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SS4620B & EL200B EXCAVATORS

4SG1-UP, 5EG1-UP

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Systems Index Tab
Specifications
Systems Operations
Systems Operations
Testing and Adjusting

SENR5417-02
Contents for
Service Manual SENR5415
Title

SK4 & SK6 Engines Basic


Components

E200B & EL200B Hydraulic System


E200B & EL200B Electronic System
E200B & EL200B Hydraulic System
E200B & EL200B Hydraulic &
Electronic System
Service Manual Supplement
E200B & EL200B Accumulator
Disassembly and Assembly
E200B & EL200B Machine Systems
Electrical System & Operators Station Index Tab
Service Manual
E200B & EL200B Electrical System
Service Manual
E200B & EL200B Monitoring System
Service Manual
E200B & EL200B Electronic
Controller
Maintenance Index Tab
Operation & Maintenance Manual
E200B & EL200B (Earlier)
Operation & Maintenance Manual
E200B & EL200B (Later)
Operation & Maintenance Manual Supplement
E200B & EL200B
Operation & Maintenance Manual
SK4 & SK6 Engines Basic
Components
Schematic Index Tab
Schematic
E200B & EL200B Hydraulic System
(4SG1-7935, 5EG1-807)
Schematic
E200B & EL200B Hydraulic System
(4SG7936-Up, 5EG808-Up)
Schematic
E200B & EL200B Electrical System
(4SG1-5705, 5EG1-615)
Schematic
E200B & EL200B Electrical System
(4SG5706-Up, 5EG616-Up)

02/13/08

Form No.
SENR2300
SENR5416
SENR7733
SENR5417
SENR3130
SENR2870
XEBR1230
SENR2872
SENR4528
SENR4502
SENR4525
SENR4527
SENR4522
SENR4316
SENR2996
SENR4523
SENR4524
SENR4886
SENR2874
XEBU9591
XEBU9639
XEBU9640
XEBU2046
SENR2902
SENR4533
SENR4885
SENR4534
SENR4535

205 & 211 EXCAVATORS


3HC1-UP, 4DC1-UP, 4EC1-UP, 5CC1-UP

SENR3170-07

Section

Form No.

Title

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
4.236 & T4.236 Diesel Engines
Disassembly and Assembly
4.236 & T4.236 Diesel Engines
Vehicle Systems Index Tab
Specifications
205/211 Hydraulic System & Brakes
Systems Operation, Testing & Adjusting
205/211 Hydraulic System & Brakes
Schematic
205/211 Hydraulic System & Brakes
Disassembly and Assembly
Hydraulic Pumps & Motors
Disassembly and Assembly
205/211 Vehicle Systems
Electrical System & Operators Station Index Tab
Schematic
205/211 Electrical System
(3HC1-3HC136, 4DC1-4DC240,
4EC1-4EC134, 5CC1-5CC192)
Schematic
205/211 Electrical System
(3HC17-Up, 4DC241-Up, 4EC135Up, 5CC193-Up)
Operators Station & Electrical System
205/211 Excavators
(3HC1-3HC136, 4DC1-4DC240,
4EC1-4EC134, 5CC1-5CC192)
Operators Station & Electrical System
205/211 Excavators
(3HC17-Up, 4DC241-Up, 4EC135Up, 5CC193-Up)
Maintenance Index Tab
Operation & Maintenance
205/211 Excavators
Operation & Maintenance
205/211 Excavators

02/13/08

Combined Manual SENR3168

SENR7733
SENR3170
SENR3130
SENR2870
SENR4132
KEBR2353
SENR2872
SENR4313
SENR4314
SENR3565
SENR3358
SENR4317
SENR2996
SENR3615

Dlr.
Net
.51
.30
2.98
.30
8.65
.30
2.98
8.65
5.66
8.65
8.65
.30
5.66

SENR3614

5.66

SENR3621

5.66

SERN3622

8.65

SENR2874
HEBU6005
SEBU6043

.30
16.22
16.22
140.00

205B & 211B TRACK-TYPE EXCAVATORS


5ZF1-UP, 6XG1-UP
Combined Manual SENR4330
Section

Title

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114 & 3116 Engines
Systems Operation, Testing & Adjusting
3114 & 3116 Engines
Engine Supplement
3114 & 3116 Engines
Disassembly & Assembly
3114 & 3116 Engines
Disassembly & Assembly
3114Engine Supplement
Vehicle Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Systems Operation
Drive System
Testing & Adjusting
Hydraulic System
Schematic
205B, 211B Hydraulic System
Disassembly & Assembly
205B, 211B Vehicle Systems
Electrical System & Operators Station Index Tab
Schematic
205B Electrical System
Schematic
211B Electrical System
Maintenance Index Tab
Operation & Maintenance

02/13/08

Form No.
SENR7733
SENR4332
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4343
SENR2872
SENR4327
SENR4324
SENR4333
SENR4328
SENR4326
SENR4344
SENR2996
SENR4320
SENR4347
SENR2874
SEBU6325

Rev.
08
03
06
08
05
01
06

01

Dlr.
Net
.51
.30
2.98
.30
8.65
8.65
5.66
8.65
2.98
.30
5.66
10.35
2.98
5.66
5.66
13.44
.30
5.66
5.66
.30
16.22
118.0
7

206/212 EXCAVATORS
2RC1-UP, 3GC1-UP, 3JC1-UP, 5DC1-UP

SENR3173-06
Contents for
Combined Manual SENR3171

Section

Title

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Power Train Index Tab
Disassembly and Assembly

4.236 & T4.236 Diesel Engines


Power Train
(2RC249-UP, 3GC150-UP)

Form No.
SENR7733
SENR3173
SENR3130
SENR2870
SENR4132
SENR2871
SERN4322

Rev.
08
06
06
02

Dlr.
Net
.51
.30
2.98
.30
8.65
.30
8.65

Vehicle Systems Index Tab


Specifications
Systems Operation, Testing & Adjusting
Specifications, Systems Operation, Testing
& Adjusting
Schematic

SENR2872
SENR3617
SENR3618
SENR3620
SENR3561

5.66

Schematic

SENR3562

5.66

Disassembly & Assembly


Disassembly & Assembly
Disassembly & Assembly Supplement
Electrical System & Operators
Schematic

Schematic

Operators Station & Electrical System

Operators Station & Electrical System


Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance

02/13/08

206/212 Hydraulic System & Steering


206/212 Hydraulic System & Steering
206/212 Air, Brake & Axle
Stabilizer System
206/212 Hydraulic System
(2RC1-2RC293, 3GC1-3GC195,
3JC1-3JC122, 5DC1-5DC139)
206/212 Hydraulic System
(2RC294-UP, 3GC196-UP, 3JC123UP, 5DC140-UP)
Hydraulic Pumps and Motors
Vehicle System
206/212 Excavators
Station Index Tab
206/212 Electrical System
(2RC1-2RC293, 3GC1-3GC195,
3JC1-3JC122, 5DC1-5DC139)
206/212 Electrical System
(2RC294-UP, 3GC196-UP, 3JC123UP, 5DC140-UP)
206/212 Excavators
(2RC1-2RC293, 3GC1-3GC195,
3JC1-3JC122, 5DC1-5DC139)
206/212 Excavators
(2RC294-UP, 3GC196-UP, 3JC123UP, 5DC140-UP)
206/212 Excavators
206/212 Excavators

SENR3358
SENR4321
HENR4057
SENR2996
SENR3613

01

01

.30
2.98
13.44
5.66

8.65
8.65
13.44
.30
5.66

SENR3612

5.66

SENR3623

8.65

SENR3624

8.65

SENR2874
HEBU6008
SEBU6044

01

.30
16.22
16.22
154.99

206B & 212B EXCAVATORS


9BF1-UP, 3PJ1-UP

SENR4342-04
Contents for
Combined Manual SENR4340

Section
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Supplement
Disassembly & Assembly
Disassembly & Assembly
Power Train Index Tab
Disassembly & Assembly
Vehicle Systems Index Tab
Specifications
Systems Operation
Systems Operation

Title

3114 & 3116 Engines


3114 & 3116 Engines
3114 & 3116 Vehicular Engines
3114 & 3116 Engines
3114 & 3116 Engine Supplement
Power Train

Hydraulic System
Hydraulic System
Stabilizer/Dozer, Brake, Drive
& Steering Systems
Testing & Adjusting
Hydraulic System
Schematic
206B, 212B Hydraulic System
Disassembly & Assembly
206B, 212B Vehicle Systems
Electrical System & Operators Station Index Tab
Schematic
206B & 212B Electrical System
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance
Supplement

02/13/08

Form No.

Rev.

SENR7733
SENR4342
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4343
SENR2871
SENR4345
SENR2872
SENR4327
SENR4324
SENR4329

08
04
06

SENR4328
SENR4325
SENR4346
SENR2996
SENR4323
SENR2874
SEBU6326
SEBU6910

01

08
05
01
06

Dlr.
Net
.51
.30
2.98
.30
8.65
8.65
5.66
8.65
2.98
.30
8.65
.30
5.66
10.35
13.44
5.66
5.66
13.44
.30
5.66
.30
16.22
16.22
148.04

213B EXCAVATOR
1EJ1-UP

Contents for
Combined Manual SENR3789

Section

Title

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114 & 3116 Engines
Systems Operation, Testing & Adjusting
3114 & 3116 Engines
Supplement
3114 & 3116 Vehicular Engines
Disassembly & Assembly
3114 & 3116 Engines
Disassembly & Assembly
3116 Engine Supplement
Vehicle Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Systems Operation
Drive System
Testing & Adjusting
Hydraulic System
Schematic
Hydraulic System
Disassembly & Assembly
Vehicle Systems
Disassembly & Assembly
Hydraulic Pumps and Motors
Electrical System & Operators Station Index Tab
Systems Operation, Testing & Adjusting
Operators Station & Electrical
System
Schematic
Electrical System
Maintenance Index Tab
Operation & Maintenance
213B Excavator
Operation & Maintenance
Supplement

Form No.

Rev.

SENR7733
SENR3783
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR3795
SENR2872
SENR3797
SENR3798
SENR3799
SENR4301
SENR4309
SENR3794
SENR3358
SENR2996
SENR3787

08
03
06

SENR3791
SENR2874
SEBU6049
SEBU6910

01

08
05
01
06

01
01
02

01

Dlr.
Net
.51
.30
2.98
.30
8.65
8.65
5.66
8.65
2.98
.30
5.66
8.65
2.98
5.66
5.66
8.65
8.65
.30
8.65

8.65
.30
16.22
16.22
142.43
NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

02/13/08

214/224 WHEEL-TYPE EXCAVATORS


1KB1-UP, 9MB1-UP, 2JC1-UP, 5TC1-UP

Contents for

Section

Form No.

Title

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
6.3544 & T6.3544 Diesel Engines
Vehicle Systems Index Tab
Service Manual
214/224 Excavators
Schematic
214/224 Hydraulic System
Disassembly and Assembly
Hydraulic Pumps & Motors
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting

Combined Manual SENR3177

SENR4133
SENR2872
HENR3095
SENR3566
SENR3358

214/224 Electrical System (1KB, 5TC)

SENR3639

Schematic
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance
Operation & Maintenance

214/224 Electrical System (2JC, 9MB)

SENR3640
SENR2874
HEBU6004
SEBU5859
SEBU6007

02/13/08

.30
2.98
5.66
8.65
.30

SENR3778

Schematic

214/224 Excavators
Perkins Engine Supplement
Overload Warning System
Supplement

Dlr.
Net
.51
.30
2.98
.30

5.66
5.66
.30
16.22
162
140.00

214B, 214B FT, 224B EXCAVATORS


4CF1-UP, 7WF1-UP, 9MF1-UP

SENR4302-04
Contents for Combined
Service Manual SENR3774

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114, 3116 & 3126 Engine
Systems Operation, Testing & Adjusting
3114, 3116 & 3126 Engine
Engine Supplement
3114, 3116 Engine
Engine Disassembly & Assembly
3114, 3116 & 3126 Engine
Engine Supplement (Disassembly &
3116 Engine
Assembly)
Power Train Index Tab
Disassembly & Assembly
Systems Index Tab
Hydraulic System Specifications
Hydraulic System Systems Operation
Stabilizer/Dozer, Steering Brake & Drive
Systems Systems Operation
Hydraulic System Testing & Adjusting
Schematic
214B Hydraulic System
Schematic
224B Hydraulic System
Machine Systems Disassembly & Assembly
Electrical System & Operators Station Index Tab
Operators Station & Electrical System
214B Engine
Schematic
24B Engine
Maintenance Index Tab
Operation & Maintenance Manual
Operation & Maintenance Supplement

02/13/08

Form No.
SENR2300
SENR3779
SENR7733
SENR4302
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR3795
SENR2871
SENR4315
SENR2872
SENR3797
SENR3798
SENR4303
SENR4301
SENR3773
SENR4319
SENR3796
SENR2996
SENR3788
SENR3792
SENR2874
SEBU6048
SEBU6910

Rev.

Dlr.
Net

.30

.30
.30

.30
.30

IC

215 EXCAVATOR
57Y1-UP, 14Z1-UP, 61Z1-UP

SENR2167-04
Contents for Combined
Service Manual SENR2165

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3204 Engine (10X)
Systems Operation, Testing & Adjusting
3204 Engine (10X)
Disassembly & Assembly
3204 Engine (10X)
Systems Index Tab
Specifications
215 Excavator Hydraulic System
Systems Operation, Testing & Adjusting
215 Excavator Hydraulic System
Schematic
215 Hydraulic
Schematic
215 & 215B Increased Lift Hydraulic
Hydraulic Horsepower Adjustment
Procedure Supplement
Disassembly & Assembly
Electrical System & Operators Station Index Tab
Schematic
215 Operators Station & Electrical System
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance Manual

02/13/08

Form No.
SENR2300
SENR2166
SENR7733
SENR2167
SENR3130
SENR2870
SENR2136
SENR2137
SENR2168
SENR2872
SENR2169
SENR2170
SENR2171
SENR4121
SENR4116
SENR2172
SENR2996
SENR2489
SENR2173
SENR2174
SENR2874
SEBU5818

Rev.

Dlr.
Net

.30

.30

.30

.30

IC

215B EXCAVATOR
96L1-UP, 95Z1-UP

Section
Binder
Binder Label
Safety
Service Manual Contents
Engine Index Tab
Spacer Plate Supplement
Specifications
Specifications
Systems Operations, Testing and
Adjusting
Systems Operations, Testing and
Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation, Testing and Adjusting
Tee Test Tools
Flow Meter Tee Test
Flow Meter Tee Test Procedure
Schematic
Schematic
Disassembly and Assembly
Maintenance Index Tab
L&M Guide
Maintenance
Operation Manual

SENR7423-07
Contents for
Service Manual SENR7421
Title

Form No.

3304/3306 Engine
3304 Engine (48V)
3304 Engine (12Z)
3304 Engine (48V)

SENR2300
SENR7422
SENR7733
SENR7423
SENR2870
SENR7883
SENR7424
SENR2252
SENR7425

3304 Engine (12Z)

SENR2253

New Scroll Fuel System


3304 Engine (48V)

SENR2066
SENR7426
SENR2872
SENR7427
SENR7428
REG00910
SENR7715
SENR7716
SENR7896
SENR4121
SENR7431
SENR2874
HEBU5514
HEBU5882
SEBU5513

Hydraulic System
Hydraulic System

XIV
Hydraulic System (96L1748-Up)
Hydraulic System; Increased Lift
Machine Systems
(96L)
(95Z)
Supplement

Rev.

08
05

Dlr.
Net
6.90
.30
.51
.30
.30
8.65
8.65

01

5.66

06

8.65

08
03

01
01
02
01

Note:
SENR3334, Air Conditioning and Heating Systems Service Manual with R-12 Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

02/13/08

2.98
.30
5.66
8.65
2.98
5.66
5.66
8.65
.30
16.22
2.36

215B Excavator
9YB1-Up, 2XC1-Up, 4FC1-Up, 4JC1-Up
TITLE
Safety
Service Manual Contents
Engine Index Tab
3204 Engine Specifications
3204 Engine Sys. Oper. Testing & Adjusting
3304 Engine Specifications
3304 Engine Sys. Oper. Testing & Adjusting
3204 Engine Disassembly & Assembly
New Scroll Fuel System Disassembly & Assembly
3304 Engine Disassembly & Assembly
Systems Index Tab
Pilot Control Valve Supplement (4T9895)
215B Hydraulic Pump & Motor Supplement
215B Hydraulic Pump & Motor Supplement Disassembly & Assembly
215B Excavator Hydraulic System Specifications
215B Excavator Hydraulic System Sys. Oper. Testing & Adjusting
215B Excavator Hydraulic System Schematic
215B Increased Lift Hydraulic Schematic
215B Excavator Electric System Schematic
215 Machine Systems Disassembly & Assembly
Maintenance Index Tab
215B Maintenance
215B Maintenance
Binder
Binder Label

Contents for
Combined Manual SENR3035
FORM NO.
SENR7733
SENR3037
SENR2870
SENR2136
SENR2137
SENR2252
SENR2253
SENR2168
SENR2066
SENR7426
SENR2872
SENR3051
SENR3109
SENR3248
SENR3039
SENR3040
SENR3041
SENR4121
SENR3044
SENR2172
SENR2874
SEBU6002
HEBU6011

DLR.
NET
N/C
.30
.30
5.50
13.05
5.50
8.40
13.05
5.50
8.40
.30
2.90
5.50
5.50
5.50
8.40
2.90
2.90
2.90
21.95
.30
15.75
15.75
13.45
.30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is an addition to this
manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is an
addition to this manual. The form is not a standard part of the manual.

02/13/08

.15
.30
.30
5.28
12.5
5.28
8.06
12.5
5.28
8.06
.30
2.78
5.28
75
5.28
5
2.78
2.78
2.78
21.0
.30
15.1
15.1
13.3
.30

215C & 219 Excavators


5CF1-Up, 4HG1-Up

Contents for
Combined Manual SENR3575
TITLE

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3304 Engine Specifications
3304 Engine Sys. Oper. Testing & Adjusting
3304 Engine Disassembly & Assembly
Systems Index Tab
215C & 219 Excavator Hydraulic System Specifications
215C & 219 Excavator Hydraulic System Sys. Oper. Testing & Adjusting
215C & 219 Excavator Hydraulic System Schematic
215C & 219 Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
215C & 219 Electrical System Schematic
Maintenance Index Tab
215C & 219 Operation & Maintenance

FORM NO.
SENR7733
SENR3577
SENR3130
SENR2870
SENR2252
SENR2253
SENR3567
SENR2872
SENR3572
SENR3573
SENR3574
SENR3568
SENR2996
SENR3578
SENR2874
SEBU6115

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

02/13/08

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
8.40
.30
5.50
8.40
2.90
21.95
.30
5.50
.30
15.75
6.70
.30

.15
.30
2.78
.30
5.28
8.06
8.06
.30
5.28
8.06
2.78
21.0
.30
5.28
.30
15.1
6.43
.30

215D & 219D Excavators


9TF1-Up, 5XG1-Up

Combined Manual SENR4275

TITLE
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3304 Engine Specifications
3304 Engine Sys. Oper. Testing & Adjusting
3304 Engine Disassembly & Assembly
Systems Index Tab
Excavator Attachments Supplement
215D & 219D Excavator Hydraulic System Specifications
215D & 219D Excavator Hydraulic System Sys. Oper. Testing & Adjusting
215D & 219D Excavator Hydraulic System Schematic
215D & 219D Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
215D & 219D Electrical System Schematic
Maintenance Index Tab
215D & 219D Operation & Maintenance
Binder
Binder Label

FORM NO.
SENR7733
SENR4277
SENR3130
SENR2870
SENR2252
SENR2253
SENR3567
SENR2872
SENR4943
SENR4278
SENR4279
SENR4280
SENR4281
SENR2996
SENR4282
SENR2874
SEBU6317
SENR2910
SENR4276

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
8.40
.30
13.05
5.50
13.05
2.90
21.95
.30
2.90
.30
15.75
6.70
.30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is an addition to this
manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is an
addition to this manual. The form is not a standard part of the manual.

02/13/08

.15
.30
2.78
.30
5.28
8.06
8.06
.30
12.5
5.28
12.5
2.78
21.0
.30
2.78
.30
15.1
6.43
.30

225 EXCAVATOR
51U1-UP, 61X1-UP

SENR3492-04
Contents for
Service Manual REG01156

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Specifications
Systems Operations, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Reconditioning Procedure
Systems Index Tab
Specifications
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Tee Test
Tee Test
Tee Test
Tee Test
Tee Test
Supplement
Supplement
Supplement

3208 Vehicular Engine (79V)


3208 Vehicular Engine (79V)
4.5 Bore V8 Vehicular Engine
4.5 Bore V8 Vehicular Engine
Engine
Sleeve Metering Fuel System
Direct Injection V-8 Engine

Hydraulic System (51U1-51U2831)


Hydraulic System (51U1-51U476)
Hydraulic System (51U477-51U2831)
Hydraulic System (51U2832-Up)
Tee Test Tools
225: 51U1-51U2831
Flow Meter Tee Test Procedure- VII
225: 51U2832-Up, 61X1-Up
Flow Meter Tee Test Procedure- XVII
Pilot Control Valve (4T9895)
Hydraulic Track Motor
Hydraulic Horsepower Adjustment
Procedure
Supplement
225 Hydraulic Pump & Motor
Supplement
225 Hydraulic Pump & Motor D&A
Disassembly and Assembly
225 Vehicle Systems (51U151U2831)
Disassembly and Assembly
225 Vehicle Systems (51U2832-Up)
Electrical System & Operators Station
Disassembly and Assembly
Operators Station
Maintenance Index Tab
Maintenance
225 Excavator
(continued on next page)

02/13/08

Form No.
SENR2300
REG01186
SENR7733
SENR3492
SENR2870
SENR7110
SENR7109
REG01270
REG00602
REG01516
SENR7179
SENR2031
SENR2872
REG01661
REG01158
REG01663
SENR7735
REG00910
REG01309
REG01272
SENR7902
SENR7903
SENR3051
SENR3402
SENR4116
SENR3110
SENR3248
REG01510
SENR7907
SENR2996
SENR7714
SENR2874
SEBU5616

Rev.

Dlr.
Net
6.90

225 EXCAVATOR (CONT.)


51U1-UP, 61X1-UP

SENR3492-04
Contents for
Service Manual REG01156

Section
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Title

Hydraulic System (51U2832-Up)


Hydraulic System; Increased Lift
Electrical System
(51U2034-51U4398, 61X1-61X397)
Electrical System
(51U4399-51U5267, 61X398-61X410)
Electrical System
(51U5266-Up, 61X411-61X397)

Form No.
SENR2902
SENR7890
SENR4129
SENR7823
SENR2348
SENR4033

225 Excavator (Belgium Models)


20S1-Up, 76U1-Up
TITLE

Manual Form REG01578


FORM NO.

Safety
Service Manual Contents
Engine Index Tab
3304 Engine Specifications
3304 Engine Sys. Oper. Testing & Adjusting
3304 Engine Specifications
3304 Engine Sys. Oper. Testing & Adjusting
3304 Engine Disassembly & Assembly
Systems Index Tab
225 Hydraulic System Specifications (76U1-1316)
225 Hydraulic System Sys. Oper. Testing & Adjusting (76U1-1316)
225 Hydraulic System Specifications (76U1317-Up)
225 Hydraulic System Sys. Oper. Testing & Adjusting (76U1317-Up)
Tee Test Tools
225 flow Meter Tee Test (76U1-1316)
flow Meter Tee Test Procedure - VII
225 flow Meter Tee Test (76U1317-Up)
flow Meter Tee Test Procedure-XVII
225 Hydraulic Schematic (76U1317-Up)
225 Increased Lift Hydraulic Schematic
Pilot Control Valve Supplement (4T9895)
Hydraulic Horsepower Adjustment Procedure Supplement
225 Hydraulic Pump & Motor Supplement
225 Hydraulic Pump & Motor Supplement Disassembly & Assembly
225 Machine Systems Disassembly & Assembly (76U1-1316)
225 Machine Systems Disassembly & Assembly (76U1317-Up)
Electrical System & Operator's Station Index Tab
225 Electrical Schematic (76U1200-2728)
225 Electrical Schematic (76U2729-4519)
225 Electrical Schematic (76U4520-Up)
225 Excavator Operator's Station Disassembly & Assembly
Maintenance Index Tab
225 Excavator Maintenance
Binder
Binder Label

SENR7733
SENR3813
SENR2870
SENR2252
SENR2253
SENR7590
SENR7591
REG01674
SENR2872
REG01661
REG01663
SENR7734
SENR7735
REG00910
REG01309
REG01272
SENR7902
SENR7903
SENR7890
SENR4129
SENR3051
SENR4116
SENR3110
SENR3248
REG01510
SENR7907
SENR2996
SENR7879
SENR2349
SENR4058
SENR7714
SENR2874
SEBU5789
SENR2300
REG01579

DLR.
NET
N/C
.30
.30
5.50
8.40
8.40
13.05
8.40
.30
5.50
8.40
5.50
8.40
2.90
2.90
2.90
2.90
2.90
2.90
2.90
2.90
2.90
5.50
5.50
21.95
21.95
.30
2.90
2.90
2.90
5.50
.30
15.75
13.45
.30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

02/13/08

IC
.15
.30
.30
5.28
8.06
8.06
12.53
8.06
.30
5.28
.95
5.28
8.06
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
5.28
5.28
21.07
21.07
.30
2.78
2.78
2.78
5.28
.30
15.12
13.30
.30

225B & 229 EXCAVATORS


2ZD1-UP, 3YD1-UP, 1GF1-UP, 1AG1-UP

SENR3872-01
Contents for
Service Manual SENR3870

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Specifications
Systems Operations, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operations, Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation & Maintenance Manual
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic

Title

3208 Engine
3208 Engine
3304 Engine
3304 Engine
3208 Engine
3304 Engine
Hydraulic System
Hydraulic System
Machine Systems
235C Excavator (1GF1-Up, 2ZD1-Up)
235C Excavator (1AG1-Up, 3YD1-Up)
Hydraulic System
Electrical System (1GF1-Up,
2ZD1-Up)
Electrical System (1AG1-Up,
3YD1-Up)

Form No.

Rev.

SENR2300
SENR3871
SENR7733
SENR3872
SENR3130
SENR2870
SENR7110
SENR7109
SENR2252
SENR2253
SENR3875
SENR3567
SENR2872
SENR3464
SENR3465
SENR3873
SENR2874
SEBU6071
HEBU6091
SENR2902
SENR3466
SENR3874
SENR3916

Note:
SENR3334, Air Conditioning and Heating Systems Service Manual with R-12 Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

07/15/09

08
03

Dlr.
Net
6.90
.30
.51
.30

08
05

.30
8.65
8.65

2.98
.30

.30
16.22

225D, 229D & 231D Excavators


6RG1-Up, 2LJ1-Up, 2SJ1-Up, 5WJ1-Up, 1NK1-Up
TITLE
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3208 Engine Specifications
3208 Engine Sys. Oper. Testing & Adjusting
3304 Engine Specifications
3304 Engine Sys. Oper. Testing & Adjusting
3208 Engine Disassembly & Assembly
3304 Engine Disassembly & Assembly
Systems Index Tab
Excavator Attachments Supplement
225D & 229D Hydraulic System Specifications (6RG,2LJ,5WJ)
225D & 229D Hydraulic System Sys. Oper. Testing & Adjusting (6RG,2LJ,5WJ)
225D & 231D Hydraulic System Specifications (2SJ,1NK)
225D & 231D Hydraulic System Sys. Oper. Testing & Adjusting (2SJ,1NK)
225D Hydraulic System Schematic
229D Hydraulic System Schematic
231D Hydraulic System Schematic
225D & 229D Machine Systems Disassembly & Assembly (6RG,2LJ)
225D & 231D Machine Systems Disassembly & Assembly (2SJ,1NK)
Electrical System & Operator's Station Index Tab
225D & 229D Electrical System Schematic (6RG,2LJ)
225D & 231D Electrical System Schematic (2SJ,1NK)
Maintenance Index Tab
225D & 229D Operation & Maintenance (6RG,2LJ)
225D & 231D Operation & Maintenance (2SJ,5WJ,1NK)
Binder
Binder Label

Manual Form SENR4265


FORM NO.
SENR7733
SENR4267
SENR3130
SENR2870
SENR2763
SENR2764
SENR2252
SENR2253
SENR3875
SENR3567
SENR2872
SENR4943
SENR4268
SENR4269
SENR4707
SENR4708
SENR4270
SENR4709
SENR4722
SENR4271
SENR4784
SENR2996
SENR4288
SENR4272
SENR2874
SEBU6296
SEBU6295
SENR2300
SENR4266

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
5.50
8.40
8.40
8.40
.30
13.05
8.40
13.05
5.50
13.05
2.90
2.90
2.90
21.95
21.95
.30
2.90
5.50
.30
15.75
15.75
13.45
.30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

02/13/08

.15
.30
2.78
.30
5.28
8.06
5.28
8.06
8.06
8.06
.30
12.5
8.06
12.5
5.28
12.5
2.78
2.78
2.78
21.0
0.55
.30
2.78
5.28
.30
15.1
15.1
13.3
.30

227 Logger
10W1-Up
TITLE
Safety
Service Manual Contents
Engine Index Tab
3208 Engine Specifications
3208 Engine Sys. Oper. Testing & Adjusting
3208 Engine Disassembly & Assembly
4.5" Bore, V8 D.I. Engine Reconditioning Procedures
Systems Index Tab
Pilot Control Valve Supplement (4T9895)
Hydraulic Track Motor Supplement
227 Hydraulic System Specifications
227 Hydraulic System Sys. Oper. Testing & Adjusting
227 Hydraulic System Schematic
227 Logger Collector Clamp Hydraulic Schematic
Hydraulic Horsepower Adjustment Procedure Supplement
227 Logger Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
227 Fire Suppression System
227 Electrical System Schematic (10W1-227)
227 Electrical System Schematic (10W228-Up)
227 Operator's Station & Electrical System
227 Operator's Station Disassembly & Assembly
Maintenance Index Tab
227 Logger Maintenance

Contents for
Combined Manual SENR2269
FORM NO.
DLR.
IC
NET
SENR7733
N/C .15
SENR2271
.30 .30
SENR2870
.30 .30
SENR7110
5.50 5.28
SENR7109
8.40 8.06
SENR2272
21.95 21.07
SENR2031
8.40 8.06
SENR2872
.30 .30
SENR3051
2.90 2.78
SENR3402
2.90 2.78
SENR2273
8.40 8.06
SENR2274
8.40 8.06
SENR2276
2.90 2.78
SENR2792
2.90 2.78
SENR4116
2.90 2.78
SENR2277
33.55 32.78
SENR2996
.30 .30
SENR2303
5.50 5.28
SENR2275
2.90 2.78
SENR4059
2.90 2.78
SENR2278
8.40 8.06
SENR2279
5.50 5.28
SENR2874
.30 .30
SEBU5747
15.75 15.12
13.45 13.30
.30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is an addition to this
manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is an
addition to this manual. The form is not a standard part of the manual.

02/13/08

235 & 235B EXCAVATORS


7WC1-UP, 9PC1-UP, 1FD1-UP, 4ED1-UP, 32K1-UP,
64R1-UP, 81X1-UP, 83X1-UP

SENR3442-03
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Specifications
Systems Operations, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly

3306 DI Engine (8Z)


3306 DI Engine (8Z)
3306 Engine
3306 Engine
235 Excavator Engine
Scroll Fuel System for 3306 DI
Engine (8Z)

Systems Index Tab


Service Manual Supplement
Service Manual Supplement
Service Manual Supplement
Specifications
Systems Operations, Testing and Adjusting

235B Excavator
Pilot Control Valve (4T9895)
Hydraulic Track Motor
235 Excavator Hydraulic System
235 Excavator Hydraulic System
(32K1-1300, 64R1-595)
Systems Operations, Testing and Adjusting
235 Excavator Hydraulic System
(32K1301-Up, 62X1-Up, 64R596-Up)
Specifications
235 Front Shovel Excavator Hydraulic
System
Systems Operations, Testing and Adjusting
235 Front Shovel Excavator Hydraulic
System
Service Manual
Tee Test Tools
Service Manual
235 Excavator Flow Meter Tee Test
Service Manual
Flow Meter Tee Test Procedure VII
Disassembly and Assembly
235 Excavator Machine Systems
Disassembly and Assembly
235 Front Shovel Excavator Systems
Electrical System & Operators Station Index Tab
Service Manual
Operators Station & Warning Alert
Disassembly and Assembly
235 Excavator Operators Station
Maintenance Index Tab
Operation Manual
235 & 235B Excavator
Maintenance Manual
235 & 235B Excavator
(continued on next page)

02/13/08

Service Manual REG01388

SENR2300
REG01537
SENR7733
SENR3442
SENR3130
SENR2870
SENR2056
SENR2057
SENR7592
SENR7593
REG01666
SENR2066
SENR2872
SENR3278
SENR3051
SENR3402
REG01539
REG01538
SENR7901
SENR7745
SENR7746
REG00910
SENR7182
REG01272
SENR7057
SENR7877
SENR2996
SENR7295
SENR7714
SENR2874
SEBU6035
SEBU6036

Rev.

08
03

Dlr.
Net
6.90
.30
.51
.30

08
05

.30
8.65
8.65

01

5.66
2.98

01
01

.30
5.66
8.65
2.98

235 & 235B EXCAVATORS (CONT.)


7WC1-UP, 9PC1-UP, 1FD1-UP, 4ED1-UP, 32K1-UP,
64R1-UP, 81X1-UP, 83X1-UP

SENR3442-03
Contents for

Section

Form No.

Schematic Index Tab


Schematic
Schematic
Schematic

Schematic
Schematic

Schematic

Title

235 Excavator Hydraulic System


(32K1301-Up, 62X1-Up, 64R596-Up)
235 Front Shovel Excavator Hydraulic
System
235 Excavator Electrical System
(32K1-2678, 64R1-1762, 81X1-403,
83X1-595)
235 Excavator Electrical System
(32K2679-3577, 81X404-500)
235 Excavator & Front Shovel
Excavator Electrical Systems
(32K3578-Up, 64R1763-Up,
81X501-Up, 83X596-Up)
235B Excavator Electrical System

Service Manual REG01388


Rev.

SENR2902
SENR2029
SENR7786
SENR7744

SENR2116
SENR4031

SENR3277

Note:
SENR3334, Air Conditioning and Heating Systems Service Manual with R-12 Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

02/13/08

Dlr.
Net

235C EXCAVATORS
5AF1-UP, 2PG1-UP, 3WG1-UP, 4DG1-UP

SENR3832-04
Contents for
Service Manual SENR3830

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Disassembly and Assembly
Systems Index Tab
Service Manual Supplement
Specifications
Systems Operations, Testing and Adjusting
Service Manual Supplement
Disassembly and Assembly
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic

Title

3306 Engine
3306 Engine
3306 Engine
Excavator Attachments
235C Excavator Hydraulic System
235C Excavator Hydraulic System
Hydraulic Swing Pump & Motor
235C Excavator Machine Systems
235C Excavator
235C Excavator Hydraulic System
235C Front Shovel Excavator
Hydraulic System
235C Excavator Electrical System

Form No.

Rev.

SENR2300
SENR3831
SENR7733
SENR3832
SENR3130
SENR2870
SENR2056
SENR2057
SENR3833
SENR2872
SENR4943
SENR3834
SENR3835
SENR3984
SENR3837
SENR2874
SEBU6151
SENR2902
SENR3836
SENR3919
SENR3838

Note:
SENR3334, Air Conditioning and Heating Systems Service Manual with R-12 Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

02/13/08

08
03

08
05

01

Dlr.
Net
6.90
.30
.51
.30
.30
8.65
8.65
2.98
.30
5.66

.30
16.22

235D Excavator
8KJ1-Up, 8TJ1-Up
TITLE
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3306 Engine Specifications
3306 Engine Sys. Oper. Testing & Adjusting
3306 Engine Disassembly & Assembly
Systems Index Tab
Excavator Attachments Supplement
235D Hydraulic System Specifications
235D Hydraulic System Sys. Oper. Testing & Adjusting
235D Hydraulic System Schematic
235D Front Shovel Hydraulic System Schematic
235D Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
235D Electrical System Schematic
Maintenance Index Tab
235D Operation & Maintenance
Binder
Binder Label

Combined Manual
Form SENR5430
FORM NO.
SENR7733
SENR5432
SENR3130
SENR2870
SENR2056
SENR2057
SENR3833
SENR2872
SENR4943
SENR5437
SENR5438
SENR5439
SENR5423
SENR5433
SENR2996
SENR5428
SENR2874
SEBU6453
SENR2300
SENR5431

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

02/13/08

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
8.40
.30
13.05
8.40
13.05
2.90
2.90
21.95
.30
5.50
.30
15.75
13.45
.30

.15
.30
2.78
.30
5.28
8.06
8.06
.30
12.53
8.06
12.53
2.78
2.78
21.07
.30
5.28
.30
15.12
13.30
.30

245 EXCAVATOR
94L1-UP, 95V1-UP, 82X1-UP, 84X1-UP

SENR7173-15
Contents for
Service Manual REG01656

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Supplement
Disassembly & Assembly Supplement
Disassembly & Assembly
Systems Index Tab
Supplement
Supplement
Specifications

3406 Engine
3406 Engine
3406B Fuel Ratio Control
New Scroll Fuel System
3406 Vehicular Engine

Pilot Control Valve


Hydraulic Track Motor
245 Excavator Hydraulic System
(95V1-319)
Systems Operation, Testing & Adjusting
245 Excavator Hydraulic System
(95V1-319)
Specifications
245 Excavator & Front Shovel
Hydraulic System (94L1-Up, 95V320Up)
Systems Operation, Testing & Adjusting
245 Excavator Hydraulic System
(94L1-Up, 95V320-Up)
Systems Operation, Testing & Adjusting
245 Front Shovel Hydraulic System
(94L1-Up, 95V320-Up)
Service Manual
Tee Test Tools
Service Manual
245 Flow Meter Tee Test
Service Manual
Flow Meter Tee Test Procedure VII
Disassembly & Assembly
245 Excavator Machine Systems
Disassembly & Assembly
245 Front Shovel Machine Systems
Electrical System & Operators Station Index Tab
Service Manual
245 Excavator Operators Station &
Warning Alert
Disassembly & Assembly
245 Excavator Operators Station
Maintenance Index Tab
Operation & Maintenance
245 Excavator (95V1-470)
Operation & Maintenance
245 Excavator (94L1-396, 95V471-730,
82X1-474, 84X1-496)
Operation & Maintenance
245 Excavator (94L397-Up, 95V731Up, 82X475-Up, 84X497-Up)
(continued on next page)

02/27/08

Form No.
SENR2300
REG01657
SENR7733
SENR7173
SENR3130
SENR2870
REG01439
REG01438
SENR3478
SENR2858
SENR7338
SENR2872
SENR3051
SENR3402
SENR7176
SENR7177
SENR7401

SENR7402
SENR7460
REG00910
SENR7346
REG01272
SENR7339
SENR7717
SENR2996
SENR7246
SENR7714
SENR2874
SEBU5206
SEBU5468
SEBU5903

245 EXCAVATOR (CONT.)


94L1-UP, 95V1-UP, 82X1-UP, 84X1-UP

SENR7173-15
Contents for
Service Manual REG01656

Section
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Title

245 Excavator & Front Shovel


Increased Lift Hydraulic System
245 Excavator & Front Shovel Log
Loader Hydraulic System
245 Electrical System (82X1-473,
95V471-729)
245 Electrical System (82X474-620,
95V730-1095)
245 Electrical System (82X621-Up,
95V1096-Up)
245 Electrical System (84X1-496,
94L1-396)
245 Electrical System (84X497-786,
94L397-625)
245 Electrical System (84X787-Up,
94L626-Up)

Form No.
SENR2902
SENR2790
SENR2791
SENR7827
SENR7882
SENR4030
SENR7880
SENR7895
SENR4032

Note:
Form SENR3334, Air Conditiong & Heating Service Manual with R-12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of this manual.
Note:
Form SENR5664, Air Conditiong & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of this manual.

02/27/08

245B & 245B SERIES II EXCAVATORS


1SJ1-UP, 6MF1-UP

SENR3897-06
Contents for
Service Manual SENR3895

Section

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Disassembly and Assembly
Vehicle Systems Index Tab
Supplement
Supplement
Specifications
Systems Operation, Testing & Adjusting
Service Manual
Service Manual
Disassembly and Assembly
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

Title

Form No.

3406 Vehicular Engine


3406 Vehicular Engine
3406 Vehicular Engine

SENR2300
SENR3896
SENR7733
SENR3897
SENR3130
SENR2870
REG01439
REG01438
SENR3891
SENR2872
SENR4943
SENR4797
SENR3892
SENR3893
SENR3984

Excavator Attachments
245B Series II Excavator
245B Excavator Hydraulic System
245B Excavator Hydraulic System
245B Hydraulic Swing Pump & Motor
(6MF1-6MF799)
245B Hydraulic Swing Pump & Motor
(6MF800-Up)
245B Excavator Vehicle Systems
245B Excavator
245B Series II Excavator
245B Excavator Hydraulic System
245B Front Shovel Hydraulic System
245B Electrical System (6MF)
245B Electrical system (1SJ)

SENR5223
SENR3898
SENR2874
SEBU6152
SEBU6358
SENR2902
SENR3982
SENR3894
SENR3899
SENR3936

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
13.44
34.55
13.44
.30
11.89
2.98
8.65
8.65
5.66
2.98
22.60
.30
16.22
16.22
188.75

Note:
Form SENR3334, Air Conditiong & Heating Service Manual, is available for insertion into this manual. The
form is not a standard part of this manual.

02/13/08

13.69
.29
.49
.29
2.86
.29

12.90
33.17
12.90
.29

11.41
2.86
8.30
8.30
5.43
2.86

21.70
.29

15.57
15.57

245D Excavator
7ZJ1-Up, 4LK1-Up

Combined Manual
Form SENR5440
TITLE

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3406 Engine Specifications (70V1-Up,11N1-3779)
3406C Engine Specifications (11N3780-Up)
3406 Engine Sys. Oper. Testing & Adjusting (70V1-Up,11N1-3779)
3406C Engine Sys. Oper. Testing & Adjusting (11N3780-Up)
3406B Engine Disassembly & Assembly (70V1-Up,11N1-3779)
3406C Engine Disassembly & Assembly (11N3780-Up)
Systems Index Tab
Excavator Attachments Supplement
245D Hydraulic System Specifications
245D Hydraulic System Sys. Oper. Testing & Adjusting
245D Hydraulic System Schematic
245D Front Shovel Hydraulic Schematic
245D Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
245D Electrical Schematic (4LK)
245D Electrical Schematic (7ZJ)
Maintenance Index Tab
245D Operation & Maintenance
Binder
Binder Label

FORM NO.
SENR7733
SENR5442
SENR3130
SENR2870
REG01439
SENR6470
REG01438
SENR6471
SENR3891
SENR6409
SENR2872
SENR4943
SENR5447
SENR5446
SENR5448
SENR5449
SENR5443
SENR2996
SENR5429
SENR5424
SENR2874
SEBU6454
SENR2300
SENR5441

DLR.
NET
N/C
.30
2.90
.30
8.40
8.40
13.05
13.05
13.05
8.40
.30
13.05
5.50
13.05
2.90
2.90
21.95
.30
5.50
5.50
.30
15.75
13.85
.30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

02/13/08

.15
.30
2.78
.30
8.06
8.06
1.55
12.53
12.53
8.06
.30
12.53
5.28
12.53
2.78
2.78
21.07
.30
5.28
5.28
.30
15.12
13.30
.30

301.5, 301.6, 301.8 MINI HYDRAULIC EXCAVATORS


3YW1-UP, BDH1-UP, BFA1-UP

RENR2802-07
Contents for
Service Manual RENR2800

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

09/21/10

Title

3003, 3013, 3014, 3024 Engine


3003, 3013, 3014, 3024 Engine
3003, 3013, 3014, 3024 Engine
3003, 3013, 3014, 3024 Engine
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System (3YW1-Up,


BDH1-Up)
Hydraulic System (BFA1-Up)
Electrical System (BFA1-1178,
BDH1-595, 3YW1-2816)
Electrical System (BFA2982-Up,
BDH1031-Up, 3YW4241-Up)
Electrical System (BFA1179-2981,
BDH596-1030, 3YW2817-4240)

Form No.
SENR2910
RENR2801
SENR7733
RENR2802
SENR3130
SENR2870
SENR5022
SENR5023
SENR5027
RENR2803
SENR2872
RENR2804
RENR2805
RENR2806
RENR2808
SENR2874
SEBU7152
SENR2902
RENR2807
RENR4804
SENR1279
RENR8134
RENR8137

14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
6.50
.30
3.40
9.90
6.50
26.00
.30
16.22

301.6C & 301.8C MINI HYDRAULIC EXCAVATORS


JBB1-UP, JSB1-UP

RENR9152-02
Contents for
Service Manual RENR9150

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

02/09/10

Title

MHI L - Series Engines

Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System
Electrical System

Form No.
SENR2910
RENR9151
SENR7733
RENR9152
SENR3130
SENR2870
RENR9981
RENR9701
SENR2872
RENR9153
RENR9154
RENR9155
RENR9157
SENR2874
SEBU7940
SENR2902
RENR9156
RENR9158

14.26
.30
.60
.30
3.40
.30
6.50
6.50
.30
3.40
9.90
6.50
.30
16.22
144.58

302.5 Mini Hydraulic Excavator


4AZ1-Up

RENR2842-04
SERVICE MANUAL CONTENTS
Manual Form RENR2840

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Disassembly & Assembly
Disassembly & Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

02/13/08

Title

3003, 3013, 3014 & 3024 Engine


3003, 3013, 3014 & 3024 Engine
3003, 3013, 3014 & 3024 Engine
3013 Engine
Machine System
Machine System
Machine System
Machine System

Hydraulic System
Electrical System (4AZ1-5768)
Electrical System (4AZ5769-Up)

Form No.
SENR2910
RENR2841
SENR7733
RENR2842
SENR3130
SENR2870
SENR5022
SENR5023
SENR5027
RENR2843
SENR2872
RENR2844
RENR2845
RENR2846
RENR2848
SENR2874
SEBU7203
SENR2902
RENR2847
RENR2849
RENR8136

Rev.

08
02
06
02
02
03

Dlr.
Net
6.90
.30
.51
.30
2.98
.30
5.66
8.65
5.66
5.66
.30
2.98
8.65
5.66
13.44
.30
16.22

105.05

302.5C MINI HYDRAULIC EXCAVATOR


GBB1-UP

RENR6672-02
Contents for
Service Manual RENR6670

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic

05/04/10

Title

S3L2, S4L2 Mitsubishi Diesel Engine

Machine System
Machine System
Machine System
Machine System

Hydraulic System
Electrical System

Form No.
SENR2910
RENR6671
SENR7733
RENR6672
SENR3130
SENR2870
RENR5578
RENR9723
SENR2872
RENR9143
RENR9144
RENR9145
RENR9147
SENR2874
SEBU7940
SENR2902
RENR9146
RENR9158

Rev.

08
02
06
02

Dlr.
Net
6.90
.30
.51
.30
2.98
.30
5.66
.30
2.98
8.65
5.66
13.44
.30
16.22
105.05

302.7D MINI HYDRAULIC EXCAVATOR


LJ71-UP, LJL1-UP

UENR1547-01
Contents for
Service Manual UENR1545

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Service Manual - Specifications, Systems
Operation, Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

02/26/14

Title

Form No.

Engine and Machine Systems

SENR2910
UENR1546
SENR7733
UENR1547
SENR3130
SENR2872
UENR1548

Hydraulic System
Electrical System (LJL1-869)
Electrical System
(LJ71-Up,LJL870-Up)

SENR2874
SEBU8745
SENR2902
UENR2135
UENR2136
UENR5419

Rev.

Dlr.
Net

.30
.30

IC

303 CR MINI HYDRAULIC EXCAVATOR


DMA1-Up

RENR5812-05
Contents for
Service Manual RENR5810

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
S3L2 Mitsubishi Diesel Engine
Disassembly And Assembly
Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2910
RENR5811
SENR7733
RENR5812
SENR3130
SENR2870
RENR5578
RENR5585
SENR2872
RENR5586
RENR5587
RENR5588
RENR5593
SENR2996
RENR5577

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic

SENR2874
SEBU7452
SENR2902
RENR5576
RENR5589
RENR6957

03/25/10

Electrical System
Hydraulic System
Hydraulic System (DMA170-Up)

IC
14.26
.30
.60
.30
3.40
.30
38.00

02

13.69
.29
.48
.29
2.86
.29

.30
6.50
9.50
6.50

.29

.30
6.50

.29

.30
16.22
126.68

.29

10.00

5.43
12.90
8.30

12.90

15.57

303E CR MINI HYDRAULIC EXCAVATOR


SMG1-Up, CR71-Up

UENR4257-01
Contents for
Service Manual UENR4255

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Media No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C1.3 Engines
Systems Operation, Troubleshooting,
C1.3 Engines
Testing and Adjusting
Disassembly and Assembly
C1.3 Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation, Testing and Adjusting
Machine Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Monitor System

SENR2300
UENR4256
SENR7733
UENR4257
SENR3130
SENR2870
KENR9907
KENR9908

Maintenance Index Tab


Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU9058
SENR2902
UENR3918
UENR3919

12/19/13

Hydraulic System
Electrical System

UENR3292
UENR0147
SENR2872
UENR4258
UENR4259
UENR0148
SENR2996
UENR2570

Rev.

Dlr.
Net

.30

.30

.30

IC

303E CR
SMG1-UpCR71-Up

UJNR4257-01
:
UJNR4255

Note:

01/16/14

C1.3
C1.3
C1.3

SENR2300
UJNR4256
SJNR7733
UJNR4257
SJNR3130
SJNR2870
KJNR9907
KJNR9908
UJNR3292
UJNR0147
SJNR2872
UJNR4258
UJNR4259
UJNR0148
SJNR2996
UJNR2570

SJNR2874
SJBU9058
SJNR2902
UENR3918
UENR3919

IC

30 %

30 %

30 %

303E CR MINI HYDRAULIC EXCAVATOR


HHM1-Up

Contents for
Service Manual
UENR4295-00

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation, Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

07/28/15

Title

Media No.

C1.3 Engines
C1.3 Engines

SENR2300
UENR4295LBL
SENR7733
UENR4295
SENR3130
SENR2870
KENR9907
KENR9908

C1.3 Engines
Machine Systems
Machine Systems

Hydraulic System
Electrical System

UENR3292
SENR2872
UENR4298
UENR4299
SENR2874
SEBU5898
SENR2902
UENR5164
UENR5165

.30

.30
.30

303.5 Mini Hydraulic Excavator


AFW1-Up, DCH1-Up

RENR3532-05
SERVICE MANUAL CONTENTS
Manual Form RENR3530

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Disassembly & Assembly
Disassembly & Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic

06/21/10

Title

3003, 3013, 3014 & 3024 Engine


3003, 3013, 3014 & 3024 Engine
3003, 3013, 3014 & 3024 Engine
3013 Engine
Machine System
Machine System
Machine System
Machine System

Hydraulic System
Electrical System

Form No.
SENR2910
RENR3531
SENR7733
RENR3532
SENR3130
SENR2870
SENR5022
SENR5023
SENR5027
RENR3533
SENR2872
RENR3534
RENR3535
RENR3536
RENR3538
SENR2874
SEBU7296
SENR2902
RENR3537
RENR3539

Rev.

08
01
06
02
02
03

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
5.66
5.66
.30
2.98
8.65
5.66
22.60
.30
16.22
11.63
13.44

303C CR and 303.5C CR MINI HYDRAULIC EXCAVATORS


BXT1-Up, DMY1-Up

RENR9612-05
Contents for
Service Manual RENR9610

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Service Manual
Engine Service Manual
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

5/23/08

Title

S3Q2, S3Q2-T (BXT1-3500, DMY12500)


S3Q2, S3Q2-T (BXT3501-Up,
DMY2501-Up)
Engine Supplement
Machine Systems
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System (BXT1-Up)


Hydraulic System (DMY1-Up)
Electrical System (BXT1-Up)
Electrical System (DMY1-Up)

Form No.
SENR2300
RENR9611
SENR7733
RENR9612
SENR3130
SENR2870
RENR9640

Rev.
03
08
09
06
02

15.70
.33
.66
.33
3.70
.33
7.20

KENR6786
RENR9627
SENR2872
RENR9613
RENR9614
RENR9615
RENR9617
SENR2874
SEBU8021
SENR2902
RENR9616
RENR9626
RENR9618
RENR9628

.33
01

28.60
10.90
.30
17.80
35.10

304 CR MINI HYDRAULIC EXCAVATORS


NAD1-UP

RENR6662-04
Contents for
Service Manual RENR6660

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
S3L2/S4L2 Mitsubishi Engine
Disassembly and Assembly Supplement
Engine & Machine Systems
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2910
RENR6661
SENR7733
RENR6662
SENR3130
SENR2870
RENR5578
RENR6668
SENR2872
RENR4015

14.26
.30
.60
.30
3.40
.30
38.00
0.00
.30
9.90

RENR6664
RENR6665
RENR6666
SENR2996
RENR5547

6.50
9.90
6.50
.30
9.90

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU7677
SENR2902
RENR6667
RENR6626

.30
16.22
140.38
10.00
13.40

01/12/10

Hydraulic System

304.5 MINI HYDRAULIC EXCAVATOR


ANR1-UP, WAK1-UP

RENR3542-02
Contents for
Service Manual RENR3540

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing & Adjusting
Disassembly & Assembly
Disassembly & Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic

02/13/08

Title

3003, 3013, 3014 & 3024 Engine


3003, 3013, 3014 & 3024 Engine
3003, 3013, 3014 & 3024 Engine
3024 Engine
Machine Systems
Machine Systems
Machine Systems
Machine Systems

Hydraulic System
Electrical System

Form No.
SENR2910
RENR3541
SENR7733
RENR3542
SENR3130
SENR2870
SENR5022
SENR5023
SENR5027
RENR3543
SENR2872
RENR3544
RENR3545
RENR3546
RENR3548
SENR2874
SEBU7360
SENR2902
RENR3547
RENR3539

Rev.

08
06
02
02
02

Dlr.
Net
6.90
.30
.51
.30
2.98
.30
5.66
8.65
5.66
5.66
.30
5.66
8.65
5.66
22.60
.30
16.22
118.7

304C CR, 305C CR Mini Hydraulic EXCAVATORS


FPK1-Up, HWJ1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Service Manual
Disassembly and Assembly Supplement
Systems Index Tab
Systems Operation
Testing and Adjusting
Specifications
Disassembly and Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

02/13/08

Title

S4Q, S4Q2 Engine (FPK1-Up)


S4Q2-T Engine (HWJ1-Up)
Engine
Hydraulic System
Hydraulic System
Machine Systems
Machine Systems

Hydraulic System
Electrical System
Electrical System

RENR9632-02
Contents for
Service Manual RENR9630
Form No.
SENR2300
RENR9631
SENR7733
RENR9632
SENR3130
SENR2870
RENR9620
RENR9621
RENR9637
SENR2872
RENR9634
RENR9635
RENR9633
RENR9647
SENR2874
SEBU8021
SENR2902
RENR9636
RENR9638
RENR9648

Rev.
03
08
09
06
02
03

01

15.70
.33
.66
.33
3.70
.33
7.20
10.90
10.90
.33
28.60
10.90
.30
17.80
35.10

305CR MINI HYDRAULIC EXCAVATORS


DSA1-Up

RENR5532-05
Contents for
Service Manual RENR5530

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Form No.

IC

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Mitsubishi K4N Engine
Disassembly and Assembly Supplement
Mitsubishi K4N Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2300
RENR5531
SENR7733
RENR5532
SENR3130
SENR2870
RENR5579
RENR5583
SENR2872
RENR4015

14.26
.30
.60
.30
3.40
.30
38.00
6.50
.30

13.69
.29
.48
.29
2.86

RENR5548
RENR5584
RENR5556
RENR5546
SENR2996
RENR5547

6.50
9.90
6.50
0.00
.30
9.90

5.43
12.90
8.30
21.70

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU7428
SENR2902
RENR5553
RENR5549

.30
16.22

02/13/08

Hydraulic System
Electrical System

13.40

.29

133.3
5.43
.29

.29

12.90
.29

15.57

305CR MINI HYDRAULIC EXCAVATORS


DGT1-UP

RENR9162-02

Section

Form No.

Title

Contents for
Service Manual RENR9160
IC

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Mitsubishi K4N Engine
Disassembly and Assembly Supplement
Mitsubishi K4N Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2300
RENR9161
SENR7733
RENR9162
SENR3130
SENR2870
RENR9163
RENR5583
SENR2872
RENR4015

14.26
.30
.60
.30
3.40
.30
38.00
6.50
.30

13.69
.29
.48
.29
2.86

RENR5548
RENR5584
RENR5556
RENR5546
SENR2996
RENR5547

6.50
9.90
6.50
0.00
.30
9.90

5.43
12.90
8.30
21.70

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU7428
SENR2902
RENR5553
RENR5549

.30
16.22
136.98

02/13/08

Hydraulic System

.29

133.3
5.43
.29

.29

12.90
.29

15.57

305.5 MINI HYDRAULIC EXCAVATORS


DCK1-UP, CXZ1-UP

RENR9432-03
Contents for
Service Manual RENR9430

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

02/13/08

Title

Mitsubishi 4M40 Engine


Mitsubishi 4M40 Engine
Machine Systems
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System
Electrical System

Form No.
SENR2300
RENR9431
SENR7733
RENR9432
SENR3130
SENR2870
RENR3294
RENR9439
SENR2872
RENR9433
RENR9434
RENR9435
RENR9437
SENR2874
SEBU7997
SENR2902
RENR9436
RENR9438

IC
14.26
.30
.60
.30
3.40
.30
38.00
6.50
.30
6.50
9.90
6.50
0.00
.30
16.22
136.98

13.69
.29
.48
.29
2.86
.29

133.3
5.43
.29

5.43
12.90
8.30
21.70
.29

15.57

305D CR, 305.5D CR MINI HYDRAULIC EXCAVATORS


XER1-Up, FLZ1-Up

KENR5852
Contents for
Service Manual KENR5850

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Service Manual
Engine Service Manual
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

Title

S4Q, S4Q2 Engine (XER)


S4Q2-T Engine (FLZ)
Engine Supplement
Machine Systems
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System (XER)


Hydraulic System (FLX)
Electrical System

Form No.
SENR2300
KENR5851
SENR7733
KENR5852
SENR3130
SENR2870
KENR6787
KENR6788
UENR0101
SENR2872
KENR5853
KENR5854
KENR5855
UENR0102
SENR2874
SEBU8574
SENR2902
KENR5856
KENR5858
KENR5859

IC

02

14.26
.30
.60
.30
3.40
.30
6.50

13.69

0.00
.30
9.90
15.50
9.90
0.00
.30
16.22

5.43

13.40
13.40

.29
.48
.29
2.86
.29

.29
5.43

12.90
8.30

21.70
.29

15.57

303.5D CR, 304D CR MINI HYDRAULIC EXCAVATORS


RHP1-UP, TYK1-UP

KENR5842
Contents for
Service Manual KENR5840

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Service Manual
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic

10/14/10

Title

S3Q2, S3Q2-T Engine


Engine Supplement
Machine Systems
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System (TYK)


Hydraulic System (RHP)
Electrical System

Form No.
SENR2300
KENR5841
SENR7733
KENR5842
SENR3130
SENR2870
KENR6786
UENR0101
SENR2872
KENR5843
KENR5844
KENR5845
UENR0102
SENR2874
SEBU8574
SENR2902
KENR5834
KENR5848
KENR5849

Rev.

Dlr.
Net

.30
.30

.30

IC

303.5E CR, 304E CR, 305E CR, 305.5E CR


MINI HYDRAULIC EXCAVATORS
XFA1-Up, TTN1-Up, FKY1-Up, RKY1-Up

UENR1582
Contents for
Service Manual UENR1580

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Specifications
Systems Operation
Systems Operation
Testing and Adjusting
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

10/08/12

Title

Form No.

C1.8 and C2.4 Engines


C1.8 and C2.4 Engines

SENR2300
UENR1581
SENR7733
UENR1582
SENR3130
SENR2870
KENR6756
KENR6757

C1.8 and C2.4 Engines


Engine Supplement
Machine Systems (XFA1-Up, FKY1-Up)
Machine Systems (TTN1-Up, RKY1-Up)
Machine Systems (XFA1-Up, FKY1-Up)
Machine Systems (TTN1-Up, RKY1-Up)
Machine Systems (XFA1-Up, FKY1-Up)
Machine Systems (TTN1-Up, RKY1-Up)
Machine Systems

Electrical System
Hydraulic System (XFA1-Up)
Hydraulic System (FKY1-Up)
Hydraulic System (RKY1-Up)
Hydraulic System (TTN1-Up)

UENR0128
UENR0147
SENR2872
UENR1583
UENR1593
UENR1584
UENR1594
UENR1585
UENR1595
UENR0148
SENR2874
SEBU8746
SENR2902
UENR1586
UENR1587
UENR1588
UENR1596
UENR1597

Rev.

Dlr.
Net

.30

.30

.30

IC

303.5E CR, 304E CR, 305E CR, 305.5E CR


MINI HYDRAULIC EXCAVATORS
YGB1-Up, FSC1-Up, SSC1-Up, XSC1-Up, RSE1-UP, SFH1-UP,
WDL1-UP, TSR1-UP

UENR1592
Contents for
Service Manual UENR1590

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C1.8 and C2.4 Engines
Systems Operation, Troubleshooting,
C1.8 and C2.4 Engines
Testing and Adjusting
Disassembly and Assembly
C1.8 and C2.4 Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring System

UENR0128
UENR0147
SENR2872
UENR2879
UENR2880
UENR2881
UENR0148
SENR2996
UENR2570

Maintenance Index Tab


Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

SENR2874
SEBU9033
SENR2902
UENR4000
UENR4001
UENR4002
UENR4003
UENR4004

02/19/13

Electrical System
Hydraulic System (YGB1-Up,FSC1-Up)
Hydraulic System (XSC1-Up,WDL1-Up)
Hydraulic System (SSC1-Up,TSR1-Up)
Hydraulic System (RSE1-Up,SFH1-Up)

SENR2300
UENR1591
SENR7733
UENR1592
SENR3130
SENR2870
KENR6756
KENR6757

Rev.

Dlr.
Net

.30

.30

.30

IC

303.5E2 CR, 304E2 CR, 305E2 CR AND 305.5E2 CR


MINI HYDRAULIC EXCAVATORS
BG81-UP, CJ21-UP, DJX1-UP, EJX-UP

Contents for
Service Manual
UENR4290-00

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Service Manual Contents
Safety
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

09/29/14

Title

C1.7, C1.8, and C2.4 Engines


C1.7, C1.8, and C2.4 Engines
C1.7, C1.8, and C2.4 Engines
Engine Supplement
Machine Systems
Machine Systems
Machine Systems

Hydraulic System
Electrical System

Media No.
SENR2300
UENR4290LBL
UENR4290
SENR7733
SENR3130
SENR2870
KENR6756
KENR6757
UENR0128
UENR5591
SENR2872
UENR4293
UENR4294
UENR5592
SENR2874
SEBU9202
SENR2902
UENR5188
UENR5189

.30

.30

.30

305.5E MINI HYDRAULIC EXCAVATOR


MX51-Up

Contents for
Service Manual
UENR4260-02

Note:
This form lists the Service Manual modules available for this product. The items listed can also be
ordered separately.
Section

Title

Media No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C1.8 and C2.4 Engines
Systems Operation, Testing and Adjusting,
C1.8 and C2.4 Engines
Troubleshooting
Disassembly and Assembly
C1.8 and C2.4 Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation, Testing and Adjusting
Machine Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring System

SENR2300
UENR4261
SENR7733
UENR4260
SENR3130
SENR2870
KENR6756
KENR6757

Maintenance Index Tab


Operation and Maintenance
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

SENR2874
SEBU9003
SEBU9302
SENR2902
UENR4726
UENR4727
UENR6336

12/23/14

(MX51-1499)
(MX51500-Up)
Hydraulic System
Electrical System (MX51-1499)
Electrical System (MX51500-Up)

UENR0128
UENR3345
SENR2872
UENR4263
UENR4264
UENR3346
SENR2996
UENR2750

Rev.

Dlr.
Net

.30

.30

.30

IC

308B SR EXCAVATOR
3YS1-UP

XENR9977
Contents for
Service Manual XJNR1513

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Service Manual Contents
Engine Index Tab
Engine Service Manual
Engine Service Manual
Systems Index Tab
Systems Operation (3YS1-733, 735-751,
753-843)
Systems Operation (3YS734, 752, 844-)
Systems Operation
Testing & Adjusting (3YS1-733, 735-751,
753-843)
Testing & Adjusting (3YS734, 752, 8441600)
Testing & Adjusting (3YS1601-)
Air Conditioner and Heater
Specifications
Disassembly & Assembly
Testing & Adjusting
Schematic Index Tab
Schematic (3YS1-829)
Schematic (3YS830-)
Schematic (3YS1-829)
Schematic (3YS830-1600)
Schematic (3YS1601-)

04/08/13

Title

Form No.

Hydraulic Systems

SENR2300
XENR9978
XENR9977
SENR2870
XJNR1521
XJNR1522
SENR2872
XJNR1514

Hydraulic Systems
Electrical System
Machine Systems

XJNR1563
XJNR1515
XJNR1516

Machine Systems

XJNR1564

Machine Systems

XJNR1563
XJNR1711
XJNR1517
XJNR1520
XJNR1909
SENR2902
XJNR1518
XJNR1566
XJNR1519
XJNR1554
XJNR1588

Mitsubishi 4M40
Engine Supplement

Machine Systems
Machine Systems
New Shovel Crane-Electrical Systems
Hydraulic System
Hydraulic System
Electrical System
Electrical System
Electrical System

Rev.

Dlr.
Net

.30
.30

IC

308E CR MINI HYDRAULIC EXCAVATOR


GBJ1-Up

UENR1602
Contents for
Service Manual UENR1600

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

08/20/12

Title

C3.3B Engine
C3.3B Engines
C3.3B Engines
Engine Supplement
Machine Systems
Hydraulic Systems
Hydraulic Systems
Machine Systems

Electrical System
Hydraulic System

Form No.
SENR2300
UENR1601
SENR7733
UENR1602
SENR3130
SENR2870
UENR0995
KENR9881
UENR0137
UENR0145
SENR2872
UENR1603
UENR1604
UENR1605
UENR0146
SENR2874
SEBU8747
SENR2902
UENR1607
UENR1606

Rev.

Dlr.
Net

.30

.30

.30

IC

308E CR and 308E SR MINI HYDRAULIC EXCAVATOR


JBE1-Up, HEL1-Up, HAM1-UP, JSN1-Up

UENR2887
Contents for
Service Manual UENR2885

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C2.6 and C3.3B Engines
Systems Operation, Testing and Adjusting
C3.3B Engines
Disassembly and Assembly
C2.6 and C3.3B Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Monitor System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System (HEL, HAM)
Schematic
Hydraulic System (JBE, JSN)
Schematic
Electrical System (HEL)
Schematic
Electrical System (JBE)
Schematic
Electrical System (HAM)
Schematic
Electrical System (JSN)

06/24/13

Media No.
SENR2300
UENR2886
SENR7733
UENR2887
SENR3130
SENR2870
UENR0995
KENR9881
UENR0137
UENR0145
SENR2872
UENR2882
UENR2883
UENR2884
UENR3284
SENR2996
UENR2570
SENR2874
SEBU9059
SENR2902
UENR3912
UENR3913
UENR3914
UENR3915
UENR3916
UENR3917

Rev.

Dlr.
Net

.30

.30

.30
.30

IC

308E MINI HYDRAULIC EXCAVATOR


TAZ1-Up
Note:

Contents for Service Manual


UENR4265-01

This form lists the complete Service Manual for this product. These items listed can be ordered separately.

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C2.6 and C3.3B Engines
Systems Operation, Testing and Adjusting C2.6 and C3.3B Engines
Disassembly and Assembly
C2.6 and C3.3B Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation, Testing and Adjusting Machine Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance
TAZ1-999
Operation and Maintenance
TAZ1000-Up
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

12/10/14

Media No.

SENR2300
UENR4266
SENR7733
UENR4265
SENR3130
SENR2870
UENR0995
UENR3409
UENR0137
UENR3305
SENR2872
UENR4268
UENR4269
UENR3306
SENR2996
UENR2570
SENR2874
SEBU9002
SEBU9307
SENR2902
UENR4728
UENR4729

Re
v.

Dlr.
Net

.30

.30

.30

308E2 MINI HYDRAULIC EXCAVATOR


FJX1-Up, TMX1-Up

UENR2897-02
Contents for
Service Manual UENR2895

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C3.3B Engines
Systems Operation, Testing and Adjusting
C3.3B Engines
Troubleshooting
C3.3B and C3.8 Engines
Disassembly and Assembly
C3.3B Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation, Testing and Adjusting
Machine Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Monitor System
Troubleshooting
Machine System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System (TMX)
Schematic
Electrical System (TMX)
Schematic
Hydraulic System (FJX)
Schematic
Electrical System (FJX)

01/14/14

Media No.
SENR2300
UENR2896
SENR7733
UENR2897
SENR3130
SENR2870
UENR3421
UENR3422
UENR3423
UENR3278
UENR3288
SENR2872
UENR2898
UENR2899
UENR3289
SENR2996
UENR2570
UENR2571
SENR2874
SEBU9004
SENR2902
UENR3896
UENR3897
UENR3898
UENR3899

Rev.

Dlr.
Net

.30

.30

.30
.30

IC

308E2 CR AND 308E2 SR MINI HYDRAULIC EXCAVATORS


EC21-UP, MY21-UP, TM21-UP, SR81-UP

Contents for
Service Manual
UENR5610-00

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Service Manual Contents
Safety
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation, Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

09/29/14

Title

C3.3B Engines
C3.3B Engines
C3.3B Engines
C3.3B Engines
Machine Systems
Machine Systems

Hydraulic System (EC2, MY2)


Hydraulic System (TM2, SR8)
Electrical System (EC2)
Electrical System (SR8)
Electrical System (TM2)
Electrical System (MY2)

Media No.
SENR2300
UENR5610LBL
UENR5610
SENR7733
SENR3130
SENR2870
UENR3421
UENR3422
UENR3423
UENR3278
SENR2872
UENR5613
UENR5614
SENR2874
SEBU9282
SENR2902
UENR5512
UENR5513
UENR5514
UENR5515
UENR5516
UENR5517

.30

.30
.30

307E MINI HYDRAULIC EXCAVATORS


H1Y1-Up

Note:

Contents for
Service Manual UENR2910-01

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

12/22/14

Title

C2.6 and C3.3B Engines


C2.6 and C3.3B Engines
C2.6 and C3.3B Engines
Engine Supplement
Machine Systems
Machine Systems
Machine Systems
(H1Y1-2499)
(H1Y2500-Up)
Hydraulic System
Electrical System

Media No.
SENR2300
UENR2911
SENR7733
UENR2910
SENR3130
SENR2870
UENR0995
UENR3409
UENR0137
KENR9861
SENR2872
UENR2913
UENR2914
KENR9862
SENR2874
SEBU9001
SEBU9305
SENR2902
UENR2916
UENR2917

Rev.

Dlr.
Net

.30

.30

.30

IC

306 MINI HYDRAULIC EXCAVATOR


MXH1-UP

KENR9632-01
Contents for
Service Manual KENR9630

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

09/08/09

Title

Mitsubishi 4M40 Engine


Mitsubishi 4M40 Engine
Machine Systems
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System
Electrical System

Form No.
SENR2300
KENR9631
SENR7733
KENR9632
SENR3130
SENR2870
KENR5078
RENR9439
SENR2872
KENR9633
RENR9434
KENR9634
RENR9437
SENR2874
SEBU8577
SENR2902
RENR9436
RENR9438

IC
14.26
.30
.60
.30
3.40
.30
38.00
6.50
.30
6.50
9.90
6.50
0.00
.30
16.22
136.98

13.69
.29
.48
.29
2.86
.29

133.3
5.43
.29

5.43
12.90
8.30
21.70
.29

15.57

306E MINI HYDRAULIC EXCAVATOR


FHL1-Up

UENR2902
Contents for
Service Manual UENR2900

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

11/21/13

Title

C2.6 and C3.3B Engines


C2.6 and C3.3B Engines
C2.6 and C3.3B Engines
Engine Supplement
Machine Systems
Machine Systems
Machine Systems

Hydraulic System
Electrical System

Media No.
SENR2300
UENR2901
SENR7733
UENR2902
SENR3130
SENR2870
UENR0995
UENR3409
UENR0137
KENR9859
SENR2872
UENR2903
UENR2904
KENR9860
SENR2874
SEBU8799
SENR2902
UENR2906
UENR3907

Rev.

Dlr.
Net

.30

.30

.30

IC

307 Excavator
2WM1-499

Combined Manual
Form SENR6190
TITLE

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3054 Engine Specifications
3054 Engine Sys. Oper. Testing & Adjusting
3054 Engine Disassembly & Assembly
Engine Supplement Dissassembly & Assembly
Systems Index Tab
Air Conditioning & Heating Supplement
Attachments Specifications
Attachments Sys. Oper. Testing & Adjusting
Hydraulic System Specifications
Hydraulic System Systems Operation
Hydraulic System Testing & Adjusting
Hydraulic System Schematic
Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
ElectrIcal & Electronic System Systems Operation
Electrical System Schematic
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance (Supplement)
Binder
Binder Label

FORM NO.
SENR7733
SENR6192
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
RENR2803
SENR2872
SENR6078
SENR6233
SENR9208
SENR6194
SENR6196
SENR9005
SENR9007
SENR6199
SENR2996
SENR6195
SENR6219
SENR2874
SEBU6836
SEBU6900
SENR2300
SENR6191

DLR.
NET
N/C
.30
2.90
.30
5.50
13.05
8.40
5.50
.30
5.50
5.50
5.50
5.50
13.05
5.50
5.50
21.95
.30
2.90
11.30
.30
15.75
10.50
13.85
.30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

02/13/08

.15
.
2.
.3
1.55.
12.
8.
5.
.3
5.
5.
5.
5.
12.
5.
5.
21.
.3
2.
10.
.3
15.
9.
13.
.

307 EXCAVATOR
2WM500-UP

SENR9302-04
Contents for
Service Manual SENR9300

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operation, Testing and Adjusting
3054 Engine
Disassembly and Assembly
3054 Engine
Disassembly and Assembly Supplement
3054 Engine
Systems Index Tab
Air Conditioning and Heating
300 Excavators Supplement
Specifications
Attachments
Systems Operation, Testing and Adjusting
Attachment
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Electrical System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2300
SENR9301
SENR7733
SENR9302
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
SENR6227
SENR2872
SENR6078
SENR6233
SENR9305
SENR6194
SENR9303
SENR9005
SENR6199
SENR2996
SENR9207
SENR2874
SEBU6990
SENR2902
SENR9304
SENR9310

Dlr.
Net
13.85
.30
.00
.30
2.90
.30
5.50
13.05
5.50
5.50
.30
5.50
5.50
5.50
5.50
13.05
5.50

IC

.30
2.90
.30
15.75
190.95

.30

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R0134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic

Hydraulic System; Boom Lowering


Check
Hydraulic System; Common Piping
Hydraulic System; Offset Boom
Hydraulic System; Single Action
Hydraulic System; Two Pump Flow

SENR9306
SENR9307
SENR9308
SENR9309
SENR9311

13.30
.30
.00
.30
2.78
.30

5.28
12.53
3.75
3.75
.30

3.75
3.75
3.75
3.75
11.55
3.75

1.50

.3

14.00
160.4

307 EXCAVATORS
2PM1-256

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Disassembly and Assembly
Systems Index Tab
Supplement
Specifications
Systems Operation, Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Schematic
Schematic

SENR6232-06
Contents for
Combined Manual SENR6230
Title

Mitsubishi 4D32 Engine


Mitsubishi 4D32 Engine

Air Conditioning & Heating Systems


Attachments
Attachments
Hydraulic System
Hydraulic System
Hydraulic System
Hydraulic System
Hydraulic System; Auto Travel Speed
Control (Attachment)
Schematic
Hydraulic System; Common Piping
(Attachment)
Schematic
Hydraulic System; Single Action One
Pump (Attachment)
Schematic
Hydraulic System; Double Action One
Pump (Attachment)
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Electrical System
Schematic
Electrical System
Maintenance Index Tab
Operation & Maintenance

Form No.
SENR2300
SENR6231
SENR7733
SENR6232
SENR3130
SENR2870
SENR6433
SENR6234
SENR2872
SENR6078
SENR6233
SENR9208
SENR6194
SENR6196
SENR9205
SENR6198
SENR6245

Rev.

01
08
06
06

01
02
02
01
01

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
33.55
5.50
.30
5.50
5.50
5.50
5.50
13.05
5.50
8.40
8.40

13.30
.30
.50
.30
2.78
.30

31.50
3.75
.30

3.75
3.75
3.75
3.75
11.55
3.75
6.95
6.95

8.40

6.95

SENR6248

8.40

6.95

SENR6247

8.40

6.95

SENR6246

SENR6199
SENR2996
SENR6195
SENR6193
SENR2874
SEBU6835

01

02

21.95
.30
2.90
11.30
.30
15.75

Note:
Form SENR5664, Air Conditioning and Heating Systems service manual with R-134a Refrigerant is an
addition to this manual. The form is not a standard part of the manual.

02/13/08

IC

20.55
.30
1.50
8.10
.30

15.12

307 EXCAVATORS
2PM257-UP

Section

SENR9202-03
Contents for
Service Manual SENR9200
Title

Form No.

Rev.

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
33.55
5.50
.30
5.50
5.50
5.50
5.50
13.05
5.50
21.95
.30
2.90
.30
15.75
192.55
8.40

Binder
SENR2300
Binder Label
SENR9201
Safety
SENR7733
08
Service Manual Contents
SENR9202
02
Torque Specifications
SENR3130
06
Engine Index Tab
SENR2870
Service Manual
Mitsubishi 4D32 Engine
SENR6433
Disassembly and Assembly
Mitsubishi 4D32 Engine
SENR6234
Systems Index Tab
SENR2872
Supplement
Air Conditioning & Heating Systems
SENR6078
01
Specifications
Attachments
SENR6233
02
Systems Operation, Testing and Adjusting
Attachments
SENR9208
Specifications
Hydraulic System
SENR6194
02
Systems Operation
Hydraulic System
SENR9204
Testing and Adjusting
Hydraulic System
SENR9205
01
Disassembly and Assembly
Machine Systems
SENR6199
Electrical System & Operators Station Index Tab
SENR2996
Systems Operation
Electrical System
SENR9207
Maintenance Index Tab
SENR2874
Operation & Maintenance
SEBU6958
02
Schematic Index Tab
SENR2902
Schematic
Hydraulic System
SENR9206
Schematic
Electrical System
SENR9209
Note: The following information is available for this manual. These are not a standard part of the manual, but can be
ordered separately if needed.
Schematic
Hydraulic System; Auto Travel Speed SENR6245
Control (Attachment)
Schematic
Hydraulic System; Common Piping
SENR6246
(Attachment)
Schematic
Hydraulic System; Single Action One
SENR6248
Pump (Attachment)
Schematic
Hydraulic System; Double Action One SENR6247
8.40
Pump (Attachment)
Note: Form SENR5664, Air Conditioning and Heating Systems service manual with R-134a Refrigerant is available
for insertion into this manual. The form is not a standard part of the manual.

02/13/08

IC

13.30
.30
.50
.30
2.78
.30

31.50
3.75
.30

3.75
3.75
3.75
3.75
11.55
3.75
20.55
.30
1.50
.30

14.00
162.8

307B EXCAVATOR
AFB1-UP

RENR5332-03
Contents for
Service Manual RENR5330

This form lists the Service Manual modules available for this product. These items listed can also be ordered
separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be
ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Shop Manual
4M40 Engine
Disassembly and Assembly
4M40 Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Specific
and Adjusting
to the 307B
Specifications
Hydraulic System and Attachments
Systems Operation, Testing and Adjusting
Hydraulic System Attachments
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Engine and Pump Control
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2300
RENR5331
SENR7733
RENR5332
SENR3130
SENR2870
RENR3294
RENR1194
SENR2872
RENR1096
RENR1085
RENR1088
RENR3709
RENR1087
RENR1091
SENR2996
RENR2978
SENR2874
SEBU7225
SEBU7500
SENR2902
RENR3708
RENR1174

Rev.

08
02
06

01
01
02
01
01
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
69.47
5.66
.30
5.66
22.60
8.65
13.44
8.65
34.55
.30
8.65
.30
16.22
10.81
244.19

NOTE: Form SENR5664, Air Conditioning and Heating Systems service manual with R-134a Refrigerant, is available
for insertion into this manual. This form is not a standard part of the manual.
NOTE: The following Hydraulic Attachment Schematics are available for insertion into this manual. These are not a
standard part of the manual, but can be ordered separately if needed.
Schematic
Hydraulic System; Two Pump Flow
RENR3710
Schematic
Hydraulic System; Two Speed Travel
RENR3711
Schematic
Hydraulic System; Swing Boom
RENR3712
Schematic
Hydraulic System; Combined Action
RENR3713
Schematic
Hydraulic System; Medium Pressure
RENR3714
Schematic
Hydraulic System; Stick Lowering
RENR3715
Control Valve
Schematic
Hydraulic System; Quick Coupler
RENR3716
Double Function

03/11/08

307B EXCAVATOR
4RW1-UP, 5CW1-UP, 6KZ1-UP, 7DZ1-UP

RENR1083-10
Contents for
Service Manual RENR1081

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Shop Manual
4M40 Engine
Disassembly and Assembly
4M40 Engine
Systems Index Tab
Specifications, Systems Operations, Testing Air Conditioning and Heating Systems
and Adjusting
Specific to the 307B
Specifications
Hydraulic system and Attachments
Systems Operations, Testing and Adjusting
Hydraulic System Attachments
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Electrical and Electronic System
Maintenance Index Tab
Operation and Maintenance
4RW1-Up, 5CW1-Up, 6KZ1-Up,
7DZ1-Up
Schematic Index Tab
Schematic
Hydraulic System; One Piece Boom
(4RW1-Up, 5CW1-Up)
Schematic
Hydraulic System; Swing Boom
(6KZ1-Up, 7DZ1-Up)
Schematic
One Piece Boom (5CW1-Up,
4RW1-Up)
Schematic
Swing Boom (6KZ1-Up, 7DZ1-Up)
(continued on next page)

02/13/08

Form No.
SENR2301
RENR1082
SENR7733
RENR1083
SENR3130
SENR2870
RENR3294
RENR1194
SENR2872
RENR1096
RENR1085
RENR1088
RENR1086
RENR1087
RENR1091
SENR2996
RENR2978
SENR2874
SEBU7165
SENR2902
RENR1089
RENR3283
RENR1092
RENR3132

Rev.

03
08
08
06

01
01
01
02
01
01

Dlr.
Net
20.00
.30
.51
.30
2.98
.30
69.47
5.66
.30
5.66
22.60
8.65
13.44
8.65
34.55
.30
8.65
.30
16.22
262.4

307B EXCAVATOR (CONT.)


4RW1-UP, 5CW1-UP, 6KZ1-UP, 7DZ1-UP

RENR1083-10
Contents for
Service Manual RENR1081

Note:
NOTE: Form SENR5664, Air Conditioning and Heating Systems Sevice Manual with R-134a Refrigerant,
is available for insertion into this manual. This form is not a standard part of the manual.
Note:
These are

NOTE: The following Hydraulic Attachment Schematics are available for insertion into this manual.
not a standard part of the manual, but can be ordered separately if needed.

Section

Title

Form No.

Schematic

Hydraulic System; Double Action


(4RW1-Up, 5CW1-Up)
Hydraulic System; Single Action with
One Pump Flow (5CW1-Up,
4RW1-Up)
Hydraulic System; Two Way Valve
(4RW1-Up, 5CW1-Up)
Hydraulic System; Combined Flow
(4RW1-Up, 5CW1-Up)
Hydraulic System; Boom Lowering
Control Valve (4RW1-Up, 5CW1-Up)
Hydraulic System; Offset Boom
(4RW1-Up, 5CW1-Up)
Hydraulic System; Boom Lowering
Control Valve (6KZ1-Up, 7DZ1-Up)
Hydraulic System; Two Way Valve
(6KZ1-Up, 7DZ1-Up)
Hydraulic system; Common Piping
(6KZ1-Up, 7DZ1-Up)
Hydraulic System; Two Pump Flow
(6KZ1-Up, 7DZ1-Up)

RENR1094

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Rev.

Dlr.
Net

RENR1093

5.66

RENR1097

8.65

RENR1099

8.65

RENR3289

8.65

RENR3292

8.65

RENR3290

8.65

RENR3287

8.65

RENR3286

8.65

RENR3288

8.65

307C EXCAVATOR
BNE1-Up, BMF1-Up, BAJ1-Up, BCM1-Up

RENR4032-09
Contents for
Service Manual RENR4030

This form lists the Service Manual modules available for this product.
These items listed can also be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Shop Manual
4M40 Engine
Disassembly and Assembly
4M40 Engine
Systems Index Tab
Specifications, Systems Operation,
Air Conditioning and Heating Systems
Testing and Adjusting
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting Electrical and Electronic System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Supplement (BNE1-Up, BCM1-Up)
Schematic Index Tab
Schematic
Hydraulic System (BAJ1-Up, BCM1-Up)
Schematic
Hydraulic System (BNE1-Up, BMF1-Up)
Schematic
Electrical System

Form No.
SENR2300
RENR4031
SENR7733
RENR4032
SENR3130
SENR2870
KENR5078
RENR4039
SENR2872
RENR4047
RENR4036
RENR4037
RENR4038
RENR4029
SENR2996
RENR4043
SENR2874
SEBU7421
SEBU7813
SENR2902
RENR4016
RENR4025
RENR4044

Rev.

08
02
06

01
01
01
01
01

02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
69.47
0.00
.30
13.44
13.44
8.65
0.00
.30
8.65
.30
16.22

8.65
8.65

NOTE: The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

07/31/12

Air Conditioning and Heating Systems


with R-134a Refrigerant
Combined Function Hydraulics;
Attachment (BAJ1-Up, BCM1-Up)
Parallel Offset Boom; Attachment
(BAJ1-Up, BCM1-Up)
Boom Lowering Control Valve;
Attachment (BNE1-Up)
Stick Lowering Control Valve;
Attachment (BNE1-Up)
Medium Pressure (Blade); Attachment
(BAJ1-Up, BCM1-Up)
Medium Pressure (Blade); Attachment
(BNE1-Up)

SENR5664

8.65

RENR3604

8.65

RENR3883

8.65

RENR7260

8.65

RENR7261

8.65

RENR7265

8.65

RENR7399

8.65

308C CR EXCAVATORS
CPE1-Up, CRW1-Up, KCX1-Up
Section

RENR5842-06

Title

Contents for
Service Manual RENR5840
IC
Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Mitsubishi 4D34T Engine
Disassembly and Assembly Supplement
Mitsubishi 4D34T Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2300
RENR5841
SENR7733
RENR5842
SENR3130
SENR2870
RENR3294
RENR5839
SENR2872
RENR5599

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic

SENR2874
SEBU7613
SENR2902
RENR5847
RENR5849
RENR5559

Hydraulic System
(KCX1-281)
(KCX282-Up)

RENR5843
RENR5844
RENR5845
RENR5848
SENR2996
RENR6603

02

14.26
.30
.60
.30
3.40
.30
6.50
0.00
.30
9.90

13.69

9.90
15.50
9.90
0.00
.30
15.50

5.43

.30
16.22

.29

13.40
13.40

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating with


R-134a refrigerant
Hydraulic System; Combined
Function (Attachment)
Hydraulic System; One Way/Two
Pump Flow (Attachment)
Hydraulic System; Two Way Flow
(Attachment) (CPE,KCX)
Hydraulic System; Control Pattern
(Attachment) (CPE, KCX)
Hydraulic System; With Blade
(Attachment) (CPE, KCX)
Hydraulic System; Boom Lowering
Control Valve (Attachment) (KCX)
Hydraulic System; Stick Lowering
Control Valve (Attachment) (KCX)

SENR5664
RENR6617
RENR6618
RENR6618
RENR6654
RENR6655
RENR7436
RENR7437

.29
.48
.29
2.86
.29
5.43
.29

12.90
8.30

21.70
.29

12.90

15.57

308D CR EXCAVATOR
FYC1-UP, GBT1-UP

KENR6162-02
Contents for
Service Manual KENR6160

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Service Manual
4M40-TL
Disassembly & Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Disassembly & Assembly
Machine Systems
Systems Operation
Hydraulic System
Testing & Adjusting
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing & Adjusting
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Electrical System (GBT1-Up)
Schematic
Electrical System (FYC1-Up)
Schematic
Hydraulic System (GBT1-Up)
Schematic
Hydraulic System (FYC1-Up)

Form No.
SENR2300
KENR6161
SENR7733
KENR6162
SENR3130
SENR2870
KENR5078
RENR9740
SENR2872
KENR6163
RENR9741
KENR6164
KENR6165
SENR2996
RENR8068
SENR2874
SEBU8199
SENR2902
KENR6167
KENR8224
KENR6166
KENR7708

Rev.

