Rectangular Cooling Water Tank Design

EQUIPMENT : RECTANGULAR TANK FOR DIRECT
ORIENTAL
MANUFACTURERS
DOCUMENT NO. : OMPL-DC-204

COVER PAGE
1
1
30-Apr-15
CHKD. APPD.
SNS
CP
P.O. NO.
4608183-000/7.12.050/I06
CUSTOMER
AIR LIQUIDE GODREJ
EQUIPMENT
RECTANGULAR TANK FOR DIRECT

COOILNG WATER
JOB NO.
V-505
MFR'S SERIAL NO.
001345
TOTAL PAGES
(INCL. THIS PAGE)
11
MECHANICAL DESIGN CALCULATIONS

FOR
RECTANGULAR TANK FOR DIRECT COOILNG WATER
Tag No.: 105F06

DOCUMENT NO. : OMPL-DC-204
REVISION NO. OF THIS SHEET INDICATES REVISION NO. OF ENTIRE DOCUMENT
1
0
30-Apr-15
18-Mar-15
ISSUE FOR APPROVAL

ISSUE FOR APPROVAL
SNS
SNS
CP
CP
REV.
DATE
CONTENT
CHKD
APPD
Rectangular Tank Calculation Sheet
RECTANGULAR TANK CALCULATION SHEET FOR TAG 104F04

I. DESIGN PARAMETERS:
- Code Design
: API 650 & Roark's Formulas

Pd :
- Design pressure
2169.5
=
21.28
:
100
:
ATM
:
50
C.A :
0
:
1.00
:
0.85
:
1.00
E : 2.74*E+7
= 188916350
- Design temperature
- Operating pressure
- Operating temperature
- Corrosion Allowance
- Liquid Specific Gravity
- Joint Efficiency
- Elastic Modulus
MATERIAL SPECIFICATION:
- Shell, Roof & Bottom
kg/m2
kPa
o
C
(Annexure-1)
C
mm
o
(For Shell)
(For Roof & Bottom)
psi
kPa
- Nozzle Neck
- Flange
- Pipe Fittings
- Bolts & Nuts
- Stiffeners
:
: SS 304L
Sa :
16700.1 psi
=
115143 kPa
Sb : 11022.066 psi
=
75994.47 kPa
: A 182 F 304L
: A 182 F 304L
: A 312 TP 304L
: A 193 Gr B7 / A 194 Gr. 2H
: SS 304L
TANK GEOMETRY:
- Height
- Length
- Width
H:
L:
W:
- Allowable Stress
Height (H)
- Allowable Bending Stress
Width (W)
Page 2 of 40
1500 mm
1600 mm
1400 mm

II. DESIGN
II.1 Side Wall Plate Calculation (Height x Length)
II.1.1 Wall Thickness Calculation
(As per Roark's Formulas 7Th Ed, Table 11.4 Case 1a)
Height (H)
Length (L)
Vertical length without reinforced

Horizontal length without reinforced
Ratio,
Required thickness
a:
b:
a/b :
=
=
500 mm
533 mm
0.94
0.0444
0.2874
(Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)
tr = Sqrt(*Pd*b2)/Sb) + C.A
Adopted thickness
Maximum deflection
Ymax = *Pd*b4/(E*ta3)
Stiffeners
=
ta :
4.78 mm
6.00 mm
=
1.87 mm
Ymax
1/2 ta
<
(Last para. Of Design Procedure w/o stiffner, Ch. 13
-Design Of Rectangular Tank)
1.87mm
<
3mm
Therefore, adopted thickness is satisfactory
II.1.2 Top Edge Stiffener

Ref: Formula No.-12 & 14 of Ch. 13 -Design Of Rectangular Tank
R1 = 0.03*Pd*a
0.32 kN/m
R2 = 0.32*Pd*a
3.40 kN/m
Moment inertia required: (Ref: Formula No.-9 of Ch. 13 -Design Of Rectangular Tank )
Jmin = R1*b4/(192*E*ta)
=
118.64 mm4
Moment inertia of used stiffener (angle 50x50x6):
Jx = Jy
0.0119 cm4
12.8 cm4
Therefore, Top edge stiffener is satisfactory

II.1.3 Horizontal Stiffener
Jmin = R2*b4/(192*E*ta)
=
1265.55 mm4
Jx = Jy
0.1266 cm4
12.8 cm4
Therefore, Horizontal stiffener is satisfactory
Page 3 of 40

