Maho Dialog User Manual D112 V3 02E

DECKEL MAHO
Technical documentation
DC V-Machines with Dialog 112

Version 3.02
(from SW-Level 1.3xx)
Service Documentation
Release - December 1995
Informations from MS-KS
DECKEL MAHO GmbH
Plinganserstrae 150
81369 Mnchen
M. Menacher
Hinweis
Contents subject to change.

All rights on this Documentation,
especially the right of duplication and
circulation as well as those of translation
remain reserved.
No part of this documentation may, in any
form (by Photocopy, Mikrofilm or any other
method) be reproduced or by utilisation of
electronic systems be duplicated or
distributed without prior written permission
of DECKEL MAHO GmbH Abt. MS-KS
Copyright 1995 DECKEL MAHO GmbH Munich
Contents
Control and Drives

Technical data ......................................................................................................... 6
Power supply QX084 ............................................................................................... 7
CPU QX141-1 and I/O QX524 ................................................................................... 8
Digital drive DC50 V ........................................................................................... 9-10
Digital drive DC70/100 V .................................................................................. 11-12
Interface RS-232
Data transfer cable ................................................................................................13
Interface configuration ............................................................................................14
Interface description ........................................................................................ 15-17
Software levels
CNC-PLC ...............................................................................................................18
Parameters ............................................................................................................18
Axes ......................................................................................................................18
Spindle ...................................................................................................................18
List of adjustments
Software-limit switches X/Y/Z-Axis ........................................................................19
Reference points X/Y/Z-Axis ..................................................................................19
Magazine wheel U-Axis .........................................................................................19
Oscilloscope function ............................................................................................19
Loading of Grundig / Mitsubishi Macros

Loading Grundig Macros ........................................................................................20
Loading Mitsubishi Macros ....................................................................................20
Reading Deckel Macros out ..................................................................................21
Reading Deckel Macros in .....................................................................................21
Servo / Spindle Module

Exchanging of Servo / Spindle module ..................................................................22
Coding the modules ...............................................................................................22
Tool changer positions - Language changeover

Entering tool changer positions into the PLC ........................................................23
Language changeover ............................................................................................23
Contents
Adjustments
Power ON, Programme start .................................................................................24
PLC RUN/STOP .....................................................................................................25
Deckel Macros .......................................................................................................25
Spindle orientation
Spindle orientation .................................................................................................26
Adjustment of quadrant transtition .........................................................................26
Adjustment of spindle encoder

Adjustment of Spindle encoder (Symmetry und Phase length) .............................27
Diagnosis
Diagnosis screen ...................................................................................................28
Mitsubishi Options screen

Mitsubishi Options .................................................................................................29
Axes compensation
Axes compensation X, Y, Z ...................................................................................30
PLC-Data / PLC-Bits
PLC-Data (Tool changer positions etc.) .................................................................31
PLC-BITs (Service and commisioning bits) ................................................... 32-36
Service-Softkeys
Service-Softkeys for TC (Toolchanger and PC (Palletchanger) .............................37
In and Outputs
In and Output screen .............................................................................................38
Inhaltsverzeichnis
DECKEL-Macros
All Macros 90xx .....................................................................................................39
calibration of measuring tip ....................................................................................39
PLC-flow
Functional flow .......................................................................................................40
NC-Memory expansion, Formating, NC-Option setting

Replacing CPU und I/O cards (Formating memory) ........................................ 41-42
NC-Memory expansion and option setting ....................................................... 43-44
Options
Measuring systems DC50-V ..................................................................................45
Measuring systems DC70V/100V ..........................................................................46
Spindle 8000/15000 ...............................................................................................47
Magazine wheel with 30 tools ................................................................................47
Tool break detector ................................................................................................48
Tool length measurment ........................................................................................48
Touchprobe ............................................................................................................48
IKUEZ (Internal coolant) .........................................................................................49
Light barrier ............................................................................................................49
Pallet changer ........................................................................................................49
Roto-Clear... ...........................................................................................................49
End of work shut-off ...............................................................................................49
UVV-Tool room solution .........................................................................................49
Digitsing .................................................................................................................49
Feed stop all axes .................................................................................................49
A-Axis ....................................................................................................................50
External axis release X23 ......................................................................................50
Spindle turning without axis block .........................................................................50
Spindle turning output Y14 ....................................................................................50
Override 100% (M84-M87) .....................................................................................50
External Pallet acknowledgement .........................................................................50
Error list
SPS Error messages ....................................................................................... 51-68
In and Outputs
DC50V ............................................................................................................. 69-73
DC70V-DC100V ............................................................................................... 74-77
Enclosure: Machine Dats sheets (DEMO)
Programming list und Alarmmessages
Dialog 112
Technical Data
Processor type
68040/25 MHz (Motorola 32 Bit)
Operating voltage
110 V AC
Colour monitor
14"
Floppy disc drive
3 " MS-DOS compatible (Option)

18,4 KB Transfer rate
14 ms block working time
Programme memory
236 KByte
Option 472KB, 2 MB
Inputs
40 Inputs 0/24 V
Outputs
16 Outputs 0,5 A
24 Outputs 2 A
Interfaces
2x RS 232 bis 19.200 Baud
Block working time
8 ms
1,6 ms High Speed Mode
Oscilloscope Function
Drive signals
Digital drive
5 Axes and Spindle (30 KW)
Probing times
(digitale Regelung)
1,7 ms Position
0,8 ms RPM
0,4 ms Current
Acceleration
0 to 30 m/min
180 ms
DECKEL MAHO GmbH - Service
Subject to change
Dated:

Page 6
Dialog 112
Powersupply QX084
110 V Input
Special fuse
Mains 110 V
110 V Output
(Monitor unit)
Power supply ON
24 Volt Error
Battery Error
Cotrol ON/OFF
CNC-Reset
0V
0V
- 12 V
+ 12 V
+ 5V
+ 5V
Battery Test
+ Battery
- Battery
Battery plug
+ 5V
0V
GND
GND
+ 24 V
0V
Subject to change
Dated:

Page 7
Dialog 112
CPU QX141-1
I/O QX524
Flash-ROM
Module
Kern-Software
Mitsubishi
GBI-Software
PLC-Software
4;

&(6
4;

&6+
to operating
panel
&6$
2x RS 232
S-RAM
GBI-Macros
PLC-Deckel
7DVWHU
EE-PROM
&6$
Machine parameters
6FKDOWHU
&6+
/('*UQ
/('*UQ
&6+
Digital output drives

(Axes/Spindle)
S-RAM
236kB
NC-Programme
Deckel-Macros
&'3
Subject to change
Dated:

Page 8
Digital drives DC 50V Dialog 112
Dialog 112
Subject to change
Dated:

Page 9
Dated:

CN9
CN4
CN7
CN5
CN9
CN1A
CN8
CN6
CN4
CN1B
Abschlustecker
CN2
CN9
CN3
CN4
CN1B
MDS-A-V1-35
CN1A
W14 Tacho Z-Achse
W16 Tacho Spindel
MDS-A-SP-185
Masstab
MDS-A-CV-300
Z-Achse
CN2M
CN2L
CN9
CN1A
CN3M
CN3L
CN4
CN1B
MDS-A-V2-3535
X/Y-Achse
W13 Tacho Y-Achse
Spindel
Steuerung
W12 Tacho X-Achse
Netzteil
Masstab
Subject to change
CN2
CN9
CN3
CN4
CN1B
MDS-A-V1-10
U-Achse
CN1A
W17 Tacho Wechsler

Tacho A-Achse
W
Masstab
Digital drive DC 50V with A Axis
CN2
CN9
CN1A
CN3
CN4
CN1B
MDS-A-V1-05
A-Achse
Dialog 112
Page 10
Digital drive DC 70/100V Dialog 112
Dialog 112
Subject to change
Dated:

Page 11
Dated:

CN9
CN4
CN7
CN5
CN9
CN1A
CN8
CN6
CN4
CN1B
Abschlustecker
CN2
CN9
CN3
CN4
CN1B
MDS-A-V1-35
CN1A
W14 Tacho Z-Achse
W16 Tacho Spindel
MDS-A-SP-185
Masstab
MDS-A-CV-300
Z-Achse
W12 Tacho X-Achse
Spindel
CN2M
CN2L
CN9
CN3M
CN3L
CN4
CN1B
CN2
CN9
CN1A
CN3
CN4
CN1B
MDS-A-V1-05
MDS-A-V2-3535
CN1A
A-Achse
Masstab
X/Y-Achse
W13 Tacho Y-Achse
Netzteil
Masstab
Subject to change
Tacho A-Achse

W
Steuerung
Digital drive DC70/100V with A Axis
Dialog 112
Page 12
Dialog 112
Interface wiring Dialog 112

CNC control
25 pol. Plug
GND 1
TXD 2
RXD 3
RTS 4
CTS 5
DSR 6
DTR 20
GND 7
Periphery equipment (Computer etc.)

25 pol. Socket
( 1 GND screening
( 2 TXD
( 3 RXD
( 4 RTS
( 5 CTS
( 6 DSR
( 20 DTR
( 7 GND Signal ground
25 pol. Plug
25 pol. Socket
CNC Control
25 pol. Plug
GND 1
TXD 2
RXD 3
RTS 4
CTS 5
DSR 6
DTR 20
GND 7
Periphery equipment (Computer etc.)

9 pol. Socket
( 1 DCD
( 2 RXD
( 3 TXD
( 7 RTS
( 8 CTS
( 6 DSR
( 4 DTR
( 5 GND Signal ground
9 pol. Socket
25 pol. Plug
Subject to change
Dated:

Page 13
Dialog 112
Reading In and Out of NC-Programmes and Machine Parameters
!! Important !!
Set machine and channel (Interface) correct
For interface wiring see page 11
Channel 1 = X110 (left socket on control cabinet)
Channel 2 = X164 (right socket on control cabinet)
#1 and ALL
Reading out of all NC-Programmes
#1 and <ENTER> Reading In of all NC-Programmes
#2 Tool-Data
#3 Machinen parameters
#99 and ALL2
Reading Out of all tool data
#99 and <ENTER> Reading In all tool data
(Before Reading In or Out, switch PLC to "stop" see page 25)
I/O DEVICE PARAMETER 9600 Baud, 7 Bit, 1 Stop-Bit, Even Parity
#
1
2
3
4
5
<0>
PC
1
1
0
1
DEVICE NAME
BAUD RATE
STOP BIT
PARITY EFFECTIVE
EVEN PARITY
6 CHR. LENGTH
7 TERMINATOR TYPE
8
CODE 1
9
CODE 2
10 REWIND CODE
11
12
13
14
15
HAND SHAKE
DC CODE PARITY
DC2/DC4 OUTPUT
CR OUTPUT
EIA OUTPUT
<1> <2> <3> <4>

0
0
0
0
3
0
0
0
00 00
00 00
00 00
1
0
0
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
00 00 00
00 00 00
00 00 00
0
0
0
0
0
0
0
0
0
0
#
16 TITLE FEED OUT
17 FEED CHR.
18 PARITY V
19 TIME-OUT SET
20 RST IGNORE
21 EIA CODE [
22
]
23
#
24
*
25
=
26
:
27
28
29
30 PRINTER TYPE
Configuration on PC
Programme header V24
9600 Baud
7 Data bit
1 Stop bit
EVEN Parity
RTS ON
CTS ON
% oder 1 Blank line

O200 (Remarks)
N1 X . . .
N2 G0 . . .
N100 M30
%
IN/OUT 6. 2/3
Subject to change
<0>
0
0
0
0
0
<1>
0
0
0
0
0
<2> <3> <4>

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
Programme header
Floppy
% oder 1 Blank line
O200 (Remarks)
N1 X . . .
N2 G0 . . .
N100 M30
%
Dated:

Page 14
Dialog 112
Interface description
DEVICE
NAME
Name of Interface. z.B. PC, PLT
max. 3 Characters
BAUD
RATE
Input of Baudrate
0
1
2
3
4
5
6
7
STOP
BIT
Stop Bits
1 =
2 =
3 =
PARITY
EFFECTIVE
Parity checking
0 = no parity bit
I = parity
bit
EVEN
PARITY
Parity checking
0 = odd
1 = even
CHR.
LENGTH
Length of a character
0
1
2
3
= 5 (Bit)
=6
=7
=8
TERMINATOR
TYPE
Last character for termination of

Data Read in
0
1
2
3
4
5
= no termination chatacter
= EOB or EOR
= EOB
= EOR
= any character
= any 2 characters
Code 1
Setting the character 1 , if the character

4 or 5 is entered in # 7
0 to FF (hex)
Code 2
Setting the character 2 , if the character

5 is entered in # 7
0 to FF (hex)
Subject to change
=19200
= 9600
= 4800
= 2400
= 1200
= 600
= 300
= 110
Dated:
bps
bps
bps
bps
bps
bps
bps
bps
1 bit
1.5 bit
2 bit

Page 15
Dialog 112
Interface description
10
REWIND
CODE
PARITY
Should be used compatible to the Tape

reader .Will not be rewound with 0
0 to FF (hex)
11
HAND
SHAKE
RS-232-C Communiations Interface is

is being configuriert
1 = RTS/CTS System
2 = No Handshake
3 = DC Code System
(XON / XOFF Protokoll)
12
DC
CODE
PARITY
Valid only if 3 has been selected in #11

ist
0 = No parity
1 = With even parity
13
DC2
DC4
OUTPUT
When the data is sent from the NCSystem to the Output and the unit is
started through DC Code
0
1
2
3
14
CR
OUTPUT
By selecting, a < CR > will be inserted

before the < LF >
0 = no
1 = insert
15
EIA
OUTPUT
Output in ISO or EIA Code.