Dlr.
Net

.30
.30

.30
.30

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately, if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction

02/16/09

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Air Conditioning and Heating
Product Link 121/321

SENR5664

KENR6798
RENR7911

Product Link PL121SR


Product Link Installation Guide

REHS2348
REHS2365

KENR6799

IC

311 & 312 EXCAVATORS


9LJ1-UP, 6GK1-UP, 2KM1-UP

SENR6132-11
Contents for
Service Manual SENR6130

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Supplement
Specifications
Systems Operation, Testing and Adjusting
Systems Operation
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

3064 & 3066 Engines


3064 & 3066 Engines
3064 & 3066 Engines
3064 Engine
Air Conditioning and Heating
Hydraulic System
Attachments
Electronic System
Hydraulic System
Hydraulic & Electronic Systems
Machine Systems

Hydraulic System (6GK1-392)


Hydraulic System (6GK393-Up)
Hydraulic System (9LJ1-261, 2KM1-110)
Hydraulic System (9LJ262-Up, 2KM111-Up)
Electrical System (9LJ1-261, 6GK1-392)
Electrical System (9LJ262-Up, 6GJ393-Up)

(continued on next page)

06/15/09

Form No.
SENR2300
SENR6131
SENR7733
SENR6132
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR6149
SENR2872
SENR6078
SENR6134
SENR6210
SENR6038
SENR6136
SENR6124
SENR6139
SENR2874
SEBU6724
SEBU6846
SENR2902
SENR6138
SENR6281
SENR6128
SENR6280
SENR6129
SENR6236

311 & 312 EXCAVATORS


9LJ1-UP, 6GK1-UP, 2KM1-UP

SENR6132-11
Contents for
Service Manual SENR6130

Note:
Form SENR3334, Air Conditioning and Heating Systems Service Manual with R-12 Refrigerant , is
available for insertion into this manual. This form is not a standard part of the manual.
Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant , is
available for insertion into this manual. This form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic

06/15/09

Hydraulic System; Two Pump Flow


Hydraulic System; Single Action, One
Pump
Hydraulic System; Double Action,
One Pump
Hydraulic System; Common Piping,
Two Pumps
Hydraulic System; Boom Lowering
Check

SENR6174
SENR6175
SENR6176
SENR6177
SENR6179

311B, 312B, 312B L EXCAVATORS


8GR1-UP, 8HR1-Up, 8JR1-Up, 9GR1-Up, 9HR1-Up, 9MR1-Up
2LS1-Up, 2MS1-Up, 2NS1-Up, 3ES1-Up, 3FS1-Up

Contents for
Service Manual SENR9220

Section

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting

Title

3064 Engine
3064 Engine
3064 Engine
3064 Engine

Air Conditioning and Heating


(8GR1-461, 8JR1-1007, 9GR1-412,
2LS1-203, 2NS1-155, 3FS1-254)
Specifications, Systems Operation,
Air Conditioning and Heating
Testing and Adjusting
(8GR462-Up, 8JR1008-Up, 9GR413Up, 2LS204-Up, 2NS156-Up, FS255Up)
Specifications
Attachments
Systems Operation, Testing and Adjusting
Attachments
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Systems Operation, Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical Systems and Operators Station Index Tab
Service Manual
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging Systems
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System (2LS1-Up)
Schematic
Hydraulic System (8GR1-Up)
Schematic
Hydraulic System
(2NS1-Up, 3FS1-Up)
Schematic
Hydraulic System
(9GR1-Up, 8JR1-Up)
Schematic
(Continued)

02/13/08

SENR9222-09

SENR2301
SENR9221
SENR7733
SENR9222
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR9223
SENR2872
RENR1041

Rev.
01
08
07
06
03
03
02

02

RENR3291

SENR9225
SENR9228
SENR9224
SENR9226
SENR9227
SENR9235
SENR2996
RENR1998
RENR1007
SENR2874
SEBU6974
SENR2902
SENR9229
RENR1033
RENR1034
RENR1035
SENR9236

Dlr. et
20.00
.30
.51
.30
2.98
.30
5.66
8.65
8.65
8.65
.30
8.65

8.65

01
02

6.50
6.50
6.50
15.50
15.50
26.00
245.7

02
02
01

.30
16.22
9.90
9.90

311B, 312B, 312B L EXCAVATORS (CONT.)


8GR1-UP, 8HR1-Up, 8JR1-Up, 9GR1-Up, 9HR1-Up, 9MR1-Up
2LS1-Up, 2MS1-Up, 2NS1-Up, 3ES1-Up, 3FS1-Up

SENR9222-09
Contents for
Service Manual SENR9220

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant , is
available for insertion into this manual. This form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Hydraulic System; Single Action, One


Pump (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Common Action,
Two Pumps (Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Quick Coupler
(Attachment)

SENR9230
SENR9231
SENR9234
SENR9232
SENR9233
RENR1997

311C U EXCAVATOR
CKE1-UP, PAD1-UP

RENR5542-07
Contents for
Service Manual RENR5540

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064/3066 Engines
Systems Operation, Testing and Adjusting
3064/3066 Engines
Disassembly and Assembly
3064/3066 Engines
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System; Standard
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Systems Operation, Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Automatic Lubrication System
Operation and Maintenance Supplement
CKE1-Up
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System; CKE1001-Up

Form No.

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
.30

SENR2300
RENR5541
SENR7733
RENR5542
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR2872
RENR4047
RENR5528
RENR5529
RENR5533
RENR5536
SENR2996
RENR5557
SENR2874
SEBU7429
XEBU2629
SEBU7972
SENR2902
RENR5535
RENR5537
RENR6614

9.90
6.50
9.90
0.00
.30
0.00
.30
16.22

Note:
The following information is available for this manual. These are not a standard part of the manual,
but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System Blade Attachment
Hydraulic System; Boom Load
Control (Attachment)
Hydraulic System; Stick Load Control
(Attachment)

SENR5664
RENR3648
RENR9138
RENR9139

10.00

311D LRR EXCAVATOR


CLA1-UP, LKA1-UP, PNJ1-UP, DWR1-UP, DDW1-UP

KENR6182-03
Contents for
Service Manual KENR6180

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.2 and C6.4 Engines
Systems Operation, Testing and Adjusting
C4.2 and C6.4 Engines
Engine Troubleshooting Guide
C4.2 and C6.4 Engines
Disassembly and Assembly
C4.2 Engines
Disassembly and Assembly Supplement
C4.2 Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System

Form No.
SENR2301
KENR6181
SENR7733
KENR6182
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8105
RENR9210
SENR2872
KENR6183
KENR6184
KENR6185
RENR9739
RENR9211
SENR2996
RENR8068
KENR5924
SENR2874
SEBU8265
SENR2902
KENR6187
KENR6186

Note:
The following information is available for this manual. These are not a standard part of the manual,
but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Operation & Maintenance
Schematic

RENR7299
RENR9427
SEBU8160
KENR8617

Schematic

KENR8616

01/12/10

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Air Conditioning Electrical System
Heating Electrical System
AccuGrade Laser for Excavators
Electrical System (Attachment)
AccuGrade
Hydraulic System (Attachment)
AccuGrade
(continued on next page)

SENR5664
RENR7298

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
.30
6.50
9.90
0.00
.30
0.00
.30
16.22

311D LRR EXCAVATOR (CONT.)


CLA1-UP, LKA1-UP, PNJ1-UP, DWR1-UP, DDW1-UP

KENR6182-03
Contents for
Service Manual KENR6180

Note:
The following information is available for this manual. These are not a standard part of the manual,
but can be ordered separately if needed.
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation
Systems Operation

01/12/10

AccuGrade GPS / Single UTS / Site


and Laser Reference v11 for
Excavators
AccuGrade Site and Laser
Reference System for Excavators
Hydraulic System (Attachment)
System 20 (CLA, PNJ, DWR)
Hydraulic System (Attachment)
System 23 (CLA, PNJ, DWR)
Hydraulic System (Attachment)
Med. Press Circuit F3 Valve
(CLA, DDW)
Hydraulic System (Attachment)
Med. Press Circuit F4 Valve
(CLA, PNJ, DWR, DDW)
Hydraulic System (Attachment)
System 22 (LKA, DDW)
Hydraulic System (Attachment)
System 24 (LKA, DDW)
Hydraulic System (Attachment)
Quick Coupler (CLA, DWR)
Hydraulic System (Attachment)
Universal Quick Coupler (DDW)
Hydraulic System (Attachment) BLCV
Hydraulic System (Attachment) SLCV
Hydraulic System (Attachment)
VA Boom - (LKA)
Hydraulic System (Attachment)
Medium Pressure - (LKA, PNJ, DWR)
Hydraulic System (Attachment)
Quick Coupler - (PNJ, DWR)
Hydraulic System (Attachment)
Blade - (PNJ, DWR)
Product Link 121/321
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

KENR8977

KENR5958
KENR6589
KENR6598
KENR6764

KENR7747

KENR6765
KENR6766
KENR8615
KENR8620
KENR7748
KENR7749
KENR5206
KENR5212
KENR5528
KENR7729
RENR7911
KENR6304
KENR6303

312 EXCAVATOR
6BL1-UP

SENR6122-13
Contents for
Service Manual SENR6120

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operation, Testing and Adjusting
3054 Engine
Disassembly and Assembly
3054 Engine
Disassembly and Assembly Supplement
3054 Engine
Systems Index Tab
Specifications
Attachments
Specifications
Hydraulic System
Systems Operation, Testing and Adjusting
Attachments
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic and Electronic Systems
Disassembly and Assembly
Machine Systems
Disassembly and Assembly Supplement
Rexroth Travel Motors (6BL1689-Up)
Electrical System and Operators Index Tab
Systems Operation
Electronic System
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance
Supplement; Lift Capacity
Operation & Maintenance
Supplement
Schematic Index Tab
Schematic
Hydraulic System (6BL1-369)
Schematic
Hydraulic System (6BL370-925)
Schematic
Hydraulic System (6BL926-Up)
Schematic
6BL1-Up
(continued on next page)

06/15/09

Form No.
SENR2300
SENR6121
SENR7733
SENR6122
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
SENR6123
SENR2872
SENR6209
SENR6134
SENR6210
SENR6136
SENR6124
SENR6139
RENR9008
SENR2996
SENR6038
SENR2874
SEBU6745
SEBU6912
SEBU6846
SENR2902
SENR6138
SENR6281
SENR8995
SENR6237

Rev.

08
11
06
05
05
07

02
01
02

01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
13.44
8.65
5.66
.30
5.66
5.66
5.66
13.44
13.44
22.60
5.66
.30
5.66
2.98
231.55

312 EXCAVATOR (CONT.)


6BL1-UP

SENR6122-13
Contents for
Service Manual SENR6120

Note:
SENR3334, Air Conditioning and Heating Systems Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. This form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

06/15/09

Hydraulic System; Single Action, One


Pump (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment)
Hydraulic System; Common Piping,
Two Pump (Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Medium Flow
(Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic system; Quick Coupler
(Attachment)
Electrical System; Quick Coupler
(Attachment)

SENR6175
SENR6176
SENR6177
SENR6174
RENR1078
SENR6179
RENR2954
RENR3276

312B, 312B L EXCAVATORS


9FS1-Up, 2KW1-Up, 6SW1-Up, 9NW1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications Systems Operation, Testing
and Adjusting

Title

3054 Engine
3054 Engine
3054 Engine
3054 Engine

Air Conditioning and Heating Systems


with R-134a (9FS1-227, 2KW1-132,
140-141, 6SW1-244, 9NW1-201)
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
with R-134a Refrigerant (9FS228-Up,
2KW133-139, 142-Up, 6SW245-Up,
9NW202-Up)
Specifications
Attachments
Systems Operation
Attachments
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging system
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Variable Adjustable Boom
Operation and Maintenance Supplement
Offset Boom
Schematic Index Tab
Schematic
Hydraulic System; 312B with Blade
(2KW1-Up, 9NW1-Up)
Schematic
Hydraulic System; 312B without
Blade (9FS1-Up, 6SW1-Up)
Schematic
Electrical System
(continued)

02/13/08

RENR1102-08
Contents for
Service Manual RENR1100
Form No.
SENR2301
RENR1101
SENR7733
RENR1102
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
RENR1119
SENR2872
RENR1040

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
15.50
9.90
6.50
.30
9.90

RENR1976

15.50

RENR1103
RENR1106
RENR1114
RENR1104
RENR1105
RENR1113
SENR2996
RENR1998

9.90
9.90
9.90
15.50
6.50
26.00
.30
26.00

RENR1007
SENR2874
SEBU7086
SEBU7500
SEBU7549
SENR2902
RENR1107

01
02
02

9.90

RENR1108
RENR1115

3.40
.30
16.22
10.81

9.90
01
145.93

312B, 312B L EXCAVATORS (CONT.)


9FS1-Up, 2KW1-Up, 6SW1-Up, 9NW1-Up

RENR1102-08
Contents for
Service Manual RENR1100

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

Schematic

Schematic

Schematic
Schematic

02/13/08

Air Conditioning and Heating Service


with R-134a Refrigerant
Hydraulic System; Stick Lowering
Control(9FS1-Up, 2KW1-Up, 6SW1Up, 9NW1-Up) (Attachment)
Hydraulic System; Stick Lowering
Control with Hydraulic Adjustable
Boom (9FS1-Up, 2KW1-Up, 6SW1Up, 9NW1-Up) (Attachment)
Hydraulic System; Two Pump Flow
(9FS1-Up, 2KW1-Up, 6SW1-Up,
9NW1-Up) (Attachment)
Hydraulic System; Quick Coupler
(9FS1-Up, 2KW1-Up, 6SW1-Up,
9NW1-Up) (Attachment)
Hydraulic System; Medium Flow
(2KW1-Up, 9NW1-Up) (Attachment)
Hydraulic System; Boom Lowering
Control (9FS1-Up, 2KW1-Up, 6SW1Up, 9NW1-Up) (Attachment)
Hydraulic System; Common Action,
Two Pumps (9FS1-Up, 2KW1-Up)
(Attachment)
Hydraulic System; Single Action, One
Pump (9FS1-Up, 2KW1-Up, 6SW1Up, 9NW1-Up) (Attachment)
Hydraulic System; Medium Flow
(9FS1-Up, 6SW1-Up) (Attachment)
Hydraulic System; Double Action/
One Pump (9FS1-Up, 2KW1-Up,
6SW1-Up, 9NW1-Up) (Attachment)

RENR5664
RENR1074

9.90

RENR1075

9.90

RENR1076

9.90

RENR1077

9.90

RENR1078

01

9.90

RENR1109

9.90

RENR1110

9.90

RENR1111

9.90

RENR1112
RENR2969

01

9.90
9.90

312C, 312C L EXCAVATORS


FDS-UP, CBA1-UP

RENR5502-12
Contents for
Service Manual RENR5500

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064 & 3066 Engine
Systems Operation, Testing and Adjusting
3064 & 3066 Engine
Disassembly and Assembly
3064 & 3066 Engine
Disassembly and Assembly Supplement
3064 Engine
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Troubleshooting,
Tool Control Systems
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (CBA1-1645,
FDS1-332)
Schematic
Electrical System (CBA1646-Up,
FDS333-Up)
(continued on next page)

12/04/08

Form No.
SENR2301
RENR5501
SENR7733
RENR5502
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR5507
SENR2872
RENR5504
RENR5508
RENR5509
RENR5503
SENR2996
RENR3814

Rev.

08
06
03
03
02
9.90

15.50
22.60

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
9.90
0.00
.30
9.90
0.00
9.90
0.00
.30
39.70

RENR5554
SENR2874
SEBU7424
SENR2902
RENR5514
RENR5515
RENR8074

00

.30
16.22

312C, 312C L EXCAVATORS (CONT.)


FDS-UP, CBA1-UP

RENR5502-12
Contents for
Service Manual RENR5500

Note:
The following information is available for this manual. This information is not a standard part of the manual,
but can be ordered separately if needed.
Operation and Maintenance Supplement
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Schematic
Schematic
Schematic
Schematic
Schematic

12/04/08

12.6m (41ft) Long Reach Front


Air Conditioning and Heating Systems

XEBU2667
RENR3763

Air Conditioning and Heating Systems


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating
One Way With Two Pump Flow
(CBA1-Up, FDS1-Up)
Two-Way With One-Pump Flow
(CBA1-Up, FDS1-Up)
Combined Function Hydraulics
(CBA1-Up, FDS1-Up)
Hydraulic System; Two Way Flow
(Config 15)(Attachment)

SENR5664
RENR7274
RENR3618
RENR3619
RENR3644
RENR6656

312C, 312C L EXCAVATORS


BWH1-UP, DBN1-UP

RENR9142-02
Contents for
Service Manual RENR7390

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operation, Testing and Adjusting
3054 Engine
Disassembly and Assembly
3054 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Engine and Pump Control System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
(continued on next page)

02/13/08

Form No.
SENR2301
RENR9141
SENR7733
RENR9142
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR5507
SENR2872
RENR3763

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
15.50
9.90
0.00
.30

RENR5808
RENR5833
RENR5834
RENR7476
SENR2996
RENR3814
RENR6634

9.90
15.50
9.90
0.00
.30
39.70
26.00

SENR2874
SEBU7854
SENR2902
RENR5514
RENR7681

.30
16.22

312C, 312C L EXCAVATORS (CONT.)


BWH1-UP, DBN1-UP

RENR9142-02
Contents for
Service Manual RENR7390

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Section

Title

Form No.

Specifications, Systems Operation, Testing


and Adjusting
Schematic
Schematic

Air Conditioning and Heating with


R-134a refrigerant
Electrical; for Air Conditioning Heating
Hydraulic System; Medium Pressure
(Attachment)
Hydraulic System; One Way low with
One Pump (Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Boom Lowering
Check Valve Blade (Attachment)
Hydraulic System; Stick Lowering
Check Valve (Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Combined Flow
(Attachment)
Hydraulic System; Combined Flow
with Auxiliary Pump (Attachment)
Hydraulic System; Medium Pressure
with Blade (Attachment)
Hydraulic System; Two Way Flow
with Variable Adjustable Boom
(Attachment)
Hydraulic System; Combined Flow
with Variable Adjustable Boom
(Attachment)
Hydraulic System; Stick Lowering
Control Valve with Variable
Adjustable Boom (Attachment)

SENR5664

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

02/13/08

RENR7274
RENR5814
RENR5815
RENR5816
RENR5817
RENR5818
RENR5819
RENR5823
RENR5824
RENR5826
RENR5827

RENR5828

RENR6619

Rev.

Dlr.
Net

IC

312C, 312C L EXCAVATORS


BNN1-Up, CBT1-Up

RENR5802-05
SERVICE MANUAL CONTENTS
Manual Form RENR5800

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operation, Testing and Adjusting
3054 Engine
Disassembly and Assembly
3054 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Engine and Pump Control System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Operation and Maintenance Manual
Lifting Capacities
Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2301
RENR5801
SENR7733
RENR5802
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
SENR2872
RENR3899

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
15.50
9.90
0.00
.30

RENR5808
RENR5833
RENR5834
RENR7476
SENR2996
RENR3814
RENR6634

9.90
15.50
9.90
0.00
.30
39.70
26.00

SENR2874
SEBU7565
SEBU7606

.30
16.22

SENR2902
RENR5514
RENR5836

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

07/07/08

Air Conditioning and Heating with


R-134a refrigerant
Hydraulic System; Medium Pressure
(Attachment)
Hydraulic System; One Way low with
One Pump (Attachment)
Hydraulic System; Quick Coupler
(Attachment)

SENR5664
RENR5814
RENR5815
RENR5816

312C, 312C L EXCAVATORS (CONT.)


BNN1-Up, CBT1-Up

RENR5802-05
Contents for
Service Manual RENR5800

Section

Title

Form No.

Schematic

Hydraulic System; Boom Lowering


Check Valve Blade (Attachment)
Hydraulic System; Stick Lowering
Check Valve(Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Combined Flow
(Attachment)
Hydraulic System; Combined Flow
with Auxiliary Pump (Attachment)
Hydraulic System; Medium Pressure
with Blade (Attachment)
Hydraulic System; Two Way Flow
with Variable Adjustable Boom
(Attachment)
Hydraulic System; Combined Flow
with Variable Adjustable Boom
(Attachment)
Hydraulic System; Stick Lowering
Control Valve with Variable
Adjustable Boom (Attachment)

RENR5817

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

07/07/08

RENR5818
RENR5819
RENR5823
RENR5824
RENR5826
RENR5827

RENR5828

RENR6619

Rev.

Dlr.
Net

IC

312D AND 313D HYDRAULIC EXCAVATORS


SKA1-UP, JBC1-UP, KXD1-UP, LRK1-UP, WPK1-UP, XGK1-UP,
RHL1-UP, DLP1-UP, KES1-UP, HCW1-UP, TGY1-UP

KENR6552-07
Contents for
Service Manual KENR6550

Note: This form lists the Service Manual modules available for this product. The items listed can also be ordered
separately.
Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.2 and C6.4 Engines
Systems Operation, Testing and Adjusting
C4.2 and C6.4 Engines
Engine Troubleshooting Guide
C4.2 and C6.4 Engines
Disassembly and Assembly
C4.2 Engines
Disassembly and Assembly
C4.2 Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic Systems
Testing and Adjusting
Hydraulic Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Systems Operation
Machine Monitoring System

SENR2301
KENR6551
SENR7733
KENR6552
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8105
KENR6401
SENR2872
KENR6553
KENR6554
KENR6555
RENR9739
KENR6402
SENR2996
KENR5924

Maintenance Index Tab


Operation and Maintenance
Schematic Index Tab
Schematic

SENR2874
SEBU8038
SENR2902
KENR6557

Schematic
Schematic

Electrical System (JBC, KXD, LRK, WPK,


DLP, HCW, TGY)
Electrical System (SKA, XGK, RHL, KES)
Hydraulic System

KENR7790
KENR6556

Air Conditioning and Heating Systems


(R-134A Refrigerant)

SENR5664

Air Conditioning and Heating for


Excavators
Air Conditioning Electrical System
Heating Electrical System
AccuGrade Laser for Excavators

RENR7298

(continued)

01/25/12

14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
15.50
0.00
.30
15.50
15.50
9.90

13.69
.29
.48
.29
2.86

0.00
.30

21.70

.29

133.3
5.43
.29

5.43
12.90
8.30

.29

RENR8068

Note:
The following information is available for this service manual. This information is not a
standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation,
Testing and Adjusting, Disassembly
and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Schematic
Operation and Maintenance

IC

RENR7299
RENR9427
SEBU8160

.30
16.22

.29

15.57

312D AND 313D HYDRAULIC EXCAVATORS (CONT.)


SKA1-UP, JBC1-UP, KXD1-UP, LRK1-UP, WPK1-UP, XGK1-UP,
RHL1-UP, DLP1-UP, KES1-UP, HCW1-UP, TGY1-UP

KENR6552-07
Contents for
Service Manual KENR6550

Note:
The following information is available for this service manual. This information is not a standard part of
the manual, but can be ordered separately if needed.
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation,
Troubleshooting, Testing and
Adjusting
Systems Operation,
Troubleshooting, Testing and
Adjusting

Electrical System (Attachment)


Accugrade (SKA, JBC, XGK, DLP, HCW, RHL,
KES)
Electrical System (Attachment) Accugrade
(SKA, XGK, RHL, KES)
Hydraulic System Schematic (Attachment)
System 22 (SKA)
Hydraulic System (Attachment) System 24 (SKA,
TGY)
Hydraulic System Schematic (Attachment)
System 20 (JBC, XGK, RHL, KES, HCW)
Hydraulic System (Attachment) System 23
(JBC, XGK, DLP, HCW, RHL, KES)
Hydraulic System Schematic (Attachment)
Med Press. System 20
(JBC, XGK, DLP, HCW, RHL, KES)
Hydraulic System Schematic (Attachment) BLCV
(SKA, JBC, XGK, TGY, HCW, RHL, KES)
Hydraulic System Schematic (Attachment) SLCV
(SKA, JBC, XGK, TGY, HCW, RHL, KES)
Hydraulic System (Attachment) Medium
Pressure F4
Hydraulic System (Attachment) Coupler
Hydraulic System Schematic (Attachment)
Accugrade (SKA, JBC, XGK, DLP, HCW, RHL,
KES)
Hydraulic System Schematic (Attachment)
Med. Pressure/Blade (TGY)
Hydraulic System Schematic (Attachment)
Med. Press / KYB-Valve / 3rd Pump (TGY)
Hydraulic System Schematic (Attachment)
Universal Quick Coupler (TGY)
Hydraulic System Schematic (Attachment) Blade
(JBC, XGK, DLP, TGY, HCW, RHL, KES)
Hydraulic System Schematic (Attachment)
Blade (SKA)
Product Link 121/321

AccuGrade GPS / Single UTS / Site and Laser


Reference v11 for Excavators
(continued)

01/25/12

KENR8628

KENR5838
KENR7756
KENR7757
KENR7761
KENR7762
KENR7763

KENR7764
KENR7765
KENR8283
KENR8284
KENR8627

KENR8629
KENR8630
KENR8631
KENR8634
KENR7792
RENR7911

KENR8977

312D AND 313D HYDRAULIC EXCAVATORS (CONT.)


SKA1-UP, JBC1-UP, KXD1-UP, LRK1-UP, WPK1-UP, XGK1-UP,
RHL1-UP, DLP1-UP, KES1-UP, HCW1-UP, TGY1-UP

KENR6552-07
Contents for
Service Manual KENR6550

Note:
The following information is available for this service manual. This information is not a standard part of
the manual, but can be ordered separately if needed.
Systems Operation,
Troubleshooting, Testing and
Adjusting
Systems Operation
Systems Operation

01/25/12

AccuGrade Site and Laser Reference System


for Excavators

KENR5958

EquipmentManager Dealer Administrator Manual


EquipmentManager User Guide

KENR6304
KENR6303

312D EXCAVATOR
KCD1-UP, RKF1-UP, PHH1-UP, HJX1-UP

KENR6592-02
Contents for
Service Manual KENR6590

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.2 and C6.4 Engines
Systems Operation, Testing & Adjusting
C4.2 and C6.4 Engines
Engine Troubleshooting Guide
C4.2 and C6.4 Engines
Disassembly and Assembly
C4.2 Engines
Disassembly and Assembly Supplement
C4.2 Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Electrical System (KCD, HJX)
Schematic
Electrical System (RKF, PHH)
Schematic
Hydraulic System
(continued on next page)

01/28/10

Form No.
SENR2301
KENR6591
SENR7733
KENR6592
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8105
KENR6401
SENR2872
KENR6593
KENR6554
KENR6555
RENR9739
KENR6402
SENR2996
RENR8068

Rev.

Dlr.
Net

.30

.30

.30

KENR5924
SENR2874
SEBU8188
SENR2902
KENR6557
KENR7790
KENR6596

.30

IC

312D EXCAVATOR (CONT.)


KCD1-UP, RKF1-UP, PHH1-UP, HJX1-UP

KENR6592-02
Contents for
Service Manual KENR6590

Note: The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Section

Title

Form No.

Specifications, Systems Operation, Testing


and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators

SENR5664

Operation & Maintenance

AccuGrade Laser for Excavators

Schematic
Schematic
Schematic

Air Conditioning Electrical System


Heating Electrical System
Hydraulic System (Attachment)
System 22
Hydraulic System (Attachment)
System 24
Hydraulic System (Attachment) BLCV
Hydraulic System (Attachment) SLCV
Hydraulic System (Attachment) Med.
Press / KYB-Valve (KCD, RKF)
Hydraulic System (Attachment) Med.
Press / KYB-Valve / 3RD Pump
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment) Blade
(RKF)
Hydraulic System (Attachment) VA
Boom (RKF, PHH)
Product Link 121/321

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation, Troubleshooting,
Testing & Adjusting
Systems Operation, Troubleshooting,
Testing & Adjusting
Systems Operation, Troubleshooting,
Testing & Adjusting
Systems Operation
Systems Operation

01/28/10

AccuGrade GPS / Single UTS / Site


and Laser Reference v11 for
Excavators
AccuGrade Site and Laser
Reference for Excavators
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

RENR7298
SEBU8160
RENR7299
RENR9427
KENR7756
KENR7757
KENR7759
KENR7760
KENR8629
KENR8630
KENR8631
KENR7792
KENR7791
RENR7911
KENR8977

KENR5958
KENR6304
KENR6303

Rev.

Dlr.
Net

IC

312D2 AND 313D2 HYDRAULIC EXCAVATORS


VOLUME I (Engine, Systems)
PLD1-Up, KLE1-Up, MGJ1-Up, WHJ1-Up, RKN1-Up, MPP1-Up,
TJY1-Up, RXZ1-Up

UENR2922-02
Contents for
Service Manual UENR2920

Note: This form lists the Service Manual modules available for Engine and Systems of this product. For Electrical
System and Operators Station, Maintenance and Schematic information, please see Volume II (UENR2927). The
items listed can also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly

03/21/14

Title

3054C Engine
3054C Engine
3054C Engine
Engine Supplement
Machine Systems
Hydraulic Systems
Hydraulic Systems
Tool Control Systems
Machine Systems
Machine Systems (RKN)

Media No.
SENR2301
UENR2921
SENR7733
UENR2922
SENR3130
SENR2870
RENR2414
RENR2415
SENR5069
UENR0195
SENR2872
UENR2923
UENR2924
UENR2925
RENR9739
UENR0196
UENR3323

IC
14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
0.00
.30
15.50
15.50
9.90

13.69
.29
.48
.29
2.86

0.00

21.70

.29

5.43
.29

5.43
12.90
8.30

312D2 AND 313D2 HYDRAULIC EXCAVATORS


VOLUME II (Electrical System and Operators Station, Maintenance,
Schematics)
PLD1-Up, KLE1-Up, MGJ1-Up, WHJ1-Up, RKN1-Up, MPP1-Up,
TJY1-Up, RXZ1-Up

UENR2927
Contents for
Service Manual UENR2920

Note: This form lists the Service Manual modules available for Electrical System and Operators Station, Maintenance
and Schematics for this product. For Engine and Systems information, see Volume I (UENR2922). The items listed
can also be ordered separately.
Section

Title

Media No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Systems Operation
Machine Monitoring System

SENR2301
UENR2926
SENR7733
UENR2927
SENR3130
SENR2996
KENR5924

Maintenance Index Tab


Operation and Maintenance
Operation and Maintenance (RKN)
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU9012
SEBU9139
SENR2902
UENR3216
UENR3860

Schematic
Schematic
Schematic
Schematic

Hydraulic System (KLE, MGJ, MPP)


Hydraulic System (PLD, WHJ, TJY
,RXZ)
Hydraulic System (RKN)
Electrical System (PLD, WHJ, TJY,
RXZ)
Electrical System (KLE, MGJ)
Electrical System (RKN, MPP)

Schematic

Schematic

Schematic

03/21/14

14.26
.30
.60
.30
3.40
.30

13.69
.29
.48
.29
2.86

.30
16.22

.29

.29

RENR8068

UENR4720
UENR3214
UENR3215
UENR5422

Note: The following information is available for this service manual. This information is not a standard
part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting,
Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

IC

Air Conditioning and Heating Systems


(R-134A Refrigerant)

SENR5664

Air Conditioning and Heating for


Excavators
Air Conditioning Electrical System
Hydraulic System (Attachment) (KLE,MGJ)
Combined Function
Hydraulic System (Attachment) (KLE,MGJ)
Medium Pressure - F4 Valve
Hydraulic System (Attachment) (KLE,MGJ)
Universal Quick Coupler
Hydraulic System (Attachment) (KLE,MGJ) Blade

RENR7298
RENR7299
UENR3217

UENR3218

UENR3219

UENR3220

15.57

312E HYDRAULIC EXCAVATOR


GAC1-UP, MJD1-UP, PZL1-UP, WEY1-UP

KENR9652
Contents for
Service Manual KENR9650

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.4 Engine
Systems Operation, Testing and Adjusting
C4.4 Engine
Troubleshooting
C4.4 and C6.6 Engine
Disassembly and Assembly
C4.4 Engine
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Electrical System & Operators Station Index Tab
Troubleshooting
Machine Electronic Control
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2301
KENR9651
SENR7733
KENR9652
SENR3130
SENR2870
UENR0600
UENR0601
KENR9231
UENR0602
SENR2872
KENR9653
KENR9654
KENR9655
KENR9648
SENR2996
KENR8207
KENR9509
SENR2874
SEBU8579
SENR2902
KENR9656
KENR9657

Rev.

Dlr.
Net

.30

.30

.30
.30

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately, if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting

03/13/13

Air Conditioning and Heating


(R134-A Refrigerant)
Air Conditioning and Heating For
Excavators

SENR5664
KENR7970

IC

312F GC and 313F GC EXCAVATORS


GJD1-Up, FKE1-Up, HDK1-Up

Contents for
Service Manual
UENR5640-00

Note:
This form lists the Service Manual modules available for this product.
The items listed can also be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C3.4B Engines
Systems Operation, Testing and Adjusting
C3.4B Engines
Troubleshooting
C3.4B Engines
Disassembly and Assembly
C3.4B Engines
Disassembly and Assembly
C3.4B Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring System
Troubleshooting
Machine Electronic Control System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

03/02/15

Media No.
SENR2300
UENR5640LBL
SENR7733
UENR5640
SENR3130
SENR2870
UENR0648
UENR0649
UENR0611
UENR0650
UENR6137
SENR2872
UENR5643
UENR5644
UENR5645
UENR5646
UENR6138
SENR2996
UENR3925
UENR4704
SENR2874
SEBU9232
SENR2902
UENR5806
UENR5805

316E HYDRAULIC EXCAVATOR


DZW1-UP, WZY1-UP, YZZ1-UP

KENR9672
Contents for
Service Manual KENR9670

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.4 Engine
Systems Operation, Testing and Adjusting
C4.4 Engine
Troubleshooting
C4.4 and C6.6 Engine
Disassembly and Assembly
C4.4 Engine
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Troubleshooting
Machine Electronic Control
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2301
KENR9671
SENR7733
KENR9672
SENR3130
SENR2870
UENR0640
UENR0641
KENR9231
UENR0642
KENR9853
SENR2872
KENR9673
KENR9674
KENR9675
KENR9648
KENR9854
SENR2996
KENR8207
KENR9509
SENR2874
SEBU8580
SENR2902
KENR9676
KENR9677

Rev.

Dlr.
Net

.30

.30

.30
.30

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately, if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting

05/10/12

Air Conditioning and Heating


(R134-A Refrigerant)
Air Conditioning and Heating For
Excavators

SENR5664
KENR7970

IC

M312 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
6TL1-UP

Contents for
Service Manual SENR8940

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operations, Testing & Adjusting
3054 Engine
Disassembly & Assembly
3054 Engine
Disassembly & Assembly
3054 Engine Supplement
Electrical System & Operators Station Index Tab
Systems Operation
Electronic Control System (6TL539,
542-634)
Systems Operation
Electronic Control System (6TL540541, 635-Up)
Special Instruction
Use of 123-6471 Diagnostic Tool
Group (6TL539, 542-634)
Special Instruction
Use of 123-6471 Diagnostic Tool
Group (6TL540-541, 635-Up)
Maintenance Index Tab
Operation & Maintenance

SENR8942-11

SENR2300
SENR8941
SENR7733
SENR8942
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
SENR8943
SENR2996
SENR8931

Rev.

01
08
10
06
05
05
07

01

RENR1199
SEHS9825

02

REHS0448
SENR2874
SEBU6933

04

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR2957.

02/13/08

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
5.50
13.05
8.40
5.50
.30
5.50

IC

13.30
.30
.50
.30
2.78
.30

5.28
12.53
8.06
5.28
.30
5.28

5.50

5.28

1.90

1.50

1.90

1.82

.30
15.75

.30

15.12

M312 EXCAVATOR
VOLUME II (SYSTEMS)
6TL1-UP

RENR2957-07
Contents for
Service Manual SENR8940

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Power Train Index Tab
Power Train Disassembly and Assembly
Power Train Disassembly and Assembly
Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Power Train
Power Train

SENR2300
RENR2956
SENR7733
RENR2957
SENR3130
SENR2871
SENR8944
RENR4026

Air Conditioning and Heating

SENR2872
RENR1158

Machine System and Attachments


Hydraulic System, Stabilizer/Dozer,
Travel, Drive and Steering Systems
Hydraulic System
Machine Systems
Supplement (Excavators with Offset
Boom)
Supplement
Electrical System (6TL539, 542-634)
Electrical System (6TL540-541, 635950)
Electrical System (6TL951-Up)
Hydraulic System (6TL1-409)
Hydraulic System (6TL410-Up)
Hydraulic System; (6TL635-Up)

(continued on next page)

6/15/09

Rev.

08
03
06

01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30

IC

22.60

21.70

.30
5.66

13.69
.29
.49
.29
2.86
.29

.29
5.43

SENR8945
SENR6260

01
02

8.65
68.95

8.30
66.19

RENR1180
SENR8950
RENR1175

02

13.44
34.55
8.65

12.90
33.17
8.30

233.35

223.9

RENR4023
SENR2902
SENR8932
RENR1196
RENR4033
SENR8929
RENR1185
RENR1197

M312 EXCAVATOR (CONT.)


VOLUME II (SYSTEMS)
6TL1-UP

RENR2957-07
Contents for
Service Manual SENR8940

Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
Note:
This manual contains Systems information. For Engine, Electrical, Operation and Maintenance
information, see Contents page SENR8942.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic

6/15/09

Hydraulic System; Auxiliary Circuit


(6TL1-409)
Hydraulic System; Auxiliary Circuit
(6TL410-Up)
Hydraulic System; ZMW (6TL1-409)
(Attachment)
Hydraulic System; ZMW (6TL410-Up)
(Attachment)

RENR1168
RENR1186
RENR1169
RENR1187

313B EXCAVATORS
BAS1-UP

RENR4002-05
Contents for
Service Manual RENR4000

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Mitsubishi 4D34T Engine
Disassembly and Assembly Supplement
Mitsubishi 4D34T Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Service Manual
Electrical and Electronic System
Maintenance Index Tab
Operation and Maintenance Manual
Operation and Maintenance Manual
Short Reach Front
Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

02/13/08

Form No.
SENR2300
RENR4001
SENR7733
RENR4002
SENR3130
SENR2870
RENR4010
RENR4014
SENR2872
RENR4015
RENR4006
RENR4009
RENR4007
RENR4003
SENR2996
RENR4008
SENR2874
SEBU7297
XEBU2588
SENR2902
RENR4005
RENR4004

Rev.

08
01
06

01

02

01

Dlr.
Net
14.26
.30
.50
.30
2.98
.30
138.94
5.66
.30
00.00

IC

13.69
.29
.48
.29
2.86
.29

133.3
5.43
.29

00.00

5.66
13.44
8.65
22.60

5.43
12.90
8.30
21.70

.30
16.22
2.50

.29

268.74

15.57
255.5

M313C EXCAVATOR
BDR1-UP

RENR5832-01
Contents for
Service Manual RENR5830

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056 Engine
Systems Operation, Testing and Adjusting
3056 Engine
Trouble Shooting Guide
3056 Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System & Operators Station Index Tab
Specifications, Testing and Adjusting
Electronic Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2300
RENR5831
SENR7733
RENR5832
SENR3130
SENR2870
RENR2409
RENR2410
RENR2417
SENR2872
RENR6965
RENR6987
RENR5564
RENR6984
SENR2996
RENR5558
SENR2874
SEBU7868
SENR2902
RENR6995
RENR6975

Note:
The following information is available for insertion into this manual. It is not a standard part
of the manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic

3/11/08

Hydraulic System; Multi-Combined


Auxiliary Valve (Attachment)
Hydraulic System; Hammer
(Attachment)
Hydraulic System; Auxiliary
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Steering and
Brakes (Attachment)

RENR6963
RENR6973
RENR6979
RENR6988
RENR7150

Dlr.
Net
15.70
.33
.66
.33
3.70

.33
17.80

M313C+ EXCAVATOR
H2A1-Up, BDR2001-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Troubleshooting Guide
Power Train Index Tab
Disassembly and Assembly

RENR7402-02
Contents for
Service Manual RENR7400
Title

3054E Engine
3054E Engine
3054E Engine
Engine

Power Train

Systems Index Tab


Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Disassembly and Assembly
Machine Systems
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Electrical System (BDR2001-2219)
Schematic
Electrical System (H2A1-Up,
BDR2219-Up)

02/13/08

Form No.
SENR2300
RENR7401
SENR7733
RENR7402
SENR3130
SENR2870
RENR2409
RENR2410
RENR2411
RENR9200
RENR2417
SENR2871
RENR8617

Dlr.
Net
15.70
.33
.66
.33
3.70
.33
7.20
10.90
10.90
28.60
.33

SENR2872
RENR6965

.33
7.20

RENR7403
RENR9201
RENR9125
RENR9134
SENR2996
RENR5558
SENR2874
SEBU7944
SENR2902
RENR7406
RENR7417
KENR6317

10.90
28.60
28.60
.33
28.60
.33
19.60

M313D EXCAVATOR
W3H1-UP

RENR9482-07
Contents for
Service Manual RENR9480

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Engine
Disassembly and Assembly Supplement
Engine
Power Train Index Tab
Disassembly and Assembly
Power Train
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Engine

5/15/13

Form No.
SENR2301
RENR9481
SENR7733
RENR9482
SENR3130
SENR2870
KENR6642
KENR6643
KENR8105
KENR6024
SENR2871
KENR6026
SENR2872
KENR7890
RENR9483
RENR9465
RENR9504
KENR6025
SENR2996
RENR9448
SENR2874
SEBU8017
SENR2902
RENR9476
RENR9477
KENR5249

Dlr.
Net
15.70
.33
.66
.33
3.70
.33
7.20
10.90

314C EXCAVATORS
PCA1-Up, KJA1-Up, SNY1-Up

Section

RENR5572-06
Contents for
Service Manual RENR5570
Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064 and 3066 Engines
Systems Operation., Testing and Adjusting
3064 and 3066 Engines
Disassembly and Assembly
3064 and 3066 Engines
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Engine and Pump Control
Electrical and Electronic System

SENR2301
RENR5571
SENR7733
RENR5572
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR6604
SENR2872
RENR5599

Maintenance Index Tab


Operation and Maintenance Manual
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU7448
XEBU2730
SENR2902
RENR6609
RENR6615

Note:

Supplement; Offset Boom


Hydraulic System
Electrical

RENR6605
RENR6606
RENR6607
RENR6613
SENR2996
RENR5557

IC

02

14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
0.00
.30
9.90

13.69
.29
.48
.29
2.86

9.90
15.50
9.90
0.00
.30
15.50

5.43
12.90
8.30
21.70

.30
16.22
146.68
10.00
13.40

This information is not a standard part of the service manual, but can be ordered separately if needed.

Specifications, Systems Operation, Testing


and Adjusting
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating with


R-134a Refrigerant
Hydraulic System Schematic;
Combine Function (Attachment)
Hydraulic System Schematic; With
Blade (Attachment)
Hydraulic System Schematic; Boom
Load Control (Attachment)
Hydraulic System Schematic; Stick
Load Control (Attachment)

SENR5664
RENR6623
RENR6657
RENR9140
RENR9149

.29

133.3
5.43
.29

.29

12.90
.29

15.57

314E CR AND 314E SR HYDRAULIC EXCAVATORS


DKD1-UP, GMD1-UP, ECN1-UP, ZJT1-UP, YCW1-UP

KENR9662-01
Contents for
Service Manual KENR9660

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.4 Engine
Systems Operation, Testing and Adjusting
C4.4 Engine
Troubleshooting
C4.4 and C6.6 Engine
Disassembly and Assembly
C4.4 Engine
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Troubleshooting
Machine Electronic Control
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2301
KENR9661
SENR7733
KENR9662
SENR3130
SENR2870
UENR0600
UENR0601
KENR9231
UENR0602
KENR9851
SENR2872
KENR9663
KENR9664
KENR9665
KENR9648
KENR9852
SENR2996
UENR2646
KENR9509
SENR2874
SEBU8585
SENR2902
UENR2655
UENR2654

Rev.

Dlr.
Net

.30

.30

.30
.30

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately, if needed.
Specifications, Systems Operation,
Testing and Adjusting, Disassembly and
Assembly
Specifications, Systems Operation,
Testing and Adjusting
Systems Operation, Testing and Adjusting
Operation and Maintenance
Schematic
Schematic

10/23/13

Air Conditioning and Heating (R134-A


Refrigerant)

SENR5664

Air Conditioning and Heating For


Excavators

Cat Grade Control Depth & Slope for E


Series Excavator

Cat Grade Control Depth & Slope for E


Series Excavator
Hydraulic System (Attachment)
Boom Lowering Control Valve
Hydraulic System (Attachment)
Stick Lowering Control Valve
(Continued)

UENR0499
UENR1725
SEBU8358
UENR2667
UENR2668

IC

314E CR AND 314E SR HYDRAULIC EXCAVATORS (CONTINUED)


DKD1-UP, GMD1-UP, ECN1-UP, ZJT1-UP, YCW1-UP

KENR9662-01
Contents for
Service Manual KENR9660

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately, if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

10/23/13

Hydraulic System (Attachment) Power Offset Boom


with Boom Lowering Control Valve
Hydraulic System (Attachment) Power Offset Boom
With Stick Lowering Control Valve
Hydraulic System (Attachment)
Crane with Power Offset Boom
Hydraulic System (Attachment)
Power Offset Boom
Hydraulic System (Attachment) - Medium Pressure
(GMD,ECN,ZJT,YCW)
Hydraulic System (Attachment) One-Way / One or
Two Pump - Hydraulic Control (DKD,YCW)
Hydraulic System (Attachment) - Combined Function
- Hydraulic Control (ECN,YCW)
Hydraulic System (Attachment)
Blade / Open Center Valve - Hydraulic Control
(ECN,ZJT,YCW)
Hydraulic System (Attachment) Auxiliary Ready (ZJT)
Hydraulic System (Attachment) Combined Function - Electric Control (ZJT,GMD)
Hydraulic System (Attachment) - Two Way /
One Pump - Electric Control (ZJT)
Hydraulic System (Attachment) Quick Coupler (GMD,ZJT)
Hydraulic System (Attachment) Alternate Control Pattern (Two-Way) (ZJT)
Hydraulic System (Attachment) Power Offset Boom
w/Alternate Control Pattern (Two-Way) (ZJT)
Hydraulic System (Attachment) - (DKD)
One-Way / One or Two Pump - Electric Control
Hydraulic System (Attachment)
Medium Pressure (DKD)
Hydraulic System (Attachment)
Universal Quick Coupler (DKD)
Hydraulic System (Attachment) - Blade (DKD)
Hydraulic System (Attachment)
Blade with Medium Pressure (DKD,GMD)
Hydraulic System (Attachment) - (YCW)
Alternate Control Pattern (Four-Way)
Hydraulic System (Attachment)
Shovel Crane (YCW)
Hydraulic System (Attachment) Power Offset Boom
w/Alternate Control Pattern (4-Way) (ECN)

UENR4041
UENR4042
UENR4043
UENR4044
UENR2662
UENR2663
UENR2664
UENR2665

UENR2670
UENR2671
UENR2672
UENR2673
UENR2674
UENR2675
UENR2656
UENR2657
UENR2658
UENR2659
UENR2660
UENR2666
UENR2669
UENR2676

315 & 315 L Excavators


4YM1-Up, 6YM1-Up

Manual Form SENR6180

TITLE
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3046 Engine Specifications
3046 Engine Sys. Oper. Testing & Adjusting
3046 Engine Disassembly & Assembly
3046 Engine Disassembly & Assembly Supplement
Systems Index Tab
Hydraulic System Specifications
Hydraulic System Systems Operation
Hydraulic & Electronic Systems Testing & Adjusting
Hydraulic System Schematic
Hydraulic System Troubleshooting
Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
Engine & Pump Electronic Control System
Starting & Charging System Sys. Oper.
Electrical System Schematic
Maintenance Index Tab
Operation & Maintenance
Binder
Binder Label

02/13/08

FORM NO.
SENR7733
SENR6182
SENR3130
SENR2870
SENR6456
SENR6457
SENR6458
SENR6251
SENR2872
SENR6184
SENR6186
SENR6187
SENR6188
SENR8900
SENR6189
SENR2996
SENR6155
SENR6185
SENR6183
SENR2874
SEBU6876
SENR2300
SENR6181

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
5.50
5.50
.30
5.50
13.05
5.50
8.40
8.40
21.95
.30
8.40
2.90
11.30
.30
15.75
13.85
.30

.15
.30
2.78
.30
5.28
8.06
5.28
5.28
.30
5.28
12.53
5.28
8.06
8.06
21.07
.30
8.06
2.78
13.30
.30
15.12
7.85
.30

315 EXCAVATORS
3ZM1-UP

SENR6202-04
Contents for
Service Manual SENR6200

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operation, Testing and Adjusting
3054 Engine
Disassembly and Assembly
3054 Engine
Disassembly and Assembly Supplement
3054 Engine
Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing & Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
System Operation
Starting and Charging Systems
Service Manual
Engine and Pump Electronic Control
Systems
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Note:

Form No.
SENR2300
SENR6201
SENR7733
SENR6202
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
SENR6225
SENR2872
SENR6282
SENR6283
SENR6284
SENR6189
SENR2996
SENR6185
SENR6155

14.26
.30
.60
.30
3.40
.30
6.50
15.50
9.90
6.50
.30
2.83
6.69
2.83
26.00
.30
3.40
9.90

SENR2874
SEBU6877
SEBU6913
SENR2902
SENR6285
SENR6226

.30
16.22
2.36

The following forms are available for insertion into this manual. The forms are not a standard part of this

manual.
Schematic
Schematic
Schematic
Schematic
Schematic

Dlr.
Net

Hydraulic System; Single Action, One


Pump (Attachment)
Hydraulic System; Common Piping, Two
Pump (Attachment)
Hydraulic System; Boom Lowering
Check Valve (Attachment)
Hydraulic system; Stick Safety Check
(Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
(continued on next page)

RENR2944
RENR2945
RENR2948
RENR2949
RENR2950

315 EXCAVATORS (CONT.)


3ZM1-UP

SENR6202-04
Contents for
Service Manual SENR6200

Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

315 & 315 L Excavators


4YM1-Up, 6YM1-Up

Section

SENR6182-05
Contents for
Service Manual SENR6180
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3046 Engine
Systems Operations, Testing and Adjusting
3046 Engine
Disassembly and Assembly
3046 Engine
Disassembly and Assembly Supplement
3046 Engine
Systems Index Tab
Specifications
Hydraulic System
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic & Electronic System
Troubleshooting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Service Manual
Engine & Pump Electronic Control System
Systems Operations
Starting & Charging System
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

02/13/08

Form No.
SENR2300
SENR6181
SENR7733
SENR6182
SENR3130
SENR2870
SENR6456
SENR6457
SENR6458
SENR6251
SENR2872
SENR6184
SENR6186
SENR6187
SENR8900
SENR6189
SENR2996
SENR6155
SENR6185
SENR2874
SEBU6876
SENR2902
SENR6188
SENR6183

315B EXCAVATORS
5SW1-Up

RENR1136-10
Contents for
Service Manual RENR1134

Note:
This form lists the complete Service Manual for this product. The items listed can be ordered separately.
When items are added or updated, they will be announced in PREVIEW and should be ordered as they become
available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operation, Testing and Adjusting
3054 Engine
Disassembly and Assembly
3054 Engine
Disassembly and Assembly Supplement
3054 Engine
Systems Index Tab
Specifications, Systems Operation, Testing Air Conditioning and Heating
and Adjusting
Specifications
Attachments
Systems Operation, Testing and Adjusting
Attachments
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
System Operation, Testing and Adjusting
Starting and Charging Systems
Maintenance Index Tab
Operation & Maintenance
Operation and Maintenance Supplement
Schematic Index Tab
Schematic
Electrical
Schematic
Hydraulic System

Form No.
SENR2300
RENR1135
SENR7733
RENR1136
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
RENR1137
SENR2872
RENR1976
RENR1139
RENR3264
RERN1138
RENR1140
RENR1141
RENR1148
SENR2996
RENR1998
SENR2874
SEBU7164
SEBU7500
SENR2902
RENR1149
RENR1143

Rev.

08
06
06
05
05
07

02
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.56
13.44
8.65
5.56
.30
8.65

IC

8.65
5.66
8.65
13.44
5.66
22.60
.30
22.60
.30
16.22

8.30
5.43
8.30
12.90
5.43
21.70

8.65

8.30

13.69
.29
.49
.29
2.86
.29

5.43
12.90
8.30
5.43
.29
8.30

.29

21.70
.29

15.57

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating Systems


Manual with R-134a Refrigerant
Hydraulic System; Single Action, One
Pump (Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Combined
Function (Attachment)
Hydraulic System; Medium Press
Control (Attachment)
Hydraulic System; Boom Lowering
Check Valve (Attachment)
Hydraulic System; Stick Lowering
Check Valve (Attachment)

SENR5664
8.65

8.30

8.65

8.30

RENR1146

8.65

8.30

RENR1147

8.65

8.30
8.30

RENR1144
RENR1145

01

RENR2926

01

8.65

RENR2927

01

8.65

(continued)
315B EXCAVATORS (CONT.)
5SW1-Up

RENR1136-10
Contents for
Service Manual RENR1134

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Section

Title

Form No.

Rev.

Schematic

Hydraulic System; Quick Coupler


(Attachment)
Hydraulic System; Variable
Adjustable Boom (Attachment)

RENR3723

01

Schematic

02/13/08

RENR3248

Dlr.
Net
8.65

IC

8.65

8.30

8.30

315B, 315B L EXCAVATORS & FOREST MACHINE


1SW1-UP, 2DW1-UP, 3AW1-UP, 7RZ1-UP

RENR1122-08
Contents for
Service Manual RENR1120

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting

3406 Engine
3406 Engine
3406 Engine

Air Conditioning and Heating


(1SW1-214, 2DW1-Up, 3AW1-989,
7RZ1-283)
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
(1SW215-Up, 3AW99-Up, 7RZ284Up)
Specifications
Attachments
Systems Operations, Testing and Adjusting
Attachments
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Hydraulic System; Forest Machine
(7RZ1-Up)
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Electronic Control System
Systems Operation
Starting and Charging Systems
Maintenance Index Tab
Operation and Maintenance
1SW1-Up, 3AW1-Up, 2DW1-Up
Operation and Maintenance
7RZ1-Up
Schematic Index Tab
Schematic
Hydraulic System
Schematic
1SW1-Up, 3AW1-Up, 2DW1-Up
Schematic
7RZ1-283
Schematic
7RZ284-Up
(continued on next page)

02/13/08

Form No.

Rev

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
5.66
.30
8.65

IC

RENR3291

8.65

8.30

RENR1124
RENR1127
RENR2920
RENR1125
RENR1126
RENR2921

8.65
5.66
8.65
13.44
5.66
2.98

8.30
5.43
8.30
12.90
5.43
2.86

SENR2300
RENR1121
SENR7733
RENR1122
SENR3130
SENR2870
SENR6456
SENR6457
SENR6458
RENR1042
SENR2872
RENR1041

RENR1131
SENR2996
RENR1998
RENR1044
SENR2874
SEBU7107
SEBU7189
SENR2902
RENR2919
RENR1132
RENR2918
RENR3282

01
08
07
06
02
03
01

02

01
04

13.69
.29
.49
.29
2.86
.29
5.43
8.30
8.30
5.43
.29
8.30

315B, 315B L EXCAVATORS & FOREST MACHINE


1SW1-UP, 2DW1-UP, 3AW1-UP, 7RZ1-UP

RENR1122-08
Contents for
Service Manual RENR1120

Note:
SENR5664, Air conditioning and Heating Systems Service manual with R-134a Refrigerant, is available for
insertion into this manual. This form is not a standard part of this manual.

Note:
The following information is available for this service manual. This information is not a standard part of the service
manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Rev.

22

15.57

02/13/08

Hydraulic System
(1SW1-Up, 3AW1-Up, 2DW1-Up)
Hydraulic System, Single Action, One
Pump Flow (Attachment)
Hydraulic System, Double Action,
One Pump Flow (Attachment)
Hydraulic system, Two Pump Flow
(Attachment)
Hydraulic System, Combined
Function (Attachment)
Hydraulic System, Boom Lowering
Check (Attachment)

RENR1128
RENR1948
RENR1949
RENR1919
RENR1129
RENR1130

Dlr.
Net

IC

315C L EXCAVATORS
ANF1-UP

RENR6622-04
Contents for
Service Manual RENR6620

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054E Engine
Systems Operation, Testing and Adjusting
3054E Engine
Troubleshooting
3054E Engine
Disassembly and Assembly
3054E Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System & Operators Station Index Tab
System Operation, Testing and Adjusting
Engine & Pump Electronic Control
System
Systems Operation, Troubleshooting,
Tool Control Systems
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System; Standard
Schematic
Electrical

Form No.
SENR2300
RENR6621
SENR7733
RENR6622
SENR3130
SENR2870
RENR2409
RENR2410
RENR2417
RENR2411
SENR2872
RENR3763

Rev.

08
06

9.90

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
26.00
.30
9.90

RENR6684
RENR6695
RENR6685
SENR2996
RENR3814

15.50
15.50
9.90
.30
39.70

RENR6634

26.00

SENR2874
SEBU7698
SENR2902
RENR5524
RENR7696

.30
16.22

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Schematic

Schematic

Air Conditioning and Heating Systems


Manual with R-134a Refrigerant
Hydraulic System; System G1a;
One-Way, One Pump, Pedal, Joystick
Switch (Attachment)
Hydraulic System; System G1b;
One-Way, One Pump, Pedal, Joystick
Switch (Attachment)

(continued on next page)

03/11/08

SENR5664
RENR6696

RENR6697

315C L EXCAVATORS (CONT.)


ANF1-UP

RENR6622-04
Contents for
Service Manual RENR6620

Section

Title

Form No.

Schematic

Hydraulic System; System G1c;


Combined Function, Pedal, Joystick
Switch (Attachment)
Hydraulic System; System G1c;
Medium Pressure, Auxiliary Pump,
Pedal (Attachment)
Hydraulic System; System G14,
Combined Function, Auxiliary Pump,
Joystick with Slide (Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)

RENR6698

Schematic

Schematic

Schematic
Schematic
Schematic

03/11/08

Rev.

Dlr.
Net

IC

RENR6699

0.00

0.00

RENR6950

0.00

11.00

RENR6951

0.00

0.00

RENR6952
RENR6953

315C, 315C L EXCAVATORS


CFB1-UP, CJC1-UP, AKE1-UP, CFT1-UP

RENR5522-10
Contents for
Service Manual RENR5520

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3046 Engine
Systems Operation, Testing and Adjusting
3046 Engine
Disassembly and Assembly
3046 Engine
Disassembly and Assembly Supplement
3046 Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
System Operation, Testing and Adjusting
Engine & Pump Electronic Control
System
Systems Operation, Troubleshooting,
Tool Control Systems
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Manual
Blade (CFT1-Up)
Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical (CFB1-Up, CFT1-Up)
Schematic
Electrical (CJC1-Up, AKE1-Up)

Form No.
SENR2301
RENR5521
SENR7733
RENR5522
SENR3130
SENR2870
SENR6456
SENR6457
SENR6458
RENR5516
SENR2872
RENR5517
RENR5518
RENR5519
RENR5525
SENR2996
RENR3814

Rev.

08
06
02
03
01
9.90

26.00

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
9.90
0.00
.30
15.50
15.50
6.50
0.00
.30
39.70

RENR5554
SENR2874
SEBU7425
XEBU2642
SENR2902
RENR5524
RENR5526
RENR7863

.30
16.22

26.80
26.80

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic

07/02/08

Air Conditioning and Heating Systems


Manual with R-134a Refrigerant
Air Conditioning and Heating for
Excavators
Air Conditioning Electrical System
Hydraulic System; (Attachment)
Combined Function
Hydraulic System; (Attachment)
One-Way
Hydraulic System; (Attachment)
Two-Way

SENR5664
RENR3763
RENR7274
RENR3644
RENR3616
RENR3617

M315 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
7ML1-UP

SENR8922-14
Contents for
Service Manual SENR8920

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operations, Testing & Adjusting
3054 Engine
Disassembly & Assembly
3054 Engine
Disassembly & Assembly
3054 Engine Supplement
Electrical System & Operators Station Index Tab
Systems Operation
Electronic Control System
(7ML1-1060, 165-1214)
Systems Operation
Electronic Control System
(7ML1061-1064, 1215-Up)
Special Instruction
Use of 123-6471 Diagnostic Tool
Group
Special Instruction
Use of 123-6471 Diagnostic Tool
Group for Machines with Low
Emissions Engines
Maintenance Index Tab
Operation & Maintenance

Form No.
SENR2910
SENR8921
SENR7733
SENR8922
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
SENR8923
SENR2996
SENR8931

Rev.

01
08
12
06
05
05
07

RENR1199
SEHS9825
REHS0448
SENR2874
SEBU6933

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR2952.

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
13.44
8.65
5.66

IC

13.69
.29
.49
.29
2.86
.29

5.43
12.90
8.30
5.43

M315 EXCAVATOR
VOLUME II (SYSTEMS)
7ML1-UP

RENR2952-05
Contents for
Service Manual SENR8920

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Power Train Index Tab
Power Train Disassembly and Assembly
Power Train Disassembly and Assembly
Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Power Train
Power Train

SENR2300
RENR2951
SENR7733
RENR2952
SENR3130
SENR2871
SENR8924
RENR4026

Air Conditioning and Heating

SENR2872
RENR1158

Machine System and Attachments


Hydraulic System, Stabilizer/Dozer,
Travel, Drive and Steering Systems
Hydraulic System
Machine Systems
Supplement (Excavators with Offset
Boom)
Supplement
Hydraulic System (7ML1-859)
Hydraulic System (7ML860-1214)
Hydraulic System (7ML1215-Up)
Hydraulic System; Auxiliary Circuit
(6TL1-859)
Hydraulic System; Auxiliary Circuit
(7ML860-1214)
Hydraulic System; Auxiliary Circuit
(7ML1215-Up)
Hydraulic System; ZMW (7ML1-859)
(Attachment)
Hydraulic System; ZMW (7ML860-Up)
(Attachment)
Electrical System (7ML1-1060, 1651214)
Electrical System (7ML1061-1064,
1215-1646)
Electrical System (7ML1647-Up)
(continued on next page)

8/15/12

Rev.

08
02
06

Dlr.
Net
14.26
.30
,51
.30
2.98
.30
13.44
.30
5.66

SENR8925
SENR6260

01
02

8.65
68.95

RENR1181
SENR8930
RENR1175

01

13.44
34.65

RENR4023
SENR2902
SENR8929
RENR1185
RENR1197
RENR1168
RENR1186
RENR1198
RENR1169
RENR1187
SENR8932
RENR1196
RENR4033

8.65

M315 EXCAVATOR (CONT.)


VOLUME II (SYSTEMS)
7ML1-UP

RENR2952-05
Contents for
Service Manual SENR8920

Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
This manual contains Systems information. For Engine, Electrical, Operation and Maintenance information, see
Contents page SENR8942.

8/15/12

M315C EXCAVATOR
BDM1-UP

RENR5822-04
Contents for
Service Manual RENR5820

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056 Engine
Systems Operation, Testing and Adjusting
3056 Engine
Troubleshooting Guide
3056 Engine
Power Train Index Tab
Disassembly and Assembly
Power Train
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System & Operators Station Index Tab
Specifications, Testing and Adjusting
Electronic Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2300
RENR5821
SENR7733
RENR5822
SENR3130
SENR2870
RENR2409
RENR2410
RENR2417
SENR2871
RENR6964
SENR2872
RENR6965
RENR6966
RENR5564
RENR6961
SENR2996
RENR5558
SENR2874
SEBU7868
SENR2902
RENR6995
RENR6975

Note:
The following information is available for insertion into this manual. It is not a standard part
of the manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic

2/14/08

Hydraulic System; Multi-Combined


Auxiliary Valve (Attachment)
Hydraulic System; Hammer
(Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Steering and
Brakes (Attachment)

RENR6963
RENR6973
RENR6988
RENR7150

Dlr.
Net
22.00
.33
.66
.33

3.70
.33
0.00
.33
7.20

28.60
0.00
.33
28.60
.33
17.80

M315C+ EXCAVATOR
H2B1-Up, BDM2001-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

RENR7412-03
Contents for
Service Manual RENR7410
Title

3054E Engine
3054E Engine
Engine
Engine

Power Train Index Tab


Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine Systems
Disassembly and Assembly
Machine Systems
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (BDM2001-2207)
Schematic
Electrical System (H2B1-Up,
BDM2208-Up)

02/13/08

Form No.
SENR2301
RENR7411
SENR7733
RENR7412
SENR3130
SENR2870
RENR2409
RENR2410
RENR2417
RENR2411
RENR9202

.33

Dlr.
Net
15.70
.33
.66
.33
3.70
.33
7.20
10.90
28.60
10.90
7.20

SENR2871
RENR8618
SENR2872
RENR6965

.33
28.60
.33
7.20

RENR7413
RENR9203
RENR9125
RENR9134
SENR2996
RENR5558
SENR2874
SEBU7944
SENR2902
RENR7416
RENR7417
KENR6317

10.90
43.70
0.00
28.60
.33
28.60
.33
19.60
266.67
15.40
15.40
11.00

M315D EXCAVATOR
W5M1-UP

RENR9472-04
Contents for
Service Manual RENR9470

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Engine
Disassembly and Assembly Supplement
Engine
Power Train Index Tab
Disassembly and Assembly
Power Train
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System

02/13/08

Form No.
SENR2301
RENR9471
SENR7733
RENR9472
SENR3130
SENR2870
KENR6642
KENR6643
KENR8105
KENR6027
SENR2871
KENR6029
SENR2872
KENR7890
RENR9483
RENR9465
RENR9504
KENR6028
SENR2996
RENR9448
SENR2874
SEBU8017
SENR2902
RENR9476
RENR9477
KENR5249

Dlr.
Net
15.70
.33
.66
.33
3.70
.33

.33
28.60
.33
7.20
10.90
28.60
28.60
.33
28.60
.33
19.60
11.00
15.40

M316C EXCAVATOR
BDX1-2000

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Trouble Shooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

RENR5592-05
Contents for
Service Manual RENR5590
Title

Form No.

3056 Engine
3056 Engine
3056 Engine
3056 Engine
3056 Engine

SENR2300
RENR5591
SENR7733
RENR5592
SENR3130
SENR2870
RENR2401
RENR2416
RENR2417
RENR2400
RENR6990

Power Train Index Tab


Power Train Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Specifications, Testing and Adjusting
Pump Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Rev.

SENR2871
RENR6991
SENR2872
RENR6965

.30
0.00
.30
6.50

RENR6997
RENR5564
RENR5567
RENR6992
SENR2996
RENR5558
SENR2874
SEBU7430
SENR2902
RENR6995
RENR6629

9.90
6.50
15.50

Note:
The following information is available for insertion into this manual. It is not a standard part of the
manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic

02/13/08

Hydraulic System; Multi-Combined


Auxiliary Valve (Attachment)
Hydraulic System; Hammer
(Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Steering and
Brakes (Attachment)

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90

RENR6963
RENR6973
RENR6988
RENR7150

.30
6.50
.30
16.22

159.28

M316C+ EXCAVATOR
H2C1-Up, BDX2001-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Troubleshooting Guide

RENR7442-03
Contents for
Service Manual RENR7440
Title

3056E Engine
3056E Engine
3056E Engine

Power Train Index Tab


Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine System
Disassembly and Assembly
Machine System
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical (H2C1-Up, BDX2282-Up)
Schematic
Electrical (BDX2000-2281)

02/13/08

Form No.

Rev.

SENR2301
RENR7441
SENR7733
RENR7442
SENR3130
SENR2870
RENR2401
RENR2416
RENR2400
RENR9204
RENR2417

Dlr.
Net
15.70
.33
.66
.33
3.70
.33
7.20
10.90
10.90
7.20
28.60

SENR2871
RENR8621
SENR2872
RENR6965

.33
28.60
.33
7.20

RENR7443
RENR9205
RENR9125
RENR9134
SENR2996
RENR5558
SENR2874
SEBU7945
SENR2902
RENR7446
RENR9117
KENR6651

10.90
43.70
0.00
28.60
.33
28.60
.33
19.60

28.60

25.50
25.50
25.50

M316D EXCAVATOR
W6A1-UP

RENR9462-04
Contents for
Service Manual RENR9460

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Engine
Power Train Index Tab
Disassembly and Assembly
Power Train
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System

02/13/08

Form No.
SENR2301
RENR9461
SENR7733
RENR9462
SENR3130
SENR2870
KENR5290
KENR5291
KENR8106
KENR6030
SENR2871
KENR6032
SENR2872
KENR7890
RENR9463
RENR9465
RENR9504
KENR6031
SENR2996
RENR9448
SENR2874
SEBU8017
SENR2902
RENR9476
RENR9477
KENR5249

Dlr.
Net
15.70
.33
.66
.33
3.70
.33

28.60
.33
28.60
.33
7.20
10.90
28.60
28.60
.33
28.60
.33
19.60
11.00

M316D, M318D, M320D2,M322D2 WHEELED EXCAVATOR AND


M318D, M322D2, M324D2 WHEELED MATERIAL HANDLERS
VOLUME I (ENGINE, POWER TRAIN, SYSTEMS)
D6W1-UP, D8W1-UP, D2W1-UP, D9X1-UP, D3X1-UP, P6K1-UP,
P8L1-UP, P2T1-UP, P9M1-UP, P3W1-UP, EN91-UP, EN21-UP,
EN81-UP, EN31-UP

Contents for
Service Manual
UENR0835-03 VOL I

Note:
This form lists the Service Manual modules available for Volume I (Engine, Power Train, Systems) of this
product. Please see Volume II for Electrical System & Operators Station, Maintenance and Schematics. These items
listed can also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Specifications
Specifications
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Troubleshooting
Troubleshooting
Troubleshooting
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly
Power Train Index Tab
Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Testing and Adjusting
Systems Operations
Disassembly and Assembly

7/6/15

Title

Media No.
15.70
.33
.66
.33
3.70
.33

Air Conditioning and Heating

SENR2301
UENR0836
SENR7733
UENR0835 VOL I
SENR3130
SENR2870
KENR5290
UENR3386
UENR4466
KENR5291
UENR3387
UENR4467
KENR5429
UENR0629
UENR4483
KENR6081
UENR0633
UENR4468
UENR0119
SENR2871
UENR0121
SENR2872
KENR7890

Machine
Hydraulic System
Hydraulic System
Machine Systems

UENR0837
UENR0838
UENR0839
UENR0123

10.90
28.60
28.60

C6.6 Engine
C7.1 Engine
C7.1 Engine
C6.6 Engine
C7.1 Engine
C7.1 Engine
C6.6 Engine
C7.1 Engine
C7.1 Engine
C6.6 Engine
C7.1 Engine
C7.1 Engine
C6.6 Engine Supplement
Power Train

28.60

.33
28.60
.33
7.20

M316D, M318D, M320D2,M322D2 WHEELED EXCAVATOR AND


M318D, M322D2, M324D2 WHEELED MATERIAL HANDLERS
VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
D6W1-UP, D8W1-UP, D2W1-UP, D9X1-UP, D3X1-UP, P6K1-UP,
P8L1-UP, P2T1-UP, P9M1-UP, P3W1-UP, EN91-UP, EN21-UP,
EN81-UP, EN31-UP

Contents for
Service Manual
UENR0835-03 VOL II

Note:
This form lists the Service Manual modules available for Volume II (Electrical System & Operators Station,
Maintenance and Schematics) of this product. Please see Volume I for Engine, Power Train and Systems. These
items listed can also be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System & Operators Station Index Tab
Troubleshooting, Systems Operation,
Machine Control System
Testing and Adjusting
Systems Operation
M300D Electronic Systems
Maintenance Index Tab
Operation and Maintenance Manual
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (D6W1-1061,
D8W1-975, D2W1-448)
Schematic
Electrical System (D9X1-490, D3X1382)
Schematic
Electrical System (D6W1082-Up,
D8W976-Up, D2W449-Up, P6K1-Up,
P8L1-Up, P2T1-Up)
Schematic
Electrical System (D9X491-Up,
D3X383-Up, P9M1-Up, P3W1-Up)

Media No.
SENR2300
UENR5299
SENR7733
UENR0835 VOL II
SENR3130
SENR2996
UENR1770
UENR1771
SENR2874
SEBU8694
SEBU9301
SENR2902
UENR1259
UENR1260

15.70
.33
.66
.33
3.70
.33
28.60
.33
19.60

11.00

UENR1270
UENR5472

UENR5473

REHS2365, An installation Guide for Product Link PL121S and PL300 is available for insertion into this manual. This
form is not a standard part of the manual.
REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual. This form is not a
standard part of the manual.
RENR7911, PL121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is available for
insertion into this manual. This form is not a standard part of the manual.

7/6/15

EXCAVADORAS DE RUEDAS M316D, M318D, M322D


MANIPULADORES DE MATERIALES DE RUEDAS M318D, M322D
D6W1 Y SIG., D8W1 Y SIG., D2W1 Y SIG., D9X1 Y SIG., D3X1 Y SIG.

USNR0834
Contenido del
Manual de Servicio USNR0835

Note:
Se indican en este formulario los mdulos de Manual de Servicio disponibles para este producto. Los
elementos indicados en la lista tambin se pueden pedir por separado.
Seccin

Ttulo

Carpeta
Etiqueta de la carpeta
Seguridad
Contenido del Manual de Servicio
Especificaciones de par de apriete
Lengeta del ndice de Motor
Especificaciones
Motor C6.6
Operacin de Sistemas, Pruebas y Ajustes
Motor C6.6
Localizacin y Solucin de Problemas
Motor C6.6
Desarmado y Armado
Motor C6.6
Desarmado y Armado
Suplemento del Motor C6.6
Lengeta del ndice de Tren de fuerza
Desarmado y Armado
Tren de fuerza
Lengeta del ndice de Sistemas
Especificaciones, Operacin de Sistemas,
Aire acondicionado y calefaccin
Pruebas y Ajustes
Especificaciones
Mquina
Pruebas y Ajustes
Sistema hidrulico
Operacin de Sistemas
Sistema hidrulico
Desarmado y Armado
Sistemas de la mquina
Lengeta del ndice de Sistema elctrico y Estacin del operador
Localizacin y Solucin de Problemas,
Sistema de control de la mquina
Operacin de Sistemas, Pruebas y Ajustes
Operacin de Sistemas
Sistemas electrnicos de la M300D
Lengeta del ndice de
Mantenimiento
Manual de Operacin y Mantenimiento
Lengeta del ndice de Diagrama
Diagrama
Sistema hidrulico
Diagrama
Sistema elctrico (D6W1 y sig.,
D8W1 y sig., D2W1 y sig.)
Diagrama
Sistema elctrico ((D9X1 Y SIG.,
D3X1 Y SIG.)

No. de
Formulario
SENR2301
USNR0836
SSNR7733
USNR0834
SSNR3130
SSNR2870
KENR5290
KSNR5291
KSNR5429
KSNR6081
USNR0119
SSNR2871
USNR0121
SSNR2872
KSNR7890

Distri
buido
r Neto
15.70
.33
.66
.33
3.70
.33

28.60
.33
28.60
.33
7.20

UENR0837
USNR0838
USNR0839
USNR0123
SSNR2996
USNR1770

.33
28.60

USNR1771
SSNR2874

.33

SSBU8694
SSNR2902
UENR1259
UENR1260

10.90
28.60
28.60

19.60
11.00

UENR1270

RSHS2365, Gua de Instalacin de Product Link PL121S y PL300, est disponible y puede insertarse en este manual.
Este formulario no es parte estndar del manual.
RSHS2348, Operacin de Product Link PL121S, est disponible y puede insertarse en este manual. Este formulario no
es parte estndar del manual.
RSNR7911, Product Link PL121/321, Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas y
Ajustes, est disponible y puede insertarse en este manual. Este formulario no es parte estndar del manual.

8/22/13

318D2 HYDRAULIC EXCAVATOR


WGR1-UP, TZS1-UP, XGS1-UP

UENR2932
Contents for
Service Manual UENR2930

Note: This form lists the Service Manual modules available for this product. The items listed can also be ordered
separately.
Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054C Engine
Systems Operation, Testing and Adjusting
3054C Engine
Disassembly and Assembly
3054C Engine
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic Systems
Testing and Adjusting
Hydraulic Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Systems Operation
Machine Monitoring System

SENR2301
UENR2931
SENR7733
UENR2932
SENR3130
SENR2870
RENR2414
RENR2415
SENR5069
UENR0197
SENR2872
UENR2933
UENR2934
UENR2935
RENR9739
UENR0198
SENR2996
KENR5924

Maintenance Index Tab


Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

SENR2874
SEBU9013
SENR2902
UENR3679
UENR3223
UENR3221
UENR3222

Hydraulic System (TZS, XGS)


Hydraulic System (WGR)
Electrical System (TZS, XZS)
Electrical System (WGR)

Schematic

10/11/12

14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
0.00
.30
15.50
15.50
9.90

13.69
.29
.48
.29
2.86

0.00
.30

21.70

.29

5.43
.29

5.43
12.90
8.30

.29

RENR8068

Note:
The following information is available for this service manual. This information is not a
standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation,
Testing and Adjusting, Disassembly
and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Schematic

IC

Air Conditioning and Heating Systems


(R-134A Refrigerant)

SENR5664

Air Conditioning and Heating for Excavators

RENR7298

Air Conditioning Electrical System


Hydraulic System (Attachment) - (WGR)
Combined Function
Hydraulic System (Attachment) - (WGR)
Medium Pressure - F4 Valve

RENR7299
UENR3224
UENR3225

.30
16.22

.29

15.57

317 & 317 N EXCAVATORS


4MM1-UP, 9SR1-UP

SENR6292-11
Contents for
Service Manual SENR6290

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054 Engine
Systems Operations, Testing and Adjusting
3054 Engine
Disassembly and Assembly
3054 Engine
Disassembly and Assembly Supplement
3054 Engine
Systems Index Tab
Specifications
Attachments
Specifications
Hydraulic System
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operations
Starting & Charging System
Service Manual
Engine & Pump Electronic Control System
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Note:
manual.

SENR2300
SENR6291
SENR7733
SENR6292
SENR3130
SENR2870
SENR5815
SENR5816
SENR6241
SENR6225
SENR2872
SENR8999
SENR6293
SENR6295
SENR6296
SENR6189
SENR2996
SENR6185
SENR6155
SENR2874
SEBU6898
SENR2902
SENR6285
SENR6226

The following forms are available for insertion into this manual. The forms are not a standard part of this

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Hydraulic System: Single Action, One


Pump Attachment
Hydraulic System: Common Piping,
Two Pump Attachment
Hydraulic System: Boom Lowering
Check Valve Attachment
Hydraulic System: Stick Safety Check
Attachment
Hydraulic System: Two Pump Flow
Attachment
Electrical System: Quick Coupler
Attachment
(continued on next page)

06/04/08

RENR2944
RENR2945
RENR2948
RENR2949
RENR2950
RENR3276

317 & 317 N EXCAVATORS (CONT.)


4MM1-UP, 9SR1-UP

SENR6292-11
Contents for
Service Manual SENR6290

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant,
is available for insertion into this manual. This form is not a standard part of the manual.

06/04/08

M313D, M315D, M315D2, M317D2 WHEELED EXCAVATORS


VOLUME I (ENGINE, POWER TRAIN)
J3A1-UP, J5B1-UP, K3D1-UP, K5E1-UP, CH31-UP, CH51-UP,
CA41-UP, CA61-UP

Contents for
Service Manual
UENR0841-07 VOL I

Note:
This form lists the Service Manual modules available for Volume I of this product. These items listed can
also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Specifications
Systems Operation, Testing and
Adjusting
Systems Operation, Testing and
Adjusting
Troubleshooting
Troubleshooting
Disassembly and Assembly
Disassembly and Assembly
Special Instruction
Special Instruction
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly
Power Train Index Tab
Disassembly and Assembly
Disassembly and Assembly

10/6/15

Title

Media No.

C4.4 Engine
C4.4 Engine
C4.4 Engine

SENR2301
UENR0841LBL VOL I
SENR7733
UENR0841 VOL I
SENR3130
SENR2870
KENR6642
UENR4523
KENR6643

C4.4 Engine

UENR4524

C4.4 Engine
C4.4 Engine
C4.4 Engine
C4.4 Engine
Installation Procedure for Emissions
Retrofit Kit
After treatment
C4.4 Engine Supplement (M313D
K3D1-Up and M315D K5E1-Up)
C4.4 Engine Supplement (M313D
J3A1-Up and M313D K3D1-Up)
C4.4 Engine Supplement (M315D
J5B1-Up and M315D K5E1-Up)

KENR5429
UENR0662
KENR6082
UENR4525
REHS7880

Power Train (M313D J3A1-Up and


M313D K3D1-Up)
Power Train (M315D J5B1-Up and
M315 K5E1-Up)

r.et
15.70
.33
.66
.33
3.70
.33

REHS8286
UENR0116
KENR6024

28.60

KENR6027
SENR2871
KENR6026
KENR6029

.33
28.60

M313D, M315D, M315D2, AND M317D2 WHEELED EXCAVATORS


VOLUME II (SYSTEMS)
J3A1-UP, J5B1-UP, K3D1-UP, K5E1-UP, CH31-UP, CH51-UP,
CA41-UP, CA61-UP

Contents for
Service Manual
UENR0841-07 VOL II

Note:
This form lists the Service Manual modules available for Volume II of this product. These items listed can
also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Testing and Adjusting
Systems Operations
Disassembly and Assembly
Disassembly and Assembly

10/6/15

Title

Machine
Hydraulic System
Hydraulic System
Machine Systems (M313D J3A1-Up
and M313D K3D1-Up)
Machine Systems (M315D J5B1-Up
and M315D K5E1-Up)

Media No.

Dlr.

SENR2300
UENR0841LBL VOL II
SENR7733
UENR0841 VOL II
SENR3130
SENR2872
UENR0843
UENR0844
UENR0845
KENR6025

15
.33
.66
.33
3.70

KENR6028

M313D, M315D, M315D2, AND M317D2 WHEELED EXCAVATORS


VOLUME III (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
J3A1-UP, J5B1-UP, K3D1-UP, K5E1-UP, CH31-UP, CH51-UP,
CA41-UP, CA61-UP

Contents for
Service Manual
UENR0841-07 VOL III

Note:
This form lists the Service Manual modules available for Volume III of this product. These items listed
can also be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Systems Operation
Monitoring System
Maintenance Index Tab
Operation and Maintenance Manual
(J3A, J5B, K3D, K5E)
Operation and Maintenance Manual
(CH3, CH5)
Schematic Index Tab
Schematic
Hydraulic System (J3A and J5B)
Schematic
Hydraulic System (K3D and K5E)
Schematic
Hydraulic System (CH3 and CH5)
Schematic
Electrical System (J3A and J5B)
Schematic
Electrical System (K3D and K5E)
Schematic
Electrical System (CH3 and CH5)

Media No.
SENR2301
UENR0841LBL VOL III
SENR7733
UENR0841 VOL III
SENR3130
SENR2996
UENR1770

28.6
0

UENR1771
SENR2874
SEBU8692
SEBU9198
SENR2902
UENR2471
UENR4686
UENR5145
UENR2472
UENR4687
UENR5146

.33
160

11.0

NOTE: The following modules are available for order, but are not part of the standard service manual and must be
ordered separately if needed.
Specifications, Systems Operation,
Testing and Adjusting

Air Conditioning and Heating

KENR7890

11.00

Note: Form REHS2365, An Installation Guide for Product Link PL121S and PL300 is available for insertion into
this manual. This form is not a standard part of the manual.
Note: Form REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual.
This form in not a standard part of the manual.
Note: Form RENR7911, PL121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is
available for insertion into this manual. This form is not a standard part of the manual.
NOTE: The following information is not available for the initial release of this service manual. This information
must be ordered separately when it becomes available.
Disassembly and Assembly
C4.4 Engine Supplement (M313D
UENR0116
K3D1-Up and M315D K5E1-Up)
Disassembly and Assembly
Power Train (M313D K3D1-Up and
UENR0118
M315D K5E1-Up)
Disassembly and Assembly
Machine Systems (M313D K3D1-Up
UENR0117
and M315D K5E1-Up)

10/6/15

312D2 AND 313D2 HYDRAULIC EXCAVATORS


PLD1-Up, KLE1-Up, MGJ1-Up, WHJ1-Up,
RKN1-Up, MPP1-Up, TJY1-Up, RXZ1-Up

UENR2922-01
Contents for
Service Manual UENR2920

Note: This form lists the Service Manual modules available for this product. The items listed can also be ordered
separately.
Section

Title

Media No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054C Engine
Systems Operation, Testing and Adjusting
3054C Engine
Disassembly and Assembly
3054C Engine
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic Systems
Testing and Adjusting
Hydraulic Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Disassembly and Assembly
Machine Systems
Disassembly and Assembly
Machine Systems (RKN)
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Systems Operation
Machine Monitoring System

SENR2301
UENR2921
SENR7733
UENR2922
SENR3130
SENR2870
RENR2414
RENR2415
SENR5069
UENR0195
SENR2872
UENR2923
UENR2924
UENR2925
RENR9739
UENR0196
UENR3323
SENR2996
KENR5924

Maintenance Index Tab


Operation and Maintenance
Operation and Maintenance (RKN)
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU9012
SEBU9139
SENR2902
UENR3216
UENR3860

Schematic
Schematic
Schematic
Schematic

Hydraulic System (KLE, MGJ, MPP)


Hydraulic System (PLD, WHJ, TJY
,RXZ)
Hydraulic System (RKN)
Electrical System (PLD, WHJ, TJY,
RXZ)
Electrical System (KLE, MGJ)
Electrical System (RKN, MPP)
(Continued)

12/20/13

IC
14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
0.00
.30
15.50
15.50
9.90

13.69
.29
.48
.29
2.86

0.00

21.70

.29

5.43
.29

5.43
12.90
8.30

.30

.29

.30
16.22

.29

RENR8068

UENR4720
UENR3214
UENR3215
UENR5422

15.57

312D2 AND 313D2 HYDRAULIC EXCAVATORS (CONT.)


PLD1-Up, KLE1-Up, MGJ1-Up, WHJ1-Up,
RKN1-Up, MPP1-Up, TJY1-Up, RXZ1-Up

UENR2922-01
Contents for
Service Manual UENR2920

Note: The following information is available for this service manual. This information is not a standard
part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting,
Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

Schematic

Schematic

Schematic

12/20/13

Air Conditioning and Heating Systems


(R-134A Refrigerant)

SENR5664

Air Conditioning and Heating for


Excavators
Air Conditioning Electrical System
Hydraulic System (Attachment) (KLE,MGJ)
Combined Function
Hydraulic System (Attachment) (KLE,MGJ)
Medium Pressure - F4 Valve
Hydraulic System (Attachment) (KLE,MGJ)
Universal Quick Coupler
Hydraulic System (Attachment) (KLE,MGJ) Blade

RENR7298
RENR7299
UENR3217

UENR3218

UENR3219

UENR3220

312D2 AND 313D2 EXCAVATORS


ZAA1-UP, EAB1-UP, FAB1-UP, DGF1-UP,
HBF1-UP, GAJ-UP, GWN1-UP, BRW1-UP

Contents for
Service Manual
UENR5660-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054C Engines
Systems Operation, Testing and Adjusting
3054C Engines
Disassembly and Assembly
3054C Engines
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Disassembly and Assembly
Machine Systems (GAJ)
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
(GAJ)
Schematic Index Tab
Schematic
Hydraulic System (FAB,HBF,GWN)
Schematic
Hydraulic System (ZAA,EAB,DGF)
Schematic
Hydraulic System (GAJ)
Schematic
Hydraulic System (BRW)
Schematic
Electrical System (HBF,GWN)
Schematic
Electrical System
(ZAA,EAB,FAB,DGF,GAJ,BRW)

02/25/15

Media No.
SENR2301
UENR5660LBL
SENR7733
UENR5660
SENR3130
SENR2870
RENR2414
RENR2415
SENR5069
SENR2872
UENR5663
UENR5664
UENR5665
UENR5666
UENR0196
UENR3323
SENR2996
UENR3925
UENR5949
SENR2874
SEBU9268
SEBU9309
SENR2902
UENR3216
UENR3860
UENR4720
UENR5984
UENR5887
UENR5948

312D2 AND 313D2 EXCAVATORS


ZAA1-UP, EAB1-UP, FAB1-UP, DGF1-UP,
HBF1-UP, GAJ-UP, GWN1-UP, BRW1-UP

Contents for
Service Manual
UENR5660-01

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.

Section
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Title
Air Conditioning and Heating (R134-A
Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating For Excavators

Media No.
UENR4125

Schematic

Hydraulic System (Attachment)


Medium Pressure F4 Valve
Hydraulic System (Attachment)
System 23
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment)
Combined Function - Stick Lowering
Control Valve
Hydraulic System (Attachment)
Combined Function - Boom Lowering
Control Valve

UENR3218

Schematic
Schematic
Schematic

Schematic

02/25/15

UENR2888
RENR7299

UENR5883
UENR5884
UENR5885

UENR5886

317B L, 317B LN EXCAVATORS


9WW1-UP, 6DZ1-UP

RENR1952-10
Contents for
Service Manual RENR3260

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406 Engine
Systems Operation, Testing and Adjusting
3406 Engine
Disassembly and Assembly
3406 Engine
Disassembly and Assembly Supplement
3406 Engine
Systems Index Tab
Air Conditioning and Heating
300B Excavators Supplement
Systems Operation, Testing and Adjusting
Hydraulic System Attachments
Specifications
Hydraulic System
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Electrical System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
9WW1-655, 6DZ1-563
Schematic
9WW656-Up, 6DZ564-Up
(continued on next page)

03/06/08

Form No.
SENR2300
RENR3261
SENR7733
RENR1952
SENR3130
SENR2870
SENR6456
SENR6457
SENR6458
RENR3273
SENR2872
RENR1976
RENR3264
RENR3262
RENR3263
RENR3265
RENR2925
SENR2996
RENR1998
SENR2874
SEBU7218
SEBU7500
SENR2902
RENR1959
RENR3271
RENR7932

Rev.

08
06
06
02
03
01

01
02

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
6.50
.30
15.50
6.50
26.00
15.50
6.50
9.90
.30
26.00
.30
16.22
10.81
27.33

317B L, 317B LN EXCAVATORS


9WW1-UP, 6DZ1-UP

RENR1952-10
Contents for
Service Manual RENR3260

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Section

Title

Form No.

Schematic

Hydraulic System; with Variable


Adjustable Boom
Hydraulic System; Single Action, One
Pump Flow
Hydraulic System; Single Action, Two
Pump Flow
Hydraulic System; Combined
Function Flow (Attachment)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
Hydraulic System; Medium Pressure
(Attachment)
Hydraulic System; Quick Coupler

RENR3248

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Rev.

Dlr.
Net

01

9.90

RENR1144
RENR1145
RENR1146

9.90

RENR2926

01

9.90

RENR2927

01

9.90

RENR2928

01

9.90

RENR3723

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.