II.1.4 Vertical Stiffener
288.70 mm
Maximum bending moment at Hy = 0.5774*amax

=
(Pg. 272 Adding vertical stiffner - Dist. For maxmium
bending moment)
Maximum bending moment: (Ref: Formula No.-16 of Ch. 13 -Design Of Rectangular Tank )
Mmax = 0.0642*Pd*b*Hy2
=
0.06 kNm
Required section modulus:
Zr = Mmax/Sa
=
=
Section modulus of used stiffener (angle 50x50x6):

Z
Therefore, Vertical stiffener is satisfactory
5.27E-07 mm3
0.53 cm3
3.61 cm3
II.2 Side Wall Plate Calculation (Height x Width)

Height (H)
b b b b
Width (W)

Ratio,
Stiffeners
a:
b:
a/b :
=
=
750 mm
467 mm
1.61
0.0906
0.5172
Required thickness
=
5.62 mm
ta :
Adopted thickness
6.00 mm
Maximum deflection

=
2.24 mm
Ymax
1/2 ta
<
2.24mm
<
3mm

Ref: Formula No.-12 & 14 of Ch. 13 -Design Of Rectangular Tank
R1 = 0.03*Pd*a
0.48 kN/m
R2 = 0.32*Pd*a
5.11 kN/m
Jmin = R1*b4/(192*E*ta)
=
104.32 mm4
Jx = Jy
0.0104 cm4
12.8 cm4
Page 4 of 40
Page 5 of 40

Jmin = R2*b4/(192*E*ta)
=
1112.76 mm4
Jx = Jy
0.1113 cm4
12.8 cm4

=
(Pg. 272 Adding vertical stiffner - Dist. For maxmium
bending moment)
432.98 mm
Maximum bending moment:(Ref: Formula No.-16 of Ch. 13 -Design Of Rectangular Tank )

=
0.12 kNm
Zr = Mmax/Sa
Z
=
=
1.04E-06 m3
1.04 cm3
3.61 cm3
II.3 Roof Plate Calculation

b
Width
(W
)
Length (L)
Loads on roof plate:

- Roof area:
- Live load:
- Roof weight:
- Roof structure weight:
- Roof Equipment weight:
- Dead load:
Total load on roof plate:
Distance without reinforced in width
Distance without reinforced in length
Ratio,
Stiffeners
=
=
=
=
=
=
=
2.24
1.5
156
100
100
1.6
3.1
m2
kPa
kg
kg
kg
kPa
kPa
a:
700 mm
b : 533.333333 mm
a/b :
1.31
=
0.0703
=
0.4194
Required thickness: (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

=
2.19 mm
ta :
Adopted thickness
6.00 mm
Maximum deflection: (Formula No.-4 of Ch. 13 -Design Of Rectangular Tank)
=
0.43 mm
Ymax
1/2 ta
<
0.43mm
<
3mm
Page 6 of 40

II.4 Bottom Plate Calculation
W
idth(W
)
b b b b
Length (L)

Ratio,
Required thickness:
Stiffeners
a:
b:
a/b :
=
=
700.000 mm
533.333 mm
1.31
0.0703
0.4194
=
5.78 mm
ta :
Adopted thickness
6.00 mm
Maximum deflection: (Formula No.-4 of Ch. 13 -Design Of Rectangular Tank)
=
2.96 mm
Ymax
1/2 ta
<
2.96mm
<
3mm
Page 7 of 40
RECTANGULAR TANK CALCULATION SHEET

- Code Design

Pd : Full water + 5 kPag
=
16.77 kPa
:
10 oC / AMB
:
ATM
:
50 oC
C.A :
0 mm
:
0.99
:
0.85 (For Shell)
:
1.00 (For Roof & Bottom)
E : 2.74*E+7
psi
= 199947962 kPa
retangular
:
: SS 316L
Sa :
16700.1 psi
- Design pressure
- Joint Efficiency
- Elastic Modulus
- Allowable Stress
=
:
:
:
:
:
- Nozzle Neck
- Flange
- Pipe Fittings
- Bolts & Nuts
- Stiffeners
TANK GEOMETRY:
- Height
- Length
- Width
115143 kPa
A 182 F 316L
A 182 F 316L
A 312 TP 316L
A 193 Gr B7 / A 194 Gr 2
SS 316L
Height (H)
H:
L:
W:
Width (W)
Page 8 of 40
1200 mm
1100 mm
1000 mm
Page 9 of 40

