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GE Healthcare
gehealthcare.com
Technical
Publication
Direction 5275601-100
Revision 12
eitconcepts@gmail.com
GE Healthcare
Medical Diagnostic Radiography XR 6000
Service Manual
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
1:28 PM
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Legal Notes
TRADEMARKS
All other products and their name brands are the trademarks of their respective holders.
COPYRIGHTS
All Material, Copyright 2007~2008 by General Electric Company, Inc. All rights reserved. The
material presented and contained herein may not be reproduced in any form or manner, without the
written permission of General Electric Company, Inc.
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Legal Notes
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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Legal Notes
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Important Precautions
LANGUAGE
(BG)
.
,
,
.
.
,
.
(ZH-CN)
VSTRAHA
(CS)
ADVARSEL
(DA)
Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
WAARSCHUWING
(NL)
WARNING
(EN)
(ET)
VAROITUS
(FI)
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Important Precautions
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HOIATUS
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
ATTENTION
(FR)
WARNUNG
(DE)
(EL)
.
,
.
.
,
,
,
.
FIGYELMEZTETS
(HU)
Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
AVRUN
(IS)
AVVERTENZA
(IT)
(JA)
Page 8
Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
(KO)
.
,
.
,
, .
BRDINJUMS
(LV)
SPJIMAS
(LT)
ADVARSEL
(NO)
Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
OSTRZEENIE
(PL)
ATENO
(PT)
ATENIE
(RO)
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Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
!
(RU)
.
, - ,
.
.
, ,
,
.
UPOZORNENIE
(SK)
ATENCION
(ES)
Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
VARNING
(SV)
DKKAT
(TR)
Page 12
Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent write Damage
In Shipment on ALL copies of the freight or express bill BEFORE delivery is accepted or signed
for by a GE representative or hospital receiving agent. Whether noted or concealed, damage
MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after
receipt, and the contents and containers held for inspection by the carrier. A transportation
company will not pay a claim for damage if an inspection is not requested within this 14 day period.
Call GEHC Global Parts 1-800-548-3366 and select option 8, immediately after damage is found.
At this time be ready to supply name of carrier, delivery date, consignee name, freight or express
bill number, item damaged and extent of damage.
Complete instructions regarding claim procedure are found in Section S of the Policy And
Procedures Bulletins.
14 July 1993
IMPORTANT...X-RAY PROTECTION
X-ray equipment, if not properly used, may cause injury. Accordingly, the instructions herein
contained should be thoroughly read and understood by everyone who will use the equipment
before you attempt to place this equipment in operation. The General Electric Company, Healthcare
Group, will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the
useful beam, no practical design of equipment can provide complete protection. Nor can any
practical design compel the operator to take adequate precautions to prevent the possibility of any
persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and fully
acquainted with the recommendations of the National Council on Radiation Protection and
Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont
Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on
Radiation Protection, and of any other local authorities, and take adequate steps to protect against
injury.
The equipment is sold with the understanding that the General Electric Company, Healthcare
Group, its agents, and representatives have no responsibility for injury or damage which may result
from improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be used.
Important Precautions
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All electrical Installations that are preliminary to positioning of the equipment at the site prepared
for the equipment shall be performed by licensed electrical contractors. In addition, electrical feeds
into the Power Distribution Unit shall be performed by licensed electrical contractors. Other
connections between pieces of electrical equipment, calibrations and testing shall be performed by
qualified GE Healthcare personnel. The products involved (and the accompanying electrical
installations) are highly sophisticated, and special engineering competence is required. In
performing all electrical work on these products, GE will use its own specially trained field
engineers. All of GEs electrical work on these products will comply with the requirements of the
applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GEs field engineers,
personnel of third-party service companies with equivalent training, or licensed electricians) to
perform electrical servicing on the equipment.
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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Important Precautions
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Preface
Publication Conventions
Section 1.0
Safety & Hazard Information
Proper product safety labeling allows a person to safely use or service a product. The format and
style for safety communications reflected in this publication represents the harmonization of IEC/
ISO 3864 and ANSI Z535 standards.
1.1
Hazard Messages
Any action that will, could or potentially cause personal injury will be preceded by the safety alert
symbol and an appropriate signal word. The safety alert symbol is the triangle with an exclamation
mark within it. Its always used next to the signal word to indicate the severity of the hazard.
Together, they are used to indicate a hazard exists.
Signal words describe the severity of possible human injures that may be encountered. The alert
symbol and signal word are placed immediately before any paragraph they affect. Safety
information includes:
1.) Signal Word - The seriousness level of the hazard.
2.) Symbol or Pictorial - The consequence of interaction with the hazard.
3.) Word Message:
a.) The nature of the hazard (i.e. the type of hazard)
b.) How to avoid the hazard.
The safety alert symbol is not used when an action can only cause equipment damage.
1.2
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Within this publication, different paragraph and character styles are used to indicated potential
hazards. Paragraph prefixes, such as hazard, caution, danger and warning, are used to identify
important safety information. Text (Hazard) styles are applied to the paragraph contents that are
applicable to each specific safety statement.
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
NOTICE - Indicates information or a company policy that relates directly or indirectly to the
safety of personnel or protection of property. This signal word is associated directly with a
hazard or hazardous situation and is used in place of 'DANGER,' 'WARNING,' or 'CAUTION.'
It can include:
1.3
Page 16
magnetic
biohazard
compressgas
ppe-hearing
fragile
impact
corrosive
heavyobject
ppe-2people
static_elec
heat
general
laser
ppe-respitory
keep_dry
pinch
radiation
poisongas
ppe-loto
general
explosive
electrical
flammable
ppe-eye
torque
crush/mechanical
tipping
Read Manual
ppe-gloves
ce
instuction
poisonmatl
entanglement
instuction
SPECIAL NOTICES
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1.3.1
keep_up
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
1.3.2
X-ray Tube
X-ray emission. X-ray tube head is emitting X-rays. Take adequate precautions to prevent the
possibility of any persons carelessly, unwisely, or unknowingly exposing themselves or others to
radiation.
Identifies controls or indicators associated with the selection of a small focal spot or the connection
for the corresponding filament.
1.3.3
1.3.4
Electrical Type
Type B Equipment. Equipment providing a particular degree of protection again electrical shock
regarding leakage current and protective grounding per IEC 60601-1.
1.3.5
Electrical Current
Alternating Current. Indicates equipment that is suitable for alternating current only.
Direct Current. Indicates equipment that is suitable for direct current only.
1.3.6
Collimator
Control for indicating radiation field by using light.
Preface - Publication Conventions
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Identifies controls or indicators associated with the selection of a large focal spot or the connection
for the corresponding filament.
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
1.3.7
Ground
Functional Earth (ground) Terminal. Terminal directly connected to a point of a measuring supply
or control circuit or to a screening part which is intended to be earthen for functional purposes.
Protective Earth (ground). Identifies any terminal that is intended for connection of an external
protective conductor to protect against electrical shock in case of a fault.
Section 2.0
Publication Conventions
2.1
Note:
Example:
Comment:
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Purpose: Introduces and provides meaning as to the information contained within the chapter,
section or subsection (such as used at the beginning this chapter, for example).
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.2
Page Layout
Publication Part Number & Revision Number
Headers and footers in this publication are designed to allow you to quickly identify your location.
The document part number and revision number appears in every header on every page. Odd
numbered page footers indicate the current chapter, its title and current page number. Even page
footers show the current section and its title, as well as the current page number.
2.3
Example: Fixed
Output
Example:
Variable Output
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Publication Title
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Example: Fixed
Input
This paragraphs font represents fixed input. Its computer input that is
typed-in via the keyboard. Typed input that does not vary from application
to application or system to system. Fixed text the user is required to
supply as input. For example: cd /usr/3p
Example:
Variable Input
This paragraphs font represents computer input that can vary from
application to application or system to system. With variable text, the
user is required to supply system dependent input or information. Variable
input sometimes is placed between greater-than and less-than operators.
For example: <variable_input>. In these cases, the (<>) operators would
be dropped prior to input. For example: ypcat hosts | grep <3.45.120.3>
would be typed into the computer as:
ypcat hosts | grep 3.45.120.3
without the greater-than and less-than operators.
2.4
Example: Soft
Keys
Whereas the computer MENU button that you would click with your mouse or touch with your hand
uses over and under-lined regular text. This is a soft key.
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Example: Hard
Keys
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Table of Contents
3
5
Preface
Publication Conventions ...................................................................................... 15
Section 1.0
Safety & Hazard Information ........................................................................... 15
1.1
1.2
1.3
15
15
16
16
17
17
17
17
17
18
Section 2.0
Publication Conventions ................................................................................. 18
2.1
2.2
2.3
2.4
18
19
19
20
Pre-Installation Check......................................................................................................
Installation Plan ...............................................................................................................
Interconnection ................................................................................................................
Presentation.....................................................................................................................
37
37
37
38
Section 3.0
On-Site Requirements...................................................................................... 38
3.1
3.2
3.3
3.4
38
38
38
39
Section 4.0
Description of System ..................................................................................... 39
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Hazard Messages............................................................................................................
Text Format of Signal Words ...........................................................................................
Symbols and Pictorials Used ...........................................................................................
1.3.1 SPECIAL NOTICES............................................................................................
1.3.2 X-ray Tube ..........................................................................................................
1.3.3 Power ON and OFF ............................................................................................
1.3.4 Electrical Type ....................................................................................................
1.3.5 Electrical Current ................................................................................................
1.3.6 Collimator............................................................................................................
1.3.7 Ground................................................................................................................
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DIRECTION 5275601-100, REVISION 12
4.2
4.3
4.4
4.5
4.6
4.7
49
49
57
62
62
64
69
72
82
83
84
85
88
89
94
97
98
Section 5.0
System Console................................................................................................ 99
5.1
5.2
Section 6.0
Collimator Alignment ..................................................................................... 101
Section 7.0DAP Meter Installation................................................................. 102
Section 8.0
Standard Wall Stand....................................................................................... 105
8.1
8.2
8.3
8.4
8.5
Unpacking .....................................................................................................................
Installation .....................................................................................................................
Cassette Tray................................................................................................................
Ion Chamber and Grid (Optional)..................................................................................
8.4.1 Install both Ion Chamber and Grid for standard wall stand ..............................
8.4.2 Install the Grid Only for standard wall stand ....................................................
8.4.3 Install both Ion chamber and grid.....................................................................
Counterweight ...............................................................................................................
105
108
111
111
112
115
116
120
Section 9.0
Final Cover Installation .................................................................................. 121
9.1
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4.8
4.9
4.10
Radiography Table..........................................................................................................
4.1.1 Unpacking and Positioning.................................................................................
4.1.2 Installation ..........................................................................................................
Tube Stand......................................................................................................................
4.2.1 Unpacking ..........................................................................................................
4.2.2 Installation ..........................................................................................................
X-Ray Tube .....................................................................................................................
Control Box and Collimator .............................................................................................
Counterweight .................................................................................................................
Cassette Tray..................................................................................................................
Ion Chamber and Grid (Optional)....................................................................................
4.7.1 Install both Ion Chamber and Grid for system with standard Integrated table ...
4.7.2 Install the Grid Only for system with standard Integrated table..........................
4.7.3 Install the Ion Chamber and Grid for system with advanced Integrated table....
Electrical Connections.....................................................................................................
Install Cabinet Tray .........................................................................................................
Table Top Installation and Leveling ................................................................................
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
9.2
9.3
Section 10.0
Labels and Rating Plates............................................................................... 125
10.1
10.2
10.3
10.4
System Console.............................................................................................................
Integrated Table.............................................................................................................
Cabinet ..........................................................................................................................
Wall Stand .....................................................................................................................
125
125
126
126
Section 11.0
Installation Checklist ..................................................................................... 128
Section 12.0
Regulatory Tests and Final Steps................................................................. 130
12.1
130
130
130
130
130
130
130
131
131
131
132
132
2.3
2.4
135
136
136
136
139
139
139
139
139
139
139
139
139
139
141
145
145
146
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12.2
AEC Tests......................................................................................................................
12.1.1 AEC Maximum MAS .........................................................................................
12.1.1.1
Overview .......................................................................................
12.1.1.2
Procedure (50kV) ..........................................................................
12.1.2 AEC Minimum Exposure Time..........................................................................
12.1.2.1
Overview .......................................................................................
12.1.2.2
Procedure......................................................................................
12.1.3 Reproducibility Of Exposure .............................................................................
12.1.3.1
Overview .......................................................................................
12.1.3.2
Procedure......................................................................................
> Calculation for Coefficient of Variation (C.V.):...............................
Final Installation and Admin Tasks ................................................................................
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
2.5
2.6
2.8
2.9
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146
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147
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147
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149
149
151
151
151
151
151
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151
151
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158
158
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159
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160
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162
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2.7
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.9.1
2.9.2
2.9.3
2.9.4
2.9.5
2.9.6
2.9.7
2.9.8
2.10
Supplies ............................................................................................................
Tools .................................................................................................................
Safety Precautions............................................................................................
Prerequisites.....................................................................................................
Personnel..........................................................................................................
Time..................................................................................................................
Applicability.......................................................................................................
Procedure .........................................................................................................
2.9.8.1
CPU memory backup ....................................................................
2.9.8.2
CPU memory restore.....................................................................
2.9.8.3
Error messages .............................................................................
Dosimetric Calibration....................................................................................................
2.10.1 Dose/DAP accuracy check procedure ..............................................................
2.10.2 Dose/DAP accuracy maintenance ....................................................................
162
162
162
162
162
162
162
162
162
163
163
163
163
164
3.1
3.2
167
167
168
168
168
168
169
169
169
169
169
169
Section 4.0
Performance Checks...................................................................................... 169
4.1
4.2
4.3
4.4
4.5
Console..........................................................................................................................
Accuracy of X-Ray Field and Light Field Alignment.......................................................
4.2.1 Requirements ...................................................................................................
4.2.2 Test Method......................................................................................................
Alignment of Centers of X-Ray Field and Image Receptor............................................
4.3.1 Requirements ...................................................................................................
4.3.2 Test Method......................................................................................................
Image Quality.................................................................................................................
4.4.1 Test Method......................................................................................................
Tube Voltage Accuracy..................................................................................................
4.5.1 Tools .................................................................................................................
4.5.2 Requirements ...................................................................................................
4.5.3 Procedure .........................................................................................................
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169
170
170
170
173
173
173
174
174
175
175
175
175
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Section 3.0
Operational Checks........................................................................................ 167
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
4.6
4.7
4.8
4.9
4.10
175
175
175
176
176
176
176
176
176
177
177
177
177
Section 5.0
HHS Test.......................................................................................................... 178
2.1
2.2
2.3
2.4
2.5
Introduction ...................................................................................................................
Standard Features ........................................................................................................
Applications...................................................................................................................
Architecture ...................................................................................................................
2.4.1 A Kernel ...........................................................................................................
2.4.2 Options Depending on the Application.............................................................
A Packaging Architecture..............................................................................................
2.5.1 Auxiliaries Box..................................................................................................
2.5.2 Power Box........................................................................................................
2.5.3 AC/DC Box .......................................................................................................
2.5.4 System Interface Box .......................................................................................
2.5.5 Optional Boxes .................................................................................................
181
181
181
182
182
182
184
184
184
184
184
184
Section 3.0
Technique Factors Measurement Criteria .................................................... 186
3.1
3.2
3.3
3.4
kV Accuracies ...............................................................................................................
mA Accuracies ..............................................................................................................
mAs Accuracies ............................................................................................................
Exposure Time Accuracies ...........................................................................................
186
186
186
186
Diagnostics.................................................................................................................... 187
Power-On Diagnostic .................................................................................................... 187
Table of Contents
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Section 2.0
Theory Presentation ....................................................................................... 181
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DIRECTION 5275601-100, REVISION 12
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
Live Diagnostics.............................................................................................................
Error Code Structure......................................................................................................
Simplified Error Code Definition.....................................................................................
Generator Phase Definition ...........................................................................................
Error Class Definition.....................................................................................................
Error Code Definition .....................................................................................................
Data Associated With The Error Code...........................................................................
Number Of Occurrences................................................................................................
Date & Time...................................................................................................................
187
187
188
188
188
189
190
190
190
Section 2.0
Error Codes, Diagnostics & Troubleshooting ............................................. 190
2.1
2.2
2.3
2.4
2.5
2.6
190
190
191
195
195
195
197
197
197
199
201
203
203
205
205
205
206
206
207
209
210
210
213
213
214
Section 3.0
Console Troubleshooting & Error Codes .................................................... 216
3.1
3.2
216
216
216
217
218
219
219
219
219
220
220
220
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2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
Introduction ....................................................................................................................
Power On Diagnostics ...................................................................................................
Error Code List...............................................................................................................
Error Reporting ..............................................................................................................
Diagnostics ....................................................................................................................
Detailed Error Description & Troubleshooting Guide.....................................................
2.6.1 Errors ................................................................................................................
2.6.1.1
Tube spits detection Errors (Code 30) ..........................................
2.6.1.2
Anode Rotation errors (Code 40) ..................................................
2.6.1.3
Filament Heater errors (Code 50) .................................................
2.6.1.4
Exposure errors (Code 60) .................................
2.6.1.5
Power supply (Code 70) ...................................
2.6.1.6
Hardware errors (Code 80) .................................
2.6.1.7
Application errors (Code 90) .........................................................
2.6.1.8
Communication errors (code 100).................................................
2.6.1.9
Thermal errors (code 110) .................................
2.6.1.10
Manipulation errors (code 120) .............................
Warning Errors...............................................................................................................
Other Failures ................................................................................................................
Heating Function diagnostics.........................................................................................
Rotation Function diagnostics........................................................................................
Inverter in Short Circuit Function diagnostics ................................................................
AEC diagnostics ............................................................................................................
No Load HV diagnostics ................................................................................................
Inverter Gate Command diagnostics .............................................................................
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.2.10.1
3.2.10.2
3.2.10.3
3.2.10.4
3.2.10.5
220
220
220
220
221
Section 4.0
PDU
Troubleshooting ............................................................................................. 221
4.1
PDU Troubleshooting....................................................................................................
4.1.1 No Console Power ...........................................................................................
4.1.2 No EM Lock Power or No Collimator Power ....................................................
4.1.3 No Generator Power ........................................................................................
221
221
222
223
2.3
2.4
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Table of Contents
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227
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2.2
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DIRECTION 5275601-100, REVISION 12
2.5
2.6
2.7
2.9
2.10
Table of Contents
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235
235
235
235
235
235
235
236
236
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2.10.4
2.10.5
2.10.6
2.10.7
Prerequisites ....................................................................................................
Personnel .........................................................................................................
Time .................................................................................................................
Procedure.........................................................................................................
2.10.7.1
Remove and Replace the RAM ....................................................
2.10.7.2
Download Database .....................................................................
236
236
236
236
236
236
247
248
248
250
252
253
254
255
255
257
2.1
2.2
2.3
2.4
2.5
2.6
Introduction ...................................................................................................................
JEDI Generator Renewal Parts List ..............................................................................
FRU Information............................................................................................................
Jedi 50 R 1T Structure ..................................................................................................
Renewal Parts...............................................................................................................
Cables ...........................................................................................................................
257
257
258
259
260
263
Section 3.0
JEDI Generator Disassembly/Reassembly................................................... 264
3.1
3.2
3.3
3.4
Page 30
Introduction ...................................................................................................................
Tools .............................................................................................................................
HV Tank, 1 Tube, 1-3 Phase.........................................................................................
3.3.1 Supplies ...........................................................................................................
3.3.2 Tools ................................................................................................................
3.3.3 Safety Precautions ...........................................................................................
3.3.4 Prerequisites ....................................................................................................
3.3.5 Personnel .........................................................................................................
3.3.6 Time .................................................................................................................
3.3.7 Disassembly.....................................................................................................
3.3.8 Reassembly .....................................................................................................
3.3.9 Verify ................................................................................................................
Inverter Mid-Power Assembly .......................................................................................
3.4.1 Supplies ...........................................................................................................
3.4.2 Tools ................................................................................................................
3.4.3 Safety Precautions ...........................................................................................
3.4.4 Prerequisites ....................................................................................................
3.4.5 Personnel .........................................................................................................
3.4.6 Time .................................................................................................................
Table of Contents
264
264
265
265
265
265
265
266
266
266
268
269
269
269
270
270
270
270
270
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JEDI Generator Renewal Parts ...................................................................... 257
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3.4.7
3.5
3.6
3.8
Table of Contents
271
272
272
273
274
276
278
278
278
279
279
279
279
279
279
279
280
280
280
280
280
280
281
282
282
282
282
282
282
282
283
283
283
283
283
283
283
284
284
285
285
285
285
285
285
286
286
286
286
287
287
287
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3.7
Disassembly .....................................................................................................
3.4.7.1
Remove the Auxiliary Unit .............................................................
3.4.7.2
Remove the Interface Unit.............................................................
3.4.7.3
Remove the AC/DC Unit and the support plate.............................
3.4.7.4
Remove the Inverter Mid Power Assembly ...................................
3.4.8 Reassembly ......................................................................................................
3.4.9 Verify.................................................................................................................
I/F Board RAD ...............................................................................................................
3.5.1 Supplies ............................................................................................................
3.5.2 Tools .................................................................................................................
3.5.3 Safety Precautions............................................................................................
3.5.4 Prerequisites.....................................................................................................
3.5.5 Personnel..........................................................................................................
3.5.6 Time..................................................................................................................
3.5.7 Disassembly .....................................................................................................
3.5.7.1
Remove the I/F Board Rad............................................................
3.5.8 Reassembly ......................................................................................................
KV Board RAD...............................................................................................................
3.6.1 Supplies ............................................................................................................
3.6.2 Tools .................................................................................................................
3.6.3 Safety Precautions............................................................................................
3.6.4 Prerequisites.....................................................................................................
3.6.5 Personnel..........................................................................................................
3.6.6 Time..................................................................................................................
3.6.7 Disassembly .....................................................................................................
3.6.7.1
Remove the Auxiliary Unit .............................................................
3.6.7.2
Remove the Interface Unit.............................................................
3.6.7.3
Remove the kV Control Board.......................................................
3.6.8 Reassembly ......................................................................................................
3.6.9 Verify.................................................................................................................
EMC Board 3 Phases ....................................................................................................
3.7.1 Supplies ............................................................................................................
3.7.2 Tools .................................................................................................................
3.7.3 Safety Precautions............................................................................................
3.7.4 Prerequisites.....................................................................................................
3.7.5 Personnel..........................................................................................................
3.7.6 Time..................................................................................................................
3.7.7 Disassembly .....................................................................................................
3.7.7.1
Remove the AC/DC Unit ...............................................................
3.7.7.2
Remove the EMC Board ...............................................................
3.7.8 Reassembly ......................................................................................................
3.7.9 Verify.................................................................................................................
AC/DC 3 PH Mid Power Assembly ................................................................................
3.8.1 Supplies ............................................................................................................
3.8.2 Tools .................................................................................................................
3.8.3 Safety Precautions............................................................................................
3.8.4 Prerequisites.....................................................................................................
3.8.5 Disassembly .....................................................................................................
3.8.5.1
Remove the AC/DC Unit ...............................................................
3.8.5.2
Remove the AC/DC Board ............................................................
3.8.5.3
Remove the Rectifier Block ...........................................................
3.8.6 Reassembly ......................................................................................................
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3.9
3.10
3.12
3.13
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Table of Contents
288
288
288
288
288
288
288
289
289
289
289
289
290
292
292
292
292
292
292
292
292
292
292
292
293
294
297
297
297
297
297
297
297
297
298
298
299
299
299
300
300
300
300
300
300
300
301
301
302
302
302
302
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3.14
302
303
303
303
303
303
303
303
304
304
305
305
305
305
305
305
305
305
306
306
306
307
307
Supplies .........................................................................................................................
Tools ..............................................................................................................................
Safety Precautions.........................................................................................................
Prerequisites..................................................................................................................
Personnel.......................................................................................................................
Time...............................................................................................................................
Procedure ......................................................................................................................
1.7.1 Load Software File on Service Laptop..............................................................
1.7.2 Unzip software file ............................................................................................
1.7.3 Software download ...........................................................................................
309
309
309
309
309
309
309
309
309
310
Section 2.0
Tube Replacement Software Procedure ...................................................... 311
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Supplies .........................................................................................................................
Tools ..............................................................................................................................
Safety Precautions.........................................................................................................
Prerequisites..................................................................................................................
Personnel.......................................................................................................................
Time...............................................................................................................................
Procedure ......................................................................................................................
2.7.1 Perform a Database backup .............................................................................
2.7.2 Reset Tube Data tracking counter and error log...............................................
2.7.3 Verify new tube operation, clear error log.........................................................
2.7.4 Generator Counter Reading Record.................................................................
Table of Contents
311
311
311
311
311
312
312
312
312
314
314
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2.7.5
Section 2.0
Central Listings............................................................................................... 323
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.12
2.13
323
324
325
326
326
327
328
329
330
331
331
331
332
333
334
335
335
336
336
Section 3.0
Schematics...................................................................................................... 337
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
337
338
341
355
359
363
367
378
385
387
388
391
392
393
397
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2.9
2.10
2.11
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Section 2.0
How to Use...................................................................................................... 401
Section 3.0
MIS Charts....................................................................................................... 402
3.1
3.2
3.3
System Console.............................................................................................................
3.1.1 J1 Handswitch Interface, 5184620 ...................................................................
3.1.2 J2 FW Download Serial Port, 5194292.............................................................
3.1.3 J3 Power and RTL Interface, 5183903 .............................................................
3.1.4 J4 Generator Interface, 5182354......................................................................
Generator.......................................................................................................................
3.2.1 Generator Power Cable, 5196454 ....................................................................
3.2.2 Generator Grounding Cable, 5196643 .............................................................
Table..............................................................................................................................
3.3.1 TM1-XS105 Cable, 5193103 ............................................................................
3.3.2 Table Grounding Cable 1, 5193105..................................................................
3.3.3 Table Grounding Cable 2, 5193106..................................................................
3.3.4 Table Grounding Cable 3, 5193107..................................................................
3.3.5 Table Grounding Cable 5, 5193109..................................................................
3.3.6 Table Power Cable, 5193607 ...........................................................................
3.3.6.1
Table MC7 Cable, 5197242 ..........................................................
3.3.7 Table Cable No1, 5197244...............................................................................
402
402
402
403
404
406
406
406
406
406
407
407
407
407
408
408
409
Section 1.0
Compliance Statement................................................................................... 411
Section 2.0
Compatibility Tables ...................................................................................... 412
2.1
2.2
Section 3.0
Use Recommendations.................................................................................. 416
Section 4.0
Installation Recommendations ..................................................................... 416
4.1
4.2
4.3
4.4
4.5
416
416
416
417
417
Table of Contents
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DIRECTION 5275601-100, REVISION 12
Section 2.0
Objective and Scope of this Manual
This direction will lead you in a correct sequence through the manuals needed to install the
equipment. Following the suggested sequence will result in an orderly installation. However,
extenuating circumstances may dictate a deviation from the recommended sequence. Feel free to
deviate, but keep track of your progress by checking off the tasks in the flowchart as you complete
them.
2.1
Pre-Installation Check
Pre-installation planning should be complete. Inspect the pre-installation checklist, found in GEHC
document 5275600-100 (XR 6000 System Pre-Installation Manual), and verify that the tasks
specified have been completed. Immediately arrange for completion of any tasks still not
completed.
2.2
Installation Plan
The main steps in the installation plan are easily seen by referring to the Table of Contents of this
document. The plan objectives are to:
Give a logical installation order which recognizes mechanical and electrical interface areas.
Test and adjust each subsystem independently.
To obtain a good overall view of how these objectives are to be achieved review the Table of
Contents for this document before beginning the installation work. Then, if it is necessary to deviate
from the stated plan, you will be aware of the essential interface area. This document will give you
the information required to make another effective plan that applies to particular situations.
2.3
Interconnection
Interconnection of products by furnished cables or contractor supplied wiring is indicated by
numbered MIS runs in the installation sections. Run interconnect charts are available, which
describe the connection and function of each wire. For XR 6000 System, refer to the following:
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Check equipment according to the packing list for your system against the main catalog numbers
in the FDO (Field Delivery Order). Also, verify that all the manuals are present in the binders
according to the Table of Contents.
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DIRECTION 5275601-100, REVISION 12
2.4
Presentation
The procedures in this steering manual are presented in jobcard forms.
Section 3.0
On-Site Requirements
3.1
EMC Requirements
If electromagnetic compliance is mandatory for the local country where this system is installed, this
equipment is allowed to be installed only in X-ray protected rooms, which provide an attenuation of
at least 12 dB for radio disturbances from 30 MHz to 1 GHz.
3.2
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3.3
Digital multimeter
Torque wrench
Push-pull Gauge
Resolution Pattern
Dose Meter
Loctite 242
Documentation
Directions are necessary for correct installation of the XR 6000 System. Procedures from each
document will be used and reflect the latest information available at this time.
Not all procedures in this manual apply to all sites. Before you begin installation, cross out the
procedures that do not apply to your site.
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3.4
Section 4.0
Description of System
5
6
2
Standard / Advanced
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Cabinet
4
WLS
Standard /
Advanced
Operator Console
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DIRECTION 5275601-100, REVISION 12
Item
Component
Model Number
1a
Console
5194507
1b
Console Pedestal
5192392
5180891
5316772
2a
5183392
2a
5183392-2
3a
2212259-2
3b
PDU
5220653
5194508
5316773
5192454
Manual Collimator
5189248
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Section 1.0
System Installation Guide
1
People Required: 1
Minutes to Complete: 10
Install Table
People Required: 2
People Required: 1
Minutes to Complete: 15
Position and install system console according to site plans & drawings, and secure.
5
Collimator Alignment
People Required: 1
Minutes to Complete: 30
Power up system.
Collimator alignment.
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(Continued)
People Required: 2
Minutes to Complete: 50
People Required: 1
Minutes to Complete: 10
People Required: 1
People Required: 1
Minutes to Complete: 30
Tube seasoning.
Software installation.
Tube configuration.
Receptor parameter.
Checksum validation.
Backup database.
9
10
System Checks
People Required: 1
Minutes to Complete: 30
11
People Required: 1
Minutes to Complete: 15
12
Cleanup Site
People Required: 1
Minutes to Complete: 20
Customer Turnover
People Required: 1
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Minutes to Complete: 10
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AEC calibration.
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14
(Continued)
People Required: 1
Minutes to Complete: 10
Lead is used in this system to provide required radiation shielding, such as in tube, collimator,
please pay attention and do not touch it directly.
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Section 2.0
Installation Checklist
Pre-Installation Checklist
Delivery Date:
Sales Person:
Customer:
FDO No.:
Room #
Equipment:
Physical Requirements of Site
Completed
Completed
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General
Completed
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Comments:
Inspection Date(s):
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Installation Checklist
Purpose:
Installation checklist to confirm that all critical installation steps have been completed.
Item #
1.)
Item
Sign Off
3.)
4.)
5.)
6.)
7.)
Room cleaned.
8.)
9.)
10.)
List of any installation drawing deviations (all deviations should be signed by customer
and reviewed by the installation specialist).
11.)
12.)
13.)
14.)
15.)
16.)
17.)
18.)
19.)
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2.)
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DIRECTION 5275601-100, REVISION 12
Item #
Item
20.)
21.)
22.)
23.)
Has system documentation (paper and CDROM) been given to the customer?
24.)
Has local physics inspection been completed. Some states/sites may not allow use of
system for patients until this is done.
25.)
Has backup of pristine system been performed? (Patient Data Base as well as total
system backup)
26.)
Sign Off
Pre-Installation
Installation checklist
____________________________________
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DIRECTION 5275601-100, REVISION 12
Section 3.0
Before You Begin
Check all the crates appearances, preventive collision labels and preventive tilting labels.
If the center of the preventive collision label is GREEN, it means the system is OK without any
collision during shippment.
If the center of the preventive collision label is RED, it means the system is not OK with collision
during shippment. Please open the crates to check system carefully.
Green
Red
If the center of the preventive tilting label is RED, it means the system is not OK with tilting during
shippment. Please open the crates to check system carefully.
