PED| CE @e m SHINWEON S&T CO.,LTD.Woon | CONTENTS NITROGEN Gi A —*MODEL * NAME: * GAS SPRING * GAS SPRING * GAS SPRING * PAGE *PB~31 * P32—-51 a : - © rt *TSLSERIES PANS | «GAS SPRING * CONTROL PANEL * CONTROL PANEL * MULTI PANEL *PS2~T7 =PrB. . *Pa0 GI7- Sa ZS “(= | *HBI0.CB4.0312 = «COMPACT FITTING = «| *GFFITING == *VF FITTING ‘* DISTRIBUTION BLOCK * FITTING * FITTING * FITTING =e = P62 + P63 + Pad i j i * a f = Leg. _*CHARGING DATA _*HOSEMANUAL = * FITTING EXAMPLE [Il * FITTING '® PRESSURE DISPERSION TANK * FITTING * FITTING Liat TECHNICAL DATA ba t. *CHARGING = * ACCESSARIES: * TOOLS +* GAS SPRING * PaOI TOSS NITROGEN GAS SPRING TOSS is the first developed nitrogen gas spring domestically. All TOSS products are accurately manufactured with equipments of high precision such as CNC, M/C, etc., and have passed several trial tests of over one million strokes under SPM 80 condition. Shinweon has received acknowledgement for their superior quality through the application test on the spot from domestic industries. Also, Shinweon looks forward to big contribution to die pressing industries by developing TSP series which is more compact than existing gas spring. @ Quality Assurance TOSS gas springs come with two-year warranty from date of loading from the warehouse or one million strokes. Every troubleshooting service and (or) exchange of parts during this term is free. Also, should there arise any critical defects after the two-year guarantee period, the products shall be replaced free of charge. 1 Maintenance TOSS gas springs are manufactured based on a simple structure, which requires no repair throughout their useful life. TOSS gas springs, which are damaged during operations after their useful life may be easily repaired and revived by simply replacing the damaged parts. In addition, adequate load can be specified by directly adjusting the pressure at site. 1 Fast Delivery In order to ensure fast delivery and support parts for A/S, Shinweon is equipped with requirements such as procurements of load testing facilities, gas charging facilities and a comprehensive inventory for all spare parts. We also carry sufficient stock for certain models to minimize lead-time and to reduce deadlock in production. Models that are without stock can be delivered within 7 days from day of order. However, this lead-time varies according to quantity and location. @ Notice * Although there is a tap of M6 or M8 on top of the piston rod for an assembly and a disassembly, this should not be used to fix the gas springs or for any connecting devices. * During the installation, please ensure that there is about 1mm of margin space between the contact surface and the upper part of the piston rods. Also, there is no need for pre-pressure because the initial pressure is strong enough. Any increase of pre-pressure can damage the molds. * TOSS gas springs must be used just as it is. Do not cut or grind the upper part of the piston rods or grind the lower part of the gas springs, as it is dangerous. Any change on the gas spring can shorten a life and cause a breakdown. * When installing the TOSS, please ensure that the bottom surface of the TOSS touches the mold to absorb the load of gas spring. However, when assembling with mounts, there should be space between the mount and the bottom surface of the mold. This is to prevent the mold from breaking should heaby load breaks the mount. Conia ©2010y SMINWEON'SAT CO.LTD www.shinweon.com ‘AMMiphs Reseed SHINWEON S&T CO.,LTD. 3Installation and Operation When installing the TOSS gas spring, the piston rods of the gas springs must be installed parallel to the operation direction and vertical to the installation ground. Failure to do so will result in the generation of odd load and abrasion of piston rods, bearings, and seals etc., which will reduce the life span of the gas spring. To prevent damage to the gas spring and to maximize its life span, please allow 10% margin to the standard stroke to reduce shock that is caused by the compression of gas. The margin can prevent damage on the gas spring when the piston rod touches the bottom surface and shortening a life ‘span due to the impact by maximum gas pressure. With gas spring fully charged with high pressure gas, non-compliance with this warning may lead to accidents, product damages, malfunctions, etc. Before using the spring, make sure to fully understand and observe the warning below. aw wa” fen 1. Install the gas spring parallel to the working 2. It may cause gas leskage or the piston rodnot 9. Do not use the Tap hole at the top ofthe rod for direction and void of inclined or lateral oad. ‘to return if gas spring is used exceeding the purpose other than repair and maintenance. range of stroke lenath.| ag)? 82 ont 44, Do not cut, weld, heat to the main body. _5. Unless, gas spring is secured by bolts, bottom 6. Avoid using the spring in a setting that itis Dave will be loosened. released of the piston 106. g *% L g a ° 7. In disposing of gas spring, Be sure hat N28. Keep gas spring from fluid. ‘9. For mold lapping and polishing, exercise caution Gas epring has completely escaped. Please ‘against tho adhesion of welding eparks, scrape, keep disposition procedure. metalic contaminants, etc. www.shinweon.com ‘Copyright @2010 by SHINWEON 887 CO.,LTD SHINWEON S&T CO.,LTD. “ALK Reser[)Nitrocen cas SPRING TOSS GAS SF Tr TOSS MODEL TOSS is available from 500N to 100,000N of initial force and from 10mm to 300mm of stroke. Depends on total length, TOSS provides a wide range to choose from TSP, TSM, TSS and TSL series, and they are easy to use in small molds. Also, TOSS is available for self contained type, individually used as an independent gas spring, and fitting system type, multiple gas springs that is connected by pipes to adjust gas pressure ‘simultaneously for each gas spring. Conversion between those two types is possible. Recharging and discharging are simple and pressure can be adjusted easily. The maximum gas pressure for each model can be 150~180 bar. {M@Selfcontained type and fitting system type Self-contained type Already charged when shipped, it can be easily used, as it does not need extra space for installation of other parts. It may be discharged and recharged with a maximum charging pressure of 150~180 111 TmtTt.. DWE 1 Fitting System type Hoses connect with a few gas springs together and each gas spring can be simultaneously charged and discharged. They are easily handled during operations as the control panel controls pressure for each gas spring. The maximum charging pressure is 150 bar. ‘Copyright ©2010 by BHINWIEON SAT CO, www.shinweon.com ‘ATs Reseed SHINWEON S&T CO.,LTD.ey / ‘ + Certificate Status orpayce 1. SYSTEM ‘As TOSS GAS SPRING Is produced and controlled by a system of intemational standard. Quality places as PED, (European pressurized Module At), ISO (Quality control system) and CE (Product Cerificate). 2. Product Line-up TOSS provides a wide range to choose from 4 kinds. of standards (TSP, TSM, TSS and TSL series), and more than 1,700 models are avaliable. TSM, TSS, TSL 3. Product Assessment TOSS Gas spring is exported more than 30 countries and plans to expand our market abroad with a solid /—pisron ROD quality, fast delivery and good service. 4, Warranty All TOSS gas springs come with a two-year warranty from date of loading from the ware— DUST SEAL house or 9.3~ 1 milion strokes, depend on J model. DusTRING. ‘STOP RING. 7 CCLUINDER: 5, DATA Download(Cad & Catalogue Data) cnrrrwee Visit (www.shinweon.com) for Data download = goosew. Requesting for Data CD 2675-6744 ons PS shinweon@shinweon.com ‘GUIDE BUSH DATA format 2d_ Auto cad.dwg 3d_igs Catalogua_pdt TSP a www.shinweon.com ‘Copyright 62010 by BEINWHON BAT COLTD SHINWEON SET CO.,LTD. ‘Agree[ONROGeN cs serve APPLICATION EXAMPLES) wuts wane f UPPER - LOWER MOLD LOADING TYPE te UPPER PAD TYPE FL LIFTER PRECEDENCE PRESSING TYPE UPPER PAD FITTING TYPE CAM RETURN TYPE DRAW S/A TYPE ‘Copyright ©2010 by BHINWIEON SAT CO, ‘www.shinweon.com Reseed SHINWEON S&T CO.,LTD.a e ia - 7 CTO2052E pep] CE le. 97/23/EC SHINWEON S&T CO.,LTD.——— [ilifoceicissoms TOSS GAS SPRINGIE] w= wit CONTENTS 4l@® TSP-SERES as. // ETSPOU A eee eee seed eee eee Cee TSPO320 wont soe 1B BPRS SOs eter ee eee ee eee eee ee TSPOSOO eee Saree SOT SUE ee eee eee 18 G isiea( (1 (enotnenIORenvaRSWESETEDPEE® PERE HEH te tee Hen TSE 500 a te eee een eine ee PTR ADOT EH Hee Estee EH et EEE eter . 