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  • Aws A5-17

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    Spesifications for carbon steel electrodes and fluxes for submerged arc welding

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    AWS A5-17

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    Spesifications for carbon steel electrodes and fluxes for submerged arc welding

    Direitos autorais:

    © All Rights Reserved
    Baixe no formato PDF ou leia online no Scribd
    Sinalizar o conteúdo como inadequado
    354 visualizações37 páginas

    Aws A5-17

    Enviado por

    Arbi
    Spesifications for carbon steel electrodes and fluxes for submerged arc welding

    Direitos autorais:

    © All Rights Reserved
    Baixe no formato PDF ou leia online no Scribd
    Sinalizar o conteúdo como inadequado
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    STD+AUS AS/L7M-ENGL 3997 MM O7842b5 OSO9121 519 a ANSI/AWS A5.17/A5.17M-97 An American National Standard Pe a: Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding CRO ey Copia by the Ameian Nellg Soci Su Jal 05111551 1998 STD-AUS AS-L7M-ENGL 1997 MM 0784265 OSOSL22 455 mm Key Words— carbon stel electrodes, submerged ANSVAWS A5.17/A5.17M-97 are flux erashed slag, welding ‘An American National Standard electrodes, filler metal specification, nild soc, solid electrode, composite Approved by slectrode American National Standards Institute September 25, 1997 Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding Supersedes ANSI/AWS A5.17-89 Prepared by AWS Committee on Filler Metals Under the Direction of AWS Technical Activities Committee ‘Approved by AWS Board of Directors Abstract This specification provides requirements for the classification of solid and composite carbon steel electrodes and fluxes for submerged arc welding. Electrode classification is based on chemical composition ofthe electrode for solid electrodes, and chemical composition of the weld metal for composite electrodes. Flux classification is based on the me- chanical properties of weld metal produced with the flux and an electrode classified herein. Other requirements include sizes, marking, manufacturing and packaging, The form and usability ofthe flux are also included. ‘This specification makes use of both U.S, Customary Units and the International System of Units (SI). Since these are ‘not equivalent, each system must be used independently of the other. American Welding Society 550 NW. Leleune Road, Miami, Florida 33126 Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AWS AS-27M-ENGL 1997 MM 0784265 0505123 393 mm ‘Statement on Use of AWS Standards All standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American Welding Society are voluntary consensus standards that have been developed in accordance with the rules of the Ameri- can National Standards Insitute, When AWS standards are either incorporated in, or made part of, documents that are included in federal or state laws and regulations, or the regulations of other governmental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standards must be approved by the gov emmmental body having statutory jurisdiction before they can become a part of those laws and regulations. In all eases, these standards carzy the full legal authority ofthe contractor other dacument that invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWS standard must be by agree ‘ment between the contracting parties. International Standard Book Number: 0-87171-530-9 American Welding Society, $50 N.W. LeJeune Road, Miami, FL 33126 (© 1998 by American Welding Society. All rights reserved Printed in the United States of America Note: The primary purpose of AWS is to serve and benefit its members. To this end, AWS provides a forum for the ex- change, consideration, and discussion of ideas and proposals that are relevant tothe welding industry and the consensus cof which forms the basis for these standards. By providing such a forum, AWS does not assume any duties to which a user of these standards may be required to adhere. By publishing this standard, the American Welding Society does not Insure anyone using the information it contains against any liability arising from that use. Publication of a standard by the American Welding Society does not carry with it any right to make, use, or sell any patented items. Users of the in- {formation inthis standard should make an independent, substantiating investigation ofthe validity ofthat information for their particular use and the patent status of any item referred to herein, With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. However, such opinions represent only the personal opinions of the particular individuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation. ‘This standard is subject to revision at any time by the AWS Committee on Filler Metals. It must be reviewed every five _years and if not revised, it must be either reapproved or withdrawn. Comments (recommendations, additions, oF dele- tions) and any pertinent data that may be of use in improving this standard are requested and should be addressed 10 AWS Headquarters, Such comments will receive careful consideration by the AWS Committee on Filler Metals and the author of the comments will be informed of the Committee's response to the comments. Guests are invited to attend all meetings of the AWS Committee on Filler Metals to express their comments verbally. Procedures for appeal of an 2d verse decision concerning all such comments are provided in the Rules of Operation ofthe Technical Activities Commit tee, A copy of these Rules can be obtained from the American Welding Society, $50 N.W. Leleune Road, Miami, FL 33126. Photocopy Rights ‘Authorization to photocopy items for intemal, personal, or educational classroom use only, oF the internal, personal, oF educational classroom use only of specific clients, is granted by the American Welding Society (AWS) provided that the appropriate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923; Tel: 508-750- ‘8400; online: htp:\wyw.copyright.com Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AWS AS-B7N-ENGL 1997 MM O7842ES 0509224 