Number
137.
138.
139.
140.
141.
142.
143.
144.
145.
146.
147.
148.
149.
150.
151.
152.
153.
154.
155.
EVL310003-CBL
EVL310004-CBL
EVL310005-CBL
EVL310007-CBL
EVL310008-CBL
EVL310009-CBL
EVL310010-CBL
EVL310011-CBL
EVL310012-CBL
EVL310013-CBL
EVL310014-CBL
EVL310015-CBL
EVL310016-CBL
EVL310017-CBL
EVL310018-CBL
EVL310019-CBL
EVL310020-CBL
EVL310021-CBL
EVL310022-CBL
156.
EVL310023-CBL
157.
158.
159.
160.
161.
162.
163.
164.
165.
166.
167.
168.
169.
170.
171.
172.
173.
174.
175.
EVL310024-CBL
EVL310025-CBL
EVL310026-CBL
EVL310027-CBL
EVL310029-CBL
EVL310030-CBL
EVL310031-CBL
EVL310032-CBL
EVL310034
EVL350001-PCB
EVL350002-PCB
EVL350003-PCB
EVL350004-PCB
EVL370001-SPE
EVL370004-SPE
EVL370007-SPE
EVL370008-SPE
EVL370009-SPE
EVL370011-SPE
Description
FRU / PKG
(Not For Sale)
Part Number
Description
176.
177.
178.
179.
180.
EVL370012-SPE
EVL370014-SPE
EVL370015-SPE
EVL370016-SPE
EVL370019-SPE
181.
EVL400001-APP
182.
183.
184.
185.
EVL500000-IN
EVL500002-IN
EVL500003-IN
EVL500004-IN
186.
EVM200002
187.
F730715
FRU / PKG
(Not For Sale)
EVL250005-005 X10
EVM200003
EVL220008-SPE
EVL220030
EVL370006-SPE
EVL370013-SPE
EVL370017-SPE
F910028
12
Section
COMMUNICATION INTERFACE
The following section describes the nurse call and communication ports.
Function
Not in use
NC (Normal Closed)
NO (Normal Open)
Not in use
Common
Not in use
13
Section
SOFTWARE INSTALLATION
INSTRUCTION
These instructions describe the procedure of installing the Application firmware on the eVolution Ventilator
that already has another compatible and functional application. This process is performed using the
eVolution Firmware Download Tool.
WARNING
In order to ensure proper operation and avoid the possibility of physical injury, only qualified
personnel should attempt to service, perform installations, or make other authorized modifications
to the ventilator.
Compatible PC
Operating Systems
Windows 7, Vista, XP
Windows 7, Vista, XP
Compatible eVolution
Firmware
Boot Code 1.0.0,
Downloader 1.0.0,
Application 1.1.05 or earlier
Boot Code 1.0.2,
Downloader 1.0.2,
Application 1.1.10 or later
The compatibility between the tool and the eVolution firmware environment is explained as follows:
If the eVolution unit has Downloader 1.0.0, it can talk to Download Tool 1.2, and can take
Application version 1.1.05 or earlier only.
If the eVolution unit has Downloader 1.0.2, it can talk to Download Tool 1.3, and can take
Application version 1.1.10 or later only.
Refer to the figure below to determine firmware versions on your ventilator.
Downloader
Application
8. Select Next >> to proceed to the steps of selecting the binary file that you want to download.
eVolution Ventilator Service Manual EVL510001 Rev. C v.0 May 2010
9. Browse to the location of the binary file of the application firmware that you want to download.
14. Select Yes to confirm that you want to download the Application Firmware.
(2) Information
message
15. If the transfer starts successfully, you will see a progress bar indicating the transfer process.
16. If the transfer finishes successfully, you will see a message under the transfer bar stating:
Programming flash. If the transfer fails, repeat the process from the beginning. Programming
the flash takes about 2 minutes from the time you see the message Programming flash. The
screen should be frozen during this period and would not respond to user interaction. When
the flash programming finishes successfully, the touch screen is alive again and responds to
interaction. The download tool indicates the download was successful as shown in the
following figure:
17. If the programming fails, a Failure error popup message appears as in the following figure. You
can repeat the process from the beginning.
If a connection problem occurs while the tool is transferring the file, the error popup message shown
earlier appears.
The tool window during data transfer looks like the figure below. The progress bar states: Transferring
image and the Information Message field states: Transfer data
Consequence:
The system is still functions on the old application if you reboot it. No data loss incurred.
Solution:
An error message appears while the Flash Programming process is proceeding. The download tool
window looks like the figure below. The information Message states: Programming flash
Consequence:
The original application is lost. The ventilator is rendered nonfunctional and there is no application to
load when rebooting.
