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XYZ

SPACEFRAME
VEHICLES
XYZ SPACEFRAME VEHICLES enables persons to build their own vehicles for transporting persons or goods. XYZ SPACEFRAME VEHICLES is based on a
low cost, light weight, highly durable construction requiring only simple hand-held, non specialized tools to produce. With XYZ SPACEFRAME VEHICLES,
N55 offers a new alternative to mass produced traditional cycle products, often made from low grade materials and not made to last or being repaired.
The designs of XYZ SPACEFRAME VEHICLES including any new construction principle used in the system and the XYZ construction and connection principle are Open Source provided under Creative Commons CC BY-NC-SA 3.0 (Noncommercial You may not use this work
for commercial purposes. Any use of the works must include proper credits to N55 and collaborator Till Wolfer and a link to www.n55.dk).
Available construction plans can be downloaded at www.n55.dk. You can also purchase one of our XYZ CARGO models at www.xyzcargo.com
and support the further development of XYZ SPACEFRAME VEHICLES. To test ride a XYZ CARGO or to talk to us, please drop by at our spaces in Kopenhagen (DK) or Gaengeviertel/Hamburg (GER). XYZ SPACEFRAME VEHICLES are developed by N55 in collaboration with Till Wolfer.

FRA ME CO MP O NE NTS

Frame component FR_1a


x2
25mm square aluminium tubing
2mm material thickness
6.5mm holes

12.5

436

.50

47.5

577

.50

411

.50

150

0.0

610

.0

585
.0
.0

12.5

635

37.5
0
62
97.5 .50
0

Frame component FR_1b


x2
25mm square aluminium tubing
2mm material thickness
6.5mm holes

12.5

436

.50

47.5

411

.50

150

0.0

610

12.5

37.5
62.5 0
97.5 0
0

FRAME COMPONENTS

37.50

12.50

Frame component FR_2a


x4
25mm square aluminium tubing
2mm material thickness
6.5mm holes

210.00

12.50

37.50

Frame component FR_2b


x2
25mm square aluminium tubing
2mm material thickness
6.5mm holes

12.50

37.50

95.50

260.00
179.00

37.50

12.50

12.50

Frame component FR_2c


x4
25mm square aluminium tubing
2mm material thickness
6.5mm holes

210.00
37.50

12.50

105.50

F R AME C O M P O N E N T S

12
.5
0

12
5.
00

12
.5
0

Frame component FR_3a


x4
25mm square aluminium tubing
2mm material thickness
6.5mm holes

.5

37
0

.5

37

12
.5
0

12
5.
00

12
.5
0

Frame component FR_3b


x1
25mm square aluminium tubing
2mm material thickness
6.5mm holes

Frame component FR_4a


x2
3mm aluminium plate
rear wheel cradle
6.5mm holes
12.50 rear wheel hub screw

20.0

60.0

12.5

210.00

105.00

12.50

12.50

Frame component FR_4b


x2
Frame component FR_4c
x2 (mounted on the outside of FR_4b)
3x60mm aluminium plate
6.5mm holes
NOTE: The diameter of the big center hole
has to equal exactly the size of the outer
diameter of the bottom brackets end caps:
60.0

of center hole =
of bottom bracket

12.5

12.50

0
12.5

210.00
87.50

12.50

20.0

12.5

60.00

105.00

60.0

-8

ho

le

ho

le

TEERING BRIDGE
S T E ERICOMPONENTS
NG BRI DGE C O M PO NENT S

00

5.

70

17

.5

17

.5

-8

teering bridge component ST_1a


Steering bridge component ST_1a
1
x1
5mm square aluminium tubing
25mm square aluminium tubing
mm material thickness
2mm material thickness
50
5mm and two 8mm holes
7.
27
6.5mm and two 8mm holes

50

7.

27

00

5.

le
m

50

7.

27

00

5.

70

00

5.

le

50

7.

8m

--

27

15
.

50

--

5.

50

ho

50

7.

27

8m

ho

le

70

teering bridge component ST_2


Steering bridge component ST_2
2
x2
0mm square aluminium
tubing
square aluminium tubing
mm material 30mm
thickness
3mm12mm
material
thickness
5mm , 8mm and
hole
6.5mm , 8mm and 12mm hole
12.5

12.5
0
.0

255

255

.0

50
111
.2

12.5

0 --

37.