II. DESIGN
Height (H)
Stiffeners
Length (L)

Ratio,
Required thickness
tr = Sqrt(*Pd*b2)/Sa) + C.A
a:
b:
a/b :
=
=
600 mm
550 mm
1.09
0.0522
0.3278
=
ta :
3.80 mm
6.00 mm
1.86 mm

R1 = 0.03*Pd*a
0.30 kN/m
R2 = 0.32*Pd*a
3.22 kN/m
Adopted thickness
Maximum deflection
Ymax
1/2 ta
<
1.86mm
<
3mm
Moment inertia required:

Jmin = R1*b4/(192*E*ta)
=
=

Jx = Jy
=
Jmin = R2*b4/(192*E*ta)
=
=

Jx = Jy
=
Page 10 of 40
119.93 mm4
0.0120 cm4
16.3 cm4
1279.29 mm4
0.1279 cm4
16.3 cm4
Page 11 of 40

Maximum bending moment:

0.07 kNm
=
=
6.16E-07 mm3
0.62 cm3

Zr = Mmax/Sa
346.38 mm

Z
=
4.68 cm3

Height (H)
b b b b
Stiffeners
Width (W)

Ratio,
Required thickness
a:
b:
a/b :
=
=
600 mm
500 mm
1.20
0.062
0.376
=
ta :
3.70 mm
6.00 mm
1.50 mm

R1 = 0.03*Pd*a
0.30 kN/m
R2 = 0.32*Pd*a
3.22 kN/m
Adopted thickness
Maximum deflection
Ymax
1/2 ta
<
1.5mm
<
3mm

Jmin = R1*b4/(192*E*ta)
=
=

Jx = Jy
=
Page 12 of 40
81.92 mm4
0.0082 cm4
16.3 cm4

Jmin = R2*b4/(192*E*ta)
=
=
873.77 mm4
0.0874 cm4

Jx = Jy
=
16.3 cm4


0.06 kNm
=
=
5.60E-07 mm3
0.56 cm3

Zr = Mmax/Sa
346.38 mm

Z
=
4.68 cm3

b
Width
(W
)
Stiffeners
Length (L)

- Roof area:
- Live load:
- Roof weight:
- Dead load:
Ratio,
Required thickness:
Adopted thickness
Maximum deflection:
=
=
=
=
=
=
=
1.1
1.5
102
100
100
2.7
4.2
m2
kPa
kg
kg
kg
kPa
kPa
a:
b:
a/b :
=
=
500 mm
550 mm
0.91
0.0444
0.2874
=
ta :
1.78 mm
6.00 mm
0.39 mm
Page 13 of 40
Assumed
Assumed
Assumed

Ymax
1/2 ta
<
0.39mm
<
3mm
Page 14 of 40

W
idth(W
)
b b b b
Stiffeners
Length (L)

Ratio,
Required thickness:
a:
b:
a/b :
=
=
500 mm
550 mm
0.91
0.0444
0.2874
=
ta :
3.56 mm
6.00 mm
1.58 mm
Adopted thickness
Maximum deflection:
Ymax
1/2 ta
<
1.58mm
<
3mm
Page 15 of 40
Page 16 of 40
TANK CALCULATION SHEET

- Code Design

=
24.62 kPa
:
60 oC / AMB
:
ATM
o
:
27 C
C.A :
0 mm
:
1.00
:
0.85 (For Shell)
:
E : 2.9*E+7
psi
= 199947962 kPa
retangular
:
: SS 316L
Sa :
16700 psi
- Design pressure
- Joint Efficiency
- Elastic Modulus
- Allowable Stress
=
:
:
:
:
:
- Nozzle Neck
- Flange
- Pipe Fittings
- Bolts & Nuts
- Stiffeners
TANK GEOMETRY:
- Height
- Length
- Width
115142 kPa
A 182 F 316L
A 182 F 316L
A 312 TP 316L
A 193 Gr B8M / A 194 Gr 8M
SS 316L
Height (H)
H:
L:
W:
Width (W)
Page 17 of 40
2000 mm
5700 mm
1250 mm
Page 18 of 40

II. DESIGN
Height (H)
Stiffeners
Length (L)

Ratio,
Required thickness
a:
b:
a/b :
=
=
667 mm
633 mm
1.05
0.0487
0.3096
=
ta :
5.15 mm
8.00 mm
1.88 mm

