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PTWIJAYAKARYABETON

TECHNICALCALCULATION
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
Project
Product
Jobno
Rev.No.

:
:
:
:

TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L20.15m;CTC160cm;fc'40MPa
13014A
04

DesignReff.

- SNIT122004

PerencanaanStrukturBetonUntukJembatan
- RSNIT022005

StandarPembebananUntukJembatan
- PCI:BridgeDesignManual

GedungJW,1 st & 2nd floor


Jl.Jatiwaringinno.54,PondokGedeBekasi
Ph:+622184973363fax:+622184973391
www.wikabeton.co.id

PTWIJAYAKARYABETON

TECHNICALCALCULATIONAPPROVAL
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L20.15m;CTC160cm;fc'40MPa
Jobno.: 13014A
Rev.: 04

Approvedby:

Consultan/Owner

Approvedby:
18Juni2013

Checkedby
18Juni2013

Designby:
18Juni2013

Ir.AchmadArifin
TechnicalManager

IgnatiusHarryS.,S.T.
ChiefofTechnical

Suko
TechnicalStaff

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

RESUME OF PCI GIRDER MONOLITH TECHNICALLY CALCULATION


1. BEAM SPECIFICATION
Span
Beam Height ( H )
Distance ctc of beam ( s )
Slab thickness
Beam Compressive strength
Slab Compressive strength
Bridge life time
Segment Arrangement
Beam Segment
1
Length (m)
6.275
Additional length at the end of beam
Total length of the beam
Total beam weight
2. STRESSING
Nos of PC Strand
=
Strand configuration

24

=
=
=
=
=
=
=

19.55
1250
1600
200
40
28
50

m (beam length
mm
mm
mm
MPa
MPa
years
4
0.00

5
0.00

20.15 m)

2
7.000
=
=
=

3
6.275
0.30
20.15
16.90

6
0.00

7
0.00

m
m
ton

strand

12.7

mm (PC Strand 270 grade, low relaxation)

No.

number

Tendon

strand

H strand bottom (mm)


edge

mid

Jacking Force

75%

UTS

1860.00

MPa

=
=

16.59%

UTS of Strand
Total Losses
fc initial

at middle
fc'

12

600

200

12

300

100

total

24

450.00

150.00

3. LOADING
1. Dead Load
a. Precast Beam
=
7.77
kN/m
b. Slab
=
7.86
kN/m
Slab thickness =
200
c. Deck Slab
=
2.31
kN/m
Deck slab thickness =
70
d. Asphalt
=
1.73
kN/m
Asphalt thickness =
50
e. Diaphragm
=
6.92
kN
for 1 diaphragm
No. Diaphragm
4
pcs
equivalent load =
0.94
2. Live Load
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Moment force cause by D Loading is bigger than Truck Loading
a. Dynamic Load Allowance
(DLA)
=
1.40 for span length <= 50m
b. Knife Edge Load (KEL)
=
49.00 kN/m
c. Distribution Factor (DF)
=
1.00
d. Distribution Load
q=
9.00 kN/m2
9.00 kN/m2
9.00 x(0,5+15/span)kN/m2
e. Live Load
Distribution load :
q' = DF x q x s
=
14.40
Line Load
:
p' = DF x DLA x KEL x s
=
109.76

CALCULATION RESUME

80.0%

mm
mm
mm
kN/m

For Span <= 30m


For Span > 30m
kN/m
kN

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

4. BEAM SUPPORT REACTION


Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Beam support reaction :
a. Dead Load
b. Additional Dead Load
c. Live Load

=
=
=

75.90
125.48
250.52

kN
kN
kN

Ultimate support reaction =

713.78

kN

5. CONTROL OF BEAM STRESSES


1. Initial Condition
Middle span position
top stress
bottom stress
2. Service Condition
Middle span position
top stress
bottom stress

=
=

-0.57 MPa
17.34 MPa

required
required

>
<

-1.41 MPa
19.20 MPa

=
=

9.81 MPa
1.58 MPa

required
required

<
>

18.00 MPa
-3.16 MPa

6. CONTROL OF BEAM DEFLECTION


Deflection at the middle of beam span
1. Chamber due stressing
initial
erection
2. Deflection at composite DL
3. Deflection due live load
4. Total deflection at service

=
=
=
=
=

-17.68
28.08
-28
08
-8.25
7.48
-0.78

mm
mm
mm
mm,required <L/800
mm

7. MOMENT AND CRACKING CAPACITY OF BEAM


Moment Capacity requirement :
Mult = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Mn
Ratio, Mn / Mu (>1)
Cracking Capacity requirement :
Mcrack
=
3328.03 kN.m
Mn / Mcr
=
1.36

CALCULATION RESUME

=
=
=

= 24.44 mm

3488.59 kN.m
4523.79 kN.m
1.30

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

TECHNICAL CALCULATION OF PCI MONOLITH BEAM FOR HIGHWAY BRIDGES


19.55
M
SPAN
L =
I. DATA

0.3

L=

Beam length
Beam spacing (s)
Concrete Slab thickness (CIP)
Asphalt thickness
Deck slab thickness
Cross Section
H
=
A
=
B
=
tweb =

19.55 M
20.15
1600
200
50
70

=
=
=
=
=

0.3

m
mm
mm
mm
mm

( edge anchor to edge anchor :

19.85

m)

1250
350
650
170

mm
mm
mm
mm

tfl-1
tfl-2
tfl-3
tfl-4

=
=
=
=

75
75
100
125

mm
mm
mm
mm

tfl-1
tfl-2
tweb

tfl-3
tfl-4

II. MATERIAL
B

2.1 Concrete
Beam

Slab

28.0

Compressive strength

[N/mm2]

at service

fc' =

40.0

at initial
80% fc'
Allowable stress
Allowable stress at initial (SNI T-12-2004 )

fc'i =

32.0

[N/mm2]

0.6 * fc'i =

19.2

[N/mm2]

0.25 * Sqrt(fc'i) =
Tensile
Allowable stress at service . (SNI T-12-2004 )

1.4

[N/mm2]

0.45 * fc' =

18.0

12.6

[N/mm2]

0.5 * Sqrt(fc') =

3.2

2.6

[N/mm2]

wc =

2500.0

2500.0

[kg/m3]

Ec = wc *0.043*sqrt(fc') =

33994.5

28441.8

[N/mm2]

Compressive

Compressive
Tensile
Modulus of elasticity
Concrete unit weight
1.5

1.5

Eci = wc *0.043*sqrt(fci') =

30405.6

[N/mm2]

4.4

[N/mm2]

Concrete flexural tension strength (fr)


f r = 0.7*sqrt(fc') =

2.2 Prestressing Cable


[Uncoated stress relieve seven wires strand]
( ASTM A 416 Grade 270 Low Relaxation or JIS G 3536 )
- Diameter strand
dia
:
12.7

[mm]
2

[mm ]

- Eff. Section area

Ast

- Modulus of elasticity

Es

: 1.93E+05

[N/mm2]

- Ultimate tensile strength

fu

[N/mm2]

2.3 Steel Reinforcement


- Diameter

98.78
1860

dia

13

[mm]

- Eff. Section area

Ast

132.73

[cm ]

- Modulus of elasticity

Es

: 2.10E+05

[N/mm2]

- Yield stress

fy

[N/mm2]

400

page 1 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

III. SECTION ANALYSIS


Remark :
2

Ep 1 =

33994

[N/mm ] [Girder]

Ep 2 =

28442

[N/mm ] [Slab]

5
4

n = Ep 2 / Ep 1
n=
0.84

1
2

Yb'

PRECAST BEAM

3.1 Precast Beam


[in mm ]

6
5
4
3
2
1
Total

Yb

Base Line

Zone

Ya'

Ya

Section

Width

Area
2

Level

Yb

Height

Bottom

Upper

mm

mm

mm

0.0
75.0
75.0
875.0
100.0
125.0
1250.0

150.0
350.0
170.0
170.0
650.0
650.0

150.0
350.0
350.0
170.0
170.0
650.0

0
26250
19500
148750
41000
81250
316750

1250
1175
1100
225
125
0

1250.0
1212.5
1141.8
662.5
165.2
62.5
519.3

Area

COMPOSITE BEAM

Area*Yb
3

mm

Io

Area*d
4

mm

Ix
mm4

mm

31828125

12304688

12613184758

12625489445

22265625

8775541

7556605867

7565381408

98546875

9490559896

3049566872

12540126768

6775000

30264228

5140086368

5170350595

5078125

105794271

16955415084

17061209355

164493750

9647698623

45314858949

54962557571

3.2 Composite Beam


[in mm ]
Zone

2
1
Total

Height

Width

Level

Yb

Area*Yb

Io

Area*d

Section

Bottom

Upper

mm

mm

mm

mm

mm4

mm4

mm4

200.0
70.0
1250.0
1520 0
1520.0

1338.7
167.3
650.0

1338.7
167.3
350.0

267731
11713
316750
596194

1320
1250
0

1420.0
1285.0
519.3
938 8
938.8

380178316

892437361.6

61987067626

62879504987

15051514

4782906.485

1403663073

1408445980

164493750

54962557571

55744385803

1.10707E+11

559723580

55859777839

1 19135E+11
1.19135E+11

1 74995E+11
1.74995E+11

Ya (mm)

Yb (mm)

Ix (mm4)

Wa (mm3)

Wb (mm3)

731
581
311

519.3
938.8

54962557571

75220826

105836180

174994894341

301106490

186397337

Ix

3.3 R e s u m e
[in mm ]
Area (mm2)

Description

Precast Beam
Composite Beam

[composite]
[precast]

316750
596194

562372124

IV. LOADING
4.1 Dead Load
a. Precast Beam

q1 = Ac precast girder x conc. Precast

b. Slab

q2 = Ac slab CIP x conc. slab

c. Deck slab

q3 = Ac deck slab x s

d. Asphaltic

q4 = Ac asphaltic x s

q1 =
q2 =
q3 =
q4 =
e. Diaphragm

0.317 x
0.334 x
0.098 x
0.080 x

2.50 =
2.40 =
2.40 =
2.20 =

0.792

[t/m'] =

7.77

[kN/m']

0.802

[t/m'] =

7.86

[kN/m']

0.235

[t/m'] =

2.31

[kN/m']

0.176

[t/m'] =

1.73

[kN/m']

6.92

[kN']

= Vol diaph with 0.20m thickness x diaph

0.294 x

2.40 =

0.706
note :

Number of diaph =
4
pcs
Diaph. placement
1
2
3
Location
0.00
6.52
13.03
Support Va
6.92
4.62
2.31
Mid Moment
0.00
22.56
22.56
Total Diaphragma Flexural Moment at Middle Span
eqivalen load q diaphragm
q5=

4
19.55
0.00
0.00
45.11
0.94

[ton'] =

from kg to N, multiply by 9.8060

kN.m
[kN/m']

page 2 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

4.2 Live Load


Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"

4.2.1."T"Loading(BebanTruk)
Unit
P1
Item
kN
225
Load
Impact
1.3
kN
292.5
LL+I
Distance
m
5.775
Va
kN
206.10
Va
kN
Mmax
kN-m
DF=S/3.4
MxDF
kN-m

P2
225
1.3
292.5
9.775
146.25

P3
50
1.3
65
14.775
15.88

M.maxdix= 9.775 m
DLA=
30%
Impact= 1+DLA=1.3

368.22
2429.38
0.47
1143.24

50kN

225kN

225kN

4.2.2."D"Loading(BebanLajur)
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Load type :

Distribution Load Chart :

Dynamics Load Factored Chart :

Line Load (D load)


a. Dynamic Load Allowance [DLA]

DLA = 1 + 0,4
=
DLA = 1 + (0.0025*span+0.175)
DLA = 1 + 0,3
=
=
=

b. Knife Edge Load (KEL)


c. Distribution Factor (DF)
d. Distribution Load
2
q =
9.00 kN/m

q = 9 kN/m
2
q = 9 x(0,5+15/span)kN/m

which :

1.40
1.30
49.00
1.00

Span <= 50 m
50 < Span < 90 m
Span >= 90 m

[kN/m']

for

Span <= 30 m
Span > 30 m

e. Live load
Distribution load, qudl = DF x q x s
=
1.00
x
9.00
KEL, PKEL = DF x DLA x KEL x s
=

1.00

1.40

x
x

1.60
49.00

1.60

14.40

[kN/m']

109.76

[kN']

M.maxat0.5span=
9.775 m
Va=
195.64 kN
MLL=
1224.42 kN.m
RESUME: MomentforcecausebyDLoadingisbiggerthanTruckLoading

page 3 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

V. MOMENT ANALYSIS
[in kN-meter ]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
6.28
13.28
19.55
DL
Precast beam
370.98
0.00
323.42
323.42
0.00
Subtotal
370.98
0.00
323.42
323.42
0.00
DL
Slab
375.54
0.00
327.39
327.39
0.00
ADL
Asphaltic Layer
82.45
0.00
71.88
71.88
0.00
SDL
Diaphragm+Deck Slab
155.30
0.00
135.39
135.39
0.00
Subtotal
613.29
0.00
534.66
534.66
0.00
LL
Distribution load
687.96
0.00
599.76
599.76
0.00
KEL
536.45
0.00
467.68
467.68
0.00
Subtotal
1224.42
0.00
1067.44
1067.44
0.00
Total (DL + LL)
2208.69
0.00
1925.52
1925.52
0.00
Ultimate total
3488.59
0.00
3041.34
3041.34
0.00
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

Sec 5-5
19.55
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Sec 6-6
9.78
370.98
370.98
375.54
82.45
155.30
613.29
687.96
536.45
1224.42
2208.69
3488.59

Sec 5-5
19.55
-75.90
-75.90
-76.84
-16.87
-31.77
-125.48
-140.76
-109.76
-250.52
-451.91
-713.78
713 78

Sec 6-6
9.78
0.00
0.00
0.00
0.00
0.00
0.00
0.00
54.88
54.88
54.88
98 78
98.78

(m)

VI. SHEAR ANALYSIS


[in kN]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
6.28
13.28
19.55
Precast beam
DL
0.00
75.90
27.18
-27.18
-75.90
Subtotal
0.00
75.90
27.18
-27.18
-75.90
Slab
DL
0.00
76.84
27.51
-27.51
-76.84
Asphaltic Layer
ADL
0.00
16.87
6.04
-6.04
-16.87
Diaphragm+Deck slab
SDL
0.00
31.77
11.38
-11.38
-31.77
Subtotal
0.00
125.48
44.93
-44.93
-125.48
Distribution load
0.00
140.76
50.40
-50.40
-140.76
LL
KEL
54.88
109.76
74.53
-74.53
-109.76
Subtotal
54.88
250.52
124.93
-124.93
-250.52
Total (DL + LL)
54.88
451.91
197.04
-197.04
-451.91
Ultimate total
98 78
98.78
713 78
713.78
318 99
318.99
-318.99
318 99
-713.78
713 78
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

(m)

VII. PRESTRESSING CABLE


7.1 Cable Profile
[in: mm ]
Tension

ten-

Nos

Total

JF

don

strand

Edge

Middle

left

right

tension

(kN)

0
0
0
0
1
2

0
0
0
0
12
12
24

0
0
0
0
600
300
450.00

0
0
0
0
200
100
150.00

0%
0%
0%
0%
75%
75%
75%

0%
0%
0%
0%
0%
0%
0%

0%
0%
0%
0%
75%
75%
75%

0
0
0
0
1654
1654
3307

total

Profile

Parabolic curve (Average of Strand's position vertically from the bottom of beam ( Value for Y axis ))
2

Y = A.x + B.x + C
where :

2
A = Constanta : ( (Ymiddle + Yedge)/(L/2) )

A=

0.003046

B = Constanta : ( L x A )
B = -0.060453
C = Average of strand's position when the parabolic curve reach the Y axis
Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
2
+
-0.0604534
X +
0.450000
Y = 0.003046 X
Cable tendon angle :
o

tg =

0.006091 X

-0.0604534

eccentricity of tendon at middle section


Eccentricity [e]
=
Yb - Ys = 369.32 mm
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)

page 4 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
0.80
0.60
0.40
0.20
0.00
0

10

15

20

25

7.2 Losses of Prestress


1. Losses of Prestress (Short Term)
a. Friction
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction
between the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking
end. The friction is comprised of two effects : curvature friction which is a function of the thendons profile, and wooble friction
which is the result of minor horizontal or vertical deviation form intended profile.
The equation for calculating the loss of prestress due to friction is :
-( + k.x)
Po.e
( AASHTO 1992, Chapt. 9.16.1 )
Px =
Where :
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
= friction coefficient
= Change of cable angle from tensile point to x section
k = Wobble coefficient
x = Distance from tensile point to x section

80.0%
75.0%
70.0%
65.0%
60.0%

Friction and Wooble coeficient for grouting tendon in metal sheating


= 0.20
with Seven Wire Strand :
k = 0.003

0.00

10.00

20.00

30.00

Prestress tendon section


Prestresstendon

Table of calculation due to Friction


ten-

Nos

don

strand

Edge

Middle

from UTS

0
0
0
0
1
2

0
0
0
0
12
12
24

0
0
0
0
600
300
450.00

0
0
0
0
200
100
150.00

0%
0%
0%
0%
75%
75%
75%

total

Profile

% JF

(rad)

0.00000
0.00000
0.00000
0.00000
0.00406
0.00203
0.00305

0
0
0
0
-0.0806045
-0.0403023
-0.0604534

0.000
0.000
0.000
0.000
0.161
0.081
0.121

Prestress force (Px) = % UTS


9.925
19.85
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
70.49%
68.4%
71.64%
69.5%

0.00
0.0%
0.0%
0.0%
0.0%
75.0%
75.0%

75.0%

71.1%

69.0%

b. Anchor set
Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand
retracts pulling the wedges in to the anchorage device and locks the strand in place. The lost in elongation is small . It depend on
the wedges, the jack and the jacking procedure. This lost in elongation is resisted by friction just as the initial elongation is
resisted by friction.
Exact calculation is typical done as an iterative process as follows :
1. Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
= Loss of prestress per length
= Fpu . (P at JF - P at end of tendon) / distance JF to end of tendon
2. Assuming drawn-in ().
3. The length, x, over which anchorage set is effective is determined as follows :
x = Sqrt ( Es . / )
effective anchorage set point position :
Cablechange
anglepoint

Cablechange
anglepoint
Anchorage
setarea

X(effective anchorageset)

Anchorage
setarea

X(effective anchorageset)

page 5 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

4. Check Assuming drawn-in (). The displacement of jacking end of tendon should be equal with assumption
= Anchorage set area x Ult. Tensile Stress / Modulus Elasticity of PC Strand
= Aset . Fpu / Es
= equal with assumption (trial)
Table of calculation due anchor set
draw in

tenNos
don

strand

0
0
0
0
1
2

0
0
0
0
12
12
24

total

From left side

From right side

after anchorage set = % UTS


9.925
19.85
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
68.03%
68.4%
68.49%
69.5%

Mpa/mm
0.00000
0.00000
0.00000
0.00000
0.00616
0.00512

mm
0.00
0.00
0.00
0.00
8.00
8.00

X (m)
0.00
0.00
0.00
0.00
15.83
17.36

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
69.26%
70.06%

X (m)
0.00
0.00
0.00
0.00
0.00
0.00

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00
0.0%
0.0%
0.0%
0.0%
63.5%
65.1%

0.00564

8.00

16.60

69.66%

0.00

0.00%

64.33%

68.26%

68.98%

AVERAGELOSSESOFPRESTRESS

LOSSESOFPRESTRESS
DUETOANCHORAGESET

75.0%

80.0%
75.0%

70.0%

70.0%

68.26%

65.0%

65.0%

60.0%
55.0%

69.82%
69.50%
68.98%

64.33%

60.0%
0.00

10.00

20.00

30.00

0.00

Prestresstendon section

5.00
10.00
15.00
20.00
Prestresstendonsection

25.00

c. Elastic Shortening ( ES )
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied.
As the concrete shorterns, the tendon length also shortens, resulting in a loss of prestress.
The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening
for member with bonded tendons :
ES = Kes . Es . fcir / Eci
where:
Kes =
0.50 for post-tensioned members when tendon are tensioned in sequential order to the same tension
ES = Elastic modulus of tendon material
Eci = Elastic modulus of the concrete at the time of prestress transfer
fcir = concrete stress at the centre of gravity of prestressing tendons due to prestressing force at transfer and the self weight of
the member at the section of maximum positive moment
2.37%
Assumption Losses due ES
Pi =
Total prestressing force at release
68.3% - 2.37% =
Pi =
65.89% UTS x nos x Aps =

2905.4202 kN

fcir = Pi / A + Pi. ec / I + Mg.ec/I


13.89 N/mm2

fcir =
so,

ES =

percent actual ES losses = Es/fpu

44.08 N/mm2,

2.37%

equal with losses assumption

2. Losses of Prestress ( Long Term )


d. Shrinkage ( SH )
SH = 8,2*e-6*Ksh*ES*(1-0,06*V/S)*(100-RH)

(ACI 318-95, Chapt. 18.6)


1.63%
SH =
30.33 N/mm2
percent actual SH losses = SH/fpu
Where :
The factor Ksh account for the shringkage that will have taken place before the prestressing applied.
for postensioning members, Ksh is taken from the following table :
Days
1
3
5
7
10
20
30
60
0.45
Ksh
0.92
0.85
0.8
0.77
0.73
0.64
0.58
"days" is the number of days between the end of moist curing and the application of prestress.In a structures
that are not moist cured, Ksh is typiclly based on when the concrete was cast
Ksh =

0.64

V/S =
RH =

0.08
70.00

Volume =

6.38 m

Surface =

78.67 m

page 6 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

e. Creep ( CR )
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in
strain due to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net
permanent compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the
concrete due to the prestressing minus the tensile stress due to self weight and superimposed deadload moments
CR

= Kcr*(Es/Ec)*(fcir-fcds)

CR

90.40 N/mm

(ACI 318-95, Chapt. 18.6)

percent actual CR losses = CR/fpu

4.86%

Where :

Kcr =
1.60 (for postensioned member)
fcir = stress at center point prestress force, initial condition
2

fcir =
13.890 N/mm
Msd = Moment due to all superimposed permanent dead loads applied after prestressing
Msd =
613.29
kN.m
fcds = Stress in a concrete at the cgs of the tendon due to all superimposed dead load
fcds 1 = Msdl.e/I =

3.57 N/mm

component of fcd due to load on the plain beam

fcds 2 = Madl.e/Ic =

0.37 N/mm

component of fcd due to load on the composite beam

3.94 N/mm

fcds = fcds 1 + fcds 2 =

f. Steel Relaxation ( RE )
Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is
the result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the
stress level in the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon strss;
this causes a reduction in the relaxation rate.
The equation for prestress loss due to relaxation of tendons is :
RE = [ Kre - J*(SH+CR+ES) ] *C
(ACI 318-95, Chapt. 18.6)
18.38 N/mm

RE =

percent actual RE losses = RE/fpu

0.99%

Where :

Kre =
J =
C =

5000.00 (for 270 grade, low relaxation strand)


0.04 (for 270 grade, low relaxation strand)
0 66
0.66
f fpi/fpu
for
f i/f =
0 683
0.683

RESUME DUE TO SHORT & LONG TERM LOSSES


I. Short Term Losses
Losses
Elastic
Section
Total
Friction Anchor set Shortening
Losses (%)
x (m)
(ES)
0.00
75.00%
64.33%
61.96%
13.04%
0.00
0.00
0.00
0.00
9.93
15.83
17.36
19.85

UTS

75.00%
75.00%
75.00%
75.00%
71.07%
69.82%
69.50%
68.98%

64.33%
64.33%
64.33%
64.33%
68.26%
69.82%
69.50%
68.98%

61.96%
61.96%
61.96%
61.96%
65.89%
67.45%
67.13%
66.61%

Shrinkage
(SH)
60.32%
60.32%
60.32%
60.32%
60.32%
64.26%
65.82%
65.50%
64.98%

13.04%
13.04%
13.04%
13.04%
5.18%
2.37%
2.37%
2.37%

Friction

LOSSESOFPRESTRESSDIAGRAM

Anchor set
Elastic Shortening (ES)

80.00%

Shrinkage (SH)
Creep (CR)
Steel Relaxation (SR)

75.00%

75.00%
71.07%
68.26%

65.00%

64.33%

64.33%

61.96%
60.32%

61.96%
60.32%

55.46%
54.48%

55.46%
54.48%

65.89%
64.26%

59.40%
58.41%

69.82%

69.50% 68.98%

67.45%
65.82%

67.13% 66.61%
65.50% 64.98%

60.96%
59.98%

60.64%
59.65% 60.12%
59.13%

50.00%
0.00

0.00

9.93

15.83

Prestresstendon section

17.36

19.85

II. Long Term Losses


Steel
Total Losses
Creep (CR) Relaxation
(%)
(SR)
55.46%
54.48%
20.52%
55.46%
54.48%
20.52%
55.46%
54.48%
20.52%
55.46%
54.48%
20.52%
55.46%
54.48%
20.52%
59.40%
58.41%
12.65%
60.96%
59.98%
9.85%
60.64%
59.65%
9.85%
60.12%
59.13%
9.85%
friction Losses equotion :
0 > x > 9.93
75.00% -+ 0.40% x
9.93 > x > 19.85
x - 9.925
71.07% + 0.07% x
Long term Losses equotion :
0 > x > 0.00
54.48% #DIV/0!
0 > x > 9.93
x-0
54.48% + 0.40% x
9.925 > x > 15.83
x - 9.925
58.41% + 0.26% x
15.83 > x > 17.36
59.98% -+ 0.21% x x - 15.8329534
17.36 > x > 19.85
x - 17.3636282
59.65% -+ 0.21% x

page 7 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

7.3 Effective Stress Force


Resume Prestressed Force at middle
Condition

short term
long term

Cable

% Losses of
prestress

%UTS
effective
prestress

[N/mm ]

[mm ]

[kN]

9.1%
16.6%

65.9%
58.4%

1226
1086

2370.72
2370.72

2905.42
2575.64

stress
2

Asp

VIII. STRESS AND DEFFLECTION ANALYSIS


1
2
Beam Segment
Length (m)
6.275
7.000
Additional length at the end of the beam =

6.275
0.30

0.00

0.00

0.00

0.00
Total Length =

0.00
20.15

8.1 Stress at initial


Description

Moment DL
Jacking Force
Losses due to friction
Pi
e (eccentricity)
Pi.e
Moment Net.

Middle

SEC 1-1

SEC 2-2

SEC 3-3

SEC 4-4

SEC 5-5

x - [m]

Span

0.00

6.28

13.28

19.55

19.55

9.78

[kN.m]
[kN]
%
[kN]
[m]
[kN.m]
[kN.m]

370.98
3307.15
4%
3136.29
0.369
-1158
-787

0.00
3307.15
0%
3307.15
0.078
-259
-259

323.42
3307.15
2%
3197.47
0.332
-1062
-738

323.42
3307.15
4%
3144.40
0.332
-1044
-721

0.00
3307.15
3%
3164.51
0.078
-248
-248

0.00
3307.15
3%
3164.51
0.078
-248
-248

370.98
3307.15
4%
3136.29
0.369
-1158
-787

2
[N/mm ]

9.90

10.44

10.09

9.93

9.99

9.99

9.90

[N/mm ]

-10.47

-3.44

-9.81

-9.58

-3.29

-3.29

-10.47

Allow.

2
[N/mm ]

7.44

2.45

6.97

6.81

2.34

2.34

7.44

stress

Initial Stresses

top ( T )

-0.57

7.00

0.28

0.35

6.70

6.70

-0.57

-1.4

[N/mm2]

bot ( B )

17.34

12.89

17.07

16.74

12.33

12.33

17.34

19.2

Pi / A
M / Wa
M / Wb

8.2 Stress at service


> Load of precast
precast, slab
slab, diaphragm and prestress by PC Beam
> Live load and asphalt by composite
Description
Moment DL
Losses due to friction
effective prestress P
P.e
Moment --- M1
Moment --- M2

x - [m]
[kN.m]
%
[kN]
[m]
[kN.m]
[kN.m]

Middle
Span
901.82
17%
2573.02
-950.26
-48.44
1306.87

SEC 1-1
0.00
0.00
21%
2402.15
-188.13
-188.13
0.00

( = M1 )
( = M2 )
SEC 2-2
6.28
786.20
18%
2511.84
-833.95
-47.75
1139.32

SEC 3-3
13.28
786.20
16%
2614.77
-868.13
-81.93
1139.32

SEC 4-4
19.55
0.00
16%
2610.22
-204.42
-204.42
0.00

SEC 5-5
19.55
0.00
16%
2610.22
-204.42
-204.42
0.00

SEC 6-6
9.78
901.82
17%
2573.02
-950.26
-48.44
1306.87

P/A

2
[N/mm ]

8.13

8.13

8.13

8.13

8.13

8.13

8.13

M 1 / Wa

2
[N/mm ]

-0.64

-2.50

-0.63

-1.09

-2.72

-2.72

-0.64

M 1 / Wb

[N/mm ]

0.46

1.78

0.45

0.77

1.93

1.93

0.46

M 2 / Wa'

2
[N/mm ]

2.32

0.00

2.03

2.03

0.00

0.00

2.32

Allow.

M 2 / Wb'

[N/mm2]

-7.01

0.00

-6.11

-6.11

0.00

0.00

-7.01

stress

slab ( S )

4.34

0.00

3.78

3.78

0.00

0.00

4.34

12.6

top ( T )

9.81

5.63

9.52

9.07

5.41

5.41

9.81

18.0

bot ( B )

1.58

9.91

2.47

2.79

10.06

10.06

1.58

-3.2

Stress at Service
2

[N/mm ]
Note :

SEC 6-6

Moment DL =
Moment Bal =
Moment Net =
Pi =
P=
M=
A=
Wa =
Wb =
Wa' =
Wb' =

Moment due to dead load ( Chapter V - Moment Analysis )


Moment due to uniform load in balance condition ( Chapter 7.4 - Effective Stress Force )
( Moment DL + Moment Bal )
Initial Prestress ( at transfer condition - chapt. 7.4. Effective Stress Force )
Prestress at service condition.. ( Chapter 7.4 -effective Stress Force )
Moment Net.
Total Area of Precast Beam ( Chapter 3.1 - Precast Beam)
Modulus Section for Top section of Precast condition
Modulus Section for Bottom section of Precast condition
Modulus Section for Top section of composite Condition. ( Chapter 3.3 - Resume )
Modulus section for bottom section of composite condition . ( Chapter 3.3 - Resume )

page 8 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

8.3 Stress diagram at center span :


8.3.1. STRESS DIAGRAM AT INITIAL

a. Stress at beam end section when Prestress is applied :


Pi/A = 10.44 MPa

top = 7.39 MPa

M/Wa = -3.05 MPa

Pi/A = 10.44 MPa

bottom = 12.61 MPa

M/Wb = 2.17 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

75% UTS
3307.15 kN
69.32
mm
0 kN-m

M = Mdl - Pi.e =

-229.24 kN-m
19.20
MPa
-1.41
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

b. Stress at beam middle section when Prestress is applied :


Pi/A = 9.89 MPa

top = -0.56 MPa

M/Wa = -10.45 MPa

Pi/A = 9.89 MPa

bottom = 17.32 MPa

M/Wb = 7.43 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

71% UTS
3133.66 kN
369.32 mm
370.98 kN-m

M = Mdl - Pi.e =

-786.3 kN-m
19.20
MPa
-1.41
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

8.3.2. STRESS DIAGRAM AT CONSTRUCTION

a. Stress at beam middle section when diaphragm, RC deck is install and finish fresh concreting composite slab
Pi/A = 9.17 MPa

top = 6.90 MPa

M/Wa = -2.28 MPa

Pi/A = 9.17 MPa

bottom = 10.79 MPa

M/Wb = 1.62 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

66% UTS
2905.42 kN
369.32 mm
901.82

M = Mdl - Pi.e =

allow comp at initial =


allow tension initial =

kN-m

-171.20
19.20
-1.41

kN-m
MPa
MPa

control allow stress = meet requirement

b. Stress at composite beam middle section due to asphaltic layer:


P/A = 9.17 MPa

M2/Wa'= 0.15 MPa

M1/Wa = -2.28 MPa

P/A = 9.17 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

66% UTS
2905.42
369.32
901.82

M2/Wb'= -0.44 MPa

M1/Wb = 1.62 MPa

kN
mm
kN-m

slab = 0.27 MPa


top = 7.04 MPa

bottom = 10.35 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt =

allow comp at initial =


allow tension initial =

-171.20
82.45
19.20

kN-m
kN-m
MPa

-1.41
MPa
control allow stress = meet requirement

page 9 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)


8.3.3. STRESS DIAGRAM AT SERVICE (at center of span)

Stress at composite beam middle section due to Live Load


P/A = 8.13 MPa

P/A = 8.13 MPa

Mdl = Mbeam + Madl =

bottom = 1.59 MPa

M2/Wb'= -7.01 MPa

M1/Wb = 0.47 MPa

effective prestress =
Pi =
eccentricity (ei) =

slab = 4.34 MPa


top = 9.80 MPa

M2/Wa'= 2.32 MPa

M1/Wa = -0.66 MPa

58% UTS
2575.64 kN
369.32

mm

901.82

kN-m

M1 = Mdl + Pi.e =
M2 = Masphalt + LL =

-49.41
1306.87

kN-m
kN-m

allow comp at service =


allow tension at service =

18.00

MPa

-3.16
MPa
control allow stress = meet requirement

8.4 Deflection
8.4.1 Chamber due to Prestress Load
Deflection on middle section :
l
P

ee

pi= [ee+(5/6)(ec-ee)] x (P. l2 /8 Ec Ix)

l/2

pi=

ec

where :
l/2

P=
Eci =
Ixi =
l=
ee =

-26.52 mm
Prestress force
Modulus Elasticity of Concrete
Section Inertia
length of anchor to anchor
Distance between c.g of strand and
c.g of concrete at end

ec = Distance between c.g of strand and


c.g of concrete at centre

8.4.2 Deflection at initial, erection and service condition (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
Deflection () on simple span structure :
where :
q = Uniform Load
q= (5/384)*q*L4/Ec Ix)

P = Point Load

l = Beam Span

p= P.l /48 Ec Ix
Deflection calculation table : Estimating long-time cambers and deflections
Loading
WORKING LOAD
Release (1)
q (kN/m)
P (kN)
-26.52
1. Due to Prestress force
8.84
2. Due to beam weight (DL)
7.77
-17.68
3.25
3. Due to ADL
4. Due to Composite Overtoping

7.86

5. Due to asphaltic (SDL)

1.73

6. Due to Live Load = UDL + KEL

14.40

Resume of deflection :
1. Deflection at service
2. Deflection due to Live Load
3. Total deflection with LL

=
=
=

Long time cambers and deflection


(2)
multipliers Erection
multipliers
1.80 x (1)
-47.74
2.20 x (1)
1.85 x (1)
16.35
2.40 x (1)
-31.39
3.31
3.00 x (2)
-28.08
8.00
2.30 x (2)
-20.08

109.76

-8.25 mm
7.48 mm < allow. deflection L/800 =
-0.78 mm, chamber upward

Service (3)
-58.35
21.21
-37.14
9.93
-27.21
18.40
-8.81
0.55
-8.25
7.48
-0.78

24.4375 mm OK

page 10 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

IX. FLEXURAL STRENGTH AND DUCTILITY


9.1 Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
Effectif slab width, is minimum length from :
1. Girder web thickness + 16 Slab thickness
=3370 mm
2. Beam Ctc
=1600 mm . Control
3. Span length / 4
=4887.5 mm
Thus, Effectif slab width is :

28.00
0.85

MPa

=1600 mm

Partial Rebar:
fy =
400 MPa
Use
0 Dia.13 mm
As =
0.00 mm2

at tension area
b web =

170 mm

d=
1190.5 mm
Partial tension rebar ratio :
t =
As / (bweb x d )

t =

0.00000

t =

t =

0.000

t . fy / fc

Low Relaxation strand :


fpu =
1860
MPa
Strand stress ratio fpu / fpy =
dp =

for slab with fc' =


Value =

0.9
Aps =

1370.0 mm

Rebar in compresion area is neglected due calculation


c =

c =

value p = 0.28
2
2370.72 mm

Prestress ratio :
p =
Aps / (beff x dp )

beff =

1600 mm

p = 0.00108153

fpu {1 - p / (p.fpu/fc + d/dp (t-c)))


p fps/fc

1816.0 MPa
0.070
Resume of Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
p + d/dp (t-c)
0.36
<

fps =
p =

0.070

fps =
p =

<

0.306

Under Reinf, Meet With Steel Index Requirement

9.2 Momen Capacity


b. eff
Z
Zone
4

Zone 3

C 4
Cc4

Cc3
Cc2

Zone 3
Zone 2
a

Tps = Aps . Fps


Tps = 4305180.91 N

Cc1

Zone 1

dp

strength reduction factor


= 0.8
Tps=Aps.fps
T = As.fy

COMPOSITE BEAM
Location of Depth of Concrete Compression Block (a) :
hi
wi
Aci=hi.wi
Conc. Strength fc'i
Zone
4
3
2
1