Code is automatically identified on
input
0 = ISO Code Output

1 = EIA Code Output
16
TITLE
FEED
OUT
Gives the titel (Programme number and

remarks) at the beginning. Specially for
punched tape
0 = no
1 = give title
17
FEED
CHR.
Forward character.
Amount of empty characters at the
beginning of the punched tape
0 bis 999 characters
18
PARITY
V
Whether parity is evaluated within block
0 = no
1 = valid
19
TIMEOUT
SET
Time-out for the verification of the

transmission. Error message if the
transmission of a block or 250 characters
exceeds this time. Time may have to be
changed if the Baud rate is changed.
0 to 999 (0,1 sec)
Subject to change
= without DC2 and DC4

= with DC2, without DC4
= without DC2, with DC4
= with DC2,
with DC4
Dated:

Page 16
Dialog 112
Schnittstellen-Beschreibung
20
Data
ASCII
Enter: whether data for computer link are

ISO or ASCII
0 : ISO
1 : ASCII
21
22
23
24
25
26
EIA
Code
[] # * = :
The alternative codes for the 6 characters

which exist in the ISO format but not in
the EIA format are mentioned here.
The code entered here should not exist in
the EIA format; and it should not equal
parity H
0 to FFH
30
Printer
Type
Enter printer type
0 = No printer
1 = Nada
2 = Epson
Subject to change
Dated:

Page 17
Dialog 112
Software levels
CNC / PLC
Diagnosis
Softkey F6 (Config)
MAIN
BOAD
FONT
LANG1
LANG2
PLCu = Software level PLC
Machinen parameters
BA Manual
Softkey F9 (Continue)
Softkey F3 (Customer service)
Password FD <ENTER>
Softkey F2 (Configure)
Softkey F2 (PLC-Data)
#48 = Software level machine parameters
Axis module X/Y/Z/U

Button Diagnosis
Softkey F3 (Servo)
Turn to page 3 with ">"
SW/VER = Software level axis module
Milling spindle
Button Diagnosis
Softkey F4 (Spindle)
Turn to page 1 with ">"
SW/VER = Software level spindle
Subject to change
Dated:

Page 18
Dialog 112
Adjustment procedure
Software limitswitch X/Y/Z Axes
BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
F9
(Continue)
F2
(Axis)
#13 OT (- Limitswitch)
#14 OT (+ Limitswitch)
Distance to next grid point X/Y/Z (Reference point)
Button Diagnosis
F3
(Servo)
Net (is distance "Reference point - cam switching point" to next grid point)
Should be between 2 - 6
Reference point shifting Magazine wheel (U-Axis)
BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
F9
(Continue)
F2
(Axis)
F3
(Ref.Pt.)
#13 U-Axis
Adjusting magazine wheel:
Open magazine loading door (Switch off regulator release)
Release magazine wheel brake (Bit selection #8 Bit 5) page 32/33
! Important ! The calculated value in the display "U-Axis" (Diagnosis)
- write 9.000 in #13 (20 Magazine)
- write 6.000 in #13 (30 Magazine)
Oscilloscope function
Ba 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configuration)
F3
(Process)
#44 Set F0 selection to 1
Shift Diagnosis
Example
#1 .... 100
(Time deviation)
#2 .... X, Y, Z , U or 1 fr Spindle
#3 .... 1
(Current)
#4 .... 200
(Amplitude)
#5 .... 0
(Zero line shifting)
Subject to change
Dated:

Page 19
Dialog 112
Grundig-/Mitsubishi-Macros
Grundig-Macros are Boring and Cycles.
Grundig macros
BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
F4
(Load cycles)
<ENTER>
Mitsubishi macros laden

BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
F9
(Continue)
F1
(Base)
>
(page 4/7
#38 set fix_p to 1
BA 3 (Programming)
F8
(Data transfer)
F1
(Reading in)
#4
<ENTER>
#38
set fix_p to 0
Subject to change
Dated:

Page 20
Dialog 112
Reading In and Out of DECKEL macros

These are (9001-9xxx) stored in a protected portion of the memory
Reading out of macros
BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
#40 Unlock edit lock B (Display should be blue)
F9
(Continue)
F1
(Base)
>
(Page 4)
#39 Type edlk_c "0"
BA 3 (Programming)
F8
(Data transfer)
F2
(Reading out)
#1
(.....) (.....) Macro numbers (9001-9xxx )
or all Deckel Macros und NC-Programmes will be read out with "ALL"
Reading in macros
BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
#40 Unlock edit lock B (Display should be blue)
F9
(Continue)
F1
(Base)
>
(Page 4)
#39 Type edlk_c "0"
BA 3 (Programming)
F8
(Data transfer)
F1
(Reading in)
#1
(.....) and Macro number (9001-90xx )
or all Deckel Macros und NC-Programmes will be read in with "ENTER"
!!! DO NOT FORGET !!!
Set #39 to "1"
#40 (EdlinB) NC-Prg. 8000 - 9999 protected

#39 (EdlinC) NC-Prg. 9000 - 9999 protected
Subject to change
Dated:

Page 21
Dialog 112
Exchanging of Servo / Spindel module

Copying of Software to the Module
Should an axis or spindle module need to be exchanged, care must be taken to load the valid
software into the module.
Procedure
- Mainswitch off
- Remove defective module
- Install new module
- Turn coding switches on new Servo or Spindle module by 180
- Pull out left and right Flashrom
- Plug Master Flashrom in left position
- Control on
- A menu is displayed on the monitor
- Adjust servo or spindle module as per instructions
- Control off
- Plug both System Flashroms in again
- Turn coding switches on new Servo or Spindle module by 180 back to normal position
- Control on
Coding of indvidual modules
X-Axis
0
Y-Axis
1
Z-Axis
2
U-Axis
3
A-Axis
4
B-Axis
5
Power supply
Spindle
3-6 (is always the last axis)
Unused
Subject to change
Dated:

Page 22
Dialog 112
Entering tool changer position in machine parameters

PLC-Data
BA1
F9
F3
FD
F2
F9
F9
F2
(Manual)
(Continue)
(Customer service)
<ENTER> (Password)
(Configure)
(Continue)
(Continue)
(PLC-Data)
(see page 31)
Language change (Software level: CNC 1.-24 / PLC 05VWC43-00)

Control
German
English
Base page 4/7 #21 lang 2 ........ 2 ................

PLC Data #8 ............................ 0 ................
Register R2234 ........................ 0 ................
Macro 9999 #33 ....................... 0 ................
French
Italian
Spanish
1 ................. 1 ................. 1................... 1

1 ................. 2 ................. 4................... 3
1 ................. 1 ................. 1................... 1
1 ................. 2 ................. 4................... 3
Example for Register setting, setting back:

DEVICE
DATA
MODE
( R2234 )
(
1)
( 1 ) = (setting)
(
0 ) ( 1 ) = (setting back)
Software level: CNC 1.-35/ PLC 05VWC55-00 or 07VWC55-00:

BA1
F9
F4
There
(Manual)
(Continue)
(Language)
are always two languages existing in the control, for example German and English.
Subject to change
Dated:

Page 23
Dialog 112
Hour counter
(non variable)
Power on
NC-Programme processing time
This Function enables
- the display of the complete time of control switch on
(exact: the drive amplifier with switch control on)
- the display of the complete NC-Programme processing time (from cycle start
to end of Programme respectively break with [SHlFT + BREAK), substracting the
stand still time due to internal Feed Hold).
The times are displayed in hours in the globalen variables #500 und #501
Call
BA 2
Select programme 9030
Start programme (Cycle start)
BA 3
F6
(parameter)
Parameter #500 -> Mainswitch on
Parameter #501 -> Programme run
(in Hours)
(in Hours)
Hour counter
(variable)
Call
BA 1
F9
(Continue)
F2
(C-Modal)
>
(Page 2/2)
#1
#2
#3
#4
#5
Date
Time
Power on
Auto CNC
AutoMach
(complete time of control switch on)

(Programme running time from cycle start to M02, M30)
(Programme running time, substracting the stand still time due to internal
Feed Hold or override = 0, Cycle stop, ...)
Subject to change
Dated:

Page 24
Dialog 112
PLC RUN/STOP
BA 1 (Manual)
Press SHIFT BREAK
F9
(Continue)
F3
(Customer service)
FD
(Password)
F3
(Contactplan)
Display: MELDAS 500 SERIES PLC PROGRAMMING TOOLS
with MESSG. LADDER IO ST FILE
F7
(FILE)
Display: 2WRITE 4RUN/SR
F4
(RUN/SP)
Display: 0:RUN 1:STOP ( )
1
(Press <ENTER> , to stop PLC)
Press shift und button "5" (Dialog Mode)
Setting Deckel Macros

BA1
F9
F3
FD
F2
F9
F6
(Manual)
(Continue)
(Customer service)
<ENTER> (Password)
(Configure)
(Continue)
(Macros)
Macro screen
<CODE>
1 G [01]
211
2 G [02]
248
11 M [01]
12 M [02]
...
6
33
<TYPE>
1
1
<PROGRAMM>
9211
9248
1
1
9006
9033
Input line
e.g.. : tool length measuring macro
# ( 16 ) ( 91 ) ( 1 ) ( 9091 )
Subject to change
Dated:

Page 25
Dialog 112
Spindle orientation
BA 1
F9
F3
FD
F2
F9
F9
F1
>
#15
(Manual)
(Continue)
(Customer service)
<ENTER> (Password)
(Configuration)
(Continue)
(Continue)
(Spindle)
Turn to page 4/30
(OPST) Type "0" (Reference point shifting)
BA 1 (Manual)
F4
(Customer service)
FD <ENTER> (Passwort)
F1
(Service)
Switch 1
(WW-SERVICE) <ENTER>
Switch 2
(Spindle orientation) <ENTER>
activate spindle orientation with cycle start
Estimate position of spindle dog to desired tool changing position (in degrees)
Multiply estimated value by 11,3777
Enter this value into #15 (OPST) and orient the spindle again.
Correct with 1 or more if necessary.
(1=11,3777 Units)
(1 Unit = 0,0878 degrees)
Spindle dog position for "Spindle orientation" (M19)

DC50-V is on the opposite side of the magazine
DC70-V, DC100-V is on the side of the Magazine
Compensating quadrant crossings

- Move Axis with F1000 in plus / minus direction
- Note current values from diagnosis screen
- Evaluate difference between plus and minus movements
- Enter values of the respective axis in machine parameter #9 LMC1 (Servo 2/2)
Example:
Z-Axis upwards:
Z-Axis downwards:
Difference = 20
-40%
-20%
#9 LMC1 = 20
Subject to change
Dated:

Page 26
Dialog 112
Adjusting spindle encoder

Symetry und Phase position
Adjustment of the coder in the motor

1. Connect oscilloscope (2 channel) to measuring point A and B against GND
2.
Speed S1800, Override 100%
3.
While spindle is turning

- VR1 Adjustment of 0 point of phase A
- VR3 Adjustment of 0 point of phase B
- VR2
- VR4
Amplitude adjustment of phase A

Amplitude adjustment of phase B
- VR5
Referencepoint adjustment (zero point crossing of A-Phase)
VR2
VR4
VR1
VR3
VR5
GND
B
A
Z
Subject to change
Dated:

Page 27
Dialog 112
Diagnosis
[Servo Monitor]
KV
(1/sec)
Droop
(i)
Speed
(rpm)
Current
(%)
MAX CUR1 (%)
MAX CUR2 (%)
Overload (%)
OverReg
(%)
AMP DISP
Alarm
Cyc Cnt
(p)
GRDSP
Mains
MAC POS
MOT POS
SCA POS
FB Error. (i)
DFB Comp (i)
Diagn 3. 1/3
<X>
0
0
0
5
161
6
0
0
D1
80002
8.000
4.539
0.000
333.685
333.685
0
0
<Y>
0
0
0
-4
143
5
0
0
D2
<Z>
0
0
0
-3
182
32
0
0
D3
-80002
8.000
4.166
0.000
-146.900
-146.900
0
0
-20004
8.000
3.831
0.000
-200.165
-200.165
0
0
15000
500
15000
500
10000
500
<U>
0
0
0
-2
35
3
0
0
D5
-55051
15.000
6.082
9.000
-359.990
-359.990
0
0
Example:
DC50-V (Axes moving )
Trailing error (Droop)
G0
F1000
ca:
ca:
Current (%)
G0
F1000
ca:
ca:
20
10
15
5
Subject to change
Z+
4
40
Z60
15
Dated:

Page 28
Dialog 112
Mitsubishi Options
#
1
2
3
4
5
6
7
8
9
10
11
12
13
FF
E3
FF
BF
FC
FB
BF
F7
FF
9D
37
BF
DE
#
14
15
16
17
18
19
20
21
22
23
24
25
26
67
FF
33
00
00
00
00
00
FF
00
FE
00
00
#
27 00
28 00
29 00
30 00
31 00
32 00
33
1
34
4
35 10
36 00
37 D
38 100
39 60
#
40 100
41 600
42 000
43
0
44
1
45
46
47
48
49
4
50
51
52
#
53
54
55 10
56
57
58
59
60
61
62
63
64
Diag 6. 4/5
# 41 Working memory in meters

600 = 236kB RAM
1200 = 472kB RAM
2500 = 1MB RAM
5000 = 2MB RAM
# 34 Number of Axes (DC50V with A-Axis = 5)
# 49 Number of Axes (DC50V with A-Axis = 5)
# 16 = B3 Zero point G54.1
# 25 = 10
Ethernet
Access
Diagnosis
F6
(Config)
>
(Turn to page 4)
Subject to change
Dated:

Page 29
Dialog 112
Axis compensation
If after a software upgrade new parameter files are being read in, it is important that the tool
changer and compensation values are entered into the new files
(see data sheets in ciruit diagram file)
(see DEMO data sheets in the enclosure)
Axis compensation
BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
F9
(Continue)
F2
(Axes)
#11 G0 back
(Values as per data sheets)
#12 G1 back
F5
#1
#2
#3
#4
#5
#6
#7
(MC-ERR Seite 1/11)

cmpax
drcax
rdvno
mdvno
pdvno
sc
spcdv
Page 2/11
Page 3/11
Page 4/11
X-Axis
Y-Axis
Z-Axis

