Escolar Documentos
Profissional Documentos
Cultura Documentos
e-STUDIO477S/527S
Hardware Guide
Model: DP-4710S/5210S
Publish Date: June 2013
File No. SME13000800
R130421N9400-TTEC
Ver00 F_2013-06
Trademarks
Be sure not to hold the movable parts or units (e.g. the control panel, ADU or RADF) when
transporting the equipment.
Be sure to use a dedicated outlet with AC 110V/15A, 120V/12A, 220-240V/8A for its power
source.
The equipment must be grounded for safety.
Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and
direct sunlight.
To insure adequate working space for the copying operation, keep a minimum clearance of 30
cm (12) on the left, 30 cm (12) on the right and 60 cm (24) on the rear.
The equipment shall be installed near the socket outlet and shall be accessible.
Be sure to fix and plug in the power cable securely after the installation so that no one trips over
it.
If the unpacking place and where the equipment is to be installed differ, perform image quality
adjustment (automatic gamma adjustment) according to the temperature and humidity of the
place of installation and the paper to be used.
If the equipment has casters, lock them after the installation.
Before using the antistatic wrist strap, unplug the power cable of the equipment and
make sure that there are no charged objects which are not insulated in the vicinity.
Be sure not to touch high-temperature sections such as the fuser unit and areas around them.
Be sure not to touch high-voltage sections such as the chargers, transfer belt, developer, highvoltage transformer, and power supply unit. Especially, the board of these components should
not be touched since the electric charge may remain in the capacitors, etc. on them even after
the power is turned OFF.
Make sure that the equipment will not operate before touching potentially dangerous places (e.g.
rotating/operating sections such as gears, belts pulleys, and fans).
Be careful when removing the covers since there might be the parts with very sharp edges
underneath.
When servicing the equipment with the power turned ON, be sure not to touch live sections and
rotating/operating sections.
Use designated jigs and tools.
Use recommended measuring instruments or equivalents.
Return the equipment to the original state and check the operation when the service is finished.
Be very careful to treat the touch panel gently and never hit it. Breaking the surface could cause
malfunctions.
4. Cautionary Labels
- During servicing, be sure to check the rating plate and cautionary labels to see if there is any dirt
on their surface and if they are properly stuck to the equipment.
[1]
Never attempt to incinerate a used transfer belt unit. This could cause an explosion and burn you
since the toner inside would be scattered.
Caution:
Dispose of used batteries and IC-RAMs including lithium batteries according to this manual.
Attention:
Se dbarrasser de batteries et IC-RAMs uss y compris les batteries en lithium selon ce manuel.
Vorsicht:
Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem
Handbuch.
Beim Transportieren des Gerts nicht an den beweglichen Teilen oder Einheiten (z.B. das
Bedienungsfeld, die Duplexeinheit oder die automatische Dokumentenzufhrung) halten.
Eine spezielle Steckdose mit Stromversorgung von AC 110V/15A, 120V/12A, 220-240V/8A als
Stromquelle verwenden.
Das Gert ist aus Sicherheitsgrnden zu erden.
Einen geeigneten Standort fr die Installation whlen. Standorte mit zuviel Hitze, hoher
Luftfeuchtigkeit, Staub, Vibrieren und direkter Sonneneinstrahlung sind zu vermeiden.
Um einen optimalen Kopierbetrieb zu gewhrleisten, muss ein Abstand von mindestens 30 cm
links, 30 cm rechts und 60 cm dahinter eingehalten werden.
Das Gert ist in der Nhe der Steckdose zu installieren; diese muss leicht zu erreichen sein.
Nach der Installation muss das Netzkabel richtig hineingesteckt und befestigt werden, damit
niemand darber stolpern kann.
Falls der Auspackungsstandort und der Installationsstandort des Gerts verschieden sind, die
Bildqualittsjustierung (automatische Gammajustierung) je nach der Temperatur und
Luftfeuchtigkeit des Installationsstandorts und der Papiersorte, die verwendet wird, durchfhren.
- Wenn das Gert Rollen hat, sind sie nach der Installation zu verriegeln.
Vor Benutzung der Manschette der Bettigung des Armbandes, das Netzkabel des
Gertes herausziehen und prfen, dass es in der Nhe keine geladenen
Gegenstnde, die nicht isoliert sind, gibt.
Auf keinen Fall Hochtemperaturbereiche, wie die Fixiereinheit und die umliegenden Bereiche,
berhren.
Auf keinen Fall Hochspannungsbereiche, wie die Ladeeinheiten, das Transferband, die
Entwicklereinheit, den Hochspannungstransformator und das Netzgert, berhren.
Insbesondere sollten die Platinen dieser Komponenten nicht berhrt werden, da die
Kondensatoren usw. auch nach dem Ausschalten des Gerts noch elektrisch geladen sein
knnen.
Vor dem Berhren potenziell gefhrlicher Bereiche (z. B. drehbare oder betriebsrelevante
Bereiche, wie Zahnrder, Riemen, Riemenscheiben und Lfter) sicherstellen, dass das Gert
sich nicht bedienen lsst.
Beim Entfernen von Abdeckungen vorsichtig vorgehen, da sich darunter scharfkantige
Komponenten befinden knnen.
Bei Wartungsarbeiten am eingeschalteten Gert drfen keine unter Strom stehenden, drehbaren
oder betriebsrelevanten Bereiche berhrt werden.
Ausschlielich vorgesehene Werkzeuge und Hilfsmittel verwenden.
Empfohlene oder gleichwertige Messgerte verwenden.
Nach Abschluss der Wartungsarbeiten das Gert in den ursprnglichen Zustand zurck
versetzen und den einwandfreien Betrieb berprfen.
Das berhrungsempfindliche Bedienungsfeld stets vorsichtig handhaben und keinen Sten
aussetzen. Wenn die Oberflche beschdigt wird, kann dies zu Funktionsstrungen fhren.
3. Sicherheitsrelevante Wartungsteile
- Der Trschalter, die Sicherung, der Thermostat, die Thermosicherung, der Thermistor, die ICRAMs einschlielich der Lithiumakkus usw. sind besonders sicherheitsrelevant. Sie mssen
unbedingt korrekt gehandhabt und installiert werden. Wenn diese Teile kurzgeschlossen und
funktionsunfhig werden, kann dies zu schwerwiegenden Schden, wie einem Abbrand, fhren.
Kurzschlsse sind zu vermeiden, und es sind ausschlielich Teile zu verwenden, die von der
Toshiba TEC Corporation empfohlen sind.
4. Warnetiketten
- Im Rahmen der Wartung unbedingt das Leistungsschild und die Etiketten mit Warnhinweisen
berprfen [z. B. Unplug the power cable during service (Netzkabel vor Beginn der
Wartungsarbeiten abziehen), CAUTION. HOT (VORSICHT, HEISS), CAUTION. HIGH
VOLTAGE (VORSICHT, HOCHSPANNUNG), CAUTION. LASER BEAM (VORSICHT,
LASER) usw.], um sicherzustellen, dass sie nicht verschmutzt sind und korrekt am Gert
angebracht sind.
5. Entsorgung des Gerts, der Verbrauchs- und Verpackungsmaterialien, alter Akkus und IC-RAMs
- In Bezug auf die Entsorgung und Wiederverwertung des Gerts, der Verbrauchs- und
Verpackungsmaterialien, alter Akkus und IC-RAMs, einschlielich Lithiumakkus, sind die
einschlgigen nationalen oder regionalen Vorschriften zu befolgen.
-
Eine benutzte Transportriemeneinheit darf niemals verbrannt werden. Dies knnte eine
Explosion verursachen und sie brennen, da der Toner innerhalb der Einheit verstreut wird.
Caution:
Dispose of used batteries and IC-RAMs including lithium batteries according to this manual.
Attention:
Se dbarrasser de batteries et IC-RAMs uss y compris les batteries en lithium selon ce manuel.
Vorsicht:
Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem
Handbuch.
Notes:
In this document, a model name is replaced with an alias as follows:
Model name
Alias
e-STUIDO477S
e-STUIDO527S
MB760
MB770
PREFACE
PREFACE
This manual provides an overview of method for maintaining the MB760/MB770.
This manual is intended for maintenance staff. For more information about how
to operate the MB760/MB770, please refer to User s manual.
Note! Manual may be revised and updated at any time without notice.
Unexpected mistakes may exist in the manual.
OKI will not assume any responsibility whatsoever for damage to the
equipmentrepaired/adjusted/changed by the user etc with this manual.
The par ts used for this printer may be damaged when handlinginapropriately. We strongly recommend maintaining this machine by our registration maintenance staff.
Please operate the machine after removing static electricity.
45387101TH Rev.1
Warning
Risk of explosion if battery is replaced by an incorrect type.
Battery of the printer need not to be replaced. Do not touch the
battery.
Replace the whole board to replace the SU board (MHE).
In the case of replacing batteries at board repairs, replace with the
specified type ones. Installation of another type batteries may result in
explosion.
Caution for used batteries are as follows; do not recharge, force open,
heat or dispose of in fire.
3/
Index
Index
1. Configuration..........................................................................1-1
1.1 System configuration .......................................................................................1-2
1.2 The Configuration of printer .............................................................................1-3
1.3 Options Parts ...................................................................................................1-4
1.4 Specifications ...................................................................................................1-5
1.5 Interface specifications ..................................................................................1-13
3. Compornent replacement.......................................................3-1
3.1 Precautions on component replacement .........................................................3-2
3.2 Method of component replacement..................................................................3-4
3.2.1 Transfer Roller.............................................................................................3-4
3.2.3 Cover-Rear-Blind.........................................................................................3-5
3.2.4 Cover-side-L................................................................................................3-6
3.2.5 Cover-side-R...............................................................................................3-6
3.2.7 Stay-R.........................................................................................................3-7
3.2.14 Cover-Assy-Front......................................................................................3-11
3.2.16 Plate-Assy-Duct........................................................................................3-13
3.2.18 TR-Assy-Front...........................................................................................3-15
2. Set up.....................................................................................2-1
3.2.19 TR-Assy-Rear...........................................................................................3-16
3.2.22 Eject-Assy.................................................................................................3-18
45387101TH Rev.1
4/
Index
3.2.27 ADF-unit....................................................................................................3-26
5. Periodic maintenance.............................................................5-1
3.2.30 ADF-Assy..................................................................................................3-28
3.2.32 Guide-Assy-Retard....................................................................................3-30
3.2.33 Flatbed-Unit...............................................................................................3-31
3.2.34 Frame-assy-FB..........................................................................................3-32
3.2.35 Antenna (for wireless model only).............................................................3-33
3.2.36 Stapler (for stapler model only).................................................................3-33
3.2.37 Finisher (for finisher model only)...............................................................3-34
3.3 Check the Scanner Mech Level and SU FW version ....................................3-35
3.4 Oiling spots ....................................................................................................3-36
5.4 How to clean the paper feed rollers for MP Tray ..............................................5-6
5.5 How to clean the rollers in the ADF .................................................................5-8
5.6 How to clean the document rollers in the ADF .................................................5-9
5.7 How to clean the document glass ..................................................................5-10
4. Maintenance Menu.................................................................4-1
6.2 Conrmation items before taking corrective action against abnormalities .......6-2
6.7 Paper cassette switches versus Paper size correspondence table ................6-54
7. Connection diagrams..............................................................7-1
4.2.1.8 Switching between the Factory mode and the Shipping mode.........4-14
5/
1. Configuration
1.1 System configuration ...............................................................1-2
1.2 The configuration of printer.......................................................1-3
1.3 Options Parts............................................................................1-4
1.4 Specifications ...........................................................................1-5
1.5 Interface specifications...........................................................1-13
1. Configuration
DUP
Motor
(HB)
DUP
Clutch
REG1
Clutch
DUP
Solenoid
REG2
Clutch
IN1
SNS
IN2
SNS
WR1
SNS
DUPIN
SNS
EXIT
SNS
60mm
FAN
Tray1
Motor
(24M)
Rear
SW
80mm
FAN
DUPF
SNS
Fuser
Motor
(48M)
ID
Motor
(48M)
LED Head
WR2 SNS
PU PCB
Reverse
SNS
Scan
SNS
FU
SNS
ID Temp
Thermistor
STKFL
SNS
Driver
TRAY1
SIZE SW
Jam
SNS
TRAY1
PE SNS
Regist
SNS
TRAY1
HOP SNS
Hopping
SNS
MPTPE
SW
HSC-2
TRAY1
HOP
Clutch
TAG
R/W
Cover open2
SNS
ADF Relay
Cover open
SNS
Coin Box
Finisher
SOL
CBL
CLT2
K Toner
SNS
Unit-CIS
Stapler
Flatbed
SNS
Low-Voltage PCB
High-Voltage PCB
TRAY2
HOP
Motor
Cover SW1
(IL)
Environment
FB
Motor
80mm
Fus FAN
LCD
OPE
SU PCB
SNS
60mm
ID1 FAN
Fuser
Speaker
WLAN
HDD
FAX
LINE PCB
ID TAG
PCB
TRAY2
HOP
Clutch
TRAY2
REG
Clutch
TRAY2
HOP
SNS
TRAY2
PE
SNS
TRAY2
IN
SNS
TRAY2
SIZE
SNS
HAND
DIMM
Inlet
8TH
Front
USB
USB
TC TAG
PCB
TEL
CBL
CLT1
FAX
ADF
Motor
MPT
Clutch
Set Paper
SNS
WLAN
Antenna
Fig. 1-1
45387101TH Rev.1
1-2 /
1. Configuration
Operate panel
Fig. 1-2
45387101TH Rev.1
1-3 /
1. Configuration
(4) LCF
(2) Spacer
45387101TH Rev.1
1-4 /
1. Configuration
1.4 Specifications
Fundamental specifications
Category
Outside dimensions
Weight
Category
Item
MB760
MB770
Width
522 mm
Depth
564 mm
Height
Short-Model
Approx 43Kg
W Finisher-Model
Approx 54Kg
W/O Finisher-Model
Approx 47Kg
Operating environment
(temperature)
Operating environment
(humidity)
Item
MB760
MB770
During operation
10 C to 32 C,17 C to 27 C (Print
quality assurance temperature)
During non-operation
During storage
(Maximum one year)
During transportation
(Maximum one month)
During operation
During non-operation
CPU CU
APM86190
RAM CU
Resident
2 GB
Option
N/A
ROM CU
Program
8 MB
During storage
Control Panel
LCD
During transportation
Standard
PCL5e/PCL5c/PCL6/PS3 emulation/
PDF emulation/XPS
Emulation switch
Automatic
USB-IF logo
Yes
Operation sound
Power consumption
45387101TH Rev.1
Hard Keys
Operation
TBD
Standby
Inaudible
Power input
Sleep mode
40 W
Idle
120 W
Typical operation
870 W
Peak
1500 W
Emulation
Others
Windows logo
Yes
Operations on UPS
CPU SU
Core
ARM9
RAM SU
Resident
256 MB
Option
None
Program
4 MB
ROM SU
1-5 /
1. Configuration
Item
Category
MB760
MB770
Print width
Print width
A4 Letter
Engine
speed (A4/
LT)
Monochrome
47 / 49 ppm
52 / 55 ppm
Duplex
40 / 42 ppm
42 / 44 ppm
Life
Life
Item
Toner life
(ISO / IEC19752)
Toner life
(5% duty)
5sec
*Printer is not in low temperature (<16 )
LED head
Maximum input
resolution
Output resolution
Category
Life
Starter toner
(supplied)
36,000 pages
Consumable
36,000 pages
Starter toner
(supplied)
Consumable
30,000 pages
New drum
Supplied toner,
first toner
Item
Toner life
(ISO / IEC19752)
MPS5502 / ES7170
e-STUDIO477s / e-STUDIO527s
Starter toner
(supplied)
10,000 pages
Consumable
36,000 pages
6,000 H
MPBF
300,000 pages
MTTR
Print
Cartridge
life (ISO/
IEC19752)
45387101TH Rev.1
Starter
Print
Cartridge
Consumable
18,000 pages
/ 25,000 pages
18,000 pages
/ 25,000 pages
/ 36,000 pages
1-6 /
1. Configuration
Category
Life
Item
Image drum Simplex
life
Duplex
Paper
handling
Paper size
MB760
MB770
Paper
thickness
Status
switch/
sensor
Item
MB760
64 g/m to 220 g/m
MPT
Duplex
Paper Empty
Yes
Paper Low
None
Toner Low
Yes
Cover Open
Yes
Fuser Temperature
Yes
Yes (A4/B5/Exective/Letter/A4/Legal)
200,000 pages
Fuser life
200,000 pages
1st tray
No
Stacker full
Yes (Face-down)
1st tray
Continuouse Roll
Paper Seg detection
No
80 fonts
No
PS Roman (Scalable)
138 fonts
PS Heisei (Scalable)
No
Duplex
Custom size
1st/2nd/3rd/4th tray
MPT
Duplex
45387101TH Rev.1
MB770
1st/2nd/3rd/4th tray
Minimum
paper size
Category
Fonts
1-7 /
1. Configuration
Network specifications
Item
Item
Scanner type
Connection
10Base-T/100Base-TX/1000Base-T
Image sensor
Color CIS
Communication protocol
Light source
LED
Optical resolution
600dpi
48 bits
Output level
24 bits
Supported browser
Document size
Flat bed
Max:8.5"x14" (215.9x355.6mm)
Min:No limitation
ADF
Max:8.5"x14" (215.9x355.6mm)
Min:4.13"x5.8" (105x148mm)
Document
thickness
Flat bed
20mm
RADF
16-28lb (60~105g/m2)
Maximum
scanning range
Flat bed
Maximum 215.9x355.6 mm
RADF
Scanning speed
(A4/Letter,simplex)
Warm-up time
Life
MTBF
MTTR
Supported driver
45387101TH Rev.1
1-8 /
1. Configuration
Copy function
Categories
Copy Resolution
Specs
Scan: 600 x 600dpi
Print: 600x600dpi
Document size
Numeber of copies
1 to 999 pages
Collate(Sort)
Zoom(Auto is
supported)
Custom
13sec
Preset
13 sec
Edge Erase
Margin shift
N-up
ID Card Copy
Repeat Copy
Poster Copy
No
Document Direction
Portrate,Landscape
Duplex Copy
Yes (1 to 2, 2 to 1, 2 to 2)
Binding Position
Mixed Size
Yes(Letter/Legal13/Legal14,A4/Folio)
Yes
Banner Copy
No
Color/Mono
None
45387101TH Rev.1
1-9 /
1. Configuration
Fax specifications
Category
General Function
Category
Item
MB760
Communication
Function
Realtime Tx
MB760
ITU-T G3
Applicable Network
PSTN
Yes (26 Countries)
No
Country Code
Transmission Ability
Letter / Legal
Memory Tx/Rx
Yes
Reception Ability
Letter /unlimited
No
Fax Resolution
Relay Broadcast
initiate (OKI Mode)
No
MB770
Yes
Compatibility
Contrast Control
45387101TH Rev.1
MB770
Item
No
Bulletin Poll
(OKI Mode)
No
Yes
F Code Confidential
Yes
Autoreduction printing No
of the FAX
F Code Routing
Yes
Fixed reduction
printing of the FAX
Yes (90%)
Broadcast
Yes
Delayed Broadcast
Yes
Maximum Modem
Speed
33.6kbps
Dual Access
Page Retransmission No
Rotation TX
No
Yes
Rotation RX
No
ECM
Yes
Yes
Coding Scheme
Transmission time
Approx. 3 seconds
Memory Capacity
1GB
Fax Forwarding To
Email
Yes (HDD)
PC-FAX
1-10 /
1. Configuration
Category
Security Function
Telephone &
Convenience
Function
45387101TH Rev.1
Item
Junk Fax Protection
Memory Only
Reception
ID Check TX
Double input for
dialing number
Access Control
External handset
Dialing by Ten key
One touch Dial
Speed Dial
Group Dial
Automatic Alternate
Selecting Call
Auto Redial
Manual Redial
On-Hook Dial by
HOOK key
Chain Dial
Coding Scheme
Auto Rx
Manual Rx
FAX/TEL Automatic
Switching
ANS/FAX Automatic
Switching
Remote RX
Distinctive Ring
Detect
Unique parameter set
to Speed Dial
Sender ID
Personal ID
Session No.