Green
Red
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If the center of the preventive tilting label is GREEN, it means the system is OK without any tilting
during shippment.
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Section 4.0
Integrated Table
4.1
Radiography Table
4.1.1
Note:
Do not discard any packing materials such as envelopes, boxes, bags until all parts are
accounted for against the packing list.
Check the mechanical conditions and external appearances of all parts for possible damages
or missing items.
The distribution center or factory must be notified immediately of any damage or shortage of
parts.
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DIRECTION 5275601-100, REVISION 12
Note:
To remove the side shipping container successfully, fix the fibulaes after loosen them.
2.) Remove the side shipping container, and table top is bound on it. See Figure 2-5.
Side Shipping Container
with Table Top
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Ramps
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4.1.2
Installation
1.) Refer to the room layout in Pre-Installation Manual (5275600-100), confirm the location of the
table with the operator, make marks and move the table away.
2.) Drill four holes at the marks, and then clean the holes of all dust and chips.
Chapter 2 - Physical Installation
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Note:
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7.) Tighten the anchors to fix the table to the floor.
8.) Demount the three table stop plates (RED color) in the table frame.
Table
Head
End
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Table
Foot
End
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Pull Here
Figure 2-28 Pull Out Cabinet Tray
11.) Demount generator cover with four screws and PDU cover with two screws, and put them
aside.
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4.2
4.2.1
Tube Stand
Unpacking
Be careful of injured by the nails.
Do not discard any packing materials such as envelopes, boxes, bags until all parts are
accounted for against the packing list.
Check the mechanical conditions and external appearances of all parts for possible damages
or missing items.
The distribution center or factory must be notified immediately of any damage or shortage of
parts.
1.) Loosen all the 6 fibulaes, and remove the top and sides of shipping containers together. See
Figure 2-30.
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2.) Take out the covers.
3.) Remove the two fixed plates with two bolts each.
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4.2.2
Installation
1.) Demount the rubber bumper and leveling bolt on one side of the tube stand rail.
Suggest to install the tube stand from the table head end (if the cables are routed from the table
food end).
Table
Head
End
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Note:
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Part Name
5193103
TM1-XS105 Cable
END1 Label
XP105
From
END2 label
5197244s XS105
To
Table TM1 1
TM1-2
Table TM1 2
TM1-3
Table TM1 3
TM1-4
Table TM1 4
XS106
5220569s XP106
5139106
PE1
PE1
PE2
PE2
5193107
PE2
PE2
PE3
PE3
5139106/5139107
5139103 - XP105
5139103 - XS106
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TM1-1
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4.3
X-Ray Tube
Note:
For tube instruction, refer to related contents contained in the related specifications.
Check calibration due date of Torque wrench and shelf-life of Loctite before usage.
In order to ensure to meet the security needs, apply Loctite 242(or 243) to the three screws
and tighten these 3 screws to 24 N-m (17.7 lbs-ft) with the torque wrench is the step must be
performed, while installation and FRU replace.
1.) Loosen the three bolts on the tube arm, put the tube forks into the tube stand arm.
2.) Apply Loctite 242(or 243) to the three screws assembling the tube fork with tube stand arm
3.) Tighten these three bolts to 24 N-m (17.7 lbs-ft) with the torque wrench
4.) Mount the cable supporting plate
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Upper Clamps
Lower Clamps
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Locks
Figure 2-45 Tighten the Tube
10.) Rotate the tube 180 degrees.
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4.4
Control Box
Cover
Spacer
Collimator
1.) Demount the two stop plates and take out the collimator flange.
Stop
Plates
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Collimator
Flange
Suggest to demount the two stop plates totally, but NOT only loosen them. Or the stop
plates will crash the glass window during collimator installation.
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Glass Window
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Check calibration due date of Torque wrench and shelf-life of Loctite before usage.
In order to ensure to meet the security needs, apply Loctite 242(or 243) to the screws and
tighten bolts to 9.9 N-m (7.3 lbs-ft) with the torque wrench is the step must be performed, while
installation and FRU replace.
3.) Put the spacer and control box handle between the collimator flange and the tube, apply
Loctite 242 (or 243) to the four screws, tighten to 9.9 N-m (7.3lbs-ft) with the torque wrench.
Note:
Please install the collimator flange according to the marks on the x-ray tube.
Drop into
the hole
Collimator Flange
Spacer
Control Handle
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Daub to the
screw thread
PioneerSM_ENG.book
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DIRECTION 5275601-100, REVISION 12
Check calibration due date of Torque wrench and shelf-life of Loctite before usage.
In order to ensure to meet the security needs, The Loctite 242(or 243) to the bolts and tighten
bolts to 9.9 N-m (7.3 lbs-ft) with the torque wrench is the step must be performed, while
installation and FRU replace.
4.) Mount collimator onto the collimator adapter using the two stop plates, apply Loctite 242 (or
243) to the four screws, tighten to 9.9 N-m (7.3lbs-ft) with the torque wrench.
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DO NOT fix the cables on supporting bracket or plate before the cable connections on tube
side.
7.) Prior to the connection of the high-voltage cables, remove the old silicone compound on the
plug surfaces with clean dry cloth and check to verify there are as cracks, flaws, or traces of
creeping discharge on the surfaces.
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DIRECTION 5275601-100, REVISION 12
Note:
When the traces of creeping discharge are found, be sure to replace the defective parts.
Grinding off the traces only will not be effective.
8.) Coat the tip of the cable plugs with the silicone compound about five to seven grams, that is,
to the extent the tip is hidden under the heaped up compound. At this time, the side of the cable
plug should be greased.
10.) Connect the anode and cathode HV cables (2269002-5) to the X-ray tube.
HV Cable Socket
HV Cable
+ (ANODE)
- (CATHODE)
Check the polarity of HV cables carefully, and DO NOT connect the two HV cables
reversely.
Connect the HV cables in the correct polarity with sufficient care not to produce
clearance between the cable plug flange and the cable socket at the insertion of the
plugs. Presence of such clearance or incomplete silicone compound coating will cause
creeping discharge and normal operation of tube will be disturbed.
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9.) Remove the cap covered the socket of the tube housing and wipe the inside softly with a clean
dry cloth. DO NOT use any chlorinated solvents to clean any parts.
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DIRECTION 5275601-100, REVISION 12
Color
White
Black
Red
SW
SW
Brown
SW
SW
Yellow
Green
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Tube
Page 78
Part Name
MC7 Cable
END1
Label
XP102
From
Tube Fork
5197245's XS102
END2 Label
To
MC7+
MC7+
MC7-
MC7-
PioneerSM_ENG.book
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DIRECTION 5275601-100, REVISION 12
Part No.
5197244
5193107
Part Name
END1
Label
No1 Cable
From
END2 Label
To
XS105
5197103's XP105
XP104
Collimator
5135895-1's XS104
XS101
5193101's XP101
XP103
Control Box
5197245's XS103
PE2
PE2
PE3
PE3
5193107 5197244-E
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5197245
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DIRECTION 5275601-100, REVISION 12
a. Loosen the handles.
b. Install the
control box cover.
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DIRECTION 5275601-100, REVISION 12
Fix
Supporting Plate
Figure 2-62 Fix Cables onto Supporting Plate
17.) Mount the cable supporting bracket onto the back of the tube stand, put the cables onto the
supporting bracket, but DO NOT fix the cables.
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5193101
Part Name
No1 Cable
MC6 Cable
END1
Label
From
END2 Label
To
XS105
5197103's XP105
XP104
Collimator
5135895-1's XS104
XS101
5193101's XP101
XP103
Control Box
5197245's XS103
MC6
MC6
XP101
5197244s XS101
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DO NOT FIX
4.5
Counterweight
Adjust the counterweight by adding or removing couterweight blocks until the up/down operation
force is balanced.
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DIRECTION 5275601-100, REVISION 12
4.6
Cassette Tray
For the systems which used advanced Integrated Table, the Cassette was installed before and you
can jump to the next step directly.
Unpack and take out the cassette tray, slide it into the table, and connect the cassette tray
grounding cable.
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Note:
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4.7
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DIRECTION 5275601-100, REVISION 12
4.7.1
Install both Ion Chamber and Grid for system with standard Integrated table
1.) Demount the cassette tray side cover and two of the four fixers, and loosen the other two.
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Limit
Position
Fixer
Cassette Tray
Side Cover
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Block is in the
lower place
Grid
Cassette Tray
Side Cover
Connect to JEDI
Cable
Routing
5166493
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Cable
Routing
5167409
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AEC1
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DIRECTION 5275601-100, REVISION 12
4.7.2
Install the Grid Only for system with standard Integrated table
1.) Demount the four fixers.
Fixer
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Limit
Position
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DIRECTION 5275601-100, REVISION 12
Block is in the
upper place
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4.7.3
Install the Ion Chamber and Grid for system with advanced Integrated table
For the system with advanced integrated table, the grid was oscillate grid. The installatation should
be done as steps below:
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DIRECTION 5275601-100, REVISION 12
1.) Remove the cover A by remove the five screws as fig 2-73 shown.
2.) Loosen the four screws marked with circle in Fig 2-74 which were used to tighten the ion
chamber.
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of the grid.
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DIRECTION 5275601-100, REVISION 12
chamber superpose with the center line marked by the cover A. See fig 2-77.
Figure 2-77 Superpose the center of ion chamber and the center of the rectangle
Figure 2-78 Route the ion chamber cable as Fig 2-78 arrow shown
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3.) Tighten the four screws removed in step 2 as Fig 2-74 shown.
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DIRECTION 5275601-100, REVISION 12
6.) Connect the ion chamber cable as Fig 2-79 circle shown.
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8.) Put the grid on the ion chamber surface with their center superposed as Fig 2-80 shown. Note
the orientation of the grid.
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DIRECTION 5275601-100, REVISION 12
9.) Fix the grid with four fixers.
Fixer
4.8
Electrical Connections
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For details, please refer to Chapter 10 - Schematics, Chapter 11 - MIS Chart, and Pre-Installation
Manual (5275600-100).
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provide). For details, please refer to Room Power Supply in Chapter 4 of Pre-Installation
Manual (5275600-100).
9
8
7
6
5
4
3
2
1
3.) If wall stand ion chamber is ordered, connect and route the ion chamber 24 m cable (5166654)
and grounding cable (5193110) to JEDI.
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Figure 2-83 Connect Xray-on light and Room Door interlock Cables
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DIRECTION 5275601-100, REVISION 12
Service Laptop
System Console
AEC1 - Table
AEC2 - Standard Wall Stand
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Cable
Routing
5166654/5193110
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DIRECTION 5275601-100, REVISION 12
4.9
Push Here
2.) Fix the cabinet tray to the table base with two screws.
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4.10
2.) Check the table top leveling. If it is not level, loosen the mounting anchors, and adjust the
leveling bolts, then fix them with washers.
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Section 5.0
System Console
Route the console cables to the control room.
5.1
System
Console
5184620
Handswitch
J1
Handswitch
J2
Service Laptop
5.2
5183903
J3
PDU - TM3
5182354
J4
PDU - J1
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Part No.
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2.) Connect and ty-rap the console cables.
Part Name
System
Console
5184620
Handswitch
J1
Handswitch
J2
Service Laptop
J3
PDU - TM3
5182354
J4
PDU - J1
3.) Demount console stand bottom cover with two screws. Confirm the location of the console with
the operator, make marks and move the console away.
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5183903
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Section 6.0
Collimator Alignment
1.) Power up the system. Check LEDs status. Refer to Chapter 4 - Functional Checks - 3.1
System Power Up.
2.) Move the tube to the lowest position above the table top, open collimator light, confirm the
center of the light field projected by the collimator with an article, such as a screw.
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Bias in less
than 3 mm
Collimator
beam
Handle Center
Figure 2-96 Collimator Beam Align Cassette Tray Handle Center Point
5.) If the requirements above cannot be met, adjust the three screws on the tube fork to align the
collimator.
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Do not touch the active area of the ionization chamber (1) with bared finger. It may degrade
the light transparency of the DAP meter.
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Note:
Fix the cable inside the tube cover for the system which does not include the DAP meter.
1.) Installing the Chamber in the X-ray Unit
Slide the chamber into the middle level of accessory rails of the collimator till the detent is
reached.
Figure 2-99 Insert DAP Meter into the middle level of the collimator rail
2.) Connect the Chamber with system
The back side of the DAP meter includes a short cable with a round plastic plug connector
(ODU: MediSnap, 4-pin). This includes the connections for the power supply.
Note:
Please be aware that the connector cable from tube stand side is only for the use of connecting
the DAP meter.
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Figure 2-100 Connect the DAP Meter to the 24V Power Supply
3.) Connect the other end of the connector to the 24V power supply of the PDU. Connection
diagram as below:
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Section 8.0
Standard Wall Stand
8.1
Unpacking
Be careful of injured by the nails.
Do not discard any packing materials such as envelopes, boxes, bags until all parts are
accounted for against the packing list.
Check the mechanical conditions and external appearances of all parts for possible damages
or missing items.
The distribution center or factory must be notified immediately of any damage or shortage of
parts.
1.) Loosen all the 6 fibulaes, and remove the top and sides of shipping containers together. See
Figure 2-101.
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DIRECTION 5275601-100, REVISION 12
2.) Take out the covers.
3.) Remove the two fixed plates with two bolts each.
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6.) Install dolly (5241044).
Rear
Front
Rear
8.2
Installation
1.) Refer to the room layout in Pre-Installation Manual (5275600-100), and confirm the location of
the wall stand with the operator. Move wall stand and its template to the location, adjust caster
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Front
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DIRECTION 5275601-100, REVISION 12
bolts to upper the casters above the wall stand base level, and let wall stand stand on the
template.
2.) Demount the casters.
3.) Adjust the four leveling bolts to level the wall stand top frame and front panel in longitudinal
level and vertical level.
When the collimator blades are closed to one line, it should be overlapped with the wall stand
cross hair.
Measure the rectangles length and width at 1.5 SID and 1.8 SID to make sure the bias is less
than 3 mm.
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8.3
Cassette Tray
Unpack and take out the cassette tray, and slide it into the wall stand.
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8.4
The fixers installation method is different with different options. For details, please refer to section
4.7 Ion Chamber and Grid (Optional) in table installation.
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DIRECTION 5275601-100, REVISION 12
8.4.1
Install both Ion Chamber and Grid for standard wall stand
1.) Demount the wall stand front panel.
The side of grid marked as "tube side" should be on the tube side. During the installation of grid,
be careful not colliding the Ion chamber cable connection.
If 40 line grid is ordered, use the wide edge of the fixers.
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Note:
If 60 line or 78 line grid is ordered, use the wide edge of the fixers to the bottom and narrow
edge to the top.
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DIRECTION 5275601-100, REVISION 12
3.) Connect and route the wall stand ion chamber cable.
Cable Routing
From JEDI
Figure 2-114 Routing Ion Chamber Cables
Note:
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Cable Routing
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DIRECTION 5275601-100, REVISION 12
8.4.2
Note:
Note:
If 60 line or 78 line grid is ordered, use the wide edge of the fixers to the bottom and narrow
edge to the top.
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Note:
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DIRECTION 5275601-100, REVISION 12
8.4.3
3.) Pull the the cassette holder out carefully and put it standing on ground.
4.) Demount the top cover of the cassette holder.
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DIRECTION 5275601-100, REVISION 12
5.) Loosen the four screws used to fix the ion chamber.
Figure 2-118 Loosen the four screws used to fix the ion chamber
6.) Demount the cover at the bottom of the front surface of the cassette holder.
7.) Insert the ion chamber in from the right side of the cassette hold at the orientation as the fig
shown below and route the cable according to the path the arrown shown.
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Figure 2-119 Insert the ion chamber into the cassette holder and route the ion chamber
cable according to the path the arrow shown
8.) Lie down the cassette holder.
9.) Adjust the position of ion chamber to make sure that its center can superpose the center of
FOV as these steps:
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DIRECTION 5275601-100, REVISION 12
1.) Make the rod perpendicular.
Figure 2-121 Make the center of ion chamber superpose the FOVs center
10.) Tighten the four screws loosened at step 5 as Fig 2-115 to fix the ion chamber.
11.) Remount the top cover of the cassette holder.
12.) Remount the cassette holder to wall stand.
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DIRECTION 5275601-100, REVISION 12
13.) Connect the Ion chamber cable and ground cable as below Fig shown.
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Figure 2-122 Connect the Ion chamber cable and ground cable
14.) Remount the cover at the bottom of the front surface of the cassette holder.
15.) Remount the wall stand front panel.
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8.5
Counterweight
Note:
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Section 9.0
Final Cover Installation
After system configuration and calibration, ty-rap all the cables, and install the protective covers.
9.1
3
1
2
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1.) Loosen the screw on the tube arm protective cover.
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9.2
9.3
2
Figure 2-129 Wall Stand
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Section 10.0
Labels and Rating Plates
Attach English/multilingual labels to overlay the English/Chinese labels attached in factory.
10.1
System Console
Label
Description
References
5194330
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10.2
Integrated Table
Label
Description
References
5180891
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10.3
Cabinet
Description
References
5220653
10.4
Page 126
Wall Stand
Label
Description
References
5183492
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Label
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Section 11.0
Installation Checklist
Purpose:
Installation checklist to confirm that all critical installation steps have been completed.
Item #
1.)
Item
Power and ground cables connected and tightened:
3.)
4.)
5.)
6.)
7.)
8.)
Room cleaned.
9.)
10.)
11.)
12.)
13.)
14.)
15.)
16.)
17.)
18.)
19.)
20.)
21.)
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2.)
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DIRECTION 5275601-100, REVISION 12
Item #
Item
22.)
23.)
24.)
25.)
26.)
27.)
28.)
Pre-Installation
Installation checklist
Sign Off
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Section 12.0
Regulatory Tests and Final Steps
12.1
AEC Tests
12.1.1
12.1.1.1
Overview
At 50kV or more, exposures shall not exceed 600mAs per exposure.
12.1.1.2
Procedure (50kV)
1.) Select 50 kV, AEC (all three areas selected) and an mA that selects 600mAs.
2.) Position the X-ray tube away from the Ion chamber selected, close collimator blades.
3.) Perform an exposure.
4.) Record the selected mAs and actual mAs. After exposure, mAs will be displayed on the LCD
screen.
Selected mAs ________________
Measured mAs _______________
5.) Verify that the AEC exposure is less than 600 mAs.
12.1.2.1
Overview
At 50 kV or more, minimum exposures must be less than 16 msec.or less than the time to deliver 5
mAs, whichever time is greater.
12.1.2.2
Procedure
1.) Align the tube with the image receptor. Lateral Detent ON. Select 50kV, AEC (area 1 selected).
2.) Set the SID to 100 cm.
3.) Remove all phantoms.
4.) Acquire an AEC exposure.
5.) Record the exposure time:
Ion Chamber Area 1 _____________ msec
Ion Chamber Area 2 _____________ msec
Ion Chamber Area 3 _____________ msec
6.) Verify that the exposure time is less than 16 msec, or less than 5 mAs.
7.) Repeat the above procedure for each detector in the system.
Record the exposure time:
Ion Chamber Area 1 _____________ msec
Ion Chamber Area 2 _____________ msec
Ion Chamber Area 3 _____________ msec
8.) Verify that the exposure time is less than 16 msec, or less than 5 mAs.
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12.1.3
Reproducibility Of Exposure
12.1.3.1
12.1.3.2
Overview
For any specific combination of selected technique factors, the estimated coefficient of
variation (CV) of radiation exposures shall be no greater than 0.05. HHS rejection limit is 0.045.
Test Equipment: Radiation meter with integrate mode, 3.8 cm thickness of Aluminum.
Procedure
1.) Align the tube with the image receptor. Lateral Detent ON.
2.) SID = 100 cm.
3.) For Digital table place 3.8 cm aluminum on the table, center in the collimator light.
4.) Center radiation probe 30 cm above the table top.
5.) Collimate to a field size of 13 cm square.
6.) Select 80 kV, AEC mode and mA such that the exposure will be at least 0.1 second long.
7.) Measure the exposure in mR for each of the 10 exposures. After each exposure, recycle the
technique (switch to other values and then return them to the original values). Also vary the
time between exposures to record any filament heating variations.
Test Results:
kV
mA
Time
mR
_______
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_______
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_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
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_______
_______
_______
_______
_______
_______
_______
10
_______
_______
_______
_______
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Exposure #
kV
mA
Time
mR
_______
_______
_______
_______
_______
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_______
_______
_______
_______
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_______
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_______
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9
_______
_______
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10
_______
_______
_______
_______
C.V. = s / X(avg.)
Sample standard deviation (s) can be calculated on a calculator with statistics functions (such
as the TI36Y) as follows:
12.2
Enter the first reading and then press (+). Repeat this step for all readings.
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Part Name
5183178
5180891
5183392
5189248
Manual collimator
5192454
2212259-2
5220653
Platform PDU
5213401
080-1004
5198785
5167409-1
5167409-2
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Part No.
5176556
Part Name
Pioneer system console control board
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DIRECTION 5275601-100, REVISION 12
Section
Content
Page
System Configuration
123
2.2
124
2.3
139
2.4
Tube Configuration
145
2.5
Receptor Programming
146
2.6
151
2.7
CR AEC Calibration
158
2.8
Checksum Validation
160
2.9
162
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2.1
Section 2.0
Configuration & Calibration Contents
2.1
System Configuration
During the Application screen, press these two buttons for more than 5sec to switch from
Application screen to Configuration screen. If system is at configuration screen, press these two
buttons to switch from Configuration screen to Application screen. At the configuration screen,
operator can configure the Type of Generator, System Power, Table AEC, Wall Stand, Wall Stand
AEC.
1.) Configure the Generator
Press the Patient View button
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Press the Patient Size button
2.2
2.2.1
Requirements
1.) Use the larger focal spot of the tube, and the seasoning will be done with the circuit specified
in technical data.
2.) The operating tube voltage and current should be monitored all exposures during this
seasoning operation.
3.) The anode rotation should be utilized at normal speed (3000 or 3600 min-1).
4.) Do not exceed either the generator or the tube ratings.
ALL RADIATION SAFETY RULES MUST BE OBSERVED. IN ORDER TO PROTECT
HUMANBODY FROM HARMFUL X-RAY, CLOSE THE COLLIMATOR OR BLOCK THE TUBE
ASSEMBLY RADIATION PORT WITH AT LEAST A SIX (6) MM THICK PIECE OF LEAD.
NO PATIENT OR PERSONNEL IS ALLOWED IN THE ROOM.
2.2.2
Procedure
Effecting exposure at near peak potential and current without prior tube warm up will
damage the tube.
To maximize tube life, perform the following tube seasoning procedure.
1.) Provide continuous input of small tube current (Approx.1 mA) and increase the tube voltage
stepwise according to the time of the Seasoning Schedule at installation (See Figure 3-1).
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When warming up the tube, always take the precautionary measures to protect personnel from Xray radiation.
When a new x-ray tube is put into operation for the first time or when it has not been in operation
for more than one month, the seasoning procedures Seasoning Schedule at installation (See
Figure 3-1) shall be carried out to assure subsequent trouble-free operation. This procedure
establishes the proper relation to its new environment with the equipment in used. The action
establishes a favorable distribution of the electrical charges and Electrostatic stresses in the
insulation system of the tube and the associated equipment.
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For any X-ray equipment without the fluoroscopy circuit, perform seasoning of short-time input
from 50 kV.
2.) Use the larger focus, rotate the anode, set the tube current to 50% of the maximum permissible
tube current at maximum tube voltage, apply short-time input once a minute with exposure
time of 0.1s, and increase the tube voltage stepwise.
When unstable, states of the tube current are observed in the course of increasing tube
voltage, reduce the tube voltage to the extent that no variation occurs, and then increase it
more slowly than previously.
3.) Stain like impact traces might appear on the X-ray tube target surface by the slight discharge
in the course of the seasoning.
The phenomena are one process to recover the withstanding voltage performance at that time,
Even if unstable states appear in the course of the seasoning, the stable operation is obtained
at the maximum tube voltage of succeeding seasoning, the tube unit can be used without any
interference to its electrical performance.
(The maximum tube testing voltage must be strictly limited to the maximum rated tube voltage
of the tube unit.)
4.) When the X-ray tube unit is used after a dormant period of a week or more, use the tube unit
after performing the Seasoning Schedule at Starting (See Figure 3-1).
5.) Every day morning, when you start to use X-ray tube, you are requested to warm-up the tube
to your necessary high voltage condition for stabilized equipment operation.
a.) At least 80kV (Step 1) is requested for all operation.
b.) Need voltage up to your necessary daily voltage (Step 2 or higher step).
If discharge happened, re-warm up again under the previous condition.
Steps
(condition)
Voltage
[kV]
Current
[mA]
Focus
Expose Time
[sec.]
Number of
cycle
80
160
Large
0.05
20
100
160
Large
0.05
20
110
160
Large
0.05
20
120
160
Large
0.05
20
over 120 kV
(Note 1)
160
Large
0.05
20
Note 1: If you use over 120 kV, up voltage by 5 kV to your necessary voltage.
6.) After these seasoning operations are completed, the X-ray tube unit can be used in the usual
way.
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c.)
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Note:
2.3
2.3.1
Please press
and
2.3.2
Tools
2.3.3
Safety Precautions
Not applicable.
2.3.4
Prerequisites
Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.
Personnel
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2.3.5
1 person.
2.3.6
Time
15 minutes.
2.3.7
Procedure
2.3.7.1
Power ON Service laptop. Under Windows, run the File Manager (Explorer))
Insert the "Service Software" CD delivered with the equipment in the Service Tool set into the
CD drive.
Double click the file JEDP424B expanding the software to your hard drive.
The service software is installed and ready for use.
2.3.7.2
Use the 9 pin Service cable, Part No 2207478, to connect serial line of Service terminal to
system console.
Chapter 3 - Configuraton & Calibration
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DIRECTION 5275601-100, REVISION 12
The software will load the help screen information contained in Asiane .msg file.
2.3.7.3
If the serial line to the generator is not operating (e.g.: cable not correctly connected, I/F or kV
Control board down, Generator not ready or powered OFF), further screens will not be
displayed and no function keys will operate. Correct this problem before continuing.
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Note:
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DIRECTION 5275601-100, REVISION 12
2 : Status area. Displayed by Service Software, Enlighten or blinking key controlled by JEDI
Software.
Display of function keys usable with menu displayed. Commands are remembered in help area:
Right arrow: Increase kV
B: Medium speed
C: High speed
E: Central cell
F: Right cell
Z: to display in area (1) the measured exposure parameters when "DISP" in menu 5 is set ON.
APR valid: enlighten when the display in area (1) is valid for recording in Customized protocols.
(Not used in RAD)
4 : Area for Static Help, related to screen in Service Mode.
Displayed by Service Software.
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Keys always displayed, but will be active depending on configuration and technique selection.
Includes help command.
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DIRECTION 5275601-100, REVISION 12
PROCEDURE
TO
APPLICATION MODE
SETUP/MAINTENANCE
MODEMENU 3
APPLICATION MODE
SETUP/MAINTENANCE
MODELAST MENU OR
SUB-MENU selected.
SETUP/MAINTENANCE
MODE
APPLICATION MODE
[Q]
[R]
[W]
Validate
] and [
[F1] to [F0]
Other keys
Type [
Figure 3-2 shows the relationship between the Maintenance Mode menus and the function
keys used to access those menus.
To return to a higher level, key in [R]
] and [
The darkened menus are used for Generator and room setup (Configuration and Calibration):
menu 3, 4, 5.
Menu 3 is used to Configure the system
Menu 4 is used to calibrate AEC mode (Automatic Exposure Control)
Menu 5 is used to perform Checksum
Menu 1 is used to perform generator test and diagnostics.
Menu 2 is used to enter Date and Time, view/clear error log, and view/clear tube and generator
recorded tracking Data.
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DIRECTION 5275601-100, REVISION 12
MENU 1
[F1]
[F3]
HEAT
[F5]
HIGH
ANOD
AUTO,
3,4,5
[F3]
GATE
CD
Tst
ShC
INV
Tst
[F5]
LIST
MENU 3
AEC
AUTO,
3k, 9k
NoLD
MENU 2
[F7]
[F7]
NEXP
DATE
[F1]
[F5]
TECH
MODE
[F7]
[F5]
AEC
[F1]
MENU 5
[F3]
KG
KVEF
CAL
[F5]
KTIME
[F1]
CKS
KF
[F7]
RAMS
[F1]
[F9]
Vx Px.x
DSPL
[F3]
MCL
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MENU 4
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DIRECTION 5275601-100, REVISION 12
(See 2.6 - Automatic AEC Calibration)
2.) Ram - MENU5
RAMS: NVRAm operation & display:
Note:
CKSM: To update Checksum after configuration, calibration, parameter change. (See 2.8
- Checksum Validation)
MCLR: Clear NVRam memory. Normally not to be used, unless specifically instructed.
Do not use if Data Base backup has not been performed previously.
Vx Px.x: Display generator software version (e.g. P3.3)
DSPL: In Maintenance Mode, to display parameter after exposure using key [Z]
3.) Utilities - MENU2
LIST: To display last recorded error codes (up to 64)
-
NEXP: To view/clear tube and generator recorded tracking Data. Clear must be performed
only when replacing X-Ray tube. Meaning of each parameter is found in Chapter 9 - - Service
Tool Job Cards - Section 2.0 - Tube Replacement Software Procedure.
DATE: To enter / modify the date and time.
4.) Diagnostics - MENU1
-
Auto: run fixed current on both filament (if 2 filaments) in sequence on selected tube (If
more than 1).
L or S: run 3, 4, or 5 Amps on Large or Small Focus.
Auto: run rotation cycle in Low Speed then High Speed (If allowed by configuration) on
selected tube. (If more than 1)
3k: run one cycle acceleration, hold, break in Low Speed on selected tube (If more than 1)
9k: run one cycle acceleration, hold, break in High Speed (If allowed by configuration) on
selected tube (If more than 1)
NoLD: To troubleshoot HV problem, without mA nor rotation with or without X-Ray tube.
Test is run from 80 to max. kV, adjustable from 1 to 60 sec.
Gate CD Test: to verify operation of the gate command board on the Inverter. Test is run
during 10 sec. At 0 kV.
Requires manual set up. Read related information in diagnostics section.
ShC INV Tst: To verify operation of inverter with inverter in short circuit. Test is run during
100 msec. At 0 kV.
Requires manual set up. Read related information in diagnostics section.
2.4
2.4.1
Tube Configuration
Supplies
None.
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DIRECTION 5275601-100, REVISION 12
2.4.2
Tools
2.4.3
Safety Precautions
Not applicable.
2.4.4
Prerequisites
The service terminal must be configured and software installed (refer to 2.3 - Service Software User
Guide).
2.4.5
Personnel
1 person.
2.4.6
Time
15 minutes.
2.4.7
Procedure
Load software according to tube present in the installation
A database is available on the JEDI Service Software supplied in Service Tools:
2.4.7.2
Verify
According to the tube used in the installation, verify if 50 kW database loaded for tube E7843X
2.5
2.5.1
Receptor Programming
Supplies
None.
2.5.2
Tools
2.5.3
Safety Precautions
The JEDI is factory preprogrammed. Therefore, even if the data appears to correspond to the preprogramming, it must be confirmed. For example, AEC enable, wall bucky enable must be
confirmed.
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2.4.7.1
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DIRECTION 5275601-100, REVISION 12
2.5.4
Prerequisites
Service terminal must be configured and software installed. Refer to 2.3 - Service Software User
Guide.
2.5.5
Personnel
1 person.
2.5.6
Time
15 minutes.
2.5.7
Procedure
2.5.7.1
Introduction
Receptor programming uses function keys indicated on screen for the following :
receptor select,
tube select,
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2.5.7.2
MENU3 TECH
->
MODE
F5
F1
<-
R : Return
Q : Exit
**************
TECH :
MODE :
MENU3
**************
Select Workstation
Renard
2.5.7.3
Note:
Parameter selection
Any new parameters created must be stored in the installation report (same as Illustration 3).
