Powertrain Control Solutions, LLC.

www.ptcs.us

11139 Air Park Rd. Suite 2

Ashland, VA 23005
DRAWN BY:

DATE:

R. Cutright

TITLE:

PART NUMBER:

Phone: (804) 752-6025

Fax: (804) 752-3516
PAGE:

5/27/2005

TO TCU
PINS 1-4
TO TCU
PINS 60-63

BLACK

4IN.
4IN.
4IN.
4IN.

DESCRIPTION:

U140F HARNESS

REV.

DESCRIPTION

DATE

BY

Original Revision

5/26/05

RC

Toyota RAV4 Wiring

Harness

1 of 3

Splice A:
20AWG
RED 20AWG
RED 20AWG
RED 20AWG
RED

TCM-4122

Splice C:
RED

TO TCU PIN 54
BLACK/WHITE 20AWG

20AWG 56IN. TO 17-28 PIN 1

16-14 gauge butt

splice

4IN.

TO UNTERMINATED OUTPUTS
BLACK/WHITE 20AWG 59IN.
RED

18AWG 8IN.

BLACK/WHITE

16-14 gauge butt

splice

20AWG 56IN. TO 17-28 PIN 22

20AWG 56IN. TO 17-28 PIN 23
BLACK/WHITE 20AWG 56IN. TO 17-28 PIN 24
BLACK/WHITE

BLACK/WHITE 20AWG 59IN.

TO UNTERMINATED OUTPUTS

TO FUSE PIN A

Splice B:
20AWG
BLACK 20AWG
BLACK 20AWG
BLACK 20AWG

4IN.
4IN.
4IN.
4IN.

20AWG
20AWG
20AWG
BLACK 18AWG

BLACK

16-14 gauge butt

splice

BLACK
BLACK

56IN. TO 17-28 PIN 2

56IN. TO 17-28 PIN 26
56IN. TO 17-28 PIN 28
56 IN. TO GROUND

Optional
Connector
MULTIPLE WIRES

63pin
CPC

4IN.

60IN.

RED

20AWG 56IN.

BLACK

20AWG 56IN.

28pin
CPC

Part Numbers:
CONNECTOR: CON-0029/205839-3
BACKSHELL: CON-0004/206070-1
TERMINAL: CON-0046/5-66504-9

Part Numbers:

SEAL: CON-0040

CONNECTOR ASSEMBLY: CON-0031/205842-1

BACKSHELL: CON-0005/206138-1
TERMINAL: CON-0046/5-66504-9

GND (BLUE)

PCS WIRE COLOR

60IN.
MULTIPLE WIRES

8IN.
18AWG

56IN.

RED

2
3
5

RX (RED)

18AWG

SHIELDED DB9

TX (BROWN)

BLACK

60IN.

SEAL: CON-0043

1 WHT/RED
2 WHT/BLK

CONNECTOR ASSEMBLY: CON-5050/DTM06-2S

WEDGELOCK (ORANGE): CON-5100/WM-2S
TERMINAL(20-18GAUGE)

DB9

CON-5200/1062-20-1022

Unterminated Wires
2-SENSOR GND

Part Numbers:

A B

10 AMP

CONNECTOR ASSEMBLY: WRE-2001

RED

18AWG

48IN.

ORANGE/BLACK

SPEEDOMETER DRIVE

ORANGE/WHITE

TPS

YELLOW/BLACK

MAP

YELLOW/RED

CLT

YELLOW/LT.GREEN

SPARE ANALOG

CONNECTOR ASSEMBLY: CON-2200/15300027

FUSE CAP: CON-2201/ES10CAP
TERMINAL(18-16GAUGE) CON-1016/12048159
TERMINAL(14-12GAUGE) CON-1017/12129497
CABLE SEAL(20-16GAUGE) CON-1004/12089679
CABLE SEAL(18-14GAUGE) CON-1001/12015323
CABLE SEAL(16-12GAUGE) CON-1002/12010293

YELLOW/LT.BLUE

BRAKE LIGHT

GRAY/YELLOW

1
SPARE DIGITAL 2
SPARE DIGITAL 3
O/D CANCEL SWITCH
SPARE OUTPUT 1
SPARE OUTPUT 2
5V SENSOR REFERENCE

BROWN/BLACK

SPARE DIGITAL

Part Numbers:

BLACK/WHITE

RPM

BROWN/RED

BROWN/LT. GREEN
GRAY/PINK
VIOLET/LT. GREEN
VIOLET/RED
RED/WHITE

54
5
9
46
47
48
49
21
23
24
25
22
20
28
58

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

RED
BLACK
VIOLET/BLACK
YELLOW/ORANGE
ORANGE/LT. GREEN
ORANGE/RED
PINK/LT. BLUE
GRAY/BLACK
GRAY/RED
GRAY/LT. GREEN
PINK/RED
PINK/BLACK
GRAY/WHITE
GRAY/LT. BLUE
GRAY/ORANGE
PINK/LT. GREEN
BLACK/WHITE
BLACK/WHITE
BLACK/WHITE
BLACK
BLACK

28 PIN CPC PINOUT & CORRESPONDANCE CHART

PCS FUNCTION
TCU POS TOYOTA CONNECTOR
+12V
GND
PWM OUT1/FREQ1
ANALOG INPUT6/TEMP
SPEED INPUT 3
SPEED INPUT 2
DIGITAL OUT 4
DIGITAL INPUT 1
DIGITAL INPUT 2
DIGITAL INPUT 3
DIGITAL OUT 2
DIGITAL OUT 1
DIGITAL INPUT 5
DIGITAL INPUT 4
DIGITAL INPUT 6
DIGITAL OUT 3
SENSOR GROUND
SENSOR GROUND
SENSOR GROUND
GROUND
GROUND

1-4
60-63
37
51
7
6
44
13
14
15
53
59
17
16
18
36
54
54
54
60-63
60-63

RANGE PIN 3
SOLENOID PIN 7
SOL PIN 2
SOL PIN 1
T2-2
C3-2
SOL PIN 3
RANGE PIN 1
RANGE PIN 2
RANGE PIN 4
SOL PIN 4
SOL PIN5
RANGE PIN 5
RANGE PIN 7
RANGE PIN 8
SOL PIN 8
SOL PIN 6
C3-1
T2-1
SOL PIN 9
SOL PIN 10

TOYOTA FUNCTION

SWITCHED +12V
ENGINE GROUND
SLT+(LINE PRESSURE)
TRANSMISSION TEMPERATURE
TCC SPEED
DRIVESHAFT RPM
DSL (TORQUE CONVERTER LOCKUP)
PARK POSITION (PL)
REVERSE POSITION (RL)
2L POSITION
SL2 (SHIFT SOLENOID B)
SL1 (SHIFT SOLENOID A)
NEUTRAL POSITION (NL)
DL POSITION
LL POSITION
S4 (SHIFT SOLENOID C)
SENSOR GROUND
SENSOR GROUND
SENSOR GROUND
ENGINE GROUND
ENGINE GROUND

Powertrain Control Solutions, LLC.

www.ptcs.us

11139 Air Park Rd. Suite 2

Ashland, VA 23005
DRAWN BY:

R.Cutright

DATE:

TITLE:

PART NUMBER:

U140F HARNESS

Phone: (804) 752-6025

Fax: (804) 752-3516

5/27/2005

PAGE:

TCM-4122

DESCRIPTION:

Toyota RAV4 Wiring Harness

2 OF 3

CPC

Pin Function

Harness Function

U140F

colors

REV.

DESCRIPTION

DATE

BY

Original Revision

5/27/2005

RC

+12v

Bat tery Connection

Swit ched +12v

red

+12v

Bat tery Connection

Swit ched +12v

red

+12v

Bat tery Connection

Swit ched +12v

red

+12v

Bat tery Connection

Swit ched +12v

red

Speed Input 1

Engine Speed Input

RPM (Tach Signal)