(mm)
113.06
0.00
0.00
0.00

(mm)
1600
335
350
170

(mm2)
180889.95
0
0
0

MPa
28.00
28.00
40.00
40.00

CIP Slab
CIP Slab
Beam
Beam

Cci=0.85 fc'i.Aci
N
4305181
0
0
0

Depth of Concrete Compression Block is located at zone 4


a = Tps / ( 0.85 x fc'' slab x beff )
Mn = (Tps (dp - comp. point) + As.fy (d-comp. point)
Mn = 4523.7873 kN.m
50 year,so Transient act factor = 1
Bridge life time design for
Mn / Mult =
1.297
Mult = 1x 3,489kN-m

Comp (i)

Compresion

Point (mm) Point (mm)


57
113
56.53
113
113

a=
Mn =

113.06 mm
5654.73 kN.m

>1, Moment capacity meet with requirement

9.3 Cracking Capacity


Stress at bottom girder section due to service load (bot at service) =

1.58 MPa

Concrete flexural tension strength fr =

4.4 MPa

Crack Moment, Mcr = (bot at service + fr ) Wb.comp + Momen


Mcr =
Mn / Mcr =

(DL+ADL+LL+I)

3328.03 kN.m
1.359
> 1.2 ---- Cracking Capacity requirement is achieve

page 11 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

X. SHEAR ANALYSIS
10.1 Shear calculation based on SNI 03-2847-2002
Alternatif solution to calculated shear on prestress element is use for structure element which have effective prestress above 40%
of ultimate tensile stress
40% Ultimate Tensile Strength
Effective Prestress
Section Properties :
Ix = 5.496E+10 mm4
Yb = 519.31728 mm
Ag =

MPa
MPa

= 744
= 1086

Ixcomp =
Ybcomp =

Effective Prestress > 40% fpu

1.75E+11 mm4
938.8 mm

316750 mm2

Load :
Effective prestress Pe =
Factored Load :
qult DL + ADL =
26.89
qult LL =
25.92
Pult LL = 197.57

2575.64 kN
kN/m
kN/m
kN

Unfactored Load :
q DL + ADL =
q sdl =
q DL + ADL =

18.88
1.73
20.60

kN/m
kN/m
kN/m

Concrete Shear resistance contribution (Vc)


Nominal shear strength provide by concrete
Vc = {0.05sqrt(fc') + 5 (Vu.dp/Mu)}bw.d
but nominal strength (Vc) should taken between : (1/6).sqrt(fc').bw.d < Vc < 0.4sqrt(fc').bw.d
and Vu.dp/Mu 1
where :
Mu = Maximum factored moment at section
Vu = Maximum factored shear force at section
d = distance from extreme compresion fiber to centroid of prestress tendon.
But d need not to take n less than 0.8 hcomposite
bw = width of shear section
RSNI T-12-2005 : Shear force on beam is hold a part by concrete and the rest of force is hold by shear steel. Concrete contribution
(vc), is define as shear force when diagonal cracking appear.
Vn = Vc + Vs
Vn = Vu /

where :

Vn = Nominal Shear force


Vc = Concrete shear contribution
Vs = Shear steel contribution

Zonafication for shear steel stirup calculation


Zone 1
Vn < 0.5 Vc
Zone 2
Vn < Vc+[0.35 or (75/1200) sqrt(fc')] bw d

Zone 3

Zone 4

Zone 5

Vn < Vc+0.33 sqrt(fc') bw d

Vn < Vc+0.67 sqrt(fc') bw d

Vn > Vc+0.67 sqrt(fc') bw d

Vu = Ultimate Shear force


= Shear reduction factor
= 0.75

No need to use stirup


Required stirup spacing with minimum spacing :
S 0.75 H
S (av.fy) / (0.35 bw)
S 600mm
S (av.fy/fpu) (80/Aps) d sqrt(bw/d)
Required stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.75 H
S 600mm
Required tight stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.375 H
S 300mm
Section to small, change beam section

page 12 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

Shear rebar steel


fy =
400 MPa
Use
2 leg Dia.13 mm
Av =

265.46 mm2

shear width :
bw = 170

mm

650

mm

bw-e =

Shear steel requirement calculation table :


ecomp
dist.
d=dp>0.8H
Vu
Mu
m
m
m
kN
kN-m
0.1
0.3875
0.775
1.7
2
3
4
5
6
7
8
9
9.775

kN

0.504
0.520
0.542
0.590
0.605
0.649
0.687
0.719
0.745
0.765
0.779
0.787
0.789

1.08
1.10
1.12
1.17
1.19
1.23
1.27
1.30
1.33
1.35
1.36
1.37
1.37

707.49
689.40
665.02
606.82
587.95
525.03
462.12
399.20
336.29
273.37
210.46
147.54
98.78

71.01
271.11
531.25
1107.91
1281.52
1812.74
2270.95
2656.13
2968.30
3207.44
3373.56
3466.66
3488.59

dp(Vu/Mu)

Vc
kN

Vn
kN

Vs
kN

Shear
Zonasi

1.00
1.00
1.00
0.64
0.54
0.36
0.26
0.20
0.15
0.11
0.08
0.06
0.04

980.51
995.59
1015.20
701.82
612.19
438.72
346.48
286.00
240.79
203.75
171.27
141.27
118.82

943.32
919.20
886.69
809.10
783.93
700.04
616.16
532.27
448.38
364.50
280.61
196.72
131.71

-37.19
-76.39
-128.51
107.27
171.74
261.32
269.68
246.27
207.59
160.75
109.34
55.45
12.89

2
2
2
3
3
3
3
3
3
3
3
2
2

Use Space
mm
600
600
600
600
600
500
499
561
600
600
600
600
600

use
mm
300
300
300
300
300
300
300
300
300
300
300
300
300

ShearSteelRequirementPosition

2000.0
1800.0
1600.0
1400.0
1200.0
1000.0
800.0
600.0
400.0
200.0
0.0

Zona1

Zona2

Zona3

Zona4

Vn=Vu/f

beam sectionpoint

x (m) from
range
nos shear
span edge
(m)
(row)
Shear spacing S - 75
0
0
0
Shear spacing S - 100
0
0
0
Shear spacing S - 125
0
0
0
Shear spacing S - 150
0
0
0
Shear spacing S - 200
0
0
0
Shear spacing S - 250
0
0
0
Shear spacing S - 300
9.775
9.775
33
total shear rebar per half span (row) =
33
total shear rebar per span (row) =
66

Shear Rebar configuration

page 13 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

10.2 Horisontal Shear


Width of contact surface area
Effective Height
= 0.75
fy =
400 MPa
Use
2 leg Dia.13 mm

bv =
d=

Area horisontal Shear Steel


Avh =
Horisontal Shear steel Spacing
s=
v =
Horisontal Shear steel ratio
Shear horisontal Nominal
Vnh = (1.8 Mpa + 0.6 v. fy) . bv .d

200 mm
1216 mm

265.46 mm2
300 mm
0.442%

Vnh =
696.00 KN
Requirement for shear horisontal steel :
Vult <Vnh < 350 bv.d
Vult = Ultimate shear due to superimposed DL + LL
Vult =
396.87 kN
Vnh =
522.00 kN
RESUME:
3.5 bv d =
851.20 kN
Shear horisontal : OK
Minimal Use :
bys =
200 mm
Spacing =
1540.04 mm or
4 tweb = 680 mm
Avh = 50 by.s / fy
Max. Spacing =
300.00 mm
Avh =
172.375 mm2/m
min no. Spacing =
66 @ 2D13 for shear horisontal / span
Resume = additional shear horizontal required
XI. END BLOCK DESIGN
Block Anchor dimension
type
b
a

dia hole

(mm)

(mm)

(mm)

165
215
265

165
215
265

51
63
84

7
12
19

Concrete Area
Block Area
2
2
2
A (mm ) A1 (mm ) A2 (mm ) sqrt(A2/A1)
25182.18
43107 75
43107.75
64683.23

27225
46225
70225

1625000
1950000
2275000

7.73
6 49
6.49
5.69

SNI 03-2847-2002 Pasal 11.3.2 (Anchorage Zone)


Maximum strand =
12
Anchor Block type =
12
Strand
Load factor =
1.2
Reduction factor () =
0.85
1. End Bearing
Ultimate Point Load
Pu = min (1.2 x nStrand x Astrand x %JF x fpu , nstrand x Astrand x 96% x fpu)
Pu =
1984.3
kN
Nominal concrete comp. :
End Bearing stress :
comp = Pu / A
fci =
32.00 Mpa
comp =
46.03
MPa
min(2, sqrt(A2/A1)) =
2.0
Nominal fci = x 0.7 x fci x min(2,sqrt (A2/A1))
> comp =
46.03 MPa
Nominal fci =
38.08
ten-

Nos

Anchor

don

strand

Height

sheath
hole

Ult. Point
Load
(Pu)
kN

Block
Area
(A)
mm2

63
63

1984.29
1984.29

43107.75
43107.75

( ai )
mm

0
0
0
0
1
2

0
0
0
0
12
12

215
215

End Bearing Nominal


comp. fci
Stress
(EBS=Pu/A)
Mpa
Mpa

46.03
46.03

38.08
38.08

Remark

EBS > Nominal compresion (not good)


EBS > Nominal compresion (not good)

page 14 / 15

PCI Monolith H-125cm ; L-20.15m ; CTC-160cm - RSNI (Rev.04)

2. Stirrup and Spalling Reinforcement


Load factor =
1.2
Reduction factor () =
0.85
fy =
400
MPa
Bursting Steel
Diameter closed stirup =
13 mm
Stirup Area =
132.7 mm2
tenNos
Anchor
sheath
Jacking
don
strand
Height
hole
Force
kN

Bursting
Area
(Abs)
mm2

End
Bearing
(EBS)
Mpa

1653.5772
1653.5772

43107.75
43107.75

38.36
38.36

( ai )
mm

0
0
0
0
1
2
total

EBS/0.7

(fcc'-fci)/4.1

fl / 0.5 fy

fcc'
Mpa

fl
Mpa

64.47
64.47

7.9
7.9

3.96%
3.96%

sp
(mm)

0
0
0
0
12
12
24

215
215

Anchor Zone Stirrup


JF Load =
Ult. JF =

63
63

3307.15 kN

a1 =

430.00 mm

3968.59 kN

H=

1250 mm

T bursting = 0.25 Ult.JF (1-a1/H)


T bursting = 650.84799 kN

Diameter closed stirup =


No. Leg of stirrup =
Stirup Area =

13 mm
4 leg
530.9 mm2

62.4
62.4

d bursting = 0.5(h-2e)
d bursting = 694.317285 mm
Anchor Stirup Rebar = T bursting / 0.5 fy
Anchor Stirup Rebar =
3254.2 mm2
use no of stirup =
7 pcs

Spalling Rebar
Spalling Force = 2% JF
p
g Force =
66.1 kN
Spalling
Diameter closed stirup =
Stirup Area =
use no of stirup =

13 mm
132.7 mm2
3 pcs

page 15 / 15

PTWIJAYAKARYABETON

TECHNICALCALCULATION
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
Project
Product
Jobno
Rev.No.

:
:
:
:

TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L20.80m;CTC160cm;fc'50MPa
13014B
04

DesignReff.

- SNIT122004

PerencanaanStrukturBetonUntukJembatan
- RSNIT022005

StandarPembebananUntukJembatan
- PCI:BridgeDesignManual

GedungJW,1 st & 2nd floor


Jl.Jatiwaringinno.54,PondokGedeBekasi
Ph:+622184973363fax:+622184973391
www.wikabeton.co.id

PTWIJAYAKARYABETON

TECHNICALCALCULATIONAPPROVAL
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L20.80m;CTC160cm;fc'50MPa
Jobno.: 13014B
Rev.: 04

Approvedby:

Consultan/Owner

Approvedby:
18Juni2013

Checkedby
18Juni2013

Designby:
18Juni2013

Ir.AchmadArifin
TechnicalManager

IgnatiusHarryS.,S.T.
ChiefofTechnical

Suko
TechnicalStaff

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

RESUME OF PCI GIRDER MONOLITH TECHNICALLY CALCULATION


1. BEAM SPECIFICATION
Span
Beam Height ( H )
Distance ctc of beam ( s )
Slab thickness
Beam Compressive strength
Slab Compressive strength
Bridge life time
Segment Arrangement
Beam Segment
1
Length (m)
6.600
Additional length at the end of beam
Total length of the beam
Total beam weight
2. STRESSING
Nos of PC Strand
=
Strand configuration

28

=
=
=
=
=
=
=

20.20
1250
1600
200
50
28
50

m (beam length
mm
mm
mm
MPa
MPa
years
4
0.00

5
0.00

20.80 m)

2
7.000
=
=
=

3
6.600
0.30
20.80
17.41

6
0.00

7
0.00

m
m
ton

strand

12.7

mm (PC Strand 270 grade, low relaxation)

No.

number

Tendon

strand

H strand bottom (mm)


edge

mid

Jacking Force

75%

UTS

1860.00

MPa

=
=

16.89%

UTS of Strand
Total Losses
fc initial

at middle
fc'

900

300

12

600

200

12

300

100

total

28

514.29

171.43

3. LOADING
1. Dead Load
a. Precast Beam
=
7.77
kN/m
b. Slab
=
7.86
kN/m
Slab thickness =
200
c. Deck Slab
=
2.31
kN/m
Deck slab thickness =
70
d. Asphalt
=
1.73
kN/m
Asphalt thickness =
50
e. Diaphragm
=
6.92
kN
for 1 diaphragm
No. Diaphragm
4
pcs
equivalent load =
0.91
2. Live Load
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Moment force cause by D Loading is bigger than Truck Loading
a. Dynamic Load Allowance
(DLA)
=
1.40 for span length <= 50m
b. Knife Edge Load (KEL)
=
49.00 kN/m
c. Distribution Factor (DF)
=
1.00
d. Distribution Load
q=
9.00 kN/m2
9.00 kN/m2
9.00 x(0,5+15/span)kN/m2
e. Live Load
Distribution load :
q' = DF x q x s
=
14.40
Line Load
:
p' = DF x DLA x KEL x s
=
109.76

CALCULATION RESUME

80.0%

mm
mm
mm
kN/m

For Span <= 30m


For Span > 30m
kN/m
kN

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

4. BEAM SUPPORT REACTION


Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Beam support reaction :
a. Dead Load
b. Additional Dead Load
c. Live Load

=
=
=

78.43
129.35
255.20

kN
kN
kN

Ultimate support reaction =

730.57

kN

5. CONTROL OF BEAM STRESSES


1. Initial Condition
Middle span position
top stress
bottom stress
2. Service Condition
Middle span position
top stress
bottom stress

=
=

-0.09 MPa
19.75 MPa

required
required

>
<

-1.58 MPa
24.00 MPa

=
=

11.16 MPa
2.67 MPa

required
required

<
>

22.50 MPa
-3.54 MPa

6. CONTROL OF BEAM DEFLECTION


Deflection at the middle of beam span
1. Chamber due stressing
initial
erection
2. Deflection at composite DL
3. Deflection due live load
4. Total deflection at service

=
=
=
=
=

-17.86
28.36
-28
36
-8.12
7.85
-0.28

mm
mm
mm
mm,required <L/800
mm

7. MOMENT AND CRACKING CAPACITY OF BEAM


Moment Capacity requirement :
Mult = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Mn
Ratio, Mn / Mu (>1)
Cracking Capacity requirement :
Mcrack
=
3737.99 kN.m
Mn / Mcr
=
1.37

CALCULATION RESUME

=
=
=

= 25.25 mm

3689.39 kN.m
5131.84 kN.m
1.39

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

TECHNICAL CALCULATION OF PCI MONOLITH BEAM FOR HIGHWAY BRIDGES


20.20
M
SPAN
L =
I. DATA

0.3

L=

Beam length
Beam spacing (s)
Concrete Slab thickness (CIP)
Asphalt thickness
Deck slab thickness
Cross Section
H
=
A
=
B
=
tweb =

20.20 M
20.80
1600
200
50
70

=
=
=
=
=

0.3

m
mm
mm
mm
mm

( edge anchor to edge anchor :

20.50

m)

1250
350
650
170

mm
mm
mm
mm

tfl-1
tfl-2
tfl-3
tfl-4

=
=
=
=

75
75
100
125

mm
mm
mm
mm

tfl-1
tfl-2
tweb

tfl-3
tfl-4

II. MATERIAL
B

2.1 Concrete
Beam

Slab

28.0

Compressive strength

[N/mm2]

at service

fc' =

50.0

at initial
80% fc'
Allowable stress
Allowable stress at initial (SNI T-12-2004 )

fc'i =

40.0

[N/mm2]

0.6 * fc'i =

24.0

[N/mm2]

0.25 * Sqrt(fc'i) =
Tensile
Allowable stress at service . (SNI T-12-2004 )

1.6

[N/mm2]

0.45 * fc' =

22.5

12.6

[N/mm2]

0.5 * Sqrt(fc') =

3.5

2.6

[N/mm2]

wc =

2500.0

2500.0

[kg/m3]

Ec = wc *0.043*sqrt(fc') =

38007.0

28441.8

[N/mm2]

Compressive

Compressive
Tensile
Modulus of elasticity
Concrete unit weight
1.5

1.5

Eci = wc *0.043*sqrt(fci') =

33994.5

[N/mm2]

4.9

[N/mm2]

Concrete flexural tension strength (fr)


f r = 0.7*sqrt(fc') =

2.2 Prestressing Cable


[Uncoated stress relieve seven wires strand]
( ASTM A 416 Grade 270 Low Relaxation or JIS G 3536 )
- Diameter strand
dia
:
12.7

[mm]
2

[mm ]

- Eff. Section area

Ast

- Modulus of elasticity

Es

: 1.93E+05

[N/mm2]

- Ultimate tensile strength

fu

[N/mm2]

2.3 Steel Reinforcement


- Diameter

98.78
1860

dia

13

[mm]

- Eff. Section area

Ast

132.73

[cm ]

- Modulus of elasticity

Es

: 2.10E+05

[N/mm2]

- Yield stress

fy

[N/mm2]

400

page 1 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

III. SECTION ANALYSIS


Remark :
2

Ep 1 =

38007

[N/mm ] [Girder]

Ep 2 =

28442

[N/mm ] [Slab]

5
4

n = Ep 2 / Ep 1
n=
0.75

1
2

Yb'

PRECAST BEAM

3.1 Precast Beam


[in mm ]

6
5
4
3
2
1
Total

Yb

Base Line

Zone

Ya'

Ya

Section

Width

Area
2

Level

Yb

Height

Bottom

Upper

mm

mm

mm

0.0
75.0
75.0
875.0
100.0
125.0
1250.0

150.0
350.0
170.0
170.0
650.0
650.0

150.0
350.0
350.0
170.0
170.0
650.0

0
26250
19500
148750
41000
81250
316750

1250
1175
1100
225
125
0

1250.0
1212.5
1141.8
662.5
165.2
62.5
519.3

Area

COMPOSITE BEAM

Area*Yb
3

mm

Io

Area*d
4

mm

Ix
mm4

mm

31828125

12304688

12613184758

12625489445

22265625

8775541

7556605867

7565381408

98546875

9490559896

3049566872

12540126768

6775000

30264228

5140086368

5170350595

5078125

105794271

16955415084

17061209355

164493750

9647698623

45314858949

54962557571

3.2 Composite Beam


[in mm ]
Zone

2
1
Total

Height

Width

Level

Yb

Area*Yb

Io

Area*d

Section

Bottom

Upper

mm

mm

mm

mm

mm4

mm4

mm4

200.0
70.0
1250.0
1520 0
1520.0

1197.3
149.7
650.0

1197.3
149.7
350.0

239466
10477
316750
566693

1320
1250
0

1420.0
1285.0
519.3
914 1
914.1

340041823

798220242.5

61294439175

62092659418

13462483

4277961.612

1441454078

1445732040

164493750

54962557571

49359610133

1.04322E+11

517998057

55765055775

1 12096E+11
1.12096E+11

1 67861E+11
1.67861E+11

Ya (mm)

Yb (mm)

Ix (mm4)

Wa (mm3)

Wb (mm3)

731
606
336

519.3
914.1

54962557571

75220826

105836180

167860559162

277030629

183640372

Ix

3.3 R e s u m e
[in mm ]
Area (mm2)

Description

Precast Beam
Composite Beam

[composite]
[precast]

316750
566693

499692375

IV. LOADING
4.1 Dead Load
a. Precast Beam

q1 = Ac precast girder x conc. Precast

b. Slab

q2 = Ac slab CIP x conc. slab

c. Deck slab

q3 = Ac deck slab x s

d. Asphaltic

q4 = Ac asphaltic x s

q1 =
q2 =
q3 =
q4 =
e. Diaphragm

0.317 x
0.334 x
0.098 x
0.080 x

2.50 =
2.40 =
2.40 =
2.20 =

0.792

[t/m'] =

7.77

[kN/m']

0.802

[t/m'] =

7.86

[kN/m']

0.235

[t/m'] =

2.31

[kN/m']

0.176

[t/m'] =

1.73

[kN/m']

6.92

[kN']

= Vol diaph with 0.20m thickness x diaph

0.294 x

2.40 =

0.706
note :

Number of diaph =
4
pcs
Diaph. placement
1
2
3
Location
0.00
6.73
13.47
Support Va
6.92
4.62
2.31
Mid Moment
0.00
23.31
23.31
Total Diaphragma Flexural Moment at Middle Span
eqivalen load q diaphragm
q5=

4
20.20
0.00
0.00
46.61
0.91

[ton'] =

from kg to N, multiply by 9.8060

kN.m
[kN/m']

page 2 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

4.2 Live Load


Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"

4.2.1."T"Loading(BebanTruk)
Unit
P1
Item
kN
225
Load
Impact
1.3
kN
292.5
LL+I
Distance
m
6.100
Va
kN
204.17
Va
kN
Mmax
kN-m
DF=S/3.4
MxDF
kN-m

P2
225
1.3
292.5
10.100
146.25

P3
50
1.3
65
15.100
16.41

M.maxdix= 10.100 m
DLA=
30%
Impact= 1+DLA=1.3

366.83
2535.00
0.47
1192.94

50kN

225kN

225kN

4.2.2."D"Loading(BebanLajur)
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Load type :

Distribution Load Chart :

Dynamics Load Factored Chart :

Line Load (D load)


a. Dynamic Load Allowance [DLA]

DLA = 1 + 0,4
=
DLA = 1 + (0.0025*span+0.175)
DLA = 1 + 0,3
=
=
=

b. Knife Edge Load (KEL)


c. Distribution Factor (DF)
d. Distribution Load
2
q =
9.00 kN/m

q = 9 kN/m
2
q = 9 x(0,5+15/span)kN/m

which :

1.40
1.30
49.00
1.00

Span <= 50 m
50 < Span < 90 m
Span >= 90 m

[kN/m']

for

Span <= 30 m
Span > 30 m

e. Live load
Distribution load, qudl = DF x q x s
=
1.00
x
9.00
KEL, PKEL = DF x DLA x KEL x s
=

1.00

1.40

x
x

1.60
49.00

1.60

14.40

[kN/m']

109.76

[kN']

M.maxat0.5span=
10.100 m
Va=
200.32 kN
MLL=
1288.76 kN.m
RESUME: MomentforcecausebyDLoadingisbiggerthanTruckLoading

page 3 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

V. MOMENT ANALYSIS
[in kN-meter ]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
6.60
13.60
20.20
DL
Precast beam
396.06
0.00
348.50
348.50
0.00
Subtotal
396.06
0.00
348.50
348.50
0.00
DL
Slab
400.92
0.00
352.78
352.78
0.00
ADL
Asphaltic Layer
88.03
0.00
77.46
77.46
0.00
SDL
Diaphragm+Deck Slab
164.25
0.00
144.52
144.52
0.00
Subtotal
653.20
0.00
574.76
574.76
0.00
LL
Distribution load
734.47
0.00
646.27
646.27
0.00
KEL
554.29
0.00
487.73
487.73
0.00
Subtotal
1288.76
0.00
1134.00
1134.00
0.00
Total (DL + LL)
2338.02
0.00
2057.26
2057.26
0.00
Ultimate total
3689.39
0.00
3246.35
3246.35
0.00
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

Sec 5-5
20.20
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Sec 6-6
10.10
396.06
396.06
400.92
88.03
164.25
653.20
734.47
554.29
1288.76
2338.02
3689.39

Sec 5-5
20.20
-78.43
-78.43
-79.39
-17.43
-32.52
-129.35
-145.44
-109.76
-255.20
-462.97
-730.57
730 57

Sec 6-6
10.10
0.00
0.00
0.00
0.00
0.00
0.00
0.00
54.88
54.88
54.88
98 78
98.78

(m)

VI. SHEAR ANALYSIS


[in kN]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
6.60
13.60
20.20
Precast beam
DL
0.00
78.43
27.18
-27.18
-78.43
Subtotal
0.00
78.43
27.18
-27.18
-78.43
Slab
DL
0.00
79.39
27.51
-27.51
-79.39
Asphaltic Layer
ADL
0.00
17.43
6.04
-6.04
-17.43
Diaphragm+Deck slab
SDL
0.00
32.52
11.27
-11.27
-32.52
Subtotal
0.00
129.35
44.82
-44.82
-129.35
Distribution load
0.00
145.44
50.40
-50.40
-145.44
LL
KEL
54.88
109.76
73.90
-73.90
-109.76
Subtotal
54.88
255.20
124.30
-124.30
-255.20
Total (DL + LL)
54.88
462.97
196.30
-196.30
-462.97
Ultimate total
98 78
98.78
730 57
730.57
317 72
317.72
-317.72
317 72
-730.57
730 57
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

(m)

VII. PRESTRESSING CABLE


7.1 Cable Profile
[in: mm ]
Tension

ten-

Nos

Total

JF

don

strand

Edge

Middle

left

right

tension

(kN)

0
0
0
1
2
3

0
0
0
4
12
12
28

0
0
0
900
600
300
514.29

0
0
0
300
200
100
171.43

0%
0%
0%
75%
75%
75%
75%

0%
0%
0%
0%
0%
0%
0%

0%
0%
0%
75%
75%
75%
75%

0
0
0
551
1654
1654
3858

total

Profile

Parabolic curve (Average of Strand's position vertically from the bottom of beam ( Value for Y axis ))
2

Y = A.x + B.x + C
where :

2
A = Constanta : ( (Ymiddle + Yedge)/(L/2) )

A=

0.003263

B = Constanta : ( L x A )
B = -0.066899
C = Average of strand's position when the parabolic curve reach the Y axis
Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
2
+
-0.066899
X +
0.514286
Y = 0.003263 X
Cable tendon angle :
o

tg =

0.006527 X

-0.066899

eccentricity of tendon at middle section


Eccentricity [e]
=
Yb - Ys = 347.89 mm
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)

page 4 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0

10

15

20

25

7.2 Losses of Prestress


1. Losses of Prestress (Short Term)
a. Friction
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction
between the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking
end. The friction is comprised of two effects : curvature friction which is a function of the thendons profile, and wooble friction
which is the result of minor horizontal or vertical deviation form intended profile.
The equation for calculating the loss of prestress due to friction is :
-( + k.x)
Po.e
( AASHTO 1992, Chapt. 9.16.1 )
Px =
Where :
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
= friction coefficient
= Change of cable angle from tensile point to x section
k = Wobble coefficient
x = Distance from tensile point to x section

80.0%
75.0%
70.0%
65.0%
60.0%

Friction and Wooble coeficient for grouting tendon in metal sheating


= 0.20
with Seven Wire Strand :
k = 0.003

0.00

10.00

20.00

30.00

Prestress tendon section


Prestresstendon

Table of calculation due to Friction


ten-

Nos

don

strand

Edge

Middle

from UTS

0
0
0
1
2
3

0
0
0
4
12
12
28

0
0
0
900
600
300
514.29

0
0
0
300
200
100
171.43

0%
0%
0%
75%
75%
75%
75%

total

Profile

% JF

(rad)

0.00000
0.00000
0.00000
0.00571
0.00381
0.00190
0.00326

0
0
0
-0.1170732
-0.0780488
-0.0390244
-0.066899

0.000
0.000
0.000
0.233
0.156
0.078
0.134

Prestress force (Px) = % UTS


10.25
20.50
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
69.42%
67.3%
70.50%
68.4%
71.60%
69.4%

0.00
0.0%
0.0%
0.0%
75.0%
75.0%
75.0%

75.0%

70.8%

68.7%

b. Anchor set
Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand
retracts pulling the wedges in to the anchorage device and locks the strand in place. The lost in elongation is small . It depend on
the wedges, the jack and the jacking procedure. This lost in elongation is resisted by friction just as the initial elongation is
resisted by friction.
Exact calculation is typical done as an iterative process as follows :
1. Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
= Loss of prestress per length
= Fpu . (P at JF - P at end of tendon) / distance JF to end of tendon
2. Assuming drawn-in ().
3. The length, x, over which anchorage set is effective is determined as follows :
x = Sqrt ( Es . / )
effective anchorage set point position :
Cablechange
anglepoint

Cablechange
anglepoint
Anchorage
setarea

X(effective anchorageset)

Anchorage
setarea

X(effective anchorageset)

page 5 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

4. Check Assuming drawn-in (). The displacement of jacking end of tendon should be equal with assumption
= Anchorage set area x Ult. Tensile Stress / Modulus Elasticity of PC Strand
= Aset . Fpu / Es
= equal with assumption (trial)
Table of calculation due anchor set
draw in

tenNos
don

strand

0
0
0
1
2
3

0
0
0
4
12
12
28

total

From left side

From right side

after anchorage set = % UTS


10.25
20.50
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
67.52%
67.3%
68.10%
68.4%
68.54%
69.4%

Mpa/mm
0.00000
0.00000
0.00000
0.00697
0.00602
0.00505

mm
0.00
0.00
0.00
8.00
8.00
8.00

X (m)
0.00
0.00
0.00
14.88
16.01
17.49

Px (% UTS)
0.00%
0.00%
0.00%
68.47%
69.30%
70.07%

X (m)
0.00
0.00
0.00
0.00
0.00
0.00

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00
0.0%
0.0%
0.0%
61.9%
63.6%
65.1%

0.00574

8.00

16.48

69.51%

0.00

0.00%

64.02%

68.20%

68.67%

AVERAGELOSSESOFPRESTRESS

LOSSESOFPRESTRESS
DUETOANCHORAGESET

75.0%

80.0%
75.0%

70.0%

70.0%

68.20%

65.0%

65.0%

60.0%
55.0%

69.85%
69.61%
69.30%
68.67%

64.02%

60.0%
0.00

10.00

20.00

30.00

0.00

Prestresstendon section

5.00
10.00
15.00
20.00
Prestresstendonsection

25.00

c. Elastic Shortening ( ES )
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied.
As the concrete shorterns, the tendon length also shortens, resulting in a loss of prestress.
The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening
for member with bonded tendons :
ES = Kes . Es . fcir / Eci
where:
Kes =
0.50 for post-tensioned members when tendon are tensioned in sequential order to the same tension
ES = Elastic modulus of tendon material
Eci = Elastic modulus of the concrete at the time of prestress transfer
fcir = concrete stress at the centre of gravity of prestressing tendons due to prestressing force at transfer and the self weight of
the member at the section of maximum positive moment
2.39%
Assumption Losses due ES
Pi =
Total prestressing force at release
68.2% - 2.39% =
Pi =
65.82% UTS x nos x Aps =

3385.9865 kN

fcir = Pi / A + Pi. ec / I + Mg.ec/I


15.64 N/mm2

fcir =
so,

ES =

percent actual ES losses = Es/fpu

44.39 N/mm2,

2.39%

equal with losses assumption

2. Losses of Prestress ( Long Term )


d. Shrinkage ( SH )
SH = 8,2*e-6*Ksh*ES*(1-0,06*V/S)*(100-RH)

(ACI 318-95, Chapt. 18.6)


1.63%
SH =
30.33 N/mm2
percent actual SH losses = SH/fpu
Where :
The factor Ksh account for the shringkage that will have taken place before the prestressing applied.
for postensioning members, Ksh is taken from the following table :
Days
1
3
5
7
10
20
30
60
0.45
Ksh
0.92
0.85
0.8
0.77
0.73
0.64
0.58
"days" is the number of days between the end of moist curing and the application of prestress.In a structures
that are not moist cured, Ksh is typiclly based on when the concrete was cast
Ksh =

0.64

V/S =
RH =

0.08
70.00

Volume =

6.59 m

Surface =

81.21 m

page 6 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

e. Creep ( CR )
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in
strain due to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net
permanent compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the
concrete due to the prestressing minus the tensile stress due to self weight and superimposed deadload moments
CR

= Kcr*(Es/Ec)*(fcir-fcds)

CR

94.83 N/mm

(ACI 318-95, Chapt. 18.6)

percent actual CR losses = CR/fpu

5.10%

Where :

Kcr =
1.60 (for postensioned member)
fcir = stress at center point prestress force, initial condition
2

fcir =
15.639 N/mm
Msd = Moment due to all superimposed permanent dead loads applied after prestressing
Msd =
653.20
kN.m
fcds = Stress in a concrete at the cgs of the tendon due to all superimposed dead load
fcds 1 = Msdl.e/I =

3.58 N/mm

component of fcd due to load on the plain beam

fcds 2 = Madl.e/Ic =

0.39 N/mm

component of fcd due to load on the composite beam

3.97 N/mm

fcds = fcds 1 + fcds 2 =

f. Steel Relaxation ( RE )
Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is
the result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the
stress level in the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon strss;
this causes a reduction in the relaxation rate.
The equation for prestress loss due to relaxation of tendons is :
RE = [ Kre - J*(SH+CR+ES) ] *C
(ACI 318-95, Chapt. 18.6)
18.26 N/mm

RE =

percent actual RE losses = RE/fpu

0.98%

Where :

Kre =
J =
C =

5000.00 (for 270 grade, low relaxation strand)


0.04 (for 270 grade, low relaxation strand)
0 66
0.66
f fpi/fpu
for
f i/f =
0 682
0.682

RESUME DUE TO SHORT & LONG TERM LOSSES


I. Short Term Losses
Losses
Elastic
Section
Total
Friction Anchor set Shortening
Losses (%)
x (m)
(ES)
0.00
75.00%
64.02%
61.64%
13.36%
0.00
0.00
0.00
10.25
14.88
16.01
17.49
20.50

UTS

75.00%
75.00%
75.00%
70.82%
69.85%
69.61%
69.30%
68.67%

64.02%
64.02%
64.02%
68.20%
69.85%
69.61%
69.30%
68.67%

61.64%
61.64%
61.64%
65.82%
67.46%
67.22%
66.92%
66.29%

Shrinkage
(SH)
60.00%
60.00%
60.00%
60.00%
64.19%
65.83%
65.59%
65.29%
64.66%

13.36%
13.36%
13.36%
5.00%
2.39%
2.39%
2.39%
2.39%

Friction

LOSSESOFPRESTRESSDIAGRAM

Anchor set
Elastic Shortening (ES)

80.00%

Shrinkage (SH)
Creep (CR)
Steel Relaxation (SR)

75.00%
70.82%
68.20%
65.00%

64.02%
61.64%
60.00%

65.82%
64.19%

59.09%
58.11%

69.85%

69.61%

67.46%
65.83%

69.30% 68.67%

67.22%
65.59%

66.92% 66.29%
65.29% 64.66%

60.73%
59.75%

60.50%
59.51%

60.19%
59.21% 59.56%
58.58%

54.91%
53.92%
50.00%
0.00

10.25

14.88

16.01

Prestresstendon section

17.49

20.50

II. Long Term Losses


Steel
Total Losses
Creep (CR) Relaxation
(%)
(SR)
54.91%
53.92%
21.08%
54.91%
53.92%
21.08%
54.91%
53.92%
21.08%
54.91%
53.92%
21.08%
59.09%
58.11%
12.71%
60.73%
59.75%
10.10%
60.50%
59.51%
10.10%
60.19%
59.21%
10.10%
59.56%
58.58%
10.10%
friction Losses equotion :
0 > x > 10.25
75.00% -+ 0.41% x
10.3 > x > 20.50
x - 10.25
70.82% + 0.05% x
Long term Losses equotion :
0 > x > 10.25
53.92% + 0.41% x
10.25 > x > 14.88
x - 10.25
58.11% + 0.35% x
14.88 > x > 16.01
x - 14.8798744
59.75% -+ 0.21% x
16.01 > x > 17.49
59.51% -+ 0.21% x x - 16.0124668
17.49 > x > 20.50
x - 17.4863251
59.21% -+ 0.21% x

page 7 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

7.3 Effective Stress Force


Resume Prestressed Force at middle
Condition

short term
long term

Cable

% Losses of
prestress

%UTS
effective
prestress

[N/mm ]

[mm ]

[kN]

9.2%
16.9%

65.8%
58.1%

1224
1081

2765.84
2765.84

3385.99
2989.32

stress
2

Asp

VIII. STRESS AND DEFFLECTION ANALYSIS


1
2
Beam Segment
Length (m)
6.600
7.000
Additional length at the end of the beam =

6.600
0.30

0.00

0.00

0.00

0.00
Total Length =

0.00
20.80

8.1 Stress at initial


Description

Moment DL
Jacking Force
Losses due to friction
Pi
e (eccentricity)
Pi.e
Moment Net.