24 TSP4200 toe so 26 TSps600 8 @ ef: ¢ eo tf hw 3 + 28 TSPp9=so0 - Hee EERE eH eteee eee Drier MMODEL TSM TSS TSL © Specification TSP General Specification ‘soe | (© Fig Motels (© Mexinum stroke Rate Tyee | SOR | iar | ge | Per Mute racommondea) ow wf 50 to 100 (at 200) (© vocruen Fring Pressure @ Piston Red Speed 180-160ber (at 200) 0.09-0.8 ms Nitrogen Gas (2) (© Miiman Fling Presaure @ Rod Surface Trastmant 25 bar et 200) Nivate Coating (© opaccton Tomporatu © Calder Surtac Troster “ste 800 (oxez09 sisok Costing (© Pressure Increese es per Temperature 20%) % The above specificatior subject to change without notice for performance improvement. ‘Copyright (©2010 by BHINWEON SAT CO,.L10 ‘www.shinweon.com ‘ATs Reseed SHINWEON S&T CO.,LTD.[Caution!] Charging pressure has to be specified. Otherwise, 1802ar will be charged. eyed (OMCs) Prat TSP0170 Fore (N) leks) ad End 9) force* “37 0.06 040 006 5643 0.07 2 4 007 70 50 0.08 0 55 0.08 0 60 0.09 35 138 1065 G10) 381.50 10668 Ou 4 157 10 70 out 45177 1075. | Mae a2 50 197 13080 a2 © 236 150 90 ld B 248 156 ou 72.76 175105 aus 75 295 185 10 aus 80 315 195 115 016 0 354 215 125 as 100394 235135 020 125 492 285160 022 ‘+= at fall stroke www.shinweon.com TSP/10 Q snversoxserco.sz0, ERE rccrcce rr : : 2 é 5 800 3 42 : Q 3 0 90 10 150 1 © 0 20 0 6 BO 10 PRESSURE (Ber) STROKE() for TSP0170 Charging pressure(Bar) = Initial Force(N) 9.5 of cas 1,000(N) 9.5 105(Bar) = Copii 2010 sutRWEON SA CO.LTD ALK ase—— ru XG0170 MOUNT >) (X€0170 MOUNT 3 1 p30) 5 15: § ~ XP0170 MOUNT 32 reo + kO4 ors —-| cig a010by sMUNWRON SAT CO.LTD ALR aera Q ssn sur 0.120 www.shinweon.com TSP/11[Caution!] Charging pressure has to be specified. Otherwise, 1802ar will be charged. TSP0320 Fore(N) Saad Lo (ON) ee 702 M37 5000 0 039 50 40 5000 Bosl 56 5.100 6 08 2 46 5200 2 079 50 5200 25 098 55 5300 0 18 0 6 5300 35138 006s 5400 38150106 68 saq0 157 1070 5400 417 ao 75 32 5400 50197 3080 5400 @ 236 150 90 5500 B 28 15693 5500 7 276 175 105 5500 75 298 185 110 5500 315 195s 5300 90 354 215s 5500 10 354 235 135, 5500 15 492 285160 5500 ‘= at full stoke www.shinweon.com TSP/12 t. B1 164 172 193 234. 26.6 29.5 316 33.6 307 AL8 520 Ad 9) 0,09 out oul O12 Od 01s 0.16 018 0.18 019) o2t 02 0.25 0.26 0.28 0.28 032 033 0.36 043, FACTOR i g 8 & S FORGE (N) e238 INOREASING RATIO. E t 3 0 90 1 150 1m © 0 20 0 6 Bw 10 PRESSURE (Ber) STROKE() for TSP0320 Charging Initial Force(N) pressure(Bar) = aa of cas 2,500(N) 17.7 141 (Bar) = Copii 2010 sutRWEON SA CO.LTD Q snversoxserco.sz0, ‘agate—— ru XR0320(SRO150) MOUNT >) (X80320($B0150) MOUNT y oxen ©) bog —e 10 —! — ip ay rw i ‘www shinweon.com ingen d SHINWEON 581 COWTD. TSP/3d 2 [Caution!] Charging pressure has to be specified. Otherwise, 1802ar will be charged. TSP0350 Cn See eee (Ooms) fr Pd 10 039 50 40 5,000) 13 O51 56 43 5,100 16 06 46 52200 2 0.79 70 $0 $200 2 098 8 55 5200 30.118 90 60 5300 35° 1381065 5300 38 150 106 68 5300 4 157 10 70 5,300 45 1.77 12075 3600 5,300 50197 130 80 5300 0 236 150 90 5300 6 248 156 98 53300 702.76 170100 5300 75 295 180105 5,300 803.15 190110 5300 9 354 210 120 5300 100394 230130 3,400 125 492 280155 5400 *=at ful stroke www.shinweon.com TSP/14 133 194 224 242 254 315 376 395 43.7 49.8 25 n2 ard xa) 020 021 21 023 02s 026 028 029 029 032 033 037 037 0.40 oat 043 046 049 058 BERBER rccrcce rc 00 3200 200 co eo RG FORCE (N) INOREASING RATIO. me 3 0 90 10 150 1 0 20 0 6 Bw 10 PRESSURE (Ber) STROKE() for TSP0350 Charging Initial Force(N) pressure(Bar)=—"“55, of cas 8,300(N) 20.1 164(Bar) = Copii 2010 sutRWEON SA CO.LTD Q snversoxserco.sz0, ‘agate(_XP0350 MOUNT inieccapaacmacsnar ec ‘www shinwoon.com Fra d SHINWEON 581 COWTD. TSP/IS—s wuss [TSPO5OO = 00en ois SAN wai Hio2 938 85 Maintenance —, ta ate [Caution!] Charging pressure has to be specified. Otherwise, 150Bar will be charged. 0 ERR cence Fore(N) aad Loe Wate ome Peas oo) nr mt oa 4,0 gu 0 039 5 40 6700 104 026 2 3 O51 5643 6800 13.10.28 hen 2 6 08 2 4 690 157 029 5 amo 12 2 079 7 50 7000193031 i Bu 25 08 55 790 237038 i 30118 6 7100282036 : 35138 10s 7100 326038 ee ee eee 38 150 10668 7100. 353039 PREBBUAE (Br) STROKE) 157 070 710 370 Oat 417 754700 71004150 Si Ae Se Ee BER oem ren 236 15090 72 348 Ost G24 156 8 70 574052 70 276 10100 7200 63.6 0.55 Charging Initial Force(N) 15295 1010s 720 6057 pressure(Bar) =<——, 80315190110 720 25060 314 $0334 210120, 7200 814065 10354 230 130 72903 0.70 as ra amos) tame ame) SRE Ser 00 = at ful soke 4,000(N) 127(Bar) = 31.4 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSP/16 SHINWEON S&T CO.,LTD. ARE ReteXP0500(SP0300) MOUNT 52 Meer 60 60 9 9 od 65 im XT0500(ST0300) MOUNT XC0500(SC0300) MOUNT 60 6d 9 189 no ay e| = 0 M6 ‘copigh @2010y SHINWEON S&T CO.,LTD AT Righs Reseed ‘www.shinweon.com & SHINWEON S&T CO.,LTD. TSP/17—s vwapsss [NTSPO750 = 00en ois SNE wai wea ° valance only \ ry os i I deste Ne [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. an ERE rccrcce re Fore(N) oe ene Wiig 7 7 omc) rn i) mt a 6900 Bia 10 039 9242 10,600 159 0.40 Fe @.5 13.051 5845 19900 19.8 0.42 8 2- 16 00 O48 100 23.70.44 & 3000 $12 2 079 2s 11,100. 2890.47 saa Bus 2 098 2 57 1130 3840.50 — 30 118 92a 1130 4190.53, : 35138 gr 11400 484056 fe eee ee Bae Masog se PRESSURE (Ber) STROKE(H) 137 12 72 m400 5500.59 45177 1277 700 11,500 61.50.63 er 236 182 92 11,600 8100.72 8 248 15895 11600 849074 7 276 172 102 11,600 9400.79 Charging Initial Force(N) to P2980 Biss te Hote] BOOS Heese pressure(Bar) =o, 80 315 192112 11600 1070 0.85 49.1 9 354 212 12 11600 1200 0.92 100 394 232132 11,200 1330 0.98 ERI Ges ‘= at fll stroke 6,000(N) 122(Bar) = 49.1 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSP/I8 SHINWEON S&T CO.,LTD. ARE Rete~_XP0750(SP0500) MOUNT »\ (_XRO750(SRO500) MOUNT 4 = XT0750(STO500) MOUNT »\ | XB0750(SB0500) MOUNT = 6 ae 0 I 213 1 1 ) \ 2 Nx pay) | ot 2x M10 } —7—st www.shinweon.com & SHINWEON S&T CO.,LTD. TSP/19[Caution!] Charging pressure has to be specified. Otherwise, 150Bar will be charged. Bat) Rn aad eer tay CC kc portray Lane ao 13° O51 64 SL 13,300 16 06 7 54 13600 2 079 7B 58 13,800 25 098 8B 63 14,000 30 1.18 9B 68 14,200 35° (138 1083. 14,300 38 1.50 14 76 14,400 40 157 «18 7B 14,400 a a a) 14500 si oe aan OO 236 158 98 14,600 63 248 «164101 14,700 7 2.76 178 108 14,700 1% 295 188 113 14,700 8003.15 198 1B 14,800 90 354 (218 128 14,800 100 3.94 238138 14,900 125 492 288 = 163 14,900 *= at full stroke www shinweon.com TSP/20 619 1OL.1 105.8 1168 1247 1325 148.2 163.8 203.2 0.58 ost 0.64 0.68 on 076 078 080 84 x9 0.96 098 Los 1.09 112 42 1.29 149) ERR cence 9000 15 9 000 Qu 2 5 & oo gu 8 ase gua 2s00 Ba 10 25 0 75 10) 5 10 0m «0 6 m0 100 PRESSURE (Ber) ‘STROKE(%) Charging —_Initial Force(N) Pressure(Bar) =" sys of cas 8,500(N) 61.5 138(Bar) = Copii 2010 sutRWEON SA CO.LTD Q snversoxserco.sz0, ‘agate—— TOSS ee MD MOUNT WELDED (// MS MOUNT WELDED el 2 s 4 axon ~ | 1 i axon/a Moe ; vss % NDA iil, i X — J — ea © MK MOUNT WELDED »\ ( XP1000(SPO750) MOUNT ) Fa 4 1 4x04 5 I eo 08 t ” aaa 7 127 20 \ 8 ( XB1000(SB0750) MOUNT NS 20 2x10 eo ( XR1000(SR0750) MOUNT ~ XC1000(SCO750) MOUNT ‘+Y 080 ei 2x99 & i ® 1 Ne | * i XM aN = a) Fe ‘Copyright @2010 by SHINWEON SAT CO,LTD www.shinweon.com —— AS snenoseren ss. ineTHS5a Qo E vn I ws Maintenance —, ony \\ 036 [Caution!] Charging pressure has to be specified. Otherwise, 150Bar will be charged. ERE rccrcce re 15,000 15 © 7 12,000 gu 1B oSl 7037 14 2 6 0a 7% @ 108 he 2 20.79 84 64 113 5 5m 312 3 08 94 @ 120 ai Bus 30 LIS 10874 127 = aa ma @ ca 25 50 75 100125 1500 20 0G BD 100 aise oe Le PRESSURE (Ber) STROKE(H) 45177 13489 LT 0 197 144 og 15200 158 6 28 1m 107 BaO im 70 276 184114 70 180 75 295 194 I B00 187 Charging _Initial Force(N) 30315204 124 3800 193 _——————_ : ressure(Bar) = 07) (354) 24) 34 B90 207 : NEar) 101.7 10) 394 24d 1a 240002795219 125 492 35410 Aloo 3460253 mre Ges “ren sie aor 12,000(N) 118(Bar) = §$——_—_—_ 101.7 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSP/22 SHINWEON S&T CO.,LTD. ARE ReteMD MOUNT 2xou WELDED (/ MS MOUNT 85 6 | 1 4xou/= 8 WELDED "oe 4 a See 7 / © MK MOUNT WELDED > ) % 2 4x 013—4 } e105 it | 2 Sa ” 2 \ ae J J \ ( XB1500 MOUNT = > a axe x0 LRAT NS 20 axa y es ( XR1500 MOUNT ~ XC1500 MOUNT +) axon. e : NX aN = w as www.shinweon.com Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis Reseed Q savornonsarce.szo, TSP/23—s was: [NTSP2400 © 0cen ois SNE wai TSP2400 Fore(N) eye (erro So cere Ooms} [or ane Cs Yl kd ao mt oa 20,000 Bia 16 068 7 6L 33800 863 158 ie @.5 200.79 8565 34,600. 