03/06/08

9.90

318B L, 318B LN EXCAVATORS


Volume I (Engine, Electrical, Operation and Maintenance)
3LR1-Up, 7KZ1-Up, ADC1-Up, AEJ1-Up

Contents for
Service Manual RENR1950

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3046 Engine
Systems Operation, Testing and Adjusting
3046 Engine
Disassembly and Assembly
3046 Engine
Disassembly and Assembly Supplement
3046 Engine
Electrical System & Operators Station Index Tab
Systems Operation
Electronic Control System
Systems Operation
Starting and Charging
Maintenance Index Tab
Operation & Maintenance
3LR1-Up, 7KZ1-Up
Operation & Maintenance
ADC1-Up, AEJ1-Up
Operation & Maintenance Supplement
ADC1-Up, AEJ1-Up
Operation & Maintenance Supplement

RENR1195-06

SENR2300
RENR3270
SENR7733
RENR1195
SENR3130
SENR2870
SENR6456
SENR6457
SENR6458
RENR2924
SENR2996
RENR1998
RENR1044
SENR2874
SEBU7162
SEBU7161
SEBU7278
SEBU7500

Rev.

01
08
02
06
02
03
01
01
02

01

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR3268.

02/13/08

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
6.50
.30
26.00
3.40
.30
16.22
16.22
10.81
10.81

318B L, 318B LN EXCAVATORS


Volume II (Systems)
3LR1-UP, 7KZ1-UP, ADC1-Up, AEJ1-Up
RENR3268-02
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Systems Operation, Testing and Adjusting
Specifications
Testing and Adjusting
Testing and Adjusting
Systems Operation
Systems Operation
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

Air Conditioning and Heating


(3LR1-Up, 7KZ1-Up)
Air Conditioning and Heating
(ADC1-Up, AEJ1-Up)
Attachments (3LR1-Up, 7KZ1-Up)
Machine and Attachments
Hydraulic System (3LR1-Up,
7KZ1-Up)
Hydraulic System (ADC1-Up,
AEJ1-Up)
Hydraulic System (3LR1-Up,
7KZ1-Up)
Hydraulic System (ADC1-Up,
AEJ1-Up)
Machine Systems
3LR1-Up, 7KZ1-Up
ADC1-665, AEJ1-467
ADC666-Up, AEJ468-Up
Hydraulic System (3LR1-Up,
7KZ1-Up)
Hydraulic System (ADC1-Up,
AEJ1-Up)

RENR3268-09
Contents for
Service Manual RENR1950
Form No.
SENR2300
RENR3269
SENR7733
RENR3268
SENR3130
SENR2872
RENR3291

Rev.

01
08
06
06
03

Dlr.
Net
14.26
.30
.51
.30
2.90
.30
8.65

IC

13.69
.29
.49
.29
2.78
.30
8.30

RENR1976

8.65

8.30

RENR3105
RENR1953
RENR3281

01

5.66
8.65
5.66

5.43
8.30
5.33

RENR1957

01

5.66

5.43

RENR3293

13.44

12.90

RENR1955

13.44

12.90

RENR3272
SENR2902
RENR2923
RENR3271
RENR7932
RENR1958

22.60

21.70

RENR1959

13.40
13.40

01

Note:
From SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
This manual contains Systems information. For Engine, Electrical, Operation and Maintenance
information, see Contents page RENR1195.
Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Schematic

Hydraulic System; Single Action, One


Pump Flow (Attachment) (3LR1-Up,
7KZ1-Up,ADC1-Up, AEJ1-Up)
(continued)

02/13/08

RENR1948

01

8.65

8.30

318B L, 318B LN EXCAVATORS (cont.)


Volume II (Systems)
3LR1-Up, 7KZ1-Up, ADC1-Up, AEJ1-Up

Contents for
Service Manual RENR1950

Schematic

RENR1948

01

8.65

8.30

RENR1919

01

8.65

8.30

RENR1949

01

8.65

8.30

8.65

8.30

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

Schematic

RENR3268-02

02/13/08

Hydraulic System; Single Action, One


Pump Flow (Attachment) (3LR1-Up,
7KZ1-Up,ADC1-Up, AEJ1-Up)
Hydraulic System; Single Action, Two
Pump Flow (Attachment) (3LR1-Up,
7KZ1-Up)
Hydraulic System; Double Action One
Pump Flow (Attachment) (3LR1-Up,
7KZ1-Up)
Hydraulic System; Combined
Function Two Pump Flow
(Attachment) (3LR1-Up, 7KZ1-Up)
Hydraulic System; Boom Lowering
Control Valve (Attachment) (3LR1-Up,
7KZ1-Up)
Hydraulic System; Combined
Function (Attachment) (ADC1-Up,
AEJ1-Up)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
(ADC1-Up, AEJ1-Up)
Hydraulic System; Quick Coupler
(Attachment) (ADC1-Up, AEJ1-Up)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
(ADC1-Up, AEJ1-Up)
Hydraulic System; Medium Pressure
Control Valve (Attachment)
(ADC1-Up, AEJ1-Up)

RENR3268-09

RENR3721

RENR2970

01

8.65

8.30

RENR1129

01

8.65

8.30

RENR2926

01

8.65

8.30

RENR3723

01

8.65

8.30

RENR2927

01

8.65

8.30

RENR2928

01

8.65

8.30

318C, 318C L, 318C N, 319C LN EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL & OPERATORS STATION,
MAINTENANCE)
BTG1-UP, DAH1-UP, FAA1-UP, KGL1-UP
Section

Title

RENR6612-07
Contents for
Service Manual RENR6610
Form No.

Rev.

Dlr.
Net

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064, 3066 Engines
Systems Operations, Testing & Adjusting
3064, 3066 Engines
Disassembly and Assembly
3064, 3066 Engines
Disassembly and Assembly
Engine Supplement
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System

SENR2300
RENR6611
SENR7733
RENR6612
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR6635
SENR2996
RENR3814

.30
39.70

RENR5829

26.00

Maintenance Index Tab


Operation and Maintenance Manual

SENR2874
SEBU7643

.30
16.22

Note:
This manual contains Engine, Electrical and Operators Station and Maintenance Information. For Systems
information, see Contents Page RENR9118.

02/13/08

IC

318C, 318C L, 318C N, 319C LN EXCAVATORS


VOLUME II (SYSTEMS, SCHEMATICS)
BTG1-UP, DAH1-UP, FAA1-UP, KGL1-UP

RENR9118-03
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Air Conditioning and Heating Systems


for Excavators
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System (FAA1-273, BTG1242, DAH1-294)


Hydraulic System (FAA274-Up,
BTG243-Up, DAH1-Up, KGL1-Up)

Service Manual RENR6610

SENR2301
RENR9119
SENR7733
RENR9118
SENR3130
SENR2872
RENR3763
RENR6688
RENR6689
RENR6690
RENR6647
SENR2902
RENR6633
RENR6643

Rev.

08
06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
9.90
9.90
26.00
6.50

RENR6636

Note:
This manual contains Systems Information. For Engine, Electrical ,Operators Station and Maintenance
information, see Contents Page RENR6612.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

Schematic
Schematic

Air Conditioning and Heating Service


with R-134a Refrigerant
Hydraulic System; System G14
(Attachment)
Hydraulic System; System G1C;
Combined Function, Foot
Pedal/Joystick (Attachment)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; One Way/Two
Pump Flow with Foot Pedal or
Joystick Operation (Attachment)

(continued on next page)

02/13/08

SENR5664
RENR6680
RENR6682

RENR6683
RENR6691

IC

13.69
.29
.49
.29
2.86
.29

318C, 318C L, 318C N, 319C LN EXCAVATORS (CONT.)


VOLUME II (SYSTEMS, SCHEMATICS)
BTG1-UP, DAH1-UP, FAA1-UP, KGL1-UP

RENR9118-03
Contents for
Service Manual RENR6610

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic

Schematic
Schematic
Schematic

02/13/08

Hydraulic System; One Way/One


Pump Pedal Joystick Switch
(Attachment)
Hydraulic System; Medium
Pressure/Foot Pedal (Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)

RENR6692

RENR6693
RENR6694
RENR6608

318C EXCAVATORS
GPA1-UP, CWP1-UP, MDY1-UP

RENR5582-08
Contents for
Service Manual RENR5580

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Form No.

IC

13.69
.29
.48
.29
2.86

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064, 3066 Engines
Systems Operation, Testing and Adjusting
3064, 3066 Engines
Disassembly and Assembly
3064, 3066 Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
for Excavators
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System

SENR2301
RENR5581
SENR7733
RENR5582
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR6635
SENR2872
RENR3763

14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.9.0

RENR6637
RENR6638
RENR6639
RENR6647
SENR2996
RENR3814

15.50
26.00
6.50

5.43
12.90
8.30

.30
39.70

.29

RENR6677

15.50

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU7449
SENR2902
RENR6643
RENR6625

.30
16.22

Hydraulic System
Electrical System

(continued)

01/25/12

.30
9.90

.29

.29

12.90

.29

15.57

.3
10.00

RENR5582-08
318C EXCAVATORS (CONTINUED)
GPA1-UP, CWP1-UP, MDY1-UP

Section

Contents for
Service Manual RENR5580
Title

Form No.

Rev.

Dlr.
Net

IC

0.00

11.00

Note: The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

01/25/12

Air Conditioning and Heating Service


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
Hydraulic System; System 11 Prime,
Combined Function/Pedal
(Attachment)
Hydraulic System; System 3, OneWay/Two Pump/ Foot Switch
(Attachment)
Hydraulic System; System 15, TwoWay/One Pump/Joystick Switches
(Attachment)

SENR5664
RENR7274
RENR6644
RENR6645
RENR6646

RENR6678

RENR6681

318C EXAVATORS
BTG1-Up, DAH1-Up, FAA1-Up
Section

RENR6612-04

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064, 3066 Engines
Systems Operation, Testing and Adjusting
3064, 3066 Engines
Disassembly and Assembly
3064, 3066 Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
for Excavators
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Schematic
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Schematic
Maintenance Index Tab
Operation and Maintenance Manual

Contents for
Service Manual RENR6610
Form No.
DLR
NET
SENR2300
14.26
RENR6611
.30
SENR7733
.60
RENR6612
.30
SENR3130
3.40
SENR2870
.30
SENR5545
6.50
SENR5546
9.90
SENR5553
9.90
RENR6635
SENR2872
.30
RENR3763
9.90
RENR6688
RENR6689
RENR6690
RENR6643
RENR6647
SENR2996
RENR3814

9.90
26.00
6.50
10.00

RENR5829
RENR6633

26.00
13.40

SENR2874
SEBU7643

.30
16.22
203.98

.30
39.70

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

Schematic
Schematic

Schematic

Schematic
Schematic

02/13/08

Air Conditioning and Heating Service


with R-134a Refrigerant
Hydraulic System; System G14;
Combined Function (Attachment)
Hydraulic System; System G1C;
Combined Function, Foot
Pedal/Joystick (Attachment)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; One Way/Two
Pump Flow with Foot Pedal or
Joystick Operation (Attachment)
Hydraulic System; One Way/One
Pump Pedal Joystick Switch
(Attachment)
Hydraulic System; Medium
Pressure/Foot Pedal (Attachment)
Hydraulic System; Quick Coupler
(Attachment)

SENR5664
RENR6680
RENR6682

RENR6683
RENR6691

RENR6692

RENR6693
RENR6694

M318 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
8AL1-UP

SENR6256-16
Contents for
Service Manual SENR6254

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3116 Engine
Supplement
Disassembly & Assembly
3114, 3116 & 3126 Engine
Disassembly & Assembly Supplement
3116 Engine
Electrical System & Operators Station Index Tab
Service Manual
Electronic Control System
Special Instructions
Use of 123-6471 Diagnostic Tool
Group
Maintenance Index Tab
Operation & Maintenance

Form No.
SENR2910
SENR6255
SENR7733
SENR6256
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR6257
SENR2996
SENR6265
SEHS9825
SENR2874
SEBU6879

Rev.

01
08
14
06
08
05
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66

IC

13.29
.29
.49
.29
2.86
.29
8.30
8.30
5.43
8.30
5.43

03
02

8.65
5.66
.30
5.66
1.95
.30
16.22

.29

05

06

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR2942.

.29
5.43
1.87

15.57

M318 EXCAVATORS
VOLUME II (POWER TRAIN, SYSTEMS)
8AL1-UP

RENR2947-04
Contents for
Service Manual SENR6254

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Power Train Index Tab
Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation

Testing and Adjusting


Disassembly and Assembly
Disassembly and Assembly Supplement
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Air Conditioning and Heating

SENR2300
RENR2946
SENR7733
RENR2947
SENR3130
SENR2871
SENR6258
SENR2872
RENR1158

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
22.60
.30
5.66

SENR6259
SENR6260

13.44
68.95

RENR1182
SENR6264
RENR4024
SENR2902
SENR6263
RENR1185
SENR6266
SENR1695
RENR4034

13.44
34.55
16.22

Machine System and Attachments


Hydraulic System and Attachments,
Stabilizer/Dozer Travel Drive and
Steering System
Hydraulic System
Machine Systems
Machine Systems (8AL2265-Up)
Hydraulic System (8AL1-1019)
Hydraulic System (8AL1020-Up)
Electrical
Electrical (8AL1-2264)
Electrical (8AL2265-Up)

(continued on next page)

8/2/00

M318 EXCAVATORS (CONT.)


VOLUME II (POWER TRAIN, SYSTEMS)
8AL1-UP

RENR2947-04
Contents for
Service Manual SENR6254

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
This Manual contains Power Train and Systems information. For Engine, Electrical, Operation and
Maintenance information, see Contents page SENR6256.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic

8/2/00

Hydraulic System; Auxiliary Circuit


(8AL1-1019) (Attachment)
Hydraulic System; Auxiliary Circuit
(8AL1020-Up) (Attachment)
Hydraulic System; ZMW (8AL1-1019)
(Attachment)
Hydraulic System; ZMW
(8AL1020-Up) (Attachment)

RENR1168
RENR1186
RENR1169
RENR1187

M318 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE
8SS1-UP

RENR1152-06
Contents for
Service Manual RENR1150

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Power
Train, Schematics information. The items listed can be ordered separately
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3116 Engine
Supplement
Disassembly & Assembly
3114, 3116 & 3126 Engine
Disassembly & Assembly Supplement
3116 Engine
Electrical System & Operators Station Index Tab
Service Manual
Electronic Control System
Special Instructions
Use of 123-6471 Diagnostic Tool
Group
Maintenance Index Tab
Operation & Maintenance

Form No.
SENR2910
RENR1151
SENR7733
RENR1152
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR6257
SENR2996
SENR6265
SEHS9825
SENR2874
SEBU6879

Rev.

01
08
04
06
08
05
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66

IC

13.69
.29
.49
.29
2.86
.29
8.30
8.30
5.43
8.30
5.43

03
02

8.65
5.66
.30
5.66
1.95
.30
16.22

.29

05

06

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR3113.

.29
5.43
1.87

15.57

M318 EXCAVATOR
VOLUME II (POWER TRAIN, SYSTEMS, SCHEMATICS)
8SS-1UP

RENR3113-03
Contents for
Service Manual RENR1150

Note:
This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.
When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they
become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operations
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Air Conditioning and Heating

SENR2300
RENR3112
SENR7733
RENR3113
SENR3130
SENR2871
SENR6258
SENR2872
RENR1158

Machine System and Attachments

SENR6259

Hydraulic System; Stabilizer/Dozer,


Travel, Drive and Steering Systems
Hydraulic System
Machine Systems
Machine Systems; Hydraulic Cab
Riser
Machine Systems; Swing Drive and
Motor
Electrical (8SS1-469)
Electrical (8SS470-Up)
Hydraulic System
Hydraulic System; Auxiliary Circuit
(Attachment)
Hydraulic System; ZMW (Attachment)

Rev.

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
13.44
.30
5.66

IC

02

13.44

12.90

SENR6260

02

68.95

66.19

RENR1182
SENR6264
RENR1155

02

13.44
34.55
8.65

12.90
33.17
8.30

08
01
06
01

RENR4024

16.22

SENR2902
RENR1156
RENR4035
RENR1185
RENR1186

227.9

RENR1187

Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.
Note:
This Manual contains Power Train, Systems and Schematics information. For Engine, Electrical,
Operation and Maintenance information, see Contents page RENR1152.

3/11/08

13.69
.29
.49
.29
2.86
.29

12.90
.29
5.43

M318 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
6ES1-UP

SENR1692-13
Contents for
Service Manual SENR1690

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3116 Engine
Supplement
Disassembly & Assembly
3114, 3116 & 3126 Engine
Disassembly & Assembly Supplement
3116 Engine
Electrical System & Operators Station Index Tab
Service Manual
Electronic Control System
Special Instructions
Use of 123-6471 Diagnostic Tool
Group
Maintenance Index Tab
Operation & Maintenance

Form No.

Rev.

SENR2300
SENR1691
SENR7733
SENR1692
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

Dlr. IC
Net
13.85

SENR3611
SENR6257
SENR2996
SENR6265
SEHS9825
SENR2874
SEBU6879

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR2942.
Note:
The following information is available for insertion into this manual. It is not a standard part of the manual,
but can be ordered separately if needed. RENR3825 is packaged and sold with Electrical Schematic RENR3125,
Magnetic Controller for Material Handlers.
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)

Magnetic Controller for Material


Handlers

RENR3825

13.30

M318 EXCAVATOR
VOLUME II (POWER TRAIN, SYSTEMS, SCHEMATICS)
6ES-1UP

RENR2942-04
Contents for
Service Manual SENR1690

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operations
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Air Conditioning and Heating

SENR2300
RENR2941
SENR7733
RENR2942
SENR3130
SENR2871
SENR6258
SENR2872
RENR1158

Machine System and Attachments


Hydraulic System; Stabilizer/Dozer,
Travel, Drive and Steering Systems
Hydraulic System
Machine Systems
Machine Systems
Machine Systems; Swing Drive and
Motor (6ES243-Up)
Electrical (6ES1-242)
Electrical (6ES243-Up)
Hydraulic System (6ES1-228)
Hydraulic System (6ES229-Up)

Rev
.

Dlr. IC
Net
14.26

13.69

SENR6259
SENR6260
RENR1182
SENR6264
RENR1167
RENR4024
SENR2902
SENR1695
RENR4034
SENR6263
RENR1185

Note:
The following additional information is available for this service manual. This information is not a
standard part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly

Air Conditioning and Heating with


R134a Refrigerant

SENR5664

Schematic

Hydraulic System; Auxiliary Circuit


(6ES1-228) (Attachment)
Hydraulic System; Auxiliary Circuit
(6ES229-Up) (Attachment)
Hydraulic System; ZMW (6ES1-228)
(Attachment)
Hydraulic System; ZMW (6ES229-Up)
(Attachment)

RENR1168

Schematic
Schematic
Schematic

RENR1186
RENR1169
RENR1187

Note:
This Manual contains Power Train and Systems information. For Engine, Electrical, Operation
and Maintenance information, see Contents page SENR1692.

203
.26

195.08

M318C EXCAVATOR
BCZ1-UP

RENR5552-05
Contents for
Service Manual RENR5550

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056 Engine
Systems Operation, Testing and Adjusting
3056 Engine
Trouble Shooting Guide
3056 Engine
Disassembly and Assembly
3056 Engine
Disassembly and Assembly Supplement
3056 Engine
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Specifications, Testing and Adjusting
Electronic Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
(continued on next page)

02/13/08

Form No.
SENR2301
RENR5551
SENR7733
RENR5552
SENR3130
SENR2870
RENR2401
RENR2416
RENR2417
RENR2400
RENR6674
SENR2871
RENR6675
SENR2872
RENR6965
RENR7007
RENR5564
RENR5565
RENR6676
SENR2996
RENR5558
SENR2874
SEBU7430
SENR2902
RENR7005
RENR6629

Dlr.
Net
14.26
.30
.60
.30
3.40

0.00
.30
6.50
9.90
6.50
15.50
.30
6.50
.30
16.22
159.28

M318C EXCAVATOR (CONT.)


BCZ1-UP

RENR5552-05
Contents for
Service Manual RENR5550

Note:
The following information is available for insertion into this manual. It is not a standard part
of the manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Hydraulic System; Multi-Combined


Auxiliary Valve (Attachment)
Hydraulic System; Hammer
(Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Auxiliary Circuit
(Attachment)
Hydraulic System; Cab Riser
(Attachment)
Hydraulic System; Steering and
Brakes (Attachment)

RENR6963
RENR6973
RENR6988
RENR7000
RENR6993
RENR7150

M318C+ EXCAVATOR
H2D1-UP, BCZ2001-UP

Section

RENR9102-03
Contents for
Service Manual RENR9100
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056E Engine
Systems Operation, Testing and Adjusting
3056E Engine
Disassembly and Assembly
3056E Engine
Disassembly and Assembly Supplement
Troubleshooting Guide
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications
Machine System
Disassembly and Assembly
Machine System
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Specifications, Testing and Adjusting
Electronic Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (H2D1-Up,
BCZ2227-Up)
Schematic
Electrical (BCZ2000-2226)

02/13/08

Form No.
SENR2301
RENR9101
SENR7733
RENR9102
SENR3130
SENR2870
RENR2401
RENR2416
RENR2400
RENR9206
RENR2417
SENR2871
RENR8622
SENR2872
RENR9103
RENR9207
RENR9125
RENR9134
SENR2996
RENR5558
SENR2874
SEBU7945
SENR2902
RENR9106
RENR9117
KENR6651

Dlr.
Net
15.70
.33
.66
.33
3.70
.33
7.20
10.90
10.90
7.20
28.60
.33
28.60
.33
10.90
43.70
0.00
6.50
.33
28.60
.33
19.60
269.57

M318C MATERIAL HANDLER


BEB1-UP

RENR7033-06
Contents for
Service Manual RENR6640

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056 Engine
Systems Operation, Testing and Adjusting
3056 Engine
Trouble Shooting Guide
3056 Engine
Disassembly and Assembly
3056 Engine
Disassembly and Assembly Supplement
3056 Engine
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Testing and Adjusting Supplement
Hydraulic System
Systems Operation, Troubleshooting,
Magnetic Controller for Material
Testing and Adjusting
Handlers
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Specifications, Testing and Adjusting
Electronic Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical (BEB2000-2057)
Schematic
Magnetic Controller
(12.5kW Generator) (BEB266-Up)
Schematic
Magnetic Controller
(15kW Generator) (BEB254-Up)
(continued on next page)

3/11/08

Form No.
SENR2301
RENR7034
SENR7733
RENR7033
SENR3130
SENR2870
RENR2401
RENR2416
RENR2417
RENR2400
RENR7030
SENR2871
RENR7011
SENR2872
RENR6965
RENR7037
RENR5564
RENR5565
RENR6999
RENR8031
RENR6676
SENR2996
RENR5558
SENR2874
SEBU7430
SENR2902
RENR7035
RENR6629
KENR6651
RENR9516
RENR9518

Dlr.
Net
14.26
.30
.60
.30
3.40

.30
0.00
.30
6.50
9.90
6.50
15.50
27.50
.30
6.50
.30
16.22
159.28

M318C MATERIAL HANDLER (CONT.)


BEB1-UP

RENR7033-06
Contents for
Service Manual RENR6640

Note:
The following information is available for insertion into this manual. It is not a standard part
of the manual, but can be ordered separately if needed.
Schematic
Schematic

3/11/08

Hydraulic System; Generator


(Attachment)
Hydraulic System; Cab Riser
(Attachment)

RENR6978
RENR6993

M318C+ MATERIAL HANDLER


H2F1-UP, BEB2001-UP

RENR9122-03
Contents for
Service Manual RENR9120

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056E Engine
Systems Operation, Testing and Adjusting
3056E Engine
Disassembly and Assembly
3056E Engine
Disassembly and Assembly Supplement
Troubleshooting Guide
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications
Machine System
Disassembly and Assembly
Machine System
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Electronic Machine Control System
Troubleshooting, Systems Operation,
Wheeled Excavator Magnet Controller
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (H2F1-Up,
BEB2058-Up)
Schematic
Electrical (BEB2001-2057)

7/29/08

Form No.
SENR2301
RENR9121
SENR7733
RENR9122
SENR3130
SENR2870
RENR2401
RENR2416
RENR2400
RENR9212
RENR2417
SENR2871
RENR9566
SENR2872
RENR9123
RENR9213
RENR9125
RENR9134
SENR2996
RENR5558
RENR8031
SENR2874
SEBU7945
SENR2902
RENR9126
RENR9117
KENR6651

Dlr.
Net
15.70
.33
.66
.33
3.70

.33
17.10
.33
10.90
28.60
0.00
6.50
.33
28.60
7.20
.33
19.60
224.67

M320D2 WHEELED EXCAVATOR


CH91-UP

Contents for
Service Manual
UENR5260-00

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Service Manual Contents
Safety
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engine
Systems Operation, Testing and Adjusting
C7.1 Engine
Troubleshooting
C7.1 Engine
Disassembly and Assembly
C7.1 Engine
Power Train Index Tab
Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Troubleshooting, Systems Operation,
Machine Control System
Testing and Adjusting
Systems Operation
M300D Electronic System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

01/22/15

Media No.
SENR2300
UENR5260LBL
UENR5260
SENR7733
SENR3130
SENR2870
UENR3386
UENR3387
UENR4465
UENR0633
SENR2871
UENR0121
SENR2872
KENR7890
UENR5262
UENR5263
UENR5264
UENR0123
SENR2996
UENR1770
UENR1771
SENR2874
SEBU9301
SENR2902
UENR4686
UENR5844

.30

.30
.30

.30

.30

M318D EXCAVATOR
W8P1-UP

RENR9452-03
Contents for
Service Manual RENR9450

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Power Train Index Tab
Disassembly and Assembly

Title

Form No.

Power Train

SENR2301
RENR9451
SENR7733
RENR9452
SENR3130
SENR2870
KENR5290
KENR5291
KENR8106
KENR6033
SENR2871
KENR6037

Systems Index Tab


Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Disassembly and Assembly
Machine Systems
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematics Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System

02/13/08

Dlr.
Net
15.70
.33
.66
.33
3.70
.33

.33

SENR2872
KENR7890

.33
7.20

RENR9453
KENR6036
RENR9465
RENR9504
SENR2996
RENR9448
SENR2874
SEBU8017
SENR2902
RENR9476
RENR9477
KENR5249

10.90
28.60
28.60
.33
28.60
.33
19.60
.33
11.00
15.40

M318D MATERIAL HANDLER


W8R1-UP

RENR9502-05
Contents for
Service Manual RENR9500

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Disassembly and Assembly
Machine Systems
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Disassembly and Assembly
Power Train
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System
Schematic
Electrical System

10/30/08

Form No.

SENR2301
RENR9501
SENR7733
RENR9502
SENR3130
SENR2870
KENR5290
KENR5291
KENR8106
KENR6033
SENR2872
KENR7890

15.70
.33
.66
.33
3.70

RENR9503
KENR6034
RENR9465
RENR9504
KENR6035
SENR2996
RENR9448
SENR2874
SEBU8017
SENR2902
RENR9466
RENR9476
RENR9477
RENR9467
KENR5249

10.90

.33
7.20

28.60
28.60
.33
28.60
.33
19.60

M318F, M320F, M322F WHEELED EXCAVATOR


VOLUME I (ENGINE)
F8B1-UP, F2W1-UP, F2X1-UP

Contents for
Service Manual
UENR5278-02 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting
Disassembly & Assembly

09/23/15

Title

C7.1 Engine
C7.1 Engine
C7.1 Engine
C7.1 Engine

Media No.
SENR2300
UENR5278LBL VOL I
SENR7733
UENR5278 VOL I
SENR3130
SENR2870
UENR4466
UENR4467
UENR4483
UENR4468

M318F, M320F, M322F WHEELED EXCAVATOR


VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
F8B1-UP, F2W1-UP, F2X1-UP

Contents for
Service Manual
UENR5278-02 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Machine Systems
Systems Operation, Testing and Adjusting
Machine Systems
Testing & Adjusting
Machine Systems
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Electrical System & Operators Station Index Tab
Troubleshooting, Systems Operation,
Machine Control System
Testing & Adjusting
Systems Operation
Electronic Systems
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2301
UENR5278LBL VOL II
SENR7733
UENR5278 VOL II
SENR3130
SENR2872
UENR5280
UENR5281
UENR5282
UENR5241
SENR2996
UENR5832
UENR5942
SENR2874
SEBU9197
SENR2902
UENR5520
UENR5521

Note:
The following information is not available for the initial release of this service manual. This information must
be ordered separately when it becomes available.
Disassembly & Assembly
Disassembly & Assembly
Disassembly & Assembly

09/23/15

C7.1 Engine Supplement


Machine Systems
Power Train

UENR6141
UENR6142
UENR6143

320, 320 L, 320 N, 320 S EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL AND MAINTENANCE)
9WG1-UP, 4ZJ1-UP, 3XK1-UP, 6KM1-UP

SENR5452-11
Contents for
Service Manual SENR5450

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Supplement
3116 Engine
Disassembly and Assembly
3114/3116/3126 Engines
Disassembly and Assembly Supplement
3116 Engine
Electrical System and Operators Station Index Tab
Systems Operation
Electronic and Electrical Systems
Maintenance Index Tab
Operation and Maintenance
9WG1-722, 4ZJ1-459, 3XK1-821
Operation and Maintenance
9WG723-Up, 4ZJ460-Up, 3XK822Up, 6KM1-Up
Operation and Maintenance Supplement
Lift Capacities (9WG1161-Up,
4ZJ597-Up, 3XK1909-Up, 6KM213Up)

Form No.

Rev.

SENR2300
SENR5451
SENR7733
SENR5452
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR5410
SENR2996
SENR5404
SENR2874
SEBU6484
SEBU6679
SEBU6828

Note:
This manual contains Engine, Electrical and Maintenance Information. For Systems information, see
Contents page RENR3728.

Dlr. IC
Net
14.26

13.69

320, 320 L, 320 N, 320 S EXCAVATORS


VOLUME II (SYSTEMS & SCHEMATICS)
9WG1-UP, 4ZJ1-UP, 3XK1-UP, 6KM1-UP

RENR3728-02
Contents for
Service Manual SENR5450

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Testing and Adjusting
Testing and Adjusting

Specifications
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Supplement
Disassembly and Assembly
Disassembly and Assembly Supplement
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

Air Conditioning and Heating Systems


with R-12 Refrigerant
Air Conditioning and Heating Systems
with R-134a Refrigerant
(9WG1161-Up, 4ZJ597-Up,
3XK1909-Up, 6KM213-Up)
Attachments
Hydraulic System
Hydraulic System
Hydraulic and Electronic System
Hydraulic System
Machine Systems
Machine Systems
Electrical (9WG1-1160, 4ZJ1-596,
3XK1-1908, 6KM1-212)
Electrical (9WG1161-Up, 4ZJ597-Up,
3XK1909-Up, 6KM213-Up)
Hydraulic System (9WG1-1160, 4ZJ1596, 3XK1-1908, 6KM1-212)
Hydraulic System ) (9WG1161-Up,
4ZJ597-Up, 3XK1909-Up, 6KM213Up)

(continued on next page)

Form No.
SENR2300
RENR3727
SENR7733
RENR3728
SENR3130
SENR2872
SENR6078
RENR1039

SENR6008
SENR5453
SENR5455
SENR6044
SENR6079
SENR5458
SENR6083
SENR2902
SENR5459
SENR6242
SENR5461
SENR8742

Rev.

Dlr. IC
Net
14.26

13.69

320, 320 L, 320 N, 320 S EXCAVATORS (CONT.)


VOLUME II (SYSTEMS & SCHEMATICS)
9WG1-UP, 4ZJ1-UP, 3XK1-UP, 6KM1-UP

RENR3728-02
Contents for
Service Manual SENR5450

Note:
SENR5664, Air Conditioning and Heating systems service manual with R-134a Refrigerant, is available for
insertion into this manual. This form is not a standard part of the manual.
Note:
This manual contains Systems and Schematics Information. For Engine, Electrical and Operation
information, see Contents page SENR5452.

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic

Schematic

Schematic

Schematic

Hydraulic System; Single Action, One


Pump (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment) (9WG11160, 4ZJ1-596, 3XK1-1908, 6KM1212)
Hydraulic System; Common Piping,
Two Pumps (Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Boom Lowering
Check (Attachment) (9WG1-1160,
4ZJ1-596, 3XK1-1908, 6KM1-212)
Hydraulic System; Boom Lowering
Check (Attachment) (9WG1161-Up,
4ZJ597-Up, 3XK1909-Up, 6KM213Up)
Hydraulic System; Fine Swing
(Attachment) (9WG1-1160, 4ZJ1-596,
3XK1-1908, 6KM1-212)
Hydraulic System; Fine Swing
(Attachment) (9WG1161-Up, 4ZJ597Up, 3XK1909-Up, 6KM213-Up)

SENR6009
SENR6010
SENR6011

SENR6012
SENR6013
SENR6016

SENR8713

SENR6017

SENR8711

320, 320 L, 320 N EXCAVATORS


3RK1-UP, 4BK1-UP, 7WK1-UP, 1TL1-UP, 1XM1-UP

SENR6042-08
Contents for
Service Manual SENR6040

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Systems Operation, Testing & Adjusting
Supplement
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Testing and Adjusting

Title

Form No.

3114/3116/3126 Engines
3114/3116/3126 Engines
3114/3116/3126 Engines

SENR2300
SENR6041
SENR7733
SENR6042
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

3114/3116/3126 Engines
3116 Engines

Air Conditioning and Heating for 300


Series Excavators with R-12
Specifications
Hydraulic System
Specifications
Attachments
Systems Operation, Testing & Adjusting
Attachments
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic and Electronic
Disassembly and Assembly
Machine Systems
Electrical System & Operators Index Tab
Systems Operation
Electronic System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Long Reach Front
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
(continued on next page)

06/22/09

SENR3611
SENR5410
SENR2872
SENR6078
SENR5453
SENR6000
SENR5460
SENR5455
SENR6044
SENR5458
SENR2996
SENR5404
SENR2874
SEBU6506
XEBU2091
SENR2902
SENR5457
SENR6014

Rev.

Dlr.
Net

.30

.30

.30

IC

320, 320 L, 320 N EXCAVATORS (CONT.)


3RK1-UP, 4BK1-UP, 7WK1-UP, 1TL1-UP, 1XM1-UP

SENR6042-08
Contents for
Service Manual SENR6040

Note:
Form SENR5664, Air Conditioning and Heating Service Manual with R-134a refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Supplement
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

06/22/09

Long Reach Front Boom (Attachment)


Hydraulic System; Single Action, One
Pump (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Fine Swing
(Attachment)
Hydraulic System; Common Piping,
Two Pumps (Attachment)
Hydraulic System Schematic; Two
Pump Flow (Attachment)

SENR6039
SENR6001
SENR6002
SENR6003
SENR6004
SENR6005
SENR6006
SENR6007

320 AND 320 L EXCAVATORS


8LK1-UP, 1KL1-UP, 4JM1-UP

SENR5467-08
Contents for
Service Manual SENR5465

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Supplement
Specifications
Specifications
Systems Operation
Systems Operation
Testing and Adjusting
Supplement
Disassembly and Assembly
Disassembly and Assembly Supplement
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

3066 Engine
3066 Engine
3066 Engine
3066 Engine
Air Conditioning and Heating
Hydraulic System
Excavator Attachments
Electronic System
Hydraulic System
Hydraulic and Electronic Systems
Long Reach Front Boom (Attachment)
Machine Systems
Main Hydraulic Pump and Pilot Pump

Supplement
Hydraulic System
Hydraulic System; SP10k Pump
Electrical Systems; 8LK1-1275,
1KL1-441
Electrical System; 8LK1276-Up,
1KL442-Up

(continued on next page)

Form No.

SENR2300
SENR5466
SENR7733
SENR5467
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR5556
SENR2872
SENR6078
SENR5474
SENR6090
SENR5463
SENR5464
SENR5473
SENR6039
SENR5454
SENR5494
SENR2874
SEBU6537
XEBU2091
SENR2902
SENR5478
SENR8739
SENR6015
SENR6238

Rev
.

Dlr. IC
Net
13.85

13.30

320 AND 320 L EXCAVATORS (CONT.)


8LK1-UP, 1KL1-UP, 4JM1-UP

SENR5467-08
Contents for
Service Manual SENR5465

Note:
Form SENR3334, Air Conditioning and Heating service manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Hydraulic System; Single Action, One


Pump (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Fine Swing
(Attachment)
Hydraulic System; Common Piping,
Two Pumps (Attachment)
Hydraulic System; Two Pump Flow
(Attachment)

SENR6091
SENR6092
SENR6093
SENR6096
SENR6097
SENR6094
SENR6095

320, 320 L EXCAVATORS


9KK1-UP, 2DL1-UP

SENR6047-10
Contents for
Service Manual SENR6045

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Testing and Adjusting

3066 Engine
3066 Engine
3066 Engine
3066 Engine

Air Conditioning and Heating for 300


Series Excavators with R-12
Specifications
Hydraulic System
Specifications
Attachments
Systems Operation, Testing & Adjusting
Attachments
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic and Electronic
Supplement
Long Reach Front Boom (Attachment)
Disassembly and Assembly
Machine Systems
Electrical System & Operators Index Tab
Systems Operation
Electronic System
Maintenance Index Tab
Operation and Maintenance
(9KK1-Up, 2DL1-Up)
Operation and Maintenance Supplement
Telescopic Stick and Clamshell
(9KK1-Up, 2DL1-Up)
Operation and Maintenance Supplement
15.6M (51 Ft) Long Reach Front
(9KK1-3357)
Operation and Maintenance Supplement
15.6M (51 Ft) Long Reach Front
(9KK3358-Up)
Operation and Maintenance Supplement
(9KK3359-Up, 2DL1-Up)
Operation and Maintenance Supplement
Material Handler (9KK1358-Up)
(continued on next page)

06/15/09

Form No.
SENR2300
SENR6046
SENR7733
SENR6047
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR5556
SENR2872
SENR6078
SENR5453
SENR6090
SENR5460
SENR6043
SENR6044
SENR6039
SENR5458
SENR2996
SENR6048
SENR2874
SEBU6656
XEBU2198
XEBU2091
XEBU2255
SEBU6846
XEBU2393

Rev.

Dlr.
Net

.30

.30

.30

IC

320, 320 L EXCAVATORS (CONT)


9KK1-UP, 2DL1-UP

SENR6047-10
Contents for
Service Manual SENR6045

Schematic Index Tab


Schematic
Schematic
Schematic
Schematic

Hydraulic System
Hydraulic System Schematic;
Rexroth Pump
Electrical System (9KK1-1358, 2DL1213)
Electrical System (9KK1359-Up,
2DL214-Up)

SENR2902
SENR5457
SENR8740
SENR6015
SENR6238

Note:
Form SENR5664, Air Conditioning and Heating Service Manual with R-134a refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

06/15/09

Hydraulic System; Single Action, One


Pump (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Fine Swing
(Attachment)
Hydraulic System; Common Piping,
Two Pumps (Attachment)
Hydraulic System Schematic; Two
Pump Flow (Attachment)

SENR6001
SENR6002
SENR6003
SENR6004
SENR6005
SENR6006
SENR6007

320B, 320B L EXCAVATORS


4NR1-UP, 5BR1-UP, 6CR1-UP, 1DS1-UP, 1ES1-UP, 8ES1-UP, 9CS1-UP,
4XW1-UP, 5GW1-UP, 3MR1-UP, 4MR1-UP, 9KR1-UP, 1CS1-UP,
2WZ1-UP, AED1-UP

Contents for
Service Manual
SENR9240-16

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Specifications
Systems Operations, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting

Title

3066 Engine
3066 Engine
3066 Engine
3066 Engine

Air Conditioning & Heating (4NR1175, 5BR1-1638, 6CR1-2901, 8ES11638, 9CS1-2901, 4XW1-103, 5GW1220)
Specifications, Systems Operation, Testing
Air Conditioning & Heating (4NR175and Adjusting
Up, 5BR1639-Up, 6CR2902-Up,
8ES1639-Up, 9CS2902-Up, 4XW104Up, 5GW221-Up)
Systems Operation, Testing and Adjusting
Attachments
Testing and Adjusting
Attachments; Long Reach Front
(6CR1-Up)
Specifications
Hydraulic System
Systems Operation
Hydraulic System (4NR1-Up, 5BR1Up, 6CR1-Up, 8ES1-Up, 9CS1-Up,
4XW1-Up, 5GW1-Up)
Systems Operation
Hydraulic System (3MR1-Up, 4MR1Up, 1CS1-Up, 2WS1-Up)
Testing and Adjusting
Hydraulic System; Standard
Disassembly and Assembly
Machine Systems
Electrical Systems & Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System; Standard
Schematic
Electrical System
(continued)

12/18/14

Media No.
SENR2300
SENR9241
SENR7733
SENR9240
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR9243
SENR2872
RENR1041

RENR3291

RENR1992
RENR3277
SENR9244
SENR9246

RENR3603
SENR9247
SENR9257
SENR2996
RENR1998
RENR1007
SENR2874
SEBU6975
SENR2902
SENR9249
SENR9258

320B, 320B L EXCAVATORS (CONT.)


4NR1-UP, 5BR1-UP, 6CR1-UP, 1DS1-UP, 1ES1-UP, 8ES1-UP, 9CS1-UP,
4XW1-UP, 5GW1-UP, 3MR1-UP, 4MR1-UP, 9KR1-UP, 1CS1-UP,
2WZ1-UP, AED1-UP

Contents for
Service Manual
SENR9240-16

Note:
The following additional information is available for this service manual. This information is not a
standard part of the service manual, but can be ordered separately if needed.
Section

Title

Media No.

Specifications, Systems Operation, Testing


and Adjusting, Disassembly and Assembly
Schematic

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Third Pedal Travel,
(Attachment) (5BR1-Up, 6CR1-Up,
1DS1-Up, 1ES1-Up)
Hydraulic System; Single Action One
Pump (Attachment) (5BR1-Up, 6CR1Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Single Action One
Pump, Third Pedal (Attachment)
(5BR1-Up, 6CR1-Up, 1DS1-Up,
1ES1-Up)
Hydraulic System; Single Action, Two
Pump Flow (Attachment) (5BR1-Up,
6CR1-Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Two Pump, Third
Pedal (Attachment) (5BR1-Up, 6CR1Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Double Action One
Pump (Attachment) (5BR1-Up, 6CR1Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Double Action One
Pump, Third Pedal (Attachment)
(5BR1-Up, 6CR1-Up, 1DS1-Up,
1ES1-Up)
Hydraulic System; Single Flow
Control (Attachment) (5BR1-Up,
6CR1-Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Common Flow
Control (Attachment) (5BR1-Up,
6CR1-Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Common Piping
Two Pump Flow (Attachment) (5BR1Up, 6CR1-Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Common Piping
Third Pedal (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment) (5BR1-Up,
6CR1-Up, 1DS1-Up, 1ES1-Up)
Hydraulic System; Two Speed
Hammer (Attachment) (5BR1-Up,
6CR1-Up, 1DS1-Up, 1ES1-Up)

SENR5664

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

Schematic

12/18/14

IC

RENR1000

8.30

SENR9250

8.30

RENR1001

8.30

SENR9256

8.30

RENR1002

8.30

SENR9252

8.30

RENR1003

8.30

RENR1004

8.30

RENR1005

8.30

SENR9255

8.30

RENR1006

8.30

SENR9253

8.30

SENR9251

8.30

320B, 320B L, 320B N, 320B LN, 320B S EXCAVATORS


7JR1-UP, 1XS1-UP, 2AS1-UP, 5MS1-UP, 9WS1-UP, 6LW1-UP, 3YZ1-UP

SENR9262-13
Contents for
Service Manual SENR9260

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Supplement
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operations, Testing
and Adjusting

Title

Form No.

3114/3116/3126 Engines
3114/3116.3126 Engines
3114/3116/3126 Engines

SENR2301
SENR9261
SENR7733
SENR9262
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

3114/3116/3126 Engines
3116 Engines

Air Conditioning and Heating Systems


(7JR1-878, 1X1-633, 2AS1-570,
5MS1-318, 9WS-178, 6LW1-323)
Air Conditioning and Heating Systems
Specifications, Systems Operation, Testing
and Adjusting
(7JR879-Up, 1XS634-Up, 2AS571Up, 5MS319-Up, 9WS179-Up,
6LW324-Up, 3YZ1-Up)
Systems Operation, Testing and Adjusting
Attachments
Specifications
Machine Systems and Attachments
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Service Manual
Hydraulic System Combined Flow
Control with Two Pump Circuit
(Attachment)
Service Manual
Auxiliary Hydraulic Control
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Supplement
Operation and Maintenance
Supplement
(continued on next page)

02/13/08

SENR3611
SENR9263
SENR2872
RENR1040

Rev.

03
08
08
06
08
05
01
06
02

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
9.90
9.90
6.50
15.50
6.50
.30
9.90

RENR1976

15.50

RENR1057
SENR9264
SENR9246
SENR9247
RENR1065

9.90
15.50
15.50
9.90
3.40

RENR1020
SENR9257
SENR2996
RENR1998

3.40
26.00
.30
26.00

RENR1007
SENR2874
SEBU6988
SEBU7269
SEBU7525

02
02
03
03

3.40
.30
16.22
10.81
10.81

320B, 320B L, 320B N, 320B LN, 320B S EXCAVATORS (CONT.)


7JR1-UP, 1XS1-UP, 2AS1-UP, 5MS1-UP, 9WS1-UP, 6LW1-UP, 3YZ1-UP

SENR9262-13
Contents for
Service Manual SENR9260

Section

Title

Form No.

Schematic Index Tab


Schematic
Schematic
Schematic

Hydraulic System
Hydraulic System; Material Handler
Electrical System

SENR2902
SENR9269
RENR3133
SENR9278

Rev.

03
08
08

Note:
The following information is available for insertion into this manual. This information is not a standard part
of the manual, but can be ordered separately if needed.
Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

02/13/08

Hydraulic System; Single Action, Two


Pump (7JR1-Up, 1XS1-Up, 2AS1-Up,
5MS1-Up) (Attachment)
Hydraulic System; Two Speed Hammer
(7JR1-Up, 1XS1-Up, 2AS1-Up, 5MS1Up) (Attachment)
Hydraulic System; Combined Flow
Control, Two Pump Flow (7JR1-Up,
1XS1-Up, 2AS1-Up, 5MS1-Up)
(Attachment)
Hydraulic System; Boom Lowering
Check (7JR1-Up, 1XS1-Up, 2AS1-Up,
5MS1-Up) (Attachment)
Hydraulic System; Third Pedal, Straight
Travel (7JR1-Up, 1XS1-Up, 2AS1-Up,
5MS1-Up) (Attachment)
Hydraulic System; Stick Coupler (7JR1Up, 1XS1-Up, 2AS1-Up, 5MS1-Up)
(Attachment)
Hydraulic System; Quick Coupler
(7JR1-Up, 1XS1-Up, 2AS1-Up, 5MS1Up, 9WS1-Up) (Attachment)
Hydraulic System; Universal Quick
Coupler (7JR1-Up, 1XS1-Up, 2AS1-Up,
5MS1-Up, 6LW1-Up, 3YZ1-Up)
(Attachment)
Hydraulic System; Variable Adjustable
Boom (7JR1-Up, 1XS1-Up, 2AS1-Up,
5MS1-Up, 9WS1-Up, 6LW1-Up, 3YZ1Up) (Attachment)
Hydraulic System; Boom Float (7JR1Up, 1XS1-Up, 2AS1-Up, 5MS1-Up,
9WS1-Up, 6LW1-Up, 3YZ1-Up)
(Attachment)
Hydraulic System; Combined Action,
One/Two Pump Conversion (7JR1-Up,
1XS1-Up, 5MS1-Up, 9WS1-Up, 3YZ1Up) (Attachment)
(continued on next page)

SENR9270

SENR9271

SENR9272

SENR9273

SENR9274

SENR9275

RENR1116

RENR3131

RENR3278

RENR3773

RENR3798

Dl
Ne
20.0
.3
.6
.3

320B, 320B L, 320B N, 320B LN, 320B S EXCAVATORS (CONT.)


7JR1-UP, 1XS1-UP, 2AS1-UP, 5MS1-UP, 9WS1-UP, 6LW1-UP, 3YZ1-UP

SENR9262-13
Contents for
Service Manual SENR9260

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

02/13/08

Hydraulic System; Combined Action,


Two Pump Flow (7JR1-Up, 1XS1-Up,
5MS1-Up, 9WS1-Up,3YR1-Up)
(Attachment)
Hydraulic System; Variable Adjustable
Boom with Combined Attachment
Circuit and Medium Pressure (7JR1-Up,
1XS1-Up, 2AS1-Up, 5MS1-Up)
(Attachment)
Hydraulic System; Forest Machine
Attachment (7JR1-Up, 1XS1-Up,2AS1Up,5MS1-Up)
Hydraulic System; Fourth Pedal (7JR1Up, 1XS1-Up, 2AS1-Up, 5MS1-Up,
9WS1-Up, 3YZ1-Up)
Hydraulic System; Material Handler
Attachment; Magnet Control (7JR1-Up,
9WS1-Up, 6LW1-Up)
Hydraulic System; One Way, Two
Pump Flow Attachment; (7JR2679-Up,
1XS1000-Up, 5MS657-Up, 6LW329-Up,
3YZ1131-Up)
Hydraulic System; Fine Filtration
(Attachment)

RENR3799

RENR3872

RENR3777

RENR3779

RENR3783

RENR5478

RENR3134

320B LL FOREST MACHINES


6LS1-UP, 9JS1-UP

RENR5312-04
Contents for
Service Manual RENR5310

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Specifications
3066 Engine
Systems Operations, Testing and Adjusting
3066 Engine
Disassembly and Assembly
3066 Engine
Disassembly and Assembly Supplement
3066 Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating (6LS1and Adjusting
309, 9JS1-269)
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
(6LS310-Up, 9JS270-Up)
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical Systems & Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging
Maintenance Index Tab
Operation and Maintenance
Forest Machines (6LS1-Up, 9JS1-Up)
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System; Forest Machines
(6LS1-Up, 9JS1-Up)

Form No.
SENR2300
RENR5311
SENR7733
RENR5312
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR9243
SENR2872
RENR1041

Rev.

03
03
02
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
5.66

02

8.65

08
06

.30

RENR3291

8.65

SENR9244
RENR1046
RENR1045
SENR9257
SENR2996
RENR1998

02

02

22.60

RENR1007
SENR2874
SEBU7079
SENR2902
RENR1050
RENR1058

02

2.98
.30
16.22
197

01
03

5.66
13.44
5.66
22.60
.30

01

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic, RENR3125)

03/11/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Magnet Controller (6LS1-Up)

SENR5664
RENR3825

21.00

320B U, 320B LU EXAVATORS


7ZZ1-Up, 8GZ1-Up, BBG1-Up, BAN1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Systems Index Tab
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

Title

3064, 3066 Engines


3064, 3066 Engines
3064, 3066 Engines
Hydraulic System

Hydraulic System
Electrical System

RENR3737-01
Contents for
Service Manual RENR3735
Form No.
SENR2910
RENR3736
SENR7733
RENR3737
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR2872
SENR9247
SENR2874
XEBU2571
SENR2902
RENR3726
RENR3725

IC
6.90
.30
.60
.30
3.40
.30
6.50
9.90
9.90
.30
9.90
.30
16.22

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting

02/13/08

Air Conditioning and Heating Service


with R-134a Refrigerant

RENR5664

13.69
.29
.48
.29
2.86
.29

.29
8.30
.29

15.57

320C EXCAVATORS
BPR1-UP, BRX1-UP, GNG1-UP, HKT1-UP, EAG1-UP

RENR5302-07
Contents for
Service Manual RENR5300

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064/3066 Engines
Systems Operation, Testing and Adjusting
3064/3066 Engines
Disassembly and Assembly
3064/3066 Engines
Disassembly and Assembly Supplement
Engine Tier I
Disassembly and Assembly Supplement
Engine Tier II Compliant Emissions
Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Systems Operation
Engine and Pump Electronic System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (BPR1-4248,
BRX1-1006)
Schematic
Electrical System (BPR4249-Up,
BRX1007-Up)
Schematic
Electrical System (GNG, HKT, EAG)

Form No.
SENR2301
RENR5301
SENR7733
RENR5302
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR3813
RENR9406
SENR2872
RENR3815
RENR3816
RENR3817
RENR3826
SENR2996
RENR3814
SENR2874
SEBU7383
SENR2902
RENR3819
RENR3821

Rev.

08
06
03
03
02

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
15.50
15.50
.30
26.00
63.00
6.50
39.70
.30
26.00
.30
16.22
265.68

RENR7931
RENR7090

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Schematic

02/13/08

Air Conditioning and Heating Service


with R-134a Refrigerant
Air Conditioning and Heating
Electrical System, Air Conditioning
and Heating

RENR5664
RENR3763
RENR7274

320C EXCAVATORS
VOLUME I (ENGINE, ELECTRICAL, MAINTENANCE)
ANB1-UP, MAB1-UP, PAB1-UP, AMC1-UP, BBC1-UP, BDC1-UP,
CCD1-UP, NAE1-UP, BEF1-UP, SBN1-UP, BER1-UP,
RAW1-UP, FBC1-UP

RENR3812-19
Contents for
Service Manual RENR3810

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems information. The items listed can be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064/3066 Engines
Systems Operation, Testing and Adjusting
3064/3066 Engines
Disassembly and Assembly
3064/3066 Engines
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement
(MAB, PAB, FBC, GAC, RAW, SBN)
Electrical System and Operators Index Tab
Systems Operation
Engine and Pump Electronic System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Fuel Tank Shutoff and Drain Control
and Engine Shutdown Control

Form No.
SENR2300
RENR3811
SENR7733
RENR3812
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR3813
RENR9406
SENR2996
RENR3814
RENR3823
SENR2874
SEBU7342
SEBU7957

Rev.

08
02
06
03
03
02

01

Note:
This manual contains Engine, Electrical, and Maintenance information. For Systems information,
see contents page, RENR7154.
Note:
The following information is available for this service manual. This information is not a standard
part of the service manual but can be ordered separately, if needed.
Operation and Maintenance Supplement

12/06/11

EAME Market (PAB)

SEBU8151

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
13.44
13.44
.30
22.60
26.00
.30
16.22

320C EXCAVATORS
VOLUME II (SYSTEMS)
ANB1-UP, MAB1-UP, PAB1-UP, AMC1-UP, BBC1-UP, BDC1-UP,
CCD1-UP, NAE1-UP, BEF1-UP, SBN1-UP, BER1-UP,
RAW1-UP, FBC1-UP

RENR7154-08
Contents for
Service Manual RENR3810

Note:
This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine, Electrical & Maintenance information. The items listed can be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

300C Series Air Conditioning and


Heating
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Electrical System (ANB1-3815,
AMC1-3757)
Electrical System (ANB3816-Up,
AMC3758-Up, CCD1-Up)
Electrical System (MAB, PAB, GAC,
FBC, SBN, RAW)
Hydraulic System
Hydraulic System; Harvester
Configuration

(continued on next page)

12/06/11

Form No.
SENR2300
RENR7153
SENR7733
RENR7154
SENR3130
SENR2872
RENR3763
RENR3815
RENR3816
RENR3817
RENR3826
SENR2902
RENR3821
RENR7931
RENR7090
RENR3819
RENR9199

Rev.

08
02
06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
00.00
13.44
13.44
5.66
22.60

320C EXCAVATORS (CONT.)


VOLUME II (Systems)
ANB1-UP, MAB1-UP, PAB1-UP, AMC1-UP, BBC1-UP, BDC1-UP,
CCD1-UP, NAE1-UP, BEF1-UP, SBN1-UP, BER1-UP,
RAW1-UP, FBC1-UP

RENR7154-08
Contents for
Service Manual RENR3810

Note:
This manual contains information for the Systems information. For Engine, Electrical &
Maintenance information, see contents page, RENR3812. The following information is available for this
service manual. This information is not a standard part of the service manual, but can be ordered separately
if needed.
Section

Title

Form No.

Specifications, Systems Operation, Testing


and Adjusting
Schematic

Air Conditioning and Heating Service


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System: Two-Way with Two
Pump Flow (Attachment) (MAB, PAB,
SBN, RAW, BER, ANB, ALF, AKH,
BDC, AMC, GAA, PAA, MAA, FBA)
Hydraulic System: Boom Lowering
Control Valve (Attachment) (ANB,
BCB, BDB, AMC, BBC, BDC, ALF,
AKH, BER, BPR, ALX, BRX)
Hydraulic System: Stick Lowering
Control Valve (Attachment) (AKH,
ALF, AMC, ANB, FBA, GAA)
Hydraulic System; Single Action, One
Pump Flow (Attachment) (BCN, BDE,
BEA, BBL, AKH, AKF, AMC, ANB)
Hydraulic System; Single Action, Two
Pump Flow (Attachment) (ANB, AMC,
ALF, AKH, ALX)
Hydraulic System; System 14:
Combined Function Auxiliary Pump
(Attachment) (ANB, AMC, BBC, BDC,
BEF, BER)
Hydraulic System; One Way, Two
Pump Flow, Foot Switch (Attachment)
Hydraulic System; System 15: Two
Way, One Pump Flow, Joystick
Switch (Attachment) (PAB, MAB,
ANB, ALF, AKH, AMC, PAC)

SENR5664

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

12/06/11

RENR7274
RENR3646

RENR3824

RENR7078

RENR3886

RENR3887

RENR3888

KENR5084
RENR7174

320C EXCAVATORS
Volume I (Engine, Electrical, Operation and Maintenance)
BBL1-Up, BCN1-Up, BDE1-Up, BEA1-Up, DBG1-Up, GLA1-Up, JTG1-Up
EGL1-Up, AXK1-Up, BMZ1-Up

Contents for
Service Manual RENR3890

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3306B Engine
Systems Operation, Testing and Adjusting
3306B Engine
Disassembly and Assembly
3306B Engine
Disassembly and Assembly Supplement
3306B Engine
Disassembly and Assembly Supplement
(DBG,GLA, JTG, EGL, AXK, BMZ)
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance
BBL1-Up, BCN1-Up, BDE1-Up,
BEA1-Up, DBG1-Up, GLA1-Up,
JTG1-Up
Operation and Maintenance
Material Handler; EGL1-Up

RENR3892-09

SENR2300
RENR3891
SENR7733
RENR3892
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR3813
RENR9406
SENR2996
RENR3814
RENR3823
SENR2874
SEBU7343

Rev.

02
08
06
02
03
01

02
02

SEBU7670

Note:
This manual contains Engine, Electrical and Maintenance information. For Systems information, see
Contents page, RENR7151.

02/13/08

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
9.90
15.50
15.50
.30
39.70
39.70
.30
16.22

.30
0.00

320C EXCAVATORS
Volume II (Systems)
BBL1-Up, BCN1-Up, BDE1-Up, BEA1-Up, DBG1-Up, GLA1-Up, JTG1-Up
EGL1-Up, AXK1-Up, BMZ1-Up

Contents for
Service Manual RENR3890

Section

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems
Specifications, systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly

Title

Air Conditioning and Heating


supplement for Excavators
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems

Schematic Index Tab


Schematic
Schematic

RENR7151-06

Rev.

SENR2300
RENR7152
SENR7733
RENR7151
SENR3130
SENR2872
RENR3763
RENR3815
RENR3816
RENR3895
RENR3826

02
08
06
02
03
01
02

SENR2902
Electrical System
Hydraulic System

RENR3822
RENR3819

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
9.90
15.50
39.70
13.40

02

Note:

This manual contains Systems information. For Engine, Electrical and Maintenance information, see contents
page, RENR3892.

Note:

The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.

Specifications, Systems Operation, Testing and


Adjusting
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating with R134a


refrigerant
Electrical; for Air Conditioning and Heating
Electrical; Medium Pressure Circuit
(Attachment)
Hydraulic System; Quick Coupler
(Attachment) (BEA, BDE, BBL, BCN)
Hydraulic System; Boom Float
(Attachment) (BBL, BCN, BDE, BEA, DRG,
GLA, JTG, EGL)
Hydraulic System; System 1, One Way,
One Pump Flow, Hydraulic Foot Pedal
(Attachment)
Hydraulic System; Fine Filtration
(Attachment) (BBL, BCN, BDE, BEA)
Hydraulic System; Medium Pressure
(Attachment)
Hydraulic System; VA Boom with
Combined Function (Attachment)
Hydraulic System; VA Boom (Attachment)

SENR5664

15.

RENR7274
KENR6305
RENR3820

02

39.

RENR3848

02

39.

RENR3886

13.

RENR3893

16.

RENR7159
RENR7246
RENR7269

320C MATERIAL HANDLER


EGA1-UP, JPL1-UP

RENR7112-05
Contents for
Service Manual RENR7110

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064/3066 Engine
Systems Operation, Testing and Adjusting
3064/3066 Engine
Disassembly and Assembly
3064/3066 Engine
Disassembly and Assembly Supplement
3064/3066 Engine
Disassembly and Assembly Supplement
(EGA)
Systems Index Tab
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System; Standard
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Service Manual
Electronic Control System
Systems Operation, Troubleshooting,
Starting and Charging System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (JPL1-Up)
Schematic
Electrical System (EGA1-Up)

Form No.
SENR2301
RENR7111
SENR7733
RENR7112
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR3813
RENR9406
SENR2872
RENR3763

Rev.

08
01
06
05
04

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
9.90
9.90
15.50
15.50
.30
9.90

RENR7113
RENR7114
RENR7115
RENR3826
SENR2996
RENR3814
RENR3823

9.90
9.90
9.90
39.70
.30
39.70
39.70

SENR2874
SEBU7670
SENR2902
RENR7116
RENR3822
RENR7087

.30
16.22
260.18

Note:
The following information is available for insertion into this manual. It is not a standard part of the manual,
but can be ordered separately if needed.
Schematic
Schematic
Schematic

11/11/08

Hydraulic System; Boom Float


Hydraulic System; Medium Pressure
(Attachment)
Electrical System; Medium Pressure
(Attachment)

RENR3848
RENR7159
RENR7056

320C LL FOREST MACHINE


BGB1-Up, SAH1-Up, BKK1-Up, TBR1-Up

RENR3862-13
Contents for
Service Manual RENR3860

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064/3066 Engines
Systems Operation, Testing and Adjusting
3064/3066 Engines
Disassembly and Assembly
3064/3066 Engines
Disassembly and Assembly Supplement
3064/3066 Engines
Disassembly and Assembly Supplement
(SAH, TBR)
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine and Attachments
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Service Manual
Electronic Control System
Maintenance Index Tab
Operation and Maintenance
(BGB1-Up,BKK1-Up, SAH1-1000,
TBR1-1000)
Operation and Maintenance
(SAH1001-Up, TBR1001-Up)
Schematic Index Tab
Schematic
Hydraulic System; Log Loader
(BGB1-Up)
Schematic
Hydraulic System; Harvester (BGB1Up, BKK1-Up)
Schematic
Electrical System (BGB, BKK)
Schematic
Electrical System (SAH1001-Up,
TBR1001-Up)
Schematic
Hydraulic System ; Harvester
Configuration

(continued)

07/03/14

Media No.
SENR2301
RENR3861
SENR7733
RENR3862
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR3813
RENR9406
SENR2872
RENR3763
RENR3864
RENR3624
RENR3865
RENR3863
SENR2996
RENR3814
SENR2874
SEBU7411
SEBU7946
SENR2902
RENR3844
RENR3874
RENR3866
RENR7319
RENR9199

Rev.

08
06
03
03
02

01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
13.44
13.44
.30

8.65
40.68
5.66
34.55
.30
22.60
.30
16.22
201.61

320C LL FOREST MACHINE (CONT.)


BGB1-Up, SAH1-Up, BKK1-Up, TBR1-Up

RENR3862-13
Contents for
Service Manual RENR3860

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

Schematic

Schematic

07/03/14

Air Conditioning and Heating Service


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System: System 14:
Combined Function/Auxiliary Pump
(Attachment) (BGB, BKK)
Hydraulic System ; System 15 : Two
Way, One Pump Flow, Joystick
Switch (Attachment) (BGB, BKK)
Electrical System (SAH1-1000,
TBR1-1000)

SENR5664
RENR7274
RENR3888

RENR7174

RENR7089

320C LRR EXCAVATORS


GAD1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Systems Operation

RENR9192-03
Contents for
Service Manual RENR9190
Title

3064/3066 Engines
3064/3066 Engines
3064/3066 Engines
3064/3066 Engines
Air Conditioning and Heating Systems

Machine
Hydraulic System
Hydraulic System
Hydraulic System (Supplement for
Harvester Head)
Electrical System and Operators Index Tab
Systems Operation, Troubleshooting,
Engine and Pump Electronic Control
Testing and Adjusting
System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Hydraulic System (Harvester
Configuration)
Schematic
Electrical System

Form No.
SENR2300
RENR9191
SENR7733
RENR9192
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR9406
SENR2872
RENR3763

Rev.

08
06
03
03
02
02

RENR9193
RENR9194
RENR9195
RENR9198

8.65
40.68
5.66
34.55

SENR2996
RENR3814

.30
22.60

SENR2874
SEBU7996
SENR2902
RENR9196
RENR9199

01

RENR9197

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Air Conditioning and Heating Service


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating

SENR5664
RENR7274

Systems Operation (Logmate 400D)

RENR3078

Owners Manual (HH300, HH500, HH700


Harvester Head

RENR6123

02/13/08

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
8.65
.30

.30
16.22

320C U EXCAVATORS
Volume I (Engine, Electrical, Maintenance)
MAC1-Up, PAC1-Up, CLM1-Up, CLZ1-Up

RENR3612-11
Contents for
Service Manual RENR3610

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064/3066 Engines
Systems Operation, Testing and Adjusting
3064/3066 Engines
Disassembly and Assembly
3064/3066 Engines
Disassembly and Assembly Supplement
3064/3066 Engines
Disassembly and Assembly Supplement
(MAC, PAC)
Electrical System and Operators Index Tab
Service Manual
Electronic Control System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance

Form No.

Rev.

SENR2300
RENR3611
SENR7733
RENR3612
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR3813
RENR9406
SENR2996
RENR3814
RENR3823

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
9.90
15.50
15.50
.30
39.70
26.00

SENR2874
SEBU7503

.30
16.22

Note:
This manual contains Engine, Electrical, and Maintenance information. For Systems information,
see contents page, KENR6761.

11/01/11

320C U EXCAVATORS
Volume II (Systems)
MAC1-Up, PAC1-Up, CLM1-Up, CLZ1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

KENR6761-01
Contents for
Service Manual RENR3610

Title

Form No.

Air Conditioning and Heating Systems

SENR2300
KENR6760
SENR7733
KENR6761
SENR3130
SENR2872
RENR3763

Machine
Hydraulic System
Hydraulic System
Machine Systems
Electrical System
Electrical System
Hydraulic System

Rev.

08
02
06

RENR5345
RENR3845
RENR3846
RENR3826
SENR2902
RENR3847
RENR7088
RENR3613

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
6.50
26.00
13.44
6.50
39.70

Note:
This manual contains information for the Systems information. For Engine, Electrical and
Maintenance information, see contents page, RENR3612.

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; One-Way with Two
Pump Flow Electronic Foot Switch
Hydraulic System; One-Way with Two
Pump Flow-Hydraulic Foot Pedal
Hydraulic System; Two-Way with
Two-Pump Flow (APA,
Hydraulic System: (Attachment)) TwoWay/One-Pump w/ Joystick Switch
Electrical System: Air Conditioning
and Heating

SENR5664
RENR3637

10.00

RENR3638

10.00

RENR3646
RENR7174
RENR7274

320FB, 320 L, 320 LL Forest Machines


9KK1-Up
TITLE
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3066 Engine Specifications
3066 Engine Sys. Oper. Testing & Adjusting
3066 Engine Disassembly & Assembly
3066 Engine Supplement (Disassembly & Assembly)
Systems Index Tab
Air Conditioning & Heating Supplement
Hydraulic System Specifications
Excavator Attachment Specifications
Electronic System Systems Operation
Hydraulic System Systems Operation
Hydraulic & Electronic Systems Testing & Adjusting
Auxiliary Hydraulic System Supplement
Hydraulic System Schematic Supplement
Hydraulic System Schematic
Hydraulic System Schematic; Single Action, One Pump (Attachment)
Hydraulic System Schematic; Two Speed Hammer (Attachment)
Hydraulic System Schematic; Double Action, One Pump (Attachment)
Hydraulic System Schematic; Boom Lowering Check (Attachment)
Hydraulic System Schematic; Fine Swing (Attachment)
Hydraulic System Schematic; Common Piping, Two Pumps (Attachment)
Hydraulic System Schematic; Two Pump Flow (Attachment)
Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
Electrical System Schematic (9KK1-1358)
Electrical System Schematic Supplement
Electrical System Schematic (9KK1359-Up)
Maintenance Index Tab
Operation & Maintenance
Binder
Binder Label

02/13/08

Combined Manual SENR6140

FORM NO.
SENR7733
SENR6142
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR5556
SENR2872
SENR6078
SENR5453
SENR6090
SENR6048
SENR6043
SENR6044
SENR5488
SENR5489
SENR5457
SENR6001
SENR6002
SENR6003
SENR6004
SENR6005
SENR6006
SENR6007
SENR5458
SENR2996
SENR6015
SENR5479
SENR6238
SENR2874
SEBU6709
SENR2300
SENR6141

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
5.50
5.50
.30
5.50
5.50
2.90
5.50
13.05
21.95
5.50
2.90
5.50
5.50
5.50
5.50
5.50
5.50
5.50
5.50
21.95
.30
11.30
2.90
11.30
.30
15.75
13.85
.30

IC

.15
.30
1.50
.30
3.75
6.95
3.75
3.75
.30
3.75
3.75
1.50
3.75
11.55
20.55
3.75
1.50
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
20.55
.30
8.10
1.50
8.10
.30
14.00
7.85
.30

M320 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATION, AND MAINTENANCE)
6WL1-UP

SENR1942-11

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3116 Engine
Supplement
Disassembly & Assembly
3114/3116/3126 Engine
Disassembly & Assembly Supplement
3116 Engine
Electrical System & Operators Station Index Tab
Service Manual
Electronic Control System
Special Instructions
Use of 123-6471 Diagnostic Tool
Group
Maintenance Index Tab
Operation & Maintenance

Contents for
Service Manual SENR1940

SENR2300
SENR1941
SENR7733
SENR1942
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
RENR1165
SENR2996
SENR6265
SEHS9825
SENR2874
SEBU6879

Rev.

01
08
08
06
08
05
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66

06

02
02

8.65
8.65
.30
5.66
1.95

05

.30
16.22

Note:
This manual contains Engine, Electrical, Operation and Maintenance information. For Power Train and
Systems information, see Contents page RENR3117.
Note:
The following information is available for insertion into this manual. It is not a standard part of the manual,
but can be ordered separately if needed. RENR3825 is packaged and sold with Electrical Schematic RENR3125,
Magnet Controller for Material Handlers.
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)

02/13/08

Magnetic Controller for Material


Handlers

RENR3825

M320 EXCAVATORS
VOLUME II (POWER TRAIN, SYSTEMS AND SCHEMATICS)
6WL1-UP

Contents for
Service Manual SENR1940

Section

Title

Form No.

Air Conditioning and Heating

SENR2300
RENR3116
SENR7733
RENR3117
SENR3130
SENR2871
SENR6258
SENR2872
RENR1158

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Power Train Index Tab
Disassembly and Assembly
Systems Index Tab
Systems Operation, Testing and Adjusting,
Specifications
Specifications
Systems Operation

Testing and Adjusting


Disassembly and Assembly
Disassembly and Assembly Supplement
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

RENR3117-04

Machine systems/Attachments
Hydraulic System; Stabilizer/
Dozer, Travel Drive and Steering
Systems
Hydraulic System

SENR6259
SENR6260

Machine Systems
Machine Systems (6WL469-Up)

SENR1957
RENR4024
SENR2902
RENR1166
RENR4034
SENR1949
RENR1154
RENR1173

Electrical (6WL1-468)
Electrical (6WL469-Up)
Hydraulic System
Hydraulic System; ZMW (Attachment)
Hydraulic System; Auxiliary Circuit
(Attachment)

Rev.

08
02
06
02

02
02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
13.44
.30
5.66

.29

12.90

.2

5.4

12.9
66.

8.65

8.3

34.55
16.22
214.46

Note:
Form SENR5664, Air Conditioning and heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.
Note:
This manual contains the Power Train and Systems information. For Engine, Electrical and Operation
and Maintenance information, see Contents Page SENR1942.

02/13/08

13.69
.29
.49
.29
2.86

13.44
68.95

RENR1183
01

IC

33.

190.2

M320 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
9PS1-UP

RENR1162-08
Contents for
Service Manual RENR1160

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3114/3116/3126 Engine
Systems Operations, Testing & Adjusting
3116 Engine
Supplement
Disassembly & Assembly
3114/3116/3126 Engine
Disassembly & Assembly Supplement
3116 Engine
Electrical System & Operators Station Index Tab
Service Manual
Electronic Control System
Special Instructions
Use of 123-6471 Diagnostic Tool
Group
Maintenance Index Tab
Operation & Maintenance

Form No.
SENR2910
RENR1161
SENR7733
RENR1162
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

Rev.

01
08
06
06
08
05
01
06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66

SENR3611
RENR1165
SENR2996
SENR6265
SEHS9825

03
02

8.65
8.65
.30
5.66
1.95

SENR2874
SEBU6879

05

.30
16.22

NOTE: This manual contains Engine, Electrical, Operation and Maintenance information. For Power Train and
Systems information, see Contents page RENR2932.

M320 EXCAVATOR
VOLUME II (POWER TRAIN, SYSTEMS, SCHEMATICS)
9PS1-UP

RENR2932-04
Contents for

Section

Title

Form No.

Air Conditioning and Heating

SENR2300
RENR2931
SENR7733
RENR2932
SENR3130
SENR2871
SENR6258
SENR2872
RENR1158

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Power Train Index Tab
Disassembly and Assembly
Systems Index Tab
Systems Operation, Testing and Adjusting,
Specifications
Specifications
Systems Operation

Testing and Adjusting


Disassembly and Assembly
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement
Schematic Index Tab
Schematic
Schematic
Schematic

Service Manual RENR1160

Machine systems/Attachments
Hydraulic System; Stabilizer/
Dozer, Travel Drive and Steering
Systems
Hydraulic System

SENR6259
SENR6260

Machine Systems
Machine Systems (9PS287-Up)
Machine Systems; Hydraulic Cab
Riser

SENR1957
RENR4024
RENR1155

Hydraulic System
Electrical (9PS1-286)
Electrical (9PS287-Up)

Rev.

08
01
06
01
SEN
R1
02
02

RENR1183

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
13.44
.30
5.66
13.44
68.95

8.65
01

SENR2902
SENR1949
RENR1156
RENR4035

34.55
16.22

214.46

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Schematic
Schematic

Hydraulic System Auxiliary Circuit


(Attachment)
Hydraulic System (Attachment)

RENR1154
RENR1173

Note:
Form SENR5664, Air Conditioning and heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.
Note:
This manual contains the Power Train and Systems information. For Engine, Electrical and Operation and
Maintenance information, see Contents Page RENR1162.

02/13/08

307D EXCAVATOR
DSG1-UP, WZX1-UP

KENR7702-02
Contents for
Service Manual KENR7700

Note:
This form lists the Service Manual modules available for this product. The items listed can also be ordered
separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Engine Service Manual
Disassembly & Assembly
Systems Index Tab
Specifications
Disassembly & Assembly
Systems Operation
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic

Title

4M40-TL
Engine Supplement
Machine Systems
Machine Systems
Hydraulic System
Hydraulic System

Electrical System
Hydraulic System

Form No.

Rev.

SENR2300
KENR7701
SENR7733
KENR7702
SENR3130
SENR2870
KENR5078
RENR9743
SENR2872
KENR7703
RENR9744
KENR7704
KENR7705
SENR2874
SEBU8340
SENR2902
KENR7707
KENR7706

Note: The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic

12/09/11

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Air Conditioning Electrical System

SENR5664
RENR7298
RENR7299

Dlr.
Net

.30
.30

.30

IC

307SSR EXCAVATOR
2FL1-UP

XJNR9979
Contents for
Service Manual XJNR1302

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Service Manual Contents
Engine Index Tab
Engine Service Manual
Systems Index Tab
Systems Operation (2FL1-1213)
Systems Operation (2FL1214-Up)
Systems Operation (2FL1-1213)
Systems Operation (2FL1214-Up)
Testing & Adjusting (2FL1-1213)
Testing & Adjusting (2FL1214-Up)
Specifications (2FL1-1213)
Specifications (2FL1214-Up)
Disassembly & Assembly
Schematic Index Tab
Schematic
Schematic (2FL1-223)
Schematic (2FL224-1213)
Schematic (2FL1214-Up

04/02/12

Title

Mitsubishi 4D3
Hydraulic System
Hydraulic System
Electrical System
Electrical System
Machine Systems
Machine Systems
Machine Systems
Machine Systems
Machine Systems
Hydraulic System
Electrical System
Electrical System
Electrical System

Form No.
SENR2300
XJNR9986
XJNR9979
SENR2870
XJNR1475
SENR2872
XJNR1303
XJNR1408
XJNR1304
XJNR1409
XJNR1305
XJNR1410
XJNR1306
XJNR1411
XJNR1313
SENR2902
XJNR1307
XJNR1308
XJNR1309
XJNR1413

Rev.

Dlr.
Net

.30
.30

IC

311F LRR HYDRAULIC EXCAVATOR


LZF1-UP, JFT1-UP, KCW1-UP

Contents for
Service Manual
KENR9640-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C3.4B Engine
Systems Operation, Testing and Adjusting
C3.4B Engine
Troubleshooting
C3.4B Engine
Disassembly and Assembly
C3.4B Engine
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation, Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Troubleshooting
Machine Electronic Control
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
(continued)

02/25/15

Media No.
SENR2301
KENR9641
SENR7733
KENR9640
SENR3130
SENR2870
UENR0648
UENR0649
UENR0611
UENR0650
KENR9855
SENR2872
KENR9643
KENR9644
KENR9998
KENR9858
SENR2996
UENR3926
UENR3925
SENR2874
SEBU8584
SENR2902
UENR5326
UENR5327

Re

lNet

.30

.30

.30
.30

311F LRR HYDRAULIC EXCAVATOR (CONTINUED)


LZF1-UP, JFT1-UP, KCW1-UP

Contents for
Service Manual
KENR9640-01

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately, if needed.
Section

Title

Media No.

Specifications, Systems
Operation, Testing and Adjusting,
Disassembly and Assembly
Specifications, Systems
Operation,
Testing and Adjusting
Schematic
Schematic

Air Conditioning and Heating (R134-A


Refrigerant)

UENR4125

Air Conditioning and Heating For Excavators

UENR2888

Air Conditioning Electrical System


Hydraulic Schematic (Attachment)
Blade (JFT, KCW)
Hydraulic Schematic (Attachment)
Blade with Med. Pressure
Hydraulic Schematic (Attachment)
4-Way Pattern Changer (JFT)
Hydraulic Schematic (Attachment)
Combined Function - Hydraulic Control (JFT)
Hydraulic Schematic (Attachment)
Medium Pressure (JFT, KCW)
Hydraulic Schematic (Attachment)
One-Way / One Pump - Hydraulic Control (JFT)
Hydraulic Schematic (Attachment)
Shovel Crane (JFT)
Hydraulic Schematic (Attachment)
Boom Lowering Control Valve (LZF, JFT)
Hydraulic Schematic (Attachment)
Stick Lowering Control Valve (LZF)
Hydraulic Schematic (Attachment)
Universal Quick Coupler (LZF)
Hydraulic Schematic (Attachment)
Medium Pressure (LZF)
Hydraulic Schematic (Attachment)
2-Way Pattern Changer (KCW)
Hydraulic Schematic (Attachment)
Quick Coupler (KCW)
Hydraulic Schematic (Attachment)
Auxiliary Ready (KCW)
Hydraulic Schematic (Attachment)
Auxiliary Ready (LZF, KCW)

RENR7299
UENR5328

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/25/15

UENR5329
UENR5330
UENR5331
UENR5332
UENR5333
UENR5334
UENR5335
UENR5336
UENR5337
UENR5338
UENR5339
UENR5340
UENR5341
UENR5342

314D CR EXCAVATOR
BYJ1-UP, TXN1-UP, WLN1-UP, PDP1-UP
SBP1-UP, XHR1-UP, SSZ1-UP

KENR6192-01
Contents for
Service Manual KENR6190

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.2 and C6.4 Engines
Systems Operation, Testing & Adjusting
C4.2 and C6.4 Engines
Engine Troubleshooting Guide
C4.2 and C6.4 Engines
Disassembly and Assembly
C4.2 Engines
Disassembly and Assembly
C4.2 Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic Systems
Testing and Adjusting
Hydraulic Systems
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Disassembly & Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Electrical System (BYJ, PDP, SBP)
Schematic
Electrical System
(TXN, WLN, XHR, SSZ)
Schematic
Hydraulic System
(continued on next page)

05/13/10

Form No.
SENR2301
KENR6191
SENR7733
KENR6192
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8105
KENR6403
SENR2872
KENR6193
KENR6194
KENR6195
RENR9739
KENR6404
SENR2996
RENR8068

Rev.

Dlr.
Net

.30

.30

.30

KENR5924
SENR2874
SEBU8266
SENR2902
KENR6197
KENR7795
KENR6196

.30

IC

314D CR EXCAVATOR (CONT.)


BYJ1-UP, TXN1-UP, WLN1-UP, PDP1-UP
SBP1-UP, XHR1-UP, SSZ1-UP

KENR6192-01
Contents for
Service Manual KENR6190

Note:
The following information is available for this service manual. This information is not a standard part of the
servcice manual but can be ordered separately, if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Operation & Maintenance
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation
Systems Operation

05/13/10

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Air Conditioning Electrical System
AccuGrade Laser for Excavators
Hydraulic System (Attachment)
System 20
Hydraulic System (Attachment)
System 22
Hydraulic System (Attachment)
System 23: Combined Function
Hydraulic System (Attachment)
System 24: Combined Function
Hydraulic System (Attachment)
Medium Pressure F3 Valve
Hydraulic System (Attachment)
Medium Pressure F4 Valve
Hydraulic System (Attachment) BLCV
Hydraulic System (Attachment) SLCV
Hydraulic System (Attachment)
Sys. 24:Combined Function (VA Boom)
Hydraulic System (Attachment) Blade
Hydraulic System (Attachment) BLCV
Hydraulic System (Attachment) SLCV
Power Offset Boom
Hydraulic System (Attachment)
Blade / Medium Pressure
Hydraulic System (Attachment)
Medium Pressure, 3rd Pump
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment)
Quick Coupler
Product Link 121/321
AccuGrade GPS / Single UTS / Site
and Laser Reference v11 for
Excavators
AccuGrade Site and Laser Reference
System for Excavators
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

SENR5664
KENR6799
KENR6798
SEBU8160
KENR7711
KENR7713
KENR7714
KENR7715
KENR7716
KENR7717
KENR7718
KENR7719
KENR7750
KENR7751
KENR7796
KENR7808
KENR8622
KENR8623
KENR8625
KENR8626
RENR7911
KENR8977

KENR5958
KENR6304
KENR6303

315D AND 318D EXCAVATORS


VOLUME I (ENGINE, SYSTEMS)
JHA1-Up, KBD1-Up, ZKJ1-Up, BZN1-Up, CJN1-Up, JGS1-Up

Contents for
Service Manual
RENR9732-09 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

11/13/14

Title

Media No.

C4.2 and C6.4 Engines


C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C4.2 Engines
C4.2 Engine Supplement

SENR2301
RENR9732LBL VOL I
SENR7733
RENR9732 VOL I
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8105
KENR5270
SENR2872
RENR9735
RENR9736
RENR9737
RENR9739
KENR5272

Machine System
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

315D AND 318D EXCAVATORS


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
JHA1-Up, KBD1-Up, ZKJ1-Up, BZN1-Up, CJN1-Up, JGS1-Up

Contents for
Service Manual
RENR9732-09 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System and Operators Station Index Tab
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
(KBD1-255, CJN1-1736)
Schematic
Electrical System
(JHA1-Up, KBD256-Up, ZKJ1-Up,
CJN1737-Up)
Schematic
Electrical System
(BZN1-Up, JGS1-Up)
Schematic
Hydraulic System

Media No.
SENR2300
RENR9732LBL VOL II
SENR7733
RENR9732 VOL II
SENR3130
SENR2996
RENR8068
KENR5924
SENR2874
SEBU8039
SENR2902
KENR5244
UENR1733

KENR7809
RENR9738

Note:
The following information is available for this service manual. This information is not a standard
part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

11/13/14

Air Conditioning and Heating


(R134-A Refrigerant)
Air Conditioning and Heating for
Excavators
Air Conditioning Electrical System
Heating Electrical System

SENR5664
RENR7298
RENR7299
RENR9427

315D AND 318D EXCAVATORS (CONT.)


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
JHA1-Up, KBD1-Up, ZKJ1-Up, BZN1-Up, CJN1-Up, JGS1-Up

Contents for

Section

Title

Media No.

Operation & Maintenance


Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting

AccuGrade Laser for Excavators

AccuGrade Site and Laser


Reference System For Excavators

AccuGrade GPS / Single UTS / Site


and Laser Reference v11 for
Excavators
Electrical System (Attachment)

AccuGrade
Hydraulic System: (Attachment)

AccuGrade
Product Link 121/321

SEBU8160
KENR5958

Product Link PL121SR


Installation Guide for Product Link
PL121SR and PL300
Hydraulic System: (Attachment)
(CJN) System 20: Combined Function
Hydraulic System: (Attachment)
(CJN) System 23: Combined Function
Hydraulic System: (Attachment)
(KBD) System 24: Combined
Function
Hydraulic System: (Attachment)
(CJN) Medium Pressure F3 Valve
(Aux. Pump)
Hydraulic System: (Attachment)
(CJN) Medium Pressure F4 Valve
Hydraulic System: (Attachment)
(KBD) Medium Pressure Danfoss
Valve (Aux. Pump)
Hydraulic System: (Attachment)
Boom Lowering Control Valve
Hydraulic System: (Attachment)
Stick Lowering Control Valve
Hydraulic System: (Attachment)
Quick Coupler
Hydraulic System: (Attachment)
Universal Quick Coupler
Hydraulic System: (Attachment)
Quick Coupler
Hydraulic System: (Attachment)
Fine Filtration (Hammer) (CJN, BZN)
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

REHS2348
REHS2365

Schematic
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation
Systems Operation

11/13/14

Service Manual
RENR9732-09 VOL II

KENR8977

KENR8655
KENR8644
RENR7911

RENR9622
RENR9625
KENR6169

RENR9623

RENR9624
KENR8641

KENR8639
KENR8640
KENR8642
RENR9924
KENR9989
KENR8643
KENR6304
KENR6303

315D EXCAVATOR
TLE1-UP, NCM1-UP

KENR5232-01
Contents for
Service Manual KENR5228

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.2 and C6.4 Engines
Systems Operation, Testing & Adjusting
C4.2 and C6.4 Engines
Engine Troubleshooting Guide
C4.2 and C6.4 Engines
Disassembly and Assembly
C4.2 Engines
Disassembly and Assembly Supplement
C4.2 Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic Systems
Testing and Adjusting
Hydraulic Systems
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Electrical System (NCM)
Schematic
Electrical System (TLE)
Schematic
Hydraulic System
(continued on next page)

01/05/10

Form No.
SENR2301
KENR5230
SENR7733
KENR5232
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8105
KENR5270
SENR2872
KENR5233
RENR9736
RENR9737
RENR9739
KENR5272
SENR2996
RENR8068

Rev.

Dlr.
Net

.30

.30

.30

KENR5924
SENR2874
SEBU8177
SENR2902
KENR5248
KENR7809
KENR5235

.30

IC

315D EXCAVATOR (CONT.)


TLE1-UP, NCM1-UP

KENR5232-01
Contents for
Service Manual KENR5228

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual but can be ordered separately, if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Schematic
Operation and Maintenance
Special Instruction
Special Instruction

Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation, Troubleshooting, Testing
and Adjusting
Systems Operation, Troubleshooting, Testing
and Adjusting

01/05/10

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Air Conditioning Electrical System
Heating Electrical System
AccuGrade Laser for Excavators
Installation Of The AccuGrade GPS
Components
Installation Of The AccuGrade Laser
Site and Reference System for
Excavators
Hydraulic System (Attachment)
System 22: 1 Way, 1 or 2 Pump (TLE)
Hydraulic System (Attachment)
System 24: Combined Function
Hydraulic System (Attachment)
Medium Circuit w/3rd Pump (Danfoss
Valve)
Hydraulic System (Attachment)
Boom Lowering Control Valve
Hydraulic System (Attachment)
Stick Lowering Control Valve
Hydraulic System (Attachment)
Stick Lowering Control Valve (VAB)
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment)
VA Boom (TLE)
AccuGrade GPS / Single UTS / Site
and Laser Reference v11 for
Excavators
AccuGrade Site and Laser Reference
System for Excavators

SENR5664
RENR7298
RENR7299
RENR9427
SEBU8160
REHS2427
REHS2984

KENR7822
KENR6169
KENR6178

KENR6179
KENR6188
KENR6189
RENR9924
KENR7894
KENR8977

KENR5958

318D2 EXCAVATORS
JEB1-UP, HAH1-UP, XAH1-UP, DPJ1-UP
Note:

Contents for
Service Manual UENR5700

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3054C Engines
Systems Operation, Testing and Adjusting
3054C Engines
Disassembly and Assembly
3054C Engines
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring System
Troubleshooting
Machine Electrical System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2301
UENR5700LBL
SENR7733
UENR5700
SENR3130
SENR2870
RENR2414
RENR2415
SENR5069
UENR0197
SENR2872
UENR5703
UENR5704
UENR5705
UENR5666
UENR0198
SENR2996
UENR3925
UENR5933
SENR2874
SEBU9267
SENR2902
UENR3679
UENR5943

Note:
The following information is available for this service manual. This information is not part of the service
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

12/22/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating

UENR4125

Electrical System; Air Conditioning


Hydraulic System (Attachment)
Combined Function
Hydraulic System (Attachment)
Medium Pressure F4 Valve

RENR7299
UENR3224

UENR2888

UENR3225

318E HYDRAULIC EXCAVATOR


DZF1-UP, WZS1-UP

KENR9682
Contents for
Service Manual KENR9680

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.4 Engine
Systems Operation, Testing and Adjusting
C4.4 Engine
Troubleshooting
C4.4 and C6.6 Engine
Disassembly and Assembly
C4.4 Engine
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
Tool Control Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Troubleshooting
Machine Electronic Control
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

10/03/12

Form No.
SENR2301
KENR9681
SENR7733
KENR9682
SENR3130
SENR2870
UENR0600
UENR0601
KENR9231
UENR0602
KENR9857
SENR2872
KENR9683
KENR9684
KENR9685
KENR9648
KENR9858
SENR2996
KENR8207
KENR9509
SENR2874
SEBU8586
SENR2902
UENR2702
UENR3189

Rev.