Middle

SEC 1-1

SEC 2-2

SEC 3-3

SEC 4-4

SEC 5-5

x - [m]

Span

0.00

6.60

13.60

20.20

20.20

10.10

[kN.m]
[kN]
%
[kN]
[m]
[kN.m]
[kN.m]

396.06
3858.35
4%
3646.30
0.348
-1269
-872

0.00
3858.35
0%
3858.35
0.015
-58
-58

348.50
3858.35
3%
3719.78
0.308
-1145
-797

348.50
3858.35
4%
3651.01
0.308
-1124
-776

0.00
3858.35
4%
3666.50
0.015
-55
-55

0.00
3858.35
4%
3666.50
0.015
-55
-55

396.06
3858.35
4%
3646.30
0.348
-1269
-872

2
[N/mm ]

11.51

12.18

11.74

11.53

11.58

11.58

11.51

[N/mm ]

-11.60

-0.77

-10.59

-10.31

-0.73

-0.73

-11.60

Allow.

2
[N/mm ]

8.24

0.55

7.53

7.33

0.52

0.52

8.24

stress

Initial Stresses

top ( T )

-0.09

11.41

1.15

1.21

10.84

10.84

-0.09

-1.6

[N/mm2]

bot ( B )

19.75

12.73

19.27

18.86

12.09

12.09

19.75

24.0

Pi / A
M / Wa
M / Wb

8.2 Stress at service


> Load of precast
precast, slab
slab, diaphragm and prestress by PC Beam
> Live load and asphalt by composite
Description
Moment DL
Losses due to friction
effective prestress P
P.e
Moment --- M1
Moment --- M2

x - [m]
[kN.m]
%
[kN]
[m]
[kN.m]
[kN.m]

Middle
Span
961.23
17%
2986.17
-1038.85
-77.62
1376.79

SEC 1-1
0.00
0.00
21%
2774.12
-41.59
-41.59
0.00

( = M1 )
( = M2 )
SEC 2-2
6.60
845.80
18%
2912.68
-896.85
-51.05
1211.45

SEC 3-3
13.60
845.80
16%
3050.49
-939.28
-93.48
1211.45

SEC 4-4
20.20
0.00
16%
3016.60
-45.23
-45.23
0.00

SEC 5-5
20.20
0.00
16%
3016.60
-45.23
-45.23
0.00

SEC 6-6
10.10
961.23
17%
2986.17
-1038.85
-77.62
1376.79

P/A

2
[N/mm ]

9.44

9.44

9.44

9.44

9.44

9.44

9.44

M 1 / Wa

2
[N/mm ]

-1.03

-0.55

-0.68

-1.24

-0.60

-0.60

-1.03

M 1 / Wb

[N/mm ]

0.73

0.39

0.48

0.88

0.43

0.43

0.73

M 2 / Wa'

2
[N/mm ]

2.76

0.00

2.42

2.42

0.00

0.00

2.76

Allow.

M 2 / Wb'

[N/mm2]

-7.50

0.00

-6.60

-6.60

0.00

0.00

-7.50

stress

slab ( S )

4.97

0.00

4.37

4.37

0.00

0.00

4.97

12.6

top ( T )

11.16

8.88

11.18

10.62

8.84

8.84

11.16

22.5

bot ( B )

2.67

9.83

3.32

3.72

9.86

9.86

2.67

-3.5

Stress at Service
2

[N/mm ]
Note :

SEC 6-6

Moment DL =
Moment Bal =
Moment Net =
Pi =
P=
M=
A=
Wa =
Wb =
Wa' =
Wb' =

Moment due to dead load ( Chapter V - Moment Analysis )


Moment due to uniform load in balance condition ( Chapter 7.4 - Effective Stress Force )
( Moment DL + Moment Bal )
Initial Prestress ( at transfer condition - chapt. 7.4. Effective Stress Force )
Prestress at service condition.. ( Chapter 7.4 -effective Stress Force )
Moment Net.
Total Area of Precast Beam ( Chapter 3.1 - Precast Beam)
Modulus Section for Top section of Precast condition
Modulus Section for Bottom section of Precast condition
Modulus Section for Top section of composite Condition. ( Chapter 3.3 - Resume )
Modulus section for bottom section of composite condition . ( Chapter 3.3 - Resume )

page 8 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

8.3 Stress diagram at center span :


8.3.1. STRESS DIAGRAM AT INITIAL

a. Stress at beam end section when Prestress is applied :


Pi/A = 12.18 MPa

top = 11.92 MPa

M/Wa = -0.26 MPa

Pi/A = 12.18 MPa

bottom = 12.36 MPa

M/Wb = 0.18 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

75% UTS
3858.35 kN
5.03
mm
0 kN-m

M = Mdl - Pi.e =

-19.41
kN-m
24.00
MPa
-1.58
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

b. Stress at beam middle section when Prestress is applied :


Pi/A = 11.50 MPa

top = -0.08 MPa

M/Wa = -11.58 MPa

Pi/A = 11.50 MPa

bottom = 19.73 MPa

M/Wb = 8.23 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

71% UTS
3643.15 kN
347.89 mm
396.06 kN-m

M = Mdl - Pi.e =

-871.4 kN-m
24.00
MPa
-1.58
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

8.3.2. STRESS DIAGRAM AT CONSTRUCTION

a. Stress at beam middle section when diaphragm, RC deck is install and finish fresh concreting composite slab
Pi/A = 10.69 MPa

top = 7.81 MPa

M/Wa = -2.88 MPa

Pi/A = 10.69 MPa

bottom = 12.74 MPa

M/Wb = 2.05 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

66% UTS
3385.99 kN
347.89 mm
961.23

M = Mdl - Pi.e =

allow comp at initial =


allow tension initial =

kN-m

-216.71
24.00
-1.58

kN-m
MPa
MPa

control allow stress = meet requirement

b. Stress at composite beam middle section due to asphaltic layer:


P/A = 10.69 MPa

M2/Wa'= 0.18 MPa

M1/Wa = -2.88 MPa

P/A = 10.69 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

66% UTS
3385.99
347.89
961.23

M2/Wb'= -0.48 MPa

M1/Wb = 2.05 MPa

kN
mm
kN-m

slab = 0.32 MPa


top = 7.98 MPa

bottom = 12.26 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt =

allow comp at initial =


allow tension initial =

-216.71
88.03
24.00

kN-m
kN-m
MPa

-1.58
MPa
control allow stress = meet requirement

page 9 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)


8.3.3. STRESS DIAGRAM AT SERVICE (at center of span)

Stress at composite beam middle section due to Live Load


P/A = 9.44 MPa

P/A = 9.44 MPa

Mdl = Mbeam + Madl =

bottom = 2.68 MPa

M2/Wb'= -7.50 MPa

M1/Wb = 0.74 MPa

effective prestress =
Pi =
eccentricity (ei) =

slab = 4.97 MPa


top = 11.15 MPa

M2/Wa'= 2.76 MPa

M1/Wa = -1.05 MPa

58% UTS
2989.32 kN
347.89

mm

961.23

kN-m

M1 = Mdl + Pi.e =
M2 = Masphalt + LL =

-78.72
1376.79

kN-m
kN-m

allow comp at service =


allow tension at service =

22.50

MPa

-3.54
MPa
control allow stress = meet requirement

8.4 Deflection
8.4.1 Chamber due to Prestress Load
Deflection on middle section :
l
P

ee

pi= [ee+(5/6)(ec-ee)] x (P. l2 /8 Ec Ix)

l/2

pi=

ec

where :
l/2

P=
Eci =
Ixi =
l=
ee =

-26.87 mm
Prestress force
Modulus Elasticity of Concrete
Section Inertia
length of anchor to anchor
Distance between c.g of strand and
c.g of concrete at end

ec = Distance between c.g of strand and


c.g of concrete at centre

8.4.2 Deflection at initial, erection and service condition (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
Deflection () on simple span structure :
where :
q = Uniform Load
q= (5/384)*q*L4/Ec Ix)

P = Point Load

l = Beam Span

p= P.l /48 Ec Ix
Deflection calculation table : Estimating long-time cambers and deflections
Loading
WORKING LOAD
Release (1)
q (kN/m)
P (kN)
-26.87
1. Due to Prestress force
9.01
2. Due to beam weight (DL)
7.77
-17.86
3.22
3. Due to ADL
4. Due to Composite Overtoping

7.86

5. due to asphaltic (SDL)

1.73

6. due to Live Load = UDL + KEL

14.40

Resume of deflection :
1. Deflection at service
2. Deflection due to Live Load
3. Total deflection with LL

=
=
=

Long time cambers and deflection


(2)
multipliers Erection
multipliers
1.80 x (1)
-48.37
2.20 x (1)
1.85 x (1)
16.67
2.40 x (1)
-31.71
3.34
3.00 x (2)
-28.36
8.16
2.30 x (2)
-20.21

109.76

-8.12 mm
7.85 mm < allow. deflection L/800 =
-0.28 mm, chamber upward

25.25 mm

Service (3)
-59.12
21.62
-37.50
10.03
-27.47
18.76
-8.71
0.59
-8.12
7.85
-0.28

OK

page 10 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

IX. FLEXURAL STRENGTH AND DUCTILITY


9.1 Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
Effectif slab width, is minimum length from :
1. Girder web thickness + 16 Slab thickness
=3370 mm
2. Beam Ctc
=1600 mm . Control
3. Span length / 4
=5050 mm
Thus, Effectif slab width is :

28.00
0.85

MPa

=1600 mm

Partial Rebar:
fy =
400 MPa
Use
0 Dia.13 mm
As =
0.00 mm2

at tension area
b web =

170 mm

d=
1190.5 mm
Partial tension rebar ratio :
t =
As / (bweb x d )

t =

0.00000

t =

t =

0.000

t . fy / fc

Low Relaxation strand :


fpu =
1860
MPa
Strand stress ratio fpu / fpy =
dp =

for slab with fc' =


Value =

0.9
Aps =

1348.6 mm

Rebar in compresion area is neglected due calculation


c =

c =

value p = 0.28
2
2765.84 mm

Prestress ratio :
p =
Aps / (beff x dp )

beff =

1600 mm

p = 0.00128184

fpu {1 - p / (p.fpu/fc + d/dp (t-c)))


p fps/fc

1807.8 MPa
0.083
Resume of Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
p + d/dp (t-c)
0.36
<

fps =
p =

0.083

fps =
p =

<

0.306

Under Reinf, Meet With Steel Index Requirement

9.2 Momen Capacity


b. eff
Z
Zone
4

Zone 3

C 4
Cc4

Cc3
Cc2

Zone 3
Zone 2
a

Tps = Aps . Fps


Tps = 5000162.13 N

Cc1

Zone 1

dp

strength reduction factor


= 0.8
Tps=Aps.fps
T = As.fy

COMPOSITE BEAM
Location of Depth of Concrete Compression Block (a) :
hi
wi
Aci=hi.wi
Conc. Strength fc'i
Zone
4
3
2
1

(mm)
131.31
0.00
0.00
0.00

(mm)
1600
335
350
170

(mm2)
210090.85
0
0
0

MPa
28.00
28.00
50.00
50.00

CIP Slab
CIP Slab
Beam
Beam

Cci=0.85 fc'i.Aci
N
5000162
0
0
0

Depth of Concrete Compression Block is located at zone 4


a = Tps / ( 0.85 x fc'' slab x beff )
Mn = (Tps (dp - comp. point) + As.fy (d-comp. point)
Mn = 5131.8386 kN.m
50 year,so Transient act factor = 1
Bridge life time design for
Mn / Mult =
1.391
Mult = 1x 3,689kN-m

Comp (i)

Compresion

Point (mm) Point (mm)


66
131
65.65
131
131

a=
Mn =

131.31 mm
6414.80 kN.m

>1, Moment capacity meet with requirement

9.3 Cracking Capacity


Stress at bottom girder section due to service load (bot at service) =

2.67 MPa

Concrete flexural tension strength fr =

4.9 MPa

Crack Moment, Mcr = (bot at service + fr ) Wb.comp + Momen


Mcr =
Mn / Mcr =

(DL+ADL+LL+I)

3737.99 kN.m
1.373
> 1.2 ---- Cracking Capacity requirement is achieve

page 11 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

X. SHEAR ANALYSIS
10.1 Shear calculation based on SNI 03-2847-2002
Alternatif solution to calculated shear on prestress element is use for structure element which have effective prestress above 40%
of ultimate tensile stress
40% Ultimate Tensile Strength
Effective Prestress

= 744
= 1081

Section Properties :
Ix = 5.496E+10 mm4
Yb = 519.31728 mm
Ag =

MPa
MPa

Effective Prestress > 40% fpu

Ixcomp = 1.679E+11 mm4


Ybcomp =
914.1 mm

316750 mm2

Load :
Effective prestress Pe =
Factored Load :
qult DL + ADL =
26.85
qult LL =
25.92
Pult LL = 197.57

2989.32 kN
kN/m
kN/m
kN

Unfactored Load :
q DL + ADL =
q sdl =
q DL + ADL =

18.85
1.73
20.57

kN/m
kN/m
kN/m

Concrete Shear resistance contribution (Vc)


Nominal shear strength provide by concrete
Vc = {0.05sqrt(fc') + 5 (Vu.dp/Mu)}bw.d
but nominal strength (Vc) should taken between : (1/6).sqrt(fc').bw.d < Vc < 0.4sqrt(fc').bw.d
and Vu.dp/Mu 1
where :
Mu = Maximum factored moment at section
Vu = Maximum factored shear force at section
d = distance from extreme compresion fiber to centroid of prestress tendon.
But d need not to take n less than 0.8 hcomposite
bw = width of shear section
RSNI T-12-2005 : Shear force on beam is hold a part by concrete and the rest of force is hold by shear steel. Concrete contribution
(vc), is define as shear force when diagonal cracking appear.
Vn = Vc + Vs
Vn = Vu /

where :

Vn = Nominal Shear force


Vc = Concrete shear contribution
Vs = Shear steel contribution

Zonafication for shear steel stirup calculation


Zone 1
Vn < 0.5 Vc
Zone 2
Vn < Vc+[0.35 or (75/1200) sqrt(fc')] bw d

Zone 3

Zone 4

Zone 5

Vn < Vc+0.33 sqrt(fc') bw d

Vn < Vc+0.67 sqrt(fc') bw d

Vn > Vc+0.67 sqrt(fc') bw d

Vu = Ultimate Shear force


= Shear reduction factor
= 0.75

No need to use stirup


Required stirup spacing with minimum spacing :
S 0.75 H
S (av.fy) / (0.35 bw)
S 600mm
S (av.fy/fpu) (80/Aps) d sqrt(bw/d)
Required stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.75 H
S 600mm
Required tight stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.375 H
S 300mm
Section to small, change beam section

page 12 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

Shear rebar steel


fy =
400 MPa
Use
2 leg Dia.13 mm
Av =

265.46 mm2

shear width :
bw = 170

mm

650

mm

bw-e =

Shear steel requirement calculation table :


ecomp
dist.
d=dp>0.8H
Vu
Mu
m
m
m
kN
kN-m
0.1
0.3875
0.775
1.7
2
3
4
5
6
7
8
9
10
10.100

kN

0.416
0.435
0.459
0.512
0.529
0.578
0.621
0.658
0.688
0.711
0.728
0.739
0.743
0.743

1.02
1.04
1.06
1.12
1.13
1.18
1.23
1.26
1.29
1.32
1.33
1.34
1.35
1.35

724.32
706.33
682.09
624.23
605.47
542.91
480.36
417.81
355.25
292.70
230.15
167.59
105.04
98.78

72.70
277.67
544.47
1137.45
1316.48
1866.22
2343.62
2748.69
3081.43
3341.83
3529.90
3645.63
3689.03
3689.39

dp(Vu/Mu)

Vc
kN

Vn
kN

Vs
kN

Shear
Zonasi

1.00
1.00
1.00
0.61
0.52
0.34
0.25
0.19
0.15
0.12
0.09
0.06
0.04
0.04

930.34
947.17
969.08
650.60
571.31
417.85
336.11
282.28
241.77
208.34
178.84
151.47
125.07
122.44

965.76
941.78
909.46
832.31
807.29
723.88
640.48
557.08
473.67
390.27
306.86
223.46
140.05
131.71

35.42
-5.39
-59.62
181.71
235.98
306.03
304.37
274.80
231.90
181.92
128.02
71.99
14.99
9.27

2
2
2
3
3
3
3
3
3
3
3
2
2
2

Use Space
mm
600
600
600
600
510
411
428
488
592
600
600
600
600
600

use
mm
300
300
300
300
300
300
300
300
300
300
300
300
300
300

ShearSteelRequirementPosition

2000.0
1800.0
1600.0
1400.0
1200 0
1200.0
1000.0
800.0
600.0
400.0
200.0
0.0

Zona1

Zona2

Zona3

Zona4

Vn=Vu/f

beam sectionpoint

x (m) from
range
nos shear
span edge
(m)
(row)
Shear spacing S - 75
0
0
0
Shear spacing S - 100
0
0
0
Shear spacing S - 125
0
0
0
Shear spacing S - 150
0
0
0
Shear spacing S - 200
0
0
0
Shear spacing S - 250
0
0
0
Shear spacing S - 300
10.1
10.1
34
total shear rebar per half span (row) =
34
total shear rebar per span (row) =
68

Shear Rebar configuration

page 13 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

10.2 Horisontal Shear


Width of contact surface area
Effective Height
= 0.75
fy =
400 MPa
Use
2 leg Dia.13 mm

bv =
d=

Area horisontal Shear Steel


Avh =
Horisontal Shear steel Spacing
s=
v =
Horisontal Shear steel ratio
Shear horisontal Nominal
Vnh = (1.8 Mpa + 0.6 v. fy) . bv .d

200 mm
1216 mm

265.46 mm2
300 mm
0.442%

Vnh =
696.00 KN
Requirement for shear horisontal steel :
Vult <Vnh < 350 bv.d
Vult = Ultimate shear due to superimposed DL + LL
Vult =
406.41 kN
Vnh =
522.00 kN
RESUME:
3.5 bv d =
851.20 kN
Shear horisontal : OK
Minimal Use :
bys =
200 mm
Spacing =
1540.04 mm or
4 tweb = 680 mm
Avh = 50 by.s / fy
Max. Spacing =
300.00 mm
Avh =
172.375 mm2/m
min no. Spacing =
68 @ 2D13 for shear horisontal / span
Resume = additional shear horizontal required
XI. END BLOCK DESIGN
Block Anchor dimension
type
b
a

dia hole

(mm)

(mm)

(mm)

165
215
265

165
215
265

51
63
84

7
12
19

Concrete Area
Block Area
2
2
2
A (mm ) A1 (mm ) A2 (mm ) sqrt(A2/A1)
25182.18
43107 75
43107.75
64683.23

27225
46225
70225

1625000
1950000
2275000

7.73
6 49
6.49
5.69

SNI 03-2847-2002 Pasal 11.3.2 (Anchorage Zone)


Maximum strand =
12
Anchor Block type =
12
Strand
Load factor =
1.2
Reduction factor () =
0.85
1. End Bearing
Ultimate Point Load
Pu = min (1.2 x nStrand x Astrand x %JF x fpu , nstrand x Astrand x 96% x fpu)
Pu =
1984.3
kN
Nominal concrete comp. :
End Bearing stress :
comp = Pu / A
fci =
40.00 Mpa
comp =
46.03
MPa
min(2, sqrt(A2/A1)) =
2.0
Nominal fci = x 0.7 x fci x min(2,sqrt (A2/A1))
> comp =
46.03 MPa
Nominal fci =
47.60
ten-

Nos

Anchor

don

strand

Height

sheath
hole

Ult. Point
Load
(Pu)
kN

Block
Area
(A)
mm2

51
63
63

661.43
1984.29
1984.29

25182.18
43107.75
43107.75

( ai )
mm

0
0
0
1
2
3

0
0
0
4
12
12

165
215
215

End Bearing Nominal


comp. fci
Stress
(EBS=Pu/A)
Mpa
Mpa

26.27
46.03
46.03

47.60
47.60
47.60

Remark

EBS < Nominal Compresion


EBS < Nominal Compresion
EBS < Nominal Compresion

page 14 / 15

PCI Monolith H-125cm ; L-20.80m ; CTC-160cm - RSNI (Rev.04)

2. Stirrup and Spalling Reinforcement


Load factor =
1.2
Reduction factor () =
0.85
fy =
400
MPa
Bursting Steel
Diameter closed stirup =
13 mm
Stirup Area =
132.7 mm2
tenNos
Anchor
sheath
Jacking
don
strand
Height
hole
Force
kN

Bursting
Area
(Abs)
mm2

End
Bearing
(EBS)
Mpa

551.1924
1653.5772
1653.5772

25182.18
43107.75
43107.75

21.89
38.36
38.36

( ai )
mm

0
0
0
1
2
3
total

EBS/0.7

(fcc'-fci)/4.1

fl / 0.5 fy

fcc'
Mpa

fl
Mpa

36.79
64.47
64.47

-0.8
6.0
6.0

-0.39%
2.98%
2.98%

sp
(mm)

0
0
0
4
12
12
28

165
215
215

Anchor Zone Stirrup


JF Load =
Ult. JF =

51
63
63

3858.35 kN

a1 =

595.00 mm

4630.02 kN

H=

1250 mm

T bursting = 0.25 Ult.JF (1-a1/H)


T bursting = 606.53212 kN

Diameter closed stirup =


No. Leg of stirrup =
Stirup Area =

13 mm
4 leg
530.9 mm2

-821.2
82.8
82.8

d bursting = 0.5(h-2e)
d bursting = 630.031571 mm
Anchor Stirup Rebar = T bursting / 0.5 fy
Anchor Stirup Rebar =
3032.7 mm2
use no of stirup =
6 pcs

Spalling Rebar
Spalling Force = 2% JF
p
g Force =
77.2 kN
Spalling
Diameter closed stirup =
Stirup Area =
use no of stirup =

13 mm
132.7 mm2
3 pcs

page 15 / 15

PTWIJAYAKARYABETON

TECHNICALCALCULATION
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
Project
Product
Jobno
Rev.No.

:
:
:
:

TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L21.75m;CTC160cm;fc'60MPa
13014C
04

DesignReff.

- SNIT122004

PerencanaanStrukturBetonUntukJembatan
- RSNIT022005

StandarPembebananUntukJembatan
- PCI:BridgeDesignManual

GedungJW,1 st & 2nd floor


Jl.Jatiwaringinno.54,PondokGedeBekasi
Ph:+622184973363fax:+622184973391
www.wikabeton.co.id

PTWIJAYAKARYABETON

TECHNICALCALCULATIONAPPROVAL
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L21.75m;CTC160cm;fc'60MPa
Jobno.: 13014C
Rev.: 04

Approvedby:

Consultan/Owner

Approvedby:
18Juni2013

Checkedby
18Juni2013

Designby:
18Juni2013

Ir.AchmadArifin
TechnicalManager

IgnatiusHarryS.,S.T.
ChiefofTechnical

Suko
TechnicalStaff

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

RESUME OF PCI GIRDER MONOLITH TECHNICALLY CALCULATION


1. BEAM SPECIFICATION
Span
Beam Height ( H )
Distance ctc of beam ( s )
Slab thickness
Beam Compressive strength
Slab Compressive strength
Bridge life time
Segment Arrangement
Beam Segment
1
Length (m)
7.075
Additional length at the end of beam
Total length of the beam
Total beam weight
2. STRESSING
Nos of PC Strand
=
Strand configuration

35

=
=
=
=
=
=
=

21.15
1250
1600
200
60
28
50

m (beam length
mm
mm
mm
MPa
MPa
years
4
0.00

5
0.00

21.75 m)

2
7.000
=
=
=

3
7.075
0.30
21.75
18.17

6
0.00

7
0.00

m
m
ton

strand

12.7

mm (PC Strand 270 grade, low relaxation)

No.

number

Tendon

strand

H strand bottom (mm)


edge

mid

Jacking Force

75%

UTS

1860.00

MPa

=
=

17.89%

UTS of Strand
Total Losses
fc initial

at middle
fc'

11

900

300

12

600

200

12

300

100

total

35

591.43

197.14

3. LOADING
1. Dead Load
a. Precast Beam
=
7.77
kN/m
b. Slab
=
7.86
kN/m
Slab thickness =
200
c. Deck Slab
=
2.31
kN/m
Deck slab thickness =
70
d. Asphalt
=
1.73
kN/m
Asphalt thickness =
50
e. Diaphragm
=
6.92
kN
for 1 diaphragm
No. Diaphragm
4
pcs
equivalent load =
0.87
2. Live Load
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Moment force cause by D Loading is bigger than Truck Loading
a. Dynamic Load Allowance
(DLA)
=
1.40 for span length <= 50m
b. Knife Edge Load (KEL)
=
49.00 kN/m
c. Distribution Factor (DF)
=
1.00
d. Distribution Load
q=
9.00 kN/m2
9.00 kN/m2
9.00 x(0,5+15/span)kN/m2
e. Live Load
Distribution load :
q' = DF x q x s
=
14.40
Line Load
:
p' = DF x DLA x KEL x s
=
109.76

CALCULATION RESUME

80.0%

mm
mm
mm
kN/m

For Span <= 30m


For Span > 30m
kN/m
kN

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

4. BEAM SUPPORT REACTION


Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Beam support reaction :
a. Dead Load
b. Additional Dead Load
c. Live Load

=
=
=

82.12
135.00
262.04

kN
kN
kN

Ultimate support reaction =

755.12

kN

5. CONTROL OF BEAM STRESSES


1. Initial Condition
Middle span position
top stress
bottom stress
2. Service Condition
Middle span position
top stress
bottom stress

=
=

0.66 MPa
24.05 MPa

required
required

>
<

-1.73 MPa
28.80 MPa

=
=

13.11 MPa
4.65 MPa

required
required

<
>

27.00 MPa
-3.87 MPa

6. CONTROL OF BEAM DEFLECTION


Deflection at the middle of beam span
1. Chamber due stressing
initial
erection
2. Deflection at composite DL
3. Deflection due live load
4. Total deflection at service

=
=
=
=
=

-19.65
31.26
-31
26
-9.15
8.76
-0.38

mm
mm
mm
mm,required <L/800
mm

7. MOMENT AND CRACKING CAPACITY OF BEAM


Moment Capacity requirement :
Mult = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Mn
Ratio, Mn / Mu (>1)
Cracking Capacity requirement :
Mcrack
=
4360.35 kN.m
Mn / Mcr
=
1.41

CALCULATION RESUME

=
=
=

= 26.44 mm

3992.69 kN.m
6158.26 kN.m
1.54

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

TECHNICAL CALCULATION OF PCI MONOLITH BEAM FOR HIGHWAY BRIDGES


21.15
M
SPAN
L =
I. DATA

0.3

L=

Beam length
Beam spacing (s)
Concrete Slab thickness (CIP)
Asphalt thickness
Deck slab thickness
Cross Section
H
=
A
=
B
=
tweb =

21.15 M
21.75
1600
200
50
70

=
=
=
=
=

0.3

m
mm
mm
mm
mm

( edge anchor to edge anchor :

21.45

m)

1250
350
650
170

mm
mm
mm
mm

tfl-1
tfl-2
tfl-3
tfl-4

=
=
=
=

75
75
100
125

mm
mm
mm
mm

tfl-1
tfl-2
tweb

tfl-3
tfl-4

II. MATERIAL
B

2.1 Concrete
Beam

Slab

28.0

Compressive strength

[N/mm2]

at service

fc' =

60.0

at initial
80% fc'
Allowable stress
Allowable stress at initial (SNI T-12-2004 )

fc'i =

48.0

[N/mm2]

0.6 * fc'i =

28.8

[N/mm2]

Tensile
0.25 * Sqrt(fc'i) =
Allowable stress at service . (SNI T-12-2004 )

1.7

[N/mm2]

0.45 * fc' =

27.0

12.6

[N/mm2]

0.5 * Sqrt(fc') =

3.9

2.6

[N/mm2]

wc =

2500.0

2500.0

[kg/m3]

Ec = wc *0.043*sqrt(fc') =

41634.6

28441.8

[N/mm2]

Compressive

Compressive
Tensile
Modulus of elasticity
Concrete unit weight
1.5

1.5

Eci = wc *0.043*sqrt(fci') =

37239.1

[N/mm2]

5.4

[N/mm2]

Concrete flexural tension strength (fr)


f r = 0.7*sqrt(fc') =

2.2 Prestressing Cable


[Uncoated stress relieve seven wires strand]
( ASTM A 416 Grade 270 Low Relaxation or JIS G 3536 )
dia
:
12.7
- Diameter strand

[mm ]

Ast

- Modulus of elasticity

Es

: 1.93E+05

[N/mm2]

- Ultimate tensile strength

fu

[N/mm2]

2.3 Steel Reinforcement


- Diameter

98.78

[mm]

- Eff. Section area

1860

dia

13

[mm]

- Eff. Section area

Ast

132.73

[cm ]

- Modulus of elasticity

Es

: 2.10E+05

[N/mm2]

- Yield stress

fy

[N/mm2]

400

page 1 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

III. SECTION ANALYSIS


Remark :
2

Ep 1 =

41635

[N/mm ] [Girder]

Ep 2 =

28442

[N/mm ] [Slab]

5
4

n = Ep 2 / Ep 1
n=
0.68

1
2

Yb'

PRECAST BEAM

3.1 Precast Beam


[in mm ]

6
5
4
3
2
1
Total

Yb

Base Line

Zone

Ya'

Ya

Section

Width

Area
2

Level

Yb

Height

Bottom

Upper

mm

mm

mm

0.0
75.0
75.0
875.0
100.0
125.0
1250.0

150.0
350.0
170.0
170.0
650.0
650.0

150.0
350.0
350.0
170.0
170.0
650.0

0
26250
19500
148750
41000
81250
316750

1250
1175
1100
225
125
0

1250.0
1212.5
1141.8
662.5
165.2
62.5
519.3

Area

COMPOSITE BEAM

Area*Yb
3

mm

Io

Area*d
4

mm

Ix
mm4

mm

31828125

12304688

12613184758

12625489445

22265625

8775541

7556605867

7565381408

98546875

9490559896

3049566872

12540126768

6775000

30264228

5140086368

5170350595

5078125

105794271

16955415084

17061209355

164493750

9647698623

45314858949

54962557571

3.2 Composite Beam


[in mm ]
Zone

2
1
Total

Height

Width

Level

Yb

Area*Yb

Io

Area*d

Section

Bottom

Upper

mm

mm

mm

mm

mm4

mm4

mm4

200.0
70.0
1250.0
1520 0
1520.0

1093.0
136.6
650.0

1093.0
136.6
350.0

218602
9564
316750
544915

1320
1250
0

1420.0
1285.0
519.3
894 1
894.1

310414295

728672054.5

60463609991

61192282045

12289510

3905226.792

1461534249

1465439476

164493750

54962557571

44486425257

99448982828

487197555

55695134852

1 06412E+11
1.06412E+11

1 62107E+11
1.62107E+11

Ya (mm)

Yb (mm)

Ix (mm4)

Wa (mm3)

Wb (mm3)

731
626
356

519.3
894.1

54962557571

75220826

105836180

162106704349

258989161

181311348

Ix

3.3 R e s u m e
[in mm ]
Area (mm2)

Description

Precast Beam
Composite Beam

[composite]
[precast]

316750
544915

455457230

IV. LOADING
4.1 Dead Load
a. Precast Beam

q1 = Ac precast girder x conc. Precast

b. Slab

q2 = Ac slab CIP x conc. slab

c. Deck slab

q3 = Ac deck slab x s

d. Asphaltic

q4 = Ac asphaltic x s

q1 =
q2 =
q3 =
q4 =
e. Diaphragm

0.317 x
0.334 x
0.098 x
0.080 x

2.50 =
2.40 =
2.40 =
2.20 =

0.792

[t/m'] =

7.77

[kN/m']

0.802

[t/m'] =

7.86

[kN/m']

0.235

[t/m'] =

2.31

[kN/m']

0.176

[t/m'] =

1.73

[kN/m']

6.92

[kN']

= Vol diaph with 0.20m thickness x diaph

0.294 x

2.40 =

0.706
note :

Number of diaph =
4
pcs
Diaph. placement
1
2
3
Location
0.00
7.05
14.10
Support Va
6.92
4.62
2.31
Mid Moment
0.00
24.40
24.40
Total Diaphragma Flexural Moment at Middle Span
eqivalen load q diaphragm
q5=

4
21.15
0.00
0.00
48.80
0.87

[ton'] =

from kg to N, multiply by 9.8060

kN.m
[kN/m']

page 2 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

4.2 Live Load


Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"

4.2.1."T"Loading(BebanTruk)
Item
Unit
P1
Load
kN
225
Impact
1.3
LL+I
kN
292.5
Distance
m
6.575
Va
kN
201.57
Va
kN
Mmax
kN-m
DF=S/3.4
MxDF
kN-m

P2
225
1.3
292.5
10.575
146.25

P3
50
1.3
65
15.575
17.13

M.maxdix= 10.575 m
DLA=
30%
Impact= 1+DLA=1.3

364.95
2689.38
0.47
1265.59

50kN

225kN

225kN

4.2.2."D"Loading(BebanLajur)
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Load type :

Distribution Load Chart :

Dynamics Load Factored Chart :

Line Load (D load)


a. Dynamic Load Allowance [DLA]

DLA = 1 + 0,4
=
DLA = 1 + (0.0025*span+0.175)
DLA = 1 + 0,3
=
=
=

b. Knife Edge Load (KEL)


c. Distribution Factor (DF)
d. Distribution Load
2
q =
9.00 kN/m

q = 9 kN/m
2
q = 9 x(0,5+15/span)kN/m

which :

1.40
1.30
49.00
1.00

Span <= 50 m
50 < Span < 90 m
Span >= 90 m

[kN/m']

for

Span <= 30 m
Span > 30 m

e. Live load
Distribution load, qudl = DF x q x s
=
1.00
x
9.00
KEL, PKEL = DF x DLA x KEL x s
=

1.00

1.40

x
x

1.60
49.00

1.60

14.40

[kN/m']

109.76

[kN']

M.maxat0.5span=
10.575 m
Va=
207.16 kN
MLL=
1385.54 kN.m
RESUME: MomentforcecausebyDLoadingisbiggerthanTruckLoading

page 3 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

V. MOMENT ANALYSIS
[in kN-meter ]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
7.08
14.08
21.15
DL
Precast beam
434.19
0.00
386.63
386.63
0.00
Subtotal
434.19
0.00
386.63
386.63
0.00
DL
Slab
439.52
0.00
391.38
391.38
0.00
ADL
Asphaltic Layer
96.50
0.00
85.93
85.93
0.00
SDL
Diaphragm+Deck Slab
177.77
0.00
158.29
158.29
0.00
Subtotal
713.79
0.00
635.60
635.60
0.00
LL
Distribution load
805.18
0.00
716.98
716.98
0.00
KEL
580.36
0.00
516.78
516.78
0.00
Subtotal
1385.54
0.00
1233.76
1233.76
0.00
Total (DL + LL)
2533.52
0.00
2255.99
2255.99
0.00
Ultimate total
3992.69
0.00
3555.33
3555.33
0.00
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

Sec 5-5
21.15
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Sec 6-6
10.58
434.19
434.19
439.52
96.50
177.77
713.79
805.18
580.36
1385.54
2533.52
3992.69