228 mm Personnel AWS Committee on Filler Metals RA LaFave, Chair J.P Huns, Ist Vice Chair D. A. Fink, 2nd Vice Chair HM. Woodward, Secretary "RL Bateman RS.Brown J. Caprarola, Jr ‘A. Chatterjee *L I. Christensen RJ. Christofel CW Cox D.D. Crocke *R.A, Daemen D.A.DelSignore HW. Ebert J.G. Feldstein SLE Ferree L. Flasche CE. Fuerstenaw G. Hallstrom, Jr JA, Henning W.S. Howes RB Kadiyala PJ. Konkol D.J. Korecki DY Ku MB. Larson A.S. Laurenson JS. Lee GH. MacShane WA. Martila R. Menon MT. Merlo ALR Mertes M.D. Morin CL Null Payne RL Peasiee E,W. Pickering, Jn MLA. Quintana “HE Reid *S. D. Reynolas, Jr LF Roberts PK Salvesen Advisor Cony by the Aretian Wea Sock he Sul 05 1115811998 Elliott Company Consultant ‘The Lincoln Electric Company ‘The American Welding Society Electromanufacturas S.A, Carpenter Technology Corporation Consultant Caterpillar, Incorporated Consultant Consultant Inco Alloys International, Incorporated ‘The Lincoln Electric Company Consultant Consultant Exxon Research and Engincering Company Foster Wheeler Energy Corporation ESAB Welding and Cutting Products Haynes Intemational, Incorporated Alloy Ring Service Hallstrom Consultants, ‘Westinghouse NEMA ‘Techalloy Maryland, Incorporated Concurrent Technologies Corporation ‘The Lincoln Blectrie Company ‘American Bureau of Shipping Consultant Consultant (Chicago Bridge and Iron MAC Associates Chrysler Corporation Stoody Company Sclect-Arc, Incorporated ‘Ampeo Metal, Incorporated. ABB Power Generation. Department of the Navy ‘Sverdrup Technology, Incorporated ‘Wall Colmonoy Corporation Consultant ‘The Lincoln Electric Company Consultant Consultant Canadian Welding Bureau Det Norske Veritas STD-AUS AS.U7M-ENGL 199? MM O7842b5 0509325 164 mm AWS Committee on Filler Metals (continued) JM Sawhill Jr ALP Seidler W.S. Severance =W.A. Shopp M.S. Sierdzinski *R.G. Sim E.R, Stevens *R.W Siraiton RA. Swain RD. Thomas, dr K.P Thornberry *R. Timerman *9. Tsutsumi LT. Vernam G. Vyranovich TR. Warren HD. Wehr EJ. Winsor KG. Wold IBC Mu Newport News Shipbuilding ‘Armco Steel Company ESAB Welding and Cutting Products Editorial Consultant ESAB Welding and Cutting Products ‘The Lincoln Electric Company (Australia) Fisher Controls, Incorporated Bechtel Corporation Euroweld, Limited R.D. Thomas and Company J. W. Harris Co, Incorporated Conareo, S.A, Kobe Steet Limited—Welding Division AleoTes Wire Company Mobil Technology Company Ingalls Shipbuilding ‘Arcos Alloys Consultant Siemens Power Cor ‘Stoody Deloro Stel AWS Subcommittee on Carbon and Low-Alloy Steel Electrodes and Fluxes for Submerged Are Welding D.D. Crockett, Chair HM, Woodward, Secretary G.C. Barnes HA, Beck W.D. Dory H.W. Ebert D.YKu GA. Leclair ‘M.T. Merlo D.W. Meyer M.D. Morin DM, Parker EW Pickering, Je FA, Rhoades LE Roberts RA. Swain *R.D. Thomas, Jr *R.Timerman #8, Tutsumi “WL Wileos Advisor Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 The Lincola Electric Company ‘The American Welding Society Consultant Harber's Products Incorporated Doty and Associates Exxon Research and Engineering Company American Bureau of Shipping Consultant Select Are, Incorporated ESAB Welding and Cutting Products ABB Power Generation MAO/Westinghouse Consultant Hobart Brothers Company Canadian Welding Bureau Euroweld, Limited R. D. Thomas and Company Conarco S.A. Kobe Stee! Limited—Welding Division Consultant STD-AUS AS-B?7M-ENGL 1997 MM O784265 0509226 OTO mm Foreword (This Foreword is nota part of ANSVAWS A5.17/AS.17M-97, Specification for Carbon Stee! Electrodes and Fluxes for Submerged Are Welding, bot is included for information purposes only), ‘This is the fifth revision of the document originally issued in 1965. That document was issued jointly by the Ameri- can Welding Society and the American Society for Testing and Materials. The practice of issuing filler metal specifica tions as joint AWS/ASTM documents was discontinued shorily after the original version of this specification was issued. ‘The 1969 revision, published by AWS, was accepted by the American National Standards Institute as an ANSI standard. ‘Subsequent revisions have hecome ANSUAWS standutds. ‘This document isthe first of the AS.17 specifications which is a combined specification providing for classification tlizing a system based upon U.S. Customary Units, or utilizing a system based upon the International System of Units (SD. The measurements are not exact equivalents; therefore, each system must be used independently ofthe other, with: out combining values in any way. In selecting rational metric units, ANSI/AWS Al.1, Metric Procedure Guide for the Welding Industry. is used where suitable. Tables and Figures make use of both U.S. Customary and SI Units, which, with the application of the specified tolerances, provides for interchangeabilty of products in both U.S. Customary and SI Units. Paragraphs, Tables, and Figures which carry the suffix letter “U" are applicable only to those products classified to the system based upon U.S. Customary Units under the AS.17 specification. Those which camry the suffix letter “M"™ are applicable only to those products classified to the system based upon the International System of Units (SI), under the AS.I7M specification. Document Development AWS A5.17-65T Tentative Specifications for Bare Mild Steel Electrodes and Fluxes for Submerged Are Welding ASTM ASS8-65T AWS A5.17-69 Specification for Bare Mild Stcel Electrodes and Fluxes for Submerged Are Welding ANSI W3.17-1973 ANSUAWS AS.17-77 Specification for Bare Carbon Mild Steel odes and Fluxes for Submerged Are Welding ANSV/AWS AS.17-80 Specification for Carbon Steel Electrodes and Fluxes for Submerged Are Welding. ANSUAWS AS.17-89 Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding. Comments and suggestions for improvement of this standard are welcome, They should be addressed to the Secre- tary, Committee on Filler Metals, American Welding Society, 550 NW. Leleune Road, Mian, FL 33126, The welding terms used in this specification shall be interpreted in accordance with the definitions given in the latest edition of ANSVAWS A3.0, Standard Welding Terms and Definitions Official interpretations of any of the echnical requirements of this standard may be obtained by sending a request, in ‘writing, to the Managing Director, Technical Services Division, American Welding Society, 550 N.W. LeJeune Road, ‘Miami, FL 33126. A formal reply willbe issued after it has been reviewed by the appropriate personnel following estab- lished procedures, Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AWUS AS.17M-ENGL 3997 MM 0784265 0509327 137 mm Table of Contents Personnel, Foreword svn List of Tables us List of Figures. 