TSI Time Date print
Acoustic Monitor
MB760
MB770
No
Yes (High security mode)
No
Yes (can be switched by service person)
Yes
No
Yes
No
Yes (3000 Locations)
Yes (200 Groups)
Yes (90%)
Yes
No
Yes (with monitor key)
Yes
No
Approx. 3 seconds
Yes
Yes
Category
Fax Local Print
Function
Item
MB760
MB770
Activity Report
Message
Confirmation Report
(Single Location)
Message
Confirmation Report
with top of document
(Single Location)
Message
Confirmation
Report(Broadcast)
Yes
Broadcast Entry
Report
No
Fax Configuration
Yes
Yes
No
No
Yes
No
No
Yes
No
Yes
Yes
Yes
1-11 /
1. Configuration
Internet Fax
Category
Category
General Function
Item
Compatibility
Transmission Ability
Reception Ability
Fax Resolution
Contrast Control
Send Fax from
RADF
(duplex document)
Mixed Reading
For ADF/FBS
Auto reduction
printing of the FAX
Fixed reduction
printing of the FAX
Page division print
Dual Access
Coding Scheme
Attachment file format
Communication
Function
Memory Capacity
Image Battery
Back Up
Coding Scheme
Auto Rx
Manual Rx
FAX/TEL Automatic
Switching
ANS/FAX Automatic
Switching
Remote RX
Fax Forwarding
PC-FAX
45387101TH Rev.1
MB760
MB770
Security
Function
Yes
No
No
No
Yes
MH
Tiff-S Only
Tiff-F (only A3, B4 & A4)*
*Direct SMTP Mode Only"
1GB (HDD model)
Yes (HDD)
Yes
No
Yes
No
No
Item
MB760
Yes
Yes
No
Speed Dial
Yes
Group Dial
No
Sender ID
No
Personal ID
No
MB770
No
No
No
No
No
Activity Report
Yes
Message
Confirmation Report
(Single Location)
Yes
Message
Confirmation Report
with top of document
(Single Location)
Yes
Error Report
Yes
Message
Confirmation Report
(Broadcast)
No
Broadcast Entry
Report
No
Yes
No
No
Yes (send to network folder/E-mail/InternetFax/Analog-Fax)
Yes
1-12 /
1. Configuration
(2) Cable
The length of the cable: the cable of less than 5m with USB 2.0 spec.
(1) Spec.
USB(Hi-speed USB is supported)
(2) Transmission mode
Full speed (Maximum 12 Mbps 0.25%)
High speed (Maximum 480 Mbps 0.05%)
(3) Power control
Self power device
B Receptacle (female)
Up-stream port
Vbus
Function
Power (+5V)
D-
D+
GND
Shell
Shield
Signal ground
Cable side:
45387101TH Rev.1
B plug(male)
1-13 /
1. Configuration
(2) Cable
Non-shield twisted-pair cable with RJ-45 connector
Spec.
Network Protocol
(Category 5e is recommended)
(1) Connector
Transfer layer
TCP, UDP
Application layer
LPR, Port9100, FTP, HTTP, HTTPS, IPP, SNMPv1/v3,
TELENET,DHCP/BOOTP, DNS, DDNS, WINS, UPmP, Bonjour,
SNTP,SMTP, POP, Windows Rally (WSD Print, LLTD).
NBT/NetBEUI: SMB, NetBIOS, NetBIOS over TCP
Netware:
Pin No.
Signal name
Direction
TXD+
FROM PRINTER
TXD-
FROM PRINTER
RXD+
TO PRINTER
Not use
Not use
RXD-
TO PRINTER
Not use
Not used
Function
(2) 1000Base-T
Signal name
Direction
Function
TRD+(0)
bi-direction
TRD-(0)
TRD+(1)
TRD+(2)
TRD-(2)
(1) Connector
TRD-(1)
1000BASE-T/100BASE-TX/10BASE-T
TRD+(3)
TRD-(3)
SNMP
EtherTalk:
45387101TH Rev.1
1-14 /
1. Configuration
The machine will reliably communicate with distant station over voice-level telephone line
B1
B6
TEL
LINE
LINE
Contact No.
Functions
A1
Unspecified
A2
Unspecified
A3
TCP
A4
TCP
A5
Unspecified
A6
Unspecified
Function
Vbus
B1
Unspecified
B2
Unspecified
D-
B3
TCP
D+
B4
TCP
GND
B5
Unspecified
Shell
Shield
B6
Unspecified
45387101TH Rev.1
1-15 /
1. Configuration
4) Connecting device
1) Connector
Printer side:
Downstream port
Cable side:
2) Interface signals
Signal name
Function
Vbus
D-
Data transmission
D+
Data transmission
GND
Shell
Shield
Shield
45387101TH Rev.1
1-16 /
2. Set up
2.1 Notes and precautions.................................................................2-2
2.2 Unpack method...........................................................................2-3
2.3 Setting method............................................................................2-4
2.4 Assembling method.....................................................................2-5
2. Set up
Warning
If the liquid such as water enters the MFP, please pull out the power plug from the
outlet and contact the customer center.It may cause fire.
If you drop the foreign objects such as clip in the MFP, please pull out the power plug
from the outlet and take the foreign objects out.
This may cause an electric shock, fire, injury.
Do not disassemble the MFP unless following the correct procedure written in the
manual.This may cause an electric shock, fire, injury.
Caution
Do not set it in a place where the vent hole of the MFP is blocked.
Do not set it directly on heavy wool or shag carpet.
Do not place it in locations of poor ventilation such as enclosed areas.
Give particular attention to adequate ventilation care when using it continuously in a
narrow room for a long time.
Hold tightly the both sides of the MFP when you move the MFP.
Do not touch the fuser unit when you open the cover of the MFP.
It is hot and could cause burns.
Do not throw the toner cartridge, the image drum cartridge into the fire.
It may cause burns due to dust explosion.
Do not use inflammable sprays near the MFP.
It may cause fire because some parts in the MFP may become very hot.
If the cover becomes abnormally hot, smoke rises, it smells strange or it sounds
abnormal, please pull out the power plug from the outlet and contact the customer
center.
It may cause fire.
45387101TH Rev.1
Because the weight of the MFP is approximately 60kg (in a state of packing), it needs
more than two adults to lift it up.
Do not come close to the paper exit part while printing.
This may cause injury.
Please explain the safety precautions about installation and handling with showing the
all precautions in user's manual to customer. Especially, the details about power supply
cable and the ground cable must be explained completely.
2-2 /
2. Set up
Gripe
(Four gripes on all sides)
45387101TH Rev.1
2-3 /
2. Set up
Surrounding environment:
10~32
Surrounding humidity:
25
30cm
100cm
60cm
Set space
30cm
The flat desk should be wide enough to put the MFP on.
Ensure that there is enough room around the MFP for proper ventilation.
Side view
70cm
45387101TH Rev.1
2-4 /
2. Set up
Power condition
Warning
Installation and removal of the power supply cord and the ground cable must be performed after pressing down the power switch
to OFF.
Please connect the ground cable with a specified ground terminal. Please contact the dealer if you cannot get it.
Be careful not to connect it with the lightning rod, the water pipe, the gas pipe, and the earth of the telephone wire.
Connection of the ground terminal must be performed before inserting the power plug into the power outlet.
And, removal of the ground terminal must be performed after pulling the power plug out of the power outlet.
Please hold the power plug to disconnect or plug in the power supply cord.
Please insert the power plug firmly into the outlet.
Do not pull out or plug in the power plug with wet hands.
Do not locate the MFP in a place where the cable may be abused by persons walking on, and do not place the heavy objects on
the power cable.
Do not use the power supply cord that is bundled or connect the power supply with an extension cord.
Do not use a damaged power supply cord.
Do not use a multiple outlet extension cord.
Please connect this MFP into an outlet different from that to which other electric products is connected.
Especially, the operation of the MFP might be affected by the electrical noise when the MFP is connected simultaneously with the
air-conditioner, the copier and shredder etc. Please use the noise filter or the noise cut-off transformer sold at the market if you
have to connect the MFP into a same outlet.
Please use the attached power cord and insert it into the outlet directly. Do not use an unspecified power cord.
Do not use an extension cable. Please use a cable that is more than 15A current rating if you have to use an extension cable.
If the extension cord is used, the MFP might operate abnormally by the decrease of AC voltage.
Do not unplug the power cord or switch off the power during printing.
Please unplug the power cord if you do not use the MFP for a long time (long vacation or travel etc).
Do not use the attached power cord of this MFP to the other electric products.
Explain completely the connection of the power supply cable and the ground cable with
showing the user's manual to customer.
45387101TH Rev.1
If the MFP is completely started up, the message "Ready To Print" would be displayed on the
control panel shown as follows.
Note! When the MFP is getting cold, it may lead to error if the power is turned on.
(Error number , , ). At this time, please turn off the power and wait
for a while, and then turn on the power again.
2-5 /
2. Set up
Note! If you turn off the power without properly shutting down, it may cause damage to the
MFP. Please follow the following procedure to turn the power off.
(1) A message [Shut down Yes/No] appears. Be sure Yes is selected and press the Set
[Power] button.
A message [Shutting down] appears, the MFP being shutting down.
[Power] button
Even if the power plug of this MFP is pulled out for a long time (four weeks or
more), the functional problems will not be caused easily.
However, please explain to the customer that the deterioration of consumable
such as toners and the image drums is not guaranteed.
(2) If the message [Turn off power/Shutdown completed] is displayed, press down
the power switch to OFF " ".
45387101TH Rev.1
2-6 /
2. Set up
(1) Turn the MFP power to OFF and pull out the power cord from the outlet.
Turn the power off with following the procedure in chapter 3.5.2 [Turn the power off.].
(1) Installation of the optional tray unit (second/ third/ fourth tray/ LCF)
Notes!
If you turn off the power without properly shutting down, it may cause damage to
the MFP. Please operate the [Shutdown Menu].
It may cause damage to the MFP, if you install the optional tray with power ON.
Second/ third/ fourth tray : 530 pieces of 70 kg paper can be set. Using it with a standard
paper cassette and a multi-purpose tray can print 2220 pieces of pages continuously
LCF : 2000 pieces of 70kg paper can be set. Using it with a standard paper cassette and a
multi-purpose tray can print 2630 pieces of pages continuously.
<LCF>
45387101TH Rev.1
2-7 /
2. Set up
(2)-2 Put the bottoms of the anti-tip feet (both sides) on the floor, align the sides to
the cabinet and tighten them with the two screws each.
(2)-4 Align the anti-tip foot cover (rear) to the rear side of the anti-tip foot.
Screw Hole
Screw Hole
Anti-tip-foot Side
Notes!
(2)-5 Put the bottoms of the anti-tip feet on the floor and tighten them with three
screws.
*You can the attach the screws to Case1 and Case2. As the screw incline
when you tighten the screw in Case3, lift the anti-tip foot and attach the
screw to Case2.
Case1
Case2
Case3
Screw Hole
Screw Hole
OK
OK
Screw Hole
NG
(2)-3 Tighten the anti-tip foot covers (both sides) and anti-tip feet with two screws
each.
2-8 /
2. Set up
(3) Install the optional tray unit and LCF unit to the MFP.
Note! Because the weight of the MFP weights is approximately 42kg, it needs more than
three adults to lift it up.
Match the tab into the hole in the bottom of the MFP.
Joint
Screw
Attach the joint (2 places) to optional tray unit and screw up.
Remove it following the steps 1-2 in reverse order.
Joint
Joint
Joint
Tab
Joint
Screw
Joint
Note! When you install two or more optional trays to the MFP, set the optional tray directly
on top of the other optional tray, and then put them on the MFP.
45387101TH Rev.1
2-9 /
3.
Compornent replacement
In this chapter, the procedure for replacement of part, assembly and unit is described.
The replacement procedure is described by removal of the parts. please install the new parts with
following the replacement procedure in reverse order.
The parts (such as , )shown in the manual are different from the parts used in the Disassmbly
for Maintenance figure (45387101TL) and RSPL (45387101TR).
3.1 Precautions on component replacement......................................3-2
3.2 Method of component replacement..............................................3-4
3.3 Check the Scanner Mech Level and SU FW version..................3-35
3.4 Oiling Spots................................................................................3-36
3.Component replacement
(3) Disassemble it as required. Do not remove the part that is not shown in
Warning
There is a risk of electric shock during replacement of the low voltage power
supply.Use insulating gloves or avoid direct contact with any conducting part of
the power supply, and caution should be exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cable
is unplugged. Also, there is a possibility that the capacitor doesnt discharge
because of a breakage of the PCB, etc., so remember the possibility of electric
shock to avoid electric shock.
(7) Do not use gloves that may cause static electricity easily when handling
IC and the circuit board such as microprocessor, ROM, and RAM.
(8) Do not put the PCB on the device and the floor directly.
(9) Do not work for a long time with the MFP with the top cover open, and
an image drum unit installed in it.
Remove
Install
45387101TH Rev.1
3-2 /
3.Component replacement
[Maintenance Tool]
The required tools for using the Maintenance utillity are shown in Table 3-1-2.
The required tools for replacing the PCB and the unit are shown in Table 3-1-1.
Maintenance Tools
Q'ty
No. 2-200
+Magnetic driver
Digital multimater
Combination priers
E Ring Pliers
USB memory
device (Note)
Use
Maintenance Tools
Amount
Purpose
Notes
Remarks
3 - 5mm
Screw
Notebook
Please install
the maintenance
utillity.
USB cable
Ethernet cable
(Cross cable)
Refer to
the chapter
4.2 for the
maintenance
utility.
Refer to the
following note.
For E ring
detaching
CU/HDD FW
Update
Refer to "6.1
Removed and
installation of
Boards/HDD"
in the Software
Guide.