50
111
.2

39.
12.00
0m
m

ole

8m

hole

12.5

39.
12.00
0m
m

0 --

ole

8m

hole

15

.5

15

teering bridge component ST_1b


Steering bridge component ST_1b
1
x1
5mm square aluminium
tubing
square aluminium tubing
mm material 25mm
thickness
50
2mm
material
7.
5mm and two
8mm
holesthickness
27
6.5mm and two 8mm holes

-8

.5

-8

ho

le

ho

le

17

.5

-8

m
-8

50

7.

ho

50

7.

27

ho

le

70

50

7.

27

ST EER IN G BR I D G E C O M P ONE NT S

4
15 5.0
.0 0
0

16
.0
0

-8
m
m

ho
le

Steering bridge component ST_3


x4
25mm square aluminium tubing
2mm material thickness
6.5mm holes

.0

49
00

m
m
-8
0
.5
12

12

.5

-8

ho

le

Steering bridge component ST_4


x1
25mm square aluminium tubing
2mm material thickness
6.5mm and 8mm holes

ho
le

0.

12

Steering bridge component ST_5


x2
3x30x30mm square aluminium tubing
2mm material thickness
6.5mm holes
12.5 50.0
0
0

12.5

Steering bridge component ST_6


x2
20mm diameter round aluminium tubing
2mm material thickness
6.5mm holes
Frame component ST_6
x2
50mm diameter nylon sphere w. thread

Self-greasing plastic washers ST_7


at top and bottom of ST_4

70.00

40.00

12.50

280.00

Axial needle bearings


or self-greasing plastic washers
at top and bottom of ST_2

Self-greasing plastic washers ST_7


at top and bottom of ST_4

Steering bridge component ST_7


x4
ca. 23.50 mm plastic washer (M8-hole), 5mm thickness
or Axial needle bearings with M8-hole

Axial needle bearings


or self-greasing plastic washers
at top and bottom of ST_2

SEAT C O M PO N EN TS

Seat component SE_1


x1
25mm square aluminium tubing
2mm material thickness
6.5mm holes

00

5.

14

00

.5

12

0.

34

00

5.

14

.50

12

00

0.

17

Seat component SE_2


x1
25mm square aluminium tubing
2mm material thickness
6.5mm holes

12
.50
.50

37
0

7.5

43
74
0

0.0

S E AT C O M P O N E N TS

Seat component SE_3


x2
25mm square aluminium tubing
2mm material thickness
6.5mm holes

12.5

12.5

50.0

00

0.

34

12

.5

12

0.

00

12

0.

00

12

.5

Seat component SE_4


x1
25mm square aluminium tubing
2mm material thickness
6.5mm holes

Seat component SE_5


x1
3mm polycarbonate plate
340.00 x 880.00 mm

Seat component SE_6


x2
25mm nylon ribbon black
total length ca. 820mm

STAN D AR D C O M PO NE NT S

B AC K WH EEL 2 6 x 1. 75
prefarably:
S h i m a n o N e x u s 8 g e a r i n t e rn a l h u b w i t h G ri p S h i f t ,
i n c l u d i n g r o l l e r b r a k e s y s t e m a n d b ra k e l e v e r,
wh e e l : r e i n f o r c e d s p o k e s 2 . 3 4 m m , d o u b l e w a l l ri m
a n d p u n c t u r e p r o o f t i re s
F i x e s v i a : Frame component FR_4a

FR ON T WH EEL S 2 4 x1 .7 5
equipped with a reinforced axle (M12, 8.8) for one-sided attachment,
prefarably: mirrored drum brakes or disc brakes and
a double break lever for synchronous braking of both front wheels
F i x e s v i a : Steering bridge component ST_2

C H AIN a p p r ox . 3250m m

C R AN KSE T - 3 3 T
CHAIN TEN SION E R & P ULLE Y
attachment method depends on the model
o f t h e c h a i n t e n s i o n e r o r d e ra i l l e u r
Fixes via: Frame component FR_2c

BOTTOM BR AC KET
length min. 127.5mm
casing: full steel (no aluminum or plastics)
F i x e s v i a : Frame component FR_4b

