ITP NO. YL-ITP-SAWH14-0508-1 Rev.

SAWH Pipe Specification

SAWH

Inspection and test plan ITP

Specification : 121920.62MM
Material : X70M
Standard : API SPEC 5L PSL2 44th edition and client technical requirements
NNPC-OB3-LPS-001
Document No :NNPC-OB3-ITP-003
Project OBIAFU/OBRIKOM-OBEN (OB3) GAS PIPELINE PROJECT
Owner The Nigerian National Petroleum Corporation
Location NIGERIA
2

2014-09-01

Ye Weigui

Li Dong

Yao Guangli

2014-09-20

Ye Weigui

Li Dong

Yao Guangli

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

2014-09-18

Ye Weigui

Li Dong

Yao Guangli

Rev.

Date

Describer

Checked By

Approved By

Approval by
Third Party

JIANGSU YULONG STEEL PIPE CO LTD

Approval by
NNPC

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

SAWH Inspection and Test PlanITPSAWH

Inspection and TestITP(1)
Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

Frequen

/3rd Party

Inspection

cy

Inspection

H W R H W R H W R
1.0

Control prior to
production

1.1

Welding procedure
specification (WPS)

1.2

1.3

WPS
PQR

Customer specification

WPSdate

API Spec 5L (44edition) and

NNPC-OB3-LPS-001

Welder qualification Welders

See relevant appendix
qualification certificate

NoteDocument will be supply

at beginning of manufacture.
NDT operator
qualification
NDT

NDT

test

certificate
NDT

NOTE H - Hold Point /

See relevant appendix

NoteDocument will be supply

at beginning of manufacture.

W - Witness /

Welding
engineer

W R

W R H

R H

R H

Welder qualification Welding

certificate

engineer

NDT test certificate

Quality
engineer

NDT

R - Review /

Page 1 of 12

Once

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

1.4

Calibration of test
and inspection
equipment and
instrument

Calibration
certification

See relevant appendix

NoteDocument will be supply

at beginning of manufacture.

Calibration
certificate

Quality
engineer

R H

Inspection and test planITP(2)

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

Freque

/3rd Party

Inspection

ncy

Inspection

H W R H
1.5

Material
control

Hot coil purchase Material

Material incoming spec.
inspection report
inspection

Material chemical
and
mechanical
properties test

Material storage

NOTE H - Hold Point /

Contract
tracing
Product
procedure

Para 6, 8.3 & 9.2 of

API 5L 44th Edition.
Centre slit coil is not
permitted.

W - Witness /

incoming

Material mill certificate

R - Review /

Quality
engineer

Page 2 of 12

W R

R
Once
per heat

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

1.6

Welding
consumable
material
control

Incoming inspection Welding

Mill certificate

Handling & storage

Drying & issue

Electrode dryer

material

Welding
flux
spec.
certificate

Relevant national Welding

wire
standardsuch as
certificate
DGS
K
1101.41-
2004GB/T12470
Welding electrode
certificate

DGS
K
1101.41-
2004GB/T12470
Welding electrode,
drying record
Approved WPS

mill

mill

mill

Welding
engineer
&
Quality
engineer

Once
per lot

flux

Inspection and test planITP(3)

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Frequency

Inspection

H W R H W R H W R
1.7

2.0

Manufacturing
procedure
qualification
tests

Forming

Process control

process,
welding
process,
inspection process and
pipe properties

NOTE H - Hold Point /

SAWH spec.