(Note) Refer to "6.1 FIRMWARE UPDATING in the Software Guide accableing to the
conditions for USB memory device
Note! Use the specified cleaner corresponding to the toner. It may cause a fire when using
a general-purpose cleaner.
45387101TH Rev.1
3-3 /
3.Component replacement
(1) Open the front cover while pulling the front cover open lever.
Front cover
Top cover
45387101TH Rev.1
3-4 /
3.Component replacement
3.2.3 Cover-Rear-Blind
(1) Open the front cover, the scanner and the top cover. (Refer to 3.2.1)
45387101TH Rev.1
3-5 /
3.Component replacement
3.2.4 Cover-side-L
3.2.5 Cover-side-R
Claw
Claw
Claw
Claw
Claw
Claw
Claw
Claw
Claw
Claw
Claw
45387101TH Rev.1
3-6 /
3.Component replacement
3.2.7 Stay-R
Note! When assemble the scanner, assemble the soft-absorber correct position and
close the scanner. (Frame and soft-absorber break may occur)
15
45387101TH Rev.1
3-7 /
3.Component replacement
Warning
There is a risk of electric shock during replacement of the low voltage power
supply.
Use insulating gloves or avoid direct contact with any conducting part of the
power supply, and caution should be exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cable
is unplugged. Also, there is a possibility that the capacitor doesnt discharge
because of a breakage of the PCB, etc, so remember the possibility of
electric shock to avoid electric shock.
8
4
(1) Open the front cover, the scanner and top cover.
(2) Remove the Cover-Side-R. (Refer to 3.2.5)
(3) Remove the fifteen screws to take the plate-shield out.
(4) Remove the four screws and all cables, and take the FAX PCB out.
(5) Remove the eight screws and all cables, and take the CU PCB out.
15
(6) Remove the two screws and all cables, and take the PU PCB and Film
Board out.
(7) Remove the two screws and all cables, and take the Low voltage power
supply out.
Note! To attach the head cable, insert the end of the film-FG inside the plate-side-R,
preventing from touching the edge of the plate-side-R.
Low-voltage power supply and AC inlet Assy should be replaced together. (the
pair of low-voltage power supply and AC inlet Assy meets the safety standards.)
45387101TH Rev.1
3-8 /
3.Component replacement
(3) Remove the plate shield and take the CU/PU PCB out. (Refer to 3.2.8)
(3) Remove the two screw(silver) and connector, and take the FAN (low voltage)
out.
(4) Remove the six screws , and remove the three screws and remove the PlateBoard-R-Assy .
(5) Remove the three screws , and remove the Guide-Cable Power Low .
Air
45387101TH Rev.1
3-9 /
3.Component replacement
(3) Remove the cables of the Motor FAN (ID) , micro switch , the toner sensor
and the TAG contact from the Guide-ID-FAN .
(4) Remove the two screws (black) , and remove the Guide-ID-FAN and the
Sheet-Guide-FAN .
(5) Remove the Motor FAN (ID) .
(6) Disengage the two claws, and remove the micro switch .
Note! Be careful to install the Motor-FAN (ID) in the proper direction.
45387101TH Rev.1
3-10 /
3.Component replacement
3.2.14 Cover-Assy-Front
(1) Remove the Cover-Side-L and the CoverSide-R. (Refer to 3.2.4 / 3.2.5)
(2) Remove the two screws (silver) and remove the Stay-Assy-L
(3) Remove the three screws (silver) and the two screws (black) , disengage the
claw, and remove HV-Board . Be careful not to lose the Spring-Contact .
(5) Remove the six screws (silver/8mm) , and remove the Cover-Assy-Front .
(5) Remove the two screws (silver/28mm) , and remove the Motor-FAN .
Note! Be careful to install the Motor-Fan in the proper direction..
45387101TH Rev.1
3-11 /
3.Component replacement
A
(b)
(a)
45387101TH Rev.1
3-12 /
3.Component replacement
(7) Remove the retainer-4 , and remove the Shaft-Link-Head and the two
Bearing-Metal .
3.2.16 Plate-Assy-Duct
(3) Disconnect the FFC cable of the LED head from the PU-Board.
(4) Remove the screw (silver) ,
Claw
45387101TH Rev.1
(8) Remove the two screws (silver) , and remove the Plate-Assy-Duct .
3-13 /
3.Component replacement
(8) Remove the two screws (silver/8mm) , and remove the Plate-Front .
(9) Remove the five screws (silver) and the two screws (silver) , and remove the
Feeder-Assy-Regist .
(5) Remove the screw (black) , and disengage the Stay-Arm-Front from the PlateAssy-Side(L)
(6) Remove the two screws (silver) , and remove the Cover-Front-Side-R .
(7) Remove the two screws (silver) , and remove the Cover-Front-Side-L .
Stay-Arm-Front
45387101TH Rev.1
3-14 /
3.Component replacement
3.2.18 TR-Assy-Front
(1) Remove the transfer roller.(Refer to 3.2.1)
(2) Remove the CoverSide-R. (Refer to 3.2.5)
(3) Remove the Remove the plate shield(Refer to 3.2.8)
(4) Disconnect all cable of TR-Assy-Front from the PU/CU-Board.
(5) Remove the three screws (silver) , and remove the TR-Assy-Front .
45387101TH Rev.1
3-15 /
3.Component replacement
3.2.19 TR-Assy-Rear
(4) Remove the two screws (silver) , and remove the TR-Assy-Rear .
45387101TH Rev.1
3-16 /
3.Component replacement
(7) Remove the two screws (black) , and remove the Cover-Stacker (Sub-R) .
(10) Remove the two E rings , and remove the Plate-Support (L-Caulking) and
Plate-Support (R-Caulking) .
(11) Remove the two E rings , and remove the two Shaft-Damper (T) and GearDamper (Tall) .
(12) Remove the four screws (silver) , and remove the One-Way-Hinge-L and
One-Way-Hinge-R .
(6) Remobe the six screws (silver) , and remove the Cover Assy.-St (Tall) .
45387101TH Rev.1
3-17 /
3.Component replacement
(7) Open the rear cover, and remove the two screws (silver) .
3.2.22 Eject-Assy
(1) Remove the CoverSide-R. (Refer to 3.2.5)
(2) Remove the scanner. (Refer to 3.2.6)
(3) Remove the Plate-Stay-R. (Refer to 3.2.7)
(4) Remove the Plate-Board-R-Assy. (Refer to 3.2.9)
(5) Remove the Cover-Assy-Stacker. (Refer to 3.2.20)
(6) Remove the five screws (silver) , and remove the Plate-Centro .
45387101TH Rev.1
3-18 /
3.Component replacement
(8) Remove the cable of the Motor FAN from the Eject-Assy .
(10) Remove the two screws (silver/28mm) , and remove the Motor FAN .
45387101TH Rev.1
3-19 /
3.Component replacement
45387101TH Rev.1
3-20 /
3.Component replacement
(3) Open the cover while pushing the two tabs (a and b) inward.
a
b
(2) Remove the two paper feed rollers (without gear) and (with gear) while
pushin each tab outward.
Tab
Tab
Tab
45387101TH Rev.1
Tab
3-21 /
3.Component replacement
Note! After setting the two paper feed rollers and , check that they do not come o
. ff.
45387101TH Rev.1
3-22 /
3.Component replacement
(1) Open the MP tray forward by inserting your fingers into the front reccesses.
(4) Remove the MPT paper feed roller (with gear) while pushing the tab outward.
(2) Release the tab of the paper feed roller cover by pressing the right arm inward
while lifting up the MP tray lightly, and release the tab on the left side in the same
manner.
Tab
tab
45387101TH Rev.1
3-23 /
3.Component replacement
(5) Remove the MPT paper feed roller (without gear) while pushing the tab outward.
Tab
(6) Open the retard roller cover while pushing the center part of the MP tray, and
remove the MPT retard roller .
Note! After setting the two paper feed rollers and , check that they do not come off.
45387101TH Rev.1
3-24 /
3.Component replacement
Cover-assy-top-ADF
(3) Open the ADF-unit while pushing the portion B, and push the claw of coverADF-R .
Claw
ViewA
ViewA
45387101TH Rev.1
3-25 /
3.Component replacement
3.2.27 ADF-unit
(4) Remove the ADF-unit by insert the flat-blade screwdriver to gap betweenADF-unit
and flatbed-unit with pull the cables out of the Frame-Base (ADF) and Hinge.
Note! To see the Section 3.3 when replacement the ADF-unit .
FG cable
Frame-Base(ADF)
Flatbed-unit
Screwdriver
(3) Open the ADF-unit while pushing the portion B and remove the clamp cable.
B
ViewA
ViewA
45387101TH Rev.1
3-26 /
3.Component replacement
ADF-unit
Claw
Claw
0.
45387101TH Rev.1
mm
1.0
5m
m
3-27 /
3.Component replacement
3.2.30 ADF-Assy
45387101TH Rev.1
3-28 /
3.Component replacement
(4) Remove the two screws(silver) and remove the motor-pulse from .
(5) Remove the E ring and remove the clutch .
(6) Open the Cover-Assy-Top-ADF , and warp around a post to Arrow A to remove
Cover-Assy-Top-ADF .
(7) Disconnect a cable, and warp around post to Arrow B to remove the GuideRetard-A .
Arrow A
Arrow C
(14) Disconnect all cables and warp around post to Arrow D to remove the GuideAssy-C and remove .
(15) Warp around post to Arrow F to remove the Guide-Assy-D and remove the
photo-sensor .
Arrow B
Arrow E
Arrow D
(16) Warp around post to Arrow G to remove the Guide-Retard the Guide-Exit-Lower
and remove Photo-sensor .
45387101TH Rev.1
3-29 /
3.Component replacement
3.2.32 Guide-Assy-Retard
(1) Remove the eight claws and remove the Guide-Retard(sub) .
(2) Remove the Cover-Retard(ADF) .
(3) Remove the Frame-Assy Retard and remove the spring Retard .
(4) Remove the Lever-Hopping and the spring-Hopping .
(5) R e m o ve t h e P h o t o - c o u p l e r a n d r e m o ve t h e c a bl e ( c o n n c a bl e
AMP3PJST4P) .
Claw
Claw
Claw
Claw
Claw
45387101TH Rev.1
3-30 /
3.Component replacement
3.2.33 Flatbed-Unit
(1) Remove the five screws (black/6mm) and remove the cover-Bottom .
(2) Remove the screw (silver) and remove the platestopper(OP) .
(3) Remove the two screws (black/12mm) and remove thecover-OP
(4) Remove the screw(black) and remove the Handle-scanner(S) .
(5) Rotate the OP-panel-unit 90 degrees.
(6) Remove the two screws(silver) .
(7) Remove the screw(silver) and remove the clamp-cable and remove the OPpanel-unit .
45387101TH Rev.1
3-31 /
3.Component replacement
3.2.34 Frame-assy-FB
(1) Remove the five screws (silver) and remove the five screws(black/6mm) .
(2) And remove the plate-shield-SU .
(3) Remove the all SU-board cables.
(4) Remove the five screws (silver) and remove the SU-board .
(5) Remove the screw (black/6mm) .
(6) Pull core out of FFC cable.
(7) Remove the FFC cable .
(8) Remove the four screws (black/10mm) and Film-FG(SCN-PR) .
(9) Remove the cover-hinge (L) and the Plate-Hinge-L(Caulking) .
(10) Remove the seven screws (black/12mm) and remove the cam-hinge .
(11) Remove the screw (black/6mm) and the two screws (black/12mm) .
(12) Remove the cover-assy-LF .
Note! To see the Section 3.3 when replacement the SU-board .
Film-FG(CU-SU)
Valley fold
Text side in the back
Back side
OK
NG
45387101TH Rev.1
3-32 /
3.Component replacement
(3) Remove the two clamp-cable and core and disconnect the connector.
(4) Remove the Antenna .
Clamp
Core
Clamp
45387101TH Rev.1
3-33 /
3.Component replacement
45387101TH Rev.1
Tab
3-34 /
3.Component replacement
Level.
1
2
Open the ADF and see the Mark following figure and table.
Mark
45387101TH Rev.1
Mech Level
Mark
1
2
SU FW version
01.07 or more
TBD
3-35 /
3.Component replacement
3.4Oiling spots
This chapter shows the oiling spots. Do not oil the other spots that are not shown
here. It is not necessary to inject the machine-oil during disassembling. However,
please add the specified oil when you wipe the oil off.
Oiling operation
(1) Mark and name of the lubrication oil
EM-30LP:
SF-133:
HP-300:
HP-300
Tetra:
C-9310 or C-5005
1.24
2.25
2.67
0.01
0.03
0.05
0.1
3.37
4.86
5.76
7.26
Sample
45387101TH Rev.1
3-36 /
3.Component replacement
-1 Plate-Assy-Side-L
-2 Plate-Assy-Side-L
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the guide inside areas.
(Slide surface)
Lever-Lock
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the guide inside areas.
(Slide surface)
Guide-ID-L
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the hatched areas.
(Contact surface)
45387101TH Rev.1
3-37 /
3.Component replacement
-1 Plate-Assy-Side-R
-2 Plate-Assy-Side-R
Plate-Assy-Side-R
EM-30LP Class A
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas of Spring-ID-R.
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the hatched areas.
(Gear tooth surface)
EM-30LP Class B
Apply a normal amount of MOLYKOTE
(EM-30LP) to the sliding surface with
Drum Shaft (hatched areas).
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the hatched areas.
(Shaft surface side)
45387101TH Rev.1
Plate-ID-Gear(Caulking)
3-38 /
3.Component replacement
-3 Plate-Assy-Side-R
-4 Plate-Assy-Side-R
EM-30LP Class F
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas
(Gear tooth surface)
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas
(Gear edge surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP)
to the guide inside areas.
(Slide surface)
Lever-Lock
EM-30LP Class C
Apply a normal amount of
MOLYKOTE(EM-30LP)
to the guide inside areas.
(Slide surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP)
to the hatched areas.
(Contact surface)
45387101TH Rev.1
3-39 /
3.Component replacement
-5 Plate-Assy-Side-R
TR-Assy-Middle
HP-300Class C
Apply a normal amount of
MOLYKOTE (HP-300) to the
hatched areas.
(Gear tooth surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to t he
hatched areas.
(Gear tooth surface)
Bearing-TR
Gear-FU-B
Gear-FU-A
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Bearing sliding surface)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Gear tooth surface)
HP-300Class C
Apply a normal amount of
MOLYKOTE (HP-300) to the
hatched areas.
(Gear tooth surface)
Gear-FU-D
Gear-FU-C
HP-300Class C
Apply a normal amount of
MOLYKOTE (HP-300) to the
hatched areas.
(Gear tooth surface)
Plate-Gear-FU-B_Caulking
Gear-TR-Z23
Roller-Transfer
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Gear tooth surface)
HP-300 Class C
Apply a normal amount of
MOLYKOTE (HP-300) to the
hatched areas.
(Shaft surface side)
45387101TH Rev.1
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Shaft surface side)
3-40 /
3.Component replacement
TR-Assy-Front
-1 Feeder-Assy-Regist
Bearing-Metal
Bearing-Metal
Bearing-Metal
45387101TH Rev.1
3-41 /
3.Component replacement
-2 Feeder-Assy-Regist
Eject-Assy
Gear-Idle-Z21(
3)
Gear-ReductonZ23-Z41
Refer to the HANARL SF133 control
standard (L0216)
Apply HANARL SF-133(Immersed in
HANARL)
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Shaft surface side)
Bearing-Metal
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Gear tooth surface)
Gear-Reduction-B
45387101TH Rev.1
3-42 /
3.Component replacement
Guide-Assy-Eject-Lower
Plate-Assy-Base
EM-30LP Class A
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Spring)
Spring-Dup-L
Spring-Dup-R
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Center of shaft)
Shaft-Idle-Dup
45387101TH Rev.1
3-43 /
3.Component replacement
Duplex-Assy
Hinge-Assy-Front
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Center of shaft)
EM-D110 Class D
Apply a normal amount of
MOLYKOTE (EM-D110) to the
hatched areas.
( 2 places )
EM-D110 Class F
Apply a normal amount of
MOLYKOTE (EM-D110) to the
hatched areas.
Shaft-Idle-Dup
Slider-Hinge-Front
45387101TH Rev.1
EM-D110 Class D
Apply a normal amount of
MOLYKOTE (EM-D110) to the
hatched areas.
4 places )
(Rib surface
3-44 /
3.Component replacement
Frame-Assy-Front
Cassette-Assy
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Hole Inside surface)
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
sliding areas by one point.
Lever-Front-L
Frame-Front
EM-30LP Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas.
(Hole Inside surface)
Cassette-Assy
Lever-Front-R
Plate-Assy-Receive
45387101TH Rev.1
EM-30LP Class B
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
hatched areas. (Sliding areas)
3-45 /
3.Component replacement
Fuser-Assy
MFP NIP-MB760/MB770
EM-D110 Class C
Apply a normal amount of MOLYKOTE
(EM-D110) to the hatched area.