Sec 5-5
21.15
-82.12
-82.12
-83.12
-18.25
-33.62
-135.00
-152.28
-109.76
-262.04
-479.15
-755.12
755 12

Sec 6-6
10.58
0.00
0.00
0.00
0.00
0.00
0.00
0.00
54.88
54.88
54.88
98 78
98.78

(m)

VI. SHEAR ANALYSIS


[in kN]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
7.08
14.08
21.15
Precast beam
DL
0.00
82.12
27.18
-27.18
-82.12
Subtotal
0.00
82.12
27.18
-27.18
-82.12
Slab
DL
0.00
83.12
27.51
-27.51
-83.12
Asphaltic Layer
ADL
0.00
18.25
6.04
-6.04
-18.25
Diaphragm+Deck slab
SDL
0.00
33.62
11.13
-11.13
-33.62
Subtotal
0.00
135.00
44.68
-44.68
-135.00
Distribution load
0.00
152.28
50.40
-50.40
-152.28
LL
KEL
54.88
109.76
73.04
-73.04
-109.76
Subtotal
54.88
262.04
123.44
-123.44
-262.04
Total (DL + LL)
54.88
479.15
195.30
-195.30
-479.15
Ultimate total
98 78
98.78
755 12
755.12
316 01
316.01
-316.01
316 01
-755.12
755 12
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Description

Type

(m)

VII. PRESTRESSING CABLE


7.1 Cable Profile
[in: mm ]
Tension

ten-

Nos

Total

JF

don

strand

Edge

Middle

left

right

tension

(kN)

0
0
0
1
2
3

0
0
0
11
12
12
35

0
0
0
900
600
300
591.43

0
0
0
300
200
100
197.14

0%
0%
0%
75%
75%
75%
75%

0%
0%
0%
0%
0%
0%
0%

0%
0%
0%
75%
75%
75%
75%

0
0
0
1516
1654
1654
4823

total

Profile

Parabolic curve (Average of Strand's position vertically from the bottom of beam ( Value for Y axis ))
2

Y = A.x + B.x + C
where :

2
A = Constanta : ( (Ymiddle + Yedge)/(L/2) )

A=

0.003428

B = Constanta : ( L x A )
B = -0.073526
C = Average of strand's position when the parabolic curve reach the Y axis
Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
2
+
-0.0735265
X +
0.591429
Y = 0.003428 X
Cable tendon angle :
o

tg =

0.006856 X

-0.0735265

eccentricity of tendon at middle section


Eccentricity [e]
=
Yb - Ys = 322.17 mm
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)

page 4 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0

10

15

20

25

7.2 Losses of Prestress


1. Losses of Prestress (Short Term)
a. Friction
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction
between the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking
end. The friction is comprised of two effects : curvature friction which is a function of the thendons profile, and wooble friction
which is the result of minor horizontal or vertical deviation form intended profile.
The equation for calculating the loss of prestress due to friction is :
-( + k.x)
Po.e
( AASHTO 1992, Chapt. 9.16.1 )
Px =
Where :
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
= friction coefficient
= Change of cable angle from tensile point to x section
k = Wobble coefficient
x = Distance from tensile point to x section

80.0%
75.0%
70.0%
65.0%
60.0%

Friction and Wooble coeficient for grouting tendon in metal sheating


= 0.20
with Seven Wire Strand :
k = 0.003

0.00

10.00

20.00

30.00

Prestress tendon section


Prestresstendon

Table of calculation due to Friction


ten-

Nos

don

strand

Edge

Middle

from UTS

0
0
0
1
2
3

0
0
0
11
12
12
35

0
0
0
900
600
300
591.43

0
0
0
300
200
100
197.14

0%
0%
0%
75%
75%
75%
75%

total

Profile

% JF

(rad)

0.00000
0.00000
0.00000
0.00522
0.00348
0.00174
0.00343

0
0
0
-0.1118881
-0.0745921
-0.037296
-0.0735265

0.000
0.000
0.000
0.223
0.149
0.075
0.147

Prestress force (Px) = % UTS


10.725
21.45
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
69.46%
67.3%
70.49%
68.3%
71.55%
69.3%

0.00
0.0%
0.0%
0.0%
75.0%
75.0%
75.0%

75.0%

70.5%

68.3%

b. Anchor set
Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand
retracts pulling the wedges in to the anchorage device and locks the strand in place. The lost in elongation is small . It depend on
the wedges, the jack and the jacking procedure. This lost in elongation is resisted by friction just as the initial elongation is
resisted by friction.
Exact calculation is typical done as an iterative process as follows :
1. Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
= Loss of prestress per length
= Fpu . (P at JF - P at end of tendon) / distance JF to end of tendon
2. Assuming drawn-in ().
3. The length, x, over which anchorage set is effective is determined as follows :
x = Sqrt ( Es . / )
effective anchorage set point position :
Cablechange
anglepoint

Cablechange
anglepoint
Anchorage
setarea

X(effective anchorageset)

Anchorage
setarea

X(effective anchorageset)

page 5 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

4. Check Assuming drawn-in (). The displacement of jacking end of tendon should be equal with assumption
= Anchorage set area x Ult. Tensile Stress / Modulus Elasticity of PC Strand
= Aset . Fpu / Es
= equal with assumption (trial)
Table of calculation due anchor set
draw in

tenNos
don

strand

0
0
0
1
2
3

0
0
0
11
12
12
35

total

From left side

From right side

after anchorage set = % UTS


10.725
21.45
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
67.64%
67.3%
68.19%
68.3%
68.62%
69.3%

Mpa/mm
0.00000
0.00000
0.00000
0.00671
0.00584
0.00496

mm
0.00
0.00
0.00
8.00
8.00
8.00

X (m)
0.00
0.00
0.00
15.17
16.26
17.65

Px (% UTS)
0.00%
0.00%
0.00%
68.55%
69.34%
70.09%

X (m)
0.00
0.00
0.00
0.00
0.00
0.00

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00
0.0%
0.0%
0.0%
62.1%
63.7%
65.2%

0.00581

8.00

16.39

69.35%

0.00

0.00%

63.70%

68.17%

68.30%

AVERAGELOSSESOFPRESTRESS

LOSSESOFPRESTRESS
DUETOANCHORAGESET

75.0%

80.0%
75.0%

70.0%

70.0%

68.17%

65.0%

69.61%
69.38%
69.09%
68.30%

65.0%
63.70%

60.0%
55.0%

60.0%
0.00

10.00

20.00

30.00

0.00

Prestresstendon section

5.00
10.00
15.00
20.00
Prestresstendonsection

25.00

c. Elastic Shortening ( ES )
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied.
As the concrete shorterns, the tendon length also shortens, resulting in a loss of prestress.
The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening
for member with bonded tendons :
ES = Kes . Es . fcir / Eci
where:
Kes =
0.50 for post-tensioned members when tendon are tensioned in sequential order to the same tension
ES = Elastic modulus of tendon material
Eci = Elastic modulus of the concrete at the time of prestress transfer
fcir = concrete stress at the centre of gravity of prestressing tendons due to prestressing force at transfer and the self weight of
the member at the section of maximum positive moment
2.61%
Assumption Losses due ES
Pi =
Total prestressing force at release
68.2% - 2.61% =
Pi =
65.56% UTS x nos x Aps =

4215.7004 kN

fcir = Pi / A + Pi. ec / I + Mg.ec/I


18.73 N/mm2

fcir =
so,

ES =

percent actual ES losses = Es/fpu

48.52 N/mm2,

2.61%

equal with losses assumption

2. Losses of Prestress ( Long Term )


d. Shrinkage ( SH )
SH = 8,2*e-6*Ksh*ES*(1-0,06*V/S)*(100-RH)

(ACI 318-95, Chapt. 18.6)


1.63%
SH =
30.33 N/mm2
percent actual SH losses = SH/fpu
Where :
The factor Ksh account for the shringkage that will have taken place before the prestressing applied.
for postensioning members, Ksh is taken from the following table :
Days
1
3
5
7
10
20
30
60
0.45
Ksh
0.92
0.85
0.8
0.77
0.73
0.64
0.58
"days" is the number of days between the end of moist curing and the application of prestress.In a structures
that are not moist cured, Ksh is typiclly based on when the concrete was cast
Ksh =

0.64

V/S =
RH =

0.08
70.00

Volume =

6.89 m

Surface =

84.92 m

page 6 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

e. Creep ( CR )
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in
strain due to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net
permanent compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the
concrete due to the prestressing minus the tensile stress due to self weight and superimposed deadload moments
CR

= Kcr*(Es/Ec)*(fcir-fcds)

CR

108.97 N/mm

(ACI 318-95, Chapt. 18.6)

percent actual CR losses = CR/fpu

5.86%

Where :

Kcr =
1.60 (for postensioned member)
fcir = stress at center point prestress force, initial condition
2

fcir =
18.725 N/mm
Msd = Moment due to all superimposed permanent dead loads applied after prestressing
Msd =
713.79
kN.m
fcds = Stress in a concrete at the cgs of the tendon due to all superimposed dead load
fcds 1 = Msdl.e/I =

3.62 N/mm

component of fcd due to load on the plain beam

fcds 2 = Madl.e/Ic =

0.41 N/mm

component of fcd due to load on the composite beam

4.03 N/mm

fcds = fcds 1 + fcds 2 =

f. Steel Relaxation ( RE )
Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is
the result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the
stress level in the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon strss;
this causes a reduction in the relaxation rate.
The equation for prestress loss due to relaxation of tendons is :
RE = [ Kre - J*(SH+CR+ES) ] *C
(ACI 318-95, Chapt. 18.6)
17.77 N/mm

RE =

percent actual RE losses = RE/fpu

0.96%

Where :

Kre =
J =
C =

5000.00 (for 270 grade, low relaxation strand)


0.04 (for 270 grade, low relaxation strand)
0 66
0.66
f fpi/fpu
for
f i/f =
0 682
0.682

RESUME DUE TO SHORT & LONG TERM LOSSES


I. Short Term Losses
Losses
Elastic
Section
Total
Friction Anchor set Shortening
Losses (%)
x (m)
(ES)
0.00
75.00%
63.70%
61.09%
13.91%
0.00
0.00
0.00
10.73
15.17
16.26
17.65
21.45

UTS

75.00%
75.00%
75.00%
70.53%
69.61%
69.38%
69.09%
68.30%

63.70%
63.70%
63.70%
68.17%
69.61%
69.38%
69.09%
68.30%

61.09%
61.09%
61.09%
65.56%
67.00%
66.77%
66.48%
65.69%

Shrinkage
(SH)
59.46%
59.46%
59.46%
59.46%
63.93%
65.37%
65.14%
64.85%
64.06%

13.91%
13.91%
13.91%
4.97%
2.61%
2.61%
2.61%
2.61%

Friction

LOSSESOFPRESTRESSDIAGRAM

Anchor set
Elastic Shortening (ES)

80.00%

Shrinkage (SH)
Creep (CR)
Steel Relaxation (SR)

75.00%
70.53%
68.17%
65.00%
63.70%

65.56%
63.93%

61.09%
59.46%
58.07%
57.11%

69.61%

69.38%

69.09%

67.00%
65.37%

66.77%
65.14%

66.48%
65.69%
64.85%
64.06%

59.51%
58.55%

59.28%
58.33%

58.99%
58.04% 58.20%
57.24%

68.30%

53.60%
52.64%
50.00%
0.00

10.73

15.17

16.26

Prestresstendon section

17.65

21.45

II. Long Term Losses


Steel
Total Losses
Creep (CR) Relaxation
(%)
(SR)
53.60%
52.64%
22.36%
53.60%
52.64%
22.36%
53.60%
52.64%
22.36%
53.60%
52.64%
22.36%
58.07%
57.11%
13.42%
59.51%
58.55%
11.05%
59.28%
58.33%
11.05%
58.99%
58.04%
11.05%
58.20%
57.24%
11.05%
friction Losses equotion :
0 > x > 10.73
75.00% -+ 0.42% x
10.7 > x > 21.45
x - 10.725
70.53% + 0.01% x
Long term Losses equotion :
0 > x > 10.73
52.64% + 0.42% x
10.73 > x > 15.17
x - 10.725
57.11% + 0.32% x
15.17 > x > 16.26
x - 15.1675392
58.55% -+ 0.21% x
16.26 > x > 17.65
58.33% -+ 0.21% x x - 16.256324
17.65 > x > 21.45
x - 17.6509429
58.04% -+ 0.21% x

page 7 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

7.3 Effective Stress Force


Resume Prestressed Force at middle
Condition

short term
long term

Cable

% Losses of
prestress

%UTS
effective
prestress

[N/mm ]

[mm ]

[kN]

9.4%
17.9%

65.6%
57.1%

1219
1062

3457.30
3457.30

4215.70
3672.65

stress
2

Asp

VIII. STRESS AND DEFFLECTION ANALYSIS


1
2
Beam Segment
Length (m)
7.075
7.000
Additional length at the end of the beam =

7.075
0.30

0.00

0.00

0.00

0.00
Total Length =

0.00
21.75

8.1 Stress at initial


Description

Moment DL
Jacking Force
Losses due to friction
Pi
e (eccentricity)
Pi.e
Moment Net.

Middle

SEC 1-1

SEC 2-2

SEC 3-3

SEC 4-4

SEC 5-5

x - [m]

Span

0.00

7.08

14.08

21.15

21.15

10.58

[kN.m]
[kN]
%
[kN]
[m]
[kN.m]
[kN.m]

434.19
4822.93
4%
4539.58
0.322
-1463
-1028

0.00
4822.93
0%
4822.93
-0.061
295
295

386.63
4822.93
3%
4633.36
0.280
-1298
-912

386.63
4822.93
4%
4538.21
0.280
-1272
-885

0.00
4822.93
4%
4543.81
-0.061
278
278

0.00
4822.93
4%
4543.81
-0.061
278
278

434.19
4822.93
4%
4539.58
0.322
-1463
-1028

2
[N/mm ]

14.33

15.23

14.63

14.33

14.35

14.35

14.33

[N/mm ]

-13.67

3.92

-12.12

-11.76

3.69

3.69

-13.67

Allow.

2
[N/mm ]

9.72

-2.79

8.61

8.36

-2.63

-2.63

9.72

stress

Initial Stresses

top ( T )

0.66

19.15

2.51

2.56

18.04

18.04

0.66

-1.7

[N/mm2]

bot ( B )

24.05

12.44

23.24

22.69

11.72

11.72

24.05

28.8

Pi / A
M / Wa
M / Wb

8.2 Stress at service


> Load of precast
precast, slab
slab, diaphragm and prestress by PC Beam
> Live load and asphalt by composite
Description

( = M1 )
( = M2 )

x - [m]
[kN.m]
%
[kN]
[m]
[kN.m]
[kN.m]

Middle
Span
1051.48
18%
3668.63
-1181.94
-130.46
1482.04

SEC 1-1
0.00
0.00
22%
3385.28
207.04
207.04
0.00

SEC 2-2
7.08
936.30
19%
3574.85
-1001.61
-65.32
1319.69

SEC 3-3
14.08
936.30
17%
3742.48
-1048.58
-112.29
1319.69

SEC 4-4
21.15
0.00
18%
3685.15
225.38
225.38
0.00

SEC 5-5
21.15
0.00
18%
3685.15
225.38
225.38
0.00

SEC 6-6
10.58
1051.48
18%
3668.63
-1181.94
-130.46
1482.04

P/A

2
[N/mm ]

11.59

11.59

11.59

11.59

11.59

11.59

11.59

M 1 / Wa

2
[N/mm ]

-1.73

2.75

-0.87

-1.49

3.00

3.00

-1.73

M 1 / Wb

[N/mm ]

1.23

-1.96

0.62

1.06

-2.13

-2.13

1.23

M 2 / Wa'

2
[N/mm ]

3.25

0.00

2.90

2.90

0.00

0.00

3.25

Allow.

M 2 / Wb'

[N/mm2]

-8.17

0.00

-7.28

-7.28

0.00

0.00

-8.17

stress

slab ( S )

5.72

0.00

5.10

5.10

0.00

0.00

5.72

12.6

top ( T )

13.11

14.35

13.62

13.00

14.59

14.59

13.11

27.0

bot ( B )

4.65

9.64

4.93

5.38

9.47

9.47

4.65

-3.9

Moment DL
Losses due to friction
effective prestress P
P.e
Moment --- M1
Moment --- M2

Stress at Service
2

[N/mm ]
Note :

SEC 6-6

Moment DL =
Moment Bal =
Moment Net =
Pi =
P=
M=
A=
Wa =
Wb =
Wa' =
Wb' =

Moment due to dead load ( Chapter V - Moment Analysis )


Moment due to uniform load in balance condition ( Chapter 7.4 - Effective Stress Force )
( Moment DL + Moment Bal )
Initial Prestress ( at transfer condition - chapt. 7.4. Effective Stress Force )
Prestress at service condition.. ( Chapter 7.4 -effective Stress Force )
Moment Net.
Total Area of Precast Beam ( Chapter 3.1 - Precast Beam)
Modulus Section for Top section of Precast condition
Modulus Section for Bottom section of Precast condition
Modulus Section for Top section of composite Condition. ( Chapter 3.3 - Resume )
Modulus section for bottom section of composite condition . ( Chapter 3.3 - Resume )

page 8 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

8.3 Stress diagram at center span :


8.3.1. STRESS DIAGRAM AT INITIAL

a. Stress at beam end section when Prestress is applied :


Pi/A = 15.23 MPa

top = 19.85 MPa

M/Wa = 4.62 MPa

Pi/A = 15.23 MPa

bottom = 11.94 MPa

M/Wb = -3.29 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

75% UTS
4822.93 kN
-72.11 mm
0 kN-m

M = Mdl - Pi.e =

347.79
kN-m
28.80
MPa
-1.73
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

b. Stress at beam middle section when Prestress is applied :


Pi/A = 14.32 MPa

top = 0.67 MPa

M/Wa = -13.65 MPa

Pi/A = 14.32 MPa

bottom = 24.02 MPa

M/Wb = 9.70 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

71% UTS
4535.56 kN
322.17 mm
434.19 kN-m

M = Mdl - Pi.e =

-1027.1 kN-m
28.80
MPa
-1.73
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

8.3.2. STRESS DIAGRAM AT CONSTRUCTION

a. Stress at beam middle section when diaphragm, RC deck is install and finish fresh concreting composite slab
Pi/A = 13.31 MPa

top = 9.23 MPa

M/Wa = -4.08 MPa

Pi/A = 13.31 MPa

bottom = 16.21 MPa

M/Wb = 2.90 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

66% UTS
4215.70 kN
322.17 mm
1051.48

M = Mdl - Pi.e =

allow comp at initial =


allow tension initial =

kN-m

-306.71
28.80
-1.73

kN-m
MPa
MPa

control allow stress = meet requirement

b. Stress at composite beam middle section due to asphaltic layer:


P/A = 13.31 MPa

M2/Wa'= 0.21 MPa

M1/Wa = -4.08 MPa

P/A = 13.31 MPa

M2/Wb'= -0.53 MPa

M1/Wb = 2.90 MPa

effective prestress =
Pi =
eccentricity (ei) =

66% UTS
4215.70
322.17

kN
mm

Mdl = Mbeam + Madl =

1051.48

kN-m

slab = 0.37 MPa


top = 9.44 MPa

bottom = 15.67 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt =

allow comp at initial =


allow tension initial =

-306.71
96.50
28.80

kN-m
kN-m
MPa

-1.73
MPa
control allow stress = meet requirement

page 9 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)


8.3.3. STRESS DIAGRAM AT SERVICE (at center of span)

Stress at composite beam middle section due to Live Load


P/A = 11.59 MPa

P/A = 11.59 MPa

Mdl = Mbeam + Madl =

bottom = 4.67 MPa

M2/Wb'= -8.17 MPa

M1/Wb = 1.24 MPa

effective prestress =
Pi =
eccentricity (ei) =

slab = 5.72 MPa


top = 13.10 MPa

M2/Wa'= 3.25 MPa

M1/Wa = -1.75 MPa

57% UTS
3672.65 kN
322.17

mm

1051.48

kN-m

M1 = Mdl + Pi.e =
M2 = Masphalt + LL =

-131.76
1482.04

kN-m
kN-m

allow comp at service =


allow tension at service =

27.00

MPa

-3.87
MPa
control allow stress = meet requirement

8.4 Deflection
8.4.1 Chamber due to Prestress Load
Deflection on middle section :
l
P

ee

pi= [ee+(5/6)(ec-ee)] x (P. l2 /8 Ec Ix)

l/2

pi=

ec

where :
l/2

P=
Eci =
Ixi =
l=
ee =

-29.54 mm
Prestress force
Modulus Elasticity of Concrete
Section Inertia
length of anchor to anchor
Distance between c.g of strand and
c.g of concrete at end

ec = Distance between c.g of strand and


c.g of concrete at centre

8.4.2 Deflection at initial, erection and service condition (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
Deflection () on simple span structure :
where :
q = Uniform Load
q= (5/384)*q*L4/Ec Ix)

P = Point Load

l = Beam Span

p= P.l /48 Ec Ix
Deflection calculation table : Estimating long-time cambers and deflections
Loading
WORKING LOAD
Release (1)
q (kN/m)
P (kN)
-29.54
1. Due to Prestress force
9.88
2. Due to beam weight (DL)
7.77
-19.65
3.18
3. Due to ADL
4. Due to Composite Overtoping

7.86

5. due to asphaltic (SDL)

1.73

6. due to Live Load = UDL + KEL

14.40

Resume of deflection :
1. Deflection at service
2. Deflection due to Live Load
3. Total deflection with LL

=
=
=

Long time cambers and deflection


(2)
multipliers Erection
multipliers
1.80 x (1)
-53.17
2.20 x (1)
1.85 x (1)
18.29
2.40 x (1)
-34.88
3.62
3.00 x (2)
-31.26
8.95
2.30 x (2)
-22.31

109.76

-9.15 mm
8.76 mm < allow. deflection L/800 =
-0.38 mm, chamber upward

Service (3)
-64.98
23.72
-41.26
10.86
-30.40
20.58
-9.81
0.67
-9.15
8.76
-0.38

26.4375 mm OK

page 10 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

IX. FLEXURAL STRENGTH AND DUCTILITY


9.1 Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
Effectif slab width, is minimum length from :
1. Girder web thickness + 16 Slab thickness
=3370 mm
2. Beam Ctc
=1600 mm . Control
3. Span length / 4
=5287.5 mm
Thus, Effectif slab width is :

28.00
0.85

MPa

=1600 mm

Partial Rebar:
fy =
400 MPa
Use
0 Dia.13 mm
As =
0.00 mm2

at tension area
b web =

170 mm

d=
1190.5 mm
Partial tension rebar ratio :
t =
As / (bweb x d )

t =

0.00000

t =

t =

0.000

t . fy / fc

Low Relaxation strand :


fpu =
1860
MPa
Strand stress ratio fpu / fpy =
dp =

for slab with fc' =


Value =

value p = 0.28

0.9

2
3457.3 mm

Aps =

1322.9 mm

Rebar in compresion area is neglected due calculation


c =

c =

Prestress ratio :
p =
Aps / (beff x dp )

beff =

1600 mm

p = 0.00163344

fpu {1 - p / (p.fpu/fc + d/dp (t-c)))


p fps/fc

1793.5 MPa
0.105
Resume of Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
p + d/dp (t-c)
0.36
<

fps =
p =

0.105

fps =
p =

<

0.306

Under Reinf, Meet With Steel Index Requirement

9.2 Momen Capacity


b. eff
Z
Zone
4

Zone 3

C 4
Cc4

Cc3
Cc2

Zone 3
Zone 2
a

Tps = Aps . Fps


Tps = 6200726.06 N

Cc1

Zone 1

dp

strength reduction factor


= 0.8
Tps=Aps.fps
T = As.fy

COMPOSITE BEAM
Location of Depth of Concrete Compression Block (a) :
hi
wi
Aci=hi.wi
Conc. Strength fc'i
Zone
4
3
2
1

(mm)
162.83
0.00
0.00
0.00

(mm)
1600
335
350
170

(mm2)
260534.71
-3.913E-11
0
0

MPa
28.00
28.00
60.00
60.00

CIP Slab
CIP Slab
Beam
Beam

Cci=0.85 fc'i.Aci
N
6200726
0
0
0

Depth of Concrete Compression Block is located at zone 4


a = Tps / ( 0.85 x fc'' slab x beff )
Mn = (Tps (dp - comp. point) + As.fy (d-comp. point)
Mn = 6158.2637 kN.m
50 year,so Transient act factor = 1
Bridge life time design for
Mn / Mult =
1.542
Mult = 1x 3,993kN-m

Comp (i)

Compresion

Point (mm) Point (mm)


81
163
81.42
163
163

a=
Mn =

162.83 mm
7697.83 kN.m

>1, Moment capacity meet with requirement

9.3 Cracking Capacity


Stress at bottom girder section due to service load (bot at service) =

4.65 MPa

Concrete flexural tension strength fr =

5.4 MPa

Crack Moment, Mcr = (bot at service + fr ) Wb.comp + Momen


Mcr =
Mn / Mcr =

(DL+ADL+LL+I)

4360.35 kN.m
1.412
> 1.2 ---- Cracking Capacity requirement is achieve

page 11 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

X. SHEAR ANALYSIS
10.1 Shear calculation based on SNI 03-2847-2002
Alternatif solution to calculated shear on prestress element is use for structure element which have effective prestress above 40%
of ultimate tensile stress
40% Ultimate Tensile Strength
Effective Prestress

= 744
= 1062

Section Properties :
Ix = 5.496E+10 mm4
Yb = 519.31728 mm
Ag =

MPa
MPa

Effective Prestress > 40% fpu

Ixcomp = 1.621E+11 mm4


Ybcomp =
894.1 mm

316750 mm2

Load :
Effective prestress Pe =
Factored Load :
qult DL + ADL =
26.80
qult LL =
25.92
Pult LL = 197.57

3672.65 kN
kN/m
kN/m
kN

Unfactored Load :
q DL + ADL =
q sdl =
q DL + ADL =

18.80
1.73
20.53

kN/m
kN/m
kN/m

Concrete Shear resistance contribution (Vc)


Nominal shear strength provide by concrete
Vc = {0.05sqrt(fc') + 5 (Vu.dp/Mu)}bw.d
but nominal strength (Vc) should taken between : (1/6).sqrt(fc').bw.d < Vc < 0.4sqrt(fc').bw.d
and Vu.dp/Mu 1
where :
Mu = Maximum factored moment at section
Vu = Maximum factored shear force at section
d = distance from extreme compresion fiber to centroid of prestress tendon.
But d need not to take n less than 0.8 hcomposite
bw = width of shear section
RSNI T-12-2005 : Shear force on beam is hold a part by concrete and the rest of force is hold by shear steel. Concrete contribution
(vc), is define as shear force when diagonal cracking appear.
Vn = Vc + Vs
Vn = Vu /

where :

Vn = Nominal Shear force


Vc = Concrete shear contribution
Vs = Shear steel contribution

Zonafication for shear steel stirup calculation


Zone 1
Vn < 0.5 Vc
Zone 2
Vn < Vc+[0.35 or (75/1200) sqrt(fc')] bw d

Zone 3

Zone 4

Zone 5

Vn < Vc+0.33 sqrt(fc') bw d

Vn < Vc+0.67 sqrt(fc') bw d

Vn > Vc+0.67 sqrt(fc') bw d

Vu = Ultimate Shear force


= Shear reduction factor
= 0.75

No need to use stirup


Required stirup spacing with minimum spacing :
S 0.75 H
S (av.fy) / (0.35 bw)
S 600mm
S (av.fy/fpu) (80/Aps) d sqrt(bw/d)
Required stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.75 H
S 600mm
Required tight stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.375 H
S 300mm
Section to small, change beam section

page 12 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

Shear rebar steel


fy =
400 MPa
Use
2 leg Dia.13 mm
Av =

265.46 mm2

shear width :
bw = 170

mm

650

mm

bw-e =

Shear steel requirement calculation table :


ecomp
dist.
d=dp>0.8H
Vu
Mu
m
m
m
kN
kN-m
0.1
0.3875
0.775
1.7
2
3
4
5
6
7
8
9
10
10.575

kN

0.321
0.341
0.368
0.427
0.445
0.500
0.549
0.590
0.625
0.653
0.674
0.688
0.696
0.697

1.00
1.00
1.00
1.05
1.07
1.13
1.17
1.22
1.25
1.28
1.30
1.31
1.32
1.32

748.91
731.07
707.02
649.61
630.99
568.92
506.86
444.80
382.73
320.67
258.60
196.54
134.47
98.78

75.15
287.25
563.77
1180.52
1367.43
1944.03
2449.23
2883.02
3245.41
3536.39
3755.96
3904.13
3980.89
3992.69

dp(Vu/Mu)

Vc
kN

Vn
kN

Vs
kN

Shear
Zonasi

1.00
1.00
1.00
0.58
0.49
0.33
0.24
0.19
0.15
0.12
0.09
0.07
0.04
0.03

915.84
915.84
915.84
587.81
520.24
389.63
320.06
274.09
239.28
210.30
184.53
160.46
137.18
123.90

998.55
974.76
942.69
866.15
841.32
758.57
675.81
593.06
510.31
427.55
344.80
262.05
179.30
131.71

82.71
58.92
26.85
278.33
321.08
368.94
355.75
318.97
271.03
217.25
160.28
101.59
42.11
7.81

3
2
2
3
3
3
3
3
3
3
3
3
2
2

Use Space
mm
545
545
545
402
354
324
351
405
490
600
600
600
600
600

use
mm
300
300
300
300
300
300
300
300
300
300
300
300
300
300

ShearSteelRequirementPosition

2000.0
1800.0
1600.0
1400.0
1200 0
1200.0
1000.0
800.0
600.0
400.0
200.0
0.0

Zona1

Zona2

Zona3

Zona4

Vn=Vu/f

beam sectionpoint

x (m) from
range
nos shear
span edge
(m)
(row)
Shear spacing S - 75
0
0
0
Shear spacing S - 100
0
0
0
Shear spacing S - 125
0
0
0
Shear spacing S - 150
0
0
0
Shear spacing S - 200
0
0
0
Shear spacing S - 250
0
0
0
Shear spacing S - 300
10.575
10.575
35
total shear rebar per half span (row) =
35
total shear rebar per span (row) =
70

Shear Rebar configuration

page 13 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

10.2 Horisontal Shear


Width of contact surface area
Effective Height
= 0.75
fy =
400 MPa
Use
2 leg Dia.13 mm

bv =
d=

Area horisontal Shear Steel


Avh =
Horisontal Shear steel Spacing
s=
v =
Horisontal Shear steel ratio
Shear horisontal Nominal
Vnh = (1.8 Mpa + 0.6 v. fy) . bv .d

200 mm
1216 mm

265.46 mm2
300 mm
0.442%

Vnh =
696.00 KN
Requirement for shear horisontal steel :
Vult <Vnh < 350 bv.d
Vult = Ultimate shear due to superimposed DL + LL
Vult =
420.37 kN
Vnh =
522.00 kN
RESUME:
3.5 bv d =
851.20 kN
Shear horisontal : OK
Minimal Use :
bys =
200 mm
Spacing =
1540.04 mm or
4 tweb = 680 mm
Avh = 50 by.s / fy
Max. Spacing =
300.00 mm
Avh =
172.375 mm2/m
min no. Spacing =
71 @ 2D13 for shear horisontal / span
Resume = additional shear horizontal required
XI. END BLOCK DESIGN
Block Anchor dimension
type
b
a

dia hole

(mm)

(mm)

(mm)

165
215
265

165
215
265

51
63
84

7
12
19

Concrete Area
Block Area
2
2
2
A (mm ) A1 (mm ) A2 (mm ) sqrt(A2/A1)
25182.18
43107 75
43107.75
64683.23

27225
46225
70225

1625000
1950000
2275000

7.73
6 49
6.49
5.69

SNI 03-2847-2002 Pasal 11.3.2 (Anchorage Zone)


Maximum strand =
12
Anchor Block type =
12
Strand
Load factor =
1.2
Reduction factor () =
0.85
1. End Bearing
Ultimate Point Load
Pu = min (1.2 x nStrand x Astrand x %JF x fpu , nstrand x Astrand x 96% x fpu)
Pu =
1984.3
kN
Nominal concrete comp. :
End Bearing stress :
comp = Pu / A
fci =
48.00 Mpa
comp =
46.03
MPa
min(2, sqrt(A2/A1)) =
2.0
Nominal fci = x 0.7 x fci x min(2,sqrt (A2/A1))
> comp =
46.03 MPa
Nominal fci =
57.12
ten-

Nos

Anchor

don

strand

Height

sheath
hole

Ult. Point
Load
(Pu)
kN

Block
Area
(A)
mm2

63
63
63

1818.93
1984.29
1984.29

43107.75
43107.75
43107.75

( ai )
mm

0
0
0
1
2
3

0
0
0
11
12
12

215
215
215

End Bearing Nominal


comp. fci
Stress
(EBS=Pu/A)
Mpa
Mpa

42.20
46.03
46.03

57.12
57.12
57.12

Remark

EBS < Nominal Compresion


EBS < Nominal Compresion
EBS < Nominal Compresion

page 14 / 15

PCI Monolith H-125cm ; L-21.75m ; CTC-160cm - RSNI (Rev.04)

2. Stirrup and Spalling Reinforcement


Load factor =
1.2
Reduction factor () =
0.85
fy =
400
MPa
Bursting Steel
Diameter closed stirup =
13 mm
Stirup Area =
132.7 mm2
tenNos
Anchor
sheath
Jacking
don
strand
Height
hole
Force
kN

Bursting
Area
(Abs)
mm2

End
Bearing
(EBS)
Mpa

1515.7791
1653.5772
1653.5772

43107.75
43107.75
43107.75

35.16
38.36
38.36

( ai )
mm

0
0
0
1
2
3
total

EBS/0.7

(fcc'-fci)/4.1

fl / 0.5 fy

fcc'
Mpa

fl
Mpa

59.10
64.47
64.47

2.7
4.0
4.0

1.35%
2.01%
2.01%

sp
(mm)

0
0
0
11
12
12
35

215
215
215

Anchor Zone Stirrup


JF Load =
Ult. JF =

63
63
63

4822.93 kN

a1 =

645.00 mm

5787.52 kN

H=

1250 mm

T bursting = 0.25 Ult.JF (1-a1/H)


T bursting = 700.28994 kN

Diameter closed stirup =


No. Leg of stirrup =
Stirup Area =

13 mm
4 leg
530.9 mm2

182.5
123.0
123.0

d bursting = 0.5(h-2e)
d bursting = 552.888713 mm
Anchor Stirup Rebar = T bursting / 0.5 fy
Anchor Stirup Rebar =
3501.4 mm2
use no of stirup =
7 pcs

Spalling Rebar
Spalling Force = 2% JF
p
g Force =
96.5 kN
Spalling
Diameter closed stirup =
Stirup Area =
use no of stirup =

13 mm
132.7 mm2
4 pcs

page 15 / 15

PTWIJAYAKARYABETON

TECHNICALCALCULATION
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
Project
Product
Jobno
Rev.No.

:
:
:
:

TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L22.30m;CTC160cm;fc'50MPa
13014D
04

DesignReff.