MPQT

SAWH
API 5L 44th edition

W - Witness /

R - Review /

Quality
engineer
&
process
engineer

Page 3 of 12

once

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

2.1

Material
reception

Mill certificate

Marking
Chemical
&
mechanical properties

Appearancesurfac
e, chamber and so
on

Dimension

Hot coil purchase

specification

Contract
Para 6 of API 5L 44th
edition

Sampling and test

record

Property test report

Quality information
feedback list

Quality
engineer

R H W

Once per
heat

Inspection and test planITP(4)

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Frequency

Inspection

H W R H W R H W R
2.2

Skelp
end
weld

Welded
seam
surface quality

Welding parameter

NOTE H - Hold Point /

Jointer
welding SAWH Skelp end
process sheet
weld record
SAWH

W - Witness /

R - Review /

Welding
engineer

Page 4 of 12

Each coil

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

2.3

edge milling

forming

Surface quality
Edge
milling,
forming process sheet

Bevel angle, root

face

Pipe girth, offset of

plate edge

SAWH edge milling

record
SAWH
SAWH pipe forming
record
SAWH
SAWH edge milling
process sheet
SAWH
SAWH
forming
process sheet
SAWH

Process
engineer

Each coil

Inspection and test planITP(5)

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

Freque

/3rd Party

Inspection

ncy

Inspection

H W R H W R H W R

NOTE H - Hold Point /

W - Witness /

R - Review /

Page 5 of 12

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

2.4

2.5

Welding
control

Welded seam surface quality

Welding parameter

Bevel grease removal

Welding material detection

Welding process
sheet

Approved WPS

Internal
&
External
welding record

Welding
wire
and flux issue
record

Quality
engineer
& Process
engineer

R H

Pipe cutting &

pipe no.

pipe length fixed cutting

comply

Quality
engineer

each pipe no shall be uniquely

correspond with plate heat no.

with

Pipe
cutting
specification
record

cutting Material
test
pipe
process sheet
record

i.e. Feeding
th
API 5L 44
record
Edition.

Min length

Max length
Min Avg. length

Each
coil

R H

Each
pipe

Inspection and test planITP(6)

Action
No.

Activity

NOTE H - Hold Point /

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Inspection

W - Witness /

R - Review /

Page 6 of 12

Frequency

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

H W R H W R H W R
2.6

2.7

Industry
TV
inspection
beforer hydrotest

welded

spec. & contract

X-ray

imaging
RT

X-ray detection
process sheet
X

Chemical
&mechanical
test

Product and weld seam chemical

SAWH spec.

composition analysis

SAWH
and
Chemical
mechanical test process
sheet

NNPC-OB3-LPS-001

seam

RT

real-time

Welded seam & base metal

tensile test
Guided bend test
Macro, Hardness

detection
record

Quality
engineer

Chemical and
mechanical test
report

Quality
engineer

W R H

Each pipe

One pipe
per
heatone
heat
correspond
s to more
than 200
pipestwo

Impact test

pipes will

DWTT

be selected
to test.

Inspection and test planITP(7)

Action
No.

Activity

NOTE H - Hold Point /

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Inspection
W - Witness /

R - Review /

Page 7 of 12

Frequency

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

H W R H W R H W R
2.8

2.9

2.10

Surface
inspection

pipe length and welded API 5L 44

seam surface quality,

dimension,
defect
detecting and repair

Repair welding Electrode complying

with requirements

Electrode dryer

Repair
welding
quantity, length, gap,
position

Manometer
Hydrostatic
calibration
test

pressureduration

leakage

edition surface
inspection
PSL2 and
record
NNPC-OB3-LPS-001

surface inspection
process sheet

Quality
engineer

Repair

Welding
engineer

W R H

Quality
engineer

R H

th

welding

repair welding record

process sheet

API 5L 44th Edition.

hydro-test

Hydro-test record

Shift report
Soft copy of chart

process

sheet

spec. & contract

NNPC-OB3-LPS001

Each pipe

Each
repair
zone

Each pipe

Inspection and test planITP(8)

Action
No.

