0 0 0 0 0

0 0 0

WEAR

DRIVEN
W0

SHAFT ENDS

W2

BELT

ANG.(TAPER

T3

T4
0.8

W2

OVER LOCKING

D4

H8

D2

h8

D1

h8

0.8

R-L

ELEMENT LENGTH

D3

D4

0.8

R-L

H8

D2

h8

D1

h8

D5

D6

R-M

0.8
S3

OVER LOCKING

AS PER
CLIENT
ORDER

D5

0.8

ELEMENT LENGTH

D3

LOCKING
ELEMENT

T4

S3

R-N

AS PER
CLIENT
ORDER

R-M

0.8

IN DEG.)

T3

R-N

LOCKING
ELEMENT

4 0 0 0

1.6

MAX

W2

BELT

W1

T2

SHAFT ENDS

MAX

NON-DRIVEN

+5
T1-0

DRIVEN
SHAFT ENDS

MIN.AFTER
MACHINING

WEAR

W1
W0

ATD

1.6

+5
-0
T1

SHAFT ENDS

T2

NON-DRIVEN

MIN.AFTER
MACHINING

DRAWING No.

1.6

BEARING

R-N

DETAIL

>

S2

HOUSING(1)

HOUSING(1)

TYPICAL WELD DETAIL.

WELD PROCEDURE TO BE

DETAIL C

BEARING

HOUSING(1)

>

>

S2

DETAIL

BEARING

BEARING

DETAIL A

>

HOUSING(1)

APPROVED BY CLIENT
S1

S1

TYPICAL WELD DETAIL.

WELD PROCEDURE TO BE

STANDARD END DISCS

COMPACT END DISCS

T2

1.6

WEAR

W1
DRIVEN
SHAFT ENDS

W0
W2

MAX

+5
-0
T1

SHAFT ENDS

T-BOTTOM TYPE/C

1.6

NON-DRIVEN

MIN.AFTER
MACHINING

APPROVED BY CLIENT

TURBINE TYPE/S

W2

BELT
R-N
LOCKING
ELEMENT

AS PER
CLIENT
ORDER

R-M

0.8
0.8

OVER LOCKING

BEARING

1.6

GENERAL NOTES:

TABLE OF SIZES AND RATED LOADS:- SEE DGN 4001

ALL SIZES IN mm, TAPER ANGLE IN DEGREES.
BELT TENSIONS F1 & F2 IN kN

DETAIL

>

>

S2

T3

R-N

BEARING

DETAIL B

HOUSING(1)

D4

H8

D2

h8

R-N

HOUSING(1)

D1

h8

D5

D6

IN DEG.)

0.8

R-L

ELEMENT LENGTH

D3

ANG.(TAPER

T4

S3

SHAFT TORQUE Q IN Nm
SHAFTS DESIGNED FOR 2,5 TIMES RATED TORQUE TO ALLOW FOR HIGHER STARTUP TENSIONS AND TORQUES
SHAFTS DESIGNED FOR 2,5 TIMES RATED TORQUE DRIVEN FROM A SINGLE END

S1

BEARING LIFE OF 100 000 HRS, BASED ON BELT SPEED OF 10 m/s

NOTES, GENERAL:

TYPICAL WELD DETAIL.

BEARING CENTRES ARE TO THE CENTRE OF THE BEARING HOLDING DOWN BOLT GROUP.

WELD PROCEDURE TO BE

BEARINGS ARE NOT ALWAYS LOCATED AT THE CENTRE OF THE BEARING HOUSING (1).

APPROVED BY CLIENT

T-BOTTOM TYPE/S

NOTES FOR MANUFACTURER:

BREAK ALL SHARP EDGES
DRIVE PULLEYS: FIXED BEARING TO BE MOUNTED ON THE DRIVE END OF THE SHAFT

STANDARD END DISCS

DRUM LONGITUDINAL WELD: WELD PROCEDURE TO BE APPROVED BY THE CLIENT.THE WELD

MUST BE DONE COMPLETELY IN THE FLAT POSITION AS PART OF THE WELD PROCEDURE.
THE INTERNAL WELD BEAD MUST BE GROUND FLUSH.