- SNIT122004

PerencanaanStrukturBetonUntukJembatan
- RSNIT022005

StandarPembebananUntukJembatan
- PCI:BridgeDesignManual

GedungJW,1 st & 2nd floor


Jl.Jatiwaringinno.54,PondokGedeBekasi
Ph:+622184973363fax:+622184973391
www.wikabeton.co.id

PTWIJAYAKARYABETON

TECHNICALCALCULATIONAPPROVAL
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L22.30m;CTC160cm;fc'50MPa
Jobno.: 13014D
Rev.: 04

Approvedby:

Consultan/Owner

Approvedby:
18Juni2013

Checkedby
18Juni2013

Designby:
18Juni2013

Ir.AchmadArifin
TechnicalManager

IgnatiusHarryS.,S.T.
ChiefofTechnical

Suko
TechnicalStaff

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

RESUME OF PCI GIRDER MONOLITH TECHNICALLY CALCULATION


1. BEAM SPECIFICATION
Span
Beam Height ( H )
Distance ctc of beam ( s )
Slab thickness
Beam Compressive strength
Slab Compressive strength
Bridge life time
Segment Arrangement
Beam Segment
1
Length (m)
7.350
Additional length at the end of beam
Total length of the beam
Total beam weight
2. STRESSING
Nos of PC Strand
=
Strand configuration

30

=
=
=
=
=
=
=

21.70
1250
1600
200
50
28
50

m (beam length
mm
mm
mm
MPa
MPa
years
4
0.00

5
0.00

22.30 m)

2
7.000
=
=
=

3
7.350
0.30
22.30
22.09

6
0.00

7
0.00

m
m
ton

strand

12.7

mm (PC Strand 270 grade, low relaxation)

No.

number

Tendon

strand

H strand bottom (mm)


edge

mid

Jacking Force

75%

UTS

1860.00

MPa

=
=

15.87%

UTS of Strand
Total Losses
fc initial

at middle
fc'

11

600

250

19

300

100

total

30

410.00

155.00

3. LOADING
1. Dead Load
a. Precast Beam
=
9.30
kN/m
b. Slab
=
7.94
kN/m
Slab thickness =
200
c. Deck Slab
=
2.22
kN/m
Deck slab thickness =
70
d. Asphalt
=
1.73
kN/m
Asphalt thickness =
50
e. Diaphragm
=
6.68
kN
for 1 diaphragm
No. Diaphragm
4
pcs
equivalent load =
0.82
2. Live Load
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Moment force cause by D Loading is bigger than Truck Loading
a. Dynamic Load Allowance
(DLA)
=
1.40 for span length <= 50m
b. Knife Edge Load (KEL)
=
49.00 kN/m
c. Distribution Factor (DF)
=
1.00
d. Distribution Load
q=
9.00 kN/m2
9.00 kN/m2
9.00 x(0,5+15/span)kN/m2
e. Live Load
Distribution load :
q' = DF x q x s
=
14.40
Line Load
:
p' = DF x DLA x KEL x s
=
109.76

CALCULATION RESUME

80.0%

mm
mm
mm
kN/m

For Span <= 30m


For Span > 30m
kN/m
kN

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

4. BEAM SUPPORT REACTION


Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Beam support reaction :
a. Dead Load
b. Additional Dead Load
c. Live Load

=
=
=

100.88
137.94
266.00

kN
kN
kN

Ultimate support reaction =

788.97

kN

5. CONTROL OF BEAM STRESSES


1. Initial Condition
Middle span position
top stress
bottom stress
2. Service Condition
Middle span position
top stress
bottom stress

=
=

-0.31 MPa
18.39 MPa

required
required

>
<

-1.58 MPa
24.00 MPa

=
=

11.14 MPa
1.44 MPa

required
required

<
>

22.50 MPa
-3.54 MPa

6. CONTROL OF BEAM DEFLECTION


Deflection at the middle of beam span
1. Chamber due stressing
initial
erection
2. Deflection at composite DL
3. Deflection due live load
4. Total deflection at service

=
=
=
=
=

-21.31
34.11
-34
11
-11.00
9.43
-1.57

mm
mm
mm
mm,required <L/800
mm

7. MOMENT AND CRACKING CAPACITY OF BEAM


Moment Capacity requirement :
Mult = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Mn
Ratio, Mn / Mu (>1)
Cracking Capacity requirement :
Mcrack
=
4043.71 kN.m
Mn / Mcr
=
1.37

CALCULATION RESUME

=
=
=

= 27.13 mm

4280.18 kN.m
5539.85 kN.m
1.29

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

TECHNICAL CALCULATION OF PCI MONOLITH BEAM FOR HIGHWAY BRIDGES


21.70
M
SPAN
L =
I. DATA

0.3

L=

Beam length
Beam spacing (s)
Concrete Slab thickness (CIP)
Asphalt thickness
Deck slab thickness
Cross Section
H
=
A
=
B
=
tweb =

21.70 M
22.30
1600
200
50
70

=
=
=
=
=

0.3

m
mm
mm
mm
mm

( edge anchor to edge anchor :

22.00

m)

1250
400
700
220

mm
mm
mm
mm

tfl-1
tfl-2
tfl-3
tfl-4

=
=
=
=

75
75
100
125

mm
mm
mm
mm

tfl-1
tfl-2
tweb

tfl-3
tfl-4

II. MATERIAL
B

2.1 Concrete
Beam

Slab

28.0

Compressive strength

[N/mm2]

at service

fc' =

50.0

at initial
80% fc'
Allowable stress
Allowable stress at initial (SNI T-12-2004 )

fc'i =

40.0

[N/mm2]

0.6 * fc'i =

24.0

[N/mm2]

0.25 * Sqrt(fc'i) =
Tensile
Allowable stress at service . (SNI T-12-2004 )

1.6

[N/mm2]

0.45 * fc' =

22.5

12.6

[N/mm2]

0.5 * Sqrt(fc') =

3.5

2.6

[N/mm2]

wc =

2500.0

2500.0

[kg/m3]

Ec = wc *0.043*sqrt(fc') =

38007.0

28441.8

[N/mm2]

Compressive

Compressive
Tensile
Modulus of elasticity
Concrete unit weight
1.5

1.5

Eci = wc *0.043*sqrt(fci') =

33994.5

[N/mm2]

4.9

[N/mm2]

Concrete flexural tension strength (fr)


f r = 0.7*sqrt(fc') =

2.2 Prestressing Cable


[Uncoated stress relieve seven wires strand]
( ASTM A 416 Grade 270 Low Relaxation or JIS G 3536 )
- Diameter strand
dia
:
12.7

[mm]
2

[mm ]

- Eff. Section area

Ast

- Modulus of elasticity

Es

: 1.93E+05

[N/mm2]

- Ultimate tensile strength

fu

[N/mm2]

2.3 Steel Reinforcement


- Diameter

98.78
1860

dia

13

[mm]

- Eff. Section area

Ast

132.73

[cm ]

- Modulus of elasticity

Es

: 2.10E+05

[N/mm2]

- Yield stress

fy

[N/mm2]

400

page 1 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

III. SECTION ANALYSIS


Remark :
2

Ep 1 =

38007

[N/mm ] [Girder]

Ep 2 =

28442

[N/mm ] [Slab]

5
4

n = Ep 2 / Ep 1
n=
0.75

1
2

Yb'

PRECAST BEAM

3.1 Precast Beam


[in mm ]

6
5
4
3
2
1
Total

Yb

Base Line

Zone

Ya'

Ya

Section

Width

Area
2

Level

Yb

COMPOSITE BEAM

Area*Yb
3

Io

Area*d
4

Ix
mm4

Height

Bottom

Upper

mm

mm

mm

0.0
75.0
75.0
875.0
100.0
125.0
1250.0

200.0
400.0
220.0
220.0
700.0
700.0

200.0
400.0
400.0
220.0
220.0
700.0

0
30000
23250
192500
46000
87500
379250

1250
1175
1100
225
125
0

1250.0
1212.5
1141.1
662.5
166.3
62.5
536.7

26531250

10592238

8493079360

8503671598

127531250

12281901042

3044804457

15326705499

Area

mm

mm

mm

36375000

14062500

13699803379

13713865879

7650000

34855072

6312023113

6346878186

5468750

113932292

19678538941

19792471233

203556250

12455343144

51228249250

63683592394

3.2 Composite Beam


[in mm ]
Zone

2
1
Total

Height

Width

Level

Yb

Area*Yb

Io

Area*d

Section

Bottom

Upper

mm

mm

mm

mm

mm4

mm4

mm4

200.0
70.0
1250.0
1520 0
1520.0

1197.3
187.1
700.0

1197.3
187.1
400.0

239466
13096
379250
631812

1320
1250
0

1420.0
1285.0
536.7
887 0
887.0

340041823

798220242.5

68026022533

68824242775

16828104

5347452.015

2074277999

2079625451

203556250

63683592394

46532655617

1.10216E+11

560426177

64487160088

1 16633E+11
1.16633E+11

1 8112E+11
1.8112E+11

Ya (mm)

Yb (mm)

Ix (mm4)

Wa (mm3)

Wb (mm3)

713
633
363

536.7
887.0

63683592394

89284452

118650262

181120116238

286136197

204190747

Ix

3.3 R e s u m e
[in mm ]
Area (mm2)

Description

Precast Beam
Composite Beam

[composite]
[precast]

379250
631812

498973168

IV. LOADING
4.1 Dead Load
a. Precast Beam

q1 = Ac precast girder x conc. Precast

b. Slab

q2 = Ac slab CIP x conc. slab

c. Deck slab

q3 = Ac deck slab x s

d. Asphaltic

q4 = Ac asphaltic x s

q1 =
q2 =
q3 =
q4 =
e. Diaphragm

0.379 x
0.338 x
0.095 x
0.080 x

2.50 =
2.40 =
2.40 =
2.20 =

0.948

[t/m'] =

9.30

[kN/m']

0.810

[t/m'] =

7.94

[kN/m']

0.227

[t/m'] =

2.22

[kN/m']

0.176

[t/m'] =

1.73

[kN/m']

6.68

[kN']

= Vol diaph with 0.20m thickness x diaph

0.284 x

2.40 =

0.681
note :

Number of diaph =
4
pcs
Diaph. placement
1
2
3
Location
0.00
7.23
14.47
Support Va
6.68
4.45
2.23
Mid Moment
0.00
24.14
24.14
Total Diaphragma Flexural Moment at Middle Span
eqivalen load q diaphragm
q5=

4
21.70
0.00
0.00
48.29
0.82

[ton'] =

from kg to N, multiply by 9.8060

kN.m
[kN/m']

page 2 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

4.2 Live Load


Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"

4.2.1."T"Loading(BebanTruk)
Unit
P1
Item
kN
225
Load
Impact
1.3
kN
292.5
LL+I
Distance
m
6.850
Va
kN
200.17
Va
kN
Mmax
kN-m
DF=S/3.4
MxDF
kN-m

P2
225
1.3
292.5
10.850
146.25

P3
50
1.3
65
15.850
17.52

M.maxdix= 10.850 m
DLA=
30%
Impact= 1+DLA=1.3

363.94
2778.75
0.47
1307.65

50kN

225kN

225kN

4.2.2."D"Loading(BebanLajur)
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Load type :

Distribution Load Chart :

Dynamics Load Factored Chart :

Line Load (D load)


a. Dynamic Load Allowance [DLA]

DLA = 1 + 0,4
=
DLA = 1 + (0.0025*span+0.175)
DLA = 1 + 0,3
=
=
=

b. Knife Edge Load (KEL)


c. Distribution Factor (DF)
d. Distribution Load
2
q =
9.00 kN/m

q = 9 kN/m
2
q = 9 x(0,5+15/span)kN/m

which :

1.40
1.30
49.00
1.00

Span <= 50 m
50 < Span < 90 m
Span >= 90 m

[kN/m']

for

Span <= 30 m
Span > 30 m

e. Live load
Distribution load, qudl = DF x q x s
=
1.00
x
9.00
KEL, PKEL = DF x DLA x KEL x s
=

1.00

1.40

x
x

1.60
49.00

1.60

14.40

[kN/m']

109.76

[kN']

M.maxat0.5span=
10.850 m
Va=
211.12 kN
MLL=
1443.05 kN.m
RESUME: MomentforcecausebyDLoadingisbiggerthanTruckLoading

page 3 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

V. MOMENT ANALYSIS
[in kN-meter ]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
7.35
14.35
21.70
DL
Precast beam
547.25
0.00
490.31
490.31
0.00
Subtotal
547.25
0.00
490.31
490.31
0.00
DL
Slab
467.53
0.00
418.88
418.88
0.00
ADL
Asphaltic Layer
101.59
0.00
91.02
91.02
0.00
SDL
Diaphragm+Deck Slab
179.19
0.00
160.55
160.55
0.00
Subtotal
748.31
0.00
670.44
670.44
0.00
LL
Distribution load
847.60
0.00
759.40
759.40
0.00
KEL
595.45
0.00
533.49
533.49
0.00
Subtotal
1443.05
0.00
1292.89
1292.89
0.00
Total (DL + LL)
2738.61
0.00
2453.63
2453.63
0.00
Ultimate total
4280.18
0.00
3834.79
3834.79
0.00
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

Sec 5-5
21.70
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Sec 6-6
10.85
547.25
547.25
467.53
101.59
179.19
748.31
847.60
595.45
1443.05
2738.61
4280.18

Sec 5-5
21.70
-100.88
-100.88
-86.18
-18.73
-33.03
-137.94
-156.24
-109.76
-266.00
-504.81
-788.97
788 97

Sec 6-6
10.85
0.00
0.00
0.00
0.00
0.00
0.00
0.00
54.88
54.88
54.88
98 78
98.78

(m)

VI. SHEAR ANALYSIS


[in kN]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
7.35
14.35
21.70
Precast beam
DL
0.00
100.88
32.54
-32.54
-100.88
Subtotal
0.00
100.88
32.54
-32.54
-100.88
Slab
DL
0.00
86.18
27.80
-27.80
-86.18
Asphaltic Layer
ADL
0.00
18.73
6.04
-6.04
-18.73
Diaphragm+Deck slab
SDL
0.00
33.03
10.66
-10.66
-33.03
Subtotal
0.00
137.94
44.50
-44.50
-137.94
Distribution load
0.00
156.24
50.40
-50.40
-156.24
LL
KEL
54.88
109.76
72.58
-72.58
-109.76
Subtotal
54.88
266.00
122.98
-122.98
-266.00
Total (DL + LL)
54.88
504.81
200.02
-200.02
-504.81
Ultimate total
98 78
98.78
788 97
788.97
321 43
321.43
-321.43
321 43
-788.97
788 97
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

(m)

VII. PRESTRESSING CABLE


7.1 Cable Profile
[in: mm ]
Tension

ten-

Nos

Total

JF

don

strand

Edge

Middle

left

right

tension

(kN)

0
0
0
0
1
2

0
0
0
0
11
19
30

0
0
0
0
600
300
410.00

0
0
0
0
250
100
155.00

0%
0%
0%
0%
75%
75%
75%

0%
0%
0%
0%
0%
0%
0%

0%
0%
0%
0%
75%
75%
75%

0
0
0
0
1516
2618
4134

total

Profile

Parabolic curve (Average of Strand's position vertically from the bottom of beam ( Value for Y axis ))
2

Y = A.x + B.x + C
where :

2
A = Constanta : ( (Ymiddle + Yedge)/(L/2) )

A=

0.002107

B = Constanta : ( L x A )
B = -0.046364
C = Average of strand's position when the parabolic curve reach the Y axis
Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
2
+
-0.0463636
X +
0.410000
Y = 0.002107 X
Cable tendon angle :
o

tg =

0.004215 X

-0.0463636

eccentricity of tendon at middle section


Eccentricity [e]
=
Yb - Ys = 381.73 mm
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)

page 4 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
0.80
0.60
0.40
0.20
0.00
0

10

15

20

25

7.2 Losses of Prestress


1. Losses of Prestress (Short Term)
a. Friction
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction
between the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking
end. The friction is comprised of two effects : curvature friction which is a function of the thendons profile, and wooble friction
which is the result of minor horizontal or vertical deviation form intended profile.
The equation for calculating the loss of prestress due to friction is :
-( + k.x)
Po.e
( AASHTO 1992, Chapt. 9.16.1 )
Px =
Where :
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
= friction coefficient
= Change of cable angle from tensile point to x section
k = Wobble coefficient
x = Distance from tensile point to x section

80.0%
75.0%
70.0%
65.0%
60.0%

Friction and Wooble coeficient for grouting tendon in metal sheating


= 0.20
with Seven Wire Strand :
k = 0.003

0.00

10.00

20.00

30.00

Prestress tendon section


Prestresstendon

Table of calculation due to Friction


ten-

Nos

don

strand

Edge

Middle

from UTS

0
0
0
0
1
2

0
0
0
0
11
19
30

0
0
0
0
600
300
410.00

0
0
0
0
250
100
155.00

0%
0%
0%
0%
75%
75%
75%

total

Profile

% JF

(rad)

0.00000
0.00000
0.00000
0.00000
0.00289
0.00165
0.00211

0
0
0
0
-0.0636364
-0.0363636
-0.0463636

0.000
0.000
0.000
0.000
0.127
0.073
0.093

Prestress force (Px) = % UTS


11
22.00
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
70.74%
68.4%
71.52%
69.2%

0.00
0.0%
0.0%
0.0%
0.0%
75.0%
75.0%

75.0%

71.2%

68.9%

b. Anchor set
Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand
retracts pulling the wedges in to the anchorage device and locks the strand in place. The lost in elongation is small . It depend on
the wedges, the jack and the jacking procedure. This lost in elongation is resisted by friction just as the initial elongation is
resisted by friction.
Exact calculation is typical done as an iterative process as follows :
1. Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
= Loss of prestress per length
= Fpu . (P at JF - P at end of tendon) / distance JF to end of tendon
2. Assuming drawn-in ().
3. The length, x, over which anchorage set is effective is determined as follows :
x = Sqrt ( Es . / )
effective anchorage set point position :
Cablechange
anglepoint

Cablechange
anglepoint
Anchorage
setarea

X(effective anchorageset)

Anchorage
setarea

X(effective anchorageset)

page 5 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

4. Check Assuming drawn-in (). The displacement of jacking end of tendon should be equal with assumption
= Anchorage set area x Ult. Tensile Stress / Modulus Elasticity of PC Strand
= Aset . Fpu / Es
= equal with assumption (trial)
Table of calculation due anchor set
draw in

tenNos
don

strand

0
0
0
0
1
2

0
0
0
0
11
19
30

total

From left side

From right side

after anchorage set = % UTS


11
22.00
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
68.37%
68.4%
68.67%
69.2%

Mpa/mm
0.00000
0.00000
0.00000
0.00000
0.00554
0.00491

mm
0.00
0.00
0.00
0.00
8.00
8.00

X (m)
0.00
0.00
0.00
0.00
16.69
17.74

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
69.56%
70.10%

X (m)
0.00
0.00
0.00
0.00
0.00
0.00

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00
0.0%
0.0%
0.0%
0.0%
64.1%
65.2%

0.00514

8.00

17.36

69.90%

0.00

0.00%

64.79%

68.56%

68.92%

AVERAGELOSSESOFPRESTRESS

LOSSESOFPRESTRESS
DUETOANCHORAGESET

75.0%

80.0%
75.0%

70.0%

70.0%

68.56%

65.0%

65.0%

70.04%
69.82%

68.92%

64.79%

60.0%
55.0%

60.0%
0.00

10.00

20.00

30.00

0.00

Prestresstendon section

5.00
10.00
15.00
20.00
Prestresstendonsection

25.00

c. Elastic Shortening ( ES )
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied.
As the concrete shorterns, the tendon length also shortens, resulting in a loss of prestress.
The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening
for member with bonded tendons :
ES = Kes . Es . fcir / Eci
where:
Kes =
0.50 for post-tensioned members when tendon are tensioned in sequential order to the same tension
ES = Elastic modulus of tendon material
Eci = Elastic modulus of the concrete at the time of prestress transfer
fcir = concrete stress at the centre of gravity of prestressing tendons due to prestressing force at transfer and the self weight of
the member at the section of maximum positive moment
2.25%
Assumption Losses due ES
Pi =
Total prestressing force at release
68.6% - 2.25% =
Pi =
66.31% UTS x nos x Aps =

3655.1803 kN

fcir = Pi / A + Pi. ec / I + Mg.ec/I


14.72 N/mm2

fcir =
so,

ES =

percent actual ES losses = Es/fpu

41.79 N/mm2,

2.25%

equal with losses assumption

2. Losses of Prestress ( Long Term )


d. Shrinkage ( SH )
SH = 8,2*e-6*Ksh*ES*(1-0,06*V/S)*(100-RH)

(ACI 318-95, Chapt. 18.6)


1.63%
SH =
30.32 N/mm2
percent actual SH losses = SH/fpu
Where :
The factor Ksh account for the shringkage that will have taken place before the prestressing applied.
for postensioning members, Ksh is taken from the following table :
Days
1
3
5
7
10
20
30
60
0.45
Ksh
0.92
0.85
0.8
0.77
0.73
0.64
0.58
"days" is the number of days between the end of moist curing and the application of prestress.In a structures
that are not moist cured, Ksh is typiclly based on when the concrete was cast
Ksh =

0.64

V/S =
RH =

0.09
70.00

Volume =

8.46 m

Surface =

89.30 m

page 6 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

e. Creep ( CR )
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in
strain due to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net
permanent compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the
concrete due to the prestressing minus the tensile stress due to self weight and superimposed deadload moments
CR

= Kcr*(Es/Ec)*(fcir-fcds)

CR

84.78 N/mm

(ACI 318-95, Chapt. 18.6)

percent actual CR losses = CR/fpu

4.56%

Where :

Kcr =
1.60 (for postensioned member)
fcir = stress at center point prestress force, initial condition
2

fcir =
14.721 N/mm
Msd = Moment due to all superimposed permanent dead loads applied after prestressing
Msd =
748.31
kN.m
fcds = Stress in a concrete at the cgs of the tendon due to all superimposed dead load
fcds 1 = Msdl.e/I =

3.88 N/mm

component of fcd due to load on the plain beam

fcds 2 = Madl.e/Ic =

0.41 N/mm

component of fcd due to load on the composite beam

4.29 N/mm

fcds = fcds 1 + fcds 2 =

f. Steel Relaxation ( RE )
Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is
the result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the
stress level in the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon strss;
this causes a reduction in the relaxation rate.
The equation for prestress loss due to relaxation of tendons is :
RE = [ Kre - J*(SH+CR+ES) ] *C
(ACI 318-95, Chapt. 18.6)
18.59 N/mm

RE =

percent actual RE losses = RE/fpu

1.00%

Where :

Kre =
J =
C =

5000.00 (for 270 grade, low relaxation strand)


0.04 (for 270 grade, low relaxation strand)
0 66
0.66
f fpi/fpu
for
f i/f =
0 686
0.686

RESUME DUE TO SHORT & LONG TERM LOSSES


I. Short Term Losses
Losses
Elastic
Section
Total
Friction Anchor set Shortening
Losses (%)
x (m)
(ES)
0.00
75.00%
64.79%
62.55%
12.45%
0.00
0.00
0.00
0.00
11.00
16.69
17.74
22.00

UTS

75.00%
75.00%
75.00%
75.00%
71.23%
70.04%
69.82%
68.92%

64.79%
64.79%
64.79%
64.79%
68.56%
70.04%
69.82%
68.92%

62.55%
62.55%
62.55%
62.55%
66.31%
67.79%
67.57%
66.68%

Shrinkage
(SH)
60.92%
60.92%
60.92%
60.92%
60.92%
64.68%
66.16%
65.94%
65.05%

12.45%
12.45%
12.45%
12.45%
4.92%
2.25%
2.25%
2.25%

Friction

LOSSESOFPRESTRESSDIAGRAM

Anchor set
Elastic Shortening (ES)

80.00%

Shrinkage (SH)
Creep (CR)
Steel Relaxation (SR)

75.00%

75.00%
71.23%
68.56%

65.00%

64.79%

64.79%

62.55%
60.92%

62.55%
60.92%

56.36%
55.36%

56.36%
55.36%

66.31%
64.68%
60.13%
59.13%

70.04%

69.82%

67.79%
66.16%

68.92%
67.57%
66.68%
65.94%
65.05%

61.60%
60.60%

61.38%
60.38% 60.49%
59.49%

50.00%
0.00

0.00

11.00

16.69

Prestresstendon section

17.74

22.00

II. Long Term Losses


Steel
Total Losses
Creep (CR) Relaxation
(%)
(SR)
56.36%
55.36%
19.64%
56.36%
55.36%
19.64%
56.36%
55.36%
19.64%
56.36%
55.36%
19.64%
56.36%
55.36%
19.64%
60.13%
59.13%
12.11%
61.60%
60.60%
9.43%
61.38%
60.38%
9.43%
60.49%
59.49%
9.43%
friction Losses equotion :
0 > x > 11.00
75.00% -+ 0.34% x
11 > x > 22.00
x - 11
71.23% + 0.03% x
Long term Losses equotion :
0 > x > 0.00
55.36% #DIV/0!
0 > x > 11.00
x-0
55.36% + 0.34% x
11 > x > 16.69
x - 11
59.13% + 0.26% x
16.69 > x > 17.74
60.60% -+ 0.21% x x - 16.6946322
17.74 > x > 22.00
x - 17.7390504
60.38% -+ 0.21% x

page 7 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

7.3 Effective Stress Force


Resume Prestressed Force at middle
Condition

short term
long term

Cable

% Losses of
prestress

%UTS
effective
prestress

[N/mm ]

[mm ]

[kN]

8.7%
15.9%

66.3%
59.1%

1233
1100

2963.40
2963.40

3655.18
3259.02

stress
2

Asp

VIII. STRESS AND DEFFLECTION ANALYSIS


1
2
Beam Segment
Length (m)
7.350
7.000
Additional length at the end of the beam =

7.350
0.30

0.00

0.00

0.00

0.00
Total Length =

0.00
22.30

8.1 Stress at initial


Description

Moment DL
Jacking Force
Losses due to friction
Pi
e (eccentricity)
Pi.e
Moment Net.

Middle

SEC 1-1

SEC 2-2

SEC 3-3

SEC 4-4

SEC 5-5

x - [m]

Span

0.00

7.35

14.35

21.70

21.70

10.85

[kN.m]
[kN]
%
[kN]
[m]
[kN.m]
[kN.m]

547.25
4133.94
4%
3929.21
0.382
-1500
-953

0.00
4133.94
0%
4133.94
0.134
-552
-552

490.31
4133.94
3%
3995.25
0.356
-1422
-932

490.31
4133.94
4%
3932.44
0.356
-1400
-909

0.00
4133.94
3%
3945.73
0.134
-527
-527

0.00
4133.94
3%
3945.73
0.134
-527
-527

547.25
4133.94
4%
3929.21
0.382
-1500
-953

2
[N/mm ]

10.36

10.90

10.53

10.37

10.40

10.40

10.36

[N/mm ]

-10.67

-6.19

-10.43

-10.18

-5.91

-5.91

-10.67

Allow.

2
[N/mm ]

8.03

4.66

7.85

7.66

4.44

4.44

8.03

stress

Initial Stresses

top ( T )

-0.31

4.71

0.10

0.18

4.50

4.50

-0.31

-1.6

[N/mm2]

bot ( B )

18.39

15.56

18.39

18.03

14.85

14.85

18.39

24.0

Pi / A
M / Wa
M / Wb

8.2 Stress at service


> Load of precast
precast, slab
slab, diaphragm and prestress by PC Beam
> Live load and asphalt by composite
Description
Moment DL
Losses due to friction
effective prestress P
P.e
Moment --- M1
Moment --- M2

x - [m]
[kN.m]
%
[kN]
[m]
[kN.m]
[kN.m]

Middle
Span
1193.97
16%
3256.19
-1243.00
-49.02
1544.64

SEC 1-1
0.00
0.00
20%
3051.45
-407.80
-407.80
0.00

( = M1 )
( = M2 )
SEC 2-2
7.35
1069.73
17%
3190.14
-1135.43
-65.70
1383.90

SEC 3-3
14.35
1069.73
15%
3306.89
-1176.98
-107.25
1383.90

SEC 4-4
21.70
0.00
15%
3282.39
-438.66
-438.66
0.00

SEC 5-5
21.70
0.00
15%
3282.39
-438.66
-438.66
0.00

SEC 6-6
10.85
1193.97
16%
3256.19
-1243.00
-49.02
1544.64

P/A

2
[N/mm ]

8.59

8.59

8.59

8.59

8.59

8.59

8.59

M 1 / Wa

2
[N/mm ]

-0.55

-4.57

-0.74

-1.20

-4.91

-4.91

-0.55

M 1 / Wb

[N/mm ]

0.41

3.44

0.55

0.90

3.70

3.70

0.41

M 2 / Wa'

2
[N/mm ]

3.10

0.00

2.77

2.77

0.00

0.00

3.10

Allow.

M 2 / Wb'

[N/mm2]

-7.56

0.00

-6.78

-6.78

0.00

0.00

-7.56

stress

slab ( S )

5.40

0.00

4.84

4.84

0.00

0.00

5.40

12.6

top ( T )

11.14

4.03

10.63

10.17

3.68

3.68

11.14

22.5

bot ( B )

1.44

12.03

2.37

2.72

12.29

12.29

1.44

-3.5

Stress at Service
2

[N/mm ]
Note :

SEC 6-6

Moment DL =
Moment Bal =
Moment Net =
Pi =
P=
M=
A=
Wa =
Wb =
Wa' =
Wb' =

Moment due to dead load ( Chapter V - Moment Analysis )


Moment due to uniform load in balance condition ( Chapter 7.4 - Effective Stress Force )
( Moment DL + Moment Bal )
Initial Prestress ( at transfer condition - chapt. 7.4. Effective Stress Force )
Prestress at service condition.. ( Chapter 7.4 -effective Stress Force )
Moment Net.
Total Area of Precast Beam ( Chapter 3.1 - Precast Beam)
Modulus Section for Top section of Precast condition
Modulus Section for Bottom section of Precast condition
Modulus Section for Top section of composite Condition. ( Chapter 3.3 - Resume )
Modulus section for bottom section of composite condition . ( Chapter 3.3 - Resume )

page 8 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

8.3 Stress diagram at center span :


8.3.1. STRESS DIAGRAM AT INITIAL

a. Stress at beam end section when Prestress is applied :


Pi/A = 10.90 MPa

top = 5.03 MPa

M/Wa = -5.87 MPa

Pi/A = 10.90 MPa

bottom = 15.32 MPa

M/Wb = 4.42 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

75% UTS
4133.94 kN
126.73 mm
0 kN-m

M = Mdl - Pi.e =

-523.91 kN-m
24.00
MPa
-1.58
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

b. Stress at beam middle section when Prestress is applied :


Pi/A = 10.35 MPa

top = -0.30 MPa

M/Wa = -10.66 MPa

Pi/A = 10.35 MPa

bottom = 18.37 MPa

M/Wb = 8.02 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

71% UTS
3926.37 kN
381.73 mm
547.25 kN-m

M = Mdl - Pi.e =

-951.6 kN-m
24.00
MPa
-1.58
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

8.3.2. STRESS DIAGRAM AT CONSTRUCTION

a. Stress at beam middle section when diaphragm, RC deck is install and finish fresh concreting composite slab
Pi/A = 9.64 MPa

top = 7.38 MPa

M/Wa = -2.25 MPa

Pi/A = 9.64 MPa

bottom = 11.33 MPa

M/Wb = 1.70 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

66% UTS
3655.18 kN
381.73 mm
1193.97

M = Mdl - Pi.e =

allow comp at initial =


allow tension initial =

kN-m

-201.33
24.00
-1.58

kN-m
MPa
MPa

control allow stress = meet requirement

b. Stress at composite beam middle section due to asphaltic layer:


P/A = 9.64 MPa

M2/Wa'= 0.20 MPa

M1/Wa = -2.25 MPa

P/A = 9.64 MPa

M2/Wb'= -0.50 MPa

M1/Wb = 1.70 MPa

effective prestress =
Pi =
eccentricity (ei) =

66% UTS
3655.18
381.73

kN
mm

Mdl = Mbeam + Madl =

1193.97

kN-m

slab = 0.36 MPa


top = 7.59 MPa

bottom = 10.84 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt =

allow comp at initial =


allow tension initial =

-201.33
101.59
24.00

kN-m
kN-m
MPa

-1.58
MPa
control allow stress = meet requirement

page 9 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)


8.3.3. STRESS DIAGRAM AT SERVICE (at center of span)

Stress at composite beam middle section due to Live Load


P/A = 8.59 MPa

P/A = 8.59 MPa

Mdl = Mbeam + Madl =

bottom = 1.45 MPa

M2/Wb'= -7.56 MPa

M1/Wb = 0.42 MPa

effective prestress =
Pi =
eccentricity (ei) =

slab = 5.40 MPa


top = 11.13 MPa

M2/Wa'= 3.10 MPa

M1/Wa = -0.56 MPa

59% UTS
3259.02 kN
381.73

mm

1193.97

kN-m

M1 = Mdl + Pi.e =
M2 = Masphalt + LL =

-50.10
1544.64

kN-m
kN-m

allow comp at service =


allow tension at service =

22.50

MPa

-3.54
MPa
control allow stress = meet requirement

8.4 Deflection
8.4.1 Chamber due to Prestress Load
Deflection on middle section :
l
P

ee

pi= [ee+(5/6)(ec-ee)] x (P. l2 /8 Ec Ix)

l/2

pi=

ec

where :
l/2

P=
Eci =
Ixi =
l=
ee =

-33.71 mm
Prestress force
Modulus Elasticity of Concrete
Section Inertia
length of anchor to anchor
Distance between c.g of strand and
c.g of concrete at end

ec = Distance between c.g of strand and


c.g of concrete at centre

8.4.2 Deflection at initial, erection and service condition (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
Deflection () on simple span structure :
where :
q = Uniform Load
q= (5/384)*q*L4/Ec Ix)

P = Point Load

l = Beam Span

p= P.l /48 Ec Ix
Deflection calculation table : Estimating long-time cambers and deflections
Loading
WORKING LOAD
Release (1)
q (kN/m)
P (kN)
-33.71
1. Due to Prestress force
12.40
2. Due to beam weight (DL)
9.30
-21.31
3.04
3. Due to ADL
4. Due to Composite Overtoping

7.94

5. due to asphaltic (SDL)

1.73

6. due to Live Load = UDL + KEL

14.40

Resume of deflection :
1. Deflection at service
2. Deflection due to Live Load
3. Total deflection with LL

=
=
=

Long time cambers and deflection


(2)
multipliers Erection
multipliers
1.80 x (1)
-60.68
2.20 x (1)
1.85 x (1)
22.94
2.40 x (1)
-37.75
3.63
3.00 x (2)
-34.11
9.47
2.30 x (2)
-24.64

109.76

-11.00 mm
9.43 mm < allow. deflection L/800 =
-1.57 mm, chamber upward

27.125 mm

Service (3)
-74.17
29.76
-44.41
10.89
-33.52
21.79
-11.72
0.72
-11.00
9.43
-1.57

OK

page 10 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

IX. FLEXURAL STRENGTH AND DUCTILITY


9.1 Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
Effectif slab width, is minimum length from :
1. Girder web thickness + 16 Slab thickness
=3420 mm
2. Beam Ctc
=1600 mm . Control
3. Span length / 4
=5425 mm
Thus, Effectif slab width is :

28.00
0.85

MPa

=1600 mm

Partial Rebar:
fy =
400 MPa
Use
0 Dia.13 mm
As =
0.00 mm2

at tension area
b web =

220 mm

d=
1190.5 mm
Partial tension rebar ratio :
t =
As / (bweb x d )

t =

0.00000

t =

t =

0.000

t . fy / fc

Low Relaxation strand :


fpu =
1860
MPa
Strand stress ratio fpu / fpy =
dp =

for slab with fc' =


Value =

value p = 0.28

0.9

2
2963.4 mm

Aps =

1365.0 mm

Rebar in compresion area is neglected due calculation


c =

c =

Prestress ratio :
p =
Aps / (beff x dp )

beff =

1600 mm

p = 0.00135687

fpu {1 - p / (p.fpu/fc + d/dp (t-c)))


p fps/fc

1804.8 MPa
0.087
Resume of Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
p + d/dp (t-c)
0.36
<

fps =
p =

0.087

fps =
p =

<

0.306

Under Reinf, Meet With Steel Index Requirement

9.2 Momen Capacity


b. eff
Z
Zone
4

Zone 3

C 4
Cc4

Cc3
Cc2

Zone 3
Zone 2
a

Tps = Aps . Fps


Tps = 5348266.89 N

Cc1

Zone 1

dp

strength reduction factor


= 0.8
Tps=Aps.fps
T = As.fy

COMPOSITE BEAM
Location of Depth of Concrete Compression Block (a) :
hi
wi
Aci=hi.wi
Conc. Strength fc'i
Zone
4
3
2
1

(mm)
140.45
0.00
0.00
0.00

(mm)
1600
385
400
220

(mm2)
224717.1
0
0
0

MPa
28.00
28.00
50.00
50.00

CIP Slab
CIP Slab
Beam
Beam

Cci=0.85 fc'i.Aci
N
5348267
0
0
0

Depth of Concrete Compression Block is located at zone 4


a = Tps / ( 0.85 x fc'' slab x beff )
Mn = (Tps (dp - comp. point) + As.fy (d-comp. point)
Mn = 5539.8457 kN.m
50 year,so Transient act factor = 1
Bridge life time design for
Mn / Mult =
1.294
Mult = 1x 4,280kN-m

Comp (i)

Compresion

Point (mm) Point (mm)


70
140
70.22
140
140

a=
Mn =

140.45 mm
6924.81 kN.m

>1, Moment capacity meet with requirement

9.3 Cracking Capacity


Stress at bottom girder section due to service load (bot at service) =

1.44 MPa

Concrete flexural tension strength fr =

4.9 MPa

Crack Moment, Mcr = (bot at service + fr ) Wb.comp + Momen


Mcr =
Mn / Mcr =

(DL+ADL+LL+I)