102.4 1.65, ye 2- 25 058 «95 70 35300 12250 1.73 510000 $12 30 118 10575 35800 142.6 1.81 000 Bua 35138 S80 36200 162.7 1.89 ca 38150 2188 364001748 1.94 : Zone ee ea Ba MN 2 50 75 100 15 150 0 «2 <4 60 BO 100 ST as Oe 36800 2030 205 PRESSURE (Ber) STROKE(H) 50 197 4595 23,800 37,000 223.1213 6 236 165 105 37400 263.3 2.30 7 2.76 185115 37,600 3035247 75 295 195 120 37,700 3236 (255 8 315 205 125 37800 438 263 Charging Initial Force(N) OOH ssa Bs ass Soil Evel hap: pressure(Bar) =——j5 9 1003.94 245145 38,100, 424.2 2.95 159.0 125 492 295 170 38400 5248 3.37 ne Beene IN? 20,000(N) 126(Bar) = §=§ ————_——_ 159.0 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSP/24, SHINWEON S&T CO.,LTD. ARE Rete—— TOS Eas MD MOUNT WELDED (MS MOUNT WELDED 02 26013 4x013-/= ie co ; OA. < — ea “MK MOUNT WELDED > Fa 26 4x 013—4 } 95 18 it | 2 la 9 2 \ ae. 8 z ( XB2400(SB1500) MOUNT \ 60 89 ( XR2400(SR1500) MOUNT A 108 Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis Reseed ~ XC2400(SC1500) MOUNT Gi 2xou i—s wanes [NTSP4200 © 0cen ais SAN wai TSP4200 Force(N) eye rere) ar a . 5 50,000 15 COR fr a (an) A) ° oo 000 gu 16 063 9% 4 0,600 150.5 321 3 20. 0.79 9B 7B 2,300 1778 3.32 ~ 2 si 2 098 «108 8S 800 212.0 3.46 [aa g 12 3011811888 5000 246.2 3.60 nac0 Bu 35-138 (8 65,900 280.3 375 nal 38150 134 96 664003008 3.82 25 GE On ee Se 40 157 138 8 66,600 314.5 3.88 PRESSURE (Ber) STROKE) 45° 1.77 148 103 67,200 348.7 4.02 50 197 158 108 42200 67,700 3828 4.16, 6 236 178118 68,500 451.2 444 70 2.76 198 128 100 519.5 4.72 1 295 208 133 400 553.6 486 % 315 28 138 00 56718 5.00 Charging —_Initial Force(N) 90 354 388 70,000 656.1 5.27 pressure(Bar) => 100 3.94 258 158 70,300 724.5 5.56 282.6 125 492 308 183 70,900 895.3 628 ae Wore ssnone IN? 35,000(N) 124(Bar) = § —————_ 282.6 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSP/26 SHINWEON S&T CO.,LTD. ARE Rete—— TOS Eas MD MOUNT WELDED (MS MOUNT WELDED w 36 | 1 4x03-/— iD vss Hl * sa X —— I\. —= a © MK MOUNT WELDED »\ ( XP4200(SP3000) MOUNT ) % us 137 We BS ( XB4200(SB3000) MOUNT Ze : 4x 0135 — 54 MB 20 THRU t 1 10 2 be 1 \ 2 J ( XR4200(SR3000) MOUNT ~ XC4200(SC3000) MOUNT ‘+Y o 2x03 i ® ' XQ at ‘Copyright @2010 by SHINWEON SAT CO,LTD www.shinweon.com ‘ATRgis ReseedTHS5a Qo Maintenance —, 07s [Caution!] Charging pressure has to be specified. Otherwise, 150Bar will be charged. Best one oe CC nc Initial 16 0.63 100 4 91,900 2 079 108 88 93,700 23 098 8 9 96,200 300118 128 9B 98,200 35° («13838 103 99,700 38 150 | 144 106 100,500 40 157) 148 108 101,000 45 177 158 13 102,100 Sniunioe cata eg es Ea ae 63 248 = 194 131 104,800 7 276 208 138 105,500 1S 295 218 143 105,900 80 315 228 148 106,400 90 354 UB 188 107,100 100 3.94 268 168 107,600 125 492 318 193 108,700 = at full stroke: www.shinweon.com TSP/28 Ard or) 23 601 315.7 6.19 370.1 642 244 6.65 4787-687 513701 533.1711 5874 7.33 as 756 7904 801 783.0815 859.1847 9134-870 9678 8.93 1076S 9.38 185.1 9.84 14568 10.98 ERR cence 7500 15 > “oe 6,0 gs Bone S12 ssa Bus 25 50 75 100 125 150 ba 2 4 6 8 100 PRESSURE (Ger) ‘STROKE(%) WEG own 1s Charging —_ Initial Force(N) pressure(Bar) = 416 IN? 60,000(N) 136(Bar) = }§$—_——_—__ 441.6 Copii 2010 sutRWEON SA CO.LTD Q snversoxserco.sz0, ‘agate—— TOS Eas MD MOUNT WELDED \ ( MS MOUNT WELDED 0 ua { 1 4x03 18 vss El * sa X —— I\. —= a © MK MOUNT WELDED »\ ( XP6600(SP5000) MOUNT ) 2 2 4x 017— 146 174 a ~ XC6600(SC5000) MOUNT ‘+Y o 2913 i ® J ‘Copyright @2010 by SHINWEON SAT CO,LTD www.shinweon.com ‘ATRgis Reseed—s wuss: [TSP9500 = 00en ais SNE wai TSP9500 Fore(N) co reread) ran oe || zi 100,000 15 om} ane el eaaes a fa 1,000 gu 20 079 118 98 127,600 5099 10.78 2, 25098 128108 131,000 591.6 11,10 ee 2 30 118 138 108 133,700 673.3 11.60 Broom B12 35138 as 135900 755.0 12.84 saa Bu 38130154116 1370003040 13.18 2 4 157 158118 137700 8366 13.24 : 4177 168 13 1392009183 1448 rere eer eee ee ree errr 50 197 178 128 o.ogq 140500 10000 14.70 PRReUnE Nem STROKE) 236 198 138 142,600 1163 1550 @ 24 208 at 143,100 12123 15.64 |= ee 1S 295 2B 153 144900 14084 1730 80 315 238158 145500 1490.0 18.10 90 354 258 168 146,500 1653.4 19.60 Charging Initial Force(N) 100 394 278 178 147400 18167 2044 pressure(Bar) =... 125 492 328 «203 149,100 2225.1 21.20 635.9 + at full stroke IN? 85,000(N) 134(Bar) = 635.9 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSP/30 SHINWEON S&T CO.,LTD. ARE Rete(MS MOUNT 0 \ MSA 25 WELDED XB9500(SB7500) MOUNT XR9500(SR7500) MOUNT XT9500(ST7500) MOUNT = ES ® ce Non + D \ XP9500(SP7500) MOUNT XC9500(SC7500) MOUNT eating TE ® i @ 1 = 1D gD | t » |G 2020 a0 | Z| | e es 0 coniat ©2010 SHINWEON SAT CO.,LTD ‘AURgis Reserved www.shinweon.com TSP/31CTO2052E PED C€ wie SHINWEON S&T CO.,LTD.a [ilifoceNcisseme | TOSS GAS SPRINGII] v==~= wate CONTENTS 4 TSM-SERIES as // TSM50- ECee seeer Heese . 34 TSM70- 7 eee 35 TSM90 Ct: TEE EE Hot eee eee ea TSM0ISO.- © ss 38 TSM0300. - PCE reece a eCaere eee gaa g) TsM0500 = so ee 42 TSM0750 - - Pi ae eeeag etree tea tea TSM1500 - - PEE Eater erat ae HEH ee rear eee TTSMSOOO LEE EE ety - 48 TSMs000 - feat tw we ft we 2 BO 1 General Specification a Senate ma ERT Tanne ee @ Fling Matoris Maximum Stoke alo wee WOR | Diameter | eal Charsing Per inate (corenced) et rae | ee Ca eee trogen Gas 02) | | | 750 t0 100 (208) 955 1 |b eae Reteares | teas 38 eure (© oxrrum Flea Pressure @ Piston Rod Sooed wo | 7 aoe 5 atone 2 tener {50-176bar(al 206) 000-00 me Tai 15 | 8 es tren P55 etree ie Herel "330380 25 | 12 [pi ence | Reterwrce ie tet (© sererum Fina Freie @ Rod Surface Treetmert uae ayo. acest oe [ee 25 be (ot 200) Nets Coating es wr | | ee wn © cower Tempers © Orne Stace Toamect| | TSMOD see) si senate Headeg ee sso i is eo La eee Tewiscd 5 | ais | aaa | 150800 : a | 7 (© Poss nero os per Tempore Tssce0 SPS asa ara Paar 0am /0 ssc a % The above specification is subject to change without notice for performance improvement. oni 62109 SUUNWHON SA CO.L1D ‘www.shinweon.com ‘Rp sone SHINWEON $87 €O..LTD, TSM/33wits [SVso E E i NITROGEN GAS SPRING os Ld BWE GREEN GAS SPRING TSMSONR 050 — 180(YELLOW) MODEL STROKE © “CHARGING PAESSUME ca) HOW TO SPECIFY} 0) sG50 REPAIR KIT Non-repairable MEFORCE CHART 900 135 fret 0 4 7 028 56 49 700 500 0.8 0.03 ‘ie 10 039 62 52 700 600 200 Ll 0.03 Zz ow T 41 127 050 674 $4.7 800 600 200-13 0.03 ® 7 15059 7237-80060 20013 0.03 = 460 125 19 075 80 61 800 600 200 «18 (0.04 « 7 25 0.98 9267-80060 2002.2 0.04 300 38° 150 «118 = 80-800 600. 200 ««33 (0.04 eat 125 SO. 1.97 142 92-800 600 200 42 ~~ 0.05 150} 7 63.5 250 172 1085 800 600 200 55 0.06 75295 195 190-800-600 2006.4 0.06 7 8 315 208 125 $00 600 200-68 | 0.07 0 20 40 60 80 100 1003.94 245145800600 2008.40.07 12s ASD (305 170 800 600 200 103 0.09 ae = at full stroke % Special type G50 MOUNT available upon requested, Q suns sur co... TSM®0 is pre~chatged when shipped and comes in four types. depending on the force, Pressure regulator and ‘All of TOSS gas spring must be secured ritrogen gas recharging is nat possible with a stroke reserved at least 10% of the length of the stroke. Not allowed disassembled in any case willhout manufacture’s Instructions, Color Force (N)__Bar / YELLOW 500 180 RED 380 135 Bottom thread only to be used for strokes 725mm Conigh ©20108y SHINWEON SAT CO.LTD “AL Righ ReseedPa TW TSM70 NITROGEN GAS SPRING | Fa | BLUE GREEN GAS SPRING GSMO) 050 — 180(vELLOw: MODEL STROKE “CHARGING PRESSURE ‘a HOW TOSPEGIFYE 99.) $G70 REPAIR KIT Non-epairable MBFORCE CHART 1,200 End ag force* 1 A) 7 0.28 56, 49 900, 700 13 0.05 a © 10 039 62 S2 1000 700 soo 200 15 005 z 000 i 125 127 030 68 $31,000 700 50020019 os 7 15059 7257100000500 30021 os 19 075 80 61 1.000 800 $00. 300-25 0.0 125 25 088 92 67 1,000 800 $00 300-32 0.06. 00 |e 7 38 150 118 80 1100 #00 50030047 0.07 125 30 197 142 92 1100 800 S00 3006.00.08 200 | eee 7 63.5 250 172 1085 1,100 800 S00 30079 0.09 75295 195 130 1100 #00 50030092010 ; 80 315 20S 125 1.100 800 S00. 