1.) Receptor Selection
OFF
No selection
Chapter 3 - Configuraton & Calibration
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SPE *
DIR*
POMU
SETE
TOPO
Tomography Bucky
TOSE
POTA
Table-mounted Bucky
PULM
Pulmorapid
CHAN
Film changer
TOCO
SECO
NUME
Digital mode
TONU
Digital tomography
Use the [
] and [
] keys to select.
* For RAD
TECH 1 = DIR
TECH 2 = POTA (TABLE BUCKY with moving grid) or DIR (if fixed grid).
TECH 3 = POMU (with moving grid) or DIR (if fixed grid) or OFF (if no Wall Bucky).
Tube
Nominal number
of exposures In
2-point mode
Type of AEC
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Receptor
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Suggested values are given below:
DIR N = 2
POTA N = 2
POMU N = 2
Use function keys [F5] and [F6] to select.
4.) Selection of Exposure Chamber
IN1
IN2
Select AEC in or out using function keys [F7] et [F8]. Each chamber corresponds to a specific
technique, i.e. POMU and POTA.
5.) Control Console Function Key assignment
Function keys are assigned using the alphanumeric keyboard ([1] corresponds to function key
1, etc., up to 8). Use the shift key for numbers 0 to 9.
With the RAD Console only four techniques are available.
The technique selected is shown in reverse video in zone 3.
6.) Selection of screen-film combination used
Keys [A], [B] and [C] are used to select the first, second and third screen-film combinations,
respectively.
The combination selected is displayed in reverse video in zone 2.
Press the key again to cancel a selection.
One combination is always selected. Select Key A for the RAD used screen film combination.
The number of pickup fields of the exposure chamber selected for AEC Mode with ionizing
chamber or II must be keyed in:
[D] middle pick-up field (one),
[F] three pick-up fields.
The number of pick-up fields is displayed in reverse video in zone 3.
8.) Validation
Use [W] to validate all values for a given function appearing on the screen.
2.5.7.4
2.5.7.5
Go to Service Mode, and call Menu 3 using the arrows on the keyboard.
Call MODE by pressing F5.
Select NORMAL or RENARD Scale by pressing F5.
Hit W to confirm.
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RECEPTOR SELECT
1
RECEPTOR
DIR
POTA
POMU
OFF
OFF
OFF
OFF
OFF
TUBE
T1
T1
T1
NUMBER
OFEXPOSURES
IN
2-POINT
MODE
TOMOGRAPHIC
UNIT USED:
Y1
T1
Y2
T2
Y3
T3
Y4
T4
Y5
T5
TYPE
CHAMBER
OUT
IN1
IN2
No
No
No
OF
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FUNCTION
mA
PLATEAUTIME
FOR1-POINT
MODE
EXTERNAL
RECEPTORCO
MMAND*
SCREEN-FILM
COMBINATION
S
1
2
3
NUMBER
OFPICKUPFIELDS
MODE
Table 3-1 Receptor Parameters (Example for RAD with Wall Bucky and two ionisation
chambers)
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2.6
2.6.1
Supplies
None.
2.6.2
Tools
Sensitometer
Densitometer
Set of five plexiglass plates (5 cm x 25 cm x 25 cm)
For 5 cm, it is 2 inches
OR
2.6.3
Safety precautions
Standard precautions for work with ionizing radiation.
2.6.4
Personnel
2.6.5
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1 person.
Time
1 hour.
2.6.6
Prerequisites
2.6.7
PROCEDURE
2.6.7.1
Development equipment
CHECK DEVELOPMENT EQUIPMENT
Note:
Plot a sensitometrics curve to determine the gamma value of the film and to assess solution
quality.
All the gray scale levels should be visible, and the base fog should not exceed 0.2 for the
development equipment to be correct.
This procedure normally requires a sensitometer. If this is not available, proceed as follows:
Run 2 exposures, using the same screen-film combination but with different mAs settings,
mAs(f1) and mAs(f2).
Develop and measure the density d of each, d(f1) and d(f2). (Measured optical densities must
be between 1.0 and 2.0)
Chapter 3 - Configuraton & Calibration
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2.6.7.2
Preliminary Remarks
1.)
All calibrations must be performed with a source to image receptor distance between 0.8m
and 1.2m.
2.) Center the phantom over the middle pickup tube field.
3.) A calibration procedure has to be performed for each combination of ionization chamber and
screen-film.
4.) If the same screen-film combinations are used for several ionization chambers (e.g.
positionner and bucky), adjust the positionner chamber first, and adust KG only for the other
chambers.
For known screen-film combination or ionization chamber, KVEF, KT and KG could be entered with
MENU4 AEC (F5 key). Refer to 2.3 - Service Software User Guide.
2.6.7.3
Principle
The automation of this calibration is to use the optical density entered after one exposure or four
exposures to predict and propose the parameter for the next exposures. This leads to a reduction
in the number of exposures to run to find mAs, kV and reference AEC for a given optical density.
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INIT
KVEF acquisition screen
If needed run
Format calibration
other screen-film ?
(2more possible)
No
Other ionization chamber ?
(3 more possible)
other screen-film ?
Yes
Yes
No
Yes
Select ionization chamber
No
Run grid calibration
Yes
No
END
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Note:
Note:
2.6.7.4
If an error occurs during exposure, reset by pressing key Z - redo the exposure.
To redo an exposure after entering the optical density, enter "o" for optical density and redo
the exposure.
To clear optical density, press and hold down the CTRL key, press the H key and enter the
new optical density.
You should back-up the database after all calibration have been done. Refer to 2.9 - Backup and
Restore Database Parameters.
KVEF Adjustment
INITIALIZATION
KVEF is the main compensation coefficient for film darkening : its value varies significantly with kV
The MENU4 F7 key of the laptop service enters the calibration menu.
OD= 0,00
O ptical
Ionization Exposure AEC
Focus Kilovolt m As Plexi or
Density
Cham ber Num ber Reference
W ater
Thickness
A
Figure 3-5 KVEF Parameter Acquisition Flow Diagram
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A, B or C key to select screen film type(slow, medium, fast) (if only one screen-film, select A
key)
T key to select and modify target density
The first proposed exposure is 80kV, 10mAs, 15cm of plexi or water thickness. Exposure time is
calculated to be closest as possible from 100ms, according to the thermal status.
The selected screen/film key flicker.
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A
Software : first kV step 80kV or next kV step (selected by Key F5-F6
(steps are 80kV, 100kV, max kV, 40kV and 60kV)
Operator : Start a serie of exposures for this kV step
Keys a & B are flickering
Software : thickness proposal for the serie
Operator : Insert plexi thickness in the XRAY beam
Is V flickering ?
YES
Operator : Valid the kV step with V key when flickered
YES
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B
End of kvef calibration. If first screen-film
calibration , select, if needed, time
Note:
2.) When the optical densities have been entered, the software calculate the parameters for the
next exposure regarding the result of the previous ones (AEC signal from ionization chamber
and optical density).
3.) The operator should run the next exposure proposed by the software, develop the film and
measure the optical density. The operator then selects the exposure number with F1/F2 keys
and enters the associated read optical density with the keypad, and validates it with the W key.
The software records the AEC signal from the ionization chamber. At each optical density
entered, the software evaluates if those values permit it to find the mAs0, which provides the
target density for this screen-film combination and the kV. When the mAs0 is found, the
software calculates the KVEF associated, then the V key starts to flicker to ask the operator to
validate the calibration by pressing the V keystroke.
4.) Select another kV and repeat the previous operation for all kV steps
Don't forget to change the phantom thickness when changing kV settings!
When all kV values are calibrated, the software extend the result and calculates the equivalent mAs
(for an optical density equal to the target value) to the kV,mA plan.
At the end of the first screen-film KVEF calibration , the operator selects the KT time calibration with
the V key after the V key has been illuminated.
K TIME PARAMETER ACQUISITION (EXPOSURE TIME CORRECTION)
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Note:
1.) Press T key and input Destination Density, then validates it with W key. Pressing T key
deselect Destination Density. Run the first exposures proposed by the software, develop the
films and measure the optical density. For each exposure, the software records the AEC signal
from the ionization chamber. The operator then selects the exposure number with F1/F2 keys,
enters the associated read optical density with key pad, and validates it with W key.
There is no Beep during the exposure! The laptop Icon will light during X-ray.
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1.) Set the plexi or water thickness indicated on the Service Terminal display
2.) Run the proposed exposures (0.5s) develop the film and measure the optical density for each
image. The operator then selects the exposure number with F1/F2/ keys, and enters the
associated read optical density with key pad, and validates it with W key. Repeat the operation
for the other proposed exposures (1s, 2s, 3.2s)
3.) If the mAs for 80kV, 15cm of plexi or water thickness is greater than 2.5mAs, the software
calculates the necessary plexi or water thickness to obtain less than 2.5 mAs. The calculated
plexi or water thickness is displayed..
4.) Set the the plexi or water thickness indicated on the Service Terminal display
5.) Run the proposed exposure (10ms), develop the film, measure the optical density, enter and
validate the value with W key.
The software calculate Ktime parameters.
6.) The operator validates the Ktime calibration with V key. For the first screen-film calibration, the
software then proposes the KF calibration. By_pass it with V key again.
KG PARAMETER ACQUISITION (GRID CORRECTION)
This KG procedure has to be followed if the same film/screen combination is used on the second
ionisation chamber.
If no second ionization chamber is present, press key R (end of calibration).
For a multiple ionization chamber, the operator runs the previous calibration (KVEF, KTIME for each
film screen combination for one ionization chamber) and runs the KG calibration for the other
ionization.
Ionization AEC
Focus Kilovolt
Chamber Reference
Set the SID at the same distance used for KVEF on AEC1. If not possible, go to STEP 3.
STEP 2
Run the proposed exposure, develop the film, measure the optical density and enter the value
with keys 0 to 9.
Repeat the same operations for the next proposed exposures until the V key flickers.
Set KV to 80
For mAs :
Calculate the mAs according to :
mAs = mAs0 * (SID)2
mAs0 => mAs at 80 kV for AEC1 found during Autocalibration
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SID = new SID
Example:
Enter a KG parameter :
If density is greater than 1, decrease KG value
If density is smaller than 1, increase KG value
AEC
KVEF KG KTIME
KF
SET KVEF
AECV 40KV 1
KV step
a.bc
screen-film
combination
1,2 or 3
KVEF
SET KT
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Time
screen-film
combination
1,2 or 3
KTIME
Use the following keys to select the screen-film combination : A for combination 1, B for
combination 2, C for combination3. The screen-film combination selected is displayed in
reverse video.
Select time step number with F1/F2 keys. (N = 0 T = 10ms, N = 1 T = 100ms, N = 2 T = 500,
N = 3 T = 1s, N = 4 T = 2s, N = 5 T = 3.2s).
If necessary, select time with F3/F4 keys.
Set KTIME to the known value with F9/F10 keys.
Validate each new setting with the W key.
Press the R key when the settings have been completed.
SET KG
KG 0.8 to 2
Use the function keys F5/F6 to scroll grid (grid number corresponds to the ionization chamber
number). Set KG to the known value using F9/F10 keys
Validate each new setting with the W key
Press the R key when settings have been completed.
CHECKSUM VALIDATION
The checksum must be validated after settings have been completed; refer to 2.8 - Checksum
Validation.
2.7
2.7.1
CR AEC Calibration
Systems with CR Filming Only
Usually, a CR system does not require any compensation, so you can set all the values to 1.
2.7.1.1
Example:
A: SCR1
B: SCR2
C: SCR3
3.) Program the generator with the following default values for KVEF, KG, KTIME, and KF.
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grid no (from 1 to 4)
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Menu 4
F1 KVEF
40 kV
60 kV
80 kV
100 kV
125 kV
Max kV
Menu 4
F5 AEC
F3 KG
Default KG Values
Grille 1
Grille 2
Grille 3
Grille 4
(table)
(chestand)
Menu 4
F5 AEC
F5 KTIME
N0
N1
N2
N3
N4
N5
10
100
500
1000
2000
3200
1.00
1.00
1.00
1.00
1.00
1.00
F5 AEC
F9 KF
3 thru 16
4.)
5.)
6.)
7.)
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Menu 4
2.7.1.2
F5 AEC
CR Dose Adjustment
Refer to the specific CR service manuals for specific details.
1.) Set up the system to measure dose to the CR cassette.
2.) Make an exposure and record the dose.
3.) Adjust the KG parameter to get the desired dose (the desired dose may need determined by
Operators or CR supplier).
2.7.2
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2.7.3
Final Adjustment
2.7.3.1
Example:
2.7.3.2
Perform Checksum
Refer to 2.8 - Checksum Validation:
Menu 5
F1 RAMS
2.7.3.3
Save Memory
Back up the generator database.
First service screen F6
Save Memory
The file can be named, but it must be in the DOS format.
Default name:
SV_VAR.MX
Acceptable name:
2.8.1
Checksum Validation
Supplies
None.
2.8.2
Tools
2.8.3
Safety Precautions
Not applicable.
2.8.4
Prerequisites
Service terminal must be configured and software installed (refer to 2.3 - Service Software User
Guide.
2.8.5
Personnel
1 person.
2.8.6
Time
5 minutes.
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2.8.7
PROCEDURE
2.8.7.1
Note:
Note:
2.8.7.2
Preliminary Remarks
Checksums must be validated at end of generator setup or whenever a parameter is changed.
In the checksum validation process, the processor computes a number which is a function of all the
setup parameters. When the generator is powered up, this number is computed, i.e. the sum is
"checked".
If the two numbers differ, the generator displays an error code, indicating that one or more
parameters have been changed since the last time the sums were checked, or that a RAM-related
fault has occurred.
X-ray generation is inhibited if there is a checksum error.
The display Va.b on menu 5 is for the software version in the CPU board EPROMS.
Checksum Validation
Call RAMS (setup mode, menu 5, function key [F1].
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Resulting display:
RAMS
CKSM
MCLR
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2.9
2.9.1
2.9.2
Tools
2.9.3
Safety Precautions
Not applicable.
2.9.4
Prerequisites
1.) The service terminal must be configured and the software installed (refer to 2.3 - Service
Software User Guide).
2.) All calibrations must have been completed.
2.9.5
Personnel
1 person.
Time
15 minutes.
2.9.7
Applicability
Setup parameters must be logged after the setup procedure has been completed, or whenever
these parameters are changed. This enables service engineers to key in parameters rapidly, i.e.
when changing the KV Control Board in the event of a battery outage.
2.9.8
Procedure
2.9.8.1
Power up.
From Laptop Dos, A: (It can also be run from Service Laptop Hard Disk Drive but in DOS
mode).
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2.9.8.2
Note:
2.9.8.3
Error messages
MESSAGE
2.10.1
- No CD disk.
- CD write protected during attempt to backup.
- Generator OFF.
- Terminal not connected to generator..
Error communication
Dosimetric Calibration
Dose/DAP accuracy check procedure
Before conducting this procedure, make sure following items have been calibrated:
- Generator
- Tube
- HVL
- Collimator
- Positioner
- mR/mAs
Procedure:
1.) Set the dosimeter probe with the small ion chamber sensor at 25 cm above the Tabletop/
Wallstand where the prediction algorithm is performed.
Ensure the center of the probe is at the center of x-ray beam.
2.) Cover the detector with lead or other material, or move it out of the FOV if possible, so that the
detector will not be damaged from over exposure.
3.) Set Exposure technique:
FIXED (NON-AEC) mode
Table or Wallstand mode
Chapter 3 - Configuraton & Calibration
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2.10
ERROR
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2.10.2
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Operational Checks
Performance Checks
Operational Checks may be performed by the customer or trained personnel. These checks only
indicate that the unit is functioning correctly at an operational level. They do not indicate that the
unit is
performing within specifications.
Before performing Functional Checks all System Configuration and Calibrations must be
completed. Refer to Chapter 3 - - Configuraton & Calibration.
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Performance Checks must be performed by trained personnel only. These checks verify that
the unit is performing to specification. It is recommended to complete these checks during and
after installation, during periodic maintenance, and when the equipment is replaced or modified.
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3
2
10
9
5
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9.) Collimator
Section 2.0
Tools and Test Equipment
In addition to the standard service tool kit the following tools and test equipment will be necessary
to perform the functional checks described in this chapter:
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Section 3.0
Operational Checks
3.1
System Power Up
Power up the XR 6000 system, check that all the corresponding LEDs are displaying correctly.
Green
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Red
3.2
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1.)
2.)
3.)
4.)
5.)
6.)
3.2.2
Check that the operation of the tube stand along with the cassette tray moves smoothly all the
way to the end of the table.
3.2.3
3.2.4
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3.2.5
3.2.6
3.2.7
3.2.8
Collimator Rotation
3.2.9
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1.)
2.)
3.)
4.)
3.2.10
Section 4.0
Performance Checks
4.1
Console
1.) Check the buttons functions.
a.) Power up.
b.) Press every button except power up and off button, a beep sound will be heard.
2.) Check the APR Save function.
a.) Change any parameter of the factory default APR database.
b.) Press the APR Save button
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c.)
Power off.
retrieve the factory default APR database. After the retrieve is done, system console will
give a beep sound to inform the operators.
b.) Power off.
c.)
Power up.
4.2
4.2.1
b1
b2
X-ray Field
4.2.2
a2
Test Method
1.) Put the cassette onto the table top.
2.) Set SID to 1000 mm +/- 1 mm, and measure the distance by the ruler of the collimator.
3.) Darken the test bay (all light sources should be switched off).
4.) Adjust the blades to get x-ray FOV of 260 mm x 260 mm.
5.) Using metal indicators to indicate the four edges of the actual light field, so that the light field
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edges can be identified from the x-ray film.
6.) Make exposure at 40kV/2mAs with large focal spot.
Note:
The mAs value may need change according to the development liquid condition.
7.) Adjust the blades to get x-ray FOV of 300 mm x 300 mm.
8.) Make exposure at 40kV/0.5mAs with large focal spot.
Note:
The mAs value may need change according to the development liquid condition.
9.) Develop the film.
10.) Measure the variance between the light field edge and x-ray field edge of the second exposure.
For each edge, record the value into following table.
2626 (cm)
|a1| + |a2|
|b1| + |b2|
If the accuracy meet the system requirements, please skip the following steps, and directly to
4.3 - Alignment of Centers of X-Ray Field and Image Receptor. If not meet, that is |a1|+|a2| >
1.7%SID, follow step 13) to 15).
If the test is after tube or collimator replacement, please make marks on the flange interface
between the tube and collimator what the below picture shows.
Note:
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12.) Remove the collimator from the tube, and adjust the flange position to the opposite direction
to the shift direction of the x-ray filed to the light field. For example, the x-ray field is shifted to
the left of the light field, so move the flange to the right. Please refer the figure below for
reference.
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Note:
14.) If the requirement |a1| + |a2| <= 1.7% SID and |b1| + |b2| <= 1.7% SID has been met, make
marks on the flange, spacer, and tube as below.
Note:
Please oriente the collimator flange by referring to the thin and thick lines.
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13.) Re-install the collimator to the moved flange, re-test the misalignment value between x-ray
field and light field.
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4.3
4.3.1
4.3.2
Test Method
1.) Set SID to 945mm +/- 2mm from focal spot to table top mode measured by collimator ruler.
2.) Insert the cassette into the cassette tray.
3.) Darken the test bay (All light sources should be switch off ).
4.) Adjust the blades to get X-ray FOV less than the film size.
5.) Make exposure at 40kV,1.6mAs, large spot, and table mode.
6.) Develop the film.
7.) Using the diagonal method to find the center of X-ray field, and use halving method to find the
center of film field.
Chapter 4 - Functional Checks
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8.) Measure the distance between the two centers.
9.) Check whether it meets the requirement.
d1
4.4
Image Quality
The Min resolution measured with following test method should be larger than 4lp/mm.
4.4.1
Test Method
1.) Set following exposure technique:
-
45kV;
4mAs;
Small focus;
SID = 100cm;
Resolution card.
2.) Put the resolution card onto the phantom, and put phantom on the center of the full FOV.
3.) Take exposure, develop the film.
4.) Put the film on a light box, maybe with the help of magnifying glass, read out the max resolution
of the film, verify the value is equal to or large than 4lp/mm.
After replace the tube or JEDI or some parts in JEDI, please do the tests below from 4.5 to 4.8.
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4.5
4.5.1
Tools
A calibrated non-invasive kV meter of 2% accuracy or better. KV meter calibration value must be
inside the spec and must be in period of validity Or invasive Dynalyzer or equivalent.
4.5.2
Requirements
Range: 40kVp ~ 150kVp;
Minimum adjusting step: 1kV;
Accuracy: less than or equial to +/-(3%+2 kV+kV meter accuracy)
Note:
4.5.3
If measurement with non-invasive kV meter failed, turn to Dynlayzer for accurate measurement.
Procedure
1.) System power up, select radiography mA at 200mA to 630mA, set 100ms, Large focal spot,
select exposure kV as following table.
2.) Take exposure with large spot and record the data of console display. The variance should be
met the requirement as above.
Setting Value (kV)
Pass/Fail
40
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80
150
4.6
Tube Current
4.6.1
Requirements
Range: 10mA~630mA separate adjustment, 10.0, 12.5, 16.0, 20.0, 25.0, 32.0, 40.0, 50.0, 63.0,
80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630.0;
Large Spot: 10~630mA;
Small Spot: 10~250mA;
Accuracy: less than or equal to +/-15%.
4.6.2
Procedure
1.) System power up, select three parameter mode (mA,kV,time) on system console. Manually
adjust exposure mA as following table, exposure at 150kV from 10 to 400mA, 80kV for 630mA,
set 100ms exposure time.
2.) Take exposure by handle switch with Large Spot, record the data of console display.
Note:
Test Data @ 80 kV
Pass/Fail
10 mA
200 mA
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Setting Value (kV)
4.7
4.7.1
Test Data @ 80 kV
400 mA
N/A
630 mA
N/A
Pass/Fail
Exposure Time
Requirements
Range: 1.0ms~6300ms;
Separate adjustment: 1.0, 1.25, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0, 6.3, 8.0, 10.0, 12.5, 16.0, 20.0, 25.0,
32.0, 40.0, 50.0, 63.0, 80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630.0, 800,
1000, 1250, 1600, 2000, 2500, 3200, 4000, 5000, 6300;
Accuracy: less than or equal to +/-(10%+1ms).
4.7.2
Procedure
System power up, select radiography exposure parameter 80kV, 100mA. Take exposure and
record the data of console display. The variance should be less than or equal to +/-(10%+1ms).
Setting Time (ms)
10
500
6300
4.8
4.8.1
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Exposure mAs
Requirements
Range: 0.5mAs~630mAs;
Separate adjustment: 0.5, 0.63, 0.8, 1.0, 1.25, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0, 6.3, 8.0, 10.0, 12.5, 16.0,
20.0, 25.0, 32.0, 40.0, 50.0, 63.0, 80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630;
Accuracy: less than or equal to +/-(10%+0.2mAs).
4.8.2
Procedure
1.) System power up, select two-parameter exposure mode, and select the exposure mAs as
following table at 80kV.
2.) Take exposure and record the data of console display. The variance should be less than or
equal to +/-(10%+0.2mAs).
Setting Value @ 80kV (mAs)
10
40
63
400 (type test)
630 (type test)
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4.9
4.9.1
Table AEC
1.) Adjust the SID to 100 cm.
2.) Open the collimator.
3.) Select the large focal spot.
4.) Set 80 kV, 20 mAs backup, table mode, center cell of ion chamber selected, and take an
exposure.
5.) Check the exposure is terminated less than 5 mAs.
6.) Close the collimator.
7.) Select the large focal spot.
8.) Set 80 kV, 600 mAs, table mode, center cell of ion chamber selected, and take an exposure.
9.) Check that the exposure is interrupted after about 4 seconds, a buzzer will be heard, and the
inhibit indicator will light up.
10.) Check the exposure is terminated. The value is 600 mAs or less.
4.9.2
4.10
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Section 5.0
HHS Test
Installers must indicate that the combination of installed HHS Certified Components is compatible
on Form F3382 provided in Direction 46-013894, System Field-Test For HHS.
PRODUCT CATEGORY
X-RAY CONTROL
PRODUCT DESCRIPTION
SYSTEM CONSOLE
GEN. & PDU
Toshiba E7843X
MODEL NUMBER
Manual COLLIMATOR
CASSETTE TRAY
5189248
5183178
5308337
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Glossary
Glossary of terms used in this document:
Definition
ABC
AEC
Automatic Exposure Control. Exposure cut off technique which uses the
brightness signal to cut the exposure
CAN
CPU
EPLD
EMC
FPGA
HV RIPPLE
STATE
MACHINE
IGBT
Llp
Llr
MOS
OGP
PDU
RMS
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Term
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1.2
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Section 2.0
Theory Presentation
2.1
Introduction
Jedi is the engineering name for a family of compact high frequency X-Ray generators. This
generator family covers a wide range of applications from mobile equipment up to vascular
systems:
2.2
Standard Features
2.3
Applications
RAD
Surgery
RF
Vascular/
Cardiac
3 Points Mode
2 Points Mode
1 Point Mode
0 Point Mode
AEC
CT
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Jedi is a family of 150 kV generators operating from 12 kW up to 100 kW for all the major
radiological, fluoroscopic and CT applications. The family handles 1 ms to continuous exposures
with tube currents ranging from 0mA up to 1000 mA.
The generators feature the very latest technology available:
Compatible with a wide range of tubes, high speed or low speed, can supply up to 3 different
tubes. Thermal load interactive integrator ensuring optimum use of the heat protection curve
of the x-ray tube
Serviceability: high reliability, fast installation (no generator calibration), application error
codes ensure fast troubleshooting
Meets CE marking (and in particular EMC), IEC, UL, CSA, MHW regulations (if required)
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Tomography
AET
Continuous/Pulsed
Fluoroscopy
Rad Exposures
Cinema 30 fr/s
Cinema 90 fr/s
ABC
Variable mA Scans
Low mA Fluoroscopy
Legend:
2.4
Architecture
2.4.1
A Kernel
Example:
2.4.2
low speed rotation for applications where the tube has a max rotation of 3000 rpm
high speed/low speed rotation for applications where at least one of the tubes can use 800010000 rpm
The control bus is unique.
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CT interface
RAD interface (console interface, room interface, AEC management present or not)
ATLAS interface
Section 2.0 Theory Presentation
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EMC function
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2.5
A Packaging Architecture
The packaging architecture consists in a set of boxes which can be put together in several ways to
make Jedi fit either in a cabinet, or a console foot, or a table foot. The boxes can also be split in 2
units distant of several meters (example: CT gantry). Refer to Illustration 20.
The boxes normally consist of the following:
2.5.1
Auxiliaries Box
Rotation function
Heater function
Low voltage power supply (which can also be in the AC/DC box)
This box is always present.
2.5.2
Power Box
HV tank
HV power inverter
kV control
2.5.3
AC/DC Box
2.5.4
RAD interface
AEC interface
This box is present in the RAD product.
2.5.5
Optional Boxes
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Tube selection
Grid/Bias control
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MC filter (optional)
AC/DC function
Low voltage power supply (which can also be in the auxiliaries box)
This box is always present.
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Inverter
LVPS Board
(for TIGER)
Dual Snub
Tube
HV
Gate
+-
Board
KV Measure
CT
Inter
face
AC/DC
Board
HV Tank
Rectifier
Block
KV Control
Board
EMC Filter
(Optional)
AC/DC Box
Power Box
AEC
Interface
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RAD
Interface
LVPS Board
(for NP and
Emperor)
Heater Board
System Interface
Box for the rad
product
Rotation
Board
Tube
Selection
Rotation
Capacitor
Grid/Bias
Control
Rotation
Capacitor
(optional)
Auxiliaries
Box
Optional
Boxes
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Section 3.0
Technique Factors Measurement Criteria
3.1
kV Accuracies
JEDI emperor: Generator 50kW
Definition: accuracy between operator selection and the peak kV during the exposure.
Radiography:
40kV~150kV range: +/- 3%+/-2kV
3.2
mA Accuracies
JEDI emperor: Generator 50kW
Definition: accuracy between operator selection and the real mean mA during the exposure
(characterized by real kV>75% of the operator selection).
Radiography:
exposures shorter than 40ms (=mA loop setting time): +/- 10%+/-1mA
exposures longer than 40ms (=mA loop setting time): +/- 5%+/-1mA
3.3
mAs Accuracies
3.4
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1.1
Diagnostics
There are different levels of diagnostics.
1.2
Power-On Diagnostic
1.3
Live Diagnostics
1.) Under application faults will be reported through an error code on the Service Laptop. Some
are straightforward and convey the root cause. Refer to the recommended action in the error
list.
2.) Diagnostics run separately:
-
heating function
rotation function
1.4
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At power-up the kV control performs its own initialisation, checks its memory integrity (checksum of
program and NVRAM) and starts the communication with its peripherals as well as the system.
Communication is permanently checked afterwards. It then initialises the Rotation board and
Heater board with their respective database parameters and loads kV control FPGA.
Eight LEDs (S7..S0) on the kV control board show the software status.
During power-on, the Heater board and the Rotation board CPUs are initialised and check their
memory integrity and hardware. If a problem is encountered, a PRD error is reported to the kV
control.
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
When an error is detected, it is logged in the JEDI error log file. The file contains a maximum of sixty
four error logs.
Each log shows the following structure:
Simplified
Generator Error
Error
Data associated
Number of
Date &
error code Phase
Class
Code
with the error code occurrences
time
The fields are described in the following paragraphs.
1.5
1.6
1.7
Class
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The simplified error code is a grouping of the JEDI error codes. This field gives a rapid
understanding of which part of JEDI is faulty.
Simplified
Description
Error Code
30
Tube spits errors
40
Rotation errors
50
Heater errors
60
Exposure errors (HV inverter + mA measure + exposure control
70
Power supply errors (low voltage + DC bus)Hardware errors (internal
communications + cables)
80
Hardware errors (internal communications + cables)
90
Application errors (saved RAM + software)
100
External communication errors
110
Thermal errors
120
Manipulation error
10
Rotation warnings (engineering use)
20
Heater warnings (engineering use)
25
LVPS warnings (engineering use)
27
Application warnings (mainly saved RAM battery change)
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GE HEALTHCARE
1.8
the first field describes the JEDI function which is faulty (referred to as the function code)
Description
Rotation
heater
High voltage generation
mA control
Power supplies
System interface
Software
Application
Tube control
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
10
11
12
13
14
1.9
Tube management
Grid
Bias
AEC
Hardware
Example:
1.10
Rotation high speed acceleration state, small focus preheat, tube number 1 selected.
Number Of Occurrences
The field "number of occurrences" is used to log the same error occurring several times
consecutively. Instead of filling the error log file with the same error which has occurred
consecutively several times, the first error is logged and successive errors are recorded through
increasing the "number of occurrences" field.
1.11
Section 2.0
Error Codes, Diagnostics & Troubleshooting
2.1
Introduction
This diagnostics section is to introduce the JEDI generator with the following information:
List all the potential error codes that can be issued by JEDI Generator.
2.2
Power On Diagnostics
Refer to theory of operation for power-on sequence. This paragraph in this section is to provide
meaning of boards' LED status. The LED display status is offering useful information at a glance to
proceed to error code based troubleshooting. Whenever in doubt, a simple step is to watch the LED
status display on the kV control board, then the Rotation and Heater.
kV control LED status:
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The field "date & time" stores the date and time when the error occurred. This is the JEDI internal
date and time which may be different from the system date and time. In the case of logging the same
error the date/time is of the most recent entry.
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DIRECTION 5275601-100, REVISION 12
kV control board
S0..................S7
_
oooo
S0.........................S7
The 8 LED's (S0...S7) are lit successively in both directions (Scrolling as indicated by the
arrows): the power up diagnostics are completed, kV control board is up and running.