Dlr.
Net

.30

.30

.30
.30

IC

318E HYDRAULIC EXCAVATOR (CONTINUED)


DZF1-UP, WZS1-UP

KENR9682
Contents for
Service Manual KENR9680

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately, if needed.
Specifications, Systems Operation,
Testing and Adjusting, Disassembly and
Assembly
Specifications, Systems Operation,
Testing and Adjusting
Systems Operation, Testing and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

10/03/12

Air Conditioning and Heating (R134-A


Refrigerant)

SENR5664

Air Conditioning and Heating For


Excavators
Cat Grade Control Depth & Slope for
E Series Excavator
Hydraulic System (Attachment) (WZS)
Two Way / One Pump - Electric Control
Hydraulic System (Attachment) (WZS)
Medium Pressure
Hydraulic System (Attachment) (WZS)
Auxiliary Ready
Hydraulic System (Attachment) (DZF)
Universal Quick Coupler
Hydraulic System (Attachment) (WZS)
Alternate Control Pattern (Two-way)
Hydraulic System (Attachment)
Stick Lowering Control Valve
Hydraulic System (Attachment)
Boom Lowering Control Valve
Hydraulic System (Attachment) (DZF)
Combined Function - Electric Control
Hydraulic System (Attachment) (DZF)
Two Way / One or Two Pump
Electric Control
Hydraulic System (Attachment) (DZF)
Medium Pressure

KENR7970
UENR1725
UENR2703
UENR2704
UENR2705
UENR2707
UENR2709
UENR2710
UENR2711
UENR2712
UENR2713

UENR2714

319D EXCAVATOR
VOLUME I (ENGINE, SYSTEMS)

KENR5221-08
Contents for
Service Manual KENR5219

ZCA1-Up, AYF1-Up, BZH1-Up, FMH1-Up, WBJ1-Up, KFM1-Up,


KRM1-Up, RJP1-Up, EAW1-Up, DAY1-Up, ZGZ1-Up
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Title

Form No.

C4.2 and C6.4 Engines


C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C4.2 Engines
C4.2 Engine Supplement

SENR2300
KENR5220
SENR7733
KENR5221
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8105
KENR5270
SENR2872
KENR5222
KENR5210
KENR5223
RENR9739
KENR5272

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60
17.10
7.20

Note:
This manual contains Engine information only. For Systems, Electrical & Operators Station, Maintenance and
Schematics, see Contents Page KENR7904.

01/12/12

13.69
.29
.48
.29
2.86
.29

319D EXCAVATOR
VOLUME II (ELECTRICAL & OPERATORS STATION, MAINTENANCE,
SCHEMATICS)
ZCA1-Up, AYF1-Up, BZH1-Up, FMH1-Up, WBJ1-Up, KFM1-Up,
KRM1-Up, RJP1-Up, EAW1-Up, DAY1-Up, ZGZ1-Up

KENR7904-01
Contents for
Service Manual KENR5219

Note:
This form lists the contents of Volume II of the Service Manual for this product. See Volume I for Engine
information. These items can be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Electrical System
(FMH1-161, EAW1-191)
Schematic
Electrical System
(FMH162-Up, EAW192-Up)
Schematic
Electrical System (BZH, DAY)
Schematic
Electrical System (ZCA, AYF, WBJ,
KFM, KRM, RJP, ZGZ)
Schematic
Hydraulic System

Form No.

Rev.

SENR2300
KENR7903
SENR7733
KENR7904
SENR3130
SENR2996
RENR8068
KENR5924
SENR2874
SEBU8187
SENR2902
KENR5244
UENR1733
KENR5248
KENR7809
KENR5225

Note:
The following information is available for this service manual. This information is not a standard part
of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Schematic

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Air Conditioning Electrical System
Heating Electrical System
(continued on next page)

04/13/11

SENR5664
RENR7298
RENR7299
RENR9427

Dlr.
Net

.30

.30

IC

319D EXCAVATOR (CONTINUED)


VOLUME II (ELECTRICAL & OPERATORS STATION, MAINTENANCE,
SCHEMATICS)
ZCA1-Up, AYF1-Up, BZH1-Up, FMH1-Up, WBJ1-Up, KFM1-Up,
KRM1-Up, RJP1-Up, EAW1-Up, DAY1-Up, ZGZ1-Up

KENR7904-01
Contents for
Service Manual KENR5219

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Operation & Maintenance
Systems Operation, Troubleshooting, Testing and
Adjusting
Systems Operation, Troubleshooting, Testing and
Adjusting
Schematic
Schematic
Schematic
Systems Operation, Troubleshooting, Testing and
Adjusting
Schematic

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

Schematic

Schematic

04/13/11

AccuGrade Laser for Excavators (FMH, EAW)


AccuGrade Site and Laser Reference System
For Excavators
AccuGrade GPS / Single UTS / Site and Laser
Reference v11 for Exc.
Hydraulic System: (Attachment) - AccuGrade
(FMH, EAW, DAY)
Hydraulic System: (Attachment) AccuGrade (Eceiling) (FMH, EAW)
Electrical System: (Attachment) - AccuGrade
(FMH, EAW, DAY, ZCA)
Product Link 121/321

Hydraulic System: (Attachment) - System 22:


One-Way/One or Two Pump
(AYF,BZH,WBJ,RJP,DAY,ZGZ)
Hydraulic System: (Attachment) - System 24:
Combined Function
(AYF,BZH,WBJ,RJP,DAY,ZGZ)
Hydraulic System: (Attachment) - Medium
Pressure Danfoss Valve (Aux. Pump)
(AYF,BZH,WBJ,RJP,DAY,ZGZ)
Hydraulic System: (Attachment)BLCV
(AYF,BZH,WBJ,KRM,RJP,DAY,ZGZ)
Hydraulic System:(Attachment) - Boom Float
(AYF,BZH,WBJ,RJP,DAY,ZGZ)
Hydraulic System: (Attachment) Stick Load Control Valve
Hydraulic System: (Attachment) - Medium
Pressure F3 Valve
(ZCA,BZH,FMH,KFM,EAW,DAY)
Hydraulic System: (Attachment) - Medium
Pressure F4 Valve
(ZCA,BZH,FMH,KFM,EAW,DAY)
Hydraulic System: (Attachment) - System 20:
Combined Function
(ZCA,BZH,FMH,KFM,EAW,DAY)
Hydraulic System: (Attachment) - System 23:
Combined Function
(ZCA,BZH,FMH,KFM,EAW,DAY,KRM)
Hydraulic System: (Attachment)
VA Boom SLCV
(BZH,WBJ,DAY,ZGZ)
(continued on next page)

SEBU8160
KENR5958
KENR8977
KENR8660
KENR8644
KENR8655
RENR7911
RENR9478

RENR9646

RENR9589

KENR8671
RENR9608
RENR9925
KENR8971

KENR8972

KENR8969

KENR8970

RENR9929

319D EXCAVATOR (CONTINUED)


VOLUME II (ELECTRICAL & OPERATORS STATION, MAINTENANCE,
SCHEMATICS)
ZCA1-Up, AYF1-Up, BZH1-Up, FMH1-Up, WBJ1-Up, KFM1-Up,
KRM1-Up, RJP1-Up, EAW1-Up, DAY1-Up, ZGZ1-Up

KENR7904-01
Contents for
Service Manual KENR5219

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation
Systems Operation

04/13/11

Hydraulic System: (Attachment) - Universal


Quick Coupler
Hydraulic System: (Attachment) - Quick Coupler
(FMH, EAW)
Hydraulic System; (Attachment) - Quick Coupler
(ZCA, KFM, KRM)
Hydraulic System; (Attachment)
Hammer Return Filter
(ZCA,FMH,KFM,KRM,EAW)
Hydraulic System; (Attachment)
VA Boom (ZGZ, WBJ)
Hydraulic System; (Attachment)
Leveling Mode (AYF,WBJ,RJP,ZGZ)
Equipment Manager Dealer Administration
Manual

RENR9924

EquipmentManager User Guide

KENR6303

KENR8642
KENR9989
RENR9641

KENR7894
KENR7895
KENR6304

320D FOREST MACHINES (WITH C6.4 ENGINE)


BZF1-UP, GKS1-UP, BWW1-UP, EAX1-UP, CYZ1-UP

KENR5692-01
Contents for
Service Manual KENR5690

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Trouble Shooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

C6.4 Engine
C6.4 Engine
C4.2 & C6.4 Engine
C6.4 Engine
Engine Supplement for 320D Forest
Machines

Systems Index Tab


Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Specifications
Machine Systems
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance Manual
(BZF, GKS, BWW, EAX)
Operation and Maintenance Manual
(CYZ)
Schematic Index Tab

Schematic
Schematic
Schematic
Schematic

Electrical System (BZF, GKS, EAX,


BWW)
Electrical System (CYZ)
Hydraulic System (BZF, GKS, EAX,
BWW)
Hydraulic System Log Loader
(GKS)
(continued on next page)

06/22/09

Form No.
SENR2301
KENR5691
SENR7733
KENR5692
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8106
KENR6015

22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60
17.10

SENR2872
KENR5694
KENR5695
KENR5693
KENR6016
SENR2996
RENR9848

.33
28.60
17.10

RENR8068
SENR2874
SEBU8215
SEBU8476
SENR2902
KENR9043

17.10
.33
19.60

.33
28.60

.33
28.00

KENR9538
KENR5696

28.00

KENR5697

68.00

320D FOREST MACHINES (WITH C6.4 ENGINE) (CONT.)


BZF1-UP, GKS1-UP, BWW1-UP, EAX1-UP, CYZ1-UP

KENR5692-01
Contents for
Service Manual KENR5690

Note: The following information is available for this service manual. This information is not a standard part of the manual,
but can be ordered separately if needed.
Schematic
Schematic
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction

06/22/09

Hydraulic System: Harvester


(Attachment)
Hydraulic System: Slasher
(Attachment)
Air Conditioning and Heating (R134-A
Refrigerant)
Product Link PL121/321

KENR5682

RENR7911

Product Link PL121SR


Product Link Installation Guide

REHS2348
REHS2365

28.00

KENR5683
SENR5664

28.60

320D EXCAVATOR
VOLUME I (ENGINE)
MGG1-UP, JFZ1-UP

KENR6102-03
Contents for
Service Manual KENR6100

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

07/26/13

Title

C4.2 and C6.4 Engines


C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C6.4 Engine Supplement for 320D
Excavators

Media No.
SENR2300
KENR6101
SENR7733
KENR6102
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8106
RENR8650

IC
15.70
.33
.66
.33
3.70
.33
7.20
10.90
28.60
10.90
17.10

13.69
.29
.48
.29
2.86
.29

133.3
133.3

320D EXCAVATOR
VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
MGG1-UP, JFZ1-UP

UENR0467
Contents for
Service Manual KENR6100

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly

Title

C4.2 and C6.4 Engines


C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C6.4 Engine Supplement for 320D
Excavators
Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Electrical System and Operators Station Index Tab


Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab

Schematic
Schematic

Electrical System
Hydraulic System
(continued)

07/26/13

Media No.

IC

SENR2300
UENR0466
SENR7733
UENR0467
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8106
RENR8650

15.70
.33
.66
.33
3.70
.33
7.20
10.90
28.60
10.90
17.10

13.69
.29
.48
.29
2.86

SENR2872
RENR7293
RENR7294
RENR7295
RENR7389

.33
28.60
28.60
10.90
43.70

.29

RENR8614

43.70

SENR2996
RENR8068

.33

.29

133.3
133.3

5.43
12.90
8.30

.29

RENR9848

17.10

12.90

SENR2874
SEBU8371
SENR2902
KENR6118
RENR7296

.33
19.60
.33
34.00

.29

15.57

320D EXCAVATOR (CONT.)


VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
MGG1-UP, JFZ1-UP

UENR0467
Contents for

Section

Media No.

Title

Service Manual KENR6100

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Schematic
Schematic

07/26/13

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating for Excavators
Product Link PL121 / 321
Product Link PL121SR
Product Link Installation Guide
Hydraulic System: System 2
Combined Function
Hydraulic System: System 3 Prime
One-Way/Two Pump

SENR5664
RENR7298
RENR7299
RENR7911
REHS2348
REHS2365
RENR7404
RENR7157

IC

320D, 320D L EXCAVATORS Volume 1


MDE1-Up, JGZ1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement

02/13/08

KENR6582-05
Contents for
Service Manual KENR6580

Title

Form No.

3066 Engine
Engine

SENR2910
KENR6581
SENR7733
KENR6582
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR8287

IC
22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60
10.90

13.69
.29
.48
.29
2.86
.29

133.3

320D, 320D L EXCAVATORS Volume 2


MDE1-Up, JGZ1-Up

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Machine System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Specifications, Systems Operation, Testing
Air Conditioning and Heating (R134-A
and Adjusting, Disassembly and Assembly
Refrigerant)
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Engine and Pump Electronic Control
Testing and Adjusting
Systems Operation
Machine Monitoring System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System (Without Heavy Lift
and Fine Swing
Schematic
Electrical System

KENR7936
Contents for
Service Manual KENR6580
Form No.

IC

SENR2301
KENR7935
SENR7733
KENR7936
SENR3130
SENR2872
RENR7293
RENR7294
RENR7295
RENR7389

22.00
.33
.66
.33
3.70
.33
10.90
28.60
10.90
43.70

SENR5664

17.10

RENR7298

17.10

RENR8614
SENR2996
RENR9848

.33
43.70

RENR8068
SENR2874
SEBU8286
SENR2902
RENR7296

28.60
.30
19.60
208.68

RENR7297

Note: The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Schematic

Schematic

02/13/08

Hydraulic System; System 2:


Combined Function/Pedal
(Attachment)
Hydraulic System; System 3 Prime:
One Way/Two Pump Flow/Pedal
(Attachment)

RENR7404

RENR7157

13.69
.29
.48
.29
2.86
.29

5.43
12.90
8.30

.29

12.90
.29

15.57

320D, 320D L EXCAVATORS


VOLUME I (ENGINE, MAINTENANCE, SCHEMATICS)
CXY1-Up, DHK1-Up

Contents for
Service Manual
RENR7290-05 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic

08/25/14

Title

3066 Engine
Engine
Machine Systems

Hydraulic System (Without Heavy Lift


and Fine Swing
Hydraulic System (With Heavy Lift
and Fine Swing)

Media No.
SENR2300
RENR7291LBL VOL I
SENR7733
RENR7290 VOL I
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR8287
RENR8614
SENR2874
SEBU7867
SENR2902
RENR7296
RENR7156
RENR7297

320D, 320D L EXCAVATORS


VOLUME II (SYSTEMS)
CXY1-Up, DHK1-Up

Contents for
Service Manual
RENR7290-05 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Testing and Adjusting Supplement
Systems Operation, Troubleshooting,
Testing and Adjusting
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting

Title

Media No.

Machine System
Hydraulic System
Hydraulic System
Hydraulic System (Long Reach Front)
Tool Control System

SENR2301
UENR1609LBL VOL II
SENR7733
RENR7290 VOL II
SENR3130
SENR2872
RENR7293
RENR7294
RENR7295
KENR6159
RENR7389

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating

SENR5664
RENR7298

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual but can be ordered separately, if needed.
Schematic

Schematic
Schematic

Schematic

Schematic
Schematic

Schematic
Schematic
Schematic

08/25/14

Hydraulic System; System 1: One


Way/One Pump Flow/Pedal
(Attachment)
Hydraulic System; System 2: Combined
Function/Pedal (Attachment)
Hydraulic System; System 3 Prime: One
Way/Two Pump Flow/Pedal
(Attachment)
Hydraulic System; System11: Combined
Function/Auxiliary Control Valve
(Attachment)
Hydraulic System; Boom Lowering
Valve(Attachment)
Hydraulic System; Boom Lowering
Valve(With Boom Float Head)
(Attachment)
Hydraulic System; Long Reach
Front(Attachment)
Hydraulic System; Return Filter for One
Way Flow(Attachment)
Hydraulic System; Quick
Coupler(Attachment)

RENR7149

RENR7404
RENR7157

RENR7439

RENR9104
RENR9107

KENR6158
RENR9108
KENR6122

320D EXCAVATORS VOLUME I


JPD1-UP, A6F1-UP, A8F1-UP, A9F1-UP, KGF1-UP, KTF1-UP,
MCH1-UP, TDH1-UP, FAL1-UP, KHN1-UP, BZP1-UP, GDP1-UP,
KLM1-UP, PCM1-UP, SPN1-UP, WBN1-UP, PCX1-UP, PHX1-UP

KENR6622-11
Contents for
Service Manual KENR6620

Note:
This manual contains the Systems information for this product. For Engine, Electrical System and
Operators Station, Maintenance and Schematics, see Volume II KENR7934.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Systems Operation, Testing & Adjusting
Disassembly & Assembly

06/19/14

Title

Media No.

Machine Systems
Hydraulic Systems
Hydraulic Systems
Excavator Tool Control System
Machine Systems

SENR2301
KENR6621
SENR7733
KENR6622
SENR3130
SENR2872
RENR7293
RENR7294
RENR7295
RENR7389
RENR8614

IC
22.00
.33
.66
.33
3.70

13.69
.29
.48
.29
2.86

320D EXCAVATORS VOLUME II


JPD1-UP, A6F1-UP, A8F1-UP, A9F1-UP, KGF1-UP, KTF1-UP,
MCH1-UP, TDH1-UP, FAL1-UP, KHN1-UP, BZP1-UP, GDP1-UP,
KLM1-UP, PCM1-UP, SPN1-UP, WBN1-UP, PCX1-UP, PHX1-UP

KENR7934-06
Contents for
Service Manual KENR6620

Note:
This manual contains the Engine, Electrical System & Operators Station, Maintenance and Schematics
information for this product. For System information, see Volume I KENR6622.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C6.4 Engine
Systems Operation, Testing & Adjusting
C6.4 Engine
Trouble Shooting Guide
C4.2 and C6.4 Engines
Disassembly & Assembly Supplement
C6.4 Engine
Disassembly & Assembly
Engine Supplement for 320D
Electrical System and Operators Station
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing & Adjusting
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System (Without Heavy Lift
and Fine Swing)
Schematic
Hydraulic System (With Heavy Lift
and Fine Swing)
Schematic
Hydraulic System (WBN, PCX)
Schematic
Electrical System (FAL, KGF, MCH,
PHX, A6F, A8F, A9F, KHN, JPD)
Schematic
Electrical System (KLM, TDH, SPN,
GDP)
Schematic
Electrical System (WBN)
Schematic
Electrical System (PCX)

Media No.
SENR2301
KENR7933
SENR7733
KENR7934
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
RENR8650
KENR8106
SENR2996
RENR8068
RENR9848

22.00
.33
.66
.33
3.70

13.69
.29
.48
.29
2.86

.33
43.70
28.60

.29

SENR2874
SEBU8053
SENR2902
RENR7296

.30
19.60

.29

RENR7156
KENR8282
KENR6118
KENR7940
RENR7071
KENR7941

Note: The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately if needed.
Specifications, Systems Operation, Testing
& Adjusting, Disassembly & Assembly
Specifications, Systems Operation, Testing
& Adjusting
Schematic
Schematic

06/19/14

IC

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating

SENR5664
RENR7298

Air Conditioning Electrical System


Heating Electrical System

RENR7299
RENR9427

12.90

15.57

320D EXCAVATORS VOLUME II (CONT.)


JPD1-UP, A6F1-UP, A8F1-UP, A9F1-UP, KGF1-UP, KTF1-UP,
MCH1-UP, TDH1-UP, FAL1-UP, KHN1-UP, BZP1-UP, GDP1-UP,
KLM1-UP, PCM1-UP, SPN1-UP, WBN1-UP, PCX1-UP, PHX1-UP

KENR7934-06
Contents for
Service Manual KENR6620

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately if needed.
Section

Title

Testing & Adjusting

Hydraulic System (Supplemental Info


for Long Reach Front) (KGF, PHX)
Hydraulic System: Long Reach Front
(Attachment)
Hydraulic System: (Attachment)
System 1: 1-Pump, 1-Way
Hydraulic System: (Attachment)
System 2: Combined Function
Hydraulic System: (Attachment)
System 3: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 3 Prime: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 5: 1-Pump, 2-Way
Hydraulic System: (Attachment)
System 11: Combined Function
Hydraulic System: (Attachment)
System 14: Combined Function
Hydraulic System: (Attachment)
Medium Pressure
Hydraulic System: Boom Lowering
Control Valve (Attachment)
Hydraulic System: Stick Lowering
Control Valve (Attachment)
Hydraulic System: Return Filter for
One way Flow (Attachment)
Hydraulic System: (Attachment)
Quick Coupler
Hydraulic System: (Attachment)
Universal Quick Coupler
Electrical System: (Attachment) AccuGrade
Electrical System: (Attachment) AccuGrade
Hydraulic System: Boom Lowering
Control Valve (Attachment) (PCX)
Hydraulic System: Stick Lowering
Control Valve (Attachment) (PCX)
Hydraulic System: (Attachment)
Quick Coupler (TDH, KLM, SPN)

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

06/19/14

Media No.
KENR6159
KENR6158
RENR7149
RENR7404
KENR6115
RENR7157
KENR6098
RENR7439
KENR6113
KENR6791
RENR9104
RENR9107
RENR9108
KENR6099
KENR6122
KENR9619
KENR8645
KENR9609
KENR9618
KENR9978

320D RR, 320D LRR EXCAVATORS


EBY1-Up, GKL1-Up, FXK1-Up
Section

RENR9672-03

Title

Contents for
Service Manual RENR9670
Form No.
IC

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
3066 Engine
Disassembly and Assembly
Machine Systems
Disassembly and Assembly Supplement
Machine Systems
Systems Index Tab
Specifications
Machine System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Engine Pump and Electronic Control
Testing and Adjusting
System
Systems Operation
Machine Monitoring System

SENR2301
RENR9671
SENR7733
RENR9672
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR8614
RENR8649
SENR2872
RENR9673
RENR9674
RENR9675
RENR7389

22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60

13.69
.29
.48
.29
2.86

.33
10.90
28.60
10.90
43.70

.29

SENR2996
RENR9848

.33

.29

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic

SENR2874
SEBU8044
SENR2902
RENR9676

.30
19.60
208.68

.29

Schematic

Without Heavy Lift and Fine Swing


(EBY, FXK)
With Heavy Lift and Fine Swing (EBY,
FXK)

Schematic

.29

5.43
12.90
8.30

RENR8068

15.57

RENR7338
RENR9677

Note:
The following information is not available for the initial release of this manual. When the information
becomes available it will be announced in PREVIEW. This information must be ordered seperately when it becomes
available.
Disassembly and Assembly Supplement

Engine

RENR8613

10.90

Note: The following information is available for this service manual. This information is not a standard part of the manual,
but can be ordered separately if needed.
Schematic
Hydraulic System: System 1: One
RENR7149
Way/One Pump Flow/Pedal
(Attachment)(EBY)
Schematic
Hydraulic System: System 2:
RENR7404
Combined Function/Pedal
(Attachment) (EBY)
(continued)

02/13/08

133.3

RENR9672-03
320D RR, 320D LRR EXCAVATORS (CONT.)
EBY1-Up, GKL1-Up, FXK1-Up
Schematic

Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting

02/13/08

Hydraulic System: System 3: One


Way/ Two Pump Flow /Foot Switch
(Attachment) (FXK)
Hydraulic System: System 3 Prime:
One Way/Two Pump Flow/Pedal
(Attachment) (EBY)
Hydraulic System: System11:
Combined Function/Auxiliary Control
Valve (Attachment) (EBY)
Hydraulic System: System14:
Combined Function (Attachment)
(FXK)
Hydraulic System: System14:
Combined Function with Medium
Pressure (Attachment) (FXK)
Hydraulic System: Boom Lowering
Valve(Attachment)(FXK,EBY)
Hydraulic System: Boom Lowering
Valve(With Boom Float Head)
(Attachment)
Hydraulic System: Return Filter for
One Way Flow(Attachment) (EBY)
Electrical System: Air Conditioning
and Heating
Hydraulic System: Return Filter for
One Way Flow
Hydraulic System: System14:
Combined Function (Attachment)
Hydraulic System: System14:
Combined Function (Attachment)
Hydraulic System: Boom Lowering
Control Valve (Attachment)
Hydraulic System: Stick Lowering
Control Valve (Attachment)
Hydraulic System: System 3: Prime
(Attachment)
Hydraulic System: System 2:
(Attachment)
Hydraulic System: System 11:
(Attachment)
Air Conditioning and Heating (R134-A
Refrigerant)
Air Conditioning and Heating

Contents for
Service Manual RENR9670
RENR7407

RENR7157

RENR7439

RENR7444

RENR7447

RENR9104
RENR9107

RENR9108
RENR7299
KENR6578
KENR6623
KENR6624
KENR6628
KENR6629
KENR6637
KENR6638
KENR6639
SENR5664
RENR7298

17.10

320D RR, 320D LRR, 320D RR FM EXCAVATORS


VOLUME I (ENGINE)
ZGB1-UP, HJC1-UP, WFD1-UP, DHE1-UP, TAE1-UP, XCK1-UP,
YDS1-UP, EJT1-UP, SRT1-UP, GMX1-UP

KENR6632-06
Contents for
Service Manual KENR6630

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station, Maintenance and Schematic information. The items listed can be ordered
separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement

12/15/09

Title

C4.2 and C6.4 Engines


C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C6.4 Engines
C6.4 Engine Supplement for 320D
RR Excavators
C6.4 Engine Supplement for 320D
RR Forest Machines (SJT)

Form No.
SENR2910
KENR6631
SENR7733
KENR6632
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8106
KENR6399
KENR8109

IC
22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60
28.60

13.69
.29
.48
.29
2.86
.29

320D RR, 320D LRR, 320D RR FM EXCAVATORS


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
ZGB1-UP, HJC1-UP, WFD1-UP, DHE1-UP, TAE1-UP, XCK1-UP,
YDS1-UP, EJT1-UP, SRT1-UP, GMX1-UP

KENR7789-03
Contents for
Service Manual KENR6630

Note:
This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine information. The items listed can be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly

Title

Form No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems
Machine Systems (SRT)

SENR2301
KENR7788
SENR7733
KENR7789
SENR3130
SENR2872
RENR9673
RENR9674
RENR9675
RENR7389
RENR8649
KENR8110

22.00
.33
.66
.33
3.70
.33
10.90
28.60
10.90
43.70

SENR2996
RENR8068
RENR9848

.33

.29

SENR2874
SEBU8237

.30
19.60

.29

SEBU8288
SENR2902
KENR6633

208.68

Electrical System and Operators Station


Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
(ZGB,WFD,TAE,XCK,YDS,EJT,HJC,
DHE,GMX)
Operation & Maintenance
(SRT)
Schematic Index Tab
Schematic
Electrical System
(ZGB, WFD, TAE, XCK, YDS, SRT)
Schematic
Electrical System
(EJT, HJC, DHE, GMX)
Schematic
Hydraulic System (Without Heavy Lift)
(TAE, YDS, SRT)
Schematic
Hydraulic System (With Heavy Lift)
(ZGB, WFD, DHE, XCK, EJT)
Schematic
Hydraulic System (SRT)

KENR7942
KENR6634
KENR6635
KENR9541

Note:
The following information is available for this service manual. This information is not a
standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
Air Conditioning and Heating (R134-A
and Adjusting, Disassembly and Assembly
Refrigerant)
Specifications, Systems Operation, Testing
Air Conditioning and Heating for
and Adjusting
Excavators
Schematic
Air Conditioning Electrical System
Schematic
Heating Electrical System
(continued on next page)

04/21/10

SENR5664
RENR7298
RENR7258
RENR9427

IC

13.69
.29
.48
.29
2.86
.29

5.43
12.90
8.30

15.57

320D RR, 320D LRR, 320D RR FM EXCAVATORS (CONT.)


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
ZGB1-UP, HJC1-UP, WFD1-UP, DHE1-UP, TAE1-UP, XCK1-UP,
YDS1-UP, EJT1-UP, SRT1-UP, GMX1-UP

KENR7789-03
Contents for
Service Manual KENR6630

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Product Link PL121 / 321

RENR7911

Product Link PL121SR


Product Link Installation Guide
Hydraulic System: (Attachment)
System 1: 1-Pump, 1-Way (TAE,
HJC, GMX)
Hydraulic System: (Attachment)
System 2: Combined Function (TAE,
HJC, GMX)
Hydraulic System: (Attachment)
System 3: 2-Pump, 1-Way (ZGB,
HJC, WFD, TAE1, XCK, YDS, EJT,
GMX)
Hydraulic System: (Attachment);
System 3 Prime 2-Pump, 1-Way
(TAE, HJC, GMX)
Hydraulic System: (Attachment)
System 5: 1-Pump, 2-Way (WFD,
TAE, XCK, YDS)
Hydraulic System: (Attachment)
System 11: Combined Function (TAE,
HJC, GMX)
Hydraulic System: (Attachment)
System 14: Combined Function
Pressure (ZGB, HJC, WFD, DHE,
TAE, XCK, YDS, EJT, GMX)
Hydraulic System: (Attachment);
System 14: Combined Function with
Medium Pressure (ZGB, HJC, WFD,
DHE, TAE1, XCK, YDS, EJT, GMX)
Hydraulic System: (Attachment)
Quick Coupler (ZGB, HJC, WFD,
DHE, TAE1, XCK, YDS, EJT, GMX)
Hydraulic System: (Attachment)
Boom Lowering Control Valve (ZGB,
HJC, WFD, DHE, TAE, XCK, YDS,
EJT, GMX)
Hydraulic System: (Attachment)
Stick Lowering Control Valve (ZGB,
HJC, WFD, TAE, XCK, YDS, EJT,
GMX)

REHS2348
REHS2365
KENR6636

(continued on next page)

04/21/10

KENR6638

KENR6626

KENR6637

KENR6625

KENR6639

KENR6623

KENR6624

KENR6627

KENR6628

KENR6629

320D RR, 320D LRR, 320D RR FM EXCAVATORS (CONT.)


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
ZGB1-UP, HJC1-UP, WFD1-UP, DHE1-UP, TAE1-UP, XCK1-UP,
YDS1-UP, EJT1-UP, SRT1-UP, GMX1-UP
Schematic

Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation
Systems Operation

04/21/10

Hydraulic System: (Attachment)


Return Filter For One Way Flow
(ZGB, WFD, DHE, TAE, XCK, YDS,
EJT, GMX)
Hydraulic System: (Attachment)
Harvester (SRT)
AccuGrade GPS / Single UTS / Site
and Laser Reference v11 for
Excavators
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

KENR7789-03
Contents for
Service Manual KENR6630

KENR6578

KENR5682
KENR8977

KENR6304
KENR6303

320D 2 EXCAVATORS
VOLUME I (SYSTEMS)
GBA1-Up, LMA1-Up, YEA1-Up, XBB1-Up, TMF1-Up, FKK1-Up,
DFM1-Up, HDM1-Up, JFM1-Up, DNP1-Up, KHR1-Up, ZCS1-Up,
EKT1-Up, NBT1-Up
Note:

Contents for
Service Manual
UENR2960-04 VOL I

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

09/24/14

Title

Media No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

SENR2301
UENR2961
SENR7733
UENR2960 VOL I
SENR3130
SENR2872
RENR7293
UENR2964
UENR2963
RENR7389
UENR3252

22.00
.33
.66
.33
3.70
.33
10.90
28.60
10.90
43.70

320D 2 EXCAVATORS
VOLUME II (ENGINE, ELECTRICAL SYSTEM AND OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
GBA1-Up, LMA1-Up, YEA1-Up, XBB1-Up, TMF1-Up, FKK1-Up,
DFM1-Up, HDM1-Up, JFM1-Up, DNP1-Up, KHR1-Up, ZCS1-Up,
EKT1-Up, NBT1-Up
Note:

Contents for
Service Manual
UENR2960-04 VOL II

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Electrical System and Operators Station
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System

Media No.
SENR2300
UENR0496
SENR7733
UENR2960 VOL II
SENR3130
SENR2870
UENR0672
UENR0673
UENR0674
UENR0199
SENR2996
RENR8068
RENR9848
SENR2874
SEBU9008
SENR2902
UENR3603
UENR3604

22.00
.33
.66
.33
3.70

.33

.30

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

09/24/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating For Excavators
Hydraulic System; Supplemental
Information for Long Reach Front
Hydraulic System; Long Reach Front

SENR5664
RENR7298
RENR7299
KENR6159
KENR6158

320D 2 EXCAVATOR
VOLUME I (SYSTEMS)
LCA1-UP, PBB1-UP, YBE1-UP, NBF1-UP, WBF1-UP,
MDJ1-UP, TDN1-UP, RAR1-UP, KBS1-UP, SDZ1-UP

Contents for
Service Manual
UENR6230-02 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting

09/18/15

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System

Media No.
SENR2301
UENR6230LBL VOL I
SENR7733
UENR6230 VOL I
SENR3130
SENR2872
RENR7293
UENR2964
KENR9975
KENR9976

320D 2 EXCAVATOR
VOLUME II (ENGINE, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
LCA1-UP, PBB1-UP, YBE1-UP, NBF1-UP, WBF1-UP,
MDJ1-UP, TDN1-UP, RAR1-UP, KBS1-UP, SDZ1-UP

Contents for
Service Manual
UENR6230-02 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Systems Operation, Testing and Adjusting
Electronic Control Systems
Maintenance Index Tab
Operation and Maintenance
329D2 Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2300
UENR6230LBL VOL II
SENR7733
UENR6230 VOL II
SENR3130
SENR2870
UENR0672
UENR0673
UENR0674
SENR2996
KENR9509
UENR3858
SENR2874
SEBU9247
SENR2902
UENR3603
UENR5969

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Section
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Title
Air Conditioning and Heating (R134-A
Refrigerant)
Air Conditioning and Heating for Excavators

Media No.
UENR4125

Electrical System; Air Conditioning and Heating


For Excavators

RENR7299

Schematic

Hydraulic System (Attachment)


Medium Pressure
Hydraulic System (Attachment)
Combined Function - Electric Control (Direct
Return)

UENR5858

Schematic

09/18/15

UENR2888

UENR5859

320D 2 EXCAVATOR
VOLUME II (ENGINE, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
LCA1-UP, PBB1-UP, YBE1-UP, NBF1-UP, WBF1-UP,
MDJ1-UP, TDN1-UP, RAR1-UP, KBS1-UP, SDZ1-UP

Contents for
Service Manual
UENR6230-02 VOL II

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

09/18/15

Hydraulic System (Attachment)


Combined Function - Hydraulic Control with
Hammer Return
Hydraulic System (Attachment)
One-Way / One or Two Pump - Hydraulic
Control
Hydraulic System (Attachment)
Quick Coupler
Hydraulic System (Attachment)
Stick Lowering Control Valve
Hydraulic System (Attachment)
Boom Lowering Control Valve
Hydraulic System (Attachment)
Without Fine Swing
Hydraulic System (Attachment)
Universal Quick Coupler

UENR5860

UENR5861

UENR5863
UENR5865
UENR5866
UENR5867
UENR5868

320E AND 323E HYDRAULIC EXCAVATORS


VOLUME I (ENGINE)
SXE1-UP, DFG1-UP, TNJ1-UP, LAK1-UP, WBK1-UP, RAP1-UP,
YRP1-UP, AWS1-UP, KLT1-UP, TDW1-UP, NAZ1-UP, REE1-UP,
TEX1-UP

Contents for
Service Manual
KENR9690-04 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

01/07/15

Title

C6.6 Engines for Caterpillar Built


Machines
C6.6 Engines for Caterpillar Built
Machines
C4.4 and C6.6 Engines for Caterpillar
Built Machines
C6.6 Engines for Caterpillar Built
Machines
C6.6 Engine Supplement

Media No.
SENR2910
KENR9691
SENR7733
KENR9690 VOL I
SENR3130
SENR2870
KENR9247
KENR9248
KENR9231
KENR9249
KENR9841

Rev.

Dlr.
Net

.30

320E AND 323E HYDRAULIC EXCAVATORS


VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
SXE1-UP, DFG1-UP, TNJ1-UP, LAK1-UP, WBK1-UP, RAP1-UP,
YRP1-UP, AWS1-UP, KLT1-UP, TDW1-UP, NAZ1-UP, REE1-UP,
TEX1-UP

Contents for
Service Manual
KENR9690-04 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Testing and Adjusting

Title

Machine Systems
Hydraulic System
Hydraulic System
Supplemental Information for
Long Reach Front
Tool Control System

Systems Operation, Troubleshooting,


Testing & Adjusting
Disassembly & Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing & Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System

Media No.
SENR2301
UENR0468
SENR7733
KENR9690 VOL II
SENR3130
SENR2872
KENR9693
KENR9694
KENR9695
UENR1518

.30

KENR9698
KENR9842
SENR2996
KENR9509

.30

KENR8658
SENR2874
SEBU8583
SENR2902
UENR0487
UENR0486

.30

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Special Instruction
Special Instruction

Special Instruction

01/07/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Procedure to Repair Layered Doors
on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators

SENR5664
KENR7970
REHS5620
REHS5629

REHS5631

PELLES HYDRAULIQUES 320E ET 323E


VOLUME I (MOTEUR)
SXE1-UP, DFG1-UP, TNJ1-UP, LAK1-UP, WBK1-UP, RAP1-UP,
YRP1-UP, AWS1-UP, KLT1-UP, TDW1-UP, NAZ1-UP, REE1-UP,
TEX1-UP

Contenu du
Manuel d'atelier
KFNR9690-04 VOL I

Nota: Cet imprim rpertorie les modules de Manuel d'atelier disponibles pour ce produit. Les articles rpertoris
peuvent galement tre commands sparment.
Section
Classeur
tiquette du classeur
Scurit
Contenu du Manuel d'atelier
Spcifications relatives aux couples de
serrage
Onglet de l'Index du moteur
Spcifications
Fonctionnement des systmes, Essais et
rglages
Guide de dpistage des pannes de moteur
Dmontage et montage
Supplment Dmontage et montage

01/07/15

Titre

N d'imprim
SENR2910
KFNR9690LBL VOL I
SFNR7733
KFNR9690 VOL I
SFNR3130

Moteurs C6.6 pour machines de


fabrication Caterpillar
Moteurs C6.6 pour machines de
fabrication Caterpillar
Moteurs C4.4 et C6.6 pour machines
de fabrication Caterpillar
Moteurs C6.6 pour machines de
fabrication Caterpillar
Supplment moteur C6.6

SFNR2870
KFNR9247
KFNR9248
KFNR9231
KFNR9249
KFNR9841

.30

PELLES HYDRAULIQUES 320E ET 323E


VOLUME II (CIRCUITS, CIRCUIT LECTRIQUE ET POSTE DE
CONDUITE, ENTRETIEN, SCHMAS)
SXE1-UP, DFG1-UP, TNJ1-UP, LAK1-UP, WBK1-UP, RAP1-UP,
YRP1-UP, AWS1-UP, KLT1-UP, TDW1-UP, NAZ1-UP, REE1-UP, TEX1-UP

Contenu du
Manuel d'atelier
KFNR9690-04 VOL II

Nota: Cet imprim rpertorie les modules de Manuel d'atelier disponibles pour ce produit. Les articles rpertoris
peuvent galement tre commands sparment.
Section
Classeur
tiquette du classeur
Scurit
Contenu du Manuel d'atelier
Spcifications relatives aux couples de
serrage
Onglet de l'Index des systmes
Spcifications
Fonctionnement des systmes
Essais et rglages
Essais et rglages

Titre

N d'imprim
SENR2301
KFNR9690LBL VOL II
SFNR7733
KFNR9690 VOL II
SFNR3130

Systmes machine
Circuit hydraulique
Circuit hydraulique
Informations complmentaires pour
Longue porte
Systme de commande des outils

Fonctionnement des systmes, Dpistage


des pannes, Essais et rglages
Montage et dmontage
Systmes machine
Onglet de l'Index des circuits lectriques et du poste de conduite
Fonctionnement des systmes, Dpistage
Centrale de surveillance de la
des pannes, Essais et rglages
machine
Fonctionnement des systmes, Dpistage
Systme de commande lectronique
des pannes, Essais et rglages
de la machine
Onglet de l'Index de l'entretien
Utilisation et entretien
Onglet Index des schmas
Schmas
Electrical System
Schmas
Hydraulic System

SFNR2872
KFNR9693
KFNR9694
KFNR9695
UFNR1518
KFNR9698
KFNR9842
SFNR2996
KFNR9509
KFNR8658
SFNR2874
SFBU8583
SFNR2902
UENR0487
UENR0486

Nota: Les renseignements suivants sont disponibles pour le prsent manuel d'atelier. Ces renseignements ne font
pas partie du Manuel d'atelier standard, on peut les commander sparment si ncessaire.
Spcifications, fonctionnement des
systmes, essais et rglages, dmontage et
montage
Caractristiques, Fonctionnement des
systmes,
Essais et rglages
Instruction spciale
Instruction spciale

Instruction spciale

01/07/15

Climatisation et chauffage
(Rfrigrant R134-A)

SFNR5664

Climatisation et chauffage pour pelles


hydrauliques

KFNR7970

Procedure to Repair Layered Doors


on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators

REHS5620
REHS5629

REHS5631

HYDRAULIKBAGGER 320E UND 323E


BAND I (MOTOR)
SXE1-UP, DFG1-UP, TNJ1-UP, LAK1-UP, WBK1-UP, RAP1-UP,
YRP1-UP, AWS1-UP, KLT1-UP, TDW1-UP, NAZ1-UP, REE1-UP,
TEX1-UP

Inhaltsverzeichnis fr
Service Manual
KGNR9690-04 BAND I

Anmerkung: In diesem Formular sind die fr dieses Produkt verfgbaren Service Manual-Module aufgefhrt.
Diese aufgefhrten Artikel knnen auch separat bestellt werden.
Abschnitt
Hefter
Hefter-Aufschrift
Sicherheit
Service Manual - Inhaltsverzeichnis
Anziehdrehmomente
Motor - Registerreiter
Technische Daten
Systembetrieb, Prfen und Einstellen
Motor-Fehlersuchanleitung

Demontage und Montage


Zustzliche Informationen zur Demontage
und Montage

01/07/15

Titel

Motoren C6.6 fr CaterpillarMaschinen


Motoren C6.6 fr CaterpillarMaschinen
Motoren C6.6 und C4.4 fr
Caterpillar-Machinen
Motoren C6.6 fr CaterpillarMaschinen
Motorzusatzinformationen fr C6.6

Medien-Nr.
SENR2910
KGNR9690LBL BAND I
SGNR7733
KGNR9690 BAND I
SGNR3130
SGNR2870
KGNR9247
KGNR9248
KGNR9231

KGNR9249
KGNR9841

.30

HYDRAULIKBAGGER 320E UND 323E


BAND II (SYSTEME, ELEKTRISCHES SYSTEM & FAHRERHAUS,
WARTUNG, SCHALTPLNE)
SXE1-UP, DFG1-UP, TNJ1-UP, LAK1-UP, WBK1-UP, RAP1-UP,
YRP1-UP, AWS1-UP, KLT1-UP, TDW1-UP, NAZ1-UP, REE1-UP,
TEX1-UP

Inhaltsverzeichnis fr
Service Manual
KGNR9690-04 BAND II

Anmerkung: In diesem Formular sind die fr dieses Produkt verfgbaren Service Manual-Module aufgefhrt. Diese
aufgefhrten Artikel knnen auch separat bestellt werden.
Abschnitt
Hefter
Hefter-Aufschrift
Sicherheit
Service Manual - Inhaltsverzeichnis
Anziehdrehmomente
Systeme - Registerreiter
Technische Daten
Systembetrieb
Prfen und Einstellen
Prfen und Einstellen

Titel

Maschinensysteme
Hydrauliksystem
Hydrauliksystem
Zustzliche Informationen fr
Arbeitsausrstung mit langer
Reichweite
Arbeitsgertesteuerung

Systembetrieb, Fehlersuche, Prfen und


Einstellen
Demontage und Montage
Maschinensysteme
Elektrisches System & Fahrerhaus - Registerreiter
Systembetrieb, Fehlersuche, Prfen und
Maschinenberwachungssystem
Einstellen
Systembetrieb, Fehlersuche, Prfen und
Elektronische Steuerung
Einstellen
Wartung - Registerreiter
Betriebs- und Wartungshandbuch
Schaltplne - Registerreiter
Schaltplan
Electrical System
Schaltplan
Hydraulic System

Medien-Nr.
SENR2301
KGNR9690LBL BAND II
SGNR7733
KGNR9690 BAND II
SGNR3130
SGNR2872
KGNR9693
KGNR9694
KGNR9695
UGNR1518

KGNR9698
KGNR9842
SGNR2996
KGNR9509

Sonderanleitung

Sonderanleitung

01/07/15

Air Conditioning and Heating (R134-A


Refrigerant)
Klimaanlage und Heizung fr
Hydraulikbagger
Procedure to Repair Layered Doors
on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators

.0

KGNR8658
SGNR2874
SGBU8583
SGNR2902
UGNR0487
UGNR0486

Anmerkung: Die folgenden Informationen sind fr dieses Service Manual verfgbar. Diese Informationen gehren
nicht standardmig zum Service Manual, knnen jedoch separat bestellt werden.
Technische Daten, Systembetrieb, Prfen
und Einstellen, Demontage und Montage
Technische Daten, Systembetrieb,
Prfen und Einstellen
Sonderanleitung

.0

SENR5664
KGNR7970
REHS5620
REHS5629

REHS5631

.0

323F EXCAVATOR
VOLUME I (SYSTEMS)
PLB1-UP, XCF1-UP, YEJ1-UP, LMK1-UP, MDL1-UP

Contents for
Service Manual
UENR0460-01 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Media No.
SENR2300
UENR0460LBL VOL I
SENR7733
UENR0460 VOL I
SENR3130
SENR2872
UENR0463
UENR0464
UENR0465
KENR9698
UENR6136

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting

05/26/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators

UENR4125
KENR7970

323F EXCAVATOR
VOLUME II (ENGINE, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
PLB1-UP, XCF1-UP, YEJ1-UP, LMK1-UP, MDL1-UP

Contents for
Service Manual
UENR0460-01 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Maintenance Index Tab
Operation and Maintenance
323F Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2300
UENR0460LBL VOL II
SENR7733
UENR0460 VOL II
SENR3130
SENR2870
UENR4466
UENR4467
UENR4507
UENR4468
UENR6135
SENR2996
UENR3619
UENR3857
SENR2874
SEBU8081
SENR2902
UENR5322
UENR5323

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting

05/26/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators

UENR4125
KENR7970

320E RR HYDRAULIC EXCAVATOR


PNL1-UP, LHN1-UP, MEW1-UP, TFX1-UP

Contents for
Service Manual
KENR5510-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly

Title

C6.6 Engines for Caterpillar Built


Machines
C6.6 Engines for Caterpillar Built
Machines
C4.4 and C6.6 Engines for Caterpillar
Built Machines
C6.6 Engines for Caterpillar Built
Machines
C6.6 Engine Supplement

Disassembly and Assembly Supplement


Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
E Series Monitor
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
(continued)

01/07/15

Media No.
SENR2301
KENR5511
SENR7733
KENR5510
SENR3130
SENR2870
KENR9247

Rev.

Dlr.
Net

.30

KENR9248
KENR9231
KENR9249
KENR9845
SENR2872
KENR5513
KENR5514
KENR5515
KENR9698
KENR9846
SENR2996
KENR9509

.30

.30

KENR8658
SENR2874
SEBU8582
SENR2902
KENR5516
KENR5517

.30

320E RR HYDRAULIC EXCAVATOR (CONT.)


PNL1-UP, LHN1-UP, MEW1-UP, TFX1-UP

Contents for
Service Manual
KENR5510-01

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Special Instruction
Special Instruction

Special Instruction

01/07/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Procedure to Repair Layered Doors
on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators

SENR5664
KENR7970
REHS5620
REHS5629

REHS5631

HYDRAULIKBAGGER 320E RR
PNL1-UP, LHN1-UP, MEW1-UP, TFX1-UP

Inhaltsverzeichnis fr
Service Manual
KGNR5510-01

Anmerkung: In diesem Formular sind die fr dieses Produkt verfgbaren Service Manual-Module aufgefhrt. Diese
aufgefhrten Artikel knnen auch separat bestellt werden.
Abschnitt
Hefter
Hefter-Aufschrift
Sicherheit
Service Manual - Inhaltsverzeichnis
Anziehdrehmomente
Motor - Registerreiter
Technische Daten
Systembetrieb, Prfen und Einstellen
Motor-Fehlersuchanleitung

Demontage und Montage

Titel

Medien-Nr.

Motoren C6.6 fr CaterpillarMaschinen


Motoren C6.6 fr CaterpillarMaschinen
Motoren C4.4 und C6.6 fr
Caterpillar-Maschinen
Motoren C6.6 fr CaterpillarMaschinen
Motorzusatzinformationen fr C6.6

Zustzliche Informationen zur Demontage


und Montage
Systeme - Registerreiter
Technische Daten
Maschinensysteme
Systembetrieb
Hydrauliksystem
Prfen und Einstellen
Hydrauliksystem
Systembetrieb, Fehlersuche,
Arbeitsgertesteuerung
Prfen und Einstellen
Demontage und Montage
Maschinensysteme
Elektrisches System & Fahrerhaus - Registerreiter
Systembetrieb, Fehlersuche, Prfen und
berwachungssystem E Monitor
Einstellen
Systembetrieb, Fehlersuche, Prfen und
Elektronische Steuerung
Einstellen
Wartung - Registerreiter
Betriebs- und Wartungshandbuch
Schaltplne - Registerreiter
Schaltplan
Hydraulic System
Schaltplan
Electrical System
(Forts.)

01/07/15

SENR2301
KGNR5510LBL
SGNR7733
KGNR5510
SGNR3130
SGNR2870
KGNR9247

Ver.

Dlr.
Netz

.30

KGNR9248
KGNR9231

KGNR9249
KGNR9845
SGNR2872
KGNR5513
KGNR5514
KGNR5515
KGNR9698
KGNR9846
SGNR2996
KGNR9509

.30

.30

KGNR8658
SGNR2874
SGBU8582
SGNR2902
KENR5516
KENR5517

.30

HYDRAULIKBAGGER 320E RR (FORTS.)


PNL1-UP, LHN1-UP, MEW1-UP, TFX1-UP

Inhaltsverzeichnis fr
Service Manual
KGNR5510-01

Anmerkung: Die folgenden Informationen sind fr dieses Service Manual verfgbar. Diese Informationen gehren
nicht standardmig zum Service Manual, knnen jedoch separat bestellt werden.
Technische Daten, Systembetrieb, Prfen
und Einstellen, Demontage und Montage
Technische Daten, Systembetrieb,
Prfen und Einstellen
Sonderanleitung
Sonderanleitung

Sonderanleitung

01/07/15

Air Conditioning and Heating (R134-A


Refrigerant)
Klimaanlage und Heizung fr
Hydraulikbagger
Procedure to Repair Layered Doors
on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators

SENR5664
KGNR7970
REHS5620
REHS5629

REHS5631

PELLE HYDRAULIQUE 320E RR


PNL1-UP, LHN1-UP, MEW1-UP, TFX1-UP

Contenu du
Manuel d'atelier
KFNR5510-01

Nota: Cet imprim rpertorie les modules de Manuel d'atelier disponibles pour ce produit. Les articles rpertoris
peuvent galement tre commands sparment.
Section
Classeur
tiquette du classeur
Scurit
Contenu du Manuel d'atelier
Spcifications relatives aux couples de
serrage
Onglet de l'Index du moteur
Spcifications
Fonctionnement des systmes, Essais et
rglages
Guide de dpistage des pannes de moteur

Dmontage et montage

Titre

N d'imprim

Dlr. N

SENR2301
KFNR5510LBL
SFNR7733
KFNR5512
SFNR3130

Moteurs C6.6 pour machines de


fabrication Caterpillar
Moteurs C6.6 pour machines de
fabrication Caterpillar
Moteurs C4.4 et C6.6 pour machines
de fabrication
Caterpillar
Moteurs C6.6 pour machines de
fabrication Caterpillar
Supplment moteur C6.6

Supplment Dmontage et montage


Onglet de l'Index des systmes
Spcifications
Systmes machine
Fonctionnement des systmes
Circuit hydraulique
Essais et rglages
Circuit hydraulique
Fonctionnement des systmes, Dpistage
Systme de commande des outils
des pannes,
Essais et rglages
Dmontage et montage
Systmes machine
Onglet de l'Index des circuits lectriques et du poste de conduite
Fonctionnement des systmes, Dpistage
Moniteur de la srie E
des pannes, Essais et rglages
Fonctionnement des systmes, Dpistage
Systme de commande lectronique
des pannes, Essais et rglages
de la machine
Onglet de l'Index de l'entretien
Utilisation et entretien
Onglet Index des schmas
Schmas
Hydraulic System
Schmas
Electrical System
(suite)

01/07/15

v.

SFNR2870
KFNR9247

.30

KFNR9248
KENR9231

KFNR9249
KFNR9845
SFNR2872
KFNR5513
KFNR5514
KFNR5515
KFNR9698

KFNR9846
SFNR2996
KFNR9509

.30

.30

KFNR8658
SFNR2874
SFBU8582
SFNR2902
KENR5516
KENR5517

.30

PELLE HYDRAULIQUE 320E RR (SUITE)


PNL1-UP, LHN1-UP, MEW1-UP, TFX1-UP

Contenu du
Manuel d'atelier
KFNR5510-01

Nota: Les renseignements suivants sont disponibles pour le prsent manuel d'atelier. Ces renseignements ne font
pas partie du Manuel d'atelier standard, on peut les commander sparment si ncessaire.
Spcifications, fonctionnement des
systmes, essais et rglages, dmontage et
montage
Caractristiques, Fonctionnement des
systmes,
Essais et rglages
Instruction spciale
Instruction spciale

Instruction spciale

01/07/15

Climatisation et chauffage
(Rfrigrant R134-A)

SFNR5664

Climatisation et chauffage pour pelles


hydrauliques

KFNR7970

Procedure to Repair Layered Doors


on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators

REHS5620
REHS5629

REHS5631

321B LCR Excavators


AKG501-Up, 9CZ1001-Up, KGA1-Up

Section

KENR6112-01
Contents for
Service Manual KENR6110
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Station Index Tab
Systems Operation, Troubleshooting,
Engine and Pump Electronic Control
Testing and Adjusting
System
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2300
KENR6111
SENR7733
KENR6112
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
SENR2872
RENR5479
RENR5468
RENR5469
SENR2996
RENR1998
RENR1007
SENR2874
SEBU7650
SEBU8315
SENR2902
RENR3894
RENR5499

Rev.

03
08
08
06
08
05
06

02
02
03
03

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
9.90
9.90
15.50
.30
15.50
15.50
9.90
.30
26.00
3.40
.30
16.22
10.81

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly

02/13/08

Air Conditioning and Heating (R134-A


Refrigerant)

SENR5664

321D LCR EXCAVATORS


TXA1-Up, MPG1-Up, PBD1-Up, NAS1-Up, MDT1-Up, KBZ1-Up

KENR5772-02
Contents for
Service Manual KENR5770

Note:
This form lists the complete Service Manual for this product. The items listed can be ordered
separately. When items are updated or supplements added, they will be announced in PREVIEW and should be
ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab

Title

Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly

C4.2 and C6.4 Engines


C4.2 and C6.4 Engines
C4.2 and C6.4 Engines
C6.4 Engines

Disassembly and Assembly Supplement

C6.4 Engine Supplement for 321D LCR


Excavators

Systems Index Tab


Machine Systems
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Tool Control System
Systems Operation, Testing and Adjusting
Machine Systems
Disassembly and Assembly
Electrical System & Operators Station Index Tab
Machine Monitoring System
Systems Operation
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab

Form No.
SENR2301
KENR5771
SENR7733
KENR5772
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8106
KENR6011
SENR2872
KENR5773
KENR5774
KENR5775
RENR7389
KENR6012
SENR2996
RENR8068
RENR9848
SENR2874
SEBU8052
SENR2902
KENR5777
KENR7969

Schematic
Schematic

Electrical System (PBD,NAS,MDT)


Electrical System (TXA,MPG,KBZ)

Schematic

Hydraulic System (Without Heavy Lift)


(MDT, KBZ)

KENR5776

Schematic

Hydraulic System (With Heavy Lift)


(PBD,NAS,MDT,TXA,MPG)

KENR6558

(continued)

7/15/2010

321D LCR EXCAVATORS (continued)


TXA1-Up, MPG1-Up, PBD1-Up, NAS1-Up, MDT1-Up, KBZ1-Up

KENR5772-02
Contents for
Service Manual KENR5770

Note: The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly

Air Conditioning and Heating (R134-A


Refrigerant)

SENR5664

Specifications, Systems Operation, Testing


and Adjusting

Air Conditioning and Heating For Excavators

KENR6799

Schematic

Electrical System;
Air Conditioning and Heating For Excavators

KENR6798

Schematic

Hydraulic System; (Attachment)


System 1: One-Way/One Pump

KENR6559

Schematic

Hydraulic System; (Attachment)


System 2: Combined Function

KENR6563

Schematic

Hydraulic System; (Attachment)


System 3: One-Way/Two Pump

KENR5778

Schematic

Hydraulic System; (Attachment)


System 3 Prime: One-Way/Two Pump

KENR6564

Schematic

Hydraulic System; (Attachment)


System 5: Two-Way/One Pump

KENR5779

Schematic

Hydraulic System; (Attachment)


System 14: Combined Function

KENR5780

Schematic

Hydraulic System; (Attachment)


System 16: One-Way/Two Pump

KENR5781

Schematic

Hydraulic System; (Attachment)


System 17: Combined Function

KENR5782

Schematic

Hydraulic System; (Attachment)


System 19: Combined Function

KENR6565

Schematic

Hydraulic System; (Attachment)


Combined Function with Medium Pressure

KENR6566

Schematic

Hydraulic System; (Attachment)


One-Way with Return Filter

KENR5769

Schematic

Hydraulic System; (Attachment)


Boom Lowering Control Valve

KENR6567

Schematic

Hydraulic System; (Attachment)


Stick Lowering Control Valve

KENR6568

Schematic

Hydraulic System; (Attachment)


Blade

KENR9584

(continued)

7/15/2010

321D LCR EXCAVATORS (continued)


TXA1-Up, MPG1-Up, PBD1-Up, NAS1-Up, MDT1-Up, KBZ1-Up

KENR5772-02
Contents for
Service Manual KENR5770

Schematic

Hydraulic System; (Attachment)


Universal Quick Coupler

KENR6122

Schematic

Hydraulic System; (Attachment)


Variable Adjustabe Boom

KENR6583

Product Link PL121SR


Product Link Installation Guide
Product Link 121/321

REHS2348
REHS2365
RENR7911

EquipmentManager Dealer Administrator


EquipmentManager User Guide

KENR6304
KENR6303

Special Instruction
Special Instruction
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation
Systems Operation

7/15/2010

321C EXCAVATORS
KBB1-Up, MCF1-Up, DAX1-Up, KCR1-Up

Section

RENR7102-05
Contents for
Service Manual RENR7100

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3064B, 3066 Engines
Systems Operation, Testing and Adjusting
3064B, 3066 Engines
Disassembly and Assembly
3064B, 3066 Engines
Disassembly and Assembly Supplement
Systems Index Tab
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System; Standard
Schematic

Form No.
SENR2301
RENR7101
SENR7733
RENR7102
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR7107
SENR2872
RENR5599

Dlr.
Net
15.70
.33
.66
.33
3.70
.33
7.20
10.90
10.90
10.90
.33
10.90

RENR7103
RENR7104
RENR7105
RENR7108
SENR2996
RENR3814

15.50
28.60
10.90
10.90
.33
43.70

RENR7091
SENR2874
SEBU7730
SENR2902
RENR7106
RENR7109

28.60
.33
17.80

02

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Schematic

Schematic

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; System 15: Two
Way, One Pump Flow, Joystick
Switch (MCF) (Attachment)
Hydraulic System; System 3: One
Way, Two Pump Flow, Foot Switch
(MCF) (Attachment)
Hydraulic System; System 5: Two
Way, One Pump Flow, Pedal (KBB,
MCF, DAX) (Attachment)
(Continued)

02/13/08

SENR5664
RENR7092

RENR7096

RENR7098

321C EXCAVATORS (CONT.)


KBB1-Up, MCF1-Up, DAX1-Up, KCR1-Up

RENR7102-05
Contents for
Service Manual RENR7100

Section

Title

Form No.

Schematic

Hydraulic System; System 14:


Combined Function, Auxiliary Pump,
Joystick with Slide Control (MCF)
(Attachment)

RENR7099

02/13/08

Rev.

Dlr.
Net
0.00

IC
0.00

322, 322 L, 322 N, 322 LN EXCAVATORS


7WL1-UP, 8CL1-UP, 8ML1-UP, 9JL1-UP, 9RL1-UP, 4RM1-UP

SENR6152-06
Contents for
Service Manual SENR6150

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and
Adjusting
Supplement
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Supplement
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Electrical Systems and Operators
Service Manual
Systems Operation
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

Title

Form No.

3114, 3116 & 3126 Engines


3114, 3116 & 3126 Engines

SENR2300
SENR6151
SENR7733
SENR6152
SENR3130
SENR2870
SENR3582
SENR3853

3116 Engine
3114, 3116 & 3126 Engines
3116 Engine
Air Conditioning and Heating
Hydraulic System
Hydraulic System
Hydraulic & Electronic Systems
Machine Systems
Station Index Tab
Engine & Pump Electronic Control System
Starting & Charging System
(7WL, 8CL)
(9RL)
(8ML, 9JL, 4RM)
Hydraulic System
Electrical System (7WL, 8CL, 9RL)
Electrical System (8ML, 9JL, 4RM)
(continued on next page)

06/15/09

SENR4615
SENR3611
SENR6224
SENR2872
SENR6078
SENR6154
SENR6156
SENR6157
SENR6159
SENR2996
SENR6155
SENR8735
SENR2874
SEBU6831
SEBU6847
SEBU6851
SENR2902
SENR6158
SENR6153
SENR8738

322, 322 L, 322 N, 322 LN EXCAVATORS (CONT.)


7WL1-UP, 8CL1-UP, 8ML1-UP, 9JL1-UP, 9RL1-UP, 4RM1-UP

SENR6152-06
Contents for
Service Manual SENR6150

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant , is
available for insertion into this manual. This form is not a standard part of the manual.
Note:
Form RENR1039, Air Conditioning and Heating Systems Testing & Adjusting for 300 Series Excavators, is
available for insertion into this manual. This form is not a standard part of the manual. Use RENR1039 with
SENR5664 for 300 Series Excavators.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

06/15/09

Hydraulic System; Single Action


(7WL, 8CL)
Hydraulic System; Double Action
(7WL, 8CL)
Hydraulic System; Common Action
(7WL, 8CL)
Hydraulic System; Two Pump Flow
(7WL, 8CL, 8ML, 9JL, 9RL, 4RM)
Hydraulic System; Two Speed
Hammer (7WL, 8CL)
Hydraulic System; Boom Lowering
Check (7WL, 8CL, 8ML, 9JL, 9RL,
4RM)
Hydraulic System; Fine Swing Control
(7WL, 8CL, 8ML, 9JL, 9RL, 4RM)

SENR8728
SENR8729
SENR8730
SENR8731
SENR8732
SENR8733

SENR8734

320D2 FOREST MACHINE


BW21-Up, CY21-Up
Note:

Contents for
Service Manual
UENR6190-01

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Station
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System; Air Conditioning
and Heating For Excavators

Media No.
SENR2301
UENR6190LBL
SENR7733
UENR6190
SENR3130
SENR2870
UENR3386
UENR3387
UENR4465
SENR2872
UENR6193
UENR6194
UENR6195
SENR2996
KENR9509
RENR9848
SENR2874
SEBU9336
SENR2902
UENR5462
RENR7299

IC
22.00
.33
.66
.33
3.70
.33
7.20
10.90

13.69
.29
.48
.29
2.86

.33
10.90
28.60
10.90
.33

.29

.30

.29

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting

06/15/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators

UENR4125
UENR2888

.29

5.43
12.90
8.30
.29

322, 322 L, 322 LL, 322 FB FOREST MACHINES


9RL1-UP

SENR8912-01
Contents for
Service Manual SENR8910

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Supplement
3116 Engine
Disassembly and Assembly
3114/3116/3126 Engines
Disassembly and Assembly Supplement
3116 Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
with R-12 Refrigerant
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Supplement
Hydraulic System; Auxiliary
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Service Manual
Engine and Pump
Systems Operation
Starting and Charging Systems
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System
(continued on next page)

Form No.
SENR2300
SENR8911
SENR7733
SENR8912
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR6224
SENR2872
SENR6078
SENR6154
SENR6156
SENR6157
SENR5488
SENR6159
SENR2996
SENR6155
SENR8735
SENR2874
SEBU6893
SENR2902
SENR6158
SENR8914
SENR6153

Rev.

Dlr. IC
Net
14.26

13.69

322, 322 L, 322 LL, 322 FB FOREST MACHINES (CONT.)


9RL1-UP

SENR8912-01
Contents for
Service Manual SENR8910

Note:
manual.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

The following forms are available for insertion into this manual. The forms are not a standard part of this
Hydraulic System; Single Action
Hydraulic System; Double Action
Hydraulic System; Common Action
Hydraulic System; Two Pump Flow
Hydraulic System; Two Speed
Hammer
Hydraulic System; Boom Lowering
Check
Hydraulic System; Fine Swing Control

SENR8728
SENR8729
SENR8730
SENR8731
SENR8732
SENR8733
SENR8734

Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-13a Refrigerant, is available for
insertion into this manual. This form is not a standard part of the manual.

322B L, 322B LN EXCAVATORS AND FOREST SWING MACHINE


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
3NR1-UP, 5CR1-UP, 8MR1-UP, 8NR1-UP, 1AS1-UP, 1BS1-UP, 1YS1-UP

SENR1632-10
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operation, Testing and Adjusting
3114/3116/3126 Engine
Supplement
3114/3116/3126 Engine
Disassembly and Assembly
3114/3116 Engine
Disassembly and Assembly Supplement
3116 Engine
Electrical System & Operators Station Index Tab
Systems Operation
Electronic Control System (8MR1-Up,
8NR1-Up, 1AS1-Up, 1BS1-Up, 1YS1Up)
Systems Operation
Starting and Charging Systems
Maintenance Index Tab
Operation & Maintenance
(8MR1-Up, 8NR1-Up, 1AS1-Up,
1BS1-Up)
Operation & Maintenance
(1YS1-Up)
Operation & Maintenance Supplement
(8NR1-Up)

Service Manual SENR1630

SENR2300
SENR1631
SENR7733
SENR1632
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR1633
SENR2996
RENR1998

Rev.

02
08
08
06
08
05
01
06
X
02

SENR9292
SENR2874
SEBU6940

02

SEBU6939
XEBU2423

04

03

NOTE: This Manual contains Engine, Electrical, Operation and Maintenance information. For Systems and
Schematics information, see Contents page RENR1072.

02/13/08

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66
8.65
5.66
.30
22.60

2.98
.30
16.22
16.22
2.36

322B L, 322B LN EXCAVATORS AND FOREST SWING MACHINE


VOLUME II (SYSTEMS, SCHEMATICS)
3NR1-UP, 5CR1-UP, 8MR1-UP, 8NR1-UP, 1AS1-UP, 1BS1-UP, 1YS1-UP

RENR1072-07
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Specifications
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Testing and Adjusting
Service Manual
Service Manual
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic Supplement
Schematic

Air Conditioning and Heating


(8MR1-188, 8NR1-243, 1AS1-346)
Air Conditioning and Heating
(8MR189-Up, 8NR244-Up, 1AS347Up)
Air Conditioning and Heating
(1YS1-761)
Air Conditioning and Heating
(1YS762-Up)
Attachments
Attachments (8MR1-Up, 8NR1-Up,
1AS1-Up, 1BS1-Up)
Attachments (1YS1-Up)
Attachments; Long Reach Front
(1YS1-Up)
Hydraulic System
Hydraulic System
Hydraulic System (8MR1-Up, 8NR1Up, 1AS1-Up, 1BS1-Up)
Hydraulic System; Forest Machine
(1YS1-Up)
Combined Flow Control with Two
Pump Circuit (1YS1-Up) (Attachment)
Auxiliary Hydraulic Controller
(1YS1-Up)
Machine Systems
Electrical System (8MR1-Up,
8NR1-Up, 1AS1-Up, 1BS1-Up)
Electrical System (1YS1-Up)
Auxiliary Control System (1YS1-Up)
Electrical System; Forest Swing
(1YS1-Up)

(continued on next page)

02/13/08

Service Manual SENR1630

SENR2300
RENR1071
SENR7733
RENR1072
SENR3130
SENR2872
RENR1041

Rev.

02
08
04
06
02

RENR3291

RENR1040

8.65

01

RENR1976
SENR1637
RENR1992

8.65
8.65

01

RENR1920
RENR3277
SENR1634
SENR1635
SENR1636

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65

22.60
5.66
5.66
2.98

01
01
01

SENR9320

8.65
13.44
5.66
5.66

RENR1065

01

2.98

RENR1020

01

2.98

SENR1647
SENR2902
SENR1650
SENR1679
SENR9215
RENR1023

322B L, 322B LN EXCAVATORS AND FOREST SWING MACHINE


VOLUME II (SYSTEMS, SCHEMATICS) (CONT.)
3NR1-UP, 5CR1-UP, 8MR1-UP, 8NR1-UP, 1AS1-UP, 1BS1-UP, 1YS1-UP

RENR1072-07
Contents for

Section

Title

Form No.

Schematic

Hydraulic System; Standard and


Forest (1YS1-Up)
Hydraulic System; Heel Boom
(1YS1-Up) (Attachment)
Hydraulic System; Butt-N-Top
(1YS1-Up) (Attachment)
Hydraulic System; (8MR1-Up, 8NR1Up, 1AS1-Up)
Hydraulic System; Single Action
(8MR1-Up, 8NR1-Up, 1AS1-Up,
1BS1-Up)(Attachment)
Hydraulic System; Single Action One
Pump, Third Pedal (8MR1-Up, 8NR1Up, 1AS1-Up, 1BS1-Up)(Attachment)
Hydraulic System Two Pump Flow
(8MR1-Up, 8NR1-Up, 1AS1-Up,
1BS1-Up)(Attachment)
Hydraulic System; Two Pump Flow
Third Pedal (8MR1-Up, 8NR1-Up,
1AS1-Up, 1BS1-Up)(Attachment)
Hydraulic System; Third Pedal
Straight Travel (8MR1-Up, 8NR1-Up,
1AS1-Up, 1BS1-Up)(Attachment)
Hydraulic System; Common Piping
(8MR1-Up, 8NR1-Up, 1AS1-Up,
1BS1-Up)(Attachment)
Hydraulic System; Common Piping
Third Pedal (8MR1-Up, 8NR1-Up,
1AS1-Up, 1BS1-Up)(Attachment)
Hydraulic System; Two Speed
Hammer (8MR1-Up, 8NR1-Up, 1AS1Up, 1BS1-Up)(Attachment)
Hydraulic System; Boom Lowering
Check (8MR1-Up, 8NR1-Up, 1AS1Up, 1BS1-Up)(Attachment)
Hydraulic System; Single Flow
Control (8MR1-Up, 8NR1-Up, 1AS1Up, 1BS1-Up)(Attachment)
Hydraulic System; Flow Control,
Common (8MR1-Up, 8NR1-Up,
1AS1-Up, 1BS1-Up) (Attachment)

SENR1683

Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

(continued on next page)

02/13/08

Service Manual SENR1630


Rev.

Dlr.
Net

Not
C

SENR1686
RENR1029
SENR1639
SENR1640

01

8.65

8.30

RENR1009

01

8.65

8.30

SENR1643

8.65

8.30

RENR1013

8.65

8.30

RENR1008

8.65

8.30

SENR1642

01

8.65

8.30

RENR1010

01

8.65

8.30

SENR1644

8.65

8.30

SENR1645

8.65

8.30

RENR1011

8.65

8.30

RENR1012

8.65

8.30

322B L, 322B LN EXCAVATORS AND FOREST SWING MACHINE


VOLUME II (SYSTEMS, SCHEMATICS) (CONT.)
3NR1-UP, 5CR1-UP, 8MR1-UP, 8NR1-UP, 1AS1-UP, 1BS1-UP, 1YS1-UP

RENR1072-07
Contents for
Service Manual SENR1630

Note:
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.
Note:
This manual contains Systems and Schematics information. For Engine, Electrical, Operation and
Maintenance information, see Contents page SENR1632.

02/13/08

322B L, 322B LN Excavators


Volume I (Engine, Electrical, Operation and Maintenance)
1ZS1-Up, 2ES1-Up

Contents for
Service Manual SENR1905

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116.3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Supplement
Disassembly and Assembly
3114/3116/3126 Engines
Disassembly and Assembly Supplement
3116 Engines
Disassembly and Assembly
Machines Systems
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Supplement
Operation and Maintenance
Supplement (1ZS915-Up, 2ES1122Up)

SENR1907-06

SENR2300
SENR1906
SENR7733
SENR1907
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

Rev.

01
08
04
06
08
05
01

SENR3611
SENR1633
SENR1647
SENR2996
RENR1998

06

SENR9292
SENR2874
SEBU6988
SEBU7269
SEBU7525

02

02

03
03

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66

IC

8.65
5.66
22.60
.30
22.60

8.30
5.43

2.98
.30
16.22
10.81
117.78

2.86

13.69
.29
.49
.29
2.86
.29
8.30
8.30
5.43

.29

21.70

.29

15.57
10.38
113.0

Note:
This manual contains Engine, Electrical and Operation and Maintenance information. For Systems information,
see Contents Page RENR2972.

02/13/08

322B L, 322B LN EXCAVATORS


Volume II (Systems)
1ZS1-Up, 2ES1-Up
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting, Disassembly and
Assembly
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Specifications
Systems Operations, Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Service Manual
Service Manual

RENR2972-06
Contents for
Service Manual SENR1905
Title

Air Conditioning and Heating with


R-134a Refrigerant
Air Conditioning and Heating Systems
(1ZS1-240, 2ES1-403)
Air Conditioning and Heating Systems
(1ZS241-Up, 2ES404-Up)
Attachments
Attachments
Hydraulic System
Hydraulic System
Hydraulic System
Auxiliary Hydraulic Control
Hydraulic System Combined Flow
control with Two Pump Circuit
(Attachment)

Form No.

Rev.

SENR2300
RENR2971
SENR7733
RENR2972
SENR3130
SENR2872
SENR5664

08
05
06
05

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
13.44

RENR1040

01

8.65

8.30

8.65

8.30

RENR1976
SENR1637
RENR1057
SENR1634
SENR1635
SENR1636
RENR1020
RENR1065

01
01
01
01
01
01
01

22.60
8.65
8.65
13.44
5.66
2.98
2.98

IC

13.69
.29
.49
.29
2.86
.29

12.90

21.70
8.30
8.30
12.90
5.43
2.86
2.86

Schematic Index Tab


SENR2902
Schematic
Electrical System
SENR1920
Schematic
Hydraulic System
SENR1910
8.65 8.30
Note: The following information is available for this service manual. This information is not a standard part of the manual,
but can be ordered separately if needed.
Schematic
Hydraulic System; Single Action
SENR1911
8.65 8.30
(Attachment)
Schematic
Hydraulic System; Combined Flow,
SENR1912
8.65 8.30
Two Pump Flow (Attachment)
Schematic
Hydraulic System; Two Speed
SENR1914
8.65 8.30
Hammer (Attachment)
Schematic
Hydraulic System; Stick Lowering
SENR1913
8.65 8.30
Control (Attachment)
Schematic
Hydraulic System; Boom Lowering
SENR1915
8.65 8.30
Check (Attachment)
Schematic
Hydraulic System; Third Pedal
SENR1917
8.65 8.30
(Attachment)
Schematic
Hydraulic System; Quick Coupler
RENR1117
8.65 8.30
(Attachment)
Schematic
Hydraulic System; Variable
RENR3278
8.65 8.30
Adjustable Boom (Attachment)
Schematic
Hydraulic System; Boom Float
RENR3773
8.65 8.30
(Attachment)

02/13/08

322B L, 322B LN EXCAVATORS (CONT.)


Volume II (Systems)
1ZS1-Up, 2ES1-Up

Contents for
Service Manual SENR1905

Schematic

RENR3872

Schematic

Hydraulic System; Variable


Adjustable Boom with Combined
Attachment Circuit Medium Pressure
(Attachment)
Hydraulic System: Fourth Pedal
(Attachment)

RENR2972-06

01

RENR3780

Note:
This manual contains Systems information. For Engine, Electrical, Operation and Maintenance
information, see Contents page SENR1907.

02/13/08

8.65

8.30

8.65

8.30

322C EXCAVATORS
MAR1-UP, EMR1-UP

RENR7202-04
Contents for
Service Manual RENR7200

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engine
Systems Operation, Testing and Adjusting
3126B Engine
Supplement
3126B Engine
Disassembly and Assembly
3126B Engine
Systems Index Tab
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Schematic Index Tab
Schematic
Hydraulic System; Standard
Schematic
(continued on next page)

02/13/08

Form No.
SENR2301
RENR7201
SENR7733
RENR7202
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
SENR2872
RENR3763

Dlr.
Net
14.20
.30
.60
.30
3.40
.30
6.50
15.50
26.00
9.90
.30
9.90

RENR3641
RENR7203
RENR7204
SENR2996
RENR3814

26.00
26.00
9.90
.30
39.70

RENR3823
SENR2874
SEBU7365
SEBU7366
SENR2902
RENR7205
RENR7206

39.70
.30
16.22
10.81

02

322C EXCAVATORS (CONT.)


MAR1-UP, EMR1-UP

RENR7202-04
Contents for
Service Manual RENR7200

Note:
The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
Hydraulic System; Systems 1: One,
Way, One Pump Flow, Pedal
(Attachment)

SENR5664
RENR7274
RENR3639
RENR3829
RENR7141

322C EXCAVATORS
DAA1-Up, FED1-Up, BTE1-Up, KCF1-Up, HBG1-Up, ADX1-Up

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engine
Systems Operation, Testing and Adjusting
3126B Engine
Supplement
3126B Engine
Disassembly and Assembly
3126B Engine
Systems Index Tab
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System; Standard
Schematic
(DAA, FED)

RENR7172-01
Contents for
Service Manual RENR7170

Form No.
SENR2301
RENR7171
SENR7733
RENR7172
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
SENR2872
RENR3763

Dlr.
Net
22.00
.33
.66
.33
3.70
.33
7.20
17.10
28.60
10.90
.33
17.10

RENR3835
RENR7203
RENR7204
SENR2996
RENR3814

28.60
28.60
10.90
.33
43.70

RENR3823
SENR2874
SEBU7364
SENR2902
RENR7137
RENR7085

43.70
.33
17.80

02

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Schematic

02/13/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; System 3 Prime:
One Way, Two Pump Flow, Pedal
(DAA, FED, BTE, ADX) (Attachment)
Hydraulic System; System 15: Two
Way, One Pump Flow, Joystick
Switch (DAA, FED, HEK)
(Attachment)
(Continued)

SENR5664
RENR7134

RENR7136

322C EXCAVATORS (Cont.)


DAA1-Up, FED1-Up, BTE1-Up, KCF1-Up, HBG1-Up, ADX1-Up

RENR7172-01
Contents for
Service Manual RENR7170

Section

Title

Form No.

Schematic

Hydraulic System; System 14:


Combined Function, Joystick with
Slide Control (DAA, FED, BTE)
(Attachment)
Hydraulic System; System 3: One
Way, Two Pump Flow, Foot Switch
(DAA, FED, HEK ) (Attachment)
Hydraulic System; System 5: Two
Way, One Pump Flow, Pedal (DAA,
FED, HEK) (Attachment)
Hydraulic System; System 1: One
Way, One Pump Flow, Pedal
Hydraulic System; System 2:
Combined Function, Pedal (DAA,
FED, BTE, ADX) (Attachment)
Hydraulic System; System 11:
Combined Function, Auxiliary Control
(DAA, FED, BTE, ADX) (Attachment)

RENR7138

Schematic

Schematic

Schematic
Schematic

Schematic

02/13/08

Rev.

Dlr.
Net

IC

RENR7139

0.00

0.00

RENR7140

0.00

11.00

RENR7141

0.00

0.00

RENR7142

0.00

0.00

RENR7145

0.00

0.00

322C EXCAVATORS
HEK1-Up

Section

RENR7182-04
Contents for
Service Manual RENR7180

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engine
Systems Operation, Testing and Adjusting
3126B Engine
Troubleshooting Guide
3126B Engine
Disassembly and Assembly
3126B Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System; Standard
Schematic
Schematic Supplement
Electrical System; System 15; Two
Way, One Pump Flow, Joystick
Switch (Attachment)

Form No.
SENR2301
RENR7181
SENR7733
RENR7182
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
RENR7473
SENR2872
RENR3899

22.00
.33
.66
.33
3.70
.33
7.20
17.10
28.60
10.90

RENR3835
RENR7203
RENR7204
SENR2996
RENR3814

28.60
28.60
10.90
.33
43.70

RENR3823
SENR2874
SEBU7433
SENR2902
RENR7205
RENR7086
RENR5489

43.70
.33
17.80

.33
10.90

02

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; System 15: Two
Way, One Pump Flow, Joystick
Switch (Attachment)
(Continued)

02/13/08

SENR5664
RENR7136

322C EXCAVATORS (CONT.)


HEK1-Up

RENR7182-04
Contents for
Service Manual RENR7180

Section

Title

Form No.

Schematic

Hydraulic System; System 14:


Combined Function, Auxiliary Pump,
Joystick with Slide Control
(Attachment)
Hydraulic System; System 3: One
Way, Two Pump Flow, Foot Switch
(Attachment)
Hydraulic System; System 5: Two
Way, One Pump Flow, Pedal
(Attachment)

RENR7138

Schematic

Schematic

02/13/08

RENR7139

RENR7140

Rev.

Dlr.
Net

IC

322C, 322C L EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL & OPERATORS STATION,
MAINTENANCE)
BKM1-UP, BFN1-UP, BLP1-UP, BNY1-UP, BFX1-UP, BMX1-UP

RENR3832-08
Contents for
Service Manual RENR3830

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems
and Schematics information . The items listed can be ordered separately. When items are updated or supplements added
they will be announced in PREVIEW and should be ordered, as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Supplement
Disassembly and Assembly
3114/3116/3126 Engines
Disassembly and Assembly Supplement
Electrical System and Operators Station
Systems Operation
Engine and Pump Electronic System
Systems Operation, Troubleshooting, Testing
Tool Control System
and Adjusting
Maintenance Index Tab
Operation and Maintenance

Form No.
SENR2301
RENR3831
SENR7733
RENR3832
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

Rev.

08
06

Dlr.
Net
14.26
.30
.60
.30
3.40

SENR3611
RENR3833
SENR2996
RENR3814
RENR3823

.30
26.00
26.00

SENR2874
SEBU7364

.30
16.22

Note:
This manual contains Engine, Electrical and Operators Station and Maintenance Information. For Systems and
Schematic information, see Contents Page RENR7059.

03/11/08

IC

322C, 322C L EXCAVATORS


VOLUME II (SYSTEMS, SCHEMATICS)
BKM1-UP, BFN1-UP, BLP1-UP, BNY1-UP, BFX1-UP, BMX1-UP

RENR7059-01
Contents for
Service Manual RENR3830

Note:
This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine, Electrical, Operators Station, and Maintenance information. The items listed can be ordered separately.
When items are updated or supplements added they will be announced in PREVIEW and should be ordered as they
become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic

Title

300C Excavators Air Conditioning and


Heating System
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Electrical System
Hydraulic System

Form No.
SENR2301
RENR7058
SENR7733
RENR7059
SENR3130
SENR2872
RENR3763

Rev.

08
06

RENR3835
RENR3836
RENR3837
RENR3843
SENR2902
RENR3841
RENR3839

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
0.00

IC

13.69
.29
.49
.29
2.86
.29

15.50
63.00
6.50
0.00

Note:
This manual contains Systems and Schematic Information. For Engine, Electrical, Operators Station and
Maintenance information, see Contents Page RENR3832.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic

03/11/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System; Stick Lowering
Control Valve (BKM, BLP, BMX, BNY)
Hydraulic System; Combined
Function (BKM, BLP, BMX, BNY)
Hydraulic System; One-Way With
One Pump Flow (BKM, BFN, BLP,
BFX, BMX, BNY)
Hydraulic System; Two-Way With
Two-Pump Flow (BKM BLP)
Hydraulic System; Tool Control
Configuration (BJK, BKM, BLP)
Hydraulic System; One-Way With
Two Pump Flow Electronic Foot
Switch (BKM, BLP)

SENR5664
RENR7274
RENR3634

10.00

RENR3635

10.00

RENR3636

10.00

RENR3646
RENR3647

0.00

0.00

RENR3649

0.00

11.00

RENR5342-05
322C Excavator
Volume I (Engine, Electrical, Operation and Maintenance)
BKJ1-Up
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126 Engine
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Supplement
Disassembly and Assembly
3126 Engine
Disassembly and Assembly Supplement
3126 Engine for 322C Excavators
Electrical System and Operators Index Tab
Systems Operation, Testing and Adjusting
Engine and Pump Control
Systems Operation, Testing and Adjusting
Tool Control System
Schematic
Electrical System
Schematic
Electrical System
Schematic Supplement
Electrical System; System 15; Two
Way, One Pump Flow, Joystick
Switch (Attachment)
Maintenance Index Tab
Operation and Maintenance

Contents for
Service Manual RENR5340
Form No.
Dlr.
Net
SENR2300
14.26
RENR5341
.30
SENR7733
.60
RENR5342
.30
SENR3130
3.40
.30
SENR2870
SENR3582
9.90
SENR3583
15.50
SENR4615
6.50
SENR3611
RENR3833
SENR2996
RENR3814
RENR3823
RENR3841
RENR3867
RENR5489

15.50
9.90
.30
39.70
26.00

SENR2874
SEBU7433

.30
16.22

Note:
This information contains Engine, Electrical and Operation and Maintenance information. For
Systems information, see Contents Page RENR7040.

02/13/08

13.40

322C EXCAVATOR
VOLUME II (SYSTEMS, SCHEMATICS)
BKJ1-UP

RENR7040-02
Contents for
Service Manual RENR5340

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic Supplement

Title

Machine Systems
Hydraulic System
Hydraulic System
Machine Systems
Hydraulic System
Electrical System
Electrical System
Electrical System; System 15; Two
Way, One Pump Flow, Joystick
Switch (Attachment)

Form No.
SENR2300
RENR7039
SENR7733
RENR7040
SENR3130
SENR2872
RENR3835
RENR3836
RENR3837
RENR3843
SENR2902
RENR3839
RENR3841
RENR3867
RENR5489

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
26.00
63.00
6.50
39.70

Note:
This manual contains Systems and Schematics information. For Engine, Electrical and Operation
and Maintenance information, see Contents Page RENR5342.
Note:
The following information is available for insertion into this manual. This information is not a
standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic

10/27/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Two-Way with One
Pump Flow (Attachment)
Hydraulic System; Tool Control
Configuration (Attachment)
Hydraulic System; One Way/TwoPump Flow Elect Foot Switch
(Attachment)

SENR5664
RENR3639

10.00

RENR3646

10.00

RENR3647
RENR3649

10.00

322C L EXCAVATORS
VOLUME I (ENGINE, ELECTRICAL & OPERATORS STATION,
MAINTENANCE)
BGR1-UP, BFK1-UP

RENR3632-05
Contents for
Service Manual RENR3630

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems
and Schematics Information . The items listed can be ordered separately. When items are updated or supplements
added they will be announced in PREVIEW and should be ordered, as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Supplement
Disassembly and Assembly
3114/3116/3126 Engines
Disassembly and Assembly Supplement
Electrical System and Operators Station
Systems Operation
Engine and Pump Electronic System
Systems Operation, Troubleshooting, Testing
Tool Control System
and Adjusting
Maintenance Index Tab
Operation and Maintenance

Form No.
SENR2300
RENR3631
SENR7733
RENR3632
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

Rev.

08
06

Dlr.
Net
14.26
.30
.60
.30
3.40

SENR3611
RENR3833
SENR2996
RENR3814
RENR3823

.30
26.00
26.00

SENR2874
SEBU7365

.30
16.22

Note:
This manual contains Engine, Electrical and Operators Station and Maintenance Information. For Systems and
Schematic information, see Contents Page RENR7426.

03/11/08

IC

322C L EXCAVATORS
VOLUME II (SYSTEMS, SCHEMATICS)
BGR1-UP, BFK1-UP

RENR7426-01
Contents for
Service Manual RENR3630

Note:
This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine, Electrical & Operators Station,and Maintenance information. The items listed can be ordered separately.
When items are updated or supplements added they will be announced in PREVIEW and should be ordered as they
become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic

Title

Air Conditioning and Heating Systems


for Excavators
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Electrical System
Hydraulic System

Form No.
SENR2300
RENR7158
SENR7733
RENR7426
SENR3130
SENR2872
RENR3763

Rev.

08
06

RENR3641
RENR3836
RENR3837
RENR3843
SENR2902
RENR3842
RENR3839

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
0.00
15.50
63.00
6.50
0.00

Note:
This manual contains Systems Information. For Engine, Electrical, Operators Station and Maintenance
information, see Contents Page RENR3632.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

03/11/08

Air Conditioning and Heating Systems


with R134a Refrigerant
Electrical; Air Conditioning and
Heating
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)

SENR5664
RENR7274
RENR3639

10.00

RENR3829

10.00

IC

13.6
.29
.49
.29
2.86
.29

322C FOREST MACHINE


BPH1-UP, CAM1-UP, CBY1-UP

RENR3622-05
Contents for
Service Manual RENR3620

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126 Engine
Systems Operation, Testing and Adjusting
3114, 3116, 3126 Engines
Systems Operation, Testing and Adjusting
3126 Engine
Supplement
Disassembly and Assembly
3126 Engine
Disassembly and Assembly Supplement
3126 Engine for 322C Excavators
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System; (BPH1-Up)
Schematic
Hydraulic System; (CBY1-Up)
Schematic
Hydraulic System; (CAM1-Up)
Schematic

Form No.
SENR2301
RENR3621
SENR7733
RENR3622
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

Rev.