1. Scope, 1 Part A—General Requirements 2. Normative References. 3. Classification. 4. Acceptance 5. Certification 6. Units of Measure and Rounding-Off Procedure Part B~Tests, Procedures, and Requirements 7. Summary of Tess. 8. Retest 9. Weld Test Assemblies 10. Chemical Analysis U1. Radiographie Test, 12, Tension Test. 13, Impact Test ron 14, Diffusible Hydrogen Test Part C—Manufacture, Identification, and Packaging 15, Method of Manufacture 16, Electrode Requirements. 17. Flux Requirements ‘Annex—Guie to AWS Specification for Carbon Stee! Electrodes and Fluxes for Submerged Arc Welding Al. Introduction. ws ‘A2. Classification System ‘AB. Acceptance. Ad. Certification AS. Ventilation During Welding ‘6. Welding Considerations ‘AT. General Safety Considerations... AWS Filler Metal Specifications by Material and Welding Process. 29 AWS Filler Metal Specifications and Related Documents 31 Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 Table su SM ou oM 8u 8M Al Figure tu IM 3A 3B STD-AWS AS-L7M-ENGL 1997 MM 0784265 0509326 973 mm List of Tables Chemical Composition Requirements for Solid Electrodes Chemical Composition Requirements for Composite Electrode Weld Metal. ‘Tests Required for Classification Base Metals for Test Assemblies AS.17 Tension Test Requirements AS.17M Tension Test Requirements... AS.17 Impact Test Requirements, AS.17M Impact Test Requirements Ditfusible Hydrogen Requirements. AS.17 Standard Electrode Sizes and Tolerances. AS.I7M Standard Electrode Sizes and Tolerances. ‘Standard Dimensions and Weights. ‘Comparison of Electrode Designations. List of Figures Page No. A5.17 Classification System for U.S, Customary Units AS.17M Classification System for the Intemational System of Units (SI) 4 ‘Weld Pad for Chemical Analysis of Weld Metal 1 Groove Weld Test Assembly 8 Groove Weld Test Welding Parameters, : vo 9 Radiographic Standards for Rounded Indications 12 Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AWS AS/D7M-ENGL 1997 MM 0784265 0509225 SOT Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding 1. Scope ‘This specification prescribes requirements for the classification of carbon steel electrodes (both solid and. ‘composite) and fluxes for submerged arc welding. This documents the frst of the AS.17 specifications which is a combined specification providing for classification utilz ing a system based upon US. Customary Unis, oruiizing 2 system based upon the Intemational System of Units (SD), The surements are not exact equivalens; therefore, cach sy tem must be used independently ofthe other, without combin- ing values in any way. In selecting rational metric unis, ANSU AWS Al.1, Metric Practice Guide for the Welding Industry, is used where suitable. Tables and Figures make use ofboth U.S. Customary Units and SI Units which, with the applica- tion of the specified tolerances, provides for interchange- ability of products in both U.S. Customary and SI Units (1) Paragraphs, ables and figures which cary the su: fix leter“U" are applicable only to those products classi- fied to the system based upon U.S, Customary Units under the AS.17 specification, (2) Paragraphs, tables and figures which cary the suf- fix letter °M” are applicable only to those products clas- sified to the system based upon the International System ‘of Units (SI), under the AS.17M specification, (6) Paragraphs, tables and figures which do not have either the suffix letter “Uo the suffix lester “M” are applicable to those products classified under ether the U.S. Custom ary Units System or the International System of Units (SD. Part A General Requirements 2. Normative References 2.1 The following ANSHAWS standards! are referenced in the mandatory sections ofthis document: 1. AWS standards may be obtained from the American Welding Society, $80 N.W, Leleune Road, Miami, FL 33126, Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 (1) ANSVAWS ALLL, Metric Practice Guide for the Welding Industry (2) ANSVAWS A43, Standard Methods for Determi- nation of the Diffusible Hydrogen Content of Martensi- tic, Bainitic, and Ferritic Steel Weld Metal Produced by Are Welding. (3) ANSUAWS AS.01, Filler Metal Procurement Guidelines (4) ANSUAWS AS. Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding. (5) ANSVAWS B40, Standard Methods for Mechani- cal Testing of Welds 2.2 The following ASTM standards? are referenced in the mandatory sections of this document: (1) ASTM A29/A29M, Specification for Steel Bars, Carbon and Alloy, Hor-Wrought and Cold-Finished. (2) ASTM A36/A36M, Specification for Carbon Structural Stee. (3) ASTM A285/A289M, Specification for Pressure Vessel Plaies, Carbon Steel, Low and Intermediate Tensile Strength (4) ASTM ASIS/ASISM, Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher Temperature Service. (5) ASTM ASI6/ASI6M, Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower- Temperature Service. (6) ASTM DS-56, SAE HS-1086, Merals and Alloys in the Unified Numbering System, (7) ASTM E29, Practice for Using Significant Digits in Test Data tw Determine Conformance with Specifications. (8) ASTM E142, Method for Controlling Quality of sraphie Testing 2, ASTM standards can be obtained! from ASTM, 100 Bact Harbor Drive, West Conshohocken, PA 19428-2959, STD-AUS AS-D?7M-ENGL 1997 MM 0784265 0509230 52) mm (9) ASTM E350, Test Methods for Chemical Analysis of Carbon Steel, Low Alloy Stel, Silicon Electrical Stel, {Ingot Iron and Wrought Iron. 2.3 The following ISO standards? are referenced in the mandatory section ofthis document. (1) 180 864, Are Welding—Solid and Tubular Cored Wires which Deposit Carbon and Carbon-Manganese ‘Steel—Dimensions of Wires, Spools, Rims and Coils. 