S0.....................S7
o
One out of two is lit: Data base checksum problem. An error code is logged. Refer to error code
description.
o oo
S7, S6, S5 are lit along with either S0 or S1 or S2 (depending of the type of FPGA downOne
out of two is lit: Data base checksum problem. An error code is logged. Refer to error code
description.
e.g: No communication
The simplified error code is displayed on the Leds. They blink; when the error is cleared (by a
return to the standby mode for example), the 8 LEDs are lit successively.
2.3
Simplified
Error Code
30
The error code list and associated short description is presented below.
Description
ErrorClass
ErrorCode
Description
Tube Spits
2
2
0301H
0302H
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S0.....................S7
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Simplified
Error Code
40
50
Description
Rotation
Error
Heater Error
ErrorCode
Description
2
2
2
4
0303H
0304H
0305H
0101H
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
0102H
0103H
0104H
0105H
0106H
0107H
0108H
0109H
0110H
0111H
0149H
0201H
0203H
0204H
0205H
0206H
0207H
0208H
0209H
0210H
0211H
0212H
0213H
0214H
0215H
0216H
0221H
0222H
0223H
0224H
0248H
0249H
0306H
3
3
3
3
3
3
0307H
0308H
0309H
0310H
0311H
0312H
No kV Feedback on cathode
No kV Feedback on anode and cathode
kV detected during kV diag
kV max detected
ILP current not OK
ILR current not OK
4
60
Page 192
Exposure
errors
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ErrorClass
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GE HEALTHCARE
0313H
0314H
0316H
0317H
0318H
0319H
0320H
0323H
0401H
0402H
0403H
0504H
0801H
0802H
0803H
1406H
1407H
1408H
1409H
1410H
0501H
0503H
0505H
0506H
0507H
0549H
0553H
0557H
0563H
0567H
0573H
0577H
0180H
0181H
0280H
0281H
0321H
0322H
0601H
0602H
0902H
1402H
1403H
1404H
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DIRECTION 5275601-100, REVISION 12
90
100
110
120
10
Page 194
Communica
tion errors
Thermal
error
Manipulatio
n error
Rotor
Warning
Heater
Warning
1405H
0701H
4
4
4
4
0702H
0703H
0704H
0603H
Software problem
Watchdog reset has just occurred
Rotor/Heater hold too long
Debug screen com error
4
4
4
4
5
0604H
0605H
0606H
1301H
0804H
5
5
0903H
1500H
5
5
1
1501H
1502H
0151H
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0152H
0153H
0154H
0155H
0156H
0157H
0158H
0159H
0160H
0161H
0162H
0163H
0164H
0199H
0251H
1
1
1
0252H
0253H
0254H
1
1
1
1
1
1
0255H
0256H
0257H
0258H
0259H
0260H
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20
Application
errors
4
4
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
1
1
1
1
25
Low Voltage 1
Power
supply
Warnings
1
1
1
1
1
1
1
1
1
27
Application
1
warnings
2.4
0261H
0262H
0263H
0299H
0550H
0551H
0555H
0560H
0561H
0565H
0570H
0571H
0575H
0599H
1401H
Error Reporting
2.5
Diagnostics
This chapter describes diagnostics tools based on error codes and specific diagnostics.
Before any manual intervention, ensure the main power is off. Apply lock out-tag out procedure for
your own safety when manipulating inside the equipment is required.
2.6
Recommended action, with, in some cases, link to some more information as indicated where
cases apply, such as to run some specific diagnostics.
Codes are sorted by ascending order both for simplified code and error code.
Refer to the theory of operation for error code structure.
Information about associated data structure is located at the end of each error code subset
whenever it applies.
Whenever wiring, cabling, LED check is mentioned in the recommended actions, refer to the central
listing or to Illustration 1.
Chapter 6 - Exception Handling And Error Codes
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The control console only displays the simplified error code from the Jedi generator.
Whenever a generator error is displayed on the operator console, the Jedi errorlog upload
functionality is available to get more detailed information about the error .This function is performed
from the service laptop.
The simplified error code is used to find the Jedi error code in the Jedi errorlog file.
With this information, look at the Jedi trouble shooting table to find the FRU to replace.
N1 (230 V)
K1
EMC Flt.
"VCC": +5V
kV ctrl
-15V, +15V
DS 1, 2
+ 15 V
- 15 V
AC/DC
DS 1
F1
- 15V
NE 1
+ 15V
LVPS
Rotor
Board
DS 7
DS 3, 2, 1
+5, -15, +15
DS 2
DC bus, 160V
(120 to 200V)
DS 3
Heater Board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
CB1
PDU
+ 15 V
- 15 V
I/F
PUPTor
DS7-6
Console
DS 300
+ M
AEC
*
*
DS 1
Neon's
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LEDs
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DIRECTION 5275601-100, REVISION 12
2.6.1
2.6.1.1
Class 2Error code
30-0301H
30-0302H
30-0304H
kV regulation error
This is a slow speed safety circuit in case of
"smooth" spits.
30-0305H
2.6.1.2
Class 4 Error code
40-0101H
40-0103H
40-0104H
40-0105H
Potential cause
x-ray tube spit.
1. Anode side Tube spit.
2. Anode HV cable
3. HV tank
1. Cathode side Tube spit.
2. Cathode HV cable
3. HV tank
1 smooth HV tube spits
2 kV control board (HV regulation problem)
3 too much line impedance
4 half of AC/DC capacitors open
5 Inverter (parallel inductor or filtering
capacitors)
6 HV tank
1. External unknown cause.
2. kV control board.
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30-0303H
40-0102H
Errors
Potential cause
1.
Wrong kV control Database. It can
only happen at power up.
1. Rotation board
2. Wrong Database (improbable)
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DIRECTION 5275601-100, REVISION 12
40-0106H
40-0107H
40-0108H
40-0109H
40-0110H
40-0111H
1. Rotation board
1. Rotation board
2. Tube stator winding in short circuit -> x-ray
tube
3. Wiring incorrect (shorted)
No hardware failure
1. Interference (spikes)
2. Mains drop
3. Cable or connector contact in DC bus
between power unit and auxiliary unit
4. Rotation board
Rotation board
Rotation board
Software problem
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40-0149H
PioneerSM_ENG.book
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.6.1.3
Class4 Error code
50-0201H
50-0203H
50-0204H
50-0205H
50-0207H
50-0208H
50-0209H
50-0210H
50-0211H
50-0212H
Message/explanation
No CAN message received within 5 sec's
The Heater board has not received any
command from the kV control main software
for the last 5 sec., interpreted as a loss of
communication
Heater inverter permanent overcurrent. (SW
limit)
Issued by the heater board when an
overcurrent has been detected and 3 restarts
have been tried without success within 100
ms
Filament permanent open circuit.
Issued by the heater board when an open has
been detected and 3 restarts have been tried
without success within 100 ms
Heater Inverter permanent short circuit (HW
limit)
Issued by the heater board when a short
circuit has been detected and 3 restarts have
been tried without success within 100 ms
Filament current too high on inverter 1 for
"Pre-Heat"
This is the result of an integrated value of the
RMS current measurement on Heater board
comparison with max. Tube value in
Database.
Filament current too high on inverter 1 for
"Boost"
Same as above
Filament current too high on inverter 1 for
"Heat"
Same as above
Heater command error
Heater board has informed kV control board
that the command was erroneous; this is a
DEBUG error.
Current under estimated fork/range
RMS filament current measurement (every
0.5 msec.) on heater board is too high
Current under estimated fork range
RMS filament current measurement (every
0.5 msec.) on heater board is too low
MAINS_DROP detected.
The firmware of the Heater board has
detected the mains_drop signal activation
and has transmitted error to kV control
Potential cause
1. kV Control main software lost
2. kV control or Heater board driver failure
3. Bad contact on one of the pin on the CAN
bus line connector
1. Heater board
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50-0206H
Heater board
1. Open circuit
2. Heater board
1. Interference (spikes)
2. Mains drop
3. Cable or connector contact in DC bus
between AC/DC and auxiliary unit4
.
Heater board
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
50-0213H
50-0214H
50-0215H
50-0216H
500221H
0222H
0223H
0224H
500248H
0249H
PRD error
Firmware checksum, RAM test and EPLD
access are performed at power up or reset.
Boost too long on inverter 1.
Boost command stayed longer than 400 ms
Filament selection error.
The relay on the Heater board selecting the
filament is in the wrong position with respect
to the selection
Measured current while inverter OFF
Inverter current has been measured while the
inverter was not commanded
Filament Database not correct
The firmware of the heater board has
detected that the Received Database from kV
control contains erroneous data for Tube 1, 2,
3, or 4.
1. Heater board
2. No -15V on Heater board
Software problem.
Heater board
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bit1
bit0 (LSB)
large focus state
0=inverter OFF
1=preheat
2=boost
3=heat
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.6.1.4
Class 3 Error
code
60-0306H
Message/explanation
Potential cause
60-0307H
60-0308H
1.
2.
3.
1.
2.
3.
1.
2.
60-0309H
60-0310H
60-0311H
60-0313H
60-0314H
60-0316H
60-0318H
60-0319H
60-0320H
60-0323H
kV control
1. Inverter LC resonant circuit (Inverter coil assy,
capa inverter assy.)
2. Inverter
3. kV control
See above
1
2
HV tank
kV control
1. kV control
2. Inverter
3. Current measurement circuit.
reasonably x-ray tube
1. kV control
HV tank
Page 201
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60-0312H
PioneerSM_ENG.book
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
60-0401H
60-0402H
60-0403H
(Class 2
error)
60-0504H
No mA feedback
mA measurement function:
kV control has detected no mA feedback 20
ms after the beginning of the exposure.
mA scale error
mA has been measured to be either too low
or too high with respect to mA demand 20 ms
after the beginning of the exposure
mA accuracy exceeded 5%
Measured mA every 50 msec exceeded 5%
of mA demand.This error is logged, but does
not stop the exposure.
Inverter Gate Power Supply error
gate supply voltage has dropped below the
level required to drive the IGBTs properly
Exposure backup mAs exceeded
The exposure command last so long that the
maximum mAs allowed has been reached.
60-0802H
60-0803H
60-1406H
60-1407H
60-1408H
60-1409H
60-1410H
Page 202
1. kV control board
2. default filament currents not correctly adjusted
3. HV Tank (improbable)
1. tube spit
kV control board
1. ION chamber
2. AEC cable, connection
3. AEC board
4. kV control
1. kV control
1. Software problem
2 kV control
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60-0801H
1. HV tank
2. kV control board
3. x-ray tube (filament open)
PioneerSM_ENG.book
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.6.1.5
70-0503H
70-0505H
70-0553H
70-0557H
70-0563H
70-0567H
70-0573H
70-0577H
2.6.1.6
Class 4 Error code
80-0180H
80-0181H
80-0280H
Potential cause
1. mains problem (Too low or too high)
2. One phase missing at Generator input
1. Mains
2. Cable pb
3. Gate command board (Inverter)
4. kV control
unknown
Software problem
1. LVPS
2. Heater board
1. LVPS
2. Heater board
1. LVPS open circuit
2. Heater board
1. LVPS open circuit
2. Heater board
3. rotation (short circuit)kV control (short
circuit) (improbable)
1. LVPS open circuit
2. Heater board
1.
2.
3.
4.
Potential cause
1. Rotation board
2. Control bus cable
3. kV control
1. Rotation board
2. Interference (Spikes)
1. Heater board
2. Control bus cable
3. kV control
Page 203
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70-0549H
PioneerSM_ENG.book
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
80-0321H
80-0322H
80-0601H
KV conversion error
KV feedback measured while no KV
generated
kV ref ADC / DAC failed
kV control DAC and ADC capability are
permanently tested for coherency.
RTL error (+ associated data to check which
of the 4 RTL lines)
Real Time Lines show a wrong state. RTL's
are tested on a regular basis in stand by.
80-0902H
80-1402H
80-1403H
80-1404H
80-1405H
Page 204
KV control board
kV control board.
kV controlHV tank
eitconcepts@gmail.com
80-0602H
KV control board
PioneerSM_ENG.book
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.6.1.7
Class 4 Error code
90-0701H
90-0702H
90-0703H
90-0704H
2.6.1.8
Class 4 Error code
100-0603H
100-0604H
100-0606H
100-1301H
2.6.1.9
Message/explanation
NV RAM checksum pb.
Generator kV control board has detected
corruption in the NV Ram verification (After
power up)
Software problem.
Watchdog reset has just occurred.
This error is logged when the CPU of the kV
control board is reset by it's Watch Dog timer.
Rotation/Heater hold too long.
Will pop up if preparation command from the
system is maintained longer than 3 minutes.
Potential cause
1. Database problem
2. External cause (Spikes)
3. kV control
1.
2.
1.
2.
Software problem.
Potential cause
Engineering use
1. Database file incorrect
2. Transmission problem
1. Software / laptop problem
2. Cable problem
Message/explanation
Tank Thermal Error
HV tank temperature measurement has
reached 60 degree C
110-0903H
Potential cause
1. HV tank too hot; normal error
2. HV tank
3. kV control
1. X-ray tube too hot; normal error
2. Wiring problem
3. Sensor problem (Tube)
4. rotation board
Page 205
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100-0605H
PioneerSM_ENG.book
Page 206
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.6.1.10
Message/explanation
Tomo brightness not good
120-1501H
120-1502H
2.7
10
Page 206
Warning Errors
Warning errors are the result of automated and regular background monitoring for either software
events or voltages exceeding thresholds.
Those errors are merely for engineering usage and do not indicate any hardware error failure.
However, as they are logged into the Generator Err_log file, just as the previous list of errors, they
are listed here to help error review. If many are seen when viewing error log, we recommend
reporting this with a CQA, since the equipment is still operating.
Rotation Warning
0151H
CAN Domain command number error
0152H
CAN Domain request with no transfer init
0153H
CAN Domain Toggle bit error
0154H
CAN Domain : less than 2 data to download
0155H
CAN Domain Abort received & applied
0156H
Bad index in config upload
0157H
Tube switch while rotor not off
0158H
Acceleration cmd while no tube selected
0159H
Acceleration cmd while database not OK
0160H
Database download while rotor speeding
0161H
Acceleration command not OK
0162H
Rotor acceleration while in error
0163H
No CAN message received within 4 secs
0164H
Rotation Inverter overcurrent (< 3 times)
0199H
Unknown rotation warning
Heater Warning
0251H
Received command is not OK
0252H
Heater command not OK
0253H
No CAN message received within 4 secs
0254H
Heater inverter overcurrent (inverter1) (<3
times)
0255H
Filament open circuit (inverter1) (<3 times)
0256H
Heater Inverter short circuit (inverter1)
(<3times)
0257H
Tube switch while filaments not OFF
0258H
CAN Domain command number error
0259H
CAN Domain request with no transfer init
0260H
CAN Domain Toggle bit error
0261H
CAN Domain : less than 2 data to download
0262H
CAN Domain Abort received & applied
0263H
Database download while heater not cut
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20
Potential cause
Technics (kV, mA) not set at the correct value.
The brightness signal is out of range (+/-20%)
Handswitch has been released before the end
of exposure
Backup time or mAs too short; AEC did not cut
the exposure
PioneerSM_ENG.book
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
25
27
2.8
Application
warnings
0299H
0550H
0555H
0560H
0561H
0565H
0570H
0571H
0575H
0599H
1401H
Other Failures
Error code
System
Potential cause
1. No power on Generator
2. EMC filter
3. AC/DC- Diode bridge
4. Cable between AC/DC and LVPS
5. LVPS down
6. CAN cable problem
7. kV control
8. CT interface
9. Rotation board
10. Heater board
11. Inverter in short circuit
12. Generator to system cable
1. Short circuit on Generator :
IGBT in short circuit
ACDC or bridge rectifier in short circuit
EMC filter in short circuit
1. After software download:
-Incorrect or uncompleted download
-Checksum problem
Message /
explanation
CONSOLE boot
up error
Potential cause
Page 207
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Message/explanation
Error
code
Console
PioneerSM_ENG.book
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
System
1. No power on the
Generator
2. EMC filter
3. AC/DC- Diode bridge
4. Cable between AC/DC
and LVPS
5. LVPS down
6. CAN cable problem
7. kV control
8. RAD interface
9. AEC board
10. Rotation board
11. Heater board
12. Inverter in short circuit
13. Generator to system
cable
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Page 208
GENERATOR
does not reply to
the system
PioneerSM_ENG.book
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
GENERATOR
does not reply to
the
system(Cond't)
1. Short circuit on
Generator:
- IGBT in short circuit
- ACDC or bridge rectifier
in short circuit
- EMC filter in short circuit
Software or Data
base corrupt
Console display
malfunction
2.9
Purpose:
Pre-requisites:
Test type:
Sequence:
The purpose of this test is to drive the heater inverter(s) on both filaments and all the tubes
connected to the Generator in order to identify a faulty heater FRU or a wrong connection between
heater board, HV Tank and tube(s).
kV control board alive and running: S0-S7 Leds are lit successively or a combination of them
blink
heater board alive and running: DS1 and DS2 Leds are lit successively
5 seconds preheat
0,4 s boost
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3 phases CB1
breaker trips in
PDU
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DIRECTION 5275601-100, REVISION 12
Error codes reporting:
Refer to the troubleshooting table.
2.10
Purpose:
Pre-requisites:
Test type:
Sequence:
2.11
Purpose:
Pre-requisites:
Test type:
Page 210
The purpose of this test is to verify that the HV power inverter is working properly. The inverter is
commanded at a fixed frequency and is loaded with a short circuit. Verification is made that the
inverter currents are correctly set. At the same time verification is made that no High voltage is
measured. This test is performed without connecting the HV Tank to the inverter so that no Xray is
generated. Anode rotation and filament drive are not activated during this test.
Generator input line in an acceptable range (380 V-10% to 480 V+10% for 3-phase AC input)
kV control board alive and running: S0-S7 Leds are lit successively or a combination of them
blink
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Error code
0103H
0104H
0105H
0106H
0103H
0104H
0105H
0106H
The purpose of this test is to drive the rotation inverter(s) in high speed mode (for application
supporting high speed mode) and low speed mode on all the tubes connected to the Generator in
order to identify a faulty rotation FRU or a faulty dephasing capacitors FRU or a wrong connection
between rotation board and tube.
kV control board alive and running: S0-S7 Leds are lit successively or a combination of them
blink
2 s run
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DIRECTION 5275601-100, REVISION 12
Sequence:
1.) Disconnect the HV Tank primary cables from the inverter.
Take care not to disconnect at the same time the parallel inductor cable which is tightened with
the HV Tank primary cables.
Put the short circuit cable (included in the first aid kit) between the two capacitors as shown:
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Error reporting:
error
DS1 neon off
DS300 neon off
0301/0302/0303/0304/
0309/0310/0319 (H)
0311
0312
0313
0314
0320
0323
Conclusion
Check that DC bus cables between AC/DC and inverter
Check the gate_cmd supply cable between AC/DC and gate_cmd
board
Check that HV Tank primary cables have been removed. If yes,
replace kV control board
No Ilp current detected. See note 2
No Ilr current detected. See note 3
replace kV control board
Ilr current resonant frequency is lower than expected. See note 4
if problem persists, replace kV control board
Both Ilr and Ilp currents not detected. See note 1
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DIRECTION 5275601-100, REVISION 12
0501
0503
0504
0505
Note 1:
Note 2:
5.) Disconnect the currents transformers to gate_cmd board cable. Check that the parallel current
transformer impedance is 0. If no: replace the capacitor set. Else:
6.) Check that the gate_cmd to HV Tank cable and HV Tank to kV control cables are correctly
connected. If yes:
7.) Disconnect the HV Tank to kV control cable. Check that the impedance between pin 20 and
pin 21 of J2 of HV Tank is 3,3 Ohms. If no replace the inverter. If yes replace kV control board.
8.) Reconnect all the cables.
Note 3:
Note 4:
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4.) Check that inverter capacitors (capacitors set) are not broken. If yes, replace the capacitor set.
Else:
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DIRECTION 5275601-100, REVISION 12
XR 6000 SERVICE MANUAL
transformer impedance is 0. If no: change the capacitor set. Else: replace kV control board.
5.) Reconnect all the cables
2.12
AEC diagnostics
Purpose:
Pre-requisites:
Test type:
Sequence:
2.13
No Load HV diagnostics
Purpose:
The purpose of this test is to verify that the HV power inverter and HV tank are working properly.
The exposure is taken as in application mode except that no filament drive nor anode rotation is
running. Verification is made that the inverter currents are correctly set and that kV regulation is
operating properly. As no filament drive is applied, no XRays are generated.
Chapter 6 - Exception Handling And Error Codes
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The purpose of this test is to drive the AEC function in order to identify a faulty AEC, IF or kV control
board FRU or the wrong connection between the AEC board and ion chambers.
kV Control board alive and running: S0-S7 LEDs are lit successively or a combination of them
blink
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DIRECTION 5275601-100, REVISION 12
Pre-requisites:
Test type:
Sequence:
This test also allow to separate Generator from HV cable or x-ray tube problem by running it with
or without the HV cables plugged on the HV tank.
Generator input line in an acceptable range (380 V -10% to 480 V +10% for 3-phase AC input)
kV control board alive and running: S0-S7 Leds are lit successively or a combination of them
blink
inverter gate_cmd board Leds DS101, DS102, DS201, DS202 are lit: IGBTs gate drive
supply is working properly
Error reporting:
See Troubleshooting Table.
2.14
Purpose:
Pre-requisites:
Test type:
Sequence:
The purpose of this test is to verify that the HV power inverter drive is working properly. The IGBTs
gate drive supply and the IGBTs gate drive is verified. At the same time verification is made that no
inverter currents nor High voltage are measured. This test is performed without DC voltage applied
to the inverter so that no Xray is generated. Anode rotation and filament drive are not activated
during this test.
generator input line in an acceptable range (380V-10% to 480V+10% for 3-phase AC input)
kV control board alive and running: S0-S7 Leds are lit successively or a combination of them
blink
Remove DC BUS cable going to Inverter (refer to Chapter 8 - - Renewal Parts-3.4 Inverter Mid-Power Assembly).
Remove the EMC cover (refer to Chapter 8 - - Renewal Parts-3.4 - Inverter Mid-Power
Assembly).
Refer to Central Listing to "GATE COMMAND BOARD" and to "DUAL SNUB BOARD" for
leds location.
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DIRECTION 5275601-100, REVISION 12
XR 6000 SERVICE MANUAL
inverter gate_cmd board Leds DS101, DS102, DS201, DS202 are lit: IGBTs gate drive
supply is working properly
6.) Press the exposure switch (10 s exposure is taken after a 10 sec. delay)
7.) During the "exposure", verify:
-
inverter gate_cmd board Leds DS100 and DS200 are lit: IGBTs gate drive is working
properly
Error reporting:
Error
DS1 neon lit
DS300 neon off
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0301/0302/0303/0304/
0309/0310/0311/0312/
0313/0314/0319/0323
(H)
0320
0501
0503
0504
one of DS101/DS102/
DS201/DS202 LEDs off
while no error reported
DS100 and/or DS200
LEDs off
Conclusion
Check that DC bus cables have been removed
Check the gate_cmd supply cable between AC/DC and gate_cmd
board
Check that DC bus cables have been removed.
If yes, replace kV control board
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DIRECTION 5275601-100, REVISION 12
Section 3.0
Console Troubleshooting & Error Codes
3.1
Error Codes
Error Code
C01-0001
C02-0001
C02-1000
C03-0001
C04-0001
C04-0002
C04-0003
C04-0004
C05-0001
C06-0001
3.2
Messages
System Error
Memory Error on Console Control Board
Membrane Button Error
JEDI Communication Error
APR Random or All
No AEC Config
Overlimit
Phase Missing
Generator Error
Exposure Error
Console Troubleshooting
3.2.1
Adjust KV
No
KV can be changed?
Connector of J4 on
console is loosing?
Yes
No
8QSOXJ+6FRQQHFWRU
Press the button.
No
Replace handswitch
If connector of TAV board and
connector J3 on Jedi is loosing?
Yes
Open PDU cover.
J2 on Jedi is loosing?
Yes
Yes
Re-connect
No
Yes
Re-connect
No
Power off console. Then
power on it after 15s, if the issue
still exists?
No
Yes
Is LED (DS4) lighting or
flashing on TAV board?
Yes
Jedi
troubleshooting
Replace
console
No
Replace TAV
board
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Power up 15s
after power off
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DIRECTION 5275601-100, REVISION 12
3.2.2
No
Yes
Make APR saving
Operation. Reset console.
Yes
No
Replace console main
board
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DIRECTION 5275601-100, REVISION 12
3.2.3
No
Yes
Operation each button.
Check and record which
button is invalid.
No
Replace console
Yes
Replace console
main board
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DIRECTION 5275601-100, REVISION 12
3.2.4
Yes
No
Power off console, then
power on it after 15 sec
Check if the error
disappears?
No
Power up 15s
after power off
Yes
Power off console. Open
PDU cover
Yes
Re-connect
Jedi
troubleshooting
No
No
Open TAV cover,
and power on console. Check if
LED DS1 is light?
Yes
Check if DS3 is flashing?
Yes
No
3.2.5
Replace console
or TAV board
Yes
Replace console
3.2.6
3.2.7
Overlimit (C04-0003)
Value is out of predefined range. Jedi can not accept.
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No
Replace TAV
board
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DIRECTION 5275601-100, REVISION 12
3.2.8
Yes
No
Yes
PDU
troubleshooting
No
Replace console
main board
3.2.9
Other Troubleshooting
3.2.10.1
3.2.10.2
Buzzer Failure
Power up. Check if there a beep sound after button press operation. If there is not a beep, buzzer
circuit is failure. Replace the console main board.
3.2.10.3
3.2.10.4
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3.2.10
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DIRECTION 5275601-100, REVISION 12
3.2.10.5
Power Un failure
Power off. Pull out J3 connector from console. Check if there is 24VDC between Pin1 and Pin2 of
Power cable. This is console 24V supplier from PDU. If it does not exist, check PDU. Otherwise,
replace the console main board.
Section 4.0
PDU Troubleshooting
4.1
4.1.1
PDU Troubleshooting
No Console Power
Check TM1 1,2,3 is
380VAC and BK is
close
No Console Power
Close BK or
hostipital BK
Check T1 output is
110VAC or not
Replace F3 or
filter NF1
Replace T1
Y
N
Replace Console
or Console Cable
Check T1 input is
380 VAC or not
N
Replace DSP1
N
Replace F1
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
4.1.2
Close BK or
hostipital BK
Check T2 output is
110VAC or not
Replace F4
Y
N
Replace EM lock
or
Replace Collimator
Check T2 input is
380 VAC or not
Replace T2
Replace DSP2
Check CT2 is close or
not
Replace F2
Replace CT2
Replace Console
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Replace K1
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Check K1 is close or
not
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DIRECTION 5275601-100, REVISION 12
4.1.3
No Generator Power
NO Generator
Power
Check hospital
power
Replace CT1
Check K1 is close or
not
Replace CT2
N
N
Y
Refer to No Console Power
Troubleshooting Chart
Check T2 is output is
110 VAC or not
Replace F2
Y
Y
Replace Console
Replace K2
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Y
Replace K1
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DIRECTION 5275601-100, REVISION 12
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DIRECTION 5275601-100, REVISION 12
FREQUENCY
SECTION
DESCRIPTION
As required
2.1
Visual inspection
13 months
2.2
Functional checks
13 months
2.3
13 months
2.4
Electrical cables
13 months
13 months
13 months
GENERAL
TABLE BASE
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PATIENT SUPPORT
Surface finish
13 months
2.5
13 months
13 months
13 months
2.6
13 months
13 months
Tray
13 months
13 months
13 months
TUBE STAND
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DIRECTION 5275601-100, REVISION 12
13 months
Counterweight chain
13 months
13 months
Vertical lock
13 months
2.7
GENERATOR
13 months
2.8
1.
2.
3.
4.
5.
13 months
2.9
Perform the tasks described in Chapter 2 Physical Installation to regreasing HV cables and
tube cable sockets
Every 8 Years
2.10
1.
2.
3.
Upload database
Battery replacement
Download database
Collimator
Check the collimator
mounting screws
13 months
13 months
Tube
Check the tube mounting
screws
As required
2.1
Visual inspection
13 months
2.2
Functional checks
13 months
2.3
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DIRECTION 5275601-100, REVISION 12
Counterweight chain
13 months
2.7
13 months
Vertical lock
13 months
Section 2.0
Preventive Maintenance
The following pages list the preventive maintenance detailed activities.
2.1
2.1.1
2.1.2
Tools
None.
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2.1.3
Safety Precautions
Remove power from the system before beginning work.
Check that the power is off.
2.1.4
prerequisites
None.
2.1.5
Personnel
1 person.
2.1.6
Time
15 minutes.
2.1.7
Procedure
1.) Remove power from the system.
2.) Carefully clean all surfaces of the system. Note any paint damage as you clean the system.
3.) Apply touch-up paint to any paint-damage areas.
4.) Reapply power to the system.
2.2
2.2.1
Visual Inspection
Supplies
None.
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DIRECTION 5275601-100, REVISION 12
2.2.2
Tools
None.
2.2.3
Safety Precautions
Remove power from the system before beginning work.
Check that the power is off.
2.2.4
Prerequisites
None.
2.2.5
Personnel
1 person.
2.2.6
Time
15 minutes.
2.2.7
Procedure
1.) Remove power from the system.
3.) If any debris, wear or damage is observed, replace or repair the affected areas.
4.) Reapply power to the system.
2.3
2.3.1
Functional Checks
Supplies
None.
2.3.2
Tools
None.
2.3.3
Safety Precautions
No specific precautions.
Check that the power is off.
2.3.4
Prerequisites
None.
2.3.5
Personnel
1 person.
2.3.6
Time
45 minutes.
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2.) Visually check around the moving parts of the system for any debris, wear or damage. This
includes tabletop, tube stand, XRT mount, collimator moving parts and the wall stand if
present.
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DIRECTION 5275601-100, REVISION 12
2.3.7
Procedure
Follow the functional checks specified in Chapter 4 - Functional Checks of this Service Manual.
2.4
2.4.1
2.4.2
Tools
Measuring tape.
2.4.3
Safety Precautions
Remove power from the system before beginning work as indicated in the procedure steps.
Check that the power is off.
2.4.4
Prerequisites
None.
2.4.5
Personnel
1 person.
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2.4.6
Time
45 minutes.
2.4.7
Procedure
1.) Control Pedals and Movement Inhibition Buttons
a.) Confirm the control pedal unlocks the table top when depressed and locks the table top
in place when released. Adjust the locks as required if there is inappropriate table motion.
b.) Confirm that each of the 4 movement inhibit buttons on the control panel release the
appropriate lock when depressed and locks the relevant motion when released. Adjust
the locks as required if there is inappropriate motion.
2.) Electrical cables
a.) Remove power from system
b.) Check condition of all cables including cable sheathing, connectors and overall condition;
if any cable damage is noted, replace or repair affected cable
c.)
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DIRECTION 5275601-100, REVISION 12
d.) Reapply power when complete
2.5
2.5.1
Supplies
Grease.
Light Machine Oil.
2.5.2
Tools
None.
2.5.3
Safety Precautions
Remove power from the system before beginning work.
Check that the power is off.
2.5.4
Prerequisites
None.
2.5.5
Personnel
1 person.
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2.5.6
Time
45 minutes.
2.5.7
Procedure
1.) Surface finish.
Remove the dust from the table top and table topside rails.
2.) Bearings (longitudinal and transversal).
Remove the dust.
3.) Bearing tracks and rails (longitudinal and transversal).
Remove the dust from the bearing tracks and rails. Add the light machine oil on the tracks and
rails.
4.) Rubber bumper end stops (longitudinal and transversal).
Verify the bumper stops have no cracks and one fixed tightly.
2.6
2.6.1
2.6.2
Tools
None.
2.6.3
Safety Precautions
Remove power from the system before beginning work.
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DIRECTION 5275601-100, REVISION 12
Check that the power is off.
2.6.4
Prerequisites
None.
2.6.5
Personnel
1 person.
2.6.6
Time
45 minutes.
2.6.7
Procedure
1.) Electrical connector and cable
Confirm properly connected.