02
08
12
06
02
03
01

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
9.90
9.90
6.50

SENR3611
RENR3833
SENR2872
RENR3899

15.50
9.90
.30

RENR3623
RENR3624
RENR3625
RENR3628
SENR2996
RENR3814

9.90
26.00
9.90
0.00

SENR2874
SEBU7439
SENR2902
RENR3839
RENR3626
RENR3627
RENR3629

.30
16.22

Note:
The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

02/13/08

Air Conditioning and Heating Service


with R-134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Two Way with One
Pump Flow (Attachment)

SENR5664
RENR3639
RENR3646

.30
0.00

322C FOREST MACHINES


VOLUME I (ENGINE, ELECTRICAL, OPERATORS STATION,
MAINTENANCE)
M2H1-UP, LAR1-UP, C3R1-UP

RENR7192-07
Contents for
Service Manual RENR7190

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems information. The items listed can be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engine
Systems Operation, Testing and Adjusting
3126B Engine
Supplement
3126B Engine
Disassembly and Assembly
3126B Engine
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance
M2H1-1000, LAR1-1000, C3R1-1000
Operation and Maintenance
M2H1001-Up, LAR1001-Up,
C3R1001-Up

Form No.
SENR2300
RENR7191
SENR7733
RENR7192
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
SENR2996
RENR3814
RENR3823
SENR2874
SEBU7439
SEBU7947

Note:
This manual contains Engine, Electrical, and Operators Station and Maintenance information.
For Systems information, see Contents Page RENR7449.

06/08/10

Dlr.
Net
22.00
.33
.66
.33
3.70
.33
7.20
17.10
28.60
10.90
.33
43.70

02

43.70
.33
17.80

322C FOREST MACHINES


VOLUME II (SYSTEMS)
M2H1-UP, LAR1-UP, C3R1-UP

RENR7449-02
Contents for
Service Manual RENR7190

Note:
This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine information. The items listed can be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Air Conditioning and Heating Systems

SENR2300
RENR7448
SENR7733
RENR7449
SENR3130
SENR2872
RENR3899

Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Hydraulic System (M2H)
Hydraulic System (LAR)
Hydraulic System (C3R)
M2H1-1000, C3R1-1000, LAR1-1000
M2H1001-Up, C3R1001-Up,
LAR1001-Up,

Rev.

08
06

RENR3623
RENR5474
RENR7184
RENR3628
SENR2902
RENR7131
RENR7132
RENR7133
RENR7084
RENR7329

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
0.00
15.50
63.00
6.50
0.00
10.00

Note:
This manual contains Systems Information. For Engine, Electrical ,Operators Station and Maintenance
information, see Contents Page RENR7192.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

06/08/10

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; System5: Two
Way, One Pump Flow, Pedal
(Attachment

SENR5664
RENR3639
RENR7140

10.00

IC

13.69
.29
.49
.29
2.86
.29

M322C EXCAVATOR
BDK1-Up

RENR5562-05
Contents for
Service Manual RENR5560

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056 Engine
Systems Operation, Testing and Adjusting
3056 Engine
Trouble Shooting Guide
3056 Engine
Disassembly and Assembly
3056 Engine
Disassembly and Assembly
3056 Engine
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical (BDK2000-2087)
Schematic
Magnetic Controller (12.5kW
Generator)(BDK431-Up)
Schematic
Magnetic Controller (15kW
Generator)(BDK122-Up)
(continued on next page)

Form No.
SENR2301
RENR5561
SENR7733
RENR5562
SENR3130
SENR2870
RENR2401
RENR2416
RENR2417
RENR2400
RENR7010
SENR2871
RENR7011
SENR2872
RENR6965
RENR7017
RENR5564
RENR7014
SENR2996
RENR5558
SENR2874
SEBU7430
SENR2902
RENR7015
RENR6629
KENR6651
RENR9516
RENR9518

Rev.

Dlr.
Net
14.26

M322C EXCAVATOR (CONT.)


BDK1-UP

RENR5562-05
Contents for
Service Manual RENR5560

Note:
The following information is available for insertion into this manual. It is not a standard part of
the manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic

Hydraulic System; Multi-Combined


Auxiliary Valve (Attachment)
Hydraulic System; Hammer
(Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Cab Riser
(Attachment)
Hydraulic System; Steering and
Brakes (Attachment)

RENR6963
RENR6973
RENR6988
RENR6993
RENR7150

M322C+ EXCAVATOR
H2E1-Up, BDK2001-Up

Section

RENR9112-02
Contents for
Service Manual RENR9110
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056E Engine
Systems Operation, Testing and Adjusting
3056E Engine
Disassembly and Assembly
3056E Engine
Disassembly and Assembly Supplement
Troubleshooting Guide
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications
Machine System
Disassembly and Assembly
Machine System
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System (H2E1-Up,
BDK2088-Up)
Schematic
Electrical System (BDK2000-2087)
Schematic
Electrical System Magnetic
Controller

Form No.
SENR2300
RENR9111
SENR7733
RENR9112
SENR3130
SENR2870
RENR2401
RENR2416
RENR2400
RENR9206
RENR2417
SENR2871
RENR8622
SENR2872
RENR9113
RENR9207
RENR9125
RENR9134
SENR2996
RENR5558
SENR2874
SEBU7945
SENR2902
RENR9117

Rev.

Dlr.
Net
15.70
.33
.66
.33
3.70
.33
7.20
10.90
10.90
7.20
28.60
.33
28.60
.33
10.90
43.70
15.50
6.50
.33
28.60
.33
19.60
244.07

KENR6651
RENR9518

Note:
The following information is not available for the initial release of this manual. When the information
becomes available it will be announced in PREVIEW. This information must be ordered seperately when it becomes
available.
Schematic

Hydraulic System

RENR9116

10.00

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Schematic

02/13/08

Hydraulic System: System 14:


Combined Function without Medium
Pressure (Attachment)

RENR9416

M322C MATERIAL HANDLER


BDY1-UP

RENR6632-07
Contents for
Service Manual RENR6630

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056E Engine
Systems Operation, Testing and Adjusting
3056E Engine
Trouble Shooting Guide
3056E Engine
Disassembly and Assembly
3056E Engine
Disassembly and Assembly Supplement
3056E Engine
Power Train Index Tab
Disassembly and Assembly
Power Train (BDY1-2000)
Disassembly and Assembly
Power Train (BDY2001-Up)
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Supplement; Hydraulic System
Systems Operation, Troubleshooting,
Magnetic Controller for Material
Testing and Adjusting
Handlers
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
3056E Engine
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Magnetic Controller (12.5kW
Generator) (BDY374-Up)
Schematic
Magnetic Controller (15kW
Generator) (BDY234-Up)

Form No.

Rev.

SENR2301
RENR6631
SENR7733
RENR6632
SENR3130
SENR2870
RENR2401
RENR2416
RENR2417
RENR2400
RENR7020
SENR2871
RENR7011
RENR9566
SENR2872
RENR6965

02/13/08

Hydraulic System; Cab Riser


(Attachment)

.33
0.00
.33
7.20

RENR7027
RENR5564
RENR7014
RENR6999
RENR8031

9.90
34.10
17.10

SENR2996
RENR5558
SENR2874
SEBU7430
SENR2902
RENR2425
RENR7023
RENR6629
RENR9516

.33
28.60
.33
17.80

RENR9518

NOTE:
The following information is available for insertion into this manual. It is not a standard part of the
manual, but can be ordered separately if needed.
Schematic

Dlr.
Net
15.70
.33
..66
.30
3.70

RENR6993

27.50

M322C+ MATERIAL HANDLER


H2G1-UP, BDY2001-UP

RENR9132-03
Contents for
Service Manual RENR9130

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3056E Engine
Systems Operation, Testing and Adjusting
3056E Engine
Disassembly and Assembly
3056E Engine
Disassembly and Assembly Supplement
Troubleshooting Guide
Power Train Index Tab
Power Train Disassembly and Assembly
Systems Index Tab
Specifications
Machine System
Disassembly and Assembly
Machine System
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (H2G1-Up,
BDY2078-Up)
Schematic
Electrical System (BDY2001-2077)
Schematic
Electrical System Magnetic
Controller

6/9/10

Form No.
SENR2301
RENR9131
SENR7733
RENR9132
SENR3130
SENR2870
RENR2401
RENR2416
RENR2400
RENR9212
RENR2417
SENR2871
RENR9566
SENR2872
RENR9133
RENR9213
RENR9125
RENR9134
SENR2996
RENR5558
SENR2874
SEBU7945
SENR2902
RENR9136
RENR9117
KENR6651
RENR9518

Rev.

Dlr.
Net
15.70
.33
.66
.33
3.70

.33
17.10
.33
10.90
28.60
15.50
34.10
.33
28.60
.33
19.60

228.47

M322D EXCAVATOR
W2S1-UP

RENR9442-07
Contents for
Service Manual RENR9440

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C6.6 Engine
Systems Operation, Testing and Adjusting
C6.6 Engine
Disassembly and Assembly
C6.6 Engine
Disassembly and Assembly
C6.6 Engine Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Disassembly and Assembly
Power Train
Specifications
Machine Systems
Disassembly and Assembly
Machine Systems
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Operation and Maintenance Manual
Supplement
Operation and Maintenance Manual
Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Magnetic Controller Electrical System

11/4/13

Form No.
SENR2301
RENR9441
SENR7733
RENR9442
SENR3130
SENR2870
KENR5290
KENR5291
KENR6081
KENR6038
SENR2872
KENR7890
KENR6040
RENR9443
KENR6039
RENR9465
RENR9504
SENR2996
RENR9448
SENR2874
SEBU8017
SEBU8315
SEBU8384
SENR2902
RENR9476
RENR9477
KENR6292

Dlr.
Net
15.70
.33
.66
.33
3.70

.33
7.20

10.90
28.60
28.60
.33
28.60
.33
19.60
172.67

M322D MATERIAL HANDLER


W2T1-UP

RENR9492-06
Contents for
Service Manual RENR9490

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Engine Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine Systems
Disassembly and Assembly
Machine Systems
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Hydraulic System
Disassembly and Assembly
Power Train
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System
Schematic
Electrical System

7/29/08

Form No.
SENR2301
RENR9491
SENR7733
RENR9492
SENR3130
SENR2870
KENR5290
KENR5291
KENR8106
KENR6038
SENR2872
KENR7890
RENR9493
KENR6041
RENR9465
RENR9504
KENR6042
SENR2996
RENR9448
SENR2874
SEBU8017
SENR2902
RENR9466
RENR9477
RENR9467
KENR5249

Dlr.
Net
15.70
.33
.66
.33
3.70

.33
28.60
.33
19.60
172.67

323D HYDRAULIC EXCAVATORS


VOLUME I (SYSTEMS)
RAC1-UP, WGC1-UP, SED1-UP, YSD1-UP, NDE1-UP, PBE1-UP,
GTF1-UP, ZMF1-UP, CWG1-UP, JLG1-UP, LFL1-UP, BYM1-UP,
NES1-UP, WNE1-UP

Contents for
Service Manual
KENR7800-11 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Systems Operation, Testing & Adjusting
Disassembly & Assembly

09/24/14

Title

Media No.

Machine System
Hydraulic System
Hydraulic System
Excavator Tool Control System
Machine Systems

SENR2301
KENR7801
SENR7733
KENR7800 VOL I
SENR3130
SENR2872
RENR7293
RENR7294
RENR7295
RENR7389
RENR7500

22.00
.33
.66
.33
3.70

323D HYDRAULIC EXCAVATORS


VOLUME II (ENGINE, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
RAC1-UP, WGC1-UP, SED1-UP, YSD1-UP, NDE1-UP, PBE1-UP,
GTF1-UP, ZMF1-UP, CWG1-UP, JLG1-UP, LFL1-UP, BYM1-UP,
NES1-UP, WNE1-UP

Contents for
Service Manual
KENR7800-11 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C4.2 and C6.4 Engines
Systems Operation, Testing & Adjusting
C4.2 and C6.4 Engines
Troubleshooting Guide
C4.2 and C6.4 Engines
Disassembly & Assembly
C6.4 Engines
Disassembly & Assembly Supplement
C6.4 Engine Supplement
Electrical System and Operators Station
Systems Operation
Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing & Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System (With Heavy Lift)
Schematic
Electrical System (NDE, JLG, BYM)
Schematic
Electrical System (RAC, SED)
Schematic
Electrical System
(WGC, YSD, PBE, LFL)
Schematic
Electrical System (WNE, ZMF)
Schematic
Electrical System (CWG, NES)

09/24/14

Media No.
SENR2301
UENR0475
SENR7733
KENR7800 VOL II
SENR3130
SENR2870
KENR6740
KENR6741
KENR5342
KENR8106
RENR8623
SENR2996
RENR8068
RENR9848
SENR2874
SEBU8295
SENR2902
RENR9896
KENR7806
KENR6125
KENR8266
KENR7940
KENR7973

22.00
.33
.66
.33
3.70
.33

323D HYDRAULIC EXCAVATORS


VOLUME II
RAC1-UP, WGC1-UP, SED1-UP, YSD1-UP, NDE1-UP, PBE1-UP,
GTF1-UP, ZMF1-UP, CWG1-UP, JLG1-UP, LFL1-UP, BYM1-UP,
NES1-UP, WNE1-UP
Note:

Contents for
Service Manual
KENR7800-11 VOL II

This information is not a standard part of the manual but can be ordered separately, if needed:

Specifications, Systems Operation, Testing


and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Systems Operation

Specifications, Systems Operation, Testing


& Adjusting
Operation & Maintenance

Operation & Maintenance


Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

09/24/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Air Conditioning Electrical System
Heating Electrical System
Electrical System (Attachment)
CD700 AccuGrade
Electrical System (Attachment)
CD700 AccuGrade (ROPS)
AccuGrade GPS CD700
v10.7 For Medium and Large
Excavators
AccuGrade GPS/Single UTS/Site
and Laser Reference v11 for
Excavators
AccuGrade GPS CD700
v10.7 For Medium and Large
Excavators
AccuGrade GPS CD700
For Medium and Large Excavators
Electrical System: (Attachment)
CD700 AccuGrade
Hydraulic System: (Attachment)
System 1: 1-Pump, 1-Way
Hydraulic System: (Attachment)
System 2: Combined Function
Hydraulic System: (Attachment)
System 3 Prime: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 11: Combined Function
Hydraulic System: (Attachment)
System 16: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 17: Combined Function
Hydraulic System: (Attachment)
System 17: Combined Function
Hydraulic System: (Attachment)
System 17: Combined Function with
VA Boom
(Continued)

SENR5664
RENR7298
RENR7299
RENR9427
KENR8645
KENR9619
RENR9533

KENR8977

SEBU8292

SEBU8280
KENR8645
RENR7149
RENR7404
RENR7157
RENR7439
RENR9998
KENR7804
KENR6119
RENR7244

323D HYDRAULIC EXCAVATORS (CONT.)


VOLUME II
RAC1-UP, WGC1-UP, SED1-UP, YSD1-UP, NDE1-UP, PBE1-UP,
GTF1-UP, ZMF1-UP, CWG1-UP, JLG1-UP, LFL1-UP, BYM1-UP,
NES1-UP, WNE1-UP

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Specifications, Systems Operation, Testing
& Adjusting
Special Instruction
Special Instruction
Special Instruction
Systems Operation
Systems Operation

09/24/14

Contents for
Service Manual
KENR7800-11 VOL II

Hydraulic System: (Attachment)


System 17: Combined Function
with Medium Pressure
Hydraulic System: (Attachment)
Medium Pressure
Hydraulic System: (Attachment)
Medium Pressure
Hydraulic System: (Attachment)
Double Medium Pressure Circuit
Hydraulic System: (Attachment)
One Way Flow With Return Filter
Hydraulic System: (Attachment)
Stick Lowering Control Valve
Hydraulic System: (Attachment)
Boom Float
Hydraulic System: (Attachment)
Universal Quick Coupler
Hydraulic System: (Attachment)
Quick Coupler
Hydraulic System: (Attachment)
Fine Filtration
Hydraulic System: (Attachment)
Return Filter for One Way Flow
Hydraulic System; (Attachment)
Variable Angle Boom
Product Link 121/321

RENR9972

Product Link PL121SR


Product Link Installation Guide
AccuGrade Laser Installation for
Excavators
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

REHS2348
REHS2365
REHS2984

KENR6791
KENR7896
KENR7897
RENR7073
KENR6120
KENR6121
KENR6122
KENR6099
KENR6123
RENR9108
KENR5529
RENR7911

KENR6304
KENR6303

323D EXCAVATOR
VOLUME I (ENGINE, SYSTEMS)
SDC1-Up, CYD1-Up, PBM1-Up, DKW1-Up

RENR9892-07
Contents for
Service Manual RENR9890

Note:
This form lists the Service Manual modules available for for Volume I of this product (Engine, Systems).
For Electrical System & Operators Station, Maintenance & Schematics info, please see Volume II (KENR7728).
These items listed can also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

05/07/14

Title

Media No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

SENR2301
RENR9891
SENR7733
RENR9892
SENR3130
SENR2870
SENR5545
SENR5546
SENR5553
RENR9209
SENR2872
RENR7293
RENR7294
RENR7295
RENR7389
RENR7500

IC
22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60
10.90
.33
10.90
28.60
10.90
43.70

13.69
.29
.48
.29
2.86
.29

133.3
.29

5.43
12.90
8.30

323D EXCAVATOR
VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
SDC1-Up, CYD1-Up, PBM1-Up, DKW1-Up

KENR7728
Contents for
Service Manual RENR9890

Note:
This form lists the Service Manual modules available for for Volume II of this product (Electrical System &
Operators Station, Maintenance & Schematics). For Engine and Systems info, please see Volume I (RENR9892).
These items listed can also be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System and Operators Station
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System (With Heavy Lift)
(Continued)

05/07/14

Media No.

IC

SENR2300
KENR7727
SENR7733
KENR7728
SENR3130
SENR2996
RENR8068
RENR9848

22.00
.33
.66
.33
3.70
.33

SENR2874
SEBU8155
SENR2902
RENR9897
RENR9896

.30

13.69
.29
.48
.29
2.86
.29

.29

323D EXCAVATORS (CONT.)


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
SDC1-Up, CYD1-Up, PBM1-Up, DKW1-Up

RENR9892-07
Contents for
Service Manual RENR9890

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
System Operation
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Schematic
Schematic
Schematic

Schematic
Schematic

Schematic
Schematic
Schematic
Schematic

05/07/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating For Excavators
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS CD700 for Medium
and Large Excavators
AccuGrade Laser Installation for
Excavators
Electrical System; (Attachment)
AccuGrade
Product Link PL121 / 321
Product Link PL121SR
Product Link Installation Guide
Hydraulic System; System 16
One Way, Two Pump Flow
Hydraulic System; System 17
Combined Function
Hydraulic System; System 17
Combined Function (With Medium
Pressure)
Hydraulic System; System 17
Combined Function (With VA Boom)
Hydraulic System; (Attachment)
Stick Lowering Control Valve (With
Boom Float)
Hydraulic System; (Attachment)
Boom Float
Hydraulic System; (Attachment)
Universal Quick Coupler
Hydraulic System; (Attachment)
Fine Filtration
Electrical System; (Supplement)
Demolition Cab

SENR5664
RENR7298
RENR7258
RENR9533
SEBU8292
SEBU8280
REHS2427
KENR8645
RENR7911
REHS2348
REHS2365
RENR9998
KENR6119
RENR9972

RENR7244
KENR6120

KENR6121
KENR6122
KENR6123
KENR6290

320D and 323D EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
JZA1-Up, MZD1-Up, KZF1-Up, NZF1-Up
Note:

Contents for
Service Manual
UENR1560-02

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Electrical System and Operators Station
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System

09/15/14

Media No.

IC

SENR2300
UENR1561
SENR7733
UENR1560 VOL I
SENR3130
SENR2870
KENR5290
KENR5291
KENR5429
KENR6081
UENR0138
SENR2996
RENR8068
RENR9848

13.69
.29
.48
.29
2.86

SENR2874
SEBU8754
SENR2902
UENR2473
UENR2474

.29

133.38

320D and 323D EXCAVATORS


VOLUME II (SYSTEMS)
JZA1-Up, MZD1-Up, KZF1-Up, NZF1-Up
Note:

Contents for
Service Manual
UENR1560-02

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Media No.
SENR2301
UENR2908
SENR7733
UENR1560 VOL II
SENR3130
SENR2872
RENR7293
RENR7294
RENR7295
RENR7389
UENR0139

IC
13.69
.29
.48
.29
2.86
.29

.29

Note:
The following information is available for this service manual. This information is not a standard part of the
manual but can be ordered separately, if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

09/15/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating For Excavators
Hydraulic System; System 2 with
Hammer Return Filter
Hydraulic System; System 3 with
Hammer Return Filter

SENR5664
RENR7298
RENR7299
UENR2475
UENR2476

323D 2 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
KCE1-UP, JEG1-UP, PJP1-UP

Contents for
Service Manual
UENR1570-01 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Systems Operation, Testing and Adjusting
Electronic Control Systems
Maintenance Index Tab
Operation and Maintenance
323D2 Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

08/25/14

Media No.
SENR2301
UENR1570LBL VOL I
SENR7733
UENR1570 VOL I
SENR3130
SENR2870
UENR3386
UENR3387
UENR4465
UENR0633
UENR3337
SENR2996
KENR9509
UENR3858
UENR3868
SENR2874
SEBU8798
SENR2902
UENR3910
UENR3911

323D 2 EXCAVATOR
VOLUME II (SYSTEMS)
KCE1-UP, JEG1-UP, PJP1-UP

Contents for
Service Manual
UENR1570-01 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Media No.
SENR2301
UENR1570LBL VOL II
SENR7733
UENR1570 VOL II
SENR3130
SENR2872
RENR7293
UENR2964
UENR2948
RENR7389
UENR3338

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

08/25/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating For Excavators

SENR5664
RENR7298
RENR7299

324D, 324D LN EXCAVATORS


LAB1-UP, EJC1-UP, T2D1-UP, TRH1-UP, BTK1-UP, SYM1-UP

RENR9902-04
Contents for
Service Manual RENR9900

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Disassembly and Assembly

Form No.

IC

SENR2301
RENR9901
SENR7733
RENR9902
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR8645
SENR2872
RENR9903
RENR9904
RENR9905
RENR7389

22.00
.33
.66
.33
3.70
.33
7.20
10.90
10.90
28.60
10.90
.33
10.90
28.60
10.90
43.70

Air Conditioning and Heating

SENR5664

17.10

Machine Systems

RENR8646

C-7 Engine
Engine
Machine System
Hydraulic System
Hydraulic System
Tool Control System

13.69
.29
.48
.29
2.86
.29

133.3

133.3
.29

5.43
12.90
8.30

Electrical System and Operators Station


Systems Operation, Testing and Adjusting
Engine and Pump Electronic Control
Systems Operation
Machine Monitoring System

SENR2996
RENR9848
RENR8068

.33

.29

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU8041
SENR2902
RENR9906
RENR7243

.30
19.60
208.68

.29

Schematic

Hydraulic System
Electrical System
(EJC, T2D, LAB, SYM)
Electrical System (TRH, BTK)
(continued on next page)

03/08/10

KENR9649

15.57

324D, 324D LN EXCAVATORS (CONT.)


LAB1-UP, EJC1-UP, T2D1-UP, TRH1-UP, BTK1-UP, SYM1-UP

RENR9902-04
Contents for
Service Manual RENR9900

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation
Systems Operation, Troubleshooting,
Testing and Adjusting
Operation and Maintenance Manual
Operation and Maintenance Manual
Operation and Maintenance Manual
Schematic
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Schematic
Schematic

Schematic
Schematic

Schematic
Schematic
Schematic

Schematic

Schematic
Systems Operation
Systems Operation

03/08/10

Air Conditioning and Heating

SENR5664

Air Conditioning and Heating

RENR7298

Air Conditioning Electrical System


Accugrade GPS CD700 V10.01 for
Medium and Large Excavators
AccuGrade GPS / Single UTS / Site
and Laser Reference v11 for
Excavators
Accugrade GPS CD700 V10.7 for
Medium and Large Excavators
Accugrade GPS CD700 for Medium
and Large Excavators
Accugrade GPS CD700
Electrical System (Attachment)
AccuGrade (EJC, SYM)
Electrical System; (Attachment)
CD700 AccuGrade (BTK)
Product Link PL121 / 321

RENR7258
RENR9533

Supplement for Machines equipped


with Demolition Cab (EJC, SYM)
Hydraulic System; System 16: One
Way/One Pump Flow Pedal
(Attachment)
Hydraulic System; System 17:
Combined Function (Attachment)
Hydraulic System; System 17:
Combined Function with Medium
Pressure (Attachment)
Hydraulic System; Fine Filtration
(Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; (Attachment)
System 18: Combined Function
(TRH, BTK)
Hydraulic System; (Attachment)
Stick Lowering Control Valve with
Heavy Lift (TRH, BTK)
Hydraulic System; (Attachment)
SmartBoom (TRH, BTK)
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

KENR8977

SEBU8292
SEBU8280
SEBU8501
KENR8645
KENR9619
RENR7911
KENR6290
RENR9418

RENR9419
RENR7239

RENR9428
KENR6122
KENR9658

KENR9659

KENR9629
KENR6304
KENR6303

324D L EXCAVATOR
JJG1-Up

RENR9912-04
Contents for
Service Manual RENR9910

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly

Title

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement for 324D and
325D Excavators
Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Electrical System and Operators Station


Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System (With Heavy Lift)

Form No.
SENR2301
RENR9911
SENR7733
RENR9912
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR8645

22.00
.33
.66
.33
3.70
.33
7.20
10.90
10.90
28.60
10.90

13.69
.29
.48
.29
2.86

SENR2872
RENR9913
RENR7254
RENR7255
RENR7389

.33
10.90
28.60
10.90
43.70

.29

.33

.29

.30
19.60
208.68

.29

Systems Operation
Operation & Maintenance

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Electrical System: Air Conditioning
and Heating For Excavators
AccuGrade GPS CD700
AccuGrade GPS CD700
(continued)

11/18/08

.29

133.3

133.3

5.43
12.90
8.30

RENR8646
SENR2996
RENR8068
RENR9848
SENR2874
SEBU8042
SENR2902
RENR7433
RENR9916

Note:
The following information is available for this service manual. This information is not a
standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

IC

SENR5664
RENR7298
RENR7258
RENR9533
SEBU8292

15.57

324D EXCAVATOR (CONTINUED)


JJG1-Up

RENR9912-04
Contents for
Service Manual RENR9910

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Testing and Adjusting

Schematic
Schematic
Schematic

Schematic

Schematic
Schematic

11/18/08

AccuGrade GPS CD700


For Medium and Large Excavators
AccuGrade Laser Installation for
Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121 / 321
Product Link PL121SR
Product Link Installation Guide
Hydraulic System: Supplemental
Information for Long Reach Front
Hydraulic System: (Attachment)
Long Reach Front
Hydraulic System: (Attachment)
System 3: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 5: 1-Pump, 2-Way
Hydraulic System: (Attachment)
System 14: Combined Function
(Without Medium Pressure)
Hydraulic System: (Attachment)
System 14: Combined Function
(With Medium Pressure)
Hydraulic System: (Attachment)
Boom Lowering Control Valve
Hydraulic System: (Attachment)
Universal Quick Coupler

SEBU8280
REHS2427
KENR8645
RENR7911
REHS2348
REHS2365
KENR6159
KENR6158
RENR9414
RENR9415
RENR9416

RENR9417

RENR9888
KENR6122

17.10

324D AND 326D EXCAVATORS


VOLUME I (ENGINE, SYSTEMS)
MND1-UP, GPK1-UP, PJM1-UP, TSN1-UP, DFP1-UP, JZR1-UP,
JAT1-UP, PYT1-UP, CJX1-UP

Contents for
Service Manual
RENR7250-09 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly

Title

Media No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System

SENR2301
RENR7251
SENR7733
RENR7250 VOL I
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR8645
SENR2872
RENR7253
RENR7254
RENR7255
RENR7389

Machine Systems

RENR8646

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement

IC
22.00
.33
.66
.33
3.70
.33
7.20
10.90
10.90
28.60
28.60
.33
10.90
28.60
10.90

13.69
.29
.48
.29
2.86
.29

133.3

.29

5.43
12.90
8.30

324D AND 326D EXCAVATORS


VOLUME II (ELECTRICAL SYSTEM AND OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
MND1-UP, GPK1-UP, PJM1-UP, TSN1-UP, DFP1-UP, JZR1-UP,
JAT1-UP, PYT1-UP, CJX1-UP

Contents for
Service Manual
RENR7250-09 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Electrical System
(TSN, DFP, JZR, CJX)
Schematic
Electrical System (MND, JAT, PYT)
Schematic
Electrical System (PJM)
Schematic
Hydraulic System (With Heavy Lift)
Schematic
Hydraulic System (Without Heavy Lift)

Media No.
SENR2300
KENR9667
SENR7733
RENR7250 VOL II
SENR3130
SENR2996
RENR8068

IC
22.00
.33
.66
.33
3.70
.33

13.69
.29
.48
.29
2.86

.30
19.60

.29

RENR9848
SENR2874
SEBU7930
SENR2902
RENR7387
KENR9649
UENR3198
RENR9129
RENR7256

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Systems Operation
Systems Operation, Troubleshooting,
Testing and Adjusting
Operation and Maintenance Manual
Operation and Maintenance Manual

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Electrical System: Air Conditioning
and Heating For Excavators
Heating Electrical System
Accugrade GPS CD700 V10.01 for
Medium and Large Excavators
AccuGrade GPS / Single UTS / Site
and Laser Reference v11
Accugrade GPS CD700 V10.7 for
Medium and Large Excavators
Accugrade GPS CD700 for Medium
and Large Excavators
(continued)

.29

SENR5664
RENR7298
RENR7258
RENR9427
RENR9533
KENR8977
SEBU8292
SEBU8280

15.57

324D AND 326D EXCAVATORS (CONT.)


VOLUME II (ELECTRICAL SYSTEM AND OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
MND1-UP, GPK1-UP, PJM1-UP, TSN1-UP, DFP1-UP, JZR1-UP,
JAT1-UP, PYT1-UP, CJX1-UP

Contents for
Service Manual
RENR7250-09 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.

Operation and Maintenance Manual


Schematic
Schematic

Special Instruction
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Testing and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Accugrade GPS CD700


Electrical System (Attachment)
AccuGrade (DFP, CJX)
Electrical System; (Attachment)
CD700 AccuGrade
(MND, JAT, PYT)
AccuGrade Laser Installation for
Excavators
Product Link PL121 / 321
Product Link PL121SR
Product Link Installation Guide
Hydraulic System: Supplemental
Information for Long Reach Front
Hydraulic System: (Attachment)
Long Reach Front
Hydraulic System: (Attachment)
System 1: 1-Pump, 1-Way
Hydraulic System: (Attachment)
System 2: Combined Function
Hydraulic System: (Attachment)
System 3 Prime: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 11: Combined Function
Hydraulic System; (Attachment)
System 14: Combined W/Med. Press.
Hydraulic System; (Attachment)
System 3: One-Way / Two Pump
Hydraulic System; (Attachment)
System 5: Two-Way / One Pump
Hydraulic System; (Attachment)
System 14: Combined Function
Hydraulic System: (Attachment)
Boom Lowering Control Valve
Hydraulic System: (Attachment)
Stick Lowering Control Valve
Hydraulic System: (Attachment)
Return Filter for One Way Flow
Hydraulic System: (Attachment)
Quick Coupler
(continued)

SEBU8501
KENR8645
KENR9619

REHS2427
RENR7911
REHS2348
REHS2365
KENR6159
KENR6158
RENR7257
RENR7286
RENR7288
RENR7308
RENR9511
RENR9414
RENR9415
RENR9416
RENR7311
RENR9128
RENR9137
KENR6122

324D AND 326D EXCAVATORS (CONT.)


VOLUME II (ELECTRICAL SYSTEM AND OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
MND1-UP, GPK1-UP, PJM1-UP, TSN1-UP, DFP1-UP, JZR1-UP,
JAT1-UP, PYT1-UP, CJX1-UP

Contents for
Service Manual
RENR7250-09 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Schematic
Schematic
Systems Operation
Systems Operation

Hydraulic System; (Attachment)


Univ. Quick Coupler
Hydraulic System; (Attachment)
SmartBoom (PYT)
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

KENR8985
KENR9629
KENR6304
KENR6303

326D2 EXCAVATOR
REC1-UP, JFL1-UP, MGW1-UP, NBX1-UP, KGY1-UP

Contents for
Service Manual
KENR9970-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Systems Operation, Testing and Adjusting
Electronic Control Systems
Maintenance Index Tab
Operation and Maintenance
326D2 Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

(continued)

02/25/15

Media No.
SENR2301
KENR9970LBL
SENR7733
KENR9970
SENR3130
SENR2870
UENR3386
UENR3387
UENR4492
UENR0633
UENR6133
SENR2872
KENR9973
KENR9974
KENR9975
KENR9976
UENR6134
SENR2996
KENR9509
UENR4717
UENR3868
SENR2874
SEBU9199
SENR2902
UENR5457
UENR5459

326D2 EXCAVATOR (CONT.)


REC1-UP, JFL1-UP, MGW1-UP, NBX1-UP, KGY1-UP

Contents for
Service Manual
KENR9970-01

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.

Section
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Title
Air Conditioning and Heating (R134-A
Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating For Excavators

Media No.
UENR4125

Schematic

Hydraulic System (Attachment)


Combined Function Hydraulic
Control
Hydraulic System (Attachment)
One-Way / One or Two Pump Hydraulic Control
Hydraulic System (Attachment)
Combined Function - (Direct Return)
(Medium Pressure)
Hydraulic System (Attachment)
Hammer Return Filter
Hydraulic System (Attachment)
Combined Function - Stick Lowering
Control Valve
Hydraulic System (Attachment)
Quick Coupler

UENR5888

Schematic

Schematic

Schematic
Schematic

Schematic

02/25/15

UENR2888
RENR7299

UENR5889

UENR5891

UENR5892
UENR5895

UENR5901

326F EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
WGL1-UP

Contents for
Service Manual
UENR2975-02 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Maintenance Index Tab
Operation and Maintenance
326F Excavator
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

04/08/15

Media No.
SENR2301
UENR2975LBL VOL I
SENR7733
UENR2975 VOL I
SENR3130
SENR2870
UENR4466
UENR4467
UENR4507
UENR4468
UENR3309
SENR2996
UENR3619
UENR3904
SENR2874
SEBU8091
SENR2902
UENR3967
UENR3969

326F EXCAVATOR
VOLUME II (SYSTEMS)
WGL1-UP

Contents for
Service Manual
UENR2975-02 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Media No.
SENR2301
UENR2975LBL VOL II
SENR7733
UENR2975 VOL II
SENR3130
SENR2872
UENR2978
UENR2979
UENR2965
KENR9698
UENR3313

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Section
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

04/08/15

Title
Air Conditioning and Heating (R134-A
Refrigerant)
Air Conditioning and Heating for
Excavators
Hydraulic System (Attachment)
One-Way / One or two Pump Hydraulic Control (Hammer)
Hydraulic System (Attachment)
Combined Function - Hydraulic
Control (Hammer)
Hydraulic System (Attachment)
Combined Function-Medium Pressure
- Hydraulic Control (Hammer)
Hydraulic System (Attachment)
Combined Function - Pattern Change
(4 Way)
Hydraulic System (Attachment)
Combined Function - Pattern Change
(2 Way)
Hydraulic System (Attachment)
Combined Function - Universal Quick
Coupler

Media No.
UENR4125
KENR7970
UENR3970

UENR3971

UENR3972

UENR3973

UENR3974

UENR3975

326F EXCAVATOR
VOLUME II (SYSTEMS)
WGL1-UP

Contents for
Service Manual
UENR2975-02 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Schematic
Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

Schematic
Schematic

04/08/15

Title
Hydraulic System (Attachment)
Combined Function - Smart Boom
Hydraulic System (Attachment)
Smart Boom for Combined Function Electric Control
Hydraulic System (Attachment)
Smart Boom for Combined Function One-Way / One or Two Pump Electric Control
Hydraulic System (Attachment)
Combined Function - One Way / One
or Two Pump - Electric Control
Hydraulic System (Attachment)
Combined Function - Medium
Pressure - Electric Control
Hydraulic System (Attachment)
Combined Function - Electric Control
Hydraulic System (Attachment)
Combined Function - Variable Adjust
Boom
Hydraulic System (Attachment)
Stick Lowering Control Valve
Hydraulic System (Attachment)
Boom Lowering Control Valve

Media No.
UENR3976
UENR3977

UENR3978

UENR3979

UENR3980

UENR3981
UENR3982

UENR3983
UENR3984

324D FOREST MACHINES


JKR1-UP, JLS1-UP

KENR5246-05
Contents for
Service Manual RENR7373

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

Title

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement for 324D and
325D Forest Machines

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System (JKR)
Schematic
Hydraulic System (JLS)

(continued)

08/13/08

Form No.

IC

13.69
.29
.48
.29
2.86

SENR2301
KENR5247
SENR7733
KENR5246
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
KENR5985

22.00
.33
.66
.33
3.70
.33
7.20
10.90

SENR2872
RENR9913
RENR9609
RENR9619
KENR5986
SENR2996
RENR8068

.33
10.90
28.60
10.90
28.60
.33

.29

.30
19.60
208.68

.29

.29

28.60
28.60

5.43
12.90
8.30
.29

RENR9848
SENR2874
SEBU8049
SENR2902
RENR9649
RENR9629
RENR9639

15.57

324D FOREST MACHINES (CONTINUED)


JKR1-UP, JLS1-UP

KENR5246-05
Contents for
Service Manual RENR7373

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Systems Operation

Operation & Maintenance

Operation & Maintenance

08/13/08

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Hydraulic System: (Attachment)
Harvester Configuration
Hydraulic System: (Attachment)
Boom Lowering Control Valve
Accugrade GPS CD700
v10.7 For Medium and Large
Excavators
Accugrade GPS CD700
v10.7 For Medium and Large
Excavators
Accugrade GPS CD700
For Medium and Large Excavators

SENR5664

17.10

RENR7298

17.10

RENR7245
RENR9888
RENR9533

SEBU8292

SEBU8280

325, 325 L, 325 LN EXCAVATORS


7TG1-UP, 8JG1-UP, 9SG1-UP, 7CJ1-UP, 7LJ1-UP, 2JK1-UP, 2SK1-UP,
5WK1-UP, 6KK1-UP, 8NK1-UP, 8YK1-UP, 9ZK1-UP, 2SL1-UP, 3LL1UP, 8NL1-UP, 9KL1-UP, 6RM1-UP, 7LM1-UP

SENR5402-18

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Supplement
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications Systems Operation, Testing
and Adjusting
Specifications Systems Operation, Testing
and Adjusting
Specifications
Systems Operations, Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Supplement

3114/3116/3126 Engines
3114/3116/3126 Engines
3116 Engine
3114/3116/3126 Engines
3116 Engine

Air Conditioning and Heating Systems


with R-12 Refrigerant
Air Conditioning and Heating Systems
with R-134a Refrigerant
Attachments
Attachments
Hydraulic System
Hydraulic System
Hydraulic and Electronic Systems
Hydraulic System; Long Reach Front
Boom (Attachment)
Disassembly and Assembly
Machine Systems
Disassembly and Assembly Supplement
Main Control Valve
Electrical System and Operators Index Tab
Systems Operation
Maintenance Index Tab
Operation and Maintenance

Operation and Maintenance


Operation and Maintenance Supplement
Operation and Maintenance Supplement
Operation and Maintenance Supplement
Operation and Maintenance Supplement

(7TG1-Up, 8JG1-Up, 9SG1-Up,


7CJ1-Up, 7LJ1-Up, 2JK1-Up, 2SK1Up, 5WK1-Up, 6KK1-Up, 8NK1-Up,
8YK1-Up, 8NL1-Up, 9KL1-Up, 6RM1Up)
(9ZK1-142, 2SL1-527, 3LL1-677)
Lift Capacities (9ZK143-Up, 2SL528Up, 3LL678-Up)
Long Reach Front (7CJ1-Up)
Long Reach Front (9KL296-Up)
Telescopic Stick (8NL1-Up, 9KL1295)

(continued on next page)

02/13/08

Contents for
Service Manual SENR5400

SENR2301
SENR5401
SENR7733
SENR5402
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR5523
SENR2872
SENR6078
RENR1039
SENR5411
SENR5412
SENR5403
SENR5405
SENR5406
SENR6039

Rev.

01

Dlr.
Net
14.20
.30
.60
.30
3.40
.30
9.90
9.90
6.50
15.50
6.50
.30
6.50

01

3.40

04
08
16
06
08
05
01
06

6.50
6.50
02
01
01

SENR5408
SENR5462
SENR2996
SENR5404
SENR2874
SEBU6419

.30
6.50
02

.30
16.22

SEBU6680
SEBU6829

02

16.22
10.81

XEBU2083
XEBU2275
XEBU2333

02

2.36
2.36
2.36

325, 325 L, 325 LN EXCAVATORS (CONT)


7TG1-UP, 8JG1-UP, 9SG1-UP, 7CJ1-UP, 7LJ1-UP, 2JK1-UP, 2SK1-UP,
5WK1-UP, 6KK1-UP, 8NK1-UP, 8YK1-UP, 9ZK1-UP, 2SL1-UP, 3LL1UP, 8NL1-UP, 9KL1-UP, 6RM1-UP, 7LM1-UP

SENR5402-18

Section

Form No.

Schematic Index Tab


Schematic
Schematic
Schematic

Schematic

Title

Hydraulic System
(5WK1-Up, 8NL1-Up, 9Kl1-Up,
6RM1-Up, 7LM1-Up)
7TG1-Up, 8JG1-Up, 9SG1-UP, 7CJ1Up, 7LJ1-UP, 2JK1-UP, 2SK1-Up,
8NK1-Up, 9ZK1-142, 2SL1-527,
3LL1-677
(9ZK143-Up, 2SL528-Up, 3LL678-Up)

Contents for
Service Manual SENR5400

Rev.

SENR2902
SENR5407
SENR6239
SENR5409

SENR6213

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers (RENR3125)
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Magnetic Controller for Material
Handlers

SENR5664

Hydraulic System; Two Pump Flow


(Attachment)
Hydraulic System; Single Action, One
Pump (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment)
Hydraulic System; Common Piping,
Two Pumps (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Fine Swing
(Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)

SENR5413

RENR3825

SENR5419
SENR5436
SENR5444
SENR5445
SENR5468
SENR5469

Dlr.
Net

325 L, 325FB, 325 LL FOREST MACHINES


8NK1-Up

SENR5487-02

Section

Form No.

Title

Contents for
Combined Manual SENR5485

Binder

SENR2300

Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Supplement
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications Systems Operation, Testing
and Adjusting
Specifications
Systems Operations, Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Supplement
Schematic
Schematic

SENR5486
SENR7733
SENR5487
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR5523
SENR2872
SENR6078

3114/3116/3126 Engines
3114/3116/3126 Engines
3116 Engine
3114/3116/3126 Engines
3116 Engine

Air conditioning and Heating Systems


with R-12 Refrigerant
Attachments
Attachments
Hydraulic System
Hydraulic System
Hydraulic and Electronic Systems
Hydraulic System; Auxiliary
Hydraulic System
Hydraulic System; Two Pump Flow
(Attachment)
Schematic
Hydraulic System; Single Action, One
Pump (Attachment)
Schematic
Hydraulic System; Double Action,
One Pump (Attachment)
Schematic
Hydraulic System; Common Piping,
Two Pumps (Attachment)
Schematic
Hydraulic System; Boom Lowering
Check (Attachment)
Schematic
Hydraulic System; Fine Swing
(Attachment)
Schematic
Hydraulic System; Two Speed
Hammer (Attachment)
Disassembly and Assembly
Machine Systems
Disassembly and Assembly Supplement
Main Control Valve
Electrical System and Operators Index Tab
Systems Operation
Schematic
Electrical
Schematic Supplement
Electrical
Maintenance Index Tab
Operation & Maintenance

SENR5411
SENR5412
SENR5403
SENR5405
SENR5406
SENR5488
SENR5489
SENR5413

Rev.

08
02
06
08
05
01
06

01

02
01
01
02
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66
8.65
5.66
.30
5.66
5.66
5.66
5.66
13.44
22.60
5.66
2.98
5.66

SENR5419

5.66

SENR5436

5.66

SENR5444

5.66

SENR5445

8.65

SENR5468

5.66

SENR5469

5.45

SENR5408
SENR5462
SENR2996
SENR5404
SENR5409
SENR5479
SENR2874
SEBU6648

01
01

22.60
2.98
.30
5.66
20.18
2.98
.30
16.22

Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-13a Refrigerant, is an addition to
this manual. This form is not a standard part of the manual.

02/13/08

.29

15.57

325B L EXCAVATORS, FOREST MACHINES AND MATERIAL


HANDLERS

Contents for
Service Manual

2JR1-UP

SENR8955-15

Note:
This form lists the Service Manual modules available for this product. These items listed can also be ordered
separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operation, Testing and Adjusting
3114/3116/3126 Engine
Systems Operation, Testing and Adjusting
3114/3116/3126 Engine
Supplement
Disassembly and Assembly
3114/3116/3126 Engine
Disassembly and Assembly Supplement
3114/3116/3126 Engine
Electrical System & Operators Station Index Tab
Systems Operation
Electronic Control System
Systems Operation
Starting and Charging Systems
Maintenance Index Tab
Operation & Maintenance
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
(2JR1-1740, 1742)
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
(2JR1-1741, 1743-Up)
Supplement
Air Conditioning and Heating Systems
Specifications
Attachments
Specifications
Hydraulic Systems
Systems Operation
Hydraulic Systems
Systems Operation, Testing and Adjusting
Hydraulic Systems; Forest Machine
Testing and Adjusting
Hydraulic Systems
Disassembly and Assembly
Standard Machine Systems
Disassembly and Assembly
Forest Machine
Disassembly and Assembly
Material Handler
Schematic Index Tab
Schematic
Electrical System, Standard
Schematic
Electrical System, Forest Machine
Schematic
Electrical System, Material Handler
Schematic Supplement
Electrical System
Schematic
Hydraulic System; Standard
Schematic
Hydraulic System; Forest Machine,
Heel Boom

10/01/15

Media No.
SENR2300
SENR8946
SENR7733
SENR8955
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR8958
SENR2996
RENR1998
SENR9292
SENR2874
SEBU6939
SENR2872
RENR1040
RENR1976
SENR6078
SENR9285
SENR8959
SENR8960
SENR9320
RENR3601
SENR8963
SENR9324
RENR1061
SENR2902
SENR8964
SENR9323
RENR1063
SENR9215
SENR8962
SENR1686

Rev
01
08
10
06
06
05
01
06

02
02
0

16
.30
.51
.30
2.98
.30
8.65
8.65
5.66
8.65
5.66
.30
22
2.98
.30
1
.30
8.40

.30

6.9

8.40

8.0

5.50
13.05
13.05
5.50
5.50
5.50
21.9
13.05
8.40
199.4

3.7
1.5
.55
3.7
3.7
3.7
55
11
6.9

325B L EXCAVATORS, FOREST MACHINES AND MATERIAL


HANDLERS

Contents for
Service Manual

2JR1-UP

SENR8955-15

Note:
This form lists the Service Manual modules available for this product. These items listed can also be ordered
separately.
Section

Title

Media No.

Schematic

Hydraulic System; Forest Machine,


Butt-N-Top
Hydraulic System; Material Handler

RENR1029

Schematic

RENR1038

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Service Manual
Service Manual

10/01/15

Air Conditioning and Heating Systems with


R-134a Refrigerant
Hydraulic System; Third Pedal, Straight
Travel (Attachment)
Hydraulic System; Boom Lowering Check
(Attachment)
Hydraulic System; Combined Two Pump
Flow (Attachment)
Hydraulic System; Single Action, Two Pump
Flow (Attachment)
Electrical System; Solid State Magnetic
Controller for Material Handlers
Hydraulic System; Combined Flow Control
with Two Pump Circuit (Attachment)
Auxiliary Hydraulic Controller

SENR5664
SENR1608
SENR1609
SENR1610
SENR1611
RENR3125
RENR1065
RENR1020

325B, 325B L EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
7EN1-UP, 8GM1-UP, 8PR1-UP, 8RR1-UP, 1GS1-UP, 1HS1-UP,
5LW1-UP, ABD1-UP

SENR1622-08
Contents for
Service Manual SENR1620

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engine
Systems Operation, Testing and Adjusting
3114/3116/3126 Engine
Systems Operation, Testing and Adjusting
3114/3116/3126 Engine
Supplement
Disassembly and Assembly
3114/3116/3126 Engine
Disassembly and Assembly Supplement
3116 Engine
Electrical System & Operators Station Index Tab
Service Manual
Electronic Control System
Systems Operation
Starting and Charging Systems
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Long Reach Front (8RR1-Up)

Form No.

Rev.

SENR2910
SENR1621
SENR7733
SENR1622
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR8958
SENR2996
RENR1998
SENR9292
SENR2874
SEBU6940
XEBU2420

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR3733.

Dlr.
Net
13.85

325B, 325B L EXCAVATORS


VOLUME II (SYSTEMS & SCHEMATICS)
7EN1-UP, 8GM1-UP, 8PR1-UP, 8RR1-UP, 1GS1-UP, 1HS1-UP,
5LW1-UP, ABD1-UP

RENR3733-02
Contents for
Service Manual SENR1620

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic

Title

Air Conditioning and Heating Systems


(8PR1-Up, 8RR1-Up, 1GS1-143)
Air Conditioning and Heating Systems
(8PR262-Up, 8RR386-Up,
1GS144-Up)
Attachments
Attachments
Attachments
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Electrical System
Hydraulic System
(continued on next page)

Form No.
SENR2300
RENR3732
SENR7733
RENR3733
SENR3130
SENR2872
RENR1041
RENR3291

SENR9285
RENR1992
RENR3277
SENR8959
SENR8960
RENR3600
SENR8963
SENR2902
SENR9322
SENR8962

Rev.

Dlr.
Net
13.85

325B, 325B L EXCAVATORS (CONT.)


VOLUME II (SYSTEMS & SCHEMATICS)
7EN1-UP, 8GM1-UP, 8PR1-UP, 8RR1-UP, 1GS1-UP, 1HS1-UP,
5LW1-UP, ABD1-UP

RENR3733-02
Contents for
Service Manual SENR1620

Note:
This manual contains Systems information. For Engine, Electrical & Maintenance information, see
Contents Page SENR1622.
Note:
Form SENR5664, Air Conditioning and Heating systems Service manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Hydraulic System; Single Action One


Pump (Attachment)
Hydraulic System; Single Action One
Pump Third Pedal (Attachment)
Hydraulic System; Third Pedal
Straight Travel (Attachment)
Hydraulic System; Common Piping
(Attachment)
Hydraulic System; Common Piping
Third Pedal (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Boom Lowering
Control (Attachment)
Hydraulic System; Flow Control,
Single (Attachment)
Hydraulic System; Flow Control
Combined (Attachment)

SENR1600
SENR1627
SENR1608
SENR1603
SENR1616
SENR1604
SENR1605
SENR1606
SENR1607

325B L, 325B LN EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
6DN1-UP, 8FN1-UP, 4DS1-UP, 5BS1-UP

Contents for
Service Manual SENR9280

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114/3116/3126 Engines
Systems Operation, Testing and Adjusting
3114/3116.3126 Engines
Systems Operation, Testing and Adjusting
3114/3116/3126 Engines
Supplement
Disassembly and Assembly
3114/3116/3126 Engines
Disassembly and Assembly Supplement
3116 Engines
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Supplement

SENR9282-11

SENR2300
SENR9281
SENR7733
SENR9282
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

01
08
10
06
08
05
01

SENR3611
SENR8958
SENR2996
RENR1998

06

SENR9292
SENR2874
SEBU6988
SEBU7269

02

02

03
03

Note:
This manual contains Engine, Electrical and Operation and Maintenance information. For Systems
information, see Contents Page RENR3123.

02/13/08

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
5.66
8.65
5.66
.30
22.60
2.98
.30
16.22
10.81

325B L, 325B LN EXCAVATORS


VOLUME II (SYSTEMS, SCHEMATICS)
6DN1-UP, 8FN1-UP, 4DS1-UP, 5BS1-UP

RENR3123-07
Contents for
Service Manual SENR9280

Note:
This form lists the contents of Volume II of the Service Manual for this product. The items listed can be
ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should
be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Specifications
Systems Operation, Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic

Air Conditioning and Heating Systems


(6DN1-632, 8FN1-511, 4DS1-157,
5BS1-219)
Air Conditioning and Heating Systems
(6DN633-Up, 8FN512-Up,
4DS158-Up, 5BS220-Up)
Attachments
Attachments
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Electrical System
Hydraulic System

(continued on next page)

06/22/09

Form No.
SENR2300
RENR3122
SENR7733
RENR3123
SENR3130
SENR2872
RENR1040

Rev.

08
03
06
01

RENR1976

SENR9285
RENR1057
SENR9284
SENR9286
RENR3600
SENR1921
SENR2902
SENR9293
SENR9289

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65

8.65

01
01

13.44
8.65
5.66
13.44
5.66

01

8.65

325B L, 325B LN EXCAVATORS (CONT.)


VOLUME II (SYSTEMS, SCHEMATICS)
6DN1-UP, 8FN1-UP, 4DS1-UP, 5BS1-UP

RENR3123-07
Contents for
Service Manual SENR9280

Note:
This manual contains systems and schematics information. For Engine, Electrical and Maintenance
information, see Contents Page SENR9282.
Note:
The following information is available for insertion into this manual. It is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Service Manual

Service Manual
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic

06/22/09

Air Conditioning and Heating with


R-134a Refrigerant
Hydraulic System; Combined Flow
Control with Two Pump Flow
(Attachment)
Auxiliary Hydraulic Controller
Hydraulic System; Quick Coupler,
(6DN, 8FN, 4DS, 5BS (Attachment)
Hydraulic System; Material Handler
(5BS) (Attachment)
Hydraulic System; Single Action; Two
Pump Flow (Attachment)
Hydraulic System; Third pedal
Straight travel (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System: Boom Lowering
Control (Attachment)
Hydraulic System; Flow Control, Two
Pump Flow (Attachment)
Hydraulic System; Medium Pressure
(Attachment)
Hydraulic System; Super Long
Demolition (Attachment) (4DS1-Up)
Hydraulic System: Boom Float
(Attachment)
Hydraulic Schematic; Variable
Adjustable Boom with Combined
Attachment Circuit and Medium
Pressure (Attachment)
Hydraulic Schematic; Fourth Pedal
(Attachment)
Hydraulic Schematic, Material
Handler (4DS1-Up, 5BS1-Up);
Magnet Control (Attachment)

SENR5664
RENR1065

RENR1020
SENR9325
SENR9327
SENR9296
SENR9290
SENR9326
SENR9283
SENR9298
SENR9297
SENR9299
RENR1067
RENR3773
RENR3872

RENR3780
RENR3782

M325B MATERIAL HANDLER


BGN1-UP

RENR4022-05
Contents for
Service Manual RENR4020

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Supplement
Systems Operation, Troubleshooting,
Testing and Adjusting (RENR3125
Electrical Schematic provided under
Schematic Tab)
Disassembly and Assembly
Disassembly and Assembly Supplement
Power Train Index Tab
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement
Service Manual
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic Supplement
Schematic

Title

Form No.

3114/3116/3126 Engine
3114/3116/3126 Engine
3114/3116/3126 Engine

SENR2300
RENR4021
SENR7733
RENR4022
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615

Magnet Controller for Material


Handlers

RENR3825

3114/3116/3126 Engine
3116 Engine

SENR3611
SENR8958
SENR2871
RENR4017
SENR2872
RENR4045
RENR4027
RENR4028
RENR1061
RENR5545
RENR1998
SENR2874
SEBU7375
SENR2902
RENR4049
RENR1063
RENR4046
RENR3125

Machine and Attachments


Hydraulic System
Hydraulic System
Machine Systems; Material Handler
Machine Systems
Electronic Control System

Hydraulic System
Electrical System
Electrical System
Electrical System

Rev.

08
06
08
05
01

06

02

Note:
The following information is available for insertion into this manual. It is not a standard part of the
manual but can be ordered separately if needed. RENR3825 is packaged and sold with Electrical Schematic
RENR3125, Magnetic Controller for Material Handlers.
Air Conditioning and Heating Systems
Service Manual

04/04/12

Air Conditioning and Heating Systems


with R-134a Refrigerant

SENR5664

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
9.90
9.90
6.50

15.50
6.50
.30
26.00
.30
9.90
9.90
9.90
9.90
9.90
26.00
0.30
16.22

13.40

325C LCR EXCAVATOR (LARGE COMPACT RADIUS)


(SUPPLEMENTAL CUSTOM INFORMATION) USE RENR5360 SERVICE
MANUAL FOR STANDARD INFORMATION
BKW1-UP
Note:

RENR9652-00
Contents for
Service Manual RENR9650

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Disassembly & Assembly
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic

11/05/09

Title

3126B Engine Supplement


Machine Systems
Hydraulic System
Hydraulic System
Machine System

Hydraulic System
Electrical System

Form No.
SENR2300
RENR9651
SENR7733
RENR9652
SENR3130
SENR2870
RENR9570
SENR2872
RENR9653
RENR9654
RENR9655
RENR9571
SENR2874
SEBU8149
SENR2902
RENR9538
RENR9537

Rev.
00
00
08
00
06

00

Dlr.
Net
6.90
.30
.60
.30
3.40
.30

.30
16.22

325C EXCAVATOR

RENR5362-13

Volume I (Engine, Electrical Operators Station and Maintenance)


BMM1-Up, BKW1-Up

Contents for

Service Manual RENR5360

This form lists the complete Service Manual for this product. The items listed can be ordered
Note:
separately. When items are updated or supplements added, they will be announced in PREVIEW and should be
ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications

Form No.
SENR2300
RENR5361
SENR7733
RENR5362
SENR3130

Engine Index Tab

SENR2870

Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly

3126B Engines
3126B Engines
3126B Engines
3126B Engines

SENR9579
SENR9580
SENR9582
SENR9581

Disassembly and Assembly Supplement

3126B Engine Supplement for 325C


Excavators

RENR5368

Electrical System & Operators Station Index Tab


Systems Operation, Testing and Adjusting

Engine and Pump Control

Maintenance Index Tab

SENR2996
RENR3814
SENR2874

Operation & Maintenance


Operation & Maintenance

325C Excavator
Supplement For Super Long Reach Front

SEBU7454
XEBU2672

Operation & Maintenance

Supplement For Bucket Installation and


Removal

SEBU8315

Operation & Maintenance

Supplement For Fuel Tank Shutoff and Drain


Control & Engine Shutdown Control

SEBU7957

Note:
This manual contains Engine, Electrical Operators Station and Maintenance information. For
Systems Information, see Contents Page, RENR7042.

7/8/2010

325C EXCAVATORS
VOLUME II (SYSTEMS)
BKW1-UP, BMM1-UP

RENR7042-04
Contents for
Service Manual RENR5360

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing & Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic

Title

Form No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System

SENR2301
RENR7041
SENR7733
RENR7042
SENR3130
SENR2872
RENR5363
RENR5364
RENR5365
RENR3823

Machine Systems
Electrical System
Hydraulic System

RENR5367
SENR2902
RENR5369
RENR5366

Note:
This manual contains Systems information. For Engine, Electrical and Maintenance information,
see Contents Page RENR5362.
Note:
The following information is available for insertion into this manual. This information is not a
standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

Schematic
Schematic

Schematic
Schematic

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning and
Heating for Excavators
Hydraulic System; (Attachment)
System 2: Combined Function Two
Hydraulic Foot Pedals
Hydraulic System; (Attachment)
System 1: One Way, One Pump Flow
Hydraulic System; (Attachment)
System 3: One-Way/Two Pump/Foot
Switch
Hydraulic System; (Attachment)
System 3: One Way, Two Pump Flow
Hydraulic System; (Attachment)
System 4: Combined Function

(continued on next page)

02/27/08

SENR5664
RENR3763
RENR7274
RENR5375

RENR5374
RENR5371

RENR5372
RENR5379

DLR
NET
26.40
.30
.60
.30
3.40
.30
15.50
26.00

39.70
353.64
0.00

325C EXCAVATORS (CONT.)


VOLUME II (SYSTEMS)
BKW1-UP, BMM1-UP

RENR7042-04
Contents for
Service Manual RENR5360

Section

Title

Form No.

Schematic

Hydraulic System; (Attachment)


System 5: Two Way/One Pump/Pedal
Hydraulic System; (Attachment)
System 14: Combined Function/Joystick
with Slide Control
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Boom Float

RENR5373

Schematic

Schematic
Schematic
Schematic

02/27/08

RENR5370

RENR5376
RENR5377
RENR5378

325C EXCAVATORS
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
CSJ1-UP, CRB1-UP, DTF1-UP, JLC1-UP, JLD1-UP

RENR5382-11
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engine
Systems Operation, Testing and Adjusting
3114, 3116, 3126 Engines
Systems Operation, Testing and Adjusting
3126B Engine
Supplement
Disassembly and Assembly
3126B Engine
Disassembly and Assembly Supplement
3126 Engine for 322C Excavators
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance
(CSJ, CRB, JLC, JLD)
Operation and Maintenance
(DTF)
Operation and Maintenance Supplement
Lifting Capacity Charts
Operation and Maintenance Supplement
Ultra High Demolition (JLC)

Service Manual RENR5380

SENR2300
RENR5381
SENR7733
RENR5382
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582

Rev.

02
08
06
02
03
01

SENR9581
RENR5368
SENR2996
RENR3814

9.90
0.00
.30
39.70

RENR3823
SENR2874
SEBU7426
SEBU7435
SEBU7427
SEBU7993

39.70
.30
16.22
10.81

Note:
This manual contains Engine, Electrical, Operation and Maintenance information. For Systems
information, see Contents Page RENR6859.

02/13/08

Dlr.
Net
14.26
.30
.60
.30
3.40
.30
6.50
15.50
26.00

10.81

.30
0.00

325C EXCAVATORS
VOLUME II (SYSTEMS)
CSJ1-UP, CRB1-UP, DTF1-UP, JLC1-UP, JLD1-UP

RENR6859-05
Contents for
Service Manual RENR5380

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Air Conditioning and Heating Systems

SENR2301
RENR6858
SENR7733
RENR6859
SENR3130
SENR2872
RENR3763

Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System; Standard


Hydraulic System; Material Handler

Rev.

RENR5387
RENR5364
RENR5386
RENR5367
SENR2902
RENR5383
RENR7398
RENR5327
RENR5394

Dlr.
Net
14.26

.30

15.50
26.00
9.90
0.00

Note:
This manual contains Systems information. For Engine, Electrical, Operation and Maintenance
information, see Contents Page RENR5382.
Note:
The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

SENR5664

Schematic

RENR5370

Schematic
Schematic
Schematic
Schematic
Schematic

10/23/08

Air Conditioning and Heating Service


with R-134a Refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System Schematic; System
14, Combined Function with Auxiliary
Pump (Attachment)
Hydraulic System Schematic; Boom
Float (Attachment)
Hydraulic System Schematic; Fine
Filtration (Attachment)
Hydraulic System Schematic; Quick
Coupler (Attachment)
Hydraulic System Schematic; Medium
Pressure (Attachment)
Hydraulic System Schematic; Coal
Shovel (Attachment)
(continued on next page)

RENR7274

RENR5378
RENR5384
RENR5385
RENR5395
RENR7049

325C EXCAVATORS (CONT.)


VOLUME II (SYSTEMS)
CSJ1-UP, CRB1-UP, DTF1-UP, JLC1-UP, JLD1-UP

RENR6859-05
Contents for

Section

Title

Form No.

Schematic

Hydraulic System Schematic; Ultra


High Demolition (Attachment)
Hydraulic System Schematic; System
17; Combined Function, Auxiliary
Pump, Joystick with Slide Control
(Attachment)
Hydraulic System Schematic; System
16: One Way, One Pump Flow, Pedal
(Attachment)
Hydraulic System Schematic; System
17 (VA Boom): Combined Function,
Auxiliary Pump, Joystick with Slide
Control (Attachment)
Hydraulic System Schematic; Stick
Lowering Control Valve (Attachment)

RENR7054

Schematic

Schematic

Schematic

Schematic

10/23/08

Service Manual RENR5380


Rev.

Dlr.
Net

IC

0.00

0.00

RENR7187

RENR7183

RENR7209

RENR7213

325C EXCAVATORS
VOLUME I (ENGINE, ELECTRICAL & OPERATORS STATION,
MAINTENANCE)
BFE1-UP
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engine
Systems Operation, Testing & Adjusting
3126B Engine
Troubleshooting
3126B Engine
Disassembly and Assembly
3126B Engine
Disassembly and Assembly Supplement
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System
Systems Operation, Testing and Adjusting
Tool Control System
Maintenance Index Tab
Operation and Maintenance Manual

RENR5392-07
Contents for
Service Manual RENR5390
Form No.
SENR2300
RENR5391
SENR7733
RENR5392
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
RENR5368
SENR2996
RENR3814
RENR3823
SENR2874
SEBU7453

Rev.

Dlr.
Net

.30
16.22

Note:
This manual contains Engine, Electrical and Operators Station and Maintenance Information. For Systems
information, see Contents Page RENR9189.

02/13/08

IC

325C EXCAVATORS
VOLUME II (SYSTEMS)
BFE1-UP
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic Supplement

Schematic

RENR9189-01
Contents for
Service Manual RENR5390
Title

Form No.

Air Conditioning and Heating Systems

SENR2300
RENR9188
SENR7733
RENR9189
SENR3130
SENR2872
RENR3899

Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems

Electrical System: System15; Two


Way, One Pump Flow, Joystick
Switch (Attachment)
Hydraulic System

RENR5363
RENR5364
RENR5365
RENR5367
SENR2902
RENR5393
RENR5489

Rev.

08
06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
9.90
9.90
26.00
6.50

RENR5366

Note:
This manual contains Systems Information. For Engine, Electrical ,Operators Station and Maintenance
information, see Contents Page RENR5392.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Schematic

Schematic

Schematic
Schematic

02/13/08

Air Conditioning and Heating with


R-134a refrigerant
Hydraulic System; System 14,
Combined Function with Auxiliary
Pump (Attachment)
Hydraulic System; System 3, One
Way/Two Pump Flow/Foot Switch
(Attachment)
Hydraulic System ; System 5, Two
Way/One Pump Flow/Foot Pedal
(Attachment)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Boom Float
(Attachment)

SENR5664
RENR5370

RENR5371

RENR5373

RENR5376
RENR5378

IC

13.69
.29
.49
.29
2.86
.29

325C EXCAVATORS
AMH1-UP, BTD1-UP

RENR2912-03
Contents for
Service Manual RENR2910

Section

Title

Form No.

IC

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engine
Systems Operation, Testing and Adjusting
3126B Engine
Troubleshooting Guide
3126B Engine
Disassembly and Assembly
3126B Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2301
RENR2911
SENR7733
RENR2912
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
RENR5368
SENR2872
RENR5363
RENR5364
RENR5365
RENR5367
SENR2996
RENR3814

14.26
.30
.60
.30
3.40
.30
6.50
15.50
26.00
9.90
0.00
.30
15.50
26.00
9.90
0.00
.30
39.70

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU7441
SENR2902
RENR5366
RENR5369

.30
16.22
208.68

02/13/08

Hydraulic System
Electrical System

13.69
.29
.48
.29
2.86
.29

133.3
5.43
.29

5.43
12.90
8.30
21.70
.29

12.90
.29

15.57

325C FOREST MACHINES


M2K1-UP, GIL1-UP, S3M1-UP, Y4P1-UP

RENR5472-08
Contents for
Service Manual RENR5470

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126C Engine
Systems Operation, Testing and Adjusting
3126C Engine
Troubleshooting
3126C Engine
Disassembly and Assembly
3126C Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Service Manual
Engine and Pump Electronic Control
System
Maintenance Index Tab
Operation and Maintenance Manual
(G1L1-999, M2K1-999, S3M1-999,
Y4P1-Up)
Operation and Maintenance Manual
G1L1001-Up, M2K1001-Up,
S3M1001-Up)
Schematic Index Tab
Schematic
Hydraulic System (G1L)
Schematic
Hydraulic System (M2K)
Schematic
Hydraulic System (S3M)
Schematic
Hydraulic System (Y4P)
Schematic
(G1L1-220, M2K1-308, S3M1-337,
Y4P1-999)
Schematic
(G1L1001-Up, M2K1001-Up,
S3M1001-Up)
Schematic Supplement
Butt N Top (Y4P392-Up)
(continued on next page)

02/13/08

Form No.
SENR2301
RENR5471
SENR7733
RENR5472
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
RENR5368
SENR2872
RENR3899

14.26
.30
.60
.30
3.40
.30
6.50
15.50
15.50
9.90
0.00
.30

RENR5473
RENR5474
RENR5475
RENR5477
SENR2996
RENR3814

15.50
0.00
0.00
0.00
.30
39.70

SENR2874
SEBU7386

.30
16.22

SEBU7948

192.28

SENR2902
RENR5476
RENR5426
RENR5427
RENR5428
RENR3608
RENR7339
RENR7873

325C FOREST MACHINES (CONT.)


M2K1-UP, GIL1-UP, S3M1-UP, Y4P1-UP

RENR5472-08
Contents for
Service Manual RENR5470

Note:

The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.

Specifications, Systems Operation, Testing


and Adjusting
Schematic
Schematic

02/13/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Two Way With One
Pump Flow (Attachment)
Hydraulic System, Boom Lowering
Control Valve (attachment) (GIL1-Up,
M2K1-Up)

SENR5664
RENR5373
RENR5376

325C MATERIAL HANDLER


S2C1-UP

RENR5492-01
Contents for
Service Manual RENR5490

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126C Engine
Systems Operation, Testing and Adjusting
3126C Engine
Troubleshooting
3126C Engine
Disassembly and Assembly
3126C Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
for 300C Series Excavators
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Station
Service Manual
Engine and Pump Electronic Control
System
Systems Operation, Troubleshooting,
Magnet Controller for Material
Testing and Adjusting (packaged and sold
Handlers
with Electrical Schematic, RENR3125)
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2300
RENR5491
SENR7733
RENR5492
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
SENR9581
RENR5368
SENR2872
RENR3899

15.70

RENR5493
RENR5494
RENR5495
SENR2996
RENR3814
RENR3825
SENR2874
SEBU7387
SENR2902
RENR5496
RENR5498

Note:
The following information is available for this service manual. This information is not a standard part of
the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting

Air Conditioning and Heating Systems


with R-134a Refrigerant

SENR5664

M325C Material Handler


XJA1-Up, PAN1-Up, STA1-Up, NDA1-Up

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3126B Engines
Systems Operation, Testing and Adjusting
3126B Engines
Trouble Shooting Guide
3126B Engines
Disassembly and Assembly
Disassembly and Assembly Supplement
Power Train Index Tab
Power Train Disassembly and Assembly
Specifications, Systems Operation, Testing
Electronic Control System
and Adjusting
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System & Operators Station Index Tab
Systems Operation, Testing and Adjusting
Machine Control System
Systems Operation, Testing and Adjusting
Engine and Pump Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Hydraulic System

02/13/08

RENR6652-04
Contents for
Service Manual RENR6650
Form No.

Rev.

SENR2301
RENR6651
SENR7733
RENR6652
SENR3130
SENR2870
SENR9579
SENR9580
SENR9582
RENR7163
RENR7165
SENR2871
RENR7164
RENR8064

15.70
.33
.33
.33
3.70
.33
7.20
17.10
17.10
28.60
17.10
.33
28.60

SENR2872
RENR3899

.33
5.45

.33
7.20

RENR7052
RENR7050
RENR7051
SENR2996
RENR5558
RENR3814
SENR2874
SEBU7771
SENR2902
RENR7053
RENR7852

10.90
28.60
10.90
.33
28.60
43.70
.33
17.80

9.90
34.10
17.10
.33
28.60

Dlr.
Net
15.70
.33
.30
3.70
.33
7.20
10.90
28.60
10.90
.33
0.00

.33
17.80

M325D MATERIAL HANDLER

RENR9592-04
Contents for

KGG1-UP, EDF1-UP, KAY1-UP, ETE1-Up, GE81-Up

Service Manual RENR9590

Note:

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly
Power Train Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Testing and Adjusting
Systems Operation
Systems Operation
Systems Operation
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

Title

Media No.

Rev.
00
01
08
03
06

Power Train

SENR2301
RENR9591
SENR7733
RENR9592
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR9718
SENR2871
RENR9875

Air Conditioning and Heating

SENR2872
RENR7298

Machine System
Hydraulic System
Hydraulic System
Magnet Controller
Machine Electronic Control System
Machine System

RENR9593
RENR9595
RENR9594
KENR8249
RENR9850
RENR9719

Hydraulic System
Electrical System
Air Conditioning Electrical System

SENR2874
SEBU8034
SENR2902
RENR8087
RENR9559
RENR7258

C7 Engine
C7 Engine
C7 Engine
C7 Engine
C7 Engine Supplement

03
01

Dlr.
Net
6.90
.30
.60
.30
3.40
.30
9.90
9.90

00

04

.30
9.90

03

.30
3.40

06

.30
16.22

Note: Form REHS2365, An Installation Guide for Product Link PL121S and PL300 is available for insertion into this
manual. This form is not a standard part of the manual.
Note: Form REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual. This
form in not a standard part of the manual.
Note: Form RENR7911, PL121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is
available for insertion into this manual. This form is not a standard part of the manual.
Note: Form SENR5664, Air Conditioning and Heating Systems Service Manual Module is available for insertion into
this manual. This form is not a standard part of the manual.

06/18/14

325D AND 329D EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, MAINTENANCE)
GPB1-UP, XDB1-UP, BFC1-UP, NAC1-UP, PKE1-UP, CZF1-UP,
EBM1-UP, MCL1-UP, LAL1-UP, PAL1-UP, TPM1-UP, GBR1-UP,
T2S1-UP, WLT1-UP, CYW1-UP, SCY1-UP

RENR7232-09
Contents for
Service Manual RENR7230

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7 Engines
Systems Operation, Testing and Adjusting
C7 Engines
Troubleshooting Guide
C7 and C9 Engines
Disassembly and Assembly
C7 Engines
Disassembly and Assembly Supplement
C7 Engine Supplement
Electrical System and Operators Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Operation and Maintenance Manual
Ultra High Demolition
Supplement
(GPB, PKE, MCL, GBR, GPB)

Form No.

Rev.

SENR2300
RENR7231
SENR7733
RENR7232
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR8645
SENR2996
RENR8068

Dlr.
Net
22.00
.33
.66
.30
3.70
.30
10.90
10.90
28.60
10.90
10.90
.30
28.60

RENR9848

10.90

SENR2874
SEBU7864
SEBU8066

.30
19.60
19.60

Note:
This manual contains Engine, Electrical, and Maintenance information. For Systems information, see
contents page, KENR6763.

03/10/10

325D AND 329D EXCAVATORS


VOLUME II (SYSTEMS)
GPB1-UP, XDB1-UP, BFC1-UP, NAC1-UP, PKE1-UP, CZF1-UP,
EBM1-UP, MCL1-UP, LAL1-UP, PAL1-UP, TPM1-UP, GBR1-UP,
T2S1-UP, WLT1-UP, CYW1-UP, SCY1-UP

KENR6763-09
Contents for
Service Manual RENR7230

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic

Schematic
Schematic
Schematic

Schematic

Title

Form No.

Machine System
Hydraulic System
Hydraulic System
Tool Control System

SENR2300
KENR6762
SENR7733
KENR6763
SENR3130
SENR2872
RENR7233
RENR7234
RENR7235
RENR7389

Machine Systems
Electrical System
(GPB, BFC, NAC, PKE, MCL, LAL,
PAL, TPM, GBR, T2S, CYW, SCY)
Electrical System
(XDB, CZF, EBM, WLT)
Hydraulic System (Without Heavy Lift
and Fine Swing) (PAL, T2S)
Hydraulic System (With Heavy Lift
and Fine Swing)
(GPB, BFC, PKE, CZF, MCL, TPM,
GBR, WLT, CYW, SCY)
Hydraulic System
(NAC, CZF, LAL, WLT)
(continued on next page)

03/10/10

RENR8646
SENR2902
RENR7243

KENR9649
KENR6157
RENR7236

RENR7435

Rev.

08
02
06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
17.10
28.60
10.90
43.70
43.70

325D AND 329D EXCAVATORS (CONT.)


VOLUME II (SYSTEMS)
GPB1-UP, XDB1-UP, BFC1-UP, NAC1-UP, PKE1-UP, CZF1-UP,
EBM1-UP, MCL1-UP, LAL1-UP, PAL1-UP, TPM1-UP, GBR1-UP,
T2S1-UP, WLT1-UP, CYW1-UP, SCY1-UP

KENR6763-09
Contents for

Section

Form No.

Title

Service Manual RENR7230

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation
Operation & Maintenance
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Testing & Adjusting
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic

Air Conditioning and Heating

SENR5664

Air Conditioning and Heating

RENR7298

Electrical System; Air Conditioning


and Heating for Excavators
AccuGrade GPS / Single UTS / Site
and Laser Reference v11
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade Laser Installation for
Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121/321

RENR7258

Product Link PL121SR


Product Link Installation Guide
Hydraulic System; Supplement for
Long Reach Front
Hydraulic System; (Attachment)
Long Reach Front
Hydraulic System; (Attachment)
System 16: One Way/Two Pump Flow
Hydraulic System; (Attachment)
System 17: Combined Function
Hydraulic System; (Attachment)
System 17: Combined Function with
Medium Pressure
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Boom Float
Hydraulic System; (Attachment)
Quick Coupler
Hydraulic System; (Attachment)
Fine Filtration
(continued on next page)

03/10/10

KENR8977
RENR9533
SEBU8292
SEBU8280
SEBU8501
REHS2427
KENR8645
RENR7911
REHS2348
REHS2365
KENR6159
KENR6158
RENR7238
RENR7237
RENR7239

RENR7240
RENR7241
KENR6122
RENR7242

IC

325D AND 329D EXCAVATORS (CONT.)


VOLUME II (SYSTEMS)
GPB1-UP, XDB1-UP, BFC1-UP, NAC1-UP, PKE1-UP, CZF1-UP,
EBM1-UP, MCL1-UP, LAL1-UP, PAL1-UP, TPM1-UP, GBR1-UP,
T2S1-UP, WLT1-UP, CYW1-UP, SCY1-UP

KENR6763-09
Contents for

Section

Form No.

Title

Service Manual RENR7230

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic
Systems Operation
Systems Operation

Hydraulic System; (Attachment)


Variable Adjust Boom/System 17:
Combined Function
Hydraulic System; (Attachment)
Ultra High Demolition (GBR)
Hydraulic System; (Attachment) Ultra
High Demolition (GBR)
Electrical System; (Supplement)
Demolition Cab (GPB)
Hydraulic System; (Attachment)
Quick Coupler (WLT)
Hydraulic System; (Attachment)
System 14; Combined Function
(WLT)
Hydraulic System; (Attachment)
System 3; One Way/Two Pump
(WLT)
Hydraulic System; (Attachment)
System 5 (WLT)
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

RENR9984

RENR9991
KENR7833
KENR6290
KENR9668
RENR7427

RENR7428

RENR7459
KENR6304
KENR6303

Note:
This manual contains information for the Systems information. For Engine, Electrical and Maintenance
information, see contents page, RENR7232.

03/10/10

IC

325D AND 329D EXCAVATORS


JHJ1-UP, ERK1-UP, RSK1-UP, A3R1-UP

RENR7422-05
Contents for
Service Manual RENR7420

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement for 324D and
325D Excavators

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System (With Heavy Lift)
(continued on next page)

10/02/08

Form No.

IC

13.69
.29
.48
.29
2.86

SENR2301
RENR7421
SENR7733
RENR7422
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR8645

22.00
.33
.66
.33
3.70
.33
7.20
10.90

SENR2872
RENR7423
RENR7384
RENR7385
RENR7389

.33
10.90
28.60
10.90
43.70

.29

RENR8646
SENR2996
RENR8068

.33

.29

.30
19.60
208.68

.29

28.60
10.90

.29

133.3

5.43
12.90
8.30

RENR9848
SENR2874
SEBU7866
SENR2902
RENR7433
KENR6157

15.57

325D AND 329D EXCAVATORS


JHJ1-UP, ERK1-UP, RSK1-UP, A3R1-UP

RENR7422-05
Contents for
Service Manual RENR7420

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Testing and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic

10/02/08

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Electrical System: Air Conditioning
and Heating For Excavators
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade Laser Installation for
Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121/321
Product Link PL121SR
Product Link Installation Guide
Hydraulic System: Supplemental
Information for Long Reach Front
Hydraulic System: (Attachment)
Long Reach Front
Hydraulic System: (Attachment)
System 3: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 5: 1-Pump, 2-Way
Hydraulic System: (Attachment)
System 14: Combined Function
Hydraulic System: (Attachment)
System 14: Combined Function with
Medium Pressure
Hydraulic System: (Attachment)
Boom Lowering Control Valve
Hydraulic System: (Attachment)
Universal Quick Coupler
Hydraulic System: (Attachment)
Universal Quick Coupler
Hydraulic System: (Attachment)
Long Reach Front

SENR5664

17.10

RENR7298

17.10

RENR7258
RENR9533
SEBU8292
SEBU8280
REHS2427
KENR8645
RENR7911
REHS2348
REHS2365
KENR6159
RENR6158
RENR7428
RENR7429
RENR7427
RENR9511

RENR7430
RENR6122
KENR8985
KENR8986

325D AND 329D EXCAVATORS


VOLUME I (ENGINE, SYSTEMS)

RENR7382-06
Contents for
Service Manual RENR7380

MNB1-UP, KDG1-UP, WDK1-UP, TZL1-UP, AZP1-UP, SCR1-UP,


YFW1-UP, DTZ1-UP
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly

05/14/13

Title

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement
Machine System
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Form No.
SENR2301
RENR7381
SENR7733
RENR7382
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR8645
SENR2872
RENR7383
RENR7384
RENR7385
RENR7389
RENR8646

IC
22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60
10.90
.33
10.90
28.60
10.90

13.69
.29
.48
.29
2.86
.29

133.3
.29

5.43
12.90
8.30

325D AND 329D EXCAVATORS


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)

UENR0457
Contents for
Service Manual RENR7380

MNB1-UP, KDG1-UP, WDK1-UP, TZL1-UP, AZP1-UP, SCR1-UP,


YFW1-UP, DTZ1-UP
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Engine and Pump Electronic Control
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
(MNB, KDG, WDK, AZP, SCR)
Schematic
Electrical System (YFW, DTZ)
Schematic
Hydraulic System (With Heavy Lift)
Schematic
Hydraulic System (Without Heavy Lift)

Form No.
SENR2300
UENR0456
SENR7733
UENR0457
SENR3130
SENR2996
RENR8068

IC
22.00
.33
.66
.33
3.70

13.69
.29
.48
.29
2.86

19.60

15.57

RENR9848
SENR2874
SEBU7863
SENR2902
RENR7387
KENR9649
KENR6157
RENR7386

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Systems Operation
Operation & Maintenance
Systems Operation, Troubleshooting,
Testing and Adjusting
Operation & Maintenance
Operation & Maintenance

Air Conditioning and Heating

SENR5664

17.10

Air Conditioning and Heating for


Excavators
Air Conditioning and Heating for
Excavators
Heating Electrical System
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS / Single UTS / Site
and Laser Reference v11
AccuGrade GPS CD700
For Medium and Large Excavators

RENR7298

17.10

AccuGrade GPS CD700 For


Medium and Large Excavators
(continued)

05/14/13

RENR7258
RENR9427
RENR9533
SEBU8292
KENR8977
SEBU8280
SEBU8501

325D AND 329D EXCAVATORS (CONT.)


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)

UENR0457
Contents for
Service Manual RENR7380

MNB1-UP, KDG1-UP, WDK1-UP, TZL1-UP, AZP1-UP, SCR1-UP,


YFW1-UP, DTZ1-UP
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Special Instruction

AccuGrade Laser Installation for


Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121/321

Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Testing and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

05/14/13

Product Link PL121SR


Product Link Installation Guide
Hydraulic System: Supplemental
Information for Long Reach Front
Hydraulic System: (Attachment)
Long Reach Front
Hydraulic System: (Attachment)
System 14: Combined Function
Hydraulic System: (Attachment)
System 3: 2-Pump, 1-Way
Hydraulic System: (Attachment)
System 5: 1-Pump, 2-Way
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System: (Attachment)
System 14: Combined Function with
Medium Pressure
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
One Way Flow with Return Filter
Hydraulic System: (Attachment)
Universal Quick Coupler
Hydraulic System; (Attachment)
System 1: 1-Pump, 1-Way
Hydraulic System; (Attachment)
System 2: Combined Function
Hydraulic System; (Attachment)
System 3 Prime: 1-Way, 2 Pump
Hydraulic System; (Attachment)
System 11: Combined Function
(continued)

Form No.
REHS2427
KENR8645
RENR7911
REHS2348
REHS2365
KENR6159
RENR6158
RENR7427
RENR7428
RENR7429
RENR7430
RENR9511

RENR7123
RENR7124
RENR7073
RENR6122
RENR7069
RENR7070
RENR7072
RENR8989

IC

325D AND 329D EXCAVATORS (CONT.)


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)

UENR0457
Contents for
Service Manual RENR7380

MNB1-UP, KDG1-UP, WDK1-UP, TZL1-UP, AZP1-UP, SCR1-UP,


YFW1-UP, DTZ1-UP
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Schematic

Hydraulic System; (Attachment)


Universal Quick Coupler
Hydraulic System; (Attachment)
Long Reach Front
Hydraulic System; (Attachment)
Quick Coupler
Hydraulic System; (Attachment)
System 17: Combined Function with
Medium Pressure
Hydraulic System; (Attachment)
System 17: Combined Function
Hydraulic System; (Attachment)
System 16: One Way/Two Pump
EquipmentManager Dealer
Administrator Manual
EquipmentManager User Guide

Schematic
Schematic
Schematic

Schematic
Schematic
Systems Operation
Systems Operation

05/14/13

Form No.
KENR8985
KENR8986
KENR9668
RENR7239

RENR7237
RENR7238
KENR6304
KENR6303

325D AND 329D EXCAVATORS


VOLUME I (SYSTEMS)
KBE1-UP, DJF1-UP, DBH1-UP, JCL1-UP, BYS1-UP

Contents for
Service Manual
KENR6560-05 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly

Title

Media No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System

SENR2300
KENR6560LBL VOL I
SENR7733
KENR6560 VOL I
SENR3130
SENR2872
RENR7383
RENR7384
RENR7385
RENR7389

Machine Systems

RENR8646

(CONTINUED)

07/20/15

22.00
.33
.66
.33
3.70
.33
10.90
28.60
10.90
43.70

325D AND 329D EXCAVATORS


VOLUME II (ENGINE, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
KBE1-UP, DJF1-UP, DBH1-UP, JCL1-UP, BYS1-UP

Contents for
Service Manual
KENR6560-05 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

Title

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement for 324D,
325D and 329D Excavators

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Troubleshooting,
Tool Control System
Testing and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System (With Heavy Lift)
Schematic
Hydraulic System (Without Heavy Lift)

07/20/15

Media No.
SENR2300
KENR6560LBL VOL II
SENR7733
KENR6560 VOL II
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
RENR8645
SENR2872
RENR7383
RENR7384
RENR7385
RENR7389
RENR8646
SENR2996
RENR8068
RENR9848
SENR2874
SEBU8047
SENR2902
RENR7387
KENR6157
RENR7386

22.00
.33
.66
.33
3.70
.33

325D AND 329D EXCAVATORS (CONT.)


VOLUME II
KBE1-UP, DJF1-UP, DBH1-UP, JCL1-UP, BYS1-UP

Contents for
Service Manual
KENR6560-05 VOL II

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Schematic
Schematic

07/20/15

Air Conditioning and Heating with


R-134a refrigerant
Air Conditioning and Heating Systems

SENR5664

Electrical System; Air Conditioning


and Heating for Excavators
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade Laser Installation for
Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121/321

RENR7258

Product Link PL121SR


Product Link Installation Guide
Hydraulic System; (Attachment)
System 2: Combined Function
Hydraulic System; (Attachment)
System 3 Prime: 1-Way, 2 Pump

REHS2348
REHS2365
RENR7070

RENR7298

RENR9533
SEBU8292
SEBU8280
REHS2427
KENR8645
RENR7911

RENR7072

325D FOREST MACHINES


DFC1-UP, C7K1-UP, C8L1-UP, C9M1-UP, DNR1-UP, DAT1-UP

RENR9932-03
Contents for
Service Manual RENR9930

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

Title

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement for 324D and
325D Forest Machines

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System (C7K, DAT)
Schematic
Hydraulic System (DFC, C8L)
Schematic
Hydraulic System (C9M), DNR)

(continued on next page)

03/17/08

Form No.

IC

13.69
.29
.48
.29
2.86

SENR2301
RENR9931
SENR7733
RENR9932
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218
KENR5985

22.00
.33
.66
.33
3.70
.33
7.20
10.90

SENR2872
RENR9933
RENR9934
RENR9184
KENR5986
SENR2996
RENR8068

.33
10.90
28.60

.29

.33

.29

.30
19.60
208.68

.29

.29

28.60
28.60

5.43
12.90

RENR9848
SENR2874
SEBU8049
SENR2902
RENR9649
RENR9185
RENR9186
RENR9187

15.57

325D FOREST MACHINES (CONT.)


DFC1-UP, C7K1-UP, C8L1-UP, C9M1-UP, DNR1-UP, DAT1-UP

RENR9932-03
Contents for
Service Manual RENR9930

Note:
The following information is for this service manual. This information is not a standard part of the manual,
but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

03/17/08

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Hydraulic System: (Attachment)
Harvester Configuration
Hydraulic System: (Attachment)
Boom Lowering Control Valve

SENR5664
RENR7298
RENR7245
RENR7430

325D MATERIAL HANDLER


C4H1-UP, RJK1-UP

Section

RENR9658-03
Contents for
Service Manual RENR9656
Title

Form No.