3. Classification 3:1 The welding electrodes and fluxes covered by the |A5.17 specification utilize a classification system based. upon U.S. Customary Units and are classified according. to the following: (J) The mechanical properties of the weld metal ob- tained with a combination of a particular flux and a par- ticular classification of electrode, as specified in Tables SU and 6U. (2) The condition of heat treatment in which those properties are obtained, as specified in 9.4 (and shown in Figure 1). (3) The chemical composition of the electrode (for solid electrodes) as specified in Table 1, or the weld ‘metal produced with a particular flux (for composite electrodes) as specified in Table 2 31M The welding electrodes and fluxes covered by the ‘AS.I7M specification utilize a classification system ‘based upon the International System of Units (SI) and are classified according tothe following: (1) The mechanical properties of the weld metal ob- tained with a combination of a particular lux and a par- ticular classification of electrode, as specified in Tables SM and 6M. (2) The condition of heat treatment in which those properties are obtained, as specified in 9.4 (and shown in Figure IM), (3) The chemical composition of the electrode (for solid electrodes) as specified in Table 1, or the weld ‘metal produced with a particular flux (for composite electrodes) as specified in Table 2 3.2 Solid electrodes classified under one classification shall not be classified under any other classification in this specification, except that solid electrodes meeting the chemical composition requirements of both the ELS and EL12 classifications (Table 1) may be given both classifications. Composite electrodes may be classified ‘under more than one classification when used with dif- 3, 150 standards may be obtained from American National ‘Standards Instiute (ANSI, 11 West 42nd St, 13th Floor, New ‘York, NY 10036-8002. Cony te nia elie Scie ‘Sun dal 05 11:15:51 1998 " ferent fluxes. Fluxes may be classified under any number ‘of classifications, for weld metal in either or both the as- ‘welded and postweld heat-treated conditions, using dif- ferent electrode classifications. Flux-electrode combina- tions may be classified under AS.17 with U.S. Customary Units, AS.17M using the International Sys- tem of Units (SI), or both. Flux-electrode combinations classified under both AS.17 and AS.17M must meet all, requirements for classification under each system. The classification systems are shown in Figures 1U and 1M. 3.3 The electrodes and fluxes classified under this speci fication are intended for submerged are welding, but that is not to probibit their use with any other process for ‘which they are found suitable, |. Acceptance ‘Acceptance ofthe electrodes and fluxes shall be in ac- cordance with the provisions of the latest edition of ANSV/AWS AS.01, Filler Metal Procurement Guidelines (see Annex A3). 5. Certificat By affixing the AWS specification and classification designations tothe packaging or the classification tothe product, the manufacturer certifies that the product meets the requirements ofthis specification (sce Annex AS). 6. Units of Measure and Rounding- Off Procedure 6.1 This specification makes use of both U.S. Customary Units and the International System of Units (SI). The measurements are not exact equivalents; therefore, each system must be used independently of the other without combining in any way. The specification with the desig. nation A5.17 uses US. Customary Units, The specifica tion with the designation AS.17M uses SI Units. The latter aze shown in appropriate columns in the Tables or Figures or are shown within brackets [ ] when used in the text. Figures in parentheses (following the U.S. Cus- tomary Units, are calculated equivalent SI values for the specified dimensions. Figures in brackets [ ], following U.S. Customary Units used in the text, ate rational SI Units. 6.2 For the purpose of determining conformance with this specification, an observed or calculated value shall be rounded to the nearest 1000 psi for tensile and yield strength for AS.17 [tothe nearest 10 MPa for tensile and STD-AWS AS+27M-ENGL 2997 MM O7842b5 0509331 465 MM MANDATORY CLASSIFICATION DESIGNATORS* Indicates a submerged arc welding Mux, Indicates thatthe welding flux being classified is made solely from rushed slag or is a blend of crushed slag with unused (virgin) flux. Omission ofthe "S” indicates that the flux being classified is virgin flux. Indicates the minimum tensile strength (in increments of 10 000 psi) of weld metal depos- ited with the fux and some specific classification of electrode under the welding condi tions specified in Figure 3. For example, when the designator is 7, the tensile requirement is 70.000 to 95 000 psi (see Table SU). Designates the condition of heat treatment in which the tests were conducted: “A” for as- welded and “P" for postweld heat treated, The time and temperature of the PWHT are specified in 9.4 | Indicates a temperature in °F at or above which the impact strength of the weld metal referred to above meets or exceeds 20 ft-Ibf (See Table 6U). Classification ofthe electrode used in producing the weld metal referred to above, The let- ter “E” in the first position indicates electrode, The letter "C,” when present in the second position, indicates that the electrode is a composite electrode (refer to Table 2 for classiti- cations). Omission of the "C” indicates that the electrode is a solid electrode (refer to | | Table 1 for clasifications). OPTIONAL SUPPLEMENTAL DESIGNATORS® Optional supplemental diffusible hydrogen designator (see Table 7), Notes (a) The combination ofthese designators constitutes the fux-electrode classification. (b) These designators are optional and do not constitute a part of the flux-electrode classification Examples FIA6-EM12K is a complete designation for a flux-electrode combination. It refers toa flux that will produce weld ‘metal which, inthe as-welded condition, will have a tensile strength of 70 000 to 95 000 psi and Charpy V-notch im- pact strength of atleast 20 f-Ibf at -60°F when produced with an EMI2K electrode under the conditions called for in this specification, The absence of an “S" inthe