3009.8 0 20 40 eo bo 100 loo 3.94 2451451100800 500-300-120 0.12 125 492 295 1701100 800 500 300 149 O14 TRE) += at fill stroke % Special type is available upon requested, G70 MOUNT TSM70 is pre~charged when shipped Note: and comes in four types. depending on the force, Pressure regulator and ‘All of TOSS gas spring must be secured ritrogen gas recharging is nat possible with a stroke reserved at least 10% of the length of the stroke. Not allowed disassembled in any case willhout manufacture’s Instructions, Color Force (N)__Bar YELLOW 700 180 Bottom thread RED 500 135 “ates 7mm TE ‘Copyright 82010 by SHENWEON SAT CO.LTD www.shinweon.com AD Renae SHINWEON S&T CO.,LTD. TSM/35russ (TSVSG GAS SPRING TSG x «(050 MODEL STROKE HOWTO SPECIFY} 900.) $690 REPAIR KIT Non-repairable End force* 7 028 36 © ©49 —1,100 10 039 62 52_—*1,100 127 050 674 54.7 1,100 Is 059 72 S7__-1,100 19 0.75 80 © 611,100 25° 0.98 92 671,100 38150 118 80-1200 50197 14292 1.300 635 250 172 1085 1,200 75295 195120 1.200 80 315 205 125 1200 100 3.94 245 145 1,200 125 492 295 170 1,200 © at full stroke 3€ Special type is avallable upon requested. All of TOSS gas spring must be secured with a stroke reserved atleast 10% of the longth of the stroke. Not allowed disassembled in any caso withoul manufacture's instructions. www.shinweon.com TSM/36 “0 23 0.07 600 4002.9 0.08 600 400 «350.08 600 4003.90.08 600 400 «470.08 600 4005.90.10 600 400 «850.10 600 400110012 600 400 1430.13 600 400 16.6 0.14 600 400 «1760.4 700 400216 0.17 700 400 26.6 0.20 Bottom thread only to be used for strokes 7—25mm, Q savrnoxsarco.iz. NITROGEN GAS SPRING — 180(YELLOW) ME FORCE CHART 1,200, 125 A; 1.000| 125 2% 7 i 125 2 soo 7 a 125 a oe 200 o 0 20 40 60 80 100 STROKE(%) TSMO0 is pro-charged when shipped and comes in four types, depending on the force, Prassure regulatar and ritrogen gas recharging is not possible, Color Force (N)__Bar YELLOW 900 180 RED 700 140 copyright ©2010 y SHINWEON S&T CO.LID ALR Rese——, [Efocercissrne = TSM90 Modis] # ===". Keclee ( SG90 MOUNT. >) (SC90 MOUNT » &O 89 » & 1 = 045 205 1 2s 7 8 XQ IN a (P90 MOUNT ) ‘Copyright ©2010 by SHINWEON S&T CO.LTD www.shinweon.com ATRIghs Reserved SHINWEON S&T CO.,LTD. TSM/37Wass TSMO0150 NITROGEN GAS SPRING Ez] = Hil eet REN GAS SPRING SMOIS 050 — __175(vELL MODEL STROKE CHARGING PRESSURE (Ba HOWTO SPECIFY] SPO150 a REPAIR KIT Non-repairable IB FORCE CHART = 125 End Ee 10 force* aed ae 10 039 62 52. 2,600_ 2,000 1,300 700 4.7.14 325 13 O51 68 = 552700 2,000 1,300 7005.7 0.15 ga 10 15059 7257 2,700_ 2,000 1,300. 7006.40.16 3 16 0.63 74 58 2,700 2,000 1400 700 68.16 & 1.500 By 20 079 $2 622,700 2,100 1400700 81.7 | | eet 25° 098 92 67 2800 2,100 1400 7009.9 O18 1,000 |=} 301.18 102 72__-2,800_ 2,100 1400700. 11.6 0.19 E 35° 138 112 77 2800 2,100 1400 700 1330.20 wo i 38 150 118 802,802,100 1400700144 0.21 40 157 122 82 2800 2100 1400 700 1510.22, 5 45 1.77 132 872.800 2,100 1400700168 0.23 ‘0 20 40 60 80 100 50 197 142 92 2800 2100 1400 700 185 (O24 enmesa 60 236 165 1052900 2,100 1,400 700 22.0 0.27 6 248 172 108 2800 2100 1, 700-234 0.27 [SES CS ED = m9 ET EE ‘TSM0150 is pre-charged when shipped HS a and comes in four types, depending , ‘on the force, The pressure cannot be soa Vaan Baa eae an eae ipa ea igaiya aes ‘adjusted but Nitrogen is rechargeable, Sat full stroke 3 Special type Is avallable upon requested. ae ee ey Note: YELLOW 2,000 175 All of TOSS gas spring must be secured with a stroke reserved at least 10% of the length RED 1,500) || 135 of the stroke, Not allowed disassembled in any case without manufactures instructions. www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSM/38 SHINWEON SET CO.,LTD. ARE Rete7. TMS" ee SP0150 MOUNT (_ SRO150 MOUNT. = 10 —») 8 84 o Ace (__$B0150 MOUNT sxe copii Gamo SMINWEON SAT CO.LTD ATRigirReere!Bevin aa \ cagerat > 2*MEE [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. Beet) eee) m | % 4000 fed 3200 3900 85 (O44 Saye} Om) reer & 10 039 2 7 6 2 = 15 059 65 400 1200.46 we 27 0 0799 10 4,000 15.5 0.50, © 1,600 g 42) 25 098 10015 4100 19.1 0.s2 ia Bua 300-1180 80 4,100 26 0.56, “el 35138 120 85 4,100 26.1 0.58 A eet (eee 2 0 75 mw) Msi 0 wm ww wo 100 40 157 13090 4,100 29.7 0.60 PRESSURE (Ber) STROKE() 4 177 0 95 4,100 33.2 0.62, 501.97 150 100 3,000 4,100 36.7 0.66 63 248 176113. 4,100 45.9 0.72 TM 276 19 120 4,100 50.9 0.76 80315 210 130 41005719 0.80 Charging —_ Initial Force(N) 90 3s 230 M0 400 65008 pressure(@ar) => 100 3.94 250150 4,200 RA 0.90 20.1 10 433 270160 4,200 BA 0.96 120 472 290170 4200 86.2 1.00 jlire of gas ean mo me ak *=at full stroke + Special type is available upon requested. 2,500(N) 124(Bar) = 20.1 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSM/40 SHINWEON S&T CO.,LTD. ARE Rete(SP0300 MOUNT ») ( SRO300 MOUNT = a {+ Bee aor s yy 65 ww =. \ XN A\ , ( $T0300 MOUNT »\ (SCO300 MOUNT *) 4 GS wet @ aa 2a |@ hes ” 9 4x07 X J ZA 7 as 22 x6 D6 ( SNO300 MOUNT For TTM0300 >) ( SG0300 MOUNT For TTM0300 ' (M38x1.5, 2 7 M38x1.5, '© 7 50 ee 2 8 wt a XW Zs Z) ‘Copyright ©2010 by SHINWEON S&T CO.,LTD ® ‘www.shinweon.com Rhee sMNWEON S&T co.2-70. TSM/AISTROKE ~~} cm 045 2.x MB DP6 [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. ES Beet eres) 5,000 45 omc) feral aa 5 10 039° «7 | 60 6100 1290.60 Bea @.5 15059 8065 6200 18.30.64 so 2- 2 079 «9 70 630 3.60.68 2000 12 25 098 100.75 6300 29.00.72 1.000 Bua 30 118 1080 640 440.76 a 35138 12085 6400388 0.80 : a Uens Wicca men Spee SI aa 2 50 75 100 15 150 0 «2 4 60 BO 100 4 157 130 90 6400 45.10.82 PRESSURE ae STROKE 4177 095 6400 505 (0.86 50.197 150 100 4650 6400 55.90.89 248 176 113 650.9 0.98 7 276 190 120 650 741.1 8 3.15 210 130 6500 $8.1 1.09 Charging Initial Force(N) OOH ssa Booed Be oe BSS BE pressure(Bar) =——37 4 100. 394 250150 6500 108.6 1.23 31.4 110 433 270160 6500 1204 1.30 120 472 250 170 6500 13L1 1.35 ES dss manson om ns 1 Ee **= at fll stroke X Special type is available upon requested. 4,000(N) 127(Bar) = 31.4 www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSM/42, SHINWEON S&T CO.,LTD. ARE Rete/_SP0500 MOUNT ) (_ SROS00 MOUNT em STO500 MOUNT 64 = 50} @ 4x09 ar ea rz 2x M10 ~ SC0500 MOUNT 2x00] www.shinweon.com TSM/43[Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. 10 03970 127 050.754 13 059 80 2 079 90 25 098 100 30118 110 35138 120 38150 126 4 157 130 4501.77 140 50 197 150 0 236 170 & 248 176 1 2.76 190 15 295 200 80 3:15 210 9 354 230 100. 3.94 250 125 492 300 == at ful stroke TSM0750 Beet etek) ssasasaks Initial 7350 co) Pod 11,700 11,800 11,800 11,900 11,900 11,900 11,900 166 195 25.7 320 383 46 48.4 509 S71 a4 760 18 885 48 OL. 137 126.2 1576 % Special type is evailable upon requested. www.shinweon.com TSM/44 Q snversoxserco.sz0, 0.75 0.78 0.80, 0.86 0.92 0.94 1.02 1.04 1.06 1.10 114 1.24 1.26 134 138 1.43 153 Le 1.34 sto 15 @ sono 1 Sama es . $1 8 sso Sia 0 Bu 2 sm win 0m ew wm PRESSURE (Ger) ‘STROKE(%) Charging Initial Force(N) pressure(Bar) = 49.1 6,000(N) 122(Bar) = 49.1 Copii 2010 sutRWEON SA CO.LTD ALK ase[WiFseei ccc sence TSMO750 MouiniSll] wee MD MOUNT WELDED \\ ( MS MOUNT WELDED \ (/ MTMOUNT WELDED \ 2x oi 4x01 2x01 XN ( MR MOUNT A ( SP0750M MOUNT \ ( SB0750 MOUNT >) (ST0750 MOUNT =F 565 4x09 ce & 3 | @©) | =: | |p 38 LAS 13 4 ify So m0 J ~ (SC0750 MOU! 7 2x99 Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis ReseedWass TSM1500 NITROGEN GAS SPRING E oe i oa STROKE —-} = 0675 ROS 8 He ra 7! rg 036 #40 to | / in 4% MB DP12 ah rot 283 Charge Port, Gs EAS SPRING SMISOONSNOSO _S(F) —_(msa)- 150 NODEL STROKE sivcasens — MOUNT CARING HOWTO SPECIFY] Spy500 ' ‘o) REPAIR KIT RCM1500 [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. eee ING PRESSURE/FORCE INCREASE FACTOR 15,000 1 45 12,000 Bia 10 039 «114104 19,000 49.9 2.00 Ben @ x 13. 051120107 19,500 59.22.95 gy" Z 15 059 124 109 19,700 654 3.02 6000 12 20079 13414 20200 81.03.13 3000} Bu 2 098 144119 2050-966 3.20 2 t 301.18 154124 20,800. 112.2 3.32 a Se ke ew 35 138 164129 20900 127.7 3.38 38 150 170132 21,000 137.1 3.47 PRESSURE ae STROKE 4 1ST 14 14 2410 1493349 45177 184 139 21200 158.9 3.58 50 197 194144 213001745 3.65 Seen Charging pressure for TSM1500 60236 214 154 15,150 21,500 205.6 3.83 @ 248 220157 21500 215.0 3.88 10 276 234164 21,600. 