IC

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Troubleshooting Guide
Systems Index Tab
Specifications
Machine System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Engine and Pump Electronic Control
Systems Operation
Machine Monitoring System

SENR2301
RENR9657
SENR7733
RENR9658
SENR3130
SENR2870
SENR9938
SENR9939
RENR9218
RENR8645
RENR5089
SENR2872
RENR7423
RENR9666
RENR9667
SENR2996
RENR9848
RENR8068

22.00
.33
.66
.33
3.70
.33
10.90
10.90
10.90
10.90
28.60
.33
17.10
28.60
10.90
.33
28.60
17.10

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic

SENR2874
SEBU8178
SENR2902
RENR9669

.33
19.60
247.94

Schematic
Schematic

Hydraulic System; Fixed Cab Riser


(RJK)
Electrical System
Hydraulic System; Hydraulic Cab
Riser

RENR9899
RENR9668

Note:
The following information is not available for the initial release of this manual. When the information
becomes available it will be announced in PREVIEW. This information must be ordered seperately when it becomes
available.
Disassembly and Assembly
Disassembly and Assembly

Machine Systems; Hydraulic Cab


Riser
Machine Systems; Fixed Cab Riser
(continued on next page)

02/13/08

KENR5991
RENR9742

13.69
.29
.48
.29
2.86
.29

133.3
133.3
.29

5.43
12.90
8.30
.29

.29

325D MATERIAL HANDLER (CONT.)


C4H1-UP, RJK1-UP

RENR9658-03
Contents for
Service Manual RENR9656

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)

02/13/08

Air Conditioning and Heating

SENR5664

17.10

Air Conditioning and Heating

RENR7298

17.10

Magnetic Controller for Material


Handlers

RENR3825

336D2 AND 340D2 EXCAVATORS


VOLUME I (SYSTEMS)
WBC1-Up, WDC1-UP, YCF1-UP, XBH1-UP, HHK1-UP, LAM1-UP,
NBN1-UP, ELR1-UP, FAR1-Up, EFT1-Up, ZCT1-UP, TLY1-UP

Contents for
Service Manual
UENR4280-06 VOL I

Note:
This form lists the complete Service Manual contents for Volume I (Systems info) for this product. The
items listed can also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

08/05/15

Title

Media No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

SENR2301
UENR4281
SENR7733
UENR4280 VOL I
SENR3130
SENR2872
RENR9583
UENR4283
UENR4284
RENR7389
RENR8648

22.00
.33
.66
.33
3.70
.33
10.90
28.60
10.90
43.70

336D2 AND 340D2 EXCAVATORS


VOLUME II (ENGINE, ELECTRICAL SYSTEM AND OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
WBC1-Up, WDC1-UP, YCF1-UP, XBH1-UP, HHK1-UP, LAM1-UP,
NBN1-UP, ELR1-UP, FAR1-Up, EFT1-Up, ZCT1-UP, TLY1-UP

Contents for
Service Manual
UENR4280-06 VOL II

Note:
This form lists the complete Service Manual contents for Volume II (Engine, Electrical System & Operators
Station, Maintenance, Schematics) for this product. The items listed can also be ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Electrical System and Operators Station
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
(TLY,XBH,ZCT,WDC,HHK,YCF)
Schematic
Electrical System
(EFT,FAR)
Schematic
Hydraulic System
Without Heavy Lift and Fine Swing
(WDC,YCF,XBH,FAR,TLY,EFT,HHK)
Schematic
Hydraulic System
With Heavy Lift and Fine Swing (ZCT)
(continued)

08/05/15

Media No.
SENR2300
UENR0472
SENR7733
UENR4280 VOL II
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
RENR8647
SENR2996
RENR8068
RENR9848
SENR2874
SEBU9168
SENR2902
UENR4722
UENR4723
RENR9586

RENR9980

22.00
.33
.66
.33
3.70

.33

.30

336D2 AND 340D2 EXCAVATORS (cont.)


VOLUME II (ENGINE, ELECTRICAL SYSTEM AND OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
WBC1-Up, WDC1-UP, YCF1-UP, XBH1-UP, HHK1-UP, LAM1-UP,
NBN1-UP, ELR1-UP, FAR1-Up, EFT1-Up, ZCT1-UP, TLY1-UP

Contents for
Service Manual
UENR4280-06

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Section
Specifications, Systems Operation,
Troubleshooting, Testing and Adjusting,
Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

08/05/15

Title

Media No.

Air Conditioning and Heating (R134-A


Refrigerant)

UENR4125

Air Conditioning and Heating for


Excavators
Electrical System; Air Conditioning
and Heating For Excavators
Hydraulic System; Supplemental
Information for Long Reach Front
Hydraulic System; Long Reach Front
Hydraulic System: System 2:
Combined Function
Hydraulic System: System 3:
One Way / Two Pump
Hydraulic System: System 3 Prime:
One Way / Two Pump
Hydraulic System: System 11:
Combined Function
Hydraulic System: System 13:
Combined Function
Hydraulic System: System 14:
Combined Function with Medium
Pressure
Hydraulic System:
Accugrade
Hydraulic System: Boom Lowering
Control Valve
Hydraulic System: Stick Lowering
Control Valve
Hydraulic System:
Quick Coupler
Hydraulic System:
Universal Quick Coupler
Hydraulic System: One Way Flow
With Return Filter

RENR7298
RENR7258
KENR6159
KENR6158
RENR9510
RENR9489
RENR9994
RENR9884
KENR8999
RENR9508

KENR9619
RENR9885
RENR9458
KENR9688
KENR6122
RENR9886

328D LCR EXCAVATORS


SWF1-Up, GTN1-Up, MKR1-Up, RMX1-Up
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting

KENR5752-06
Contents for
Service Manual KENR5750

Title

C7 Engines
C7 Engines
C7 and C9 Engines
C7 Engines
C7 Engine Supplement for 328D LCR
Excavators
Machine Systems
Hydraulic System
Hydraulic System
Tool Control System

Machine Systems
Disassembly and Assembly
Electrical System & Operators Station Index Tab
Systems Operation
Systems Operation, Troubleshooting,
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance
Operation & Maintenance
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

KENR6013
SENR2872
KENR5753
KENR5754
KENR5755
RENR7389
KENR6014
SENR2996

Machine Monitoring System

RENR8068

Machine Electronic Control System

RENR9848
SENR2874
SEBU8181

Supplement for 328D Excavators equipped


with Tunnel Application and Loader Front
Supplement for 328D Excavators equipped
with Tunnel Application
Supplement for 328D Excavators equipped
with Blade
Electrical System GTN, MKR
Electrical System SWF, RMX
Hydraulic System (With Heavy Lift
and Fine Swing)

(continued)

7/8/2010

Form No.
SENR2301
KENR5751
SENR7733
KENR5752
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
RENR9218

XEBU2933
XEBU0011
XEBU2901
SENR2902
KENR5757
RENR7135
KENR5756

328D LCR EXCAVATORS (Continued)


SWF1-Up, GTN1-Up, MKR1-Up, RMX1-Up

KENR5752-06
Contents for
Service Manual KENR5750
Note: The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Air Conditioning and Heating (R134-A
Refrigerant)

SENR5664

Air Conditioning and Heating For Excavators

KENR6799

Schematic

Electrical System;
Air Conditioning and Heating For Excavators

KENR6798

Systems Operation, Troubleshooting,


Testing and Adjusting

Product Link PL121 / 321

RENR7911

Specifications, Systems Operation, Testing


and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation
Systems Operation

7/8/2010

Hydraulic System; (Attachment)


System 3: 2-Pump, 1-Way
Hydraulic System; (Attachment)
System 5: 1-Pump, 2-Way
Hydraulic System; (Attachment)
System 14: Combined Function/Auxiliary
Pump/Joystick with Slide Control
Hydraulic System; (Attachment)
System 16: One Way/ One Pump Flow/ Pedal
Hydraulic System; (Attachment)
System 17:Combined Function/Auxiliary
Pump/Joystick with Slide Control
Hydraulic System; (Attachment)
System 14 and System 17:Medium Pressure
Circuit(
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
One Way Flow with Return Filter
Hydraulic System; (Attachment)
Quick Coupler
Hydraulic System; (Attachment)
Center Lock Quick Coupler
Equipment Manager Dealer Administrator
Manual
Equipment Manager User Guide

KENR5747
KENR5748
KENR5749
KENR5758
KENR5759

KENR5763
KENR5764
KENR5765
KENR5766
KENR6124
KENR7778
KENR6304
KENR6303

330, 330L EXCAVATORS


9NG1-UP, 6WJ1-UP, 9PJ1-UP, 9WJ1-UP, 6SK1-UP, 8FK1-UP,
8RL1-UP, 9ML1-UP, 2ZM1-UP, 5YM1-UP

SENR5492-12
Contents for
Service Manual SENR5490

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Testing and Adjusting
Supplement

3306 Engine
3306 Engine
3306 Engine
3306 Engine

Air Conditioning and Heating


Air Conditioning and Heating for
Excavators with R-12 Refrigerant
Specifications
Attachments
Systems Operation, Testing and Adjusting
Attachments
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic and Electronic Systems
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operation
Electrical System
Maintenance Index Tab
Operation and Maintenance
(9ML1-Up, 9NG1-Up, 9PJ1-Up,
8RL1-Up, 6SK1-Up, 6WJ1-Up)
Operation and Maintenance
(8FK1-Up, 9WJ1-Up, 5YM1-Up,
2ZM1-Up)
Supplement
(continued on next page)

6/22/09

Form No.
SENR2300
SENR5491
SENR7733
SENR5492
SENR3130
SENR2870
SENR2056
SENR2057
SENR5559
SENR5557
SENR2872
RENR1039
SENR6078
SENR5483
SENR5484
SENR5493
SENR5495
SENR5496
SENR5498
SENR2996
SENR5404
SENR2874
SEBU6514
SEBU6667
SEBU6846

Rev.

02
08
09
06
02
03
01

01
01
01
03
02
02

03

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
5.66
.30
2.98
5.66
5.66
5.66
5.66
13.44
22.60
22.60
.30
5.66
20.18
9.90

330, 330L EXCAVATORS (CONT.)


9NG1-UP, 6WJ1-UP, 9PJ1-UP, 9WJ1-UP, 6SK1-UP, 8FK1-UP,
8RL1-UP, 9ML1-UP, 2ZM1-UP, 5YM1-UP

SENR5492-12
Contents for

Section

Title

Form No.

Schematic Index Tab


Schematic
Schematic

Hydraulic System
Electrical System

SENR2902
SENR5497
SENR5499

Service Manual SENR5490


Rev.

Dlr.
Net
35.10

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. This form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

6/22/09

Hydraulic System; Two Pump Flow


(Attachment)
Hydraulic System; Single Action, One
Pump (Attachment)
Hydraulic System; Double Action,
One Pump (Attachment)
Hydraulic System; Common Piping,
Two Pumps (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Fine Swing
(Attachment)
Hydraulic System; Fine Swing w/o
Swing Brake (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Solid State Magnetic Controller for
Material Handlers Electrical System
(5YM1-Up)

SENR6073
SENR6070
SENR6071
SENR6072
SENR6076
SENR6074
SENR6077
SENR6075
RENR3125

330, 330 L & 330 LN Excavators


6ZK1-Up, 8CK1-Up, 2EL1-Up
TITLE
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3306 Engine Specifications
3306 Engine Sys. Oper. Testing & Adjusting
3306B Engine Disassembly & Assembly
Engine Disassembly & Assembly Supplement
Systems Index Tab
Air Conditioning & Heating Supplement
Attachments Specifications
Attachments Sys. Oper. Testing & Adjusting
Hydraulic System Specifications
Hydraulic System Systems Operation
Hydraulic & Electronic Systems Testing & Adjusting
Hydraulic System Schematic (6ZK1-63,8CK1-205,2EL1-331)
Hydraulic System Schematic (6ZK64-Up,8CK206-Up,2EL332-Up)
Hydraulic System Schematic; Two Pump Flow (Attachment)
Hydraulic System Schematic; Single Action, One Pump (Attachment)
Hydraulic System Schematic; Double Action, One Pump (Attachment)
Hydraulic System Schematic; Common Piping, Two Pumps (Attachment)
Hydraulic System Schematic; Boom Lowering Check (Attachment)
Hydraulic System Schematic; Two Speed Hammer (Attachment)
Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
Electronic & Electrical System Systems Operation
Electrical System Schematic (6ZK1-63,8CK1-205,2EL1-331)
Electrical System Supplement (6ZK1-63,8CK1-205,2EL1-331)
Electrical System Schematic (6ZK64-Up,8CK206-Up,2EL332-Up)
Maintenance Index Tab
Operation & Maintenance Supplement (Lift Chart Information)
(6ZK64-Up,8CK206-Up,2EL332-Up)
Operation & Maintenance
Binder
Binder Label

Combined Manual SENR6085

FORM NO.
SENR7733
SENR6087
SENR3130
SENR2870
SENR2056
SENR2057
SENR5559
SENR5557
SENR2872
SENR6078
SENR8975
SENR5484
SENR5493
SENR5495
SENR5496
SENR5497
SENR8741
SENR6073
SENR6070
SENR6071
SENR6072
SENR6076
SENR6075
SENR5498
SENR2996
SENR5404
SENR5499
SENR6088
SENR6243
SENR2874
SEBU6830

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
8.40
5.50
.30
5.50
8.40
5.50
5.50
13.05
21.95
5.50
8.40
5.50
5.50
5.50
5.50
5.50
5.50
21.95
.30
5.50
19.60
2.90
19.60
.30
10.50

.30
1.50
.30
3.75
6.95
6.95
3.75
.30
3.75
6.95
3.75
3.75
11.55
20.55
3.75
6.95
3.75
3.75
3.75
3.75
3.75
3.75
20.55
.30
3.75
15.05
1.50
15.05
.30
9.35

SEBU6643
SENR2300
SENR6086

15.75
13.85
.30

14.00
7.85
.30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is an addition
to this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is an
addition to this manual. The form is not a standard part of the manual. Form RENR1039 Air Conditioning &
Heating Testing & Adjusting for 300 Series Excavators, is available for insertion into this manual. The form is
not a standard part of the manual. Use RENR1039 w/SENR5664-04 for 300 Series Excavators.

02/13/08

330B WHEELED MATERIAL HANDLER


AME1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement

RENR3232-04
Contents for
Service Manual RENR3230
Title

Form No.

3306 Engine
3306 Engine
3306 Engine
3306 Engine

SENR2300
RENR3231
SENR7733
RENR3232
SENR3130
SENR2870
SENR5593
SENR5594
SENR5559
SENR8968

Systems Index Tab


Specifications, Systems Operation, Testing
Air Conditioning and Heating with
and Adjusting
R-134a
Specifications, Systems Operation, Testing
Air Conditioning and Heating with
and Adjusting Supplement
R-134a Refrigerant
Specifications
Hydraulic System
Systems Operation, Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Troubleshooting,
Magnet Controller
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

SENR2872
SENR5664

Rev.

08
06
02
03
01

05

RENR1976
RENR3729
RENR3233
RENR3128
SENR2996
RENR3825

SENR2874
SEBU7231
SENR2902
RENR3234
RENR1064

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
5.66
.30
13.44
8.65

01

8.65
13.44
22.60
.30

.30
16.22
8.65

Note:
The following information is available for insertion into this manual. It is not a standard part of the manual,
but can be ordered separately if needed. RENR3825 is packaged and sold with Electrical Schematic RENR3125,
Magnet Controller for Material Handlers.
Schematic

02/13/08

Magnetic Controller for Material


Handlers

RENR3125

330 L & 330 FB & 330 LL Forest Machines


8FK1-Up, 5YM1-Up
TITLE
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3306 Engine Specifications
3306 Engine Sys. Oper. Testing & Adjusting
3306B Engine Disassembly & Assembly
330 & 330 L Engine Disassembly & Assembly Supplement
Systems Index Tab
Air Conditioning & Heating Supplement
Attachments Specifications
Attachments Sys. Oper. Testing & Adjusting
Hydraulic System Specifications
Hydraulic System Systems Operation
Hydraulic & Electronic Systems Testing & Adjusting
Auxiliary Hydraulic System (Supplement)
Hydraulic System Schematic
Hydraulic System Schematic; Two Pump Flow (Attachment)
Hydraulic System Schematic; Single Action, One Pump
(Attachment)
Hydraulic System Schematic; Double Action, One Pump
(Attachment)
Hydraulic System Schematic; Common Piping, Two Pumps
(Attachment)
Hydraulic System Schematic; Boom Lowering Check (Attachment)
Hydraulic System Schematic; Fine Swing (Attachment)
Hydraulic System Schematic; Fine Swing, w/o Swing Brake
(Attachment)
Hydraulic System Schematic; Two Speed Hammer (Attachment)
Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
Electronic & Electrical System Systems Operation
Electrical System Schematic
Electrical System Schematic (Supplement)
Maintenance Index Tab
Operation & Maintenance
Binder
Binder Label

02/13/08

Contents for
Combined Manual SENR6080
FORM NO.
SENR7733
SENR6082
SENR3130
SENR2870
SENR2056
SENR2057
SENR5559
SENR5557
SENR2872
SENR6078
SENR5483
SENR5484
SENR5493
SENR5495
SENR5496
SENR5488
SENR5489
SENR6073
SENR6070

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
8.40
5.50
.30
5.50
5.50
5.50
5.50
13.05
21.95
5.50
2.90
5.50
5.50

SENR6071

5.50

SENR6072

5.50

SENR6076
SENR6074
SENR6077

5.50
5.50
5.50

.30
1.50
.30
3.75
6.95
6.95
3.75
.30
3.75
3.75
3.75
3.75
11.5
20.5
3.75
1.50
3.75
.75

3.75

SENR6075
SENR5498
SENR2996
SENR5404
SENR5499
SENR5479
SENR2874
SEBU6698
SENR2300
SENR6081

5.50
21.95
.30
5.50
19.60
2.90
.30
15.75
13.85
.30

3.75
3.75
3.75

3.75
3.75
20.5
.30
3.75
15.0
1.50
.30
14.0
7.85
.30

330B L EXCAVATOR, 330B L FOREST MACHINE AND


330B L MATERIAL HANDLER
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
6DR1-UP

SENR1902-15

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3306B Engine
Systems Operation, Testing and Adjusting
3306B Engine
Disassembly and Assembly
3306B Engine
Disassembly and Assembly Supplement
3306B Engine
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance

Contents for
Service Manual SENR1900

SENR2300
SENR1901
SENR7733
SENR1902
SENR3130
SENR2870
SENR5593
SENR5594
SENR5559
SENR8968
SENR2996
RENR1998
SENR9292
SENR2874
SEBU6941

Rev.

02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
5.66
.30
22.60

02

2.98

02
08
12
06
02
03
01

Note:
The following additional information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Service Manual
Service Manual
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating with


R134a refrigerant
Hydraulic System; Combined Flow
with Two Pump Circuit (Attachment)
Magnetic Controller for Material
Handlers

SENR5664

Hydraulic System; Forest Machine


Butt-N-Top (Attachment)
Hydraulic System; Third Pedal
(Attachment)
Hydraulic System; Single Action, One
Pump (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Two Pump Flow
Control (Attachment)

RENR1029

RENR1065
RENR3825

SENR1649
SENR1678
SENR1676
SENR1677

330B L EXCAVATOR, 330B L FOREST MACHINE AND MATERIAL


HANDLER
VOLUME II (SYSTEMS, SCHEMATICS)
6DR1-UP
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
System Testing, Testing and Adjusting
System Testing, Testing and Adjusting
Service Manual
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic Supplement

Air Conditioning and Heating Systems


(6DR1-2009)
Air Conditioning and Heating Systems
(6DR2010-Up)
Hydraulic System
Hydraulic System; Standard
Hydraulic System; Standard
Hydraulic System; Standard
Attachments
Hydraulic System; Forest Machine
Attachments
Hydraulic System; Material Handler
Attachments
Auxiliary Hydraulic Controller
Machine Systems; Standard
Machine Systems; Forest Machine
Machine Systems; Material Handler
Hydraulic System (Standard)
Hydraulic System (Forest Machine)
Hydraulic System (Material Handler)
Standard
Forest Machine
Material Handler
Auxiliary Control Attachment

(continued on next page)

02/13/08

RENR3115-04
Contents for
Service Manual SENR1900
Form No.
Rev.
Dlr.
Net
SENR2300
14.26
RENR3114
SENR7733
08
RENR3115
01
SENR3130
06
SENR2872
RENR1040
RENR1976
SENR8969
SENR8970
RENR3201
RENR1920
SENR1685
RENR1977
RENR1020
SENR8973
SENR1687
RENR1062
SENR2902
SENR8972
SENR1686
RENR1038
SENR8974
SENR1688
RENR1064
SENR9215

330B L EXCAVATOR, 330B L FOREST MACHINE AND MATERIAL


HANDLER (CONT.)
VOLUME II (SYSTEMS, SCHEMATICS)
6DR1-UP

RENR3115-04
Contents for
Service Manual SENR1900

Note:
This manual contains the Systems and Schematics information. For Engine, Electrical, Operation and
Maintenance information see Contents Page SENR1902.
Note:
The following information is available for insertion into this manual. It is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Service Manual
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Combined Flow
with Two Pump Circuit (Attachment)
Hydraulic System; Straight Travel,
Third Pedal (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Single Action, Two
Pump (Attachment)
Hydraulic System; Forest Machine,
Butt-N-Top (Attachment)

SENR5664
RENR1065
SENR1668
SENR1676
SENR1677
SENR1678
RENR1029

330B, 330B L EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
9HN1-UP, 2RR1-UP, 8SR1-UP, 8TR1-UP, 1JS1-UP, 1KS1-UP,
4YW1-UP, 3ZZ1-UP, 5EZ1-UP

SENR8967-10
Contents for
Service Manual SENR8965

Note:
This form lists the contents for Volume I of the Service Manual for this product. For Systems information,
see Contents Page RENR3121.

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406B Engine
Systems Operation, Testing and Adjusting
3406B Engine
Disassembly and Assembly
3406B Engine
Disassembly and Assembly Supplement
3406B Engine
Electrical System & Operators Station Index Tab
Service Manual
Engine and Pump Electronic Control
Systems Operation
Starting and Charging
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
21m (70ft) Long Reach Front

01/06/10

Form No.
SENR2300
SENR8966
SENR7733
SENR8967
SENR3130
SENR2870
SENR5593
SENR5594
SENR5559
SENR8968
SENR2996
RENR1998
SENR9292
SENR2874
SEBU6967
XEBU2640

Rev.

08
08
06
02
03
01

02
02
03

Dlr. Net
13.85
.30
.50
.30
2.90
.30
5.50
8.40
8.40
5.50
.30
2.90
.30
15.75

330B, 330B L EXCAVATORS


VOLUME II (SYSTEMS)
9HN1-UP, 2RR1-UP, 8SR1-UP, 8TR1-UP, 1JS1-UP, 1KS1-UP,
4YW1-UP, 3ZZ1-UP, 5EZ1-UP

RENR3121-04
Contents for
Service Manual SENR8965

Note:
This form lists the contents for Volume II of the Service Manual for this product. For Engine, Electrical and
Maintenance information, see Contents Page SENR8967.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications Systems Operation, Testing
and Adjusting
Specifications Systems Operation, Testing
and Adjusting
Systems Operation, Testing and Adjusting
Specifications
Hydraulic System Systems Operation
Hydraulic System Testing and Adjusting
Service Manual
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Specifications Systems Operation,


Testing and Adjusting (8SR1-417,
8TR1-485, 1JS1-484)
Air Conditioning and Heating Systems
with R-134a Refrigerant (8SR418-Up,
8TR486-Up, 1JS485-Up)
Attachments
Machine and Attachments
Hydraulic System
Hydraulic System
Auxiliary Hydraulic Controller
Machine Systems
Electrical
Hydraulic System
Hydraulic System; Third Pedal, Travel
(Attachment)

(continued on next page)

01/06/10

Form No.
SENR2300
RENR3120
SENR7733
RENR3121
SENR3130
SENR2872
RENR1041

Rev.

08
01
06
02

RENR3291

RENR1992
SENR8969
SENR8970
SENR8971
RENR1020
SENR8973
SENR2902
SENR8994
SENR8972
SENR1668

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65

8.65

01
03
01

5.66
22.60
13.44
5.66
2.98
22.60

IC

13.69
.29
.49
.29
2.86
.29
8.30

8.30

5.43
21.70
12.90
5.43
2.86
21.70

330B, 330B L EXCAVATORS (CONT.)


VOLUME II (SYSTEMS)
9HN1-UP, 2RR1-UP, 8SR1-UP, 8TR1-UP, 1JS1-UP, 1KS1-UP,
4YW1-UP, 3ZZ1-UP, 5EZ1-UP

RENR3121-04
Contents for
Service Manual SENR8965

Note:
This manual contains the Systems information. For Engine, Electrical,and Maintenance
information, see Contents Page SENR8967.
Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

01/06/10

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Single Action, One
Pump (Attachment)
Hydraulic System; Single Action, One
Pump Third Pedal (Attachment)
Hydraulic System; Common Piping
(Attachment)
Hydraulic System; Common Piping,
Third Pedal (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Flow Control,
Single (Attachment)
Hydraulic System; Combined
(Attachment)

SENR5664
SENR1669
SENR1670
SENR1671
SENR1672
SENR1673
SENR1674
SENR1675

330B L, 330B LN EXCAVATORS


Volume I (Engine, Electrical, Operation and Maintenance)
3YR1-Up, 5LR1-Up, 4RS1-Up, 5LS1-Up

Contents for
Service Manual SENR1655

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3306B Engine
Systems Operation, Testing and Adjusting
3306B Engine
Disassembly and Assembly
3306B Engine
Disassembly and Assembly Supplement
3306B Engine
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Supplement

SENR1657-13

SENR2300
SENR1656
SENR7733
SENR1657
SENR3130
SENR2870
SENR5593
SENR5594
SENR5559
SENR8968
SENR2996
RENR1998
SENR9292
SENR2874
SEBU7021
SEBU7269

Rev.

02
08
11
06
02
03
01

02
02
01
03

Note:
This manual contains Engine, Electrical and Operation and Maintenance information. For Systems
information see Contents Page RENR3115.

02/13/08

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
5.66
.30
22.60

IC

2.98
.30
16.22
10.81

2.86

13.69
.29
.49
.29
2.86
.29
5.43
8.30
8.30
5.43
.29

21.70

.29

15.57
10.38

330B L, 330B LN EXCAVATORS


Volume II (Systems)
3YR1-Up, 5LR1-Up, 4RS1-Up, 5LS1-Up
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Systems Operations, Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Service Manual

Service Manual
Schematic Index Tab
Schematic
Schematic
Schematic

RENR2937-07
Contents for
Service Manual SENR1655
Title

Air Conditioning and Heating Systems


(3YR1-611, 5LR1-353, 4RS1-360,
5LS1-210)
Air Conditioning and Heating Systems
(3YR612-Up, 5LR354-Up, 4RS351Up, 5LS211-Up)
Attachments
Hydraulic System
Hydraulic System
Hydraulic System
Hydraulic System; Combined Flow
Control with Two Pump Circuit
(Attachment)
Auxiliary Hydraulic Controller
Hydraulic System
Hydraulic System; Material Handler
Electrical System

Form No.
SENR2300
RENR2936
SENR7733
RENR2937
SENR3130
SENR2872
RENR1040

Rev.

08
05
06
01

RENR1976

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65

8.65

RENR1057
SENR1659
SENR1661
SENR1663
RENR1065

01
01
01
01

8.65
5.66
13.44
5.66
2.98

RENR1020
SENR2902
SENR1664
SENR8998
SENR1665

01

2.98

Note: The following information is available for this service manual. This information is not a standard part
of the manual, but can be ordered separately if needed.

8.65

Schematic

SENR1649

8.65

SENR1904

8.65

SENR8947

8.65

SENR1676

8.65

SENR8997

8.65

SENR8951

8.65

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/13/08

Hydraulic System; Third Pedal,


Straight Travel (Attachment)
Hydraulic System; Single Action, Two
Pump (Attachment)
Hydraulic System; Combined Flow
Control, Two Pump (Attachment)
Hydraulic System; Boom Lowering
Check (Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Stick Lowering
Control (Attachment)
Hydraulic System; Super Long
Demolition (4RS1-Up) (Attachment)
Hydraulic System; Variable Gauge
(4RS1-Up) (Attachment)
(continued)

RENR1068
RENR1069

01

8.65
8.65

330B L, 330B LN EXCAVATORS (CONT.)


Volume II (Systems)
3YR1-Up, 5LR1-Up, 4RS1-Up, 5LS1-Up

Contents for
Service Manual SENR1655

Section

Title

Form No.

Schematic

Hydraulic System; Medium Pressure


(Attachment)
Hydraulic System; Boom Float
(Attachment)
Hydraulic System; Variable
Adjustable Boom with Combined
Attachment Circuit and Medium
Pressure (3YR1-Up, 4RS1-Up, 5LR1Up)(Attachment)
Hydraulic System; Fourth Pedal
(Attachment)
Machine Systems

SENR8952

Schematic
Schematic

Schematic
Disassembly and Assembly

RENR2937-07

Rev.

Dlr.
Net

RENR3774

8.65

RENR3873

8.65

RENR3780

8.65

SENR8973

22.60
57.2

Note:
SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. This form is not a standard part of the manual.
Note:
This manual contains Systems information. For Engine, Electrical and Maintenance information, see
contents Page SENR1657.

02/13/08

330C, 330C L EXCAVATORS


JAB1-Up, KDD1-Up, RBH1-Up, CYA1-Up

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-9 Engine
Systems Operation, Testing and Adjusting
C-9 Engine
Troubleshooting Guide
C-9 Engine
Disassembly and Assembly
C-9 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Systems Operation, Troubleshooting,
Tool Control
Testing and Adjusting
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement
Fuel Tank Shutoff and Drain Control
Engine Shutdown
Schematic Index Tab
Schematic
Electrical System (CYA)
Schematic
Hydraulic System (JAB, KDD)
Schematic
Hydraulic System (RBH)
Schematic
Standard

RENR5442-08
Contents for
Service Manual RENR5440
Form No.
SENR2301
RENR5441
SENR7733
RENR5442
SENR3130
SENR2870
SENR9500
SENR9501
SENR9506
SENR9502
RENR5439
SENR2872
RENR3763

14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90
0.00
.30

RENR5433
RENR5434
RENR5435
RENR5438
RENR5389

9.90
26.00
9.90
0.00
39.70

SENR2996
RENR3814

.30
39.70

SENR2874
SEBU7442
SEBU7957

.30
16.22
237.18

SENR2902
KENR8256
RENR5437
RENR7120
RENR5443

10.00
10.00
13.40

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting
Schematic
Schematic

02/13/08

Air Conditioning and Heating with


R-134a refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System; System 14;
Combined Function, Auxiliary Pump
(Attachment)
(Continued)

SENR5664
RENR7274
RENR5444

330C, 330C L EXCAVATORS (CONT.)


JAB1-Up, KDD1-Up, RBH1-Up, CYA1-Up

RENR5442-08
Contents for
Service Manual RENR5440

Section

Title

Form No.

Schematic

Hydraulic System; System 3:One


Way/Two Pump Flow/Foot Switch
(Attachment)(JAB, KDD)
Hydraulic System; System 5:Two
Way/One Pump Flow/Hydraulic Foot
Pedal (Attachment) (JAB,KDD)
Hydraulic System; Boom Lowering
Control Valve (Attachment) (HAA,
JAB, KDD, GAG, RBH, BTM)
Hydraulic System; Boom Float
(Attachment) (JAB, KDD)
Hydraulic System; Stick Lowering
Control Valve (Attachment) (JAB,
KDD)
Hydraulic System; System 2,
Combined Function/Two Pedal
Control (Attachment) (HAA, JAB,
KDD, GAG)
Hydraulic System; System 3; One
Way, Two Pump Flow, Hydraulic Foot
Pedal (Attachment) (HAA,GAG)

RENR5445

Schematic

Schematic

Schematic
Schematic

Schematic

Schematic

02/13/08

RENR5446

RENR5447

RENR5448
RENR5449

RENR5453

RENR5458

Rev.

Dlr.
Net

IC

330C EXCAVATORS
MCA1-UP, GKX1-UP

RENR5304-03
Contents for
Service Manual RENR5303

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-9 Engine
Systems Operation, Testing and Adjusting
C-9 Engine
Troubleshooting Guide
C-9 Engine
Disassembly and Assembly
C-9 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Electrical and Electronic System
Maintenance Index Tab
Operation and Maintenance Manual
Operation and Maintenance Manual
Supplement
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

02/13/08

Form No.
SENR2300
RENR5305
SENR7733
RENR5304
SENR3130
SENR2870
SENR9500
SENR9501
SENR9506
SENR9502
RENR5439
SENR2872
RENR5433
RENR5434
RENR5435
RENR5438
SENR2996
RENR3814
SENR2874
SEBU7438
SEBU7966
SENR2902
RENR5437
RENR5443

IC
14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90
0.00
.30
9.90
26.00
9.90
0.00
.30

13.69
.29
.48
.29
2.86

16.22
16.22

15.57
15.57

.29

133.3
5.43
.29

5.43
12.90
8.30
21.70
.29

330C L, 330C LN EXCAVATORS AND MATERIAL HANDLER


VOLUME I (Engine, Electrical, Operation and Maintenance)
JCD1-Up, JNK1-Up, MKM1-Up, CAP1-Up, CGZ1-Up

Contents for
Service Manual RENR5430

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-9 Engine
Systems Operation, Testing and Adjusting
C-9 Engine
Troubleshooting Guide
C-9 Engine
Disassembly and Assembly
C-9 Engine
Disassembly and Assembly Supplement
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Troubleshooting,
Tool Control
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
(CAP1-Up, CGZ1-Up, JCD1-Up,
JNK1-Up)
Operation and Maintenance
(MKM1-Up)

RENR5432-15

SENR2300
RENR5431
SENR7733
RENR5432
SENR3130
SENR2870
SENR9500
SENR9501
SENR9506
SENR9502
RENR5439
SENR2996
RENR3814

14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90
9.90
.30
39.70

RENR5389

39.70

SENR2874
SEBU7437

.30
16.22

SEBU7671

16.22

Note:
This manual contains Engine, Electrical, Operation and Maintenance information. For Systems Information,
see Contents page RENR7122.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Operation and Maintenance

02/13/08

Ultrahigh Demolition (JNK)

SEBU7678

330C L, 330C LN EXCAVATORS AND MATERIAL HANDLER


VOLUME II (Systems)
JCD1-Up, JNK1-Up, MKM1-Up, CAP1-Up, CGZ1-Up

Contents for
Service Manual RENR5430

Section

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic

Title

Air Conditioning and Heating Systems


for Excavators
Machine
Hydraulic System
Hydraulic System
Machine Systems
Standard
Hydraulic System

RENR7122-04

SENR2300
RENR7121
SENR7733
RENR7122
SENR3130
SENR2872
RENR3763

14.26
.30
.60
.30
3.40
.30
9.90

RENR5436
RENR5434
RENR5388
RENR5438
SENR2902
RENR5456
RENR7168

0.00
26.00
9.90
0.00
13.40
274.11

Note:
This manual contains Systems information. For Engine, Electrical, Operation and Maintenance, see
Contents page RENR5432
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting
Schematic
Schematic
Schematic

Schematic

Schematic

Schematic
Schematic

Schematic

02/13/08

Air Conditioning and Heating with


R-134a refrigerant
Electrical; for Air Conditioning and
Heating
Hydraulic System; Ultra High
Demolition (Attachment) (JNK)
Hydraulic System; Hydraulic Variable
Gage Undercarriage (Attachment)
(CAP, JNK)
Hydraulic System; System 14;
Combined Function /Auxiliary Pump
(Attachment) (CAP, CGZ)
Hydraulic System; Boom Lowering
Control Valve (Attachment) (CAP,
CGZ)
Hydraulic System; Boom Float
(Attachment) (CAP CGZ)
Hydraulic System; Stick Lowering
Control Valve (Attachment) (CAP,
CGZ)
Hydraulic System; Quick Coupler
(Attachment) (CAP, CGZ)

SENR5664
RENR7274
RENR5339
RENR5338

RENR5444

RENR5447

RENR5448
RENR5449

RENR5454

330C L, 330C LN EXCAVATORS AND MATERIAL HANDLER (Cont.)


VOLUME II (Systems)
JCD1-Up, JNK1-Up, MKM1-Up, CAP1-Up, CGZ1-Up

Contents for
Service Manual RENR5430

Section

Title

Form No.

Schematic

Hydraulic System; Fine Filtration


(Attachment) (CAP, CGZ)
Hydraulic System; System 3, One
Way/ Two Pump/ Hydraulic Foot
Pedal (Attachment) (CAP, CGZ)
Hydraulic System: System 17:
Combined Function/ Auxiliary Pump/
VA Boom (Attachment) (JNK1-Up,
JCD1-Up, CAP1-Up, CGZ1-Up)
Hydraulic System: System 16: One
Way, One Pump, Pedal (attachment)
(JNK1-Up, JCD1-Up, CAP1-Up,
CGZ1-Up)
Hydraulic System: System 17:
combined Function with Joystick and
Slide Control (Attachment) (JNK1-Up,
JCD1-Up, CAP1-Up, CGZ1-Up)
Hydraulic System; Generator Circuit
(Attachment) (JNK1-Up, MKM1-Up,
JCD1-Up, CAP1-Up, CGZ1-Up)
Hydraulic System; VA Boom
(Attachment) (JNK, CAP, CGZ)

RENR5455

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

02/13/08

RENR7122-04

RENR5458

RENR7028

RENR7118

RENR7119

RENR7272

RENR7129

Rev.

Dlr.
Net

IC

330C L EXCAVATORS
DKY1-Up

Section

RENR5452-07
Contents for
Service Manual RENR5450
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-9 Engine
Systems Operation, Testing and Adjusting
C-9 Engine
Troubleshooting Guide
C-9 Engine
Disassembly and Assembly
C-9 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Troubleshooting,
Tool Control
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Standard
Schematic Supplement
Electrical System; System 15; Two
Way, One Pump Flow, Joystick
Switch (Attachment)

Form No.
SENR2301
RENR5451
SENR7733
RENR5452
SENR3130
SENR2870
SENR9500
SENR9501
SENR9506
SENR9502
RENR5439
SENR2872
RENR3899

20.00
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90
0.00
.30

RENR5433
RENR5434
RENR5435
RENR5438
SENR2996
RENR3814

9.90
26.00
9.90
0.00
.30
39.70

RENR5389

39.70

SENR2874
SEBU7445
SENR2902
RENR5437
RENR5457
RENR5489

.30
16.22
.30
10.00
13.40

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting
Schematic
Schematic
Schematic

02/13/08

Air Conditioning and Heating with


R-134a refrigerant
Hydraulic System; System 14;
Combined Function, Auxiliary Pump
Hydraulic System; System 3; One
Way, Two Pump Flow, Foot Switch
Hydraulic System; System 5, Two
Way, One Pump Flow, Foot Pedal
(Continued)

SENR5664
RENR5444
RENR5445
RENR5446

330C L EXCAVATORS (CONT.)


DKY1-Up

RENR5452-07
Contents for
Service Manual RENR5450

Section

Title

Form No.

Schematic

Hydraulic System; Boom Lowering


Control Valve (Attachment)
Hydraulic System; Boom Float

RENR5447

Schematic
Schematic

02/13/08

Hydraulic System; System 15, Two


Way, One Pump Flow, Joystick
Switch

RENR5448
RENR5459

Rev.

Dlr.
Net

IC

330C FOREST MACHINES


B1K1-UP, B2L1-UP, B3M1-UP, B4N1-UP

RENR5315-05
Contents for
Service Manual RENR5313

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-9 Engine
Systems Operation, Testing and Adjusting
C-9 Engine
Troubleshooting Guide
C-9 Engine
Disassembly and Assembly
C-9 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Systems Operation, Troubleshooting,
Tool Control (B3M1-Up)
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
B1K1-1000, B2L1-1000, B3M1-1000,
B4N1-1000
Operation and Maintenance
B1K1001-Up, B2L1001-Up,
B3M1001-Up, B4N1001-Up
Schematic Index Tab
Schematic
Hydraulic System; B3M1-Up
Schematic
Hydraulic System; B4N1-Up
Schematic
Hydraulic System; B1K1-Up, B2L1-Up
Schematic
Electrical (B1K1-1000, B2L1000-Up,
B3M1-1000, B4N1-1000)
Schematic
Electrical (B1K1001-Up, B2L1001-Up,
B3M1001-Up, B4N1001-Up)
Schematic Supplement
Butt N Top (B2L185-Up)
(continued on next page)

02/13/08

Form No.
SENR2301
RENR5314
SENR7733
RENR5315
SENR3130
SENR2870
SENR9500
SENR9501
SENR9506
SENR9502
RENR5439
SENR2872
RENR3899

14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90
9.90
.30
9.90

RENR5316
RENR5317
RENR5318
SENR2996
RENR3814

9.90
15.50
9.90
.30
39.70

RENR5389

39.70

SENR2874
SEBU7451

.30
16.22

SEBU7949
SENR2902
RENR5319
RENR7207
RENR7208
RENR5346
RENR7349
RENR7873

330C FOREST MACHINES (CONT.)


B1K1-UP, B2L1-UP, B3M1-UP, B4N1-UP

RENR5315-05
Contents for
Service Manual RENR5313

Section

Title

Form No.

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting
Schematic

02/13/08

Air Conditioning and Heating with


R-134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment) B3M, B4N

SENR5664
RENR5447

330C MATERIAL HANDLER


D3C1-Up

RENR5482-02
Contents for
Service Manual RENR5480

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-9 Engine
Systems Operation, Testing and Adjusting
C-9 Engine
Systems Operation, Troubleshooting,
Magnet Controller
Testing and Adjusting (RENR3125
Electrical Schematic provided under
Schematic Tab)
Troubleshooting Guide
C-9 Engine
Disassembly and Assembly
C-9 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operation
Engine and Pump Electronic Control
System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Standard
Schematic
Electrical Schematic

Form No.
SENR2301
RENR5481
SENR7733
RENR5482
SENR3130
SENR2870
SENR9500
SENR9501
RENR3825

20.00
.30
.60
.30
3.40
.30
6.50
9.90

SENR9506
SENR9502
RENR5439
SENR2872
RENR3899

26.00
9.90
9.90
.30
9.90

RENR5483
RENR5484
RENR5485
RENR5438
SENR2996
RENR3814

9.90
15.50
9.90

SENR2874
SEBU7526
SENR2902
RENR5486
RENR5488
RENR3125

.30
39.70
.30
16.22
14.40

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting

04/04/12

Air Conditioning and Heating with


R-134a Refrigerant

SENR5664

330D AND 336D EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
NBD1-UP, PRF1-UP, B6H1-UP, WRK1-UP, JLP1-UP, KKT1-UP,
M4T1-UP, PGW1-UP, EDX1-UP, MEY1-UP

RENR7348-07
Contents for
Service Manual RENR7450

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems and Schematics information.

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

Title

C9 Engines
C9 Engines
C7 and C9 Engines
C9 Engines
C9 Engine Supplement for 330D and
336D Excavators
Electrical System and Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
(NBD, PRF, WRK, KKT, PGW, EDX,
MEY)
Operation and Maintenance
(B6H, JLP, M4T)

Form No.
SENR2300
RENR7347
SENR7733
RENR7348
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
RENR8647
SENR2996
RENR8068
RENR9848
SENR2874
SEBU7931
SEBU8046

Note:
This manual contains Engine, Electrical, and Maintenance information. For Systems information, see
contents page, RENR7061.

12/06/11

14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90
0.00

330D AND 336D EXCAVATORS


VOLUME II (SYSTEMS AND SCHEMATICS)
NBD1-UP, PRF1-UP, B6H1-UP, WRK1-UP, JLP1-UP, KKT1-UP,
M4T1-UP, PGW1-UP, EDX1-UP, MEY1-UP

RENR7061-03
Contents for
Service Manual RENR7450

Note:
This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine, Electrical, Operation and Maintenance information.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Title

Form No.

Machine
Hydraulic System
Hydraulic System
Tool Control System

SENR2301
RENR7060
SENR7733
RENR7061
SENR3130
SENR2872
RENR9583
RENR9584
RENR9585
RENR7389

Machine Systems
Electrical System
Electrical System (WRK, PGW)
Hydraulic System
(NBD, PRF, WRK, KKT, MEY)
(Without Heavy Lift and Fine Swing)
Hydraulic System
(B6H, JLP, M4T, EDX)
(With Heavy Lift and Fine Swing)

Schematic

Rev.

RENR8648
SENR2902
RENR9587
KENR9679
RENR9586

28.60

RENR9980

10.90

Note:
The following information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting

Air Conditioning and Heating

SENR5664

Air Conditioning and Heating

RENR7298

Electrical System; Air Conditioning


and Heating for Excavators
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade Laser Installation for
Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121/321

RENR7258

(continued on next page)

01/24/12

Dlr.
Net
22.00
.33
.66
.30
3.70
.30
10.90
10.90
28.60
10.90

RENR9533
SEBU8292
SEBU8280
REHS2427
KENR8645
RENR7911

10.90
.30

330D AND 336D EXCAVATORS (CONT.)


VOLUME II (SYSTEMS AND SCHEMATICS)
NBD1-UP, PRF1-UP, B6H1-UP, WRK1-UP, JLP1-UP, KKT1-UP,
M4T1-UP, PGW1-UP, EDX1-UP, MEY1-UP

RENR7061-03
Contents for

Section

Title

Form No.

Special Instruction
Special Instruction
Schematic

Product Link PL121SR


Product Link Installation Guide
Hydraulic System; (Attachment)
System 1: 1-Pump, 1-Way
Hydraulic System; (Attachment)
System 2: Combined Function
Hydraulic System; (Attachment)
System 3: 2-Pump, 1-Way
Hydraulic System; (Attachment)
System 3 Prime: 2-Pump, 1-Way
Hydraulic System; (Attachment)
System 5: 1-Pump, 2-Way
Hydraulic System; (Attachment)
System 11: Combined Function
Hydraulic System; (Attachment)
System 13: Combined Function
Hydraulic System; (Attachment)
System 14: Combined Function
Hydraulic System; (Attachment)
System 14: Combined Function
Hydraulic System; (Attachment)
Heavy Lift
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System; (Attachment)
Return Filter for One Way Flow
Hydraulic System; (Attachment)
Universal Quick Coupler
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Coupler

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Service Manual RENR7450

REHS2348
REHS2365
RENR9509
RENR9510
RENR9489
RENR9994
RENR9498
RENR9884
KENR8999
RENR9499
RENR9508
RENR9887
RENR9479
RENR9885
RENR9886
KENR6122
KENR9001
KENR9002

Note:
This manual contains Systems and Schematics. For Engine, Electrical, and Maintenance information,
see contents page, RENR7348.

01/24/12

IC

330D AND 336D EXCAVATORS AND 330D WASTE HANDLER


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
R2D1-UP, J2F1-UP, W3K1-UP, ZML1-UP, JJM1-UP, MWP1-UP,
MDS1-UP, KRW1-UP

RENR9922-13
Contents for
Service Manual RENR9920

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

Title

C9 Engines
C9 Engines
C7 and C9 Engines
C9 Engines
C9 Engine Supplement for 330D and
336D Excavators
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
(R2D, J2F, W3K, ZML, MDS, MWP,
KRW)
Operation and Maintenance
(JJM)

Form No.
SENR2300
RENR9921
SENR7733
RENR9922
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
RENR8647
SENR2996
RENR8068
RENR9848
SENR2874
SEBU8046
SEBU8433

Note:
This manual contains Engine, Electrical and Operators Station and Maintenance information. For
Systems and Schematic information, see Contents Page KENR7814.

07/27/11

14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90
0.00

330D AND 336D EXCAVATORS AND 330D WASTE HANDLER


VOLUME II (SYSTEMS AND SCHEMATICS)
R2D1-UP, J2F1-UP, W3K1-UP, ZML1-UP, JJM1-UP, MWP1-UP,
MDS1-UP, KRW1-UP

KENR7814-04
Contents for
Service Manual RENR9920

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Title

Form No.

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System

SENR2301
KENR7815
SENR7733
KENR7814
SENR3130
SENR2872
RENR9923
RENR9584
RENR9585
RENR7389

14.26
.30
.60
.30
3.40
.30
9.90
26.00
9.90
39.70

RENR8648
SENR2902
RENR9927

0.00

Machine Systems
Electrical System (R2D, J2F, W3K,
MWP)
Hydraulic System (R2D, J2F, W3K,
MWP)
Electrical System (JJM)
Hydraulic System (JJM)
Hydraulic System (MDS)
Hydraulic System (ZML, KRW)

RENR9926
KENR7823
KENR7824
RENR9582
RENR9586

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction

10/15/13

Air Conditioning and Heating with


R-134a refrigerant
Air Conditioning and Heating Systems
Electrical System; Air Conditioning
and Heating for Excavators
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade Laser Installation for
Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121/321
Product Link PL121SR
Product Link Installation Guide
(continued)

SENR5664
RENR7298
RENR7258
RENR9533
SEBU8292
SEBU8280
REHS2427
KENR8645
RENR7911
REHS2348
REHS2365

330D AND 336D EXCAVATORS AND 330D WASTE HANDLER (CONT.)


VOLUME II (SYSTEMS AND SCHEMATICS)
R2D1-UP, J2F1-UP, W3K1-UP, ZML1-UP, JJM1-UP, MWP1-UP,
MDS1-UP, KRW1-UP
Schematic
Hydraulic System; (Attachment)
System 3: 2-Pump, 1-Way
Schematic
Hydraulic System; (Attachment)
System 5: 1-Pump, 2-Way
Schematic
Hydraulic System; (Attachment)
System 14: Combined Function
Schematic
Hydraulic System; (Attachment)
System 14: Combined Function
Schematic
Hydraulic System; (Attachment)
Reverse Fan
Schematic
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Schematic
Hydraulic System; (Attachment)
Universal Quick Coupler
Schematic
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Schematic
Hydraulic System; (Attachment)
Coupler

10/15/13

KENR7814-04
Contents for
Service Manual RENR9920
RENR9489
RENR9498
RENR9499
RENR9508
RENR9479
RENR9885
KENR6122
KENR9001
KENR9002

330D AND 336D EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
GBC1-UP, GGE1-UP, JBF1-UP, THJ1-UP, KDJ1-UP, PEL1-UP,
LRM1-UP, ERN1-UP, MYP1-UP, DTS1-UP, HAS1-UP, RAS1-UP,
WET1-UP, T2Y1-UP, PPN1-UP, MYG1-UP, LMG1-UP, JWR1-UP,
PTB1-UP

RENR9682-14
Contents for
Service Manual RENR9680

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems and Schematics information. The items listed can also be ordered separately.
\
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

Title

C9 Engines
C9 Engines
C7 and C9 Engines
C9 Engines
C9 Engine Supplement for 330D and
336D Excavators
Disassembly and Assembly Supplement
C9 Engine Supplement for 330D
Material Handlers
Electrical System and Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
330D and 336D Excavators
Operation and Maintenance
330D Material Handler (PEL)
Operation and Maintenance
Supplement for 330D Ultra High
Demolition (THJ, ERN)

Form No.
SENR2300
RENR9681
SENR7733
RENR9682
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
KENR5992

14.26
.30
.60
.30
3.40
.30
6.50
9.90
26.00
9.90

RENR8647
SENR2996
RENR8068

.30

RENR9848

39.70

SENR2874
SEBU8045
SEBU8071
SEBU8072

.30
16.22
16.22
10.81

Note:
This manual contains Engine, Electrical, Operators Station and Maintenance information. For Systems and
Schematic information, see Contents page KENR6198.

02/07/11

330D AND 336D EXCAVATORS


VOLUME II (SYSTEMS AND SCHEMATICS)
GBC1-UP, GGE1-UP, JBF1-UP, THJ1-UP, KDJ1-UP, PEL1-UP,
LRM1-UP, ERN1-UP, MYP1-UP, DTS1-UP, HAS1-UP, RAS1-UP,
WET1-UP, T2Y1-UP, PPN1-UP, MYG1-UP, LMG1-UP, JWR1-UP,
PTB1-UP

KENR6198-08
Contents for
Service Manual RENR9680

Note:
This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine, Electrical, Operation and Maintenance information. The items listed can also be ordered separately. When
items are updated or supplements added, they will be announced in PREVIEW and should be ordered as they become
available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Systems Operation

Machine Systems
Excavator Hydraulic System
330D Material Handler Hydraulic
System (PEL)
Excavator Hydraulic System
330D Material Handler Hydraulic
System (PEL)
Tool Control System

Testing and Adjusting


Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly

Excavator Machine Systems


330D Material Handler Machine
Systems

Schematic Index Tab


Schematic

Hydraulic System; w/Heavy Lift and


Fine Swing
Hydraulic System; w/ Heavy Lift and
Fine Swing
Electrical System
Hydraulic System (Material Handler)
(PEL)
Electrical System (PEL)

Schematic
Schematic
Schematic
Schematic

Form No.
SENR2301
KENR6199
SENR7733
KENR6198
SENR3130
SENR2872
RENR9598
RENR9678
KENR7868

14.26
.30
.60
.30
3.40
.30
9.90
26.00

RENR9679
KENR7869

9.90

RENR7389

39.70

RENR8648
KENR5993

0.00

SENR2902
RENR9582
RENR9980
RENR9599
RENR7147
RENR7148

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operations, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Air Conditioning and Heating with


R-134a refrigerant
Air Conditioning and Heating Systems

SENR5664

Electrical System; Air Conditioning


and Heating for Excavators

RENR7258

(continued on next page)

02/07/11

RENR7298

330D AND 336D EXCAVATORS (CONT.)


VOLUME II (SYSTEMS AND SCHEMATICS)
GBC1-UP, GGE1-UP, JBF1-UP, THJ1-UP, KDJ1-UP, PEL1-UP,
LRM1-UP, ERN1-UP, MYP1-UP, DTS1-UP, HAS1-UP, RAS1-UP,
WET1-UP, T2Y1-UP, PPN1-UP, MYG1-UP, LMG1-UP, JWR1-UP,
PTB1-UP
Systems Operation
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Schematic
Schematic
Schematic

Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

AccuGrade GPS CD700


AccuGrade GPS CD700
AccuGrade GPS CD700
AccuGrade Laser Installation for
Excavators
Electrical System: (Attachment)
AccuGrade
Product Link PL121/321
Product Link PL121SR
Product Link Installation Guide
Hydraulic System; (Attachment)
System 16: One Way/Two Pump
Hydraulic System; (Attachment)
System 17: Combined Function
Hydraulic System; System17:
(Attachment) Combined Function with
Medium Pressure
Hydraulic System; (Attachment)
Universal Quick Coupler
Hydraulic System; (Attachment)
Hydraulic Variable Gauge
Undercarriage (THJ)
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Boom Float
Hydraulic System; (Attachment)
Fine Filtration
Electrical System;
Schematic Supplement
330D Ultra High Demolition (THJ)
Electrical System;
Schematic Supplement
Demolition Cab (THJ)

KENR6198-08
Contents for
Service Manual RENR9680

RENR9533
SEBU8292
SEBU8280
REHS2427
KENR8645
RENR7911
REHS2348
REHS2365
RENR9429
RENR9449
RENR9468
KENR6122
RENR7388

RENR9479
RENR9458
RENR9459
RENR9469
KENR7833

KENR6290

Note:
This manual contains Systems and Schematics information. For Engine, Electrical and Operation and
Maintenance information, see Contents page RENR9682.

02/07/11

330D, 336D AND 340D EXCAVATORS


Volume I (Engine, Electrical, Operation and Maintenance)
EAH1-Up, FFK1-Up, MPL1-Up, JTN1-Up, JBT1-Up

KENR6572-10
Contents for
Service Manual KENR6570

This form lists the contents for Volume I of the Service Manual for this product. See Volume II for
Note:
the Systems and Schematics information. The items listed can be ordered separately. When items are updated
or supplements added, they
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly

Title

C9 Engines
C9 Engines
C7 And C9 Engines
C9 Engines
C9 Engine Supplement for 330D and 336D
Disassembly and Assembly Supplement
Excavators
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
EEH, FFK, JBT, MPL
Operation & Maintenance
JTN
Operation & Maintenance

Form No.
SENR2300
KENR6571
SENR7733
KENR6572
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
RENR8647
SENR2996
RENR8068
RENR9848
SENR2874
SEBU8048
SEBU8064

Note: This manual contains Engine, Electrical and Operators Station and Maintenance Information. For
Systems and Schematic information, see Contents Page KENR7952.

6/20/2011

330D, 336D AND 340D EXCAVATORS


Volume II (Systems and Schematics)
EAH1-Up, FFK1-Up, MPL1-Up, JTN1-Up, JBT1-Up

KENR7952-03
Contents for
Service Manual KENR6570

Note:
This form lists the contents for Volume II of the Service Manual for this product. See Volume I for
the Engine, Electrical and Operation and Maintenance information. The items listed can be ordered separately.
When items are updated
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems
Electrical System
Hydraulic System (JBT, MPL, EAH, FFK)
(Without Heavy Lift and Fine Swing)
Hydraulic System (JTN)
(With Heavy Lift and Fine Swing)

Form No.
SENR2301
KENR7951
SENR7733
KENR7952
SENR3130
SENR2872
RENR9583
RENR9584
RENR9585
RENR7389
RENR8648
SENR2902
RENR9587
RENR9586
RENR9582

Note: The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Air Conditioning and Heating (R134-A


Refrigerant)

SENR5664

Air Conditioning and Heating For Excavators

RENR7298

Electrical System;
Air Conditioning and Heating For Excavators

RENR7258

(continued)

6/20/2011

330D, 336D AND 340D EXCAVATORS (continued)


Volume I (Engine, Electrical, Operation and Maintenance)
EAH1-Up, FFK1-Up, MPL1-Up, JTN1-Up, JBT1-Up

Systems Operation
Operation & Maintenance
Operation & Maintenance
Special Instruction
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Schematic
Schematic

6/20/2011

KENR7952-03
Contents for
Service Manual KENR6570

AccuGrade GPS CD700


AccuGrade GPS CD700
AccuGrade GPS CD700
For Medium and Large Excavators
AccuGrade Laser Installation for Excavators
Electrical System; (Attachment)
AccuGrade

RENR9533
SEBU8292

Product Link PL121 / 321

RENR7911

Hydraulic System; (Attachment)


System 2: Combined Function
Hydraulic System; (Attachment)
System 3 Prime: 2-Pump, 1-Way

RENR9510

SEBU8280
REHS2427
KENR8645

RENR9994

336D2 XE EXCAVATOR
MFA1-UP, NAH1-UP

Contents for
Service Manual
UENR5670-00

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C9 Engines
Systems Operation, Testing and Adjusting
C9 Engines
Engine Troubleshooting Guide
C9 Engines
Disassembly and Assembly
C9 Engines
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
336D2 XE Excavators
Maintenance Index Tab
Operation and Maintenance
336D2 XE Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2301
UENR5670LBL
SENR7733
UENR5670
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
SENR2872
UENR5673
UENR5674
UENR5675
UENR0446
SENR2996
KENR9509
UENR5952
SENR2874
SEBU9254
SENR2902
UENR5906
UENR5907

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.

Specifications, Systems Operation, Testing


and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Schematic

02/17/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Hydraulic System (Attachment)
Combined Function - Hydraulic
Control
Hydraulic System (Attachment)
Medium Pressure - Electric Control

UENR4125
UENR2988
UENR5910

UENR5911

330D FOREST MACHINES


L2K1-UP, H3K1-UP, E4K1-UP

RENR7335-05
Contents for
Service Manual RENR9898

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Form No.

IC

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
C-9 Engine
Disassembly and Assembly Supplement
330D Forest Machine/C-9 Engine
Systems Index Tab
Specifications
Machine System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
330D Forest Machine
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Engine and Pump Electronic Control
Systems Operation
Machine Monitoring System

SENR2301
KENR5276
SENR7733
RENR7335
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
KENR5987
SENR2872
KENR5273
KENR5274
KENR5275
KENR5988
SENR2996
RENR9848
RENR8068

22.00
.33
.66
.33
3.70
.33
7.20
10.90
10.90
28.60

13.69
.29
.48
.29
2.86

.33
10.90
28.60

.29

.33

.29

Maintenance Index Tab


Operation and Maintenance Manual
Schematic Index Tab
Schematic
Schematic

SENR2874
SEBU8175
SENR2902
RENR9587
RENR9165

.30
19.60

.29

Schematic
Schematic
Schematic

Electrical System
Hydraulic System (Forest Swing
Machine) (L2K)
Hydraulic System (Log Loader) (H3K)
Hydraulic System (E4K350-Up,
H3K350-Up)
Electrical System
(continued on next page)

06/22/09

RENR9166
RENR9168
RENR7217

.29

133.3

5.43
12.90

15.57

330D FOREST MACHINES (CONT.)


L2K1-UP, H3K1-UP, E4K1-UP

RENR7335-05
Contents for
Service Manual RENR9898

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Systems Operation

Operation & Maintenance

Operation & Maintenance


Schematic
Schematic
Schematic
Schematic

06/22/09

Air Conditioning and Heating

SENR5664

AccuGrade GPS CD700


v10.7 For Medium and Large
Excavators
AccuGrade GPS CD700
v10.7 For Medium and Large
Excavators
AccuGrade GPS CD700
For Medium and Large Excavators
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System; (Attachment)
Butt N Top (L2K1-Up)
Hydraulic System; (Attachment)
Butt N Top (H3K1-Up, E4K1-Up)

RENR9533

SEBU8292

SEBU8280
RENR9479
RENR9885
KENR7798
KENR7813

17.10

Caterpillar: Confidential Green

330D Material Handler


C5K1-Up, LEM1-Up

Section

RENR9179-01
Contents for
Service Manual RENR9159
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Engine; Fixed Cab Riser
Systems Index Tab
Specifications
Machine System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems; Fixed Cab Riser
Electrical System and Operators Station
Systems Operation, Testing and Adjusting
Engine and Pump Electronic Control
Systems Operation
Machine Monitoring System
Systems Operation, Troubleshooting,
Excavator Magnet Controller for
Testing and Adjusting
Material Handlers
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System; Hydraulic Cab
Riser (C5K)
Schematic
Hydraulic System; Fixed Cab Riser
(LEM)
Schematic
Electrical System

Form No.

IC

SENR2301
RENR9178
SENR7733
RENR9179
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
RENR9579
KENR5992
SENR2872
RENR9923
RENR9908
RENR9909
KENR5993
SENR2996
RENR9848
RENR8068
RENR3825

22.00
.33
.66
.33
3.70
.33
7.20
10.90
28.60
10.90

SENR2874
SEBU8247
SENR2902
RENR9918

.33
19.60
210.29
25.50

RENR9919

25.50

.33
17.10
28.60
10.90
.33
28.60
17.10
10.90

RENR9928

Note: The following information is not available for the initial release of this manual. When the information becomes
available it will be announced in PREVIEW. This information must be ordered seperately when it becomes available.
Disassembly and Assembly
Disassembly and Assembly Supplement

Machine Systems; Hydraulic Cab


Riser
Engine; Hydraulic Cab Riser

KENR5995
KENR5994

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Air Conditioning and Heating

SENR5664

17.10

Air Conditioning and Heating

RENR7298

17.10

Hydraulic System; Reverse Fan


(Attachment)

RENR9479

336E HYDRAULIC EXCAVATOR


VOLUME I (ENGINE, SYSTEMS)
BZY1-UP, YEP1-UP, TMZ1-UP, YCE1-UP, FJH1-UP, JRJ1-UP,
CMR1-UP, TEG1-UP, KED1-UP, GTJ1-UP, BMH1-UP, DPX1-UP

Contents for
Service Manual
KENR7980-06 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

01/06/15

Title

C9.3 Engine for Caterpillar Built


Machines
C9.3 Engine for Caterpillar Built
Machines
C9.3 Engine for 336E Excavators
C9.3 Engine for Caterpillar Built
Machines
C9.3 Engine Supplement for 336E
Excavators
Machine Systems
Hydraulic Systems
Hydraulic Systems
336E Excavator Tool Control System
Machine Systems

Media No.
SENR2301
KENR7981
SENR7733
KENR7980 VOL I
SENR3130
SENR2870
KENR9367

.30

KENR9368
KENR9193
KENR8149
KENR8156
SENR2872
KENR7983
KENR7984
KENR7985
KENR7988
KENR8157

.30

336E HYDRAULIC EXCAVATOR


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
BZY1-UP, YEP1-UP, TMZ1-UP, YCE1-UP, FJH1-UP, JRJ1-UP,
CMR1-UP, TEG1-UP, KED1-UP, GTJ1-UP, BMH1-UP, DPX1-UP

Contents for
Service Manual
KENR7980-06 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing & Adjusting
Systems Operation
336E Excavator Monitoring System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Electrical System YCE1-315, FJH1344, JRJ1-210, YEP1-294,
BZY1-1204, TMZ1-291
Schematic
Electrical System KED198-Up,
YCE318-Up, TEG163-Up, BMH1-Up,
FJH345-Up, GTJ125-Up, JRJ2111Up, YEP295-Up, CMR165-Up, DPX1Up, BZY1205-Up, TMZ292-Up,
RBS1-Up, T3Z1-Up
Schematic
Hydraulic System YCE1-315, FJH1344, JRJ1-210, YEP1-294,
BZY1-1204, TMZ1-291
Schematic
Hydraulic System KED198-Up,
YCE318-Up, TEG163-Up, BMH1-Up,
FJH345-Up, GTJ125-Up, JRJ211-Up,
YEP295-Up, CRM165-Up, DPX1-Up,
BZY1205-Up, TMZ292-Up, T3Z1-Up

Media No.
SENR2301
UENR2918
SENR7733
KENR7980 VOL II
SENR3130
SENR2996
KENR9508
KENR9509
SENR2874
SEBU8559
SENR2902
KENR7987

UENR3166

KENR7986

UENR3167

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Special Instruction
Special Instruction

01/06/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Procedure to Unlock the 341-8700
Fuel Injection Pump Gp
Procedure to Repair Layered Doors
on E Series Excavators
(continued)

SENR5664
KENR7970
REHS5619
REHS5620

.30

.30

336E HYDRAULIC EXCAVATOR (CONT.)


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
BZY1-UP, YEP1-UP, TMZ1-UP, YCE1-UP, FJH1-UP, JRJ1-UP,
CMR1-UP, TEG1-UP, KED1-UP, GTJ1-UP, BMH1-UP, DPX1-UP

Contents for

Special Instruction

REHS5629

Special Instruction
Schematic
Schematic

Schematic

Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

01/06/15

Modification Procedure For Installing


367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators
Hydraulic System (Attachment)
Combined Function - Electric Control
Hydraulic System (Attachment)
One-Way / One or Two Pump Electric Control
Hydraulic System (Attachment)
Two-Way / One Pump - Electric
Control
Hydraulic System (Attachment)
Medium Pressure
Hydraulic System (Attachment)
Boom Lowering Control Valve
Hydraulic System (Attachment)
Stick Lowering Control Valve
Hydraulic System (Attachment)
Smart Boom for Combined Function Electric Control
Hydraulic System (Attachment)
Smart Boom
Hydraulic System (Attachment)
Quick Coupler
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment)
Alternate Pattern Control - Two-Way
Hydraulic System (Attachment)
Fine Swing
Hydraulic System (Attachment)
Alternate Control Pattern (Four-Way)
Hydraulic System (Attachment)
Boom Pressure Control
Hydraulic System (Attachment)
Fine Filtration
Hydraulic System (Attachment)
Combined Function - Hydraulic
Control
Hydraulic System (Attachment)
Combined Function - Hydraulic
Control with Medium Pressure
Hydraulic System (Attachment)
One-Way / One or Two Pump Electric Control

Service Manual
KENR7980-06 VOL II

REHS5631
UENR0405
UENR0406

UENR0407

UENR0408
UENR0400
UENR0401
UENR0411

UENR0402
UENR0403
UENR0404
UENR0410
UENR0409
UENR2168
UENR2169
UENR2170
UENR2171

UENR2172

UENR2175

336E H HYDRAULIC EXCAVATOR


JEA1-UP, RZA1-UP, SSL1-UP, HDW1-UP, GNY1-UP

UENR0442-01
Contents for
Service Manual UENR0440

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly

Title

C9.3 Engine for Caterpillar Built


Machines
C9.3 Engine for Caterpillar Built
Machines
C9.3 Engine for 336E Excavators
C9.3 Engine for Caterpillar Built
Machines
C9.3 Engine Supplement for 336E
Excavators

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Machine Systems
Testing and Adjusting
Machine Systems
Systems Operation, Testing and Adjusting
336E H Tool Control Systems
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing & Adjusting
Systems Operation
336E Excavator Monitoring System
Maintenance Index Tab
Operation and Maintenance
336E H Excavator
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System
(continued)

05/12/14

Form No.
SENR2301
UENR0441
SENR7733
UENR0442
SENR3130
SENR2870
KENR9367

Rev.

Dlr.
Net

.30

KENR9368
KENR9193
KENR8149
UENR0189
SENR2872
UENR0443
UENR0444
UENR0445
UENR0446
UENR0190
SENR2996
UENR2687
KENR9509
SENR2874
SEBU8755
SENR2902
UENR2695
UENR2694

.30

.30

.30

IC

336E H HYDRAULIC EXCAVATOR (CONT.)


JEA1-UP, RZA1-UP, SSL1-UP, HDW1-UP, GNY1-UP

UENR0442-01
Contents for
Service Manual UENR0440

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Special Instruction

Special Instruction
Special Instruction
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic

05/12/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Inspection and Cleanup Procedure for
the Swing Accumulators on the
336E H Hydraulic Excavator
Procedure to Repair Layered Doors
on E Series Excavators
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators
Hydraulic System (Attachment)
Smart Boom
Hydraulic System (Attachment)
Combined Function - Electric Control
Electric Relief
Hydraulic System (Attachment)
Medium Pressure - Electric Control
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment)
Quick Coupler
Hydraulic System (Attachment)
Stick Lowering Control Valve

SENR5664
KENR7970
REHS7529

REHS5620
REHS5631
UENR2696
UENR2697

UENR2698
UENR2699
UENR2700
UENR2701

ESCAVADEIRA HIDRULICA 336E H


RZA1 E SEG., SSL1 E SEG.

UPNR0442
Contedo para o
Manual de Servio UPNR0440

Note:
Este formulrio lista os mdulos do manual de servio para este produto. Tambm possvel encomendar
os itens listados separadamente.
Seo

Ttulo

Pasta
Etiqueta da Pasta
Segurana
Contedo do Manual de Servio
Especificaes de Torque
Guia de ndice do Motor
Especificaes

Operao, testes e ajustes de sistemas

Guia de Diagnstico de Falhas do Motor


Desmontagem e Montagem

Desmontagem e Montagem

Motor C9.3 para Mquinas


Fabricadas pela
Caterpillar
Motor C9.3 para Mquinas
Fabricadas pela
Caterpillar
Motor C9.3 para Escavadeiras 336E
Motor C9.3 para Mquinas
Fabricadas pela
Caterpillar
Suplemento do Motor C9.3 para
Escavadeiras 336E

Guia de ndice de Sistemas


Especificaes
Operao de Sistemas
Testes e Ajustes
Operao, testes e ajustes de sistemas

Sistemas da Mquina
Sistemas da Mquina
Sistemas da Mquina
Sistemas de Controle de Ferramenta
336E H
Desmontagem e Montagem
Sistemas da Mquina
Guia de ndice do Sistema Eltrico e do Posto do Operador
Operao de Sistemas, Diagnstico de
Sistema de Controle Eletrnico da
Falhas, Testes e Ajustes
Mquina
Operao de Sistemas
Sistema de Monitoramento da
Escavadeira 336E
Guia de ndice de Manuteno
Operao e Manuteno
Escavadeira 336E H
Guia de ndice do Diagrama
Diagrama
Sistema Eltrico
Diagrama
Sistema Hidrulico
(continuao)

06/06/13

Formulrio
N

SENR2301
UPNR0441
SPNR7733
UPNR0442
SPNR3130
SPNR2870
KENR9367

Rev.

Reven
dedor
Lquid
o

0,30

KPNR9368

KPNR9193
KPNR8149

UPNR0189
SPNR2872
UENR0443
UPNR0444
UPNR0445
UPNR0446
UPNR0190
SPNR2996
UPNR2687

0,30

0,30

KPNR9509
SPNR2874
SPBU8755
SPNR2902
UENR2695
UENR2694

0,30

IC

ESCAVADEIRA HIDRULICA 336E H (CONT.)


RZA1 E SEG., SSL1 E SEG.

UPNR0442
Contedo para o
Manual de Servio UPNR0440

Note:
As informaes a seguir esto disponveis para este manual de servio. Essas informaes no so uma
parte padro do manual de servio, mas podem ser pedidas separadamente, se necessrio.
Especificaes, Operao de Sistemas,
Testes e Ajustes, Desmontagem e
Montagem
Especificaes, Operao de Sistemas,
Testes e Ajustes
Instruo Especial

Instruo Especial

Instruo Especial

Diagrama
Diagrama

Diagrama
Diagrama
Diagrama
Diagrama

06/06/13

Ar-condicionado e aquecimento
(refrigerante R134-A)

SPNR5664

Ar-condicionado e aquecimento para


escavadeiras
Procedimento de Limpeza e Inspeo
para os Acumuladores de Oscilao
na
Escavadeira Hidrulica 336E H
Procedimento para Reparar Portas
em Camadas nas Escavadeiras da
Srie E
Procedimento de Reparo do Cap
No Metlico nas Escavadeiras da
Srie 300E
Sistema Hidrulico (Acessrio)
Lana Inteligente
Sistema Hidrulico (Acessrio)
Funo Combinada - Controle
Eltrico - Alvio Eltrico
Sistema Hidrulico (Acessrio)
Presso Mdia - Controle Eltrico
Sistema Hidrulico (Acessrio)
Acoplador Rpido Universal
Sistema Hidrulico (Acessrio)
Acoplador Rpido
Sistema Hidrulico (Acessrio)
Vlvula de controle de abaixamento
do brao

KENR7970
REHS7529

REHS5620

REHS5631

UENR2696
UENR2697

UENR2698
UENR2699
UENR2700
UENR2701

336F EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
TZA1-UP, RKB1-UP, YFD1-UP, LCL1-UP, NBL1-UP, SSN1-UP
KFT1-UP, DSW1-UP, WTZ1-UP

Contents for
Service Manual
UENR2940-00 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C9.3 Engines
Systems Operation, Testing and Adjusting
C9.3 Engines
Engine Troubleshooting Guide
C9.3 Engines
Disassembly and Assembly
C9.3 Engines
Disassembly and Assembly
Engine Supplement
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Maintenance Index Tab
Operation and Maintenance
349F Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

11/14/14

Media No.
SENR2301
UENR2940LBL VOL I
SENR7733
UENR2940 VOL I
SENR3130
SENR2870
UENR3401
UENR3402
UENR0978
UENR0130
UENR0191
SENR2996
UENR3619
UENR3617
SENR2874
SEBU8756
SENR2902
UENR3623
UENR3622

336F EXCAVATOR
VOLUME II (SYSTEMS)
TZA1-UP, RKB1-UP, YFD1-UP, LCL1-UP, NBL1-UP, SSN1-UP
KFT1-UP, DSW1-UP, WTZ1-UP

Contents for
Service Manual
UENR2940-00 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Media No.
SENR2301
UENR2940LBL VOL II
SENR7733
UENR2940 VOL II
SENR3130
SENR2872
UENR2943
UENR2944
UENR2945
UENR2946
UENR0192

Note:
The following information is available for this service manual. This information is not a standard part
of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

11/14/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Hydraulic System (Attachment) Alternate Control Pattern Two Way
Hydraulic System (Attachment) Alternate Control Pattern Four Way
Hydraulic System (Attachment) Boom Lowering Control Valve
Hydraulic System (Attachment) Combined Function - Electric Control
Hydraulic System (Attachment) Smart Boom
Hydraulic System (Attachment) Quick Coupler
Hydraulic System (Attachment) Stick Lowering Control Valve
Hydraulic System (Attachment) Universal Quick Coupler

UENR4125
KENR7970
UENR3635
UENR3636
UENR3634
UENR3628
UENR3625
UENR3632
UENR3631
UENR3624

336F EXCAVATOR (CONTINUED)


VOLUME II (SYSTEMS)
TZA1-UP, RKB1-UP, YFD1-UP, LCL1-UP, NBL1-UP, SSN1-UP
KFT1-UP, DSW1-UP, WTZ1-UP

Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

Schematic

Schematic

11/14/14

Hydraulic System (Attachment) Medium Pressure - Hydraulic Control


Hydraulic System (Attachment) Fine Swing
Hydraulic System (Attachment) Medium Pressure - Electric Control
Hydraulic System (Attachment) Combined Function Hydraulic
Control With Hammer
Hydraulic System (Attachment) One-Way / One or Two Pump Electric Control W/Direct Return
Hydraulic System (Attachment) One-Way / One or Two Pump Hydraulic Control with Hammer
Hydraulic System (Attachment) Smart Boom for Combined Function Electric Control
Hydraulic System (Attachment) Smart Boom for One-way / One or
Two Pump - Electric Control

Contents for
Service Manual
UENR2940-00 VOL II

UENR3639
UENR3633
UENR3630

UENR3637

UENR3629

UENR3638

UENR3626

UENR3627

Caterpillar: Confidential Green

345B L EXCAVATORS AND 345B MATERIAL HANDLERS


Volume I (Engine, Electrical, Operation and Maintenance)
4SS1-Up, 9GS1-Up, 2NW1-Up

Contents for
Service Manual SENR1925

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C Engine
Systems Operation
3176C Engine
Troubleshooting Guide
3176C Engine
Disassembly and Assembly
3176C Engine
Disassembly and Assembly
Supplement
Electrical System & Operators Station Index Tab
Service Manual
Engine and Pump Electronic Control
System
Maintenance Index Tab
Operation & Maintenance

SENR1927-10

Rev.

SENR2300
SENR1926
SENR7733
SENR1927
SENR3130
SENR2870
RENR1217
RENR1222
RENR1235
RENR1223
RENR1043
SENR2996
SENR1935
SENR2874
SEBU7029

03
08
07
06
05
04
05
03
01

02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
13.44
8.65
5.66
.30
22.60
.30
16.22

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR3119.
Note:
The following additional information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)

Magnetic Controller for Material


Handlers (2NW1-Up)

RENR3825

345B L EXCAVATORS AND 345B MATERIAL HANDLER


VOLUME II (Systems)
4SS1-Up, 9GS1-Up, 2NW1-Up

RENR3119-07
Contents for
Service Manual SENR1925

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Service Manual
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

Title

Air Conditioning and Heating (4SS1652, 9GS1-205, 2NW1-114)


Air Conditioning and Heating (4SS
653-Up, 9GS206-Up, 2NW115-Up)
Excavator Attachments
Combined Circuit (Attachment)
Auxiliary Hydraulic Controller
Machine Systems
Hydraulic System
Hydraulic System
Hydraulic System (2NW1-Up)
Machine Systems
Supplement
(9SS1-Up, 9GS1-Up)
(2NW1-Up)
Hydraulic System
Hydraulic System (2NW1-Up)

Form No.

l Net

SENR2300
RENR3118
SENR7733
RENR3119
SENR3130
SENR2872
RENR1040

14.26
.30
.51
.30
2.98
.30
8.65

RENR1976
RENR3280
RENR1914
RENR1020
SENR1928
RENR2980
RENR1916
RENR1055
SENR1934
RENR2985
SENR2902
SENR1937
RENR1059
RENR1905
RENR1054

Note:
This Manual contains Systems information. For Engine, Electrical, Operation and Maintenance
information, see Contents page SENR1927.
Note:
The following additional information is available for this service manual. This information is not a
standard part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Schematic
Schematic
Schematic
Schematic

09/05/12

Air Conditioning and Heating with


R134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Electrical System; Auxiliary Flow
Controller (Attachment)
Hydraulic System, Combined Two
Pump Flow (Attachment)
Hydraulic System; Combined Two
Pump Flow with Counterweight
Removal Device (Attachment)
(continued)

SENR5664
RENR1907
RENR1917
SENR1980
SENR1981

8.65
5.66
2.98
2.98
13.44
13.44
5.66
2.98
34.55
8.65

345B L EXCAVATORS AND 345B MATERIAL HANDLER


VOLUME II (Systems)
4SS1-Up, 9GS1-Up, 2NW1-Up

Contents for
Service Manual SENR1925

Section

Title

Form No.

Schematic

Hydraulic System; Check Relief Valve


(Attachment)
Hydraulic System; Third Pedal Travel
(Attachment)

SENR1982

Schematic

09/05/12

RENR3119-07

SENR1990

Caterpillar: Confidential Green

345B L, 345B LC EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
7KS1-UP, 2SW1-UP, BFG1-UP

RENR1902-09
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C Engine
Systems Operation, Testing and Adjusting
3176C Engine
Troubleshooting Guide
3176C Engine
Disassembly and Assembly
3176C Engine
Disassembly and Assembly Supplement
3176C Engine
Electrical System & Operators Station Index Tab
Systems Operation
Starting and Charging Systems
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance
Supplement

Service Manual RENR1900

SENR2300
RENR1901
SENR7733
RENR1902
SENR3130
SENR2870
RENR1217
RENR1222
RENR1235
RENR1223
RENR1043
SENR2996
SENR1935
SENR2874
SEBU7116
SEBU7269

Rev.

02
08
07
06
05
04
05
03

02
03

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR2935.

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
8.65
8.65
5.66
.30
2.98
.30
16.22
10.81

IC

13.69
.29
.49
.29
2.86
.29
5.43
8.30
8.30
8.30
5.34
.29
2.86
.29

15.57
10.38

345B L, 345B LC EXCAVATORS


VOLUME II (SYSTEMS, SCHEMATICS)
7KS1-UP, 2SW1-UP, BFG1-UP

RENR2935-10
Contents for
Service Manual RENR1900

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting
Specifications, Systems Operation,
Testing and Adjusting
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Service Manual
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Title

Air Conditioning and Heating Systems


(7KS1-199)
Air Conditioning and Heating Systems
(7KS200-Up, 2SW1-Up, BFG1-Up)
Attachments (7KS1-Up, 2SW1-Up)
Attachments; Combined Circuit
System (7KS1-Up, 2SW1-Up)
Machine Systems
Hydraulic System
Hydraulic System
Auxiliary Hydraulic Controller (7KS1Up, 2SW1-Up)
Machine Systems
Hydraulic System
Hydraulic System; Material Handler,
Magnet Control
Electrical System
(continued)

09/05/12

Form No.
SENR2300
RENR2934
SENR7733
RENR2935
SENR3130
SENR2872
RENR1040

Rev.

01
08
01
06
01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65

RENR1976

8.65

RENR1918
RENR1914

5.66
2.98

SENR1928
RENR2980
RENR1916
RENR1020

03
01
01

13.44
13.13
5.66
2.98

SENR1934
SENR2902
RENR1905
RENR3781

02

33.83

RENR1913

345B L, 345B LC EXCAVATORS (CONT.)


VOLUME II (SYSTEMS, SCHEMATICS)
7KS1-UP, 2SW1-UP, BFG1-UP

RENR2935-10
Contents for
Service Manual RENR1900

Note:
This Manual contains the Systems information. For Engine, Electrical and Operation and Maintenance
information, See Contents Page RENR1902.

Note:
The following information is available for this service manual. This information is not a standard part of the service
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Schematic

Schematic
Schematic

Schematic

Schematic

Schematic
Schematic

Schematic
Schematic

Schematic
Schematic

Schematic

09/05/12

Air Conditioning and Heating with


R134a Refrigerant
Hydraulic System; One Way Flow
Circuit (Attachment) (7KS1-Up,
2SW1-Up)
Hydraulic System; Combined Flow
(Attachment) (7KS1-Up, 2SW1-Up)
Hydraulic System; Two Speed
Hammer (Attachment) (7KS1-Up,
2SW1-Up)
Hydraulic System; Third Pedal,
Straight Travel (Attachment) (BFG1Up, 7KS1-Up, 2SW1-Up)
Hydraulic System; Bio Oil
(Attachment) (BFG1-Up, 7KS1-Up,
2SW1-Up)
Hydraulic System; Fourth Pedal
(Attachment) (7KS1-Up, 2SW1-Up)
Hydraulic System; Boom Lowering
Check (Attachment) (7KS1-Up,
2SW1-Up)
Hydraulic System; Super Long
Demolition (Attachment) (2SW1-Up)
Hydraulic System; Stick Lowering
Control Valve (BFG1-Up, 7KS1-Up,
2SW1-Up)
Hydraulic System; Quick Coupler
(Attachment) (7KS1-Up, 2SW1-Up)
Hydraulic System; Two Way Flow,
Two Pump Flow (Attachment) (7KS1Up, 2SW1-Up)
Hydraulic System; Bottom Dump
Circuit (Attachment) (2SW1-Up)

SENR5664
RENR1908

RENR1909
RENR1910

RENR1911

RENR1912

RENR1991
RENR1907

RENR1066
RENR5353

RENR5354
RENR5356

RENR7038

345B L EXCAVATORS
5WS1-Up, 6XS1-Up, 2ZW1-Up, 3MW1-Up, 9CW1-Up

RENR1982-05
Contents for
Service Manual RENR1980

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting

Title

3176C Engine
3176C Engine
3176C Engine
3176C Engine
3176C Engine

Air Conditioning and Heating


Supplement
Attachments
Attachments; Combined Circuit
System
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic

Hydraulic System
Electrical System

Form No.
SENR2301
RENR1981
SENR7733
RENR1982
SENR3130
SENR2870
RENR1217
RENR1222
RENR1235
RENR1223
RENR1043
SENR2872
RENR3291

Rev
01
08
01
06
04
03
04
03

SENR1931
RENR1914
RENR2988
RENR2980
RENR1985
SENR1934
SENR2996
SENR1935
SENR2874
SEBU7159
SENR2902
RENR2986
RENR2989

D
14.26
.30
.51
.30
2.98
.30
5.66
8.65
13.44
8.65
5.56
.30
8.65
5.66

01
02

2.98
8.65
13.44
5.56
33.83
2.98
16.22

01

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
02
Specifications, Systems Operation, Testing
and Adjusting and Disassembly and
Assembly
Schematic

Schematic
Schematic

09/06/12

Air Conditioning and Heating Systems


with R-134a Refrigerant

SENR5664

Hydraulic System; Two Pump Flow


with Third Pedal, Straight Travel
(Attachment)
Hydraulic System; Two Pump Flow
(Attachment)
Hydraulic System; Third Pedal,
Straight Travel (Attachment)

SENR1982

SENR1983
SENR1990

16.22

345B SERIES II EXCAVATORS


AGS1-Up, ALB1-Up, AKJ1-Up, AKX1-Up, ALD1-Up, ALL1-Up,
ALT1-Up, AMD1-Up, AMN1-Up, AMJ1-Up, AYR1-Up, DCW1-Up

Contents for
Service Manual
RENR3740-09

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered
separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C Engine
Systems Operation, Testing and Adjusting
3176C Engine
Engine Troubleshooting Guide
3176C Engine
Disassembly and Assembly
3176C Engine
Disassembly and Assembly Supplement
3176C Engine
Systems Index Tab
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
with R-134a Refrigerant
Specifications
Machine and Attachments
Hydraulic System Systems Operation
Hydraulic System
Hydraulic System Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Systems Operation
Starting and Charging System
Maintenance Index Tab
Operation and Maintenance
AGS1-Up, ALB1-Up, DCW1-Up
Operation and Maintenance
AKJ1-Up, AKX1-Up, ALD1-Up, ALL1Up, ALT1-Up, AMD1-Up, AMN1-Up,
AMJ1-Up, AYR1-Up
Operation and Maintenance Supplement
AKJ1-Up, AKX1-Up, ALD1-Up, ALL1Up, ALT1-Up, AMD1-Up, AMN1-Up,
AMJ1-Up, AYR1-Up
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (AGS1-Up, ALB1Up, DCW1-Up)
Schematic
Hydraulic System (AKJ1-Up, AKX1Up, ALD1-Up, ALL1-Up, ALT1-Up,
AMD1-Up, AMN1-Up, AMJ1-Up,
AYR1-Up, DCW1-Up)

Media No.

Rev.

SENR2301
RENR3741
SENR7733
RENR3740
SENR3130
SENR2870
RENR1217
RENR1222
RENR1235
RENR1223
RENR1043
SENR2872
RENR1976
RENR3734
RENR3743
RENR3744
SENR1934
SENR2996
SENR1935
SENR2874
SEBU7289
SEBU7367

XEBU2687

08/08/14

Air Conditioning and Heating Systems


with R134a Refrigerant

04

03

01
02

01

13.44
13.44
5.66
33.83
.30
2.98
.30
16.22

16.22

SENR2902
RENR3756
RENR3762

8.65
11.63

RENR3759

11.63

Note: The following information is available for insertion into this manual. It is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting and Disassembly and
Assembly

01
08
03
06

Dlr.
Net
20.00
.30
.51
.30
2.98
.30
5.66
8.65
13.44
8.65
5.66
.30
8.65

SENR5664

Caterpillar: Confidential Green

345B SERIES II EXCAVATOR AND MATERIAL HANDLER


CCC1-Up, DET1-Up, FEE1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Trouble Shooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation

RENR5352-14
SERVICE MANUAL CONTENTS
Manual Form RENR5350

Title

3176C Engine
3176C Engine
3176C Engine
3176C Engine

Air Conditioning and Heating Systems


with R-134a Refrigerant
Machine
Hydraulic System; Standard (CCC1Up)
Systems Operation
Hydraulic System; Material Handler
(DET1-Up)
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Engine and Pump Control System
Maintenance Index Tab
Operation and Maintenance Manual
(CCC1-Up, FEE1-Up)
Operation and Maintenance Manual
(DET1-Up)
Operation and Maintenance Manual
(CCC1-Up, FEE1-Up)
Supplement
Schematic Index Tab
Schematic
Hydraulic System; Standard (CCC1Up)
Schematic
Hydraulic System; Material Handler
(DET1-Up)
Schematic
Electrical System

Form No.
SENR2301
RENR5351
SENR7733
RENR5352
SENR3130
SENR2870
RENR1217
RENR1222
RENR1235
RENR1223
RENR1043
SENR2872
RENR1976

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
15.50
9.90
6.50
.30
15.50

RENR2900
RENR2901

15.50
15.50

RENR5348
RENR3744
SENR1934
SENR2996
SENR1935
SENR2874
SEBU7560
SEBU7609
SEBU7984
SENR2902
RENR5349

9.90
39.70
.30
39.70
.30
16.22

10.00

RENR5326
RENR3606

13.40

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting

Air Conditioning and Heating with


R-134a refrigerant
(Continued)

SENR5664

Caterpillar: Confidential Green

345B SERIES II EXCAVATORS AND MATERIAL HANDLER (CONT.)