second position indicates thatthe flux being classified isa virgin flux F7P4-EC| is a complete designation for a flux-composite electrode combination when the trade name of the electrode used in the classification is indicated as well [see 17.4,1(3)] It efers to a virgin flux that will produce weld metal ‘with that electrode which, in the postweld heat treated condition, will have a tensile strength of 70 000 to 95 000 psi ‘and Caarpy V-notch energy of atleast 20 f-Ibf at ~40°F under the conditions called for in tis specification, igure 1U—AS.17 Classification System for U.S. Customary Units Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AUS AS.27M-ENGL 3597 MM 0784265 0509332 374 mm MANDATORY CLASSIFICATION DESIGNATORS* [niet tered te wel as [Indicates that the welding flux being classified is made solely from crushed slag or is a blend of erushed slag with unused (virgin) flux. Omission of the “S” indicates thatthe lux being classified is virgin flux Indicates the minimum tensile strength [in increments of 10 megapascals (MPs)] of weld ‘metal deposited with the flux and some specific classification of electrode under the weld. ing conditions specified in Figure 3, For example, when this designator is 43, the tensile requirement is 430 to 560 MPa (see Table SM). Designates the condition of heat treatment in which the tess were conducted: “A” for as- ‘welded and “P* for postweld heat treated. The time and temperature of the PWHT are specified in 9.4 Indicates a temperature in °C at or above which the impact strength of the weld metal re- | ferred to above meets or exceeds 27 J (See Table 6M), Classification ofthe electrode used in producing the weld metal referred to above. The let } ter “E” in the first position indicates electrode, The letter “C,” when present in the second position, indicates thatthe electrode is a composite electrode (refer to Table 2 for classifi- cations), Omission of the "C” indicates that the electrode is a solid electrode (refer 10 | ‘Table | for classifications). OPTIONAL SUPPLEMENTAL DESIGNATORS® | optional supplemental diffusible hydrogen designator (see Table 7). Notes: (a) The combination ofthese designators constitutes the flux-clectrode classification. (b) These designators are optional and do not constitute a part of the lux-electrode classification. Examples F§3A2-EMI2K is a complete designation for a fux-clectrode combination. It efers to a flux that will produce weld metal which, in the as-welded condition, will hve @ tensile strength of 430 to 560 MPa and Charpy V-notch impact strength of at least 27 J at -20°C when produced with an EMI2K electrode under the conditions called for inthis specification, The absence of an “S” in the second position indicates that the flox being classified isa virgin flux. ‘P48P6-EC1 is a complete designation for a flux-composite electrode combination when the trade name of the elec trode used in the classification is indicated as well [see 17.4.1(3)]. It refers to a virgin flux that will produce weld ‘metal with that electrode which, in the postweld heat treated condition, will have a tensile strength of 480 10 660 MPa and Charpy V-notch energy of atleast 27 Jat -60°C under the conditions called for in this specification. Figure IM—AS5.17M Classification System for the International System of Units (SI) Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AWS AS.L7M-ENGL 1997 Ml 0784265 0509233 230 Ml 5 Table 1 Chemical Composition Requirements for Solid Electrodes ‘wt. percent® Electrode ‘UNS Classification Number® c Mn Si Ss P oe T = Tow-Manganese Electrodes ELS Ko1008, O10 025-060 907 0.030 0.030 03s = ELK Ko1009 010 025-060 010-025 0.030 0.030 035 S ELIZ KOIOI2 0040.14 025-060 0.10 0.030 0.030 02s = ‘Medium-Manganese Electrodes EMiIK KOU OO7-D1S 1.00150 065-085 0.030 0.025 035) = EMI2 KOINI2 0006-015 080-125 0.10 0.030 0.030 035 - EMI2K KOINI3 005-015 080-125 0.10-035 0.030 0.030 035 - EMI3K KOI313.—006-0.16 090-140 0.35-0.75 0.030. 0.030 035 - EMIsK KOI3I¢ — 0106-0.190.90-1.40 0.35-0.75 0.025, 0.025 035 003017 EMISK, KOISIS 010-020 080-125 010-035 0.030 0.030 035 Hligh-Manganese Electrodes EHIOK KOIZI0 007-015 130-170 005-025 O25, 0025 035) = EHNK KI140 006-015 140-185 080-115 0.030 0030 03s BHI2K KOI213 0,060.15 1,50-200 020-065 002s, 002s 035 - BHI KIS85__0.10-029 _1.70-220__ 0.10 0.030 0.030 035 = EG - Not Specified Notes 1 "Te lecuode sabe analysed forthe speci eements for which values ae showa inthis table. Ihe presence of cr elements is indies {he cours ofthis wor hearst of the elements shal be determined io ena ta hei taal (xclaing on) Joes not exceed 0.30 percent Single values are maximum, © SAB/ASTM Unified Numbering System for Meta and Alloys {4 The copperlimitineudes any copper coating hat may be apple oe electrode Table 2 Chemical Composition Requirements for Composite Electrode Weld Metal Blectrode UNS CClasificaion Number! c Me P oO ECI ‘wooo ous 180) ~ 090 0.035 035 EG ‘Not Specified 1. The weld meta sal be analyze forthe specie lemons fr which ves ae shown in this bl. te presence of ote tment inetd in the cous ofthis wok the amount of hose clement shal be determin to ens ta th alain i des ot exceed 090 pees, Single values are maximum. ‘Ase subsite for the weld pad in Figue 2, the sample for chemical nays muy be when fom the reduced section ofthe fate tension ts Specimen se 121) or fom 8 coresponing lean (or any location cbove Kn the Weld metal ia he grove wed ia Figure 3 In case of spt Ihe well pd sal be ese SABJASTM Uniiee Nemberig Stn for Meus and Alloys Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AWS AS~27M-ENGL 3997 yield strength for AS.17M) and to the nearest unit in the last right-hand place of figures used in expressing the limiting values for other quantities in accordance with the rounding-off method given in ASTM E29, Practice for Using Significant Digits in Test Data to Determine ‘Conformance with Specifications. Part B Tests, Procedures, and Requirements 7, Summary of Tests ‘The tests required for classification of solid elec twodes, composite electrodes, and flux-electrode combi nations are specified in Table 3. 