orange/ black

Speed Input 2

Transmission Speed Input

Counter Gear Speed Sensor

orange/ red

Speed Input 3

TCC Speed Input

Turbine Speed Sensor

orange/ lt. Green

Speed Input 4

Opt ional Speed Input

orange/lt . Blue

Speed Out put

Speedometer Drive Output

Speedomet er Out put

orange/ whit e

10

unused

11

unused

12

PWM Out 4/ freq2

PWM / Solenoid Driver

violet/ lt. Blue

none

none

13

Digit al Input 1

Digit al Input

Park Position

gray/black

transmit

brown

14

Digital Input 2

Digit al Input

Reverse Posit ion

gray/ red

receive

red

15

Digital Input 3

Digit al Input

Neutral Posit ion

gray/ lt. Green

none

none

16

Digital Input 4

Digit al Input

DL Posit ion

gray/ lt. Blue

gnd

blue

17

Digital Input 5

Digit al Input

2L Posit ion

gray/white

none

none

18

Digital Input 6

Digit al Input

LL Position

gray/ orange

none

none

19

Digit al Out 5

Digit al Driver

pink/white

none

none

20

PWM Out 3/ freq2

PWM / Solenoid Driver

Spare Out put

violet/ lt. Green

none

none

21

Digital Input 7

Digit al Input

Brake Light Swit ch

gray/yellow

22

Digital Input 8

Digit al Input

O/D Cancel Swit ch

gray/pink

23

Digital Input 9

Digit al Input

Spare Digit al Input

brown/black

24

Digital Input 10

Digit al Input

Spare Digit al Input

brown/ red

25

Digit al Input 11

Digit al Input

Spare Digit al Input

brown/lt . Green

26

Digital Input 12

Digit al Input

brown/ lt . Blue

27

Digital Out 6

Digit al Driver

pink/ orange

28

PWM Out 2/ f req1

PWM / Solenoid Driver

Spare Out put

violet /red

29

unused

30

RS-232 Transmit

Communications Cable

DB9

white/ orange

31

RS-232 Receive

Communications Cable

DB9

white/ lt. Blue

32

CAN/ RS-232 GND

Communications Cable

DB9

whit e/lt . Green

33

CAN High

Communications Cable

white/ red

34

CAN Low

Communications Cable

whit e/black

35

unused

36

Digital Out 3/ PWM 9

Digit al Driver

S4 (Shif t Solenoid C)

pink/lt . Green
violet /black

37

PWM Out 1/ f req 1

PWM / Solenoid Driver

SLT+ (Line Pressure)

38

unused

39

Digital Input 13

Digit al Input

brown/white

40

Digital Input 14

Digit al Input

brown/ orange

41

Digit al Input 15

Digit al Input

brown/yellow

42

Digital Input 16

Digit al Input

brown/ pink

43

unused

44

Digital Out 4

Digit al Driver

DSL (Torque Convert er Lockup)

pink/ lt. Blue

45

PWM Out 6/ f req1

PWM / Solenoid Driver

violet/ orange

46

Analog Input 1

Analog Input

Thrott le Posit ion

yellow/black

47

Analog Input 2

Analog Input

M anifold Pressure

yellow/ red

48

Analog Input 3

Analog Input

Coolant

yellow/lt . Green

49

Analog Input 4

Analog Input

Spare Analog Input

yellow/ lt . Blue

50

Analog Input 5/ temp

Analog Input

yellow/white

51

Analog Input 6/ temp

Analog Input

Transmission Temperat ure (" THO" )

yellow/ orange
violet /white

52

Pwm Out 5/ freq1

PWM / Solenoid Driver

53

Digital Out 2/ PWM 8

Digit al Driver

SL2 (Shif t Solenoid B)

pink/ red

54

Sensor/ AD Gnd

Sensor or reference Gnd

Sensor Ground (E2)

black/white

55

unused

56

unused

57

unused

58

Ref Volt age (+5v Sensor Output)

Sensor/ ref erence Volt age

5v Sensor Ref erence

red/white

59

Digit al Out 1/PWM 7

Digit al Driver

SL1 (Shift Solenoid A)

pink/black

60

Gnd

Bat tery Connection

GND

black

61

Gnd

Bat tery Connection

GND

black

62

Gnd

Bat tery Connection

GND

black

63

Gnd

Bat tery Connection

GND

black

db9 pinout

DB9

Extra w ires list

1

Orange/Lt. Blue

violet/lt. Blue

pink/white

brown/ lt . Blue

pink/orange

brown/whit e

brown/ orange

brown/yellow

brown/ pink

10

violet/orange

11

yellow/whit e

12

violet/white

Powertrain Control Solutions, LLC.

www.ptcs.us

11139 Air Park Rd. Suite 2

Ashland, VA 23005
DRAWN BY:

R. Cutright

DATE:

TITLE:

Phone: (804) 752-6025

Fax: (804) 752-3516

5/27/2005

PAGE:

PART NUMBER:

TCM-4122

DESCRIPTION:

U140F SUB-HARNESS

3 OF 3

REV.