2.) Cassette handle assembly, push button and hand holder
Check the push button function. Check the movement with the handle functions.
3.) Bearings and tracks (front and rear)
Remove the dust and add grease or light machine oil.
4.) Rubber bumper and stops
Confirm the bumper and stops have no cracks and are fixed tightly.
Confirm the pull-in and pull-out movement is smooth.
6.) Cassette size marker and locking assembly
Check the cassette size marker is firmly set and the cassette locking assembly is functional.
2.7
2.7.1
2.7.2
Tools
None.
2.7.3
Safety Precautions
Remove power from the system before beginning work.
Check that the power is off.
2.7.4
Prerequisites
None.
2.7.5
Personnel
1 person.
2.7.6
Time
45 minutes.
Chapter 7 - Planned Maintenance
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5.) Tray
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DIRECTION 5275601-100, REVISION 12
2.7.7
Procedure
1.) Counterweight chain (Tube stand)
Check the chain is fixed tightly.
2.) Carriage roller bearing inspection
Corresponding movement operates smoothly.
3.) Vertical lock
Confirm proper function.
2.8
2.8.1
Supplies
Film.
Error-code recording form.
X-ray counter recording form.
2.8.2
Tools
Laptop.
2.8.3
Safety Precautions
No specific precautions.
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2.8.4
Prerequisites
None.
2.8.5
Personnel
1 person.
2.8.6
Time
60 minutes.
2.8.7
Procedure
2.8.7.1
Test exposure
Post display initialization:
Connect the service Laptop
Run the service software
Go to calibration mode by using keys ALT and S
Go to MENU 5 with arrow keys
Press (F7) to select DSPL
Press (F1) to select Display ON
Press Q to quit the program and return to application mode
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DIRECTION 5275601-100, REVISION 12
mA accuracy
Run the exposures in table below and check if the mA value on post display (Z key) is between
the min and max value.
If not , run the same exposure 10 times with exposure time set to 12.5ms and then check again.
Focus
Parameter
mA results
(Post Display)
Small
40 kV 100mA 50ms
90-110
Small
90-110
Small
90-110
Large
40 kV 200mA 50ms
180-220
Large
180-220
Large
180-220
2.8.7.2
Simplified
Error Code
1
2
3
4
5
6
7
8
9
10
11
12
13
Error Code
Generator
Phase
Error Class
Data associated
with the Error Code
Number of
occurrences
Date and
Time
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DIRECTION 5275601-100, REVISION 12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
2.8.7.3
Data
Explanation
No WARM-UP
Don't care
RX GSF
RXGLF
RXSCOP
Don't care
ROTANOD
NEXPSF
NEXPLF
N100%SF
Don't care
N100%LF
Don't care
NAMOR
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KJSF
KJLF
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DIRECTION 5275601-100, REVISION 12
TIME ON
N EXP G
2.8.7.4
2.8.7.5
2.9
2.9.1
Tighten the inputs connections on generator, located near the labels on AC/DC module (refer
to illustration in disassembly / reassembly section).
Tighten the DC bus connections on generator located on the upper side of the generator (refer
to illustration in disassembly / reassembly section).
2.9.2
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None.
Tools
None.
2.9.3
Safety Precautions
No specific precautions.
Check that the power is off.
2.9.4
Prerequisites
None.
2.9.5
Personnel
1 person.
2.9.6
Time
30 minutes.
2.9.7
Procedure
Follow the process specified from Step 7 to Step 11 in Chapter 2 - Physical Installation - 4.3 X-Ray
Tube of this Service Manual.
2.10
2.10.1
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DIRECTION 5275601-100, REVISION 12
2.10.2
Tools
5.5 nut driver or socket wrench with ratchet.
2.10.3
Safety Precautions
Remove power from the system before beginning work.
Check that the power is off.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
2.10.4
Prerequisites
Upload the database that is stored in the RAM before starting the replacement procedure
Refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore Database Parameters.
2.10.5
Personnel
1 person.
2.10.6
Time
45 minutes.
2.10.7
2.10.7.2
Download Database
Reapply power.
Download the database (refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore
Database Parameters.).
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2.10.7.1
Procedure
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DIRECTION 5275601-100, REVISION 12
Refer to Section 2.0 for information regarding JEDI Generator Renewal Parts.
Item
Part No.
Description
5183178
5199452
5184620
5182285
5195772
5195778
5195779
5181727
9
10
11
12
13
14
15
16
17
18
19
20
21
22
5182277
5195615
5191715
5181910
5181374
5184986
5180983
5215489
5184226
5184407
5184488
5184750
5184895
5196542
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
5184245
5184272
5195279
5193099
5193102
5260909
5195278
5196543
5196544
021-0103
021-0129
021-0102
021-0122
5184698
5184364
5183903
5182354
5212348
2259298-75
5308337
5213401
2
1
1
1
1
1
1
1
2
1
3
1
2
2
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1
2
3
4
5
6
7
8
Quantity/
unit
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
6
4
12
2
19
3
4
12
1
1
1
1
1
1
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44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Note:
2226687
5189248
5136302
5224261
5224263
5224276
5224272
5224265
5224548
5224274
5224275
2259298-85
5167409-1
5167409-2
5184391
5335073
5184224
5323823
5193838
5184243
5184224
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
Item 1
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Item 39
Item 38
Item 3
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DIRECTION 5275601-100, REVISION 12
Item 4
Item 7
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Item 53
Item 49
Item 48
Item 47
Item 6
Item 50
(F1~F5)
Item 54
Item 52
Item 11
Item 51
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DIRECTION 5275601-100, REVISION 12
Item 31
Item 33
Item 33
Item 30
Item 8
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Item 31
Item 30
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Item 9
Item 10
Item 34
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Item 46
Item 11
Item 42
Item 45
Item 16
Item 18
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Item 15
Item 28
Item 13
Item 14
Two
Four Totally
Four Totally
Item 32
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Item 12
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DIRECTION 5275601-100, REVISION 12
Item 26
Item 27
Item 34, 37
Item 34, 37
Item 17
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Item 34, 37
Item 55
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Item 34, 36
Item 34, 36
Item 19
Item 19
Item 35
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Item 21
Item 29
Item 21
Item 19
Item 25
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Item 56
Item 57
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Item 28
Item 20
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DIRECTION 5275601-100, REVISION 12
Item 24
Item 34
Item 58
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Item 23
Item 61
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Item 22 - 5193827
Note:
1.1
Item 22 - 5193856
If any brake is replaced, please use electric iron to seal the cable.
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DIRECTION 5275601-100, REVISION 12
Idler Wheel
Put the standard slide here
Eccentric Cam
1.2
1.3
About disassembly/reassembly of the tube assembly or collimator, please refer to Chapter 2 Physical Installation - Section 4.0 Integrated Table - 4.3 X-Ray Tube ~ 4.4 Control Box and
Collimator.
Note:
Accuracy of X-ray field and Light field alignment is required after tube or collimator replacement.
For details, please refer to Chapter 4 - Functional Checks - 4.2 Accuracy of X-Ray Field and Light
Field Alignment.
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5.) Reinstall the tube stand.Please refer to Chapter 2 - Physical Installation - Section 4.0
Integrated Table - 4.2 Tube Stand
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3.) Demount the back cover with four screws (two in the back cover, and two in side covers).
Another Screw
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Note:
5.) Remount back cover, rotate collimator back, and tighten the fix knob.
Chapter 8 - Renewal Parts
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DIRECTION 5275601-100, REVISION 12
Note:
1.4
The collimator uses a special Collimator lamp.When the collimator lamp burns out it MUST be
replaced with the replacement lamp listed in the renewal parts section. Part number 5136302 MUST
be used as a replacement lamp. DO NOT use any other lamp as a replacement bulb as X-ray field
to Light field alignment may not meet HHS requirements.
Note:
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13.) Demount the cable clamp, disconnect the cable, and take out the rotundity electricity brake
assembly.
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DIRECTION 5275601-100, REVISION 12
14.) Replace the brake, seal the cable, and fix it with cable clamp.
15.) Refer to the above steps to re-install the parts.
Note:
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1.5
Please refer to Chapter 2 - Physical Installation - Section 6.0 Collimator Alignment to do alignment.
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DIRECTION 5275601-100, REVISION 12
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1.6
Console Replacement
Note:
Please ask customers to write down the APR parameters set by themselves.
1.) Power off.
2.) Disconnect all the cables connected to the console: power cable (J3), communication cable
(J4), and handswitch (J1).
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DIRECTION 5275601-100, REVISION 12
32kW or 50kW
WS AEC or not
Have WS or not
1.7
Please ask customers to write down the APR parameters set by themselves.
1.) Power off.
2.) If console stand is ordered, please disconnect the power cable (J3) and communication cable
(J4), and demount console off from the console stand. If not, please skip this step.
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9.) Switch to configuration mode and set the sites system configuration.
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Note:
Note:
32kW or 50kW
WS AEC or not
Have WS or not
1.8
1.9
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DIRECTION 5275601-100, REVISION 12
Pull Here
Figure 8-5 Pull Out Cabinet Tray
4.) Demount PDU cover.
5.) Demount TAV board cover.
6.) Disconnect the communication cable connector from TAV board J1.
7.) Demount TAV board, and install the new one.
9.) Mount the TAV board cover.
10.) Mount PDU cover.
11.) Push back the cabinet tray under the table.
Push Here
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DIRECTION 5275601-100, REVISION 12
1.10
Table 8-1
DIP-Switch bit
XR6000
On
On
On
On
Table 8-2
DIP-Switch bit
XR6000
On
On
On
Off
Section 2.0
JEDI Generator Renewal Parts
Introduction
This Section provides information for the identification of Renewal Parts for the JEDI 50 R 1T
generator.
2.2
Description
Quantity
/Unit
2212259-2
2409043
5126988-2
LVPS 3PH V3
5126989
5126994-3
5126997
5126999
EMC Filter
2217057
2214527
2184567-4
5119911
AEC Board
2409047
Filament Board
99185290
Fuse 15A
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2.1
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DIRECTION 5275601-100, REVISION 12
2.3
2121569
Power bridge
2200700
2159419
2208000
2198191
2215903
ROT/LVPS/Heater cable
2214511
System cable
5133341
2202419
2202418
2221983
CAN cable
2198185
FRU Information
Information shown for each FRU (Field Replaceable Unit) is explained below.
Wherever possible, the FRU or its position is illustrated for easy identification.
Inverter PW Assembly
2187001
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FRU name
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2.4
Jedi 50 R 1T Structure
JEDI 50 R 1T
2212259-2
JEDI STD HV Tank
2214527
Power Unit HLB
2214447-2
Module Auxiliaries 50 R 1T
2215808
System cable
2214511
Module Power 50 R 1T
2229597
Equipped AC/DC 50 R 1T
2221722
CAN Cable
2221983
Service Tools
2228546
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Interface Module 50 R 1T
2205629-2
First Aid Spares
2217057
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DIRECTION 5275601-100, REVISION 12
2.5
Renewal Parts
AC/DC Unit
Interface Unit
Power Unit
Auxiliary Unit
TOP VIEW
AC/DC Unit
Auxiliary Unit
Power Unit
Jedi Standard
HV Tank
REAR VIEW
Figure 8-7 JEDI 50 R 1T Generator Location of Main Assemblies
Miscellaneous Items:
First aid spares:
1 short circuit cable
1 fuse 15 A 700 VDC
1 fuse 10 A 250 V
10 M4-8 mm screws
10 tie-wraps
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Services tools
Service software, 2227656
RS232 Cable, 2207478
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Interface
Unit
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DIRECTION 5275601-100, REVISION 12
AC/DC Unit
AEC Board V1
2184569-2
5119911
AEC
Board V22222253
FRU: 1
Job Card D/R JEDI 17-36
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Interface Unit
Auxiliary Unit
Figure 8-8 JEDI 50 R 1T AC/DC Unit, Interface Unit & Auxiliary Unit
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Non-Volatile parameters
RAM
2159419
FRU: 2
Job Card PM JEDI 15-2
Programmed kV Control
Board
2214606-2
5126994-3
FRU: 1
Job Card D/R JEDI 17-26
A
Jedi Standard HV Tank
2214527
FRU: 1
Job Card D/R JEDI 17-23
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DIRECTION 5275601-100, REVISION 12
2.6
Cables
DC_BUS N to INVERTER
DC_BUS P to INVERTER
DC_BUS to Auxiliary
Unit (Rotation Board)
88
Not Used
J1
9pts
AEC Board
J4
Not Used
Not Used
Room Door
Interface
W22
Service
Laptop
Console
9
pts
J7
9
pts
J5
9
pts
J6
9
pts
J8
25
pts
J9
PH3PH2PH1
16
pts
J3
DC_BUS+
DC_BUSJ1J2J3
DC_BUS to
Power Unit
(Gate Command
Board)
DC_BUS M
J5
PH1
PH2
J2&TP2J1&TP1
PH3
9pts 9pts
EMC Board
AC/DC Board
I/F Board
64
pts
J10
16
J3 pts
1
1
22
AC/DC Unit
THREE PHASES
+ Ground from PDU
AEC2 pts
Interface Unit
Keyed
Connections
2202419
CAN cable
2221983
2202418
From
KV Control
board
2198185
2208000
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3
3
9
AEC1 pts
System cable
2214511
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DIRECTION 5275601-100, REVISION 12
8
8
DC_BUS N
70 o C
DC_BUS P
DC_BUS to ACDC Unit J1
DC_BUS to ACDC Unit J3
Rotor
to Tube
to Tube
NP
anode
cathode
11
Power Unit
Inverter
grey
red
1
1
J3
HV Tank
- + L0 S
F F
1 -+ ACP
J3
J1A
KV Measure
Board
J1
J2A
CF-N CF-P
J1
CF3 CF4
77
CAN
66
J2
26 pts
J1
44
50pts
LVPS
55
KV Control
Board
26pts
J2
J2
J3
34
pts J2
50pts
to IF Board
26pts
J1
Gate J4
Command1
34
Board
pts
33
Rotation Board
High Speed
ILr ILp
blue
6 5 4 3
J2
26
pts J1
grey
26pts
CF1 CF2
26
J3 pts
Auxiliary Unit
64
pts
2202419
2198185
2208000
CAN cable
2221983
2202418
System cable
2214511
Section 3.0
JEDI Generator Disassembly/Reassembly
3.1
Introduction
This section provides information to dismount and remount FRU (Field Replaceable Unit).
3.2
Tools
Serviceability of Jedi Generator requires the following tools:
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Keyed
Connections
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DIRECTION 5275601-100, REVISION 12
K
J
I
3.3.1
G
H
Digital Multimeter
(A)
Phillips Screwdriver
(B)
Allen Key
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
(K)
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3.3
3.3.2
3.3.3
Tools
3 mm Allen wrench.
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.3.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
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Upload the database that is stored in the RAM before starting the replacement procedure (refer to
Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore Database Parameters).
THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.3.5
Personnel
1 person.
3.3.6
Time
1 hour 30 minutes.
3.3.7
Disassembly
1.) To release the Power Unit, follow the instructions of Disassembly / Reassembly procedure of
3.4 Inverter Mid-Power Assembly.
Observe the Caution relating to dangerous voltages, and the Warning relating to the weight of
the generator!
Do not remove the two EMC panels from the top of the Power Unit.
2.) Disconnect the cable 1 connected to J3 on the KV Measure Board.
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3.) Disconnect the short ribbon cable 2 connecting J2 on the Gate Command board (Inverter
Assembly) to J1 on the KV Measure Board (HV Tank).
4.) Disconnect the wider short ribbon cable 3 connecting J2 on the KV Control Board to J2 on
the KV Measure board (HV Tank).
5.) Using a 13 mm socket wrench, remove the three nuts 4 attaching the primary coil flat cables
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DIRECTION 5275601-100, REVISION 12
to the round capacitors located on the shelf just above the KV Control Board.
6
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7.) Remove the 5.5 mm screws: three at the front side 6 (two at right, one at left) and three at the
right side 7 .
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8.) At the rear side, remove the eight 3 mm Allen screws 8
Inverter Mid Power Assembly to the HV Tank.
9.) Take off the assembly constitued by five parts: EMC covers, Coils Inverter Assy, Capa Inverter
Assy, Mid Power Assy and KV Control Board. The HV Tank is now free 9 .
Reassembly
Reverse the disassembly procedure to reassemble and replace the unit.
1.) Mount the flat cable J1 on the kV Measure Board of the new HV Tank (refer to (refer to
Disassembly section 2 ).
2.) Reassemble the HV Tank with the other elements of the Power Unit (refer to Disassembly
section 9 ).
3.) Mount the eight 3 mm Allen screws to secure the heat sink of the Inverter Mid Power Assembly
to the HV Tank. (refer to section Disassembly
8 ).
).
6.) Using the 13 mm socket wrench, connect the primary coil flat cables to the three capacitors 1
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DIRECTION 5275601-100, REVISION 12
).
The two flat cables with white bands on them go both together on the middle capacitor
with the parallel resonant cable (refer to section Reassembly 2 ).
3.3.9
Verify
Connect the service laptop (refer to Chapter 3 - Configuraton & Calibration - 2.3 Service Software
User Guide) and proceed to "HV no load diagnostics" to ensure correct operation.
Skip steps "Gate Command and Inverter in Short Circuit" diagnostics.
3.4
3.4.1
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7.) Reconnect the cable to J3 on the KV Measure Board (refer to section Disassembly 1 ).
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DIRECTION 5275601-100, REVISION 12
3.4.2
3.4.3
Tools
3 mm Allen wrench.
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.THESE LEDS INDICATE THE PRESENCE OF DANGEROUS
VOLTAGE ON THE POWER SUPPLY CAPACITORS.
Look through the front of the power unit; observe leds ds 1 at the top of the dual snub board
and ds 300 at the right hand end of the gate command board. if either is lit, wait until both
are off before proceeding further.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.4.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
3.4.5
Personnel
1 person.
3.4.6
Time
2 hours.
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THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
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DIRECTION 5275601-100, REVISION 12
3.4.7
Disassembly
3
2
5
TOP VIEW
FRONT VIEW
AC/DC UNIT
POWER UNIT
INTERFACE UNIT
AUXILIARY UNIT
SUPPORT PLATE
AEC2
AEC2
AEC1
AEC1
TABLE
TABLE BUCKY
BUCKY
WALL
WALL BUCKY
BUCKY
DOOR
DOOR
LAPTOP
LAP TOP
CONSOLE
CONSOLE
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DIRECTION 5275601-100, REVISION 12
3.4.7.1
1.) Disconnect the connectors J2 and J3 and ground cable on the top of the generator 1 .
2.) Remove four 5.5 mm hex head securing screws holding the Auxiliary Unit on the support plate
.
, without tearing, between the Auxiliary Unit and the
Interface Unit.
4.) Remove the Auxiliary Unit.
3.4.7.2
2
1
3
1.) The Interface Unit appears after removing the Auxiliary Unit. Release the flat ribbon
cable 1 ,making it sliding along the cover panel 2
2.) Unscrew twelve 5.5 mm screws that retain the cover panel and remove this one 2 .
3.) On the I/F Rad Board, disconnect the flat wide ribbon cable J10 3
Board.
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DIRECTION 5275601-100, REVISION 12
THE POWER UNIT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOT TRY TO LIFT IT
WITHOUT ASSISTANCE.
4.) Unscrew twelve 5.5 mm screws securing the Interface Unit box to the Power box.
5.) Taking care of the flat wide ribbon cable 3 ,remove the Interface Unit box. The components
of the Power Unit appear: coils assembly, capacitors assembly, KV Control Board.
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3.4.7.3
3
5
coming from
2.) Remove the screw securing the ground cable on the AC/DC Unit. Disconnect the cable 3
linking the AC/DC Unit and the Power Unit 4 .
3.) Remove the four screws 5 on the support plate in order to release the Power Unit. This one
is then free.
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3.4.7.4
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1.) Remove the 5.5 mm hex head screws which secure the two EMC cover panels 1
side of the Power Unit; remove the panels.
at each
2.) With a 10 mm socket wrench with ratchet 2 ,remove the three hex head screws securing the
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cables Q100C 3 , Q100E and Q200C on the Inverter Mid Power Assembly.
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7
6
8
3.) Disconnect flat ribbon cables from J1 and J3 on the Gate Command Board 4 and
disconnnect J4 at the right hand side of the board.
4.) With 10 mm wrench, disconnect the parallel Coil connection from the Current Transformer
pass through 5 and with 13 mm wrench the other connection from the Capacitor
Assembly 6 .
5.) Remove the eight 3 mm Allen screws 7 which secure the Inverter Mid Power Assembly to
the HV Tank.
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DIRECTION 5275601-100, REVISION 12
6.) Remove the Inverter Mid Power Assembly 8
3.4.8
Reassembly
1.) Present the new Inverter assembly. Put back the eight 3 mm Allen screws to secure the
Inverter Mid Power assembly to the HV Tank (refer to section 3.4 Inverter Mid-Power
Assembly 7 ).
Tighten them firmly to torque 2 N.m (20 kg.cm).
2.) Remount all cables that were removed:
a.) Remount the three Coil cables on the Inverter IGBT's with three 5.5 mm screws.
Tighten them firmly to torque 3 N.m (30 kg.cm).
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Reconnect the DC bus cable to J4 to the right hand side of the Gate Command board.
Top J4
d.) With the 10 mm screw and flat and lock washer, reconnect the shorter cable of the parallel
coil on the Inverter assembly onto the right hand side current transformer (Ti1/100) pass
through. A .
Tighten to 3 N.m (30 kg.cm) torque.
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e.) With the 13 mm screw, with flat and lock washer, reconnect the longer cable of the coil
on the central capacitor (C3UF) of the Capacitor assembly, together with the two primary
HV Transformer flat wires (the two with a white ring). B
Tighten to 8 N.m (80 kg.cm) torque.
3.) Perform an overall inspection before proceeding. Use the following illustration to check the
connections are right.
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DIRECTION 5275601-100, REVISION 12
Parallel Coil
Q100C
Q200C
C
C
Q100E
E
Inverter Assembly
Coil Assembly
+ DC
Ti1/40
Ti1/100
- DC
Capa Assembly
HV Tank
4.) Remount the two EMC panels on the top of Power Unit with the 5.5 hex head screws.
Tighten all the cover screws to torque between 1.5 to 2 N.m (15 to 20 kg.cm)
5.) Assemble the Power Unit with the AC/DC Unit on the support plate with 5.5 mm hex head
screws. Put back in place the disconnected cables: ground, DC bus (refer to section 3.4
Inverter Mid-Power Assembly).
6.) Remount the Interface Unit on the support plate then the Auxiliary Unit. Follow the inverse
procedure indicated in the sections and .
7.) Remount the generator inside the table.
3.4.9
Verify
Run HV LOAD DIAGNOSTIC - "Inverter in Short Circuit Diagnostics" and "Inverter Gate Command
Diagnostic" are not pre-requested.
Verify correct operation on the whole application range.
3.5
3.5.1
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C3UF
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3.5.2
Tools
5.5 mm nut driver or socket wrench with ratchet.
3.5.3
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.5.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.5.5
Personnel
1 person.
3.5.6
Time
3.5.7
Disassembly
The I/F Board Rad is situed in the Interface Unit. To reach this Unit, the Auxiliary Unit has to be
released from the generator. Follow the instructions of 3.4 Inverter Mid-Power Assembly.
3.5.7.1
5
3
1.) Disconnect the flat ribbon cable 1 and the two cables 2 , if existing, coming from the AEC
Board.
2.) Disconnect the flat wide ribbon cable J10 coming from the KV Control Board 3 .
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15 minutes.
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DIRECTION 5275601-100, REVISION 12
3.5.8
Reassembly
1.) Reverse the disassembly procedure to reassemble the unit. Tighten screws to torque between
1.5 and 2 N.m (15 to 20 kg.cm).
2.) Power the system on and verify that the system functions properly.
3.6
3.6.1
KV Board RAD
Supplies
None
3.6.2
3.6.3
Tools
10 mm Allen wrench.
Safety Precautions
3.6.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
The KV Control board contains a saved memory Database with essentially the following
parameters:
Error Log
If it is possible, backup database first. Else, the diagram hereafter helps you to determine the action
to take for your situation.
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BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
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DIRECTION 5275601-100, REVISION 12
First
Calibration
Configura*
tion
Upload
Database
Yes
Save Non
Volatile RAM
Database
DB
Upload
Possible?
KV Control
Out of Order
Is
original DB
saved?
(*)
No
No
Yes
SW
OK?
Replace
KV Control
Replace
KV Control
Replace
KV Control
No
Download
Software
Yes
Yes
Yes
SW
OK?
No
No
Download
Software
Download
Software
Download
Original
Database
(*)
Configura*
tion if
applicable
Calibrate if
applicable
Reset
Database:
* Date
* Time
* Clear Error
log
Operational
Checks
Save Non
Volatile RAM
Database
3.6.5
END
Personnel
1 person.
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Download
Database
SW
OK?
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DIRECTION 5275601-100, REVISION 12
3.6.6
Time
45 minutes.
3.6.7
Disassembly
The KV Control board spare is pre-loaded with NP/NP+ software.
It will be required to download the software that is on site.
DATABASE RESTORE IS MANDATORY.
3.6.7.1
3.6.7.2
3.6.7.3
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1.) Disconnect the cables from J1, J2 and J3 on the kV Control Board 1 .
2.) Remove the seven 5.5 mm hex head screws which secure the kV Control Board; remove the
board 2 .
3.6.8
Reassembly
Reverse the disassembly procedure to reinstall the KV Control board and the Interface Unit.
Tighten 5.5 mm screws to torque between 1.5 and 2 N.m (15 to 20 kg.cm).
3.6.9
Verify
1.) Connect the Service Laptop (refer to Chapter 3 - Configuraton & Calibration - 2.3 Service
Software User Guide).
2.) Reapply power and verify that the 8 LEDs on KV Control board are scrolling.
3.) Verify software version (service floppy, menu 5)
-
If it corresponds to the software version on the floppy delivered with the equipment (or
upgraded by FMI), proceed to Database Restore (refer to Chapter 3 - Configuraton &
Calibration - 2.9 Backup and Restore Database Parameters).
If not, download the software and proceed to Chapter 9 - Service Tool Job Cards - Section
1.0 Software Download / Upgrade.
4.) Restore Database (refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore
Database Parameters).
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DIRECTION 5275601-100, REVISION 12
Default one from the floppy delivered with the equipment in the Service Tool set.
Alternately, you may try to swap the NVRAM chip (U32) from the former to the new KV Control
board to keep all the parameters. Refer to Chapter 7 - Planned Maintenance - 2.10 Replace
Generator NonVolatile Parameters RAMReplace Non Volatile Parameters RAM JobCard. If this
chip is not involved in the failure or the cause for replacement, it will allow to keep up-to-date data.
5.) Calibrate:
-
Perform several exposures on both focus in several workstation, with exposure time
longer than 12.5 ms.
If default database was restored, it is necessary to resume room set up and AEC calibration (if
present) (refer to Chapter 3 - Configuraton & Calibration - 2.6 Automatic AEC Calibration). Then
perform the checksum (refer to Chapter 3 - Configuraton & Calibration - 2.8 Checksum Validation).
6.) Save Database on the service floppy delivered with the equipment (refer to Chapter 3 Configuraton & Calibration - 2.9 Backup and Restore Database Parameters).
3.7
3.7.1
Tools
5.5 mm nut driver or socket wrench with ratchet.
3.7.3
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.7.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.7.5
Personnel
1 person.
3.7.6
Time
45 minutes.
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3.7.7
Disassembly
3.7.7.1
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2.) On the support plate, unscrew connectors screws in order to release the 2 power cables
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3.7.7.2
5
2
2.) Remove the three nuts 1 securing the phase cables and three screws 2 retaining the EMC
board to the rectifier block.
3.) Unscrew nine 5.5 mm hex head screws 3 and remove the EMC Board 4 .
3.7.8
Reassembly
Reverse the disassembly procedure to reinstall the EMC board.
Tighten 5.5 mm screws to torque between 1.5 and 2 N.m (15 to 20 kg.cm).
Ensure that U1 screw is tighten to the torque between 1.5 and 2 N.m (15 to 20 kg.cm). Refer
to Disassembly 5 .
3.7.9
Verify
Reapply power and verify the presence of 3 phases.
Verify that the system functions correctly.
3.8
3.8.1
Supplies
None.
3.8.2
Tools
5.5 mm socket, with ratchet if possible (to remove cover and board)
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1.) Remove ten 5.5 mm hex head screws which retain the cover. Remove that one.
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DIRECTION 5275601-100, REVISION 12
3.8.3
Large Philips screw driver (to remove cables from the rectifier block).
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the neon (orange) indicator light on the board has gone out.
2.) Be careful touching components on this board; some become very hot.
3.) To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.8.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.8.5
Disassembly
Note:
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3.8.5.1
The AC/DC 3 Phases Mid Power Assembly is made up of two main elements: AC/DC Board 3
Phases and Rectifier Block 3 Phases.
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DIRECTION 5275601-100, REVISION 12
3.8.5.2
1.) Remove fourteen 5.5 mm hex head screws which retain the cover. Remove that one.
2.) Remove the two DC cables fastened with 10 mm nuts on the board 1 .
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3.) Remove two screws retaining the AC/DC board to the rectifier block 2 .
4.) Remove seven 5.5 mm hex head screws 3 and lift out the AC/DC Board 4 .
3.8.5.3
1.) The Rectifier Block 1 appears after removing the EMC Board (refer to 3.7 EMC Board 3
Phases) and the AC/DC Board.
2.) With the Allen key 3 mm, unscrew the 2 screws 2 holding the rectifier to the chassis and
remove the block.
3.8.6
Reassembly
1.) Reverse the disassembly procedure to reinstall the AC/DC 3 PH Mid Power Assembly and the
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DIRECTION 5275601-100, REVISION 12
EMC Board.
2.) Tighten the 10 mm cable retaining nuts to 3 N.m (30 kg.cm), and the 5.5 mm hex head screws
to 1.5 to 2 N.m (15 to 20 kg.cm).
Ensure cable terminals are repositioned as noticed before.
Verify that the + and - DC Bus cables are not reversed to prevent damage to the Inverter
(Refer to section Disassembly 1 .
The Rectifier Block has to be placed with the two poles in regard of the AC/DC Board
(Refer to section Disassembly 1 .
Be careful to preserve the special grease that is spread between the Rectifier Block and
the chassis. This grease, called: Conductive Surface Compound, provides both thermal
and electrical conductivity that is important in reducing failure of the rectifier.
3.8.7
Verify
Reapply power and verify that the system functions correctly.
3.9.1
3.9.2
3.9.3
Tools
3 mm Allen wrench.
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.9.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.9.5
Personnel
1 person.
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DIRECTION 5275601-100, REVISION 12
3.9.6
Time
2 hours.
3.9.7
Disassembly
RESPECT THE CAUTION RELATING TO DANGEROUS VOLTAGE.
3.9.7.1
3.9.7.2
3.9.7.3
1.) On the Power Unit, remove the 5.5 mm hex head screws 1 which secure the L-shaped EMC
cover panel 2 ; remove this one.
2.) With a 10 mm socket wrench with ratchet 3 , remove the three hex head screws 4 securing
Chapter 8 - Renewal Parts
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DIRECTION 5275601-100, REVISION 12
the cables Q100C, Q100E and Q200C on the Inverter Mid Power Assembly.
3.) Remove the 10 mm screw 5 on the left current transformer Ti1/40 pass through, top of the
Capacitor assembly. Retain the washers and release the cable.
4.) Disconnect the two cables linking coils to capacitors at right and left 6 Use a socket wrench
to remove screws.
5.) On each side 7 , remove one 5.5 mm screw holding the coils support.
3.9.8
Reassembly
1.) Present the new Inverter Coil assembly and mount one 5.5 mm hex head screw on each side
of the frame to hold the Coil assembly (refer to 3.9 Inverter Coil Mid Power Assembly
removed 7 .
Tighten to torque between 1.5 to 2 N.m (15 to 20 kg.cm)
2.) Remount all cables that were removed.
a.) Remount the three Coil cables on the Inverter Mid Power Assembly (IGBTS) with three
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DIRECTION 5275601-100, REVISION 12
screws
c.)