7, Bleetrodes 17.1.1 Solid Electrodes. Chemical analysis of the elee- ‘rode isthe only test required for classification of « sol electrode under this specification. The chemical analysis Of the rod stock from which the electrode is made may also be used, provided the electrode manufacturing pro- ‘cess does not alter the chemical composition, 7.1.2 Composite Electrodes. Chemical analysis of ‘weld metal produced with the composite electrode and a particular flux isthe only test required for classification ‘of a composite electrode under this specification, 0784265 0509334 377 mm 7.2 Fluxes. The tests specified in Table 3 determine the ‘mechanical properties and soundness of the weld metal obtained with a particular flux-electrode combination. ‘The base metal forthe test assemblies, the welding and testing procedures to be employed, and the results re- quired are given in Sections 9 through 13. 7.3 Flux classification is based upon a $/32 in. (4.0 mm] electrode size as standard. If this size electrode is not ‘manufactured, the closest size shall be used for clasifi- cation tests, See Note d of Figure 3B. 8. Retest If the results of any test fail to meet the requirement, ‘that test shall be repeated twice. The results of both re- tests shall meet the requirement. Material, specimens, or samples for retest may be taken from the original test as- sembly or sample or from one or two new test assemblies cor samples. For chemical analysis, retest need be only for those specific elements that Failed to meet the test e- quirement. Ifthe results of one or both retest fil to meet the requirement, the material under test shall be consid- ered as not meeting the requirements ofthis specification for that classification, In the event that, during preparation or after comple- tion of any tes, it is clearly determined that prescribed or proper procedures were not followed in preparing the ‘Weld test assembly or test specimen(s) or in conducting the test, the test shall be considered invalid, without re ‘gard to whether the test was actually completed or whether test results met, or failed to meet, the require- ‘ment, That test shall be repeated, following proper pre seribed procedures. In this case, the requirement for doubling the number of west specimens does not apply. Table 3 Tests Required for Classification Chemical Analysis AWS Classification Electrode Weld Metal Diffuse ‘Tension Hydrogen Test ‘Test Radiographic Tes Impact Test ‘All Solid Blestodes ‘All Composite Bleetrodes Required Not Required NotRequred Required Not Required Not Required NotRequied Not Required Not Required Not Required Not Required Not Required ‘All Fux-Solid lectode NotRequired NotRequired Required Required Required » (Combinations AllFlux-Composite Electrode Not Required NotRequired Reguinsl Required Required » Combinations Neer 1 When he" impact desiguatr (oo impact sequienen—Table Us 6M) i ed the impact Tet ot egued. Disb hydrogen est is requied only when specified bythe pichase or when the manufacturer pus he dail hydrogen designator on the Inbel (ee also Seton AS and AG inthe Anne. Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD.AUS AS.D7N-ENGL 2997 MM 0764265 0509335 003 mm 9. Weld Test Assemb! 9.1 Requirements for Classification s 9.1.1 Classification of Solid Electrodes. No weld tet assembly is required for classification of sold electrodes. 9.1.2 Classification of Composite Electrodes. The chemical analysis of weld metal produced with the com- posite electrode and a particular flux is required for classification of a composite electrode under this speci- fication, The weld test assembly, shown in Figure 2, is used to meet this requirement forthe classification of composite electrodes. Figure 2 is the weld pad test as- sembly for chemical analysis of weld metal. As an alter- native to the weld pad, the sample for chemical analysis ‘of composite electrode weld metal may be taken from the groove weld in Figure 3A. Note c 10 Table 2 allows the 4 LAYERS HGH ‘PASSES! WER General Notes: sample for chemical analysis in the case of a composite electrode to be taken from the reduced section of the fractured tension test specimen of Figure 5 or from a cor- responding location (or any location above it) inthe weld ‘metal in the groove weld in Figure 3A. Incase of dispute, the weld pad shall be the referee method. 9.1.3 Classification of Flux-Rlectrode Combina- tions. One groove weld test assembly is required for each classification of a flux-solid electrode combination or a flux-composite electrode combination. This is the «groove weld in Figure 3A for mechanical properties and soundness of weld metal 9.2 Preparation, Preparation of each weld test assembly shall be as prescribed in 9.3 and 9.4. The base metal for the weld pad and groove weld assemblies shall be as required in Table 4 corresponding to the tests to be con- +. With and thickness ofthe bese-metal pate may bo any dimensions suitable for te elctace dameter and curent in use 2. Weld boads snall be depositeg wihout ciation. The welding conditions shal be in accordance wih the manufacturer's recommendatons 3, The et and a6. in, [60 mm] of the weld length she be discarded. The lop sudace shall be removed. and chemical anaes ssmples hallbe taken from the underving metal of fe fourth ayer of the weld p20, Figure 2—Weld Pad for Chemical Analysis of Weld Metal Cony by te Arcana Soc he ‘Sun dal 05 11:15:51 1998 a See STD-AWS AS-27M-ENGL 3997 MM@ 0784265 OSO9R3b THT mm — z uz—_-| POINT AT WHICH TEMPERATURE IS MEASURED 7p} wee 1 | IMPACT ‘ALLWELD-METAL ‘SPECIMENS TENSION SPECIMEN thee (A) JOWNT CONFIGURATION AND LOCATION OF TEST SPECIMENS a ae (®) LOCATION oF mpacT (©) LOCATION OF ALL-WELO-METAL TEST SPECIMENS ‘TENSION TEST SPECIMEN eter Dimensions a mm v a 305 T Thickness 1218 6018 w wats (in) 5 127 v Bockup Thickness wee 13415 > Specimen Center a2 95210 8 Backup With (min) 2 50 R Foot Opening Wess 9415 Zz Discard (rin) 1 2 ee et er Figure 3A—Groove Weld Test Assembly Cony by the Aretian Wea Sock he Sul 05 1115811998 STD-AWS AS-27M-ENGL 2997 MM 0784265 0509237 986 mm ° Welding Conditions for Solid Electrodes*®= = Beno sie] |g, [Beste exonont | TavelSped | Curent | vokage ipm [mmvsec.