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INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 2600


GOV. REGULATION: 5-7 %
ENGINE: 6.60 TW
APPLICATION: OPEN POWER UNIT

MODEL NO.: DB4627-5078


SUPERSEDES:
EDITION NO.: 17
DATED: 10-23-03

CUSTOMER PART NO.: 2643U603 ZK


CUSTOMER NAME & ADDRESS:
PERKINS ENGINES LIMITED
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008:


1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093:
.063" (1.6 mm) ID X 25" (635 mm) LONG.
2. CALIBRATING INJECTORS........SAE J968/ISO 7440:
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201)
a. TEMPERATURE 110-115F (43-46C) AT INLET.
b. SUPPLY PRESSURE (S.B. 334): 5.0 0.5 PSI
(34 3 kPa) AT PUMP INLET.
4. CAM MOVEMENT READ-OUT DEVICE: #23745.
PUMP INSTALLATION:IT-033
ROTATION-C-*
NAME PLATE-L-SIDE**
#1 CYL.-9-O'CLOCK**
THROTTLE-L-SIDE**
TIMING MARK
N/A
E.S.O. (12V E.T.R.)

LEVER ANGLES (REF.)


THOT MIN.(B) 25.5
THOT MAX.(C) 5.5
S.O. ( E) N/A
S.O. ( F) N/A

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END


PUMP OPERATING SPEED...HALF...ENGINE SPEED
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES)
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER
AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE
CHECKING PUMP PERFORMANCE. S.B. 225R.
3. 2775 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO
OBTAIN 10-12 mm/STROKE.
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)

a.
b.
c.
d.
e.
f.
g.
h.
i.
j.

RPM
200
250
400
500
800
1600
2600
2600
2775
2825

THROTTLE
POSITION
WOT
WOT
WOT*
WOT
L.I.**
WOT
WOT
WOT*
WOT
WOT

mm/STROKE
45 MIN.
--4 MIN.
--10-12
83.5-93.0
81.5-93.0
4 MAX.
10-12
4 MAX.

ADVANCE
00.5
***
--2.0
----2.0
-------

* E.S.O. DE-ENERGIZED
** RESET USING LOW IDLE SCREW, IF NECESSARY
*** READING TO SAME AS READING OBTAINED IN STEP 4a

PUMP SETTINGS: FOLLOWING PUMP SERVICE


1. ROLLER-TO-ROLLER DIMENSION: 1.9720" .0015"
(50.09 mm 0.04 mm)
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
(USE KIT #23093 S.B. 95).
3. ASSEMBLE SHUT-OFF ARM ASSEMBLY IN R4-R POSITION PER
S.B. 164
4. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER
AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE CHECKING
PUMP PERFORMANCE. S.B. 225R.
5. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
6. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa)
7. 2600 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 108-110 PSI,
(745-758 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
d. ADJUST ADVANCE TRIMMER SCREW FOR FULL ADVANCE. SET
CAM MOVEMENT READ OUT DEVICE FOR 2.0.
8. 350 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1.5.
9. 1600 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
90.5-91.5 mm/STROKE.
10. 2775 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
10-12 mm/STROKE.
11. 1000 RPM (WOT): SET FORWARD SHUT-OFF ADJUSTING SCREW FOR
65 mm/STROKE.
12. 800 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm/STROKE.
13. CHECK POINTS:

a.
b.
c.
d.
e.
f.
g.
h.
i.
j.

RPM
200
250
400
500
800
1600
2600
2600
2775
2825

THROTTLE
POSITION
WOT
WOT
WOT*
WOT
L.I.
WOT
WOT
WOT*
WOT
WOT

mm/STROKE
48 MIN.
--4 MAX.
--10-12
90.5-91.5
88-92
4 MAX.
10-12
5 MAX.

ADVANCE
00.5
****
--2.0
----2.0
-------

T.P.
PRESSURE
10 MIN.**
----------108-110***
-------

* E.S.O. DE-ENERGIZED ** (69 kPa) *** (745-758 kPa)


**** READING TO BE SAME AS READING OBTAINED IN STEP 13a
14.

15.

SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. SEAL FASTENERS PER S.B. 134R AND S.B. 365R1.
c. CHECK PUMP FOR MODIFICATION NAME PLATES PER
S.B. 490.
ANEROID SETTING (OFF TEST STAND) S.B. 225R.
a. SET ANEROID TRAVEL TO .450" 0.025" BY USING REAR
SHUT-OFF ADJUSTING SCREW.
b. CONNECT ANEROID ROD TO LEVER. LEVER SHOULD LIFT OFF
FRONT SCREW AT 3" TO 4" HG. (1.5-2.0 PSI). FULL TRAVEL OF
LEVER SHOULD BE OBTAINED AT 13" TO 15" HG. (6.4 TO 7.4 PSI).
IF LEVER MOTION REQUIRES MORE THAN
4"
HG. (2.0 PSI), LENGTHEN ROD. IF LESS THAN 3" HG. (1.5 PSI) IS
REQUIRED SHORTEN ROD.
c. RE-CHECK RESPONSE AND REPEATABILITY.
d. POSITION ANEROID INLET AT 12 O'CLOCK, VIEWING END
CAP.
e. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING
TOOL 7244-27 WITH INSERT 7244-30 AND PILOT RING
7244-26E. CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9
BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 334.0
AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL
CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND
TOOL STOPS, SCRIBE LINE ON HOUSING FLANGE.
REPEAT PROCEDURE TO ENSURE ACCURACY. IF
INTERFERENCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