R1 = 0.03*Pd*a
0.49 kN/m
R2 = 0.32*Pd*a
5.25 kN/m
Adopted thickness
Maximum deflection
Ymax
1/2 ta
<
1.88mm
<
4mm

Jmin = R1*b4/(192*E*ta)
=
=

Jx = Jy
=
Jmin = R2*b4/(192*E*ta)
=
=

Jx = Jy
=
Page 19 of 40
257.95 mm4
0.0258 cm4
29.4 cm4
2751.49 mm4
0.2751 cm4
29.4 cm4
Page 20 of 40


0.15 kNm
=
=
1.29E-06 mm3
1.29 cm3

Zr = Mmax/Sa
384.87 mm

Z
=
6.26 cm3

Height (H)
b b b b
Stiffeners
Width (W)

Ratio,
Required thickness
a:
b:
a/b :
=
=
667 mm
625 mm
1.07
0.0504
0.3185
=
ta :
5.16 mm
8.00 mm
1.85 mm

R1 = 0.03*Pd*a
0.49 kN/m
R2 = 0.32*Pd*a
5.25 kN/m
Adopted thickness
Maximum deflection
Ymax
1/2 ta
<
1.85mm
<
4mm

Jmin = R1*b4/(192*E*ta)
=
=

Jx = Jy
=
Page 21 of 40
244.64 mm4
0.0245 cm4
29.4 cm4

Jmin = R2*b4/(192*E*ta)
=
=
2609.51 mm4
0.2610 cm4

Jx = Jy
=
29.4 cm4


0.15 kNm
=
=
1.27E-06 mm3
1.27 cm3

Zr = Mmax/Sa
384.87 mm

Z
=
6.26 cm3

b
Width
(W
)
Stiffeners
Length (L)

- Roof area:
- Live load:
- Roof weight:
- Dead load:
Ratio,
Required thickness:
Adopted thickness
Maximum deflection:
=
=
=
=
=
=
=
7.125
1.5
386
116
120
0.9
2.4
m2
kPa
kg
kg
kg
kPa
kPa
a:
b:
a/b :
=
=
1250 mm
712.5 mm
1.75
0.0989
0.5559
=
ta :
2.40 mm
6.00 mm
1.39 mm
Page 22 of 40

Ymax
1/2 ta
<
1.39mm
<
3mm
Page 23 of 40

W
idth(W
)
b b b b
Stiffeners
Length (L)

Ratio,
Required thickness:
a:
b:
a/b :
=
=
625 mm
633 mm
0.99
0.0435
0.283
=
ta :
4.93 mm
8.00 mm
1.68 mm
Adopted thickness
Maximum deflection:
Ymax
1/2 ta
<
1.68mm
<
4mm
Page 24 of 40
Page 25 of 40
TANK CALCULATION SHEET

- Code Design

=
24.62 kPa
:
60 oC / AMB
:
ATM
o
:
27 C
C.A :
0 mm
:
1.00
:
0.85 (For Shell)
:
E : 2.9*E+7
psi
= 199947962 kPa
retangular
:
: SS 316L
Sa :
16700 psi
- Design pressure
- Joint Efficiency
- Elastic Modulus
- Allowable Stress
=
:
:
:
:
:
- Nozzle Neck
- Flange
- Pipe Fittings
- Bolts & Nuts
- Stiffeners
TANK GEOMETRY:
- Height
- Length
- Width
115142 kPa
A 182 F 316L
A 182 F 316L
A 312 TP 316L
A 193 Gr B8M / A 194 Gr 8M
SS 316L
Height (H)
H:
L:
W:
Width (W)
Page 26 of 40
2000 mm
2100 mm
1250 mm

II. DESIGN
Height (H)
Stiffeners
Length (L)

Ratio,
Required thickness
a:
b:
a/b :
=
=
500.0 mm
525 mm
0.95
0.0401
0.2652
=
ta :
3.95 mm
6.00 mm
1.74 mm

R1 = 0.03*Pd*a
0.37 kN/m
R2 = 0.32*Pd*a
3.94 kN/m
Adopted thickness
Maximum deflection
Ymax
1/2 ta
<
1.74mm
<
3mm

Jmin = R1*b4/(192*E*ta)
=
=
Moment inertia of used stiffener (Flat bar 65x6):