| Current | Pronoat | nterpees in_| mm | (amporasyt | (vote) in mm | (28) | (205) | Type" | Temperature | Tomporatue ume _| 16 | es0.0s50 | asmas | 12wa4 | wie | 2 | so se_| 20 | oma | 2020 | vewes | www | 13 | ss ace_[ 24 | sows | am | sews | ew | oo 25 | asoas0 | 2720 | anwtan | 19092 4 60 7e_| 28 | wows | aes0 | swtaa | owe | iw | co = [20 [ows [zoo | serve | nse | is | es | ac ve | 32 | swe | 2700 | ore | Swe | 1 | es os nese | eee) ace_[40 | ass | arom | wna | awe | 1 | 70 |e ane_[ 40 | 2610025 [ zre90 | tori | wee | 7 | 70 = [se | s0iees0 | are00 | serve | sine | 7 | 70 na | 50 | som | 031 [rimwrae| wou | 1 | 76 a i __| 64 | roome0 | ama | tewe | ws | 2 | es ee 4. Values spect in inches or im apply to AS.17. Values specled in mm or mre apply to AS.17M. '. These welsing congttons are intended for machine or automatic welding with straight progression (no weaving). Welding shall be perfoed in the fat postion. The frst layer shall bo produced in eho tor 2 passes. Al other layers shall bs produced in'2 of 3 asses per layer except the last which shal be produced in or 4 passes. The completed weld shale atleast fush withthe surace the test plate ‘Welding conatons for composite electrodes shal be as agreed between purchaser and supp Ciassitaton is based on te proparties of weld etal with 5/32 in. [8.0 me] electrodes or the Sosest size manuiactured, 5/2 in. {6.0 mms not manuiactured. The condtons given above fr sizes other than 5/92 n [4.0 mm] ae to be used when cassiiaton is based on those sizes, or when tay are required fort ascoptance testing under AS.O3. Filer Metal Procurement Guidelines (ures ‘ther conditions are sped by the purchaser. 48mm, 5.8mm, and 6.4 mm afe nol included as standard sizes in ISO 864-1968. Lowes currents may bo usod fo the fs! ayer ‘The electrode extension i te coriact tube to-work distance. When an electrode manufacturer recommends a contact tubeomork distance ouside the range shown, tat recommendation shal be folowed 21/4 in [65 mm} . Incase of cispute, DCEP (drect curen-lsctrode postive) shal be used asthe rte ‘The first bead shal be produced wih the assembly at any torperature between 60 and 326° [15 to 165°C], Welsng shall continue, eurent ‘eas by Bead, unt a temperature within the nterpass temperature range has been allaned. Thereater, production of suseequent ‘beads may begin ony when the assomby fs witun te inorpase lemporatue range. The por of temperatore measurement shal 08 altho midlength ofthe fet assembly, approxmately 1 [25 mm] fm fe weld Cente Figure 3B—Groove Weld Test Welding Parameters Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 STD-AWS AS-27M-ENGL 1997 MM O7842b5 0509238 812 Om 0 Table 4 Base Metals for Test Assemblie: ‘Test Assembly De ‘ASTM Spesifcation® UNS Number ‘Weld Pad for Chemical Analysis Carbon Steel “A29 Grade 1015, Gi0130 ‘829 Grade 1020 10200 36 02600 A285 Grade A 01700 ‘A283 Grade B Ko720 ‘A28S Grade C 02801 ‘A28S Grade D Kox702 ‘A515 Grade 70 03101 ‘A516 Grade 70 KOx100 Groove Weld of Figure ‘Carton Steel A36 02600 A285 Grade A 01700 ‘A285 Grade B Kom0 ‘A285 Grade C 02801 ‘A285 Grade D 02702 ASIS Grate 70 03101 ‘A516 Grade 70 Kox700 2 Chenealyequalet ste! may he se, Incase of dinpute, ASTM A36 sal be wed a the eferee sted © Atcusied it ASTM DS-S6, SAEHS-1 Mose and Alley inthe Unified Number System ducted and shall meet the requirements ofthe appropriate ASTM specification shown in Table 4, or an equivalent specification. Testing of the assemblies shall be as pre~ scribed in Sections 10 through 13. 9.3 Weld Pad. For composite electrodes only, a weld pad shall be prepared as specified in Figure 2, except when either alternative in 9.1.2 is selected. Base metal of any convenient size, and of the type specified in Table 4, shall be used as the base metal forthe weld pad. The sur- face of the base metal on which the filler metal is depos- ited shall be clean. The pad shall be welded in the flat position, three passes per layer, four layers high, using the flux for which classification of the composite elec- trode is intended, The preheat temperature shall not be less than 60°F [15°C] and the interpass temperature shall not exceed 325°F [165°C]. The slag shall be removed after each pass. The pad may be quenched in water be- tween passes but shall be dry before the start of each pass. Testing of this assembly shall be as specified in Section 10, Chemical Analysis. 9.4 Groove Weld for Mechanical Properties and ‘Soundness. For classification of a flux- electrode combi- nation, a test assembly shall be prepared and welded as specified in Figure 3A using base metal of the appro ate type specified in Table 4. Prior to welding, the assem- bbly may be preset so that the welded joint will be sufficiently flat to facilitate removal of the test speci- ‘mens. As an alternative, restraint or a combination of re. straint and presetting may be used to keep the welded joint within $ degrees of plane. A welded test assembly Cony te nia elie Scie ‘Sun dal 05 11:15:51 1998 " that is more than $ degrees out of plane shall be dis- carded, Straightening ofthe test assembly is prohibited. “esting shall be 2s specified in Sections 10 through 13, with the assembly in ether the as-welded or the postweld heat-izeated condition, according to the classification of the weld meta (See Figures 1U and IMD. When the tests are to be conducted in each condition (asewelded and postweld hest treated), two such assem- biies, or one single assembly of sufficient length to pro vide the specimens required for both conditions, shall be prepared. In the latter ease, the single assembly shall be cut transverse tothe weld into two pieces; one of the Pieces shall be teste inthe as-welded condition, and the ‘other piece shall be heat treated prior to testing. Any test assembly 10 be heat treated shall be heat treated at 1150 # 25°F (620 + 15°C) for one hour (-0, +15 minutes). The furnace shall be ata temperature not higher than 600°F [315°C] when the test assembly is placed in it. The heating tate, fom that point othe 1150 +2 25°F [620 # 15°C) holding temperature, shall not ex- zed 400°F per hour [220°C per hour). When the holding time has been complete, the assembly shall be allowed to cool in the furnace t0 a temperature below 600°F [315°C] at arate not