Plate-Side-R-F_Caulk
20
20
20
HP-300 Class C
Apply a normal amount of
MOLYKOTE (HP-300) to the
Cross hatched areas.
(Shaft surface side)
HP-300 Class A
Apply a normal amount of
MOLYKOTE (HP-300) to the
Cross hatched areas.
(Shaft surface side)
EM-D110 Class C
Apply a normal amount of MOLYKOTE
(EM-D110) to the hatched area.
( 4 corners, rob: 6 portions)
EM-30LP Class B
EM-30LP Class B
Plate-Side-L-F_Caulk
45387101TH Rev.1
3-46 /
3.Component replacement
-3 45051501 Case-Hinge(L-ADF)
44539601
Slider-Hinge (ADF)
45051501
Case-Hinge(L-ADF)
Case-Hinge-R
(ADF)
EM-D110 Class C
Apply a normal amount of MOLYKOTE
(EM-D110) to the hatched area.
(5 surface)
-4 44539401 Case-Hinge-L
EM-D110 Class C
Apply a normal amount of MOLYKOTE
(EM-D110) to the hatched area.
Concave portion
Concave portion
Two ribs and
Outside 3.5mm of
Two ribs.
EM-D110 Class C
Apply a normal amount of MOLYKOTE
(EM-D110) to the hatched area.
(5 surface)
45387101TH Rev.1
3-47 /
3.Component replacement
4505625xxPA Tray-Assy-Document
45059801PA Frame-Assy-Hopping-ADF
445388xx Tray-Document
SF-133 Class C
Apply a normal amount of HANARL
(SF-133) to the hatched area.
(3 sliding surfaces)
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the 41321801 Gear-Planet.
45059201PA Cover-Assy-Top-ADF
EM-30LP Class C
Apply MOLYKOTE (EM-30LP) to the
hatched area.
SF-133 Class C
Apply a normal amount of HANARL
(SF-133) to the hatched area.
(3 sliding surfaces)
HANARL SF-133
Apply HANARL (SF-133) to 2 hatching area
of 44531001 Gear-Shaft-Hopping or all around
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the Tray-Assy-Document
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
45387101TH Rev.1
3-48 /
3.Component replacement
45059701PA Guide-Assy-Top-B
45066301PA Guide-Assy-Exit-Lower
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
45060001PA Guide-Assy-Retard
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
45387101TH Rev.1
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
3-49 /
3.Component replacement
45060401PA Roller-Assy-Eject-ADF
45060601PA Plate-Assy-Gear
Roller-Feed-ADF
EM-30LP Class C x1
Apply Class C of MOLYKOTE (EM-30LP)
to the hatched area. (to 1 places on the gear tooth
circle) (Refer to detail)
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
EM-30LP Class A
Apply a little amount of MOLYKOTE
(EM-30LP) to the hatched area.
45060501PA Pulley-Assy-Idle
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
45387101TH Rev.1
3-50 /
3.Component replacement
4505901PA ADF-Assy
-1 44530001 Shaft-Press
41321801
Gear-Double(Z40-47)
40325301 Gear-Z42
41321801 Gear-Planet
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the ADF-Assy.
Leave it for about 3minutes (drying time) after painting HANARL SF-133, and then
assemble the roller.
EM-30LP Class A
Apply Class A of MOLYKOTE (EM-30LP)
to the hatched area.
45387101TH Rev.1
44536301 Gear-TL-Sep
3-51 /
3.Component replacement
For detail
10mm or more
45050901 Gear-Clutch-Z27
45049201
Gear-Pulley(Z26-72)
44537001 Gear-Planet
44536301 Gear-TL-Sep
40325301 Gear-Z42
41321801 Gear-Planet
45050201 Gear-Z30
44537001 Gear-Planet
45387101TH Rev.1
3-52 /
4. Maintenance Menu
Adjustment of this printer can be performed from the Maintenance Utilities by entering the corresponding menu
from the keyboard of the operator panel.
This printer contains the maintenance menu in addition to the normal operation menus. Select an appropriate
menu in accordance with the objective of adjustment.
4.1 Maintenance Utility .....................................................................4-2
4.2 Maintenance menu functions.......................................................4-3
4.3 Setups upon completion of part replacement............................4-19
4. Maintenance Menu
Option
File name
MuWin.zip
2.4.1.1.2.4
4 Board
option setup
information
2.4.1.1.5
Unavailable
5 Send to file
2.4.1.2.1
Unavailable
42678818FW01 Rev2
1.41.0.1800
Option
1 Board
replacement
2 Serial
number
setting
Adjustment
Copies information in the EEPROM in
the PU block, and the settings in the
EEPROM in the CU block.
Purpose: To copy the above data onto
a CU/PU board with which to replace
the CU/PU board for a maintenance
purpose.
2.4.1.1.1
2.4.1.1.2.3
45387101TH Rev.1
Operation from
operator panel
(section in this
maintenance
manual)
Operation from
operator panel
(section in this
maintenance
manual)
3 Factory/
Shipping
mode
Part number
Section in
Maintenance
Utility
Operating
Manual
Adjustment
Section in
Maintenance
Utility
Operating
Manual
5.2.1.10
Unavailable
Note: Do not operate or set options added with Never use this option, or a
malfunction is potentially caused.
Unavailable
4-2 /
4. Maintenance Menu
XXXX
XXXX
45387101TH Rev.1
[2]
Respective
voltages
display during
print
Transfer (TR)
voltage (1)
Transfer (TR)
voltage (2)
Charge (CH)
voltage
Supply (SB)
voltage
Develop (DB)
voltage
Environment
level
After elapsed
time correction
Before elapsed
time correction
Elapsed time
correction
value Vtr3
[8]
Press [ ]
Error details
Error code display and others
[2]
Toner
sensor
Toner sensor
status
monitor
display
[8]
[2]
[8]
Monitor controls
evaluation function
Regist motor
constant speed
timer value,
Environment
temperature
Fuser motor
constant speed
timer value, Fuse
target temperature
ID motor constant
speed timer value
4-3 /
4. Maintenance Menu
XXXXX Menu items can be selected by pressing either [2] or [8] key, and executed by pressing [6].
XXXXX Menu items can be entered by pressing of [6] or [4], and can be selected by pressing of [2] or [8].
The test can be executed by pressing [6], and can be exited by pressing [4].
[8]
[8]
ENGINE DIAG LEVEL1
[2]
[2]
SWITCH
SCAN
PAPER ROUTE
: PU
[8]
[2]
MOTOR &
CLUTCH
TEST
ID MOTOR
TONER SENS
FUSER MOTOR
CVO FR_TOP
REGIST
CLUTCH
ST_FD_FU
JOBOFF
HT
THERMISTER
HUM_TEMP
BELT_T
1ST TAG
2ND TAG
MPT PE
T1 PE
T1 HOP
T1 CASETTE
SIZE
T2 PE
T2 HOP_FED
T2 CASETTE
SIZE
T2 PNE_UP_CA
T3 PE
T3 HOP_FED
T3 CASSETTE
SIZE
T3 PNE_UP_CA
T4 PE
T4 HOP_FED
T4 CASSETTE
SIZE
[2 ]
REGIST2
CLUTCH
T1 HOPPING
CLUTCH
FRONT MOTOR
CLUTCH
DUPLEX
MOTOR
DUPLEX
MOTOR REV
DUPLEX
CLUTCH
T2 HOPPING
CLUTCH
[2]
TEST
PRINT
[8]
PRINT
EXECUTE
[8]
CONSUMABLE
STATUS
[8]
K-ID UNIT
[8]
K TOTAL DRUM CNT
[2]
[8]
FACTORY
MODE SET
PRINTER STATUS
[2]
FACTORY MODE
K ID USED
*5
TEST
PATTERN
FUSER UNIT
FUSE INTACT
K-TONER (FULL)
*6
TEST
CASSETTE
*1
PAGE
DUPLEX*1
[8]
SENSOR
SETTING
[2]
TONER
SENSOR
ID UNIT
CHECK
DRUM OVER
LIFE
WR POINT
REV
BOTTOM
WRT POINT
[8]
LED HEAD
DATA
[2]
NVRAM
PARAMETER
CLEAR
[2]
(LED HEAD)
serial number
display
K 0123 6789
1234567890123
T2 REG
CLUTCH
T2 LIFT_UP
MOTOR
T3 HOPPING
CLUTCH
T3 REG
CLUTCH
T3 LIFT_UP
MOTOR
T4 HOPPING
CLUTCH
T4 PNE_UP_CA
T4 REG
CLUTCH
DUPSNS L_R_
F_B
DUPSNS E
FUSER FAN
TEST
OFSTP E-G
ID FAN TEST
ID FAN2 TEST
Note:
For details, refer to
Note:
the "Switch Scan test" If [ ] is pressed
sheet.
when selecting a
motor, the motor
keeps running.
45387101TH Rev.1
4-4 /
4. Maintenance Menu
Self-diagnostic menu
Adjustment contents
Maintenance
utilities
SWITCH SCAN
No.18
MOTOR&CLTCH
TEST
No.19
Test print
execution
TEST PRINT
Operation
from the
maintenance
utilities cannot
be made.
Consumable item
counter display
CONSUMABLE
STATUS
Consumable items
consumption status display
No.23
Consumable item
accumulative
counter display
PRINTER STATUS
Consumable items
accumulative consumption
status display
No.23
Factory/Shipping
mode selection
FACTORY MODE
SET
No.3, No.24
FUSE status
check
No.24
Engine parameter
setting
SENSOR SETTING
No.25
Use of this
menu item is
prohibited
10
NVRAM parameter
setting
NVRAM
PARAMETER
45387101TH Rev.1
1. While pressing the [6] and [8] keys, simultaneously, turn on the power to enter
the Maintenance mode.
Maintenance mode
Select Number(1-2)
1.SU
2.PU
2. Select the PU by press the [2] key, display "DIAGNOSTIC MODE".
DIAGNOSTICMODE
XX.XX.XX FACTORY/SHIPPING
3. XXX.XX.XX of the message "DIAGNOSTIC MODE XX.XX.XX" that is displayed
on the LCD display area indicates the PU firmware version number. The
FACTORY WORKING MODE setup value is displayed in the right of the lower
row. S-MODE of "SHIPPING" is displayed normally.
4. Press the [2] key or [8] key to advance to the desired step of each self-diagnostic
menu. (The menu items rotate when either the [2] key or [8] key is pressed.)
Use of this
menu item is
prohibited
4-5 /
4. Maintenance Menu
2. Press either the [2] or [8] key until the desired menu item corresponding to
the unit to be tested in Table 4-2 is displayed in the lower row of the display
area. (Pressing the [2] key increments the test item and pressing the [8] key
decrements the test item.)
3. Pressing the [6] key star ts the test. Name and present status of the
corresponding unit are displayed.
PAPER ROTE:PU
1=H 2=L 3=H 4=L
Activate the respective units. (Figure 4-1) Status of the respective units are
displayed on the corresponding areas of the LCD display. (Display changes
depending on each sensor. Refer to Table 4-2 for details.)
COVER SW2
COVER SW1
TNRSNS
REAR SNS
FU SW
WR2SNS
WR1SNS
INSNS2
EXIT SNS
DUPIN SNS
MPTPE SW orSNS
INSNS1
HOPSNS
1stSIZESW
DUPF SNS
PESNS
2nd INSNS
2nd HOPSNS
2nd SIZESW
PESNS
3rd INSNS
3rd HOPSNS
3rd SIZESW
PESNS
4th INSNS
4th HOPSNS
4th SIZESW
PESNS
45387101TH Rev.1
4-6 /
4. Maintenance Menu
Details
PAPER ROUTE : PU
Entrance sensor 1
TONER SENS
Toner sensor K
CVO FR TOP
ST_FD
HT THERMISTER
HUM_TEMP
Humidity sensor
1ST TAG *2
2ND TAG *2
MPT PE
T1 PE
T1 HOP
T1 CASETTE SIZE
T2 PE
T2 HOP_FED
2nd-Hopping Sns
T2 CASETTE SIZE
T2 PNE_UP_CA *3
T3 PE
T3 HOP_FED
3rd-Hopping Sns
T3 CASETTE SIZE
T3 PNE_UP_CA *3
T4 PE
T4 HOP_FED
4th-Hopping Sns
T4 CASETTE SIZE
DUPSNS I_R_F_B
45387101TH Rev.1
2
Display area,
lower row
H: No paper
L: Paper exists
H: Light is interrupted
L: Reflected
H: Close
L: Open
H: Full
L: low
AD value:
***H
AD value:
***H
UID:
***H
UID:
***H
H: No paper
L: Paper exists
H: No paper
L: Paper exists
H: No paper
L: Paper exists
Port level H, L
H: No paper
L: Paper exists
H: No paper
L: Paper exists
Port level H, L
H: Paper near end
L: Paper exists
H: No paper
L: Paper exists
H: No paper
L: Paper exists
Port level H, L
H: Paper near end
L: Paper exists
H: No paper
L: Paper exists
H: No paper
L: Paper exists
Port level H, L
H: Paper exists
L: No paper
Details
Entrance sensor 2
3
Display area,
lower row
H: No paper
L: Paper exists
H: Close
L: Open
Temperature sensor
AD value:
***H
Port level H, L
Details
Write sensor
Port level H, L
H: Paper exists
L: No paper
Port level H, L
H: Paper exists
L: No paper
Side thermistor
AD value:
***H
AD value:
***H
Port level H, L
Port level H, L
H: No paper
L: Paper exists
Port level H, L
H: Cassette Open
L: Cassette Close
Port level H, L
H: No paper
L: Paper exists
Port level H, L
H: Cassette Open
L: Cassette Close
Port level H, L
H: No paper
L: Paper exists
Port level H, L
H: Paper exists
L: No paper
Port level H, L
Port level H, L
Exit sensor
Display area,
lower row
H: No paper
L: Paper exists
H: Open
L: Close
Details
4
Display area,
lower row
H: No paper
L: Paper exists
4-7 /
4. Maintenance Menu
IDFAN1
IDFAN2
ID MOTOR
FUSFAN
REG2 Clutch
DUP SOLENOID
MPT Clutch
FUS MOTOR
DUP MOTOR
DUP Clutch
REG1 Clutch
HOP1 Clutch
POWFAN
Note! After the corresponding unit has activated for 10 seconds, it returns to the status of
step2, and is re-activated when the corresponding switch is pressed.
HOP MOTOR
2nd REG Clutch
2ndHOP Clutch
HOP MOTOR
The clutch solenoid repeats turning on and off during the normal print
drive. (If a clutch solenoid cannot be activated independently, the
motor is driven at the same time.) * "ID UP/DOWN" keeps activated
until the [#] key is pressed.
If [ ] is pressed when selecting a motor, the motor keeps
running.
4. When the [#] key is pressed, the corresponding unit stops activating. (Display of
the corresponding unit keeps displayed.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
Figure 4-2
45387101TH Rev.1
4-8 /
4. Maintenance Menu
Table 4-3
Unit name display
ID MOTOR
Remarks
FUSER_MOTOR
REGIST CLUTCH
T1 HOPPING CLUTCH
DUPLEX MOTOR
DUPLEX CLUTCH
T2 HOPPING CLUTCH
OPTION
T2 REG CLUTCH
OPTION
T2 LIFT_UP MOTOR
OPTION
T3 HOPPING CLUTCH
OPTION
T3 REG CLUTCH
OPTION
T3 LIFT_UP MOTOR
OPTION
T4 HOPPING CLUTCH
OPTION
T4 REG CLUTCH
OPTION
ID FAN TEST
ID FAN2 TEST
***
***
*** Number of times of execution
45387101TH Rev.1
4-9 /
4. Maintenance Menu
Display
Setting value
Function
This self-diagnostic menu is used to print the test pattern that is built inside PU. Other test
patterns are stored in the controller.
PRINT EXECUTE
TEST PATTERN
0
Diagnosis for the abnormal print image should be performed in accordance with section 7.
TEST CASSETTE
1. Enter the self-diagnostic mode (level 1) and keep pressing the [2] , [8]key until "TEST
PRINT" is displayed in the upper row of the display area. Then, press the [6] key. (Pressing
the [2] key increments the test item and pressing the [8] key decrements the test item.)
2. The setting items that can be applied to the test print only is displayed in the lower row
of display area. Keep pressing the [2], [8] key until the desired menu item is displayed.
(Pressing the [2] key increments the test item and pressing the [8] key decrements the
test item.) (If all setting items need no entry [Default setting], go to step 5.)
3. Keep pressing the [2], [8] key, and press the [6] key at the menu item set by step 2.
Then, the setting item is displayed in the upper row of display area, and the setting value
is displayed in the lower row of display area.
Pressing the [2] key increments the setting value. Pressing the [2]key
decrements the setting value. (The setting value that is displayed at last is
applied.) Pressing the [4] key determines the entry value, and returns to step 2.
Repeat step 3 as required.
TEST PATTERN
1
45387101TH Rev.1
TRAY1
TRAY2
TRAY3
TRAY4
MFP
PAGE
0000
DUPLEX
2 PAGES STACK
OFF
1PAGES STACK
is the initial default value. The menu item that is set here is valid in this menu
item only. (The setting item is not saved in EEPROM.)