Using a socket wrench, connect the two cables linking coils to capacitors at right and left
(refer to section Disassembly 6 .
Tighten to torque between 1.5 to 2 N.m (15 to 20 kg.cm).
3.) Refer to Disassembly / Reassembly procedure for 3.4 Inverter Mid-Power Assembly.
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DIRECTION 5275601-100, REVISION 12
3.9.9
Verify
It is recommended to perform the No load HV diagnostics test. INVERTER GATE and
INVERTER in Short Circuit diagnostics are not pre-requested.
Verify correct operation on the whole application range.
3.10
3.10.1
Supplies
None.
3.10.2
3.10.3
Tools
10 mm allen wrench.
Safety Precautions
3.10.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.10.5
Personnel
1 person.
3.10.6
Time
3 hours.
3.10.7
Disassembly
RESPECT THE CAUTION RELATING TO DANGEROUS VOLTAGE.
3.10.7.1
3.10.7.2
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BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
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DIRECTION 5275601-100, REVISION 12
THE POWER UNIT IS NOW FREE BUT IT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOT
TRY TO LIFT IT WITHOUT ASSISTANCE.
3.10.7.3
1.) On the Power Unit, remove the 5.5 mm hex head screws 1 which secure the L-shaped EMC
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2.) Remove the cable from connector J1 3 on the Gate Command Board.
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DIRECTION 5275601-100, REVISION 12
3.) Disconnect the Filament cable J3 4 from the HV Tank.
4.) Remove the 10 mm 5 and 13 mm screws 6 on the top side , and the 13 mm screws 7 on
the lower side of the Capacitor assembly. Release the cables.
5.) Remove the four left and right 5.5 mm screws 8 holding the Capacitor assembly.
6.) Remove the Capacitor Inverter Assembly 9 .
3.10.8
Reassembly
1.) Present the new capacitor assembly.
2.) Mount two 5.5 mm hex head screws to hold the Capacitor assembly (refer to section
Disassembly 8 ) ).
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DIRECTION 5275601-100, REVISION 12
3.) Reconnect the cable J1 on the Gate Command Board (refer to section Disassembly 3 ).
4.) Attach the shorter cable (parallel coil) on the upper right current transformer (Ti1/100)
pass through with a 10 mm screw 1
Tighten to torque 3 N.m (30 kg.cm).
5.) Remount the DC+ cable and the corresponding serial coil cable together on the upper left
side of the capacitor assembly with a 13 mm screw and its washers (refer to section
Disassembly 6 . Tighten to torque 8 N.m (80 kg.cm).
Connect the short circuit cable (included in the first aid kit) between the left capacitor and the
central capacitor (see picture in Inverter In Short Circuit diagnostics).
a.) Tighten one extremity of the short circuit on the left capacitor with a 13 mm screw and
its washers. Tighten to torque 8 N.m (80 kg.cm).
b.) Mount the longer wire (Parallel Coil) and the other extremity of the short circuit on the
central capacitor (C3UF) with a 13 mm screw and its washers. Tighten to torque 8 N.m
(80 kg.cm),
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6.) Remount the DC- cable and the corresponding serial coil cable together on the upper
right side of the capacitor assembly with a 13 mm screw and its washers (refer to section
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Q200C
C
C
Q100E
E
Inverter Assembly
Coil Assembly
Ti1/40
+ DC
Ti1/100
- DC
Capa Assembly
c.)
C3UF
Reassemble the Power Unit with AC/DC Unit, Interface Unit and Auxiliary Unit (refer to
3.4 Inverter Mid-Power Assembly).
11.) Mount the two remaining flat cables 3 from the HV Tank with 13 mm screws and their
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SHORT CIRCUIT
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3.10.9
Verify
It is recommended to perform the No load HV diagnostics test. Verify correct operation on the
whole application range.
3.11
3.11.1
Supplies
None.
3.11.2
Tools
5.5 mm hex nut driver or socket wrench with ratchet.
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the Neon N1 (orange) indicator light on the LVPS Board has gone out.
2.) Be careful touching components on the LVPS Board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.11.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.11.5
Personnel
1 person.
3.11.6
Time
15 minutes.
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3.11.3
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3.11.7
3.11.7.1
Disassembly
Remove the Auxiliary Unit
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
plate 5 .
3.) Disconnect the flat ribbon cable 3 without tearing, between the Auxiliary Unit 4 and the
Interface Unit 6 .
4.) Remove the Auxiliary Unit.
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2.) Remove four 5.5 mm hex head securing screws 2 olding the Auxiliary Unit 4 on the support
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DIRECTION 5275601-100, REVISION 12
3.11.7.2
2.) Disconnect the 3 cables 1 , 2 , 3 from the LV Power Supply 3 Phases board 4 .
3.) Unscrew the six 5.5 mm hex head screws and remove the LV Power Supply 3 Phase Board
4 .
3.11.8
Reassembly
Reverse the disassembly procedures to reinstall the LV Power Supply 3 Phases Board.
Verify that the following cables are not reversed before power ON (refer to section 3.11.7.2
Remove the LV Power Supply Board:
1.) Cables CF2 (+DC BUS) and CF1 (- DC BUS) 2 .
2.) Cables CF4 (160 V) and CF3 (0 V)
3 .
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the generator support plate.
Remount the generator inside the table.
3.11.9
Verify
Verify that the system functions correctly.
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1.) The Auxiliary Unit being free, unscrew ten 5.5 hex head screws and remove its cover.
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DIRECTION 5275601-100, REVISION 12
3.12
3.12.1
Supplies
None.
3.12.2
Tools
5.5 mm hex nut driver or socket wrench with ratchet.
3.12.3
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the Neon DS3 (green) indicator light on the Filament Board has gone out.
2.) Be careful touching components on the Filament Board . Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.12.4
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
3.12.5
Personnel
1 person.
3.12.6
Time
15 minutes.
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THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
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DIRECTION 5275601-100, REVISION 12
3.12.7
3.12.7.1
Disassembly
Remove the Auxiliary Unit
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
on the
support plate 5 .
3.) Disconnect the flat ribbon cable 3 , without tearing, between the Auxiliary Unit 4
and the
Interface Unit 6 .
4.) Remove the Auxiliary Unit.
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DIRECTION 5275601-100, REVISION 12
3.12.7.2
3 .
3.) Unscrew the six 5.5 mm hex head screws and remove the Filament Board 1 INV 4 .
3.12.8
Reassembly
Reverse the disassembly procedures to reinstall the Filament Board 1 INV.
Verify that cables CF4 (160 V) and CF3 (0 V) 2 are not reversed before power ON (refer to
section 3.12.7.2 Remove the Filament Board).
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the generator support plate.
Remount the generator inside the table.
3.12.9
Verify
Verify that the system functions correctly.
Run Heater Function Diagnostics.
3.13
3.13.1
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1.) The Auxiliary Unit being free, unscrew ten 5.5 mm hex head screws and remove its cover.
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DIRECTION 5275601-100, REVISION 12
3.13.1.1
Tools
5.5 mm hex nut driver or socket wrench with ratchet.
3.13.2
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the Neon DS7 (orange) indicator light on the Rotor Board has gone out.
2.) Be careful touching components on the Rotor Board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.13.3
Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.13.4
Personnel
1 person.
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3.13.5
Time
15 minutes.
3.13.6
3.13.6.1
Disassembly
Remove the Auxiliary Unit
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
2.) Remove four 5.5 mm hex head securing screws
on the
support plate 5 .
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DIRECTION 5275601-100, REVISION 12
3.) Disconnect the flat ribbon cable 3 , without tearing, between the Auxiliary Unit 4
and the
Interface Unit 6 .
4.) Remove the Auxiliary Unit.
3.13.6.2
Be careful to preserve the special grease that is spread between the IGBT and a heat sink
under the Rotation Board. This grease, called "Conductive Surface Compound", provides
both thermal and electrical conductivity that are important in reducing failure of the IGBT.
3.13.7
Reassembly
Reverse the disassembly procedure to reinstall the Rotor Board High Speed.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Ensure that cables are correctly connected. Ensure that marks on the cables match the
marks on the board.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the generator support plate.
Remount the generator inside the table.
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1.) The Auxiliary Unit being free, unscrew ten 5.5 mm hex head screws and remove its cover.
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DIRECTION 5275601-100, REVISION 12
3.13.8
Verify
Verify that the system functions correctly.
Run Heater Function Diagnostics.
3.14
AEC Board
3.14.1
Supplies
None.
3.14.2
Tools
5.5 mm nut driver or socket wrench with ratchet.
3.14.3
Safety Precautions
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.14.4
Prerequisites
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.14.5
Personnel
1 person.
3.14.6
Time
10 minutes.
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Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
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DIRECTION 5275601-100, REVISION 12
3.14.7
3.14.7.1
Disassembly
Remove the Auxiliary Unit
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
on the
support plate 5 .
3.) Disconnect the flat ribbon cable 3 , without tearing, between the Auxiliary Unit 4
and the
Interface Unit 6 .
4.) Remove the Auxiliary Unit.
3.14.7.2
1.) After removing the Auxiliary Unit, the Interface Unit appears. Release the flat ribbon cable
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DIRECTION 5275601-100, REVISION 12
7
4
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3.) Disconnect the flat ribbon cable from J5 3 between the I/F Board RAD 7 and the AEC
Board 8 .
4.) Disconnect the connectors J2 4 and J1 5 and Test Points TP1 and TP2 6 on the AEC
Board.
5.) Remove the six 5.5 mm screws securing the AEC Board 8 .
3.14.8
Reassembly
Reverse the disassembly procedure to reassemble the unit. Tighten screws to torque between 1.5
and 2 N.m (15 to 20 kg.cm).
3.14.9
Verify
Reapply power. Proceed to AEC diagnostics to ensure correct operation.
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DIRECTION 5275601-100, REVISION 12
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DIRECTION 5275601-100, REVISION 12
Supplies
None.
1.2
Tools
1.3
Safety Precautions
1.4
Prerequisites
Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.
1.5
Personnel
1 person.
1.6
Time
15 minutes.
1.7
1.7.1
Procedure
Load Software File on Service Laptop
1.) To load the software on to the hard drive(windows 2000 or under):It can operate under DOS
or Windows;
2.) Power ON the computer, Under Windows, run the File Manager (Explorer);
3.) Create a new directory (e.g.: JEDITEST) under C:\;
4.) Insert the JEDI Software floppy delivered with the equipment into the floppy drive;
5.) Copy all the files from the floppy to your hard drive.
1.7.2
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Not applicable.
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Double click on the JEDP424B.exe file, and verify that the new file is created.
1.7.3
Software download
1.) Connect console R232 cable Part No. 5194292 to console connecter J2;
2.) System power up;
3.) Press button
4.) Restart the computer in DOS mode (for software download or database backup, it is required
to run ASIAN.exe under DOS to avoid communication problem).
With the mouse, click on START, SHUTDOWN, RESTART COMPUTER UNDER DOS
MODE.
5.) Run the program:
Under DOS:
*
Select Disk drive from where you want to run the program:
C: [enter]
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6.) From the laptop software main screen, type F7: restore memory.
7.) Type appl.mx, then enter (or C:\JEDI\appl.mx).
Wait for the count to start. It may take 20 seconds before starting. The software code transfer
will take about 20 minutes. Download is complete when all the LEDs on kV Control board are
ON and laptop indicates download is complete.
Normally, the kV Control board will reset at the end of transfer and all the LEDs will scroll.
8.) Verify the software version is P3.2, behind RAM text (or P3.X in case of new software);
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DIRECTION 5275601-100, REVISION 12
9.) Select menu 2 with the arrows, select LIST, and clear generator error log. (^H, then W);
10.) To exit program, press Q, or R to return then ESC, or ESC twice.
Section 2.0
Tube Replacement Software Procedure
eitconcepts@gmail.com
2.1
Supplies
None.
2.2
Tools
2.3
Safety Precautions
Not applicable.
2.4
Prerequisites
Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.
Knowledge of Service Software (refer to Chapter 3 - - Configuraton & Calibration - 2.3 - Service
Software User Guide).
2.5
Personnel
1 person.
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DIRECTION 5275601-100, REVISION 12
2.6
Time
15 minutes.
2.7
2.7.1
Procedure
Perform a Database backup
Refer to Chapter 3 - - Configuraton & Calibration - 2.9 - Backup and Restore Database Parameters
1.) Connect console R232 cable Part No. 5194292 to console connecter J2;
2.) System power up;
3.) Press button
4.) Restart the computer in DOS mode (for software download or database backup, it is required
to run ASIAN.exe under DOS to avoid communication problem).
With the mouse, click on START, SHUTDOWN, RESTART COMPUTER UNDER DOS
MODE.
5.) Run the program:
Under DOS:
Select Disk drive from where you want to run the program:
C: [enter]
2.7.2
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DIRECTION 5275601-100, REVISION 12
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Note:
Before resetting all the memory, it is advised to record them on table 2.7.4 - Generator Counter
Reading Record, found at the end of this Job Card.
4.) Enter ^H, press W to confirm.
All the tube related Data will be erased; only Generator related Data will be kept.
The filament ageing parameter will be reset to default value.
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DIRECTION 5275601-100, REVISION 12
2.7.3
information.
2.7.4
Address of
installation:
Generator identification:
Serial number:
Software version:
Options: (AEC)
X-Ray system
description:
Counter name
NO WARMUP
Page 314
Tube data
Explanation
Number of skipped Warm-up (N/A on Tiger)
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DIRECTION 5275601-100, REVISION 12
RXGSF
RXGLF
RXSCOP
ROTANOD
NEXPSF
NEXPLF
N100%SF
N100%LF
NAMOR
KJSF
KJLF
TIME_ON
N_EXP_G
9.) When the successful installation message display, press Esc button on the computer.
10.) Press the function key F1 into the Jedi application interface.
11.) Press Alt and S key together to enter service interface.
12.) Set Date&Time.
-
Hit W to confirm.
Hit F1.
Chapter 9 - Service Tool Job Cards
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2.7.5
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Chapter 10 - Schematics
Section 1.0
MIS Map
3 Phase
Stud
eitconcepts@gmail.com
P1
PDU
System Cabinet
P1
P2
P1 P2 P3
HV -
HV +
J2/J3
TM2
HV +
HV -
5166493
5166654
Grounding
Grounding
Tube
DAP Meter
Collimator
HV -
HV +
Ele-Magnetic
Brakes
Terminal
Tube
Console
Tube Stand
24 VDC
24 VDC
Table
EM Brakes
Switches
Ion-Chamber
Pioneer
51888818 BLK
TITLE
Wallstand
Ion-Chamber
24 VDC
TM1
Handswtich
Rotor/Tube fan/Pressure SW
24 VDC
Power Supply
P2
GND
Stud
P3
Grounding
P3
P1 P2 P3
Jedi
Generator
RS485/
RS232
J4
J1
REV
1/4
SHT/CONT ON
Page 317
Chapter 10 - Schematics
Hospital Power
Supply
GND
TM3
J6
J3
System Console
AEC1
Xray-On Light
HV Line
Others
AEC2
J6
J9
RTL
Door Interlock
AC Power Line
DC Power Line
Serial / RTL
Grounding Line
RS232
J8
Serial RS485 / RTL
24VDC/PSW
XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
J1
PDU
5183465/
5220653
eitconcepts@gmail.com
Console
J3
5194507
J4
J1
J1 J1
TM3
TAV
5182285
GND
TM1 Stud
GND
Stud
J2
GND
Stud
TM2
GND
Stud
AEC1
5166654
2269002-5
2269002-5
5195936
5166493
5193607
5193105
5193110
5194292/
5241079
Service Laptop
Serial port
GND
Stud
5183561
Table
5194508
AEC2
Wallstand
TM1
GND
Stud
AEC1
5183392/
5184093
Tube Stand
Rotation
Anode
HV +
HV -
Pioneer 500
51888818 BLK
TITLE
5184620
Handswtich
5197678
TM1
GND
Stud
Door
2212259-2/4
J2
HV +
J3
HV -
AEC2
Jedi R1T 50
5182354
TM1
5196643
5182354
laptop
LU
LV
LW
GND
Stud
DOOR Interlock
Room Light
console
5183903
5196454
UVW
GND
Stud
5193106
GND
Stud
5193103
XP105
REV
2/4
SHT/CONT ON
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
P2
P1
PDU
System Cabinet
P1
P3
J1
P1 P2 P3
HV +
J2/J3
TM2
24 VDC
Grounding
Terminal
Tube
Console
Tube
Ele-Magnetic
Brakes
HV -
HV +
Collimator
DAP Meter
EM Brakes
Switches
Ion-Chamber
Bucky
Bucky
Pioneer
51888818 BLK
TITLE
Wallstand
Ion-Chamber
Switches
EM Brakes
Handswtich
TM1
TM1
24 VDC
Table
24 VDC
24 VDC
Tube Stand
Grounding
5166654
5166493
HV -
HV +
Rotor/Tube fan/Pressure SW
24 VDC
Power Supply
P2
Grounding
P3
J4
P1 P2 P3
HV -
J1
REV
3/4
SHT/CONT ON
Page 319
Chapter 10 - Schematics
Hospital Power
Supply
TM3
J4
Jedi
Table Bucky
Generator
AEC1
J6
J6
RS485/
RS232
J4
AEC2
GND
Stud
GND
Stud
J3
110 VAC
System Console
WS Bucky
C
3 Phase
Others
J9
RTL
Xray-On Light
Door Interlock
AC Power Line
DC Power Line
HV Line
Serial / RTL
Grounding Line
RS232
J8
Serial RS485 / RTL
24VDC/PSW
XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
J1
J4
J1
J1
J1
J3
5194507
Console
TM3
GND
Stud
GND
Stud
HV -
HV +
J3
J2
AEC1
Table
Bucky
WS
GND
Stud Bucky
J4
TM2
GND
TM1 Stud
TAV
5182285
J1
J4
J2
5315834
5166654
2269002-5
2269002-5
5195936
5313869
5166493
5315864
5193607
5193105
5193110
5194292/
5241079
HV -
HV +
5316773
5316772
Table
AEC2
5183392
Tube Stand
Rotation
Anode
AEC1
Bucky
TM1
GND
Stud
Bucky
TM1
Wallstand
GND
Stud
Serial port
Service Laptop
5184620
PDU
5220653
TM1
GND
Stud
Door
2212259-2
AEC2
Jedi R1T 50
console
5196643
LU
LV
LW
GND
Stud
DOOR Interlock
Room Light
5183903
5196454
UVW
5313870
5182354
5182354
laptop
TM1
5193103
XP105
GND
Stud
5193106
GND
Stud
Pioneer 500
51888818 BLK
TITLE
REV
4/4
SHT/CONT ON
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
1.1
Jedi 50 R 1T Cabling
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Chapter 10 - Schematics
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Section 2.0
Central Listings
2.1
kV Measure Board
This board forms part of the oil seal of the High Voltage Tank. It can only be removed at the
factory. The Field Replaceable Unit (FRU) is the complete HV Tank.
eitconcepts@gmail.com
Chapter 10 - Schematics
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.2
LF Common
SF
Page 324
ON - Yellow - Inverter
Command ON
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160v
DC
PioneerSM_ENG.book
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.3
Common
Main
DS6
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DC bus
Chapter 10 - Schematics
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.3.1
Indicators
2.3.2
1
INDICATOR
COLOR
INDICATES:
RESET
RED
INV_ON
YELLOW
DS1
GREEN
DS2
GREEN
DS3
GREEN
PRESENCE OF +5 V SUPPLY
DS4-DS5
YELLOW
BOARD STATUS
DS6
NEON (ORANGE)
DS7
NEON (ORANGE)
DC BUS PRESENT
J2 Wiring
2
10
11
12
13
14
15
16
115V
Fan*, 115V AC
Line output
Fan, 115V AC
Line input
X-ray tube
Thermal safety
Page 326
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sense
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.4
+ 400
DC bus
- 400
eitconcepts@gmail.com
160V
DC
0
Chapter 10 - Schematics
Page 327
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Page 328
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.5
DC bus
DS200
DS201 DS202
Inverter
ILP
current
feedback
ILR
DS100 -Yellow-Low IGBT*
(Q100) Gate Command run ning
DS100
DS102
DS101
* Insulated Gate
Bipolar Transistor
Page 328
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.6
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Chapter 10 - Schematics
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.7
kV Control Board
eitconcepts@gmail.com
Page 330
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.7.1
2.7.2
SWITCH OR JUMPER
FUNCTION
RST
Indicators
INDICATOR
COLOR
INDICATES:
CONF
RED
FIELD
PROGRAMMABLE
GATE
ARRAY
CONFIGURATION NOT ACCOMPLISHED
OK
YELLOW
TX_TAV
YELLOW
RX_TAV
YELLOW
TX_CONS
YELLOW
RX_CONS
YELLOW
T_CAN_X
YELLOW
R_CAN_X
YELLOW
HALT
RED
MICROPROCESSOR HALTED
RESET
RED
S0 TO S7
YELLOW
STATUS LED
IN APPLICATION MODE THESE
SEQUENCE CONTINUOUSLY
DS1
GREEN
-15V SUPPLY
DS2
GREEN
+15V SUPPLY
LEDS
(FPGA)
FLASH
IN
DESIGNATION
U32
NON VOLATILE
INCLUDED)
Chapter 10 - Schematics
PARAMETERS
RAM
(BATTERY
Page 331
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2.7.3
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DIRECTION 5275601-100, REVISION 12
2.8
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.9
ON & VAC
Pin 9
Table Bucky
Pin 1
Pin 9
Wall Bucky
Pin 1
Pin 9
Room Door & Light
eitconcepts@gmail.com
Pin 1
Service Laptop
TUBE
Presence of strap
Console
Chapter 10 - Schematics
Page 333
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.10
Pin 9
Table Bucky
Pin 1
Pin 9
Wall Bucky
Pin 1
To AEC board
Pin 9
Pin 1
CAN TRANSMIT
(yellow)
DS5:
EXT.CAN
TRANSMIT (yellow)
OPTIONAL
No strap (engineering
use)
Presence of strap TUBE 1
DS3:
Page 334
eitconcepts@gmail.com
Service Laptop
DS4:
PioneerSM_ENG.book
Page 335
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.11
AEC Board
eitconcepts@gmail.com
2.11.1
Test Points
Testpoint
Measurement
SIGNAL
RANGE
TP1
230 VDC
TP2
230 VDC
TP3
230 VDC
TP4
230 VDC
R10V
10 VDC (reference)
10 VDC _1%
Chapter 10 - Schematics
Page 335
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Page 336
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.12
AEC Board V2
eitconcepts@gmail.com
AEC4
2.13
AEC3
AEC2
Test Points
TESTPOINT
TP1
TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP9
TP10
TP11
Page 336
AEC1
MEASUREMENT
SIGNAL
230 VDC
230 VDC
230 VDC
230 VDC
AEC assignment reference
10 VDC (reference)
AEC return voltage
AEC1 return voltage
AEC2 return voltage
AEC3 return voltage
AEC4 return voltage
RANGE
230 VDC _5%
230 VDC _5%
230 VDC _5%
230 VDC _5%
0 to 10 V
10 VDC _1%
PioneerSM_ENG.book
Page 337
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Section 3.0
Schematics
3.1
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 337
XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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Page 338
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XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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Page 339
PioneerSM_ENG.book
PioneerSM_ENG.book
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1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Page 340
