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1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the machine
control system.
2. CLUSTER
1) MONITOR PANEL
RPM display
Clock display
Fuel gauge
Hyd oil temp gauge
CPU controller
check warning lamp
Select switch
30075MS01
5-24
5-25
3. CLUSTER CONNECTOR
No.
Signal
Input / Output
Power IG(24V)
Input(20~32V)
GND
Serial-(RX)
Input(Vpp=12V)
Serial+(TX)
Output(Vpp=4V)
Cluster
Input(0V)
1
2
4
3
21075MS16
5-26
4. CLUSTER FUNCTION
1) LCD main operation display
Option screen
screen
Option
Default screen
screen
1
2
4
1
4
3
5
1607A3CD02A
1607A3CD02B
1
2
3
4
5
Time display
RPM display
Hydraulic oil temperature gauge
Fuel level gauge
Engine coolant temperature gauge
1607A3CD02E
1st step
1607A3CD02F
Switch
Selected mode
Display
No
Switch
Selected mode
3 Auto
Light ON
deceleration
switch
Heavy duty
work mode
Light OFF
4 Travel speed
Low speed
control
switch
Breaker
operation mode
2 Power mode High power
switch
work mode
High speed
Standard power
work mode
5-28
Display
4) LCD
SYSTEM MENU
Monitoring
Diagnosis
Management
Settings
Display
User Mode
2
4
: LCD
: Escape,
Return to the previous menu
: Down/Left Direction
: Up/Right Direction
: Select(Enter)
Activate the currently chosen item
2507A4OP95B
: Menu information
: Monitoring
Equipment, Switch, Output
: Diagnosis
Current error, Recorded error
: Maintenance
: Settings
Time set
Dual mode
System lock(Reserved)
: Display
Operation skin, Brightness, Language
: User mode
2507A4OP94
5-29
Diagnosis
- If there are more than 2 error codes, each one can be displayed by pressing
switch respectively.
Maintenance
5-30
or
Setting
a. Time set
: Adjusting
: Setting
c. Dual mode
- Changing the MCU mode
Display
a. Operation skin
b. Brightness
c. Language
5-31
User mode
: Adjusting
: Adjusting
: Adjusting
: Setting
: Setting
: Setting
5-32
21073CD08
21073CD15
5-33
21073CD11
21073CD17
21073CD12
21073CD20
5-34
1607A3CD22
21073CD24
1607A3CD25
5-35
1607A3CD25A
5-36
6
5
3
2
ST C
BR ACC
CS-2
CN-74
GrW
7
RW
Gr
85
87a
SPARE
FUEL WARMER
SOLENOID 3
SAFETY SOL
SOLENOID 1
TRAVEL
PRE-HEAT
CIGAR LIGHTER
HORN
AC& HEATER
BEACON LAMP
CABIN LAMP
WORK LAMP
HEAD LAMP
WIPER MOTOR
ALTERNATOR "R"
SWITCH PANEL
CONVERTOR
CPU
CASSETTE RADIO
CLUSTER
AC BLOWER
CPU B+
WIPER+
AC& HEATER
ROOM LAMP
START KEY
CN-36
86
87
30 86
87a 87 85
20A
10A
10A
10A
5A
10A
5A
10A
10A
10A
20A
5A
10A
10A
5A
20A
20A
5A
5A
10A
5A
10A
20A
5A
10A
5A
5A
20A
W CR-35
30
87a 87 85
R
86
3L
87
B
85
30 86
87a
YW
G/W
CR-36
30
CN-3
5
3
5R
5R
3L
CS-74
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
FUSE BOX
BW
CN-95
1
2
CN-60
1
2
60R
CN-147
FUEL HEATER RY
CR-46
34
33
RS232 (RXD)
START RY
36
32
RS232 (TXD)
Gr
35
31
GND
Gr
2
30
SERIAL-RX
RS232 (GND)
29
SERIAL-TX
PUMP EPPR(+)
28
GND (MAIN)
23
ACCEL ACT(-)
27
22
26
21
NC
CAN_GND(J1939-GND)
20
CR-23
5-37
24
19
OVERLOAD SIG
CN-45
RW
CPU CONTROLLER
25
18
PARKING SW
POWER IG
17
PRE-HEAT SW
CAN_H(J1939+)
16
TRAVEL BUZZER
CAN_L(J1939-)
15
13
TRAVEL SOLENOID
AIR-GRID
HEATER
14
12
ACCEL ACT(+)
STARTER
11
ANTI-RESTART RY
Gr
B+
10
PUMP EPPR(-)
BW
YW
12
FUEL WARMER
BATTERY 24V(+)
HOUR-METER
ENG PRE-HEATER
CN-50
11
10
CN-8
H 0 I
POWER RY
RW
START KEY SW
PRE-HEATER
COIL RY
0, I
1. SPECIFICATION
2. OPERATION
Prefilter
Fuel heater
8007A5MS10
3. ELECTRIC CIRCUIT
5R
5W
CS-74
MASTER SW
5W
5W
5R
FUSIBLE LINK
5R
CR-1
60B
BATTERY
(12VX2)
BATT RY
CN-78
CR-24
GrW
HEATER RY
FUEL HEATER
30007A5MS13