236.8 4.05 Charging Initial Force(N) 75 295 24 18 21,600 2524 4.17 pressure(Bar) = 80 315 254174 21,700 267.9 4.24 101.7 9 354 274 184 2180 299.1434 10039421 21300 303 ASD BETESTSNSICHaraing pressure of gas ies Taian ees Sab) 2L SON Eeane.25 E06 SEmiMhiehdemands force 12,000N? 1505.91 394 244 22,00 486.0 5.54 160 630 414254 200 5172 5.83 17S 689444 268 23100 563.9 6.11 200 787 494 284 22,100 648 6.46 12,000(N) ‘© = at fall stroke 118(Bar) = PoEag peat X€ Special type is available upon requested. www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSM/46 SHINWEON SET CO.,LTD. ARE Rete—— TS =n C= MD MOUNT WELDED) MSMOUNT WELDED \ ( MTMOUNT __ WELDED 4013 2xo13 1 p2xa1s se Ei] sa an __ eae (MR MOUNT WELDED »\ ( MK MOUNT. Be a {| aan B is \ ° z Wen! / (SP1500 MOUNT \ ( SB1500 MOUNT >) (ST1500 MOUNT a BS f MO 4x01 RO -4xou 0 Cg Ip leo 100 ° 735 c= ‘ t BA. ete ) (ST3000 MOUNT a = 10 wn) 4x01s By abs 40135 (6D Cg —_ aa leo “Oi: ¢€ 6 Lk {+ cranes ? 4x 0135 8 — a Ht 2 TT. ) a J J ( SR3000 MOUNT ~\ (SC3000 MOUNT aN J \. Q savornonsarce.szo, Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis Reseed / www.shinweon.com TSM/49Wass TSM5000 NITROGEN GAS SPRING E oe i oa STROKE —~} =— e120 R25 8 He J at rg 065 80 i { i q emo per 25.5 rot " 566 Charge Port cys ie SPRING HEMSOOON USO Sie) —_(msA)-— 150 NOEL STROKE sircownmeos MOUNT ciARGING HOWTOSPECIFY] Spano i o- BEPAIR KIT RCMS000 [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. eee ING PRESSURE/FORCE INCREASE FACTOR 0000 45 40,000 £ 14 10 039 «117107 61400 1256 7.78 2. 13051 13 U0 30 149.2 7.92 ~ 27 13 059 17 112 7,00 1649 8.01 e000 12 2079 13717 735002041 8.24 1,000 | Bu 2 098 147 12 7520 434 8.48 2 301.18 157127 76,500 282.6 8.71 3 Se ok aw 35138 167132 71600 3219-895 38150 173.135 7100 345.4 9.09 PRESSURE ae STROKE 4 187 Im 137 73400 361.1 9.18 450 177187142 7104004 9.41 50197 197147 79600-4396 9.65 Senet Charging pressure for TSM5000 6 236 217157 49650 80500 518.1 10.11 6G 248 23 160 80700 541.7 1025 10 276 237167 81,200 $96.6 10.58 Charging Initial Force(N) 75 295 247 172 814006359 10.81 pressure(Bar) => 800 315257177 81,700 675.1 11.05 331.7 9 354 277 187 9,10 753.6 1151 100 39427 ST 2400 Sil lSd BEESTESTSNSICHaraing pressure of gas nasil isa Bor Baz Stoo Ricca Mltsiss SMMAIeh demands force 38,000N? 150 5.91397 247 83,500 12246 14,32 160 630 417 257 $3,600 130.1 14,79 175 689447272 $3,800 1420.9 15.49 200 787 497297 $4,100 1617.1 16.65 38,000(N) "+= at fll stroke 115(Bar) = cea vaiie X€ Special type is available upon requested. www.shinweon.com Copyright ©2010 by SHINWIEON S&T CO.LID ay QS enantio cpm—— TS =n C= MD MOUNT WELDED) MSMOUNT WELDED \ ( MTMOUNT __ WELDED 2x 013 es 6: p2xa1s y 32 \ ae z Wen! / (SP5000 MOUNT , ( SB5000 MOUNT >) (ST5000 MOUNT a =a a 1098 = y 43S foe - “ -sxons SO ei”; ied Tw = wo |(@op)) os spas -)) if at 1+ a q ll Sarto 40198 Sn Ha \ : Ht yy 2 1095140 ry Jt j Was D seh nomad J) = J ( SR5000 MOUNT NC ‘+ 60 60 ey ep XX J ~ a ‘Copyrihe ©2010 by SHINWEON SAT CO,LTD www.shinweon.com ‘ATRgis Reseed SHINWEON S&T CO.,LTD.CTO2052E PED 97/23/EC CE wie. SHINWEON S&T CO.,LTD.TSS0750 © ee beer retorted TSS1500 Pears oo 4 4 3 366 TSR SOO Ee etree eee eae Har arg ener tH rere Eee SH sy TSS5000 Feet etic apige GD. MIMODEL TSP TSM eerste sth © Specification 1 Gonoral Specification (© Fling Waters Maximum Soka Flo Pe Per te (Roonerones) v0 | tia00 Niwooen Gas 0) sto 100 (208) (© Wosirun Fea Prosi @ Fiston Fed Speed 3 2 150-180 er (at 200) 0,03~0.8 mis van | arom | 10H (@ Miinam fing Proaure @ Rod Surface Teatmant 25 bar (at 200) Nate Coating ox a aor | so | bane © operation Temporaire © Cylinder Surface Treatmert 610 600 Oxiaed Bisck Costing (© Pressure ncraeso as par Teroeratre 02%) 0 The above specification is subject to change without notice for performance improvement. By : pm sanyo 2.30 yalaioy one] Hr aay co.coms ere SHINWEON S87 CO.LTD.HOW TO SPECIFY MOUNT REPAIR KIT Tss0750 ‘sP0750 RCSO750 [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. TSS0750 Force(N) femrks) rns Pod 10 039 9080 9500 12.7 050 954 827 9,800 15 059 10085 10,000 200.79 11090 10,300 25 098 120 95 10,600 301.18 130.100 10,800 35° 138 140105 10,900 38150 146 108 11,000 4 157 150 110 11,000 45 1.77 160115 11,100 50 197 170 120 11,200 6 236 190 1307350 11,300 @ 248 196 133 11,300 72.76 210 140 11,400 5 295 20 145 11,400 80 315 230 150 11,500 9 354 250 160 11,500 100394 270 170 11,600 125 492 320195 11,700 150_ 591370220 11,700 16 630 390 230 11,700 175 689 420 245 11,800 200 787 470270 11,800 ‘*=at fil stroke X€ Special type is available upon requested. www.shinweon.com TSS/S4 214 247 276 339 465 28 59.0 653 16 2 579 96.7 108.0 1093 1218 B44 1658 1972 2098 2086 260.0 Weight (kg) 1.00, 1.00 102 1.06 12 1.16 1.20) 1.24 1.26 1.30 136 1.45 1.48 1,52 1.60) 1.64 174 1.82 2.04 230 237 2.52 2.16 IB CHARGING PRESSURE/FORCE INCREASE FACTOR 70 4 5 ss00 2 5 2 450 bis 8 sso $2 10 Bu 2 0 75 100 25 1500 20 4 «6 BD 100 PRESSURE (Ber) STROKE() IM Calculation of charging pressure for TSS0750 Charging —_ Initial Force(N) pressure(Bar) = 49.1 6X) What comes to the charging pressure of gas spring which demands force 6,000N? 6,000(N) 122(Bar) = 49.1 Copii 2010 sutRWEON SA CO.LTD Q snversoxserco.sz0, ‘agate=a BRIBES sem TSSO7SO MEU soe» wai MD MOUNT WELDED \ (/ MSMOUNT WELDED ) ( MTMOUNT WELDED axon ae p-2xon 7 1 “ro 0 » i 7 “ v8 rt \ ben J ra (MR MOUNT WELDED »\ ( MK MOUNT 20 28 2 4x01 4xou— 5 7 ee 20 \ ° z Vw / ( SP0750 MOUNT \ ( SB0750 MOUNT >) (ST0750 MOUNT 5 565 4x08 @ g 4x09 GO 5 ° 565 c= ) 2 2 [ - 2x08 e benef Tt > s0s75 Me — — aS an aa ey >) (-$C0750 MOUNT ‘+ f @ ee r{ | @ 9 Isp ee: bdo =i | | nt 3S 4 o 1 at www.shinweon.com Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis Reseed TSS/SS| THS5a Qo ED . aaa = STROKE ~~} a 8 —— 07 036 40 i ' in 4% MB DP12 a pe b\ austen cys GAS SPRING TSSi500 x 050 _S(F) —_(MSA)-— 150 NODE. STROKE sivaoiwos — MOUNT GIARGNG HOW TO SPECIFY | Mount P1500 a ‘o REPAIR KIT RCS1500 [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. TSS1500 IB CHARGING PRESSURE/FORCE INCREASE FACTOR Pon 5 sme ee | & [vue 154 7 oma) rr ne ) a re ia 12,000 Bua 10 039 «1m «112 17800 6853.06 Son é x 130511274 1144 18300 76.03.09 ce 20 13059 27 18500 413.13 S000 312 2 079 142122 19,000 99.73.24 3000 Bu 2 098 182 127 1940 1153 3.33 a 300 118 162132 19,700 1309 3.42 : 351381137 2000 1464 3.50 ete eee 38 150 178 140 20,100 1558 3.59 CE are 40 1ST 1g 142 20200 162.0 3.62 45177 192.147 20400 177.6 3.70 50 197 202152 20500 1932 3.80 Calculation of charging pressure for TSS1500 6 236 2m 162 208002243 3.99 GB 248 BB 165 151580 20800 2337 4.06 10 276 242172 20,900 255.5 4.16 Charging Initial Force(N) 75 298 382 17 21000 2711428 pressure(Bar) = 80 315 262 182 241002866 434 101.7 90 354 282 192 2170031 456 COE EEE TE #8) What comes to the charging pressure of gas lps} Asa Basa aay 21-00" “4a | 80 ‘spring which demands force 12,000N? 150. 591 402__ 282 21,00 5047 5.62 160 630 42 262 21700 5359 5.80 17S 689 452.277 21,700 582.6 6.16 200 787 502-302 21,800 6605 6.50 12,000(N) 2509.84 02352 2190 8163. 7.39 ATE Bt) Seer 300 118 702 402 22,000 972.1 8.27 101.7 ‘+= at fll stroke X Special type is available upon requested. www.shinweon.com ‘Copyright 62010 by SHINWEON BE COLD TSS/S6 SHINWEON S&T CO..LTD. ‘All Rights Reser=a BEBENS ssn TSS 1SOO METRE ee wai MD MOUNT WELDED 2xo13 WELDED 4013 (MS MOUNT 1 : ( MR MOUNT ( MT MOUNT WELDED p2xa1s 95 117 tha \ ° z Va / ( SP1500 MOUNT , ( SB1500 MOUNT >) (-ST1500 MOUNT i00—= = 738 H 4x0 Be Od a - * axon RO ot Nad b — 100 ° 735 c= ~ ) 2 2 [ wo a 4x OL . NN Z +6 xh. | 2 735 100 Jt — — / \ ts. Fo N20 THRU a eo ( SR1500 MOUNT ») (SC1500 MOUNT ‘+ axon @ Isp 115 137 160 «| | | 4 XQ at ‘Copyright @2010 by SHINWEON SAT CO,LTD ‘www.shinweon.com ‘NR Rowe TSS/S7Heo STROKE ~~} R25 8 He J at \ rh #50 1 aq 4 mot he Charge Port cus GAS SPRING TSs3000 x 050 _S(F) —_(MSA)— 150 MODEL STROKE siroormeos MOUNT GHARGING Rrmesrsone PRESSURE HOW TO SPECIFY | Mount P3000 = REPAIR KIT RCS3000 [Caution!] Charging pressure has to be specified. Otherwise, 1508ar will be charged. TSS3000 IE CHARGING PRESSURE/FORCE INCREASE FACTOR Fore () Saiead elk) Weight 2 xaaco 15 one rr ne eo) e ia 24000 gu 10 039 12 112 35,700 1055.07 13051 1275 1145 37100. 