DB4627-5078
DESCRIPTION

EDITION 17
QTY

P/N

DATED 10/23/2003

HOUSING & DRIVE GROUP

PAGE 2 OF 4

P/N

QTY

DESCRIPTION

26355

SEAL, DRIVESHAFT

30804

SEAL, TEFLON LIP

21660

SCREW ASSY, VENT


OR 21661-21665

12259

SCREW, PAN HEAD

10464

WASHER, SEALING

(61700)

BEARING, NEEDLE

26359

DRIVESHAFT

30581

KEY, WOODRUFF

30387

HOUSING ASSY, PUMP

32422

SEAL, RECT SECTION

26470

11331

SCREW, HEX HEAD

GASKET, TIMING WINDOW CVR

27603

28749

BEARING, THRUST

COVER, TIMING WINDOW

23107

SCREW, RIVET

24419

26468
28381

1
1

WASHER, THRUST
WASHER, DRSFT SPRING

NAMEPLATE

10394

26469

RING, RETAINING

21194

SCREW, HEX HEAD

P/N

QTY

32231

11046

PLUNGER, ROTOR
USE 11047-11050 (STD)
OR 11052-11055 (O/S)

20250

PLUNGER, ROTOR
USE 20251-20254 (STD)
OR 20256-20259 (O/S)
AS IND. ON ROTOR S.B.60R

NOTES:

DESCRIPTION

QTY

P/N

HEAD & ROTOR GROUP


(60527)

DESCRIPTION
H&R ASSY, HYD 6 CYL

SCREW, LEAF SPR ADJ

15619

SHOE, CAM ROLLER


OR 20120 (-.015) OR
20124 (-.005) AS REQ'D
REF. S.B.332

20119

12216

SCREW, HEAD PLUG

SPRING, LEAF

29363

11438

SCREW, SET

ROLLER, CAM

11141

20727

CONNECTOR, FUEL LINE

RING, CAM

21686

27601
29710
29384
21221

1
1
1
1

SEAL, O-RING

27245

SEAL, O-RING
SCREW, SKT HEAD CAP
PLATE, SINTERED LOCK
VALVE, DELIVERY
OR 21222 (O/S) AS REQ'D
REF. S.B. 143B

SPRING, DLVY VALVE

20129

20127

SCREW, RETAINING

STOP, DELIVERY VALVE

20128

QTY

P/N

P/N

QTY

20530

RETAINER, ROTOR

21232

LINER, TRANSFER PUMP

20511

BLADE, TRANSFER PUMP


OR 20512 REF. S.B. 304

20528

RING, ROTOR RETAINER

28987

REGULATOR ASSY, TP

19855

SPRING, REGULATING

33128

CAP, TP END

NOTES:

DESCRIPTION

TRANSFER PUMP GROUP

DESCRIPTION

(60023)

SEAL, TRANSFER PUMP

27608

SPRING, TP BLADE

15699

ROLL PIN

19837

SEAL, TP RGLTR SLEEVE

19844

PISTON, REGULATING

19895

PLUG ASSY, END PL ADJ

15228

FILTER, INLET

28986

NOTES:

INDENTED ITEMS INCLUDED

DB4627-5078
DESCRIPTION
SPRING, GOV CONTROL
BROWN
ARM, GOVERNOR

EDITION 17
QTY

P/N

20954

19866

SHAFT, GOVERNOR ARM


SEAL, O-RING

1
2

12214
31332

NUT, PIVOT SFT RTNR

12288

DATED 10/23/2003

GOVERNOR GROUP

PAGE 3 OF 4

P/N

QTY

DESCRIPTION

12210

RETAINER, SPRING

11966

11969

SPRING, IDLE
YELLOW-YELLOW
GUIDE, IDLE SPRING

27606

WASHER, SEALING

24726

STUD, GUIDE

21895

ARM ASSY, MTR VALVE

VALVE, METERING
* SEE NOTE
SHIM, MTR VALVE SPRG
SPRING, MTR VALVE

(63376)

SLEEVE, GOVERNOR THRUST

36498

11563

WASHER, THRUST

19860

26427
20359

1
1

WEIGHT, GOVERNOR

19858

29136

CLIP, RETAINING
REF. S.B. 370

RETAINER ASSY, GOV WT

19893

19894
19873

3
6

RETAINER, CUSHION
CUSHION, GOV WT RNTR

P/N

QTY

NOTES:

* O.S. METERING VALVE AND ARM ASSEMBLY 22249 REFERENCE S.B.336

DESCRIPTION

QTY

P/N

LINKAGE GROUP
(60782)

DESCRIPTION

SCREW, HEX HEAD

12169

33874

LEVER ASSY, ADJ SO

LOCKNUT, ADJ SCREW

12175

12051

SCREW, SOCKET CAP

LEVER, THROTTLE FORK

12221

12049

WASHER, INTL TOOTH

SEAL, O-RING
WASHER, SPACER

2
2

17438
14408

12998

SCREW, SKT HEAD CAP

SHAFT ASSY, THROTTLE

30420

11582
12167

1
1

WASHER, INTL TOOTH


SCREW, HEX HEAD

SCREW, HEX HEAD


NUT, HEX

1
3

12972
12174

12237

SHAFT ASSY, SHUTOFF

12249

CAM, SHUTOFF

12972

SCREW, HEX HEAD

15026

18021

HOOK ASSY, GOV LKGE

12360
12362
18020

1
1
1

12358

LINK ASSY, ADJUSTING

11919

SPRING, GOVERNOR LINK

P/N

QTY

21361

PLUG, PISTON HOLE

22773

VALVE, REED

29280

SEAL, O-RING

12693

SPRING, ADVANCE
RED-RED

14940

GUIDE, ADV ADJ SPRING

27602

SEAL, O-RING

26787

SCREW ASSY, HD LCTING

LEVER ASSY, THROTTLE

SPRING, THROT LEVER

13003

RNTR, THROT LVR SPR

13010

SCREW, SKT HD CAP TX

22398

NOTES:

SCREW, HEX HEAD


LOCK WASHER, SHPRF
HOOK, GOV LINKAGE

THROTTLE LEVER BUSHING IN


SHUT-OFF LEVER BUSHING IN
DESCRIPTION

QTY

P/N

AUTOMATIC ADVANCE GROUP

DESCRIPTION

(60529)

SCREW, REED VALVE

19834

SEAL, O-RING

26126

SEAL, O-RING

29280

RING, PISTON SEAL


SEAL, RECT SECTION

1
1

18967
29281

PISTON, ADVANCE
3-5 DEG. ADV.
SEAL, O-RING

30463

29282

PLUG, PISTON HOLE

15744

SCREW, ADV ADJUSTING


SEAL, O-RING

1
1

14544
17438

NUT, HEX LOCK

13807

PIN, ADVANCE CAM


SEAL, O-RING

1
1

21147
27610

PLUG, HEX SOCKET

23056

NOTES:

INDENTED ITEMS INCLUDED

DB4627-5078
DESCRIPTION

EDITION 17
QTY

P/N

DATED 10/23/2003
COVER GROUP

PAGE 4 OF 4

P/N

QTY

DESCRIPTION

14760

NUT, HEX LOCK

28388
12049

2
2

TERMINAL, ESO
WASHER, INTL TOOTH

12500

WASHER, FIBER

26564

RGLTR ASSY, HSG PRESS

27607

SEAL, O-RING

30789

CAP, COVER SCREW

30788

CUP, COVER SCREW

22567

COVER, GOV CONTROL

26214

SOLENOID, 12V ETR


2-23190 TUBE, INSULATE

P/N

QTY

34995

ANEROID ASSEMBLY

19780

BRACKET, ANEROID MTG

34303

NUT, ANEROID RETAININ

16809

BOOT, ANEROID

19776

ROD, ANEROID

17429

RING, RETAINING

(60118)

SCREW, BUTTON HD CAP

22351

NUT, HEX

12519

WASHER, PLAIN

18501

SEAL, RECT SECTION

NOTES:

27244

E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

DESCRIPTION

QTY

P/N

ANEROID GROUP

DESCRIPTION

(62282)

SCREW, HEX HEAD

19779

WASHER, INTL TOOTH

11582

NOTES:

FOR SERVICE USE ONLY


APPLICABLE SERVICE ASSEMBLIES
THROTTLE SHAFT BUSHING REPLACEMENT
ESO MOUNTING AND GROUNDING KIT
GASKET KIT

FOR ENGINEERING USE ONLY


DATE
CHANGE NO.
EDITION
17776
26431
33702

02/17/1993
02/17/1993
04/19/1993
05/26/1993
06/14/1993
08/19/1993
03/01/1994
06/17/1994
10/06/1994
11/29/1994
01/06/1995
04/11/1995
05/12/1995
04/01/1998
11/10/1998
08/25/1999
08/29/2000
10/23/2003

22167
22246
18797
22487
22572M
22684
23088
22964
23456
23566
23617
23810
23810
25416
25416
26224
26594
26277

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

INDENTED ITEMS INCLUDED