Activity

NOTE H - Hold Point /

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Inspection
W - Witness /

R - Review /

Page 8 of 12

Frequency

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

H W R H W R H W R
2.11

Automatic
UT test

Body and Weld seam

and HAZ inspection

defect detecting

Reference calibrate

API 5L 44th
edition PSL2&
NNPC-OB3-LPS001
API 5L 44th edition
PSL2
Welded seam
UT process sheet

SAWH UT record
SAWH

Quality
engineer

R H

Each pipe

The
pipe
end
weld
seam blind area of
automatic
ultrasonic
examination and the
imperfection
painted
during
automatic
ultrasonic
inspection
shall be subjected to
manual
ultrasonic
inspection

Reference calibrate

defect detecting

API 5L 44th
edition PSL2&
NNPC-OB3-LPS001
API 5L 44th edition
PSL2
Welded seam
UT process sheet

SAWH UT record
SAWH

Quality
engineer

R H

Each pipe

2.12

manual UT
test

Inspection and test planITP(9)

NOTE H - Hold Point /

W - Witness /

R - Review /

Page 9 of 12

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Frequency

Inspection

H W R H W R H W R
2.13

Bevel
inspection

Bevel end
Root face
Beveling

SAWHspec.

product appearance & Process

SAWH
test
chamfering
process sheet

dimension inspection
record

engineer

Every
pipe

end

bevel and
inspection
once per 4
hours

2.14

Industry TV
inspection
after hydrotest

pipe ends welded seam spec. & contract

X-ray detection record

and
repair
zone
radiographic static
image

Digital
radioscopic
shift record

Digital record on CD /
DVD

X-ray detection
process sheet
X
API 5L 44th Edition.
NNPC-OB3-LPS001

Quality
engineer

Inspection and test planITP(10)

NOTE H - Hold Point /

W - Witness /

R - Review /

Page 10 of 12

R H

Each pipe

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Frequency

Inspection

H W R H W R H W R
2.15

Finished
product
inspection

OD at pipe ends and specification

pipe body and ellipticity

wall thickness
Length
straightness

&
contract requirements

API 5L 44th Edition.

finished

product
inspection record

Quality
engineer

SAWH specification
SAWH

Ultrasonic test report

Quality
engineer

W R

W R H

Each pipe

Each pipe

Weight
pipe ends
offset of plate edges

undercuts
Hard lump
dents
welded seam dimension

internal surface quality

2.16

Pipe end
ultrasonic
test

Pipe
end
circumference
50mm

NOTE H - Hold Point /

50mm

W - Witness /

R - Review /

R H

Page 11 of 12

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

Inspection and test planITP(11)

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Frequency

Inspection

H W R H W R H W R
2.17

2.18

2.19

Magnetism
test

Magnetism at pipe ends

50mm weld seam
50mm

Residual
Residual magnetism
magnetism
measurement at pipe ends
measurement

Final
inspection

check marks and paiting

check end protectors

check pipe stacking

no damage from
handling

NOTE H - Hold Point /

SAWH specification
SAWH

Magnetism test report

Quality
engineer

R H

Each pipe

spec. & contract

Residual

magnetism
measurement record list

Quality
engineer

R H

1 pipes

spec. & contract

Final inspection record

storage procedure

API 5L 44th Edition.

NNPC-OB3-LPS001

Quality
engineer

Residual magnetism
measurement process
sheet

W - Witness /

R - Review /

per 4h

Page 12 of 12

R H

Each pipe

ITP NO. YL-ITP-SAWH14-0508-1 Rev.2

Inspection and test planITP(12)

Action
No.

Activity

Item

Acceptance criteria

Documentation

Inspector

NNPC

Contractor

Mill

/3rd Party

Inspection

Frequency

Inspection

H W R H W R H W R
2.20

2.21

Dock
shipping

check

spec. & contract

Dock shipping check Quality

shipping procedure

record

engineer

Quality
certificate
review

review certificate form spec. & contract

quality certificate

and content

Quality
engineer

pipe end for

damage

check pipe body for

damage

relevant specification

R H

R H

Each pipe

R H

R H

Each pipe

NoteIn case of difference between the English and Chinese language, texts in English shall prevail.

NOTE H - Hold Point /

W - Witness /

R - Review /

Page 13 of 12