123.1 5.08 ce 2° 15 09 132 17 375001356 5.18 B20 $12 2 079 42 122 38900 1608 5.38 ean Bu 2 098 1582 127 39900 1859 5.54 al 30 118 162132 49800 211.0 5.69 M 351381137 4140023615385 eee ee 38150 178 140 41800 2512 5:90 CRS? srpoaetel 40 1ST 1g 142 42002612593 4817112147 42500 2864 6.16 30 197 202 152 42900 3115 622 I Calculation of charging pressure for TSS3000 236 2m 102 43,600 361.7 6.52 © 248 WB 165 29400 43700-3768 6.70, 7 276 242172 44,100 412.0 6.94 Charging Initial Force(N) 75 295 252 In 4430 437.1 7.10 pressure(Bar) = 80315 262 182 44500 4622 7.26 196.2 9 354 22 192 430 512.4751 100.394 302 202 45,100 562.7 7.86 x ‘&R) Whit Gomes to the charging pressure of gas asi! ban Basa’ aap ASO! ERIS! Eley: ‘spring which demands force 25,000N? 190 591402252 460008139 9.45 19 630 42 202 46,100 8641 9.76 156894592277 45300 9395 10.23 200 787 502-302 46,500 1065.1 11.01 25,000(N) 250 9,84 02352 46800 13163 12.53 GB) Sareea 300 118 702 402 419015675 14.14 196.2 = at fll stroke X Special type is available upon requested. www.shinweon.com Cop €2010by SMINWIEON BA CO.LID TSS/58 & SHINWEON S&T CO..LTD. Al Rights Reserved=a BEEBENSS sm TSS300O MENA =" wai MD MOUNT WELDED \ (/ MSMOUNT WELDED \ ( MTMOUNT WELDED 4013 2xo13 1 p2xa1s ( MR MOUNT us 137 4x01— os 3 wae 9 2 \ ae z Va / ( SP3000 MOUNT \ ( SB3000 MOUNT >) (ST3000 MOUNT el 110} mm) ax01s ey © - > +0091 = AX 2 i 3 LL NN Z 48 odes | sp Jt — — / \ ae Fa M20 THRU a eo ( SR3000 MOUNT >) ($C3000 MOUNT. ‘+ f 2x03 Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis ReseedPED . ome “J STROKE —~ a 8 =— e120 | THS5a Qo 06s #80 i ' 4 « mao p12 = rob \ austen Gye GAS SPRING Tss5000 x 050 _S(F) —_(MSA)— 150 ‘MODEL STROKE sircoriowss — MOUNT CHARGING HOWTO SPECIFY} Moun P5000 i ‘on REPAIR KIT RCS5000 [Caution!] Charging pressure has to be specified. Otherwise, 150ar will be charged. TSS5000 IB CHARGING PRESSURE/FORCE INCREASE FACTOR Pon 5 sme eee | & [vee oma) rr ae ) _ eal ioe 0.00 Zu 10 039 125 115 65400 137.4 RD Fae @ x 13051 127.5 1145 67800 160.9 8.37 8 2- 13059 27 500 1806847 es 12 2 079 142122 71,00 2198 8.72 ‘1.000 Bua 2 098 182 127 73,000 259.1 9.00 a 300 118 162132 74400 298.3 9.21 : 351381137 75,600 3376 9.68 reece eer eee fee ree ere 38 150 178 140 76200 361.1 9.71 PRESSURE ae STROKE 4 157 1 12 76500 3768 9.7L 45177 192.147 7300 416.1 9.95 50 197 202152 7800045531034 Calculation of charging pressure for TSS5000 6 236 2m 162 79,100 5338 10.68 © 248 WB 165 49,650 79300 55741084 7 276 242172 79,900 612.3. 11.19 Charging Initial Force(N) 75 298 382 17 80200 6516 1144 pressure(Bar) => 80 315 262 182 80500 6908 11.97 331.7 90 354 282 192 81,000 7693 12.18 COE EE 7 cael ‘&8) Whit Gomes to the charging pressure of gas Asi sah Basa Aa e200 FIOM! EAL ‘spring which demands force 38,000N? 130 591 402__ 282 82800 1240.3 15.14 10 630 42 262 $3,000 13188 15.8 17S 689 452.277 $3,200 14366 16.38 200 787 502-302 $3,500 1632.8 17.61 38,000(N) 250 9,84 02352 84,000 2025.3 20.08 ANS Bt) Seer 300 11.81 702402 4300 24178 2255 831.7 ‘+= at fll stroke X Special type is available upon requested. www.shinweon.com Cop €2010by SMINWIEON BA CO.LID TSS/60 SHINWEON SET CO.,LTD. ARE Rete=a EEBENSs sm TSSSOOO MANE =" wai MD MOUNT WELDED 2xo13 (MS MOUNT WELDED p2xa1s ( MT MOUNT WELDED SS (MR MOUNT WELDED »\ ( MK MOUNT 2 B M6 174 4x017— 2B Las 9 2 \ ae z Va / ( SP5000 MOUNT \ ( SB5000 MOUNT >) (ST5000 MOUNT = a 1095. 4x05 Be Od foe - 0 «x05 80 ‘? ISD fat y Ze » % axmi0 4x 0138 2 Ny ¥ 1 BF 1095 140 Jt aN = J \ $66 pei J Pa ( SR5000 MOUNT =| ( SC5000 MOUNT ‘+ 018s ron ut | & Isp = pit Bn XQ at ‘Copyright @2010 by SHINWEON SAT CO,LTD www.shinweon.com ‘NR Rowe sHINWEON S&T CO.2:7D TSS/61a = i 7 - CTO2052E PED 97/23/EC CE wie. SHINWEON S&T CO.,LTD.——— HRSG sm TOSS GAS SPRING # =~ wate CONTENTS _ABEEETSL-SERIES OY 4 /// TsL0500 ee pacer 7 TSLO750 toe 66 RT SOO Feta ee eee TSL3000 ey Harte eee Egg) Bre SUVOI oe tac - 72 TSLI500 ss ee gd TST AQOOO oe Se a eee eae eee so MIMODEL TsP TSM Tss Ts. © Specification 1M Gonaral Spoctication naa ore [doe | coy © Filing Materias (© Maximum Stroke Fato ee oe San ee | _Pressuce | Per te (Rooneronea) : a Gein lear lise ‘Misane Gas es) So to 100 (ar 200) + t © Maxirnum Filing Pressure @ Piston lod Speed Ls | me based ae 150-180 er (at 200) 0,03~0.8 mis ee) | zis | 108er werner Paere © a tc Tm @ | me | exw | see baad be alncesli yasmo | 1-0 m | & L ween | wo | 1508 eration Temperature @ Cynder Sirtace Treatment eee raw | iss | im | © | ran | mano | asoew “510800 Oridaed eck Costing auc [osm | im | | ammo | sce | some © Pressr eresno8erTemorere 02%) 0 The above specification is subject to change without notice for performance improvement. ‘Copyright ©2010 by BHINWIEON SAT CO, www.shinweon.com ‘Apt ene SHINWEON S&T CO.,LTD. TSL/63TH Sn Ea ‘STROKE cot 045 20 2 MB DP6 [Caution!] Charging pressure has to be specified. Otherwise, 1508ar will be charged. RE ro oka) 10 039 10595 5100 33.9 15 059 115 100 5300-392 20079125105 35400 446 25 098 135. 110 350 50.0 30118 M4515 5600 $5.3 35 138158120 570 7 38150 161123 5700 63.9 ® 157 165105 5700 66.1 45° 177175130 5800 71.5 50 197 185135 3800 768 236 25 us |) 590 876 248 248 5900 908 276 225155 6900 98.3 8 315 245165 6900 108.1 9 3.54 265 175 6101198 100 394 285185 610 1306 110. 433305195 610 141.3 10 472 325 205 62001821 125 492 335210 62001574 160 630 405 245 6200 195.1 = at fll stroke % Special type is available upon requested, www.shinweon.com TSL/64 089 a4 0.98 0.98 110 LB 116 116 119 121 LB. 125 131 138 Las 151 158 164 167 1.39 Q svornonsarc.ss0, s.aq0 1s 4000 Bia z é 2 3,00 gu 5 2000 B12 sn Su 2 50 75 100 125 150 0 PRESSURE (Ber) 2 0 6 8 100 STROKE(%) Charging Initial Force(N) pressure(Bar) = 314 oressure of gas 000N? 4,000(N) 127(Bar) = 314 Copii ©2010 SHINWEON SAT CO.L:TD ‘ALRgis Revemall BESEISsss — TSLOSOO/MSURI = ==". Ce SP0500 MOUNT ») | SRO500 MOUNT i: Tae] 60 9 6} a a fe al Ee 4x09 q ST0500 MOUNT »\ (- SB0500 MOUNT a 50 G0 f rt go ae —SCOSOOMOUNT) 2x09 ail me www.shinweon.com SHINWEON S&T CO.,LTD. TSL/65,TH Sn Eg me ‘STROKE ce 050 20 2x M8 DPI2 [Caution!] Charging pressure has to be specified. Otherwise, 1508ar will be charged. Poa eee ay arn - pane (kg) 1 ° ad fore’ 6,00 gu 039 8400 2 7 5600 : 5 a" 0.59 8,700 5 3,000 3 12 079 3.900 : sso Bua 0.98 i ! . 118 “ 2 50 75 100 125 150 0 20 40 60 a0 100 138 9,700 7 PRESSURE (Bat) STROKE() 137 9800 L71 236 10,300 248 10,300 276 10,500 Charging Initial Force(N) 295 10300 ressure(Bar) =<, 315 10600 : (Bar) 49.1 354 10,700 394 10.8300 yaRSiT8 of as 42 345-20 11,000 ‘000N? 591 245 11,100 ” 630 255 11200 2286 689445270 11200 200 7.87 495 295 11300 2788 3.08 6,000(N) 250_ 9.84 595345 11500 341.6 3.60 122(Bar) = —§ ——7 300 1181 695 395 11,500 4044-407 49.1 ‘= at fll stroke % Special type is available upon requested, www.shinweon.com Copii ©2010 SHINWEON SAT CO.L:TD TSL/66 SHINWEON S&T CO.,LTD. Ags Reseed—— TMS =n C= MD MOUNT WELDED \\ ( MS MOUNT WELDED \ ( MTMOUNT WELDED \ 2x OIL Ty cy me p2xon 7 » E- s { ' wo 28 at 1s sa { J\ Ss )\ = (MR MOUNT WELDED »\ ( MK MOUNT. 20 as axon 4xon— " ” a ore Ra [ 127 5 20 o A 7 ee S_ (P0750 MOUNT | (_SB0750 MOUNT >) (ST0750 MOUNT = 5 = ee 165) axes & i Toy “a is ss pss 4 jt t ot & 1 1 1 so 110 130 pt | ne 3S 4 l a»? ( o t 1 S J\. we a} J Copyright ©2010 by SHINWEON S&T CO,LTD www.shinweon.com —— QS snr srens. siveTH Sn Ee ‘STROKE ce 075, 040 4 MB DPI2 [Caution!] Charging pressure has to be specified. Otherwise, 1508ar will be charged. 