Chapter 10 - Schematics
Fri
Feb
16
15:30:36
2007
ARM_CON<9..0>
ARM_RESET
FEED_DOG
ARM_CON<9..0>
ARM_RESET
CPLD_CLK
CPLD_JTAG<3..0>
ARM_CON<9..0>
ARM_RESET
LCD
EPM570
HCLK
ARM_IO<30..0>
ADDR<23..0>
DATA<31..0>
I7
HCLK
LED<6..1>
CPLD_IO<33..0>
ARM_IO<30..0>
ISP_ENTER
ADDR<23..0>
DATA<31..0>
I3
FEED_DOG
ARM_IO<30..0>
ADDR<23..0>
CPLD_CLK
DATA<31..0>
CPLD_JTAG<3..0>
I1
ARM_JTAG<5..0>
LPC2294
Path
totallogic
Block
ISP_ENTER
ARM_RESET
CPLD_JTAG<3..0>
ARM_JTAG<5..0>
ARM_RESET
LED<6..1>
CPLD_IO<33..0>
JTAG
INTERFACE
ARM_IO<30..0>
ARM_IO<30..0>
MEMORY
I6
I4
I8
Block
2 of
Sheet
POWER
5176556SCH
Dwg No
Rev
Company
2 of
Sheet
Restricted
GE Healthcare
I5
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
3.3
Page 341
B Size
PioneerSM_ENG.book
1:28 PM
Page 341
Page 342
Mon Mar
12
C1
1U
16V
10%
OHM
13:17:28
600
FL3
BLM31A601S
C2
10N
50V
10%
2007
GND
CPLD_CLK
C3
50V
0.1U
10%
R1
R2
1K
0.125W
1%
33.2
0.125W
1%
13
Y1
10MHZ
ENABLE
VCC
GND
VOUT
VCC=3V3;GND=GND
12
GND
VCC=3V3;GND=GND
U13
74LVC-LCX14
100P
50V
5%
C4
5C6>
ARM_RESET
PO19_MOSI1
19
Path
lpc2294
Block
PO20_SSEL1
PO18_MISO1
18
20
PO17_SCK1
R3
0.125W
0.125W
0.125W
0.125W
R6
R5
R4
0
0%
0%
0%
0%
CPLD_TMS
CPLD_TDI
CPLD_TDO
Block
P1_0_CS0
P1_1_OE
TD1
1 of
Sheet
5176556SCH
IO
AGND
ARM_IO<30..0>
0%
GND
IO
OUT
ARM_JTAG<5..0>
Rev
Company
Sheet
3 of
Restricted
GE Healthcare
R7
0
1
2
3
4
5
ARM_CON<9..0>
0.125W
ARM_RTCK
ARM_TDO
ARM_TDI
ARM_TCK
ARM_TMS
ARM_TRST
138
139
CS0
OE
0
9
26
34
24
15
7
102
95
86
82
70
60
52
144
140
126
113
43
CAN1_TX
91
90
22
Dwg No
CPLD_JTAG<3..0>
VSS(11..0)
VSSA_PLL
VSSA
P1_16_TRACEPKT0
P1_17_TRACEPKT1
P1_18_TRACEPKT2
P1_19_TRACEPKT3
P1_20_TRACESYNC
P1_21_PIPESTAT0
P1_22_PIPESTAT1
P1_23_PIPESTAT2
P1_24_TRACECLK
P1_25_EXTIN0
P1_26_RTCK
P1_27_TDO
P1_28_TDI
P1_29_TCK
P1_30_TMS
P1_31_TRST
SYM 1 OF 2
P0_0_TXD0_PWM1
P0_1_RXD0_PWM3_EINT0
P0_2_SCL_CAP0_0
P0_3_SDA_MAT0_0_EINT1
P0_4_SCK0_CAP0_1
P0_5_MISO0_MAT0_1
P0_6_MOSI0_CAP0_2
P0_7_SSEL0_PWM2_EINT2
P0_8_TXD1_PWM4
P0_9_RXD1_PWM6_EINT3
P0_10_RTS1_CAP1_0
P0_11_CTS1_CAP1_1
P0_12_DSR1_MAT1_0
P0_13_DTR1_MAT1_1
P0_14_DCD1_EINT1
P0_15_RI1_EINT2
P0_16_EINT0_MAT0_2_CAP0_2
P0_17_CAP1_2_SCK1_MAT1_2
P0_18_CAP1_3_MISO1_MAT1_3
P0_19_MAT1_2_MOSI1_CAP1_2
P0_20_MAT1_3_SSEL1_EINT3
P0_21_PWM5_CAP1_3
P0_22_CAP0_0_MAT0_0
P0_23_RD2
P0_24_TD2
P0_25_RD1
P0_27_AIN0_CAP0_1_MAT0_1
P0_28_AIN1_CAP0_2_MAT0_2
P0_29_AIN2_CAP0_3_MAT0_3
P0_30_AIN3_EINT3_CAP0_0
CPLD_TCK
42
49
50
58
59
61
68
69
75
76
78
83
84
85
92
99
100
101
121
122
123
4
5
6
8
21
23
25
32
33
PO0_TXD0
PO1_RXD0
PO2_SCL
PO3_SDA
PO4_SCK0
PO5_MISO0
PO6_MOSI0
PO7_SSEL
PO8_TXD1
PO9_RXD1
PO10_RTS1
PO11_CTS1
PO12_DSR1
PO13_DTR1
PO14_DCD1
PO15_EINT2
PO16_EINT0
PO17_SCK1
PO18_MISO1
PO19_MOSI1
PO20_SSEL1
PO21_PWM5
PO22
CAN2_RX
CAN2_TX
CAN1_RX
AIN0
AIN1
AIN2
AIN3
17
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
28
29
30
XTAL1
XTAL2
RESET_N
V3(9..0)
V3A
142
141
V18(1..0)
V18A
14
CPU_CLK
U1
LPC2292FBD144
143
135
1V8
ARM_RESET
3V3
IO
15
4C7>
4D3>
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3V3
OUT
U13
74LVC-LCX14
Page 342
eitconcepts@gmail.com
PioneerSM_ENG.book
1:28 PM
Chapter 10 - Schematics
Thu
Mar
01
14:31:59
12V
1V8
3V3
VCC
2007
10K
0.1W
0.1%
R11
10K
0.1W
0.1%
R10
10K
0.1W
0.1%
R17
10K
0.1W
0.1%
R8
AGND
R12
2K
0.125W
1%
AGND
10K
0.1W
0.1%
R15
AGND
10K
0.1W
0.1%
R14
AGND
10K
0.1W
0.1%
R13
C8
0.1U
50V
10%
C7
0.1U
50V
10%
C6
0.1U
50V
10%
C5
0.1U
50V
10%
30
29
28
27
3V3
ARM_IO<30..0>
3A8<>
11
DATA<27> 27
10K
0.1W
0.1%
R19
DATA<31..0>
BOOT 1:0
BOOT1
VOLTAGE MONITOR
IO
DATA<26>
3V3
98
105
106
108
109
114
115
116
117
118
120
124
125
127
129
130
131
132
133
134
136
137
1
10
11
12
13
16
17
18
19
20
BOOTUP
BOOT0
10K
0.1W
0.1%
R16
DATA<0>
DATA<1>
DATA<2>
DATA<3>
DATA<4>
DATA<5>
DATA<6>
DATA<7>
DATA<8>
DATA<9>
DATA<10>
DATA<11>
DATA<12>
DATA<13>
DATA<14>
DATA<15>
DATA<16>
DATA<17>
DATA<18>
DATA<19>
DATA<20>
DATA<21>
DATA<22>
DATA<23>
DATA<24>
DATA<25>
DATA<26>
DATA<27>
DATA<28>
DATA<29>
DATA<30>
DATA<31>
INTERNAL
26
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Path
lpc2294
Block
1V8
3V3
C10
0.1U
50V
10%
C9
0.1U
50V
10%
P3_0_A0
P3_1_A1
P3_2_A2
P3_3_A3
P3_4_A4
P3_5_A5
P3_6_A6
P3_7_A7
P3_8_A8
P3_9_A9
P3_10_A10
P3_11_A11
P3_12_A12
P3_13_A13
P3_14_A14
P3_15_A15
P3_16_A16
P3_17_A17
P3_18_A18
P3_19_A19
P3_20_A20
P3_21_A21
P3_22_A22
P3_23_A23_XCLK
P3_24_CS3
P3_25_CS2
P3_26_CS1
P3_27_WE
P3_28_BLS3_AIN7
P3_29_BLS2_AIN6
P3_30_BLS1
P3_31_BLS0
SYM 2 OF 2
P2_0_D0
P2_1_D1
P2_2_D2
P2_3_D3
P2_4_D4
P2_5_D5
P2_6_D6
P2_7_D7
P2_8_D8
P2_9_D9
P2_10_D10
P2_11_D11
P2_12_D12
P2_13_D13
P2_14_D14
P2_15_D15
P2_16_D16
P2_17_D17
P2_18_D18
P2_19_D19
P2_20_D20
P2_21_D21
P2_22_D22
P2_23_D23
P2_24_D24
P2_25_D25
P2_26_D26_BOOT0
P2_27_D27_BOOT1
P2_28_D28
P2_29_D29
P2_30_D30_AIN4
P2_31_D31_AIN5
U1
LPC2292FBD144
89
88
87
81
80
74
73
72
71
66
65
64
63
62
56
55
53
48
47
46
45
44
41
40
36
35
30
29
28
27
97
96
C12
0.1U
50V
10%
C11
0.1U
50V
10%
C14
0.1U
50V
10%
C13
0.1U
50V
10%
ADDR<0>
ADDR<1>
ADDR<2>
ADDR<3>
ADDR<4>
ADDR<5>
ADDR<6>
ADDR<7>
ADDR<8>
ADDR<9>
ADDR<10>
ADDR<11>
ADDR<12>
ADDR<13>
ADDR<14>
ADDR<15>
ADDR<16>
ADDR<17>
ADDR<18>
ADDR<19>
ADDR<20>
ADDR<21>
ADDR<22>
ADDR<23>
CS3
CS2
CS1
WE
BLS<3>
BLS<2>
BLS<1>
BLS<0>
3
2
1
4
8
7
6
5
Block
C15
0.1U
50V
10%
2 of
Sheet
ARM_CON<9..0>
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
C16
0.1U
50V
10%
ADDR<23..0>
C17
0.1U
50V
10%
OUT
OUT
3B8>
C18
0.1U
50V
10%
5176556SCH
Dwg No
Rev
Company
4 of
Sheet
Restricted
GE Healthcare
GND
C19
0.1U
50V
10%
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Page 343
eitconcepts@gmail.com
Page 343
B Size
PioneerSM_ENG.book
1:28 PM
Thu
Mar
01
14:32:02
2007
IN
GND
FEED_DOG
1
2
1
2
S1
KT11B1JM
10K
0.125W
1%
VCC
J3
1K
0.125W
1%
R18
JUMPER
C20
2.2U
10V
10%
2.49K
0.125W
1%
C21
47N
50V
10%
GND
C22
4.7N
50V
10%
10K
0.125W
1%
R21
VCC
5V
Path
lpc2294
Block
SRT
SWT
GND
RESET_IN
WDI
WDS
RESET_N
3
4
VCC
1
6
5
U24
MAX6301
GND
C23
0.1U
50V
10%
3V3
20K
0.125W
1%
OUT
TWD=2.67*CSW*500=6.3S
Block
3A4<
TRP=2.67*CRST=125.5MS
EXTENDED MODE
ARM_RESET
3 of
Sheet
5176556SCH
Dwg No
Rev
Company
5 of
Sheet
Restricted
GE Healthcare
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
R9
R20
eitconcepts@gmail.com
Page 344
Page 344
R22
PioneerSM_ENG.book
1:28 PM
Page 345
Fri
Feb
16
2007
0.1U
50V
10%
0.1U
50V
10%
C24
C25
15:28:51
0.1U
50V
10%
C26
C27
0.1U
50V
10%
3V3
0.1U
50V
10%
0.1U
50V
10%
C28
C29
0.1U
50V
10%
IO
IO
IN
IN
IN
IN
IO
IN
GND
0.1U
50V
10%
ADDR<23..0>
ARM_IO<30..0>
ARM_CON<9..0>
SWITCH<7..0>
DATA<31..0>
CPLD_JTAG<3..0>
ARM_RESET
CPLD_CLK
HCLK
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3V3
GND
3
2
1
0
DATA<0>
DATA<1>
DATA<2>
DATA<3>
DATA<4>
DATA<5>
DATA<6>
DATA<7>
DATA<8>
DATA<9>
DATA<10>
DATA<11>
DATA<12>
DATA<13>
DATA<14>
DATA<15>
0
1
2
3
4
5
6
7
R23
10K
0.125W
1%
CPLD_TDI
CPLD_TMS
CPLD_TCK
CPLD_TDO
3V3
IO_1
IO_2
IO_3
IO_4
IO_5
IO_6
IO_7
IO_8
IO_11
IO_12
IO_13
IO_14
IO_15
IO_16
IO_21
IO_22
IO_23
IO_24
IO_27
IO_28
IO_29
IO_30
IO_31
IO_32
1
2
3
4
5
6
7
8
11
12
13
14
15
16
21
22
23
24
27
28
29
30
31
32
TDI
TMS
TCK
TDO
IO_18_GCLK0
IO_20_GCLK1
IO_89_GCLK2
IO_91_GCLK3
IO_60_DEV_OE
IO_61_DEV_NCLR
34
33
35
36
18
20
89
91
60
61
VCCINT<3..0>
VCCIO1<3..0>
VCCIO2<3..0>
0
1
2
4
5
6
7
8
9
C30
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
22
21
C31
1
2
3
4
5
6
NLED<6..1>
0
1
2
3
4
5
6
73
74
75
76
77
78
79
80
81
84
85
86
87
88
93
94
95
96
97
98
101
102
103
104
105
106
107
108
U6
EPM570T144C5
GNDI0<7..0>
GNDINT<3..0>
IO_109
IO_110
IO_111
IO_112
IO_113
IO_114
IO_117
IO_118
IO_119
IO_120
IO_121
IO_122
IO_123
IO_124
IO_125
IO_127
IO_129
IO_130
IO_131
IO_132
IO_133
IO_134
IO_137
IO_138
IO_139
IO_140
IO_141
IO_142
IO_143
IO_144
IO_73
IO_74
IO_75
IO_76
IO_77
IO_78
IO_79
IO_80
IO_81
IO_84
IO_85
IO_86
IO_87
IO_88
IO_93
IO_94
IO_95
IO_96
IO_97
IO_98
IO_101
IO_102
IO_103
IO_104
IO_105
IO_106
IO_107
IO_108
IO_37
IO_38
IO_39
IO_40
IO_41
IO_42
IO_43
IO_44
IO_45
IO_48
IO_49
IO_50
IO_51
IO_52
IO_53
IO_55
IO_57
IO_58
IO_59
IO_62
IO_63
IO_66
IO_67
IO_68
IO_69
IO_70
IO_71
IO_72
37
38
39
40
41
42
43
44
45
48
49
50
51
52
53
55
57
58
59
62
63
66
67
68
69
70
71
72
Path
epm570
Block
eitconcepts@gmail.com
Chapter 10 - Schematics
5
4
5
6
7
10
11
12
13
23
24
109
110
111
112
113
114
117
118
119
120
121
122
123
124
125
127
129
130
131
132
133
134
137
138
139
140
141
142
143
144
GND
Block
2
1
6
5
4
3
IO
IN
OUT
A1
A2
A3
A4
A1
A2
A3
A4
11
13
15
17
Sheet
Y1
Y2
Y3
Y4
3V3
9
7
5
3
GND
0.1U
50V
10%
C32
R30
O4
O3
O2
O1
O4
O3
O2
O1
LED<6..1>
OUT
RED
Company
6 of
Sheet
Restricted
GE Healthcare
Rev
DS2
HSMS-C650
GND
15
332
0.125W
1%
3V3
VCC
S2
CHS_04TB
10K
0.125W
1%
R31
10K
0.125W
1%
HEART BEAT
5176556SCH
Dwg No
2
1
18 6
16 5
14 4
12 3
I4
VCC
I3
I1
I2
I4
4
4
10K
0.125W
1%
S3
CHS_04TB
I3
3
5
I1
I2
1
2
10K
0.125W
1%
R27
10K
0.125W
1%
R26
10K
0.125W
1%
R29
R28
R25
2
3
10K
0.125W
1%
R24
10K
0.125W
1%
VCC=VCC;GND=GND
OE_N
U16
74ABT244
19
GND
Y1
Y2
Y3
Y4
VCC=VCC;GND=GND
OE_N
1
2
4
6
8
U16
74ABT244
SWITCH<7..0>
1 of
CPLD_IO<33..0>
PO21_PWM5
NLED<6..1>
PO22
FEED_DOG
ISP_ENTER
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
0
1
2
3
4
5
6
7
8
R32
Page 345
B Size
PioneerSM_ENG.book
1:28 PM
Mon Mar
7A8>
12
50
EXP
2007
OHM
BLM31P500S
FL4
PREP
TERLOCK 1
13:53:07
7C7>
7C7>
DOORIN
PDUGND
SMBJ5.0
6.7V
CR2
PDUGND
SMBJ5.0
6.7V
CR1
ON/OFF_KEY<3..0>
12V
12V
4.99K
0.125W
1%
R38
1%
0.125W
15K
R37
4.99K
0.125W
1%
R36
1%
0.125W
15K
R42
1%
0.125W
15K
R43
1%
0.125W
15K
12V
11D3<>
R39
B
Q1
MMBT3904
1%
GND
GND
0.125W
15K
R44
0.1U
50V
10%
C34
0.1U
50V
10%
C33
10
13
0.1U
50V
10%
C35
MMBT3904
Q2
PDUGND
PDUGND
U14
IN
GND
19
OPEN2
CLOSED2
4
5
Y1
Y2
Y3
Y4
3
6
8
1
9
7
5
3
3V3
OPEN1
CLOSED1
COILP
COILN
11
VCC=VCC;GND=GND
RESP_CTRL
6
O
VCC=VCC;GND=GND
RESP_CTRL
8
O
A1
A2
A3
A4
10B1<>
VCC=3V3;GND=GND
11C8<>
11
13
15
17
OE_N
74LVC_LCX244
9B3<>
IO
CPLD_IO<33..0>
4
5
CPLD_EXP
CPLD_PREP
Path
7A8<
9B3<
X_RAY_LIGHT
R45
10K
0.125W
1%
CPLD_INTERLOCK
VCC
PSW
interface
Block
1
2
CPLD_IO<2>
CPLD_IO<3>
CPLD_IO<0>
CPLD_IO<1>
GND
OPEN2
CLOSED2
K3
G6B_2114P_US24VDC
0.1U
50V
10%
OPEN1
CLOSED1
3
6
24V_IN
C37
COILP
COILN
U8
CLOSED<1>
OPEN<1>
CLOSED<0>
OPEN<0>
K2
G6B_2114P_US24VDC
COM<0>
COM<1>
8
1
COIL1
COIL2
0.1U
50V
10%
VCC=VCC;GND=GND
MC1489A
U14
IN
1
2
K1
AZ742-2C-24D
C36
RESP_CTRL
MC1489A
U14
IN
MC1489A
GND
VCC
LSM340J
40V
D2
LSM340J
40V
D1
PDU24V
10D4<
IN
VCC=VCC;GND=GND
RESP_CTRL
OVER_CURRENT
U14
MC1489A
GND
0.1U
50V
10%
C38
R46
GND
R47
50
3
4
PIN
50
1
2
OHM
BLM31P500S
FL7
MH1
WIRE_TO_BOARD
RIGHT_ANGLE
J4
MHP4_50TB10_00
MH2
MHP4_50TB10_00
MH3
SHIELD
EXP
2A
J7
MHP4_50TB10_00
MH7
MH8
1 of
5176556SCH
Dwg No
PIN
C39
GND
22N
250V
20%
PDU24V
Rev
Company
7B5>
7C1<
15
R48
1MEG
0.125W
1%
7 of
Sheet
Restricted
GE Healthcare
CONNECTOR
WIRE_TO_BOARD
MHP4_50TB10_00
MH6
1
2
3
4
200V
SHIELD
TERLOCK
MURS320T3
D3
DOORIN
PSW
RIGHT_ANGLE
MHP4_50TB10_00
MH5
HANDLE
PREP
7D1<
F1
7D1<
PIN
1
2
3
RIGHT_ANGLE
4
5
6
WIRE_TO_BOARD
J6
MHP4_50TB10_00
GND
POWER CONNECTOR
MHP4_50TB10_00
MH4
XRAY_ON_LIGHT
MHP4_50TB10_00
Sheet
OHM
BLM31P500S
FL5
Block
PDUGND
1%
0.125W
15K
12V
10C6>
20K
0.125W
1%
R33
20K
0.125W
1%
R40
R41
20K
0.125W
1%
20K
0.125W
1%
12
9
5
1
1
1
1
1
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Page 346
Page 346
PioneerSM_ENG.book
1:28 PM
Chapter 10 - Schematics
Fri
Dec
15
15:41:33
9C8<
IN
2006
GND
1
2
28
26
27
GND
3V3
5V
C41
0.1U
50V
10%
20K
0.125W
1%
R49
SYNCIN
0VIN1
0VIN2
VS1
VS2
3V3
ARM_RESET
C40
0.47U
16V
10%
U2
DCR010505U
VOUT
ERROR_N
VREC
ENABLE
0VOUT
GND
17
12
16
13
14
R51
10K
0.125W
1%
R50
10K
0.125W
1%
1U
16V
10%
C42
CAN_GND
TIN
VCC
TP1
R52
0
0.125W
0%
9
10
11
6
7
CAN1_TX
CAN1_RX
Q
Q_N
26
25
YELLOW
DS1
HSMY-C650
12
CAN_VCC
C45
0.47U
16V
10%
VCC=3V3;GND=GND
A_N
B
RD
CEXT
REXT_CEXT
C44
47U
10V
10%
R54
1K
0.125W
1%
TIN
U12
74VHC123A
C43
1U
16V
10%
R53
10K
0.125W
1%
TP2
3V3
R55
332
0.125W
1%
25
26
C47
0.1U
50V
10%
Path
GND
VCC
GND
C46
0.1U
50V
10%
interface
Block
CAN1_RX
CAN1_TX
VCC
VDD2
GND2
VO
GND2
GND1
VI
VDD1
U4
VO
VDD2
HCPL0720-060
GND1
VI
VDD1
U3
HCPL0720-060
ARM_IO<30..0>
C48
0.1U
50V
10%
R56
332
0.125W
1%
CAN_GND
C49
0.1U
50V
10%
CAN_VCC
9B1<>
CAN_GND
IO
Block
RXD
TXD
VREF
S
CANL
CANH
2 of
Sheet
CAN_L
5176556SCH
Dwg No
GND
VCC
CAN_H
VCC=CAN_VCC;GND=CAN_GND
5
8
U5
TJA1050
C50
0.1U
50V
10%
10C8<>
10C6<>
Rev
Company
8 of
Sheet
Restricted
GE Healthcare
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Page 347
eitconcepts@gmail.com
R57
121
0.125W
1%
Page 347
B Size
PioneerSM_ENG.book
1:28 PM
8B6<>
Mon Mar
12
13:22:15
ARM_IO<30..0>
2007
GND
C51
0.1U
50V
10%
DATA_OUT
9 PO9_RXD1
24
Y1
Y2
Y3
Y4
A1
A2
A3
A4
OE_N
U8
74LVC_LCX244
C54
0.1U
50V
10%
PO8_TXD1
DATA_IN
T1IN
T2IN
R1IN
R2IN
C1P
C1M
C2P
C2M
1
3
4
5
11
10
13
8
VCC
VP
VN
16
2
6
U17
MAX3232C
GND
15
GND
R58
4.99K
0.125W
1%
PO1_RXD0
C56
1U
16V
10%
RS485_RX-
RS485_RX+
DATA_OUT
VCC
11C8<>
10C8>
14
7
12
9
10B1<>
7A5>
10C6>
T1OUT
T2OUT
R1OUT
R2OUT
7D4<>
OVER_CURRENT
GND
PO0_TXD0
2
4
6
8
1 ISP_RXD
C55
0.1U
50V
10%
3V3
CPLD_IO<33..0>
VCC=3V3;GND=GND
18
16
14
12
C53
0.1U
50V
10%
C52
0.1U
50V
10%
GND
3V3
14
ISP_TXD
R59
110
0.1W
0.1%
VCC
DI
VCC
U18
MAX488E
interface
Block
Path
GND
C57
0.1U
50V
10%
PO14_DCD1
GND
RO
GND
VCC
GND
RTS
D4
PMBD914
85V
0
0.125W
+0.05
R63
DATA_IN
RS485_TX-
R60
110
0.1W
0.1%
RS485_TX+
10C6<
10C8<
3V3
Q3
MMBT3904
15K
0.125W
1%
GND
R62
20K
0.125W
1%
R64
20K
0.125W
1%
ISP_ENTER
3V3
DTR
OUT
GND
R67
10K
0.125W
1%
R65
10K
0.125W
1%
1U
16V
10%
C58
Block
Sheet
3 of
GND
GND
C
Q4
MMBT3904
C60
0.1U
50V
10%
R71
3V3
R72
332
0.125W
1%
Rev
Company
9 of
Sheet
Restricted
GE Healthcare
ARM_RESET
YELLOW
0
0.125W
+0.05
11D6<>
C59
0.1U
50V
10%
GND
3V3
DS5
13
HSMY-C650
D6
PMBD914
85V
5176556SCH
Dwg No
RS232<3..0>
D5
PMBD914
85V
3V3
PO9_RXD1
Q
Q_N
VCC=3V3;GND=GND
A_N
B
RD
CEXT
REXT_CEXT
PO8_TXD1
R69
0
0.125W
0%
1
2
3
14
15
U12
74VHC123A
15
8C1<
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
R68
R66
20K
0.125W
1%
eitconcepts@gmail.com
Page 348
Page 348
20K
0.125W
1%
PioneerSM_ENG.book
1:28 PM
Mon Mar
11
2007
CPLD_IO<11>
BUZ_CMD
10A6>
CPLD_IO<33..0>
13:26:28
10C8<
12
11C8<>
7D4<>
9B3<>
GND
EXPOSURE_ENABLE
0.1U
50V
10%
C61
12V
DI
GND
RO
R75
C62
0.1U
50V
10%
A1
A2
A3
A4
OE_N
0.1U
50V
10%
C64
Y1
Y2
Y3
Y4
GND
VCC
7C5>
CPLD_IO<10>
X_RAY_LIGHT
R79
10K
0.125W
1%
10
R82
10K
0.125W
1%
GND
R81
110
0.1W
0.1%
R80
4.99K
0.125W
1%
VCC
BUZ
DI
R77
10K
0.125W
1%
18PIN
Path
interface
Block
I1
I2
I3
I4
I5
I6
I7
I8
ULN2803
Q6
RO
GND
2111738
24V
VCC
MAX488E
U21
12
14
16
18
R78
10K
0.125W
1%
XRAY_ON/OFF-
XRAY_ON/OFF+
RESET
GND
0.1U
50V
10%
C65
6
VCC=3V3;GND=GND
RESET
XRAY_CMD
3V3
10C6>
EXPOSURE_ENABLE
0.1U
50V
10%
C63
74LVC_LCX244
U7
GND
3V3
10C6< 10C8>
10C8<
VCC
GND
R83
10
RESP_CTRL
MC1489A
IN
VCC=VCC;GND=GND
U20
1%
GND
VCC=3V3;GND=GND
0.125W
15K
74LVC-LCX14
74LVC-LCX14
U13
VCC=3V3;GND=GND
Y1
Y2
Y3
Y4
VCC=3V3;GND=GND
A1
A2
A3
A4
OE_N
74LVC_LCX244
U7
EXPOSURE_ENABLE-
R76
110
0.1W
0.1%
EXPOSURE_ENABLE+
U13
CPLD_IO<9>
CPLD_IO<8>
11
17
PREPARE
15
CPLD_IO<7>
13
CPLD_IO<5>
11
19
GND
CPLD_IO<6>
GND
XRAY_ON/OFF
EXPOSURE
VCC
MAX488E
U19
CPLD_IO<4>
R74
110
0.1W
0.1%
R73
4.99K
0.125W
1%
VCC
VCC
20K
0.125W
1%
R84
O1
O2
O3
O4
O5
O6
O7
O8
GND
R85
110
0.1W
0.1%
10
11
12
13
14
15
16
17
18
RESET-
RESET+
GND
24V
BUZ
XRAY_ON_LIGHT
PREPARE_SW
EXPOSURE_SW
XRAY_ON/OFF
COMMON
GND
BUZZER
I150
P1
10A8>
10A6>
9B3<
10C8<
10C6<
7A7<
10B3<
10A3>
9A5>
8B8<>
10C6>
10B2<
10C8<
10C6<
XRAY_CMD
GND
VCC
C66
7
9
15
PREPARE_SW
Block
4 of
Sheet
CAN_GND
PIN
J11
RO
2
4
6
8
10
12
14
16
18
20
22
24
26
GND
RIGHT_ANGLE
1
3
5
7
9
11
13
15
17
19
21
23
25
DI
VCC
MAX488E
U22
26
24
22
20
18
16
14
12
10
OHM
CAN_L
12V
Company
10
of
15
10A8>
10A6>
9B3<
8C8<>
10C6>
Restricted
Sheet
10C8<
10C6<
10C1<
10A3<
10A3>
9A5>
GE Healthcare
Rev
RS485_RX-
RESET-
XRAY_CMD-
EXPOSURE_SW
RS485_TX+
XRAY_CMD-
R89
110
0.1W
0.1%
XRAY_CMD+
EXPOSURE_ENABLE+
XRAY_ON/OFF+
BUZ_CMD
50
BLM31P500S
FL6
GND
5176556SCH
Dwg No
GENERATOR CONNECTOR
RIBBON_CABLE_STANDARD
25
23
21
EXPOSURE_ENABLERS485_TX-
19
XRAY_ON/OFF-
17
13
CAN_H
11
5
RS485_RX+
RESET+
GND
R87
110
0.1W
0.1%
R86
4.99K
0.125W
1%
VCC
XRAY_CMD+
0.1U
50V
10%
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Page 349
eitconcepts@gmail.com
Chapter 10 - Schematics
R70
332
0.125W
1%
332
0.125W
1%
Page 349
B Size
PioneerSM_ENG.book
1:28 PM
Wed Feb
28
IN
16:00:42
332
0.125W
1%
R35
332
0.125W
1%
R34
2007
LED<6..1>
VCC
YELLOW
DS4
HSMY-C650
GREEN
DS3
HSMG-C650
GND
CPLD_IO<12>
CPLD_IO<13>
CPLD_IO<14>
CPLD_IO<15>
16 CPLD_IO<16>
17 CPLD_IO<17>
12
13
14
15
0.1U
50V
10%
9
7
5
3
18
16
14
12
C67
A1
A2
A3
A4
7B2<>
GND
R97
READY
150
0.125W
1%
R93
R99
10K
0.125W
1%
DTR
1
3
5
7
9
3
1
3
5
7
9
J8
KEYBOARD CONNECTOR
J12
2
4
6
8
10
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
GND
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
10
Path
interface
Block
RTS
ISP_RXD
PDUGND
PIN
RIGHT_ANGLE
DUAL_ROW_HEADER
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
PIN
RIGHT_ANGLE
RIBBON_CABLE_LOW_PROFILE
OFF
ON
ISP_TXD
332
0.125W
1%
332
0.125W
1%
R96
1.21K
0.125W
1%
WARM
R95
INHIBIT
TUBE
R98
10K
0.125W
1%
150
PDU24V
0.125W
1%
POWER ON R100
VCC
XRAY ON
10K
0.125W
1%
R94
10K
0.125W
1%
R92
10K
0.125W
1%
10K
0.125W
1%
GND
R102
R91
RS232<3..0>
10K
0.125W
1%
R106
10K
0.125W
1%
R105
10K
0.125W
1%
R104
R103
10K
0.125W
1%
R101
10K
0.125W
1%
ON/OFF_KEY<3..0>
GND
11
13
15
17
A1
A2
A3
A4
VCC=3V3;GND=GND
Y1
Y2
Y3
Y4
19
OE_N
VCC=3V3;GND=GND
U26
74LVC_LCX244
Y1
Y2
Y3
Y4
1
2
4
6
8
OE_N
U26
74LVC_LCX244
3V3
R90
10K
0.125W
1%
9D7<>
100V
100V
D12
MMSD4148
100V
D11
MMSD4148
100V
D10
MMSD4148
100V
D9
MMSD4148
100V
D8
MMSD4148
D7
MMSD4148
Block
Y1
Y2
Y3
Y4
A1
A2
A3
A4
Y1
Y2
Y3
Y4
A1
A2
A3
A4
OE_N
5 of
Sheet
GND
11
13
15
17
19
2
4
6
8
GND
VCC
0.1U
50V
10%
C68
CPLD_IO<19>
CPLD_IO<18>
CPLD_IO<23>
CPLD_IO<22>
CPLD_IO<21>
CPLD_IO<20>
5176556SCH
Dwg No
VCC=VCC;GND=GND
9
7
5
3
VCC=VCC;GND=GND
U23
74ABT244
18
16
14
12
OE_N
U23
74ABT244
19
18
23
22
21
20
Rev
Company
11
Sheet
of
Restricted
GE Healthcare
CPLD_IO<33..0>
15
9B3<>
7D4<>
10B1<>
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Page 350
Page 350
PioneerSM_ENG.book
1:28 PM
Chapter 10 - Schematics
Fri
Dec
15
15:41:36
PDUGND
24V_IN
CR3
SM6T27A
27V
2
PDUGND
24V_IN
TIN
OHM
2006
OHM
GND
12V
200
FL2
ZJYS51R5-2P
200
FL1
ZJYS51R5-2P
TIN
TP4
TP3
200
OHM
GND
C72
0.1U
50V
10%
GND
C71
0.1U
50V
10%
TIN
TP6
C73
4.7U
50V
10%
C74
0.1U
50V
10%
1
3
4
8
10N
50V
10%
C75
OUTPUT
10N
50V
10%
HV
L1
J1
1
2
G1
G2
33U
20%
D14
5A
LSM340J
40V
G1
G2
PIN
RIGHT_ANGLE
WIRE_TO_BOARD
1
2
C85
L2
33U
20%
D13
5A
LSM340J
40V
C86
CXA-L10L
U25
C76
1
3
4
8
TO 12V
INPUT
SWIT_OUT
FEEDBACK
BOOST
ON_OFF
GND
TAB_GND
U10
LM2676
24V
TIN
TP5
INPUT
SWIT_OUT
FEEDBACK
BOOST
ON_OFF
GND
TAB_GND
U9
LM2676
TO 5V
TO LCD
2
6
7
R112
1K
0.125W
1%
R111
9.09K
0.1W
0.1%
R109
3.16K
0.1W
0.1%
2
6
7
R110
1K
0.125W
1%
12V
FL8
ZJYS51R5-2P
C70
100U
50V
20%
5.11K
0.125W
1%
R108
C69
100U
50V
20%
5.11K
0.125W
1%
R107
24V
22U
35V
10%
Path
R114
1K
0.125W
1%
DS7
HSMG-C650
GREEN
R113
499
0.125W
1%
DS6
HSMG-C650
GREEN
power
Block
CR5
P6SMB18A
18V
CR4
SMBJ5.0
6.7V
12V
VCC
SHIELD
22U
35V
10%
2
1
POWER SUPPLY
2
1
5
4
C77
0.1U
50V
10%
1K
0.125W
1%
R115
PDUGND
24V_IN
GND
VCC
3.3V
200
OHM
FL9
ZJYS51R5-2P
10U
16V
+80%-20%
Block
1.21V
Sheet
1 of
3
6
1
2
4
5
GND
24V
1.4K
0.1W
1%
5176556SCH
C82
100U
50V
20%
2.87K
0.1W
1%
1K
0.125W
1%
R120
1K
0.125W
1%
R118
TP9
R117
TIN
GND
Dwg No
C81
0.1U
50V
10%
GND<1-0>
VOUT
SENSE_ADJ
75V
D16
BAS116
GND1
GND2
VOUT
SENSE
TO 20V
VIN
SHDN_N
VR1
LT1963EQ
2
1
75V
VIN
SHDN_N
VR2
LT1529-3.3
D15
BAS116
5V TO 3.3V
5V TO 1.8V
GND
C80
0.1U
50V
10%
1K
0.125W
1%
R116
TIN
TP7
C78
10U
16V
+80%-20%
VCC
TIN
C79
TP8
GND
3V3
TIN
TP10
10U
16V
+80%-20%
Rev
Company
12
Sheet
of
Restricted
GE Healthcare
1V8
C83
100U
16V
10%
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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C84
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B Size
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1:28 PM
Fri
Dec
15
15:41:38
2006
IO
ARM_JTAG<5..0>
IN
ARM_RESET
5
2
4
3
0
1
IO
0.1U
50V
10%
GND
GND
2
4
6
8
10
R123
10K
0.125W
1%
R122
10K
0.125W
1%
jtag
Block
Path
CPLD_JTAG<3..0>
3V3
R121
10K
0.125W
1%
2
4
6
8
10
1
3
5
7
9
J2
1
3
5
7
9
R126
10K
0.125W
1%
3V3
R127
10K
0.125W
1%
1
0
2
CPLD_TDI
R129
10K
0.125W
1%
1
3
5
7
9
11
13
15
17
19
J5
1
3
5
7
9
11
13
15
17
19
2
4
6
8
10
12
14
16
18
20
2
4
6
8
10
12
14
16
18
20
R130
10K
0.125W
1%
Block
1 of
Sheet
R131
10K
0.125W
1%
PIN
STRAIGHT
DUAL_ROW_HEADER_BREAK
CPLD_TCK
CPLD_TDO
CPLD_TMS
3V3
ARM_TRST
ARM_TDI
ARM_TMS
ARM_TCK
ARM_RTCK
ARM_TDO
R128
10K
0.125W
1%
PIN
STRAIGHT
DUAL_ROW_HEADER_BREAK
GND
R124
10K
0.125W
1%
GND
C88
0.1U
50V
10%
5176556SCH
Dwg No
Rev
Company
13
Sheet
of
Restricted
GE Healthcare
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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Mon Mar
12
13:27:29
2007
3V3
600
OHM
FL10
BLM31A601S
C89
1U
16V
10%
C90
10N
50V
10%
GND
OUT
C91
0.1U
50V
10%
HCLK
R134
R132
1K
0.125W
1%
Y2
33.2
0.125W
1%
40MHZ
ENABLE
VCC
GND
VOUT
GND
VCC=3V3;GND=GND
U13
74LVC-LCX14
IN
IN
3V3
VCC=3V3;GND=GND
U13
74LVC-LCX14
TIN
ARM_CON<9..0>
R135
TIN
10K
500MW
10%
R133
CW
TP_LCDV
GND
ADDR<0>
ADDR<1>
ADDR<2>
ADDR<3>
ADDR<4>
ADDR<5>
ADDR<6>
ADDR<7>
ADDR<8>
ADDR<9>
ADDR<10>
ADDR<11>
ADDR<12>
ADDR<13>
ADDR<14>
ADDR<15>
lcd
14B7>
14B7>
14B7>
14B7>
Path
FPD<3>
FPD<2>
FPD<1>
FPD<0>
GND
FRM
LOAD
CP
DISP
Block
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3
9
4
CS3
OE
WE
14B7>
14B7>
14B7>
14B7>
ARM_RESET
ADDR<23..0>
33.2
0.125W
1%
IN
TP_LCDGND
R125
10K
0.125W
1%
Chapter 10 - Schematics
Page 353
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3V3
3V3
CNF0
CNF1
CNF2
CNF3
CNF4
SCANEN
TSTEN
37
38
G1
G2
G1
G2
VSS<4..0>
GND
SHIELD
Block
Sheet
1 of
C93
0.1U
50V
10%
14C4<
C92
0.1U
50V
10%
14C4<
14C4<
DISP
C94
0.1U
50V
10%
C95
0.1U
50V
10%
INPUT
5176556SCH
Dwg No
GND
3V3
14C4<
LOAD
FRM
CP
23
24
29
26
30
27
31
TIME
FPSHIFT
XECL
YSCL
FPLINE
FPFRAME
MOD_OUT
YDIS
CYCLE
14D4<
14D4< FPSHIFT:CLOCK
14D4<
14D4<
IO
IO
FPD<0>
FPD<1>
FPD<2>
FPD<3>
DATA<31..0>
21
20
19
18
0
1
2
3
4
5
6
7
FPDAT0
FPDAT1
FPDAT2
FPDAT3
DATA<0>
DATA<1>
DATA<2>
DATA<3>
DATA<4>
DATA<5>
DATA<6>
DATA<7>
ARM_IO<30..0>
52
51
50
49
47
46
45
44
54 PO16_EINT0
D0
D1
D2
D3
D4
D5
D6
D7
WAIT_N
SOCKET
RIGHT_ANGLE
FLEX_CABLE_ZIF_BOTTOM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
J14
XCG1
XCD1
35
34
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
RESET_N
36
56
57
58
59
60
CLKI
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
16
15
14
13
11
10
9
8
6
5
4
3
2
64
63
62
39
CS_N
RD_N
WR_N
AS_N
43
41
42
61
COREVDD<2..0>
HIOVDD<2..0>
NIOVDD<1..0>
U15
S1D13700F02
C96
0.1U
50V
10%
Rev
Company
14
Sheet
of
Restricted
GE Healthcare
= 16
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
R136
15K
0.125W
1%
16
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Dec
15
15:41:41
2006
IO
ARM_IO<30..0>
PO3_SDA
PO2_SCL
R137
10K
0.125W
1%
3V3
GND
1
2
3
6
SDA
Path
memory
Block
VCC=3V3;GND=GND
A0
A1
A2
SCL
WP
U11
24C256
R138
10K
0.125W
1%
GND
3V3
0.1U
50V
10%
C97
Block
1 of
Sheet
5176556SCH
Dwg No
Rev
Company
15
Sheet
of
Restricted
GE Healthcare
15
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Page 354
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1:28 PM
Chapter 10 - Schematics
Fri
Dec
29
16:04:03
2006
GND
VCC
C1
10U
35V
10%
P
12V_GND
12V_IN
1A
63V
C2
0.47U
16V
10%
F1
FAST_ACTION
200
OHM
12V
1
2
28
26
27
5V
SYNCIN
0VIN1
0VIN2
VS1
VS2
U1
DCR010505U
ISOLATED
FL1
ZJYS51R5-2P
POWER SUPPLY
17
12
16
13
14
VOUT
C4
0.1U
50V
10%
ERROR_N
VREC
ENABLE
0VOUT
5V
C3
100U
35V
20%
TP1
2
6
7
12V
C5
1U
25V
10%
GND
TIN
TP2
4
8
1
3
jedi_tav
Path
10N
50V
10%
C7
D1
LSM340J
40V
33U
20%
5A
L1
RS232_GND
C8
0.47U
16V
10%
RS232_VCC
TO 5V
Block
C6
47U
35V
10%
TIN
TP3
INPUT
SWIT_OUT
FEEDBACK
BOOST
ON_OFF
GND
TAB_GND
VARIOUS
U2
LM2676
CHANGE TO 16V
R3
10K
0.125W
1%
R2
1K
0.125W
1%
R1
3.16K
0.125W
1%
TIN
TIN
TP4
C9
10U
35V
10%
6.8V
D2