DESCRIPTION

DATE

BY

Original Revision

5/27/2005

RC

Subharness for U140F

Optional
Connector
28pin
CPC

Part Numbers:
CONNECTOR: CON-0084/206152-1
BACKSHELL: CON-0004/206070-1
TERMINAL: CON-0045/66506-3
SEAL: CON-0040

Range Switch connector

Unterminated Wires
STARTER

Turbine Speed

STARTER

PCS WIRE COLOR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

RED
BLACK
VIOLET/BLACK
YELLOW/ORANGE
ORANGE/LT. GREEN
ORANGE/RED
PINK/LT. BLUE
GRAY/BLACK
GRAY/RED
GRAY/LT. GREEN
PINK/RED
PINK/BLACK
GRAY/WHITE
GRAY/LT. BLUE
GRAY/ORANGE
PINK/LT. GREEN
BLACK/WHITE
BLACK/WHITE
BLACK/WHITE
BLACK
BLACK

28 PIN CPC PINOUT & CORRESPONDANCE CHART

PCS FUNCTION
TCU POS TOYOTA CONNECTOR
+12V
GND
PWM OUT1/FREQ1
ANALOG INPUT6/TEMP
SPEED INPUT 3
SPEED INPUT 2
DIGITAL OUT 4
DIGITAL INPUT 1
DIGITAL INPUT 2
DIGITAL INPUT 3
DIGITAL OUT 2
DIGITAL OUT 1
DIGITAL INPUT 5
DIGITAL INPUT 4
DIGITAL INPUT 6
DIGITAL OUT 3
SENSOR GROUND
SENSOR GROUND
SENSOR GROUND
GROUND
GROUND

1-4
60-63
37
51
7
6
44
13
14
15
53
59
17
16
18
36
54
54
54
60-63
60-63

RANGE PIN 3
SOLENOID PIN 7
SOL PIN 2
SOL PIN 1
T2-2
C3-2
SOL PIN 3
RANGE PIN 1
RANGE PIN 2
RANGE PIN 4
SOL PIN 4
SOL PIN5
RANGE PIN 5
RANGE PIN 7
RANGE PIN 8
SOL PIN 8
SOL PIN 6
C3-1
T2-1
SOL PIN 9
SOL PIN 10

PIN

TOYOTA FUNCTION

TCU POS

SENSOR GROUND

54

TCC SPEED

PIN

TOYOTA FUNCTION

TCU POS

PARK POSITION (PL)

13

REVERSE POSITION (RL)

14

SWITCHED, FUSED +12V

1-4

2L POSITION

15

NEUTRAL POSTION (NL)

17

STARTER

UNTERMINATED

DL POSITION

16

LL POSITION

18

STARTER

UNTERMINATED

TOYOTA FUNCTION

SWITCHED +12V
ENGINE GROUND
SLT+(LINE PRESSURE)
TRANSMISSION TEMPERATURE
TCC SPEED
DRIVESHAFT RPM
DSL (TORQUE CONVERTER LOCKUP)
PARK POSITION (PL)
REVERSE POSITION (RL)
2L POSITION
SL2 (SHIFT SOLENOID B)
SL1 (SHIFT SOLENOID A)
NEUTRAL POSITION (NL)
DL POSITION
LL POSITION
S4 (SHIFT SOLENOID C)
SENSOR GROUND
SENSOR GROUND
SENSOR GROUND
ENGINE GROUND
ENGINE GROUND

Vehicle Speed
PIN

TOYOTA FUNCTION

TCU POS

SENSOR GROUND

54

DRIVESHAFT RPM

Solenoid Connector
PIN

TOYOTA FUNCTION

TCU POS

TRANSMSSION TEMPERATURE

51

SLT+ (LINE PRESSURE)

37

DSL(TORQUE CONVERTER LOCKUP)

44

SL2(SHIFT SOLENOID B)

53

SL1(SHIFT SOLENOID A)

59

SENSOR GROUND

54

ENGINE GROUND

60-63

S4 (SHIFT SOLENOID C)

36

ENGINE GROUND

60-63

10

ENGINE GROUND

60-63