4043.71 kN.m
1.370
> 1.2 ---- Cracking Capacity requirement is achieve

page 11 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

X. SHEAR ANALYSIS
10.1 Shear calculation based on SNI 03-2847-2002
Alternatif solution to calculated shear on prestress element is use for structure element which have effective prestress above 40%
of ultimate tensile stress
40% Ultimate Tensile Strength
Effective Prestress

= 744
= 1100

Section Properties :
Ix = 6.368E+10 mm4
Yb = 536.73368 mm
Ag =

MPa
MPa

Effective Prestress > 40% fpu

Ixcomp = 1.811E+11 mm4


Ybcomp =
887.0 mm

379250 mm2

Load :
Effective prestress Pe =
Factored Load :
qult DL + ADL =
28.59
qult LL =
25.92
Pult LL = 197.57

3259.02 kN
kN/m
kN/m
kN

Unfactored Load :
q DL + ADL =
q sdl =
q DL + ADL =

20.28
1.73
22.01

kN/m
kN/m
kN/m

Concrete Shear resistance contribution (Vc)


Nominal shear strength provide by concrete
Vc = {0.05sqrt(fc') + 5 (Vu.dp/Mu)}bw.d
but nominal strength (Vc) should taken between : (1/6).sqrt(fc').bw.d < Vc < 0.4sqrt(fc').bw.d
and Vu.dp/Mu 1
where :
Mu = Maximum factored moment at section
Vu = Maximum factored shear force at section
d = distance from extreme compresion fiber to centroid of prestress tendon.
But d need not to take n less than 0.8 hcomposite
bw = width of shear section
RSNI T-12-2005 : Shear force on beam is hold a part by concrete and the rest of force is hold by shear steel. Concrete contribution
(vc), is define as shear force when diagonal cracking appear.
Vn = Vc + Vs
Vn = Vu /

where :

Vn = Nominal Shear force


Vc = Concrete shear contribution
Vs = Shear steel contribution

Zonafication for shear steel stirup calculation


Zone 1
Vn < 0.5 Vc
Zone 2
Vn < Vc+[0.35 or (75/1200) sqrt(fc')] bw d

Zone 3

Zone 4

Zone 5

Vn < Vc+0.33 sqrt(fc') bw d

Vn < Vc+0.67 sqrt(fc') bw d

Vn > Vc+0.67 sqrt(fc') bw d

Vu = Ultimate Shear force


= Shear reduction factor
= 0.75

No need to use stirup


Required stirup spacing with minimum spacing :
S 0.75 H
S (av.fy) / (0.35 bw)
S 600mm
S (av.fy/fpu) (80/Aps) d sqrt(bw/d)
Required stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.75 H
S 600mm
Required tight stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.375 H
S 300mm
Section to small, change beam section

page 12 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

Shear rebar steel


fy =
400 MPa
Use
2 leg Dia.13 mm
Av =

265.46 mm2

shear width :
bw = 220

mm

700

mm

bw-e =

Shear steel requirement calculation table :


ecomp
dist.
d=dp>0.8H
Vu
Mu
m
m
m
kN
kN-m
0.1
0.3875
0.775
1.7
2
3
4
5
6
7
8
9
10
10.850

0.488
0.501
0.518
0.556
0.567
0.602
0.633
0.660
0.682
0.701
0.715
0.725
0.730
0.732

kN

1.12
1.13
1.15
1.19
1.20
1.24
1.27
1.29
1.32
1.33
1.35
1.36
1.36
1.37

782.61
764.32
739.67
680.83
661.75
598.14
534.53
470.91
407.30
343.69
280.08
216.47
152.85
98.78

78.53
300.27
589.62
1236.18
1432.51
2039.70
2574.16
3035.91
3424.94
3741.26
3984.86
4155.74
4253.91
4280.18

dp(Vu/Mu)

Vc
kN

Vn
kN

Vs
kN

Shear
Zonasi

1.00
1.00
1.00
0.65
0.55
0.36
0.26
0.20
0.16
0.12
0.09
0.07
0.05
0.03

1320.83
1335.97
1355.72
948.29
824.99
588.17
464.64
385.77
328.67
283.50
245.30
211.24
179.54
153.47

1043.48
1019.10
986.23
907.78
882.33
797.52
712.70
627.89
543.07
458.25
373.44
288.62
203.81
131.71

-277.35
-316.87
-369.49
-40.51
57.34
209.34
248.06
242.12
214.40
174.75
128.13
77.38
24.27
-21.76

2
2
2
2
2
3
3
3
3
3
3
2
2
2

Use Space
mm
600
600
600
600
600
600
542
567
600
600
600
600
600
600

use
mm
300
300
300
300
300
300
300
300
300
300
300
300
300
300

ShearSteelRequirementPosition

3000.0
2500.0
Zona1

2000.0

Zona2

1500.0

Zona3

1000.0

Zona4

Vn=Vu/f

500.0
0.0

beam sectionpoint

x (m) from
range
nos shear
span edge
(m)
(row)
Shear spacing S - 75
0
0
0
Shear spacing S - 100
0
0
0
Shear spacing S - 125
0
0
0
Shear spacing S - 150
0
0
0
Shear spacing S - 200
0
0
0
Shear spacing S - 250
0
0
0
Shear spacing S - 300
10.85
10.85
36
total shear rebar per half span (row) =
36
total shear rebar per span (row) =
72

Shear Rebar configuration

page 13 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

10.2 Horisontal Shear


Width of contact surface area
Effective Height
= 0.75
fy =
400 MPa
Use
2 leg Dia.13 mm

bv =
d=

Area horisontal Shear Steel


Avh =
Horisontal Shear steel Spacing
s=
v =
Horisontal Shear steel ratio
Shear horisontal Nominal
Vnh = (1.8 Mpa + 0.6 v. fy) . bv .d

250 mm
1216 mm

265.46 mm2
300 mm
0.354%

Vnh =
805.44 KN
Requirement for shear horisontal steel :
Vult <Vnh < 350 bv.d
Vult = Ultimate shear due to superimposed DL + LL
Vult =
428.44 kN
Vnh =
604.08 kN
RESUME:
3.5 bv d =
1064.00 kN
Shear horisontal : OK
Minimal Use :
bys =
250 mm
Spacing =
1232.03 mm or
4 tweb = 880 mm
Avh = 50 by.s / fy
Max. Spacing =
300.00 mm
Avh = 215.46875 mm2/m
min no. Spacing =
73 @ 2D13 for shear horisontal / span
Resume = additional shear horizontal required
XI. END BLOCK DESIGN
Block Anchor dimension
type
b
a

dia hole

(mm)

(mm)

(mm)

165
215
265

165
215
265

51
63
84

7
12
19

Concrete Area
Block Area
2
2
2
A (mm ) A1 (mm ) A2 (mm ) sqrt(A2/A1)
25182.18
43107 75
43107.75
64683.23

27225
46225
70225

1750000
2100000
2450000

8.02
6 74
6.74
5.91

SNI 03-2847-2002 Pasal 11.3.2 (Anchorage Zone)


Maximum strand =
19
Anchor Block type =
19
Strand
Load factor =
1.2
Reduction factor () =
0.85
1. End Bearing
Ultimate Point Load
Pu = min (1.2 x nStrand x Astrand x %JF x fpu , nstrand x Astrand x 96% x fpu)
Pu =
3141.8
kN
Nominal concrete comp. :
End Bearing stress :
comp = Pu / A
fci =
40.00 Mpa
comp =
48.57
MPa
min(2, sqrt(A2/A1)) =
2.0
Nominal fci = x 0.7 x fci x min(2,sqrt (A2/A1))
> comp =
48.57 MPa
Nominal fci =
47.60
ten-

Nos

Anchor

don

strand

Height

sheath
hole

Ult. Point
Load
(Pu)
kN

Block
Area
(A)
mm2

63
84

1818.93
3141.80

43107.75
64683.23

( ai )
mm

0
0
0
0
1
2

0
0
0
0
11
19

215
265

End Bearing Nominal


comp. fci
Stress
(EBS=Pu/A)
Mpa
Mpa

42.20
48.57

47.60
47.60

Remark

EBS < Nominal Compresion


EBS > Nominal compresion (not good)

page 14 / 15

PCI Monolith H-125cm ; L-22.30m ; CTC-160cm - RSNI (Rev.04)

2. Stirrup and Spalling Reinforcement


Load factor =
1.2
Reduction factor () =
0.85
fy =
400
MPa
Bursting Steel
Diameter closed stirup =
13 mm
Stirup Area =
132.7 mm2
tenNos
Anchor
sheath
Jacking
don
strand
Height
hole
Force
kN

Bursting
Area
(Abs)
mm2

End
Bearing
(EBS)
Mpa

1515.7791
2618.1639

43107.75
64683.23

35.16
40.48

( ai )
mm

0
0
0
0
1
2
total

EBS/0.7

(fcc'-fci)/4.1

fl / 0.5 fy

fcc'
Mpa

fl
Mpa

59.10
68.03

4.7
6.8

2.33%
3.42%

sp
(mm)

0
0
0
0
11
19
30

215
265

Anchor Zone Stirrup


JF Load =
Ult. JF =

63
84

4133.94 kN

a1 =

480.00 mm

4960.73 kN

H=

1250 mm

T bursting = 0.25 Ult.JF (1-a1/H)


T bursting = 763.95267 kN

Diameter closed stirup =


No. Leg of stirrup =
Stirup Area =

13 mm
4 leg
530.9 mm2

106.0
58.6

d bursting = 0.5(h-2e)
d bursting = 751.733685 mm
Anchor Stirup Rebar = T bursting / 0.5 fy
Anchor Stirup Rebar =
3819.8 mm2
use no of stirup =
8 pcs

Spalling Rebar
Spalling Force = 2% JF
p
g Force =
82.7 kN
Spalling
Diameter closed stirup =
Stirup Area =
use no of stirup =

13 mm
132.7 mm2
4 pcs

page 15 / 15

PTWIJAYAKARYABETON

TECHNICALCALCULATION
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
Project
Product
Jobno
Rev.No.

:
:
:
:

TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L26.10m;CTC160cm;fc'70MPa
13014E
04

DesignReff.

- SNIT122004

PerencanaanStrukturBetonUntukJembatan
- RSNIT022005

StandarPembebananUntukJembatan
- PCI:BridgeDesignManual

GedungJW,1 st & 2nd floor


Jl.Jatiwaringinno.54,PondokGedeBekasi
Ph:+622184973363fax:+622184973391
www.wikabeton.co.id

PTWIJAYAKARYABETON

TECHNICALCALCULATIONAPPROVAL
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L26.10m;CTC160cm;fc'70MPa
Jobno.: 13014E
Rev.: 04

Approvedby:

Consultan/Owner

Approvedby:
18Juni2013

Checkedby
18Juni2013

Designby:
18Juni2013

Ir.AchmadArifin
TechnicalManager

IgnatiusHarryS.,S.T.
ChiefofTechnical

Suko
TechnicalStaff

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

RESUME OF PCI GIRDER MONOLITH TECHNICALLY CALCULATION


1. BEAM SPECIFICATION
Span
Beam Height ( H )
Distance ctc of beam ( s )
Slab thickness
Beam Compressive strength
Slab Compressive strength
Bridge life time
Segment Arrangement
Beam Segment
1
Length (m)
5.250
Additional length at the end of beam
Total length of the beam
Total beam weight
2. STRESSING
Nos of PC Strand
=
Strand configuration

57

=
=
=
=
=
=
=

25.50
1250
1600
200
70
28
50

m (beam length
mm
mm
mm
MPa
MPa
years
4
5.000

5
5.250

26.10 m)

2
5.000
=
=
=

3
5.000
0.30
26.10
25.69

6
0.00

7
0.00

m
m
ton

strand

12.7

mm (PC Strand 270 grade, low relaxation)

No.

number

Tendon

strand

H strand bottom (mm)


edge

mid

Jacking Force

75%

UTS

1860.00

MPa

=
=

19.40%

UTS of Strand
Total Losses
fc initial

at middle
fc'

19

900

350

19

600

225

19

300

100

total

57

600.00

225.00

3. LOADING
1. Dead Load
a. Precast Beam
=
9.30
kN/m
b. Slab
=
7.94
kN/m
Slab thickness =
200
c. Deck Slab
=
2.22
kN/m
Deck slab thickness =
70
d. Asphalt
=
1.73
kN/m
Asphalt thickness =
50
e. Diaphragm
=
6.68
kN
for 1 diaphragm
No. Diaphragm
5
pcs
equivalent load =
1.05
2. Live Load
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Moment force cause by D Loading is bigger than Truck Loading
a. Dynamic Load Allowance
(DLA)
=
1.40 for span length <= 50m
b. Knife Edge Load (KEL)
=
49.00 kN/m
c. Distribution Factor (DF)
=
1.00
d. Distribution Load
q=
9.00 kN/m2
9.00 kN/m2
9.00 x(0,5+15/span)kN/m2
e. Live Load
Distribution load :
q' = DF x q x s
=
14.40
Line Load
:
p' = DF x DLA x KEL x s
=
109.76

CALCULATION RESUME

80.0%

mm
mm
mm
kN/m

For Span <= 30m


For Span > 30m
kN/m
kN

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

4. BEAM SUPPORT REACTION


Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Beam support reaction :
a. Dead Load
b. Additional Dead Load
c. Live Load

=
=
=

118.54
164.98
293.36

kN
kN
kN

Ultimate support reaction =

896.01

kN

5. CONTROL OF BEAM STRESSES


1. Initial Condition
Middle span position
top stress
bottom stress
2. Service Condition
Middle span position
top stress
bottom stress

=
=

2.15 MPa
32.53 MPa

required
required

>
<

-1.87 MPa
33.60 MPa

=
=

18.43 MPa
6.47 MPa

required
required

<
>

31.50 MPa
-4.18 MPa

6. CONTROL OF BEAM DEFLECTION


Deflection at the middle of beam span
1. Chamber due stressing
initial
erection
2. Deflection at composite DL
3. Deflection due live load
4. Total deflection at service

=
=
=
=
=

-34.23
54.33
-54
33
-16.08
15.38
-0.70

mm
mm
mm
mm,required <L/800
mm

7. MOMENT AND CRACKING CAPACITY OF BEAM


Moment Capacity requirement :
Mult = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Mn
Ratio, Mn / Mu (>1)
Cracking Capacity requirement :
Mcrack
=
6128.23 kN.m
Mn / Mcr
=
1.48

CALCULATION RESUME

=
=
=

= 31.88 mm

5712.05 kN.m
9058.19 kN.m
1.59

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

TECHNICAL CALCULATION OF PCI MONOLITH BEAM FOR HIGHWAY BRIDGES


25.50
M
SPAN
L =
I. DATA

0.3

L=

Beam length
Beam spacing (s)
Concrete Slab thickness (CIP)
Asphalt thickness
Deck slab thickness
Cross Section
H
=
A
=
B
=
tweb =

25.50 M
26.10
1600
200
50
70

=
=
=
=
=

0.3

m
mm
mm
mm
mm

( edge anchor to edge anchor :

25.80

m)

1250
400
700
220

mm
mm
mm
mm

tfl-1
tfl-2
tfl-3
tfl-4

=
=
=
=

75
75
100
125

mm
mm
mm
mm

tfl-1
tfl-2
tweb

tfl-3
tfl-4

II. MATERIAL
B

2.1 Concrete
Beam

Slab

28.0

Compressive strength

[N/mm2]

at service

fc' =

70.0

at initial
80% fc'
Allowable stress
Allowable stress at initial (SNI T-12-2004 )

fc'i =

56.0

[N/mm2]

0.6 * fc'i =

33.6

[N/mm2]

0.25 * Sqrt(fc'i) =
Tensile
Allowable stress at service . (SNI T-12-2004 )

1.9

[N/mm2]

0.45 * fc' =

31.5

12.6

[N/mm2]

0.5 * Sqrt(fc') =

4.2

2.6

[N/mm2]

wc =

2500.0

2500.0

[kg/m3]

Ec = wc *0.043*sqrt(fc') =

44970.5

28441.8

[N/mm2]

Compressive

Compressive
Tensile
Modulus of elasticity
Concrete unit weight
1.5

1.5

Eci = wc *0.043*sqrt(fci') =

40222.8

[N/mm2]

5.9

[N/mm2]

Concrete flexural tension strength (fr)


f r = 0.7*sqrt(fc') =

2.2 Prestressing Cable


[Uncoated stress relieve seven wires strand]
( ASTM A 416 Grade 270 Low Relaxation or JIS G 3536 )
- Diameter strand
dia
:
12.7

[mm]
2

[mm ]

- Eff. Section area

Ast

- Modulus of elasticity

Es

: 1.93E+05

[N/mm2]

- Ultimate tensile strength

fu

[N/mm2]

2.3 Steel Reinforcement


- Diameter

98.78
1860

dia

13

[mm]

- Eff. Section area

Ast

132.73

[cm ]

- Modulus of elasticity

Es

: 2.10E+05

[N/mm2]

- Yield stress

fy

[N/mm2]

400

page 1 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

III. SECTION ANALYSIS


Remark :
2

Ep 1 =

44970

[N/mm ] [Girder]

Ep 2 =

28442

[N/mm ] [Slab]

5
4

n = Ep 2 / Ep 1
n=
0.63

1
2

Yb'

PRECAST BEAM

3.1 Precast Beam


[in mm ]

6
5
4
3
2
1
Total

Yb

Base Line

Zone

Ya'

Ya

Section

Width

Area
2

Level

Yb

COMPOSITE BEAM

Area*Yb
3

Io

Area*d
4

Ix
mm4

Height

Bottom

Upper

mm

mm

mm

0.0
75.0
75.0
875.0
100.0
125.0
1250.0

200.0
400.0
220.0
220.0
700.0
700.0

200.0
400.0
400.0
220.0
220.0
700.0

0
30000
23250
192500
46000
87500
379250

1250
1175
1100
225
125
0

1250.0
1212.5
1141.1
662.5
166.3
62.5
536.7

26531250

10592238

8493079360

8503671598

127531250

12281901042

3044804457

15326705499

Area

mm

mm

mm

36375000

14062500

13699803379

13713865879

7650000

34855072

6312023113

6346878186

5468750

113932292

19678538941

19792471233

203556250

12455343144

51228249250

63683592394

3.2 Composite Beam


[in mm ]
Zone

2
1
Total

Height

Width

Level

Yb

Area*Yb

Io

Area*d

Section

Bottom

Upper

mm

mm

mm

mm

mm4

mm4

mm4

200.0
70.0
1250.0
1520 0
1520.0

1011.9
158.1
700.0

1011.9
158.1
400.0

202386
11068
379250
592704

1320
1250
0

1420.0
1285.0
536.7
852 3
852.3

287387794

674619234.2

65223618005

65898237240

14222344

4519421.823

2072167895

2076687316

203556250

63683592394

37768525578

1.01452E+11

505166388

64362731050

1 05064E+11
1.05064E+11

1 69427E+11
1.69427E+11

Ya (mm)

Yb (mm)

Ix (mm4)

Wa (mm3)

Wb (mm3)

713
668
398

536.7
852.3

63683592394

89284452

118650262

169427042528

253750454

198786072

Ix

3.3 R e s u m e
[in mm ]
Area (mm2)

Description

Precast Beam
Composite Beam

[composite]
[precast]

379250
592704

426026221

IV. LOADING
4.1 Dead Load
a. Precast Beam

q1 = Ac precast girder x conc. Precast

b. Slab

q2 = Ac slab CIP x conc. slab

c. Deck slab

q3 = Ac deck slab x s

d. Asphaltic

q4 = Ac asphaltic x s

q1 =
q2 =
q3 =
q4 =
e. Diaphragm

0.379 x
0.338 x
0.095 x
0.080 x

2.50 =
2.40 =
2.40 =
2.20 =

0.948

[t/m'] =

9.30

[kN/m']

0.810

[t/m'] =

7.94

[kN/m']

0.227

[t/m'] =

2.22

[kN/m']

0.176

[t/m'] =

1.73

[kN/m']

6.68

[kN']

= Vol diaph with 0.20m thickness x diaph

0.284 x

2.40 =

0.681
note :

Number of diaph =
5
pcs
Diaph. placement
1
2
3
Location
0.00
6.38
12.75
Support Va
6.68
5.01
3.34
Mid Moment
0.00
21.28
42.56
Total Diaphragma Flexural Moment at Middle Span
eqivalen load q diaphragm
q5=

4
19.13
1.67
21.28
85.11
1.05

[ton'] =

from kg to N, multiply by 9.8060

5
25.50
0.00
0.00
kN.m
[kN/m']

page 2 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

4.2 Live Load


Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"

4.2.1."T"Loading(BebanTruk)
Unit
P1
Item
kN
225
Load
Impact
1.3
kN
292.5
LL+I
Distance
m
8.750
Va
kN
192.13
Va
kN
Mmax
kN-m
DF=S/3.4
MxDF
kN-m

P2
225
1.3
292.5
12.750
146.25

P3
50
1.3
65
17.750
19.75

M.maxdix= 12.750 m
DLA=
30%
Impact= 1+DLA=1.3

358.14
3396.25
0.47
1598.24

50kN

225kN

225kN

4.2.2."D"Loading(BebanLajur)
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Load type :

Distribution Load Chart :

Dynamics Load Factored Chart :

Line Load (D load)


a. Dynamic Load Allowance [DLA]

DLA = 1 + 0,4
=
DLA = 1 + (0.0025*span+0.175)
DLA = 1 + 0,3
=
=
=

b. Knife Edge Load (KEL)


c. Distribution Factor (DF)
d. Distribution Load
2
q =
9.00 kN/m

q = 9 kN/m
2
q = 9 x(0,5+15/span)kN/m

which :

1.40
1.30
49.00
1.00

Span <= 50 m
50 < Span < 90 m
Span >= 90 m

[kN/m']

for

Span <= 30 m
Span > 30 m

e. Live load
Distribution load, qudl = DF x q x s
=
1.00
x
9.00
KEL, PKEL = DF x DLA x KEL x s
=

1.00

1.40

x
x

1.60
49.00

1.60

14.40

[kN/m']

109.76

[kN']

M.maxat0.5span=
12.750 m
Va=
238.48 kN
MLL=
1870.17 kN.m
RESUME: MomentforcecausebyDLoadingisbiggerthanTruckLoading

page 3 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

V. MOMENT ANALYSIS
[in kN-meter ]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
5.25
10.25
15.25
DL
Precast beam
755.70
0.00
494.21
726.64
726.64
Subtotal
755.70
0.00
494.21
726.64
726.64
DL
Slab
645.61
0.00
422.21
620.78
620.78
ADL
Asphaltic Layer
140.28
0.00
91.74
134.89
134.89
SDL
Diaphragm+Deck Slab
265.88
0.00
173.88
255.66
255.66
Subtotal
1051.77
0.00
687.83
1011.33
1011.33
LL
Distribution load
1170.45
0.00
765.45
1125.45
1125.45
KEL
699.72
0.00
457.60
672.82
672.82
Subtotal
1870.17
0.00
1223.05
1798.27
1798.27
Total (DL + LL)
3677.63
0.00
2405.10
3536.24
3536.24
Ultimate total
5712.05
0.00
3735.56
5492.44
5492.44
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

Sec 5-5
20.25
494.21
494.21
422.21
91.74
173.88
687.83
765.45
457.60
1223.05
2405.10
3735.56

Sec 6-6
12.75
755.70
755.70
645.61
140.28
265.88
1051.77
1170.45
699.72
1870.17
3677.63
5712.05

Sec 5-5
20.25
-69.73
-69.73
-59.57
-12.94
-24.53
-97.05
-108.00
-87.16
-195.16
-361.94
-567.74
567 74

Sec 6-6
12.75
0.00
0.00
0.00
0.00
0.00
0.00
0.00
54.88
54.88
54.88
98 78
98.78

(m)

VI. SHEAR ANALYSIS


[in kN]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
5.25
10.25
15.25
Precast beam
DL
0.00
118.54
69.73
23.24
-23.24
Subtotal
0.00
118.54
69.73
23.24
-23.24
Slab
DL
0.00
101.27
59.57
19.86
-19.86
Asphaltic Layer
ADL
0.00
22.00
12.94
4.31
-4.31
Diaphragm+Deck slab
SDL
0.00
41.71
24.53
8.18
-8.18
Subtotal
0.00
164.98
97.05
32.35
-32.35
Distribution load
0.00
183.60
108.00
36.00
-36.00
LL
KEL
54.88
109.76
87.16
65.64
-65.64
Subtotal
54.88
293.36
195.16
101.64
-101.64
Total (DL + LL)
54.88
576.88
361.94
157.23
-157.23
Ultimate total
98 78
98.78
896 01
896.01
567 74
567.74
255 10
255.10
-255.10
255 10
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

(m)

VII. PRESTRESSING CABLE


7.1 Cable Profile
[in: mm ]
Tension

ten-

Nos

Total

JF

don

strand

Edge

Middle

left

right

tension

(kN)

0
0
0
1
2
3

0
0
0
19
19
19
57

0
0
0
900
600
300
600.00

0
0
0
350
225
100
225.00

0%
0%
0%
75%
75%
75%
75%

0%
0%
0%
0%
0%
0%
0%

0%
0%
0%
75%
75%
75%
75%

0
0
0
2618
2618
2618
7854

total

Profile

Parabolic curve (Average of Strand's position vertically from the bottom of beam ( Value for Y axis ))
2

Y = A.x + B.x + C
where :

2
A = Constanta : ( (Ymiddle + Yedge)/(L/2) )

A=

0.002253

B = Constanta : ( L x A )
B = -0.058140
C = Average of strand's position when the parabolic curve reach the Y axis
Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
2
+
-0.0581395
X +
0.600000
Y = 0.002253 X
Cable tendon angle :
o

tg =

0.004507 X

-0.0581395

eccentricity of tendon at middle section


Eccentricity [e]
=
Yb - Ys = 311.73 mm
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)

page 4 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
1.00
0.80
0.60
0.40
0.20
0.00
0

10

15

20

25

30

7.2 Losses of Prestress


1. Losses of Prestress (Short Term)
a. Friction
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction
between the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking
end. The friction is comprised of two effects : curvature friction which is a function of the thendons profile, and wooble friction
which is the result of minor horizontal or vertical deviation form intended profile.
The equation for calculating the loss of prestress due to friction is :
-( + k.x)
Po.e
( AASHTO 1992, Chapt. 9.16.1 )
Px =
Where :
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
= friction coefficient
= Change of cable angle from tensile point to x section
k = Wobble coefficient
x = Distance from tensile point to x section

80.0%
75.0%
70.0%
65.0%
60.0%

Friction and Wooble coeficient for grouting tendon in metal sheating


= 0.20
with Seven Wire Strand :
k = 0.003

0.00

10.00

20.00

30.00

Prestress tendon section


Prestresstendon

Table of calculation due to Friction


ten-

Nos

don

strand

Edge

Middle

from UTS

0
0
0
1
2
3

0
0
0
19
19
19
57

0
0
0
900
600
300
600.00

0
0
0
350
225
100
225.00

0%
0%
0%
75%
75%
75%
75%

total

Profile

% JF

(rad)

0.00000
0.00000
0.00000
0.00331
0.00225
0.00120
0.00225

0
0
0
-0.0852713
-0.0581395
-0.0310078
-0.0581395

0.000
0.000
0.000
0.170
0.116
0.062
0.116

Prestress force (Px) = % UTS


12.9
25.80
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
69.74%
67.1%
70.50%
67.8%
71.26%
68.6%

0.00
0.0%
0.0%
0.0%
75.0%
75.0%
75.0%

75.0%

70.5%

67.8%

b. Anchor set
Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand
retracts pulling the wedges in to the anchorage device and locks the strand in place. The lost in elongation is small . It depend on
the wedges, the jack and the jacking procedure. This lost in elongation is resisted by friction just as the initial elongation is
resisted by friction.
Exact calculation is typical done as an iterative process as follows :
1. Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
= Loss of prestress per length
= Fpu . (P at JF - P at end of tendon) / distance JF to end of tendon
2. Assuming drawn-in ().
3. The length, x, over which anchorage set is effective is determined as follows :
x = Sqrt ( Es . / )
effective anchorage set point position :
Cablechange
anglepoint

Cablechange
anglepoint
Anchorage
setarea

X(effective anchorageset)

Anchorage
setarea

X(effective anchorageset)

page 5 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

4. Check Assuming drawn-in (). The displacement of jacking end of tendon should be equal with assumption
= Anchorage set area x Ult. Tensile Stress / Modulus Elasticity of PC Strand
= Aset . Fpu / Es
= equal with assumption (trial)
Table of calculation due anchor set
draw in

tenNos
don

strand

0
0
0
1
2
3

0
0
0
19
19
19
57

total

From left side

From right side

after anchorage set = % UTS


12.9
25.80
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
68.28%
67.1%
68.68%
67.8%
69.03%
68.6%

Mpa/mm
0.00000
0.00000
0.00000
0.00570
0.00518
0.00464

mm
0.00
0.00
0.00
8.00
8.00
8.00

X (m)
0.00
0.00
0.00
16.46
17.27
18.23

Px (% UTS)
0.00%
0.00%
0.00%
69.01%
69.59%
70.15%

X (m)
0.00
0.00
0.00
0.00
0.00
0.00

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00
0.0%
0.0%
0.0%
63.0%
64.2%
65.3%

0.00517

8.00

17.32

69.58%

0.00

0.00%

64.16%

68.66%

67.82%

AVERAGELOSSESOFPRESTRESS

LOSSESOFPRESTRESS
DUETOANCHORAGESET

75.0%

80.0%
75.0%

70.0%

69.76%
69.59%
69.39%
68.66%

70.0%
65.0%

65.0%

60.0%
55.0%

67.82%

64.16%

60.0%
0.00

10.00

20.00

30.00

0.00

Prestresstendon section

10.00
20.00
Prestresstendonsection

30.00

c. Elastic Shortening ( ES )
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied.
As the concrete shorterns, the tendon length also shortens, resulting in a loss of prestress.
The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening
for member with bonded tendons :
ES = Kes . Es . fcir / Eci
where:
Kes =
0.50 for post-tensioned members when tendon are tensioned in sequential order to the same tension
ES = Elastic modulus of tendon material
Eci = Elastic modulus of the concrete at the time of prestress transfer
fcir = concrete stress at the centre of gravity of prestressing tendons due to prestressing force at transfer and the self weight of
the member at the section of maximum positive moment
3.20%
Assumption Losses due ES
Pi =
Total prestressing force at release
68.7% - 3.20% =
Pi =
65.46% UTS x nos x Aps =

6855.3141 kN

fcir = Pi / A + Pi. ec / I + Mg.ec/I


24.84 N/mm2

fcir =
so,

ES =

percent actual ES losses = Es/fpu

59.59 N/mm2,

3.20%

equal with losses assumption

2. Losses of Prestress ( Long Term )


d. Shrinkage ( SH )
SH = 8,2*e-6*Ksh*ES*(1-0,06*V/S)*(100-RH)

(ACI 318-95, Chapt. 18.6)


1.63%
SH =
30.32 N/mm2
percent actual SH losses = SH/fpu
Where :
The factor Ksh account for the shringkage that will have taken place before the prestressing applied.
for postensioning members, Ksh is taken from the following table :
Days
1
3
5
7
10
20
30
60
0.45
Ksh
0.92
0.85
0.8
0.77
0.73
0.64
0.58
"days" is the number of days between the end of moist curing and the application of prestress.In a structures
that are not moist cured, Ksh is typiclly based on when the concrete was cast
Ksh =

0.64

V/S =
RH =

0.09
70.00

Volume =

9.90 m

Surface =

104.51 m

page 6 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

e. Creep ( CR )
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in
strain due to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net
permanent compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the
concrete due to the prestressing minus the tensile stress due to self weight and superimposed deadload moments
CR

= Kcr*(Es/Ec)*(fcir-fcds)

CR

136.35 N/mm

(ACI 318-95, Chapt. 18.6)

percent actual CR losses = CR/fpu

7.33%

Where :

Kcr =
1.60 (for postensioned member)
fcir = stress at center point prestress force, initial condition
2

fcir =
24.838 N/mm
Msd = Moment due to all superimposed permanent dead loads applied after prestressing
Msd =
1051.77
kN.m
fcds = Stress in a concrete at the cgs of the tendon due to all superimposed dead load
fcds 1 = Msdl.e/I =

4.46 N/mm

component of fcd due to load on the plain beam

fcds 2 = Madl.e/Ic =

0.52 N/mm

component of fcd due to load on the composite beam

4.98 N/mm

fcds = fcds 1 + fcds 2 =

f. Steel Relaxation ( RE )
Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is
the result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the
stress level in the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon strss;
this causes a reduction in the relaxation rate.
The equation for prestress loss due to relaxation of tendons is :
RE = [ Kre - J*(SH+CR+ES) ] *C
(ACI 318-95, Chapt. 18.6)
16.76 N/mm

RE =

percent actual RE losses = RE/fpu

0.90%

Where :

Kre =
J =
C =

5000.00 (for 270 grade, low relaxation strand)


0.04 (for 270 grade, low relaxation strand)
0 66
0.66
f fpi/fpu
for
f i/f =
0 687
0.687

RESUME DUE TO SHORT & LONG TERM LOSSES


I. Short Term Losses
Losses
Elastic
Section
Total
Friction Anchor set Shortening
Losses (%)
x (m)
(ES)
0.00
75.00%
64.16%
60.96%
14.04%
0.00
0.00
0.00
12.90
16.46
17.27
18.23
25.80

UTS

75.00%
75.00%
75.00%
70.50%
69.76%
69.59%
69.39%
67.82%

64.16%
64.16%
64.16%
68.66%
69.76%
69.59%
69.39%
67.82%

60.96%
60.96%
60.96%
65.46%
66.56%
66.39%
66.19%
64.62%

Shrinkage
(SH)
59.33%
59.33%
59.33%
59.33%
63.83%
64.93%
64.76%
64.56%
62.99%

14.04%
14.04%
14.04%
5.04%
3.20%
3.20%
3.20%
3.20%

Friction

LOSSESOFPRESTRESSDIAGRAM

Anchor set
Elastic Shortening (ES)

80.00%

Shrinkage (SH)
Creep (CR)
Steel Relaxation (SR)

75.00%
70.50%
68.66%
65.00%

64.16%

65.46%
63.83%

69.76%

69.59%

69.39%
67.82%

66.56%
64.93%

66.39%
64.76%

66.19%
64.56% 64.62%
62.99%

57.60%
56.70%

57.43%
56.53%

57.23%
56.33%

60.96%
59.33%
56.50%
55.60%

55.66%
54.76%

52.00%
51.10%

50.00%
0.00

12.90

16.46

17.27

Prestresstendon section

18.23

25.80

II. Long Term Losses


Steel
Total Losses
Creep (CR) Relaxation
(%)
(SR)
52.00%
51.10%
23.90%
52.00%
51.10%
23.90%
52.00%
51.10%
23.90%
52.00%
51.10%
23.90%
56.50%
55.60%
14.90%
57.60%
56.70%
13.07%
57.43%
56.53%
13.07%
57.23%
56.33%
13.07%
55.66%
54.76%
13.07%
friction Losses equotion :
0 > x > 12.90
75.00% -+ 0.35% x
12.9 > x > 25.80
70.50% -+ 0.07% x x - 12.9
Long term Losses equotion :
0 > x > 12.90
51.10% + 0.35% x
12.9 > x > 16.46
x - 12.9
55.60% + 0.31% x
16.46 > x > 17.27
x - 16.4565324
56.70% -+ 0.21% x
17.27 > x > 18.23
56.53% -+ 0.21% x x - 17.2710006
18.23 > x > 25.80
x - 18.2342203
56.33% -+ 0.21% x

page 7 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

7.3 Effective Stress Force


Resume Prestressed Force at middle
Condition

short term
long term

Cable

% Losses of
prestress

%UTS
effective
prestress

[N/mm ]

[mm ]

[kN]

9.5%
19.4%

65.5%
55.6%

1218
1034

5630.46
5630.46

6855.31
5822.53

stress
2

Asp

VIII. STRESS AND DEFFLECTION ANALYSIS


1
2
Beam Segment
Length (m)
5.250
5.000
Additional length at the end of the beam =

5.000
0.30

5.000

5.250

0.00

0.00
Total Length =

0.00
26.10

8.1 Stress at initial


Description

Moment DL
Jacking Force
Losses due to friction
Pi
e (eccentricity)
Pi.e
Moment Net.