Note! PAGE setting
Pressing the [2] key or the [8] key shifts the digit. Pressing the [ ] key
increments the setting value. Pressing the [2] key increments the setting
value. If print is executed while the number of print copies remains in
"0000", printing will continue infinitely.
4-10 /
4. Maintenance Menu
4. While the message "PRINT EXECUTE" that is set by the operation specified in
step 2 is being displayed, press the [6] key and the test print is executed with
the setting value that has been set by steps 2 and 3.
If any alarm that is shown in the following details column is issued at startup of
test print or while test print is in progress, the test print is interrupted. (For error
details, refer to section 5.2.2.14 Panel display details. However, the comment to
be displayed is different in the case of the PU test print.)
Panel display
Details
STACKER FULL
Stacker full
No paper
Cassette removal
Pattern 4
Pattern 5
Pattern 6
Pattern 7
Pattern 1
45387101TH Rev.1
Pattern 2
Pattern 8
Pattern 9
Pattern 3
4-11 /
4. Maintenance Menu
P=***
ETMP=***UTMP=***
W=***
T=*** U=***[###]
H=***%
DB:k**
TR1:k**
TR2:k**
KTR=*.**
KR=*.**
45387101TH Rev.1
4-12 /
4. Maintenance Menu
Lower Display
Format
Unit
Detail
Displays the number of turns
performed by image drum unit
from the first-time installation of it
until present*1
K-ID UNIT
******** IMAGES
DEC
Images
K-ID USED
******** %
DEC
FUSER UNIT
******** PRINTS
DEC
Prints
K-TONER
(FULL)
******** %
DEC
K-STC MODE
CNT
******** *8192
DEC
DOT
K OVER RIDE
CNT
******** TIMES
DEC
Times
*1 One third of the number of drum turns inA4 (A4 portrait) three-pages-per-job printing is
regarded as one count.
*2 Based on the paper length of Legal 13, if the sheet is the legal 13 length or less, it is regarded
as one count, and if the sheet length exceeds the Legal 13 length, the number of counts
is determined by how many times as large is the Legal 13 length as that of the sheet. (the
decimal is rounded out.)
45387101TH Rev.1
4-13 /
4. Maintenance Menu
4.2.1.8 Switching between the Factory mode and the Shipping mode
This self-diagnostic menu is used to display status of the number of copies of a printer.
This self-diagnostic menu item is used to switch between the Factory mode and the
Shipping mode.
1. Enter the ordinary self-diagnostic mode and press the [2] key, [8] key until
"PRINTER STATUS" is displayed in the display area. (Pressing the [2]key
increments the test item and pressing the [8] key decrements the test item.)
2. When the [2], [8] key is pressed, statuses of the number of print copies are
displayed in order.(Pressing the [ ] or [#] key is invalid.)
1. Enter the self-diagnostic mode (level 1) and keep pressing the [2] or [8] key until
the following message is displayed.
FACTORY MODE SET
3. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
Display area,
lower row
Display area,
upper row
Format
K- TOTAL
DRUM CNT
********IMAGES
DEC
TOTAL SHEET
CNT
********PRINTS
DEC
Unit
Details
2. When the [6] key is pressed, the following message is displayed. Keep pressing
the [2] or [8] key until the target item (refer to the following table) is displayed.
FACTORY MODE
SHIPPING MODE
3. While the desired item to set is being displayed, press the [6] key that enables
selection of the setting values.
4. While the desired setting value is being displayed, press the [6] key that
registers the displayed value in EEPROM. (Returns to the status of step 2.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
Display
FACTORY
MODE
FUSE INTACT
Setting value
Function
FACTORY MODE
SHIPPING MODE
Note:
******* indicates
INTACT or BLOWN.
45387101TH Rev.1
4-14 /
4. Maintenance Menu
Display
This self-diagnostic menu is used to set valid/invalid of the error detection by the various
sensors.
The error detection can be made invalid or valid for locating source of abnormality.
However, this menu item requires expert knowledge to set among the engine operations.
Handle this menu item with utmost care.
Be sure to return the setting to the default setting upon completion of usage of this item.
1. Enter the self-diagnostic mode (level 1) and keep pressing the [2] or [8] key until
the following message is displayed.
SENSOR SETTING
Setting value
Operation at the
setting value
Function
Setting of valid/invalid of continuance
when drum comes to end of its life
DRUM OVER
LIFE
STOP
Not to continue
CONTINUANCE
To continue
WR POINT
REV
TBL=**H
*.***mm
00H~FFH
Correction value
BOTTOM
WRT POINT
TBL=**H
*.***mm
00H~FFH
Cut value
2. When the [6] key is pressed, the following message is displayed. Keep pressing
the [2] or [8] key until the target item (refer to the table below) is displayed.
TONER SENSOR
ENABLE
4. While the desired setting value is being displayed, press the [6] key that
registers the displayed value in EEPROM. (Returns to the status of step 2.)
5. Repeat steps 2 to 4 as required.
6. Pressing the [4] key terminates (except the status of step 4) the setting. (Returns
to the status of step 1.)
Display
Setting value
Operation at the
setting value
TONER
SENSOR
ENABLE
Detects
DISABLE
Not to detect
ID UNIT
CHECK
ENABLE
Checks
DISABLE
Not to check
45387101TH Rev.1
Function
Valid/Invalid of toner sensor
operation
Valid/Invalid of ID installation check
operation
4-15 /
4. Maintenance Menu
K ** **
****
xxxxxxxxxxxxx
45387101TH Rev.1
4-16 /
4. Maintenance Menu
Maintenance mode
move
move
move
move
cancel
confirm
Select Number(1-2)
1.SU
2.PU
[4]key
Scanner Maint
:[4]key
:[6]key
:[4]key
:[6]key
:[8]key
FBS
:[8]key :[2]key
:[4]key
:[6]key
:[4]key
ADF(Front-Side)
:[8]key :[2]key
:[4]key
:[6]key
:[4]key
[2] key
[4] key
[6] key
[8] key
[#] key
[*] key
Side Reg.
:[8]key :[2]key
Front Edge
Side Reg.
:[8]key :[2]key
Front Edge
:[8]key :[2]key
:[4]key
ADF(Back-Side)
:[8]key :[2]key
:[4]key
:[6]key
:[4]key
:[2]key
:[4]key
Mech Level
Back Edge
Front Edge
:[8]key :[2]key
Back Edge
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
(to change):[6]key
:[4]key
:[6]key
+**
(to change):[6]key
+**
2
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
(to change):[6]key
+**
(to change):[6]key
+**
+**
+**
+**
(to change):[6]key
(to change):[6]key
(to change):[6]key
+**
2
+**
2
+**
2
+**
2
(to change):[6]key
+**
(to change):[6]key
1 decrement:[2]key,increment:[8]key,cancel:[#]key,confirm:[*]key
2 digit move:[4]key,digit move:[6]key,decrement:[2]key,increment:[8]key,cancel:[#]key,confirm:[*]key
45387101TH Rev.1
4-17 /
4. Maintenance Menu
(3) Display "Scanner Maint" as the Scanner Maintenace Menu show below.
Item1
Scanner
Maint
Item2
Adjust Scan
Pos
Item3
FBS
Value
Item4
Side Reg.
(Step)
+42 ~ 0
Adjust the scanning start position of main scanning direction when book scanning.
Adjust in intervals of one step =2/600 dpi (=0.08 mm).
During book scanning, add a value for the basic value (= 5 mm) when reading the
shadow of the front edge of the document.
Adjust in intervals of one step = 4/600 dpi (=0.17 mm).
+21
+21
+21
Adjust the scanning start position of main scanning direction when ADF scanning.
Adjust in intervals of one step = 2/600 dpi (=0.08 mm).
When reading a document from the ADF, add a value for the basic value when reading
the shadow of the front edge of the document. To skip the front edge of the document,
add a negative value.
Increase or decrease the number of motor pulses from detection by the sensor of the
front edge of the media until actual reading starts.
Adjust in intervals of one step = 4/600 dpi (= 0.17 mm).
When reading a document from the ADF, add a value for the basic value when skipping
the back edge of the document. To read the shadow of the back edge of the document,
add a negative value.
Increase or decrease the number of motor pulses from detection by the sensor of the
back edge of the media until actual reading ends.
Adjust in intervals of one step = 4/600 dpi (= 0.17 mm).
ADF
Front Edge +30 ~ -40
(Back-side)
When reading a document from the ADF, add a value for the basic value when reading
the shadow of the front edge of the document. To skip the front edge of the document,
add a negative value.
Increase or decrease the number of motor pulses from detection by the sensor of the
front edge of the media until actual reading starts.
Adjust in intervals of one step = 4/600 dpi (= 0.17 mm).
When reading a document from the ADF, add a value for the basic value when skipping
the back edge of the document. To read the shadow of the back edge of the document,
add a negative value.
Increase or decrease the number of motor pulses from detection by the sensor of the
back edge of the media until actual reading ends.
Adjust in intervals of one step = 4/600 dpi (= 0.17 mm).
Adjust ADF
Scan Pos
+30 ~ -30
Set the CIS reading position of the ADF for the focusing standard.
Adjust in intervals of one step = 4/600 dpi (= 0.17 mm). This is correlated to adjustment
of the ADF front edge position.
Mech Level
Set
0~1
ADF
Side Reg.
(Front-side)
45387101TH Rev.1
Notes
Mech Level
+42 ~ 0
4-18 /
4. Maintenance Menu
See note.
Adjustment contents
Not required
Not required
Fuser unit
Not required
PU board
SU board
CU board
HDD
SRAM
Note! Refer to the Software Guide for the removal and installation procedures of
the CU board, HDD, and SRAM board <for CU board>.
45387101TH Rev.1
4-19 /
4. Maintenance Menu
If the [Engine EEPROM Error] is displayed on the operator panel with the
board to remove, or is EEPROM data cannot be read-out, perform the following
procedure by using the Maintenance Utilities.
(1) Setting the serial number information (Maintenance Utilities Operation
Manual section 2.4.1.1.10.3)
The SAP serial number is applied to printer. The SAP serial number is
displayed in the top-most row of the serial number label. Its number indicates
the production place with 2 digits, manufacture date with 2 digits, serial
number (sequential number) with 6 digits and revision number with 2 digits
totaling 12 digits number.
Select PU Serial Number for the printer serial number, and Show Only Serial
Number for the output mode.
The PU serial number is the 10 digits number excluding the revision number of 2
digits among the 12 digits SAP serial number.
Perform the above setting by using the Maintenance Utilities section 2.4.1.1.10
Board setting function section 2.4.1.1.10.3 Serial number information setting.
To specify the PU serial number, enter the 11 digits number after adding 0 (Zero
in single-byte character) at the top. (Be careful that the read-out data shows the 10
digits number.)
Enter the 11 digit number by adding 0 (Zero in single-byte character) before the
10 digit number excluding the revision 2 digits that is shown in conceptual drawing
of Serial number information setting screen as shown below.
The PU serial number is output to the System/Serial Number column of the
Enter the 11 digit number after adding 0 (zero in single-byte character)
before the 10 digit number. (Enter OAEO1234567.)
Revision
When the board is replace with the new board, the new board has been set
in the Factory working mode. Therefore, it should be switched to the Shipping
mode.
Switch the mode by using the Maintenance Utilities section 2.4.1.1.10 Board
setting function section 2.4.1.1.10.4 Factory/Shipping mode screen.
Note! Note that replacing the PU board with a new one without copying
information onto the new one from the boards EEPROM clears information
about the lives of units of the printer, including the belt, toner and image
drums, causing errors in managing these lives on the printer until the units
are replaced. The counts cleared with such PU board replacement are as
shown in the list below and chapter 2 Counter Specifications. When the
units are replaced with new ones, their respective counts except for Total
Sheets Fed are cleared, the errors being corrected.
Item
Contents
Count contents
Fuser unit
ID unit : Black
Print : Black
45387101TH Rev.1
4-20 /
5. Periodic maintenance
5.1 Cleaning.......................................................................................5-2
5.2 How to clean the LED lens array..................................................5-3
5.3 How to clean the pickup rollers for MP Tray..................................5-5
5.4 How to clean the paper feed rollers for MP Tray...........................5-6
5.5 How to clean the rollers in the ADF..............................................5-8
5.6 How to clean the document rollers in the ADF.............................5-9
5.7 How to clean the document glass...............................................5-10
5. Periodic maintenance
5.1 Cleaning
Clean inside and outside of the MFP with clean dry cleaning cloth and small
vacuum cleaner (hand cleaner) as required.
Note! Be careful not to touch the image drum terminals, the LED lens
array and the LED head connectors.
45387101TH Rev.1
5-2 /
5. Periodic maintenance
If any light print or white banding is recognized or if print character becomes blurred,
clean the LED head as descried below.
(1) Turn off the power of the MFP.
(2) Open the front cover, the scanner and the top cover.
Caution
The fuser unit gets very hot. Do not touch the fuser unit.
45387101TH Rev.1
5-3 /
5. Periodic maintenance
Image Drum
(4) Wipe the lens surface of the LED head with soft tissue paper gently and lightly.
Note! Do not use the solvents such as methyl alcohol or thinner for cleaning the LED
(6) Close the top cover, the scanner and the front cover.
45387101TH Rev.1
5-4 /
5. Periodic maintenance
(3) Clean the separation roller of the paper tray with a clean cloth wrung out
stringently of clean water.
Note! Be sure to use a soft cloth to or the like for cleaning the pidkup roller.
Otherwise, the roller surface can be damaged.
Separation roller
Note! Clean the second tray (option) in the same manner when the error code [Open
Cassette / Paper Jam / Tray2 / Please see HELP for details] occurs frequently.
Feed roller
45387101TH Rev.1
5-5 /
5. Periodic maintenance
(3) Open the paper set cover until the touches the printer.
(2) Release the tabs of the paper feed roller cover by pressing the both side arms
inward while listing up MP tray lightly.
(4) Open the separation roller cover forward while pressing the center part of the
MP tray.
tab
tab
45387101TH Rev.1
5-6 /
5. Periodic maintenance
(5) Wipe the feed rollers and separation roller with a wet cloth that has been wrung
out well.
Roller3
Note! Clean the feeder roller of the multi-purpose tray in the same manner when the
error code [Open cover / Paper Jam / Front Cover / Please see HELP for details]
occurs frequently.
45387101TH Rev.1
5-7 /
5. Periodic maintenance
(4) Wipe the document feed rollers with a soft cloth lightly moistened with water.
Wipe the whole surface of the roller while turning it with your hand.
Roller cover
Surface of the Guide
Note! If the rollers get too dirty, wipe them with a soft cloth lightly moistened with
neutral detergent, and then wipe it again with a soft cloth lightly moistened
with water.
(5) Open the inner cover and wipe the rollers with a soft cloth lightly moistened
with water.
Roller cover
ADF cover
Roller
Inner cover
45387101TH Rev.1
5-8 /
5. Periodic maintenance
(3) Wipe the rollers with a soft cloth lightly moistened with water.
glass cover
Roller
Roller
45387101TH Rev.1
5-9 /
5. Periodic maintenance
Document glass
45387101TH Rev.1
5-10 /
Error status of this printer is displayed on the LCD (Liquid crystal display) of the
Operator Panel.
45387101TH Rev.1
6-2 /
Trouble occurs
Abnormal printed
image (and the
trouble that is not
displayed by the
LCD messages.)
45387101TH Rev.1
C060
C0A1
C0A2
C0A5
C0A6
C0A8
C1DA
C1DB
C260
C270
C280
C291
C383
C41A
C41B
C41C
C41D
C41E
C446
C449
C44A
C466
C468
C46A
C46B
C46C
C46D
C46E
C46F
C4C0
C56A
C56B
(The toner empty error is occurred after the image drum reached its life.)