039 059 079 0.98 LIB 138 1.50 137 L71 197 236 2.48 216 295 315 354 3.94 492 591 630 6.89 200 7.87 250 9.84 120 15 140 4s 150 160 174 185 190 200, 210 360 235 260 430 270 400 285 510310 610 360 300 1181 710 410 +> at fll stoke aE i) Pa) ia ako} st force* 56.1 86 mI 87.2 108 1184 1340 1433 1496 165.1 180.7 211.9 2243 243.0 258.6 274.2 3053 3365 4144 4923, SB S702 22,000 648.1 22,100 $03.8 22,100 959.6 % Special type is available upon requested, www.shinweon.com TSL/68 ar (ke) L500 15 12,000 Bis 2 @ & 000 gu pen 12 = Bs 10 2% 50 7% 100 15 150 0 20 40 6 a0 100 PRESSURE (Bar) STROKE(%) Charging Initial Force(N) pressure(Bar) = 101.7 f6S8Ute of gas 12,000N? 682 12,000(N) 790 118(Bar) = |§ ————_——_ 8.68 101.7 Copii ©2010 SHINWEON SAT CO.L:TD Q svornonsarc.ss0, ‘Snouheans—— TMS =n C= MD MOUNT WELDED 2xo13 (MS MOUNT WELDED \ ( MTMOUNT WELDED \ p2xa1s se Ei] sa /\ = ws (MR MOUNT WELDED »\ ( MK MOUNT. a 7 {| 95 118 3 a 8 2 K ) Wes ) (P1500 MOUNT | (_SB1500 MOUNT >) (ST1500 MOUNT ns == 735 maxon gat” @ @ yo ® 100, ° 735 c= | rons ) (S1500 MOUNT a @ 2x1 Ig? a mio 2 | on \ aN Nee 7 Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis Reseed www.shinweon.com TSL/69 Q savornonsarce.szo,TH Sn Ee 039 059 079 0.98 LIB 138 1.50 137 L71 197 236 2.48 216 295 315 354 3.94 492 591 630 6.89 200 7.87 250 9.84 160 170 184 190 195 200 20 245 270 280, 295 50 320, 20 370 300 1181 720 420 ‘+> at fll stroke ‘STROKE 3000 io ia i) ako} st force* 38,500 38900 40.200 41200 42000 42,600 42900 43100 43,600 43900 44.500 44300 4.900 45,100 45,300 45,600, 45,800 46200 46,500 46,00 46,700 46.900 47200 47300 95.5 108.0 1206 145.7 1708 1959 211 236.1 246.2 m3 296.4 346.7 366.8 3969 42.0 4a 14 547.6 6732 198.8 9.1 974.4 1050.0 1301.2 15524 % Special type is available upon requested, www.shinweon.com TSL/70 ce 095, 60 4 MB DPI2 ron (ke) x00 15 24,000 Bis = @ 2,000 gu 520m 12 Bs 10 2% 50 7% 100125 150 0 20 40 60 a 100 PRESSURE (Bar) STROKE(%) Charging Initial Force(N) pressure(Bar) = 196.2 BHESSure of gas ce 25,000N? 12.46 127(8ar) 25,000(N) 1423 jar) = — 16.00 196.2 Copii ©2010 SHINWEON SAT CO.L:TD Q svornonsarc.ss0, ‘Snouheans—— TMS =n C= MD MOUNT WELDED \\ ( MS MOUNT WELDED \ ( MTMOUNT WELDED \ 2« 013 Ty cy oe p-2x O13 1 | ' se El > sa J\ SS ws (MR MOUNT WELDED »\ ( MK MOUNT. as i us , 4x03 _t | 3 sae 9 Y 32 \ ae z Ye zy (SP3000 MOUNT | ( SB3000 MOUNT -) (-ST3000 MOUNT = = Ba |—sn013s oe a cons a] Tt — Fs _ »|@)| 2 Le@® at a) Bree ~\ (SC3000 MOUNT f 80 a 2x03 | m2 30 ( )\ ws Q savornonsarce.szo, Conia G2010by SHINWEON S&T.CO,LTD ‘ATRgis Reseed ot J www.shinweon.com TSL/71wm S500 occ SSRN Eg = ‘STROKE cy 120 980 4 x M10 DPI2 [Caution!] Charging pressure has to be specified. Otherwise, 1508ar will be charged. Pa) Gere ho) ar SSS (es 30,000 15 ia fied 40,000 039 z. 059 S200 079 0.98 10 mn 2 50 75 100 125 150 0 20 40 60 80 100 7 PRESSURE (Ber) STROKE(%) 137 L71 248 276 Charging Initial Force(N) 295 7 air pressure(Bar) 331.7 354 x oe BHESSure of gas 42 2 38,000N? 591 630 #2300 83,000 1648.5 19.61 38,000(N) 6.89 2007.87 340, 390 $83,500 2041.0 20.31 115(Bar) = 440, 3.900 2433.5 21.01 331.7 INCREASING RATIO 250 9.84 300 11.81 ‘> at fall stroke assees % Special type is available upon requested, www.shinweon.com Copii ©2010 SHINWEON SAT CO.L:TD TSL/72. SHINWEON S&T CO.,LTD. Ags Reseed—— TMS =n C= MD MOUNT WELDED \\ ( MS MOUNT WELDED \ ( MTMOUNT WELDED \ 2% 013 ry C3 —e p-2x O13 2 140 14 { ' se El > sa /\ = ws (MR MOUNT WELDED »\ ( MK MOUNT. 2 i 4x01 a 2B Las 9 Y 32 \ ae Z Ye / (SP5000 MOUNT | ($B5000 MOUNT ») (ST5000 MOUNT a 3 1095 4x o13s co 6d os / +025 50 | 140 [lo | 1095 A ‘ 130 1095 at 1 & creme sas All distribution block is able to be customized by user's needs. HB-10 Distribution 10 Port Block \ 4xo7 23 cB4 ‘Compact 4 Block a oe a i i — Med (0) rox oy ual : we eo os CB-4 USE EXAMPLE CB-12 USE EXAMPLE a ‘www.shinweon.com “AU Rights Reserved SHINWEON S&T CO.,LTD. 81wise: NEOMPACT FITTING — ose SSSI HOSE HOOS5 (MINIMUM BEND RADIUS PORT ADAPTOR rit --sP10 M6 PORT ADAPTOR EXTENSION cFuI0 END PLUG completion oe pM 976-18 a K 3% —sr16 { sis | —sPi6 + cue ~ 1620 (61/8 PORT ADAPTOR 7/16 PORT ADAPTOR 61/8- MB UNION Pus crus ons crise os <2 2 15-10 fe 0+ ' “4 Next 2 1 vex 9 7 | cco 1" 6 as 6 ELBOW PORT ADAPTOR BRANCH TEE PORT ADAPTOR RUN TEE PORT ADAPTOR cF090 ‘cross cr093 pl Mat (2) —/ —sP10 5 wax oo ” 5 1s wont (20 COMPACT FITTING COMPACT FITTING is the smallest size to make fitting system with HOSE HOOSS in small area. Aso, it is able to apply in variety situations with GF fitting. STRAIGHT SWIVEL, om minimum working length (compression preparation) oo a: ‘UNION UNION TEE UNION ELBOW cmai0 ‘CTH cTH90 7 www.shinweon.com 82 Copii @2010y smINWEON SAT CO.,LTD SHINWEON S&T CO.,LTD. ‘AU Rights ReservedGF HOSE HO104 GF FITTING GF FITTING is the most common fiting system by using HOSE HO104. It can be installed in fitting system by variety combinations. WORKING PRESSURE 2008ar BURST PRESSURE 700bar 8 Sa e104—-t an6308— * ‘STRAIGHT SWIVEL F100 XO a \ A io 36 \— oe aeror srs 45° SWOVEL om -—_ Hrs FITTING + HOSE USE EXAMPLE sre e 36 90° SWIVEL e190 / 5 FITTING + HOSE Combination Cross: Section View sets 30 8 5 * 18 cys 7620. | nese | Wt sias-18 ~/ on see 716-20 as, —sP16 PORT ADAPTOR. PORT ADAPTOR. mus mus BPG ous crit onus ons ‘$100 seg tS18 9116-18 (mf 272 6-1 aa 9116-38 m2 als as 9116-18 ses8 02 srs 488 ‘SWIVEL NUT BRANCH TEE SWIVEL NUT RUN TEE 50° SWIVEL NUT ELBOW T5004 2) 70 , 9736-18 (69 2. snes fp omen aan OD < ate a6 216 cdg ‘SPI6 43,2 432. 26 UNION UNION TEE UNION CROSS UNION ELBOW t eat TGS TSA HTHS0 ) ‘Copyright C2010 by SHINWEON SAT CO... ‘www.shinweon.com ‘Alig Bawrve! SHINWEON S&T CO.,LTD, 83Neocen ois RS VF FITTING VF FITTING with HOSE HO104 is fitting system that uses a connection of surface contact without sealing. It can be installed in fitting system by combinations. 58 2 71620 STRAIGHT SHAVEL #100, ” ~ 45° HVE VES 116-20-UNF 25 me2 a | i 30° SVE | [ iso. e, os 7A6200NF ae PORT ADAPTOR. ‘voit 7620 mi820 2 sry 25 iQ . 711620 4 7620—" + ° 711620 sr 7136202) —~, ag 45° SWIVELNUT ELBOW [SWIVEL NUT BRANCH TEE ‘SWIVEL NUT RUN TE 90° SWIVEL NUT ELBOW VSORS vest v3 5050 a8 ™ 76-20) =, 2 7n620 00 TOS 0 ™ mezey—" seis * won uMon TEE ‘nton cross varon ELp0W vnue verse iH vrH80 www.shinweon.com ‘Copyrigh 0010 by SHINWHOR SAT CO.TD 84 SHINWEON SAT 60,70. "Alig enex CHARGING METHOD GAS SPRING for fitting system type can be charged through the charging plug on PANEL. For self-contained type, checking pressure and charging gas can be done by PRESSURE TESTER. uur Pane f ‘PSS3 (CONTROL PANEL, PANS © Cherging gas in PANS that applied fting system. ‘@ Charging gas for each line in PSS that © Charoing gas in PANS that ‘applied titing system, applied fting system. << MINIMUM BEND RADIUS a) © GAS SPRING. ‘TSPOI70 ~ 0320 ‘TSWO150 PRESSURE TESTER Pris ‘© Prossure tester Is used for checking and ‘charging gas pressure of self contained (CHARGING ADAPTOR Ming. 68 ADAPT NITROGEN GAS charger (length 3m) es ‘coo gaan CHARGING PLUG veinswaiss== AGCUMULATOR ——wrrocen PRESSURE DISTRIBUTION TANK ‘By connection with fitting system, TOSS ACCUMULATOR keeps constant pressure level by minimize the difference between initial pressure and final pressure. jeune] Pl) A]o]® [DESCRIPTION cw | mim mm | mm | mm | mm “wes [as] a0 | 0 | 20 ‘vos 50 2810) ss0 | sio | soo | nis | os | os sst- | 3.70 | so | 0 | 50 “wsi-as [82] 900 | 8 | 290 “on 50 |.e0 | ss0 | sio | soo | ros | tn | 0 iet-75|.980| soo | 86 | 50 “wae 2 [som] 10 | em | a0 sani 50 so | 1 | 1 | 12 saNia-5 0 aeios 9 2 Te erat for roa ratoot Toss Accum wee S21 as | 200 | v0 ‘System is seen on page 89. HOW TO SPECIFY TAN 080-75 ‘Accumulator ‘Specification ACCUMULATOR USE EXAMPLE 4 PORT USE copii 010 y SMIRWON 8A CO.LTD ‘AL Rg Reel[ihocen cas SPRING GF FITTING + HO104 HOSE CONNECTION COMPACT FITTING + HOOSS HOSE he bd FITTING Combination Cross-Section View “44 ‘Cross-Section View COMPACT FITTING ‘SWIVEL Compression ‘Crows-Section View | a tS chy foc _" 8 sacieeiae woe oe oF FITTING ey, eect = m GF FITTING + HOSE 10104 application ojeiesig ojseesau05 Uvosicwwoo uosee1du09 COMPACT FITTING + HOSE HO0SS application Fitting System Type GAS SPRING Example ©) STRAIGHT x€ ° TORSION HOSE CLAMP of oA Use for fixing hose, £ ST us HoLos HOSE_HOOSS Fixing & AL ' ie [sek www.shinweon.com Coprigh Ga010by SMINWEON SAT CO.LTD i ‘AIR Revel SHINWEON SE? CO.,LTD. 87f \ PAN3 Application Piping Diagram | 1 ‘GAS SPRING 2 |__PORTADAFTOR 3 | or swive. NUT ELaCW @_| SWIVEL NUT BRANCH TEE| S| SWELNUTRUNTEE 8 1 8 2 AS SWIVEL, ‘STRAIGHT SWIVEL HOSE CAMP HOSE 40 | CONTROL PANEL == Working notice (GE FITTING Application MODEL) When you apoly Fiting system. aecure more then 20mm to avoid tool iterferenice, PSS3 Application Piping Diagram II | 2 GAS SPRING. [Pelts00xo2ewoA 2 | Pe 3 euisoones | 2 | PsA 4 |__PORTADAPTOR ene | 8 | Pre 5 | ov SwvELNUTE.BOW | Fsm00 | 2 | Pre 5 NON TEE wma] 4 | Pro 7 | swwennurrunTer | Feo | 2 | 97 @ | STRAIGHT SWIVEL nei | 8 | Pre ° 0° sWvEL nei | 2 | Pre 0 4s. SWNEL Hews | 4 | ro rn HOSE Hoi | 7 | Pre 2 | __ MULTIPANEL P83 a) www.shinweon.com 88 SHINWEON SET CO.,LTD.PANG6 Application Piping Diagram II . ‘GAS SPRING ‘retooo x03 | 8 | P20 2 | PORTADAPTOR crit 70 | Pe 3 | ELBOWPORTADAPTOR | cFoo | 10 | Pra 4 | sTRNGHT swivel cri | 20 | Fre 5 | COMPACT 12 BLOCK cate 1 | per 6 HOSE: Hoss | 10_| Pre 7 | _ CONTROL PANEL PANS 1 | Ps PANG Application Piping Diagram | 1 ‘GAS SPRING TeMis00xess | 8 | PAD 2 |_ GTR PORTADAPTOR crite e | Pe 3 [BRANCHTEEPORTADAPTOR) —_CFOO 1 | Pw “| ELBOWPORTADAPTOR | crO90 2 | Pe 5 HOSE CLAMP HeLo6 + | Pes 3 HOSE: HOOSS @ Pm | _ CONTROL PANEL PANG 1 | prs copii Gamo SMINWEON SAT CO.LTD mT Q savonsansarco.t,Weems | CHarcine ACCESSARIES NITROGEN GAS SPRING) KARRYKRIMI ‘HK6201 Standard) HKE201 + HO104 Hose & Swivel hose adaotor presses: + KARRYKRIMP can combine HO104 Hose ‘Swivel hose adaptor Hose. GAS BOOSTERS ‘S86JN Standard) SB6IN GAS BOOSTER Gas booster increases gas pressure rallo to User's setting during charging gas of fiting ‘type gas spring. Pressure ratio (30:1) HOSE SCISSORS: HS10 Standard) HS10 + Hose Cutter CHARGING COUPLING vc55 Standard) VO55 + Charging Femste Coupling + Itcombined with charging plug to charge gas. www.shinweon.com ASSEMBLING TOOL, MARKi0 b ¢ Standard) MARKO PUSHER DIE + HOSS Hose & Straight Swivel presses + Assembling tool can combine HO05S Hose ‘and Staight Swivel. + Itis easy to carry, so sultable for moving ‘around work place. HOSE ASSEMBLY acto GCHI00 (Length:3m) Standard) GCH10 @cHi00 ‘Charing Hose System orto soi00 PRESSURE TESTER PT118 (G1/Btype) PT716 (7/16typ0) Standard) PT118 /on618 (6.1/8) (GMB716 (7/18) + Cross Pressure Tester + Portable pressure tester is used for controlling ‘and charging pressure of self contained type. + Please select correct madel which fits to product. CHARGING PLUG VC1118 (G 1/8) VC11716 (7/16) Standard) VC1118 C + Charging Male Plug + Itcomioined with charging coupling to charge gas. coprigs G2010by SMINWEON $4 CO.LTD QS sxorcy seco... ‘SuessCOMPACT LOAD CELL raked Se Standard) CLC 1500 + Gas pressure gauge + It measures accurate pressure by placing on product. + Please select correct model which fits to product, + Unit bar (0 ~ 400) -MPa (0 ~ 40) VALVE TIGHTEN TOOL viTes vrre6R Standard) VIT25 ViTeeR + Torque Oriver * Used for assembly or disassembly of vale. + Avoiding break a valve by Over Torque. 'STOPRING REMOVAL TOOL ‘SRT42 (0350 ~ 4200) ‘SRT50 (5000 ~ 10000) Standard) SRTA2 + Used to remove gas during disassembly ‘928 spring. * Stopring can be removed by stopring removal tool after using valve contro! tool. + Please select correct model which fits product Standard) GAU4OOG + Compact Pressure Gauge + Unit bar (0~400) -MPa (0-40) Cont @o010y BLINWRON SAT COKLID DIGITAL LOAD CELL bueto 3 Standard) DLET0 a + Digital load checking gauge + It measures load by placing gas spring on the gauge. + Load Range =O 10t (0 ~ 100KN) VALVE CONTROL TOOL VCTO6 (M6176) VGT48 (G 1/8typo) Standard) VOTO8 vera + Gas Control Too! * Used for exhausting gas during disassembly 92s spring. + Please select correct model which fits product. T- REMOVAL TOOL TRTO6 (M6typ0) TRT08 (MBiype) Standard) TRTOB + Gas Spring Disassembly Too! ~ Sequence @ Remove the gas to valve control tools @ Remave the ring by using the Stopring Ramovel Tool. @ Isolates the lod Ass'y from the oylinder using the T-Removal Tool. + Please select correct model which fits product. VALVE, cvt00 Standard) CV100 + Check Valve + When you change fitting system type gas spring toself-contained type, you can assemble or Gigassemble with valve tighten tool. www.shinweon.com ‘Artie & SHINWEON SET CO..LTD. 91— TOS INGE PROCEDURE NITROGEN GAS SPRING) a / ) h mn Self contained gas spring and fiting system type gas spring oe 4 can be switched each other when condition of work changes. ‘gl sy os rn CS say rp ensoe | sacri Sattcnted YP ring Sam pe APPLICATION MODEL 43 Fiting system typ 4 * e a Tsp4200 |) Assembly Drawin Self-contained type Tepesne Prepay for etch to ‘Assembly Drawing 8500 Se-con! Preparing for switch to ‘sisag oat fitting syste aaeren ing system ‘ype Tswgo00 sear 1880750 Frmganoe, exceed ps 951500 [ape = sszooo | (G 1/8. 7/16 FORT) 3ss000 | 2.1 ~2.5 reference 810500 1810750 22 8.1500 Remove Port Adenlor A 4 ‘rom cylinder. Remove plug from LE cylin by using racroont 13 PLUG Exhaust oas by pushing PORT ADAPTOR Removal Too! valve with Vaive Control Tool: 1.61/8 7/16-20 — Sem wrench Me + 4mm wrench ‘yuveconna. Tao. | ES 2. M6_POTR ADAPTOR “> (SPANNER fOmm) . ague oa 71/6 PORT ADAPTOR “ TIISPANNER tem ‘eta pa by wing Remove vaive by using Valve Tighten Tool, * Task Note sia oa ake sure there Is no residual pa {935 left inthe inside of cylinder io before opening the vata. Then, temove the valve using valve wave neren Te. 1.5 Mako sure the O'ring places a inslle oftie por bdeplerbelore ; instalation of ovinder. se eggs cena 23 Fasten he vavausing vive | Comper Po Now, Ready for fting Highten toel By ORGUE.CTEBIO™ Now, roady for solt— system em. ‘contained type one 2.4 Make sure the O'ring places. a Inske of clua before instalation of ovindor. www.shinweon.com ‘Copyright 82010 by BEINWON SAT COLD 92 SHINWBON S&T CO.L-TD. ‘AIRigha Roel[WiRoceN cas spac © TECHNICAL DATA) wuss @ Calculation of Pressure Ratio Vo Vo-S*R EX) What is the pressure ratio when 50mm of stroke is applied with TOSS GAS SPRING TSS5000 x 60? 533.8 BF Se Besaaseeeeseeeeeeeeeant 533.8 - 5 x 33.1 i ;F = Pressure Ratio “Va = Volume of Accumulator(cit) ' Va = Volume of Gas Spring (ort) | Calculation of Accumulator applied n = Numbers of Gas Spring Va +Vg x :S = Real Used Stroke(om) eee R_ = Gross Section of Piston Va + (Vg-SxR) x n Rod (eat) EX) What Is pressure ratio when 50mm of stroke is applied with 12 of TOSS GAS SPRING TSS 5000 x 60 and 2 of Accumulators TANO80-75? (5,880 2)+533.8% 12 1.412 =. —————__—_——_—_____ (5,880 2)+(533.8-5%33.1)x12 1 Initial force gradient due to temperature Volume increases as temperature increases, and volume decreases as temperature decreases. (PV = RT) With constant pressure volume of any gas increases 1/273 by increment iT = Temperature: of 1°C from 0° of temperature (Charles’s Law). See Heke nk, =F 7, initial temperature Te= Final temperature Pressure Is proportional to the force FL= 42 > Fe= Fix fe EX) At 20, what is force of gas spring if temperature of gas spring (initial force of 7,350N) is increased by 50°C during operation? absolute (K) = C’ + 273 Fi = 7,350N, T1 = 273 + 20 = 293°K, T2= 273 + 50 = 323°K i 323 Fo= 7.350 x $63 = 8,100N Conia ©2010by SHINWEON SAT .CO,LID www.shinweon.com Reseed SHINWEON SET CO.,LTD. 93qwunssea (TECHNICAL DATA _NiTROGEN cas SPRING! Il | Charging amount of Nitrogen gas 3 Weight conversion of Nitrogen gas P x V=n)AT (Ideal gas equation) n n R = Ideal gas constant T = Absolute temperature 3 Molecular weight of Nitrogen M = 28.0134 Volume of Nitrogen gas Imol = 22.4 Liter aw RT x) When you apply fitting system with 6 of TOSS GAS SPRING TSM 3000x150and 8 of TSL1500 80, what is amount of nitrogen gas to be charged? " Specifications : Nitrogen gas charging pressure 120bar (35°C Cyilnder Volume (40.1 Liter) ic BN ee 53 8 Sol.1) £(115-40) x 10°N/m'} x (40.1 x 107M) _ 55 4 ino) (8.314 J-mol™-K") x (20 + 273.15 K) = 123.4 (Number of mol) x 28.0134 (Molecular Weight of Nitrogen) + 1000 = 3.5 ka Sol.2) The volume of the gas spring : TSL1500 x 80 =274,2 cm?, TSM3000 x150. = 778.7 cm* Charging pressure : 150 bar (20°C) (150 x 10°N/m’) x [ {(274.2 x 8) + (773.7 x 6)} x 10°m'] (8.814 J-mol'-K”) x (20 + 273.15 K) = 42.1 mol = 42.1 (Number of mol) x 28.0134 (Molecular Weight of Nitrogen) + 1000 = 1.2 ka Sol.3) 40.1 Liter of the container divides the amount of gas available into the amount required to charge. 2.45kg + 1.2kq + 2times ©. Hf amount of charge in fitting line and Panel and actual using gas are considered as 30%, 40.1Liter bomb conuse 2 times. www.shinweon.com ‘Copriatt 2010 y suLWEON BAT CO.LTD 94 SHINWEON SET CO.,LTD. Ag ace‘Copyright (©2010 by BHINWEON SAT CO,.L10 www.shinweon.com ARs Reseed SHINWEON S&T CO.,LTD. 95‘XTRA HIGH POWER COMPACT TYPE, Ex. MODEL TSP1000 x 050 Ex. MODEL TSMO750 x 050 » dil ~~ aii 138 150 50-1 Lso-! RM Tsp) 7-125 15 3 so FTtsmTOD Bre. 5600S SLA A SOO T3rs00 125 20 EY msm toss soon TS SS I A Trio 13-125 2% x 5200 SMO eI asa | TBPIND AES 515000, SMS LUIS NT SS IN Teruo 15-125 6 5 woo TeMino tea TSS span OF FN LS I TS SAAS ‘erecd 15-108 120 a a a x. MODEL TSSO7E0 x 050 Bx. MODEL T.OT6O x 050 “Bo all sail 3 -—— 50 Lso-! = ° Swe es jun ee % a ES es S 0 none = a e as ese ° oan Rim aS Ros a0 to ay) SHINWEON S&T CO.,LTD. 168-10, OTUNG-DONG, OFUNG-KU, BUCHRON-CITY KYUNGKI-DO, 42-170, KOREA ‘Tel822-2675.6764.Fax82-92-683-6741 pF shiweon oma, E-Mailshinweoo@shinweon com