Middle

SEC 1-1

SEC 2-2

SEC 3-3

SEC 4-4

SEC 5-5

x - [m]

Span

0.00

5.25

10.25

15.25

20.25

12.75

[kN.m]
[kN]
%
[kN]
[m]
[kN.m]
[kN.m]

755.70
7854.49
4%
7388.67
0.312
-2303
-1548

0.00
7854.49
0%
7854.49
-0.055
429
429

494.21
7854.49
2%
7662.68
0.185
-1417
-923

726.64
7854.49
4%
7480.01
0.298
-2226
-1500

726.64
7854.49
5%
7367.18
0.298
-2193
-1466

494.21
7854.49
5%
7333.11
0.185
-1356
-862

755.70
7854.49
4%
7388.67
0.312
-2303
-1548

2
[N/mm ]

19.48

20.71

20.20

19.72

19.43

19.34

19.48

[N/mm ]

-17.33

4.80

-10.34

-16.80

-16.42

-9.66

-17.33

Allow.

2
[N/mm ]

13.04

-3.61

7.78

12.64

12.36

7.27

13.04

stress

Initial Stresses

top ( T )

2.15

25.51

9.86

2.93

3.00

9.68

2.15

-1.9

[N/mm2]

bot ( B )

32.53

17.10

27.99

32.36

31.78

26.60

32.53

33.6

Pi / A
M / Wa
M / Wb

8.2 Stress at service


> Load of precast
precast, slab
slab, diaphragm and prestress by PC Beam
> Live load and asphalt by composite
Description

( = M1 )
( = M2 )

x - [m]
[kN.m]
%
[kN]
[m]
[kN.m]
[kN.m]

Middle
Span
1667.18
19%
5817.05
-1813.37
-146.19
2010.45

SEC 1-1
0.00
0.00
24%
5351.24
292.16
292.16
0.00

SEC 2-2
5.25
1090.30
22%
5543.04
-1025.33
64.97
1314.79

SEC 3-3
10.25
1603.09
20%
5725.72
-1704.26
-101.17
1933.15

SEC 4-4
15.25
1603.09
19%
5898.58
-1755.71
-152.62
1933.15

SEC 5-5
20.25
1090.30
19%
5855.21
-1083.07
7.23
1314.79

SEC 6-6
12.75
1667.18
19%
5817.05
-1813.37
-146.19
2010.45

P/A

2
[N/mm ]

15.35

15.35

15.35

15.35

15.35

15.35

15.35

M 1 / Wa

2
[N/mm ]

-1.64

3.27

0.73

-1.13

-1.71

0.08

-1.64

M 1 / Wb

[N/mm ]

1.23

-2.46

-0.55

0.85

1.29

-0.06

1.23

M 2 / Wa'

2
[N/mm ]

4.72

0.00

3.09

4.54

4.54

3.09

4.72

Allow.

M 2 / Wb'

[N/mm2]

-10.11

0.00

-6.61

-9.72

-9.72

-6.61

-10.11

stress

slab ( S )

7.92

0.00

5.18

7.62

7.62

5.18

7.92

12.6

top ( T )

18.43

18.62

19.17

18.76

18.18

18.52

18.43

31.5

bot ( B )

6.47

12.89

8.19

6.48

6.91

8.68

6.47

-4.2

Moment DL
Losses due to friction
effective prestress P
P.e
Moment --- M1
Moment --- M2

Stress at Service
2

[N/mm ]
Note :

SEC 6-6

Moment DL =
Moment Bal =
Moment Net =
Pi =
P=
M=
A=
Wa =
Wb =
Wa' =
Wb' =

Moment due to dead load ( Chapter V - Moment Analysis )


Moment due to uniform load in balance condition ( Chapter 7.4 - Effective Stress Force )
( Moment DL + Moment Bal )
Initial Prestress ( at transfer condition - chapt. 7.4. Effective Stress Force )
Prestress at service condition.. ( Chapter 7.4 -effective Stress Force )
Moment Net.
Total Area of Precast Beam ( Chapter 3.1 - Precast Beam)
Modulus Section for Top section of Precast condition
Modulus Section for Bottom section of Precast condition
Modulus Section for Top section of composite Condition. ( Chapter 3.3 - Resume )
Modulus section for bottom section of composite condition . ( Chapter 3.3 - Resume )

page 8 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

8.3 Stress diagram at center span :


8.3.1. STRESS DIAGRAM AT INITIAL

a. Stress at beam end section when Prestress is applied :


Pi/A = 20.71 MPa

top = 26.28 MPa

M/Wa = 5.57 MPa

Pi/A = 20.71 MPa

bottom = 16.52 MPa

M/Wb = -4.19 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

75% UTS
7854.49 kN
-63.27 mm
0 kN-m

M = Mdl - Pi.e =

496.92
kN-m
33.60
MPa
-1.87
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

b. Stress at beam middle section when Prestress is applied :


Pi/A = 19.47 MPa

top = 2.15 MPa

M/Wa = -17.31 MPa

Pi/A = 19.47 MPa

bottom = 32.50 MPa

M/Wb = 13.03 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

70% UTS
7383.19 kN
311.73 mm
755.70 kN-m

M = Mdl - Pi.e =

-1545.9 kN-m
33.60
MPa
-1.87
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

8.3.2. STRESS DIAGRAM AT CONSTRUCTION

a. Stress at beam middle section when diaphragm, RC deck is install and finish fresh concreting composite slab
Pi/A = 18.08 MPa

top = 12.81 MPa

M/Wa = -5.26 MPa

Pi/A = 18.08 MPa

bottom = 22.04 MPa

M/Wb = 3.96 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

65% UTS
6855.31 kN
311.73 mm
1667.18

M = Mdl - Pi.e =

allow comp at initial =


allow tension initial =

kN-m

-469.85
33.60
-1.87

kN-m
MPa
MPa

control allow stress = meet requirement

b. Stress at composite beam middle section due to asphaltic layer:


P/A = 18.08 MPa

M2/Wa'= 0.33 MPa

M1/Wa = -5.26 MPa

P/A = 18.08 MPa

M2/Wb'= -0.71 MPa

M1/Wb = 3.96 MPa

effective prestress =
Pi =
eccentricity (ei) =

65% UTS
6855.31
311.73

kN
mm

Mdl = Mbeam + Madl =

1667.18

kN-m

slab = 0.55 MPa


top = 13.14 MPa

bottom = 21.33 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt =

allow comp at initial =


allow tension initial =

-469.85
140.28
33.60

kN-m
kN-m
MPa

-1.87
MPa
control allow stress = meet requirement

page 9 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)


8.3.3. STRESS DIAGRAM AT SERVICE (at center of span)

Stress at composite beam middle section due to Live Load


P/A = 15.35 MPa

P/A = 15.35 MPa

M2/Wb'= -10.11 MPa

M1/Wb = 1.25 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

slab = 7.92 MPa


top = 18.42 MPa

M2/Wa'= 4.72 MPa

M1/Wa = -1.66 MPa

56% UTS
5822.53 kN
311.73

mm

1667.18

kN-m

bottom = 6.49 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt + LL =

-147.90
2010.45

kN-m
kN-m

allow comp at service =


allow tension at service =

31.50

MPa

-4.18
MPa
control allow stress = meet requirement

8.4 Deflection
8.4.1 Chamber due to Prestress Load
Deflection on middle section :
l
P

ee

pi= [ee+(5/6)(ec-ee)] x (P. l2 /8 Ec Ix)

l/2

pi=

ec

where :
l/2

P=
Eci =
Ixi =
l=
ee =

-54.22 mm
Prestress force
Modulus Elasticity of Concrete
Section Inertia
length of anchor to anchor
Distance between c.g of strand and
c.g of concrete at end

ec = Distance between c.g of strand and


c.g of concrete at centre

8.4.2 Deflection at initial, erection and service condition (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
Deflection () on simple span structure :
where :
q = Uniform Load
q= (5/384)*q*L4/Ec Ix)

P = Point Load

l = Beam Span

p= P.l /48 Ec Ix
Deflection calculation table : Estimating long-time cambers and deflections
Loading
WORKING LOAD
Release (1)
q (kN/m)
P (kN)
-54.22
1. Due to Prestress force
19.98
2. Due to beam weight (DL)
9.30
-34.23
3.27
3. Due to ADL
4. Due to Composite Overtoping

7.94

5. due to asphaltic (SDL)

1.73

6. due to Live Load = UDL + KEL

14.40

Resume of deflection :
1. Deflection at service
2. Deflection due to Live Load
3. Total deflection with LL

=
=
=

Long time cambers and deflection


(2)
multipliers Erection
multipliers
1.80 x (1)
-97.59
2.20 x (1)
1.85 x (1)
36.97
2.40 x (1)
-60.62
6.29
3.00 x (2)
-54.33
15.27
2.30 x (2)
-39.06

109.76

-16.08 mm
15.38 mm < allow. deflection L/800 =
-0.70 mm, chamber upward

31.875 mm

Service (3)
-119.27
47.96
-71.32
18.87
-52.45
35.12
-17.33
1.25
-16.08
15.38
-0.70

OK

page 10 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

IX. FLEXURAL STRENGTH AND DUCTILITY


9.1 Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
Effectif slab width, is minimum length from :
1. Girder web thickness + 16 Slab thickness
=3420 mm
2. Beam Ctc
=1600 mm . Control
3. Span length / 4
=6375 mm
Thus, Effectif slab width is :

28.00
0.85

MPa

=1600 mm

Partial Rebar:
fy =
400 MPa
Use
0 Dia.13 mm
As =
0.00 mm2

at tension area
b web =

220 mm

d=
1190.5 mm
Partial tension rebar ratio :
t =
As / (bweb x d )

t =

0.00000

t =

t =

0.000

t . fy / fc

Low Relaxation strand :


fpu =
1860
MPa
Strand stress ratio fpu / fpy =
dp =

for slab with fc' =


Value =

0.9
Aps =

1295.0 mm

Rebar in compresion area is neglected due calculation


c =

c =

value p = 0.28
2
5630.46 mm

Prestress ratio :
p =
Aps / (beff x dp )

p =

fpu {1 - p / (p.fpu/fc + d/dp (t-c)))


p fps/fc

beff =

1600 mm

0.0027174

1749.4 MPa
0.170
Resume of Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
p + d/dp (t-c)
0.36
<

fps =
p =

0.170

fps =
p =

<

0.306

Under Reinf, Meet With Steel Index Requirement

9.2 Momen Capacity


b. eff
Z
Zone
4

Zone 3

C 4
Cc4

Cc3
Cc2

Zone 3
Zone 2
a

Tps = Aps . Fps


Tps = 9849918.17 N

Cc1

Zone 1

dp

strength reduction factor


= 0.8
Tps=Aps.fps
T = As.fy

COMPOSITE BEAM
Location of Depth of Concrete Compression Block (a) :
hi
wi
Aci=hi.wi
Conc. Strength fc'i
Zone
4
3
2
1

(mm)
200.00
70.00
5.00
112.57

(mm)
1600
385
400
220

(mm2)
320000
26950
2000
24764.843

MPa
28.00
28.00
70.00
70.00

CIP Slab
CIP Slab
Beam
Beam

Cci=0.85 fc'i.Aci
N
7616000
641410
119000
1473508

Depth of Concrete Compression Block is located at zone 1


a = {(Tps-Cc2-Cc3-Cc4)/(twebx0.85xfc' beam)} + tslab + tflange
Mn = (Tps (dp - comp. point) + As.fy (d-comp. point)
Mn = 9058.1887 kN.m
50 year,so Transient act factor = 1
Bridge life time design for
Mn / Mult =
1.586
Mult = 1x 5,712kN-m

Comp (i)

Compresion

Point (mm) Point (mm)


100
235
145.47
273
331

a=
Mn =

387.57 mm
11322.74 kN.m

>1, Moment capacity meet with requirement

9.3 Cracking Capacity


Stress at bottom girder section due to service load (bot at service) =

6.47 MPa

Concrete flexural tension strength fr =

5.9 MPa

Crack Moment, Mcr = (bot at service + fr ) Wb.comp + Momen


Mcr =
Mn / Mcr =

(DL+ADL+LL+I)

6128.23 kN.m
1.478
> 1.2 ---- Cracking Capacity requirement is achieve

page 11 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

X. SHEAR ANALYSIS
10.1 Shear calculation based on SNI 03-2847-2002
Alternatif solution to calculated shear on prestress element is use for structure element which have effective prestress above 40%
of ultimate tensile stress
40% Ultimate Tensile Strength
Effective Prestress

= 744
= 1034

Section Properties :
Ix = 6.368E+10 mm4
Yb = 536.73368 mm
Ag =

MPa
MPa

Effective Prestress > 40% fpu

Ixcomp = 1.694E+11 mm4


Ybcomp =
852.3 mm

379250 mm2

Load :
Effective prestress Pe =
Factored Load :
qult DL + ADL =
28.86
qult LL =
25.92
Pult LL = 197.57

5822.53 kN
kN/m
kN/m
kN

Unfactored Load :
q DL + ADL =
q sdl =
q DL + ADL =

20.51
1.73
22.24

kN/m
kN/m
kN/m

Concrete Shear resistance contribution (Vc)


Nominal shear strength provide by concrete
Vc = {0.05sqrt(fc') + 5 (Vu.dp/Mu)}bw.d
but nominal strength (Vc) should taken between : (1/6).sqrt(fc').bw.d < Vc < 0.4sqrt(fc').bw.d
and Vu.dp/Mu 1
where :
Mu = Maximum factored moment at section
Vu = Maximum factored shear force at section
d = distance from extreme compresion fiber to centroid of prestress tendon.
But d need not to take n less than 0.8 hcomposite
bw = width of shear section
RSNI T-12-2005 : Shear force on beam is hold a part by concrete and the rest of force is hold by shear steel. Concrete contribution
(vc), is define as shear force when diagonal cracking appear.
Vn = Vc + Vs
Vn = Vu /

where :

Vn = Nominal Shear force


Vc = Concrete shear contribution
Vs = Shear steel contribution

Zonafication for shear steel stirup calculation


Zone 1
Vn < 0.5 Vc
Zone 2
Vn < Vc+[0.35 or (75/1200) sqrt(fc')] bw d

Zone 3

Zone 4

Zone 5

Vn < Vc+0.33 sqrt(fc') bw d

Vn < Vc+0.67 sqrt(fc') bw d

Vn > Vc+0.67 sqrt(fc') bw d

Vu = Ultimate Shear force


= Shear reduction factor
= 0.75

No need to use stirup


Required stirup spacing with minimum spacing :
S 0.75 H
S (av.fy) / (0.35 bw)
S 600mm
S (av.fy/fpu) (80/Aps) d sqrt(bw/d)
Required stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.75 H
S 600mm
Required tight stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.375 H
S 300mm
Section to small, change beam section

page 12 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

Shear rebar steel


fy =
400 MPa
Use
2 leg Dia.13 mm
Av =

265.46 mm2

shear width :
bw = 220

mm

700

mm

bw-e =

Shear steel requirement calculation table :


ecomp
dist.
d=dp>0.8H
Vu
Mu
m
m
m
kN
kN-m
0.1
0.3875
0.775
1.7
2
3
4
5
6
7
8
9
10
11
12
12.750

0.267
0.283
0.304
0.352
0.367
0.413
0.455
0.492
0.525
0.553
0.576
0.596
0.610
0.620
0.626
0.627

kN

1.00
1.00
1.00
1.02
1.03
1.08
1.12
1.16
1.19
1.22
1.24
1.26
1.28
1.29
1.29
1.30

889.75
871.78
847.55
789.71
770.95
708.43
645.90
583.37
520.84
458.32
395.79
333.26
270.73
208.21
145.68
98.78

89.25
341.93
673.30
1421.67
1651.46
2371.78
3021.83
3601.60
4111.09
4550.31
4919.26
5217.93
5446.32
5604.44
5692.28
5712.05

dp(Vu/Mu)

Vc
kN

Vn
kN

Vs
kN

Shear
Zonasi

1.00
1.00
1.00
0.57
0.48
0.32
0.24
0.19
0.15
0.12
0.10
0.08
0.06
0.05
0.03
0.02

1192.03
1192.03
1192.03
729.38
644.86
483.25
399.54
346.33
307.85
277.36
251.50
228.39
206.92
186.35
166.18
151.08

1186.34
1162.37
1130.07
1052.95
1027.94
944.57
861.20
777.83
694.46
611.09
527.72
444.35
360.98
277.61
194.24
131.71

-5.69
-29.66
-61.97
323.56
383.08
461.32
461.66
431.50
386.60
333.72
276.22
215.96
154.06
91.26
28.06
-19.37

2
2
2
3
3
3
3
3
3
3
3
3
3
2
2
2

Use Space
mm
380
380
380
335
287
249
258
285
327
388
424
428
430
432
433
433

use
mm
200
200
200
200
200
200
250
250
300
300
300
300
300
300
300
300

ShearSteelRequirementPosition

3000.0
2500.0
2000.0

Zona1

Zona2

1500.0

Zona3

1000.0

Zona4

Vn=Vu/f

500.0
0.0

beam sectionpoint

x (m) from
range
nos shear
span edge
(m)
(row)
Shear spacing S - 75
0
0
0
Shear spacing S - 100
0
0
0
Shear spacing S - 125
0
0
0
Shear spacing S - 150
0
0
0
Shear spacing S - 200
4
4
20
Shear spacing S - 250
6
2
8
Shear spacing S - 300
12.75
6.75
23
total shear rebar per half span (row) =
51
total shear rebar per span (row) =
102

Shear Rebar configuration

page 13 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

10.2 Horisontal Shear


Width of contact surface area
Effective Height
= 0.75
fy =
400 MPa
Use
2 leg Dia.13 mm

bv =
d=

Area horisontal Shear Steel


Avh =
Horisontal Shear steel Spacing
s=
v =
Horisontal Shear steel ratio
Shear horisontal Nominal
Vnh = (1.8 Mpa + 0.6 v. fy) . bv .d

250 mm
1216 mm

265.46 mm2
300 mm
0.354%

Vnh =
805.44 KN
Requirement for shear horisontal steel :
Vult <Vnh < 350 bv.d
Vult = Ultimate shear due to superimposed DL + LL
Vult =
484.25 kN
Vnh =
604.08 kN
RESUME:
3.5 bv d =
1064.00 kN
Shear horisontal : OK
Minimal Use :
bys =
250 mm
Spacing =
1232.03 mm or
4 tweb = 880 mm
Avh = 50 by.s / fy
Max. Spacing =
300.00 mm
Avh = 215.46875 mm2/m
min no. Spacing =
85 @ 2D13 for shear horisontal / span
Resume = shear horizontal steel is provide by beam shear steel
XI. END BLOCK DESIGN
Block Anchor dimension
type
b
a

dia hole

(mm)

(mm)

(mm)

165
215
265

165
215
265

51
63
84

7
12
19

Concrete Area
Block Area
2
2
2
A (mm ) A1 (mm ) A2 (mm ) sqrt(A2/A1)
25182.18
43107 75
43107.75
64683.23

27225
46225
70225

1750000
2100000
2450000

8.02
6 74
6.74
5.91

SNI 03-2847-2002 Pasal 11.3.2 (Anchorage Zone)


Maximum strand =
19
Anchor Block type =
19
Strand
Load factor =
1.2
Reduction factor () =
0.85
1. End Bearing
Ultimate Point Load
Pu = min (1.2 x nStrand x Astrand x %JF x fpu , nstrand x Astrand x 96% x fpu)
Pu =
3141.8
kN
Nominal concrete comp. :
End Bearing stress :
comp = Pu / A
fci =
56.00 Mpa
comp =
48.57
MPa
min(2, sqrt(A2/A1)) =
2.0
Nominal fci = x 0.7 x fci x min(2,sqrt (A2/A1))
> comp =
48.57 MPa
Nominal fci =
66.64
ten-

Nos

Anchor

don

strand

Height

sheath
hole

Ult. Point
Load
(Pu)
kN

Block
Area
(A)
mm2

84
84
84

3141.80
3141.80
3141.80

64683.23
64683.23
64683.23

( ai )
mm

0
0
0
1
2
3

0
0
0
19
19
19

265
265
265

End Bearing Nominal


comp. fci
Stress
(EBS=Pu/A)
Mpa
Mpa

48.57
48.57
48.57

66.64
66.64
66.64

Remark

EBS < Nominal Compresion


EBS < Nominal Compresion
EBS < Nominal Compresion

page 14 / 15

PCI Monolith H-125cm ; L-26.10m ; CTC-160cm - RSNI (Rev.04)

2. Stirrup and Spalling Reinforcement


Load factor =
1.2
Reduction factor () =
0.85
fy =
400
MPa
Bursting Steel
Diameter closed stirup =
13 mm
Stirup Area =
132.7 mm2
tenNos
Anchor
sheath
Jacking
don
strand
Height
hole
Force
kN

Bursting
Area
(Abs)
mm2

End
Bearing
(EBS)
Mpa

2618.1639
2618.1639
2618.1639

64683.23
64683.23
64683.23

40.48
40.48
40.48

( ai )
mm

0
0
0
1
2
3
total

EBS/0.7

(fcc'-fci)/4.1

fl / 0.5 fy

fcc'
Mpa

fl
Mpa

68.03
68.03
68.03

2.9
2.9
2.9

1.47%
1.47%
1.47%

sp
(mm)

0
0
0
19
19
19
57

265
265
265

Anchor Zone Stirrup


JF Load =
Ult. JF =

84
84
84

7854.49 kN

a1 =

795.00 mm

9425.39 kN

H=

1250 mm

T bursting = 0.25 Ult.JF (1-a1/H)


T bursting = 857.71049 kN

Diameter closed stirup =


No. Leg of stirrup =
Stirup Area =

13 mm
4 leg
530.9 mm2

136.6
136.6
136.6

d bursting = 0.5(h-2e)
d bursting = 561.733685 mm
Anchor Stirup Rebar = T bursting / 0.5 fy
Anchor Stirup Rebar =
4288.6 mm2
use no of stirup =
9 pcs

Spalling Rebar
Spalling Force = 2% JF
p
g Force =
157.1 kN
Spalling
Diameter closed stirup =
Stirup Area =
use no of stirup =

13 mm
132.7 mm2
6 pcs

page 15 / 15

PTWIJAYAKARYABETON

TECHNICALCALCULATION
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
Project
Product
Jobno
Rev.No.

:
:
:
:

TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L26.15m;CTC160cm;fc'70MPa
13014F
04

DesignReff.

- SNIT122004

PerencanaanStrukturBetonUntukJembatan
- RSNIT022005

StandarPembebananUntukJembatan
- PCI:BridgeDesignManual

GedungJW,1 st & 2nd floor


Jl.Jatiwaringinno.54,PondokGedeBekasi
Ph:+622184973363fax:+622184973391
www.wikabeton.co.id

PTWIJAYAKARYABETON

TECHNICALCALCULATIONAPPROVAL
PCIGIRDERMONOLITHFORHIGHWAYBRIDGES
TOLLSURABAYAGRESIK
PCIGirderMonolithH125cm;L26.15m;CTC160cm;fc'70MPa
Jobno.: 13014F
Rev.: 04

Approvedby:

Consultan/Owner

Approvedby:
18Juni2013

Checkedby
18Juni2013

Designby:
18Juni2013

Ir.AchmadArifin
TechnicalManager

IgnatiusHarryS.,S.T.
ChiefofTechnical

Suko
TechnicalStaff

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

RESUME OF PCI GIRDER MONOLITH TECHNICALLY CALCULATION


1. BEAM SPECIFICATION
Span
Beam Height ( H )
Distance ctc of beam ( s )
Slab thickness
Beam Compressive strength
Slab Compressive strength
Bridge life time
Segment Arrangement
Beam Segment
1
Length (m)
5.275
Additional length at the end of beam
Total length of the beam
Total beam weight
2. STRESSING
Nos of PC Strand
=
Strand configuration

57

=
=
=
=
=
=
=

25.55
1250
1600
200
70
28
50

m (beam length
mm
mm
mm
MPa
MPa
years
4
5.000

5
5.275

26.15 m)

2
5.000
=
=
=

3
5.000
0.30
26.15
25.74

6
0.00

7
0.00

m
m
ton

strand

12.7

mm (PC Strand 270 grade, low relaxation)

No.

number

Tendon

strand

H strand bottom (mm)


edge

mid

Jacking Force

75%

UTS

1860.00

MPa

=
=

19.39%

UTS of Strand
Total Losses
fc initial

at middle
fc'

19

900

350

19

600

225

19

300

100

total

57

600.00

225.00

3. LOADING
1. Dead Load
a. Precast Beam
=
9.30
kN/m
b. Slab
=
7.94
kN/m
Slab thickness =
200
c. Deck Slab
=
2.22
kN/m
Deck slab thickness =
70
d. Asphalt
=
1.73
kN/m
Asphalt thickness =
50
e. Diaphragm
=
6.68
kN
for 1 diaphragm
No. Diaphragm
5
pcs
equivalent load =
1.05
2. Live Load
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Moment force cause by D Loading is bigger than Truck Loading
a. Dynamic Load Allowance
(DLA)
=
1.40 for span length <= 50m
b. Knife Edge Load (KEL)
=
49.00 kN/m
c. Distribution Factor (DF)
=
1.00
d. Distribution Load
q=
9.00 kN/m2
9.00 kN/m2
9.00 x(0,5+15/span)kN/m2
e. Live Load
Distribution load :
q' = DF x q x s
=
14.40
Line Load
:
p' = DF x DLA x KEL x s
=
109.76

CALCULATION RESUME

80.0%

mm
mm
mm
kN/m

For Span <= 30m


For Span > 30m
kN/m
kN

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

4. BEAM SUPPORT REACTION


Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Beam support reaction :
a. Dead Load
b. Additional Dead Load
c. Live Load

=
=
=

118.77
165.28
293.72

kN
kN
kN

Ultimate support reaction =

897.35

kN

5. CONTROL OF BEAM STRESSES


1. Initial Condition
Middle span position
top stress
bottom stress
2. Service Condition
Middle span position
top stress
bottom stress

=
=

2.18 MPa
32.50 MPa

required
required

>
<

-1.87 MPa
33.60 MPa

=
=

18.52 MPa
6.39 MPa

required
required

<
>

31.50 MPa
-4.18 MPa

6. CONTROL OF BEAM DEFLECTION


Deflection at the middle of beam span
1. Chamber due stressing
initial
erection
2. Deflection at composite DL
3. Deflection due live load
4. Total deflection at service

=
=
=
=
=

-34.29
54.39
-54
39
-15.76
15.49
-0.27

mm
mm
mm
mm,required <L/800
mm

7. MOMENT AND CRACKING CAPACITY OF BEAM


Moment Capacity requirement :
Mult = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Mn
Ratio, Mn / Mu (>1)
Cracking Capacity requirement :
Mcrack
=
6125.85 kN.m
Mn / Mcr
=
1.48

CALCULATION RESUME

=
=
=

= 31.94 mm

5731.79 kN.m
9058.19 kN.m
1.58

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

TECHNICAL CALCULATION OF PCI MONOLITH BEAM FOR HIGHWAY BRIDGES


25.55
M
SPAN
L =
I. DATA

0.3

L=

Beam length
Beam spacing (s)
Concrete Slab thickness (CIP)
Asphalt thickness
Deck slab thickness
Cross Section
H
=
A
=
B
=
tweb =

25.55 M
26.15
1600
200
50
70

=
=
=
=
=

0.3

m
mm
mm
mm
mm

( edge anchor to edge anchor :

25.85

m)

1250
400
700
220

mm
mm
mm
mm

tfl-1
tfl-2
tfl-3
tfl-4

=
=
=
=

75
75
100
125

mm
mm
mm
mm

tfl-1
tfl-2
tweb

tfl-3
tfl-4

II. MATERIAL
B

2.1 Concrete
Beam

Slab

28.0

Compressive strength

[N/mm2]

at service

fc' =

70.0

at initial
80% fc'
Allowable stress
Allowable stress at initial (SNI T-12-2004 )

fc'i =

56.0

[N/mm2]

0.6 * fc'i =

33.6

[N/mm2]

0.25 * Sqrt(fc'i) =
Tensile
Allowable stress at service . (SNI T-12-2004 )

1.9

[N/mm2]

0.45 * fc' =

31.5

12.6

[N/mm2]

0.5 * Sqrt(fc') =

4.2

2.6

[N/mm2]

wc =

2500.0

2500.0

[kg/m3]

Ec = wc *0.043*sqrt(fc') =

44970.5

28441.8

[N/mm2]

Compressive

Compressive
Tensile
Modulus of elasticity
Concrete unit weight
1.5

1.5

Eci = wc *0.043*sqrt(fci') =

40222.8

[N/mm2]

5.9

[N/mm2]

Concrete flexural tension strength (fr)


f r = 0.7*sqrt(fc') =

2.2 Prestressing Cable


[Uncoated stress relieve seven wires strand]
( ASTM A 416 Grade 270 Low Relaxation or JIS G 3536 )
- Diameter strand
dia
:
12.7

[mm]
2

[mm ]

- Eff. Section area

Ast

- Modulus of elasticity

Es

: 1.93E+05

[N/mm2]

- Ultimate tensile strength

fu

[N/mm2]

2.3 Steel Reinforcement


- Diameter

98.78
1860

dia

13

[mm]

- Eff. Section area

Ast

132.73

[cm ]

- Modulus of elasticity

Es

: 2.10E+05

[N/mm2]

- Yield stress

fy

[N/mm2]

400

page 1 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

III. SECTION ANALYSIS


Remark :
2

Ep 1 =

44970

[N/mm ] [Girder]

Ep 2 =

28442

[N/mm ] [Slab]

5
4

n = Ep 2 / Ep 1
n=
0.63

1
2

Yb'

PRECAST BEAM

3.1 Precast Beam


[in mm ]

6
5
4
3
2
1
Total

Yb

Base Line

Zone

Ya'

Ya

Section

Width

Area
2

Level

Yb

COMPOSITE BEAM

Area*Yb
3

Io

Area*d
4

Ix
mm4

Height

Bottom

Upper

mm

mm

mm

0.0
75.0
75.0
875.0
100.0
125.0
1250.0

200.0
400.0
220.0
220.0
700.0
700.0

200.0
400.0
400.0
220.0
220.0
700.0

0
30000
23250
192500
46000
87500
379250

1250
1175
1100
225
125
0

1250.0
1212.5
1141.1
662.5
166.3
62.5
536.7

26531250

10592238

8493079360

8503671598

127531250

12281901042

3044804457

15326705499

Area

mm

mm

mm

36375000

14062500

13699803379

13713865879

7650000

34855072

6312023113

6346878186

5468750

113932292

19678538941

19792471233

203556250

12455343144

51228249250

63683592394

3.2 Composite Beam


[in mm ]
Zone

2
1
Total

Height

Width

Level

Yb

Area*Yb

Io

Area*d

Section

Bottom

Upper

mm

mm

mm

mm

mm4

mm4

mm4

200.0
70.0
1250.0
1520 0
1520.0

1011.9
158.1
700.0

1011.9
158.1
400.0

202386
11068
379250
592704

1320
1250
0

1420.0
1285.0
536.7
852 3
852.3

287387794

674619234.2

65223618005

65898237240

14222344

4519421.823

2072167895

2076687316

203556250

63683592394

37768525578

1.01452E+11

505166388

64362731050

1 05064E+11
1.05064E+11

1 69427E+11
1.69427E+11

Ya (mm)

Yb (mm)

Ix (mm4)

Wa (mm3)

Wb (mm3)

713
668
398

536.7
852.3

63683592394

89284452

118650262

169427042528

253750454

198786072

Ix

3.3 R e s u m e
[in mm ]
Area (mm2)

Description

Precast Beam
Composite Beam

[composite]
[precast]

379250
592704

426026221

IV. LOADING
4.1 Dead Load
a. Precast Beam

q1 = Ac precast girder x conc. Precast

b. Slab

q2 = Ac slab CIP x conc. slab

c. Deck slab

q3 = Ac deck slab x s

d. Asphaltic

q4 = Ac asphaltic x s

q1 =
q2 =
q3 =
q4 =
e. Diaphragm

0.379 x
0.338 x
0.095 x
0.080 x

2.50 =
2.40 =
2.40 =
2.20 =

0.948

[t/m'] =

9.30

[kN/m']

0.810

[t/m'] =

7.94

[kN/m']

0.227

[t/m'] =

2.22

[kN/m']

0.176

[t/m'] =

1.73

[kN/m']

6.68

[kN']

= Vol diaph with 0.20m thickness x diaph

0.284 x

2.40 =

0.681
note :

Number of diaph =
5
pcs
Diaph. placement
1
2
3
Location
0.00
6.39
12.78
Support Va
6.68
5.01
3.34
Mid Moment
0.00
21.32
42.64
Total Diaphragma Flexural Moment at Middle Span
eqivalen load q diaphragm
q5=

4
19.16
1.67
21.32
85.28
1.05

[ton'] =

from kg to N, multiply by 9.8060

5
25.55
0.00
0.00
kN.m
[kN/m']

page 2 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

4.2 Live Load


Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"

4.2.1."T"Loading(BebanTruk)
Unit
P1
Item
kN
225
Load
Impact
1.3
kN
292.5
LL+I
Distance
m
8.775
Va
kN
192.04
Va
kN
Mmax
kN-m
DF=S/3.4
MxDF
kN-m

P2
225
1.3
292.5
12.775
146.25

P3
50
1.3
65
17.775
19.78

M.maxdix= 12.775 m
DLA=
30%
Impact= 1+DLA=1.3

358.07
3404.38
0.47
1602.06

50kN

225kN

225kN

4.2.2."D"Loading(BebanLajur)
Taken from "Pembebanan Untuk Jembatan RSNI T-02-2005"
Load type :

Distribution Load Chart :

Dynamics Load Factored Chart :

Line Load (D load)


a. Dynamic Load Allowance [DLA]

DLA = 1 + 0,4
=
DLA = 1 + (0.0025*span+0.175)
DLA = 1 + 0,3
=
=
=

b. Knife Edge Load (KEL)


c. Distribution Factor (DF)
d. Distribution Load
2
q =
9.00 kN/m

q = 9 kN/m
2
q = 9 x(0,5+15/span)kN/m

which :

1.40
1.30
49.00
1.00

Span <= 50 m
50 < Span < 90 m
Span >= 90 m

[kN/m']

for

Span <= 30 m
Span > 30 m

e. Live load
Distribution load, qudl = DF x q x s
=
1.00
x
9.00
KEL, PKEL = DF x DLA x KEL x s
=

1.00

1.40

x
x

1.60
49.00

1.60

14.40

[kN/m']

109.76

[kN']

M.maxat0.5span=
12.775 m
Va=
238.84 kN
MLL=
1876.14 kN.m
RESUME: MomentforcecausebyDLoadingisbiggerthanTruckLoading

page 3 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

V. MOMENT ANALYSIS
[in kN-meter ]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
5.28
10.28
15.28
DL
Precast beam
758.66
0.00
497.18
729.61
729.61
Subtotal
758.66
0.00
497.18
729.61
729.61
DL
Slab
648.14
0.00
424.75
623.32
623.32
ADL
Asphaltic Layer
140.83
0.00
92.29
135.44
135.44
SDL
Diaphragm+Deck Slab
266.76
0.00
174.82
256.54
256.54
Subtotal
1055.73
0.00
691.85
1015.30
1015.30
LL
Distribution load
1175.04
0.00
770.04
1130.04
1130.04
KEL
701.09
0.00
459.45
674.24
674.24
Subtotal
1876.14
0.00
1229.49
1804.29
1804.29
Total (DL + LL)
3690.53
0.00
2418.52
3549.19
3549.19
Ultimate total
5731.79
0.00
3756.23
5512.29
5512.29
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

Sec 5-5
20.28
497.18
497.18
424.75
92.29
174.82
691.85
770.04
459.45
1229.49
2418.52
3756.23

Sec 6-6
12.78
758.66
758.66
648.14
140.83
266.76
1055.73
1175.04
701.09
1876.14
3690.53
5731.79

Sec 5-5
20.28
-69.73
-69.73
-59.57
-12.94
-24.52
-97.03
-108.00
-87.10
-195.10
-361.86
-567.61
567 61

Sec 6-6
12.78
0.00
0.00
0.00
0.00
0.00
0.00
0.00
54.88
54.88
54.88
98 78
98.78

(m)