CCC1-Up, DET1-Up, FEE1-Up

RENR5352-14
SERVICE MANUAL CONTENTS
Manual Form RENR5350

Section

Title

Form No.

Schematic

Hydraulic System; Boom Lowering


Check (Attachment) (CCC1-Up)

RENR1907

Schematic

Hydraulic System; Combined Flow


(Attachment) (CCC1-Up, DET1-Up)
Hydraulic System; Two Speed
Hammer; (Attachment) (CCC1-Up)
Hydraulic System; Third Pedal,
Straight Travel (Attachment)
(CCC1-Up)
Hydraulic System; Bio Oil
(Attachment) (CCC1-Up)
Hydraulic System; Fourth Pedal
(Attachment) (CCC1-Up)
Hydraulic System; Two Pump Flow,
Medium Pressure (Attachment)
(CCC1-Up, FEE1-Up, DET1-Up)
Hydraulic System; Tiltable Cab
(Attachment) (CCC1-Up)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
Hydraulic System; Quick Coupler
(Attachment) (CCC1-Up)
Hydraulic System; Combined Flow
(Attachment) (CCC1-Up)
Hydraulic System; Two Way Flow,
Two Pump Flow (Attachment) (CCC1Up, DET1-Up)
Hydraulic System; One Way Flow,
Two Pump Flow (Attachment) (CCC1Up, FEE1-Up, DET1-Up)
Hydraulic System; Magnet Circuit
(Attachment)
Hydraulic System; Variable Gage
Undercarriage (Attachment) (CCC1Up)
Hydraulic System; Bottom Dump
Circuit (Attachment) (2SW1-Up,
CCC1-Up)
Hydraulic System; Ecomate
(Attachment) (CCC1-Up)
Electrical System; Ecomate
(Attachment) (CCC1-Up)
Hydraulic System; Ecomate
(Attachment) (CCC1-Up)

RENR1909

Schematic
Schematic

Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic

Schematic

Schematic
Schematic
Systems Operation

RENR1910
RENR1911

RENR1912
RENR1991
RENR2909

RENR5347
RENR5353
RENR5354
RENR5355
RENR5356

RENR5358

RENR5398
RENR5399

RENR7038

RENR7377
RENR7396
RENR9109

Caterpillar: Confidential Green

345B Series II Material Handler


APB1-Up

Section

RENR4042-07
Contents for
Service Manual RENR4040
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C Engine
Systems Operation, Testing and Adjusting
3176C Engine
Engine Troubleshooting Guide
3176C Engine
Disassembly and Assembly
3176C Engine
Disassembly and Assembly Supplement
3176C Engine
Systems Index Tab
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
with R-134a Refrigerant
Specifications Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting Supplement
with R-134a Refrigerant
Specifications
Machine and Attachments
Hydraulic System Systems Operation
Hydraulic System
Hydraulic System Testing and Adjusting
Hydraulic System; Standard
Disassembly and Assembly
Supplement for Material Handlers
Disassembly and Assembly
Machine Systems
Electrical System and Operators Index Tab
Systems Operation, Testing and Adjusting
Electronic Control System
Systems Operation, Troubleshooting,
Magnet Controller
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.
SENR2301
RENR4041
SENR7733
RENR4042
SENR3130
SENR2870
RENR1217
RENR1222
RENR1235
RENR1223
RENR1043
SENR2872
SENR5664

Rev.

08
01
06
05
04
05
03
05

RENR1976
RENR3734
RENR3743
RENR3744
RENR2985
SENR1934
SENR2996
SENR1935
RENR3825

SENR2874
SEBU7377
SENR2902
RENR3739
RENR4019

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
13.44
8.65
5.66
.30
13.44
8.65

01

13.44
13.44
5.66
8.65
.30
22.60

.30
16.22
173.53
8.65

Note:
The following information is available for insertion into this manual. It is not a standard part of the manual,
but can be ordered separately if needed. RENR3825 is packaged and sold with Electrical Schematic RENR3125,
Magnet Controller for Material Handlers.
Schematic

Magnetic Controller for Material


Handlers

RENR3125

W345B SERIES II MATERIAL HANDLER


ANJ1-Up, CDY1-Up

RENR3252-02
Contents for
Service Manual RENR3250

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C Engine
Systems Operation, Testing and Adjusting
3176C Engine
Systems Operation, Troubleshooting,
Magnetic Controller for Material
Testing and Adjusting (RENR3125
Handlers
Electrical Schematic provided under
Schematic Tab)
Trouble Shooting Guide
3176C Engine
Disassembly and Assembly
3176C Engine
Disassembly and Assembly Supplement
3176C Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating Systems
and Adjusting
with R-134a Refrigerant
Specifications
Machine
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Engine and Pump Control System
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Electrical System

Form No.
SENR2301
RENR3251
SENR7733
RENR3252
SENR3130
SENR2870
RENR1217
RENR1222
RENR3825

Dlr.
Net
26.40
.30
.60
.30
3.40
.30
6.50
9.90

RENR1235
RENR1223
RENR1043
SENR2872
RENR1976

15.50
9.90
6.50
.30
15.50

RENR5573
RENR5574
RENR5575
RENR3254
SENR2996
SENR1935
SENR2874
SEBU7232
SENR2902
RENR3852
RENR4019
RENR3125

9.90
15.50
0.00
39.70
.30
39.70
.30
16.22

Note:
The following additional information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting

04/04/12

Air Conditioning and Heating with


R-134a refrigerant

SENR5664

Caterpillar: Confidential Green

345C, 345C L EXCAVATORS


MDC1-Up, BWY1-Up, DHP1-Up, GJR1-Up, KBA1-Up, GBH1-Up,
JAR1-Up, RFN1-Up, CPX1-Up, TBA1-Up, WDE1-Up, AYF1-Up, BZN1Up, CWG1-Up

Contents for
Service Manual RENR7320

Section

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Systems Operations, Troubleshooting
Testing and Adjusting
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Systems Operations, Troubleshooting

Title

C-13 Engine
C-13 Engine
C-13 Engine
C-13 Engine
C-13 Engine
Air Conditioning and Heating
Supplement
Tool Control

Machine Systems
Hydraulic System
Hydraulic System
Machine Systems
Automatic Lubrication
System(TBA,MDC,WDE,GBH,RFN,D
HP,JAR,CPX)
Electrical System and Operators Station Index Tab
Systems Operations, Troubleshooting
Electronic Control System
Testing and Adjusting
Systems Operations, Troubleshooting
Machine Monitoring System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System with Heavy Lift and
Fine Swing
Schematic
Hydraulic System without Heavy Lift
and Fine Swing
Schematic
Electrical

(Continued)

RENR7322-09

SENR2301
RENR7321
SENR7733
RENR7322
SENR3130
SENR2870
SENR9887
SENR9888
RENR5092
RENR9214
RENR8611
SENR2872
RENR7328

Rev.

01
08
01
06
04
03
04
03

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
13.44
8.65
5.56
.30

RENR7289
RENR7323
SENR7324
RENR7325
RENR8612
RENR9148

02

8.65
5.66
2.98
33.83

SENR2996
RENR8066

.30
2.98

RENR8068

2.98

SENR2874
SEBU7862
SENR2902
RENR7326

01

.30
16.22
228.31
8.65

RENR7356

01

8.65

RENR7327

02

Caterpillar: Confidential Green

345C, 345C L EXCAVATORS (CONT.)


MDC1-Up, BWY1-Up, DHP1-Up, GJR1-Up, KBA1-Up, GBH1-Up,
JAR1-Up, RFN1-Up, CPX1-Up, TBA1-Up, WDE1-Up, AYF1-Up, BZN1Up, CWG1-Up

RENR7322-09
Contents for
Service Manual RENR7320

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting and Disassembly and
Assembly
Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

Air Conditioning and Heating Systems


with R-134a Refrigerant

SENR5664

Hydraulic System; System 3: One


Way/ Two Pump Flow/ Foot Switch
(Attachment) (DHP, GJR, TBA,
WDE, BWY)
Hydraulic System; System 5:Two
Way/ One Pump Flow/ Pedal
(Attachment) (DHP, GJR)
Hydraulic System; System 12: Two
Way/ One Pump Flow/ Pedal
(Attachment) (GJR)
Hydraulic System; System 14:
Combined Function/ Auxiliary Pump/
Joystick with Slide Control
(Attachment) (DHP, GJR, KBA, CPX)
Hydraulic System; System 15: Two
Way/ One Pump Flow/ Joystick
Switch (Attachment) (DHP, GJR)
Hydraulic System; System 16:One
Way/ One Pump Flow/ Pedal
(Attachment) (DHP, GJR)
Hydraulic System; System 17:
Combined Function/ Auxiliary Pump /
Joystick with Slide Control
(Attachment) (GJR, KBA, CPX)
Hydraulic System; System 14: Boom
Lowering Control Valve (Attachment)
(DHP, GJR, KBA, CPX)
Hydraulic System; System 3: Stick
Lowering Control Valve (Attachment)
(DHP, GJR, KBA, CPX, BWY, AYF,
BZN, CWG)
Hydraulic System; Rear Attachment
(Counterweight Removal)
(Attachment) (DHP, GJR)
Hydraulic System; Reversible
Fan(Attachment) (MDC, GJR, KBA,
CPX, BYW, AYF, BZN, CWG)
Hydraulic System; Boom Float
(Attachment) (KBA, GCL, ELS, CPX)
Electrical System; Air Conditioning
and Heating (BWY, DHP, GJR, WDE,
TBA)

RENR7125

RENR7126

RENR7357

RENR7127

RENR7369

RENR7218

RENR7219

RENR7128

RENR7221

RENR7130

RENR7379

RENR7397
RENR7258

Caterpillar: Confidential Green

345C, 345C L EXCAVATORS (CONT.)


MDC1-Up, BWY1-Up, DHP1-Up, GJR1-Up, KBA1-Up, GBH1-Up,
JAR1-Up, RFN1-Up, CPX1-Up, TBA1-Up, WDE1-Up, AYF1-Up, BZN1Up, CWG1-Up

RENR7322-09
Contents for
Service Manual RENR7320

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Schematic

Schematic

Schematic

Schematic

Schematic

Schematic

Hydraulic System; System


11:Combined Function/ Auxiliary
Control Valve (Attachment) (TBA,
WDE, BWY)
Hydraulic System; System 1:One
Way/ One Pump/ Pedal (Attachment)
(TBA, WDE, BWY)
Hydraulic System; System
2:Combined Function(Attachment)
(TBA, WDE, BWY)
Hydraulic System; Alternate Control
Pattern 4 Way(Attachment) (TBA,
WDE, DHP, BWY)
Hydraulic System; Alternate Control
Pattern- 2 Way (Attachment)(BWY,
DHP, GJR, TBA, WDE)
Hydraulic System; Quick Coupler
(Attachment) (TBA, WDE, DHP, GJR,
BWY)

RENR7248

RENR7358

RENR6960

KENR6573

KENR6569

RENR7074

01

11.00

Caterpillar: Confidential Green

345C EXCAVATORS
ESD1-Up, TDG1-Up, TAJ1-Up, PJW1-Up, S5M1-Up

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-13 Engine
Systems Operation, Testing and Adjusting
C-13 Engine
Engine Troubleshooting Guide
C-13 Engine
Disassembly and Assembly
C-13 Engine
Disassembly and Assembly Supplement
Engine
Systems Index Tab
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Specifications
Machine Systems
Systems Operation, Troubleshooting,
Tool Control
Testing and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
(ESD, TDG, TAJ, PJW)
Operation & Maintenance
(S5M)
Schematic Index Tab
Schematic
Hydraulic System with Heavy lift and
Fine Swing
Schematic
Hydraulic System without Heavy lift
and Fine Swing (PJW1-Up)
Schematic
Electrical Control System

RENR7282-07
Contents for
Service Manual RENR7280
Form No.
SENR2301
RENR7281
SENR7733
RENR7282
SENR3130
SENR2870
SENR9887
SENR9888
RENR5092
RENR9214
RENR8611
SENR2872
RENR7324
RENR7325
RENR7283
RENR7289
RENR8612
SENR2996
RENR8068

Rev.
03
08
09
06
02
03
01

01

01

15.70
.33
.66
.33
3.70
.33
7.20
10.90
28.60
17.10
10.90
.33
28.60
10.90

17.10
.33
28.60

RENR8066

28.60

SENR2874
SEBU7861
SEBU7865
SENR2902
RENR7326

.30
17.80
17.80

RENR7356
RENR7287

Note:
The following information is available for insertion into this manual. This information is not a standard part
of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Schematic

Air Conditioning and Heating Systems


With R134-A Refrigerant
Air Conditioning and Heating Systems
Conditioner AR-229-9079
Hydraulic System; One Way/ Two
Pump Flow (Attachment)
(continued)

SENR5664
RENR7328
RENR7125

.29

15.57
15.57

Caterpillar: Confidential Green

345C EXCAVATORS (CONT.)


ESD1-Up, TDG1-Up, TAJ1-Up, PJW1-Up, S5M1-Up

RENR7282-07
Contents for
Service Manual RENR7280

Note:
The following information is available for insertion into this manual. This information is not a standard part
of the manual, but can be ordered separately if needed.
Schematic

Schematic

Schematic

Schematic
Schematic

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Systems Operation
Operation and Maintenance Manual
Operation and Maintenance Manual

Hydraulic System; Two Way/ One


Pump Flow (Attachment) ( PJW,
TDG)
Hydraulic System; Combined
Function/ Auxiliary Pump/ Joystick
with Slide Control (Attachment)
(PJW,TDG)
Hydraulic System; Two Way/ One
Pump Flow/ Joystick Switch
(Attachment) (PJW,TDG)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve with Heavy Lift
(Attachment) (PJW, TDG, ESD)
Hydraulic System; Rear Attachment
(Counterweight Removal)
(Attachment)(PJW,TDG)
Hydraulic System; Reversible Fan
(Attachment)
Electrical System; Air Conditioning
and Heating
Hydraulic System; Alternate Pattern
Control 2 Way (Attachment)
Hydraulic System; Quick Coupler
(Attachment)
Hydraulic System; Boom Float
(Attachment)
Accugrade GPS CD700 V10.01 for
Medium and Large Excavators
Accugrade GPS CD700 for Medium
and Large Excavators
Accugrade GPS CD700 V10.7 for
Medium and Large Excavators

RENR7126

RENR7127

RENR7369

RENR7128
RENR7221

RENR7130

RENR7379
RENR7258
KENR6569
RENR7074
RENR7397
RENR9533
SEBU8280
SEBU8292

345C EXCAVATORS
VOLUME I (ENGINE, ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
FPC1-UP, SPC1-UP, GPH1-UP, GCL1-UP, SCN1-UP, ELS1-UP,
LYS1-UP

Contents for
Service Manual
RENR7330-08 VOL I

Note:
This form lists the Service Manual modules available for Volume I of this product. These items listed can also
be ordered separately.
Section

Title

Media No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C11 and C13 Engines
Systems Operation, Testing and Adjusting
C11 and C13 Engines
Engine Troubleshooting Guide
C13, C15 and C16 Engines
Disassembly and Assembly
C11 and C13 Engines
Disassembly and Assembly Supplement
C-13 Engines
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab

SENR2301
RENR7330LBL VOL I
SENR7733
RENR7330 VOL I
SENR3130
SENR2870
SENR9887
SENR9888
RENR5092
RENR9214
RENR8611
SENR2996
RENR8068

Operation & Maintenance

SEBU7865

Operation & Maintenance


Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

10/9/14

Ultra High Demolition (SCN Only)


Supplement SPC
Electrical System
Hydraulic System (With Heavy Lift
and Fine Swing)
Electrical System (Ultra High
Demolition) (SCN Only)

03
08
09
06
02
03
01

01

RENR8066

15.70
.33
.66
.33
3.70
.33
7.20
10.90
28.60
17.10
17.10
.33
28.60
28.60

SENR2874

.30
17.80

SEBU8445
SEBU8167
SENR2902
RENR7337
RENR7326
01
KENR9543

11.00
01

.2
9
15
57

345C EXCAVATORS
VOLUME II (SYSTEMS)
FPC1-UP, SPC1-UP, GPH1-UP, GCL1-UP, SCN1-UP, ELS1-UP,
LYS1-UP

Contents for
Service Manual
RENR7330-08 VOL II

Note:
This form lists the Service Manual modules available for Volume II of this product. These items listed can
also be ordered separately. .
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Systems Operation
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly and Assembly

Title

Machine System
Hydraulic System
Hydraulic System (Ultra High
Demolition) SCN
Hydraulic System
Tool Control
Machine System

Media No.
SENR2301
RENR7330LBL VOL II
SENR7733
RENR7330 VOL II
SENR3130
SENR2872
RENR7333
RENR7324
KENR7974
RENR7325
RENR7289
RENR8612

Note:
The following information is available for insertion into this manual. This information is not a standard part
of the manual but can be ordered separately, if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Systems Operation

Operation & Maintenance

Operation & Maintenance


Operation & Maintenance
Schematic

Schematic

10/9/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Electrical System;
Air Conditioning and Heating For
Excavators
AccuGrade GPS CD700
v10.7 For Medium and Large
Excavators
AccuGrade GPS CD700
v10.7 For Medium and Large
Excavators
AccuGrade GPS CD700
For Medium and Large Excavators
AccuGrade GPS CD700
For Medium and Large Excavators
Hydraulic System; (Attachment)
System 12: Two Way/One Pump
Flow/Pedal
Hydraulic System; (Attachment)
System 16: One Way/Two Pump
/Joystick
(continued)

SENR5664
RENR7328
RENR7258

RENR9533

SEBU8292

SEBU8280
SEBU8501
RENR7357

RENR7218

01

11.00

345C EXCAVATORS (CONT.)


VOLUME II (SYSTEMS)
FPC1-UP, SPC1-UP, GPH1-UP, GCL1-UP, SCN1-UP, ELS1-UP,
LYS1-UP

Contents for
Service Manual
RENR7330-08 VOL II

Note:
The following information is available for insertion into this manual. This information is not a standard part
of the manual but can be ordered separately, if needed.
Section

Title

Media No.

Schematic

Hydraulic System; (Attachment)


System 17: Combined Function
Hydraulic System; (Attachment)
Ultra High Demolition
Hydraulic System; (Attachment)
Ultra High Demolition
Electrical System; (Attachment)
Supplement for Ultra High Demolition
Electrical System; (Attachment)
Demolition Cab
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Fine Filtration
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Hydraulic Variable Gauge
Undercarriage
Hydraulic System; (Attachment)
Quick Coupler
Hydraulic System; (Attachment)
Boom Float
Hydraulic System; (Attachment)
Rear Attachment (Counterweight
Removal)
Hydraulic System; (Attachment)
Alternate Control Pattern 2 Way
Product Link 121/321

RENR7219

AccuGrade GPS/Single UTS/Site and


Laser Reference v11 for Excavators
Equipment Manager Dealer
Administrator Manual
Equipment Manager User Guide

KENR8977

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic

Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation
Systems Operation

10/9/14

KENR7834
KENR7835
KENR6289
KENR6290
RENR7389
RENR7379
RENR7391
RENR7221
RENR7378

RENR7222
RENR7397
RENR7130

KENR6569
RENR7911

KENR6304
KENR6303

345C MATERIAL HANDLER


M2R1-UP, D3S1-UP

RENR9172-06
Contents for
Service Manual RENR9170

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

C11 and C13 Engines


C11 and C13 Engines
C13, C15 and C18 Engines
C11 and C13 Engines
C13 Engine Supplement for 345C
Excavators

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station Index Tab
Systems Operations, Troubleshooting
Electronic Control System
Testing and Adjusting
Systems Operations, Troubleshooting
Machine Monitoring System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System (M2R)
Schematic
Electrical System (M2R)
Schematic
Hydraulic System (D3S)
Schematic
Electrical System (D3S)
(continued on next page)

06/30/08

Form No.
SENR2300
RENR9171
SENR7733
RENR9172
SENR3130
SENR2870
SENR9887
SENR9888
RENR5092
RENR9214
RENR8611

Rev.

01
08
01
06
04
03
04

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
13.44
8.65

SENR2872
RENR7283
RENR9173
RENR9174
RENR8610
SENR2996
RENR8066

.30
8.65
5.66
2.98

RENR8068

2.98

SENR2874
SEBU7977
SENR2902
RENR9175
RENR9176
RENR9169
RENR9859

.30
2.98

.30
16.22

345C MATERIAL HANDLER


M2R1-UP, D3S1-UP

RENR9172-06
Contents for
Service Manual RENR9170

Note:
The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Systems Operation
Operation & Maintenance
Operation & Maintenance

06/30/08

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating for Excavators
Hydraulic System; (Attachment)
Reverse Fan
Solid State Magnetic Controller for
Material Handlers Electrical System
Excavator Magnet Controller for
Material Handlers
Accugrade GPS CD700 v10.7 for
Medium and Large Excavators
Accugrade GPS CD700 v10.7 for
Medium and Large Excavators
Accugrade GPS CD700 for Medium
and Large Excavators

SENR5664
RENR7328
RENR7258
RENR7379
RENR3125
RENR3825
RENR9533
SEBU8292
SEBU8280

345D, 349D AND 349D2 EXCAVATORS


VOLUME I (ENGINE)
FLA1-UP, WBB1-UP, BYC1-UP, XAC1-UP, PFD1-UP, WTD1-UP,
RAE1-UP, YAE1-UP, GKF1-UP, NNF1-UP, NEG1-UP, PZG1-UP,
KLH1-UP, TAH1-UP, SDM1-UP, MEN1-UP, RAN1-UP, PBT1-UP

Contents for
Service Manual
KENR6770-07 VOL I

Note:
This form lists the Service Manual modules available for Volume I of this product (Engine info only). Please
see Volume II for Systems, Electrical Systems & Operators Station, Maintenance and Schematics information. These
items listed can also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly

06/15/15

Section

C11 and C13 Engines


C11 and C13 Engines
C13, C15 and C18 Engines
C11 and C13 Engines
C13 Engine Supplement for 345D and
349D Excavators

Media No.
SENR2910
KENR6771LBL VOL I
SENR7733
KENR6770 VOL I
SENR3130
SENR2870
SENR9887
SENR9888
RENR5092
RENR9214
RENR9573

345D, 349D AND 349D2 EXCAVATORS


VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
FLA1-UP, WBB1-UP, BYC1-UP, XAC1-UP, PFD1-UP, WTD1-UP,
RAE1-UP, YAE1-UP, GKF1-UP, NNF1-UP, NEG1-UP, PZG1-UP,
KLH1-UP, TAH1-UP, SDM1-UP, MEN1-UP, RAN1-UP, PBT1-UP

Contents for
Service Manual
KENR6770-07 VOL II

Note:
This form lists the Service Manual modules available for Volume II of this product
(Systems, Electrical Systems & Operators Station, Maintenance and Schematics information).
Please see Volume I for the Engine information. These items listed can also be ordered
separately.
Section
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing & Adjusting
Systems Operation
Excavator Monitoring Systems
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System (With Heavy Lift)
Schematic
Hydraulic System (Without Heavy Lift)
Schematic
Electrical System (KHS1-UP,MEN1UP,PZG1-UP,NNF1-UP,WTD1UP,RAE1-151,PBT1-395,NEG1-461)
Schematic
Electrical System (NEG462-Up,
PBT396-Up,RAE152-Up,GKF1-Up,
KLH1-Up)
Schematic
Electrical System (FLA1-Up)
Schematic
Electrical System (BYC1-Up)
Schematic
Schematic

06/15/15

Media No.
SENR2301
KENR6771LBL VOL II
SENR7733
KENR6770 VOL II
SENR3130
SENR2872
KENR6773
KENR6774
KENR6775
KENR6778
RENR9574
SENR2996
KENR8954
RENR8068
SENR2874
SEBU8336
SENR2902
KENR7816
KENR6776
KENR7817

UENR3200

UENR5830
KENR9699

Electrical Electrical
System (RAN1-UP,SDM1System (RAN1-UP,SDM1UENR5812
UP,TAH1-UP,YAE1-UP,PFD1UP,TAH1-UP,YAE1-UP,PFD1-UP,XAC1UP,XAC1-UP,WBB1-UP)
UP,WBB1-UP)

UENR5812

345D, 349D AND 349D2 EXCAVATORS (CONT.)


VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
FLA1-UP, WBB1-UP, BYC1-UP, XAC1-UP, PFD1-UP, WTD1-UP,
RAE1-UP, YAE1-UP, GKF1-UP, NNF1-UP, NEG1-UP, PZG1-UP,
KLH1-UP, TAH1-UP, SDM1-UP, MEN1-UP, RAN1-UP, PBT1-UP
Section

Section

Contents for
Service Manual
KENR6770-07

Media No.

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Systems Operation
Operation & Maintenance
Operation & Maintenance
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Electrical System;
Air Conditioning and Heating For
Excavators
Accugrade GPS CD700
Accugrade GPS CD700
Accugrade GPS CD700
Electrical System: (Attachment)
AccuGrade
Product Link PL121 / 321

SENR5664

Product Link PL121SR


Product Link Installation Guide
Hydraulic System; (Attachment)
System 1: 1-Pump, 1-Way
Hydraulic System; (Attachment)
System 2: Combined Function
Hydraulic System; (Attachment)
System 3: 2-Pump, 1-Way
Hydraulic System; (Attachment)
System 5: 1-Pump, 2-Way
Hydraulic System; (Attachment)
System 14: Combined Function
Hydraulic System; (Attachment)
Medium Pressure
Hydraulic System; (Attachment)
Reverse Fan

REHS2348
RENR2365
KENR6781

(Continued)

06/15/15

RENR7298
RENR7258

RENR9533
SEBU8292
SEBU8280
KENR6797
RENR7911

KENR6782
KENR7819
KENR7820
KENR7821
KENR6779
KENR7826

345D, 349D AND 349D2 EXCAVATORS (CONT.)


VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
FLA1-UP, WBB1-UP, BYC1-UP, XAC1-UP, PFD1-UP, WTD1-UP,
RAE1-UP, YAE1-UP, GKF1-UP, NNF1-UP, NEG1-UP, PZG1-UP,
KLH1-UP, TAH1-UP, SDM1-UP, MEN1-UP, RAN1-UP, PBT1-UP
Section
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic

06/15/15

Section
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Universal Quick Coupler
Hydraulic System; (Attachment)
Quick Coupler
Hydraulic System; (Attachment)
Rear Attachment (Counterweight
Removal)
Hydraulic System; (Attachment)
Alternate Control Pattern - 2 Way
Hydraulic System; (Attachment)
Alternate Control Pattern - 4 Way
Hydraulic System; (Attachment)
Return Filter for One Way Flow
Electrical System; (Attachment)
AccuGrade (Without Counterweight
Removal)

Contents for
Service Manual
KENR6770-07

Media No.
KENR6789
KENR6790
KENR7825
KENR6780
KENR7827

KENR7828
KENR6795
KENR6783
KENR7818

345D AND 349D HYDRAULIC EXCAVATORS


VOLUME I (ENGINE, SYSTEMS)

KENR7812-08
Contents for
Service Manual KENR7810

JGB1-UP, RGD1-UP, YEE1-UP, RGG1-UP, EEH1-UP, KFH1-UP,


RAJ1-UP, RBJ1-UP, MLK1-UP, NLM1-UP, JKN1-UP, KHS1-UP,
LKY1-UP
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

05/14/13

Title

C11 and C13 Engines


C11 and C13 Engines
C13, C15 and C18 Engines
C11 and C13 Engines
C13 Engine Supplement for 345D and
349D Excavators
Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Form No.
SENR2300
KENR7811
SENR7733
KENR7812
SENR3130
SENR2870
SENR9887
SENR9888
RENR5092
RENR9214
RENR9573
SENR2872
KENR6773
KENR6774
KENR6775
KENR6778
RENR9574

Rev.

Dlr.
Net

.30

.30

IC

345D AND 349D HYDRAULIC EXCAVATORS


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)

UENR0459
Contents for
Service Manual KENR7810

JGB1-UP, RGD1-UP, YEE1-UP, RGG1-UP, EEH1-UP, KFH1-UP,


RAJ1-UP, RBJ1-UP, MLK1-UP, NLM1-UP, JKN1-UP, KHS1-UP,
LKY1-UP
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Systems Operation
Excavator Monitoring Systems
Maintenance Index Tab
Operation & Maintenance Manual
RGG, MLK, RGD, KFH, LKY, NLM,
KHS, RBJ
Operation & Maintenance Manual
EEH, JKN, RAJ, YEE, JGB
Schematic Index Tab
Schematic
Hydraulic System (With Heavy Lift)
Schematic
Electrical System JGB, YEE, EEH,
KFH, RAJ, RBJ, MLK, NLM, JKN,
KHS, LKY
Schematic
Electrical System RGD, RGG

Form No.
SENR2300
UENR0458
SENR7733
UENR0459
SENR3130
SENR2996
KENR8954
RENR8068
SENR2874
SEBU8299

Rev.

Dlr.
Net

.30

.30

SEBU8300
SENR2902
KENR7816
KENR7817

KENR7797

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Systems Operation

Operation & Maintenance

05/14/13

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Electrical System;
Air Conditioning and Heating For
Excavators
AccuGrade GPS CD700
v10.7 For Medium and Large
Excavators
AccuGrade GPS CD700
v10.7 For Medium and Large
Excavators
(continued)

SENR5664
RENR7298
RENR7258

RENR9533

SEBU8292

IC

345D AND 349D HYDRAULIC EXCAVATORS (CONT.)


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)

UENR0459
Contents for
Service Manual KENR7810

JGB1-UP, RGD1-UP, YEE1-UP, RGG1-UP, EEH1-UP, KFH1-UP,


RAJ1-UP, RBJ1-UP, MLK1-UP, NLM1-UP, JKN1-UP, KHS1-UP,
LKY1-UP
Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Form No.

Operation & Maintenance

AccuGrade GPS CD700


For Medium and Large Excavators
Electrical System; (Attachment)
AccuGrade
Hydraulic System; (Attachment)
System 3: One Way/Two Pump
Hydraulic System; (Attachment)
System 5: Two Way/One Pump
Hydraulic System; (Attachment)
System 14: Combined Function
Hydraulic System; (Attachment)
System 16: One Way/Two Pump
Hydraulic System; (Attachment)
System 17: Combined Function
Hydraulic System; (Attachment)
System 1: 1-Pump, 1-Way
Hydraulic System; (Attachment)
Medium Pressure
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Boom Lowering Control Valve
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Universal Quick Coupler
Hydraulic System; (Attachment)
Quick Coupler
Hydraulic System; (Attachment)
Boom Float
Hydraulic System; (Attachment)
Rear Attachment
(Counterweight Removal)
Hydraulic System; (Attachment)
Alternate Control Pattern - 2 Way
Hydraulic System; (Attachment)
AccuGrade
(With Counterweight Removal)
Hydraulic System; (Attachment)
AccuGrade
(Without Counterweight Removal)

SEBU8280

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic

Schematic

05/14/13

KENR6777
KENR7819
KENR7820
KENR7821
KENR7799
KENR7787
KENR6781
KENR6779
KENR7826
KENR6789
KENR6790
KENR7825
KENR6780
KENR7766
KENR7827

KENR7828
KENR6784

KENR7818

ev.

Dr. et

IC

349E HYDRAULIC EXCAVATORS


VOLUME I (ENGINE, SYSTEMS)
FJB1-UP, DGE1-UP, SPG1-UP, TFG1-UP, RGH1-UP, KCN1-UP,
MZW1-UP, KFX1-UP, MPZ1-UP, WHZ1-UP

KENR9602-04
Contents for
Service Manual KENR9600

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly & Assembly
Disassembly & Assembly
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly & Assembly

02/28/14

Title

C13 Engine
C13 Engine
C13 Engine
C13 Engine
C13 Engine Supplement for 349E
Excavators
Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Form No.
SENR2301
KENR9601
SENR7733
KENR9602
SENR3130
SENR2870
UENR0945
UENR0946
KENR9194
KENR8150
KENR9847
SENR2872
KENR9603
KENR9604
KENR9605
KENR9608
KENR9848

Rev.

Dlr.
Net

.30

.30

IC

349E HYDRAULIC EXCAVATORS


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
FJB1-UP, DGE1-UP, SPG1-UP, TFG1-UP, RGH1-UP, KCN1-UP,
MZW1-UP, KFX1-UP, MPZ1-UP, WHZ1-UP

UENR0449
Contents for
Service Manual KENR9600

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing & Adjusting
Systems Operation
Excavator E-Series Monitor
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2301
UENR0448
SENR7733
UENR0449
SENR3130
SENR2996
KENR9510
KENR9509
SENR2874
SEBU8560
SENR2902
KENR9606
KENR9607

Rev.

Dlr.
Net

.30

.30

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Special Instruction

Special Instruction
Special Instruction

Special Instruction
Schematic

Air Conditioning and Heating (R134-A


Refrigerant)
324E, 329E, 336E and 349E
Excavators Air Conditioning
and Heating
Procedure for Main Control Valve
Spool Replacement on 349E
Excavators
Procedure to Repair Layered Doors
on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metallic
Hood on 300E-Series Excavators
Hydraulic System (Attachment)
Combined Function - Electric Control
(continued)

02/28/14

SENR5664
KENR7970

REHS5644

REHS5620
REHS5629

REHS5631
UENR0429

IC

349E HYDRAULIC EXCAVATORS


VOLUME II (ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
FJB1-UP, DGE1-UP, SPG1-UP, TFG1-UP, RGH1-UP, KCN1-UP,
MZW1-UP, KFX1-UP, MPZ1-UP, WHZ1-UP

UENR0449
Contents for
Service Manual KENR9600

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Media No.

Schematic

Hydraulic System (Attachment)


One-Way / One or Two Pump Electric Control
Hydraulic System (Attachment)
Two-Way / One Pump - Electric
Control
Hydraulic System (Attachment)
Medium Pressure
Hydraulic System (Attachment)
Boom Lowering Control Valve
Hydraulic System (Attachment)
Stick Lowering Control Valve
Hydraulic System (Attachment)
Smart Boom for Combined Function Electric Control
Hydraulic System (Attachment)
Smart Boom
Hydraulic System (Attachment)
Quick Coupler
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment)
Alternate Pattern Control - Two-Way
Hydraulic System (Attachment)
Fine Swing
Hydraulic System (Attachment)
Alternate Control Pattern - Four-Way
Hydraulic System (Attachment)
Boom Pressure Control
Hydraulic System (Attachment)
Fine Filtration
Hydraulic System (Attachment)
Counterweight Removal

UENR0435

Schematic

Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

02/28/14

UENR0428

UENR0427
UENR0420
UENR0421
UENR0425

UENR0426
UENR0424
UENR0434
UENR0433
UENR0430
UENR0432
UENR0422
UENR0423
UENR0431

349F AND 352F EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL SYSTEM & OPERATORS STATION,
MAINTENANCE, SCHEMATICS)
KEA1-UP, WNA1-UP, HLB1-UP, HPD1-UP, YEG1-UP, A9J1-UP
KBP1-UP, TEW1-UP, BZ21-UP

Contents for
Service Manual
UENR2950-01 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C13 Engines
Systems Operation, Testing and Adjusting
C13 Engines
Engine Troubleshooting Guide
C13 Engines
Disassembly and Assembly
C13 Engines
Disassembly and Assembly
Engine Supplement
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Maintenance Index Tab
Operation and Maintenance
349F and 352F Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

11/17/14

Media No.
SENR2301
UENR2950LBL VOL I
SENR7733
UENR2950 VOL I
SENR3130
SENR2870
UENR4301
UENR4302
UENR0955
UENR0131
UENR0193
SENR2996
UENR3619
UENR3618
SENR2874
SEBU8757
SENR2902
UENR3641
UENR3640

349F AND 352F EXCAVATORS


VOLUME II (SYSTEMS)
KEA1-UP, WNA1-UP, HLB1-UP, HPD1-UP, YEG1-UP, A9J1-UP
KBP1-UP, TEW1-UP, BZ21-UP

Contents for
Service Manual
UENR2950-01 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Media No.
SENR2301
UENR2950LBL VOL II
SENR7733
UENR2950 VOL II
SENR3130
SENR2872
UENR2953
UENR2954
UENR2955
KENR9608
UENR0194

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

11/17/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Hydraulic System (Attachment) Alternate Control Pattern Two Way
Hydraulic System (Attachment) Alternate Control Pattern Two Way
Hydraulic System (Attachment) Boom Pressure Control Valve
Hydraulic System (Attachment) Combined Function - Electric Control
Hydraulic System (Attachment) Medium Pressure - Electric Control
Hydraulic System (Attachment) Quick Coupler
Hydraulic System (Attachment) Quick Coupler, Two Valves
Hydraulic System (Attachment) Universal Quick Coupler

UENR4125
KENR7970
UENR3647
UENR3645
UENR3642
UENR3643
UENR3644
UENR3646
UENR5974
UENR3648

350 AND 350 L EXCAVATORS


7RK1-324, 8HK1-Up, 9DK1-212, 2ZL1-170, 3ML1-684, 9FL1-419

SENR6112-15
Contents for
Service Manual SENR6110

This form lists the Service Manual modules available for this product. These items listed can also be ordered
separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be
ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Testing & Adjusting
Specifications
Systems Operation
Testing and Adjusting
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly

3306 Engine
3306 Engine
3306 Engine
3306 Engine
Air Conditioning & Heating
Hydraulic System
Hydraulic System
Hydraulic & Electronic System
Attachments
Attachments
Machine Systems

Electrical System & Operators Station Index Tab


Systems Operation, Testing and Adjusting
Starting and Charging System
Systems Operation
Electronic System
Service Manual
Engine & Pump Electronic
Service Manual
Electronic Lubricator
Maintenance Index Tab
Operation & Maintenance
7RK1-324, 9DK1-212
Operation & Maintenance
2ZL1-170, 3ML1-684
Operation & Maintenance
8HK1-Up, 9FL1-419
Operation & Maintenance Supplement
8HK148-Up, 9FL150-Up
Schematic Index Tab
Schematic
Hydraulic System (7RK1-324, 2ZL1170, 8KK1-Up, 9DK1-212, 9FL1-419,
3ML1-684)
Schematic
Hydraulic System (8HK1-154,
9FL121-419)
Schematic
Electrical (7RK1-324, 9DK1-212)
Schematic
Electrical (8HK1-Up, 2ZL1-Up, 3ML1684, 9FL1-419)
(continued on next page)

6/15/09

Form No.
SENR2301
SENR6111
SENR7733
SENR6112
SENR3130
SENR2870
SENR2056
SENR2057
SENR5559
SENR6147
SENR2872
RENR1039
SENR6114
SENR6116
SENR6117
SENR9006
SENR6203
SENR6148
SENR2996
SENR8735
SENR6036
SENR6155
SENR8903
SENR2874
SEBU6725
SEBU6736
SEBU6826
SEBU6880
SENR2902
SENR6118

SENR8743
SENR6119
SENR6037

Rev.

03
08
12
06
02
03
01

01
02
01
02

02
01
03
01

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
9.90
6.50
.30
3.40
6.50
15.50
9.90
9.90
6.50
39.70
.30
2.98
5.66
8.65
2.98

350 AND 350 L EXCAVATORS (CONT.)


7RK1-324, 8HK1-Up, 9DK1-212, 2ZL1-170, 3ML1-684, 9FL1-419

SENR6112-15
Contents for
Service Manual SENR6110

NOTE: Form SENR5664, Air Conditioning and Heating Service Manual with R-134a refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.
NOTE: The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

6/15/09

Hydraulic System; Single Action


(Attachment)
Hydraulic System; Double Action
(Attachment)
Hydraulic System; Common Action
(Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Counterweight
Raise/Lower (Attachment)
Hydraulic System; Heavy Lift
(Attachment)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Solid State Magnetic Controller for
Material Handlers

SENR6205
SENR6206
SENR6207
SENR6228
SENR6229
SENR8719
RENR3700
RENR3125

350 AND 350 L EXCAVATORS


7RK324-UP, 9DK213-UP, 2ZL171-UP, 3ML685-UP, 9FL420-UP

SENR9002-12
Contents for
Service Manual SENR9000

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Testing & Adjusting
Specifications
Systems Operation
Testing and Adjusting
Specifications
Systems Operation, Testing and Adjusting
Disassembly and Assembly

Air Conditioning & Heating


Hydraulic System
Hydraulic System
Hydraulic & Electronic System
Attachments
Attachments
Machine Systems

SENR2300
SENR9001
SENR7733
SENR9002
SENR3130
SENR2870
SENR5593
SENR5594
SENR5598
SENR6147
SENR2872
RENR1039
SENR6114
SENR9003
SENR6117
SENR9006
SENR6203
SENR6148

Disassembly and Assembly Supplement

Hydraulic Pump

RENR1021

3306 Engine
3306 Engine
3306 Engine
3306 Engine

Electrical System & Operators Station Index Tab


Systems Operation, Testing and Adjusting
Starting and Charging System
Systems Operation
Electronic System
Service Manual
Engine & Pump Electronic
Service Manual
Electronic Lubricator
Maintenance Index Tab
Operation & Maintenance
2ZL171-Up, 3ML685-Up
Operation & Maintenance
9FL420-Up
Operation & Maintenance Supplement
7RK336-Up, 9DK216-Up
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
(continued on next page)

6/15/09

SENR2996
SENR8735
SENR6036
SENR6155
SENR8903
SENR2874
SEBU6736
SEBU6826
XEBU2360
SENR2902
SENR8909
SENR6037

Rev.

03
08
09
06
02
03
01

01
02
01
02

02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
9.90
9.90
15.50
5.66
.30
2.98
5.66
13.44
8.65
8.65
5.66
34.55
5.66

01
03
01

.30
2.98
5.66
8.65
2.98

350 AND 350 L EXCAVATORS (CONT.)


7RK324-UP, 9DK213-UP, 2ZL171-UP, 3ML685-UP, 9FL420-UP

SENR9002-12
Contents for
Service Manual SENR9000

Note:
Form SENR5664, Air Conditioning and Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

6/15/09

Hydraulic System; Single Action


(Attachment)
Hydraulic System; Double Action
(Attachment)
Hydraulic System; Common Action
(Attachment)
Hydraulic System; Two Speed
Hammer (Attachment)
Hydraulic System; Counterweight
Raise/Lower (Attachment)
Hydraulic System; Heavy Lift
(Attachment)
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Solid State Magnetic Controller for
Material Handlers (3ML685-Up,
9FL420-Up

SENR8915
SENR8917
SENR8919
SENR8908
SENR8918
SENR8916
RENR3700
RENR3125

Caterpillar: Confidential Green


365B L AND 365B L SERIES II EXCAVATORS
Volume I (Engine, Electrical, Operators Station and Maintenance)
AGD1-Up, BTH1-Up, CFJ1-Up, 4XZ1-Up

Contents for
Service Manual RENR1960

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C/3196 Engine
Systems Operations, Testing & Adjusting
3176C/3196 Engine
Trouble Shooting Guide
3176 Engine
Disassembly and Assembly
3176C/3196 Engine
Disassembly and Assembly Supplement
3176 Engine
Electrical System and Operators Index Tab
Systems Operation, Testing & Adjusting
Vital Information Display System
Systems Operation, Testing & Adjusting
Machine Electrical System
Maintenance Index Tab
Operation & Maintenance
4XZ1-Up, AGD1-Up, BTH1-Up, CFJ1UP
Operation & Maintenance Supplement
Supplement for Fuel Tank Shutoff and
Drain Control and Engine Shutdown
Control (BTH1-Up, CFJ1-Up)

RENR1962-09

SENR2300
RENR1961
SENR7733
RENR1962
SENR3130
SENR2870
RENR1217
RENR1222
RENR1283
RENR1223
RENR1971
SENR2996
RENR3102
RENR3103
SENR2874
SEBU7191

05
04
02
05

01

DLR
NET
26.40
.30
.60
.30
3.40
.30
5.66
8.65
22.60
8.65
8.65
.30
0.00
0.00
.30
0.00

SEBU7957

Note:
This manual contains Engine, Electrical and Operators Station and Maintenance information. For Systems
information, see Contents Page, RENR7262.

Caterpillar: Confidential Green


365B L AND 365B L SERIES II EXCAVATORS
VOLUME II (Systems)
AGD1-Up, BTH1-Up, CFJ1-Up, 4XZ1-Up
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Systems Operation
Testing and Adjusting
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Air Conditioning and Heating


(4XZ1-Up, AGD1-Up)
Attachments/Machine Systems
Hydraulic System (AGD1-235, 4XZ1339)
Hydraulic System (AGD236-Up, BTH1Up, CFJ1-Up, 4XZ340-Up)
Hydraulic System (4XZ1-339,
AGD1-235)
Hydraulic System (4XZ340-Up,
AGD236-Up, BTH1-Up, CFJ1-Up)
Machine Systems
Hydraulic System (AGD1-235, 4XZ1339)
Hydraulic System (BTH1-Up, CFJ1-Up,
AGD236-Up, 4XZ340-Up)
4XZ1-Up, AGD1-Up, BTH1-Up, CFJ1Up

RENR7262-02
Contents for
Service Manual RENR1960
Form No.
DLR
NET
SENR2300
26.40
RENR7263
.30
SENR7733
.60
RENR7262
.30
SENR3130
3.40
SENR2872
.30
RENR3291
RENR1964
RENR1965
RENR3851
RENR1967
RENR5487
RENR1970
SENR2902
RENR3110
RENR5333
RENR3108

0.00

Note:
This manual contains Systems information. For Engine, Electrical, Operators Station and Maintenance
information, see Contents Page RENR1962.
Note:

The following information is available for insertion into this manual. This information is not a standard part of the
manual, but can be ordered separately if needed.

Specifications, Systems Operation, Testing


and Adjusting, Disassembly and Assembly
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Air Conditioning and Heating Systems


Manual with R-134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve
Hydraulic System; Single Action
(Attachment)
Hydraulic System; Combined Function
(Attachment)
Hydraulic System; Rear Attachment
(Attachment)
Hydraulic System; Bio and Fine Filtration
(Attachment)
Hydraulic System; (JMB1-Up, AGD236Up, DER1-Up,9PZ475-Up, 9TZ531-Up)
Hydraulic System; (AGD236-Up, DER1Up,9PZ475-Up, 9TZ531-Up)

SENR5664
RENR3701
RENR3702
RENR3703
RENR3704
RENR3706
RENR7179
RENR7195

Caterpillar: Confidential Green


365B, 365B L EXCAVATORS, 365B SERIES II EXCAVATORS AND
365B MATERIAL HANDLER
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
JMB1-UP, SDL1-UP, DER1-UP, CTY1-UP, 9PZ1-UP, 9TZ1-UP

Contents for
Service Manual RENR5320

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C Engine
Systems Operation, Testing and Adjusting
3176C Engine
Engine Troubleshooting Guide
3176C Engine
Disassembly and Assembly
3176C Engine
Disassembly and Assembly Supplement
3176C Engine
Electrical System and Operators Index Tab
Systems Operation, Testing and Adjusting
Vital Information Display System
Systems Operation, Testing and Adjusting
Electrical System
Systems Operation, Troubleshooting,
Magnetic Controller for Material
Testing and Adjusting (packaged and sold
handlers
with Electrical Schematic for Material
Handlers, RENR3125)
Maintenance Index Tab
Operation and Maintenance
System (9PZ1-Up, 9TZ1-Up,
DER1-Up, PEG1-Up)
Operation and Maintenance
(CTY1-Up)
Operation and Maintenance Manual
Lifting Capacities
Supplement
Operation and Maintenance Manual
Radiator Core Clean (Clean
Supplement
Package)

RENR5322-10

SENR2300
RENR5321
SENR7733
RENR5322
SENR3130
SENR2870
RENR1217
RENR1222
RENR1283
RENR1223
RENR1971
SENR2996
RENR3102
RENR3103
RENR3825

SENR2874
SEBU7192

.30
16.22

SEBU7519
SEBU7262

16.22

SEBU7450

Note:
This manual contains Engine, Electrical and Maintenance information. For Systems information,
see Contents Page, RENR7229.
Note:
The following information is available for insertion into this manual. This information is not a
standard part of the manual, but can be ordered separately if needed.
Operation and Maintenance Manual
Supplement

Ultrahigh Demolition Supplement


(9PZ1-Up)

DLR
NET
26.40
.30
.60
.30
3.40
.30
6.50
9.90
15.50
9.90
9.90
.30
22.60
26.00

SEBU7535

Caterpillar: Confidential Green


365B, 365B L EXCAVATORS, 365B SERIES II EXCAVATORS AND
365B MATERIAL HANDLERS
VOLUME II (SYSTEMS)
JMB1-UP, SDL1-UP, DER1-UP, CTY1-UP, 9PZ1-UP, 9TZ1-UP
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications Systems Operation, Testing
and Adjusting
Specifications
Systems Operation
Systems Operation

Testing and Adjusting


Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic Supplement

Air Conditioning and Heating Systems


with R-134a Refrigerant
Machine Systems Attachments
Hydraulic Systems; (4XZ1-339,
PZ1-474, 9TZ1-530,CTY1-402)
Hydraulic Systems; (JMB1-Up,
DER1-Up, CTY403-Up, 9PZ475-Up,
9TZ531-Up)
Hydraulic Systems; 9PZ1-474,
9TZ1-530
Hydraulic Systems; 9PZ474-Up,
9TZ531-Up, JMB1-Up, DER1-Up

Hydraulic System; (9PZ1-474,


9TZ1-530)
Hydraulic System; (DER1-Up,
9TZ531-Up)
Hydraulic System; (JMB1-Up,
CTY403-Up, 9PZ475-Up)
Hydraulic System; (SDL1-Up)
Material Handler
Electrical System (9PZ1-233,
9TZ1-324)
Electrical System (9PZ234-Up,
9TZ325-Up)
Electrical System (9PZ234-Up,
9TZ325-Up)
(continued on next page)

RENR7229-08
Contents for
Service Manual RENR5320
Form No.
DLR
NET
SENR2300
26.40
RENR7228
.30
SENR7733
.60
RENR7229
.30
SENR3130
3.40
SENR2872
.30
RENR1976
15.50
RENR1964
RENR1965

15.50
26.00

RENR3851

RENR1967
RENR5487

15.50

RENR1970
SENR2902
RENR3110

39.70

RENR5333
RENR5334
RENR7284
RENR3800
RENR3765
RENR3868

Caterpillar: Confidential Green


365B, 365B L EXCAVATORS, 365B SERIES II EXCAVATORS AND 365B
MATERIAL HANDLERS (CONT.)
VOLUME II (SYSTEMS)
JMB1-UP, SDL1-UP, DER1-UP, CTY1-UP, 9PZ1-UP, 9TZ1-UP
Section
Title

RENR7229-08
Contents for
Service Manual RENR5320
Form No.
v.
Dlr. IC
Net

Note:
The following information is available for insertion into this manual. This information is not
a standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic
Schematic
Schematic

Schematic

Schematic

Schematic
Schematic
Schematic

Schematic

Schematic

Air Conditioning and Heating Systems


Manual with R-134a Refrigerant
Hydraulic System (CTY1-402)
Hydraulic System (CTY403-Up)
Electrical System; (CTY1-Up)
Hydraulic System; Boom Lowering
Control Valve (Attachment) (9PZ1-Up,
9TZ1-Up)
Hydraulic System; Single Action
(Attachment) (9PZ1-Up, 9TZ1-Up)
Hydraulic System; Combined Action
(Attachment) (9PZ1-Up, 9TZ1-Up)
Hydraulic System; Rear Attachment
(Attachment) (9PZ1-Up, 9TZ1-Up)
Hydraulic System; Stick Lowering
Control Valve (Attachment) (9PZ1-Up,
9TZ1-Up)
Hydraulic System; Bio and Fine
Filtration (Attachment) (9PZ1-Up,
9TZ1-Up)
Hydraulic System; Smart Boom and
Boom Lowering Control Valve
(Attachment) (9PZ475-Up, 9TZ531-Up,
CTY403-Up)
Hydraulic System; Magnet Circuit
(Attachment) (CTY1-Up)
Hydraulic System; Ultra High Demolition
(Attachment) (JMB1-Up)
Hydraulic System; (Duplicated Load
Signal) Smart Boom with Boom
Lowering Control Valve (Attachment)
(JMB, SDL, DER)
Hydraulic System (Attachment)
Combined Function w/Medium Pressure
(JMB1-Up, 9PZ475-Up, 9TZ531-Up)
Hydraulic System (Attachment) Medium
Pressure (JMB1-Up, SDL1-Up,
DER1-Up, CTY403-Up, 9PZ475-Up,
9TZ531-Up)

(continued on next page)

SENR5664
RENR3643
RENR5335
RENR3855
RENR3701

RENR3702
RENR3703
RENR3704
RENR3705

RENR3706

RENR5337

RENR5343
RENR7048
RENR7189

RENR7185

RENR7186

Caterpillar: Confidential Green


365B, 365B L EXCAVATORS, 365B SERIES II EXCAVATORS AND 365B
MATERIAL HANDLERS (CONT.)
VOLUME II (SYSTEMS)
JMB1-UP, SDL1-UP, DER1-UP, CTY1-UP, 9PZ1-UP, 9TZ1-UP
Section
Title

RENR7229-08
Contents for
Service Manual RENR5320
Form No. Rev.
Dlr. IC
Net

Note:
The following information is available for insertion into this manual. This information is not
a standard part of the manual, but can be ordered separately if needed.
Schematic

Schematic

Schematic
Schematic

Hydraulic System (Attachment) Medium


Pressure (CTY1-Up, 9PZ1-474, 9TZ1530)
Hydraulic System (Attachment) Medium
Pressure (CTY1-402, 9PZ1-474, 9TZ1530)
Hydraulic System; (JMB1-Up, AGD236Up, DER1-Up, 9PZ475-Up, 9TZ531-Up)
Hydraulic System; (AGD236-Up, DER1Up, 9PZ475-Up, 9TZ531-Up)

RENR7214

RENR9456

RENR7179
RENR7195

324E HYDRAULIC EXCAVATOR


VOLUME I (ENGINE)
KTE1-UP, TLF1-UP, LDG1-UP, PNW1-UP, JCZ1-UP

UENR1512-04
Contents for
Service Manual UENR1510

Note:
This form lists the Service Manual modules available for Volume I (Engine only) of this product. These
items listed can also be ordered separately. Please see Volume II (KENR9997) for Systems, Electrical System &
Operators Station, Maintenance and Schematics.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly Supplement

10/17/13

Title

C7.1 Engines for Caterpillar Built


Machines
C7.1 Engines for Caterpillar Built
Machines
C7.1 Engines for Caterpillar Built
Machines
C7.1 Engines for Caterpillar Built
Machines
C7.1 Engine Supplement

Media No.
SENR2300
UENR1511
SENR7733
UENR1512
SENR3130
SENR2870
KENR9240
KENR9241
KENR9128
KENR8881
KENR9843

Rev.

Dlr.
Net

.30

IC

324E HYDRAULIC EXCAVATOR


VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
KTE1-UP, TLF1-UP, LDG1-UP, PNW1-UP, JCZ1-UP

KENR9997
Contents for
Service Manual UENR1510

Note:
This form lists the Service Manual modules available for Volume II (Systems, Electrical System &
Operators Station, Maintenance and Schematics) of this product. These items listed can also be ordered separately.
Please see Volume I (UENR1512) for Engine information.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Testing and Adjusting

Title

Machine Systems
Hydraulic Systems
Hydraulic System
Supplemental Information for
Long Reach Front
Tool Control System

Systems Operation, Troubleshooting,


Testing and Adjusting
Disassembly & Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
E Series Monitor
Testing & Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing & Adjusting
Maintenance Index Tab
Operation and Maintenance
324E Excavator
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2300
KENR9996
SENR7733
KENR9997
SENR3130
SENR2872
UENR1513
UENR1514
UENR1515
UENR1518

Rev.

Dlr.
Net

.30

KENR9698
KENR9844
SENR2996
KENR9509

.30

KENR8635
SENR2874
SEBU8575
SENR2902
UENR1516
UENR1517

.30

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting

10/17/13

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators

SENR5664
KENR7970

IC

329E EXCAVATOR
VOLUME I (ENGINE)
RLD1-UP, ZCD1-UP, WJK1-UP, TST1-UP, PLW1-UP, PTY1-UP,
RDX1-UP

UENR1522-05
Contents for
Service Manual UENR1520

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Disassembly & Assembly
Disassembly & Assembly Supplement

07/03/13

Title

C7.1 Engines for Caterpillar Built


Machines
C7.1 Engines for Caterpillar Built
Machines
C7.1 Engines for Caterpillar Built
Machines
C7.1 Engines for Caterpillar Built
Machines
C7.1 Engines Supplement

Form No.
SENR2300
UENR1521
SENR7733
UENR1522
SENR3130
SENR2870
KENR9240
KENR9241
KENR9128
KENR8881
KENR9843

Rev.

Dlr.
Net

.30

IC

329E EXCAVATOR
VOLUME II (SYSTEM, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
RLD1-UP, ZCD1-UP, WJK1-UP, TST1-UP, PLW1-UP, PTY1-UP,
RDX1-UP

UENR2974
Contents for
Service Manual UENR1520

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting

Title

Machine Systems
Hydraulic System
Supplemental Information for
Long Reach Front
Hydraulic System
Tool Control System

Testing and Adjusting


Systems Operation, Troubleshooting,
Testing and Adjusting
Disassembly & Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

(continued)

07/03/13

Form No.
SENR2301
UENR2973
SENR7733
UENR2974
SENR3130
SENR2872
UENR1523
UENR1514
UENR1518

Rev.

Dlr.
Net

.30

UENR1525
KENR9698
KENR9844
SENR2996
KENR9509

.30

KENR8635
SENR2874
SEBU8576
SENR2902
UENR1526
UENR1517

.30

IC

329E EXCAVATOR (CONT.)


VOLUME II (SYSTEM, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
RLD1-UP, ZCD1-UP, WJK1-UP, TST1-UP, PLW1-UP, PTY1-UP,
RDX1-UP

UENR2974
Contents for
Service Manual UENR1520

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Operation & Maintenance
Systems Operation, Testing and Adjusting
Special Instruction
Special Instruction

Special Instruction
Schematic
Schematic

07/03/13

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating For
Excavators
Cat Grade Control Depth & Slope for
E Series Excavator
Cat Grade Control Depth & Slope for
E Series Excavator
Procedure to Repair Layered Doors
on E Series Excavators
Modification Procedure For Installing
367-9068 Kit (Cab Hatch) on E-Series
Excavators In The Canadian Market
Repair Procedure for the Non-Metalic
Hood on 300E-Series Excavators
Hydraulic System; (Attachment)
Fine Swing
Hydraulic System; (Attachment)
Hydraulic Control with Medium
Pressure

SENR5664
KENR7970
SEBU8358
UENR1725
REHS5620
REHS5629

REHS5631
UENR2180
UENR2176

329D2 AND 330D2 EXCAVATORS


RGA1-UP, KJB1-UP, PTE1-UP, RCK1-UP, SHJ1-UP, TMJ1-UP,
WDT1-UP, THW1-UP,

Contents for
Service Manual
UENR4285-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Systems Operation, Testing and Adjusting
Electronic Control Systems
Maintenance Index Tab
Operation and Maintenance
329D2 Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

02/25/15

Media No.
SENR2301
UENR4285LBL
SENR7733
UENR4285
SENR3130
SENR2870
UENR3386
UENR3387
UENR4492
UENR0633
UENR6133
SENR2872
KENR9973
KENR9974
KENR9975
KENR9976
UENR6134
SENR2996
KENR9509
UENR4717
UENR3868
SENR2874
SEBU9200
SENR2902
UENR5458
UENR5459

329D2 AND 330D2 EXCAVATORS (CONT.)


RGA1-UP, KJB1-UP, PTE1-UP, RCK1-UP, SHJ1-UP, TMJ1-UP,
WDT1-UP, THW1-UP

Contents for
Service Manual
UENR4285-01

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.

Section
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Title
Air Conditioning and Heating (R134-A
Refrigerant)
Air Conditioning and Heating for
Excavators
Electrical System; Air Conditioning
and Heating For Excavators

Media No.
UENR4125

Schematic

Hydraulic System (Attachment)


Combined Function Hydraulic
Control Medium Pressure
Hydraulic System (Attachment)
Combined Function Hydraulic
Control
Hydraulic System (Attachment)
One-Way / One or Two Pump Hydraulic Control
Hydraulic System (Attachment)
Combined Function - Electric control
(Direct Return) (Medium Pressure)
Hydraulic System (Attachment)
Combined Function - Electric Control
(Direct Return)
Hydraulic System (Attachment)
Quick Coupler
Hydraulic System (Attachment)
Combined Function - Stick Lowering
Control Valve
Hydraulic System (Attachment)
Combined Function - Boom Lowering
Control Valve

UENR5896

Schematic

Schematic

Schematic

Schematic

Schematic
Schematic

Schematic

02/25/15

UENR2888
RENR7299

UENR5897

UENR5898

UENR5899

UENR5900

UENR5901
UENR5902

UENR5903

329F EXCAVATOR
VOLUME I (SYSTEMS)
ERL1-UP

Contents for
Service Manual
UENR2966-01 VOL I

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Systems Operation, Testing and Adjusting
Disassembly and Assembly

02/03/15

Title

Machine Systems
Hydraulic System
Hydraulic System
Tool Control System
Machine Systems

Media No.
SENR2300
UENR2966LBL VOL I
SENR7733
UENR2966 VOL I
SENR3130
SENR2872
UENR2978
UENR2979
UENR2949
KENR9698
UENR3313

329F EXCAVATOR
VOLUME II (ENGINE, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
ERL1-UP

Contents for
Service Manual
UENR2966-01 VOL II

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Excavator Electrical Systems
Maintenance Index Tab
Operation and Maintenance
329D2 Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

(continued)

02/03/15

Media No.
SENR2301
UENR2966LBL VOL II
SENR7733
UENR2966 VOL II
SENR3130
SENR2870
UENR4466
UENR4467
UENR4507
UENR4468
UENR3309
SENR2996
UENR3619
UENR3904
SENR2874
SEBU8094
SENR2902
UENR3968
UENR3969

329F EXCAVATOR (CONT.)


VOLUME II (ENGINE, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
ERL1-UP

Contents for
Service Manual
UENR2966-01 VOL II

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.

Specifications, Systems Operation,


Testing and Adjusting, Disassembly and
Assembly
Specifications, Systems Operation,
Testing and Adjusting

Air Conditioning and Heating (R134-A


Refrigerant)

UENR4125

Air Conditioning and Heating for Excavators

KENR7970

Schematic

Hydraulic System Schematic (Attachment)


Combined Function - Pattern Change
(4 Way)
Hydraulic System Schematic (Attachment)
Combined Function - Pattern Change
(2 Way)
Hydraulic System Schematic (Attachment)
Combined Function - Smart Boom
Hydraulic System Schematic (Attachment)
Combined Function - Smart Boom for
Combined Function - Electric Control
Hydraulic System Schematic (Attachment)
Combined Function - Smart Boom For One
Way / One or Two Pump - Electric Control
Hydraulic System Schematic (Attachment)
Stick Lowering Control Valve
Hydraulic System Schematic (Attachment)
Boom Lowering Control Valve
Hydraulic System Schematic
Two Way / One Pump
Hydraulic System Schematic (Attachment)
Quick Coupler
Hydraulic System Schematic (Attachment)
Combined Function - One Way / One or
Two Pump - Electric Control
Hydraulic System Schematic (Attachment)
Combined Function - Medium Pressure Electric Control
Hydraulic System Schematic (Attachment)
Combined Function - Electric Control
Hydraulic System Schematic (Attachment)
One-Way / One Or Two Pump - Hydraulic
Control (Hammer)
Hydraulic System Schematic (Attachment)
Combined Function - Hydraulic Control
(Hammer)
Hydraulic System Schematic (Attachment)
Medium Pressure - Hydraulic Control

UENR3973

Schematic

Schematic
Schematic

Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic

Schematic

Schematic

02/03/15

UENR3974

UENR3976
UENR3977

UENR3978

UENR3983
UENR3984
UENR3985
UENR3986
UENR3987

UENR3988

UENR3989
UENR3990

UENR3991

UENR3992

365B FRONT SHOVEL


PEG1-UP

RENR7212-02
Contents for
Service Manual RENR7210

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3176C/3196 Engine
Systems Operation, Testing and Adjusting
3176C/3196 Engine
Engine Troubleshooting Guide
3176C/3196 Engine
Disassembly and Assembly
3176C/3196 Engine
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Testing & Adjusting
Air Conditioning & Heating
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Vital Information Display System
Testing and Adjusting
Systems Operation, Troubleshooting,
Engine & Pump Electronic
Testing and Adjusting
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical Control System

Form No.
SENR2301
RENR7211
SENR7733
RENR7212
SENR3130
SENR2870
RENR1217
RENR1222
RENR1283
RENR1223
RENR1971
SENR2872
RENR1976
RENR1964
RENR7196
RENR7197
RENR1970
SENR2996
RENR3102

Rev.
03
08
09
06
02
03
01

01
02
01
02
01

15.70
.33
.66
.33
3.70
.33
7.20
10.90
28.60
17.10
10.90
.33
17.10
28.60
28.60
10.90
43.70
.33
28.60

RENR3103

28.60

SENR2874
SEBU7192
SENR2902
RENR7198
RENR7199

.30
17.80
35.10

Note:
The following information is available for insertion into this manual. This information is not a standard part
of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly

3/11/08

Air Conditioning and Heating Systems

SENR5664

.29
15.57
33.70

Caterpillar: Confidential Green

365C, 365C L EXCAVATORS and 365C MATERIAL HANDLER


Volume I (Engine, Electrical, Operators Station and Maintenance)
FEN1-Up, ELC1-Up, MCY1-Up, MCS1-Up, MEM1-Up, GWC1-Up

Contents for
Service Manual RENR7300

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-15 Engine
Systems Operation, Testing and Adjusting
C-15 Engine
Engine Troubleshooting Guide
C-15 Engine
Disassembly and Assembly
C-15 Engine
Disassembly and Assembly Supplement
C-15 Engine
Electrical System and Operators Index Tab
Systems Operation, Troubleshooting,
Machine Monitoring System
Testing and Adjusting
Systems Operation, Troubleshooting,
Engine & Pump Electronic Control
Testing and Adjusting
System
Maintenance Index Tab
Operation & Maintenance
(ELC1-Up, MCY1-Up, MEM1-Up)
Operation & Maintenance
(GWC1-Up)
Operation & Maintenance
(MCS1-Up)
Operation & Maintenance
(FEN1-Up)
Operation & Maintenance Supplement
(MCY1-Up)(Ultra High Demolition)

RENR7302-07

SENR2301
RENR7301
SENR7733
RENR7302
SENR3130
SENR2870
SENR9831
SENR9832
RENR5092
RENR8261
RENR8615
SENR2996
RENR8068

02
03
01

01

DLR
NET
26.40
.30
.60
.30
3.40
.30
7.20
10.90
28.60
17.10
10.90
.30
28.60

RENR8067

28.60

SENR2874
SEBU7826
SEBU8037
SEBU8105
SEBU8036
SEBU8060

.30
17.80
35.10
35.10
35.10

Note:
This manual contains Engine, Electrical and Operators Station and Maintenance information. For Systems
information, see Contents Page, RENR7424.

Caterpillar: Confidential Green


365C, 365C L EXCAVATORS and 365C MATERIAL HANDLER

RENR7424-07

VOLUME II (Systems)

FEN1-Up, ELC1-Up, MCY1-Up, MCS1-Up, MEM1-Up, GWC1-Up

Contents for
Service Manual RENR7300

Section

Form No.

Title

SENR2301
RENR7425
SENR7733
RENR7424
SENR3130

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab

Systems Operation
Systems Operation
Testing and Adjusting
Testing and Adjusting
Specifications
Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly

SENR2872

Hydraulic System
Hydraulic System (GWC)
Hydraulic System
Hydraulic System (GWC)
Machine Systems
Machine Systems
Air Conditioning and Heating Systems

RENR7304
RENR7270
RENR7305
RENR7271
RENR7303
RENR8616
RENR7328

Air Conditioning and Heating Systems

SENR5664

Schematic Index Tab

Schematic
Schematic
Schematic
Schematic

DLR
NET
26.40
.30
.60
.30
3.40
.30

10.90
10.90
02

43.70

SENR2902

Electrical System
Electrical System (GWC)
Hydraulic System
Hydraulic System (GWC)

RENR7307
RENR7912
RENR7306
RENR6977

Note:

This manual contains Systems information. For Engine, Electrical, Operators Station and Maintenance
information, see Contents Page RENR7302.

Note:

The following information is available for insertion into this manual. This information is not a standard part of the
manual, but can be ordered separately if needed.

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Hydraulic System; Boom Lowering


Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
Hydraulic System; Fine Filtration
(Attachment)
Hydraulic System; One Way Flow
(Attachment)
Hydraulic System; Combined Function
(Attachment)
Hydraulic System; Rear Attachment
(Counterweight Removal)(Attachment)
Hydraulic System; Smart Boom with
Boom Lowering Control Valve
(Attachment)
(continued)

RENR7062
RENR7063
RENR7064
RENR7065
RENR7066
RENR7067
RENR7068

Caterpillar: Confidential Green

365C, 365C L EXCAVATORS and 365C MATERIAL HANDLER (CONT.)

RENR7424-07

VOLUME II (Systems)

Contents for
Service Manual RENR7300

FEN1-Up, ELC1-Up, MCY1-Up, MCS1-Up, MEM1-Up, GWC1-Up

Note:
The following information is available for insertion into this manual. This information is not a standard part
of the manual, but can be ordered separately if needed.
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Operation & Maintenance
Operation & Maintenance

Systems Operation

Hydraulic System; Smart Boom with


Stick Lowering Control Valve
(Attachment) (FEN, ELC, MCY, MEM)
Hydraulic System; Reversible Fan
(Attachment)
Hydraulic System; Medium Pressure
(Attachment)
Electrical System; Medium Pressure
(Attachment)
Electrical System; Air Conditioning
and Heating
Electrical System; Generator Control
(GWC)
Electrical System; Magnet Control
(GWC)
Supplement for Machines equipped
with Demolition Cab(MEM,MCY)
Accugrade GPS CD700 for Medium
and Large Excavators
Manual Accugrades GPS CD700
V10.7 for Medium and Large
Excavators
Accugrade GPS CD700 V10.01 for
Medium and Large Excavators

RENR7215

RENR7216
RENR7047
RENR7057
RENR7258
KENR6288
KENR6307
KENR6290
SEBU8280
SEBU8292

RENR9533

35.10

MH3037 MATERIAL HANDLER


KPM1-UP

Contents for
Service Manual
UENR4785-02

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7 Engine
Systems Operation, Testing and Adjusting
C7 Engine
Troubleshooting
C7 Engine
Disassembly and Assembly
C7 Engine
Disassembly and Assembly
C7 Engine Supplement
Power Train Index Tab
Disassembly and Assembly
Power Train
Systems Index Tab
Specifications
Machine
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Electrical System
Testing and Adjusting
Systems Operation, Testing and Adjusting
Magnet Controller
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System
Schematic
Generator Control or Magnet
Electrical System

Media No.
SENR2301
UENR4786
SENR7733
UENR4785
SENR3130
SENR2870
SENR9938
SENR9939
RENR5089
UENR5564
UENR3285
SENR2871
UENR3286
SENR2872
UENR4787
UENR4788
UENR4789
UENR3523
UENR3287
SENR2996
UENR3669
UENR3895
SENR2874
SEBU9201
SENR2902
UENR5524
UENR5525
UENR6700

15.70
.33
.66
.33
3.70
.33

.33
10.90
28.60
28.60
7.20
.33
28.60
.33
19.60

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual but can be ordered separately, if needed:
REHS2365, An installation Guide for Product Link PL121S and PL300 is available for insertion into this manual. This
form is not a standard part of the manual.
REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual. This form is not a
standard part of the manual.
RENR7911, PL121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is available for
insertion into this manual. This form is not a standard part of the manual.

6/15/15

MH3049
HPB1-UP

Contents for
Service Manual
UENR2873-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C9 Engine
Systems Operation, Testing and Adjusting
C9 Engine
Troubleshooting
C9 Engine
Disassembly and Assembly
C9 Engine
Disassembly and Assembly
C9 Engine
Power Train Index Tab
Disassembly and Assembly
Power Train
Systems Index Tab
Specifications
Machine
Testing and Adjusting
Hydraulic System
Systems Operations
Hydraulic System
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Electrical System
Testing and Adjusting
Systems Operation, Testing and Adjusting
Magnet Controller
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System (HPB1-233)
Schematic
Hydraulic System (HPB234-400)
Schematic
Hydraulic System (HPB401-Up)
Schematic
Electrical System (HPB1-400)
Schematic
Electrical System (HPB401-Up)
Schematic
Generator Control or Magnetic
Electrical System

3/26/15

Media No.
SENR2301
UENR2874
SENR7733
UENR2873
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
UENR3299
UENR3263
SENR2871
UENR3264
SENR2872
UENR2875
UENR2876
UENR2877
UENR3523
UENR3265
SENR2996
UENR3669
UENR3895
SENR2874
SEBU9056
SENR2902
KENR9552
UENR6732
UENR6733
UENR6654
KENR9554
UENR6700

Dlr.
Net
15.70
.33
.66
.33
3.70
.33

28.60
.33
28.60
.33
10.90
28.60
28.60
7.20
.33
28.60
.33
19.60
11.00

MH3049 (CONT.)
HPB1-UP

Contents for
Service Manual
UENR2873-01

REHS2365, An installation Guide for Product Link PL121S and PL300 is available for insertion into this manual. This
form is not a standard part of the manual.
REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual. This form is not a
standard part of the manual.
RENR7911, PL121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is available for
insertion into this manual. This form is not a standard part of the manual.

3/26/15

MH3059 MATERIAL HANDLER


RBR1-UP

Contents for
Service Manual
UENR3548-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Disassembly and Assembly
Power Train Index Tab
Disassembly and Assembly

C9 Engine
C9 Engine
C9 Engine
C9 Engine
C9 Engine Supplement
Power Train

Systems Index Tab


Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine
Systems Operations
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation, Troubleshooting,
Electrical System
Testing and Adjusting
Systems Operation, Testing and Adjusting
Magnet Controller
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (RBR1-300)
Schematic
Electrical System (RBR301-Up)
Schematic
Generator Control or Magnetic
Electrical System
Note:

Media No.

.N

SENR2301
UENR3549
SENR7733
UENR3548
SENR3130
SENR2870
SENR9829
SENR9830
RENR5089
UENR3299
UENR3280
SENR2871
UENR3281

15.70
.33
.66
.33
3.70
.33

SENR2872
UENR3523

.33
7.20

UENR3550
UENR3551
UENR3552
UENR3282
SENR2996
UENR3669

10.90
28.60
28.60

UENR3895
SENR2874
SEBU9144
SENR2902
UENR3881
UENR6655
UENR3882
UENR6700

.33
28.60
.33
19.60

The following items listed are not a standard part of the manual but can be ordered separately.

REHS2365, An installation Guide for Product Link PL121S and PL300 is available for insertion into this manual. This
form is not a standard part of the manual.
REHS2348, Operation of the Product Link PL121S System is available for insertion into this manual. This form is not a
standard part of the manual.
RENR7911, PL121/321 Product Link, Systems Operation, Troubleshooting, Testing & Adjusting is available for
insertion into this manual. This form is not a standard part of the manual.

3/26/15

MH3022 & MH3024 WHEELED MATERIAL HANDLER


FM2 1-UP, FM4 1-UP

Contents for
Service Manual
UENR5745-00

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engine
Systems Operation, Testing and Adjusting
C7.1 Engine
Troubleshooting
C7.1 Engine
Disassembly and Assembly
C7.1 Engine
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating
and Adjusting
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System & Operators Station Index Tab
Troubleshooting, Systems Operation,
Machine Control System
Testing and Adjusting
Systems Operation
Electronic System
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Media No.
SENR2300
UENR5745LBL
SENR7733
UENR5745
SENR3130
SENR2870
UENR4466
UENR4467
UENR4483
UENR4468
SENR2872
UENR5241
UENR5747
UENR5748
UENR5749
SENR2996
UENR3855
UENR5942
SENR2874
SEBU9197
SENR2902
UENR5522
UENR5523

.30

.30

.30

.30

Note: The following information is not available for the initial release of this service manual. This information must be ordered
separately when it becomes available.
Disassembly and Assembly
C7.1 Engine Supplement
UENR6141
Disassembly and Assembly
Power Train
UENR6143
Disassembly and Assembly
Machine Systems
UENR6142

07/06/15

Caterpillar: Confidential Green


365C FRONT SHOVEL
PAR1-Up

Section

RENR7342-03
Contents for
Service Manual RENR7340
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-15 Engine
Systems Operation, Testing and Adjusting
C-15 Engine
Troubleshooting
C-15 Engine
Disassembly and Assembly
C-15 Engine
Disassembly and Assembly Supplement
C-15 Engine
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine
Electrical System and Operators Station
Systems Operations, Troubleshooting
Electronic Control System
Testing and Adjusting
Systems Operations, Troubleshooting
Machine Monitoring System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
Schematics Index Tab
Schematic
Hydraulic System; Front Shovel
Arrangement
Schematic

Form No.

IC

SENR2301
RENR7341
SENR7733
RENR7342
SENR3130
SENR2870
SENR9831
SENR9832
RENR5092
RENR8261
RENR8615
SENR2872
RENR7303
RENR7344
RENR7345
RENR8616
SENR2996
RENR8067

14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
15.50
15.50
.30
15.50
15.50
9.90
15.50
.30
2.98

RENR8068

2.98

SENR2874
SEBU7826
SENR2902
RENR7346

.30
16.22

RENR7307

Note:
The following information is available for this service manual. This information is not a standard part of
the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

Schematic

Air Conditioning and Heating Systems


with R-134a Refrigerant
Air Conditioning and Heating Systems
with AR 299-9079
Hydraulic System; Reversible Fan
(Attachment)
Hydraulic System; Fine Filtration
(Attachment)
Hydraulic System; Smart Boom with
Boom Lowering Control Valve
(Attachment)
Electrical System; Air Conditioning
and Heating

SENR5664
RENR7328
RENR7216
RENR7064
RENR7068

RENR7258

13.69
.29
.48
.29
2.86
.29

133.3

.29

5.43
12.90
8.30
.29

.29

15.57

374D HYDRAULIC EXCAVATORS

KENR7772-01

PJA1-UP, PAP1-UP,PAS1-UP, PAX1-UP

Contents for
Service Manual KENR7770

Note: This form lists the Service Manual modules available for this product.
The items listed can also be ordered separately.
Section

Title

SENR2301
KENR7771
SENR7733
KENR7772
SENR3130
SENR2870

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting guide
Disassembly and Assembly
Disassembly and Assembly

C15 and C18 Engines for


Caterpillar Built Machines
C15 and C18 Engines for
Caterpillar Built Machines
C13, C15 and C18 Engines
C15 and C18 Engines for
Caterpillar Built Machines
374D Excavator
C15 Engine Supplement

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operator's Station Index Tab
Systems Operation
Machine Monitoring Systems
374D and 390D Excavators
Systems Operation, Troubleshooting,
Machine Electronic Control
Testing and Adjusting
System
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Hydraulic System
Electrical System
Schematic

continued

12/8/2010

Form No.

SENR9831
SENR9832
RENR5092
RENR8261
KENR6405
SENR2872
KENR7773
KENR7774
KENR7775
KENR6406
SENR2996
RENR8068
KENR8955
SENR2874
SEBU8298
SENR2902
KENR7776
KENR7777

374D HYDRAULIC EXCAVATORS (continued)


PJA1-UP, PAP1-UP,PAS1-UP, PAX1-UP

KENR7772-01
Contents for
Service Manual KENR7770

Note: The following information is available for this service manual.


This information is not a standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting
Special Instruction
Special Instruction
Systems Operation

Operation & Maintenance

Operation & Maintenance


Special Instruction
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

12/8/2010

Air Conditioning and Heating


(R134-A Refrigerant)
Air Conditioning and Heating
For Excavators
Electrical System; Air
Conditioning and Heating For
Excavators

SENR5664
RENR7298
RENR7258

Product Link PL121 / 321

RENR7911

Product Link PL121SR


Product Link Installation Guide
Accugrade GPS CD700 v10.7
for Medium and Large
Excavators
Accugrade GPS CD700 v10.7
for Medium and Large
Excavators
Accugrade GPS/Single UTS
Site and Laser Reference v11
for Excavators
Installation Of The AccuGrade
GPS Components
Electrical System; (Attachment)
Accugrade Gen 2

REHS2348
REHS2365

Hydraulic System; (Attachment)


Stick Lowering Control Valve
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Combined Function
Hydraulic System; (Attachment)
Smart Boom
Hydraulic System; (Attachment)
Fine Filtration
Hydraulic System; (Attachment)
Universal Quick Coupler
Hydraulic System; (Attachment)
Counterweight Removal
Hydraulic System; (Attachment)
One Way Flow (Single Action)

KENR9533

SEBU8292

SEBU8280
REHS2427
KENR7786

KENR7779
KENR7780
KENR7781
KENR7782
KENR7783
KENR7784
KENR7785
KENR7794

374F EXCAVATOR
VOLUME I (ENGINE)
NFJ1-Up, MFL1-Up, DNM1-Up, AT21-Up, AP41-Up

Contents for
Service Manual
KENR9610-02 VOL I

Note:
This form lists the contents for Volume I of the Service Manual for this product (Engine only). See Volume
II for Systems, Electrical System & Operators Station, Maintenance and Schematics information. These items can also
be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Specifications
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement

05/13/15

Title

Media No.

IC
13.69
.29
.48
.29
2.86

DNM
AP4, MFL, AT2, NFJ
DNM
AP4, MFL, AT2, NFJ
DNM
AP4, MFL, AT2, NFJ
DNM
AP4, MFL, AT2, NFJ
DNM
AP4, MFL, AT2, NFJ

SENR2301
KENR9611LBL VOLI
SENR7733
KENR9610 VOL I
SENR3130
SENR2870
UENR3381
SENR9831
UENR3351
SENR9832
UENR0955
RENR5092
UENR0132
RENR8261
UENR0162
UENR5589

.29

133.38

374F EXCAVATOR
VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
NFJ1-Up, MFL1-Up, DNM1-Up, AT21-Up, AP41-Up

Contents for
Service Manual
KENR9610-02 VOL II

Note:
This form lists the contents for Volume II of the Service Manual for this product (Systems, Electrical System
& Operators Station, Maintenance and Schematics). See Volume I for Engine information. These items can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation
Machine Monitoring System
Troubleshooting
Machine Electronic Control System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Electrical System
Schematic
Hydraulic System

Media No.

IC

SENR2301
KENR9611LBL VOL II
SENR7733
KENR9610 VOL II
SENR3130
SENR2872
KENR9613
KENR9614
KENR9615
KENR9616
UENR0163
SENR2996
UENR3619
UENR2724
SENR2874
SEBU8588
SENR2902
UENR2487
UENR2488

13.69
.29
.48
.29
2.86

Note:
The following information is available for this service manual. This information is not a standard part
of the manual but can be ordered separately if needed.
Special Instruction
Specifications, Systems Operation, Testing and
Adjusting
Special Instruction

05/13/15

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators
Proportional Hydraulic Modulating Valve
(PHMV) Slope (Gain) Calibration
Procedure

SENR5664
KENR7970
REHS8064

Caterpillar: Confidential Green


375 AND 375 L EXCAVATORS
VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
8XG1253, 8WJ1-90, 6NK1-155, 6RL1-59, 9WL1-131,
1JM1-172)

Contents for
Service Manual SENR6170

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406 Engine (70V1-Up, 11N1-3779)
Specifications
3406C Engine (41Z1-Up)
Systems Operations, Testing & Adjusting
3406 Engine (70V1-Up, 11N1-3779)
Systems Operations, Testing & Adjusting
3406C Engine (41Z1-Up)
Disassembly and Assembly
3406 Engine (70V1-Up, 11N1-3779)
Disassembly and Assembly
3406C Engine (41Z1-Up)
Electrical System & Operators Station Index Tab
Service Manual
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging
Service Manual
Electrical Lubricator
Maintenance Index Tab
Operation and Maintenance
(8XG1-253, 6RL1-Up)
Operation and Maintenance
(6NK1-155, 9WL1-131)
Operation and Maintenance
(8WJ77-Up, 1JM1-Up, 8SL1-Up)
Operation and Maintenance Supplement
Lift Charts (8XG61-Up, 8WJ1-76,
6RL1-59)
Operation and Maintenance Supplement
Bio Oil and Auto Lube Setting (6NK1Up, 9WL1-Up)
Operation and Maintenance Supplement
Air Conditioner (8XG245-253)

SENR6172-17

SENR2300
SENR6171
SENR7733
SENR6172
SENR3130
SENR2870
REG01439
SENR1027
REG01438
SENR1028
SENR5563
SENR1029
SENR2996
SENR6155

Rev.

05
08
15
06
06
01
06
01
01

03

SENR8735
SENR8903
SENR2874
SEBU6542
SEBU6727
SEBU7166
SEBU6854

01
01

SEBU7245

01

02
03

XEBU2360

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
8.40
8.40
13.05
8.40
8.40
13.05
.30
8.40
2.90
2.90
.30
15.75
15.75
15.75
2.30
10.50
2.30
177.6

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page SENR1626.
Note:
The following additional information is available for this service manual. This information is not a standard
part of the service manual, but can be ordered separately if needed.
Systems Operation, Troubleshooting,
Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)

Magnetic Controller for Material


Handlers (1JM1-172)

RENR3825

375 AND 375 L EXCAVATORS


VOLUME II (SYSTEMS)
8XG1-253, 8WJ1-90, 6NK1-155, 6RL1-59, 9WL1-131, 1JM1-172

SENR1626-07
Contents for
Service Manual SENR6170

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Vehicle Systems Index Tab
Testing & Adjusting
Specifications
Systems Operations, Testing & Adjusting
Specifications
Systems Operations
Testing & Adjusting
Disassembly & Assembly
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic

Title

Air Conditioning & Heating


Attachments
Attachments
Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Electrical (8XG1-253, 8WJ1-76)
Electrical (8WJ77-Up, 6NK1-155,
9WL1-131, 1JM1-172)
Hydraulic System: Boom Lowering
Check (Attachment)
Hydraulic System
Hydraulic System: Counterweight
Raise/Lower (Attachment)

Form No.
SENR2910
SENR1624
SENR7733
SENR1626
SENR3130
SENR2872
RENR1039
SENR6030
SENR6031
SENR6023
SENR6024
SENR6033
SENR6027
SENR2902
SENR6029
SENR6032

Rev.

05
08
15
06
06
01
06
01
01
02

SENR6178
SENR6026
SENR6173

Note:
This manual contains Systems information. For Engine, Electrical and Operation & Maintenance
information, see Contents page SENR6172.

08/19/10

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
8.40
8.40
13.05
8.40
8.40
13.05
15.75

375 AND 375 L EXCAVATORS (CONT)


VOLUME II (SYSTEMS)
8XG1-253, 8WJ1-90, 6NK1-155, 6RL1-59, 9WL1-131, 1JM1-172

SENR1626-07
Contents for
Service Manual SENR6170

Note:
The following literature is available for insertion into this service manual. These are not a standard part of the
manual, but can be ordered separately if needed.
Systems Operation, Testing and Adjusting,
Specifications
Systems Operation, Testing and Adjusting,
Specifications
Systems Operation, Testing and Adjusting ,
Specifications
Schematic

Schematic
Schematic

Schematic

08/19/10

Air Conditioning and Heating Systems


with R-12 Refrigerant
Air Conditioning and Heating Systems
with R-134a Refrigerant
Air Conditioning and Heating Service
Manual for 300 Series Excavators
Hydraulic System: Single Action, One
Way Flow 8XG1-257, 8WJ1-90,
6RL1-59, 1JM1-172 (Attachment)
Hydraulic System: Common Action
(Attachment)
Hydraulic System; One Way Flow,
6NK155-Up, 9WL1-131-Up
(Attachment)
Hydraulic System; One Way Flow,
6NK156-Up, 9WL132-Up
(Attachment)

SENR3334
SENR5664
RENR1039
SENR6034

SENR6035
RENR7083

RENR7081

11.30

Caterpillar: Confidential Green

375 AND 375 L EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
8XG254-UP, 8WJ91-UP, 6NK156-UP, 6RL60-UP, 9WL132-UP,
1JM173-UP

Contents for
Service Manual SENR9010

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406 Engine (70V1-Up, 11N1-3779)
Specifications
3406C Engine (11N3780-Up)
Systems Operations, Testing & Adjusting
3406 Engine (70V1-Up, 11N1-3779)
Systems Operations, Testing & Adjusting
3406C Engine (11N3780-Up)
Disassembly and Assembly
3406 Engine (70V1-Up, 11N1-3779)
Disassembly and Assembly
3406C Engine (11N3780-Up)
Electrical System & Operators Station Index Tab
Service Manual
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging
Service Manual
Electrical Lubricator
Service Manual
Automatic Lubrication System
(6NK156-228, 9WL132-197)
Service Manual
Automatic Lubrication System
(6NK229-Up, 9WL198-Up)
Maintenance Index Tab
Operation and Maintenance
(8XG1-Up, 6RL1-Up)
Operation and Maintenance
(6NK156-Up, 9WL132-Up)
Operation and Maintenance
(8WJ77-Up, 1JM1-Up)
Operation and Maintenance Supplement
Bio Oil and Auto Lube Settings
(6NK1-Up, 9WL1-Up)
Operation and Maintenance Supplement
Air Conditioner (8XG254-Up,
6RL060-Up)

SENR9012-15

SENR2300
SENR9011
SENR7733
SENR9012
SENR3130
SENR2870
REG01439
SENR6470
REG01438
SENR6471
SENR5563
SENR6409
SENR2996
SENR6155
SENR8735
SENR8903
SENR1666

Rev.

02
08
12
06
06
06
01
01
03
01
01

RENR1118
SENR2874
SEBU6542
SEBU6727
SEBU7166
SEBU7245

02
03
01

XEBU2360

Note:
The following additional information is available for this service manual. This information is not a
standard part of the service manual, but can be ordered separately if needed.
Magnetic Controller for Material
Handlers (1JM1-172)

RENR3825

2.90
2.90
2.90
2.90

Note:
This manual contains Engine, Electrical & Maintenance information. For Systems information, see
Contents page RENR2977.