Subject to change
Dated:

Page 30
Dialog 112
PLC-Data
MP
#1
#2
#3
#4
#5
#6
#7
#8
#9
#10
#11
#12
#13
#14
#15
#16
#17
#18
#19
#20
#21
#22
#23
#24
#25
#26
#27
#28
#29
#30
#31
#32
#33
#34
#35
#36
#37
#38
#39
#40
#41
#42
#43
#44
#45
#46
#47
#48
Values
90
60
7
10000
10000
60
10
0
0
743969
507000
507000
616487
422106
423500
-99200
20 (30)
50
10
-445912
499500
744000
617000
618000
Remarks
Interval time for central lubrication in minutes
Max. amount of lube impulses when below oil level
Amount of Axes
Feed in manual mode
Feed in test mode
Max. hydraulic running time in minutes
End of work shut-off in minutes
Display of second language
Position for spindle orientation
X-Axis 1.position magazine position (DC50-V) pallet change pos. (DC70-V)
X-Axis 2.position (waiting position) DC50-V
X-Axis 3.position (centre of measuring tip) DC50-V
Y-Axis 1.position pallet change pos(DC50-V) tool change pos(DC70/100-V)
Y-Axis 2.position pallet change position DC50-V
Y-Axis 3.position (centre of measuring tip"minus 8 mm") DC70/100V
Z-Axis 1.position (In position) down
Z-Axis 2.position (Out position) up
Z-Axis 3.position
Palett_2 Coordinate shifting X-Axis
Palett_2 Coordinate shifting Y-Axis
Palett_2 Coordinate shifting Z-Axis
Amount of magazine pockets
Window for "Magazine exactly in position"
time for screen saver
Position of tool length measuring tip (Z-coordinate)
(#26) OT+ <X> SW-limit switch machining area [Micrometer] DC50V
(#27) OT+ <X> SW-limit switch magazine area
[Micrometer] DC50V
(#28) OT+ <Y> SW-limit switch machining area [Micrometer] DC70/100V
(#29) OT+ <Y> SW-limit switch magazine area
[Micrometer] DC70/100V
Temperature compensation
Endposition X, Y, Z at the Ref.point mark
Endposition X opposite Ref.point mark
Endposition Y opposite Ref.point mark
Endposition Z opposite Ref.point mark
[Micrometer]
[Micrometer]
[Micrometer]
[Micrometer]
ACCESS
BA 1 (Manual)
F9
(Continue)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
F9
(Continue)
F9
(Continue)
F2
(PLC-Data)
5
0
301
Delay from "Tool clamper open" (DC50-V)

Delay from "Tool clamper close"
Version of machine parameters
Subject to change
[Unit approx. 50 ms]

[Unit approx. 50 ms]
Dated:

Page 31
Dialog 112
PLC-BITs (Software level 1.2xx)

MP Bit
Marker
Text
#1_Bit0
#1_Bit1
#1_Bit2
#1_Bit3
#1_Bit4
#1_Bit5
#1_Bit6
#1_Bit7
M400
M401
M402
M403
M404
M405
M406
M407
Reference point search turning X-Axis

Reference point search turning Y-Axis
Reference point search turning Z-Axis
Reference point search turning C-Axis
#2_Bit0
#2_Bit1
#2_Bit2
#2_Bit3
#2_Bit4
#2_Bit5
#2_Bit6
#2_Bit7
M408
M409
M410
M411
M412
M413
M414
M415
Push button assignment turning X-Axis

Push button assignment turning Y-Axis
Push button assignment turning Z-Axis
Push button assignment turning C-Axis
#3_Bit0
#3_Bit1
#3_Bit2
#3_Bit3
#3_Bit4
#3_Bit5
#3_Bit6
#3_Bit7
M416
M417
M418
M419
M420
M421
M422
M423
#4_Bit0
#4_Bit1
#4_Bit2
#4_Bit3
#4_Bit4
#4_Bit5
#4_Bit6
#4_Bit7
M424
M425
M426
M427
M428
M429
M430
M431
#5_Bit0
#5_Bit1
#5_Bit2
#5_Bit3
#5_Bit4
#5_Bit5
#5_Bit6
#5_Bit7
M432
M433
M434
M435
M436
M437
M438
M439
CNC Software level >= 1.3

SA: External Palett acknowledgement at loading area, X 4B
SA: IBAG Spindle installed
M53/M54 "Spindle turning" without feed hold during run up
Signal "Spindle turning" on output Y14
2. Language fixed
M18 with standby in gripper
Palett deviation compensation active
4. Axis is 1.round axis
5. Axis is 1.round axis
Light barrrier "Magazine pocket free"
External release of axes
Option: Roto Clear
Constant hydraulic
4.Axis is magazine axis
Hydraulic with level switch
IKUEZ (Internal coolant)
Spindle Star / Delta - Switchover
Chip flushing
Override 100% fixed
Measuring tip
Laser measuring unit
Touch probe
UVV-Tool room solution
Subject to change
Access
BA 1 (Manual)
F9
(Continue)
F3
(Customer service)
FD
<ENTER> (Password)
F2
(Configure)
F9
(Continue)
F9
(Continue)
F2
(PLC-Data)
F5
(Bit selection)
Dated:

Page 32
Dialog 112

MP Bit
Marker
#6_Bit0
#6_Bit1
#6_Bit2
#6_Bit3
#6_Bit4
#6_Bit5
#6_Bit6
#6_Bit7
M440
M441
M442
M443
M444
M445
M446
M447
#7_Bit0
#7_Bit1
#7_Bit2
#7_Bit3
#7_Bit4
#7_Bit5
#7_Bit6
#7_Bit7
M448
M449
M450
M451
M452
M453
M454
M455
#8_Bit0
#8_Bit1
#8_Bit2
#8_Bit3
#8_Bit4
#8_Bit5
#8_Bit6
#8_Bit7
M456
M457
M458
M459
M460
M461
M462
M463
#9_Bit0
#9_Bit1
#9_Bit2
#9_Bit3
#9_Bit4
#9_Bit5
#9_Bit6
#9_Bit7
M464
M465
M466
M467
M468
M469
M470
M471
Switch off hydraulic function

Switch off central lubrication function
Switch off spindle lubrication function
Switch off standard coolant function
Ignore Error message hydraulic
Ignore Error message central lubrication
Ignore Error message spindle lubrication
Ignore Error message standard coolant
#10_Bit0
#10_Bit1
#10_Bit2
#10_Bit3
#10_Bit4
#10_Bit5
#10_Bit6
#10_Bit7
M472
M473
M474
M475
M476
M477
M478
M479
Switch off spindle motor coolant function
Text
Option: Display with correction calculation
Option: Function 9
Option: Switch off (End of work shut-off)
Option: Clamp / Unclamp
Option: Digitise
Option: Screen saver
Option: Function 11
Option: Function 12
Activate service functions
Unselect palett changer
Unselect automatic tool changer
No MAH: Tool not in tool table
Unselect X-Axis
Unselect Y-Axis
Unselect Z-Axis
Unselect spindle
Ignore feed lock
Ignore spindle lock
Ignore read in lock
Ignore machine halt
Simulate Palett acknowledgement
Open magazine brake
VPC-Error simulation with button "Tool clamper open"
Ignore Error message spindle motor coolant
Subject to change
Dated:

Page 33
Dialog 112
PLC-BITs (Software-level 1.2xx)

MP Bit
Marker
#11_Bit0
#11_Bit1
#11_Bit2
#11_Bit3
#11_Bit4
#11_Bit5
#11_Bit6
#11_Bit7
M480
M481
M482
M483
M484
M485
M486
M487
#12_Bit0
#12_Bit1
#12_Bit2
#12_Bit3
#12_Bit4
#12_Bit5
#12_Bit6
#12_Bit7
M488
M489
M490
M491
M492
M493
M494
M495
#13_Bit0
#13_Bit1
#13_Bit2
#13_Bit3
#13_Bit4
#13_Bit5
#13_Bit6
#13_Bit7
M496
M497
M498
M499
M500
M501
M502
M503
Machinen type
Machinen type
Machinen type
empty
empty (Spindle)
empty (Spindle)
empty
empty
#14_Bit0
#14_Bit1
#14_Bit2
#14_Bit3
#14_Bit4
#14_Bit5
#14_Bit6
#14_Bit7
M504
M505
M506
M507
M508
M509
M510
M511
Measuring position in G1 (M91)

Positioning logic for tool change and tool length measurement
empty
empty
empty
empty
empty
empty
#15_Bit0
#15_Bit1
#15_Bit2
#15_Bit3
#15_Bit4
#15_Bit5
#15_Bit6
#15_Bit7
M512
M513
M514
M515
M516
M517
M518
M519
empty
empty
empty
empty
empty
empty
empty
empty
Text
Temperature compensation
Subject to change
Dated:

Page 34
Dialog 112

Additional BITs have to be set
MP Bit
S
Text
#49_Bit0
1
Timer values from programme - 0 Timer values from table
#49_Bit1
1
Counter values from programme - 0 Counter values from table
#49_Bit2
1
Activate integrating timers (T96-T103)
#49_Bit3
1
Keep counter (C0 - C23)
#49_Bit4
0
#49_Bit5
1
Switch off screen on DIO error
#49_Bit6
1
Overtemprature shutoff for screen
#49_Bit7
1
Overtemprature shutoff for controller on
#50_Bit0
#50_Bit1
#50_Bit2
#50_Bit3
#50_Bit4
#50_Bit5
#50_Bit6
#50_Bit7
1
1
1
0
1
0
0
0
Alarm messages on
Alarm messagesover R Register mode
Guide messages on
#51_Bit0
#51_Bit1
#51_Bit2
#51_Bit3
#51_Bit4
#51_Bit5
#51_Bit6
#51_Bit7
1
0
0
0
0
0
0
0
Onboard on
#53_Bit0
#53_Bit1
#53_Bit2
#53_Bit3
#53_Bit4
#53_Bit5
#53_Bit6
#53_Bit7
0
0
0
0
0
0
0
0
Messages on all screens ON

Alarmmessages on all screens 1 Guide messages
Subject to change
Dated:

Page 35
Dialog 112

MP Bit
S
Text
#57_Bit0
1
Highspeed Inputs X0 - X0F
#57_Bit1
0
#57_Bit2
0
#57_Bit3
0
#57_Bit4
0
#57_Bit5
0
#57_Bit6
0
#57_Bit7
0
#61_Bit0
#61_Bit1
#61_Bit2
#61_Bit3
#61_Bit4
#61_Bit5
#61_Bit6
#61_Bit7
0
1
0
0
0
0
0
0
Highspeed Outputs Y10 - Y1F
Macro parameter
see page 38
Subject to change
Dated:

Page 36
Dialog 112
Service switch for setup of tool changer

Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
01: ........... Tool changer service

02: ........... Spindle orientation
03: ........... X+ SW-limit switch to magazine area
04: ........... X+ SW-limit switch to machining area
05: ........... X-Axis magazine position
06: ........... X-Axis waiting position
07: ........... Y-Axis tool change position
08: ........... Z-Axis In position (down)
09: ........... Z-Axis Out position (up)
10: ........... Gripper turning 180 degrees
11: ........... Gripper turning 0 degrees
(Basic position DC 70/100V)
12: ........... Arm standby position -> Magazine
13: ........... Arm magazine position -> Standby position (Basic position DC 70/100V)
14: ........... Arm standby position -> Spindle position
15: ........... Arm Spindle position -> Magazine position
16: ........... Release Magazine / Axes
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
Switch
17: ........... Pallet changer service

18: ........... Open door
19: ........... Close door
20: ........... Unclamp pallet
21: ........... Clamp pallet
22: ........... Pallet clamped
23: ........... Y-Axis pallet 1
24: ........... Y-Axis pallet 2
25: ........... Deposit pallet 1
26: ........... Bring pallet 1
27: ........... Deposit pallet 2
28: ........... Bring pallet 2
29: ........... Position X-Axis
30: ...........
31: ...........
32: ...........
Select one maingroup and one function,

and start with cycle start.
e.g.: moving forward and backward to the TC position in the Magazine area (DC50-V)
#1
(TC-Service)
#9
(Z-Axis out position up)
#6
(X-Axis waiting position)
#3
(X+ SW-limitswitch to magazine area) # 4
(X+ SW-limit switch to work area)
#5
(X-Axis Magazine position)
#1
(is automatically erased)
Access
BA 1 (Manual)
F3
(Customer service)
FD
<ENTER> (Password)
F1
(Service)
Subject to change
Dated:

Page 37
Dialog 112
In- Outputs, Markers
76543210
X 0000 oooooooo
X 0008 oooooooo
HEX
00
00
7
X 0000 7
X 0008 F
6 5 4 3 2 1
6 5 4 3 2 1
E D C B A 9
0
0
8
X 0010 oooooooo
X 0018 oooooooo
00
00
X 0010 17 16 15 14 13 12 11 10
X 0018 1F 1E 1D 1C 1B 1A 19 18
X 0020 oooooooo
X 0028 oooooooo
00
00
X 0020 27 26 25 24 23 22 21 20
X 0028 2F 2E 2D 2C 2B 2A 29 28
X 0030 oooooooo
X 0038 oooooooo
00
00
X 0030 37 36 35 34 33 32 31 30
X 0038 3F 3E 3D 3C 3B 3A 39 38
X 0040 oooooooo
X 0048 oooooooo
00
00
X 0040 47 46 45 44 43 42 41 40
X 0048 4F 4E 4D 4C 4B 4A 49 48
X 0050 oooooooo
X 0058 oooooooo
00
00
X 0050 57 56 55 54 53 52 51 50
X 0058 5F 5E 5D 5C 5B 5A 59 58
X 0060 oooooooo
X 0068 oooooooo
00
00
X 0060 67 66 65 64 63 62 61 60
X 0068 6F 6E 6D 6C 6B 6A 69 68
X 0070 oooooooo
X 0078 oooooooo
00
00
X 0070 77 76 75 74 73 72 71 70
X 0078 7F 7E 7D 7C 7B 7A 79 78
X 0080 oooooooo
X 0088 oooooooo
00
00
X 0080 87 86 85 84 83 82 81 80
X 0088 8F 8E 8D 8C 8B 8A 89 88
X 0090 oooooooo
X 0098 oooooooo
00
00
X 0090 97 96 95 94 93 92 91 90
X 0098 9F 9E 9D 9C 9B 9A 99 98
HEX
Access
Diagnosis button
F5 ......................... (PLC)
Subject to change
Dated:

Page 38
Dialog 112
Deckel macros
MP
# 1
# 2
Macro
9211
9248
Call
G211
G248
Machine
DC50V DC70V DC100V
DC50V DC70V DC100V
M06
M33
Description
Calculation macro
Overmeasurement
programming
TC automatic
TC manual
#11
#12
9006
9033
#13
#14
9219
9090
M219
M90
Spindle orientation
Tool breakage
DC50V DC70V DC100V

DC50V DC70V DC100V
#15
9092
M92
Calibration
DC50V DC70V DC100V
#16
9091
M91
Tool length measurement

DC50V DC70V DC100V
(Option)
power on, automatic running DC50V DC70V DC100V
Text-Macro (Languages)
DC50V DC70V DC100V
9030
9999
DC50V DC70V DC100V

DC50V DC70V DC100V
Reading in and out of macros see page 21

Setting macros see page 25
Measuring tip "moving in and out"

- Move Y axis in plus direction to end position (only DC50V)
- Erase error message with Reset switch (only DC50V)
- Block movement mode
- N1 M150
[Measuring tip comes out]
- N2 G04 X20
[Measuring tip stays out for 20 seconds]
- N3 M30
[Measuring tip goes in]
"Calibrating" measuring tip
- Change spindle tool with M6 T0
- Change calibrating tool with known length manually
- G54 set zero (in zero point shifting table )
- M92 H ... ... (length of the calibrating tool) R ... ... (radius of the calibrating tool)
- Cycle start
This function is active in block and automatic mode.
Subject to change
Dated:

Page 39
Dialog 112
PLC
Functional procedure
BA 1 (Manual)
Shift Diagnosis
F4
(LADDER)
F2
(CIRCUT)
F6
(MONIT)
Y1
(Example for Input Y1)
PLC
LADR
) Input line
1READ
2WRITE
3INSERT
4DELETE
5CONVT
Subject to change
6MONIT
Dated:
MENU

Page 40
Dialog 112
Procedure for changing the CPU QX141-1 und I/O QX 524

newly formating the memory
Note: All machine parameters,NC programmes and Deckel macros will be lost while
exchanging the CPU.
1.
Store machinen parameters of the old CPU via the serial I/0.
!! (Note the interface configuration as these will be lost after formating the memory).
Store all NC programmes and Deckel macros (Prg.9001 ...) via the serial I/0.
2.
Mainswitch off
3.
Change CPU
4.
Flip DIP switches 1 and 3 on the CPU to the right
5.
Unplug bus cable from the amplifier (CSH 21 on the CPU)
6.
Mainswitch on
The two LEDs on the front of the CPU light up shortly and go off again
After they light up again, the whole RAM section of the CPU including
the Custom RAM and the NC Programme memory on the QX524 is erased
Selected options remain.
7.
Main switch off

Flip both the DIP switches back to the left
8.
Main switch on
9.
Configure Interface (Baudrate etc...)
10.
Read in machine parameters.
11.
Main switch OFF- ON (Very important !!)
Subject to change
Dated:

Page 41
Dialog 112
Procedure for changing the CPU QX141-1 und I/O QX 524

newly formating the memory
12.
Formating the memory

call control parameter
#40 Edit lock B must be blue
Call BASE Parameter picture 4/7
#38 fix_p ........................ "1"
#39 edlk_c ...................... "0"
BA3
Data tranfer
Activate F4 Delete
Type "Format" in the second bracket, press Enter
Answer the confirmation call after deletion with "Y"
<ENTER>
The Memory will be formated
13.
Copy the Mitsubishi Cycles from ROM into RAM.

Activate Softkey Read in
Type "4" into first bracket, Press Enter
The cycles will be read in
14.
Mainswitch Off - On
BA 3
F8 Data transfer
400 programme inputs and 236 K Bytes must be free
15.
Load Grundig Macros (see page 20)

Important !!
set # 38 after reading in back to 0
16.
Read customer programmes and FD macros back in again
17.
Set parameter # 39 to 1
18.
Mainswitch Off
Reconnect bus cable to CPU
19.
Control is now ready
Subject to change
Dated:

Page 42
Dialog 112
NC Memory expansion and setting Mitsubishi options

Note: By expanding the memory all NC programmes macros and machine
parameters are lost.
1.
Save all NC programmes and tool data via the serial I/O
2.
Set PLC to Stop (see page 25)
3.
Press Shift + 6
F5
(PLC/IF)
4.
Enter password
5.
Press Shift + 8
F9
(continue)
F1
(addition)
Set options (see page 29)
6.
Main switch Off - On
7.
Save machine parameters
8.
Main switch "Off"
9.
Only for memory expansion > 472KB
cell
data
( xxx ) (
type
) (x)
Remove I/0 CPU from the control unit.

Remove the present memory card after removing the 4 holding screws and replace
with new one.
Push the I/0 CPU back into the control unit.
10.
Flip DIP switches 1 and 3 on the CPU to the right
11.
Unplug bus cable from the amplifier (CSH 21 on the CPU)
12.
Mainswitch on
The two LEDs on the front of the CPU light up shortly and go off again
After they light up again, the whole RAM section of the CPU including
the Custom RAM and the NC Programme memory on the QX524 is erased
Selected options remain.
13.
Main switch off

Flip both the DIP switches back to the left
14.
Main switch on
Subject to change
Dated:

Page 43
Dialog 112
NC Memory expansion and setting Mitsubishi options

15.
Configure Interface (Baudrate etc...)
16.
Read in machinenparameters.
17.
Main switch OFF- ON (Very important !!)
18.
Formating the memory

call control parameter
#40 Edit lock B must be blue
Call BASE Parameter picture 4/7
#38 fix_p ......................... "1"
#39 edlk_c ...................... "0"
BA3
Data tranfer
Activate F4 Delete
Type "Format" in the second bracket, press Enter
Answer the confirmation call after deletion with "Y"
<ENTER>
The Memory will be formated
19.
Copy the Mitsubishi Cycles from ROM into RAM.

Activate Softkey Read in
Type "4" into first bracket, Press Enter
The cycles will be read in
20.
Mainswitch Off - On
BA 3
F8 Data transfer
400 programme inputs and 236 K Bytes must be free
21.
Load Grundig Macros (see page 20)

Important !!
set # 38 after reading in back to 0
22.
Read customer programmes and FD macros back in again
23.
Set parameter # 39 to 1
24.
Mainswitch Off
Reconnect bus cable to CPU
25.
Control is now ready
Subject to change
Dated:

Page 44
Dialog 112
Options
Measuring system
Measuring system DC50-V
Indirect measuring system without scale (Standard)
Parameter group
Page # Axis Description Value
Servo M_Param 4. 1/6 1 X

SPEC
0000
MTYP
0082
RNG1
100
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
Y
Y
Y
SPEC
MTYP
RNG1
0000
0082
100
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
Z
Z
Z
SPEC
MTYP
RNG1
0000
0082
100
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
A
A
A
SPEC
MTYP
RNG1
0000
0080
100
Measuring system DC50-V

Direct measuring system with scale (Option)
Parameter group
Servo M_Param 4. 1/6 1

X
SPEC
0010
X
MTYP
8082
X
RNG1
20
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
Y
Y
Y
SPEC
MTYP
RNG1
0000
8082
20
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
Z
Z
Z
SPEC
MTYP
RNG1
0000
8082
10
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
A
A
A
SPEC
MTYP
RNG1
0010
8080
4
Subject to change
Dated:

Page 45
Dialog 112
Options
Measuring system
Measuring system DC70/100-V
Indirect measuring system without scale (Standard)
Parameter group
Servo M_Param 4. 1/6

1 X
SPEC
0000
2 X
MTYP
0082
9 X
RNG1
100
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
Y
Y
Y
SPEC
MTYP
RNG1
0000
0082
100
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
Z
Z
Z
SPEC
MTYP
RNG1
0000
0082
100
Servo
Servo
Servo
M_Param 4. 1/6
M_Param 4. 1/6
M_Param 4. 1/6
1
2
9
A
A
A
SPEC
MTYP
RNG1
0000
0080
100
Measuring system DC70/100-V

Indirect measuring system with scale (Option)
Parameter group

SPEC
0000
MTYP
8082
RNG1
20
1
2
9
Y
Y
Y
SPEC
MTYP
RNG1
0000
8082
20

1
2
9
Z
Z
Z
SPEC
MTYP
RNG1
0000
8082
10

1
2
9
A
A
A
SPEC
MTYP
RNG1
0010
8080
4
Subject to change
Dated:

Page 46
Dialog 112
Options
Spindle DC50/70/100 V
Spindle 8000 RPM (Standard)
Parameter group
Page
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Bit selection
1/30
1/30
1/30
1/30
1/30
1/30
1/30
1/30
2/30
5/30
12/30
1/1
1
2
5
6
7
8
13
14
10
25
87
5
Description
slimt 1
slimt 2
smax 1
smax 2
smax 3
smax 4
stap 1
stap 2
TSP
CINP
SP87
Bit 1
Value
8000
0
8000
0
0
0
4000
0
8000
03E8
50
0
Spindle DC50/70/100 V
Spindle 15000 RPM (Option)
Parameter group
Page
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Spindle
Bit selection
1/30
1/30
1/30
1/30
1/30
1/30
1/30
1/30
2/30
5/30
12/30
1/1
1
2
5
6
7
8
13
14
10
25
87
5
Description
slimt 1
slimt 2
smax 1
smax 2
smax 3
smax 4
stap 1
stap 2
TSP
CINP
SP87
Bit 1
Value
15000
15000
2199
15000
15000
15000
2199
4000
15000
03E8
100
1
Magazin wheel DC50-V

30 tools (Option)
Parameter group
Axis
M_Param 2.
Axis
M_Param 2.
Servo M_Param 4.
Servo M_Param 4.
PLC Data M_Param 10
Page
1/2
1/2
1/6
4/6
1/1
1
2
7
23
22
Axis
U
U
U
U
U
Description
Value
rapid
clamp
PC2
SV023
7200
7200
30
4
30
Subject to change
Dated:

Page 47
Dialog 112
Options
Tool break detector
Parameter group
Page # Bit Value T brk. Value w/o Tbrk.
Bit selection M_Param 13

1/1 5 4
1
0
Parameter group
#
Call
Programme No.
Macro
14
M90
9090
Macro
15
M92
9092
Tool length measurement
Parameter group
#
Call
Programme No.
Macro
16
M91
9091
Touch probe DC50/70/100-V

Parameter group
Page # Bit Value with Tp. Value w/o Tp
Bit selection
1/1 5 6
1
0
Subject to change
Dated:

Page 48
Dialog 112
Options
IKUEZ Internal coolant DC50/70/100-V
Parameter group
Page # Bit Value with IKUEZ Value w/o IKUEZ
Bit selection
1/1 5 0
1
0
Light barrrier "Magazine pocket free" DC50-V

Parameter group
Page # Bit Value with light b. w/o light b.
Bit selection
1/1 4 2
1
0
Pallet Changer
Parameter group
Page # Bit Value with PC Value w/o PC
Bit selection
1/1 7 1
0
1
Roto-Clear
Parameter grouo
Page # Bit Value with RC Value w/o RC
Bit selection
1/1 4 4
1
0
End of work shut-off (FS)
Parameter group
Page # Bit Value with FS Value w/o FS
Bit selection
1/1 6 2
1
0
UVV-Tool room solution (WL)
Parameter group
Page # Bit Value with WL Value w/o WL
Bit selection
1/1 5 7
1
0
Digitising
Parameter group
Page # Bit Value with Digi Value w/o Digi
Bit selection
1/1 6 4
1
0
Feed stop all axes (VH)
Parameter group
Page # Bit Value with VH Value w/o VH
Bit selection
1/1 4 3
1
0
Subject to change
Dated:

Page 49
Dialog 112
Options
A-Axis DC 50V
Parameter group
Page # Bit Value with A Value w/o A
Bit selection
1/1 4 1
1
0
PLC-Data
3
31
15
(with clamping) Bit selection
1/1 6 3
1
0
A-Achse DC 70/100V
Parameter group
Bit selection
1/1 4 0
1
0
PLC-Data
3
15
7
(with clamping) Bit selection
1/1 6 3
1
0
External axis release X23
Parameter group
Bit selection
1/1 4 3
1
0
Spindle turning without axis block (M53 M54)
Parameter group
Page # Bit Value with V Value w/o V
Bit selection
1/1 3 3
1
0
Spindle turning output Y14
Parameter group
Page # Bit Value with S Value w/o S
Bit selection
1/1 3 4
1
0
Override 100% (M84 M85 M86 M87)
Parameter group
Page # Bit Value with O Value w/o O
Bit selection
1/1 5 3
1
0
External Pallet acknowledgement
Parameter group
Page # Bit Value with P Value w/o P
Bit selection
1/1 3 1
1
0
Subject to change
Dated:

Page 50
Dialog 112
SPS error messages Dialog 112
Stand: 23.08.1994
mot
used
Rec.:
Eff.:
Sol.:
WTB:
3
A001
Star
PLC:
Delta
M 208
Modul:
switchover
Rec.:
Change
of
spindle
speed
which
requires
Eff.:
Feed halt all axes
Sol.:
automatically
WTB:
A003
PLC:
M 210
Modul:
spigetr
4
PC
not
Rec.:
Eff.:
Sol.:
WTB:
5
Safety
Rec.:
Eff.:
Sol.:
WTB:
Eff.:
Sol.:
WTB:
Synch.
Rec.:
Eff.:
Sol.:
WTB:
8
Touch
delta
switchover
position
with
appropriate
function
1. Galvanic seperation of drives or
2. Selection of key mode not correct or
3. Fault in key switch
Feed stop, spindle block and Cycle stop
1. Close door or press acknowledge
2. Select proper key mode
3. Replace key switch
A005
PLC:
M 212
Modul:
uvv
Internal
coolant
Flow
control
IKUEZ-Pump for internal coolant supply

flow control switch is not active
Feed block all axes
Automatic
A006
PLC:
M 213
Modul:
ikuez
Handcontrol
is
switched
on
but
to
hand
unit
transmission of a selection switch

unit is not complete
Feed block
Automatic
A007
PLC:
Modul:
handstl
change
the
control
probe
Rec.:
Eff.:
Sol.:
WTB:
base
Automatic pallet changer not in base positon

Feed halt all axes
Move
pallet
changer
back
to
base
position
softkey
A004
PLC:
M 211
Modul:
pw
IKUEZ
Rec.:
in
star
The command Touch probe ON

touchprobe is missing
Feed block all axes
CNC-Reset
A008
PLC:
M 215
Modul:
Subject to change
is
present
and
standby
signal
messtast
Dated:

Page 51
of
Dialog 112
Spindle
Rec.:
Eff.:
Sol.:
WTB:
10
No
base
Rec.:
Eff.:
Sol.:
WTB:
17
X-Axis:
speed
not
reached
The actual spindle speed does not correspond

speed
Feed halt of main axes
(but no feed block in G0 blocks)
Automatic
A009
PLC:
M 216
Modul:
sammel
position
Y-Axis:
Automatic tool changer (ATC)

Feed block all axes
Move tool changer back to
softkey
A010
PLC:
M 217
Modul:
Releasing
Y-Axis:
Rec.:
Eff.:
Sol.:
WTB:
33
Z-Axis:
Rec.:
Eff.:
Sol.:
WTB:
34
Z-Axis:
Releasing
Measuring
Measuring
tip
not
A-Axis:
tip
Feed block
Feed block for
Automatic
A033
PLC:
Releasing
TC-Mag:
Releasing
base
in
base
position
position
with
appropriate
wzw
axis
is
blocked
is
blocked
wzw
axis
wzw
not
in
for Z
Z axis
fully extended, feed

tip has returned
of
axis
is
Modul:messd_v3
Position
axis
M 240
is
active
till
measuring
tip
is
out
Modul:messd_v4
ATC
Z
axis
is
blocked
is
blocked
wzw
ATC
Rec.:
While releasing ATC, feed for
Eff.:
Feed block for A axis
Sol.:
Automatic, continue releasing
WTB:
A041
PLC:
M 248
Modul:
49
not
back
Rec.:
Eff.:
Feed block for Z axis
Sol.:
WTB:
A034
PLC:
M 241
Modul:
41
is
ATC
When measuring tip is

blocked till measuring
Feed block for Y axis
Automatisch
A026
PLC:
M 233
Releasing
desired
ATC
Rec.:
Eff.:
Feed block for Y axis
Sol.:
WTB:
A025
PLC:
M 232
Modul:
26
the
TC
Rec.:
Eff.:
Feed block for X axis
Sol.:
WTB:
A017
PLC:
M 224
Modul:
25
to
axis
wzw
ATC
Subject to change
Dated:

Page 52
Dialog 112
Rec.:
While releasing ATC. feed for
Eff.:
Feed block for tool magazine
Sol.:
WTB:
A049
PLC:
256 Modul:
wzw
82
TC
not
in
base
tool
magazine
Star
Delta
appropriate
PC
not
Rec.:
Eff.:
Sol.:
WTB:
85
Safety
Rec.:
Eff.:
Sol.:
WTB:
86
97
Axis
position
toolchange
with
appropriate
call
M33 was programmed or the switch Tool

Spindle block
End manual tool change;Cycle Start
A086
PLC:
M 293
Modul:
handwzw
block
by
touch
change
was
pressed
probe
Touch probe was changed into spindle

Spindle block
Change touch probe back into magazine
A087
PLC:
M 294
Modul:
messtast
Workpiece
Eff.:
Sol.:
WTB:
switchover

A085
PLC:
M 292
Modul:
uvv
Spindle
Rec.:
delta
function
Rec.:
Eff.:
Sol.:
WTB:
88
base
star
Automatic pallet changer not in base positon

Feed halt all axes
Move
pallet
changer
back
to
base
position
softkey
A084
PLC:
M 291
Modul:
pw
Manual
Rec.:
Eff.:
Sol.:
WTB:
87
in
softkey
switchover
Rec.:
Change
of
spindle
speed
which
requires
Eff.:
Feed halt all axes
Sol.:
automatically
WTB:
A083
PLC:
M 290
Modul:
spigetr
84
blocked
position
Rec.:
ATC is not in base position
Eff.:
Spindle block
Sol.:
Move ATC back to base position with
WTB:
A082
PLC:
M 289
Modul:
wzw
83
is
loose
!!
Input workpiece clamped is not active

clamped / Unclamped not avaiable
Spindelblock Cycle stop
Input workpiece clamped
A088
PLC:
M 295
Modul:
wstspan
lubrication
or
Function
workpiece
defect
Subject to change
Dated:

Page 53
Dialog 112
Rec.:
axis
lubrication
cycle
was
not
activated
two
series. i.e. the lube pressure was not reached
Eff.:
Read in block in the mode Automatic
Sol.:
Check pressure switch; Bleed lines
WTB:
A097
PLC:
M 305
98
Level
Rec.:
Eff.:
Sol.:
WTB:
99
The
Coolant
Axis
Oil below lower level

Read in block in the mode Automatic
Top up central lube unit for Guide ways
A098
PLC:
305
low
Spindle
in the mode
procedure
"Automatic"
orientation
Rec.:
Spindle is oriented by
Eff.:
Read in block till
Sol.:
Automatic
WTB:
A100
PLC:
M 307
101
Manual
toolchange
M 19
spindle
is
oriented
call
Rec.:
M33 was programmed or the switch Tool
Eff.:
Read in block in automatic procedure
Sol.:
End manual tool change;Cycle Start
WTB:
A101
PLC:
M 308
102
WZW
in
lubrication
Rec.:
Coolant low in water tank
Eff.:
Read in block in automatic
Sol.:
Top up coolant
WTB:
A099
PLC:
M 306
100
times
change
was
pressed
aktiv
Rec.:
Automatischer WReczeugwechsel ist aktiv
Eff.:
Sol.:
Beendigung des automatischen WZW
WTB:
A102
PLC:
M 309
103
Star
Delta
switchover
Rec.:
Change
of
spindle
speed
Eff.:
Read in block in automatic
Sol.:
Automatic
WTB:
A103
PLC:
M 310
104
PC
which
requires
procedure
star
delta
switchover
active
Rec.:
Automatic Pallet changer is active
Eff.:
Sol.:
End of pallet change
WTB:
A104
PLC:
M 311
106
Measuring
Rec.:
Eff.:
Sol.:
WTB:
tip
not
in
Position
Read in block as long as measuring tip

Automatic
A106
PLC:
M 313
Modul:messd_v3
Subject to change
is
out
Dated:

Page 54
Dialog 112
129
Programmed
Rec.:
Axis
Axis
lubrication
Rec.:
Eff.:
Sol.:
WTB:
Coolant low
All axes stop
Machine stop
Top up coolant
A132
PLC:
Eff.:
Sol.:
WTB:
Manual
toolchange
Rec.:
Eff.:
Sol.:
WTB:
134
level
for Guide ways

Modul:
schmiz
in water tank
or G0 block
(Cycle stop)
M 339
in
the
Modul:
mode
spindle
from
Rec.:
Eff.:
Sol.:
WTB:
136
Speed
ikuez
call
coolant
PC
pressed
missing
ATC
not
not
was
defect
Fault from automatic tool

Machine stop (Cycle stop)
see exact messages
A135
PLC:
M 342
Rec.:
Eff.:
Sol.:
WTB:
137
"Automatic"
M33 was programmed or the switch Tool change

Machine stop ( Cycle stop)
Acknowledge manual tool change and cycle start
A133
PLC:
M 340
Modul:
handwzw
Motor
Fault
in
low
Rec.:
Confirmation message of spindle cooling
Eff.:
Sol.:
Check transmitter
WTB:
A134
PLC:
M 341
Modul:
spimoku
135
times
low
Rec.:
133
faulty
Lube level low

Top up central lube unit
A131
PLC:
M 338
Coolant
while
The axis lubrication cycle was not activated two

series. i.e. the lube pressure was not reached
Maschine stop (Cycle stop)
Check pressure switches; bleed lines
A130
PLC:
M 337
Modul:
schmiz
Eff.:
Sol.:
WTB:
132
lubrication
Rec.:
131
M0/M1
was programmed or M 1 was programmed

Selective stop was active
Machine Stop (Cycle stop)
Cycle Start
A129
PLC:
M 336
Modul:
bedienta
Eff.:
Sol.:
WTB:
130
stop
change
Modul:
wzw ???
Modul:
sammel
reached
Spindle speed is not reached

Maschine Halt (Zyklus Stop)
Reset
A136
PLC:
M 343
in
base
???
position
Subject to change
Dated:

Page 55
Dialog 112
Rec.:
Automatic pallet changer not
Eff.:
Sol.:
Release via softkey
WTB:
A137
PLC:
M 344
Modul:
138
Fault
from
in
base
pw
PC
Rec.:
Fault in automatic pallet changer
Eff.:
Sol.:
see exact messages
WTB:
A138
PLC:
M 345
Modul:
pw
139
Safety

A139
PLC:
M 346
Modul:
uvv
Eff.:
Sol.:
WTB:
TC
not
in
Rec.:
Eff.:
Sol.:
WTB:
141
142
base
position
ATC not in base position

Release via softkey
A140
PLC:
M 347
Modul:
Hydraulic
Rec.:
Eff.:
Sol.:
WTB:
procedure
function
Rec.:
140
position
level
wzw
low
Oil level in hydraulic level low

Check oil return; top up oil
A141
PLC:
M 348
Modul:
hyd
Magazine
door
open
Rec.:
An automatic tool change is called and magazine
Eff.:
Sol.:
Close magazine door and press cycle start
WTB:
A142
PLC:
M 349
Modul:
wzw
143
Reference
Rec.:
Eff.:
Sol.:
WTB:
144
Spindle
Rec.:
Eff.:
Sol.:
point
of
magazine
tool
no.
not
is
open
point
of
the
unknown
An automatic tool change is called and the ref

magazine is unknown is open (only with DC 50V)
Release ATC in reverse
Approach ref point of magazine
A143
PLC:
M 350
Modul:
-
door
O.K.
automatic tool change is called and the present T word is

not the is not the last automatically changed T word
Correct the T word:
1. with manual tool change
2. By deleting the second corretive value and bringing the
original T-number back into the spindle
An
Subject to change
Dated:

Page 56
Dialog 112
WTB:
145
A144
A-Stop-Ta
Rec.:
Eff.:
Sol.:
WTB:
146
Eff.:
Sol.:
WTB:
147
Fault
during
T-No.-Error;
has
been
WTB:
clamp
Rec.:
Eff.:
Sol.:
WTB:
Hydraulic
Rec.:
Eff.:
Sol.:
WTB:
Too
many
Rec.:
Eff.:
Sol.:
WTB:
M6
call
Check
was
interrupted
as
positioning
of
the
axes
by
the
VPC
During opening and closing of the grippers during an

automatic tool change, the entries between the spindle and
tool pocket are exchanged
Machine
stop
(Cycle
stop)
after
completion
of
tool
change
Check
magazine
table
and
actual
status
of
tool
positioning
In case of contradiction please correct reality or table
(Please inform service)
A148
PLC:
M 355
Modul:
wzwctrl
Eff.:
Sol.:
Tool
PLC-Axis
The
A
contradiction
occured
during
positioning
PLC (during tool or pallet change)
Call service dept
A147
PLC:
M 354
Modul:
aposbef
Rec.:
151
vsm
Incr/Refpkt
Cycle stop from the TC macro.

it cannot be carried out
Correct programme and or data
A146
PLC:
M 353
Modul:
Eff.:
Sol.:
WTB:
150
Modul:
Increment
movementsar
reference
point
approaching
interrupted by pressing Constant feed stop
Cycle start
A145
PLC:
M 352
Modul:
Rec.:
149
at
M 351
M6-Macro
Rec.:
148
PLC:
not
OK
Tool clamp should be closed and the confirmation

Tool clamp is closed/Tool clamp is open is not
Machine stop Cycle stop)
Check switch for position sensing
A149
PLC:
M 356
Modul:
handwzw
running
time
is
not
OK
OK
The hydraulic ran longer than the PLC parameter permitted

(e.g. 1 hour). This happens when a function with hydraulic
gets stuck and machining is interrupted.
Remove fault (e.g. Override = 0, etc.) and continue with
cycle start. Release stuck function wit softkeys
150 PLC:
M 357
Modul:
hyd
moving axes
This message is generated if in an embargo version e3 more
than three axes are moved
Change NC programme so that not more than three axes are
moved in a NC block
A151
PLC:
M 358
Modul:emb_e3
Subject to change
Dated:

Page 57
Dialog 112
152
Entering
Rec.:
Workpiece
Rec.:
154
newly
The S word displayed in the manual mode shows the last

spindle speed programmed in this mode.
In the mean time another S word has been processed in the
automatic mode; this S word is active in the CNC. There is
therefore a discrepancy in the displayed S word and the
effective S word
Enter the S word required in the manual mode newly
A152
PLC:
M 359
Modul:
handwzw
Eff.:
Sol.:
WTB:
153
word
loose
!!
Eff.:
Sol.:
WTB:
Input workpiece clamped is not active

clamped / Unclamped not avaiable
Cycle stop
Input tool clamped
A153
PLC:
M 360
Modul: wstspan
Magazine
not
in
Digitising
Rec.:
Subprogramme
Rec.:
Eff.:
Sol.:
WTB:
161
word
Rec.:
Eff.:
Sol.:
WTB:
162
Spindle
workpiece
received
within
one
second
active
Digitising is active via softkey and a NC programme not

transmitted by the digitising computer, is started or the
programme transmitted by the digitising computer contains
subprogramme calls (M98/M99)
Cycle stop
Press softkey digitising
A155
PLC:
M 362
Modul:digi
Eff.:
Sol.:
WTB:
156
is
Function
position
Rec.:
Input magazine in Position is not
Eff.:
Cycle stop
Sol.:
Correct magazine position
WTB:
A154
PLC:
M 361
Modul:v4_mag
155
or
jump
The CNC control transmits

PLC
Cycle stop
Switch shift reset
A156
PLC:
M 363
missing
by
the
Function
M98
or
M99
to
the
Modul:digi
standby
M18 has been programmed without T word

Machine stop: Fault from Tool changer
Correct NC programme
A161
PLC:
Modul:
vsm
/
Standby
position
are
empty
Rec.:
M6 T0 programmed, but spindle and

without tools
Eff.:
None
Sol.:
Automatically at next tool change or
WTB:
A162
PLC:
Modul:
vsm
Subject to change
standby
position
are
already
reset
Dated:

Page 58
Dialog 112
163
Tool
is
in
the
spindle
Rec.:
M6 Tx programmed and Tx
Eff.:
None
Sol.:
Automatically at next tool
WTB:
A163
PLC:
Modul:
164
WZ
ist
in
der
is
already
change
vsm
in
or
the
spindle
reset
Bereitstellung
Rec.:
M18 Tx programmed and Tx isalready in standby
Eff.:
None
Sol.:
Automatically at next tool change or reset
WTB:
A164
PLC:
Modul:
vsm
165
Tool
is
not
Rec.:
Eff.:
WTB:
166
167
Sol.:
Tool
standby
change
vsm
or
reset
magazine
table
missing
Call
pallet
change
but
pallet
release
is
Machine stop: Fault from pallet changer
Switch
Pallet
release
and
cycle
start
A169
PLC:
Modul:
pw
door
mag
in
machining
area
Pallet change call and pallet
machining area (M61 oder M62)
None
At
A171
ist
missing
open
The magazine door is open

None
Close magazine door
A170
PLC:
Modul:
Pallet
is
Rec.:
Rec.:
Eff.:
Sol.:
with
programmed
release
Magazine
Palette
ocupied
No T word programmed for M18

No standby of tool
Programme correctly
A167
PLC:
Modul:
wzw
Pallet
Rec.:
Eff.:
Sol.:
already
position.
not
word
Eff.:
Sol.:
WTB:
172
in
next tool
Modul:
Rec.:
Eff.:
Sol.:
WTB:
171
found
at
but standby position is

be positioned in standby.
M18 Tx programmed and tool is not in

Machine stop: Fault from tool changer
Enter desired tool into magazine table
A166
PLC:
Modul:
vsm
WTB:
170
standby
Tx programmed
Tool Tx cannot
Automatically
PLC:
A165
in
Rec.:
Eff.:
Sol.:
WTB:
Rec.:
Eff.:
Sol.:
WTB:
169
M18
Ty.
None
not
positioned
next pallet
PLC:
im
to
changed
is
already
in
change or at reset
Modul:
pw
Beladungsraum
M63 programmed and machining area

None
At next pallet change or at reset
be
Subject to change
is
empty
Dated:

Page 59
Dialog 112
WTB:
173
A172
Pallet
change
Rec.:
Eff.:
Sol.:
WTB:
174
word
change
at
Tool
with
magazine
is
A177
not
TC
serial
tool
change
word
Empty spindle in exchange fot T

MAH: Fault from tool change
Change NC programme
A175
PLC:
Modul:
vsm
Rec.:
Eff.:
Sol.:
WTB:
179
missing
Transfer
Tool
possible
programmed without T word

Change NC programme
A174
PLC:
Modul:
vsm
Rec.:
Eff.:
Sol.:
WTB:
178
fully
PLC:
Modul:
vsm
not used
found
The selected change tool is not found
Change NC programme or enter tool number
A178
PLC:
Modul:
vsm
not
Tool
word
occupied
in
base
life
into
magazine
with
TC
not
in
base
position
wzw
exceeded
Rec.:
Life of selected change tool is exceeded; Sister

nonexistant
Eff.:
Sol.:
Change NC programme or alter tool life table or
WTB:
A180
PLC:
Modul:
vsm
181
Referencing
Rec.:
Eff.:
Sol.:
table
position
Rec.:
Break off of tool change
Eff.:
Sol.:
Release with softkey
WTB:
A179
PLC:
Modul:
180
pw
M6
Rec.:
Eff.:
Sol.:
WTB:
177
not
Modul:
M60 and machining area is empty

Change NC programme
A173
PLC:
Modul:
pw
Rec.:
Eff.:
Sol.:
WTB:
175
PLC:
the
tool
cycle
start
axis
tool change cycle was interrupted.

Reference points of axes were lost due to power failure.
The X axis has to be moved for the following release of the
tool changer.
The releasing cannot be contnued directly
Change to the mode 1.6 Reference point and approach
Reference point of X axis
Then continue releasing via softkey
The
Subject to change
Dated:

Page 60
Dialog 112
WTB:
182
A181
Referencing
PLC:
the
Rec.:
G 996
Modul:
wzw
axis

The Y axis has to be moved for the following release of the
tool changer.
Eff.:
Sol.:
Reference point of Y axis
WTB:
A182
PLC:
G 997
Modul:
wzw
183
The
Referencing
the
Rec.:
axis

The Z axis has to be moved for the following release of the
tool changer.
Eff.:
Sol.:
Reference point of Z axis
WTB:
A183
PLC:
G 998
Modul:
wzw
184
Wrong
The
axis
Rec.:
Eff.:
Sol.:
WTB:
186
selected
While releasing the TC after reference point loss, it is

necessary to clock the individual axis. A wrong axis was
selected for referencing
Unselect wrong axis softkey
A184
PLC:
G 949
Modul:
wzw
Hydraulic
oil
level
Rec.:
Eff.:
Sol.:
WTB:
187
Coolant
occurs
Top
A186
Level
in
hydraulic
unit
under
minimum;
Hydraulic
not
running
Already
running
hydraulic
functions
will
not
be
interrupted
the next function will not be carried out and Machine stop
up oil
PLC:
in
M-Function
low
but
coolant
PLC:
Drives
Rec.:
Sol.:
unit
Modul:
hyd
pump
in
does
tank
not
Modul:
run
ikuez
invalid
Rec.:
A M-function
Eff.:
None
Sol.:
Reset
WTB:
188 PLC:
189
hydraulic
G 290
low
Rec.:
Coolant
Eff.:
None
Sol.:
Refill
WTB:
A187
188
low
was
programmed
Modul:
which
is
not
analysed
by
the
PLC
mdec
failure
Main
Fault from
switch Off
drive
On
amplifier
while
Subject to change
control
on
Dated:

Page 61
Dialog 112
WTB:
190
189 PLC:
IKUEZ:
Modul:
maein
Motorschutzschalter
Rec.:
The
Motor
circuit
breaker
in
the
IKUEZ
Internal
coolant
unit
has tripped
Eff.:
Machine
stop
(Cycle
stop:
Fault
in
the
IKUEZ
Internal
coolant
unit
Sol.:
Reset motor circuit breaker
WTB:
190 PLC:
Modul:
ikuez
191
IKUEZ:
High
Rec.:
Fault
unit
Eff.:
IKUEZ:
Rotary
pump
in
the
Machine
unit
Remove fault
191 PLC:
Sol.:
WTB:
192
pressure
high
stop
filter
194
Max
Rec.:
Eff.:
Sol.:
WTB:
195
196
Min
level
Rec.:
Eff.:
Sol.:
WTB:
197
Chip
the
IKUEZ
Internal
coolant
ikuez
rotary
filter
(Cycle
stop:
skimmer
the
IKUEZ
Internal
tank below minimum

(Cycle
stop:
Fault
in
the
IKUEZ
Internal
coolant
Both level switches signal at the same time

Machine
stop
(Cycle
stop:
Fault
in
the
IKUEZ
Internal
coolant
clean
in
Modul:
clean
stop
tank
Modul:
Modul:
tank
level
machine
Rec.:
Coolant
ikuez
not used
defect
switch
Modul:
ikuez
tank
The level in
Lifting pump
Automatically
196 PLC:
not
ikuez
tank
machine
flushing
ikuez
tank
machine
in
Fault
of
coolant
unit
Replace
195 PLC:
Sol.:
WTB:
coolant
Internal
switch
Rec.:
Eff.:
Internal
IKUEZ
194 PLC:
Level
IKUEZ
defective
unit
Top up coolant
193 PLC:
level
in
the
the
Coolant in
Machine
Sol.:
WTB:
Fault
of
in
low
Rec.:
Eff.:
pump
stop:
Modul:
Fault in the
coolant unit
Eff.:
Machine
stop
unit
Sol.:
Remove fault
WTB:
192 PLC:
Coolant
pressure
(Cycle
Rec.:
193
defective
machine tank is
is switched off
Modul:
lower than minimum

after 5 seconds
ikuez
possible
in
tank
for
dirty
coolant
Subject to change
Dated:

Page 62
Dialog 112
Eff.:
Sol.:
WTB:
198
Suppression of
Top up coolant
197 PLC:
IKUEZ:
Flow
Rec.:
Eff.:
Sol.:
WTB:
199
IKUEZ:
control
chip
flushing
Modul:
ikuez
defective
Pump for IKUEZ Internal coolant unit is

control is active for more than 5 seconds
Machine
stop
(Cycle
stop:
Fault
in
the
unit
Remove fault
198 PLC:
Flow
Rec.:
amount
Modul:
too
circuit
breaker
Mode
change
Rec.:
202
Switch
Star
204
Orienting
Key
low
IKUEZ
Internal
coolant
flow
even
coolant
has
and
mode
tripped
active
change
is
missing
area
door
was
not
opened
switchover
203 PLC:
Rec.:
Eff.:
Sol.:
WTB:
205
condition
delta
Rec.:
Eff.:
Sol.:
WTB:
shows
cabinet
The control is off and the machining

and closed
Drives cannot be coupled
Open and close machining area door
202 PLC:
Modul:
uvv
Eff.:
Sol.:
WTB:
Internal
blocked
on
Rec.:
203
control
The ATC or Pallet changer is

called
Mode change is suppressed
Cycle stop ,then change mode
201 PLC:
Modul:
Eff.:
Sol.:
WTB:
IKUEZ
flow
tripped
Rec.:
Motor
circuit
breaker
in
Eff.:
Emergency off
Sol.:
Reset motor circuit breaker
WTB:
200 PLC:
Modul:
201
and
low
The
Motor
off
ikuez
pump for the IKUEZ Internal coolant

unit is swiched off and the flow control
after two seconds
Eff.:
Machine
stop
(Cycle
stop:
Fault
in
the
unit
Sol.:
Remove fault
WTB:
199 PLC:
Modul:
ikuez
200
swiched
position
Modul:
spimoku
not used
missing
M19 and orienting position missing

Check machine parameters
204 PLC:
Modul:
spiricht
switch
position
not
correct
Subject to change
Dated:

Page 63
Dialog 112
Rec.:
The position of the key switch between normal and setup

changed even though the axes and or spindle are moving
The new key position is not accepted
Cycle stop and correct key position
205 PLC:
Modul:
uvv
Eff.:
Sol.:
WTB:
206
Key
switch
defective
Rec.:
The key switch for changing the position between

setup is defective
Eff.:
Machine
stop
(Cycle
stop):
Safety
function
Sol.:
Remove fault
WTB:
206 PLC:
Modul:
uvv
207
Machining
area
door
is
Magazine
pocket
Rec.:
not
normal
and
unlocked
Rec.:
The machining area door is
Eff.:
None
Sol.:
Close or open door
WTB:
207 PLC:
Modul:
uvv
208
was
unlocked
but
not
opened
free
magazine pocket is gaurded by a light barrier

The tool change procedure orients itself by the Magazine and
tool table. A contradiction between the magazine table and
physical occupation of the magazine could lead to a collision
Eff.:
Sol.:
Release tool changer in reverse and correct magazine
occupation and or tool table
WTB:
A208
PLC:
G 928
Modul:
wzw
209
M-Function
Rec.:
Eff.:
Sol.:
WTB:
210
Loading
Rec.:
Eff.:
Sol.:
WTB:
211
Eff.:
Sol.:
WTB:
End
of
Rec.:
Eff.:
running
The CNC has called a M function in the PLC;

acknowledgement is blocked
The M function is being processed. The NC
further processed after acknowedgement of
Automatic
209 PLC:
Modul:
sammel
enclosure
is
selection
The
programme will
the M function
not
ok
was
processing
or
shutoff
The machine
Machine off
be
changer unit is open

is stopped or not
It was tried to start a programme although none

selected in mode 2.1
Cycle start without function
Select programme in BA 2.1 and then start the
the test
A211
PLC:
Modul:
sammel
work
open
The loading enclosure of the Pallet

The processing of the pallet changer
permitted
close enclosure
210 PLC:
Modul:
pw
Programme
Rec.:
212
The
was
switched
off
Subject to change
by
the
end
of
Dated:
wotk
shutoff

Page 64
Dialog 112
Sol.:
WTB:
213
Switch
A212
Function
not
Rec.:
Eff.:
Sol.:
WTB:
214
216
maein
available
available
in
the
machine
configuration,
softkey
PLC:
Axis
lubrication
failed
Rec.:
Eff.:
Lubrication pressure not achieved