VI. SHEAR ANALYSIS


[in kN]
Mid
Sec 1-1
Sec 2-2
Sec 3-3
Sec 4-4
span
0.00
5.28
10.28
15.28
Precast beam
DL
0.00
118.77
69.73
23.24
-23.24
Subtotal
0.00
118.77
69.73
23.24
-23.24
Slab
DL
0.00
101.47
59.57
19.86
-19.86
Asphaltic Layer
ADL
0.00
22.05
12.94
4.31
-4.31
Diaphragm+Deck slab
SDL
0.00
41.76
24.52
8.17
-8.17
Subtotal
0.00
165.28
97.03
32.34
-32.34
Distribution load
0.00
183.96
108.00
36.00
-36.00
LL
KEL
54.88
109.76
87.10
65.62
-65.62
Subtotal
54.88
293.72
195.10
101.62
-101.62
Total (DL + LL)
54.88
577.77
361.86
157.21
-157.21
Ultimate total
98 78
98.78
897 35
897.35
567 61
567.61
255 06
255.06
-255.06
255 06
Ultimate total = 1,2*(Beam+Diaphragm+Deck Slab)+1,3*Slab+2*Asphaltic+1,8*(LL+I)
Type

Description

(m)

VII. PRESTRESSING CABLE


7.1 Cable Profile
[in: mm ]
Tension

ten-

Nos

Total

JF

don

strand

Edge

Middle

left

right

tension

(kN)

0
0
0
1
2
3

0
0
0
19
19
19
57

0
0
0
900
600
300
600.00

0
0
0
350
225
100
225.00

0%
0%
0%
75%
75%
75%
75%

0%
0%
0%
0%
0%
0%
0%

0%
0%
0%
75%
75%
75%
75%

0
0
0
2618
2618
2618
7854

total

Profile

Parabolic curve (Average of Strand's position vertically from the bottom of beam ( Value for Y axis ))
2

Y = A.x + B.x + C
where :

2
A = Constanta : ( (Ymiddle + Yedge)/(L/2) )

A=

0.002245

B = Constanta : ( L x A )
B = -0.058027
C = Average of strand's position when the parabolic curve reach the Y axis
Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
2
+
-0.0580271
X +
0.600000
Y = 0.002245 X
Cable tendon angle :
o

tg =

0.004490 X

-0.0580271

eccentricity of tendon at middle section


Eccentricity [e]
=
Yb - Ys = 311.73 mm
Yb = Distance of Neutral Axis from the bottom of non composite beam ( Chapter 3.3 - Resume )
Ys = Distance of tendon from the bottom of the beam at the middle span ( Chapter 7.1, Cable Profile-middle)

page 4 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

Average of Strand's position vertically from the bottom of beam ( Value for Y axis )
1.00
0.80
0.60
0.40
0.20
0.00
0

10

15

20

25

30

7.2 Losses of Prestress


1. Losses of Prestress (Short Term)
a. Friction
When the jacking force is applied at the stressing end, the tendon will elongate. The elongation will be resisted by friction
between the strand and its sheating or duct. As the result of this friction, force will be decreased with distance from the jacking
end. The friction is comprised of two effects : curvature friction which is a function of the thendons profile, and wooble friction
which is the result of minor horizontal or vertical deviation form intended profile.
The equation for calculating the loss of prestress due to friction is :
-( + k.x)
Po.e
( AASHTO 1992, Chapt. 9.16.1 )
Px =
Where :
Px = Prestress force at section distance x from tensile point.
Po = Jacking force ( tensile force at anchor, initial)
= friction coefficient
= Change of cable angle from tensile point to x section
k = Wobble coefficient
x = Distance from tensile point to x section

80.0%
75.0%
70.0%
65.0%
60.0%

Friction and Wooble coeficient for grouting tendon in metal sheating


= 0.20
with Seven Wire Strand :
k = 0.003

0.00

10.00

20.00

30.00

Prestress tendon section


Prestresstendon

Table of calculation due to Friction


ten-

Nos

don

strand

Edge

Middle

from UTS

0
0
0
1
2
3

0
0
0
19
19
19
57

0
0
0
900
600
300
600.00

0
0
0
350
225
100
225.00

0%
0%
0%
75%
75%
75%
75%

total

Profile

% JF

(rad)

0.00000
0.00000
0.00000
0.00329
0.00224
0.00120
0.00224

0
0
0
-0.0851064
-0.0580271
-0.0309478
-0.0580271

0.000
0.000
0.000
0.170
0.116
0.062
0.116

Prestress force (Px) = % UTS


12.925
25.85
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
69.74%
67.1%
70.49%
67.8%
71.26%
68.5%

0.00
0.0%
0.0%
0.0%
75.0%
75.0%
75.0%

75.0%

70.5%

67.8%

b. Anchor set
Tendons are typically anchored with two piece, conical wedges. When the tension applied by the jack is released, the strand
retracts pulling the wedges in to the anchorage device and locks the strand in place. The lost in elongation is small . It depend on
the wedges, the jack and the jacking procedure. This lost in elongation is resisted by friction just as the initial elongation is
resisted by friction.
Exact calculation is typical done as an iterative process as follows :
1. Calculated loss of prestress per length with assuming a linear variation in prestress at start to end of tendon
= Loss of prestress per length
= Fpu . (P at JF - P at end of tendon) / distance JF to end of tendon
2. Assuming drawn-in ().
3. The length, x, over which anchorage set is effective is determined as follows :
x = Sqrt ( Es . / )
effective anchorage set point position :
Cablechange
anglepoint

Cablechange
anglepoint
Anchorage
setarea

X(effective anchorageset)

Anchorage
setarea

X(effective anchorageset)

page 5 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

4. Check Assuming drawn-in (). The displacement of jacking end of tendon should be equal with assumption
= Anchorage set area x Ult. Tensile Stress / Modulus Elasticity of PC Strand
= Aset . Fpu / Es
= equal with assumption (trial)
Table of calculation due anchor set
draw in

tenNos
don

strand

0
0
0
1
2
3

0
0
0
19
19
19
57

total

From left side

From right side

after anchorage set = % UTS


12.925
25.85
0.00%
0.0%
0.00%
0.0%
0.00%
0.0%
68.28%
67.1%
68.69%
67.8%
69.03%
68.5%

Mpa/mm
0.00000
0.00000
0.00000
0.00569
0.00517
0.00464

mm
0.00
0.00
0.00
8.00
8.00
8.00

X (m)
0.00
0.00
0.00
16.47
17.28
18.24

Px (% UTS)
0.00%
0.00%
0.00%
69.01%
69.59%
70.15%

X (m)
0.00
0.00
0.00
0.00
0.00
0.00

Px (% UTS)
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00
0.0%
0.0%
0.0%
63.0%
64.2%
65.3%

0.00517

8.00

17.33

69.58%

0.00

0.00%

64.17%

68.67%

67.82%

AVERAGELOSSESOFPRESTRESS

LOSSESOFPRESTRESS
DUETOANCHORAGESET

75.0%

80.0%
75.0%

70.0%

69.76%
69.59%
69.40%
68.67%

70.0%
65.0%

65.0%

60.0%
55.0%

67.82%

64.17%

60.0%
0.00

10.00

20.00

30.00

0.00

Prestresstendon section

10.00
20.00
Prestresstendonsection

30.00

c. Elastic Shortening ( ES )
Elastic shortening refers to the shortening of the concrete as the postensioning force is applied.
As the concrete shorterns, the tendon length also shortens, resulting in a loss of prestress.
The following simplified equation to estimate the appropriate amount of prestress loss to attribute to elastic shortening
for member with bonded tendons :
ES = Kes . Es . fcir / Eci
where:
Kes =
0.50 for post-tensioned members when tendon are tensioned in sequential order to the same tension
ES = Elastic modulus of tendon material
Eci = Elastic modulus of the concrete at the time of prestress transfer
fcir = concrete stress at the centre of gravity of prestressing tendons due to prestressing force at transfer and the self weight of
the member at the section of maximum positive moment
3.20%
Assumption Losses due ES
Pi =
Total prestressing force at release
68.7% - 3.20% =
Pi =
65.47% UTS x nos x Aps =

6856.0055 kN

fcir = Pi / A + Pi. ec / I + Mg.ec/I


24.83 N/mm2

fcir =
so,

ES =

percent actual ES losses = Es/fpu

59.56 N/mm2,

3.20%

equal with losses assumption

2. Losses of Prestress ( Long Term )


d. Shrinkage ( SH )
SH = 8,2*e-6*Ksh*ES*(1-0,06*V/S)*(100-RH)

(ACI 318-95, Chapt. 18.6)


1.63%
SH =
30.32 N/mm2
percent actual SH losses = SH/fpu
Where :
The factor Ksh account for the shringkage that will have taken place before the prestressing applied.
for postensioning members, Ksh is taken from the following table :
Days
1
3
5
7
10
20
30
60
0.45
Ksh
0.92
0.85
0.8
0.77
0.73
0.64
0.58
"days" is the number of days between the end of moist curing and the application of prestress.In a structures
that are not moist cured, Ksh is typiclly based on when the concrete was cast
Ksh =

0.64

V/S =
RH =

0.09
70.00

Volume =

9.92 m

Surface =

104.71 m

page 6 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

e. Creep ( CR )
Over time, the compresive stress induced by postensioning causes a shortening of the concrete member. The increase in
strain due to a sustained stress is refered to as creep. Loss of prestress due to a creep is nominally propotional to the net
permanent compresive stressin the concrete. the net permanent compressive stress is the initial compressive stress in the
concrete due to the prestressing minus the tensile stress due to self weight and superimposed deadload moments
CR

= Kcr*(Es/Ec)*(fcir-fcds)

CR

136.14 N/mm

(ACI 318-95, Chapt. 18.6)

percent actual CR losses = CR/fpu

7.32%

Where :

Kcr =
1.60 (for postensioned member)
fcir = stress at center point prestress force, initial condition
2

fcir =
24.826 N/mm
Msd = Moment due to all superimposed permanent dead loads applied after prestressing
Msd =
1055.73
kN.m
fcds = Stress in a concrete at the cgs of the tendon due to all superimposed dead load
fcds 1 = Msdl.e/I =

4.48 N/mm

component of fcd due to load on the plain beam

fcds 2 = Madl.e/Ic =

0.52 N/mm

component of fcd due to load on the composite beam

5.00 N/mm

fcds = fcds 1 + fcds 2 =

f. Steel Relaxation ( RE )
Relaxation is defined as a gradual decrease of stress in a material under constant strain. In the case of steel, relaxation is
the result of permanent alteration of the grain structure. The rate of relaxation at any point in time depends on the
stress level in the tendon at that time. Because of other prestress losses, there is a continual reduction of tendon strss;
this causes a reduction in the relaxation rate.
The equation for prestress loss due to relaxation of tendons is :
RE = [ Kre - J*(SH+CR+ES) ] *C
(ACI 318-95, Chapt. 18.6)
16.77 N/mm

RE =

percent actual RE losses = RE/fpu

0.90%

Where :

Kre =
J =
C =

5000.00 (for 270 grade, low relaxation strand)


0.04 (for 270 grade, low relaxation strand)
0 66
0.66
f fpi/fpu
for
f i/f =
0 687
0.687

RESUME DUE TO SHORT & LONG TERM LOSSES


I. Short Term Losses
Losses
Elastic
Section
Total
Friction Anchor set Shortening
Losses (%)
x (m)
(ES)
0.00
75.00%
64.17%
60.96%
14.04%
0.00
0.00
0.00
12.93
16.47
17.28
18.24
25.85

UTS

75.00%
75.00%
75.00%
70.50%
69.76%
69.59%
69.40%
67.82%

64.17%
64.17%
64.17%
68.67%
69.76%
69.59%
69.40%
67.82%

60.96%
60.96%
60.96%
65.47%
66.56%
66.39%
66.19%
64.61%

Shrinkage
(SH)
59.33%
59.33%
59.33%
59.33%
63.84%
64.93%
64.76%
64.56%
62.98%

14.04%
14.04%
14.04%
5.03%
3.20%
3.20%
3.20%
3.20%

Friction

LOSSESOFPRESTRESSDIAGRAM

Anchor set
Elastic Shortening (ES)

80.00%

Shrinkage (SH)
Creep (CR)
Steel Relaxation (SR)

75.00%
70.50%
68.67%
65.00%

64.17%

65.47%
63.84%

69.76%

69.59%

69.40%
67.82%

66.56%
64.93%

66.39%
64.76%

66.19%
64.56% 64.61%
62.98%

57.61%
56.71%

57.44%
56.54%

57.24%
56.34%

60.96%
59.33%
56.52%
55.61%

55.66%
54.76%

52.01%
51.11%

50.00%
0.00

12.93

16.47

17.28

Prestresstendon section

18.24

25.85

II. Long Term Losses


Steel
Total Losses
Creep (CR) Relaxation
(%)
(SR)
52.01%
51.11%
23.89%
52.01%
51.11%
23.89%
52.01%
51.11%
23.89%
52.01%
51.11%
23.89%
56.52%
55.61%
14.88%
57.61%
56.71%
13.05%
57.44%
56.54%
13.05%
57.24%
56.34%
13.05%
55.66%
54.76%
13.05%
friction Losses equotion :
0 > x > 12.93
75.00% -+ 0.35% x
12.9 > x > 25.85
70.50% -+ 0.07% x x - 12.925
Long term Losses equotion :
0 > x > 12.93
51.11% + 0.35% x
12.93 > x > 16.47
x - 12.925
55.61% + 0.31% x
16.47 > x > 17.28
x - 16.4665699
56.71% -+ 0.21% x
17.28 > x > 18.24
56.54% -+ 0.21% x x - 17.279148
18.24 > x > 25.85
x - 18.239652
56.34% -+ 0.21% x

page 7 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

7.3 Effective Stress Force


Resume Prestressed Force at middle
Condition

short term
long term

Cable

% Losses of
prestress

%UTS
effective
prestress

[N/mm ]

[mm ]

[kN]

9.5%
19.4%

65.5%
55.6%

1218
1034

5630.46
5630.46

6856.01
5824.36

stress
2

Asp

VIII. STRESS AND DEFFLECTION ANALYSIS


1
2
Beam Segment
Length (m)
5.275
5.000
Additional length at the end of the beam =

5.000
0.30

5.000

5.275

0.00

0.00
Total Length =

0.00
26.15

8.1 Stress at initial


Description

Moment DL
Jacking Force
Losses due to friction
Pi
e (eccentricity)
Pi.e
Moment Net.

Middle

SEC 1-1

SEC 2-2

SEC 3-3

SEC 4-4

SEC 5-5

x - [m]

Span

0.00

5.28

10.28

15.28

20.28

12.78

[kN.m]
[kN]
%
[kN]
[m]
[kN.m]
[kN.m]

758.66
7854.49
4%
7388.44
0.312
-2303
-1545

0.00
7854.49
0%
7854.49
-0.055
429
429

497.18
7854.49
2%
7662.05
0.185
-1421
-924

729.61
7854.49
4%
7479.64
0.298
-2227
-1497

729.61
7854.49
5%
7366.75
0.298
-2193
-1464

497.18
7854.49
5%
7332.25
0.185
-1360
-863

758.66
7854.49
4%
7388.44
0.312
-2303
-1545

2
[N/mm ]

19.48

20.71

20.20

19.72

19.42

19.33

19.48

[N/mm ]

-17.30

4.80

-10.35

-16.77

-16.39

-9.66

-17.30

Allow.

2
[N/mm ]

13.02

-3.62

7.79

12.62

12.33

7.27

13.02

stress

Initial Stresses

top ( T )

2.18

25.51

9.86

2.95

3.03

9.67

2.18

-1.9

[N/mm2]

bot ( B )

32.50

17.10

27.99

32.34

31.76

26.60

32.50

33.6

Pi / A
M / Wa
M / Wb

8.2 Stress at service


> Load of precast
precast, slab
slab, diaphragm and prestress by PC Beam
> Live load and asphalt by composite
Description

( = M1 )
( = M2 )

x - [m]
[kN.m]
%
[kN]
[m]
[kN.m]
[kN.m]

Middle
Span
1673.56
19%
5818.89
-1813.94
-140.38
2016.97

SEC 1-1
0.00
0.00
24%
5352.84
292.33
292.33
0.00

SEC 2-2
5.28
1096.74
22%
5545.28
-1028.46
68.28
1321.78

SEC 3-3
10.28
1609.47
20%
5727.69
-1705.16
-95.68
1939.72

SEC 4-4
15.28
1609.47
19%
5900.45
-1756.59
-147.12
1939.72

SEC 5-5
20.28
1096.74
19%
5856.29
-1086.14
10.60
1321.78

SEC 6-6
12.78
1673.56
19%
5818.89
-1813.94
-140.38
2016.97

P/A

2
[N/mm ]

15.36

15.36

15.36

15.36

15.36

15.36

15.36

M 1 / Wa

2
[N/mm ]

-1.57

3.27

0.76

-1.07

-1.65

0.12

-1.57

M 1 / Wb

[N/mm ]

1.18

-2.46

-0.58

0.81

1.24

-0.09

1.18

M 2 / Wa'

2
[N/mm ]

4.73

0.00

3.10

4.55

4.55

3.10

4.73

Allow.

M 2 / Wb'

[N/mm2]

-10.15

0.00

-6.65

-9.76

-9.76

-6.65

-10.15

stress

slab ( S )

7.95

0.00

5.21

7.64

7.64

5.21

7.95

12.6

top ( T )

18.52

18.63

19.22

18.84

18.26

18.58

18.52

31.5

bot ( B )

6.39

12.89

8.13

6.41

6.84

8.62

6.39

-4.2

Moment DL
Losses due to friction
effective prestress P
P.e
Moment --- M1
Moment --- M2

Stress at Service
2

[N/mm ]
Note :

SEC 6-6

Moment DL =
Moment Bal =
Moment Net =
Pi =
P=
M=
A=
Wa =
Wb =
Wa' =
Wb' =

Moment due to dead load ( Chapter V - Moment Analysis )


Moment due to uniform load in balance condition ( Chapter 7.4 - Effective Stress Force )
( Moment DL + Moment Bal )
Initial Prestress ( at transfer condition - chapt. 7.4. Effective Stress Force )
Prestress at service condition.. ( Chapter 7.4 -effective Stress Force )
Moment Net.
Total Area of Precast Beam ( Chapter 3.1 - Precast Beam)
Modulus Section for Top section of Precast condition
Modulus Section for Bottom section of Precast condition
Modulus Section for Top section of composite Condition. ( Chapter 3.3 - Resume )
Modulus section for bottom section of composite condition . ( Chapter 3.3 - Resume )

page 8 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

8.3 Stress diagram at center span :


8.3.1. STRESS DIAGRAM AT INITIAL

a. Stress at beam end section when Prestress is applied :


Pi/A = 20.71 MPa

top = 26.28 MPa

M/Wa = 5.57 MPa

Pi/A = 20.71 MPa

bottom = 16.52 MPa

M/Wb = -4.19 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

75% UTS
7854.49 kN
-63.27 mm
0 kN-m

M = Mdl - Pi.e =

496.92
kN-m
33.60
MPa
-1.87
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

b. Stress at beam middle section when Prestress is applied :


Pi/A = 19.47 MPa

top = 2.19 MPa

M/Wa = -17.28 MPa

Pi/A = 19.47 MPa

bottom = 32.47 MPa

M/Wb = 13.00 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam =

70% UTS
7382.97 kN
311.73 mm
758.66 kN-m

M = Mdl - Pi.e =

-1542.9 kN-m
33.60
MPa
-1.87
MPa
control allow stress = meet requirement

allow comp at initial =


allow tension initial =

8.3.2. STRESS DIAGRAM AT CONSTRUCTION

a. Stress at beam middle section when diaphragm, RC deck is install and finish fresh concreting composite slab
Pi/A = 18.08 MPa

top = 12.88 MPa

M/Wa = -5.19 MPa

Pi/A = 18.08 MPa

bottom = 21.99 MPa

M/Wb = 3.91 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

65% UTS
6856.01 kN
311.73 mm
1673.56

M = Mdl - Pi.e =

allow comp at initial =


allow tension initial =

kN-m

-463.69
33.60
-1.87

kN-m
MPa
MPa

control allow stress = meet requirement

b. Stress at composite beam middle section due to asphaltic layer:


P/A = 18.08 MPa

M2/Wa'= 0.33 MPa

M1/Wa = -5.19 MPa

P/A = 18.08 MPa

M2/Wb'= -0.71 MPa

M1/Wb = 3.91 MPa

effective prestress =
Pi =
eccentricity (ei) =

65% UTS
6856.01
311.73

kN
mm

Mdl = Mbeam + Madl =

1673.56

kN-m

slab = 0.55 MPa


top = 13.22 MPa

bottom = 21.28 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt =

allow comp at initial =


allow tension initial =

-463.69
140.83
33.60

kN-m
kN-m
MPa

-1.87
MPa
control allow stress = meet requirement

page 9 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)


8.3.3. STRESS DIAGRAM AT SERVICE (at center of span)

Stress at composite beam middle section due to Live Load


P/A = 15.36 MPa

P/A = 15.36 MPa

M2/Wb'= -10.15 MPa

M1/Wb = 1.20 MPa

effective prestress =
Pi =
eccentricity (ei) =
Mdl = Mbeam + Madl =

slab = 7.95 MPa


top = 18.50 MPa

M2/Wa'= 4.73 MPa

M1/Wa = -1.59 MPa

56% UTS
5824.36 kN
311.73

mm

1673.56

kN-m

bottom = 6.41 MPa

M1 = Mdl + Pi.e =
M2 = Masphalt + LL =

-142.09
2016.97

kN-m
kN-m

allow comp at service =


allow tension at service =

31.50

MPa

-4.18
MPa
control allow stress = meet requirement

8.4 Deflection
8.4.1 Chamber due to Prestress Load
Deflection on middle section :
l
P

ee

pi= [ee+(5/6)(ec-ee)] x (P. l2 /8 Ec Ix)

l/2

pi=

ec

where :
l/2

P=
Eci =
Ixi =
l=
ee =

-54.43 mm
Prestress force
Modulus Elasticity of Concrete
Section Inertia
length of anchor to anchor
Distance between c.g of strand and
c.g of concrete at end

ec = Distance between c.g of strand and


c.g of concrete at centre

8.4.2 Deflection at initial, erection and service condition (based : PCI handbook 4.6.5 Long-Time Chamber Deflection)
Deflection () on simple span structure :
where :
q = Uniform Load
q= (5/384)*q*L4/Ec Ix)

P = Point Load

l = Beam Span

p= P.l /48 Ec Ix
Deflection calculation table : Estimating long-time cambers and deflections
Loading
WORKING LOAD
Release (1)
q (kN/m)
P (kN)
-54.43
1. Due to Prestress force
20.14
2. Due to beam weight (DL)
9.30
-34.29
3.27
3. Due to ADL
4. Due to Composite Overtoping

7.94

5. due to asphaltic (SDL)

1.73

5. due to Live Load = UDL + KEL

14.40

Resume of deflection :
1. Deflection at service
2. Deflection due to Live Load
3. Total deflection with LL

=
=
=

Long time cambers and deflection


(2)
multipliers Erection
multipliers
1.80 x (1)
-97.98
2.20 x (1)
1.85 x (1)
37.26
2.40 x (1)
-60.72
6.33
3.00 x (2)
-54.39
15.39
2.30 x (2)
-39.00

109.76

-15.76 mm
15.49 mm < allow. deflection L/800 =
-0.27 mm, chamber upward

Service (3)
-119.75
48.34
-71.42
19.00
-52.42
35.40
-17.02
1.26
-15.76
15.49
-0.27

31.9375 mm OK

page 10 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

IX. FLEXURAL STRENGTH AND DUCTILITY


9.1 Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
Effectif slab width, is minimum length from :
1. Girder web thickness + 16 Slab thickness
=3420 mm
2. Beam Ctc
=1600 mm . Control
3. Span length / 4
=6387.5 mm
Thus, Effectif slab width is :

28.00
0.85

MPa

=1600 mm

Partial Rebar:
fy =
400 MPa
Use
0 Dia.13 mm
As =
0.00 mm2

at tension area
b web =

220 mm

d=
1190.5 mm
Partial tension rebar ratio :
t =
As / (bweb x d )

t =

0.00000

t =

t =

0.000

t . fy / fc

Low Relaxation strand :


fpu =
1860
MPa
Strand stress ratio fpu / fpy =
dp =

for slab with fc' =


Value =

0.9
Aps =

1295.0 mm

Rebar in compresion area is neglected due calculation


c =

c =

value p = 0.28
2
5630.46 mm

Prestress ratio :
p =
Aps / (beff x dp )

p =

fpu {1 - p / (p.fpu/fc + d/dp (t-c)))


p fps/fc

beff =

1600 mm

0.0027174

1749.4 MPa
0.170
Resume of Steel Index Requirement (SNI Beton 03-2847-2002 pasal 20.8)
p + d/dp (t-c)
0.36
<

fps =
p =

0.170

fps =
p =

<

0.306

Under Reinf, Meet With Steel Index Requirement

9.2 Momen Capacity


b. eff
Z
Zone
4

Zone 3

C 4
Cc4

Cc3
Cc2

Zone 3
Zone 2
a

Tps = Aps . Fps


Tps = 9849918.17 N

Cc1

Zone 1

dp

strength reduction factor


= 0.8
Tps=Aps.fps
T = As.fy

COMPOSITE BEAM
Location of Depth of Concrete Compression Block (a) :
hi
wi
Aci=hi.wi
Conc. Strength fc'i
Zone
4
3
2
1

(mm)
200.00
70.00
5.00
112.57

(mm)
1600
385
400
220

(mm2)
320000
26950
2000
24764.843

MPa
28.00
28.00
70.00
70.00

CIP Slab
CIP Slab
Beam
Beam

Cci=0.85 fc'i.Aci
N
7616000
641410
119000
1473508

Depth of Concrete Compression Block is located at zone 1


a = {(Tps-Cc2-Cc3-Cc4)/(twebx0.85xfc' beam)} + tslab + tflange
Mn = (Tps (dp - comp. point) + As.fy (d-comp. point)
Mn = 9058.1887 kN.m
50 year,so Transient act factor = 1
Bridge life time design for
Mn / Mult =
1.580
Mult = 1x 5,732kN-m

Comp (i)

Compresion

Point (mm) Point (mm)


100
235
145.47
273
331

a=
Mn =

387.57 mm
11322.74 kN.m

>1, Moment capacity meet with requirement

9.3 Cracking Capacity


Stress at bottom girder section due to service load (bot at service) =

6.39 MPa

Concrete flexural tension strength fr =

5.9 MPa

Crack Moment, Mcr = (bot at service + fr ) Wb.comp + Momen


Mcr =
Mn / Mcr =

(DL+ADL+LL+I)

6125.85 kN.m
1.479
> 1.2 ---- Cracking Capacity requirement is achieve

page 11 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

X. SHEAR ANALYSIS
10.1 Shear calculation based on SNI 03-2847-2002
Alternatif solution to calculated shear on prestress element is use for structure element which have effective prestress above 40%
of ultimate tensile stress
40% Ultimate Tensile Strength
Effective Prestress

= 744
= 1034

Section Properties :
Ix = 6.368E+10 mm4
Yb = 536.73368 mm
Ag =

MPa
MPa

Effective Prestress > 40% fpu

Ixcomp = 1.694E+11 mm4


Ybcomp =
852.3 mm

379250 mm2

Load :
Effective prestress Pe =
Factored Load :
qult DL + ADL =
28.86
qult LL =
25.92
Pult LL = 197.57

5824.36 kN
kN/m
kN/m
kN

Unfactored Load :
q DL + ADL =
q sdl =
q DL + ADL =

20.51
1.73
22.24

kN/m
kN/m
kN/m

Concrete Shear resistance contribution (Vc)


Nominal shear strength provide by concrete
Vc = {0.05sqrt(fc') + 5 (Vu.dp/Mu)}bw.d
but nominal strength (Vc) should taken between : (1/6).sqrt(fc').bw.d < Vc < 0.4sqrt(fc').bw.d
and Vu.dp/Mu 1
where :
Mu = Maximum factored moment at section
Vu = Maximum factored shear force at section
d = distance from extreme compresion fiber to centroid of prestress tendon.
But d need not to take n less than 0.8 hcomposite
bw = width of shear section
RSNI T-12-2005 : Shear force on beam is hold a part by concrete and the rest of force is hold by shear steel. Concrete contribution
(vc), is define as shear force when diagonal cracking appear.
Vn = Vc + Vs
Vn = Vu /

where :

Vn = Nominal Shear force


Vc = Concrete shear contribution
Vs = Shear steel contribution

Zonafication for shear steel stirup calculation


Zone 1
Vn < 0.5 Vc
Zone 2
Vn < Vc+[0.35 or (75/1200) sqrt(fc')] bw d

Zone 3

Zone 4

Zone 5

Vn < Vc+0.33 sqrt(fc') bw d

Vn < Vc+0.67 sqrt(fc') bw d

Vn > Vc+0.67 sqrt(fc') bw d

Vu = Ultimate Shear force


= Shear reduction factor
= 0.75

No need to use stirup


Required stirup spacing with minimum spacing :
S 0.75 H
S (av.fy) / (0.35 bw)
S 600mm
S (av.fy/fpu) (80/Aps) d sqrt(bw/d)
Required stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.75 H
S 600mm
Required tight stirup spacing with spacing :
S (av.fy.d) / ((Vu/)-Vc)
S 0.375 H
S 300mm
Section to small, change beam section

page 12 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

Shear rebar steel


fy =
400 MPa
Use
2 leg Dia.13 mm
Av =

265.46 mm2

shear width :
bw = 220

mm

700

mm

bw-e =

Shear steel requirement calculation table :


ecomp
dist.
d=dp>0.8H
Vu
Mu
m
m
m
kN
kN-m
0.1
0.3875
0.775
1.7
2
3
4
5
6
7
8
9
10
11
12
12.775

0.267
0.283
0.304
0.352
0.367
0.413
0.454
0.492
0.524
0.552
0.576
0.595
0.610
0.620
0.626
0.627

kN

1.00
1.00
1.00
1.02
1.03
1.08
1.12
1.16
1.19
1.22
1.24
1.26
1.28
1.29
1.29
1.30

891.09
873.12
848.90
791.08
772.33
709.82
647.31
584.80
522.29
459.78
397.27
334.76
272.25
209.74
147.23
98.78

89.38
342.45
674.35
1423.99
1654.21
2375.95
3027.44
3608.70
4119.71
4560.48
4931.01
5231.30
5461.34
5621.14
5710.70
5731.79

dp(Vu/Mu)

Vc
kN

Vn
kN

Vs
kN

Shear
Zonasi

1.00
1.00
1.00
0.57
0.48
0.32
0.24
0.19
0.15
0.12
0.10
0.08
0.06
0.05
0.03
0.02

1192.03
1192.03
1192.03
729.21
644.69
483.12
399.44
346.27
307.83
277.39
251.58
228.52
207.11
186.61
166.52
150.97

1188.13
1164.16
1131.87
1054.77
1029.77
946.42
863.08
779.73
696.38
613.04
529.69
446.34
363.00
279.65
196.31
131.71

-3.91
-27.87
-60.17
325.56
385.07
463.31
463.64
433.46
388.55
335.64
278.11
217.82
155.89
93.04
29.79
-19.26

2
2
2
3
3
3
3
3
3
3
3
3
3
2
2
2

Use Space
mm
380
380
380
333
285
248
257
284
326
386
424
428
430
432
433
433

use
mm
200
200
200
200
200
200
250
250
300
300
300
300
300
300
300
300

ShearSteelRequirementPosition

3000.0
2500.0
2000.0

Zona1

Zona2

1500.0

Zona3

1000.0

Zona4

Vn=Vu/f

500.0
0.0

beam sectionpoint

x (m) from
range
nos shear
span edge
(m)
(row)
Shear spacing S - 75
0
0
0
Shear spacing S - 100
0
0
0
Shear spacing S - 125
0
0
0
Shear spacing S - 150
0
0
0
Shear spacing S - 200
4
4
20
Shear spacing S - 250
6
2
8
Shear spacing S - 300
12.775
6.775
23
total shear rebar per half span (row) =
51
total shear rebar per span (row) =
102

Shear Rebar configuration

page 13 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

10.2 Horisontal Shear


Width of contact surface area
Effective Height
= 0.75
fy =
400 MPa
Use
2 leg Dia.13 mm

bv =
d=

Area horisontal Shear Steel


Avh =
Horisontal Shear steel Spacing
s=
v =
Horisontal Shear steel ratio
Shear horisontal Nominal
Vnh = (1.8 Mpa + 0.6 v. fy) . bv .d

250 mm
1216 mm

265.46 mm2
300 mm
0.354%

Vnh =
805.44 KN
Requirement for shear horisontal steel :
Vult <Vnh < 350 bv.d
Vult = Ultimate shear due to superimposed DL + LL
Vult =
484.98 kN
Vnh =
604.08 kN
RESUME:
3.5 bv d =
1064.00 kN
Shear horisontal : OK
Minimal Use :
bys =
250 mm
Spacing =
1232.03 mm or
4 tweb = 880 mm
Avh = 50 by.s / fy
Max. Spacing =
300.00 mm
Avh = 215.46875 mm2/m
min no. Spacing =
86 @ 2D13 for shear horisontal / span
Resume = shear horizontal steel is provide by beam shear steel
XI. END BLOCK DESIGN
Block Anchor dimension
type
b
a

dia hole

(mm)

(mm)

(mm)

165
215
265

165
215
265

51
63
84

7
12
19

Concrete Area
Block Area
2
2
2
A (mm ) A1 (mm ) A2 (mm ) sqrt(A2/A1)
25182.18
43107 75
43107.75
64683.23

27225
46225
70225

1750000
2100000
2450000

8.02
6 74
6.74
5.91

SNI 03-2847-2002 Pasal 11.3.2 (Anchorage Zone)


Maximum strand =
19
Anchor Block type =
19
Strand
Load factor =
1.2
Reduction factor () =
0.85
1. End Bearing
Ultimate Point Load
Pu = min (1.2 x nStrand x Astrand x %JF x fpu , nstrand x Astrand x 96% x fpu)
Pu =
3141.8
kN
Nominal concrete comp. :
End Bearing stress :
comp = Pu / A
fci =
56.00 Mpa
comp =
48.57
MPa
min(2, sqrt(A2/A1)) =
2.0
Nominal fci = x 0.7 x fci x min(2,sqrt (A2/A1))
> comp =
48.57 MPa
Nominal fci =
66.64
ten-

Nos

Anchor

don

strand

Height

sheath
hole

Ult. Point
Load
(Pu)
kN

Block
Area
(A)
mm2

84
84
84

3141.80
3141.80
3141.80

64683.23
64683.23
64683.23

( ai )
mm

0
0
0
1
2
3

0
0
0
19
19
19

265
265
265

End Bearing Nominal


comp. fci
Stress
(EBS=Pu/A)
Mpa
Mpa

48.57
48.57
48.57

66.64
66.64
66.64

Remark

EBS < Nominal Compresion


EBS < Nominal Compresion
EBS < Nominal Compresion

page 14 / 15

PCI Monolith H-125cm ; L-26.15m ; CTC-160cm - RSNI (Rev.04)

2. Stirrup and Spalling Reinforcement


Load factor =
1.2
Reduction factor () =
0.85
fy =
400
MPa
Bursting Steel
Diameter closed stirup =
13 mm
Stirup Area =
132.7 mm2
tenNos
Anchor
sheath
Jacking
don
strand
Height
hole
Force
kN

Bursting
Area
(Abs)
mm2

End
Bearing
(EBS)
Mpa

2618.1639
2618.1639
2618.1639

64683.23
64683.23
64683.23

40.48
40.48
40.48

( ai )
mm

0
0
0
1
2
3
total

EBS/0.7

(fcc'-fci)/4.1

fl / 0.5 fy

fcc'
Mpa

fl
Mpa

68.03
68.03
68.03

2.9
2.9
2.9

1.47%
1.47%
1.47%

sp
(mm)

0
0
0
19
19
19
57

265
265
265

Anchor Zone Stirrup


JF Load =
Ult. JF =

84
84
84

7854.49 kN

a1 =

795.00 mm

9425.39 kN

H=

1250 mm

T bursting = 0.25 Ult.JF (1-a1/H)


T bursting = 857.71049 kN

Diameter closed stirup =


No. Leg of stirrup =
Stirup Area =

13 mm
4 leg
530.9 mm2

136.6
136.6
136.6

d bursting = 0.5(h-2e)
d bursting = 561.733685 mm
Anchor Stirup Rebar = T bursting / 0.5 fy
Anchor Stirup Rebar =
4288.6 mm2
use no of stirup =
9 pcs

Spalling Rebar
Spalling Force = 2% JF
p
g Force =
157.1 kN
Spalling
Diameter closed stirup =
Stirup Area =
use no of stirup =

13 mm
132.7 mm2
6 pcs

page 15 / 15

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