Hopping Motor lock error
Fan Motor Error1(Fuser cooling Fan)
Fan Motor Error2(Supply cooling Fan)
Fan Motor Error5(Engine Fan Motor Error)
Fan Motor Error6(Duplex Fan Motor Error)
Fan Motor Error8
LCF unit detect error 1
LCF unit detect error 2
Ramp error
Scanner error - carriage home position sensor not turning off
Scanner error - carriage home position sensor not turning on
Scanner error - carriage home position error
Black toner sensor error
Upper thermistor short error
Upper thermistor circuit open error
Lower thermistor short error
Lower thermistor circuit open error
Compensation thermistor shortened error
Upper heater temperature low
Upper heater temperature high
Thermistor slope Error
Lower heater low temperature
Lower heater temperature high
Compensation heater temperature high
Compensation heater temperature low
Power Supply Thermistor Short Error
Power Supply Thermistor Open Error
Power Supply Thermistor Temp High
Power Supply Thermistor Temp Low
Fuser unit fuse cut error
Duplex Unit I/F Error
Tray2 Unit I/F Error
6-3 /
Error Code
C56C
C56D
C56E
C5A1
C5A2
C5A3
C5A4
C5A5
C5A6
C5A7
C5B0
C5B2
C5B3
C5B4
C5B5
C901
C91A
C91B
C91C
C91D
C91E
C91F
C921
C940
C96A
C9A0
CE50
CE51
CE52
CE85
CF10
D102
D108
D109
D201
D216
D21D
D21E
D301
D311
D331
Details
Tray3 Unit I/F Error
Tray4 unit I/F error
LCF Unit I/F Error
Engine EEPROM error
Duplex software error
Tray2 software error
Tray3 software error
Engine software error
Tray4 software error
LCF Software Error
Duplex clock adjust error
Tray2 clock adjust error
Tray3 clock adjust error
Tray4 clock adjust error
LCF Clock Adjust Error
Scanner system initializing error
Engine Error5
Engine Error4
Engine Error2
Engine Error1
ERR13
ERR09
AC zero cross error
Engine control error
Power supply LSI error
Detect offline stapler error
Temperature sensor abnormality
Humidity sensor abnormality
Sensor dewed error (Humidity Sensor Wet Error)
Black LED head missing
Finisher error
MPTray paper empty
LCF Liftup error
LCF Capacity over
Front cover open
Exit Cover(Mosel)
Top cover open
Duplex unit cover open
Black toner is empty
Non genuin toner (Black)
Incompatible toner (Black) Black Toner Protected Region
45387101TH Rev.1
Error Code
D335
D345
D34F
D361
D371
D381
D3B1
D3C1
D3D1
D3F1
D3F2
D3F4
D3F6
D401
D402
D403
D404
D901
D910
D920
E010
E01A
E01B
E020
E02A
E061
E062
E063
E064
E065
E066
E090
E110
E120
E130
E13A
E140
E14A
E150
E15A
E160
Details
Incompatible toner (Black) Black Toner Group Mismatch Error
Black image drum life
Printer unit life
Standard Bin (Face Down Bin) Full
Toner sensor error (Black)
Toner region mismatch error (Black)
Improper Black lock lever position
Black toner cartridge not installed
Fuser unit life
Black ID Exceed Life
Black ID Critical Life
Black ID Exceed Life Warning
K Drum is not genuine
Tray1 missing (cassette missing)
Tray2 missing (cassette missing)
Tray3 missing (cassette missing)
Tray4 missing (cassette missing)
Black drum missing
Duplex unit pulled out
Fuser unit missing
Paper transport jam
Paper Transport (remained paper)
Fuser jam
Paper exti jam
Paper Exit (remained paper)
Tray1 check paper size error
Tray2 check paper size error
Tray3 check paper size error
Tray4 check paper size error
MP Tray check paper size error
LCF paper size setting error
Image data time out jam
Duplex feed jam
MPT feed jam
Tray1 feed jam
Tray1 paper remaining
Tray2 feed jam
Tray2 paper remaining
Tray3 feed jam
Tray3 paper remaining
Tray4 feed jam
6-4 /
Error Code
E16A
E19A
E202
E20A
E400
E520
E52A
E570
E57A
E580
E58A
E711
E712
E713
E714
E715
E721
E722
E723
E724
E725
E726
E727
E728
E741
E742
E743
E744
E778
E779
E870
F031
F032
F033
F034
F035
F03A
F070
F071
F072
Details
Tray4 paper remaining
Detect the LCF paper remain
Paper feed jam
Paper Feed (remained paper)
Face Up Cover Jam (OPJAM2 #3)
Duplex transport jam
Duplex Transport (remained paper)
Duplex entry jam
Duplex entry (remained paper)
Duplex reversal jam
Duplex reversal (remained paper)
RADF JAM - Hopping
RADF JAM - paper not reaching the registration sensor
RADF JAM - Reverse
RADF JAM - feed signal reception JAM
RADF JAM - hopping sensor of reversal
RADF JAM - scan sensor
RADF JAM - too long paper detect
RADF JAM - too short paper detect
RADF JAM - remained scan sensor
RADF JAM - too short margin between paper
RADF JAM - illegal sensor detect (duplex)
RADF JAM - illegal sensor detect
RADF JAM - chattering (sensor)
RADF JAM - too long paper detect (duplex)
RADF JAM - too short paper detect (duplex)
RADF JAM - forward reversal regist sensor
RADF JAM - backword reversal regist sensor
RADF JAM - remained paper detect
RADF JAM - paper set sensor
RADF open JAM
Duplex version Error
Tray2 version Error
Tray3 version Error
Tray4 version error
LCF Version Error
Black tag version mismatch
Communication error between System-CPU and Engine-CPU
Incompatible firmware combination between System-CPU and Engine-CPU
Flash ROM abnormality
45387101TH Rev.1
Error Code
F073
F090
F100
F101
F102
F103
F104
F105
F110
F111
F112
Details
Uncompatible Specversion Error
SRAM abnormality on the SYS board
HDD format error
HDD uncounted
HDD start error
HDD transfer timeout
HDD data error
HDD other error
Communication error between System-CPU and Scanner-CPU
Scanner response abnormality
Communication error between System-CPU and Scanner-CPU detected by
F113
F114
F120
F350
F400
Scanner-CPU
Scanner software error
Scanner CPU exception
Database damaged
Slog board abnormality
CPU fan abnormality
6-5 /
C940
F031
F033
F032
Cause
Read/write
error of
the engine
EEPROM is
detected.
Engine control
logic has an
error.
Error code
Error details
Does this error recur?
Remedial measure
Turn off the power
Yes of the printer and
back on.
Replace the PU
board.
Turn off the power
of the printer and
back on.
Yes Replace the PU
board.
No
No
No
F035
F073
C060
45387101TH Rev.1
Detect
Hopping motor does not rotate
hopping Motor nomary.
lock error
C0A8
CE51
CE50
Re-connect them
normally.
Yes Check for defective
contact of the high
voltage system.
No Replace the high
voltage power
supply.
Low voltage
power supply
fan error
Environment
humidity is
abnormal./
Humidity
sensor is not
connected.
Environment
temperature
is abnormal.
CE52
Dew
condensation
of the printer
is detected.
C0A1
C0A5
Remedial measure
Check for sure
connection of the
fan connector.
Yes Replace the PU
board.
No Replace the fan
motor.
Yes
No
No
Power OFF/ON
Turn off the Power
of the printer and
back on.
Error details
E19A
C96A
C0A2
Cause
ID cooling fan
error
Re-connect it
normally.
Yes Replace the fan
motor.
No Replace the PU
board.
No
6-6 /
Error code
C0A6
Cause
Duplex
FAN Alarm
Caution
Error details
Fan error inside the Duplex unit.
Remedial measure
Check if the Duplex
unit is installed
normally or not.
Check if the fans
Yes are installed
normally or not.
Yes
C46D
C46E
CE85
CE7A
45387101TH Rev.1
LED head
detection
error
(CE85=K)
ID Up/Down
position
detection
error
C4C0
Cause
The fuse has
blown out.
C46C
C46F
Error code
Error details
Is the fuser unit installed
normally?
After cleaning
the connecting
connector of the
fuser unit, re-install
the fuser unit.
Turn on the power
again.
Yes After checking
for the sure cable
connection,
Yes replace the PU or
Board IBY.
No
Toner sensor
detection
error.
(C383=K)
This error
does not
occur with
the default
settings.
C44A
Thermistor
Slope Error
C41E
C41A
C41B
Short-circuit
or opencircuit of fuser Does this error recur?
thermistor is
detected.
C449
C446
The fuser
thermistor
has detected
an abnormal
temperature
(high
temperature
or low
temperature.)
C383
No
Remedial measure
6-7 /
Error code
Cause
Error details
Remedial measure
C41C
The backup
roller
Does this error recur?
thermistor is
detected of its
short-circuit.
(At high
temperature)
C41D
The backup
roller
Does this error recur?
thermistor
is detected
of its opencircuit. (At low
temperature)
C468
C466
The backup
roller
thermistor
has detected
an abnormal
temperature
(high
temperature
or low
temperature.)
C56A
C56B
C56C
C56D
C56E
C5A7
45387101TH Rev.1
Option unit
I/F error
(C56A=Duplex Does this error recur?
Unit,
C56B=2nd Tray,
Does this error recur?
C56C=3rd Tray
C56D=4th Tray)
Undetected flash
memory software
error of Tray3.
Error code
Cause
C5B5
C020
C4E3
Error details
When LCF is setting, Tray2
Clock Adjust Error or Tray3
Clock Adjust Error is report from
PU.
Interchange the error to LCF
Clock Adjust Error by CU.
Image drum
lock error
Fuser motor
lock error
Remedial measure
Replace the Tray
board
Check if the ID is
installed normally
or not.
Yes Replace the ID
unit.
Yes Replace the ID
motor.
Check if the
fuser is installed
normally or not.
Yes Replace the fuser.
Yes Replace the fuser
motor.
C4FA
Media
wrapped
around the
fuser error
C5B2
C5B3
C5B4
Tray-2/3/4
CPU clock
frequency
error
C5B2=2nd Tray
C5B3=3rd Tray
C5B4=4th Tray
C91E
C91F
F041
Over than
available
setting
number tray
detection
error
Remove the
available setting
number tray.
F03A
Detection
of an
unsupported
toner
cartridge
Replace it with an
appropriate toner
cartridge.
C1DA
C1DB
C46A
C46B
Turn on the
power,after 30min.
6-8 /
Error code
Cause
Error details
Remedial measure
C5A2
Replace the
Duplex Unit
C5A3
C5A4
C5A5
Software Error
Change the PU
Board
C5A6
C5B0
C9A0
D108
D109
D216
D3F1
D3F2
D3F4
D3F5
45387101TH Rev.1
Error code
Cause
Error details
Remedial measure
D3F6
E010
E020
E570
E01A
E01B
E02A
E061
E062
E063
E064
E065
E066
E090
E110
6-9 /
Error code
Cause
Error details
E120
E130
E13A
E140
Remedial measure
E14A
E150
E15A
E160
45387101TH Rev.1
Error code
Cause
Error details
Remedial measure
E16A
E202
E20A
E400
E52A
E57A
E580
E520
E58A
6-10 /
Error code
Cause
Error details
Remedial measure
C921
Check the AC
voltage.
Change the Lowvoltage board or
PU board.
F034
F072
PU Flash Error
Change the PU
board
F073
Chage the PU
board.
Note! Service calls C41E error, C41B error, C41D error, C37C error and C37D
error; These errors can occur when the printer temperature is below 0 .
Turn on the power again after the printer temperature has increased.
Service call C9A0 error can release temporary, by restart the MFP with
stapler cover open.
45387101TH Rev.1
6-11 /
System Spec.
Code
System Spec.
Code
Category
Cause
Error details
Measure
E711
Error
ADF document
jam
E712
Error
ADF document
jam
E713
Error
ADF document
jam
E714
Error
ADF document
jam
ADF document
jam
E715
Error
E778
Error
ADF document
jam
E779
Error
ADF document
jam
E721
Error
ADF document
jam
45387101TH Rev.1
Category
Cause
Error details
Measure
E722
Error
ADF document
jam
E723
Error
ADF document
jam
E724
Error
ADF document
jam
E725
Error
ADF document
jam
E726
Error
ADF document
jam
E727
Error
ADF document
jam
6-12 /
System Spec.
Code
System Spec.
Category
Cause
Error details
Measure
Code
Category
Cause
Error details
Measure
C280 ServiceCall
Scanner home
position error
E728
Error
ADF document
jam
E741
Error
ADF
document jam
C291 ServiceCall
Scan position
detect error
ADF
document jam
none
Error
ADF cover
open
none
Warning/
Error
Scanner
carriage
warning
F110
ServiceCall
F111
ServiceCall
Scanner
response
anomaly
F112
ServiceCall
Controller
response
anomaly
F113
ServiceCall
Scanner CPU
exception
F114
ServiceCall
Scanner CPU
exception
E742
Error
E743
Error
ADF document
jam
E744
Error
ADF document
jam
E870
Error
ADF document
jam
C260 ServiceCall
C270 ServiceCall
Scanner lamp
error
Scanner home
position error
45387101TH Rev.1
6-13 /
45387101TH Rev.1
(8-5) Paper is not supplied from the Duplex unit to the regist roller...................6-39
(9) Paper size error (error code E061, E062, E063, E064, E065)............................6-39
(9-1) Jam occurs when paper end is located near the IN1 sensor....................6-39
(10) Fuser unit error (error C41A,C41B,C449,C446,C41C,C41D,C468,C466)..........6-40
(10-1) Error occurs immediately after the power is turned on.............................6-40
(10-2) Error occurs approx. 1 minute after the power is turned on......................6-40
(11) Motor fan error (error code C0A2, C0A1, C0A5, C0A6).....................................6-41
(11-1) The low voltage power supply fan does not rotate immediately
after the power is turned on......................................................................6-41
(11-2) All fans of the printer do not rotate............................................................6-41
(12) Print speed is slow. (Performance is low.)...........................................................6-42
(12-1) Print speed decreases..............................................................................6-42
(13) Option unit cannot be recognized........................................................................6-42
(13-1) Option try unit cannot be recognized........................................................6-42
(14) LED head cannot be recognized. (error code CE82, CE83, CE84, CE85).........6-42
(14-1) Service call CE82 to CE85 (LED HEAD Missing).....................................6-42
(15) Toner cartridge cannot be recognized. (error code C3B3,C3A3,C393,C383) ....6-43
(15-1) Error caused by the consumable items.....................................................6-43
(15-2) Error caused by the toner sensor.............................................................6-43
(15-3) Error caused by the defective mechanism................................................6-44
(16) Fuse cut error (error codes C3EA,C3EB,C3EC,C3ED,,C3E2,C4C0) ................6-44
(16-1) Fuse cut error...........................................................................................6-44
(17) Humidity sensor error (error code CE51)............................................................6-45
(18-1) Humidity sensor error...............................................................................6-45
(18) Wiring diagram....................................................................................................6-46
Note! When replacing the PU board, read the EEPROM chip contents of the
old board first, and copy them to the new board upon completion of the
replacement. (Refer to section 4.3.1 Precautions when replacing the PU
board.)
6-14 /
Check work
Action to be taken
at NG
(1-1-1) Check
CU board
Check item
Check work
Action to be taken
at NG
Supply the AC
power.
5V power that is
supplied to the CU/
PU board.
Check
for the 5V power supply at
PU :Pin-11,13
CU :Pin-1,2,3
of the POWER connector of the CU/PU board.
Replace CU
board.
Re-connect the
cable normally.
Cable assembly
connecting the low
voltage power supply
unit and the CU/PU
board.
Replace the
cable with the
normal cable.
Connection between
the CU board and
Operator Panel
Re-connect the
cable normally.
Connecting the
CU board and the
Operator Panel
board
Replace the
OPE unit
Note!
Check that power supply circuit has no shortcircuit at the POWER connector of the
CU board. The follow voltage must appear
respectively.
PU
Pin 1,2,3,4:24V
Pin 5,6,7,8:0VP
Pin 9,10:0VL
Pin 11,13:5V
CU
Pin 1,2,3:5V
Pin 4,5,6:0VL
Pin 10,11:0VP
Pin 12,13:24V
If any voltage does not appear and short-circuit
is detected, locate the source of the short-circuit
as follows:
Disconnect the cables that are connected to the
CU board one cable after another until location
of the short-circuit is found out.
Check work
Action to be taken
at NG
45387101TH Rev.1
Follow the
instruction.
6-15 /
Check work
Action to be taken
at NG
Check
the supplied voltage of the AC power
source.
Supply the AC
power.
45387101TH Rev.1
Check
contents of (1-1).
Any operation of a printer will not start until the
Operator Panel is detected and is started of its
operation.
Action to be taken
at NG
Replace the PU
board.
Condition of the
motor cable
Replace the
motor cable.
Re-connect the
cable for normal
conditions.
(2-2-2) Check loss of synchronization of motor (Abnormal load of the consumable item)
Operating conditions
of the respective
motors
Check work
Follow the
contents of (1-1).
Replace the
corresponding
consumable
item.
If any attempt
of using new
part as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
6-16 /
Check item
Check work
Action to be taken
at NG
(2-2-3) Check the jumping phenomena of gear tooth. (Abnormal load of the consumable item)
Operating conditions
of the respective
motors
Installation condition
of each consumable
item
Replace the
corresponding
consumable
item.
If any attempt
of using new
part as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Replace an
appropriate
mechanical part
as required, or
adjust or repair
Check work
Action to be taken
at NG
Implement
section (2-3-2).
Check
the life count of the fuser unit by using the
self-diagnostic mode.
Check that no
foreign material
exists in fuser unit.
Remove the
foreign material.
Check
if the cable contacts with the fan blade
because wiring conditions of the cables near fan
is poor or not.
"Clap, clap" sound is generated when an error
occurs.
Correct the
wiring conditions
of the cable.
Check work
Action to be taken
at NG
45387101TH Rev.1
Replace the
fuser unit.
6-17 /
When paper jams occur or paper remains in the printer, "Paper Jam", or "Paper Remain"
is displayed on the operation panel.
A method to remove the paper is displayed, remove the paper in the printer according to
[Handling].