Solution:
a) On system using Downloader version 1.0.0 (using Download Tool version 1.2):
The application cannot be reinstalled by the user. Contact eVent Medical, Inc. at:
service@event-medical.com for instructions.
b) On system using Downloader version 1.0.2 or later (using Download Tool version 1.3 or later):
1. Prepare the unit for downloading as explained in 6.4 items 1 to 5
2. Power up the unit, you will get an error message at the eVent Logo screen stating: Application
Fail, Application need reinstall
3. Start the Download tool.
4. Start downloading the Application as described in 6.4 (you can download either your original
old application or the new upgrade one.)
14
Section
FORMS
For your convenience and use you will find on the following pages a Service Record/Warranty Claim form.
You should complete this document when performing any service procedures on the eVolution Ventilator
system.
You will also find a Performance Verification Record to use with the Performance Verification section of this
manual.
Completed field Service Record/Warranty Claim forms should be forwarded as appropriate to the following
location:
Worldwide:
eVent Medical, Inc.
971 Calle Amanecer
Suite 101
San Clemente CA, 92673
United States of America.
Phone: +1 949 492 8368
Fax: +1 949 492 8382
service@event-medical.com
Model:
Serial Number:
Next PM Due:
Phone:
e-mail:
Test #
1.
1.1.
1.2.
1.3.
Test Name
SET-UP
FPGA Version
Self Test Status:
Speaker
1.4.
Alarm LED
1.5.
1.6.
Fan
Software Versions:
1.7.
1.8.
1.9.
1.10.
1.11.
2.
2.1.
2.2.
2.3.
3.
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
Recorded Data
Requirement
Pass Y / N
Yes
Yes
No
No
Yes
No
Yes
No
_
Application
Instrument Hours:
Blower Hours:
System Test
Oxygen Sensor
ELECTRICAL SAFETY TESTS
Ground Resistance
Forward Current Leakage
Reverse Current Leakage
FUNCTIONAL TESTS
Oxygen Inlet regulator
Inhalation Air Valve
High Pressure Inhalation
Oxygen Valve
Low Flow Oxygen Inlet
ml/cmH20
cmH2O/s
Compliance
Leak
Yes
Yes
Yes
No
No
No
A
A
<0.2 OHM
<300A
<300A
Yes
Yes
Yes
No
No
No
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
psi
l/min
l/min
l/min
l/min
l/min
21 psi
+2 psi/-1 psi
> 180 l/min
0.05 l/min
> 180 l/min
0.05 l/min
75 l/min
Test #
3.7.
3.8.
3.9.
3.10.
3.11.
3.12.
3.13.
3.14.
3.15.
3.16.
3.17.
3.18.
3.19.
3.20.
3.21.
3.22.
3.23.
3.24.
3.25.
3.26.
3.27.
3.28.
3.29.
Test Name
Recorded Data
Air Flow
EXH Flow
Requirement
Air Flow
EXH Flow
27-33
28-31 l/min
l/min
Flow, Air and
54-66
Exhalation
57-63 l/min
l/min
81-99
86-95 l/min
l/min
Oxygen
Oxygen Flow
EXH Flow
EXH Flow
Flow
27-33
28-31 l/min
Flow. Oxygen
l/min
and Exhalation
54-66
57-63 l/min
l/min
81-99
86-95 l/min
l/min
cmH2O
> 100 cmH2O
Safety Valve
cmH2O
< 55 cmH2O
INH
INH
EXH
EXH Pressure
Pressure
Pressure
Pressure
> 100
> 100
cmH2O
cmH2O
cmH2O
cmH2O
Exhalation
Valve
< 55
< 55
cmH2O
cmH2O
cmH2O
cmH2O
Nebulizer Solenoid
l/min
72 l/min
Crossover Solenoid
cmH2O
> 100 cmH2O
The internal battery icon is displayed in the upper
Internal Battery
right hand corner of screen.
Heater Current rises to >500mA.
Heater
Heater Actual Temp rises to the Heater Target Temp.
Buzzer
s
> 120 s
Manual Key
The ventilator delivers a manual breath.
The displayed O2% concentration is in the range 100 3%
O2 (100%
for 5 minutes.
O2) Key
The O2% returns to 21% after the 5 minute time period.
Nurse Call
The DMM indicates Open with no active alarms.
Normally
The DMM indicates Closed with an active alarm.
Open (N.O.)
Nurse Call
The DMM indicates Closed with no active alarms.
Normally
The DMM indicates Open with an active alarm.
Closed (N.C.)
Pass Y / N
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
Yes
No
No
Yes
No
Yes
No
Yes
Yes
No
No
Yes
No
Yes
Yes
Yes
Yes
No
No
No
No
Yes
No
Yes
Yes
No
No
Yes
No
Yes
No
Yes
No
4.