Jx = Jy
121.80 mm4
0.0122 cm4
13.7 cm4

Jmin = R2*b4/(192*E*ta)
=
=

Jx = Jy
Page 27 of 40
1299.20 mm4
0.1299 cm4
13.7 cm4


0.07 kNm
=
=
6.00E-07 mm3
0.60 cm3

Zr = Mmax/Sa
288.65 mm
Section modulus of used stiffener (Flat bar 65x6):

Z
=
4.2 cm3

Height (H)
b b b b
Stiffeners
Width (W)

Ratio,
Required thickness
a:
b:
a/b :
=
=
500 mm
417 mm
1.20
0.0616
0.3762
=
ta :
3.74 mm
6.00 mm
1.06 mm

R1 = 0.03*Pd*a
0.37 kN/m
R2 = 0.32*Pd*a
3.94 kN/m
Adopted thickness
Maximum deflection
Ymax
1/2 ta
<
1.06mm
<
3mm

Jmin = R1*b4/(192*E*ta)
=
=

Page 28 of 40
48.32 mm4
0.0048 cm4

Jx = Jy
13.7 cm4

Jmin = R2*b4/(192*E*ta)
515.46 mm4
0.0515 cm4
=
=

Jx = Jy
13.7 cm4

288.65 mm

0.05 kNm
=
=
4.76E-07 mm3
0.48 cm3

Zr = Mmax/Sa
Section modulus of used stiffener (Flat bar 65x6):

Z
=
4.2 cm3

b
Width
(W
)
Stiffeners
Length (L)

- Roof area:
- Live load:
- Roof weight:
- Dead load:
Ratio,
Required thickness:
Adopted thickness
=
=
=
=
=
=
=
2.625
1.5
174
116
120
1.5
3.0
m2
kPa
kg
kg
kg
kPa
kPa
a:
b:
a/b :
=
=
1250 mm
700 mm
1.79
0.1011
0.5662
=
ta :
2.70 mm
6.00 mm
Page 29 of 40

Maximum deflection:
Ymax
1.70 mm
1/2 ta
<
1.7mm
<
3mm
W
idth(W
)
b b b b
Stiffeners
Length (L)

Ratio,
Required thickness:
a:
b:
a/b :
=
=
625 mm
525 mm
1.19
0.0607
0.3718
=
ta :
4.68 mm
8.00 mm
1.11 mm
Adopted thickness
Maximum deflection:
Ymax
1/2 ta
<
1.11mm
<
4mm
Page 30 of 40
Page 31 of 40
DESIGN CALCULATION SHEET FOR TAG 104F07

Design Calculation For Top Portion Of The Tank
I. Inputs :
1
2
3
4
5
6
7
8
9
10
11
LENGTH OF RECTANGULAR TANK

WIDTH OF RECANGULAR TANK
HEIGHT OF RECTANGULAR TANK
THICKNESS OF MATERIAL USED
CORROSION ALLOWANCE
APPROXIMATE WEIGHT OF STRUCTURE
AND AND NOZZLES
MATERAIL OF CONSTRUCTION OF THE
TANK
DENSITY OF THE MATERIAL OF TANK
DENSITY OF THE OPERATING LIQUID
ELASTIC MODULUS OF THE MATERIAL
YIELD STRESS OF THE MOC
13 ALLOWABLE BENDING STRESS
L
W
H
t
c
790
790
595
5
0
mm
mm
mm
mm
mm
Ws
400
Kg
SA-240 Typ 304L
c
w
E
Sy
b
8000
1000
19264.00
1757.9
kg/m3
kg/m3
kg/mm2
kg/cm2
1160.2
kg/cm2
Calculation:
Rectangular tanks are designed for static head of the liquid. No internal or external pressure is
considered. In order to satisfy thickness requireement, external stiffeners are provided so that the
tank plates do not buckle under the stress developed due to no liquid head.
Total Volume of the tank
V=
L W H
371339500
0.37
Empty weight of the tank with 5 mm thickness
We =
275
Weight of the liquid in the tank
Wl =
Total weight of tank with liquid
W=
V x w
371
We + Wl + Ws
1074
mm3
m3
kg
kg
kg
The Analysis of the tank shell will be done in three parts;1 Thickness requirement for the top of the tank
2 Thickness requirement for the length of the tank
This thickness analysis would be followed by the check for structural requirement for stiffener.
The structural calculation for the adequacy of the structure for lifting of the tank and for operating
condition with full liquid along with adequacy check for the lifting lug shall conclude the calculations.
1 Thickness requirement for the top/base of tank