J1
(370:Duplex
Reversal)
J7
(382:Exit)
In addition, A method to remove paper is also described in the reference page at the right
table.
EXIT sensor
DUP-IN sensor
J8
(383:Duplex Entry)
Message to be displayed
Open Cassette
Paper Remain
[Tray Name]
Open Cassette
Paper Jam
[Tray Name]
Open Cover
Paper Remain
Front Cover
Open Cover
Paper Jam
Front Cover
Open Cover
Paper Remain
Front Cover
Open Cover
Paper Jam
Top Cover
Open Cover
Paper Remain
Top Cover
Check Duplex Unit
Paper Remain
Check Duplex Unit
Paper Jam
45387101TH Rev.1
Reference page
J2
(371:Duplex Input)
J5(380:FEED)
J12(400:PAPER
J9
SIZE ERROR) (390:MISS FEED AT
J6
(381:TRANSPORT)
FRONTFEEDER)
WR1 sensor
WR2 sensor
J3
(372:Missfeed
DUP-F sensor
at Duplex)
IN2 sensor
IN1 sensor
J10
(391:Tray1)
HOP sensor
J11
(392:Tray2)
Page 6-19
Page 6-20
2nd-IN
SENSOR
J14
(393:Tray3)
3rd-IN
SENSOR
Page 6-21
4th-IN
SENSOR
Page 6-22
Page 6-24
Page 6-26
6-18 /
Open Cassette
Open Cassette
Paper Remain
Paper Jam
[Tray Name]
[Tray Name]
(4) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
Front cover
45387101TH Rev.1
6-19 /
Open Cover
Paper Remain
Front Cover
Lock lever
Front cover
2. Check for jammed paper inside the printer. If jammed paper remains, remove
it.
45387101TH Rev.1
6-20 /
390
Open Cover
Paper Jam
Front Cover
637
Open Cover
Paper Remain
Front Cover
(2) Insert your finger into the recess on the right side of the printer and pull the front
cover open lever to open the front cover forward.
Front cover
45387101TH Rev.1
6-21 /
381
Open Cover
Paper Jam
Top Cover
368
Open Cover
Paper Remain
Top Cover
(3) Remove ID unit and place it on new paper etc. on a flat surface.
ID unit
(4) Cover the removed ID unit with black paper so that it will not exposed to light.
Front cover
45387101TH Rev.1
(5) Pull out the jammed paper gently toward the inside of the printer (in the direction
of the arrow) if an edge of jammed paper can be seen on the back side of the
registration guide.
6-22 /
(7) Pull out the jammed paper gently in the direction of the arrow if an edge of jammed
paper can be seen on the front side.
(9) Pull out the jammed paper gently while tilting the release levers (6) on the fuser unit
forward if an edge of jammed paper cannot be seen.
If an edge of jammed paper still remains inside the unit, pull out the jammed paper
gently toward the inside of the printer.
(8) Pull out the jammed paper gently in the direction of the arrow if an edge of jammed
paper can be seen on the back side.
45387101TH Rev.1
6-23 /
639, 640
Open Cover
Paper Remain
Top Cover
(3) Remove ID unit and place it on new paper etc. on a flat surface.
ID unit
(4) Cover the removed ID unit with black paper so that it will not exposed to light.
Front cover
45387101TH Rev.1
6-24 /
(6)
Hold the fuser unit handle and lift the fuser unit out of the printer.
(8) Hold the fuser unit handle and return the fuser unit into its original position.
Fuser unit
ID unit
(7) Tilt the release lever on the fuser unit forward, and be sure to pull out the jammed
paper forward gently.
Release lever
45387101TH Rev.1
6-25 /
Paper Remain
Paper Jam
(3) Open the upper cover of the duplex unit and check for jammed paper in the duplex
unit. If jammed paper remains, pull it out. Then, close the upper cover.
Upper cover
Front cover
(2) Pull out the duplex unit by holding the grips on its both sides.
Grip (blue)
45387101TH Rev.1
6-26 /
Document Jam
If the edge of the document can been seen under the paper guide, lift the paper
guide and then pull out the document.
(1) While opening the ADF cover, pull out the document from the duplex paper path.
paper guide
If the edge of the document cannot be seen in the ADF, lift the document tray
and then pull out the document.
document tray
(3) Hold jammed document by the top edge, and gently pull it out.
(4) Close the ADF cover.
45387101TH Rev.1
6-27 /
6.5.4. (3) Paper feed jam (error code E130: 1st tray)
(3-2) Jam occurs immediately after the paper feed is started. (1st tray)
(3-1) Jam occurs immediately after the power is turned on. (1st tray)
Check item
Check item
Check work
Action to be taken
at NG
Remove the
jammed paper.
Check
if shape and movement of the sensor
levers have any abnormality or not.
Replace the
sensor lever with
the good sensor
lever.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Check
for the following signals at the FSNS
connector
of the PU board.
Pin-4: Paper entrance sensor 1
Pin-3: Paper entrance sensor 2
Confirm that the above signal levels change
when the sensor lever is operated.
Replace the
front sensor
board (RSF
PCB)
Replace the
connection
cable.
45387101TH Rev.1
Check work
Action to be taken
at NG
Remove the
jammed paper.
Replace the
sensor with the
good sensor
lever.
Remove the
foreign material.
Replace the
separator
assemblies of the
feed roller, pickup
roller and tray.
Replace the PU
board or the
paper feed motor.
Replace the PU
board.
6-28 /
Check item
Check work
Action to be taken
at NG
Check item
Check work
Action to be taken
at NG
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Check
the connection condition of the cable.
Check if the connector is connected in the halfway only or not, and check if the connector
is inserted in a slanted angle or not. Check
also that cables are assembled without any
abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace the
solenoid and reassemble the
printer correctly.
Replace the
paper feed motor.
45387101TH Rev.1
Replace the PU
board, or replace
the paper feed
clutch or regist
clutch.
6-29 /
Check work
Action to be taken
at NG
Remove the
jammed paper.
Check
if shape and movement of the sensor
levers have any abnormality or not.
Replace the
sensor with the
good sensor
lever.
Action to be taken
at NG
Remove the
jammed paper.
Replace the
sensor with the
good sensor
lever.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Check
for the following signals at the FSNS
connector
of the PU board.
Pin-4: Paper entrance sensor 1
Pin-3: Paper entrance sensor 2
Pin-2: WR sensor
Confirm that the above signal levels change
when the sensor lever is operated.
Replace the
front sensor
board (RSF
PCB)
Replace the
connection
cable.
45387101TH Rev.1
Check work
Replace the PU
board, or replace
the paper feed
motor.
Replace the PU
board.
6-30 /
Check item
Check work
Action to be taken
at NG
45387101TH Rev.1
6.5.4. (5) Paper feed jam (error code E120: Multipurpose tray)
(5-1) Jam occurs immediately after the power is turned on. (Multipurpose tray)
Check item
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace the
paper feed motor.
Check work
Action to be taken
at NG
Check
if paper is jammed or not in the paper
running path.
Remove the
jammed paper.
Check
if shape and movement of the sensor
levers have any abnormality or not.
Replace the
sensor with the
good sensor
lever.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Check
for the following signals at the FSNS
connector
of the PU board.
Pin-2: WR sensor
Pin-3: Paper entrance sensor 2
Confirm that the above signal levels change
when the sensor lever is operated.
Replace the
front sensor
board (RSF
PCB)
Replace the
connection
cable.
6-31 /
(5-2) Jam occurs immediately after paper feed is started. (Multipurpose tray)
Check item
Check work
Action to be taken
at NG
Remove the
jammed paper.
Confirm
that the Sheet Receive has moved up
normally.
Confirm that the support spindle and spring of
the Sheet Receive have been installed in the
specified positions normally.
Correct
installation of
the above parts
so that the
Sheet Receive
moves up to
the specified
position
normally.
Check item
Replace the
sensor with the
good sensor
lever.
Replace the
planetary gear
box
Front cover
Remove the
foreign material.
45387101TH Rev.1
Action to be taken
at NG
Replace the PU
board, or replace
the paper feed
motor.
Replace the PU
board.
Check
the connection condition of the cable.
Check if the connector is connected in the halfway only or not, and check if the connector is
inserted in a slanted angle or not.
Check also that cables are assembled without
any abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace the
paper feed
motor.
Check work
6-32 /
Check work
Action to be taken
at NG
Check
if paper is jammed or not in the paper
running path.
Replace the
sensor lever with
the good sensor
lever.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Replace the
front sensor
board (RSF
PCB)
Check
the 5V power at the front sensor board
(RSF PCB).
Pin-1: 5V power supply
Pin-5: 0VL
Replace the
connection
cable.
45387101TH Rev.1
Action to be taken
at NG
Remove the
jammed paper.
Check work
Remove the
jammed paper.
Replace the
sensor lever with
the good sensor
lever.
Confirm
that the paper feed motor, ID motor
work normally by using the Motor & Clutch Test
of the self-diagnostic mode.
Check if any load exists or not.
Replace the PU
board, or replace
the defective
motor among
paper feed
motor, ID motor,
or replace the ID
unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Replace the
paper feed motor
or PU board.
6-33 /
Check item
Check work
Action to be taken
at NG
Check item
Normalize the
connection
condition.
Replace the
cable with the
normal cable.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace paper
feed motor
45387101TH Rev.1
Action to be taken
at NG
Confirm
that the paper feed motor, ID motor
work normally by using the Motor & Clutch Test
of the self-diagnostic mode.
Check if any load exists or not.
Replace the PU
board, or replace
the defective
motor among
paper feed
motor, ID motor,
or replace the ID
unit.
If any attempt
of using new ID
unit or new belt
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Replace either
paper feed
motor, belt motor
or PU board.
6-34 /
(6-4) Jam occurs immediately after paper has reached the fuser.
Check item
Check work
Check item
Replace the PU
board.
Replace the fuser
motor.
Replace the fuser
unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Replace fuser
unit, or the PU
board.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
45387101TH Rev.1
(7-1) Paper unloading jam occurs immediately after the power is turned on.
Check work
Action to be taken
at NG
Remove the
jammed paper.
Replace the
sensor lever with
the good sensor
lever.
Replace the
PU board or
EXIT sensor or
its cable or its
connection cable.
Replace the
connection cable.
6-35 /
Check item
Check work
Action to be taken
at NG
Check item
Check work
Normalize the
connection
condition.
Replace the
connecting cable
and normalize
the assembled
condition.
Check
if shape and movement of the sensor
levers have any abnormality or not.
Check work
Fuser motor
Confirm
that the fuser motor works normally
by using the Motor & Clutch Test of the selfdiagnostic mode.
Check if any load exists or not.
Action to be taken
at NG
Confirm
that it is either fully opened or fully
closed
Eliminate any
in-between
condition of the
cover between
the fully open
position and fully
closed position.
Replace the
Duplex pullin gate or the
Duplex solenoid
Rear cover
Check
that the installation condition of the rear
cover hampers smooth movement of a paper in
the paper running path, or not.
Correct the
portion that
becomes
mechanical load.
45387101TH Rev.1
Replace the
sensor lever with
the good sensor
lever.
(7-2) Paper unloading jam occurs after a paper is taken into printer.
Check item
Action to be taken
at NG
Replace the PU
board or fuser
motor or fuser
unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Fuser motor
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Replace the
fuser motor.
6-36 /
(7-3) Paper unloading jam occurs in the middle of paper running path.
Check item
Check work
6.5.4. (8) Two-sided printing jam (error code: E580, E520, E110, E570)
Action to be taken
at NG
Check item
(8-1) Two-sided printing jam occurs immediately after the power is turned on.
Replace the PU
board or fuser
motor or fuser
unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Check work
Action to be taken
at NG
Check
if paper is jammed or not in the paper
running path.
Open the front cover and check if any paper
remains in the Duplex feeder or not.
Open the rear cover and check if any paper
remains in the paper reversing path or not.
Remove the Duplex unit. Check if any paper
exists in the Duplex insertion slot or not. Open
the cover of the Duplex paper running path and
check if any paper remains inside of the Duplex
unit.
Remove the
jammed paper.
Replace the
Duplexunit.
45387101TH Rev.1
C
onfirm that the sensor signals are normally
detected by using the SWITCH SCAN function of
the self-diagnostic mode.
For all sensors except the Dup-IN sensor, check
the detection condition of the respective sensor
in the two status: One is the status in which
paper remains inside the Duplex unit. The other
is the status in which paper is removed from the
Duplex unit.
Replace the
Duplexunit.
6-37 /
(8-2) Two-sided printing jam occurs during taking in the paper into Duplex unit.
Check item
Check work
Action to be taken
at NG
Replace the
Duplexunit.
Separator DUP
(Paper unloading/
DUP paper takingin switching gate
located immediately
after the fuser unit)
Replace the
Duplexunit.
ON/OFF timing of
the Duplex solenoid
Replace the WR
sensor lever or
solenoid.
DUP-IN sensor
Replace the
Duplexunit.
Replace the
Duplexunit.
45387101TH Rev.1
Remove the
foreign material.
Action to be taken
at NG
Replace the
Duplexunit.
Duplex pull-in/
reversing roller and
its pinch roller
Replace the
Duplexunit.
Action to be taken
at NG
Replace the
Duplexunit.
DUP-IN sensor
Replace the
Duplexunit.
Check work
Check item
Check item
Replace the
Duplexunit.
6-38 /
(8-4) Two-sided printing jam occurs during transporting paper inside the Duplex unit.
Check item
Check work
Action to be taken
at NG
(9-1) Jam occurs when paper end is located near the IN1 sensor.
Check item
6.5.4. (9) Paper size error (error code E061, E062, E063, E064, E065)
Replace the
Duplexunit.
Replace the
Duplexunit.
(8-5) Paper is not supplied from the Duplex unit to the regist roller.
Check item
Check work
Action to be taken
at NG
Action to be taken
at NG
Paper size
Change the
specified paper
size or size of
paper inside the
tray.
Paper entrance
sensor 1
Replace the
sensor lever with
the good sensor
lever.
Check work
45387101TH Rev.1
Replace the
Duplexunit.
6-39 /
Check work
Installed condition of
fuser unit.
Action to be taken
at NG
Note)
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(10-2) Error occurs approx. 1 minute after the power is turned on.
Check work
Action to be taken
at NG
45387101TH Rev.1
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Check work
Action to be taken
at NG
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Installation position
of the lower
thermistor
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
R
e-set the fuser
unit.
Note! Service calls C41B error and C41D error can occur when the printer
temperature is below 0 . Turn on the power again after the printer temperature
has increased.
Check item
Check item
Check
if the AC voltage for heater is normally
supplied or not.
Power supply CN2 connector , between pin-1
and pin-2, and between pin-3 and pin-4.
Heater ON signal
that is output from
PU to the low voltage
power supply
Replace the PU
board.
6-40 /
6.5.4. (11) Motor fan error (error code C0A2, C0A1, C0A5, C0A6)
(11-1) The low voltage power supply fan does not rotate immediately after the power is turned on.
Check item
Check work
Action to be taken
at NG
Correct the
connection
condition of
the connectors.
Correct the
cable wiring
route. Replace
the fan.
Action to be taken
at NG
PU board fuses
Check
if the fuse F5 and F9 are not open-circuit
or not.
Replace the PU
board.
Check item
(11-2-1) 24V power supply
45387101TH Rev.1
6-41 /
6.5.4. (14) LED head cannot be recognized. (error code CE82, CE83, CE84, CE85)
Check item
Check work
Action to be taken
at NG
Check item
Check work
Correct the
Media Weight.
Connecting condition
at the PU board
connector and at the
head connector.
Correct the
connection
to the normal
connecting
condition.
Head FFC
Replace the
head FFC or the
PU board.
Conduction of the
fuse on the PU
board.
Replace the PU
board.
Check work
Action to be taken
at NG
Action to be taken
at NG
Replace the
option tray unit.
Correct the
connections.
Square connector
connecting the
option tray unit to
the printer.
Remove the
foreign material.
Square connector
connecting the
option tray unit to
the printer.
Replace the
connector.
45387101TH Rev.1
Replace the PU
board.
6-42 /
Check work
Action to be taken
at NG
Correct the
installation to
the normal
installation
condition.
Check work
Action to be taken
at NG
Toner sensor
Replace the
toner sensor
board, or the PU
board, or the
FFC between
the toner sensor
board and the
PU board.
Note! Toner sensor operation check method using the SWITCH SCAN function of
the self-diagnostic mode.
(1) How to check operation of the toner sensor at the printer side.
1. Status change of the toner sensor can be checked from the Operator
Panel using the self-diagnostic mode. First, switch the display to the
Operator Panel display. For the method of switching the display to the
Operator Panel display, refer to section 4.2.1.3 Switch Scan Test
2. Remove the ID unit and the toner cartridge (TC) from a printer. There is
a window inside a printer opposing the ID side when viewed from the
front of a printer. The toner sensor is located inside the window.
3. Place a white paper 3 mm away from the sensor window. The white
paper should be placed in the manner of opposing the toner sensor.