Cycle stop when a G0 block is called or all axes
Read-in lock after second fault in lube impulse
Check pressure switch
A214
PLC:
Modul:
schmiz
Modul:
Alarm
Spindle
Touch
Touch
standing
are
standing
Battery
spiallg
empty
Barrety for touch probe MP10 empty

Feed stop all axes
Replace battery or reset (Deletion of
A217
PLC:
Modul:
messtast
probe
are
amplifier
Fehler aus SpindelverstaRecer

Emergency off
Main switch Off/On
A216
PLC:
Modul:
probe:
was
aggallg
Axis
lubrication
level
not
OK
Rec.:
Lube level low
Eff.:
Cycle stop when a G0 block is called or all axes
Read-in lock after second fault in lube impulse
Sol.:
Top up central lube unit for guide way
WTB:
A215
PLC:
Modul:
schmiz
Rec.:
Eff.:
Sol.:
WTB:
218
again
G 8 Modul:
A
function
not
selected via softkey
Rec.:
Eff.:
Sol.:
WTB:
217
on
None
Release
A213
Sol.:
WTB:
215
machine
PLC:
not
feed
stop)
ready
Rec.:
Signal path touchprobe - OMM interrupted or cannot be

activated
Eff.:
Feed stop all axes
Sol.:
Clean
OMM.
remove
obstacle
interrupting
optical
signal
Observe 5 second rest time for touchprobe
WTB:
A218
PLC:
Modul:
messtast
219
Magazine
pocket
Rec.:
is
locked
tool is automatically removed from the magazine and

marking is 9 (automatic oder manual)
Eff.:
Cycle stop
Sol.:
Rewrite
marking
with
0-2
and
check
tool
(tool
break
WTB:
A219
PLC:
Modul:
vsm
220
Max.time:
Rec.:
Eff.:
Sol.:
Unclamp
path.
the
detector)
workpiece
Reserved
Subject to change
Dated:

Page 65
Dialog 112
WTB:
221
Max.
A220
time:
Rec.:
Eff.:
Sol.:
WTB:
222
A221
Input
gripper
Eff.:
Sol.:
WTB:
Input
Eff.:
Sol.:
WTB:
Input
Rec.:
Eff.:
Sol.:
WTB:
225
Input
Rec.:
Eff.:
Sol.:
WTB:
226
Input
Rec.:
Eff.:
Sol.:
WTB:
227
Input
Rec.:
Eff.:
Sol.:
WTB:
228
Input
Rec.:
Eff.:
Sol.:
WTB:
229
Input
wstspan
Modul:
wstspan
Workpiece
PLC:
0
degrees
missing
Input X4 (x70:b30) gripper has turned

missing
Process stopped
Please contact service department
A222
PLC:
Modul:
wzw_v4
gripper
Rec.:
224
Clamp
Modul:
Reserved
Rec.:
223
PLC:
180
degrees
position
position
position
locked
locked
door
S_207
position
S_204
missing
position
S_218
missing
position
S_205
missing
locked
S_219
missing
locked
S_219
is
faulty
Input XB (x70:z26) TC gripper claw

Process stopped
A228
PLC:
Modul:
wzw_v4
pallet
degrees
missing
Input XB (x70:z26) TC gripper claw

Process stopped
A227
PLC:
Modul:
wzw_v4
tool
180
is
missing
Input X6 (x70:d28) TC in spindle

Process stopped
A226
PLC:
Modul:
wzw_v4
tool
to
S_206
missing
Inputg X3 (x70:d30) TC in standby

Process stopped
A225
PLC:
Modul:
wzw_v4
spindle
degrees
missing
Input X7 (x70:b28) TC in magazine

Process stopped
A224
PLC:
Modul:
wzw_4v
standby
missing
Input X5 (x70:z30) gripper has turned

missing
Process stopped
A223
PLC:
Modul:
wzw_v4
magazine
to
not
Zero
missing
Subject to change
Dated:

Page 66
is
Dialog 112
Rec.:
Eff.:
Sol.:
WTB:
230
Input
Input X41 (x71:b16) raising door to PC

Process stopped
A229
PLC:
Modul:
pw_v4 pw_v3
pallet
Rec.:
Eff.:
Sol.:
WTB:
231
door
closed
double
carriage
position-1
Rec.:
232
Input
X47
position missing
Process stopped
Please contact
A231
PLC:
Input
double
carriage
233
Input
Rec.:
Eff.:
Sol.:
WTB:
234
Input
Rec.:
Eff.:
Sol.:
WTB:
235
Input
Rec.:
Eff.:
Sol.:
WTB:
236
Input
Rec.:
Eff.:
Sol.:
WTB:
237
Input
raised
missing
double
carriage
position-1
in
alternating
carriage
position-2
in
alternating
service department
Modul:
pw_v4
position-2
Input
X48
position missing
Ablauf steht
Please contact
A232
PLC:
pallet
closed
missing
(x71:b12)
Rec.:
Eff.:
Sol.:
WTB:
missing
missing
Input X42 (x71:z16) raising door to PC

Process stopped
A230
PLC:
Modul:
pw_v3 pw_v4
Input
Eff.:
Sol.:
WTB:
open
missing
(x71:b12)
double
service department
Modul:
pw_v4
missing
Input
X4E
(x71:z08)
pallet
raised
missing
Process stopped
A233
PLC:
Modul:
pw_v3 pw_v4
pallet
lowered
missing
Input X4D (x71:b08) pallet lowered missing

Process stopped
A234
PLC:
Modul:
pw_v3 pw_v4
pallet
clamped
missing
Input X4C (x71:d08) pallet clamped missing

Process stopped
A235
PLC:
Modul:
pw_v3 pw_v3
pallet
deposited
missing
DC 70/100 V Input X46 (x71:d12) pallet is changed

DC 50 V
Input X01 (x70:b32)
PC position-1 pallet in depositing pos. or Input
PC position-2 pallet in depositing pos. missing
Process stopped
A236
PLC:
Modul:
pw_v3 pw_v4
pallet
Rec.:
brought
DC
70/100
missing
X03
(x70:d30)
missing
V
Input
X45
(x71:z14)
Subject to change
pallet
changed
Dated:
missing

Page 67
Dialog 112
DC 50 V
Input X00 (x70:d32)
PC pos. 1 transfer position to machine or Input
PC pos. 2 transfer position to machine missing
Eff.:
Sol.:
WTB:
238
Input
Process stopped
Please contact
A237
PLC:
pallet
Rec.:
Eff.:
Sol.:
WTB:
239
Input
Eff.:
Sol.:
WTB:
pos
occupied
missing
occupied
missing
(Double
missing
(Double
missing
Input X44 (x71:d14) PC pallet pos 1 occupied

carriage occupied missing)
Process stopped
A239
PLC:
Modul:
pw_v3 pw_v4
(x70:z32)
service department
Modul:
pw_v3 pw_v4
Input X43 (x71:d14) PC pallet pos 1 occupied

carriage occupied missing)
Process stopped
A238
PLC:
Modul:
pw_v3 pw_v4
pallet
Rec.:
pos
X02
Subject to change
Dated:

Page 68
Dialog 112
Inputs DC50 V - 2880

X
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
X0F
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X2A
X2B
Plug
(x70:d32)
(x70:b32)
(x70:z32)
(x70:d30)
(x70:b30)
(x70:z30)
(x70:d28)
(x70:b28)
(x70:z28)
(x70:d26)
(x70:b26)
(x70:z26)
(x70:d24)
(x70:b24)
(x70:z24)
(x70:d22)
(x70:b22)
(x70:z22)
(x70:d20)
(x70:b20)
(x70:z20)
(x70:d18)
(x70:b18)
(x70:z18)
(x70:d16)
(x70:b16)
(x70:z16)
(x70:d14)
(x70:b14)
(x70:z14)
(x70:d12)
(x70:b12)
(x70:z12)
(x70:d10)
(x70:b10)
(x70:z10)
(x70:d08)
(x70:b08)
(x70:z08)
(x70:d06)
(x71:d32)
(x71:b32)
(x71:z32)
(x71:d30)
Remarks
PC position 1 transfer position to machine
PC position 1 pallet in depositing position
PC position 2 transfer position to machine
PC position 2 pallet in depositing position
Magazine position free
Return message (Star) Motor spindle

Return message (Delta) Motor spindle
Drives uncoupled
Reference point 4. axis (Magazine)
Tool in spindle clamped
Tool in spindle unclamped
Central lube pressure reached

Central lube oil level OK
Measuring tip resting position
Measuring tip measuring position
Motor circuit breaker OK
Machine OK
Cooling motor spindle OK
Switch: Normal position
Reference point cam X
Reference point cam Y
Reference point cam Z
Reference point cam TC magazine
Magazine: Call
Magazine door closed
Coolant: Low (IKUEZ)
Switch: Setup
1.Rotary axis clamped
1.Rorary axis unclamped
Hydraulic oil level OK
External release of axes and spindle
Machining area doors closed and locked
Machining area doors open and unlocked
Acknowledgement switch hand control unit
* Emergency Off
Subject to change
Dated:

Page 69
Dialog 112

X
X2C
X2D
X2E
X2F
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X3A
X3B
X3C
X3D
X3E
X3F
X40
X41
X42
X43
X44
X45
X46
X47
X48
X49
X4A
X4B
X4C
X4D
X4E
X4F
X50
X51
X52
X53
X54
Plug
Remarks
(x71:b30) Reference cam 1.Rotary axis

(x71:z30) (Reference cam 6.axis)
(x71:d28) (Reference cam 7.axis)
(x71:b28) (Reference cam 8.axis)
(x71:z28)
(x71:d26) Renishaw probe ready
(x71:b26) Renishaw probe battery low
(x71:z26) Level under below minimum (IKUEZ)
(x71:d24) Motor circuit breaker IKUEZ OK
(x71:b24) * Coolant Max level
(x71:z24) Flow control Q>2 l/min (IKUEZ)
(x71:d22) Coolant: Lifting pump on
(x71:b22) Interferance rotary filter skimmer (IKUEZ)
(x71:z22) Interferance high pressure pump (IKUEZ)
(x71:d20) Reserved for special option
(x71:b20) Reserved for special option
(x71:z20) Acknowledgement M 106
(x71:d18) Acknowledgement M 108
(x71:b18) 1.Rotary axis clamped
(x71:z18) 1.Rotary axis unclamped
(x71:d16) Pallet safety housing closed
(x71:b16) Raising door to PC open
(x71:z16) Raising door to PC closed
(x71:d14) PC position 1 occupied
(x71:b14) PC position 2 occupied
(x71:z14)
(x71:d12)
(x71:b12)
(x71:z12)
(x71:d10)
(x71:b10)
(x71:z10)
(x71:d08) Pallet clamped
(x71:b08) Pallet lowered
(x71:z08) Pallet raised
(x71:d06) Pallet unclamped
(CDP21L1-B22) Touch probe inserted from Digi-PC
(CDP21L1-A22) Automatic active from Digi-PC
(CDP21L1-B21) Axes stop Digi-PC
(CDP21L1-A21) Regulator release from Digi-PC
(CDP21L1-B20) BTB (Ready) from Digi-PC
Subject to change
Dated:

Page 70
Dialog 112
Outputs DC50 V - 2880

X
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
Y20
Y21
Plug
(x50:d32)
(x50:b32)
(x50:z32)
(x50:d30)
(x50:b30)
(x50:z30)
(x50:d28)
(x50:b28)
(x50:z28)
(x50:d26)
(x50:b26)
(x50:z26)
(x50:d24)
(x50:b24)
(x50:z24)
(x50:d22)
(x50:b22)
(x50:z22)
(x50:d20)
(x50:b20)
(x50:z20)
(x50:d18)
(x50:b18)
(x50:z18)
(x50:d16)
(x50:b16)
(x50:z16)
(x50:d14)
(x50:b14)
(x50:z14)
(x50:d12)
(x50:b12)
(x50:z12)
(x50:d10)
(x50:b10)
(x50:z10)
(x50:d08)
(x50:b08)
(x50:z08)
(x50:d06)
(x50:b06)
(x50:z06)
Remarks
+ UB 1 (2 Ampere)
+ UB 1 (2 Ampere)
Open raising door to PC
Close raising door to PC
Clamp pallet
Unclamp pallet
Measuring signal M 49 (200ms)

Unclamp tool
+ UB 2 (2 Ampere)
+ UB 2 (2 Ampere)
Blow out tool clamp
Magazine: Loosen brake
Z axis loosen motor brake
Activate measuring tip
Blow out measuring tip
Rotoclear On
PC drive position 1 right
PC drive position 1 left
PC drive position 2 right
PC drive position 2 left
+ UB 3 (2 Ampere)
+ UB 3 (2 Ampere)
Signal Spindle turning
Star (1)/Delta (0) - Switchover

NC-Ready
Magazine: Call
Motor spindle cooling On
Lock safety doors
+ UB 4 (0,5 Ampere)
Drives On
+ UB 5 (0,5 Ampere)
Collective interferance message (H1)
Hydraulic on
Subject to change
Dated:

Page 71
Dialog 112
Outputs DC50 V - 2880

X
Y22
Y23
Y24
Y25
Y26
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
Y2F
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
Y38
Y39
Y3A
Y3B
Y3C
Y3D
Y3E
Y3F
Y40
Y41
Plug
(x50:d04)
(x50:b04)
(x50:z04)
(x50:d02)
(x50:b02)
(x50:z02)
(x51:d32)
(x51:b32)
(x51:z32)
(x51:d30)
(x51:b30)
(x51:z30)
(x51:d28)
(x51:b28)
(x51:z28)
(x51:d26)
(x51:b26)
(x51:z26)
(x51:d24)
(x51:b24)
(x51:z24)
(x51:d22)
(x51:b22)
(x51:z22)
(x51:d20)
(x51:b20)
(x51:z20)
(x51:d18)
(x51:b18)
(x51:z18)
(x51:d16)
(x51:b16)
(x51:z16)
(x51:d14)
(x51:b14)
(x51:z14)
(x51:d12)
(x51:b12)
Remarks
Central lube On
Coolant On
Internal coolant (HD) On
Coolant lifting pump On
Coolant chip flushing On
???
+ UB 1 (2 Ampere)
+ UB 1 (2 Ampere)
Reserved for special option