MMSZ5235B
VCC
Block
1 of
Sheet
5182285SCH
Dwg No
OFF
WANG ZY
WANG ZY
SIGN
Rev
Company
Sheet
1 of
Restricted
GE Healthcare
29-DEC-06
DATE
03-JULY-06
1
ECR/ECO
A
REVISION
POWER GOOD
DS1
HLMP-1790
GREEN
R4
511
0.125W
1%
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
2
1
REV 2 01July04
3.4
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Wed Sep
13
14:29:56
2006
C11
0.1U
50V
10%
VCC
R8
0
0.125W
+0.05
20K
0.125W
1%
R7
RS232_GND
R6
20K
0.125W
1%
C13
0.1U
50V
10%
RS232_VCC
1U
16V
10%
C14
C1P
C1N
C2P
C2N
2
4
5
6
1
12
Q_N
VCC=VCC;GND=GND
A_N
B
RD
CEXT
REXT_CEXT
U4
74HC123
1
2
3
14
15
RS232_GND
14
GND
13
4
13 RS232_TX
9 RXD
10
16
T1OUT
R1OUT
EN_N
INVALID_N
FORCEON FORCEOFF_N
T1IN
R1IN
VCC
VP
VN
15
3
7
U3
MAX3221E
CONVERTOR
TXD
11
RS232_RX 8
RS232
C12
0.1U
50V
10%
R5
1K
0.125W
1%
RS232_VCC
RS232_RX
C10
0.1U
50V
10%
RS232<1..2>
RS485
GND1
VCC
GND1
VI
VDD1
R16
110
0.1W
0.1%
Block
VCC
R13
1K
0.125W
1%
GND
C31
0.1U
50V
10%
GND
R14
1U
16V
10%
C15
CONSOLE_TX-
20K
0.125W
1%
Sheet
9
10
11
6
7
RO
GND
GND
Q_N
12
CONSOLE_RX+
VCC
R18
511
0.125W
1%
Rev
Company
Sheet
2 of
Restricted
GE Healthcare
RX LED
YELLOW
DS3
HLMP-1719
RS485<1..4>
CONSOLE_RX-
R17
110
0.1W
0.1%
5182285SCH
Dwg No
VCC=VCC;GND=GND
A_N
B
RD
2 RS485_RX
CEXT
REXT_CEXT
U4
74HC123
DI
VCC
U7
MAX488E
2 of
3
CONSOLE_TX+
C32
0.1U
50V
10%
VCC
VCC
6 RS485_TX
2 RS485_RX
VCC
GND2
VO
VDD2
Path
jedi_tav
Block
R11
511
0.125W
1%
GND2
VO
TX LED
YELLOW
VDD2
RS232_GND
TXD
VDD1
VI
U6
HCPL0720-060
RS232_VCC
1
2
RS232_GND
RXD
U5
HCPL0720-060
RS232_VCC
C30
0.1U
50V
10%
DS2
HLMP-1719
C29
0.1U
50V
10%
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
REV 2 01July04
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B Size
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1:28 PM
Wed Sep
13
14:29:56
2006
GND
R19
20K
0.125W
1%
GND
VCC
C16
0.1U
50V
10%
GND
VCC
C17
0.1U
50V
10%
RS485<1..4>
GND
VCC
C18
0.1U
50V
10%
CONSOLE_JEDI<1..7>
1
2
1
2
GND
VCC
4
7
5
AND CONNECTORS
VCC=VCC;GND=GND
U8
74ACT00
INTERFACE
EXT_CAN_H
C19
0.1U
50V
10%
GND
VCC
C20
0.1U
50V
10%
GND
G1
G2
G1
G2
C23
0.1U
50V
10%
Path
GND
VCC
GND
VCC
C24
0.1U
50V
10%
RS232_GND
SHIELD
14EXPOSURE_SW
15PREPARE_SW
16ON_SW
17CONSOLE_RX18CONSOLE_TX19EXT_CAN_L
20JEDI_TX21JEDI_RX22JEDI_EXP_SW
23
24
EXT_CAN_H
25
RS232_TX
14
15
16
17
18
19
20
21
22
23
24
25
SOCKET
RIGHT_ANGLE
STD_DENSITY
1
2
3
4
5
6
7
8
9
10
11
12
13
J1
jedi_tav
Block
C21
0.1U
50V
10%
RS232_GND
VCC
1
2
3
4
5
6
7
8
9
10
11
12
13
12V_GND
12V_IN
CONSOLE_RX+
CONSOLE_TX+
JEDI_TX+
JEDI_RX+
JEDI_ON_SW
JEDI_PREP_SW
EXT_CAN_L
RS232_RX
2
2
3
4
3
4
3
4
Block
Sheet
3 of
GND
5182285SCH
Dwg No
MH4
MHP4_50TB10_00
MH3
MHP4_50TB10_00
MH2
MHP4_50TB10_00
MH1
MHP4_50TB10_00
RS232<1..2>
1
1
C22
22N
250V
20%
Rev
Company
Sheet
3 of
Restricted
GE Healthcare
SHIELD
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Page 357
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REV 2 01July04
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B Size
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VCC
Wed Sep
13
GND
14:29:56
1U
16V
10%
C25
2006
EXPOSURE_SW
VCC
R22
GND
C26
0.1U
50V
10%
D3
BAS116
75V
RS232_GND
IN
13
4
1U
16V
10%
C27
GND
COM
COIL1
COIL2
1
5
9
10
11
6
7
13
Q_N
11
12
4
Y
15K
0.125W
1%
R24
R25
20K
0.125W
1%
VCC=VCC;GND=GND
U8
74ACT00
PREPARE_SW
12V
GND
IN
10
Path
jedi_tav
Block
6
O
1
5
RED
4
3
511
0.125W
1%
R26
JEDI_PREP_SW
Block
4 of
Sheet
5182285SCH
Dwg No
Rev
Company
Sheet
4 of
Restricted
GE Healthcare
VCC
CONSOLE_JEDI<1..7>
AND INDICATOR
CLOSED
OPN
DS4
HLMP-1700
COM
COIL1
COIL2
K2
G6RN_1_12VDC
RESP_CTRL
VCC=VCC;GND=GND
VCC=VCC;GND=GND
U8
74ACT00
RS232_GND
U10
MC1489A
C28
0.1U
50V
10%
D4
BAS116
75V
PREPARE,EXPORSURE
VCC=VCC;GND=GND
A_N
B
RD
VCC=VCC;GND=GND
U8
74ACT00
JEDI_EXP_SW
12
4
3
CEXT
REXT_CEXT
U9
74HC123
CLOSED
OPN
K1
G6RN_1_12VDC
RESP_CTRL
VCC=VCC;GND=GND
3
O
U10
MC1489A
Q_N
VCC=VCC;GND=GND
A_N
B
RD
CEXT
REXT_CEXT
U9
74HC123
1
2
3
14
15
R23
200K
0.125W
1%
R21
20K
0.125W
1%
15K
0.125W
1%
12V
R20
392K
0.125W
1%
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
REV 2 01July04
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3.5
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3.6
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Rotor board
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Heater board
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Page 384
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEMS ePDM System to determine the status of this document.
Tue
26
A1
L2
FILTER
14:10:18
DCBUSN_IN
0.25AMP
2005
3
4
ISLOCALPART=TRUE
ISLOCALPART=TRUE
ISLOCALPART=TRUE
0.25AMP
2.5A
DCBUSP_IN
2X3.3MH
A1
DCBUS_N
0.25AMP
150K
0.1W
1%
C20
0.1U
50V
10%
C28
2.2N
50V
10%
R29
10K
0.1W
1%
DCBUS_N
0.25AMP
R26
C24
100P
50V
5%
DCBUS_N
0.25AMP
R30
20K
0.1W
1%
R32
4.99K
0.1W
1%
-400V_LINE
R28
20K
0.1W
1%
DCBUS_N
0.25AMP
C5
2.2U
450V
5%
1%
R31
1MEG
0.1W
DCBUS_N
0.25AMP
C29
2.2N
50V
10%
7
4
2
3
DCBUS_N
8
6
1
DCBUS_N
0.25AMP
GND
VREF
VOUT
COMP
0.25AMP
STARTUP_CHAIN
100
0.1W
1%
R27
VIN
RT_CT
VFB
I_SENSE
0.25AMP
R20
STARTUP_CHAIN
R13
0.25AMP
STARTUP_CHAIN
STARTUP_CHAIN
U5
UC3844A
0.25AMP
C25
0.1U
50V
10%
Apr
PIN
STRAIGHT
TAB
CF1
CF2
PIN
STRAIGHT
TAB
DCBUS_P
0.25AMP
+400_LINE
VOLTAGE
R21
2
R10
1
2
1
2
FROM LINE
47K
1W
5%
47K
1W
5%
47K
1W
5%
2
NEON
NE1
N76530
100K
0.5W
5%
R23
1
C23
HIGH
C27
2.2N
50V
10%
R25
22
0.5W
5%
1K
0.1W
1%
R35
DCBUS_N
0.5AMP
CR17
70V
BAV99
0.1U
50V
10%
DCBUS_N 0.25AMP
ISLOCALPART=TRUE
C7
CR9
SMCJ43A
50.3V
C19
0.47U
50V
10%
Block
R24
20K
0.1W
1%
75V
Path
CR15
SMCJ43A
50.3V
CR14
SMCJ43A
50.3V
CR16
SMCJ43A
50.3V
CR21
SMCJ43A
50.3V
CR20
SSTA206S
600V
CR19
SSTA206S
600V
DCBUS_N
0.25AMP
CR11
SSTA206S
600V
CR5
SSTA206S
600V
T1
V160AC
0.75AMP
19
19
9
1010
SNUB_CHAIN
0.25AMP
11
20
12
12
13
13
14 14
15
15
R34
100V
CR2
DSS10-01A
1 of
Sheet
1AMP
0.5AMP
LOW_VOLTAGE
-5V
VIN
GND
R3
1 OHM
0.5MW
5%
LOW_VOLTAGE
1.5AMP
TAB
STRAIGHT
PIN
TURN CF3
M15V
ISLOCALPART=TRUE
0.5AMP
LOW_VOLTAGE
R12
1 OHM
POWER_M15V 0.5MW
5%
0.75AMP
LOW_VOLTAGE
Rev
Company
Sheet
1 of
Restricted
GE Healthcare
0.75AMP
LOW_VOLTAGE
2212166-5SCH
Dwg No
3
1
VOUT
1AMP
A1
TAB
STRAIGHT
PIN
CF4
0.75AMP
LOW_VOLTAGE
L4
1U
2.5
A1
160V
ISLOCALPART=TRUE
ISLOCALPART=TRUE
ISLOCALPART=TRUE
ISLOCALPART=TRUE
ISLOCALPART=TRUE
ISLOCALPART=TRUE
X2
X1
X3
X4 X5 X6
HOLE HOLE HOLE HOLEHOLEHOLE
1U
2.5
TURN
P15V
ISLOCALPART=TRUE
2PIN
ISLOCALPART=TRUE
CR18
SMCJ43A
100V
R33
CR22
SMCJ43A
47K
100V LOW_VOLTAGE 1W
0.75AMP
5%
V160DC
0.75AMP
POWER_P15V
ISLOCALPART=TRUE
LOW_VOLTAGE L1
LOW_VOLTAGE
10A
U1
LM7915
ISLOCALPART=TRUE
2
100V
CR1
MBR3100
C13
0.47U
50V
10%
C8
3.3U
250V
20%
0.75AMP
LOW_VOLTAGE
3.3U
250V
20%
C6
1U
2.5
TURN
ISLOCALPART=TRUE
LOW_VOLTAGE
Block
ISLOCALPART=TRUE
L3
V160DC
0.75AMP
C16
0.47U
50V
LOW_VOLTAGE10%
1AMP
1KV
1N
20%
C30
11A
1200V
CR3
DSEI12-12A
330
1W
5%
ISLOCALPART=TRUE
V160DC
0.75AMP
220P
2KV
10%
C26
ISLOCALPART=TRUE
18 18
3 3
LOW_VOLTAGE 17
17
0.25AMP
16
44
16
22
DCBUS_N
0.25AMP
88
0.25AMP
SNUB_CHAIN
SNUB_CHAIN
0.25AMP
0.25AMP
SW_SNUB
C31
220P
2KV
10%
ISLOCALPART=TRUE
HS1
HEATSINK
Q1
IRG4PH10U
2198557
CR13
BAW56
0.25AMP
ZENERS_CHAIN
0.25AMP
ZENERS_CHAIN
0.25AMP
ZENERS_CHAIN
0.25AMP
ZENERS_CHAIN
0.25AMP
MID_ZD
DCBUS_SW
0.25AMP
LVPS_TRI_V5
0.25AMP
DCBUS_N
2 K2
1 K1
CR10
SMCJ43A
50.3V
ZENERS_CHAIN
0.25AMP
ZENERS_CHAIN
0.25AMP
CR8
SMCJ43A
50.3V
CR4
SMCJ43A
50.3V
ZENERS_CHAIN
0.25AMP
0.5AMP
DCBUS_N
100U
25V
20%
R14
F1
F2
C4
C3
100K
0.5W
5%
K2
1 A
1500U
25V
20%
C1
R38
R37
R36
1
7
11
330
1W
5%
330
1W
5%
330
1W
5%
1500U
25V
20%
CR12
SMCJ16A
330U
25V
20%
CR7
SMCJ16A
1
0.1
1W
1%
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330U
25V
20%
C2
2
1
18V
1
R7
R5
R4
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
330
1W
5%
6
20
C12
C18
1
ISLOCALPART=TRUE
AK
Chapter 10 - Schematics
FORWARD_MEASURE
0.47U
50V
10%
GREEN
18V
DS2
HLMP-1790
0.47U
50V
10%
REV 2 01July04
3.9
Page 385
B Size
PioneerSM_ENG.book
1:28 PM
LVPS board
Page 385
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEMS ePDM System to determine the status of this document.
12:17:55
2005
75V
K2 2
LOW_VOLTAGE
0.25AMP
C10
0.47U
50V
10%
0.25AMP
LOW_VOLTAGE
0.25AMP
R19
1K
0.1W
1%
R17
1K
0.1W
1%
R1
C15
0.1U
50V
10%
P15V
100K
0.1W
1%
LOW_VOLTAGE
0.25AMP
R8
C22
0.47U
50V
10%
M15V
LOW_VOLTAGE
2
LOW_VOLTAGE
3
0.25AMP
R15
20K
0.1W
1%
FOR 100MA
10
1W
5%
0.25AMP
LOW_VOLTAGE
10K
LOW_VOLTAGE
0.1W
1% VCC
0.25AMP
LOW_VOLTAGE
1AMP
C17
0.1U
50V
10%
OPTIMIZE
P15V
LOW_VOLTAGE
R16
2K
0.1W
1%
R18
2K
0.1W
1%
M15V
C14
0.1U
50V
10%
C11
0.1U
50V
10%
LOW_VOLTAGE
P15V
LOW_VOLTAGE
R11
0.25AMP
K1 1
Mon May 16
CR6
BAW56
0.5AMP
LOW_VOLTAGE
FORWARD_MEASURE
3 A
VP
4 VN
1 GND
BAL_STR
6
5 BAL
1
R6
10K
0.1W
1%
5V
VIN
Path
VCC
C21
0.1U
50V
10%
LVPS_TRI_V5
Block
4
GND
0.75AMP
_MAINS_DROP
RED
LOW_VOLTAGE
0.25AMP
0.25AMP
4
3
6
7
2
DI
DE
A
B
RE_N
RO
U2
MAX485
1
0.25AMP
LOW_VOLTAGE
C9
0.1U
50V
10%
LOW_VOLTAGE
VCC
0.25AMP
VCC=VCC;GND=GND_CHASSIS
VCC
LOW_VOLTAGE
DS1
HLMP 1709
ISLOCALPART=TRUE
LOW_VOLTAGE
0.25AMP
R9
2K
0.1W
1%
VCC
0.25AMP
VOUT
U4
MC78M05CDT
7
VOUT
U3
LM311
VCC
LOW_VOLTAGE
0.25AMP
2
1
Block
Sheet
2 of
R2
1K
0.1W
1%
2
4
6
8
10
12
14
16
18
20
22
24
26
2212166-5SCH
Dwg No
POWER_M15V
1
3
5
7
9
11
13
15
17
19
21
23
25
2
4
6
8
10
12
14
16
18
20
22
24
26
Rev
Company
Sheet
2 of 2
Restricted
GE Healthcare
LOW_VOLTAGE
POWER_P15V
PIN
STRAIGHT
RIBBON_CABLE_STANDARD
1
3
5
7
9
11
13
15
17
19
21
23
25
J1
0.25AMP
LOW_VOLTAGE
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
REV 2 01July04
eitconcepts@gmail.com
Page 386
Page 386
B Size
PioneerSM_ENG.book
1:28 PM
PioneerSM_ENG.book
Page 387
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.10
Inverter
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 387
PioneerSM_ENG.book
Page 388
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.11
Gate cmd
eitconcepts@gmail.com
Page 388
PioneerSM_ENG.book
Page 389
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 389
PioneerSM_ENG.book
Page 390
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Page 390
PioneerSM_ENG.book
Page 391
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.12
Dual snub
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 391
PioneerSM_ENG.book
Page 392
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.13
AC/DC board
eitconcepts@gmail.com
Page 392
PioneerSM_ENG.book
Page 393
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.14
AEC board
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 393
PioneerSM_ENG.book
Page 394
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
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Page 394
PioneerSM_ENG.book
Page 395
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 395
PioneerSM_ENG.book
Page 396
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Page 396
PioneerSM_ENG.book
Page 397
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.15
Rad IF
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 397
PioneerSM_ENG.book
Page 398
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Page 398
PioneerSM_ENG.book
Page 399
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Chapter 10 - Schematics
Page 399
PioneerSM_ENG.book
Page 400
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
eitconcepts@gmail.com
Page 400
PioneerSM_ENG.book
Page 401
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Section 2.0
How to Use
Page 401
eitconcepts@gmail.com
Each MIS cable shown on the MIS map has its own MIS chart. Each chart identifies all signals
present on the cable, and the specific pins associated with each signal. See Figure 11-1 for an
example.
PioneerSM_ENG.book
Page 402
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Section 3.0
MIS Charts
3.1
3.1.1
System Console
J1 Handswitch Interface, 5184620
Handswitch
System Console
Handswitch
J1
COM
PREP
COM
EXP
2
3
4
System Console
Service Laptop
J2
Serial Port
1
2
3
Receive Data
Transmit Data
to console
from console
4
5
Page 402
Signal Ground
GND
eitconcepts@gmail.com
3.1.2
PioneerSM_ENG.book
Page 403
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
System Console
Download Tool
J2
Serial Port
1
2
3
Receive Data
Transmit Data
to console
from console
from console
Signal Ground
GND
6
7
from console
eitconcepts@gmail.com
3.1.3
Request to Send
PDU
System Console
TM3
J3
DC24V
GND
GND
Power Issue A
6
7
Power Issue B
PSW
4
5
6
7 RTL (0-DC24V; Active: 0V)
Page 403
PioneerSM_ENG.book
Page 404
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.1.4
System Console
TAV
J4
12V_GND
RS485_RX+
10
RS485_TX+
11
12V_GND
12
12V_IN
13
14
17
22
23
24
CAN_H
Exposure_SW
Prepare_SW
ON_SW
RS485_RX-
RS485_TX-
CAN_L
4
5
6
14
15
16
17
18
19
eitconcepts@gmail.com
15
Page 404
J1
PioneerSM_ENG.book
Page 405
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
JEDI
TAV
J9
J1
11
RS232-GND
10
RS485_TX+
RS485_RX+
17
ON_SW
15
Prepare_SW
24
23
14
13
RS485_TXRS485_RX-
Exposure_SW
CAN_H
JEDI
11
12
20
21
22
24
TAV
J8
J1
TX
RX
10
eitconcepts@gmail.com
22
CAN_L
RS232-GND
25
13
23
Page 405
PioneerSM_ENG.book
Page 406
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.2
3.2.1
Generator
Generator Power Cable, 5196454
PDU
TM1 Un
TM1 Vn
TM1 Wn
3.2.2
Generator
380 VAC
380 VAC
380 VAC
Page 406
P3
Generator
Table
TM1-XS105 Cable, 5193103
Table
Tube Stand
TM1
XP105
XP106 1
XP106 2
eitconcepts@gmail.com
Grouding Bar
3.3.1
P2
3.3
P1
PioneerSM_ENG.book
Page 407
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.3.2
Grouding Bar
3.3.3
Table
PE1
Tube Stand
PE2
3.3.5
PE2
eitconcepts@gmail.com
3.3.4
PE1
PE3
PE5
PE6
Page 407
PioneerSM_ENG.book
Page 408
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.3.6
5
6
7
8
9
3.3.6.1
24 V
0V
foot-1
24 V
0V
3
4
8
2
1
Tube Stand
XP102
MC7 Cable
24V
0V
1
2
eitconcepts@gmail.com
Control Box
Page 408
Table TM1
PioneerSM_ENG.book
Page 409
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
3.3.7
Tube Stand
XP101 1
XP101 2
XP105 1
XP105 2
XP105 3
XP105 4
Collimator Connector 2
XP105 5
Collimator Connector 3
XP105 6
eitconcepts@gmail.com
Collimator Connector 1
Collimator Connector 4
Page 409
PioneerSM_ENG.book
Page 410
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
This page is intentionally left blank.
eitconcepts@gmail.com
Page 410
PioneerSM_ENG.book
Page 411
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Increase the separation between the equipment and the affected device (see recommended
separation distances)
Power the equipment from a source different from that of the affected device
Use of accessories, transducers, cables and other parts other than those specified by the
manufacturer of this equipment may result in increased emissions or decreased immunity of the
equipment.
The manufacturer is not responsible for any interference caused by using other than recommended
interconnect cables or by unauthorized changes or modifications to this equipment. Unauthorized
changes or modifications could void the users' authority to operate the equipment.
All interconnect cables to peripheral devices must be shielded and properly grounded, except when
technologically prohibited. Use of cables not properly shielded and grounded may result in the
equipment causing radio frequency interference.
The XR 6000 is predominantly intended for use in non-domestic environments, and not directly
connected to the Public Mains Network that supplies buildings used for domestic purposes.
The compatible accessories must be used within the recommended operating conditions outlined
in the operation manuals. In addition to calibration and warm-up, other devices must be reset before
and after use to ensure accurate dose measurements. Sustained exposure to electromagnetic
fields (exceeding the test conditions) may cause false measurements. Failure to follow the
recommended use may cause false measurements.
The magnetic field environment from a MRI device located nearby is a risk of interference.
All of the above are required to achieve the Electromagnetic Compatibility for a typical installation
of the XR 6000. Further detailed data & requirements are described in the Use Recommendations
and Installation Recommendations sections.
Page 411
eitconcepts@gmail.com
PioneerSM_ENG.book
Page 412
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Section 2.0
Compatibility Tables
This equipment complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices.
The XR 6000 is suitable to be used in an electromagnetic environment, as per the limits &
recommendations described in the tables hereafter:
Immunity Compliance level & recommendations to maintain equipment clinical utility (see
Table 2 and Table 3).
Note: This system complies with above mentioned EMC standard when used with supplied cables.
If different cable lengths are required, contact a qualified service representative for advice.
2.1
Electromagnetic Emission
Guidance and manufacturers declaration Electromagnetic Emissions
The XR 6000 is intended for use in the electromagnetic environment specified below. The
customer or the user of the XR 6000 should assure that it is used in such an environment.
Compliance
RF emission,
CISPR 11
Group 1
RF
emissions, Class A
CISPR 11
Page 412
eitconcepts@gmail.com
Emissions Test
PioneerSM_ENG.book
Page 413
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
2.2
Electromagnetic Immunity
Electrostatic
6 kV contact.
discharge
(ESD), 8 kV air.
IEC 61000-4-2
Electrical
transient/burst,
EC 61000-4-4
6 kV contact.
8 kV air.
Electromagnetic
Guidance
Environment
Floors
should
be
wood,
concrete, or ceramic tile. If floors
are covered with synthetic
material, the relative humidity
should be at least 30%.
fast 2 kV for power supply 2 kV for power supply Mains power quality should be
lines.
lines.
that of a typical commercial or
1 kV for input/output 1 kV for input/output hospital environment
lines.
Surge,
IEC 61000-4-5
3 A/m
Page 413
eitconcepts@gmail.com
lines.
PioneerSM_ENG.book
Page 414
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Guidance and Manufacturers declaration - electromagnetic immunity. The XR 6000 is suitable for use in the specified
electromagnetic environment. The customer or the user of the XR 6000 should assure that it is used in an
electromagnetic environment as described below.
Immunity Test
IEC
60601-1-2 Compliance
Test Level
Level
Conducted
IEC 61000-4-6
Radiated
IEC 61000-4-3
d = 1.2
d = 1.2
d = 2.3
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land
mobile radios, amateur radio, AM and FM radio broadcast, and TV broadcast cannot be predicted theoretically with
accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey
should be considered. If the measured field strength in the location in which the XR 6000 is used exceeds the applicable
RF compliance level above, the XR 6000 should be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as re-orienting or relocating the XR 6000.
b
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.
These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection
from structures, objects, and people.
Page 414
eitconcepts@gmail.com
PioneerSM_ENG.book
Page 415
1:28 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 12
Recommended separation distances between portable and mobile RF communications equipment and the XR 6000
The XR 6000 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled.
The customer or the user of the XR 6000 can help prevent electromagnetic interference by maintaining a minimum
distance between portable and mobile RF communications equipment (transmitters) and the XR 6000 as
recommended below, according to the maximum output power of the communications equipment.
Rated Maximum Output Power (P)
of Transmitter Watts (W)
d = 1.2
d = 1.2
d = 2.3
Separation
meters
Distance
Separation
meters
Distance
Separation
meters
0.12
0.12
0.23
0.38
0.38
0.74
1.2
1.2
2.3
10
3.8
3.8
7.3
100
12
12
23
Distance
NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and
reflection from structures, objects, and people.
Level
System
Name
XR-6000 system
Fix exposure
Subsystem
AEC
Subsystem
Positioner
movement
Subsystem
Power Distribution
Unit
Component Bucky
Essential Performance
Exposur; Exposure parameter
display and set; Positioner
movement.
Prob./Appl
.
Severity
of Failure of Failure
See below
See below
Test
Reqd
Test Methord
Pass/Fail Criteria
Yes
No unintended exposure;
No Incorrect exposure the
exposure results is not meet
product registration
standard
MEDIUM
MEDIUM
Yes
Monitor exposure
parameter that
displaied on system
console.
MEDIUM
LOW
Yes
MEDIUM
LOW
Yes
Observance Exposure
parameter; Set
exposure parameter
after Immunity Test.
No exposure parameter
change during immunity test;
Exposure parameter set as
intended after immunity test.
LOW
LOW
Yes
MEDIUM
LOW
Yes
Oscillating Grid
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For transmitters rated at a maximum output power not listed above, the separation distance can be estimated using
the equation in the corresponding column, where P is the maximum output power rating of the transmitter in
watts (W) according to the transmitter manufacturer. V1 and V2 are the COMPLIANCE LEVELS for the IEC 610004-6 test and E1 is the COMPLIANCE LEVEL for the IEC 61000-4-3 test. V1 and V2 are in V and E1 is in V/m.
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Table 5 Product Essential Performance
Section 3.0
Use Recommendations
This product complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices and
with radio frequency emission requirements per CISPR11 Group1 Class A standard limits. The XR
6000 is predominantly intended for use in hospitals.
Do not use devices which intentionally transmit RF Signals (Cellular Phones, Transceivers, or
Radio Controlled Products) in the vicinity of this equipment as it may cause performance outside
the published specifications. Keep the power to these types of devices turned off when near this
equipment.
Adhering to the distance separation recommended in Table 4, between 150 kHz & 2.5 GHz, will
reduce disturbances recorded at the image level but may not eliminate all disturbances. However,
when installed and operated as specified herein, the system will maintain its essential performance
by continuing to safely acquire controlled radiological X-ray exposures in a mobile radiography
environment.
For example, a 1W mobile phone (800 MHz to 2.5 GHz carrier frequency) shall be put 2.3 meters
apart from the XR 6000 (in order to avoid image interference risks).
The use of accessories, transducers, and cables other than those specified may result in degraded
ELECTROMAGNETIC COMPATIBILITY of the XR 6000.
Section 4.0
Installation Recommendations
This system complies with above mentioned EMC standard when used with supplied cables.
In order to minimize interference risks, the following requirements shall apply.
4.1
4.2
4.3
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The medical staff in charge of this equipment is required to instruct technicians, patients, and other
people who may be around this equipment to comply fully with the above equipment requirements.
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4.4
4.5
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DIRECTION 5275601-100, REVISION 12
Date
Nov. 08, 2007 Add cabinet tray pull/push location, silicone compound to HV
cables, PDU troubleshootings, part replacement, Jedi schematics,
and PM form
Update table unpacking process, accuracy of x-ray field and light
field alignment, table top part number
Aug 28,2008
Jun 15,2012
10
Remove CE Mark.
11
12
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DIRECTION 5275601-100, REVISION 12
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Xr
ay
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422