4. When light is reflected by a white paper so that incident light falls on the
toner sensor, the Operator Panel display shows "L". When the paper is
moved so that any light is not reflected by the paper so that the incident
light does not reach the toner sensor, "H" is displayed on the Operator
Panel.
5. If the Operator Panel display toggles between "H" <-> "L" as a paper is
flipped in front of the toner sensor, it indicates that the toner sensor and
the related system of the printer are working normally.
Action to be taken at NG
Clean surface of the toner sensor to remove the stains due to residual
toner and paper dust.
Check the connection condition of the FFC cable at the PU main
board (PU) and at the toner sensor board (97T).
Perform the operation check again. If the situation is not improved and
remains unchanged, replace the PU main board (PU) or the toner
sensor board (97T).
(2) How to check operation of the toner sensor at the toner cartridge (TC) side
1. To the position where the toner sensor is confirmed to be operating
normally in the printer itself by the above paragraph (1), install the TC
and the ID unit to check operations by observing display on the Operator
Panel.
2. If the ID unit works normally, the display on the Operator Panel will
toggle between "H" <-> "L" in synchronism with movement of the silver
reflector plate that is located on the side of the ID.
Action to be taken at NG
Check operation condition of the respective ID motors by using the
Motor & Clutch Test of the self-diagnostic mode.
Clean surface of the silver reflector plate on the side of ID to remove
stains. (Stain due to toner or paper dust)
45387101TH Rev.1
6-43 /
Check work
Check item
Check
if a heavy mechanical load is being
applied to the ID unit due to breakage of the
waster toner belt, or not.
Replace the ID
unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
45387101TH Rev.1
Action to be taken
at NG
Check
if the connector is connected in the halfway only or not, and is inserted in a slanted angle
or not at the HEAT connector of the PU board,
and at the Fuser side.
Connect the
Cable normally.
Alternately,
replace the
Cable.
Replace the PU
board.
Replace the PU
board or the ID
motor.
6-44 /
Check item
Check work
Action to be taken
at NG
45387101TH Rev.1
Check
if the 6-conductor FFC is connected to
of the PU board normally
the ENV connector
or not.
Check if the 6-conductor FFC is connected to
the CN connector
of the Board 8TH normally
or not.
Check if the connector is connected in the halfway only or not, and check if the connector is
inserted in a slanted angle or not.
Re-connect the
FFC normally.
Check work
Action to be taken
at NG
Leave a printer
for around one
hour in the new
environment
to get used
to the new
environment.
After that, turn
on the power
again.
Before turn
on the power,
touch the metal
panel of the
controller panel
and the metal
plate inside a
printer to feel
temperature
increase
inside a printer
with human
hands. After
confirmation
that the printer
temperature has
increased close
to the room
temperature,
turn on the
power again.
6-45 /
RSF-2
45387101TH Rev.1
6-46 /
A Overall faded-out
Blurred
C Entirely white
E Periodic abnormality
F White banding/
D Black banding/
Note! When an attempt is going to be made to replace the PU board, read data
contents of the EEPROM chip from the old PU board beforehand, and copy
the data contents into the new board after the new PU board is installed.
45387101TH Rev.1
black streaking
in vertical direction
white streaking
in vertical direction
Figure 6-2
6-47 /
Check item
Check work
Action to be taken
at NG
(1-1-1) Toner
Remaining amount
of toner
Check
if the message "Prepare toner
replacement." or "Replace the toner." appears or
not.
Replace toner
cartridge with
new one.
Tape attached to
the toner cartridge
opening slot
Check
if surface of the lens of the LED head is
stained or not by toner and paper dust.
Mounting condition
of LED head
Correct for
normal condition.
Check work
Action to be taken
at NG
Check the
U-shaped
groove of the
side plate for
any abnormality.
If repair is found
impossible,
replace the
equipment.
45387101TH Rev.1
6-48 /
Check work
Action to be taken
at NG
(2-1-1) ID unit
Exposure of drum to
light
Leakage of toner
Replace the ID
unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Replace the ID
unit or toner
cartridge.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Repeat blind
printing using
unwanted media
until offset toner
is created on print
media. Alternately
replace the
fuser unit. If any
attempt of using
new fuser unit as
a trial is going to
be made, be sure
to use the System
Maintenance
Menu FUSE
KEEP MODE.
Action to be taken
at NG
Check work
Check
to see that the print media which is used
for printing is not a specially thin media.
Replace the ID
unit or correct
the high voltage
terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
45387101TH Rev.1
6-49 /
Check item
Check work
Action to be taken
at NG
Replace the
toner cartridge.
Correct the
installation
condition of the
LED head.
Connecting condition
of the LED head
Replace the
LED head.
Drum shaft
Replace the ID
unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Replace the PU
board
45387101TH Rev.1
Check work
Action to be taken
at NG
Replace the ID
unit or correct
the high voltage
terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
6-50 /
Check item
Check work
Action to be taken
at NG
Check item
Replace toner
cartridge with
new one. If
replacement
does not solve
the problem,
replace the
ID unit. If any
attempt of using
new ID unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
Check work
Action to be taken
at NG
Remove the
foreign material.
45387101TH Rev.1
Check work
Action to be taken
at NG
(5-1-1) Cycle
LED head
Check item
Check that any burr that may scatter the unfused toner on the paper running path does not
exist.
Image drum
Replace the ID
unit
Developing roller
Replace the ID
unit
Replace the ID
unit
Charge roller
Replace the ID
unit
Heat roller
Replace the
fuser unit.
Fuser belt
Replace the
fuser unit.
Transfer roller
Replace the
Transfer Roller.
If any attempt
of using new
consumable
item as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Remove the
burr.
6-51 /
Check work
Action to be taken
at NG
Replace the
terminal of
printer side.
CH terminal
Correct the
installation
condition of
the terminal
to the normal
condition.
ID unit terminal
Replace the ID
unit or replace
the high voltage
board or correct
the high voltage
terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Charge roller
Ground
Developer roller
Figure 6-3
45387101TH Rev.1
6-52 /
PU
Error Description
When booting
After boot up
Insert Point
Scanner,copy,printer not
work
Duplex, 2nd/3rd/4th
tray, sensor +5V
Scanner,copy,printer not
work
3.3V DC power
F3 No error
F4 S/C:CE85
Scanner,copy,printer not
work
F5 No error, Boot
normaly
Scanner,copy,printer not
work
Clutch, Motor
+24V
F6 No error
Scanner,copy,printer not
work
Duplex
+24V
F7 No error.
LCD displays
warimng Up.
Scanner,copy,printer not
work
2nd/3rd/4th tray
+24V
F9 S/C:C0A1, C0A2,
C0A5
Scanner,copy,printer not
work
Interlock,Power fan,
Fuser fan, ID fan +24V
F10 S/C:C4C0
Scanner,copy,printer not
work
Fuse cut
+24V
F11 No error
Scanner ,copy,printer
works normally
Stapler +24V
F12 No error
Scanner ,copy,printer
works normally
45387101TH Rev.1
Error Description
When booting
F1 No error
board
Fuse
Name
Resistance
F2 Attention lamp
turns on.
SU
3 beeps sound.
board
Booting looks
normally, but it does
not work.
F3 It remains the boot
screen.
After boot up
Insert Point
Scanner,copy,printer not
work
Flatbed
motor,Clutch,solenoid
Resistance
Less than
1
SU Controller
Less than
1
Coin-Box
+24V
6-53 /
Bit No.
TRAY1~4
LCF
Cassette: none
Cassette: none
Not Used
Legal 13.5"
A5
Not Used
Not Used
Legal 13"
Not Used
Blank
Not Used
Letter
Not Used
Not Used
A4
A4
Not Used
Not Used
Not Used
Legal 14"
Legal 13",13.5",14"
Not Used
Not used
Not Used
Not used
Not Used
B5
Not Used
Executive
Not Used
Not used
Not Used
Letter
Not Used
45387101TH Rev.1
6-54 /
7. Connection diagrams
7.1 Resistance value check................................................................7-2
7.2 Parts location................................................................................7-5
7. Connection diagrams
Unit
ID motor
Resistance value
IP2
IP2
45387101TH Rev.1
7-2 /
7. Connection diagrams
Unit
Feed motor
Resistance value
IP1
COLOR OF
LEAD
Duplex motor
PHR-6
PIN No.
PHR-6
PIN No.
COLOR OF
LEAD
RED
1
(A)
4
(B)
YELLOW
BLUE
3
(A)
6
(B)
WHITE
M
2nd / 3rd tray
feed motor
3
4
45387101TH Rev.1
7-3 /
7. Connection diagrams
Unit
Resistance value
1
3
Upper
Lower
(Halogen heater)
400W
2
4
09P-RWZV-K4GG-P4
CZHR-05V-S
Fuser unit
Upper
Thermistor
(PM9S-342)
Compensation
Thermistor
(PT3-312)
A5
A4
A3
A2
A1
09P-RWZV-K4GG-P4
CZHR-04V-S
Upper Side
Thermistor
(PT7S-312)
Fuse
2
4
B4
B3
3 4pin(B4)
5pin(A5)
B2
B1
09P-RWZV-K4GG-P4
45387101TH Rev.1
7-4 /
7. Connection diagrams
Component side
45387101TH Rev.1
Soldering side
7-5 /
7. Connection diagrams
(2) PU PCB
Component side
Board-8PU
452962
ID2FAN
R284
R283
TAGZA1
5
TAGZA2
Q26
F5
Q24
IC18
RM20
RM19
25
16
9
1
R697
R558
R524
8
1
D15
D14
RSNS
R692
24
1
R691
RM525
F4
AA
AP
34
IC506
CP8
R673
C630
R672
R671
F3
11
REGCLT
R696
R695
32
Q23
34
R656
R666
R680
R665
R661
FSNS
R653
R647
R523
R626
R636
R707
R629
R635
R628
C584
8
1
1
AP
CE1
R618
R613
R617
DUP
R120
R609
R608
R607
C549
10
10
C567
CE1ZA2
PEHOP
6
34
20
R631
21
HOPCLT
R641
20
R648
R639
R638
R619
DUPFSNS
Q22
R699
17
24
1
R254
C102
R694
C116
RM23
Q29
C104
Q33
D504
C132
C131
DCID
C517
FIN
C117
3 3
TONER
45097099
8PU
Soldering side
RM518
R584
R545
R546
R557
R556
R555
C532
R554
R553
D502
R525
C502
C505
C526
C522
R507
R539
R551
R550
R549
C527
R510
C135
10
R517
R518
1115
MPTCLT
1
1
2
45387101TH Rev.1
19
20
D505
21
21
D20
15
10
19
20
D506
Q509
C645
Q510
RM501
R528
R861
C648
R512
R511
IC504
C512
C519
C518
20
R536
C501
R503
C521
R508
R509
R502
IC502
C503
C533
Q503
1
2
R521
45097099
Q502
R501
IC505
12
12
C508
R754
C507
WR2SNS
R753
R752
C520
R538
OPTION
C531
C510
1
R
10
C509
C528
R540
1
1
RM505
C529
R522
C525
C524
PSIZE
5
9
R38
Q44
R567
R566
R565
R564
R563
C535
R562
DCHOP
C537
Q501
7-6 /
CN
49
64
1
16
C513
17
44605899
FET501
R544
32
R547
R830
R576
JP5
CL1
12
JP17
4
1
MOTOR
CP2
R535
C523
Q504
R593
CL2
R577
R825
TR502
JP11
Board-GOH
R542
C524
3
JP8
CP1
JP10
GOH
F501
48
R543
R545
33
JP9
JP21
R575
C528
C527
C529
44605899
R578
R594
JP2
R507
R581
C531
C530
JP26
JP32
R589
R588
R591
R590
JP12
JP15
C535
C534
C533
C532
R583
R582
R585
R584
JP4
SNS03
R802
IC502
R832
R835
JP20
JP24
JP23
JP30
D516
C518
C537
JP16
13
12
R546
R599
ZA1
R600
MAIN2
JP29
R838
R506
R527
R518
44413799 1
C520
R601
JP3
C519
C540
C541
JP19
R801
1
3
E
C
50
1
R602
SNS
JP28
C502
K
A
12
R501
2
99G
45177599
1
2 2
D511
12
D512
D514
CN3
CN1
12
CN2
IC
45387101TH Rev.1
99G
45177599
1
2 2
CN1
97T
7. Connection diagrams
Component side
SNS12
JP31
PSZ
1
JP18
JP13
JP14
JP7
CN3
D1
Soldering side
3 3
7-7 /
7. Connection diagrams
(7) SU PCB
Soldering side
C110
Component side
CUIF
44973499
R377
R358
R354
R355
R356
R357
C93
C94
R353
R376
24
C105
11
F2
F1
F3
C68
R324
R320
R316
R312
R305
R298 TEST79
R294 TEST76
R290
R375
R374
C702
C701
C700
C698
C699
C697
C695
C696
TEST81
TEST78
TEST80
TEST77
C694
C692
C693
C691
IC18
R612
R657
RM511
C635
C623
C637
7SU
450407
10
20
26
IC3
9
1
45387101TH Rev.1
Board-7SU
C2
C3
C5
C528
AF
C7
C1
38
50
47
C523
C512
R537
R529
R536
TEST505
C596
TEST502
R530
TEST506
R545
TEST507
TEST503
R664
R556
TEST508
TEST504
C591
C587
R533
C522
C518
C503
C502
C501
R504
R503
3
3
IC1
44973499
C12
C10
C11
L1
RS232C
5
1
C21
R557
C599
1
L
C737
48
R532
C22
R26
C612
C743
C724
R502
AF
C645
C644
C642
C641
37
C634
R501
C600
C603
C602
IC9
IC8
C28
C14
33
34
C651
C659
C611
IC7
C26
26 28 27
C594
26
C598
R558
20
C750
C748
C746
C671
2
6
10
14
18
22
19
23
C677
C676
C675
C536 R525
C527
10
C595
L3
1
A
C601
R55
C43
C33
C32
C613
C744
C717
TEST501
192
IC13
R564
R563
C683
C682
BF510
29 30
C49
129
CP6
CP5
IC501
193
128
3
7
11
15
BF511
RM512
C646
IC502
C684
C711
C712
C713
BF516
R611
C643
R600
R599
R598
R597
R583
R582
R581
50
C657
C656
16
C658
CCIS
R625
R622
C655
R615
R619
17
1
C648
C742
C741
C740
C663
64
C640
C758
C757
C667
256
65
C751
R641
64
32
C674
33
R642
R652
48
49
R651
C735
C734
C60
R662
R323
R319
R315
R311
R304
R297
R293
R289
C69
R322
R318
R314
R310
R303
R296
R292
R288
C703
C704
10
9
R321
R317
R313
R309
R302
R295
R291
R287
IC21
IC20
C67
C78
C87
C84
C77
C83
2
1
C86
C6
C4
7-8 /
7. Connection diagrams
JAM
PM
CL2
CL1
21
11
JP1
1
SOL
SCN
21
3 1
REV
SNSIF
2 2
JP2
3 1
3 1
3 1
44997899
REG
3 1
COV2
HOP
4
SETCOV
MOTIF
7RL
C4
R9
8TH
TMP
IC1
45387101TH Rev.1
R2
R1
HUM
45361799 1
7-9 /
7-10 /
S
JP40
JP45
JP42
CN5
JP34
JP56
JP52
JP51
R665
1
JP54
C534
R569
JP57
JP58
Q5
R622
R621
Q6
D521
45387101TH Rev.1
JP3
JP22
JP37
JP41
JP55
JP35
JP27
99H
R623
C550
JP14
CP2
T4
JP17
1
T3
JP59
C557
R671
2
1
C12
C6
15
C11
D6
Q2
T5
C1
C13
2 2
JP23
CP3
CAUTION
HIGH VOLTAGE
D1
JP48
5
45075399
JP4
JP12
JP16
14
JP44
JP43
C7
CN1
D12
JP29
JP30
JP31
JP36
JP5
JP9
C4
JP18
SOLDER
Green
6
CP4
SB
C2
5
JP21
JP6
S7
S8
JP19
Q3
T6
D5
D11
S5
S6
4
CP5
C9
D2
R1
R666
R669
R648
D7
R641
Q1
JP8
IC507
450989
JP47
DB
JP7
JP2
R638
R600
Q516
S3
S4
R574
1
13
40
S9
S10
14
39
6
D10
JP28
RETURN
C8
JP13
S12
S11
C5
T1
Q4
JP39
CN4
C10
2 2
26
27
JP26
JP53
JP20
JP15
3
D4
CN3
CN2
OUTPUT
45075399
52
D9
JP32
JP33
R675
R674
C569
R668
CH
Board-99H
C14
D8
T2
F501
JP24
R676
D522
JP49
JP50
R658
R657
C511
R580
R579
C513
C505
D13
JP46
R629
R634
R667
R611
R617
D520
C547
R610
JP1
D519
R605
R647
R613
R612
C545
C508
R516
C507
R570
R663
C568
R662
D524
C528
Soldering side
Component side
(11) High-voltage Power Supply PCB
7. Connection diagrams