As per Roark's formula for stress and strain ,Seventh Edition, Table 11.4, Page 508, Case No.8 For
a rectangular plate with all edges fixed and load distributed uniformly over the entire plate
The base of the tank can be assumed too be a plate with uniform loading.
Total vertical load on the bottom plate
Total area of the bottom plate
Hence the load per unit area of the plkate
Wl =
Ab =
Ab =
Ab =
371
LXW
624100
0.6241
kg
q=
q=
Wl/Ab
595
0.000595
a=
L/2
395
mm
W/2
395
mm
mm2
m2
kg/m2
kg/mm2
Divide length in 3 parts and width in 2 parts

The maxmium unstiffened length becomes
The maxmium unstiffened width becomes
Hence the ratio of length to width

Interpolating the value for a/b = 1.143
b=
a/b =
1.000
1 =
0.308
2 =
=
0.139
0.014
Hence from this value an as per Roark's equation for stress, as per the case mentioned above,
Maximum bending stress at the centre of long
edge
=
Induced stress at the centre
-1qb2/t2
-1142982.981
kg/m2
-114.2982981
kg/cm2
2qb2/t2
514676.547
51.5
kg/m2
kg/cm2
Since the induced stress is less then the allowable stress the provided thickness with the stiffener
ring arrangment is accepted.
Maximum deflection of the plate
Y=
Considering the allowable deflection as a/324
Yall =
-qb4/Et3
-0.08
mm
1.22
mm
Since the deflection caused is less than the allowable deflection, design is acceptable.
2 Thickness requirement for the length/width of the tank

Since the static pressure increases downwards, more stiffing would be required at the
part of the tank. The static pressure along the length is given the relation.
Where
Ps =
h
h:-height of the element
:-density of liquid
Hence in the case, for a height of 1200mm, the static pressure increses from 0 kg/m 2 at top to 1200
kg/m2 at the bottom of the tank.
Again in the case the length would be divided into 2 parts and height into 2 parts.
Thus,the unstiffened length becomes
a=
b=
L/2
395.00
H/2
297.5
mm
mm
Now for the height, we go as per the following distribution

Bottom Section =
1200
kg/m2
As per Roark's formula for stress and strain 7th edition table 11.4, case 8d
For a rectangular plate fix on all sides with uniformly decreasing load parallel to side plate.
The following value can be tabulated
a/b =
1.33
1 =
0.513
2 =
0.122
3 =
0.082
4 =
0.126
5 =
=
0.178
0.011
Maximum bending stress induced at the vertical centre
b = -1qb2/t2
Maximum bending stress induced at the horizontal centre
b = -5qb2/t3
Section
-1qb2/t2
Bottom
-108.01
kg/cm2
2 2
2qb /t
25.73
kg/cm2
-3qb2/t2
-17.33
kg/cm2
4qb2/t2
26.64
kg/cm2
-37.59
0.02
1.22
kg/cm2
mm
mm
-5qb /t
2 2
y = qb /Et
L /324
4
The Maximum stress generated in the plate
max =
108.01
kg/cm2
Design allowable stress
b =
1160.2
kg/cm2
Since the induced stress in the plate is less than the allowable, the provided thickness and
stiffening is safe.
Provided plates are safe in deflection check.
Design Calculation For Bottom Portion Of The Tank

I. Inputs :
1
2
3
4
5
6
7
8
9
10
11
LENGTH OF RECTANGULAR TANK

WIDTH OF RECANGULAR TANK
HEIGHT OF RECTANGULAR TANK
THICKNESS OF MATERIAL USED
CORROSION ALLOWANCE
APPROXIMATE WEIGHT OF STRUCTURE
AND AND NOZZLES
MATERAIL OF CONSTRUCTION OF THE
TANK
DENSITY OF THE MATERIAL OF TANK
DENSITY OF THE OPERATING LIQUID
ELASTIC MODULUS OF THE MATERIAL
YIELD STRESS OF THE MOC
13 ALLOWABLE BENDING STRESS
L
W
H
t
c
790
790
370
5
0
mm
mm
mm
mm
mm
Ws
300
Kg
SA-240 Typ 304L
c
w
E
Sy
b
8000
1000
19264.00
1757.9
kg/m3
kg/m3
kg/mm2
kg/cm2
1160.2
kg/cm2
Calculation:
Rectangular tanks are designed for static head of the liquid. No internal or external pressure is
considered. In order to satisfy thickness requireement, external stiffeners are provided so that the
tank plates do not buckle under the stress developed due to no liquid head.
Total Volume of the tank
V=
L W H
230917000
0.23
Empty weight of the tank with 5 mm thickness
We =
275
Weight of the liquid in the tank
Wl =
Total weight of tank with liquid
W=
V x w
231
We + Wl + Ws
833
mm3
m3
kg
kg
kg
The Analysis of the tank shell will be done in three parts;1 Thickness requirement for the top of the tank
2 Thickness requirement for the length of the tank
This thickness analysis would be followed by the check for structural requirement for stiffener.
The structural calculation for the adequacy of the structure for lifting of the tank and for operating
condition with full liquid along with adequacy check for the lifting lug shall conclude the calculations.
2 Thickness requirement for the length/width of the tank