M ISC EL L AN EO US :
- Br a k e ca b l e s , s oc k s and c able c aps : lengt h de p e n d i n g o n re a l i ze d l a yo u t
- G e a r c a b l e s , s oc k s and c able c aps : lengt h dep e n d i n g o n re a l i ze d l a yo u t
- Fl e x i Pi p e : 2 piec es ( opt ional)
- 1 x 2 6 a n d 2 x 24 bic y c le t ube
- M 1 2 x 1 6 0 m m ax les , s t r engt h m in. 8. 8: 2 piec e s, i n cl . se l fse cu ri n g n u ts a n d 4 x M1 2 w a sh e rs
- Bi k e l i g h t fr o nt & r ear

B I L L O F M A T E R I A L S :

B O L T S & N U T S
M 6 S E L FLOCKING NUTS, s tainles s (D IN 985) - ca. 150 pi eces ( T W O S E AT E R : 200 pi eces)
M 8 S E L FLOCKING NUTS, s tainles s (D IN 985) - ca. 5 pi eces ( T W O S E AT E R : i denti cal )
M 8 N U T S NORMAL, s tainles s - c a. 5 pi eces ( T W O S E AT E R : i denti cal )
M 6 a n d M8 BOLTS with Hex agon hea d, stai nl ess, ( D IN 931) :
6mm x 140 mm - c a. 2 pi eces ( T W O S E AT E R : 3 pi eces)
6mm x 90 mm - c a. 15 pi eces ( T W O S E AT E R : 20 pi eces)
6mm x 90 mm - c a. 5 pie ces i n D IN 933 ( ful l thr ead) ( T W O S E AT E R : i denti cal )
6mm x 60 mm - c a. 60 pi eces ( T W O S E AT E R : 120 pi eces)
6mm x 65 mm - c a. 10 pi eces ( T W O S E AT E R : i denti cal )
6mm x 40 mm - c a. 25 pi eces ( T W O S E AT E R : i denti cal )
8mm x 120mm, 2 piec es ( T W O S E AT E R : i denti cal )
8mm x 100mm, 2 piec es ( T W O S E AT E R : i denti cal )
M 6 WA S HERS - c a. 300 piec es (TWO S E AT E R : 400 pi eces)
M 8 WA S HERS - c a. 10 piec es (TWOS E AT E R : i denti cal )

A L U M I N U M
2 x 2 5 x 2 5mm ALUMINIUM SQUARE TU B E : 15m ( T W O S E AT E R : 34m )
3 x 3 0 x 3 0mm ALUMINIUM SQUARE TU B E : 1m ( T W O S E AT E R : 2.5m )
4 x 6 0 m m ALUMINIUM FLAT: 1m (TWO S E AT E R : i denti cal )
2 x 2 2 m m ALUMINUM ROUND TUBE 22m m : 1m

P L A S T I C S
3 x 8 8 0 x 340mm POLYCARBONATE SH E E T ( T W O S E AT E R : 2 ti m es)
E N D C A P S (PE), blac k , for 2x 25x 25 tubi ng: ca. 70 pi eces ( T W O S E AT E R : 100 pi eces)
E N D C A P S (PE), blac k , for 3x 30x 30 tubi ng: ca. 10 pi eces ( T W O S E AT E R : 15 pi eces)
P O M o r PE blac k , round 25mm: ca. 0,3m ( T W O S E AT E R : 0,5m )
P O M o r PE blac k , s quare 21x 21mm: c a. 0,6m ( T W O S E AT E R : 0,5m )
P O M o r PE WASHERS M8: c a. 20 pie ces ( T W O S E AT E R : i denti cal )

M I S C E L L A N E O U S
A X I A L N EEDLE BEARINGS M8: 4 pie ces ( T W O S E AT E R : i denti cal )
N Y L O N SPHERE w. s c rewthread, black, di am eter 50m m : 2 pi eces ( T W O S E AT E R : i denti cal )
N Y L O N RIBBON, blac k , width 25mm, for seat si de suppor t: 1,7m ( T W O S E AT E R : 3,5m )

A l l a m o unts inc lude s ome s pare piec e s.


N o n e t h e les s : pleas e c ons ider orderin g extr a am ounts.
M i s t a k e s during produc tion of parts as w el l as
n e w d e v elopments will need more bol ts & tubi ng.

N55art etc.

www.n55.dk
www.xyzcargo.com

Denmark:

Germany:

N55 / Ion Sorvin


Burmeistergade 10
Boutikken
1429 Kobenhavn
mail: n55@n55.dk

N55 / Till Wolfer


Valentinskamp 28a
20355 Hamburg
phone: +4917628096379
mail: till@n55.dk

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