exceeding 350°F per hour [195°C per hour], The assembly may be removed from the fur- race at any temperature below 600°F [315°C] and al- lowed to coo! in sil air, to room temperature 9.5 Diffusible Hydrogen. In those cases in which an op- tional supplemental diffusible hydrogen designator is to bbe added to the flux-electrode classification designation, STD-AWS AS-L7M-ENGL 1997 four diffusible hydrogen test assemblies shall be pre pared, welded, and tested as specified in Section 14, Dif- fusible Hydrogen Test. 10. Chemical Analysis 10.1 For solid electrodes, a sample of the electrode shell be prepared for chemical analysis. The rod stock from which the electrode is made may also be used for chemi cal analysis, provided the electrode manufacturing pr cess does not alter the chemical composition. Solid electrodes, when analyzed for elements that are preseat in.a coating (copper flashing, for example), shall be ana- lyzed without removing the coating. When the electrode is analyzed for elements other than those in the coating, the coating shall be removed if its presence affect the re- sults of the analysis for other elements. Rod stock may bbe analyzed prior to coating for those elements not added in the coating, In this case, the analysis ofthe elements in the electrode coating must be made on the finished electrode, 10.2 Composite electrodes shall be analyzed in the form ‘of weld metal. The sample for analysis shall be taken from weld metal obtained with the electrode and the flux ‘with which it is classified. The sample shall come from the weld pad in Figure 2, from the reduced section of the fractured tension tet specimen (see 12.1), from a co responding location (or any location above it) inthe weld metal in the groove weld in Figure 3A. In case of dispute, the weld pad shall be the referee method, ‘The top surface of the pad described in 9.3 and shown in Figure 2 shall be removed and discarded, and a sample {for analysis shall be obtained from the underlying metal of the fourth layer of the weld pad by any appropriate ‘mechanical means. The sample shall be free of slag. The altematives to the weld pad outlined above and in 9.1.2 shall be prepared for analysis by any appropriate ‘mechanical means 10.3 The sample shall be analyzed by secepted analytical ‘methods. The referee method shall be the procedure in the latest edition of ASTM E350, Testing Methods for Chemical Analysis of Carbon Steel, Low-Alloy Steel, Si icon Electrical Steel, Ingot Iron, and Wrought Iron. 104 The results of the analysis shall meet the require- ‘meats of Table | of 2, a8 applicable, forthe classification of electrode under test 11. Radiographic Test L.A The groove weld described in 9.4 and shown in Fig- ure 3A shall be radiographed to evaluate the soundness Copia by the Ameian Nellg Soci Sup Ja 05 T1581 1998 mm 0784265 0509235 759 mm " of the weld metal. In preparation for radiography, the backing shall be removed, and both surfaces of the weld shall be machined or ground smooth and flush with the original surfaces of the base metal. Both surfaces of the test assembly, in the area of the weld, shall be smooth ‘enough to avoid difficulty in interpreting the radiograph, 11.2 The weld shall be radiographed in accordance with ASTM E142, Method for Controlling Quality of Radio- ‘graphic Testing. The quality level of inspection shall be 227, 113 The soundness ofthe weld metal meets the require- ments of this specification if the radiograph shows the following (1) No cracks, no incomplete fusion, and no incom- plete penetration (Q) No slag inclusions longer than $/16 in, (8 mm] or no groups of slag inclusions inline that have an aggre- gate length greater than 1 in. (25 mm] in a 12 in, (300 ‘mm] length except when the distance between the suc- cessive inclusions exceeds 6 times the length ofthe long- est inclusion inthe group, and (3) No rounded indications in excess of those permit- ted by the radiographic standards in Figure 4 In evaluating the radiograph, 1 in. {25 mm of the weld ‘on each end of the test assembly shall be disregarded, 11.3.1 A rounded indication is an indication (on the radiograph) whose length is no more than 3 times its ‘width, Rounded indications may be circular, or iregular in shape, and they may have tals. The size of a rounded. indication isthe largest dimension of the indication, in- cluding any tail that may be present. 11.3.2 Indications whose largest dimension does not exceed 1/64 in. {0.4 mm] shall be disregarded. Test as- semblies with indications larger than the large indica- tions permitted in the radiographic standards do not meet the requirements of this specification, 12. Tension Test 12.1 One all-weld-metal standard round tensile speci- ‘men, as specified in the Tension Tests section of ANSU. AWS B40, Standard Methods for Mechanical Testing of Welds. shall be machined from the groove weld de- scribed in 9.4 and shown in Figure 3A. The tensile speci ‘men shall have a nominal diameter of 0.500 in, [12.5 ‘mm] and a nominal gage length-to-diameter ratio of 4:1. 12.2 The specimen shall be tested in the manner de. scribed in the tension test section of the latest edition of ANSV/AWS B4.0, Standard Methods for Mechanical Testing of Welds. STD-AWS AS/37M-ENGL 1997 MM 0784265 0509340 470 am 2 (A) ASSORTED ROUNDED INDICATIONS SIZE PERMITTED 1S 1/64 in. {0.4 mm) TO 146 In. 1. mn NUMBER PERMITTED IN ANY Bi. [150 mm OF WELD = 18, |WITH THE FOLLOV/ING RESTRICTIONS: LARGE: 64, [12 TO 1/16. (1.6m). MEDIUM: 1732. [0.8mm] TO 9168 in. [1.2 mm). SMALL: 1784, [0.4 mm] TO 1/32. (0.8 mm) ‘3 PERMITTED. S PERMITTED. 10 PERMITTED, (B) LARGE ROUNDED INDICATIONS, ‘SIZE PERMITTED IS 188 in. [1.2 mer} TO 1/16 in. [1.8 ru] NUMBER PERMITTED IN ANY 6 in. [150 men] OF WELD = 6 (€) MEDIUM ROUNDED INDICATIONS. SIZE PERMITTED 1S 1/92. [0.8 mm} TO 264 in [1.2m] [NUMBER PERMITTED IN ANY 6, [150 mm] OF WELD = 16 (P) SMALL ROUNDED INDICATIONS, SIZE PERMITTED 181/64 in. [0.4 me] 70 192 0.8 rn] [NUMBER PERMITTED IN ANY 6 i. [150 mar] OF WELD = 30. Notes: 1. The char which ie most representative ofthe sizeof he rounded insoatons in tho radiograph o! the leat aszembly shal be used for

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