Since the static pressure increases downwards, more stiffing would be required at the
part of the tank. The static pressure along the length is given the relation.
Where
Ps =
h
h:-height of the element
:-density of liquid
Hence in the case, for a height of 1200mm, the static pressure increses from 0 kg/m 2 at top to 395
kg/m2 at the bottom of the tank.
Again in the case the length would be divided into 2 parts and height into 2 parts.
Thus,the unstiffened length becomes
a=
b=
L/2
395.00
H/2
370
mm
mm
Now for the height, we go as per the following distribution

Bottom Section =
1200
kg/m2
As per Roark's formula for stress and strain 7th edition table 11.4, case 8d
For a rectangular plate fix on all sides with uniformly decreasing load parallel to side plate.
The following value can be tabulated
a/b =
1.07
1 =
0.264
2 =
0.093
3 =
0.076
4 =
0.089
5 =
=
0.161
0.008
Maximum bending stress induced at the vertical centre
b = -1qb2/t2
Maximum bending stress induced at the horizontal centre
b = -5qb2/t3
Section
-1qb2/t2
Bottom
-53.54
kg/cm2
2 2
2qb /t
18.87
kg/cm2
-3qb2/t2
-15.32
kg/cm2
4qb2/t2
17.96
kg/cm2
-32.67
0.02
1.22
kg/cm2
mm
mm
-5qb /t
2 2
y = qb /Et
L /324
4
The Maximum stress generated in the plate
max =
53.54
kg/cm2
Design allowable stress
b =
1160.2
kg/cm2
Since the induced stress in the plate is less than the allowable, the provided thickness and
stiffening is safe.
Provided plates are safe in deflection check.
WIND LOAD CALCULATION

As per IS-875 Part3
Basic wind speed for the site
Vb =
Risk Factor
Terrain Fctor
Topography Factor
Overall height of vessel
k1 =
k2 =
k3 =
H=
Design wind speed
Vz =
The Effective Wind Pressure
Pz =
The area exposed to the wind along length/width Al =
Total wind force acting on along length
Fl =
44
158.4
1.07
1.05
1
1470
k1*k2*k3*Vb
m/sec
km/hr
49.4
m/sec
0.6 x Vz2
1466.23
N/m2
L H
1.176
m2
Al * Pz
1724.29
Total wind force acting on along width
Hence the maximum of the wind load
wind moment
Fw =
Pw =
Mw =
mm
Aw * Pz
689.20
Fl
1724.29
258.4
kg-m
SEISMIC LOAD CALCULATION

As per 1893 part 4,2005
Total weight of the tank full of liquid
Seismic zone as specified by the client
W=
Z=
1074
III
Zone Factor as per Annex. A in accordance

to Table 2 of IS 1893 Part I
Z=
0.16
Sa/g =
2.5
I=
1.5
R=
Ah =
Z/2 Sa/g
R/I
0.10
Spectral acceleration coefficient as in

Annex. B : (Max)
Importance factor as per Table 2 of IS 1893
Response reduction factor as per table 3 of
IS 1893
Hence the horizontal seismic coefficient
Ah =
kg
The total seismic force acting on the vessel
Fs =
W Ah
107.38 kg
Thus the maximum of wind and seismic
Fh =
max(Pw,Fs)
175.77 kg
mm
CG from the bottom of vessel =