+ UB 2 (2 Ampere)
+ UB 2 (2 Ampere)
Clamping On 1. Rotary axis
Clamping Off 1. Rotary axis
nclamp workpiece
+ UB 3 (2 Ampere)
+ UB 3 (2 Ampere)

Subject to change
Dated:

Page 72
Dialog 112

X
Y42
Y43
Y44
Y45
Y46
Y47
Y48
Y49
Y4A
Y4B
Y4C
Y4D
Y4E
Y4F
Y50
Y51
Y52
Y53
Y54
Y55
Y56
Y57
Y58
Y59
Y5A
Plug
Remarks
(x51:z12)
(x51:d10)
(x51:b10)
(x51:z10)
(x51:d08) + UB 4 (0,5 Ampere)
(x51:b08)
(x51:z08)
(x51:d06) + UB 5 (0,5 Ampere)
(x51:b06)
(x51:z06) Programme completed (H1)
(x51:d04) Programme running (H1)
(x51:b04) Switching function 1 (M 100 / M
(x51:z04) Switching function 2 (M 102 / M
(x51:d02) Switching function 3 (M 104 / M
(x51:b02) Switching function 4 (M 106 / M
(x51:z02) Switching function 5 (M 108 / M
(CDJ21L1-B22) Cycle start to Digi-PC
(CDJ21L1-A22) Cycle stop to Digi-PC
(CDJ21L1-B21) Drive command X+ to Digi-PC
(CDJ21L1-A21) Drive command X- to Digi-PC
(CDJ21L1-B20) Drive command Y+ to Digi-PC
(CDJ21L1-A20) Drive command Y- to Digi-PC
(CDJ21L1-B19) Drive command Z+ to Digi-PC
(CDJ21L1-A19) Drive command Z- to Digi-PC
(CDJ21L1-B18) D112-BTB (ready) to Digi-PC
(CDJ21L1-A18) Spindle turning to Digi-PC
(CDJ21L1-B17) Automatik allows to Digi-PC
Subject to change
101)
103)
105)
107)
109)
Dated:

Page 73
Dialog 112
Inputs DC70/100 V - 2880, 2881

X
X0
X1
X2
X3
X4
X5
X6
X7
X8
X9
XA
XB
XC
XD
XE
XF
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X2A
X2B
X2C
Plug
(x70:d32)
(x70:b32)
(x70:z32)
(x70:d30)
(x70:b30)
(x70:z30)
(x70:d28)
(x70:b28)
(x70:z28)
(x70:d26)
(x70:b26)
(x70:z26)
(x70:d24)
(x70:b24)
(x70:z24)
(x70:d22)
(x70:b22)
(x70:z22)
(x70:d20)
(x70:b20)
(x70:z20)
(x70:d18)
(x70:b18)
(x70:z18)
(x70:d16)
(x70:b16)
(x70:z16)
(x70:d14)
(x70:b14)
(x70:z14)
(x70:d12)
(x70:b12)
(x70:z12)
(x70:d10)
(x70:b10)
(x70:z10)
(x70:d08)
(x70:b08)
(x70:z08)
(x70:d06)
(x71:d32)
(x71:b32)
(x71:z32)
(x71:d30)
(x71:b30)
Remarks
Magazine is in position S_202
Magazine braking cam S_201
Magazine Reference point S_200
TC in standby position S_218
Gripper is turned to 0 degree S_206
Gripper is turned to 180 degree S_207
TC in spindle position S_205
TC in magazine position S_204
Return message (Star) Motor spindle
Return message (Delta) Motor spindle
Drives uncoupled
TC gripper claw locked S_219
Input tool clamp closed S_272
Input tool clamp open S_274
Magazine button forward S_215
Magazine button reverse S_216
Central lube pressure reached
Central lube oil level OK
Measuring tip resting position
Measuring tip measuring position
Motor circuit breaker OK
Machine OK
Cooling motor spindle OK
UVV Switch: Normal position
Reference point cam X
Reference point cam Y
Reference point cam Z
Reference point cam TC magazine
Magazine: Call
Magazine door closed
Coolant: Low (IKUEZ)
UVV Switch: Setup
(-OT1)
(-OT2)
Hydraulic oil level OK
External release of axes and spindle
Machining area doors closed and locked
Machining area doors open and unlocked
* Emergency Off
(+OT1)
(+OT2)
(+OT3)
(+OT4)
Reference point cam 5. axis
Subject to change
Dated:

Page 74
Dialog 112
Inputs DC70/100 V - 2880, 2881

)X
X2D
X2E
X2F
X30
X31
X32
X33
X34
X35
X36
X37
X38
X39
X3A
X3B
X3C
X3D
X3E
X3F
X40
X41
X42
X43
X44
X45
X46
X47
X48
X49
X4A
X4B
X4C
X4D
X4E
X4F
X50
X51
X52
X53
X54
Plug
Remarks
(x71:z30) (Reference point cam 6.axis)

(x71:d28) (Reference point cam 7.axis)
(x71:b28) (Reference point cam 8.axis
(x71:z28)
(x71:d26) Renishaw probe ready
(x71:b26) Renishaw probe battery low
(x71:z26) Level under below minimum (IKUEZ)
(x71:d24) Motor circuit breaker IKUEZ OK
(x71:b24) * Coolant Max level
(x71:z24) Flow control Q>2 l/min (IKUEZ)
(x71:d22) Coolant: Lifting pump on
(x71:b22) Interferance rotary filter skimmer (IKUEZ)
(x71:z22) Interferance high pressure pump (IKUEZ)
(x71:z20) Acknowledgement M 106
(x71:d18) Acknowledgement M 108
(x71:b18) 1.Rotary axis clamped
(x71:z18) 1.Rotary axis unclamped
(x71:d16) Pallet safety housing closed
(x71:b16) Raising door to PC open
(x71:z16) Raising door to PC closed
(x71:d14) PC pos. 1 occupied (Double carriage occupied)
(x71:b14) PC pos. 2 occupied (Double carriage occupied)
(x71:z14) Pallet has been brought in
(x71:d12) Pallet has been brought out
(x71:b12) Double carriage pos.-1 in alternating pos.
(x71:z12) Double carriage pos.-2 in alternating pos.
(x71:d10)
(x71:b10)
(x71:z10)
(x71:d08) Pallet clamped
(x71:b08) Pallet lowered
(x71:z08) Pallet raised
(x71:d06) Pallet unclamped
(CDP21L1-B22) Touch probe inserted from Digi-PC
(CDP21L1-A22) Automatic active from Digi-PC
(CDP21L1-B21) Axes stop Digi-PC
(CDP21L1-A21) Regulator release from Digi-PC
(CDP21L1-B20) BTB (Ready) from Digi-PC
Subject to change
Dated:

Page 75
Dialog 112
Outputs DC70/100 V - 2880, 2881

X
Y0
Y1
Y2
Y3
Y4
Y5
Y7
Y08
Y09
YA
YB
Y0C
Y0D
Y0E
Y0F
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
Y28
Y29
Y2A
Y2B
Plug
(x50:z32)
(x50:d30)
(x50:b30)
(x50:z30)
(x50:d28)
(x50:b28)
(x50:z28)
(x50:d26)
(x50:b26)
(x50:z26)
(x50:z24)
(x50:d22)
(x50:b22)
(x50:z22)
(x50:d20)
(x50:b20)
(x50:z20)
(x50:d18)
(x50:b18)
(x50:z18)
(x50:z16)
(x50:d14)
(x50:b14)
(x50:z14)
(x50:d12)
(x50:b12)
(x50:z12)
(x50:d10)
(x50:b10)
(x50:z10)
(x50:d08)
(x50:b08)
(x50:z08)
(x50:b06)
(x50:z06)
(x50:d04)
(x50:b04)
(x50:z04)
(x50:d02)
(x50:b02)
(x50:z02)
(x51:z32)
(x51:d30)
(x51:b30)
(x51:z30)
Remarks
TC Intermediate pos. release Y_228
Move TC to intermediate position Y_227
Move TC to magazine Y_202
Move TC to spindle Y_203
Turn TC changer to 0 degrees Y_206
Turn TC changer to 180 degrees Y_207
Measuring signal M 49 (200ms)

Unclamp tool
Blow out tool clamp
TC changer 2. change speed
Z axis loosen motor brake
Activate measuring tip
Blow out measuring tip
Rotoclear On
Turn magazine forwards
Turn magazine backwards
Signal Spindle turning
PC-Transport Right
PC-Transport Left
Star (1)/Delta (0) - Switchover
NC-Ready
Magazine: Call
Motor spindle cooling On
Lock safety doors
+ UB 4 (0,5 Ampere)
Drives On
Magazine release
Stoerung Sammelmeldung (rote Lampe)
Hydraulic On
Central lube On
Coolant On
Internal coolant (HD) On
Coolant lifting pump On
Coolant chip flushing On
???
Open raising door to PC
Close raising door to PC
PC: Clamp pallet
PC: Unclamp pallet
Subject to change
Dated:

Page 76
Dialog 112
Outputs DC70/100 V - 2880, 2881

X
Y2C
Y2D
Y2E
Y2F
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
Y38
Y39
Y3A
Y3B
Y3C
Y3D
Y3E
Y3F
Y40
Y41
Y42
Y43
Y44
Y45
Y46
Y47
Y48
Y49
Y4A
Y4B
Y4C
Y4D
Y4E
Y4F
Y50
Y51
Y52
Y53
Y54
Y55
Y56
Y57
Y58
Y59
Y5A
Plug
Remarks
(x51:d28) Blow out air for PC On

(x51:b28)
(x51:z28) Double carriage pos.-1 in alternating pos.
(x51:d26) Double carriage pos.-2 in alternating pos.
(x51:z26) Reserved for special option
(x51:z24) Clamping On 1. Rotary axis
(x51:d22) Clamping Off 1. Rotary axis
(x51:b22) Unclamp workpiece
(x51:z22)
(x51:d20)
(x51:b20)
(x51:z20)
(x51:d18)
(x51:b18)
(x51:z18)
(x51:z16)
(x51:d14)
(x51:b14)
(x51:z14)
(x51:z12)
(x51:d10)
(x51:b10)
(x51:z10)
(x51:b08)
(x51:z08)
(x51:b06)
(x51:z06) Programme completed (Yellow lamp)
(x51:d04) Programme running (Green lamp)
(x51:b04) Switching function 1 (M 100 / M 101)
(x51:z04) Switching function 2 (M 102 / M 103)
(x51:d02) Switching function 3 (M 104 / M 105)
(x51:b02) Switching function 4 (M 106 / M 107)
(x51:z02) Switching function 5 (M 108 / M 109)
(CDJ21L1-B22) Cycle start to Digi-PC
(CDJ21L1-A22) Cycle stop to Digi-PC
(CDJ21L1-B21) Drive command X+ to Digi-PC
(CDJ21L1-A21) Drive command X- to Digi-PC
(CDJ21L1-B20) Drive command Y+ to Digi-PC
(CDJ21L1-A20) Drive command Y- to Digi-PC
(CDJ21L1-B19) Drive command Z+ to Digi-PC
(CDJ21L1-A19) Drive command Z- to Digi-PC
(CDJ21L1-B18) D112-BTB (ready) to Digi-PC
(CDJ21L1-A18) Spindle turning to Digi-PC
(CDJ21L1-B17) Automatik allows to Digi-PC
Subject to change
Dated:

Page 77

Maho Dialog User Manual D112 V3 02E

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Maho Dialog User Manual D112 V3 02E

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DECKEL MAHO

DC V-Machines with Dialog 112

Contents subject to change.

Copyright 1995 DECKEL MAHO GmbH Munich

Control and Drives

Loading of Grundig / Mitsubishi Macros

Servo / Spindle Module

Tool changer positions - Language changeover

Adjustment of spindle encoder

Mitsubishi Options screen

NC-Memory expansion, Formating, NC-Option setting

68040/25 MHz (Motorola 32 Bit)

Floppy disc drive

3 " MS-DOS compatible (Option)

2x RS 232 bis 19.200 Baud

Block working time

5 Axes and Spindle (30 KW)

DECKEL MAHO GmbH - Service

DECKEL MAHO GmbH - Service

Digital output drives

DECKEL MAHO GmbH - Service

Digital drives DC 50V Dialog 112

DECKEL MAHO GmbH - Service

W14 Tacho Z-Achse

W16 Tacho Spindel

W13 Tacho Y-Achse

W17 Tacho Wechsler

DECKEL MAHO GmbH - Service

Digital drive DC 50V with A Axis

Digital drive DC 70/100V Dialog 112

DECKEL MAHO GmbH - Service

W14 Tacho Z-Achse

W16 Tacho Spindel

W12 Tacho X-Achse

W13 Tacho Y-Achse

DECKEL MAHO GmbH - Service

Digital drive DC70/100V with A Axis

Interface wiring Dialog 112

Periphery equipment (Computer etc.)

Periphery equipment (Computer etc.)

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<1> <2> <3> <4>

Programme header V24

% oder 1 Blank line

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<2> <3> <4>

Name of Interface. z.B. PC, PLT

Last character for termination of

Setting the character 1 , if the character

Setting the character 2 , if the character

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Should be used compatible to the Tape

RS-232-C Communiations Interface is

Valid only if 3 has been selected in #11

By selecting, a < CR > will be inserted

Output in ISO or EIA Code.

0 = ISO Code Output

Gives the titel (Programme number and

0 bis 999 characters

Whether parity is evaluated within block

Time-out for the verification of the

0 to 999 (0,1 sec)

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