4.1.
4.2.
4.3.
5.
5.1.
5.2.
5.3.
5.4.
5.5.
5.6.
5.7.
5.8.
5.9.
5.10.
5.11.
5.12.
Vti (Analyzer)
Vte (Ventilator)
RR (Analyzer)
Vti (Analyzer)
Vte (Ventilator)
RR (Analyzer)
Vti (Analyzer)
Vte (Ventilator)
RR (Analyzer)
Vti (Analyzer)
Vte (Ventilator)
RR (Analyzer)
Pressure
Accuracy
(Pcontrol/PEEP)
6.
6.1.
6.2.
6.3.
6.4.
6.5.
6.6.
6.7.
6.8.
6.9.
Pcontrol
PEEP
Flow Trigger, Ftrig
Pressure Trigger, Ptrig
Recorded Data
ml
ml
b/min
ml
ml
b/min
ml
ml
b/min
ml
ml
b/min
Recorded Data
27%-33%
57%-63%
87%-93%
Requirement
50ml 12.5 ml
50ml 12.5 ml
40 b/min 1 b/min
100ml 15 ml
100ml 15 ml
30. b/min 1 b/min
600ml 40 ml
600ml 40 ml
15 b/min 1 b/min
1000ml 60 ml
1000ml 60 ml
8 b/min 1 b/min
Requirement
Yes
Yes
Yes
No
No
No
Pass Y / N
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
Pass Y / N
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
7.
7.1.
7.2.
7.3.
7.4.
7.5.
7.6.
7.7.
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Revision Number: 09
Page
of
Tracking Number:
*Service Type:
Requested By:
Customer Reference:
PO Number:
If Other, explain:
RGA Number:
Address:
Company:
City:
Title or Department:
State/Province:
*Phone Number:
Postal Code:
Country:
Hospital Name:
Hospital Address:
Equipment Details
Model:
*Serial Number:
*Ventilator Hours:
Total Running Hours
(Inspiration)
Instrument Hours
(eVolution)
eVolution Software
(pre svc)
Compressor (Inspiration)
Blower (eVolution) Hours:
Downloader-Boot Code-Application
example 1.0.0-1.0.0-1.1.06
eVolution Software
(post svc)
Date of Installation:
*Date of Event:
Downloader-Boot Code-Application
example 1.0.0-1.0.0-1.1.06
Resolution:
Describe actions taken to
resolve the problem
Tracking Number:
Yes
No
Yes
No
Yes
No
Supporting Documentation:
Tracking Number:
Description of Part
SN Removed
Warranty
Claim
(Y/N)
SN Installed
Supporting
Documentation:
T: +1.949.492.8368
F: +1.949.492.8382
Name
Date
Signoff Status
INDEX
A
Labels............................................................................................ 19
LCD Panel ................................................................................... 63
Low Flow Regulator (LFR) ....................................................... 52
Memory ........................................................................................ 62
Microprocessor............................................................................ 61
Modes ........................................................................................... 23
Monitored Data........................................................................... 26
C
Check Valve (CV4) ..................................................................... 48
Control Board ............................................................................. 61
Crossover Valve (Sol1)............................................................... 48
N
Nebulizer System ........................................................................ 52
Nebulizer Valve (SV4)................................................................ 52
Nurse call
warning.................................................................................... 18
Nurse Call .................................................................................... 62
Overview of Operation.............................................................. 39
Oxygen Regulator (Reg1)........................................................... 42
Oxygen Sensor ............................................................................ 60
F
Flow Sensor (FS1 / FS2) ........................................................... 44
Flow Sensor Interfaces............................................................... 60
FPGA ........................................................................................... 62
Front Panel Membrane Switch ................................................. 63
G
Gas Delivery System .................................................................. 43
Gas supply systems..................................................................... 40
H
Heat Exchanger (H1) ................................................................. 50
High and Low Pressure Oxygen Inlets.................................... 40
I
Inlet Filters (F1, F2) ................................................................... 41
Inlet O2 Check Valves (CV1 and CV2)................................... 41
Intended Use ............................................................................... 17
Interface Board ........................................................................... 60
Internal Battery Pack.................................................................. 56
Technical Data............................................................................. 31
THEORY OF OPERATION .................................................. 39
Tools, Test Equipment and Materials (recommended) ......... 38
Touch Screen ............................................................................... 64
S
Safety............................................................................................. 18
Safety Valve (SV)......................................................................... 47
Safety Valve Solenoid (Sol 2)..................................................... 47
SPAP Mode ................................................................................. 26
V
Valve and Solenoid Drivers ....................................................... 60
Ventilation Modes
Additional Settings................................................................. 23