The vertical effect of wind/ seismic force F
870
=
=
=
Fh (CG distance from bottom/

distance between support)
193.6 kg
1898.9 N
ANCHOR CHAIR CALCULATION

Anchor Gusset
(Pressure Vessel Book, By Bednar)
No. Of Gusset
Load On Each Gusset
Height Of the Gusset
Width Of The Gusset
Distance Between Gusset
Gusset Angle
Dimesion a of base plate
Force bearing width of base plate
N=
f=
h=
d=
b=
=
a=
2
949.45
400
350
175
51
235
100
N
mm
mm
mm
degree
mm
mm
(Client to confirm)
MOC of Gusset IS 2062 Gr. B

Yield Stress
Allowable compressive stress
Yield Stress
Sy =
240 MPa
Allowanle Compressive Strength = 0.45 x

Sy
Sa =
108 MPa
MOC of Base plate IS 2062 Gr. B

240 MPa
Yield Stress
Fy =
Compressive Strength of the structure

(Client To Confirm)
fc =
Provided Bottom Plate Thickness

Corroded Bottom Plate Thickness
t=
tc =
Required Gusset Thickness =
34809.12 Psi
10 MPa
1450.38 Psi
16 mm
16 mm
f(3d-b) / (Sa*b^2 sina^2)

0.56
mm
Hence the Provided thickness is Sufficient.
Since the base plate has to accommodate one or more anchor bolt therefore we are analyzing the
base plate as a uniformly loaded rectangular plate with one edge free and three supported.
when b/d =
Therefore =
Uniform load
0.5
0.12 (From Roark's formula table 11.4 case no. 7d)
q=
F/db
0.081
N/mm2
Max. stress to base plate (S) : = qb2/tc2

N/mm2
4.64
Which is less than allowable compressive stress 108 N/mm 2
Therefore the provided base plate is safe
dgswuf

Rectangular Cooling Water Tank Design

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Rectangular Cooling Water Tank Design

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EQUIPMENT : RECTANGULAR TANK FOR DIRECT

DOCUMENT NO. : OMPL-DC-204

AIR LIQUIDE GODREJ

RECTANGULAR TANK FOR DIRECT

MFR'S SERIAL NO.

MECHANICAL DESIGN CALCULATIONS

Tag No.: 105F06

ISSUE FOR APPROVAL

Rectangular Tank Calculation Sheet

RECTANGULAR TANK CALCULATION SHEET FOR TAG 104F04

: API 650 & Roark's Formulas

- Allowable Bending Stress

Rectangular Tank Calculation Sheet

Vertical length without reinforced

(Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

II.1.2 Top Edge Stiffener

Therefore, Top edge stiffener is satisfactory

Therefore, Horizontal stiffener is satisfactory

Rectangular Tank Calculation Sheet

Maximum bending moment at Hy = 0.5774*amax

Section modulus of used stiffener (angle 50x50x6):

II.2 Side Wall Plate Calculation (Height x Width)

Vertical length without reinforced

(Formula No.-4 of Ch. 13 -Design Of Rectangular Tank)

II.2.2 Top Edge Stiffener

Therefore, Top edge stiffener is satisfactory

Rectangular Tank Calculation Sheet

Rectangular Tank Calculation Sheet

Therefore, Horizontal stiffener is satisfactory

Maximum bending moment:(Ref: Formula No.-16 of Ch. 13 -Design Of Rectangular Tank )

II.3 Roof Plate Calculation

Loads on roof plate:

Required thickness: (Formula No.-3 of Ch. 13 -Design Of Rectangular Tank)

Rectangular Tank Calculation Sheet

Distance without reinforced in width

Rectangular Tank Calculation Sheet

RECTANGULAR TANK CALCULATION SHEET

: API 650 & Roark's Formulas

Rectangular Tank Calculation Sheet

Rectangular Tank Calculation Sheet

Vertical length without reinforced

II.1.2 Top Edge Stiffener

Moment inertia required:

Moment inertia of used stiffener (angle 50x50x8):

Moment inertia of used stiffener (angle 50x50x8):

Rectangular Tank Calculation Sheet

Rectangular Tank Calculation Sheet

Maximum bending moment:

Required section modulus:

Section modulus of used stiffener (angle 50x50x8):

II.2 Side Wall Plate Calculation (Height x Width)

Vertical length without reinforced

II.2.2 Top Edge Stiffener

Moment inertia required:

Moment inertia of used stiffener (angle 50x50x8):

Rectangular Tank Calculation Sheet

II.2.3 Horizontal Stiffener

Moment inertia of used stiffener (angle 50x50x8):

II.2.4 Vertical Stiffener

Maximum bending moment:

Required section modulus:

Section modulus of used stiffener (angle 50x50x8):