END DISC TO DRUM CIRCUMFERENTIAL WELD FOR T-BOTTOM PULLEY:IF DESIRED THE WELD CAN BE
MOVED FURTHER ALONG THE DRUM BY USING A THICKER END PLATE TO START WITH. THIS WILL
PROVIDE BETTER ACCESS TO PERFORM THE INNER ROOT WELD. OTHER END DISC DETAILS REMAIN UNCHANGED.

NOTES FOR CLIENT: OPTIONAL DECISION BY CLIENT / PROJECT ENGINEER:

SHAFT STEP LOCATED TO ALLOW FITTING OF TACONITE SEALS IF REQUIRED (WIDER THAN LABYRINTH SEALS SPECIFIED AS STANDARD IN THIS TABLE).

TO MINIMISE NUMBER OF BEARING SIZES, A LARGER BEARING SIZE THAN TABLED CAN BE SPECIFIED. BUT CHECK DIM S2 AND SUFFICIENT LENGTH FOR BEARIN

NOTES FOR CLIENT:

DRIVE SHAFT COUPLINGS:
IF BIKON FLANGE COUPLINGS ARE USED THE SHAFT DIAMETER (DIMENSION D1) CAN BE REDUCED BY UP TO 10 mm OUTSIDE OF THE BEARINGS.

IF KEYED COUPLINGS ARE USED THE KEYWAY STRESSES MUST BE EVALUATED. IT MAY BE NECESSARY TO USE TWO KEYS. IN THIS CASE TANGENTIAL TAPER KEY
BELT TENSION RATINGS:
BELT TENSION RATED LOADS F1 & F2 ARE FOR THE RUNNING CONDITION. NO ALLOWANCE HAS BEEN BUILT IN FOR OVERLOADING.
IF THE CLIENT IS CONCERNED THAT ACTUAL RUNNING BELT TENSIONS MAY BE HIGHER, THEN A LARGER PULLEY MUST BE SELECTED.
MATERIALS:
SHAFT:

080M40 Cond N (EN8)

THIS DRAWING MUST BE READ INCONJUCTION WITH

Min Izod 20 J at room temp (all sizes)

DRAWING NUMBER 00000-000-4001

SHELL:

S355JR TO EN 10025:24

END DISC:

CONVEYOR DATA SHEET

4001

DATA SHEET ADDED

18/04/2006

SW

DRAWING & DATA SHEET UPDATED

20/07/2006

SW

ISSUED FOR MANUFACTURE

1.0

COMPACT END DISC ADDED,TOLERANCE AND

2.0

A. LILL DRAWN
A. LILL
CHECKED
A. LILL

31/07/2006

SW

12/09/2011

GTS A. LILL DESIGNED

S355JR TO EN 10025:24

COPYRIGHT

S.WRENCH

S.WRENCH

COMPANY

ANGLO AMERICAN

A.D.LILL

A.LILL

PROJECT

STANDARD DRAWINGS

AREA

CONVEYORS

SCALE:

LOCATION

GENERAL NOTES EDITED TO SUIT THE CLIENT.

DES.ENG.

A.D.LILL

A.LILL

ANGLO TECHNICAL DIVISION

PROJ.ENG

ORIGINAL

JOB

A1

TITLE

DRG. SIZE

CONVEYOR PULLEY DETAILS

SHEET
TITLE

DRG No

REFERENCES

000-000-000-4000_2.dgn 2011/10/31 01:08:29 PM

TITLE

DRG No

DETAIL

MARK

REVISIONS

DATE

INIT APPVD

COPYRIGHT
NAME

DATE

DRG No.

SIGNATURE
PROJ.

50

100

150

-0

0
BUS. UNIT

-4

SEQ. No.

REV.

2.0