Systems Operation, Troubleshooting,


Testing and Adjusting (packaged and sold
with Electrical Schematic for Material
Handlers, RENR3125)

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
8.40
8.40
13.05
13.05
8.40
8.40
.30
8.40

.30
15.75
15.75
15.75
10.50
2.30

375 AND 375 L EXCAVATORS


VOLUME II (SYSTEMS)
8XG254-UP, 8WJ91-UP, 6NK156-UP, 6RL60-UP, 9WL132-UP,
1JM173-UP

RENR2977-03
Contents for
Service Manual SENR9010

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Testing and Adjusting
Specifications
Specifications
Systems Operation
Testing and Adjusting
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Title

Air conditioning and Heating


Attachments
Hydraulic System
Hydraulic System
Hydraulic and Electric Systems
Machine Systems
Electrical (8WJ77-Up, 1JM1-Up)
Electrical (6NK156-Up, 9WL132-Up)
Hydraulic System
(continued on next page)

Form No.
SENR2300
RENR2976
SENR7733
RENR2977
SENR3130
SENR2872
RENR1039
SENR6030
SENR6023
SENR8953
SENR6033
SENR6027
SENR2902
SENR6032
SENR1903
SENR8954

Rev.

Dlr. Not
Net C
14.26

13.69

375 AND 375 L EXCAVATORS


VOLUME II (SYSTEMS)
8XG254-UP, 8WJ91-UP, 6NK156-UP, 6RL60-UP, 9WL132-UP,
1JM173-UP

RENR2977-03
Contents for
Service Manual SENR9010

Note:
Form SENR3334, Air conditioning and Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. This form is not a standard part of the manual.
Note:
Form SENR5664, Air conditioning and Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. This form is not a standard part of the manual.
Note:
This Manual contains Systems information. For Engine, Electrical and Maintenance information, see
Contents Page SENR9012.

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Schematic

Schematic

Schematic

Schematic

Hydraulic System; Single Action


(8WJ91-Up, 6NK156-Up, 9WL132Up, 1JM173-Up) (Attachment)
Hydraulic System; Common Action
(8WJ91-Up, 6NK156-Up, 9WL132Up, 1JM173-Up) (Attachment)
Hydraulic System; Counterweight
Raise/Lower (8WJ91-Up, 6NK156Up, 9WL132-Up, 1JM173-Up)
(Attachment)
Hydraulic System; Boom Lowering
Check (8WJ91-Up, 6NK156-Up,
9WL132-Up, 1JM173-Up)
(Attachment)

SENR8904

SENR8906

SENR8905

SENR8907

Caterpillar: Confidential Green


385B EXCAVATORS
BKX1-Up, BLY1-Up, BKF1-Up

Section

RENR5412-06
Contents for
Service Manual RENR5410
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406E & 3456 Engines
Systems Operation, Testing and Adjusting
3406E & 3456 Engines
Troubleshooting
3456 Engine
Disassembly and Assembly
3406E & 3456 Engines
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating System
and Adjusting
for Excavators with Denso units
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation
365B, 385B, 5090B Vital Information
Display System (VIDS)
Systems Operation
Engine and Pump Electronic Control
System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.

D/N

IC

SENR2301
RENR5411
SENR7733
RENR5412
SENR3130
SENR2870
RENR1362
RENR1363
RENR2339
RENR1364
RENR5408
SENR2872
RENR3291

20.00
.30
.60
.30
3.40
.30
6.50
9.90
15.50
15.50
0.00
.30

13.69
.29
.48
.29
2.86

RENR5403
RENR5404
RENR5405
RENR5407
SENR2996
RENR3102

15.50
15.50
9.90
0.00
.30
26.00

5.43
12.90
8.30
21.70

RENR3103

26.00

SENR2874
SEBU7443
SENR2902
RENR5406
RENR5413

.30
16.22
205.72
10.00

Note:
The following information is available for this service manual. This information is not a standard part of
the service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

Schematic

Schematic

Air Conditioning and Heating with


R-134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment)
(BKX, BLY)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
(BLY, BKF)
Hydraulic System; Fine Filtration
(Attachment) (BKX, BLY)
(Continued)

SENR5664
RENR5415

RENR5416

RENR5417

.29

133.3

5.43
.29

.29

12.90

.29

15.57

Caterpillar: Confidential Green


385B EXCAVATORS (CONT.)
BKX1-Up, BLY1-Up, BKF1-Up

RENR5412-06
Contents for
Service Manual RENR5410

Section

Title

Form No.

Schematic

Hydraulic System; Combined


Function (Attachment)
(BKX, BLY, BKF)
Hydraulic System; One Way with Two
Pump Flow (Attachment)
(BKX, BLY, BKF)
Hydraulic System; Counterweight
Removal (Attachment) (BKF, BLY)

RENR5418

Schematic

Schematic

RENR5419

RENR5423

Rev.

Dlr.
Net

IC

Caterpillar: Confidential Green

385B EXCAVATORS
ANS1-Up

Section

RENR5402-05
Contents for
Service Manual RENR5400
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406E & 3456 Engines
Systems Operation, Testing and Adjusting
3406E & 3456 Engines
Troubleshooting
3456 Engine
Disassembly and Assembly
3406E & 3456 Engines
Disassembly and Assembly Supplement
Systems Index Tab
Specifications, Systems Operation, Testing
Air Conditioning and Heating System
and Adjusting
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation
365B, 385B, 5090B Vital Information
Display System (VIDS)
Systems Operation
Engine and Pump Electronic Control
System
Maintenance Index Tab
Operation and Maintenance Manual
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

Form No.

IC

SENR2301
RENR5401
SENR7733
RENR5402
SENR3130
SENR2870
RENR1362
RENR1363
RENR2339
RENR1364
RENR5408
SENR2872
RENR1976
RENR5403
RENR5404
RENR5405
RENR5407
SENR2996
RENR3102

02

01

14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
15.50
0.00
.30

13.69
.29
.48
.29
2.86

15.50
15.50
9.90
0.00
.30
26.00

5.43
12.90
8.30
21.70

RENR3103

26.00

SENR2874
SEBU7440
SENR2902
RENR5406
RENR5409

.30
16.22
10.00
13.40

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic

Air Conditioning and Heating with


R-134a refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment
Hydraulic System; Stick Lowering
Control Valve (Attachment)
Hydraulic System; Combined
Function (Attachment)
(Continued)

SENR5664
RENR5415
RENR5416
RENR5418

.29

133.3

5.43
.29

.29

12.90

.29

15.57

Caterpillar: Confidential Green


385B EXCAVATORS (CONT.)
ANS1-Up

RENR5402-05
Contents for
Service Manual RENR5400

Section

Title

Form No.

Schematic

Hydraulic System; Counterweight


Removal (Attachment)
Hydraulic System; Fine Filtration
(Attachment)

RENR5423

Schematic

RENR5425

Caterpillar: Confidential Green


385B EXCAVATORS
FDL1-UP, CLS1-UP, MYA1-UP, RCD1-UP

RENR5422-06
Contents for
Service Manual RENR5420

Section

Title

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406E & 3456 Engines
Systems Operation, Testing and Adjusting
3406E & 3456 Engines
Troubleshooting
3456 Engines
Disassembly and Assembly
3406E & 3456 Engines
Disassembly and Assembly Supplement
3456 Engines
Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation
365B, 385B, 5090B Vital Information
Display System (VIDS)
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2301
RENR5421
SENR7733
RENR5422
SENR3130
SENR2870
RENR1362
RENR1363
RENR2339
RENR1364
RENR5408
SENR2872
RENR5463
RENR5404
RENR5405
RENR5407
SENR2996
RENR3102

Maintenance Index Tab


Operation and Maintenance Manual
Operation and Maintenance Manual
Supplement
Schematic Index Tab
Schematic
Schematic
Schematic

Lifting Capacities

SENR2874
SEBU7447
SEBU7446

Hydraulic System (MYA)


Hydraulic System (FDL, CLS)
Electrical System

SENR2902
RENR5406
RENR5329
RENR5429

(continued on next page)

RENR3103

IC

14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
15.50
0.00
.30
15.50
15.50
9.90
0.00
.30

13.69
.29
.48
.29
2.86

26.00

12.90

.30
16.22
10.81

.29

184.79

.29

133.3
5.43
.29

5.43
12.90
8.30
21.70
.29

15.57

Caterpillar: Confidential Green


385B EXCAVATORS (CONT.)
FDL1-UP, CLS1-UP, MYA1-UP, RCD1-UP

RENR5422-06
Contents for
Service Manual RENR5420

Section

Title

Form No.

Rev.

Note:
The following information is available for this service manual. This information is not a standard part of
the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Boom Lowering
Control Valve (Attachment)
Hydraulic System; Stick Lowering
Control Valve (Attachment)
Hydraulic System; Combined
Function (Attachment)
Hydraulic System; One Way with Two
Pump Flow (Attachment)
Hydraulic System; Counterweight
Removal (Attachment) (MYA)
Hydraulic System; Fine Filtration
(Attachment)

SENR5664
RENR5415
RENR5416
RENR5418
RENR5419
RENR5423
RENR5425

Dlr.
Net

IC

385C, 385C L, 385C MH EXCAVATORS


VOLUME I (ENGINE, ELECTRICAL, OPERATION AND MAINTENANCE)
EDA1-UP, KGB1-UP, KBC1-UP, SBE1-UP, T2E1-UP, KKK1-UP,
JCM1-UP, WAW1-UP, MNZ1-UP
Note:

RENR7362-15
Contents for
Service Manual RENR7360

This form lists the complete Service Manual for this product. The items listed can be ordered separately.

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Troubleshooting
Disassembly and Assembly
Disassembly and Assembly Supplement

Title

C15 and C18 Engines


C15 and C18 Engines
C13, C15 and C18 Engines
C15 and C18 Engines
C18 Engine Supplement for 385C
Excavators
Electrical System and Operators Station
Systems Operations, Troubleshooting
Machine Monitoring System
Testing and Adjusting
Systems Operations, Troubleshooting
Machine Electronic Control System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
(SBE, KKK, KBC, JCM, KGB, T2E)
Operation and Maintenance Manual
(MNZ)
Operation and Maintenance Manual
(EDA, GLT)
Operation and Maintenance Manual
(WAW)
Operation and Maintenance Manual
(T2E) Ultra High Demolition
Supplement

Form No.

IC
14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50

SENR2996
RENR8068

.30
2.98

.29

.30
16.22
10.81

.29

.29

133.3

RENR8067
SENR2874
SEBU7824
SEBU7823
SEBU8106
SEBU8035
SEBU8061

Note:
This manual contains Engine, Electrical, Operation and Maintenance information. For Systems information,
see Contents Page KENR6117.

05/10/12

13.69
.29
.48
.29
2.86

SENR2301
RENR7361
SENR7733
RENR7362
SENR3130
SENR2870
SENR9831
SENR9832
RENR5092
RENR8261
RENR8619

15.57

385C, 385C L, 385C MH EXCAVATORS


VOLUME II (SYSTEMS)
EDA1-UP, KGB1-UP, KBC1-UP, SBE1-UP, T2E1-UP, KKK1-UP,
JCM1-UP, WAW1-UP, MNZ1-UP

KENR6117-03
Contents for
Service Manual RENR7360

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing and Adjusting
Testing and Adjusting
Systems Operation
Disassembly and Assembly
Schematic Index Tab
Schematic
Schematic
Schematic

Machine Systems
Hydraulic System
Hydraulic System
Hydraulic System (WAW)
Hydraulic System (WAW)
Machine Systems
Electrical System
Hydraulic System (WAW)
Hydraulic System

Form No.
SENR2300
KENR6116
SENR7733
KENR6117
SENR3130
SENR2872
RENR7363
RENR7364
RENR7365
RENR7279
RENR7278
RENR8620
SENR2902
RENR7367
RENR7019
RENR7366

IC
14.26
.30
.60
.30
3.40
.30
15.50
15.50
9.90
9.90
15.50

13.69
.29
.48
.29
2.86

13.40

12.90

Note:
This manual contains Systems information. For Engine, Electrical, Operation and Maintenance, see
Contents Page RENR7362
Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Systems Operation

Operation & Maintenance

Operation & Maintenance


Schematic
Systems Operation, Troubleshooting,
Testing and Adjusting

Air Conditioning and Heating (R-134A Refrigerant)


Air Conditioning and Heating for
Excavators
Electrical System: Air Conditioning
and Heating for Excavators
AccuGrade GPS CD700
V10.7 for Medium and Large
Excavators
AccuGrade GPS CD700
V10.7 for Medium and Large
Excavators
AccuGrade GPS CD700
For Medium and Large Excavators
Electrical System; (Attachment)
AccuGrade
Electrical System; (Attachment)
Excavator Magnetic Control (WAW)

(continued on next page)

02/05/10

SENR5664
RENR7328
RENR7258
RENR9533

SEBU8292

SEBU8280
KENR8656
RENR3825

.29

5.43
12.90
8.30
8.30
12.90

385C, 385C L, 385C MH EXCAVATORS (CONT.)


VOLUME II (SYSTEMS)
EDA1-UP, KGB1-UP, KBC1-UP, SBE1-UP, T2E1-UP, KKK1-UP,
JCM1-UP, WAW1-UP, MNZ1-UP

KENR6117-03
Contents for

Section

Title

Form No.

Schematic

Electrical System; (Attachment)


Solid State Magnetic Controller
(WAW)
Electrical System; (Attachment)
Medium Pressure
Electrical System; (Attachment)
Ultra High Demolition with Tilt Cab
Electrical System; (Attachment)
Generator Control (WAW)
Electrical System; (Attachment)
Demolition Cab
Hydraulic System; (Attachment)
Ultra High Demolition (KGB, T2E)
Hydraulic System; (Attachment)
One Way Flow
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Combined Function
Hydraulic System; (Attachment)
Medium Pressure Circuit
Hydraulic System; (Attachment)
Fine Filtration (SBE, KKK, KBC, JCM,
KGB, T2E, MNZ, EDA)
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Boom Lowering Control Valve

RENR3125

Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

Schematic
Schematic

02/05/10

Service Manual RENR7360

RENR7057
KENR6306
KENR6288
KENR6290
RENR7277
RENR7227
RENR7249
RENR7223
RENR7029
RENR7226

RENR7225
RENR7268

IC

EXCAVADORAS 385C, 385C L, 385C MH


VOLUMEN I (MOTOR, SISTEMA ELCTRICO, OPERACIN Y
MANTENIMIENTO)
EDA1-Y SIG., KGB1-Y SIG., KBC1-Y SIG., SBE1-Y SIG., T2E1-Y SIG.,
KKK1-Y SIG., JCM1-Y SIG., WAW1-Y SIG., MNZ1-Y SIG.

RSNR7362-16
Contenido del
Manual de Servicio
RSNR7360

Note:
Este formulario indica los mdulos del manual de servicio disponibles para este producto. Los artculos
indicados pueden pedirse por separado. Cuando los artculos se han actualizado y se han aadido suplementos, se
anunciarn en VISTA PRELIMINAR y se deben pedir a medida que estn disponibles.
Seccin

Carpeta
Etiqueta de la carpeta
Seguridad
Contenido del Manual de Servicio
Especificaciones de par
Orejeta del ndice del motor
Especificaciones
Operacin de Sistemas, Pruebas y Ajustes
Localizacin y solucin de problemas
Desarmado y Armado
Suplemento de Desarmado y Armado

Ttulo

Motores C15 y C18


Motores C15 y C18
Motores C13, C15 y C18
Motores C15 y C18
Suplemento del motor C18 para
Excavadoras 385C
Sistema elctrico y Estacin del operador
Operacin de sistemas, Localizacin y
Sistema monitor de la mquina
Solucin de Problemas, Pruebas y Ajustes
Operacin de sistemas, Localizacin y
Sistema de control electrnico de la
Solucin de Problemas, Pruebas y Ajustes
mquina
Orejeta del ndice de
mantenimiento
Manual de Operacin y Mantenimiento
(SBE, KKK, KBC, JCM, KGB, T2E)
Manual de Operacin y Mantenimiento
(MNZ)
Manual de Operacin y Mantenimiento
(EDA, GLT)
Manual de Operacin y Mantenimiento
(WAW)
Manual de Operacin y Mantenimiento
(T2E) Demolicin Ultra-Alta
(suplemento)

No. de
forma

13.69
.29
.48
.29
2.86

SENR2301
RSNR7361
SSNR7733
RSNR7362
SSNR3130
SSNR2870
SSNR9831
SSNR9832
RSNR5092
RSNR8261
RSNR8619

14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50

SSNR2996
RSNR8068

.30
2.98

.29

.30

.29

.29

133.3

RSNR8067
SSNR2874
SSBU7824
SEBU7823
SEBU8106
SEBU8035
SSBU8061

Note:
Este manual contiene informacin referente al Motor, Sistema Elctrico, y de Mantenimiento. Para
informacin referente a Sistemas, consulte la tabla de contenido KSNR6117.

6/15/2011

IC

16.22
10.81

15.57

EXCAVADORAS 385C, 385C L, 385C MH


VOLUMEN II (SISTEMAS)
EDA1-Y SIG., KGB1-Y SIG,, KBC1-Y SIG., SBE1-Y SIG., T2E1-Y SIG.,
KKK1-Y SIG., JCM1-Y SIG., WAW1-Y SIG., MNZ1-Y SIG.

KSNR6117-04
Contenido del
Manual de Servicio
RSNR7360

Note:
Este formulario indica los mdulos del manual de servicio disponibles para este producto. Los artculos
indicados pueden pedirse por separado. Cuando los artculos se han actualizado y se han aadido suplementos, se
anunciarn en VISTA PRELIMINAR y se deben pedir a medida que estn disponibles.
Seccin

Ttulo

Carpeta
Etiqueta de la carpeta
Seguridad
Contenido del Manual de Servicio
Especificaciones de par
Orejeta del ndice de Sistemas
Especificaciones
Operacin de Sistemas
Pruebas y Ajustes
Pruebas y Ajustes
Operacin de Sistemas
Desarmado y Armado
Orejeta del ndice de Diagramas
Diagrama
Diagrama
Diagrama

Sistemas de la mquina
Sistema hidrulico
Sistema hidrulico
Sistema hidrulico (WAW)
Sistema hidrulico (WAW)
Sistemas de la mquina
Sistema elctrico
Sistema hidrulico (WAW)
Sistema hidrulico

No. de
forma
SENR2301
KSNR6116
SSNR7733
KSNR6117
SSNR3130
SSNR2872
RSNR7363
RSNR7364
RSNR7365
RENR7279
RENR7278
RSNR8620
SSNR2902
RENR7367
RENR7019
RENR7366

IC

14.26
.30
.60
.30
3.40
.30
15.50
15.50
9.90
9.90
15.50

13.69
.29
.48
.29
2.86

13.40

12.90

Note:
Este manual contiene informacin referente a Sistemas. Para informacin referente al Motor, Sistema
Elctrico, Operacin y Mantenimiento, vea la tabla de contenido RSNR7362.
Note:
La siguiente informacin est disponible para este manual de servicio. Esta informacin no es parte
estndar del manual de servicio, pero puede pedirse por separado en caso necesario.
Especificaciones, Operacin de Sistemas,
Pruebas y Ajustes
Especificaciones, Operacin de Sistemas,
Pruebas y Ajustes
Diagrama

Operacin de Sistemas

Operacin y Mantenimiento

Sistemas de Aire Acondicionado y


Calefaccin (Refrigerante R-134-A)
Sistemas de Aire Acondicionado y
Calefaccin para Excavadoras
Sistema elctrico: Sistemas de Aire
Acondicionado y Calefaccin para
Excavadoras
GPS AccuGrade CD700
V10.7 para Excavadoras Medianas y
Grandes
GPS AccuGrade CD700
V10.7 para Excavadoras Medianas y
Grandes

(contina en la pgina siguiente)

6/15/2011

SENR5664
RENR7328
RENR7258

RENR9533

SEBU8292

.29

5.43
12.90
8.30
8.30
12.90

EXCAVADORAS 385C, 385C L, 385C MH (CONT.)


VOLUMEN II (SISTEMAS)
EDA1-Y SIG., KGB1-Y SIG,, KBC1-Y SIG., SBE1-Y SIG., T2E1-Y SIG.,
KKK1-Y SIG., JCM1-Y SIG., WAW1-Y SIG., MNZ1-Y SIG.

KSNR6117-04
Contenido del

Seccin

Ttulo

No. de
forma

Operacin y Mantenimiento

GPS AccuGrade CD700


Para Excavadoras Medianas y
Grandes
Sistema elctrico; AccuGrade
(anexo)
Sistema elctrico; (Accesorio)
Control Magntico de la Excavadora
(WAW)
Sistema elctrico; (Accesorio)
Control Magntico de Estado Slido
(WAW)
Sistema elctrico; (Accesorio)
Presin intermedia
Sistema elctrico; (Accesorio)
Demolicin Ultra-Alta con Cabina
Inclinada
Sistema elctrico; (Accesorio)
Control del generador (WAW)
Sistema elctrico; (Accesorio)
Cabina para aplicaciones de
demolicin
Sistema hidrulico; (Accesorio)
Demolicin Ultra-Alta
Sistema hidrulico; (Accesorio)
Flujo unidireccional
Sistema hidrulico; (Accesorio)
Ventilador inverso
Sistema hidrulico; (Accesorio)
Funcin combinada
Sistema hidrulico; (Accesorio)
Circuito de presin media
Sistema hidrulico; (Accesorio)
Filtracin Refinada (SBE, KKK, KBC,
JCM, KGB, T2E, MNZ, EDA)
Sistema hidrulico; (Accesorio)
Vlvula de control de bajada del
brazo
Sistema hidrulico; (Accesorio)
Vlvula de Control de Bajada de la
Pluma

SEBU8280

Diagrama
Operacin de sistemas, Localizacin y
Solucin de Problemas, Pruebas y Ajustes
Diagrama

Diagrama
Diagrama

Diagrama
Diagrama

Diagrama
Diagrama
Diagrama
Diagrama
Diagrama
Diagrama

Diagrama

Diagrama

6/15/2011

Manual de Servicio
RSNR7360

KENR8656
RENR3825

RENR3125

RENR7057
KENR6306

KENR6288
KENR6290

RENR7277
RENR7227
RENR7249
RENR7223
RENR7029
RENR7226

RENR7225

RENR7268

IC

385C FRONT SHOVEL


MMA1-Up, EAM1-Up, GLT1-Up, T2F1-Up

RENR7372-06
Contents for
Service Manual RENR7370

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C-18 Engine
Systems Operation, Testing and Adjusting
C-18 Engine
Troubleshooting
C-18 Engine
Disassembly and Assembly
C-18 Engine
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Electrical System and Operators Station
Systems Operations, Troubleshooting
Electronic Control System
Testing and Adjusting
Systems Operations, Troubleshooting
Machine Monitoring System
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance Manual
(MMA, EAM, T2F)
Operation and Maintenance Manual
(GLT)
Schematic Index Tab
Schematic
Hydraulic System
Schematic

Form No.

IC

SENR2301
RENR7371
SENR7733
RENR7372
SENR3130
SENR2870
SENR9831
SENR9832
RENR5092
RENR8261
SENR2872
RENR7363
RENR7374
RENR7375
SENR2996
RENR8067

14.26
.30
.60
.30
3.40
.30
6.50
9.90
15.50
15.50
.30
15.50
15.50
9.90
.30
2.98

RENR8068

2.98

SENR2874
SEBU7824
SEBU8106
SENR2902
RENR7376
RENR7367

.30
16.22

10.00

Note:
The following information is available for this service manual. This information is not a standard part of
the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic

03/13/13

Air Conditioning and Heating Systems


with R-134a Refrigerant
Air Conditioning and Heating Systems
with AR 299-9079
Hydraulic System; Reverse Fan
(Attachment)
Electrical System; Air Conditioning
and Heating

SENR5664
SENR7328
RENR7249
RENR7258

13.69
.29
.48
.29
2.86
.29

133.3
.29

5.43
12.90
8.30
.29

.29

15.57

300.9D MINI HYDRAULIC EXCAVATOR


LJ21-UP, LJM1-UP

UENR0489-02
Contents for
Service Manual UENR0477

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Service Manual
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

05/02/14

Title

Media No.

Machine & Engine Systems

SENR3470
UENR0488
SENR7733
UENR0489
SENR3130
SENR2872
UENR0478
SENR2874
SEBU8740
SENR2902
UENR1775
UENR5416
UENR1774

Electrical System (LJM)


Electrical System (LJ2)
Hydraulic System (LJ2,LJM)

Rev.

Dlr.
Net

.30
.30

IC

301.4C MINI HYDRAULIC EXCAVATOR


LJ31-UP, LJK1-UP

UENR1542-01
Contents for
Service Manual UENR1540

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Service Manual
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

01/07/14

Title

Media No.

Machine & Engine Systems

SENR3470
UENR1541
SENR7733
UENR1542
SENR3130
SENR2872
UENR1543
SENR2874
SEBU8744
SENR2902
UENR2134
UENR5417
UENR2133

Electrical System (LJK)


Electrical System (LJ3)
Hydraulic System (LJ3, LJK)

Rev.

Dlr.
Net

.30
.30

IC

301.7D, 302.2D AND 302.4D MINI HYDRAULIC EXCAVATORS


LJ41-UP, LJ51-UP, LJ61-UP, LJG1-UP, LJH1-UP, LJN1-UP

UENR1567-01
Contents for
Service Manual UENR1565

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic

01/14/14

Title

Media No.

Engine & Machine Systems

SENR2300
UENR1566
SENR7733
UENR1567
SENR3130
SENR2872
UENR1568

Engine Supplement
Machine Systems

Hydraulic System
Electrical System (LJG,LJH,LJN)
Electrical System (LJ4,LJ5,LJ6)

UENR3253
UENR3254
SENR2874
SEBU9027
SENR2902
UENR3154
UENR3153
UENR5418

Rev.

Dlr.
Net

.30

.30

IC

301.7D CR MINI HYDRAULIC EXCAVATORS


LJ81-UP, LJD1-UP

UENR1577
Contents for
Service Manual UENR1575

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications, Systems Operation,
Testing and Adjusting
Maintenance Index Tab
Operation and Maintenance
Schematic Index Tab
Schematic
Schematic

07/19/13

Title

Media No.

Engine & Machine Systems

SENR2300
UENR1576
SENR7733
UENR1577
SENR3130
SENR2872
UENR1578

Hydraulic System
Electrical System

SENR2874
SEBU9031
SENR2902
UENR3152
UENR3151

Rev.

Dlr.
Net

.30
.30

IC

390D EXCAVATORS

KENR7732-02

WAG1-UP, BYP1-UP, WAP1-UP, WBT1-UP, KCZ1-UP

Contents for
Service Manual KENR7730

Note: This form lists the Service Manual modules available for this product.
The items listed can also be ordered separately.
Section

Title

SENR2301
KENR7731
SENR7733
KENR7732
SENR3130
SENR2870

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing and Adjusting
Engine Troubleshooting guide
Disassembly and Assembly
Disassembly and Assembly

C15 and C18 Engines for


Caterpillar Built Machines
C15 and C18 Engines for
Caterpillar Built Machines
C13, C15 and C18 Engines
C15 and C18 Engines for
Caterpillar Built Machines
C18 Engine Supplement for
390D Excavators

Systems Index Tab


Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operator's Station Index Tab
Systems Operation
Machine Monitoring Systems
Systems Operation, Troubleshooting,
374D and 390D Excavators
Testing and Adjusting
Machine Electronic Control
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Hydraulic System
Schematic
Electrical System
Schematic

12/16/2010

Form No.

SENR9831
SENR9832
RENR5092
RENR8261
KENR6407
SENR2872
KENR7733
KENR7734
KENR7735
KENR6408
SENR2996
RENR8068
KENR8955
SENR2874
SEBU8301
SENR2902
KENR7736
KENR7737

390D Hydraulic Excavators (continued)

KENR7732-02

WAG1-Up, BYP1-Up, WAP1-Up, WBT1-Up, KCZ1-Up

Contents for
Service Manual KENR7730

Note: The following information is available for this service manual.


This information is not a standard part of the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation,
Testing and Adjusting
Schematic
Special Instruction
Special Instruction
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

12/16/2010

Air Conditioning and Heating


(R134-A Refrigerant)
Air Conditioning and Heating
For Excavators
Electrical System; Air
Conditioning and Heating For
Excavators
Product Link PL121SR
Product Link Installation Guide
Electrical System; (Attachment)
Accugrade Gen 2
Hydraulic System; (Attachment)
Stick Lowering Control Valve
Hydraulic System; (Attachment)
Reverse Fan
Hydraulic System; (Attachment)
Combined Function
Hydraulic System; (Attachment)
Boom Float
Hydraulic System; (Attachment)
Fine Filtration
Hydraulic System (Attachment)
One Way Flow
Hydraulic System; (Attachment)
Counterweight Removal
Hydraulic System; (Attachment)
Universal Quick Coupler

SENR5664
RENR7298
RENR7258
REHS2348
REHS2365
KENR7767
KENR7739
KENR7740
KENR7741
KENR7742
KENR7743
KENR7744
KENR7745
KENR7746

390F EXCAVATOR
VOLUME I (ENGINE)
HJD1-UP, TYE1-UP, MGF1-UP, HSM1-UP, GAY1-UP

Contents for
Service Manual
KENR9990-01 VOL I

Note:
This form lists the Service Manual modules available for Volume I (Engine Info) of this product. These
items listed can also be ordered separately.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Specifications
Systems Operation, Testing and Adjusting
Systems Operation, Testing and Adjusting
Engine Troubleshooting Guide
Engine Troubleshooting Guide
Disassembly and Assembly
Disassembly and Assembly
Disassembly and Assembly Supplement
Disassembly and Assembly Supplement

09/08/14

Title

C18 Engines (MGF)


C18 Engines (HJD,TYE,HSM,GAY)
C18 Engines (MGF)
C18 Engines (HJD,TYE,HSM,GAY)
C18 Engines (MGF)
C18 Engines (HJD,TYE,HSM,GAY)
C18 Engines (MGF)
C18 Engines (HJD,TYE,HSM,GAY)
C18 Engines (MGF)
C18 Engines (HJD,TYE,HSM,GAY)

Media No.
SENR2301
KENR9990LBL VOL I
SENR7733
KENR9990 VOL I
SENR3130
SENR2870
UENR3381
SENR9831
UENR3351
SENR9832
UENR0955
RENR5092
UENR0132
RENR8261
UENR0164
UENR5590

390F EXCAVATOR
VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS
STATION, MAINTENANCE, SCHEMATICS)
HJD1-UP, TYE1-UP, MGF1-UP, HSM1-UP, GAY1-UP

Contents for
Service Manual
KENR9990-01 VOL II

Note:
This form lists the Service Manual modules available for Volume II (Systems, Electrical System &
Operators Station, Maintenance & Schematics) of this product. These items listed can also be ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
Machine Electronic Control Systems
Maintenance Index Tab
Operation and Maintenance
390F Excavators (MGF)
390F Excavator(HJD,TYE,HSM,GAY)
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System (MGF)
Schematic
Electrical System
(HJD,TYE,HSM,GAY)

Media No.
SENR2301
KENR9990LBL VOL II
SENR7733
KENR9990 VOL II
SENR3130
SENR2872
KENR9993
KENR9994
KENR9995
KENR9616
UENR0165
SENR2996
UENR3619
UENR2724
SENR2874
SEBU8587
SEBU9192
SENR2902
UENR2490
UENR2489
UENR5191

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting

09/08/14

Air Conditioning and Heating (R134-A


Refrigerant)
Air Conditioning and Heating for
Excavators

UENR4125
KENR7970

5080 FRONT SHOVEL


6XK1-114

Section

Combined Manual SENR6160


Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406C Engine
Systems Operation, Testing and Adjusting
3406C Engine
Disassembly and Assembly
3406C Engine
Systems Index Tab
Testing and Adjusting
Air Conditioning and Heating
Specifications
Attachments
Systems Operation, Testing and Adjusting
Attachments
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Schematic
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Service Manual
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging Systems
Service Manual
Electrical Lubricator
Schematic
Electrical
Schematic
Electrical; Solid State Magnetic
Controller for Material Handlers
Maintenance Index Tab
Operation & Maintenance
Operation & Maintenance Supplement
Bio Oil and Lube Settings

Form No.

Rev.

03

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
8.40
13.05
8.40
.30
2.90
13.05
2.90
5.50
13.05
5.50
8.40
33.55
.30
8.40

01
01

2.90
2.90

02

9.90

03
01

.30
15.75
10.50

01
08
07
06

01
01
01
01
01
01

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual.

09/23/09

Caterpillar: Confidential Green


5080 FRONT SHOVEL
6XK115-Up, 8SL1-Up

Section

SENR9212-07
Contents for
Service Manual SENR9210
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406C Engine
Systems Operation, Testing and Adjusting
3406C Engine
Disassembly and Assembly
3406C Engine
Disassembly and Assembly Supplement
3406C Engine
Systems Index Tab
Testing and Adjusting
Air Conditioning and Heating
Specifications
Attachments
Systems Operation, Testing and Adjusting
Attachments
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Service Manual
Engine and Pump Electronic Control
System
Systems Operation
Starting and Charging Systems
Service Manual
Electrical Lubricator
Service Manual
Automatic Lubrication System
Maintenance Index Tab
Operation and Maintenance
(6XK1-Up)
Operation and Maintenance
(8SL1-Up)
Operation and Maintenance Supplement
Bio Oil and Lube Settings
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical (6XK115-Up)
Schematic
Electrical (8SL1-Up)
Schematic
Electrical; Solid State Magnetic
Controller for Material Handlers

Form No.
SENR2300
SENR9211
SENR7733
SENR9212
SENR3130
SENR2870
SENR6470
SENR6471
SENR6409
SENR9213
SENR2872
RENR1039
SENR6030
SENR6031
SENR6164
SENR6294
SENR6167
SENR6163
SENR2996
SENR6155
SENR8735
SENR8903
SENR1666
SENR2874
SEBU6727
SEBU7166
SEBU7245
SENR2902
SENR8938
SENR6144
SENR8939
RENR3125

Rev.

08
05
06

01

01
01
01
01
01
03
01
01

03
01

Note:
Form SENR5664, Air Conditioning and Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual.

Dlr.
Net
13.85
.30
.50
.30
2.90
.30
8.40
13.05
8.40
5.50
.30
2.90
13.05
2.90
5.50
13.05
5.50
33.55
.30
8.40
2.90
2.90
2.90
.30
15.75
15,75
10.50
236.75

5090B EXCAVATORS
CLD1-UP, SJY1-UP

RENR5462-03
Contents for
Service Manual RENR5460

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.
Section

Title

Form No.

IC

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3406E & 3456 Engines
Systems Operation, Testing and Adjusting
3406E & 3456 Engines
Troubleshooting
3456 Engines
Disassembly and Assembly
3406E & 3456 Engines
Disassembly and Assembly Supplement
3456 Engines
Systems Index Tab
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Disassembly and Assembly
Machine Systems
Electrical System and Operators Station
Systems Operation
Vital Information Display system
(VIDS)
Systems Operation, Testing and Adjusting
Electrical and Electronic System

SENR2301
RENR5461
SENR7733
RENR5462
SENR3130
SENR2870
RENR1362
RENR1363
RENR2339
RENR1364
RENR5408
SENR2872
RENR5463
RENR5404
RENR5465
RENR5407
SENR2996
RENR3102

20.00
.30
.60
.30
3.40
.30
6.50
9.90
15.50
15.50
0.00
.30
15.50
15.50
9.90
0.00
.30
26.00

RENR3103

26.00

Maintenance Index Tab


Operation and Maintenance Manual
Operation and Maintenance Manual
Supplement
Schematic Index Tab
Schematic
Schematic
Schematic

Lifting Capacities

SENR2874
SEBU7434
SEBU7446

.30
16.22
10.81
226.53

Hydraulic System (CLD1-Up)


Hydraulic System (SJY1-Up)
Electrical System

SENR2902
RENR5466
RENR5328
RENR5467

Note:
The following information is available for this service manual. This information is not a standard part of
the manual, but can be ordered separately if needed.
Specifications, Systems Operation, Testing
and Adjusting
Schematic

08/10/09

Air Conditioning and Heating Systems


with R-134a Refrigerant
Hydraulic System; Fine Filtration
(Attachment)

SENR5664
RENR5425

13.69
.29
.48
.29
2.86
.29

133.3
5.43
.29

5.43
12.90
8.30
21.70
.29

.29

15.57

Caterpillar: Confidential Green


5110B EXCAVATOR
AAA1-UP, AAK1-UP, AAT1-UP

RENR3354-07
Contents for
Service Manual RENR3352

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3412E Engine
Systems Operation, Testing & Adjusting
3412E Engine
Troubleshooting
3412E Engine
Disassembly & Assembly
3412E Engine
Disassembly & Assembly Supplement
3412E Engine
Systems Index Tab
Specifications
Machine Systems
Specifications
Hydraulic System
Systems Operation
Hydraulic System
Testing & Adjusting
Hydraulic System
Specifications, Systems Operation, Testing
Automatic Lubrication System
& Adjusting
Disassembly & Assembly
Machine System (AAA)
Electrical System & Operators Station Index Tab
Systems Operation
Electrical Systems Guide (AAA, AAK)
Systems Operation, Testing & Adjusting
Caterpillar Monitoring System
Service Manual
Machine Control System
Service Manual
Heating & Air Conditioning System
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
3412E Engine
Schematic
Hydraulic System (AAK, AAT)
Schematic
Hydraulic System (AAA1-343)
Schematic
Hydraulic System (AAA344-Up)
Schematic
Electrical System

Form No.
SENR2301
RENR3353
SENR7733
RENR3354
SENR3130
SENR2870
SENR1017
SENR1018
SENR1053
SENR1013
RENR3372
SENR2872
RENR2542
RENR3355
RENR3356
RENR3357
RENR3360
RENR3374
SENR2996
RENR3369
SENR6717
RENR3370
RENR3373
SENR2874
SEBU7272
SENR2902
SENR1026
RENR3345
RENR3359
RENR3358
RENR3368

Rev.

08
06

02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
8.65
22.60
13.44

IC

.30

.29

13.69
.29
.49
.29
2.86
.29

8.30
8.30
21.70
12.90

8.65
52.00
8.65
2.98

8.30
49.92
8.30
2.86

.30
5.66
13.44
13.44
8.65
.30
16.22

.29

Note:
REHS0564, 5110B Excavator Assembly Procedure Special Instruction, is available for insertion into this
manual. It is not a standard part of the service manual.

5.43
12.90
12.90
8.30
.29

15.57

5130 EXCAVATOR
VOLUME I (Engine, Electrical System & Operators Station)
7TJ1-UP, 5ZL1-UP

SENR6052-05
Contents for
Service Manual SENR6050

Note:
This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems and Maintenance information. The items listed can be ordered separately. When items are updated or
supplements added they will be announced in PREVIEW and should be ordered, as they become available.
Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3508 EUI Engine
Systems Operations, Testing & Adjusting
3508 EUI Engine
Electronic Troubleshooting
3508 EUI Engine
Disassembly & Assembly
3508 EUI Engine
Electrical System & Operators Station
Service Manual
Hydraulic Power Control System
Service Manual
Swing Brake Electronic Control
Service Manual
Vital Information Management
System (VIMS)
Service Manual
Automatic Lubrication System

03/11/08

Form No.
SENR2300
SENR6051
SENR7733
SENR6052
SENR3130
SENR2870
SENR5538
SENR5539
SENR5540
SENR5558
SENR2996
SENR6054
SENR5434
SENR6059
SENR5435

Rev.

06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
22.60
13.44
.30
8.65
2.98
34.55

04

2.98

01
08
04
06
01
01

03

IC
13.69
.29
.49
.29
2.86
.29
5.43
8.30
21.70
12.90
.29
.8.30
2.86
33.17
2.86

5130 EXCAVATOR
VOLUME II (Systems, Maintenance)
7TJ1-UP, 5ZL1-UP

RENR3310-04
Contents for
Service Manual SENR6050

Note:
This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine and Electrical System & Operators Station information. The items listed can be ordered separately. When
items are updated or supplements added they will be announced in PREVIEW and should be ordered as they become
available.
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation, Testing & Adjusting
Testing & Adjusting
Disassembly & Assembly
Disassembly & Assembly Supplement
Service Manual
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic
Schematic

03/11/08

Title

Form No.

Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems
Machine Systems
Air Conditioning & Heating Systems

SENR2300
RENR3311
SENR7733
RENR3310
SENR3130
SENR2872
SENR6053
SENR6055
RENR3303
SENR6058
SENR8710
SENR5664
SENR2874
SEBU6551
SENR2902
SENR6057
RENR2521
SENR6056

Electrical System (7TJ1-Up, 5ZL1-74)


Electrical System (5ZL75-Up)
Hydraulic System [Front Shovel]
(7TJ1-Up, 5ZL1-56)
Hydraulic System [Front Shovel]
(5ZL57-81)
Hydraulic System [Front Shovel]
(5ZL82-105)
Hydraulic System [Front Shovel]
(5ZL106-Up)
Hydraulic System [Mass Excavator]
(7TJ1-Up, 5ZL1-56)
Hydraulic System [Mass Excavator]
(5ZL57-81)
Hydraulic System [Mass Excavator]
(5ZL82-105)
Hydraulic System [Mass Excavator]
(5ZL106-Up)

RENR2523
RENR2524
RENR2525
SENR8746
RENR2526
RENR2527
RENR2528

Rev.

08
03
06
05
03
02

05
02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
13.44
59.74
13.44
22.60
2.98
13.44
.30
16.22

IC
13.69
.29
.49
.29
2.86
.29
12.90
57.35
12.90
21.70
2.86
12.90
.29
15.57

Caterpillar: Confidential Green


5130B EXCAVATOR
VOLUME I (Engine, Electrical & Operators Station)
4CS1-UP

SENR1466-06
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3508B Engine
Systems Operations, Testing & Adjusting
3508B Engine
Troubleshooting
3508B Engine
Disassembly & Assembly
3508B Engine
Disassembly & Assembly Supplement
3508B Engine
Electrical System & Operators Station Index Tab
Service Manual
Machine Electronic Control System
Service Manual
Vital Information Management
System (VIMS)
Service Manual
Automatic Lubrications System
Service Manual
Contour Series Seat

Service Manual SENR1465

SENR2300
SENR1464
SENR7733
SENR1466
SENR3130
SENR2870
RENR1303
RENR1304
RENR1305
SENR1126
SENR1467
SENR2996
SENR1473
SENR6059
SENR1474
SENR6615

Rev.

06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
22.60
22.60
13.44
.30
5.66
34.55

01
02

2.98
8.65

01
08
03
06

IC

13.69
.29
.49
.29
2.86
.29

5.43
8.30
21.70
21.70
12.90
.29

5.43
33.17
2.86
8.30

Caterpillar: Confidential Green


5130B EXCAVATOR
VOLUME II (Systems, Maintenance)
4CS1-UP
Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Specifications
Systems Operation
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance Manual
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic

RENR3300-05
Contents for
Service Manual SENR1465
Title

Hydraulic System
Hydraulic System
Hydraulic System
Machine Systems

Hydraulic System (Front Shovel)


Hydraulic System (Mass Excavator)
Electrical (1-183)
Electrical (184-Up)

Form No.
SENR2300
RENR3301
SENR7733
RENR3300
SENR3130
SENR2872
SENR1468
SENR1469
RENR3302
SENR1472
SENR2874
SEBU7071
SENR2902
SENR1470
SENR1471
SENR1432
RENR6543

Rev.

08
04
06
02
01
02

01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
8.65
43.26
13.44
34.55
.30
16.22
8.65
8.65
13.44
13.44

Note:
Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of this manual.
Note:
Form REHS0070, 5130B Excavator Assembly Procedure, is available for insertion into this manual. The
form is not a standard part of the manual.

IC

13.69
.29
.49
.29
2.86
.29

8.30
41.53
12.90
33.17
.29

15.57

Caterpillar: Confidential Green


5230 EXCAVATOR
VOLUME I (ENGINE, ELECTRICAL, OPERATORS STATION)
7LL1-UP

SENR6102-13
Contents for

Section

Form No.

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3516 EUI Engine
Systems Operation, Testing & Adjusting
3516 EUI Engine
Electronic Troubleshooting
3516 EUI Engine
Disassembly & Assembly
3516 EUI Engine
Disassembly & Assembly Supplement
3516 EUI Engine
Disassembly & Assembly Supplement
Air Starter
Electrical System & Operators Station Index Tab
Service Manual
Hydraulic Power Control System
Systems Operation, Testing & Adjusting
Machine Electronic Control System
Service Manual
Vital Information Management
System (VIMS)
Service Manual
Automatic Lubrication System
Systems Operation, Testing & Adjusting
Starting & Charging Systems

Service Manual SENR6100

SENR2300
SENR6101
SENR7733
SENR6102
SENR3130
SENR2870
SENR5538
SENR5539
SENR6410
SENR6439
SENR6145
SENR1075
SENR2996
SENR6054
SENR6126
SENR6059
SENR8737
SENR2947

Rev.

03
02
06

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
5.66
8.65
22.60
13.44
2.98
2.98
.30
8.65
5.66
34.55

02
01

2.98
2.98

01
08
11
06
01
01
01

IC

13.69
.29
.49
.29
2.86
.29
5.43
8.30

21.70
12.90
2.86
2.86
.29

8.30
5.43
33.17
2.86
2.86

Caterpillar: Confidential Green


5230 EXCAVATOR
VOLUME II (SYSTEMS & MAINTENANCE)
7LL1-UP

RENR3308-10
Contents for

Section

Form No.

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Systems Index Tab
Service Manual
Specifications
Systems Operation
Systems Operation
Testing & Adjusting
Testing & Adjusting
Disassembly & Assembly
Maintenance Index Tab
Operation & Maintenance
Schematic Index Tab
Schematic
Schematic
Schematic
Schematic - Front Shovel
Schematic - Front Shovel
Schematic Front Shovel
Schematic - Mass Excavator
Schematic - Mass Excavator
Schematic - Mass Excavator

Title

Air Conditioning & Heating


Hydraulic System
Hydraulic System (7LL1-70, 72-98)
Hydraulic System (7LL99-Up)
Hydraulic System (7LL1-70, 72-98)
Hydraulic System (7LL99-Up)
Machine Systems

Electrical Schematic (7LL1-62)


Electrical Schematic (7LL63-98)
Electrical Schematic (7LL99-Up)
Hydraulic System (7LL1-62)
Hydraulic System (7LL63-70, 72-98)
Hydraulic System (7LL99-Up)
Hydraulic System (7LL1-62)
Hydraulic System (7LL63-70, 72-98)
Hydraulic System (7LL99-Up)

Service Manual SENR6100

SENR2300
RENR3309
SENR7733
RENR3308
SENR3130
SENR2872
SENR5664
SENR6103
SENR6105
RENR3361
RENR3304
RENR3362
SENR6108
SENR2874
SEBU6737
SENR2902
SENR6107
SENR1479
RENR2697
SENR6106
SENR1477
RENR3337
SENR8902
SENR1478
RENR3336

Rev.

08
09
06
05
02
03
01
01
01

02

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
13.44
8.65
50.47
66.95
13.44
13.44
22.60
.30
16.22

Note:
Form SEHS9772, 5230 Excavator Assembly Procedure Special Instruction, is available for insertion into
this manual. The form is not a standard part of the manual.

IC

13.69
.29
.49
.29
2.86
.29

12.90
8.30
48.45
64.27
12.90
12.90
21.70
.29

15.57

Caterpillar: Confidential Green


5230B EXCAVATOR
4HZ1-UP

RENR3343-02
Contents for
Service Manual RENR3341

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operation, Testing & Adjusting
Troubleshooting
Disassembly & Assembly
Disassembly & Assembly Supplement
Disassembly & Assembly
Systems Index Tab
Schematic
Schematic

Title

3516B Engine
3516B Engine
3516B Engine
3516B Engine
3516B Engine
Air Starter
Hydraulic System (Front Shovel)
(4HZ230-Up)
Hydraulic System (Mass
Excavator)(4HZ0230-Up)
Hydraulic System
Hydraulic System
Hydraulic System
Automatic Lubrication System

Specifications
Systems Operation
Testing & Adjusting
Specifications, Systems Operation, Testing
& Adjusting
Specifications
Machine Systems
Disassembly & Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Schematic
Electrical System
Systems Operation
Machine Electronic Control System
Systems Operation
Electronic Systems Guide
Service Manual
Vital Information System (VIMS)
Service Manual
R134a Heating & Air Conditioning
Systems
Maintenance Index Tab
Operation & Maintenance Manual

Form No.

Rev.

SENR2301
RENR3344
SENR7733
RENR3343
SENR3130
SENR2870
RENR1303
RENR1304
RENR1305
SENR1126
RENR3380
SENR1075
SENR2872
RENR3350

Dlr.
Net
20.00
.30
.60
.30
3.40
.30
6.50
9.90
26.00
26.00
9.90
3.40
.30
10.00

RENR3351

10.00

RENR3347
RENR3348
RENR3349
RENR3346

9.90
48.00
15.50
3.40

RENR6520
RENR3379
SENR2996
RENR3378
RENR3375
RENR3377
RENR3376
SENR5664

6.50
39.70
.30
13.40
39.70
6.50
39.70
15.50

SENR2874
SEBU7271

.30
16.22

Note:
Form REHS0733, 5230B Assembly Procedure, Special Instruction is available for insertion into this
manual. The form is not a standard part of the manual.
Note:
Form REHS0985, 5230B VIMS Applications, Special Instruction is available for insertion into this manual.
The form is not a standard part of the manual.

IC

Caterpillar: Confidential Green


E70 Excavator
3BG1-Up

Combined Manual
Form SENR4400
TITLE

Safety
Service Manual Contents
Torque Specifications
Section One Index Tab
Adjustment and Performance Test
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Motor & Gear
Section Four Index Tab
Swing Drive
Swing Bearing
Section Five Index Tab
Pump
Control Valve A
Control Valve B
Swing Motor
Hydraulic Cylinder
Rotary Joint
Accumulator
Section Six Index Tab
Electrical System
Monitoring System
Maintenance Index Tab
E70 Operation & Maintenance
Binder
Binder Label

FORM NO.
SENR7733
SENR4453
SENR3130
SENR2703
SENR4401
SENR2704
SENR4402
SENR2705
SENR4403
SENR4404
SENR4405
SENR4406
SENR4407
SENR4409
SENR4410
SENR2706
SENR4419
SENR4408
SENR2707
SENR4411
SENR4412
SENR4413
SENR4414
SENR4415
SENR4416
SENR4420
SENR2708
SENR4417
SENR4418
SENR2874
XEBU9585
SENR2300
SENR4452

DLR.
NET
N/C
.30
2.90
.30
5.50
.30
8.40
.30
2.90
2.90
2.90
2.90
2.90
2.90
13.05
.30
2.90
2.90
.30
5.50
8.40
8.40
5.50
5.50
2.90
5.50
.30
5.50
5.50
.30
15.75
13.85
.30

IC

.30
1.50
.30
3.75
.30
6.95
.30
1.50
1.50
1.50
1.50
1.50
1.50
11.55
.30
1.50
1.50
.30
3.75
6.95
6.95
3.75
3.75
1.50
3.75
.30
3.75
3.75
.30
14.00
7.85
.30

E70B Excavator
5TG1-Up

Section

SENR4572-04
Contents for
Service Manual SENR4570
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
Mitsubishi Engine
Service Manual Supplement
Mitsubishi Engine
Disassembly and Assembly Supplement
E70B Engine
Systems Index Tab
Specifications
E70B Hydraulic System
Systems Operations
E70B Electronic System
Systems Operations
E70B Hydraulic System
Testing and Adjusting
E70B Hydraulic & Electronic System
Disassembly and Assembly
E70B Machine Systems
Disassembly and Assembly
Travel Drive & Motor
Electrical System & Operators Station Index Tab
Systems Operations, Testing and Adjusting
E70B Electrical System
Systems Operations, Testing and Adjusting
E70B Electrical System
Maintenance Index Tab
Operation & Maintenance Manual
E70B Excavator
Schematic Index Tab
Schematic
E70B Electrical System (5TG1-234)
Schematic
E70B Electrical System (5TG235-Up)
Schematic
E70B Hydraulic System

02/26/08

Form No.
SENR2300
SENR4571
SENR7733
SENR4572
SENR3130
SENR2870
SENR4595
SENR4596
SENR4536
SENR2872
SENR4813
SENR4814
SENR4815
SENR4816
SENR4597
SENR4584
SENR2996
SENR4592
SENR4593
SENR2874
XEBU9645
SENR2902
SENR4848
SENR5414
SENR4817

08
03

r.
Net
6.90
.30
.51
.30

08

.30
8.65
.30

01

5.66

.30
.30
16.22

Caterpillar: Confidential Green


E70B EXCAVATOR
6AK1-UP

SENR5472
Contents for
Combined Manual SENR5470

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Module
Service Module (Supplement)
Disassembly & Assembly (Supplement)
Vehicle Systems Index Tab
Specifications
Systems Operation
Systems Operation
Testing & Adjusting
Schematic
Disassembly & Assembly
Disassembly & Assembly

Mitsubishi Engine
Mitsubishi Engine
Vehicular Engine

E70B Hydraulic System


E70B Electronic System
E70B Hydraulic System
E70B Hydraulic & Electronic System
E70B Hydraulic System
Vehicle Systems
Travel Drive & Motor
(E70B without blade)
Electrical System & Operators Station Index Tab
Systems Operation, Testing & Adjusting
E70B Electrical System
Systems Operation, Testing & Adjusting
E70B Monitoring System
Schematic
E70B Electrical System
Maintenance Index Tab
Operation & Maintenance

Form No.
SENR2300
SENR5471
SENR7733
SENR5472
SENR3130
SENR2870
SENR4595
SENR4596
SENR4536
SENR2872
SENR4813
SENR4814
SENR4815
SENR4816
SENR4817
SENR4597
SENR4584
SENR2996
SENR4592
SENR4593
SENR5414
SENR2874
SEBU6459

Rev.

08
06

01

Dlr.
Net
14.26
.30
.51
.30
2.98
.30
34.55
5.66
2.98
.30
5.66
5.66
13.44
8.65
2.98
22.60
8.65
.30
2.98
8.65
2.98
.30
16.22

*Torque Specifications included in Operation & Maintenance Manual, Form SEBU6459.


Note:
The E70B Excavator (6AK) is built in Grenoble, France. The PIN listed on some of the modules in this
service manual has PIN 5TG for the Japan export machines. The information in these modules also pertains to the
E70B Excavator (6AK) Grenoble, France built machines.

Caterpillar: Confidential Green


E110 EXCAVATORS
3FG1-Up

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Section One Index Tab
Adjustment and Performance Test
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Motor and Gear
Section Four Index Tab
Swing Drive
Swing Bearing
Section Five Index Tab
Pump
Control Valve A
Control Valve B
Swing Motor
Hydraulic Cylinder
Rotary Joint
Accumulator
Section Six Index Tab
Electrical System
Monitoring System
Maintenance Index Tab
Operation and Maintenance

SENR4451-01
Contents for
Combined Manual SENR4421
Title

Main Body
Lower Body

Upper Structure
Hydraulic System

Electrical System

Form No.
SENR2300
SENR4450
SENR7733
SENR4451
SENR3130
SENR2703
SENR4422
SENR2704
SENR4423
SENR2705
SENR4403
SENR4404
SENR4405
SENR4406
SENR4407
SENR4409
SENR4424
SENR2706
SENR4432
SENR4408
SENR2707
SENR4425
SENR4426
SENR4427
SENR4428
SENR4429
SENR4430
SENR4420
SENR2708
SENR4431
SENR4418
SENR2874
XEBU9586

Rev.

08
01
06

01

Dlr.
Net
14.96
.30
.51
.30
2.98
.30
2.98
.30
22.60
.30
2.98
2.98
2.98
2.98
2.98
2.98
13.44
.30
5.66
2.98
.30
13.44
8.65
8.65
8.65
5.66
2.98
5.66
.30
5.66
5.66
.30
15.91

Not
C

Caterpillar: Confidential Green


E110B EXCAVATOR
8MF1-UP

SENR4542-08
Contents for
Combined Manual SENR4540

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114 Vehicular Engine
Systems Operation, Testing & Adjusting
3114 Vehicular Engine
Vehicular Engine Supplement
3114 Vehicular Engine
Disassembly and Assembly
3114 Vehicular Engine
Disassembly and Assembly (Supplement)
3114 Vehicular Engine
Vehicle System Index Tab
Specifications
Hydraulic System
Systems Operation
Electronic System
Systems Operation
Hydraulic System
Testing & Adjusting
Hydraulic & Electronic System
Schematic
Hydraulic System (8MF1-248)
Schematic
Hydraulic System(8MF249-Up)
Disassembly and Assembly
Vehicle Systems
Electrical System & Operator's Station Index Tab
Service Module
Electrical System (8MF1-109)
Service Module
Electrical System (8MF110-Up)
Service Module
Monitoring System
Schematic
Electrical System (8MF1-109)
Schematic
Electrical System (8MF110-Up)
Maintenance (Index Tab)
Operation & Maintenance
(*Includes torques)
Operation & Maintenance & Parts
(Supplement)

Form No.
SENR2300
SENR4541
SENR7733
SENR4542
*
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4578
SENR2872
SENR4807
SENR4808
SENR4809
SENR4810
SENR4811
SENR4888
SENR4576
SENR2996
SENR4558
SENR4818
SENR4819
SENR4846
SENR4847
SENR2874
XEBU9642
XEBU2124

Note:
The Operation and Maintenance Supplement for Telescopic Stick & Clamshell, XEBU2015,
is not included in this manual.

Rev.

08
08

08
05
01
06

01
01
01
01

02

Dlr.
Net
14.26
.30
.51
.30

Not
C

.30
8.65
8.65
5.66
8.65
2.98
.30
5.66
5.66
13.44
13.44
2.98
2.98
13.44
.30
2.98
2.98
8.65
2.98
5.66
.30
15.91

.30

10.60

.00
.30
2.00
0.00

0.00
.30
0.00

11.00
0.00
.30
0.00
0.00
0.00

Caterpillar: Confidential Green


E110B EXCAVATOR
9HF1-Up

SENR5427-01
Contents for
Combined Manual SENR5425

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual

Title

S4K and S6K Engines Basic


Components

Vehicle System Index Tab


Specifications
Hydraulic System
Systems Operation
Electronic System
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic and Electronic System
Schematic
Hydraulic System (9HF-2178)
Schematic
Hydraulic System (9HF2179-Up)
Disassembly and Assembly
Vehicle Systems
Electrical System & Operator's Station Index Tab
Service Module
Electrical System (9HF1-1970)
Service Module
Electrical System (9HF1971-Up)
Service Module
Monitoring System
Schematic
Electrical System (9HF1-1970)
Schematic
Electrical System (9HF1971-Up)
Maintenance Index Tab
Operation & Maintenance
(*Includes torques)
Operation & Maintenance and Parts
S4K & S6K Engines Basic Engine
Components

Form No.
SENR2300
SENR5426
SENR7733
SENR5427
*
SENR2870
XEBR1230
SENR2872
SENR4807
SENR4808
SENR4809
SENR4810
SENR4811
SENR4888
SENR4576
SENR2996
SENR4558
SENR4818
SENR4819
SENR4846
SENR4847
SENR2874
XEBU9642
XEBU2046

Rev.

08
01

01
01
01
01

02

Dlr.
Net
14.26
.30
.51
.30

Not
C

.30
22.60

.30

.30
5.66
5.66
13.44
13.44
2.98
2.98
13.74
.30
2.98
2.98
8.65
2.98
5.66
.30
15.91

.30

15.91

Note:
The E110B Excavators (9HF1-Up) were orignally sold in the Japan domestic market. Some of these
machines have been exported from Japan. The Serial No. Listed on some of the modules in this service manual will
have S/N 8MF1-Up for the Japan export machines. The information in these modules also pertains to the domestic
machines. When references are made to the Caterpillar Engine modules, use the S4K and S6K Engine Service Manual
and Operation And Maintenance Manual

.00
.30
2.00
0.00

0.00

11.00
0.00
.30
0.00
0.00
0.00

Caterpillar: Confidential Green


E110B Excavator
5GK1-Up

Combined Manual
Form SENR5475
TITLE

Safety
Service Manual Contents
Engine Index Tab
3114, 3116 & 3126 Engine Specifications
3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting
3114 Engine Supplement
3114, 3116 & 3126 Engine Disassembly & Assembly
E110B Engine Disassembly & Assembly Supplement
Systems Index Tab
E110B Hydraulic System Specifications
E110B Electronic System Systems Operation
E110B Hydraulic System Systems Operation
E110B Hydraulic & Electronic Systems Testing & Adjusting
E110B Hydraulic System Schematic
E110B Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
E110B Electrical System Sys. Oper. Testing & Adjusting
E110B Monitoring System Sys. Oper. Testing & Adjusting
E110B Electrical System Schematic
Maintenance Index Tab
E110B Operation & Maintenance

FORM NO.
SENR7733
SENR5477
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4578
SENR2872
SENR4807
SENR4808
SENR4809
SENR4810
SENR4888
SENR4576
SENR2996
SENR4818
SENR4819
SENR4847
SENR2874
SEBU6460

DLR.
NET
N/C
.30
.30
5.50
8.40
5.50
8.40
2.90
.30
5.50
5.50
13.05
13.05
2.90
13.05
.30
2.90
8.40
5.50
.30
15.75
13.85
.30

IC

.30
.30
3.75
6.95
3.75
6.95
1.50
.30
3.75
3.75
11.55
11.55
1.50
11.55
.30
1.50
6.95
3.75
.30
14.00
7.85
.30

Caterpillar: Confidential Green


E120 Excavator
1LF1-Up

Combined Manual
Form SENR4433
TITLE

Safety
Service Manual Contents
Torque Specifications
Section One Index Tab
Adjustment and Performance Test
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Motor & Gear
Section Four Index Tab
Swing Drive
Swing Bearing
Section Five Index Tab
Pump
Control Valve A
Control Valve B
Swing Motor
Hydraulic Cylinder
Rotary Joint
Accumulator
Section Six Index Tab
Electrical System
Monitoring System
Maintenance Index Tab
Operation & Maintenance

FORM NO.
SENR7733
SENR4449
SENR3130
SENR2703
SENR4434
SENR2704
SENR4423
SENR2705
SENR4403
SENR4404
SENR4405
SENR4406
SENR4407
SENR4409
SENR4424
SENR2706
SENR4432
SENR4408
SENR2707
SENR4436
SENR4437
SENR4438
SENR4428
SENR4439
SENR4430
SENR4420
SENR2708
SENR4440
SENR4418
SENR2874
XEBU9587

DLR. NET
N/C
.30
2.90
.30
8.40
.30
21.95
.30
2.90
2.90
2.90
2.90
2.90
2.90
13.05
.30
2.90
2.90
.30
13.05
8.40
8.40
8.40
8.40
2.90
5.50
.30
5.50
5.50
.30
15.75
13.85
.30

.30
1.5
.30
6.9
.30
20.
.30
1.5
1.5
1.5
1.5
1.5
1.5
11.
.30
1.5
1.5
.30
11.
6.9
6.9
6.9
6.9
1.5
3.7
.30
3.7
3.7
.30
14.
7.8
.30

Caterpillar: Confidential Green


E120B EXCAVATOR
6JF1-UP

SENR4562-08
Contents for
Service Manual SENR4560

Section

Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
3114 Vehicular Engine
Systems Operation, Testing & Adjusting
3114 Vehicular Engine
Vehicular Engine Supplement
3114 Vehicular Engine
Disassembly and Assembly
3114 Vehicular Engine
Disassembly and Assembly Supplement
3114 Vehicular Engine
Vehicle System Index Tab
Specifications
Hydraulic System
Systems Operation
Electronic System
Systems Operation
Hydraulic System
Testing & Adjusting
Hydraulic & Electronic System
Schematic
Hydraulic System (6JF1-423)
Schematic
Hydraulic System (6JF74-Up)
Disassembly and Assembly
Vehicle Systems
Disassembly & Assembly
Travel Drive & Motor
Electrical System & Operator's Station Index Tab
Service Module
Electrical System (6JF1-73)
Service Module
Electrical System (6JF74-Up)
Service Module
Monitoring System
Schematic
Electrical System (6JF1-73)
Schematic
Electrical System (6JF1-Up)
Maintenance Index Tab
Operation & Maintenance
(*Includes torques)
Operation & Maintenance and Parts
Rubber Belt Track
Supplement

Form No.
SENR2300
SENR4561
SENR7733
SENR4562
*
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4578
SENR2872
SENR4801
SENR4802
SENR4803
SENR4804
SENR4805
SENR4887
SENR4577
SENR6018
SENR2996
SENR4558
SENR4818
SENR4819
SENR4846
SENR4847
SENR2874
XEBU9643
XEBU2125

Rev.

08
08

08
05
01
06

01
01
01
01

02
02

Dlr.
Net
14.26
.30
.51
.30

Not
C

.30
8.65
8.65
5.66
8.65
2.98
.30
5.66
5.66
13.44
13.44
8.65
2.98
13.44
5.66
.30
2.98
2.98
2.98
2.98
5.66
.30
15.91

.30

10.60

.00
.30
2.00

0.00
.30
0.00

0.00
.30

0.00
0.00

Caterpillar: Confidential Green


E120B EXCAVATOR
7NF1-UP

Section

SENR5422-01
Contents for
Service Manual SENR5420
Title

Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Service Manual
SK4 & SK6 Engines Basic Components
Systems Index Tab
Specifications
E120B Hydraulic System
Systems Operations
E120B Electronic System
Systems Operations
E120B Hydraulic System
Testing and Adjusting
E120B Hydraulic & Electronic System
Disassembly and Assembly
E120B Machine Systems
Electrical System & Operators Station Index Tab
Systems Operations, Testing and Adjusting
E120B Electrical System (7NF1-4357)
Systems Operations, Testing and Adjusting
E120B Electrical System (7NF4358-Up)
Systems Operations, Testing and Adjusting
E120B Monitoring System
Maintenance Index Tab
Operation & Maintenance Manual
E120B Excavator
Operation & Maintenance Manual
SK4 & SK6 Engines Basic Components
Schematic Index Tab
Schematic
E120B Hydraulic System (7NF1-4357)
Schematic
E120B Hydraulic System (7NF4358-Up)
Schematic
E120B Electrical System (7NF1-4357)

Form No.
SENR2300
SENR5421
SENR7733
SENR5422
SENR3130
SENR2870
XEBR1230
SENR2872
SENR4801
SENR4802
SENR4803
SENR4804
SENR4577
SENR2996
SENR4558
SENR4818
SENR4819
SENR2874
XEBU9643
XEBU2046
SENR2902
SENR4805
SENR4887
SENR4846

08
03

6.90
.30
.51
.30

08

.30
8.65
.30

01

5.66

.30

.30
16.22

Caterpillar: Confidential Green

E140 Excavator
1NF1-Up

Combined Manual
Form SENR4441
TITLE

Safety
Service Manual Contents
Torque Specifications
Section One Index Tab
Adjustment and Performance Test (INF1-9040)
Adjustment and Performance Test (INF9041-Up)
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Motor & Gear
Section Four Index Tab
Swing Drive
Swing Bearing
Section Five Index Tab
Pump
Control Valve A
Control Valve B
Swing Motor
Hydraulic Cylinder (INF1-9040)
Hydraulic Cylinder (INF9041-Up)
Rotary Joint
Accumulator
Section Six Index Tab
Electrical System (INF1-9040)
Electrical System (INF9041-Up)
Monitoring System (INF1-9040)
Monitoring System (INF9041-Up)
Maintenance Index Tab
E140 Operation & Maintenance (1NF1-9040)
E140 Operation & Maintenance (1NF9041-Up)
Binder
Binder Label

FORM NO.
SENR7733
SENR4455
SENR3130
SENR2703
SENR4442
SENR6214
SENR2704
SENR4423
SENR2705
SENR4403
SENR4404
SENR4405
SENR4406
SENR4407
SENR4409
SENR4444
SENR2706
SENR4447
SENR4408
SENR2707
SENR4445
SENR4446
SENR4427
SENR4428
SENR4429
SENR6216
SENR4430
SENR4420
SENR2708
SENR4440
SENR6217
SENR4418
SENR6218
SENR2874
XEBU9588
XEBU9626
SENR2300
SENR4454

DLR.
NET
N/C
.30
2.90
.30
2.90
2.90
.30
21.95
.30
2.90
2.90
2.90
2.90
2.90
2.90
5.50
.30
5.50
2.90
.30
13.05
8.40
8.40
8.40
5.50
5.50
2.90
5.50
.30
5.50
2.90
5.50
8.40
.30
15.75
15.75
13.85
.30

NOTE: Form XEBR1227, Mitsubishi Engine (6D1) Service Manual, is available for insertion into this manual.
The form is not a standard part of the manual.

.30
1.50
.30
1.50
1.50
.30
20.5
.30
1.50
1.50
1.50
1.50
1.50
1.50
3.75
.30
3.75
1.50
.30
11.5
6.95
6.95
6.95
3.75
3.75
1.50
3.75
.30
3.75
1.50
3.75
6.95
.30
13.7
13.7
7.85
.30

Caterpillar: Confidential Green

E180 & EL180 Excavators


1RF1-Up, 4EF1-Up

Combined Manual
Form SENR3738
TITLE

FORM NO.

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3204 Engine Specifications
3204 Engine Sys. Oper. Testing & Adjusting
3204 Engine Disassembly & Assembly
Section One Index Tab
Adjustment and Performance Test
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Drive
Section Four Index Tab
Swing Drive
Swing Bearing
Section Five Index Tab
Hydraulic System
Travel Motor
Travel Brake Valve
Hydraulic Pump (1RF1-108,4EF1-171)
Hydraulic Pump (1RF109-Up,4EF172-Up)
Control Valve A
Control Valve B
Swing Motor
Hydraulic Cylinder
Rotary Joint
Section Six Index Tab
Electrical System
Monitoring System
Maintenance Index Tab
Operation and Maintenance
Operation and Maintenance Supplement

SENR7733
SENR3739
SENR3130
SENR2870
REG01254
REG01222
SENR3230
SENR2703
SENR3721
SENR2704
SENR3701
SENR2705
SENR4825
SENR4828
SENR3725
SENR4826
SENR4829
SENR3728
SENR3729
SENR2706
SENR3730
SENR4834
SENR2707
SENR3601
SENR3732
SENR3733
SENR3734
SENR3793
SENR3714
SENR3715
SENR3716
SENR3735
SENR4831
SENR2708
SENR3719
SENR3720
SENR2874
XEBU9537
XEBU9590

DLR.
NET
N/C
.30
2.90
.30
5.50
13.05
8.40
.30
8.40
.30
21.95
.30
2.90
2.90
2.90
2.90
2.90
2.90
5.50
.30
5.50
2.90
.30
8.40
5.50
2.90
13.05
8.40
5.50
8.40
5.50
8.40
2.90
.30
5.50
5.50
.30
15.75
2.30

.30
1.50
.30
3.75
11.5
6.95
.30
6.95
.30
20.5
.30
1.50
1.50
1.50
1.50
1.50
1.50
3.75
.30
3.75
1.50
.30
6.95
3.75
1.50
11.5
6.95
3.75
6.95
3.75
6.95
1.50
.30
3.75
3.75
.30
13.7
2.05

Caterpillar: Confidential Green


E200B & EL200B EXCAVATORS
6KF1-UP, 7DF1-UP

Section
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
Systems Operations, Testing and Adjusting
Systems Operations, Testing and Adjusting
Disassembly and Assembly
Disassembly and Assembly Supplement
Systems Index Tab
Specifications
Systems Operations
Systems Operations
Testing and Adjusting

SENR4532-07
Contents for
Service Manual SENR4530
Title

3114, 3116 & 3126 Engine


3114, 3116 & 3126 Engine
3114/3116 Engine
3114, 3116 & 3126 Engine
E200B & EL200B Engine

E200B & EL200B Hydraulic System


E200B & EL200B Electronic System
E200B & EL200B Hydraulic System
E200B & EL200B Hydraulic & Electronic
System
Service Manual Supplement
E200B & EL200B Accumulator
Disassembly and Assembly
E200B & EL200B Machine Systems
Electrical System & Operators Station Index Tab
Service Manual
E200B & EL200B Electrical System
Service Manual
E200B & EL200B Monitoring System
Service Manual
E200B & EL200B Electronic Controller
Maintenance Index Tab
Operation & Maintenance Manual
E200B & EL200B (6KF1-233, 7DF1-687)
Operation & Maintenance Manual
E200B & EL200B (6KF234-Up, 7DF688-Up)
Operation & Maintenance Manual Supplement
E200B & EL200B
Schematic Index Tab
Schematic
E200B & EL200B Hydraulic System
(6KF1-589, 7DF1-1404)
Schematic
E200B & EL200B Hydraulic System
(6KF590-Up, 7DF1405-Up)
Schematic
E200B & EL200B Electrical System
(6KF1-433, 7DF1-962)
Schematic
E200B & EL200B Electrical System
(6KF434-Up, 7DF963-Up)

Form No.
SENR2300
SENR4531
SENR7733
SENR4532
SENR3130
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4526
SENR2872
SENR4528
SENR4502
SENR4525
SENR4527
SENR4522
SENR4316
SENR2996
SENR4523
SENR4524
SENR4886
SENR2874
XEBU9591
XEBU9639
XEBU9640
SENR2902
SENR4533
SENR4885
SENR4534
SENR4535

Caterpillar: Confidential Green


E200B & EL200B Excavators
4SG1-Up, 5EG1-Up

Manual Form SENR5415

TITLE
Safety
Service Manual Contents
Engine Index Tab
SK4 & SK6 Engines Basic Components
Systems Index Tab
E200B & EL200B Hydraulic System Specifications
E200B & EL200B Electronic Sys. Systems Operation
E200B & EL200B Hydraulic Sys. Systems Operation
E200B & EL200B Hyd. & Elect. Sys. Testing & Adjusting
E200B & EL200B Hydraulic System Schematic (4SG1-7935,5EG1-807)
E200B & EL200B Hydraulic System Schematic (4SG7936-Up,5EG808-Up)
E200B & EL200B Accumulator Supplement
E200B & EL200B Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
E200B & EL200B Electrical System
E200B & EL200B Monitoring System
E200B & EL200B Electronic Controller
E200B & EL200B Electrical System Schematic (4SG1-5705,5EG1-615)
E200B & EL200B Electrical System Schematic (4SG5706-Up,5EG616-Up)
Maintenance Index Tab
E200B & EL200B Operation & Maintenance (Earlier)
E200B & EL200B Operation & Maintenance (Later)
Operation & Maintenance Supplement
Operation & Maintenance SK4 & SK6 Engines Basic Components
Binder
Binder Label

FORM NO.
SENR7733
SENR5417
SENR2870
XEBR1230
SENR2872
SENR4528
SENR4502
SENR4525
SENR4527
SENR4533
SENR4885
SENR4522
SENR4316
SENR2996
SENR4523
SENR4524
SENR4886
SENR4534
SENR4535
SENR2874
XEBU9591
XEBU9639
XEBU9640
XEBU2046
SENR2300
SENR5416

DLR.
NET
N/C
.30
.30
21.95
.30
5.50
5.50
13.05
8.40
2.90
2.90
5.50
13.05
.30
2.90
8.40
5.50
5.50
2.90
.30
15.75
15.75
2.30
15.75
13.85
.30

.30
.30
20.5
.30
3.75
3.75
11.5
6.95
1.50
1.50
3.75
11.5
.30
1.50
6.95
3.75
3.75
1.50
.30
13.7
13.7
2.05
13.7
7.85
.30

Caterpillar: Confidential Green


E240 & EL240 Excavators
4JF1-Up, 1FG1-Up

Combined Manual SENR3737

TITLE

FORM NO.

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3304 Engine Specifications
3304 Engine Sys. Oper. Testing & Adjusting
Section One Index Tab
Adjustment and Performance Test
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Drive
Section Four Index Tab
Swing Drive
Swing Bearing
Section Five Index Tab
Hydraulic System
Travel Motor
Travel Brake Valve
Hydraulic Pump (4JF1-148)
Hydraulic Pump (1FG1-Up,4JF149-Up)
Control Valve A
Control Valve B
Swing Motor
Hydraulic Cylinder
Rotary Joint
Section Six Index Tab
Electrical System
Monitoring System
Maintenance Index Tab
Operation and Maintenance
Binder

SENR7733
SENR3740
SENR3130
SENR2870
SENR2252
SENR2253
SENR2703
SENR3700
SENR2704
SENR3701
SENR2705
SENR4825
SENR4828
SENR3704
SENR4826
SENR4829
SENR3707
SENR4832
SENR2706
SENR3709
SENR4834
SENR2707
SENR3601
SENR3711
SENR3712
SENR3713
SENR3793
SENR3714
SENR3715
SENR3716
SENR4840
SENR4831
SENR2708
SENR3719
SENR3720
SENR2874
XEBU9538
SENR2300

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
.30
8.40
.30
21.95
.30
2.90
2.90
2.90
2.90
2.90
2.90
5.50
.30
5.50
2.90
.30
8.40
5.50
2.90
13.05
8.40
5.50
8.40
5.50
5.50
2.90
.30
5.50
5.50
.30
15.75
13.85

.30
1.50
.30
3.75
6.95
.30
6.95
.30
20.5
.30
1.50
1.50
1.50
1.50
1.50
1.50
3.75
.30
3.75
1.50
.30
6.95
3.75
1.50
11.5
6.95
3.75
6.95
3.75
3.75
1.50
.30
3.75
3.75
.30
13.7
7.85

Caterpillar: Confidential Green


E240B & EL240B Excavators
8SF1-Up, 5WG1-Up

Combined Manual
Form SENR4820
TITLE

Safety
Service Manual Contents
Engine Index Tab
3114, 3116 & 3126 Engine Specifications
3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting
3116 Engine Supplement
3114, 3116 & 3126 Engine Disassembly & Assembly
E240B & EL240B Engine Disassembly & Assembly Supplement
Systems Index Tab
E240B & EL240B Hydraulic System Specifications
E240B & EL240B Electronic Sys. Systems Operation
E240B & EL240B Hydraulic Sys. Systems Operation
E240B & EL240B Hyd. & Elect. Sys. Testing & Adjusting
E240B & EL240B Hydraulic System Schematic (8SF1-63,5WG1-444)
E240B & EL240B Hydraulic System Schematic (8SF64-Up,5WG445-Up)
E240B & EL240B Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
E240B & EL240B Electrical System
E240B & EL240B Monitoring System
E240B & EL240B Electrical System Schematic
Maintenance Index Tab
E240B & EL240B Operation & Maintenance
Binder

FORM NO.
SENR7733
SENR4822
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4845
SENR2872
SENR4873
SENR4874
SENR4875
SENR4876
SENR4877
SENR4884
SENR4844
SENR2996
SENR4841
SENR4842
SENR4806
SENR2874
XEBU9623
SENR2300

DLR.
NET
N/C
.30
.30
5.50
8.40
5.50
8.40
2.90
.30
5.50
5.50
13.05
8.40
2.90
2.90
13.05
.30
2.90
8.40
2.90
.30
15.75
13.85

.30
.30
3.75
6.95
3.75
6.95
1.50
.30
3.75
3.75
11.5
6.95
1.50
1.50
11.5
.30
1.50
6.95
1.50
.30
13.7
7.85

Caterpillar: Confidential Green


E240C & EL240C Excavators
9PK1-Up, 2RL1-Up

Combined Manual
Form SENR6060
TITLE

Safety
Service Manual Contents
Engine Index Tab
3114, 3116 & 3126 Engine Specifications
3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting
3116 Engine Supplement
3114, 3116 & 3126 Engine Disassembly & Assembly
E240C & EL240C Engine Disassembly & Assembly Supplement
Systems Index Tab
E240C & EL240C Hydraulic System Specifications
E240C & EL240C Electronic Sys. Systems Operation
E240C & EL240C Hydraulic Sys. Systems Operation
E240C & EL240C Hyd. & Elect. Sys. Testing & Adjusting
E240C & EL240C Hydraulic System Schematic
E240C & EL240C Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
E240C & EL240C Electrical System Schematic
Maintenance Index Tab
E240C & EL240C Operation & Maintenance
Operation & Maintenance Supplement (Long Reach Front)
Binder

FORM NO.
SENR7733
SENR6062
SENR2870
SENR3582
SENR3583
SENR4615
SENR3611
SENR4845
SENR2872
SENR6065
SENR6066
SENR6067
SENR6068
SENR6063
SENR6069
SENR2996
SENR6064
SENR2874
XEBU2079
XEBU2141
SENR2910

DLR.
NET
N/C
.30
.30
5.50
8.40
5.50
8.40
2.90
.30
5.50
5.50
13.05
8.40
2.90
21.95
.30
2.90
.30
15.75
2.30
6.70

.30
.30
3.75
6.95
3.75
6.95
1.50
.30
3.75
3.75
11.5
6.95
1.50
20.5
.30
1.50
.30
13.7
2.05
2.90

Caterpillar: Confidential Green


E300 & EL300 Excavators
2CF1-Up, 4NF1-Up

Combined Manual
Form SENR3743
TITLE

FORM NO.

Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
3306 Engine Specifications
3306 Engine Sys. Oper. Testing & Adjusting
Section One Index Tab
Adjustment and Performance Test
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Gear
Section Four Index Tab
Swing Drive
Swing Bearing
Pump Drive Gear
Section Five Index Tab
Hydraulic System
Travel Motor
Travel Brake Valve
Main Pump
Swing Pump
Triple Pump
Control Valve A
Control Valve B
Swing Motor
Swing Control Valve
Hydraulic Cylinder
Rotary Joint
Accumulator
Section Six Index Tab
Electrical System
Monitoring System
Maintenance Index Tab
Operation and Maintenance
Binder

SENR7733
SENR3744
SENR3130
SENR2870
SENR2056
SENR2057
SENR2703
SENR3746
SENR2704
SENR3701
SENR2705
SENR3748
SENR4828
SENR3750
SENR4826
SENR4829
SENR3753
SENR3756
SENR2706
SENR3754
SENR4834
SENR3759
SENR2707
SENR3602
SENR3757
SENR3758
SENR3760
SENR3761
SENR3762
SENR3763
SENR3764
SENR3716
SENR3765
SENR3766
SENR3767
SENR3768
SENR2708
SENR3769
SENR3770
SENR2874
XEBU9539
SENR2300

DLR.
NET
N/C
.30
2.90
.30
5.50
8.40
.30
8.40
.30
21.95
.30
2.90
2.90
2.90
2.90
2.90
2.90
5.50
.30
5.50
2.90
5.50
.30
8.40
8.40
5.50
8.40
13.05
2.90
5.50
5.50
5.50
5.50
5.50
2.90
5.50
.30
5.50
5.50
.30
15.75
13.85

.30
1.50
.30
3.75
6.95
.30
6.95
.30
20.5
.30
1.50
1.50
1.50
1.50
1.50
1.50
3.75
.30
3.75
1.50
3.75
.30
6.95
6.95
3.75
6.95
11.5
1.50
3.75
3.75
3.75
3.75
3.75
1.50
3.75
.30
3.75
3.75
.30
13.7
7.85

Caterpillar: Confidential Green


E300B & EL300B Excavators
1WJ1-Up, 3FJ1-Up

Combined Manual SENR4850

TITLE
Safety
Service Manual Contents
Engine Index Tab
3306 Engine Specifications
3306 Engine Sys. Oper. Testing & Adjusting
3306 Engine Disassembly & Assembly *
E300B & EL300B Engine Disassembly & Assembly Supplement
Systems Index Tab
E300B & EL300B Hydraulic System Specifications
E300B & EL300B Electronic Sys. Systems Operation
E300B & EL300B Hydraulic Sys. Systems Operation
E300B & EL300B Hyd. & Elect. Sys. Testing & Adjusting
E300B & EL300B Hydraulic System Schematic
E300B & EL300B Machine Systems Disassembly & Assembly
Electrical System & Operator's Station Index Tab
E300B & EL300B Electrical System
E300B & EL300B Monitoring System
E300B & EL300B Electrical System Schematic
Maintenance Index Tab
E300B & EL300B Operation and Maintenance
Binder
Binder Label

FORM NO.
SENR7733
SENR4852
SENR2870
SENR2056
SENR2057
SENR3833
SENR4866
SENR2872
SENR4879
SENR4880
SENR4881
SENR4882
SENR4883
SENR4598
SENR2996
SENR4869
SENR4870
SENR4812
SENR2874
XEBU9624
SENR2300
SENR4851

DLR.
NET
N/C
.30
.30
5.50
8.40
8.40
2.90
.30
2.90
5.50
13.05
13.05
2.90
13.05
.30
2.90
8.40
2.90
.30
15.75
13.85
.30

*The Disassembly and Assembly Procedures for the 3306 Engine for the 235C Excavator are included as a
part of this manual. Use with the E300B & EL300B Engine Disassembly and Assembly Supplement.

.30
.30
3.75
6.95
6.95
1.50
.30
1.50
3.75
11.5
11.5
1.50
11.5
.30
1.50
6.95
1.50
.30
13.7
7.85
.30

Caterpillar: Confidential Green


E450 Excavator
3HG1-Up

Combined Manual SENR4460

TITLE
Safety
Service Manual Contents
Torque Specifications
Section One Index Tab
Adjustment and Performance Test
Section Two Index Tab
Main Body
Section Three Index Tab
Idler Wheel
Yoke and Tension
Adjuster Cylinder
Carrier Roller
Track Roller
Track and Sprocket
Travel Gear
Section Four Index Tab
Swing Drive
Swing Bearing
Pump Drive Gear
Section Five Index Tab
Travel Motor
Travel Brake Valve
Main Pump
Swing Pump
Control Valves A & B
Swing Control Valve
Swing Motor
Hydraulic Cylinder
Rotary Joint
Section Six Index Tab
Electrical System
Monitoring System
Maintenance Index Tab
Operation & Maintenance
Binder

FORM NO.
SENR7733
SENR4462
SENR3130
SENR2703
SENR4463
SENR2704
SENR4464
SENR2705
SENR4465
SENR4466
SENR4467
SENR4468
SENR4469
SENR4470
SENR4472
SENR2706
SENR4473
SENR4474
SENR4475
SENR2707
SENR4471
SENR4476
SENR4477
SENR4478
SENR4479
SENR4480
SENR4481
SENR4482
SENR4483
SENR2708
SENR4485
SENR4486
SENR2874
XEBU9583
SENR2300

DLR.
NET
N/C
.30
2.90
.30
21.95
.30
8.40
.30
2.90
2.90
2.90
2.90
2.90
2.90
8.40
.30
5.50
2.90
5.50
.30
8.40
5.50
13.05
13.05
5.50
5.50
8.40
8.40
2.90
.30
5.50
5.50
.30
15.75
13.85

.30
1.50
.30
20.55
.30
6.95
.30
1.50
1.50
1.50
1.50
1.50
1.50
6.95
.30
3.75
1.50
3.75
.30
6.95
3.75
11.55
11.55
3.75
3.75
6.95
6.95
1.50
.30
3.75
3.75
.30
13.75
7.85

335F CR EXCAVATOR
KNE1-UP, JJR1-UP

Contents for
Service Manual
KENR9980-01

Note:
This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.
Section
Title
Binder
Binder Label
Safety
Service Manual Contents
Torque Specifications
Engine Index Tab
Specifications
C7.1 Engines
Systems Operation, Testing and Adjusting
C7.1 Engines
Engine Troubleshooting Guide
C7.1 Engines
Disassembly and Assembly
C7.1 Engines
Disassembly and Assembly Supplement
335F CR C7.1 Engine Supplement
Systems Index Tab
Specifications
Machine Systems
Systems Operation
Hydraulic System
Testing and Adjusting
Hydraulic System
Systems Operation, Testing and Adjusting
Tool Control System
Disassembly and Assembly
Machine Systems
Electrical System & Operators Station Index Tab
Systems Operation
Machine Monitoring Systems
Troubleshooting
335F CR Excavators
Maintenance Index Tab
Operation and Maintenance
335F CR Excavators
Schematic Index Tab
Schematic
Hydraulic System
Schematic
Electrical System

(continued)

02/16/15

Media No.
SENR2301
KENR9980LBL
SENR7733
KENR9980
SENR3130
SENR2870
UENR4466
UENR4467
UENR4507
UENR4468
UENR0160
SENR2872
KENR9983
KENR9984
KENR9985
KENR9986
UENR0161
SENR2996
UENR3619
UENR3857
SENR2874
SEBU8760
SENR2902
UENR5204
UENR5205

335F CR EXCAVATOR (CONT.)


KNE1-UP, JJR1-UP

Contents for
Service Manual
KENR9980-01

Note:
The following information is available for this service manual. This information is not a standard part of the
service manual, but can be ordered separately if needed.
Section
Specifications, Systems Operation, Testing
and Adjusting, Disassembly and Assembly
Specifications, Systems Operation, Testing
and Adjusting
Schematic
Schematic
Schematic
Schematic

Schematic

Schematic
Schematic

Schematic
Schematic

Schematic
Schematic
Schematic
Schematic
Schematic

02/16/15

Title
Air Conditioning and Heating (R134-A
Refrigerant)
Air Conditioning and Heating for
Excavators
Hydraulic System (Attachment)
Blade with Medium Pressure
Hydraulic System (Attachment)
Universal Quick Coupler
Hydraulic System (Attachment)
Smart Boom
Hydraulic System (Attachment)
Smart Boom for Combined Function Electric Control
Hydraulic System (Attachment)
Smart Boom for One Way / One or
Two Pump - Electric Control
Hydraulic System (Attachment)
Combined Function - Electric Control
Hydraulic System (Attachment)
One Way / One or Two Pump Electric Control
Hydraulic System (Attachment)
Two Way / One Pump
Hydraulic System (Attachment)
Medium Pressure for Electrical
Control
Hydraulic System (Attachment)
Quick Coupler
Hydraulic System (Attachment)
Fine Swing
Hydraulic System (Attachment)
Pattern Change (2-Way)
Hydraulic System (Attachment)
Boom Lowering Control Valve
Hydraulic System (Attachment)
Stick Lowering Control Valve

Media No.
UENR4125
KENR7970
UENR5206
UENR5207
UENR5208
UENR5209

UENR5210

UENR5211
UENR5212

UENR5213
UENR5214

UENR5215
UENR5216
UENR5217
UENR5218
UENR5219

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